TW202018058A - Water-repellent agent composition for fibers, water-repellent textile product, and production method for water-repellent textile product - Google Patents

Water-repellent agent composition for fibers, water-repellent textile product, and production method for water-repellent textile product Download PDF

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TW202018058A
TW202018058A TW108131996A TW108131996A TW202018058A TW 202018058 A TW202018058 A TW 202018058A TW 108131996 A TW108131996 A TW 108131996A TW 108131996 A TW108131996 A TW 108131996A TW 202018058 A TW202018058 A TW 202018058A
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TWI734187B (en
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前田高輔
漆崎弓子
柘植好揮
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日商日華化學股份有限公司
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/263Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • C09K3/18Materials not provided for elsewhere for application to surfaces to minimize adherence of ice, mist or water thereto; Thawing or antifreeze materials for application to surfaces
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/02Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with hydrocarbons
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/564Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/643Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/10Repellency against liquids
    • D06M2200/12Hydrophobic properties
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/02Moisture-responsive characteristics
    • D10B2401/021Moisture-responsive characteristics hydrophobic

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Combustion & Propulsion (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Materials Applied To Surfaces To Minimize Adherence Of Mist Or Water (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

This water-repellent agent composition contains: an acrylic resin having a constituent unit derived from a (meth)acrylic acid ester monomer (A) represented by general formula (A-1) and/or a urethane resin having a structural unit derived from a polyfunctional compound represented by general formula (I-1) and a structural unit derived from an isocyanate compound represented by general formula (II-1); an organo-modified silicone represented by general formula (L-1); and a wax. [In formula (A-1), R1 represents hydrogen or a methyl group, R2 represents an optionally substituted monovalent hydrocarbon group having 12 or more carbon atoms.] (I-1): R31[-W1-R32]d[-V1]e [In formula (I-1), d represents an integer of one or more, e represents an integer of two or more, (d+e) is 3-6, R31 represents a (d+e)-valent organic group, W1 represents a divalent group which is an ester group, an amide group, a urethane group, or a urea group, R32 represents a straight-chain or branched monovalent hydrocarbon group having 8-24 carbon atoms, and V1 represents a hydroxyl group, an amino group, or a carboxy group. Note that two or more among the e-number of V1's are a hydroxyl group and/or an amino group.] (II-1): R33[-NCO]f [In formula (II-1), R33 represents an f-valent organic group, and f represents an integer of 2-7.] [In formula (L-1), R220, R221, and R222 each independently represent a hydrogen atom, a methyl group, an ethyl group, or an alkoxy group having 1-4 carbon atoms, R223 represents a hydrocarbon group having an aromatic ring and having 8-40 carbon atoms, or an alkyl group having 3-22 carbon atoms, R230, R231, R232, R233, R234, and R235 each independently represent a hydrogen atom, a methyl group, an ethyl group, an alkoxy group having 1-4 carbon atoms, a hydrocarbon group having an aromatic ring and having 8-40 carbon atoms, or an alkyl group having 3-22 carbon atoms, a1 represents an integer of zero or more, a2 represents an integer of one or more, (a1 + a2) is 10-200, in the case where a1 is two or more, respective R220's and respective R221's may be the same or different from each other, and in the case where a2 is two or more, respective R222's and respective R223's may be the same or different from each other.].

Description

纖維用撥水劑組合物、撥水性纖維製品及撥水性纖維製品之製造方法Water-repellent composition for fiber, water-repellent fiber product and method for manufacturing water-repellent fiber product

本發明係關於一種纖維用撥水劑組合物、撥水性纖維製品及撥水性纖維製品之製造方法。The invention relates to a water-repellent composition for fibers, a water-repellent fiber product, and a method for manufacturing a water-repellent fiber product.

先前以來,作為撥水加工等所使用之撥水劑,已知有具有氟烷基之氟系撥水劑,藉由用該氟系撥水劑對纖維表面進行處理,可獲得賦予了撥水性之纖維製品。然而,經氟系撥水劑處理之纖維製品雖會發揮優異之撥水性,但所使用之長鏈氟烷基化合物之環境負荷之擔憂變得明確,因此國際上要求於完全不含氟系化合物之情況下表現出與氟系匹敵之高性能之撥水性能的非氟系撥水劑。Conventionally, as a water-repellent agent used for water-repellent processing and the like, a fluorine-based water-repellent agent having a fluoroalkyl group is known, and by treating the surface of the fiber with the fluorine-based water-repellent agent, water repellency can be obtained Fiber products. However, although fiber products treated with a fluorine-based water repellent will exhibit excellent water repellency, concerns about the environmental load of the long-chain fluoroalkyl compounds used have become clear, so international requirements are made to be completely free of fluorine-based compounds In the case of non-fluorine-based water repellent that exhibits high-performance water-repellent properties comparable to those of fluorine-based ones.

