TW202023918A - 用於氣冷式熱交換器之運輸容器 - Google Patents

用於氣冷式熱交換器之運輸容器 Download PDF

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TW202023918A
TW202023918A TW108135581A TW108135581A TW202023918A TW 202023918 A TW202023918 A TW 202023918A TW 108135581 A TW108135581 A TW 108135581A TW 108135581 A TW108135581 A TW 108135581A TW 202023918 A TW202023918 A TW 202023918A
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印地安 馬丁
查德 馬丁
榮恩 庫格勒
史考特 賈維思
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美商Ｅ＆Ｃ鰭扇公司
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Abstract

一種用於在風扇的組裝之前運輸風扇的輪轂和葉片的運輸容器，包括主體，所述主體具有底板並且限定具有頂部開口的內部。所述運輸容器還包括蓋子，所述蓋子可拆卸地覆蓋所述頂部開口。分隔壁定位在所述內部內，使得所述內部被分成第一內隔室和第二內隔室，所述第一內隔室和所述第二內隔室保持所述風扇的所述葉片。輪轂柱定位在所述主體的所述內部內。所述輪轂柱具有附接到所述底板的底部末端部分和插入所述風扇的所述輪轂的中心開口中的頂部末端部分。

Description

用於氣冷式熱交換器之運輸容器
本申請要求2018年10月3日提交的美國臨時申請第62/740,923號的優先權，所述美國臨時申請的內容由此以引用方式併入本文。
本發明總體來說涉及空氣冷卻熱交換器，並且更具體來說，但並非以限制的方式，涉及用於運輸用來組裝空氣冷卻熱交換器的零件的改進的系統。
空氣冷卻熱交換器使用在各種各樣的工業應用中。在空氣機械地流過冷卻管的外部時，使工藝流體，氣體或液體，通過一系列冷卻管。空氣從冷卻管吸收熱，藉此降低管內流體的溫度。冷卻管可包括側向或軸向翅片以幫助熱傳遞。
空氣冷卻熱交換器使用大翅片來在環境條件下推動或抽吸空氣穿過氣室（plenum）。氣室引導環境空氣通過冷卻管組件，所述冷卻管組件包括位於氣室的相反側上的集管箱。在一些應用中，一系列可調整的百葉窗定位在冷卻管下游和/或上游以控制空氣跨於冷卻管組件的流動。
風扇通常由內引擎或外引擎驅動。風扇包括中心輪轂和從輪轂延伸的多個葉片。輪轂連接到風扇軸，所述風扇軸從風扇延伸到驅動組件。驅動組件可包括一系列中間軸、滑輪和軸承，所述中間軸、滑輪和軸承將扭矩從引擎傳遞到風扇軸和風扇。風扇通常由相對輕型的材料構造，以改進空氣冷卻熱交換器的性能和效率。
風扇通常在拆卸狀況下從製造商裝運。輪轂和葉片通常是大的，並且需要特殊處置來安全地裝運部件而不會損壞。在過去，製造商依賴於傳統裝運實踐，通過將風扇的葉片放置在具有保護泡沫或其他緩衝包裝材料的單次使用硬紙板箱中。箱通常墊以托盤並且在輪轂用帶固定到硬紙板箱外側的情况下裝運。
現有裝運出於若干原因而爲不合意的，包括缺乏給予輪轂的保護、對多個盒必須一起追蹤並裝運的需求，以及由盒和保護性裝運材料產生的廢物。因此，需要用於運輸大空氣冷卻熱交換器的風扇和其他部件的改進的裝運系統。目前優選的實施方式針對現有技術中的這些和其他不足。
參考圖1-5，其中展示的是根據本發明的示例性實施方式構造的運輸容器100的各種描繪。運輸容器100被設計來運載空氣冷卻熱交換器的多個部件，所述多個部件可包括風扇輪轂200、風扇葉片202和各式零件204。如本領域中很好地理解的，風扇葉片202被配置來用於附接到風扇輪轂200，所述風扇輪轂連接到驅動軸以用於由馬達或引擎旋轉。風扇輪轂200和風扇葉片200可由輕型金屬或複合材料構造。
運輸容器100通常包括主體102和蓋子104。主體102具有前面106、後面108、右側110、左側112和底板114。蓋子104被尺寸設置並且被配置來牢靠地擱置在主體102的頂部表面上。除非另有指示，否則運輸容器100的各種零件可由耐濕氣的耐用塑料構造。合適的構造材料包括可被模製、擠壓或以其他方式形成爲運輸容器100的部件零件的高密度聚乙烯和增强丙烯腈丁二烯苯乙烯(ABS)塑料。
