TW202028168A - Production apparatus of methacrylic acid - Google Patents
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Abstract
Description
本發明係關於一種甲基丙烯酸之製造裝置。The present invention relates to a manufacturing device of methacrylic acid.
於專利文獻1中記載有一種用以製造甲基丙烯酸之方法。 [先前技術文獻] [專利文獻]Patent Document 1 describes a method for producing methacrylic acid. [Prior Technical Literature] [Patent Literature]
[專利文獻1]國際公開第2008/145417號[Patent Document 1] International Publication No. 2008/145417
[發明所欲解決之問題][The problem to be solved by the invention]
用於製造甲基丙烯酸之製造裝置較佳為設備簡單。因此,本發明之目的在於提供一種可簡化設備之甲基丙烯酸之製造裝置。 [解決問題之技術手段]The manufacturing device for manufacturing methacrylic acid is preferably simple in equipment. Therefore, the object of the present invention is to provide a methacrylic acid manufacturing device that can simplify equipment. [Technical means to solve the problem]
本發明之甲基丙烯酸之製造裝置具備:第一反應器,其由異丁烯及/或第三丁醇(以下記載為「TBA」)與氧獲得甲基丙烯醛;複數個第二反應器R1 ~Rn (n表示2以上之整數),其使甲基丙烯醛及氧反應而獲得甲基丙烯酸;管線LA,其連接於第一反應器之出口及第二反應器R1 ~Rn 之入口,將自第一反應器之出口流出之流進行分支並供給至第二反應器R1 ~Rn 各自之入口;及管線LB,其連接於第二反應器R1 ~Rn 各自之出口,使自第二反應器R1 ~Rn 之出口流出之流合流,且以第二反應器R1 ~Rn 各自之底部之高度A1 ~An 滿足式(2)之方式設置第二反應器R1 ~Rn ,第二反應器R1 ~Rn 各自之高度H1 ~Hn 滿足式(3),自管線LA之分支部至第二反應器R1 ~Rn 之入口R1i ~Rni 為止之各個流路C1i~Cni上之配管之內徑D1i ~Dni 及長度L1i ~Lni 滿足式(4a)及式(4b)之條件,自第二反應器R1 ~Rn 之出口R1j ~Rnj 至管線LB之合流部為止之各個流路C1j~Cnj上之配管之內徑D1j ~Dnj 及長度L1j ~Lnj 滿足式(5a)及式(5b)之條件。 (Amax -Amin )/Aave ≦0.02 …(2) [Amax 表示A1 ~An 中之最大值,Amin 表示A1 ~An 中之最小值,Aave 表示A1 ~An 之平均值] (Hmax -Hmin )/Have ≦0.02 …(3) [Hmax 表示H1 ~Hn 中之最大值,Hmin 表示H1 ~Hn 中之最小值,Have 表示H1 ~Hn 之平均值] (Dmax(i) /Dmin(i) )≦1.025 …(4a) [Dmax(i) 表示D1i ~Dni 中之最大值,Dmin(i) 表示D1i ~Dni 中之最小值] (Lmax(i) /Lmin(i) )≦1.05 …(4b) [Lmax(i) 表示L1i ~Lni 中之最大值,Lmin(i) 表示L1i ~Lni 中之最小值] (Dmax(j) /Dmin(j) )≦1.025 …(5a) [Dmax(j) 表示D1j ~Dnj 中之最大值,Dmin(j) 表示D1j ~Dnj 中之最小值] (Lmax(j) /Lmin(j) )≦1.05 …(5b) [Lmax(j) 表示L1j ~Lnj 中之最大值,Lmin(j) 表示L1j ~Lnj 中之最小值]The methacrylic acid production apparatus of the present invention includes: a first reactor for obtaining methacrolein from isobutylene and/or tertiary butanol (hereinafter referred to as "TBA") and oxygen; and a plurality of second reactors R 1 ~R n (n represents an integer of 2 or more), which reacts methacrolein and oxygen to obtain methacrylic acid; line LA is connected to the outlet of the first reactor and the second reactor R 1 to R n The inlet, which branches the stream flowing out from the outlet of the first reactor and supplies it to the respective inlets of the second reactors R 1 to R n ; and a line LB, which is connected to the respective outlets of the second reactors R 1 to R n the second from the reactor R 1 ~ R n ilk outlet to the junction, and the second reactor R 1 ~ R n of the height of the bottom of each of A 1 ~ A n satisfies the formula (2) of the second embodiment is provided The heights H 1 ~H n of the reactors R 1 ~R n and the second reactors R 1 ~R n satisfy the formula (3), from the branch of the pipeline LA to the inlet R of the second reactor R 1 ~R n 1i ~ a flow path of the respective ni R C1i ~ pipe inner diameter D of the upper and Cni 1i ~ D ni length L 1i ~ L ni satisfies the following formula (4a) and formula (4b) of the condition, from the second reactors R 1 to ~ R n of outlet R 1j ~ merging portion R nj to line LB of each of a flow path of C1j ~ inner diameter D of the pipe of the sum Cnj 1j ~ D nj and a length L 1j ~ L nj satisfy the formula (5a) and ( The conditions of 5b). (A max -A min )/A ave ≦0.02 …(2) [A max represents the maximum value of A 1 ~A n , A min represents the minimum value of A 1 ~A n , A ave represents A 1 ~A Average value of n ] (H max -H min )/H ave ≦0.02 …(3) [H max represents the maximum value of H 1 ~H n , H min represents the minimum value of H 1 ~H n , H ave Represents the average value of H 1 ~H n ] (D max(i) /D min(i) )≦1.025 …(4a) [D max(i) represents the maximum value of D 1i ~D ni , D min(i ) Represents the minimum value of D 1i ~D ni ] (L max(i) /L min(i) )≦1.05 …(4b) [L max(i) represents the maximum value of L 1i ~L ni , L min (i) represents the minimum value of L 1i ~L ni ] (D max(j) /D min(j) )≦1.025 …(5a) [D max(j) represents the maximum value of D 1j ~D nj , D min(j) represents the minimum value of D 1j ~D nj ] (L max(j) /L min(j) )≦1.05 …(5b) [L max(j) represents the maximum value of L 1j ~L nj Value, L min(j) represents the minimum value among L 1j ~L nj ]
根據此種甲基丙烯酸之製造裝置,可簡化設備。According to this methacrylic acid manufacturing device, the equipment can be simplified.
