TW202019606A - A variable speed system divce. - Google Patents
A variable speed system divce. Download PDFInfo
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- TW202019606A TW202019606A TW108140414A TW108140414A TW202019606A TW 202019606 A TW202019606 A TW 202019606A TW 108140414 A TW108140414 A TW 108140414A TW 108140414 A TW108140414 A TW 108140414A TW 202019606 A TW202019606 A TW 202019606A
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- bearing
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- rotation
- clutch
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H9/00—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members
- F16H9/02—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion
- F16H9/04—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion using belts, V-belts, or ropes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D41/00—Freewheels or freewheel clutches
- F16D41/06—Freewheels or freewheel clutches with intermediate wedging coupling members between an inner and an outer surface
- F16D41/064—Freewheels or freewheel clutches with intermediate wedging coupling members between an inner and an outer surface the intermediate members wedging by rolling and having a circular cross-section, e.g. balls
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D41/00—Freewheels or freewheel clutches
- F16D41/06—Freewheels or freewheel clutches with intermediate wedging coupling members between an inner and an outer surface
- F16D41/064—Freewheels or freewheel clutches with intermediate wedging coupling members between an inner and an outer surface the intermediate members wedging by rolling and having a circular cross-section, e.g. balls
- F16D2041/0646—Freewheels or freewheel clutches with intermediate wedging coupling members between an inner and an outer surface the intermediate members wedging by rolling and having a circular cross-section, e.g. balls the intermediate coupling members moving between recesses in an inner race and recesses in an outer race
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structure Of Transmissions (AREA)
- Rolling Contact Bearings (AREA)
Abstract
Description
本創作發明涉及以傳動輪附加離合裝置作為變速系統機構的應用技術。 The invention of the present invention relates to the application technology of using the additional clutch device of the transmission wheel as the mechanism of the transmission system.
本發明為利用市場上的單向軸承的正向旋轉反向制動原理,經改變設計應用為軸承式離合器,組合運用為簡易形態及具經濟特色的變速系統裝置應用。 The present invention utilizes the principle of forward rotation and reverse braking of unidirectional bearings on the market. The design is changed and applied as a bearing clutch, and the combined application is a simple form and an economical characteristic transmission system.
習知市場上的應用例,以非CNC或非變頻馬達的機械製造機床的變速裝置為例,如鑽床或銑床等,為一較簡易的塔輪搭配,現在以一條皮帶的應用案例為實施例; Knowing the application examples on the market, taking the transmission device of a machine manufacturing machine tool other than CNC or non-inverter motor as an example, such as a drilling machine or a milling machine, etc., for a simpler tower wheel match, now using a belt application case as an example ;
如圖17,通過單一條皮帶,在塔輪上的不同直徑的傳動輪盤上的匹配,為馬達拉近變換傳動輪盤來調速,後再推出緊固皮帶輪上的皮帶,將單一皮帶不停地轉換不同直徑的傳動輪盤位置,在電機轉速固定的情況下,得到不同的輸出軸轉速,以此來完成不同加工刀具的需求速度切換,如此的操控雖簡易能達到輸出軸變換速度的目的,但不具備操控的時間效益,因人員的頻繁調整變速操控,產值可能因而喪失50%或更多。 As shown in Figure 17, through a single belt, matching on the transmission wheels of different diameters on the tower wheel, the motor closes the transmission wheel to change the speed, and then push out the belt on the tightening pulley to replace the single belt Switching the position of the transmission wheel of different diameters on the spot, and under the condition that the motor speed is fixed, different output shaft speeds are obtained to complete the required speed switching of different machining tools. Such control can achieve the output shaft conversion speed although simple Purpose, but does not have the time benefit of control. Due to frequent adjustment of variable speed control by personnel, the output value may be lost by 50% or more.
市售變速箱,一般為齒輪搭配傳動,以撥叉或移動齒輪軸來 轉換齒輪間的傳動配比,以車床為應用例,可據以得到車牙螺杆與車床機頭不同的轉速及車牙螺杆帶動刀台的前進速比,車制出不同規格的螺牙,但其可變換範圍不大,尚需搭配外部牙盤以人力轉換的方式來操作更大變換區間,這些都是可通過本發明來期待改善的設備設施。 Commercially available gearboxes are usually geared with gears, with a fork or moving gear shaft Converting the transmission ratio between gears, using a lathe as an application example, we can obtain the different rotation speeds of the screw and the head of the lathe and the forward speed ratio of the cutting tool driven by the screw. The changeable range is not large, and it needs to be operated with an external crankset in a manpower conversion manner to operate a larger conversion interval. These are equipment facilities that can be expected to be improved by the present invention.
本發明所欲解決之技術問題為: The technical problems to be solved by the present invention are:
本發明所聚焦的重點,是提供一種變換轉速的可操控系統應用裝置,以機構式的軸承式離合器來與變速用傳動輪盤搭配應用,可被小型化安裝又具有高負載能力的可操控變速系統裝置。 The focus of the present invention is to provide a controllable system application device that changes the rotational speed. It is used with a mechanical bearing clutch to be used with a transmission wheel for shifting. It can be miniaturized and has a high load capacity. System installation.
本發明為提供一種軸承式離合器裝置的控制,可簡易的控制複數個軸承式離合器的啟閉,來控制轉換所述軸承式離合器其兩端所聯結的旋轉軸與傳動輪間的旋轉動能嚙合傳遞,或旋轉動能脫離為不傳遞的控制應用。 The present invention is to provide a control of a bearing clutch device, which can easily control the opening and closing of a plurality of bearing clutches to control the transmission of the rotation kinetic energy between the rotating shaft and the transmission wheels connected at both ends of the bearing clutch , Or rotation kinetic energy disengagement for non-transferring control applications.
本發明解決問題之技術手段為: The technical means for solving the problems of the present invention are:
本發明引用技術主要為”單向軸承”的正向旋轉時的嚙合干涉聯動,及反向旋轉時的自由旋轉不干涉聯動,及內外圈環不等速超越的原理;並進一步的將所述單向軸承的軸承保持架及其內部的滾子做出一相對角度移位,使得以控制所述的干涉聯動的時機而成為本發明所述的軸承式離合器。 The technology cited in the present invention is mainly the principle of "one-way bearing" meshing interference linkage during forward rotation, free rotation non-interference linkage during reverse rotation, and the principle of unequal speed overrunning of inner and outer ring rings; The bearing cage of the one-way bearing and its internal rollers make a relative angular displacement, so that the timing of the interference linkage is controlled to become the bearing clutch of the present invention.
本發明所應用的”單向軸承”制動原理,經改善後成為本發
明所引用的”軸承式離合器15”,針對所謂的干涉聯動的動作現象,及自由旋轉不干涉的動作原理,列舉出1A~4A共4種形態及a、b、c、d、e共5種結果來說明;其中a為本發明所應用的獨有架構設計結果,其他b、c、d、e為市售單向軸承所具有的普遍性的功能架構,如下說明,請參閱圖6;
The "one-way bearing" braking principle applied in the present invention becomes the present invention after improvement
The "bearing
1A:其中滚子15-8,設置于轴承內圈环15-5及轴承外圈环15-12之间,一侧有轴承保持架15-7的侧壁接触,另一侧为弹簧b15-9接触;滚子15-8可滚动于轴承內圈环15-5的外缘侧的钢珠及滚子滚动外缘b15-3,及轴承外圈环15-12的內缘侧之间;
1A: Among them, the roller 15-8 is arranged between the bearing inner ring 15-5 and the bearing outer ring 15-12, the side wall of the bearing cage 15-7 contacts on one side, and the spring b15- on the
结果a:当轴承保持架停留上述1A:位置时,为正反向旋转均不干涉的自由旋转状态; Result a: When the bearing cage stays in the above 1A: position, it is a free rotation state that does not interfere with both forward and reverse rotation;
2A:当轴承保持架15-7左旋一相对角度时,即是离合拨杆15-1可旋转移位角度,滚子15-8被弹簧b15-9推进,并与轴承內圈环15-5上方的干涉啮合闭锁凸缘b15-6升始接触(因具有朝右向的斜面切线凸缘),使干涉啮合闭锁凸缘b15-6上方的滚子15-8与轴承外圈环15-12形成上下接触干涉状态; 2A: When the bearing retainer 15-7 is turned to the left by a relative angle, that is, the clutch lever 15-1 can be rotated and displaced by angle, the roller 15-8 is pushed by the spring b15-9 and is in contact with the bearing inner ring 15-5 The upper interference engagement latching flange b15-6 comes into contact (due to the right tangent flange), so that the roller 15-8 above the interference engagement latching flange b15-6 and the bearing outer ring 15-12 Form up and down contact interference state;
结果b:当轴承保持架停留上述2A:位置时,轴承外圈环15-12为向右正向旋转,或轴承內圈环15-5为向左反向旋转时,将滚子15-8旋转带离干涉啮合闭锁凸缘b15-6,均为不干涉的自由旋转状态; Result b: When the bearing cage stays in the above 2A: position, the outer ring 15-12 of the bearing rotates to the right, or the inner ring 15-5 of the bearing rotates to the left, and the roller 15-8 The rotating belt is away from the interference engagement locking flange b15-6, and all are in a free rotation state without interference;
结果c:当轴承保持架停留上述2A:位置时,轴承外圈环15-1 2为向左反向旋转,或轴承內圈环15-5为向右正向旋转时,将滚子15-8旋转进一步带入干涉啮合闭锁凸缘b15-6,均为干涉联动状态。 Result c: When the bearing cage stays in the above 2A: position, the bearing outer ring 15-1 2 is to rotate to the left or the inner ring 15-5 of the bearing is to rotate to the right, the roller 15-8 is further rotated into the interference engagement locking flange b15-6, which is in the state of interference linkage.
3A:当处于2A:位置形态时,由轴承內圈环15-5为主动正向右旋转时,轴承外圈环15-12因干涉联动为被动正向右旋; 3A: When in the 2A: position configuration, when the bearing inner ring 15-5 is actively positively rotating to the right, the bearing outer ring 15-12 is passively positive rotating to the right due to interference linkage;
结果d:当轴承外圈环15-12正向右旋转转速大于轴承內圈环15-5的正向右旋转转速时为超越形态,脫离干涉联动。 Result d: When the rotation speed of the outer ring 15-12 of the bearing to the right is greater than the rotation speed of the inner ring 15-5 of the bearing to the right, it is in the form of overrunning, which is out of the interference linkage.
4A:当处于2A:位置形态时,由轴承外圈环15-12为主动反向左旋转时,轴承內圈环15-5因干涉联动为被动反向左旋; 4A: When in the 2A: position configuration, when the bearing outer ring 15-12 is actively reversed to the left, the inner bearing ring 15-5 is passively reversed to the left due to interference;
结果e:当轴承內圈环15-5反向左旋转转速大于轴承外圈环15-12的反向左旋转转速时为超越形态,脫离干涉联动。 Result e: When the reverse left rotation speed of the bearing inner ring ring 15-5 is greater than the reverse left rotation speed of the bearing outer ring ring 15-12, it is in the form of overrunning and disengages from the interference linkage.
