TW202019817A - Sphere hydroxyapatite and method for producing the same - Google Patents
Sphere hydroxyapatite and method for producing the same Download PDFInfo
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Abstract
Description
本發明屬於多孔材料製備領域,具體涉及一種球形羥基磷灰石的成型方法。 The invention belongs to the field of porous material preparation, and in particular relates to a method for forming spherical hydroxyapatite.
羥基磷灰石(hydroxyapatite,HAP)是動物骨骼的主要無機成分,具有優良的生物相容性和生物活性。同時羥基磷灰石具有獨特的離子交換性質,其結構中的陰陽離子位置都可以被其它離子所取代。同時羥基磷灰石形成過程中也可以生成Ca2+缺乏的形式,形成非化學計量比的羥基磷灰石(Ca/P=1.4~1.67),從而調節羥基磷灰石的表面酸鹼性。羥基磷灰石結構穩定,經1200℃焙燒依然能夠維持完美的HAP結構。此外,羥基磷灰石還具有很強的吸附能力,正是由於這些特性,羥基磷灰石在催化和吸附領域嶄露頭角,成為一種新型的羥基磷灰石基催化和吸附材料。羥基磷灰石本身很脆,不易成型,微溶於水,目前有關羥基磷灰石成型的報導較少,這在很大程度上限制了它的應用。 Hydroxyapatite (hydroxyapatite, HAP) is the main inorganic component of animal bones and has excellent biocompatibility and bioactivity. At the same time, hydroxyapatite has unique ion exchange properties, and the anion and cation positions in its structure can be replaced by other ions. At the same time, during the formation of hydroxyapatite, Ca 2+ deficient form can also be formed, forming non-stoichiometric hydroxyapatite (Ca/P=1.4~1.67), thereby adjusting the surface acidity and alkalinity of hydroxyapatite. The structure of hydroxyapatite is stable, and it can still maintain a perfect HAP structure after calcination at 1200℃. In addition, hydroxyapatite also has a strong adsorption capacity. It is precisely because of these characteristics that hydroxyapatite has emerged in the field of catalysis and adsorption as a new type of hydroxyapatite-based catalytic and adsorption material. Hydroxyapatite itself is very brittle, not easy to form, and slightly soluble in water. At present, there are few reports on the formation of hydroxyapatite, which limits its application to a large extent.
海藻酸是從褐藻類的海帶或馬尾藻中提取碘和甘露醇之後的副產物,其分子由β-D-甘露糖醛酸 (β-D-tetra mannuronic acid tetrasodium salt)和α-L-古洛糖醛酸(α-L-guluronic,G)按(1→4)鍵連接而成。當有Ca2+、Ba2+等陽離子存在時,羧酸根上的Na+等離子與多價陽離子發生離子交換反應,形成交聯網路結構,從而形成水凝膠。由純的海藻酸鹽成型的小球質脆,機械強度低,且容易溶脹,不能乾燥使用。 Alginic acid is a by-product of the extraction of iodine and mannitol from brown algae kelp or Sargassum. Its molecules are composed of β-D-tetra mannuronic acid tetrasodium salt and α-L-paleo Glucuronic acid (α-L-guluronic, G) is formed by pressing (1→4) bond. When cations such as Ca 2+ and Ba 2+ are present, the Na + plasma on the carboxylate undergoes an ion exchange reaction with the multivalent cation to form a cross-linked network structure, thereby forming a hydrogel. The pellets formed from pure alginate are brittle, have low mechanical strength, and are easy to swell and cannot be used dry.
海藻酸鹽具有獨特的性質,即在多價金屬陽離子,比如Ca2+存在時可以發生溶膠-凝膠(sol-gel)轉變,因此在羥基磷灰石中加入海藻酸鹽輔助成型,可以大大提高小球的機械強度,且製備過程安全簡便。 Alginate has unique properties, that is, sol-gel transformation can occur in the presence of multivalent metal cations, such as Ca 2+ . Therefore, the addition of alginate to hydroxyapatite assists in molding, which can greatly Improve the mechanical strength of the ball, and the preparation process is safe and simple.
