TW202026579A - Metal heat treatment machine characterized by evenly heating the metal piece when the metal piece moving in the delivery assembly - Google Patents
Metal heat treatment machine characterized by evenly heating the metal piece when the metal piece moving in the delivery assembly Download PDFInfo
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- TW202026579A TW202026579A TW108100419A TW108100419A TW202026579A TW 202026579 A TW202026579 A TW 202026579A TW 108100419 A TW108100419 A TW 108100419A TW 108100419 A TW108100419 A TW 108100419A TW 202026579 A TW202026579 A TW 202026579A
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Description
本發明係應用於金屬製品加工之技術領域,尤指一種能提供均勻加熱之金屬熱處理機。 The invention is applied to the technical field of metal product processing, especially a metal heat treatment machine that can provide uniform heating.
習知之金屬製品於後製處理時,通常需要進行表面著處理作業,且市面上為增加製程的效率及環保之需求,業者係開發一種金屬熱處理機控制溫度及加熱時間,而使金屬藉由控制氧化膜形成的厚度,達到著色的目的。 Conventional metal products usually require surface treatment during post-processing. In order to increase the efficiency of the process and the need for environmental protection, the industry has developed a metal heat treatment machine to control the temperature and heating time, so that the metal can be controlled by The thickness of the oxide film is formed to achieve the purpose of coloring.
如新型已核准專利第M556735號「金屬熱處理機」,其主要藉由一主體內設有一傳送帶及加熱設備,且藉由傳送帶下方設有凸輪組,以帶動傳送帶會呈上、下些微的起伏動作,以提供傳送帶不斷的震動,以帶動送帶上的金屬件跳動,達到金屬加工件不會貼合於傳送帶,以增加受熱的均勻度。但此方式,雖然能達到部份金屬加工件不會完全於一處受熱之效果,但由於金屬的跳動速度快,其改變受熱的部份較低,效果有限,而仍有待改善,無法有效的使金屬加工件均勻受熱,因此無法達到均勻的著色的效果。 For example, the new approved patent No. M556735 "Metal heat treatment machine", which mainly uses a conveyor belt and heating equipment in a main body, and a cam group is set under the conveyor belt to drive the conveyor belt to move up and down slightly. , In order to provide continuous vibration of the conveyor belt to drive the metal parts on the conveyor belt to jump, so that the metal processing parts will not fit the conveyor belt to increase the uniformity of heating. However, although this method can achieve the effect that some metal processing parts will not be completely heated in one place, but due to the fast beating speed of the metal, the change of the heated part is low, the effect is limited, and there is still room for improvement and cannot be effective. The metal processing parts are evenly heated, so the uniform coloring effect cannot be achieved.
本發明者有鑑於前述習用金屬熱處理機於實際使用上,仍有使金屬加工件受熱不均勻的問題,而創作本發明加以改善。 In view of the fact that the aforementioned conventional metal heat treatment machine still has the problem of uneven heating of the metal workpiece in actual use, the inventor created the present invention to improve it.
本發明之主要目的係為提供一種金屬熱處理機,其係能藉由高底間隔傾斜段差的輸送帶設計,而使金屬加工件能藉由輸送帶的起伏而翻動,使金屬加工件表面能穩定受熱,增加金屬加工件表面成形顏色膜的均勻度,達到較佳的良率。 The main purpose of the present invention is to provide a metal heat treatment machine, which can be designed with a conveyor belt with a high bottom interval and an inclined section, so that the metal processing part can be turned by the undulation of the conveyor belt, and the surface of the metal processing part can be stabilized When heated, the uniformity of the color film formed on the surface of the metal processing part is increased to achieve a better yield.