本發明為一種變速系統裝置,引用技術主要為將上述【0010】應用例的軸承內圈環15-5視為旋轉軸,再將軸承外圈環15-12視為傳動輪,並通過此方式以一有效簡易的方式來控制旋轉軸與每一傳動輪彼此間的干涉聯動控制時機點。 The present invention is a transmission system device, and the cited technology is mainly to regard the bearing inner ring 15-5 of the above application example as a rotating shaft, and the bearing outer ring 15-12 as a transmission wheel, and in this way Control the timing of the interlocking control of the interference between the rotating shaft and each transmission wheel in an effective and simple way.
本發明為一種變速系統裝置,引用技術方式為設置旋轉軸並使其具中心內軸孔,並於所述中心內軸孔內設置一控制內軸16,可滑移上下動作於旋轉軸的中心內軸孔中,連結控制內軸16與旋轉軸,使兩者具同步旋轉功能,再於控制內軸16設置閉鎖用隨動輪軌道16-2及脫離用隨動輪軌道16-3,使控制內軸16的軸徑向移動可驅動【0010】所述的軸承式離合器15內的軸承保持架15-7來做出旋轉一相對角度
的啟閉干涉關聯的控制。
The present invention is a transmission system device. The technical method is to provide a rotating shaft with a central inner shaft hole, and a control
本發明為一種變速系統裝置,其中控制內軸16的聯結孔B16-1利用與軸向變速聯結盤8的聯結來與旋轉軸做出軸向滑移連結並與旋轉軸同步旋轉;經變速手柄4依循位置限制槽板5-1做出定位性質的寸動,帶領控制內軸16同步做出定位性質的寸動移行,並通過控制內軸16上所設置的閉鎖用隨動輪軌道16-2,及脫離用隨動輪軌道16-3的位置角度差異,取得複數個軸承式離合器的機構式的穩定合併的同步控制,成為變速系統的變速機制使用裝置。
The present invention is a transmission system device in which the coupling hole B16-1 of the control
本發明為一種變速系統裝置,可搭配創造多樣式的傳動輪組合,適用於皮帶輪,時規皮帶輪,齒輪,摩擦輪,傳動軸連杆等控制。 The invention is a variable speed system device, which can be matched with a multi-style transmission wheel combination, which is suitable for the control of belt wheels, timing belt wheels, gears, friction wheels, transmission shaft connecting rods and the like.
本發明對照先前技術之功效為: Compared with the prior art, the present invention has the following effects:
可提供另一種變速方式給各類型設備作為變速方案選擇用,免除上述應用例如鑽床、銑床等的手工變換的無效益操作,並解放人工頻繁更換變速的雙手及精神上的關注力度,轉而更多關注機床操控時的生產品質品質及效能產量與人員的操作安全度;讓非CNC數控機床,或非使用高價的變頻馬達的機床,及需變速的變速箱設備的機械機構設施,也能具有可精簡時間並更具效益的操控方式,來快速變換機床的加工生產的主加工軸變換速度或各式變速箱簡易操控的一種變速系統裝置。 Can provide another type of shifting method for various types of equipment as a shifting scheme, avoiding the unproductive operation of manual conversion of the above applications such as drilling machines and milling machines, and liberating the hands and mental attention of frequent manual shifting of gear shifting. Pay more attention to the production quality, performance and output of the machine tool control and the operational safety of the personnel; let non-CNC CNC machine tools, or machine tools that do not use expensive inverter motors, and mechanical mechanisms and facilities that require variable-speed gearbox equipment, It has a speed control system that can shorten the time and be more efficient, to quickly change the main machine shaft production speed of the machine tool production or a variety of gearboxes for simple control of a transmission system.
區分為:【0024】字母編碼:及【0025】數字編碼: It is divided into: [0024] letter code: and [0025] digital code:
字母編碼: Letter code:
A‧‧‧右旋轉輸入軸A A‧‧‧Right input shaft A
A1‧‧‧低速比旋轉控制輸出傳動輪A A1‧‧‧Low speed ratio rotation control output transmission wheel A
A11‧‧‧低速輪皮帶 A11‧‧‧Low speed wheel belt
A12‧‧‧低速比旋轉輸入傳動輪A A12‧‧‧Low speed ratio input drive wheel A
A2‧‧‧中速比旋轉控制輸出傳動輪A A2‧‧‧ Medium speed ratio rotation control output transmission wheel A
A21‧‧‧中速輪皮帶 A21‧‧‧Medium speed belt
A22‧‧‧中速比旋轉輸入傳動輪A A22‧‧‧ Medium speed ratio rotating input transmission wheel A
A3‧‧‧高速比旋轉控制輸出傳動輪A A3‧‧‧High-speed ratio rotation control output transmission wheel A
A31‧‧‧高速輪皮帶 A31‧‧‧High-speed wheel belt
A32‧‧‧高速比旋轉輸入傳動輪A A32‧‧‧High-speed ratio input drive wheel A
B‧‧‧右旋轉輸入軸B B‧‧‧Right input shaft B
B1‧‧‧低速比旋轉控制輸出傳動輪B B1‧‧‧Low speed ratio rotation control output transmission wheel B
B11‧‧‧低速比旋轉輸入傳動輪B B11‧‧‧Low speed ratio rotating input transmission wheel B
B2‧‧‧中速比旋轉控制輸出傳動輪B B2‧‧‧ Medium speed ratio rotation control output transmission wheel B
B21‧‧‧中速比旋轉輸入傳動輪B B21‧‧‧ Medium speed ratio rotating input transmission wheel B
B3‧‧‧高速比旋轉控制輸出傳動輪B B3‧‧‧High-speed ratio rotation control output transmission wheel B
B31‧‧‧高速比旋轉輸入傳動輪B B31‧‧‧High-speed rotating input transmission wheel B
C‧‧‧增速旋轉輸入軸 C‧‧‧Speed-increasing rotary input shaft
C1‧‧‧低速比旋轉控制輸入傳動輪 C1‧‧‧Low speed ratio rotation control input transmission wheel
C11‧‧‧低速比旋轉輸出傳動輪 C11‧‧‧Low speed ratio rotating output transmission wheel
C2‧‧‧中速比旋轉控制輸入傳動輪 C2‧‧‧ Medium speed ratio rotation control input transmission wheel
C21‧‧‧中速比旋轉輸出傳動輪 C21‧‧‧ Medium speed ratio rotating output transmission wheel
C3‧‧‧高速比旋轉控制輸入傳動輪 C3‧‧‧High-speed ratio rotation control input transmission wheel
C31‧‧‧高速比旋轉輸出傳動輪 C31‧‧‧High-speed rotating output transmission wheel
D‧‧‧左旋轉輸出軸 D‧‧‧left output shaft
數字編碼: Digital coding:
1‧‧‧旋轉輸入軸 1‧‧‧rotation input shaft
1-1‧‧‧鍵槽 1-1‧‧‧Keyway
2‧‧‧旋轉輸出軸 2‧‧‧rotating output shaft
2-1‧‧‧控制內軸移動槽a 2-1‧‧‧Control inner shaft moving slot a
2-2‧‧‧鍵槽a 2-2‧‧‧Keyway a
2-3‧‧‧軸承限位凸緣a 2-3‧‧‧Bearing limit flange a
2-4‧‧‧離合撥杆讓位槽a 2-4‧‧‧ Clutch lever yield slot a
2-5‧‧‧旋轉變速軸 2-5‧‧‧rotation shift shaft
2-6‧‧‧中心內軸孔a 2-6‧‧‧ Center shaft hole a
3‧‧‧傳動輪 3‧‧‧Drive wheel
4‧‧‧變速手柄 4‧‧‧shift lever
5‧‧‧主支撐板 5‧‧‧Main support plate
5-1‧‧‧位置限制槽板 5-1‧‧‧Position limiting slot plate
6‧‧‧彈簧a 6‧‧‧Spring a
7‧‧‧移位環 7‧‧‧shift ring
8‧‧‧軸向變速聯結盤 8‧‧‧Axial variable speed coupling disc
8-1‧‧‧聯結孔A 8-1‧‧‧Coupling hole A
8-2‧‧‧輸出軸向變速聯結盤 8-2‧‧‧ Output axial variable speed coupling disc
8-3‧‧‧變速軸向變速聯結盤 8-3‧‧‧Variable speed axial coupling disc
9‧‧‧固定後軸心 9‧‧‧Fixed rear axle
10‧‧‧手柄活動前軸心 10‧‧‧Handle movable front axis
11‧‧‧凸輪隨動器 11‧‧‧Cam Follower
12‧‧‧旋轉軸旋轉方向標示 12‧‧‧Rotation axis rotation direction sign
13‧‧‧徑向止推滾珠軸承 13‧‧‧Radial thrust ball bearings
14‧‧‧限位用套筒 14‧‧‧Limiting sleeve
15‧‧‧軸承式離合器 15‧‧‧bearing clutch
15-1‧‧‧離合撥杆 15-1‧‧‧clutch lever
15-2‧‧‧離合撥杆隨動輪 15-2‧‧‧clutch follower wheel
15-3‧‧‧鋼珠及滾子滾動外緣b 15-3‧‧‧Ball and roller rolling outer edge b
15-4‧‧‧離合撥杆讓位槽b 15-4‧‧‧ Clutch lever yield slot b
15-5‧‧‧軸承內圈環 15-5‧‧‧Bearing inner ring
15-6‧‧‧干涉嚙合閉鎖凸緣b 15-6‧‧‧Interference engagement locking flange b
15-7‧‧‧軸承保持架 15-7‧‧‧bearing cage
15-8‧‧‧滾子 15-8‧‧‧Roller
15-9‧‧‧彈簧b 15-9‧‧‧spring b
15-10‧‧‧鋼珠 15-10‧‧‧steel ball
15-11‧‧‧隨動輪中心軸螺栓 15-11‧‧‧Following wheel center shaft bolt
15-12‧‧‧軸承外圈環 15-12‧‧‧Bearing outer ring
15-13‧‧‧鋼珠限位弧型環b 15-13‧‧‧Ball limit arc ring b
15-14‧‧‧軸承限位閉鎖蓋 15-14‧‧‧Bearing limit lock cover
15-15‧‧‧鍵1b 15-15‧‧‧key 1b
15-16‧‧‧鍵2b 15-16‧‧‧Key 2b
15-17‧‧‧銷孔 15-17‧‧‧pin hole
15-18‧‧‧內緣側鍵槽b 15-18‧‧‧Inner edge side keyway b
15-19‧‧‧外緣側鍵槽b 15-19‧‧‧Key slot on outer edge b
15-20‧‧‧鋼珠及滾子滾動內緣b 15-20‧‧‧ Rolling inner edge of steel ball and roller b
16‧‧‧控制內軸 16‧‧‧Control inner shaft
16-1‧‧‧聯結孔B 16-1‧‧‧Coupling hole B
16-2‧‧‧閉鎖用隨動輪軌道 16-2‧‧‧ Follower track for locking
16-3‧‧‧脫離用隨動輪軌道 16-3‧‧‧ Follower wheel track for disengagement
16-4‧‧‧連動銷 16-4‧‧‧ linkage pin
17‧‧‧軸承內圈環一體式旋轉軸 17‧‧‧Bearing inner ring integral rotating shaft
17-1‧‧‧控制內軸移動槽c 17-1‧‧‧Control inner shaft moving slot c
17-2‧‧‧鋼珠及滾子滾動外緣c 17-2‧‧‧‧Ball and roller rolling outer edge c
17-3‧‧‧軸承限位凸緣c 17-3‧‧‧Bearing limit flange c
17-4‧‧‧離合撥杆讓位槽c 17-4‧‧‧ Clutch lever yield slot c
17-5‧‧‧一體式軸承內圈環 17-5‧‧‧Integrated bearing inner ring
17-6‧‧‧干涉嚙合閉鎖凸緣c 17-6‧‧‧Interference engagement locking flange c
17-7‧‧‧鋼珠限位弧型環c 17-7‧‧‧Steel ball limit arc ring c
17-8‧‧‧一體式軸承內圈環全排列件 17-8‧‧‧Integrated bearing inner ring rings
17-9‧‧‧一體式軸承內圈環部份排列件 17-9‧‧‧One-piece bearing inner ring part arrangement
17-10‧‧‧鍵槽c 17-10‧‧‧Keyway c
17-11‧‧‧中心內軸孔c 17-11‧‧‧ Center shaft hole c
18‧‧‧軸承外圈環一體式傳動輪 18‧‧‧Bearing outer ring integrated drive wheel
18-1‧‧‧鋼珠及滾子滾動內緣d 18-1‧‧‧ Rolling inner edge of steel ball and roller d
18-2‧‧‧鋼珠限位弧型環d 18-2‧‧‧Steel ball limit arc ring d
18-3‧‧‧傳動輪限位閉鎖蓋 18-3‧‧‧Limited locking cover for transmission wheel
19‧‧‧徑向滾柱止推軸承 19‧‧‧Radial roller thrust bearing
20‧‧‧增速傳動輪組合 20‧‧‧Speed-increasing transmission wheel combination
21‧‧‧固定螺絲 21‧‧‧fixing screw
22‧‧‧變速移位杆 22‧‧‧shift shift lever
23‧‧‧變速移位雙向環 23‧‧‧Shifting bidirectional ring
圖1:為本發明的一種變速系統裝置應用,皮帶傳動輪3速變速及變速控制 柄裝置操作示意圖示。A:為皮帶傳動輪3速變速的正視圖。 Figure 1: The application of a transmission system device of the present invention, the belt drive wheel 3-speed transmission and transmission control Schematic diagram of the operation of the handle device. A: Front view of the 3-speed transmission of the belt drive wheel.