於上述甲基丙烯酸之製造裝置中,較佳為於以相同流量使相同流體通過流路C1i~Cni時,各流路C1i~Cni上之入口與出口之間之壓力損失ΔP1i ~ΔPni 滿足式(1a),於以相同流量使相同流體通過流路C1j~Cnj時,各流路C1j~Cnj上之入口與出口之間之壓力損失ΔP1j ~ΔPnj 滿足式(1b)。 (ΔPmax(i) -ΔPmin(i) )/ΔPave(i) ≦0.10 …(1a) [ΔPmax(i) 表示ΔP1i ~ΔPni 中之最大值,ΔPmin(i) 表示ΔP1i ~ΔPni 中之最小值,ΔPave(i) 表示ΔP1i ~ΔPni 之平均值] (ΔPmax(j) -ΔPmin(j) )/ΔPave(j) ≦0.10 …(1b) [ΔPmax(j) 表示ΔP1j ~ΔPnj 中之最大值,ΔPmin(j) 表示ΔP1j ~ΔPnj 中之最小值,ΔPave(j) 表示ΔP1j ~ΔPnj 之平均值]In the above-mentioned methacrylic acid production apparatus, it is preferable that when the same fluid is passed through the flow paths C1i to Cni at the same flow rate, the pressure loss ΔP 1i to ΔP ni between the inlet and the outlet of each flow path C1i to Cni satisfies Equation (1a), when the same fluid is passed through the flow paths C1j to Cnj at the same flow rate, the pressure loss ΔP 1j to ΔP nj between the inlet and the outlet of each flow path C1j to Cnj satisfy the equation (1b). (ΔP max(i) -ΔP min(i) )/ΔP ave(i) ≦0.10 …(1a) [ΔP max(i) represents the maximum value among ΔP 1i ~ΔP ni , and ΔP min(i) represents ΔP 1i ~The minimum value of ΔP ni , ΔP ave(i) represents the average value of ΔP 1i ~ΔP ni ] (ΔP max(j) -ΔP min(j) )/ΔP ave(j) ≦0.10 …(1b) [ΔP max(j) represents the maximum value of ΔP 1j ~ΔP nj , ΔP min(j) represents the minimum value of ΔP 1j ~ΔP nj , and ΔP ave(j) represents the average value of ΔP 1j ~ΔP nj ]
藉此,可進一步簡化設備。 [發明之效果]In this way, the equipment can be further simplified. [Effects of Invention]
根據本發明,提供一種可簡化設備之甲基丙烯酸之製造裝置。According to the present invention, a methacrylic acid manufacturing device that can simplify equipment is provided.
於本說明書中,所謂異丁烯係指2-甲基丙烯。In this specification, the so-called isobutylene refers to 2-methylpropene.