為了可達到前述之發明目的,本發明所運用的技術手段係在於提供一種金屬熱處理機,其係包含一爐體、一輸送組及至少兩加熱器。該爐體內形成有一加工空間,而該爐體之頂部連通該加工空間設有至少一風扇,該爐體之兩端分別設有一物料入口及一物料出口,該爐體之兩端分別形成有一入口延伸部及一出口延伸部,該輸送組設於該加工空間內,且該輸送組延伸至該入口延伸部及該出口延伸部,該輸送組包含一輸送帶、複數導輪組、至少一上齒輪組及至少兩下齒輪組,該輸送帶呈封閉狀,且該輸送帶於兩側分別由該物料入口及該物料出口延伸至該入口延伸部及該出口延伸部之頂部,該輸送帶具有一輸送網片及兩鏈條,且該輸送網片於兩外側分別設有該鏈條,兩該鏈條用以連動該輸送網片移動,該些導輪組係分別於形成於該輸送帶周緣位置,並嚙合於兩該鏈條,且其中之一該導輪組係連接於該動力源,用以導引該輸送帶旋轉,該上齒輪組與該下齒輪組係呈交錯排列設置,該些上齒輪組分別設有兩上齒輪,以別嚙合於該輸送帶之兩該鏈條,而兩對應之該上齒輪之間分別設有一第一心軸,該些下齒輪組分別設有兩下齒輪,以別嚙合於該輸送帶之兩該鏈條,而兩對應之該下齒輪之間分別設有一第二心軸,且該上齒輪之最低位置低於該下齒輪之最高位置,兩該鏈條沿該些上齒輪組與該些下齒輪組之間繞設,使該輸送網片相對於該些上齒輪組與該些下齒輪組之間形成高底間隔傾斜段差, 該上齒輪組之該第一心軸與該輸送網片間形成有一高度差,該些加熱器分別設置於該加工空間之該輸送組之上方及下方。 In order to achieve the aforementioned purpose of the invention, the technical means used in the present invention is to provide a metal heat treatment machine, which includes a furnace body, a conveying group and at least two heaters. A processing space is formed in the furnace body, and the top of the furnace body is connected to the processing space with at least one fan. Both ends of the furnace body are respectively provided with a material inlet and a material outlet, and both ends of the furnace body are respectively formed with an inlet An extension part and an outlet extension part, the conveying group is arranged in the processing space, and the conveying group extends to the entrance extension part and the outlet extension part, the conveying group includes a conveyor belt, a plurality of guide wheel groups, at least one upper Gear set and at least two lower gear sets, the conveyor belt is closed, and the conveyor belt extends from the material inlet and the material outlet to the top of the inlet extension and the outlet extension on both sides, the conveyor belt has A conveying mesh and two chains, and the conveying mesh is provided with the chains on both outer sides, and the two chains are used to link the conveying mesh to move, and the guide wheel sets are respectively formed at the positions of the periphery of the conveyor belt, And meshes with two chains, and one of the guide wheel sets is connected to the power source for guiding the rotation of the conveyor belt, the upper gear set and the lower gear set are arranged in a staggered arrangement, the upper gears Two upper gears are respectively provided with two upper gears to mesh with the two chains of the conveyor belt, and a first mandrel is respectively arranged between the two corresponding upper gears, and the lower gear sets are respectively provided with two lower gears to Do not mesh with the two chains of the conveyor belt, and a second mandrel is provided between the two corresponding lower gears, and the lowest position of the upper gear is lower than the highest position of the lower gear, and the two chains are along the The upper gear set and the lower gear sets are wound around so that the conveying mesh forms a high-bottom interval and slope difference with respect to the upper gear sets and the lower gear sets. A height difference is formed between the first spindle of the upper gear set and the conveying mesh, and the heaters are respectively arranged above and below the conveying set of the processing space.
在本發明一實施例中,上述之金屬熱處理機,其中該爐體內設有三個間隔分開之風扇。 In an embodiment of the present invention, in the above-mentioned metal heat treatment machine, the furnace body is provided with three separated fans.
在本發明一實施例中,上述之金屬熱處理機,其中該爐體於該物料入口及該物料出口處分別設有一遮幕簾。 In an embodiment of the present invention, in the above-mentioned metal heat treatment machine, the furnace body is provided with a curtain at the material inlet and the material outlet respectively.
在本發明一實施例中,上述之金屬熱處理機,其中該爐體之該出口延伸部之一側設有一散熱風扇。 In an embodiment of the present invention, in the aforementioned metal heat treatment machine, a heat dissipation fan is provided on one side of the outlet extension of the furnace body.
在本發明一實施例中,上述之金屬熱處理機,其中該輸送網片垂直於該爐體長軸方向之水平位置兩端分別設有一遮片。 In an embodiment of the present invention, in the aforementioned metal heat treatment machine, a mask is provided at both ends of the horizontal position of the conveying mesh perpendicular to the longitudinal direction of the furnace body.