B:為皮帶傳動輪3速變速的側視圖。 B: Side view of the 3-speed transmission of the belt drive wheel.
圖2:為本發明的變速系統裝置,皮帶傳動輪3速變速裝置上側視立體圖。 Figure 2: This is the upper side perspective view of the belt transmission wheel 3-speed transmission device of the transmission system device of the present invention.
圖3:為本發明的變速系統裝置應用,皮帶傳動輪3速變速裝置正視及俯側視立體圖。A:為皮帶傳動輪3速變速的俯視立體圖。 Fig. 3: The application of the transmission system device of the present invention, a front view and a side perspective view of a belt drive wheel 3-speed transmission device. A: The top perspective view of the 3-speed transmission of the belt drive wheel.
B:為皮帶傳動輪3速變速的仰視立體圖。 B: The bottom perspective view of the 3-speed transmission of the belt drive wheel.
圖4:為本發明的變速系統裝置應用,皮帶傳動輪3速變速裝置爆炸圖示。 Figure 4: Exploded illustration of the belt transmission wheel 3-speed transmission device for the application of the transmission system device of the present invention.
A:為皮帶傳動輪3速變速的爆炸正視構件圖。 A: The exploded front view of the belt drive wheel with 3 speeds.
B:為皮帶傳動輪3速變速的爆炸立體構件圖。 B: The three-dimensional exploded three-dimensional structure diagram of the belt drive wheel.
圖5:為本發明的變速系統裝置,皮帶傳動輪3速變速剖視及組件安裝圖示。 Fig. 5: The transmission system device of the present invention, a 3-speed transmission cross-sectional view of a belt drive wheel and a component installation diagram.
A:為皮帶傳動輪3速變速的正視剖面圖。 A: Front sectional view of the 3-speed transmission of the belt drive wheel.
B:為皮帶傳動輪3速變速的軸承式離合器15的安裝組合配置圖。
B: Installation and configuration diagram of the bearing
圖6:為本發明的變速系統裝置的軸承式離合器。 Fig. 6: The bearing clutch of the transmission system device of the present invention.
F:為軸承式離合器15的上視圖。
F: a top view of the bearing
G:為軸承式離合器15的正視圖。
G: Front view of the bearing
H:為軸承式離合器15的上透視線條圖。
H: is a top perspective line drawing of the bearing
I:為軸承式離合器15的E-E剖面視圖。
I: It is the E-E sectional view of the bearing
J:為軸承式離合器15的立體透視線條圖。
J: is a perspective perspective line drawing of the bearing
K:為軸承式離合器15的正視透視線條圖。
K: is a perspective perspective line drawing of the bearing
圖7:為本發明的變速系統裝置的軸承式離合器的爆炸圖示。 7 is an exploded view of the bearing clutch of the transmission system device of the present invention.
圖8:為本發明的變速系統裝置的軸承式離合器的各角度剖視圖示。 8 is a cross-sectional view of the bearing clutch of the transmission system device of the present invention at various angles.
圖9:為本發明的變速系統裝置的軸承式離合器的軸承保持架與控制內軸的操控關係圖示。 FIG. 9 is a diagram showing the control relationship between the bearing cage of the bearing clutch of the transmission system device of the present invention and the control inner shaft.
A:為軸承式離合器的軸承保持架與控制內軸的上視圖。 A: It is a top view of the bearing cage of the bearing clutch and the control inner shaft.
B:為軸承式離合器的軸承保持架與控制內軸的立體組裝控制關聯示意圖。 B: Schematic diagram of the three-dimensional assembly control of the bearing cage of the bearing clutch and the control inner shaft.
圖10:為本發明的變速系統裝置的軸承式離合器的軸承保持架與旋轉輸出軸及控制內軸的操控關係圖示。 Fig. 10 is a diagram showing the control relationship between the bearing cage of the bearing clutch of the transmission system device of the present invention, the rotary output shaft and the control inner shaft.
A:為軸承保持架與控制內軸的上視圖。 A: It is the top view of bearing cage and control inner shaft.
B:為軸承保持架與控制內軸的立體視圖。 B: It is a perspective view of the bearing cage and the control inner shaft.
C:為軸承保持架與控制內軸的另一視角立體視圖。 C: Another perspective view of the bearing cage and the control inner shaft.
圖11:為本發明的變速系統裝置的軸承式離合器的軸承保持架與一體式離合器內圈環輸出軸配置組合示意圖。 11 is a schematic diagram of the combination of the bearing cage of the bearing clutch of the transmission system device of the present invention and the output shaft of the inner ring of the integrated clutch.
F:為一體式軸承內圈環全排列件17-8上的一體式旋轉軸17。
F: One-
F1:為一體式軸承內圈環部份排列件17-9上的一體式旋轉軸17。
F1: It is the integral
G:為軸承外圈環15-12的正透視視圖。 G: is a front perspective view of the bearing outer ring 15-12.
H:為軸承外圈環15-12的正視圖。 H: Front view of bearing outer ring 15-12.
I:為軸承外圈環15-12的立體視圖。 I: It is a perspective view of the bearing outer ring 15-12.
J:為一體式軸承內圈環全排列件17-8上的軸承保持架組合於一體式旋轉軸17的立體視圖。
J: It is a perspective view of the bearing retainer on the integral bearing inner ring ring 17-8 combined with the integral
J1:一體式軸承內圈環全排列件17-8上的軸承保持架組合於一體
式旋轉軸17的正視圖。
J1: The bearing cage on the integral bearing inner ring ring 17-8 is combined into one
Front view of the
J2:一體式軸承內圈環全排列件17-8上的軸承保持架組合於一體式旋轉軸17的正透視視圖。
J2: Front perspective view of the bearing retainer on the integral arrangement of the integral bearing inner ring ring 17-8 combined with the integral
K:為軸承限位閉鎖蓋的立體視圖。 K: is a perspective view of the bearing limit locking cover.
K1:為軸承限位閉鎖蓋的正視圖。 K1: Front view of the bearing limit locking cover.
K2:為軸承限位閉鎖蓋的正透視視圖。 K2: Front perspective view of the bearing limit locking cover.
圖12:為本發明的變速系統裝置的旋轉輸出軸與一體式離合器內圈環輸出軸比較示意圖。J:為軸承內圈環一體式旋轉軸17的仰視圖。
FIG. 12 is a schematic diagram comparing the rotary output shaft of the transmission system device of the present invention with the output shaft of the inner ring of the integrated clutch. J: Bottom view of the integral
J3:為軸承內圈環一體式旋轉軸17的立體視圖。
J3: It is a perspective view of the integral
K:為旋轉輸出軸2的仰視圖。
K: bottom view of the
K3:為旋轉輸出軸2的立體視圖。
K3: is a perspective view of the
圖13:為本發明的變速系統裝置的傳動輪與軸承式離合器的軸承保持架的合併構件,組合為傳動輪離合器示意圖。 13 is a schematic diagram of a combined component of a transmission wheel of the transmission system device of the present invention and a bearing cage of a bearing clutch, which is combined into a transmission wheel clutch.
M:為軸承式離合器的組合圖示。 M: It is a combination diagram of the bearing clutch.
M1:為軸承式離合器組合的正視視圖。 M1: Front view of the bearing clutch combination.
M2:為軸承式離合器組合的立體視圖。 M2: is a perspective view of a bearing clutch combination.
L:為軸承式離合器的構件立體視圖。 L: is a perspective view of the components of the bearing clutch.
L1:為軸承式離合器的軸承外圈環一體式傳動輪18的立體視圖。
L1: is a perspective view of the bearing outer ring
L2:為軸承式離合器的軸承保持架組合的立體視圖。 L2: A perspective view of the bearing cage assembly of the bearing clutch.
L3:為軸承式離合器的傳動輪限位閉鎖蓋18-3的立體視圖。 L3: is a perspective view of the transmission wheel limit locking cover 18-3 of the bearing clutch.
圖14:為本發明的變速系統裝置的傳動輪離合器與一體式離合器內圈環輸出軸組合及爆炸示意圖。 14 is a schematic diagram of the combination of the transmission wheel clutch and the output shaft of the inner ring of the integrated clutch and the explosion of the transmission system device of the present invention.
N:為一體式離合器內圈環輸出軸與傳動輪離合器的組合。 N: It is the combination of the output shaft of the inner ring of the integrated clutch and the transmission wheel clutch.
N1:為一體式離合器內圈環輸出軸與傳動輪離合器的正視視圖。 N1: Front view of the output shaft of the inner ring of the integrated clutch and the transmission wheel clutch.