首先,參照圖1對本實施形態之甲基丙烯酸之製造裝置100進行說明。圖1係表示本實施形態之甲基丙烯酸之製造裝置之一例的圖。First, referring to FIG. 1, the methacrylic
該製造裝置100係第二反應器包含2個反應器之情形時之製造裝置之一例。即,製造裝置100表示於複數個第二反應器R1
~Rn
(n表示2以上之整數)中n為2之情形時之一態樣。於製造裝置100之說明中,「A1
~An
」、「H1
~Hn
」、「D1i
~Dni
」、「L1i
~Lni
」、「D1j
~Dnj
」、「L1j
~Lnj
」、「ΔP1i
~ΔPni
」及「ΔP1j
~ΔPnj
」之記載分別意指「A1
及A2
」、「H1
及H2
」、「D1i
及D2i
」、「L1i
及L2i
」、「D1j
及D2j
」、「L1j
及L2j
」、「ΔP1i
及ΔP2i
」以及「ΔP1j
及ΔP2j
」。The
製造裝置100主要具備第一反應器10、第二反應器20、分離機構60、以及管線LA及LB。管線LA具備氣體混合器50b。第二反應器20包含反應器R1
及R2
。The
於第一反應器10之入口10i經由管線L10連接有包含異丁烯及/或TBA與氧之氣體之供給源(S0)。The
第一反應器10係由異丁烯及/或TBA與氧獲得甲基丙烯醛之反應器。The
第一反應器10較佳為容器內填充有觸媒之反應器。第一反應器10可為容器內填充有觸媒之固定床反應裝置。流之流向並無限制,可為上升流亦可為下降流。由異丁烯及/或TBA與氧來合成甲基丙烯醛之反應中所使用之觸媒之例為包含鉬及鉍之金屬氧化物。The
於由異丁烯與氧獲得甲基丙烯醛之情形時,異丁烯與氧反應,藉此生成甲基丙烯醛。亦可使用TBA代替異丁烯。認為於由TBA與氧獲得甲基丙烯醛之情形時,藉由TBA之脫水反應而生成異丁烯,所生成之異丁烯與氧反應而生成甲基丙烯醛。認為可使用TBA代替異丁烯之原因在於:於第一反應器10內,異丁烯之氧化反應成為速率限制。亦可併用異丁烯與TBA。In the case of obtaining methacrolein from isobutylene and oxygen, isobutylene reacts with oxygen, thereby generating methacrolein. TBA can also be used instead of isobutylene. It is thought that when methacrolein is obtained from TBA and oxygen, isobutene is produced by the dehydration reaction of TBA, and the produced isobutene reacts with oxygen to produce methacrolein. It is believed that the reason why TBA can be used instead of isobutylene is that in the
第一反應器10之出口10j與第二反應器20之入口R1i
及R2i
由管線LA連接。第二反應器20之入口R1i
及R2i
分別為反應器R1
及R2
之入口。管線LA係將自第一反應器10之出口10j流出之流進行分支並供給至反應器R1
及R2
各自之入口之管線。The
於管線LA之氣體混合器50b之入口50bm
連接有管線L22。管線L22係將管線LA與氧供給源(S1)連接之管線,於管線之一部分設置有壓縮機55。A line L22 is connected to the
第二反應器20係使甲基丙烯醛及氧反應而獲得甲基丙烯酸之反應器。構成第二反應器20之反應器較佳為容器內填充有觸媒之反應器。構成第二反應器20之反應器可為容器內填充有觸媒之固定床反應裝置。固定床反應裝置例如亦可為將包含觸媒粒子與視需要而定之惰性粒子之固體粒子填充至多管式熱交換器之各管體中而成之裝置。流之流向並無特別限定,可為上升流亦可為下降流。由甲基丙烯醛及氧來合成甲基丙烯酸之反應中所使用之觸媒之例為包含磷及鉬之雜多酸化合物。The
第二反應器20之出口R1j
及R2j
與分離機構60之入口60i係由管線LB連接。第二反應器20之出口R1j
及R2j
分別為反應器R1
及R2
之出口。管線LB係使自反應器R1
及R2
之出口流出之流合流並供給至分離機構60之管線。The outlets R 1j and R 2j of the
反應器R1 及R2 係以各自之底部之高度A1 及A2 滿足式(2)之方式設置。反應器R1 及R2 各自之高度H1 及H2 滿足式(3)。此處,高度意指鉛直方向之長度。反應器之底部之高度A意指自地表面至反應器之底部為止之高度,反應器之高度H意指反應器本身之高度。 (Amax -Amin )/Aave ≦0.02 …(2) [Amax 表示A1 ~An 中之最大值,Amin 表示A1 ~An 中之最小值,Aave 表示A1 ~An 之平均值] (Hmax -Hmin )/Have ≦0.02 …(3) [Hmax 表示H1 ~Hn 中之最大值,Hmin 表示H1 ~Hn 中之最小值,Have 表示H1 ~Hn 之平均值]The reactors R 1 and R 2 are set up in such a way that the heights A 1 and A 2 of the respective bottoms satisfy the formula (2). The reactor R 1 and R 2 are each of a height H 1 and H 2 satisfies the formula (3). Here, height means the length in the vertical direction. The height A of the bottom of the reactor means the height from the ground surface to the bottom of the reactor, and the height H of the reactor means the height of the reactor itself. (A max -A min )/A ave ≦0.02 …(2) [A max represents the maximum value of A 1 ~A n , A min represents the minimum value of A 1 ~A n , A ave represents A 1 ~A Average value of n ] (H max -H min )/H ave ≦0.02 …(3) [H max represents the maximum value of H 1 ~H n , H min represents the minimum value of H 1 ~H n , H ave Represents the average value of H 1 ~H n ]
Aave 例如可為1~15 m,亦可為2~12 m,亦可為4~10 m。A ave may be, for example, 1-15 m, 2-12 m, or 4-10 m.