因此,近年來針對不含氟之非氟系撥水劑進行有研究。例如於下述專利文獻1中揭示有一種包含矽系化合物、蠟系化合物、蠟-鋯系化合物之至少1種之纖維用加工劑。又,於下述專利文獻2中提出有一種含有胺基改性聚矽氧及多官能異氰酸酯之柔軟撥水劑。進而,於下述專利文獻3中提出有一種包含特定之非氟系聚合物之撥水劑,該特定之非氟系聚合物包含酯部分之碳數為12以上之(甲基)丙烯酸酯作為單體單元。 [先前技術文獻] [專利文獻]Therefore, in recent years, research has been conducted on non-fluorine-based water repellent agents that do not contain fluorine. For example, the following Patent Document 1 discloses a fiber processing agent containing at least one kind of silicon-based compound, wax-based compound, and wax-zirconium-based compound. In addition, Patent Document 2 below proposes a soft water repellent containing an amine-modified polysiloxane and a polyfunctional isocyanate. Furthermore, in the following Patent Document 3, a water repellent containing a specific non-fluorine-based polymer is proposed. The specific non-fluorine-based polymer includes a (meth)acrylate having at least 12 carbon atoms in the ester portion as Monomer unit. [Prior Technical Literature] [Patent Literature]

專利文獻1:日本專利特開2006-124866號公報 專利文獻2:日本專利特開2004-59609號公報 專利文獻3:日本專利特開2006-328624號公報Patent Document 1: Japanese Patent Laid-Open No. 2006-124866 Patent Document 2: Japanese Patent Laid-Open No. 2004-59609 Patent Document 3: Japanese Patent Laid-Open No. 2006-328624

[發明所欲解決之問題][Problems to be solved by the invention]

然而,先前之非氟系撥水劑於通常之撥水性評價試驗之一之JIS L 1092(2009)之噴霧法中雖可確認最初之撥水效果,但於假定纖維製品之實用及實際穿著之評價試驗中有時無法獲得充分之結果。針對實用,要求即便反覆洗滌,撥水性亦不易降低之耐久撥水性。針對實際穿著,要求能夠長時間防止滲水。若防滲水性不充分,則存在如下情況:於水滴於纖維表面停留一定時間之類之情形時,隨著時間之推移,水滴之一部分滲入至纖維內部,導致相反面之潤濕。先前之非氟系撥水劑之該等實用及實際穿著方面之性能與氟系撥水劑相比尚不充分。However, the previous non-fluorine-based water repellent agent can confirm the initial water repellent effect in the spray method of JIS L 1092 (2009), one of the usual water repellent evaluation tests, but it is assumed that the practical and actual wearing of fiber products Sometimes sufficient results cannot be obtained in evaluation tests. For practical use, a durable water repellent that is difficult to reduce water repellency even after repeated washing is required. For actual wearing, it is required to prevent water seepage for a long time. If the water-impermeability is not sufficient, there may be a case where part of the water droplet penetrates into the fiber as time passes, causing the wetting of the opposite surface. The practical and actual wearing performance of the previous non-fluorine-based water repellent agent is not sufficient compared with the fluorine-based water-repellent agent.

然而,經撥水加工之纖維製品等有時會對特定之部分進行塗覆胺基甲酸酯樹脂或丙烯酸系樹脂等之加工。此種情形時之纖維製品具有充分之撥水性,但對實施塗覆之部分要求塗覆不易剝落。塗覆之不易剝落程度可藉由對自經撥水加工之纖維基材將塗覆膜剝離所需要之應力(剝離強度)進行測定而進行評價,但先前之非氟系撥水劑並未充分地進行關於此種剝離強度之研究,為了以更高水準兼顧上述實用及實際穿著方面之性能及剝離強度,存在進一步改善之餘地。However, water-repellent processed fiber products, etc., may sometimes be coated with urethane resin or acrylic resin. In this case, the fiber product has sufficient water repellency, but it is required that the coating part is not easy to peel off. The degree of peeling of the coating is not easy to be evaluated by measuring the stress (peel strength) required to peel the coating film from the water-repellent fiber substrate, but the previous non-fluorine-based water repellent agent is not sufficient The research on such peel strength has been conducted, and there is room for further improvement in order to balance the above-mentioned practical and actual wearing performance and peel strength to a higher level.