N2:為一體式離合器內圈環輸出軸與傳動輪離合器的立體視圖。 N2: a perspective view of the output shaft of the inner ring of the integrated clutch and the transmission wheel clutch.
O:為一體式離合器內圈環輸出軸與傳動輪離合器的爆炸視圖。 O: Exploded view of the output shaft of the inner ring of the integrated clutch and the transmission wheel clutch.
O1:為軸承外圈環一體式傳動輪18的側視圖。
O1: a side view of the bearing outer ring
O2:為軸承內圈環一體式旋轉軸17的側視圖。
O2: Side view of the integral
O3:為傳動輪限位閉鎖蓋18-3的側視圖。 O3: Side view of the locking cap 18-3 for the transmission wheel limit.
O4:為一體式離合器內圈環輸出軸與傳動輪離合器的爆炸立體視圖。 O4: Exploded perspective view of the output shaft of the inner ring of the integrated clutch and the transmission wheel clutch.
圖15:為本發明的一種變速系統裝置應用,齒輪傳動輪6速變速及變速控制柄裝置操作示意圖示。 15 is a schematic diagram of the operation of the gear transmission wheel 6-speed shift and shift control lever device for the application of a shift system device of the present invention.
A:為一種變速系統裝置應用的齒輪傳動輪6速變速系統的立體視圖。 A: A perspective view of a 6-speed speed change system of a gear transmission wheel applied to a speed change system device.
B:為一種變速系統裝置應用的齒輪傳動輪6速變速系統的正視圖。 B: Front view of a 6-speed transmission system of gear transmission wheels applied to a transmission system device.
C:為一種變速系統裝置應用的齒輪傳動輪6速變速系統的側視圖。 C: Side view of a 6-speed gear shifting system for gear transmission wheels applied to a gear shifting system device.
圖16:為本發明的一種變速系統裝置應用,齒輪傳動輪6速變速的軸承離合器及增速軸轉換用軸心徑向滾柱止推軸承組合位置示意圖。 Fig. 16 is a schematic diagram of the combined position of the bearing clutch of the gear transmission wheel 6-speed transmission and the axial radial roller thrust bearing for the conversion of the speed-increasing shaft for the application of a transmission system device of the present invention.
圖17:為市售一般皮帶輪變速裝置示意圖示。 Figure 17: Schematic diagram of a commercially available general pulley speed change device.
一種變速系統裝置組件說明,主要包含旋轉軸,傳動輪,及
軸承式離合器15;
A component description of a transmission system, mainly including a rotating shaft, a transmission wheel, and
Bearing
所述旋轉軸,包含:旋轉輸入軸1,及旋轉輸出軸2,及旋轉變速軸2-5等;所述傳動輪,包含:((傳動輪A,傳動輪B,傳動輪C)的帶頭編碼如傳動輪A1或傳動輪A22),及傳動輪3;包含皮帶輪,時規皮帶輪,及各式齒輪等形態;
The rotating shaft includes: a rotating
所述軸承式離合器15,包含:軸承內圈環15-5,軸承外圈環15-12,及軸承保持架15-7和其內部組件。
The bearing
一種變速系統裝置,請參閱圖1、2、3、4、5實施例,本發明為提供一種以皮帶傳動輪為實施例的變速控制機床設備或變速系統設備總成的變速系統應用裝置; For a transmission system device, please refer to the embodiments of FIGS. 1, 2, 3, 4, and 5. The present invention is to provide a transmission system application device for a transmission control machine tool device or a transmission system device assembly using a belt drive wheel as an embodiment;
如圖4爆炸圖,其主要組成包含,上及下主支撐板5,及一組兩軸同為右旋轉標示的旋轉軸,區分為旋轉輸入軸1及旋轉輸出軸2,及複數個傳動輪3,與複數個軸承式離合器15所組成;
As shown in the exploded view of FIG. 4, the main components include an upper and a lower
所述旋轉軸分別有旋轉輸入軸1套入傳動輪A12、A22、A32,兩側再以徑向止推滾珠軸承13與主支撐板5做出可自由旋轉的定位;另外在右側具有旋轉輸出軸2,於軸上套入軸承式離合器15,再各自套入傳動輪A1、A2、A3,兩側再以徑向止推滾珠軸承13與主支撐板5做出可自由旋轉的定位,後再將皮帶A11、A21、A31套入所屬傳動輪組;再於旋轉輸出軸2的中心內軸孔a2-6中插入控制內軸16(請參閱圖5),再用連動銷16-4插入將軸向變速聯結盤8上方的聯結孔A
8-1及旋轉輸出軸2上的控制內軸移動槽a2-1及控制內軸16上的聯結孔B16-1聯結。
The rotation shaft has a
如圖1詳細說明,其中旋轉輸入軸1上具有固定於鍵槽1-1的低速比旋轉輸入傳動輪A(A12),及中速比旋轉輸入傳動輪A(A22),及高速比旋轉輸入傳動輪A(A32);及設置於旋轉輸出軸2上的軸承式離合器15(請參閱圖5)上方的低速比旋轉控制輸出傳動輪A(A1),及中速比旋轉控制輸出傳動輪A(A2),及高速比旋轉控制輸出傳動輪A(A3);
As shown in detail in Figure 1, the
上述低速比旋轉輸入傳動輪A(A12)與低速比旋轉控制輸出傳動輪A(A1)以低速輪皮帶A11常態性的連結傳動; The above-mentioned low-speed ratio rotation input transmission wheel A (A12) and the low-speed ratio rotation control output transmission wheel A (A1) are normally connected and driven by the low-speed wheel belt A11;
上述中速比旋轉輸入傳動輪A(A22)與中速比旋轉控制輸出傳動輪A(A2)以中速輪皮帶A21常態性的連結傳動; The intermediate speed ratio rotation input transmission wheel A (A22) and the intermediate speed ratio rotation control output transmission wheel A (A2) are normally connected and driven by the intermediate speed belt A21;
上述高速比旋轉輸入傳動輪A(A32)與高速比旋轉控制輸出傳動輪A(A3)以高速輪皮帶A31常態性的連結傳動; The high-speed ratio rotation input transmission wheel A (A32) and the high-speed ratio rotation control output transmission wheel A (A3) are normally connected and driven by a high-speed wheel belt A31;
請先參閱圖5,其中設置於旋轉輸出軸2上方的所有傳動輪與旋轉輸出軸2之間設置有軸承式離合器15;於旋轉輸出軸2中心內軸孔a2-6中具有控制內軸16,控制內軸16上具有聯結孔B16-1,與旋轉輸出軸2上方的控制內軸移動槽a2-1,通過圖4所標示的連動銷16-4產生角度限制關聯(以上3者,其聯結孔B16-1的圓孔直徑與控制內軸移動槽a2-1的長型槽寬度與連動銷16-4的外徑的尺寸
相同),使控制內軸16與旋轉輸出軸2依靠連動銷16-4具備了同步旋轉的限制性聯結;再通過連動銷16-4與軸向變速聯結盤8上方的聯結孔A8-1的組合(以上2者,其連動銷16-4的外徑與聯結孔A8-1的圓孔直徑的尺寸相同),所以軸向變速聯結盤8與旋轉輸出軸2及控制內軸16同時具備了同步旋轉的限制性聯結;又因旋轉輸出軸2上方的控制內軸移動槽a2-1為長型槽孔,使的連動銷16-4得以於長型槽孔中滑移,所以軸向變速聯結盤8與控制內軸16可滑移於控制內軸移動槽a2-1的槽孔範圍內;
Please refer to FIG. 5 first, where a bearing clutch 15 is provided between all the transmission wheels disposed above the
請轉參閱圖3B:,變速手柄4於位置限制槽板5-1上滑移,以手柄活動前軸心10與移位環7內的長型槽孔聯結,又以固定後軸心9為固定迴旋軸心,其中移位環7通過凸輪隨動器11於兩側對軸向變速聯結盤8做出聯動的牽引,彈簧a6施力於手柄活動前軸心10及位置限制槽板5-1的後側,促使變速手柄4貼附於位置限制槽板5-1的前導引槽內,即可做出尺寸定值寸動性質的移位,而此定值寸動性質的移位的尺寸,被轉化為控制內軸16上方的閉鎖用隨動輪軌道16-2,及脫離用隨動輪軌道16-3的相對於旋轉輸出軸2上方與傳動輪之間的軸承式離合器15(請參閱圖5)的干涉聯動啟閉曲線設計尺寸值(相關閉鎖用隨動輪軌道16-2及脫離用隨動輪軌道16-3可參閱圖9B:),據此,變速手柄4相對於位置限制槽板5-1的定寸移位,就是代表著旋轉輸出軸2上方的軸承式離合器15上的低速傳動輪,或中速傳動輪,或高速的傳動 輪被控制開啟或關閉的操控點; Please refer to FIG. 3B: the shifting handle 4 slides on the position-limiting slot plate 5-1, the front axis 10 of the handle is connected to the long slot in the shift ring 7, and the fixed rear axis 9 is used as Fixed swing axis, in which the shift ring 7 draws the axial shift coupling disc 8 on both sides through the cam follower 11, and the spring a6 exerts force on the handle front axis 10 and the position limiting groove plate 5- The rear side of 1 causes the shifting handle 4 to be attached to the front guide groove of the position restricting groove plate 5-1, so that the displacement of the fixed value of the inching property can be made, and the displacement of the fixed value of the inching property The size is converted into a bearing-type clutch 15 that controls the locking follower track 16-2 above the inner shaft 16 and the disengaging follower track 16-3 relative to the rotating output shaft 2 above and the transmission wheel (please (Refer to Figure 5) Design value of the interference linkage opening and closing curve (see Figure 9B for the follower wheel track 16-2 for the phase-locking lock and the follower wheel track 16-3 for the disengagement), according to which, the shift lever 4 is relative to the position limiting groove The fixed displacement of the plate 5-1 represents the low-speed transmission wheel, or the medium-speed transmission wheel, or the high-speed transmission on the bearing clutch 15 above the rotating output shaft 2 The control point where the wheel is controlled to be turned on or off;
請轉參閱圖1,設旋轉輸入軸1為開始具有旋轉轉速動能時,低速比旋轉輸入傳動輪A(A12)連動低速輪皮帶A11、及中速比旋轉輸入傳動輪A(A22)連動中速輪皮帶A21、及高速比旋轉輸入傳動輪A(A32)連動高速輪皮帶A31同時旋轉轉動,驅使低速比旋轉控制輸出傳動輪A(A1),及中速比旋轉控制輸出傳動輪A(A2),及高速比旋轉控制輸出傳動輪A(A3),也同步做出旋轉轉動,此時在圖1的正視圖及側視圖中的變速手柄4旁標示著速度擋位;
Please refer to FIG. 1, when the
(以下標示為0、A1、A2、A3的位置說明,需參照圖1、4、5、6、7及圖9所示構件號): (The following description of the positions marked as 0, A1, A2, A3, please refer to the part numbers shown in Figures 1, 4, 5, 6, 7 and 9):
圖1標示為0的位置代表的意思為:依圖5、9所示,旋轉輸出軸2不動,因其中的軸承式離合器15的離合撥杆15-1尚未被啟動,此時傳動輪A1、A2、A3的所屬軸承式離合器15的離合撥杆隨動輪15-2均在脫離用隨動輪軌道16-3上;