Have 例如可為1~12 m,亦可為2~10 m,亦可為4~8 m。H ave may be, for example, 1 to 12 m, 2 to 10 m, or 4 to 8 m.
自管線LA之分支部Xa至反應器R1 之入口R1i 為止之流路C1i上之配管之內徑D1i 及長度L1i 、與自管線LA之分支部Xa至反應器R2 之入口R2i 為止之流路C2i上之配管之內徑D2i 及長度L2i 滿足式(4a)及式(4b)之條件。 (Dmax(i) /Dmin(i) )≦1.025 …(4a) [Dmax(i) 表示D1i ~Dni 中之最大值,Dmin(i) 表示D1i ~Dni 中之最小值] (Lmax(i) /Lmin(i) )≦1.05 …(4b) [Lmax(i) 表示L1i ~Lni 中之最大值,Lmin(i) 表示L1i ~Lni 中之最小值]The inner diameter D 1i and length L 1i of the pipe on the flow path C1i from the branch Xa of the pipeline LA to the inlet R 1i of the reactor R 1 , and the branch Xa of the pipeline LA to the inlet R of the reactor R 2 until the condition of the pipe inner diameter D 2i on the road C2i ilk 2i and 2i length L satisfies the formula (4a) and formula (4b) of. (D max(i) /D min(i) )≦1.025 …(4a) [D max(i) represents the maximum value among D 1i ~D ni , and D min(i) represents the minimum value among D 1i ~D ni Value] (L max(i) /L min(i) )≦1.05 …(4b) [L max(i) represents the maximum value of L 1i ~L ni , L min(i) represents L 1i ~L ni Minimum]
自反應器R1 之出口R1j 至管線LB之合流部Xb為止之流路C1j上之配管之內徑D1j 及長度L1j 、與自反應器R2 之出口R2j 至管線LB之合流部Xb為止之流路C2j上之配管之內徑D2j 及長度L2j 滿足式(5a)及式(5b)之條件。 (Dmax(j) /Dmin(j) )≦1.025 …(5a) [Dmax(j) 表示D1j ~Dnj 中之最大值,Dmin(j) 表示D1j ~Dnj 中之最小值] (Lmax(j) /Lmin(j) )≦1.05 …(5b) [Lmax(j) 表示L1j ~Lnj 中之最大值,Lmin(j) 表示L1j ~Lnj 中之最小值]The inner diameter D 1j and the length L 1j of the pipe on the flow path C1j from the outlet R 1j of the reactor R 1 to the junction Xb of the pipeline LB, and the junction from the outlet R 2j of the reactor R 2 to the pipeline LB The inner diameter D 2j and the length L 2j of the pipe on the flow path C2j up to Xb satisfy the conditions of formulas (5a) and (5b). (D max(j) /D min(j) )≦1.025 …(5a) [D max(j) represents the maximum value of D 1j ~D nj , D min(j) represents the minimum value of D 1j ~D nj Value] (L max(j) /L min(j) )≦1.05 …(5b) [L max(j) represents the maximum value of L 1j ~L nj , L min(j) represents L 1j ~L nj Minimum]
於本說明書中,配管之內徑意指配管之內徑之長度方向的積分之平均值。又,配管之長度意指配管之中心軸之長度。In this specification, the inner diameter of the pipe means the average value of the integral in the length direction of the inner diameter of the pipe. In addition, the length of the pipe means the length of the central axis of the pipe.
Dmax(i) 例如可為200~1800 mm,亦可為400~1500 mm,亦可為600~1300 mm。D max(i) may be 200-1800 mm, 400-1500 mm, or 600-1300 mm, for example.
Lmax(i) 例如可為1~40 m,亦可為5~35 m,亦可為10~30 m。L max(i) may be, for example, 1 to 40 m, 5 to 35 m, or 10 to 30 m.
Dmax(j) 例如可為200~1800 mm,亦可為400~1500 mm,亦可為600~1300 mm。D max(j) may be 200 to 1800 mm, 400 to 1500 mm, or 600 to 1300 mm, for example.
Lmax(j) 例如可為1~40 m,亦可為5~35 m,亦可為10~30 m。L max(j) may be, for example, 1 to 40 m, 5 to 35 m, or 10 to 30 m.