本發明係鑒於上述情況而完成者,目的在於提供一種能夠對纖維基材賦予優異之初期撥水性、耐久撥水性及防滲水性並且賦予有該特性之纖維基材可成為具有充分之剝離強度者之纖維用撥水劑組合物、以及使用其之撥水性纖維製品及撥水性纖維製品之製造方法。 [解決問題之技術手段]The present invention has been completed in view of the above circumstances, and an object thereof is to provide a fiber substrate that can impart excellent initial water repellency, durable water repellency, and water repellency to a fiber substrate and impart such characteristics to a fiber substrate having sufficient peel strength Water repellent composition for fibers, and water-repellent fiber products using the same and methods for producing water-repellent fiber products. [Technical means to solve the problem]

為了解決上述課題,本發明者等人進行了努力研究,結果發現經使用將特定之樹脂與特定之聚矽氧、及蠟進行組合所調配之撥水劑組合物進行撥水加工之布不僅表現出優異之初期撥水性,而且於洗滌後之耐久撥水性之評價、防滲水性之評價及剝離強度之評價中亦表現出良好之結果,基於該見解,從而完成本發明。In order to solve the above-mentioned problems, the present inventors conducted intensive research, and as a result, it was found that the cloth used for water-repellent processing by using a water-repellent composition prepared by combining a specific resin with a specific polysiloxane and wax not only exhibits It showed excellent initial water repellency, and also showed good results in the evaluation of durable water repellency after washing, the evaluation of water permeability resistance, and the evaluation of peel strength. Based on this knowledge, the present invention was completed.

本發明之一態樣係關於一種纖維用撥水劑組合物,其含有:具有源自下述通式(A-1)所表示之(甲基)丙烯酸酯單體(A)之結構單元之丙烯酸系樹脂及/或具有源自下述通式(I-1)所表示之多官能化合物之結構單元及源自下述通式(II-1)所表示之異氰酸酯化合物之結構單元的胺基甲酸酯樹脂、下述通式(L-1)所表示之有機改性聚矽氧、及蠟。An aspect of the present invention relates to a water repellent composition for fibers, which contains: a structural unit derived from a (meth)acrylate monomer (A) represented by the following general formula (A-1) Acrylic resin and/or an amine group having a structural unit derived from a polyfunctional compound represented by the following general formula (I-1) and a structural unit derived from an isocyanate compound represented by the following general formula (II-1) Formate resin, organically modified polysiloxane represented by the following general formula (L-1), and wax.

[化1]

Figure 02_image005
[式(A-1)中,R1 表示氫或甲基,R2 表示可具有取代基之碳數12以上之1價烴基][Chemical 1]
Figure 02_image005
[In formula (A-1), R 1 represents hydrogen or methyl, and R 2 represents a monovalent hydrocarbon group having 12 or more carbon atoms which may have a substituent]

R31 [-W1 -R32 ]d [-V1 ]e (I-1) [式(I-1)中,d表示1以上之整數,e表示2以上之整數,(d+e)為3~6,R31 表示(d+e)價之有機基,W1 表示為酯基、醯胺基、胺基甲酸酯基或脲基之2價基,R32 表示碳數8~24之直鏈或支鏈之1價烴基,V1 表示羥基、胺基或羧基;其中,e個V1 中之2個以上為羥基及/或胺基]R 31 [-W 1 -R 32 ] d [-V 1 ] e (I-1) [In formula (I-1), d represents an integer of 1 or more, e represents an integer of 2 or more, and (d+e) is 3 ~6, R 31 represents a (d+e) valent organic group, W 1 represents a divalent group of an ester group, an amide group, a carbamate group or a urea group, and R 32 represents a linear chain having 8 to 24 carbon atoms Or a branched monovalent hydrocarbon group, V 1 represents a hydroxyl group, an amine group, or a carboxyl group; wherein, 2 or more of e V 1 are hydroxyl and/or amine groups]

R33 [-NCO]f (II-1) [式(II-1)中,R33 表示f價有機基,f表示2~7之整數]R 33 [-NCO] f (II-1) [In formula (II-1), R 33 represents an organic group with a valence of f, and f represents an integer of 2 to 7]

[化2]

Figure 02_image007
[式(L-1)中,R220 、R221 及R222 分別獨立,表示氫原子、甲基、乙基或碳數1~4之烷氧基,R223 表示具有芳香族環之碳數8~40之烴基、或碳數3~22之烷基,R230 、R231 、R232 、R233 、R234 及R235 分別獨立,表示氫原子、甲基、乙基、碳數1~4之烷氧基、具有芳香族環之碳數8~40之烴基、或碳數3~22之烷基,a1表示0以上之整數,a2表示1以上之整數,(a1+a2)為10~200,於a1為2以上之情形時,存在複數個之R220 及R221 分別可相同亦可不同,於a2為2以上之情形時,存在複數個之R222 及R223 分別可相同亦可不同][Chem 2]
Figure 02_image007
[In formula (L-1), R 220 , R 221 and R 222 are each independently and represent a hydrogen atom, a methyl group, an ethyl group or a C 1-4 alkoxy group, and R 223 represents a carbon number having an aromatic ring Hydrocarbon groups of 8 to 40, or alkyl groups of 3 to 22 carbon atoms, R 230 , R 231 , R 232 , R 233 , R 234, and R 235 are independent of each other and represent a hydrogen atom, a methyl group, an ethyl group, and a carbon number of 1 to 4 alkoxy groups, hydrocarbon groups having 8 to 40 carbon atoms with aromatic rings, or alkyl groups having 3 to 22 carbon atoms, a1 represents an integer of 0 or more, a2 represents an integer of 1 or more, (a1+a2) is 10 to 200 , When a1 is 2 or more, there are a plurality of R 220 and R 221 that can be the same or different, and when a2 is 2 or more, there are a plurality of R 222 and R 223 that can be the same or different ]