The position marked as 0 in Fig. 1 means: as shown in Figs. 5 and 9, the
圖1標示為A1位置代表的意思為:依圖3、5、6、9所示,經變速手柄4移位一固定間距至此位置,拉動控制內軸16下行,由閉鎖用隨動輪軌道16-2啟動軸承式離合器15的離合撥杆隨動輪15-2,促使軸承保持架15-7,所帶動的滾子15-8開始干涉聯動,使低速比旋轉控制輸出傳動輪A(A1)開始傳送低速輪皮帶A11所給予的旋轉動能,來給旋轉輸出軸2產生低速比轉速;
The meaning of the position marked A1 in Fig. 1 is: as shown in Figs. 3, 5, 6, and 9, the shifting handle 4 is shifted to this position by a fixed distance, and the
圖1標示為A2位置代表的意思為:依圖3、5、9所示,經變速手柄4移位一固定間距至此位置,拉動控制內軸16下行,由閉鎖用隨動輪軌道16-2啟動軸承式離合器15的離合撥杆隨動輪15-2並開始干涉聯動,使中速比旋轉控制輸出傳動輪A(A2)開始傳送中速輪皮帶A21所給予的旋轉動能的中速比轉速,過程中原低速比旋轉控制輸出傳動輪A(A1)所輸入的旋轉動能可不必退出,通過中速比旋轉控制輸出傳動輪A(A2)提升了旋轉輸出軸2的轉速,由原來的低轉速變更為中轉速的旋轉輸出軸2,所以對低速比旋轉控制輸出傳動輪A(A1)的軸承式離合器15做出旋轉超越的動作;
The meaning of the position marked as A2 in Figure 1 means: as shown in Figures 3, 5, and 9, the shifting handle 4 is shifted to this position by a fixed distance, and the
圖1標示為A3位置代表的意思為:依圖3、5、9所示,經變速手柄4移位一固定間距至此位置,拉動控制內軸16再次下行,由閉鎖用隨動輪軌道16-2啟動軸承式離合器15的離合撥杆隨動輪15-2並開始干涉聯動,使高速比旋轉控制輸出傳動輪A(A3)開始傳送高速輪皮帶A31所給予的旋轉動能的高速比轉速,過程中原低速比旋轉控制輸出傳動輪A(A1)及中速比旋轉控制輸出傳動輪A(A2)所輸入的旋轉動能可不必退出,通過高速比旋轉控制輸出傳動輪A(A3)提升了旋轉輸出軸2的轉速,由原來的中轉速變更為高轉速的旋轉輸出軸2,所以對中速比旋轉控制輸出傳動輪A(A2)的軸承式離合器15也同樣做出超越的動作。
The meaning of the position marked A3 in Fig. 1 means: as shown in Figs. 3, 5, and 9, the shifting handle 4 is shifted to this position by a fixed distance, and the
一種變速系統裝置的控制組件,請參閱圖6、7、8,本 發明的變速系統裝置的主要控制組件為軸承式離合器15,以軸承形態提供應用有方便設計、組裝及維護的優點,如圖7、8所示; For a control component of a variable speed system device, please refer to Figures 6, 7, and 8, this The main control component of the inventive transmission system device is the bearing clutch 15, which provides the advantages of convenient design, assembly and maintenance in the form of bearings, as shown in Figures 7 and 8;
軸承式離合器15的組成零組件,具有軸承內圈環15-5,及軸承外圈環15-12,及軸承保持架15-7,及軸承限位閉鎖蓋15-14,四大部份;
The bearing
其中軸承內圈環15-5上方,具有鋼珠及滾子滾動外緣b15-3,及離合撥杆讓位槽b15-4,及干涉嚙合閉鎖凸緣b15-6,及鋼珠限位弧型環b15-13,及內緣側鍵槽b15-18等的特徵,其中干涉嚙合閉鎖凸緣b15-6為從鋼珠及滾子滾動外緣b15-3的外圓切線生成斜面切線凸緣,依循軸承內圈環15-5的圓中心,在一定的設置角度內給予複數個等角度排列的斜面切線凸緣而成為干涉嚙合閉鎖凸緣b15-6; Above the bearing inner ring 15-5, there is a steel ball and roller rolling outer edge b15-3, a clutch lever yield groove b15-4, an interference engagement locking flange b15-6, and a steel ball limit arc ring b15-13, and the inner edge side keyway b15-18, etc., wherein the interference engagement locking flange b15-6 is a beveled tangent flange generated from the outer circle tangent of the steel ball and roller rolling outer edge b15-3, following the bearing inside The circle center of the ring 15-5 is given a plurality of slanted tangent flanges arranged at an equal angle within a certain installation angle to become an interference engagement locking flange b15-6;
其中軸承外圈環15-12上方,具有鋼珠限位弧型環b15-13外緣側鍵槽b15-19及鋼珠及滾子滾動內緣b15-20等的特徵,如圖6、7所示鍵1b15-15及鍵2b15-16為一組搭配的外緣側鍵槽b15-19固定用鍵,所述鍵1b15-15及鍵2b15-16兩者以螺絲互鎖,可將傳動輪與軸承式離合器15固定,並使軸承限位閉鎖蓋15-14與軸承外圈環15-12限位互鎖,其中鍵1b15-15具有螺孔及鍵2b15-16具有內螺牙; Above the bearing outer ring 15-12, there are the key groove b15-19 on the outer edge side of the steel ball limit arc ring b15-13 and the inner edge b15-20 of the steel ball and roller rolling, as shown in Figures 6 and 7 1b15-15 and key 2b15-16 are a set of matching keys for fixing the outer edge side key slot b15-19. The key 1b15-15 and key 2b15-16 are interlocked with screws, which can drive the transmission wheel and the bearing clutch 15 Fix and interlock the bearing limit locking cover 15-14 with the bearing outer ring 15-12, where the key 1b15-15 has a screw hole and the key 2b15-16 has an internal thread;
其中軸承保持架15-7上方,具有多種零件安裝槽孔,安裝有複數 組的滾子15-8,及彈簧b15-9(可為彈片式或螺旋線構造性質的彈簧),及鋼珠15-10,及離合撥杆15-1,及離合撥杆隨動輪15-2以隨動輪中心軸螺栓15-11安裝於所述離合撥杆15-1上; Among them, above the bearing cage 15-7, there are various parts installation slots, which are installed with a plurality of Set of rollers 15-8, and spring b15-9 (can be a spring of spring type or spiral structure), and steel ball 15-10, and clutch lever 15-1, and clutch lever follower 15-2 Install the follower wheel center shaft bolt 15-11 on the clutch lever 15-1;
請參閱圖6I:SECTION:E-E,本實施例為軸承式離合器15剖面圖示,其中干涉嚙合閉鎖凸緣b15-6為一面朝右側的斜面凸緣,其右側一單位距離遠處有滾子15-8,所述滾子15-8右側有一彈簧b15-9預壓接觸於滾子15-8的圓柱面上,所述彈簧b15-9被軸承保持架15-7的形狀特徵限位,所述干涉嚙合閉鎖凸緣b15-6及滾子15-8及彈簧b15-9依循軸承內圈環15-5的圓中心做等角度的局部排列,並於軸承保持架15-7上未設置上述滾子及彈簧處設置離合撥杆15-1,後於其上方安裝離合撥杆隨動輪15-2,再以隨動輪中心軸螺栓15-11安裝於所述離合撥杆15-1上;再將離合撥杆15-1的組合總成安裝於軸承內圈環15-5上的離合撥杆讓位槽b15-4內,將複數個軸承保持架15-7圍繞軸承內圈環15-5組合成一圓,並以如圖7所示銷孔15-17對齊,將銷針插入固定; Please refer to FIG. 6I: SECTION: EE. This embodiment is a sectional view of the bearing clutch 15 in which the interference engagement locking flange b15-6 is a sloped flange facing the right side, and there is a roller at a unit distance on the right side. 15-8, a spring b15-9 on the right side of the roller 15-8 is preloaded to contact the cylindrical surface of the roller 15-8, the spring b15-9 is limited by the shape feature of the bearing cage 15-7, The interference engagement locking flange b15-6, the roller 15-8 and the spring b15-9 follow the center of the circle of the bearing inner ring 15-5 to be arranged at equal angles, and are not provided on the bearing cage 15-7 A clutch lever 15-1 is provided at the roller and the spring, and then a clutch lever follower wheel 15-2 is installed above it, and then mounted on the clutch lever 15-1 with a follower wheel center shaft bolt 15-11; Then, install the assembly of the clutch lever 15-1 in the clutch lever shift groove b15-4 on the bearing inner ring 15-5, and surround a plurality of bearing cages 15-7 around the bearing inner ring 15- 5 Combine into a circle, align with the pin holes 15-17 as shown in Figure 7 and insert the pin to fix it;
當軸承保持架15-7在如圖6I:SECTION:E-E所示位置時,其中軸承保持架15-7帶領其內部所安裝限制的滾子15-8脫離干涉嚙合閉鎖凸緣b15-6區域,當其軸承外圈環15-12或軸承內圈環15-5為任何轉動形態時,其中軸承保持架15-7內的滾子15-8以自由滾動形態展現(滾子15-8與軸承外圈環15-12為連續滾動形 態,滾子15-8與軸承內圈環15-5為固定位置滾動形態;滾子15-8的外徑尺寸略小於軸承內圈環15-5外緣與軸承外圈環15-12內緣的半徑差值),所以軸承內圈環15-5與軸承外圈環15-12無任何聯動關聯; When the bearing cage 15-7 is in the position shown in FIG. 6I: SECTION: EE, in which the bearing cage 15-7 leads the roller 15-8 installed within its limit to disengage from the interference engagement locking flange b15-6 area, When the bearing outer ring ring 15-12 or the bearing inner ring ring 15-5 is in any rotating form, the roller 15-8 in the bearing cage 15-7 is displayed in a free rolling form (roller 15-8 and bearing The outer ring 15-12 is continuous rolling The roller 15-8 and the bearing inner ring 15-5 are in a fixed position rolling form; the outer diameter of the roller 15-8 is slightly smaller than the outer edge of the bearing inner ring 15-5 and the bearing outer ring 15-12 The radius of the flange), so there is no linkage between the inner ring 15-15 of the bearing and the outer ring 15-12 of the bearing;