關於製造裝置100,就容易進一步簡化設備之觀點而言,較佳為於以相同流量使相同流體通過流路C1i及C2i時,流路C1i上之入口與出口之間之壓力損失ΔP1i
及流路C2i上之入口與出口之間之壓力損失ΔP2i
滿足式(1a),於以相同流量使相同流體通過流路C1j及C2j時,流路C1j上之入口與出口之間之壓力損失ΔP1j
及流路C2j上之入口與出口之間之壓力損失ΔP2j
滿足式(1b)。此處,相同流體意指組成、溫度及壓力相同之流體。
(ΔPmax(i)
-ΔPmin(i)
)/ΔPave(i)
≦0.10 …(1a)
[ΔPmax(i)
表示ΔP1i
~ΔPni
中之最大值,ΔPmin(i)
表示ΔP1i
~ΔPni
中之最小值,ΔPave(i)
表示ΔP1i
~ΔPni
之平均值]
(ΔPmax(j)
-ΔPmin(j)
)/ΔPave(j)
≦0.10 …(1b)
[ΔPmax(j)
表示ΔP1j
~ΔPnj
中之最大值,ΔPmin(j)
表示ΔP1j
~ΔPnj
中之最小值,ΔPave(j)
表示ΔP1j
~ΔPnj
之平均值]Regarding the
自分支部Xa至反應器R1
之入口R1i
為止之流路C1i、與自分支部Xa至反應器R2
之入口R2i
為止之流路C2i於其形狀上可大致全等。藉此,有製造裝置100容易滿足式(1a)之範圍之傾向。自反應器R1
之出口R1j
至合流部Xb為止之流路C1j、與自反應器R2
之出口R2j
至合流部Xb為止之流路C2j於其形狀上可大致全等。藉此,有製造裝置100容易滿足式(1b)之範圍之傾向。分支部Xa至合流部Xb之間所含之配管之形狀可相對於包含將分支部Xa及合流部Xb相連之線之面中之任一面大致對稱。The flow path C1i from the branch Xa to the inlet R 1i of the reactor R 1 and the flow path C2i from the branch Xa to the inlet R 2i of the reactor R 2 may be substantially identical in shape. Therefore, there is a tendency that the
分離機構60自第一出口排出包含一氧化碳、二氧化碳、氮、氬、輕質成分及氧之流(F35),自第二出口排出包含甲基丙烯酸及重質成分之流(F31),自第三出口排出包含甲基丙烯醛之流(F23)。於第一出口連接有管線L35,於第二出口連接有管線L31,於第三出口連接有管線L23。The
管線L23連接於管線LA。The pipeline L23 is connected to the pipeline LA.
作為分離機構60,例如可列舉:蒸餾塔、萃取塔、吸收塔及該等之組合。於分離機構60包含1個蒸餾塔之情形時,較佳為將管線L35設置於蒸餾塔之上部,將管線L31設置於蒸餾塔之下部,將管線L23設置於蒸餾塔之側面。Examples of the
繼而,對本實施形態之甲基丙烯酸之製造方法進行說明。Next, the manufacturing method of methacrylic acid of this embodiment is demonstrated.
(供給源) 準備作為包含異丁烯及/或TBA與氧之氣體之供給源(S0)的包含異丁烯及/或TBA與氧之流(F10)。(Supply source) Prepare a stream (F10) containing isobutene and/or TBA and oxygen as a supply source (S0) of gas containing isobutene and/or TBA and oxygen.
流(F10)亦可包含異丁烯、TBA及氧以外之成分。作為異丁烯、TBA及氧以外之成分,例如可列舉:異戊二烯等C5烯烴類、異丁烷、1-丁烯、2-丁烯(順式、反式)、丙烷、丙烯、正丁烷、甲基第三丁基醚、甲醇、二甲醚、丁二烯、丙二烯、二異丁烯、氮、二氧化碳、一氧化碳、水及氬。The stream (F10) may also contain components other than isobutylene, TBA, and oxygen. Examples of components other than isobutene, TBA and oxygen include C5 olefins such as isoprene, isobutane, 1-butene, 2-butene (cis, trans), propane, propylene, n-butane Alkane, methyl tert-butyl ether, methanol, dimethyl ether, butadiene, propadiene, diisobutene, nitrogen, carbon dioxide, carbon monoxide, water and argon.
流(F10)中之異丁烯及/或TBA之濃度係以異丁烯及TBA之濃度之合計計算,例如為1質量%以上、2質量%以上、或4質量%以上。流(F10)中之異丁烯及TBA之濃度之合計例如為21質量%以下、19質量%以下、或17質量%以下。流(F10)中之異丁烯及TBA之濃度之合計較佳為1~21質量%,更佳為2~19質量%,進而較佳為4~17質量%。The concentration of isobutylene and/or TBA in the stream (F10) is calculated based on the total concentration of isobutylene and TBA, for example, 1% by mass or more, 2% by mass or more, or 4% by mass or more. The total concentration of isobutylene and TBA in the stream (F10) is, for example, 21% by mass or less, 19% by mass or less, or 17% by mass or less. The total concentration of isobutylene and TBA in the stream (F10) is preferably from 1 to 21% by mass, more preferably from 2 to 19% by mass, and still more preferably from 4 to 17% by mass.
流(F10)中之氧濃度例如為7質量%以上、8質量%以上、或10質量%以上。流(F10)中之氧濃度例如為24質量%以下、23質量%以下、或21質量%以下。流(F10)中之氧濃度較佳為7~24質量%,更佳為8~23質量%,進而較佳為10~21質量%。The oxygen concentration in the flow (F10) is, for example, 7 mass% or more, 8 mass% or more, or 10 mass% or more. The oxygen concentration in the flow (F10) is, for example, 24% by mass or less, 23% by mass or less, or 21% by mass or less. The oxygen concentration in the stream (F10) is preferably 7 to 24% by mass, more preferably 8 to 23% by mass, and still more preferably 10 to 21% by mass.