本發明的目的在於針對上述技術難題及現有技術提供一種海藻酸鈉輔助球形羥基磷灰石的成型方法。先通過沉澱法製得羥基磷灰石沉澱物,然後將羥基磷灰石沉澱物溶於水中分散得到懸浮液,將海藻酸鹽水溶液與羥基磷灰石懸浮液混合成漿液,再把漿液滴入到含有多價金屬離子的溶液中,羥基磷灰石凝固成凝膠球,經乾燥焙燒後,即可得到球形的羥基磷灰石。 The purpose of the present invention is to provide a method for forming spherical hydroxyapatite assisted by sodium alginate in view of the above technical problems and the prior art. The hydroxyapatite precipitate is prepared by the precipitation method, and then the hydroxyapatite precipitate is dissolved in water and dispersed to obtain a suspension. The alginate aqueous solution and the hydroxyapatite suspension are mixed to form a slurry, and then the slurry is dropped into In a solution containing polyvalent metal ions, hydroxyapatite solidifies into a gel ball, and after drying and roasting, spherical hydroxyapatite can be obtained.
本發明的目的可以通過以下技術方案實現。 The object of the present invention can be achieved by the following technical solutions.
一種球形羥基磷灰石的成型方法的製備方法,具體步驟為:(1)將氯化鈣和磷酸二氫銨配置成水溶液,按照莫耳比Ca/P=1.67將二者攪拌混合均勻,混合過程中加入氨水調節 pH值至10-12;繼續在80-100℃下,攪拌1-4小時後靜置陳化,陳化時間為10-24小時;過濾後得到沉澱物,直接將沉澱物分散到去離子水中,以得到羥基磷灰石懸濁液;(2)將羥基磷灰石與可溶性海藻酸鹽的水溶液充分混合,以製成混浮漿料;(3)將混浮漿料滴入到多價金屬陽離子鹽的溶液中,以形成凝膠小球;(4)將凝膠小球陳化後取出,用去離子水洗滌,經乾燥與焙燒後,製得球形羥基磷灰石。 A method for preparing a spherical hydroxyapatite molding method, the specific steps are: (1) Dispose calcium chloride and ammonium dihydrogen phosphate into an aqueous solution, stir and mix the two according to the molar ratio Ca/P=1.67, and mix In the process of adding ammonia to adjust pH value to 10-12; continue at 80-100°C, stirring for 1-4 hours, then let stand for aging, aging time is 10-24 hours; after filtration, a precipitate is obtained, and the precipitate is directly dispersed into deionized water To obtain a hydroxyapatite suspension; (2) the hydroxyapatite and soluble alginate aqueous solution are thoroughly mixed to make a floating slurry; (3) the mixed floating slurry is dropped into multivalent In the solution of metal cation salt, to form gel beads; (4) The gel beads are aged and taken out, washed with deionized water, and dried and roasted to prepare spherical hydroxyapatite.
上述步驟(1)中氯化鈣水溶液的Ca2+的莫耳濃度為0.1-0.5mol/L;磷酸二氫銨水溶液中的PO4 3-的莫耳濃度為0.05-0.3mol/L;氯化鈣和磷酸二氫銨按照Ca/P=1.67的莫耳比混合;上述步驟(2)中的可溶性海藻酸鹽為海藻酸鈉、海藻酸鉀、海藻酸銨、海藻酸鋰或海藻酸鎂中的一種或兩種以上。 The molar concentration of Ca 2+ in the calcium chloride aqueous solution in the above step (1) is 0.1-0.5mol/L; the molar concentration of PO 4 3- in the aqueous solution of ammonium dihydrogen phosphate is 0.05-0.3mol/L; chlorine Calcium chloride and ammonium dihydrogen phosphate are mixed according to the molar ratio of Ca/P=1.67; the soluble alginate in the above step (2) is sodium alginate, potassium alginate, ammonium alginate, lithium alginate or magnesium alginate One or more than two.
上述步驟(2)中混浮漿料的可溶性海藻酸鹽的質量百分濃度為0.05%到4%。 The mass concentration of soluble alginate in the floating slurry in the above step (2) is 0.05% to 4%.