根據本發明之纖維用撥水劑組合物,能夠對纖維基材賦予優異之初期撥水性、耐久撥水性及防滲水性,並且能夠獲得儘管賦予了該特性但具有充分之剝離強度之纖維基材。藉此,能夠實現具有符合實用及實際穿著之性能之撥水性纖維製品。According to the water repellent composition for fibers of the present invention, it is possible to impart excellent initial water repellency, durable water repellency and water permeability resistance to the fiber substrate, and to obtain a fiber substrate having sufficient peel strength in spite of this characteristic . Thereby, water-repellent fiber products with practical and practical wearing performance can be realized.

又,本發明之纖維用撥水劑組合物儘管為不含具有氟烷基或氟之化合物之撥水劑組合物但能夠賦予優異之撥水性(對水之接觸角之增大效果),因此能夠作為代替氟系撥水劑者而利用,能夠消除對環境等之影響之擔憂。進而,根據本發明之纖維用撥水劑組合物,能夠獲得充分維持纖維基材之質感並且賦予上述優異之初期撥水性、耐久撥水性及防滲水性但具有充分之剝離強度之纖維基材。Moreover, although the water repellent composition for fibers of the present invention is a water repellent composition that does not contain a compound having a fluoroalkyl group or fluorine, it can impart excellent water repellency (the effect of increasing the contact angle with water), therefore It can be used as a substitute for fluorine-based water repellent, and it can eliminate the worry about the impact on the environment. Furthermore, according to the water repellent composition for fibers of the present invention, it is possible to obtain a fiber substrate having sufficient peel strength while maintaining the texture of the fiber substrate and imparting the above-mentioned excellent initial water repellency, durable water repellency and water permeability resistance.

關於本發明之纖維用撥水劑組合物,上述丙烯酸系樹脂亦可進而具有源自氯乙烯及偏二氯乙烯之中至少1種單體(E)之結構單元。Regarding the water repellent composition for fibers of the present invention, the acrylic resin may further have a structural unit derived from at least one monomer (E) among vinyl chloride and vinylidene chloride.

本發明之纖維用撥水劑組合物亦可進而含有交聯劑。The water repellent composition for fibers of the present invention may further contain a crosslinking agent.

本發明之另一態樣係關於一種撥水性纖維製品,其具備纖維基材、及附著於該纖維基材之上述本發明之纖維用撥水劑組合物。Another aspect of the present invention relates to a water-repellent fiber product comprising a fiber base material and the above-mentioned water repellent composition for fibers adhered to the fiber base material.

本發明之撥水性纖維製品係藉由本發明之纖維用撥水劑組合物而賦予優異之初期撥水性、耐久撥水性及防滲水性,進而,於實施塗覆加工之情形時,能夠具有充分之剝離強度。因此,本發明之撥水性纖維製品可成為具有適應實用及實際穿著之性能者。The water-repellent fiber product of the present invention is provided with excellent initial water-repellent, durable water-repellent and water-impermeable water by the fiber water-repellent composition of the present invention. Furthermore, when coating processing is performed, it can have sufficient Peel strength. Therefore, the water-repellent fiber product of the present invention can become suitable for practical and practical wear.

本發明之進而另一態樣係關於一種撥水性纖維製品之製造方法,該方法具備使包含上述本發明之撥水劑組合物之處理液與纖維基材接觸之步驟。Still another aspect of the present invention relates to a method for producing a water-repellent fiber product, the method comprising the step of bringing a treatment liquid containing the water-repellent composition of the present invention into contact with a fiber substrate.

根據本發明之撥水性纖維製品之製造方法,能夠獲得具有優異之初期撥水性、耐久撥水性及防滲水性而且能夠具有充分之剝離強度之撥水性纖維製品。 [發明之效果]According to the method for manufacturing a water-repellent fiber product of the present invention, a water-repellent fiber product having excellent initial water-repellent property, durable water-repellent property and water-impermeability and having sufficient peel strength can be obtained. [Effect of invention]

根據本發明,能夠提供一種能夠對纖維基材賦予優異之初期撥水性、耐久撥水性及防滲水性並且賦予有該特性之纖維基材可成為具有充分之剝離強度者之纖維用撥水劑組合物、以及使用其之撥水性纖維製品及撥水性纖維製品之製造方法。According to the present invention, it is possible to provide a water-repellent agent combination for fibers that can impart excellent initial water repellency, durable water repellency and water-impermeability to fiber substrates, and that the fiber substrates imparted with such characteristics can have sufficient peel strength Materials, and water-repellent fiber products using the same, and methods for manufacturing water-repellent fiber products.