又,準備作為氧供給源(S1)之包含氧之流(F22)。In addition, a stream (F22) containing oxygen as an oxygen supply source (S1) is prepared.
流(F22)中之氧之濃度例如為15質量%以上。流(F22)中之氧之濃度較佳為16質量%以上,更佳為17質量%以上,進而較佳為20質量%以上。流(F22)中之氧之濃度之上限例如可設為35質量%。流(F22)中之氧之濃度例如可為30質量%以下,亦可為25質量%以下。流(F22)中之氧濃度較佳為16~35質量%,更佳為17~30質量%,進而較佳為18~25質量%。The concentration of oxygen in the flow (F22) is, for example, 15% by mass or more. The concentration of oxygen in the stream (F22) is preferably 16% by mass or more, more preferably 17% by mass or more, and still more preferably 20% by mass or more. The upper limit of the oxygen concentration in the flow (F22) can be set to, for example, 35% by mass. The concentration of oxygen in the flow (F22) may be 30% by mass or less, or 25% by mass or less, for example. The oxygen concentration in the stream (F22) is preferably 16 to 35% by mass, more preferably 17 to 30% by mass, and still more preferably 18 to 25% by mass.
(反應步驟)
將流(F10)供給至第一反應器10,於第一反應器10中使流(F10)中之異丁烯及氧反應。自管線LA排出包含藉由異丁烯及氧之反應所獲得之甲基丙烯醛之流(F11)。(Reaction step)
The stream (F10) is supplied to the
第一反應器10之反應溫度可設為300~400℃。第一反應器10之反應壓力可設為0.004~0.6 MPaG(錶壓)。The reaction temperature of the
於自第一反應器10排出之流(F11)中,經由管線L23而混合包含甲基丙烯醛之流(F23),經由管線L22而混合包含氧之流(F22)。藉此,將所獲得之流(F21)經由管線LA供給至第二反應器20之各個反應器(R1
及R2
)。In the stream (F11) discharged from the
流(F23)中之甲基丙烯醛之濃度較佳為0.1質量%以上,更佳為3質量%以上,進而較佳為7質量%以上。(F23)中之甲基丙烯醛之濃度較佳為32質量%以下,更佳為23質量%以下,進而較佳為16質量%以下。流(F23)中之甲基丙烯醛之濃度可為0.1~32質量%,亦可為3~23質量%,亦可為7~16質量%。流(F23)例如可包含氮、水及二氧化碳作為甲基丙烯醛以外之成分。The concentration of methacrolein in the stream (F23) is preferably 0.1% by mass or more, more preferably 3% by mass or more, and still more preferably 7% by mass or more. The concentration of methacrolein in (F23) is preferably 32% by mass or less, more preferably 23% by mass or less, and still more preferably 16% by mass or less. The concentration of methacrolein in the stream (F23) can be 0.1 to 32% by mass, 3 to 23% by mass, or 7 to 16% by mass. The stream (F23) may contain nitrogen, water, and carbon dioxide as components other than methacrolein, for example.
於第二反應器20中,使甲基丙烯醛及氧反應而獲得甲基丙烯酸,並且經由管線LB排出包含甲基丙烯酸之流(F30)。In the
流(F30)通常包含未反應之甲基丙烯醛。流(F30)可包含甲基丙烯酸及甲基丙烯醛以外之成分。作為此種成分,可列舉:丙烯酸、丙烯醛、氮、氬、氧、水、一氧化碳、二氧化碳、乙醛、丙醛、對苯二甲酸、馬來酸、富馬酸、雙乙醯、間苯二甲酸、異丁酸、甲基糠醛、乙酸、丙酸等。Stream (F30) usually contains unreacted methacrolein. The stream (F30) may contain components other than methacrylic acid and methacrolein. Examples of such components include acrylic acid, acrolein, nitrogen, argon, oxygen, water, carbon monoxide, carbon dioxide, acetaldehyde, propionaldehyde, terephthalic acid, maleic acid, fumaric acid, diacetin, isobenzene Dicarboxylic acid, isobutyric acid, methyl furfural, acetic acid, propionic acid, etc.
第二反應器20之反應溫度可設為200~350℃。第二反應器20中之反應壓力例如為0.01~0.3 MPaG。The reaction temperature of the
(分離步驟及回收步驟)
將流(F30)經由管線LB供給至分離機構60。於分離機構60中將流分離,自管線L35抽出包含一氧化碳、二氧化碳、氮、氬、輕質成分及氧之流(F35),分別自管線L31抽出包含甲基丙烯酸及重質成分之流(F31),及自管線L23抽出包含甲基丙烯醛之流(F23)。(Separation step and recovery step)
The stream (F30) is supplied to the
經由管線L23使包含甲基丙烯醛之流(F23)合流至流(F11)。The stream (F23) containing methacrolein is merged to the stream (F11) via the line L23.