假設狀態如下,施力左旋離合撥杆隨動輪15-2,促使離合撥杆15-1連動軸承保持架15-7整體左旋移位一相對角度,連動彈簧b15-9推動滾子15-8碰觸干涉嚙合閉鎖凸緣b15-6,其中彈簧b15-9彈性預壓調整使軸承保持架15-7內的每個滾子15-8與所碰觸干涉嚙合閉鎖凸緣b15-6的斜面凸緣能完全密合及在近乎均等壓力下接觸干涉; Assuming the state is as follows, the left-handed clutch lever follower 15-2 is applied to force the clutch lever 15-1 to move the bearing cage 15-7 to the left, and the left-handed displacement is a relative angle. The linked spring b15-9 pushes the roller 15-8 to touch Interference engagement latching flange b15-6, wherein the spring b15-9 elastic preload adjustment causes each roller 15-8 in the bearing cage 15-7 to be convex with the inclined surface of the interference interference latching flange b15-6 Marginal energy can be completely closed and contact interference under nearly equal pressure;
當軸承外圈環15-12相對軸承內圈環15-5左旋時,即是軸承外圈環15-12轉速大於軸承內圈環15-5時,為完全接觸干涉聯動形態,其中滾子15-8以干涉接觸形式,並且對軸承外圈環15-12及軸承內圈環15-5做出限制滑移的干涉形態展現;此刻,軸承外圈環15-12相對軸承內圈環15-5為完全嚙合閉鎖聯動; When the outer ring ring 15-12 of the bearing rotates counterclockwise relative to the inner ring ring 15-5 of the bearing, that is, the rotation speed of the outer ring ring 15-12 of the bearing is greater than the inner ring ring 15-5 of the bearing, it is a form of full contact interference linkage, in which the roller 15 -8 in the form of interference contact, and the interference form of the bearing outer ring 15-12 and the bearing inner ring 15-5 to limit the slip is displayed; at this moment, the bearing outer ring 15-12 is opposite to the bearing inner ring 15- 5 is the fully meshing and locking linkage;
承上說明,當軸承內圈環15-5相對軸承外圈環15-12左旋時,即是軸承內圈環15-5轉速大於軸承外圈環15-12時,滾子15-8在被彈簧b15-9彈性預壓推頂著的情況下,因軸承內圈環15-5轉速加快,使得只剩軸承外圈環15-12對滾子15-8具接觸滾動摩擦力,滾子15-8開始自體旋轉,並且不干涉碰觸干涉嚙合閉鎖凸 緣b15-6,使失去了對於軸承內圈環15-5的干涉摩擦力,並對彈簧b15-9的預壓彈力變成給予反抗力使彈簧b15-9壓縮,使軸承內圈環15-5成自由加速旋轉狀態,成為脫離或超越形態; According to the above description, when the inner ring ring 15-5 of the bearing rotates counterclockwise relative to the outer ring ring 15-12 of the bearing, that is, when the rotation speed of the inner ring ring 15-5 of the bearing is greater than that of the outer ring ring 15-12 of the bearing, the roller 15-8 is When the spring b15-9 is pushed by the elastic preload, the speed of the inner ring 15-5 of the bearing is accelerated, so that only the outer ring 15-12 of the bearing has contact rolling friction with the roller 15-8, the roller 15 -8 Start self-rotation, and do not interfere with interference interference engagement locking convex The edge b15-6 makes the interference friction force against the bearing inner ring 15-5 lost, and the preload elastic force of the spring b15-9 becomes a reaction force to compress the spring b15-9, so that the bearing inner ring 15-5 Into a freely accelerated rotation state, becoming a disengaged or transcended form;
如上述,通過對離合撥杆隨動輪15-2的不同旋轉方向施力,可改變軸承內圈環15-5與軸承外圈環15-12兩者間形成為脫離干涉或嚙合閉鎖聯動的結果,據此控制方式,組織合併複數個軸承式離合器15,並將軸承式離合器15設置於旋轉軸與傳動輪3之間,即可應用成為一變速系統的模組。
As described above, by applying force to the different rotation directions of the clutch lever follower 15-2, the bearing inner ring ring 15-5 and the bearing outer ring ring 15-12 can be changed as a result of disengagement interference or meshing and locking linkage. According to this control method, a plurality of bearing
優選的,一種變速系統裝置,請參閱圖15,16實施例,本發明為提供一種以齒輪形式為傳動輪3的3軸6速變速控制系統的機床設備或變速系統設備總成的變速系統應用裝置;
Preferably, for a transmission system device, please refer to FIGS. 15 and 16 embodiments. The present invention is to provide a transmission system application of a machine tool equipment or a transmission system equipment assembly of a 3-axis 6-speed transmission control system in the form of a gear for the
如圖15,其主要組成包含,上及下主支撐板5,及一組旋轉軸區分為右旋轉軸旋轉方向標示12的旋轉輸入軸1及左旋轉軸旋轉方向標示12的旋轉輸出軸2,及右旋轉軸旋轉方向標示12的旋轉變速軸2-5,及每一軸上具有複數個傳動輪3,與複數個軸承式離合器15所組成;
As shown in Fig. 15, the main components include an upper and a lower
如圖16,所述旋轉軸分別有旋轉輸入軸1套入傳動輪B11、B21、B31,兩側再以徑向止推滾珠軸承13與主支撐板5做出可自由旋轉的定位(旋轉軸的徑向止推滾珠軸承13的安裝同圖4、5所示;以下各軸同);另外在中間側具有旋轉輸出軸2,於軸上設置安裝軸承式離合器15,與旋轉輸入軸1的傳動輪對應為B1區、B2區、B3區,同時套
入固定於旋轉輸出軸2鍵槽的傳動輪C11、C21、C31,與旋轉變速軸2-5的傳動輪對應,並在旋轉變速軸2-5的相對應位置區域為C1區、C2區、C3區設置安裝軸承式離合器15,並以限位用套筒14(如圖4的安裝示意)來完成上述各軸傳動輪的組裝尺寸關聯性的對位;如圖15,主支撐板5上方有增速傳動輪組合20,依照實施例的齒比,旋轉變速軸2-5的轉速為旋轉輸入軸1的3.45倍;如圖16,中側增速齒輪設置於徑向滾柱止推軸承19上,再由固定螺絲21固定,可使與旋轉輸出軸2的轉速轉向無關;回圖15,再於旋轉輸出軸2及旋轉變速軸2-5的中心內軸孔中各自插入如圖9所示的不同尺寸觸動設計的閉鎖用隨動輪軌道16-2,及脫離用隨動輪軌道16-3的控制內軸16,其餘聯結方式同【0018】所述;
As shown in Fig. 16, the rotating shaft has a
請參閱圖15,詳細說明各傳動輪配置,其中旋轉輸入軸1上具有固定於鍵槽1-1的低速比旋轉輸入傳動輪B(B11),及中速比旋轉輸入傳動輪B(B21),及高速比旋轉輸入傳動輪B(B31);及設置於旋轉輸出軸2上方對應低速比旋轉輸入傳動輪B(B11)的低速比旋轉控制輸出傳動輪B(B1),及對應中速比旋轉輸入傳動輪B(B21)的中速比旋轉控制輸出傳動輪B(B2),及對應高速比旋轉輸入傳動輪B(B31)的高速比旋轉控制輸出傳動輪B(B3);其中也將低速比旋轉輸出傳動輪C11、及中速比旋轉輸出傳動輪C21、及高速比旋轉輸出傳動輪C31同步依序固定於旋轉輸出軸2的鍵槽上;並於旋轉變速軸2-5 對應位置區域C1區、C2區、C3區所設置安裝軸承式離合器15的上方,依序依外緣側鍵槽b15-19(如圖7所示)安裝設置低速比旋轉控制輸入傳動輪C1,及中速比旋轉控制輸入傳動輪C2,及高速比旋轉控制輸入傳動輪C3;各軸的傳動輪安裝以限位用套筒14(如圖4示意)來間隔尺寸關聯性的對位; Please refer to FIG. 15 for a detailed description of each transmission wheel configuration, in which the rotary input shaft 1 has a low-speed ratio rotary input transmission wheel B (B11) fixed to the keyway 1-1, and a medium-speed ratio rotary input transmission wheel B (B21), And high-speed ratio rotation input transmission wheel B (B31); and low-speed ratio rotation control output transmission wheel B (B1) provided above the rotary output shaft 2 corresponding to the low-speed ratio rotation input transmission wheel B (B11), and corresponding to the medium-speed ratio rotation The input transmission wheel B (B21)'s medium-speed ratio rotation control output transmission wheel B (B2), and the corresponding high-speed ratio rotation input transmission wheel B (B31) high-speed ratio rotation control output transmission wheel B (B3); The specific rotation output transmission wheel C11, the intermediate speed ratio rotation output transmission wheel C21, and the high speed ratio rotation output transmission wheel C31 are synchronously fixed in sequence on the key slot of the rotary output shaft 2; and on the rotary transmission shaft 2-5 Corresponding location areas C1, C2, and C3 are installed above the bearing clutch 15, and the low-ratio rotation control input transmission wheel C1 is installed in sequence in accordance with the outer side keyway b15-19 (as shown in FIG. 7), and Medium speed ratio rotation control input transmission wheel C2, and high speed ratio rotation control input transmission wheel C3; the transmission wheel of each axis is installed with a limit sleeve 14 (as shown in Figure 4) to space the positional correlation of the positioning;
如圖16,其中低速比旋轉輸入傳動輪B(B11),及中速比旋轉輸入傳動輪B(B21),及高速比旋轉輸入傳動輪B(B31),對應傳動輪安裝於旋轉輸出軸2上,設置有軸承式離合器15;
As shown in Figure 16, the low-speed ratio rotation input transmission wheel B (B11), the medium-speed ratio rotation input transmission wheel B (B21), and the high-speed ratio rotation input transmission wheel B (B31), the corresponding transmission wheel is installed on the
其中低速比旋轉控制輸入傳動輪C1,及中速比旋轉控制輸入傳動輪C2,及高速比旋轉控制輸入傳動輪C3,與旋轉變速軸2-5之間設置有軸承式離合器15; Among them, the low speed ratio rotation control input transmission wheel C1, the medium speed ratio rotation control input transmission wheel C2, and the high speed ratio rotation control input transmission wheel C3 are provided with a bearing clutch 15 between the rotary transmission shaft 2-5;
如圖15,於旋轉輸出軸2及旋轉變速軸2-5的中心內軸孔中各自具有不同位置尺寸觸動設計的閉鎖用隨動輪軌道16-2及脫離用隨動輪軌道16-3的控制內軸16(如圖9示意),控制內軸16上具有聯結孔B16-1,與(旋轉輸出軸2及旋轉變速軸2-5)各自的上方的控制內軸移動槽a2-1,通過(如圖4所示意的)連動銷16-4產生角度限制關聯,使各自的控制內軸16,與旋轉輸出軸2及旋轉變速軸2-5,依靠連動銷16-4各自具備了同步旋轉的限制性聯結;再通過連動銷16-4各自與輸出軸向變速聯結盤8-2及變速軸向變速聯結盤8-3上方的聯結孔A8-1的組合,輸出軸向變速聯結盤8-2與旋轉輸出