以下,針對本發明之較佳之一實施形態進行說明。Hereinafter, a preferred embodiment of the present invention will be described.

於本說明書中,所謂「(甲基)丙烯酸酯」,意指「丙烯酸酯」或與其對應之「甲基丙烯酸酯」,於「(甲基)丙烯酸」、「(甲基)丙烯醯胺」等中亦同義。In this specification, the term "(meth)acrylate" means "acrylate" or its corresponding "methacrylate". In "(meth)acrylic acid" and "(meth)acrylamide" Synonymous with.

於本說明書中,酯基意指-O-CO-所表示之基。醯胺基意指-NH-CO-所表示之基。胺基甲酸酯基意指-O-CO-NH-所表示之基。脲基意指-NH-CO-NH-所表示之基。異氰酸基意指-N=C=O所表示之基。羰基意指-CO-所表示之基。In this specification, the ester group means a group represented by -O-CO-. Acylamino means the group represented by -NH-CO-. The carbamate group means a group represented by -O-CO-NH-. Urea group means the group represented by -NH-CO-NH-. The isocyanate group means the group represented by -N=C=O. Carbonyl means the group represented by -CO-.

於本說明書中,所謂纖維基材,係藉由撥水劑組合物實施撥水加工之對象,可為纖維製品,亦可為構成纖維製品之纖維素材。In this specification, the so-called fiber base material is an object to be subjected to water repellent processing by the water repellent composition, and may be a fiber product or a fiber material constituting a fiber product.

本實施形態之纖維用撥水劑組合物含有:具有源自下述通式(A-1)所表示之(甲基)丙烯酸酯單體(A)之結構單元之丙烯酸系樹脂(以下,亦稱為「丙烯酸系樹脂」)及/或具有源自下述通式(I-1)所表示之多官能化合物之結構單元、及源自下述通式(II-1)所表示之異氰酸酯化合物之結構單元之胺基甲酸酯樹脂(以下,亦稱為「胺基甲酸酯樹脂」)、下述通式(L-1)所表示之有機改性聚矽氧(以下,亦稱為「有機改性聚矽氧」)、及蠟。The water repellent composition for fibers of this embodiment contains: an acrylic resin having a structural unit derived from a (meth)acrylate monomer (A) represented by the following general formula (A-1) (hereinafter, also (Referred to as "acrylic resin") and/or has a structural unit derived from a polyfunctional compound represented by the following general formula (I-1), and an isocyanate compound derived from the following general formula (II-1) The structural unit of the urethane resin (hereinafter, also referred to as "urethane resin"), the organically modified polysiloxane represented by the following general formula (L-1) (hereinafter, also referred to as "Organic modified polysiloxane"), and wax.

[化3]

Figure 02_image009
[式(A-1)中,R1 表示氫或甲基,R2 表示可具有取代基之碳數12以上之1價烴基][Chemical 3]
Figure 02_image009
[In formula (A-1), R 1 represents hydrogen or methyl, and R 2 represents a monovalent hydrocarbon group having 12 or more carbon atoms which may have a substituent]

R31 [-W1 -R32 ]d [-V1 ]e (I-1) [式(I-1)中,d表示1以上之整數,e表示2以上之整數,(d+e)為3~6,R31 表示(d+e)價之有機基,W1 表示為酯基、醯胺基、胺基甲酸酯基或脲基之2價基,R32 表示碳數8~24之直鏈或支鏈之1價烴基,V1 表示羥基、胺基或羧基;其中,e個V1 中之2個以上為羥基及/或胺基]R 31 [-W 1 -R 32 ] d [-V 1 ] e (I-1) [In formula (I-1), d represents an integer of 1 or more, e represents an integer of 2 or more, and (d+e) is 3 ~6, R 31 represents a (d+e) valent organic group, W 1 represents a divalent group of an ester group, an amide group, a carbamate group or a urea group, and R 32 represents a linear chain having 8 to 24 carbon atoms Or a branched monovalent hydrocarbon group, V 1 represents a hydroxyl group, an amine group, or a carboxyl group; wherein, 2 or more of e V 1 are hydroxyl and/or amine groups]

R33 [-NCO]f (II-1) [式(II-1)中,R33 表示f價有機基,f表示2~7之整數]R 33 [-NCO] f (II-1) [In formula (II-1), R 33 represents an organic group with a valence of f, and f represents an integer of 2 to 7]

[化4]