上述步驟(2)中混浮漿料的羥基磷灰石的質量百分濃度為0.5%到25%。 The mass percentage concentration of the hydroxyapatite in the floating slurry in the above step (2) is 0.5% to 25%.
上述步驟(3)中的多價金屬陽離子為鈣、鍶、鋇、鐵、鈷、鎳、錳、銅、鋅或鋁中的一種或兩種以上。 The polyvalent metal cation in the above step (3) is one or more of calcium, strontium, barium, iron, cobalt, nickel, manganese, copper, zinc, or aluminum.
上述步驟(3)中多價金屬陽離子鹽的濃度為0.01到3mol/L。 The concentration of the polyvalent metal cation salt in the above step (3) is 0.01 to 3 mol/L.
上述步驟(4)中凝膠小球陳化時間為0.1到24小時。 The aging time of the gel beads in the above step (4) is 0.1 to 24 hours.
上述步驟(4)中凝膠小球乾燥溫度為20到150℃,時間為0.5到48小時。 In the above step (4), the drying temperature of the gel pellet is 20 to 150°C, and the time is 0.5 to 48 hours.
上述步驟(4)中凝膠小球焙燒溫度為300到800℃,時間為0.2到48小時。 In the above step (4), the calcination temperature of the gel beads is 300 to 800°C, and the time is 0.2 to 48 hours.
經過上述方法製備的羥基磷灰石小球,直徑在1-5mm,可用於催化、吸附分離和生物工程領域。 The hydroxyapatite beads prepared by the above method, with a diameter of 1-5mm, can be used in the fields of catalysis, adsorption separation and bioengineering.
本發明的優點是羥基磷灰石的製備過程中沉澱物過濾後無需洗滌,直接溶於去離子水中配成懸濁液。因為濾餅中的雜質主要為氨水和氯化銨,在後續加熱焙燒處理時可以直接揮發。因此解決了當沉澱量比較大時,過濾洗滌濾餅較厚,而導致過濾非常慢的問題。採用海藻酸鈉輔助羥基磷灰石的成型,解決了羥基磷灰石本身很脆,不易成型的問題,而且保留了羥基磷灰石高吸附性能、多孔結構的特點。通過滴球成型的方法,得到直徑1-5mm的羥基磷灰石小球,該過程簡單可控,並通過控制滴孔的大小,得到不同粒徑的小球;製得的小球球形度高、粒徑大小均勻、強度大,可用作製備催化劑的載體或直接作為催化劑、吸附材料、分離材料,廣泛應用於催化、吸附分離和生物工程等領域。 The advantage of the invention is that the precipitate in the preparation process of hydroxyapatite does not need to be washed after being filtered, and is directly dissolved in deionized water to prepare a suspension. Because the impurities in the filter cake are mainly ammonia and ammonium chloride, they can be directly volatilized during the subsequent heating and roasting treatment. Therefore, when the amount of precipitation is relatively large, the filter cake is thick and the filtration is very slow. The use of sodium alginate to assist the formation of hydroxyapatite solves the problem that hydroxyapatite itself is brittle and difficult to form, and retains the characteristics of hydroxyapatite's high adsorption performance and porous structure. The hydroxyapatite pellets with a diameter of 1-5mm are obtained by the method of drop ball forming. This process is simple and controllable, and by controlling the size of the drip hole, small balls with different particle diameters are obtained; the prepared balls have high sphericity and particles The diameter is uniform and the strength is large. It can be used as a carrier for preparing catalysts or directly as a catalyst, adsorption material, and separation material. It is widely used in catalysis, adsorption separation, and bioengineering fields.
為了對本發明之實施例及其優點有更完整之理解,現請參照以下之說明並配合相應之圖式。必須強調的 是,各種特徵並非依比例描繪且僅係為了圖解目的。相關圖式內容說明如下: In order to have a more complete understanding of the embodiments of the present invention and its advantages, please refer to the following description and cooperate with the corresponding drawings. Must be emphasized Yes, various features are not drawn to scale and are for illustration purposes only. The content of the related diagrams is as follows:
〔圖1〕是本發明實施例1得到球形羥基磷灰石的照片。 [FIG. 1] is a photograph of spherical hydroxyapatite obtained in Example 1 of the present invention.