軸2也具備了同步旋轉的限制性聯結,同樣的變速軸向變速聯結盤8-3與旋轉變速軸2-5也具備了同步旋轉的限制性聯結;又因旋轉輸出軸2及旋轉變速軸2-5各自上方的控制內軸移動槽a2-1為長型槽孔,使的連動銷16-4得以於長型槽孔中滑移,所以輸出軸向變速聯結盤8-2與變速軸向變速聯結盤8-3各自的控制內軸16可滑移於控制內軸移動槽a2-1的槽孔範圍內;
As shown in Fig. 15, in the center shaft holes of the
如圖15,變速手柄4於位置限制槽板5-1上滑移,以手柄活動前軸心10與變速移位杆22內的長型槽孔聯結,又以固定後軸心9為固定迴旋軸心,其中變速移位杆22,以杠杆式固定圓心,拉動與旋轉輸出軸2及旋轉變速軸2-5同軸心的變速移位雙向環23,通過凸輪隨動器11於兩側對輸出軸向變速聯結盤8-2及變速軸向變速聯結盤8-3做出軸向的聯動的牽引,彈簧a6施力於手柄活動前軸心10及位置限制槽板5-1的後側,促使變速手柄4貼附於位置限制槽板5-1的前導引槽內,做出因彈簧a6的彈力限制性的尺寸定值寸動性質的移位,而此定值寸動性質的移位的尺寸,被轉化設定為控制內軸16上方的閉鎖用隨動輪軌道16-2,及脫離用隨動輪軌道16-3的,相對於旋轉輸出軸2,及相對於旋轉變速軸2-5,各自上方傳動輪的干涉聯動啟閉曲線設計尺寸值(相關閉鎖用隨動輪軌道16-2及脫離用隨動輪軌道16-3可參閱圖9),據此,變速手柄4相對於位置限制槽板5-1的定寸移位,就是代表著旋轉輸出軸2及旋轉變速軸2-5上方的低速至高速的傳動輪被控
制操控開啟的作用點;
As shown in Fig. 15, the shifting handle 4 slides on the position restricting slot plate 5-1, and is connected with the long slot hole in the shifting
如圖15,設旋轉輸入軸1為開始具有右旋轉轉速動能時,安裝於鍵槽1-1的傳動輪B11、B21、B31具右旋旋轉動能;即是低速比旋轉輸入傳動輪B(B11)連動低速比旋轉控制輸出傳動輪B(B1)、及中速比旋轉輸入傳動輪B(B21)連動中速比旋轉控制輸出傳動輪B(B2)、及高速比旋轉輸入傳動輪B(B31)連動高速比旋轉控制輸出傳動輪B(B3),同時旋轉轉動,驅使低速比旋轉控制輸出傳動輪B(B1)及中速比旋轉控制輸出傳動輪B(B2)及高速比旋轉控制輸出傳動輪B(B3)也同步做出左旋轉轉動;
As shown in Fig. 15, suppose that the
(如圖15,先假設變速手柄4于0位置時),同時,因旋轉輸入軸1具有右旋轉轉速動能,通過增速傳動輪組合20,經由齒比增速,旋轉變速軸2-5同為具有旋轉輸入軸1的3.45倍數的右旋轉轉速動能;此時低速比旋轉控制輸入傳動輪C1與低速比旋轉輸出傳動輪C11未連動,中速比旋轉控制輸入傳動輪C2與中速比旋轉輸出傳動輪C21未連動,高速比旋轉控制輸入傳動輪C3與高速比旋轉輸出傳動輪C31未連動;
(As shown in Fig. 15, first assume that the shift handle 4 is at the 0 position) At the same time, because the
如圖15,此時在正視圖B:及側視圖C:的變速手柄4旁的變速位置標示為;(以下標示為0、B1、B2、B3、C1、C2、C3的位置說明,需參照圖15及圖9所示構件號): As shown in Fig. 15, the shift position beside the shift handle 4 in front view B: and side view C: is marked as; (The following is the position description of 0, B1, B2, B3, C1, C2, C3, please refer to (Part numbers shown in Figure 15 and Figure 9):
圖15標示為0的位置代表的意思為:依圖6、9示意,旋轉輸出軸2不動,因變速系統中所有的軸承式離合器15尚未被啟動,此時傳動輪B1、B2、B3及C1、C2、C3的所有所屬軸承式離合器15的離合撥杆隨動輪15-2均在脫離用隨動輪軌道16-3上,但傳動輪B11、B21、B31及相對應的B1、B2、B3為轉動形態;
The position marked as 0 in Fig. 15 means: according to Figs. 6 and 9, the
圖15標示為B1位置代表的意思為:依圖6、9、15示意,經變速手柄4移位一固定間距至此位置,拉動旋轉輸入軸1及旋轉變速軸2-5內的控制內軸16下行,由閉鎖用隨動輪軌道16-2啟動B1區軸承式離合器15的離合撥杆隨動輪15-2,促使開始干涉聯動,使低速比旋轉控制輸出傳動輪B(B1)開始傳送低速比旋轉輸入傳動輪B(B11)給予的旋轉動能的低速比轉速,並通過軸承式離合器15將旋轉動能傳遞進入旋轉輸出軸2,此時,傳動輪B1旋轉做功,且傳動輪B21、B31及相對應的B2、B3為持續轉動形態,且因旋轉輸出軸2開始轉動,同步帶動傳動輪C11、C21、C31轉動,並聯動傳動輪C1、C2、C3轉動;
The position marked as B1 in Fig. 15 means: as shown in Figs. 6, 9, and 15, the shifting handle 4 is shifted to this position by a fixed distance, and the
圖15標示為B2位置代表的意思為:依圖6、9、15示意,經變速手柄4移位一固定間距至此位置,拉動控制內軸16下行,由閉鎖用隨動輪軌道16-2啟動B2區軸承式離合器15的離合撥杆隨動輪15-2並開始干涉聯動,使中速比旋轉控制輸出傳動輪B(B2)開始傳送中速比旋轉輸入傳動輪B(B21)給予的旋轉動能的中速比轉速給予旋轉
輸出軸2,過程中原低速比旋轉控制輸出傳動輪B(B1)所輸入的旋轉動能可不必退出,通過中速比旋轉控制輸出傳動輪B(B2)提升了旋轉輸出軸2的轉速,由原來的低轉速變更為中轉速的旋轉輸出軸2,所以對低速比旋轉控制輸出傳動輪B(B1)的B1區軸承式離合器15做出旋轉超越的動作;
The position marked as B2 in Fig. 15 means: according to Figs. 6, 9, and 15, the shifting handle 4 is shifted to this position by a fixed distance, and the
圖15標示為B3位置代表的意思為:依圖6、9、15示意,經變速手柄4移位一固定間距至此位置,拉動控制內軸16再次下行,由閉鎖用隨動輪軌道16-2啟動B3區軸承式離合器15的離合撥杆隨動輪15-2並開始干涉聯動,使高速比旋轉控制輸出傳動輪B(B3)開始傳送高速比旋轉輸入傳動輪B(B31)給予的旋轉動能的高速比轉速,過程中原低速比旋轉控制輸出傳動輪B(B1)及中速比旋轉控制輸出傳動輪B(B2)所輸入的旋轉動能可不必退出,通過高速比旋轉控制輸出傳動輪B(B3)提升了旋轉輸出軸2的轉速,由原來的中轉速變更為高轉速的旋轉輸出軸2,所以對中速比旋轉控制輸出傳動輪B(B2)的B2區軸承式離合器15也同樣做出超越的動作。
The position marked as B3 in Fig. 15 means: according to Figs. 6, 9, and 15, the shifting handle 4 is shifted to a fixed distance to this position, and the
圖15標示為C1位置代表的意思為:依圖6、9、15示意,經變速手柄4移位一固定間距至此位置,拉動控制內軸16再次下行,由閉鎖用隨動輪軌道16-2啟動C1區軸承式離合器15的離合撥杆隨動輪15-2並開始干涉聯動,使低速比旋轉控制輸入傳動輪C1開始傳送旋轉變速軸2-5給予的具旋轉動能轉速,帶動低速比旋轉輸出傳動輪C1
1,並直接聯動提升旋轉輸出軸2的轉速,過程中原低速比旋轉控制輸出傳動輪B(B1)及中速比旋轉控制輸出傳動輪B(B2)及高速比旋轉控制輸出傳動輪B(B3)所輸入的旋轉動能可不必退出,通過旋轉變速軸2-5的低速比旋轉控制輸入傳動輪C1所給予低速比旋轉輸出傳動輪C11的旋轉動能速率,同樣提升了旋轉輸出軸2的轉速,所以對旋轉輸入軸1所帶動的B1區、B2區、B3區軸承式離合器15也同樣做出超越的動作。
The meaning of the position marked as C1 in Fig. 15 is: according to Figs. 6, 9, and 15, the shifting handle 4 is shifted to a fixed distance to this position, and the
先作補充的資料說明,有助於進一步的理解,如圖15的齒輪應用例資料為增速傳動輪組合20>>((52齒/28齒)*(52齒/28齒))=3.45倍數,各傳動輪>>(B1 50齒),(B2 40齒),(B3 30齒),(B11 30齒),(B21 40齒),(B31 50齒),(C1 30齒),(C2 40齒),(C3 50齒),(C11 50齒),(C21 40齒),(C31 30齒);設旋轉輸入軸1為100(轉/每分鐘)右旋,則旋轉變速軸2-5為345(轉/每分鐘)右旋;傳動輪未被啟動時旋轉輸出軸2為0轉(轉/每分鐘);傳動輪B1啟動時旋轉輸出軸2為60(轉/每分鐘)左旋;傳動輪B2啟動時旋轉輸出軸2為100(轉/每分鐘)左旋;傳動輪B3啟動時旋轉輸出軸2為166(轉/每分鐘)左旋;傳動輪C1啟動時旋轉輸出軸2為207(轉/每分鐘)左旋;傳動輪C2啟動時旋轉輸出軸2為345(轉/每分鐘)左旋;傳動輪C3啟動時旋轉輸出軸2為575(轉/每分鐘)左旋; The supplementary data explanation is helpful for further understanding. The gear application example data shown in FIG. 15 is the speed-increasing transmission wheel combination 20>>((52 teeth/28 teeth)*(52 teeth/28 teeth))=3.45 Multiple, each transmission wheel >> (B1 50 teeth), (B2 40 teeth), (B3 30 teeth), (B11 30 teeth), (B21 40 teeth), (B31 50 teeth), (C1 30 teeth), ( C2 40 teeth), (C3 50 teeth), (C11 50 teeth), (C21 40 teeth), (C31 30 teeth); if the rotation input shaft 1 is set to 100 (rev/min), right-hand rotation will rotate the shift shaft 2 -5 is 345 (rev/min) right-hand rotation; when the transmission wheel is not started, the output shaft 2 is rotated 0 revolutions (per minute); when the transmission wheel B1 is started, the output shaft 2 is rotated 60 (revolutions per minute) Left-handed; drive shaft B2 rotates output shaft 2 to 100 (rev/min) left-handed; drive-wheel B3 rotates output shaft 2 to 166 (rev/min) left-handed; drive wheel C1 starts to rotate output shaft 2 to 207 (rev/min) left-handed; when the transmission wheel C2 starts, the output shaft 2 rotates 345 (rev/min) left-handed; when the transmission wheel C3 starts, the output shaft 2 rotates 575 (rev/min) left-handed;
圖15標示為C2位置代表的意思為:依圖6、9、15示意,經變
速手柄4移位一固定間距至此位置,拉動控制內軸16再次下行,由閉鎖用隨動輪軌道16-2啟動C2區軸承式離合器15的離合撥杆隨動輪15-2並開始干涉聯動,使中速比旋轉控制輸入傳動輪C2開始傳送旋轉變速軸2-5給予的具旋轉動能轉速,帶動中速比旋轉輸出傳動輪C21,並直接聯動提升旋轉輸出軸2的轉速,過程中對旋轉輸入軸1所帶動的B1區、B2區、B3區、及旋轉變速軸2-5的C1區軸承式離合器15也同樣做出超越的動作。
The meaning of the position marked as C2 in Figure 15 is: according to Figure 6, 9, 15
The speed handle 4 is shifted by a fixed distance to this position, and the
圖15標示為C3位置代表的意思為:依圖6、9、15示意,經變速手柄4移位一固定間距至此位置,拉動控制內軸16再次下行,使高速比旋轉控制輸入傳動輪C3開始傳送旋轉變速軸2-5給予的具旋轉動能轉速,帶動高速比旋轉輸出傳動輪C31,並直接聯動提升旋轉輸出軸2的轉速,過程中對旋轉輸入軸1所帶動的B1區、B2區、B3區、及旋轉變速軸2-5的C1區、C2區軸承式離合器15也同樣做出超越的動作。
The position marked as C3 in Fig. 15 means: according to Figs. 6, 9, and 15, the shifting handle 4 is shifted to this position by a fixed distance, and the control
如上述說明,本發明的變速系統裝置,引用高速能對低速起到直接超越的功能,及降速時回到低速擋位的轉速時,即接手負責主傳動功能的特性(此為一般市售的單向軸承所具有的超越離合器功能);轉變為多軸控制多速比的操控機制即可完美的簡便運行操控,實現經濟化及人性化的高效益機構式的有效實踐。 As described above, the transmission system device of the present invention refers to the feature that the high speed can directly surpass the low speed and return to the low speed gear when the speed is reduced, that is, it takes over the characteristics of the main transmission function (this is generally commercially available The one-way bearing has the function of overrunning clutch); the control mechanism transformed into multi-axis control and multi-speed ratio can be perfectly simple and easy to operate and control, and realize the economic and humanized high-efficiency mechanism-type effective practice.