Figure 02_image011
[式(L-1)中,R220 、R221 及R222 分別獨立,表示氫原子、甲基、乙基或碳數1~4之烷氧基,R223 表示具有芳香族環之碳數8~40之烴基、或碳數3~22之烷基,R230 、R231 、R232 、R233 、R234 及R235 分別獨立,表示氫原子、甲基、乙基、碳數1~4之烷氧基、具有芳香族環之碳數8~40之烴基、或碳數3~22之烷基,a1表示0以上之整數,a2表示1以上之整數,(a1+a2)為10~200,於a1為2以上之情形時,存在複數個之R220 及R221 分別可相同亦可不同,於a2為2以上之情形時,存在複數個之R222 及R223 分別可相同亦可不同][Chemical 4]
Figure 02_image011
[In formula (L-1), R 220 , R 221 and R 222 are each independently and represent a hydrogen atom, a methyl group, an ethyl group or a C 1-4 alkoxy group, and R 223 represents a carbon number having an aromatic ring Hydrocarbon groups of 8 to 40, or alkyl groups of 3 to 22 carbon atoms, R 230 , R 231 , R 232 , R 233 , R 234, and R 235 are independent of each other and represent a hydrogen atom, a methyl group, an ethyl group, and a carbon number of 1 to 4 alkoxy groups, hydrocarbon groups having 8 to 40 carbon atoms with aromatic rings, or alkyl groups having 3 to 22 carbon atoms, a1 represents an integer of 0 or more, a2 represents an integer of 1 or more, (a1+a2) is 10 to 200 , When a1 is 2 or more, there are a plurality of R 220 and R 221 that can be the same or different, and when a2 is 2 or more, there are a plurality of R 222 and R 223 that can be the same or different ]

以下,亦存在將上述丙烯酸系樹脂及胺基甲酸酯樹脂稱為「(α)成分」、將上述有機改性聚矽氧稱為「(β)成分」、將蠟稱為「(γ)成分」之情況。Hereinafter, the acrylic resin and the urethane resin will be referred to as "(α) component", the organically modified polysiloxane will be referred to as "(β) component", and the wax will be referred to as "(γ)" Ingredients".

針對本實施形態之撥水劑組合物所包含之(α)成分,於以下進行詳細說明。The (α) component contained in the water repellent composition of this embodiment will be described in detail below.

(α)成分較佳為丙烯酸系樹脂。於(α)成分為丙烯酸系樹脂之情形時,容易提高初期撥水性或者耐久撥水性或該等兩者(以下,亦簡稱為「撥水性」)、及防滲水性。The component (α) is preferably an acrylic resin. When the (α) component is an acrylic resin, it is easy to improve the initial water repellency, durable water repellency, or both (hereinafter, also simply referred to as “water repellency”), and water permeability resistance.

以下,針對丙烯酸系樹脂進行說明。Hereinafter, the acrylic resin will be described.

本實施形態中所使用之上述通式(A-1)所表示之(甲基)丙烯酸酯單體(A)(以下,亦稱為「單體(A)」)具有可具有取代基之碳數為12以上之1價烴基。該烴基可為直鏈狀亦可為支鏈狀,可為飽和烴基亦可為不飽和烴基,進而亦可具有脂環式或芳香族之環狀。該等之中,就撥水性及防滲水性之觀點而言,較佳為直鏈狀者,更佳為直鏈狀之烷基者。於碳數12以上之1價烴基具有取代基之情形時,作為該取代基,可列舉羥基、胺基、羧基、環氧基、異氰酸基、封端異氰酸基及(甲基)丙烯醯氧基等中之1種以上。本實施形態中,於上述通式(A-1)中,R2 較佳為未經取代之烴基。The (meth)acrylate monomer (A) represented by the general formula (A-1) used in this embodiment (hereinafter, also referred to as "monomer (A)") has a carbon which may have a substituent The number is a monovalent hydrocarbon group of 12 or more. The hydrocarbon group may be linear or branched, may be a saturated hydrocarbon group or an unsaturated hydrocarbon group, and may further have an alicyclic or aromatic ring. Among these, from the viewpoint of water repellency and water repellency, linear ones are preferred, and linear alkyl groups are more preferred. When the monovalent hydrocarbon group having 12 or more carbon atoms has a substituent, examples of the substituent include a hydroxyl group, an amine group, a carboxyl group, an epoxy group, an isocyanate group, a blocked isocyanate group, and (methyl) One or more of propylene acetyloxy and the like. In the present embodiment, in the above general formula (A-1), R 2 is preferably an unsubstituted hydrocarbon group.