〔圖2〕是本發明實施例2得到球形羥基磷灰石的照片。 [FIG. 2] is a photograph of spherical hydroxyapatite obtained in Example 2 of the present invention.
〔圖3〕是本發明實施例3得到球形羥基磷灰石的照片。 [FIG. 3] is a photograph of spherical hydroxyapatite obtained in Example 3 of the present invention.
以下仔細討論本發明實施例之製造和使用。然而,可以理解的是,實施例提供許多可應用的發明概念,其可實施於各式各樣的特定內容中。所討論之特定實施例僅供說明,並非用以限定本發明之範圍。 The manufacture and use of embodiments of the present invention are discussed in detail below. However, it can be understood that the embodiments provide many applicable inventive concepts that can be implemented in a variety of specific contents. The specific embodiments discussed are for illustration only and are not intended to limit the scope of the invention.
下面通過具體的實施例來進一步闡述本發明的技術方案。 The technical solutions of the present invention are further described below through specific examples.
實施例1Example 1
取無水氯化鈣74.8g與磷酸二氫銨52.8g分別溶於1600mL水中,機械攪拌下將氯化鈣溶液和磷酸二氫銨溶液混合,並用氨水將溶液pH值調至10.4。繼續攪拌15min,放入90℃水浴鍋中繼續攪拌加熱2小時,室溫冷卻靜置陳化12小時,將得到的沉澱物用布氏漏斗減壓過濾。取沉澱物6.69g溶於15.61g去離子水中,得到22.3g且質量分率為30%的羥基磷灰石分散液。將分散液加入20g且質量百分濃度為3%的海藻酸鈉溶液,用磁力攪拌分散30min,得到羥基磷灰石的懸浮液。取上述懸浮液滴入到300mL且體積莫耳濃度為0.2M的硝酸鈣水溶液中,在硝酸鈣 溶液中陳化2小時後,取出並於室溫下(25℃)乾燥48小時,且於600℃焙燒2小時,即可得到球形羥基磷灰石(如圖1所示)。 Dissolve 74.8 g of anhydrous calcium chloride and 52.8 g of ammonium dihydrogen phosphate in 1600 mL of water, mix the calcium chloride solution and the ammonium dihydrogen phosphate solution under mechanical stirring, and adjust the pH of the solution to 10.4 with ammonia water. Stirring was continued for 15 min, placed in a 90°C water bath and stirred and heated for 2 hours, cooled at room temperature and left to age for 12 hours. The resulting precipitate was filtered with a Buchner funnel under reduced pressure. 6.69 g of the precipitate was dissolved in 15.61 g of deionized water to obtain 22.3 g of a hydroxyapatite dispersion liquid with a mass fraction of 30%. The dispersion liquid was added to 20 g of a sodium alginate solution with a mass percentage concentration of 3%, and dispersed with magnetic stirring for 30 min to obtain a suspension of hydroxyapatite. Take the above suspension droplets into a 300mL calcium nitrate aqueous solution with a volume molar concentration of 0.2M. After aging in the solution for 2 hours, it was taken out and dried at room temperature (25°C) for 48 hours, and calcined at 600°C for 2 hours to obtain spherical hydroxyapatite (as shown in Figure 1).
實施例2Example 2
羥基磷灰石沉澱物之製備步驟同實施例1,取8g羥基磷灰石沉澱物加入到40g且質量百分濃度為1%的海藻酸鈉溶液,攪拌分散30min,得到羥基磷灰石的懸浮液。取上述懸浮液滴入到300mL且體積莫耳濃度為0.5M的硝酸鈣溶液中,在硝酸鈣溶液中陳化10小時後,取出並於60℃下乾燥24小時,且於500℃焙燒3小時,即可得到球形羥基磷灰石(如圖2所示)。 The preparation procedure of the hydroxyapatite precipitate is the same as that in Example 1, and 8 g of the hydroxyapatite precipitate is added to 40 g of a sodium alginate solution with a mass percentage concentration of 1%, stirred and dispersed for 30 min to obtain a suspension of hydroxyapatite liquid. Take the above suspension droplets into a 300mL calcium nitrate solution with a volume molar concentration of 0.5M. After aging in the calcium nitrate solution for 10 hours, take out and dry at 60℃ for 24 hours, and roast at 500℃ for 3 hours , You can get spherical hydroxyapatite (as shown in Figure 2).