更優選的,如圖11、12,為將本發明的變速系統裝置機
構運用於各大小型式及高低負載的不同機構設計需求的變速系統內,可應用於較小型化的變速裝置,或須有較高負載的輸出軸的承載力時;將圖8所示軸承式離合器15中的軸承內圈環15-5與旋轉輸出軸2做出合併,並將軸承內圈環15-5設為一體式軸承內圈環17-5,成為軸承內圈環一體式旋轉軸17,使其完全具有軸承內圈環15-5及旋轉輸出軸2上的所有特徵,包含鋼珠及滾子滾動外緣c17-2,離合撥杆讓位槽c17-4,干涉嚙合閉鎖凸緣c17-6,鋼珠限位弧型環c17-7及中心內軸孔c17-11(如圖12)等;當套接軸承外圈環15-12或軸承外圈環一體式傳動輪18(如圖13)時,與軸承離合器15套接旋轉軸時功能一致;如圖11F為一體式軸承內圈環全排列件17-8的軸承內圈環一體式旋轉軸17,如圖11F1為一體式軸承內圈環部份排列件17-9的軸承內圈環一體式旋轉軸17,其中的一體式軸承內圈環僅配置部份區域,未配置的區域可依照需求為軸承內圈環一體式旋轉軸17上的任意單個或複數個區域位置,未配置的區域可為傳動輪直接以鍵槽c17-10固定,或用一般單向軸承套接應用,或是軸承式離合器的反向配置,作為同軸不同旋轉方向的控制用設計搭配方案,上述變化轉換可為變速系統裝置提供更多的規格配套應用;由圖11G的透視圖及圖12可請楚理解軸承內圈環一體式旋轉軸17的內部空間,如中心內軸孔c17-11及控制內軸移動槽c17-1的架構,及如圖11所示,所有的遺傳特徵(如構件號控制內軸移動槽a2-1特徵轉為控制內軸移動
槽c17-1特徵,如軸承限位凸緣a2-3轉為軸承限位凸緣c17-3,離合撥杆讓位槽a2-4及離合撥杆讓位槽b15-4轉為離合撥杆讓位槽c17-4,中心內軸孔a2-6轉為中心內軸孔c17-11,鋼珠及滾子滾動外緣b15-3轉為鋼珠及滾子滾動外緣c17-2,干涉嚙合閉鎖凸緣b15-6轉為干涉嚙合閉鎖凸緣c17-6,鋼珠限位弧型環b15-13轉為鋼珠限位弧型環c17-7等),將旋轉輸出軸2強化軸內壁厚度來做出高強度運用;
More preferably, as shown in FIGS.
It is used in variable speed systems of various sizes and types with high and low load design requirements of different mechanisms. It can be applied to smaller speed change devices or when the load capacity of the output shaft with higher load is required; the bearing type shown in Figure 8 The inner bearing ring ring 15-5 of the clutch 15 is combined with the rotary output shaft 2, and the inner bearing ring ring 15-5 is set as an integrated bearing inner ring ring 17-5, which becomes the integrated rotating shaft of the bearing inner ring ring 17, so that it has all the features of the bearing inner ring 15-5 and the rotating output shaft 2, including the steel ball and roller rolling outer edge c17-2, the clutch lever yield groove c17-4, interference engagement locking flange c17-6, steel ball limit arc ring c17-7 and central inner shaft hole c17-11 (as shown in Fig. 12), etc.; when sleeve bearing outer ring 15-12 or bearing outer ring ring integrated drive wheel 18 (such as Figure 13), the function is the same as when the bearing clutch 15 is sleeved on the rotating shaft; as shown in Figure 11F, it is a one-piece bearing inner ring ring full array 17-8 bearing inner ring ring integral rotating shaft 17, as shown in Figure 11F1 is an integrated type Bearing inner ring ring parts 17-9 of the bearing inner ring ring integral rotating shaft 17, of which the integrated bearing inner ring ring only configures part of the area, and the unconfigured area can be integrated into the bearing inner ring ring as required Any single or multiple area positions on the rotating shaft 17, the unconfigured area can be directly fixed by the keyway c17-10 for the transmission wheel, or it can be applied with a general one-way bearing sleeve, or the reverse configuration of the bearing clutch, as The design and matching scheme for the control of different coaxial rotation directions. The above changes can provide more specifications for the transmission system device. From the perspective view of FIG. 11G and FIG. 12, please understand the
由圖11H組裝零件圖及圖111的立體圖示可理解將軸承式離合器15的其他部件組裝入的操作同【0019】所述。
It can be understood from the assembly part drawing of FIG. 11H and the perspective view of FIG. 111 that the operation of assembling other components of the bearing
更優選的,請參照圖8、13,其中圖13M:為軸承外圈環一體式傳動輪18,為將傳動輪3與軸承外圈環15-12合併為一體,如圖13L:為軸承外圈環一體式傳動輪18,其中新增合併特徵定義為:鋼珠及滾子滾動內緣d18-1為原傳動輪內緣側再縮小的特徵,將鋼珠及滾子滾動內緣b15-20轉換為鋼珠及滾子滾動內緣d18-1,與滾子15-8接觸,具有鋼珠限位弧型環d18-2與鋼珠15-10進行限位,另一側限位由傳動輪限位閉鎖蓋18-3來實行,於其中心圓內側安裝軸承保持架15-7及其他組件如滾子15-8及彈簧b15-9及鋼珠15-10等,與軸承內圈環一體式旋轉軸17或軸承內圈環15-5套接,即可實現軸承離合器15套接傳動輪3時的所有功能;如圖14N:應用例為組合圖示,圖14O:為立體組合圖示;為軸承外 圈環一體式傳動輪18與軸承內圈環一體式旋轉軸17組合時的正視圖及立體圖。 More preferably, please refer to Figures 8 and 13, where Figure 13M: is the bearing outer ring integral drive wheel 18, to combine the drive wheel 3 with the bearing outer ring 15-12, as shown in Figure 13L: bearing outer The ring-integrated transmission wheel 18, where the newly merged features are defined as: the rolling inner edge of the steel ball and roller d18-1 is the feature of the inner transmission side of the original transmission wheel and then reduced, and the steel ball and roller rolling inner edge b15-20 is converted Rolling inner edge d18-1 of steel ball and roller, contact with roller 15-8, with steel ball limit arc ring d18-2 and steel ball 15-10 to limit, the other side limit is locked by the limit of transmission wheel The cover 18-3 is implemented, and the bearing cage 15-7 and other components such as the roller 15-8 and the spring b15-9 and the steel ball 15-10 are installed on the inner side of the center circle, and the integral rotating shaft 17 with the inner ring of the bearing Or the bearing inner ring 15-5 is sleeved to realize all the functions when the bearing clutch 15 is sleeved to the drive wheel 3; as shown in Figure 14N: application example is a combined illustration, Figure 14O: is a three-dimensional combination illustration; is the outer bearing Front view and perspective view when the ring-integrated transmission wheel 18 and the bearing inner ring-integrated rotating shaft 17 are combined.
應用例進一步說明,如圖9、10:控制內軸16的聯結孔B16-1與旋轉輸出軸2的控制內軸移動槽a2-1連接(通過連動銷16-4聯結,由圖4立體圖及爆炸圖可理解),使控制內軸16與旋轉輸出軸2具有同步旋轉的能力,通過控制內軸移動槽a2-1及鍵槽a2-2,確保了旋轉輸出軸2上的離合撥杆讓位槽a2-4與軸承式離合器15的離合撥杆讓位槽b15-4相對位置一致時,及軸承內圈環一體式旋轉軸17的離合撥杆讓位槽c17-4,與所述的控制內軸移動槽a2-1的相對位置都一致時,控制內軸16上相對位置的脫離用隨動輪軌道16-3即可作用限位來推動軸承保持架15-7上的離合撥杆15-1上的離合撥杆隨動輪15-2;並以控制內軸16的聯結孔B16-1的中心為設計起點,計算閉鎖用隨動輪軌道16-2曲線的起點及終點,如此即可依照各個傳動輪厚度輕易計算出一定值,而加以控制所欲設計安裝的多軸多速的變速系統裝置。
The application example is further illustrated, as shown in Figs. 9 and 10: the coupling hole B16-1 of the control
1‧‧‧旋轉輸入軸 1‧‧‧rotation input shaft
1-1‧‧‧鍵槽 1-1‧‧‧Keyway
12‧‧‧旋轉軸旋轉方向標示 12‧‧‧Rotation axis rotation direction sign
Claims (10)
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CN201811450311.2A CN111219462A (en) | 2018-11-26 | 2018-11-26 | Speed changing system device |
CN201811450311.2 | 2018-11-26 |
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TW202019606A true TW202019606A (en) | 2020-06-01 |
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TW108140414A TW202019606A (en) | 2018-11-26 | 2019-11-07 | A variable speed system divce. |
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CN118106522B (en) * | 2024-04-30 | 2024-07-02 | 江苏铭瀚智能科技有限公司 | Intelligent adjustable bench drilling machine of drive belt tensioning force |
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