主體102包括多個底腳116，所述多個底腳被配置來將主體102支撐在表面上或支撐在另一個運輸容器100上。主體102還包括多個凸片118，所述多個凸片延伸超過前面106、後面108、右側110和左側112的上表面。凸片118被配置來接收在蓋子104的下側上的對應下凹部120內。凸片118與下凹部120之間的嚙合幫助將蓋子104對準並緊固到主體102。蓋子104可選地包括蓋子104的頂部上的多個上凹部122，當將兩個運輸容器100豎直地堆疊時，所述多個上凹部被尺寸設置並定位以接收運輸容器100的底腳116。
底腳116和底板114被配置來限定主體102內的叉子通道124。叉子通道124被尺寸設置並被配置來便於以標準叉車舉起運輸容器100。如圖1中所述，運輸容器100包括叉子通道124，所述叉子通道能從前面106、後面108、右側110和左側112進入。蓋子104可包括皮帶通道126，所述皮帶通道在內部延伸穿過蓋子104。皮帶通道126允許使用皮帶(未示出)來將蓋子104固定到主體102。皮帶可穿過皮帶通道126，圍繞主體102並穿過叉子通道124延伸。
在圖1中所描繪的實施方式中，主體102進一步包括中心分隔器128，所述中心分隔器在前面106與後面108之間延伸。中心分隔器産生兩個內隔室130，所述兩個內隔室被尺寸設置以容納風扇葉片200 (如圖2-4中所例示)。中心分隔器128包括豎直定向的輪轂柱132，所述豎直定向的輪轂柱具有外徑，所述外徑與風扇驅動軸的外徑大致上相同，使得輪轂柱132可被插入風扇輪轂200中。以這種方式，可將風扇輪轂200放置到輪轂柱132上以將風扇輪轂200支撐在運輸容器100內。儘管在圖2-4中未描述，但是將理解，另外的內包裝件可用來將風扇輪轂200、風扇葉片202和其他零件204墊枕並支撐在運輸容器100內。
轉而參考圖5，其中展示具有可選的零件容器134的運輸容器100的透視圖。零件容器134被尺寸設置以保持用來組裝空氣冷卻熱交換器的各種附件和零件。在示例性實施方式中，零件容器134包括多個支墩136，所述多個支墩被尺寸設置並且被配置來接收在蓋子104的上凹部122內。以這種方式，零件容器134可被可靠地定位在蓋子104的頂部上。
轉而參考圖6和圖7，其中展示堆疊來用於存儲或裝運的多個運輸容器100的多個繪圖。在圖6中，三個運輸容器100豎直地堆疊。大致上剛性運輸容器100被設計來支撐多個完全裝載的運輸容器100的重量。圖7描繪二十七(27)個運輸容器100已經堆疊並裝載到大商業拖車中用於裝運的示範性方式。儘管已結合運輸服務描述並例示了運輸容器100，但是將理解，運輸容器100也可以使用於存儲與空氣冷卻熱交換器相關聯的部件。
相對於存儲和運輸用於空氣冷卻熱交換器的零件的常規方法，運輸容器100呈現顯著的改進。運輸容器100是可重複使用的、耐用的、耐候的並且適合於風扇部件的長期存儲。將理解，儘管已在先前描述中闡述了本發明的各種實施方式的許多特性和優點，但是本公開僅爲例示性的，並且可詳細地做出改變，尤其就由本文表達的術語的廣泛一般意義指示的完全範圍內的本發明的原理內的零件的結構和佈置而言。本領域技術人員將理解，本發明的教導可在不脫離本發明的範圍和精神的情况下應用於其他系統。
100:運輸容器 102:主體 104:蓋子 106:前面 108:後面 110:右側 112:左側 114:底板 116:底腳 118:凸片 120:下凹部 122:上凹部 124:叉子通道 126:皮帶通道 128:中心分隔器 130:內隔室 132:輪轂柱 134:零件容器 136:支墩 200:風扇輪轂 202:風扇葉片 204:其他零件
圖1提供根據示例性實施方式構造的風扇裝運容器的透視圖。
圖2是圖1的裝運容器的透明視圖，其例示容器內輪轂和葉片的佈置。
圖3是圖2的裝運容器的前視圖。
圖4是圖2的裝運容器的側視圖。
圖5是具有可選的零件容器的圖1的裝運容器的俯視透視圖。
圖6是以豎直堆疊佈置的三個裝運容器的透視圖。
圖7是堆疊並裝載在標準半掛拖車中的多個裝運容器的透視圖。
100:運輸容器
102:主體
104:蓋子
106:前面
108:後面
110:右側
112:左側
114:底板
116:底腳
118:凸片
120:下凹部
122:上凹部
124:叉子通道
126:皮帶通道
128:中心分隔器
130:內隔室
132:輪轂柱