上述烴基之碳數較佳為12~24,更佳為12~22。若烴基之碳數為該範圍,則容易充分維持纖維基材之質感並且提高對纖維基材賦予之撥水性及防滲水性。就與上述相同之觀點而言,烴基進而較佳為碳數為15~22之直鏈狀之烷基,進而更佳為碳數為15~20之直鏈狀之烷基。The carbon number of the hydrocarbon group is preferably 12-24, and more preferably 12-22. If the carbon number of the hydrocarbon group is within this range, it is easy to sufficiently maintain the texture of the fiber substrate and improve the water repellency and water permeability resistance imparted to the fiber substrate. From the same viewpoint as above, the hydrocarbon group is more preferably a linear alkyl group having 15 to 22 carbon atoms, and still more preferably a linear alkyl group having 15 to 20 carbon atoms.

作為上述單體(A),例如可列舉:(甲基)丙烯酸硬脂酯、(甲基)丙烯酸鯨蠟酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸肉豆蔻酯、(甲基)丙烯酸十五烷基酯、(甲基)丙烯酸十七烷基酯、(甲基)丙烯酸十九烷基酯、(甲基)丙烯酸二十烷基酯、(甲基)丙烯酸二十一烷基酯、(甲基)丙烯酸山萮酯、(甲基)丙烯酸蠟酯及(甲基)丙烯酸蜜蠟酯等。Examples of the monomer (A) include stearyl (meth)acrylate, cetyl (meth)acrylate, lauryl (meth)acrylate, myristyl (meth)acrylate, and (methyl) ) Pentadecyl acrylate, heptadecyl (meth) acrylate, nonadecyl (meth) acrylate, eicosyl (meth) acrylate, arachidyl (meth) acrylate Base ester, behenate (meth)acrylate, wax (meth)acrylate, beeswax (meth)acrylate, etc.

上述單體(A)可具有可與下文所述之交聯劑反應之選自由羥基、胺基、羧基、環氧基及異氰酸基所組成之群中之至少1種官能基。於此情形時,容易提高對纖維基材賦予之撥水性及防滲水性。異氰酸基可形成經封端劑保護之封端異氰酸基。又,於上述單體(A)具有胺基之情形時,能夠進一步提昇所獲得之纖維製品之質感。The above monomer (A) may have at least one functional group selected from the group consisting of a hydroxyl group, an amine group, a carboxyl group, an epoxy group, and an isocyanate group that can react with a crosslinking agent described below. In this case, it is easy to increase the water repellency and water permeability resistance imparted to the fiber substrate. The isocyanate group can form a blocked isocyanate group protected by a blocking agent. In addition, when the monomer (A) has an amine group, the texture of the obtained fiber product can be further improved.

上述單體(A)較佳為1分子內具有1個聚合性不飽和基之單官能之(甲基)丙烯酸酯單體。The monomer (A) is preferably a monofunctional (meth)acrylate monomer having one polymerizable unsaturated group in one molecule.

上述單體(A)可單獨使用1種,亦可將2種以上組合使用。One type of the monomer (A) may be used alone, or two or more types may be used in combination.

關於上述單體(A),就提高對纖維基材賦予之撥水性及防滲水性之觀點而言,較佳為將丙烯酸酯單體(a1)(以下,亦稱為「(a1)成分」)與甲基丙烯酸酯單體(a2)(以下,亦稱為「(a2)成分」)併用。調配之(a1)成分之質量與(a2)成分之質量之比(a1)/(a2)較佳為30/70~90/10,更佳為40/60~85/15,進而較佳為50/50~80/20,尤佳為60/40~80/20。於(a1)/(a2)為上述範圍內之情形時,容易提高對纖維基材賦予之撥水性及防滲水性。Regarding the above-mentioned monomer (A), from the viewpoint of improving the water repellency and water permeability resistance imparted to the fiber base material, it is preferable to use the acrylate monomer (a1) (hereinafter, also referred to as "(a1) component" ) Is used in combination with the methacrylate monomer (a2) (hereinafter, also referred to as "(a2) component"). The ratio of the mass of the (a1) component to the mass of the (a2) component (a1)/(a2) is preferably 30/70 to 90/10, more preferably 40/60 to 85/15, and further preferably 50/50~80/20, especially 60/40~80/20. In the case where (a1)/(a2) is within the above range, it is easy to increase the water repellency and water permeability resistance imparted to the fiber base material.

於本實施形態之撥水劑組合物包含丙烯酸系樹脂作為(α)成分之情形時,丙烯酸系樹脂中之上述單體(A)之合計構成比率可為50~100質量%,就提高對纖維基材賦予之撥水性及防滲水性之觀點而言,相對於構成丙烯酸系樹脂之單體成分之總量,較佳為50~99質量%,更佳為60~99質量%,進而較佳為70~99質量%。When the water repellent composition of the present embodiment contains an acrylic resin as the (α) component, the total composition ratio of the above-mentioned monomers (A) in the acrylic resin can be 50 to 100% by mass, which improves the fiber From the viewpoint of water repellency and water permeability resistance imparted by the substrate, it is preferably 50 to 99% by mass, more preferably 60 to 99% by mass, and still more preferably the total amount of monomer components constituting the acrylic resin. 70 to 99% by mass.