在本發明一實施例中,上述之金屬熱處理機,其中該輸送網片朝外分別間隔設有複數檔片。 In an embodiment of the present invention, in the above-mentioned metal heat treatment machine, the conveying mesh is respectively provided with a plurality of baffles at intervals outwards.
在本發明一實施例中,上述之金屬熱處理機,其中該動力源可為一馬達。 In an embodiment of the present invention, in the above-mentioned metal heat treatment machine, the power source may be a motor.
在本發明一實施例中,上述之金屬熱處理機,其中該上齒輪組設有兩個,該下齒輪組設有三個,兩該上齒輪組之中間及兩外側位置分別設有該下齒輪組。 In an embodiment of the present invention, in the above-mentioned metal heat treatment machine, the upper gear set is provided with two, the lower gear set is provided with three, and the middle and two outer positions of the upper gear set are respectively provided with the lower gear set .
在本發明一實施例中,上述之金屬熱處理機,其中該些加熱器分別為一電熱棒。 In an embodiment of the present invention, in the above-mentioned metal heat treatment machine, the heaters are respectively an electric heating rod.
10‧‧‧爐體 10‧‧‧Furnace body
11‧‧‧加工空間 11‧‧‧Processing space
12‧‧‧風扇 12‧‧‧Fan
13‧‧‧物料入口 13‧‧‧Material inlet
14‧‧‧物料出口 14‧‧‧Material export
15‧‧‧遮幕簾 15‧‧‧Blind
16‧‧‧入口延伸部 16‧‧‧Entrance extension
17‧‧‧出口延伸部 17‧‧‧Exit extension
18‧‧‧散熱風扇 18‧‧‧Cooling fan
20‧‧‧輸送組 20‧‧‧Conveying Group
21‧‧‧加熱器 21‧‧‧Heater
22‧‧‧輸送帶 22‧‧‧Conveyor belt
220‧‧‧輸送網片 220‧‧‧Conveying mesh
221‧‧‧遮片 221‧‧‧Mask
222‧‧‧鏈條 222‧‧‧Chain
223‧‧‧檔片 223‧‧‧file
23‧‧‧導輪組 23‧‧‧Guide wheel group
24‧‧‧上齒輪組 24‧‧‧Upper gear set
240‧‧‧上齒輪 240‧‧‧Upper gear
241‧‧‧第一心軸 241‧‧‧First Mandrel
25‧‧‧下齒輪組 25‧‧‧Lower gear set
250‧‧‧下齒輪 250‧‧‧Lower Gear
251‧‧‧第二心軸 251‧‧‧Second Mandrel
30‧‧‧金屬件 30‧‧‧Metal Parts
第1圖係本發明之側視示意圖。 Figure 1 is a schematic side view of the present invention.
第2圖係本發明之部份放大側視示意圖。 Figure 2 is a partial enlarged schematic side view of the present invention.
第3圖係本發明之部份放大立體示意圖。 Figure 3 is a partially enlarged perspective view of the present invention.