Claims (20)

  1. 一種用於在風扇的組裝之前運輸所述風扇的輪轂和葉片的運輸容器，所述運輸容器包括： a.   主體，其包括底板並且限定具有頂部開口的內部； b.   蓋子，其被配置來可拆卸地覆蓋所述頂部開口； c.   分隔壁，其定位在所述內部內，使得將所述內部分成第一內隔室和第二內隔室，所述第一內隔室和所述第二內隔室被配置來保持所述風扇的所述葉片； d.   輪轂柱，其定位在所述主體的所述內部內，所述輪轂柱具有附接到所述底板的底部末端部分和被配置來插入所述風扇的所述輪轂的中心開口中的頂部末端部分。
  2. 如申請專利範圍第1項所述的運輸容器，其中所述分隔壁包括所述輪轂柱。
  3. 如申請專利範圍第1項所述的運輸容器，其中所述輪轂柱的所述底部末端部分直接附接到所述底板。
  4. 如申請專利範圍第1項所述的運輸容器，其進一步包括多個底腳，所述多個底腳連接到所述底板並且被配置來將所述主體支撐在表面上，所述多個底腳限定叉子通道，所述叉子通道被配置來接收用於舉起所述運輸容器的推高機的叉子。
  5. 如申請專利範圍第4項所述的運輸容器，其中所述蓋子包括在所述蓋子的頂側上的多個上凹部，所述多個上凹部被尺寸設置並間隔開以接收並支撐第二容器的底腳，使得所述運輸容器和所述第二容器可豎直地堆疊。
  6. 如申請專利範圍第5項所述的運輸容器，其進一步包括零件容器，所述零件容器被配置以被接收在所述運輸容器的所述主體的所述內部內並且保持附件和零件，所述零件容器包括多個支墩，所述多個支墩被配置以被接收在所述蓋子的所述上凹部內。
  7. 如申請專利範圍第1項所述的運輸容器，其中所述主體包括多個向上延伸的凸片，所述多個向上延伸的凸片圍繞所述頂部開口間隔開，並且其中所述蓋子包括在所述蓋子的下側上的多個下凹部，當所述蓋子覆蓋所述頂部開口時，所述多個下凹部被配置來接收所述多個向上延伸的凸片。
  8. 如申請專利範圍第1項所述的運輸容器，其中所述蓋子包括皮帶通道，所述皮帶通道在內部延伸穿過所述蓋子，所述皮帶通道和所述主體被配置來接收皮帶，使得將所述蓋子被緊固到所述主體。
  9. 如申請專利範圍第1項所述的運輸容器，其中所述主體包括第一和第二相對側壁，並且所述分隔壁在所述第一側壁與所述第二側壁之間延伸，其中所述輪轂柱定位在所述分隔壁的中心部分內。
  10. 如申請專利範圍第9項所述的運輸容器，其中在風扇的輪轂的中心開口接收所述輪轂柱的所述頂部部分時，所述分隔壁的頂部末端被配置來支撐所述風扇的所述輪轂。
  11. 一種可運輸的風扇部件系統，其包括： a.   風扇輪轂，其包括中心開口； b.   多個風扇葉片，其被配置來固定到所述風扇輪轂； c.   運輸容器，其包括： i)      主體，其包括底板並且限定具有頂部開口的內部； ii)     蓋子，其被配置來可拆卸地覆蓋所述頂部開口； iii) 分隔壁，其定位在所述內部內，使得所述內部被分成第一內隔室和第二內隔室，所述第一內隔室和所述第二內隔室保持所述多個風扇葉片； iv) 輪轂柱，其定位在所述主體的所述內部內，所述輪轂柱具有附接到所述底板的底部末端部分和可拆卸地插入所述風扇輪轂的所述中心開口中的頂部末端部分。