甲基丙烯酸之製造裝置100具備:第一反應器10,其由異丁烯及/或TBA與氧獲得甲基丙烯醛;複數個第二反應器20(R1
及R2
),其使甲基丙烯醛及氧反應而獲得甲基丙烯酸;管線LA,其連接於第一反應器10之出口10j及第二反應器20(R1
及R2
)之入口,將自第一反應器10之出口10j流出之流進行分支並供給至第二反應器20(R1
及R2
)之各個入口;及管線LB,其連接於第二反應器20(R1
及R2
)之各個出口,使自第二反應器20(R1
及R2
)之出口流出之流合流,且以反應器R1
及R2
各自之底部之高度A1
及A2
滿足式(2)之方式設置,反應器R1
及R2
各自之高度H1
及H2
滿足式(3),自管線LA之分支部Xa至反應器R1
及R2
之入口R1i
及R2i
為止之各個流路C1i及C2i上之配管之內徑D1i
及D2i
以及長度L1i
及L2i
滿足式(4a)及式(4b)之條件,自反應器R1
及R2
之出口R1j
及R2j
至管線LB之合流部Xb為止之各個流路C1j及C2j上之配管之內徑D1j
及D2j
以及長度L1j
及L2j
滿足式(5a)及式(5b)之條件。藉此認為,即便未於管線LA設置閥等,亦容易使流體均等地流經反應器R1
及R2
,因此可簡化設備,並且即便不特別地進行複雜操作亦可長期穩定地運轉。又認為由於未必需要於上述位置設置閥等,故而亦可防止如閥等之複雜形狀之部位處之配管之堵塞等。又,甲基丙烯酸之製造裝置100藉由具有複數個第二反應器,而有容易較所需量更多地填充第二反應器之觸媒量之傾向。認為藉由較所需量更多地填充第二反應器之觸媒量,例如即便於第二反應器之觸媒活性較第一反應器之觸媒活性先一步降低之情形時,亦容易保持第二反應器之生產性。The methacrylic acid production device 100 includes: a first reactor 10 that obtains methacrolein from isobutylene and/or TBA and oxygen; and a plurality of second reactors 20 (R 1 and R 2 ) that make methacrylic acid Aldehydes and oxygen react to obtain methacrylic acid; line LA, which is connected to the outlet 10j of the first reactor 10 and the inlet of the second reactor 20 (R 1 and R 2 ), will be from the outlet 10j of the first reactor 10 The outflowing stream is branched and supplied to each inlet of the second reactor 20 (R 1 and R 2 ); and a line LB, which is connected to each outlet of the second reactor 20 (R 1 and R 2 ), so that 20 is for the two reactors (R 1 and R 2) flows out of the outlet merging ilk, and as to the height of the bottom of each reactor A is R 1 and R 2 1 and A 2 satisfy the formula (2) of the set, reactors R 1 to The heights H 1 and H 2 of R 2 and R 2 satisfy the formula (3), and the piping on the respective flow paths C1i and C2i from the branch Xa of the pipeline LA to the inlets R 1i and R 2i of the reactors R 1 and R 2 The inner diameters D 1i and D 2i and the lengths L 1i and L 2i satisfy the conditions of formula (4a) and formula (4b), from the outlets R 1j and R 2j of the reactors R 1 and R 2 to the junction Xb of the pipeline LB The inner diameters D 1j and D 2j and the lengths L 1j and L 2j of the pipes on the respective flow paths C1j and C2j so far satisfy the conditions of equations (5a) and (5b). From this, it is considered that even if a valve or the like is not provided in the line LA, it is easy to make the fluid flow evenly through the reactors R 1 and R 2 , so that the equipment can be simplified, and the long-term stable operation can be achieved without particularly complicated operations. It is also believed that because it is not necessary to install a valve or the like at the above-mentioned position, it is also possible to prevent the clogging of the pipe at the complicated shape such as the valve. In addition, since the methacrylic
由於本實施形態之裝置之連續運轉性優異,故而認為可削減長期運轉時之原料及能量。Since the device of this embodiment is excellent in continuous operation, it is considered that the raw materials and energy during long-term operation can be reduced.
本發明不限於上述實施形態,可為各種變化態樣。The present invention is not limited to the above-mentioned embodiments, and can be variously modified.
例如亦可對各管線進而追加蒸餾塔、萃取塔等分離精製機構。For example, separation and purification mechanisms such as distillation towers and extraction towers may be added to each pipeline.