實施例3Example 3
羥基磷灰石沉澱物之製備步驟同實施例1,取6g羥基磷灰石沉澱物加入到30g且質量百分濃度為2%的海藻酸鈉溶液,攪拌分散180min,得到羥基磷灰石的懸浮液。取上述懸浮液滴入到300mL且體積莫耳濃度為2M的硝酸鈣溶液中,在硝酸鈣溶液中陳化1小時後,取出並於120℃下乾燥8小時,且於700℃焙燒1小時,即可得到球形羥基磷灰石(如圖3所示)。 The preparation procedure of the hydroxyapatite precipitate is the same as that in Example 1, and 6 g of the hydroxyapatite precipitate is added to 30 g of a sodium alginate solution with a mass percentage concentration of 2%, stirred and dispersed for 180 min to obtain a suspension of hydroxyapatite liquid. Take the above suspension droplets into a 300mL calcium nitrate solution with a volume molar concentration of 2M, after aging in the calcium nitrate solution for 1 hour, take out and dry at 120 ℃ for 8 hours, and calcined at 700 ℃ for 1 hour, The spherical hydroxyapatite can be obtained (as shown in Figure 3).
實施例4Example 4
羥基磷灰石分散液之製備步驟同實施例1,取22.3g且質量分率為30%的羥基磷灰石分散液,加入20g且質量百分濃度為3%的海藻酸鈉溶液,用磁力攪拌分散30min,得到羥基磷灰石的懸浮液。取上述懸浮液滴入到200 mL且體積莫耳濃度為0.1M的硝酸鋇水溶液中,在硝酸鋇溶液中陳化15小時後,取出並於80℃下乾燥12小時,且於600℃焙燒2小時,即可得到鋇摻雜的球形羥基磷灰石。 The preparation procedure of the hydroxyapatite dispersion liquid is the same as that in Example 1, taking 22.3 g of the hydroxyapatite dispersion liquid with a mass fraction of 30%, adding 20 g of a sodium alginate solution with a mass percentage concentration of 3%, using a magnetic force Stir and disperse for 30 min to obtain a suspension of hydroxyapatite. Take the above suspended droplets into 200 mL and 0.1 M barium nitrate aqueous solution, after aging in barium nitrate solution for 15 hours, take out and dry at 80 ℃ for 12 hours, and roast at 600 ℃ for 2 hours, you can get barium doping Spherical hydroxyapatite.
實施例5Example 5
羥基磷灰石沉澱物之製備步驟同實施例1,取8g羥基磷灰石沉澱物加入到40g且質量百分濃度為1%的海藻酸鈉溶液,攪拌分散30min,得到羥基磷灰石的懸浮液。取上述懸浮液滴入到300mL且體積莫耳濃度為0.5M的硫酸銅溶液中,在硫酸銅溶液中陳化10小時後,取出並於60℃下乾燥36小時,且於350℃焙燒15小時,即可得到銅摻雜的球形羥基磷灰石。 The preparation procedure of the hydroxyapatite precipitate is the same as that in Example 1, and 8 g of the hydroxyapatite precipitate is added to 40 g of a sodium alginate solution with a mass percentage concentration of 1%, stirred and dispersed for 30 min to obtain a suspension of hydroxyapatite liquid. Take the above suspension droplets into a 300mL copper sulfate solution with a molar molarity of 0.5M. After aging in the copper sulfate solution for 10 hours, take it out and dry it at 60°C for 36 hours, and roast at 350°C for 15 hours , You can get copper-doped spherical hydroxyapatite.
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