  12. 如申請專利範圍第11項所述的系統，其中所述輪轂柱的所述底部末端部分直接附接到所述底板。
  13. 如申請專利範圍第11項所述的系統，進一步包括多個底腳，所述多個底腳連接到所述底板並且被配置來將所述主體支撐在表面上，所述多個底腳限定叉子通道，所述叉子通道被配置來接收用於舉起所述運輸容器的叉車的叉子。
  14. 如申請專利範圍第13項所述的系統，其中所述蓋子包括在所述蓋子的頂側上的多個上凹部，所述多個上凹部被尺寸設置並間隔開以接收並支撐第二容器的底腳，使得所述運輸容器和所述第二容器可豎直地堆疊。
  15. 如申請專利範圍第14項所述的系統，其進一步包括零件容器，所述零件容器被配置以被接收在所述運輸容器的所述主體的所述內部內並且保持附件和零件，所述零件容器包括多個支墩，所述多個支墩被配置以被接收在所述蓋子的所述上凹部內。
  16. 如申請專利範圍第11項所述的系統，其中所述主體包括多個向上延伸的凸片，所述多個向上延伸的凸片圍繞所述頂部開口間隔開，並且其中所述蓋子包括在所述蓋子的下側上的多個下凹部，當所述蓋子覆蓋所述頂部開口時，所述多個下凹部被配置來接收所述多個向上延伸的凸片。
  17. 如申請專利範圍第11項所述的系統，其中所述蓋子包括皮帶通道，所述皮帶通道在內部延伸穿過所述蓋子，所述皮帶通道和所述主體被配置來接收皮帶，使得所述蓋子被緊固到所述主體。
  18. 如申請專利範圍第11項所述的系統，其中所述主體包括第一和第二相對側壁，並且所述分隔壁在所述第一側壁與所述第二側壁之間延伸，其中所述輪轂柱定位在所述分隔壁的中心部分內。
  19. 如申請專利範圍第18項所述的系統，其中在風扇的輪轂的中心開口接收所述輪轂柱的所述頂部部分時，所述分隔壁的頂部邊緣被配置來支撐所述風扇的所述輪轂。
  20. 一種用於在風扇的組裝之前運輸所述風扇的輪轂和葉片的運輸容器，所述運輸容器包括： a.   主體，其包括前壁、後壁、第一側壁、第二側壁和底板，所述前壁、所述後壁、所述第一側壁、所述第二側壁和所述底板限定具有頂部開口的內部； b.   蓋子，其被配置來可拆卸地覆蓋所述頂部開口； c.   分隔壁，其定位在所述內部內並且在所述前壁與所述後壁之間延伸，使得所述內部被分成第一內隔室和第二內隔室，所述第一內隔室和所述第二內隔室被配置來保持所述風扇的所述葉片； d.   輪轂柱，其定位在所述分隔壁內，所述輪轂柱具有附接到所述底板的底部末端部分和被配置來插入所述風扇的所述輪轂的中心開口中的頂部末端部分，並且其中在所述風扇的所述輪轂的所述中心開口接收所述輪轂柱的所述頂部末端部分時，所述分隔壁的頂部邊緣被配置來支撐所述風扇的所述輪轂； e.   多個底腳，其連接到所述底板並且被配置來將所述主體支撐在表面上，所述多個底腳限定叉子通道，所述叉子通道被配置來接收用於舉起所述運輸容器的叉車的叉子。
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