亦可省略氣體混合器50b。於該情形時,管線L22可直接連接於管線L21之配管。The
管線L23可有可無。於甲基丙烯酸之製造裝置100中,管線L23連接於分離機構60,但管線L23亦可不連接於分離機構60。即,經由管線L23供給至管線LA之流亦可不為自分離機構60進行回收之流。The pipeline L23 is optional. In the methacrylic
第二反應器亦可包含3個以上反應器。即,於複數個第二反應器R1 ~Rn 中,n亦可為3以上。於該情形時,於管線LA之分支部分支為n個流路,於管線LB之合流部n個流路合流。並且,反應器R1 ~Rn 只要設為如下裝置即可,即,以各自底部之高度A1 ~An 滿足式(2)之方式設置,且高度H1 ~Hn 滿足式(3),自管線LA之分支部至反應器R1 ~Rn 之入口R1i ~Rni 為止之各個流路C1i~Cni上之配管之內徑D1i ~Dni 及長度L1i ~Lni 滿足式(4a)及式(4b)之條件,自反應器R1 ~Rn 之出口R1j ~Rnj 至管線LB之合流部為止之各個流路C1j~Cnj上之配管之內徑D1j ~Dnj 及長度L1j ~Lnj 滿足式(5a)及式(5b)之條件。The second reactor may also include more than 3 reactors. That is, in a plurality of second reactors R 1 to R n , n may be 3 or more. In this case, the branch portion of the pipeline LA branches into n flow paths, and the junction portion of the pipeline LB merges with n flow paths. In addition, the reactors R 1 to R n can be set as the following devices, that is, the heights A 1 to A n of the bottoms of the respective bottoms satisfy the formula (2), and the heights H 1 to H n satisfy the formula (3) , The inner diameters D 1i to D ni and lengths L 1i to L ni of the pipes on the respective flow paths C1i to Cni from the branch of the pipeline LA to the inlets R 1i to R ni of the reactor R 1 to R n satisfy the formula The conditions of (4a) and formula (4b) are the inner diameters D 1j to D of the piping on the respective flow paths C1j to Cnj from the exit R 1j to R nj of the reactor R 1 to R n to the junction of the pipeline LB nj and lengths L 1j to L nj satisfy the conditions of equations (5a) and (5b).
又,於n為3以上之情形時,亦較佳為於以相同流量使相同流體通過流路C1i~Cni時,各流路C1i~Cni上之入口與出口之間之壓力損失ΔP1i ~ΔPni 滿足式(1a),於以相同流量使相同流體通過流路C1j~Cnj時,各流路C1j~Cnj上之入口與出口之間之壓力損失ΔP1j ~ΔPnj 滿足式(1b)。Moreover, when n is 3 or more, it is also preferable to pass the same fluid through the flow paths C1i to Cni at the same flow rate, and the pressure loss ΔP 1i to ΔP between the inlet and the outlet of each flow path C1i to Cni ni satisfies the formula (1a), and when the same fluid passes through the flow paths C1j to Cnj at the same flow rate, the pressure loss ΔP 1j to ΔP nj between the inlet and the outlet of the flow paths C1j to Cnj satisfy the formula (1b).
10:第一反應器
10i:入口
10j:出口
20:第二反應器
50b:氣體混合器
50bm:入口
55:壓縮機
60:分離機構
60i:入口
100:甲基丙烯酸之製造裝置
C1i:流路
C1j:流路
C2i:流路
C2j:流路
F10:流
F11:流
F21:流
F22:流
F23:流
F30:流
F31:流
F35:流
L10:管線
L22:管線
L23:管線
L31:管線
L35:管線
LA:管線
LB:管線
R1:第二反應器
R2:第二反應器
R1i:入口
R1j:出口
R2i:入口
R2j:出口
S0:氣體之供給源
S1:氧供給源
Xa:分支部
Xb:合流部10:
圖1係表示本實施形態之甲基丙烯酸之製造裝置之一例的圖。Fig. 1 is a diagram showing an example of a methacrylic acid production apparatus of the present embodiment.
10:第一反應器 10: The first reactor
10i:入口 10i: entrance
10j:出口 10j: export
20:第二反應器 20: second reactor
50b:氣體混合器 50b: Gas mixer
50bm:入口 50b m : entrance
55:壓縮機 55: Compressor
60:分離機構 60: Separation mechanism
60i:入口 60i: entrance
100:甲基丙烯酸之製造裝置 100: Manufacturing equipment for methacrylic acid
C1i:流路 C1i: flow path
C1j:流路 C1j: flow path
C2i:流路 C2i: flow path
C2j:流路 C2j: flow path
F10:流 F10: Stream
F11:流 F11: Stream
F21:流 F21: Stream
F22:流 F22: Stream
F23:流 F23: Stream
F30:流 F30: flow
F31:流 F31: Stream
F35:流 F35: Stream
L10:管線 L10: pipeline
L22:管線 L22: pipeline
L23:管線 L23: pipeline
L31:管線 L31: pipeline
L35:管線 L35: pipeline
LA:管線 LA: pipeline
LB:管線 LB: pipeline
R1:第二反應器 R 1 : second reactor
R2:第二反應器 R 2 : Second reactor
R1i:入口 R 1i : entrance
R1j:出口 R 1j : exit
R2i:入口 R 2i : entrance
R2j:出口 R 2j : exit
S0:氣體之供給源 S0: gas supply source
S1:氧供給源 S1: oxygen supply source
Xa:分支部 Xa: Branch
Xb:合流部 Xb: Confluence Department
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