如第1圖至第3圖所示,本發明之金屬熱處理機,用以供複數金屬件進行熱處理,其係包含一爐體10,該爐體10內形成有一加工空間11,而該爐體10之頂部連通該加工空間11設有至少一風扇12,如圖面所示設有三個間隔分開之風扇12,且該爐體10之兩端分別設有一物料入口13及一物料出口14,該爐體10於該物料入口13及該物料出口14處分別設有一遮幕簾15,該爐體10之兩端分別形成有一入口延伸部16及一出口延伸部17,該出口延伸部17之一側設有一散熱風扇18,而該加工空間11內設有一輸送組20,該輸送組20延伸至該入口延伸部16及該出口延伸部17,且該加工空間11於該輸送組20之上方及下方分別設有複數加熱器21,該些加熱器21可分別為一電熱棒。
As shown in Figures 1 to 3, the metal heat treatment machine of the present invention is used for heat treatment of a plurality of metal parts. It includes a
該輸送組20包含一輸送帶22、複數導輪組23、至少一上齒輪組24、至少一下齒輪組25及一動力源(圖中未示)。
The
該輸送帶22呈封閉狀,且該輸送帶22於兩側分別由該物料入口13及該物料出口14延伸至該入口延伸部16及該出口延伸部17之頂部,該輸送帶22具有一輸送網片220、兩遮片221及兩鏈條222,該輸送網片220垂直於該爐體10長軸方向之水平位置兩端分別設有該遮片221,且該輸送網片220於兩該遮片221之外側分別設有該鏈條222,該輸送網片220朝外分別間隔設有複數檔片223。
The
該些導輪組23係分別於形成於該輸送帶22於周緣位置,並嚙合於兩該鏈條222,且其中之一該導輪組23係連接於該動力源,該動力源可為一馬達,用以導引該輸送帶22旋轉。
The
該上齒輪組24如圖面所示設有兩個,該下齒輪組25設有三個,兩該上齒輪組24之中間及兩外側位置分別設有該下齒輪組25,藉以使該些上齒輪組24與該些下齒輪組25呈交錯設置,且該些上齒輪組24分別設有兩上齒輪240,以別嚙合於該輸送帶22之兩該鏈條222,而兩對應之該上齒輪240之間分別設有一第一心軸241,該些下齒輪組25分別設有兩下齒輪250,以別嚙合於該輸送帶22之兩該鏈條222,而兩對應之該下齒輪250之間分別設有一第二心軸251,且該上齒輪240之最低位置低於該下齒輪250之最高位置,以供兩該鏈條222交錯繞設於該些下齒輪250之最高位置及該些上齒輪240之最低位置,連帶使該輸送網片220相對於該些上齒輪組24與該些下齒輪組25之間形成高底間隔的傾斜段差,其中,該些上齒輪組24與該些下齒輪組25越多,則相對形成的高底間隔傾斜段差越多,且能依該上齒輪組24與該些下齒輪組25設置的位置,形成連續之高底間隔傾斜段差或不連續之高低傾斜段差,而該上齒輪組24之該第一心軸241與該輸送網片220間形成有一高度差,該高度差高於該等金屬件尺寸之最大長度。
The
當金屬件30進行表面處理作業時,請參考第1圖至第3圖所示,其係將該金屬件30依序放置在該輸送帶22上輸送,該些加熱器21加熱該加工空間11內的溫度,且配合風扇12使熱度均勻充斥於該
加工空間11內,藉由該輸送帶22之該輸送網片220上間隔設置之該些檔片223,使該些金屬件30能均勻分佈於相鄰之兩檔片223之間,以避免在輸送的過程中堆疊產生受熱不均的問題,且兩該遮幕簾15可減少熱氣散出,而當該些金屬件30移動至該些上齒輪組24與該些下齒輪組25位置時,由於該些上齒輪組24與該些下齒輪組25的設置,使該輸送網片220於此段會形成高底間隔傾斜段差,以供該些金屬件30產生翻面的效果,且配合該輸送網片220可供位於下方的該些加熱器21透過網孔加熱,而在輸送過程中均勻的加熱該些金屬件30,而達到該些金屬件30表面受熱均勻,產生較的著色效果。
When the
本發明已藉由上述之實施例及變化例而描述,本發明之所有實施例及變化例僅為例示性,基於本發明實質精神及範圍,而包含上述特徵之金屬熱處理機之各種變化均為本新型所涵蓋。 The present invention has been described by the above-mentioned embodiments and modifications. All the embodiments and modifications of the present invention are only illustrative. Based on the spirit and scope of the present invention, the various modifications of the metal heat treatment machine including the above-mentioned features are Covered by this new model.
10‧‧‧爐體 10‧‧‧Furnace body
11‧‧‧加工空間 11‧‧‧Processing space
20‧‧‧輸送組 20‧‧‧Conveying Group
21‧‧‧加熱器 21‧‧‧Heater
22‧‧‧輸送帶 22‧‧‧Conveyor belt
223‧‧‧檔片 223‧‧‧file
24‧‧‧上齒輪組 24‧‧‧Upper gear set
240‧‧‧上齒輪 240‧‧‧Upper gear
241‧‧‧第一心軸 241‧‧‧First Mandrel
25‧‧‧下齒輪組 25‧‧‧Lower gear set
250‧‧‧下齒輪 250‧‧‧Lower Gear
251‧‧‧第二心軸 251‧‧‧Second Mandrel
30‧‧‧金屬件 30‧‧‧Metal Parts
Claims (9)
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