丙烯酸系樹脂之重量平均分子量較佳為10萬以上。若重量平均分子量為10萬以上,則存在容易提昇所獲得之撥水性纖維製品之撥水性之傾向。進而,就進一步提高所獲得之撥水性纖維製品之撥水性之觀點而言,丙烯酸系樹脂之重量平均分子量更佳為50萬以上。丙烯酸系樹脂之重量平均分子量之上限較佳為500萬左右。於本案說明書中,所謂重量平均分子量,係指藉由GPC(Gel Permeation Chromatograph,凝膠滲透層析法)所測得並進行標準聚苯乙烯換算所得之值。The weight average molecular weight of the acrylic resin is preferably 100,000 or more. If the weight average molecular weight is 100,000 or more, the water repellency of the obtained water repellent fiber product tends to be easily increased. Furthermore, from the viewpoint of further improving the water repellency of the obtained water repellent fiber product, the weight average molecular weight of the acrylic resin is more preferably 500,000 or more. The upper limit of the weight average molecular weight of the acrylic resin is preferably about 5 million. In the specification of this case, the weight average molecular weight refers to a value measured by GPC (Gel Permeation Chromatograph, gel permeation chromatography) and converted to standard polystyrene.

於本實施形態中,丙烯酸系樹脂之105℃下之熔融黏度較佳為1000 Pa・s以下。於105℃下之熔融黏度為1000 Pa・s以下之情形時,存在容易獲得質地優異之撥水性纖維製品之傾向。又,於105℃下之熔融黏度為1000 Pa・s以下之情形時,能夠抑制於使丙烯酸系樹脂乳化或分散而製成撥水劑組合物時丙烯酸系樹脂析出或沈澱,存在撥水劑組合物之儲存穩定性提昇之傾向。進而,丙烯酸系樹脂之105℃下之熔融黏度更佳為500 Pa・s以下。於此情形時,所獲得之撥水性纖維製品等成為具有充分之撥水性並且質地亦更優異者。In the present embodiment, the melt viscosity of the acrylic resin at 105° C. is preferably 1000 Pa·s or less. When the melt viscosity at 105°C is 1000 Pa·s or less, there is a tendency to easily obtain a water-repellent fiber product with excellent texture. In addition, when the melt viscosity at 105°C is 1000 Pa·s or less, precipitation or precipitation of the acrylic resin can be suppressed when the acrylic resin is emulsified or dispersed to form a water repellent composition, and the water repellent agent combination is present The tendency of the storage stability of objects to improve. Furthermore, the melt viscosity of the acrylic resin at 105°C is more preferably 500 Pa·s or less. In this case, the obtained water-repellent fiber products and the like have sufficient water-repellent properties and are more excellent in texture.

關於丙烯酸系樹脂,就使撥水性及防滲水性、及丙烯酸系樹脂之乳化聚合或分散聚合時及聚合後之組合物中之乳化穩定性提昇之觀點而言,較佳為除單體(A)以外含有選自(B1)HLB為7~18之下述通式(B-1)所表示之化合物、(B2)HLB為7~18之下述通式(B-2)所表示之化合物、及(B3)HLB為7~18之對具有羥基及聚合性不飽和基之油脂加成碳數2~4之環氧烷而得之化合物中的至少1種反應性乳化劑(B)(以下,亦稱為「反應性乳化劑(B)」)作為單體成分。Regarding the acrylic resin, from the viewpoint of improving the emulsion stability of the water-repellent and water-impermeable water, and the emulsion polymerization or dispersion polymerization of the acrylic resin and after polymerization, it is preferable to remove the monomer (A ) Contains (B1) a compound represented by the following general formula (B-1) with an HLB of 7 to 18, (B2) a compound represented by the following general formula (B-2) with an HLB of 7 to 18 And (B3) at least one reactive emulsifier (B) in a compound obtained by adding an alkylene oxide having 2 to 4 carbon atoms to an oil and fat having a hydroxyl group and a polymerizable unsaturated group with an HLB of 7 to 18 (B) ( Hereinafter, it is also called "reactive emulsifier (B)") as a monomer component.

[化5]

Figure 02_image013
[式(B-1)中,R3 表示氫或甲基,X表示碳數1~6之直鏈或支鏈之伸烷基,Y1 表示包含碳數2~4之伸烷氧基之2價基][Chem 5]
Figure 02_image013
[In formula (B-1), R 3 represents hydrogen or methyl, X represents a linear or branched alkylene group having 1 to 6 carbon atoms, and Y 1 represents an alkylene group containing 2 to 4 carbon atoms. 2 price base]

[化6]

Figure 02_image015
[式(B-2)中,R4 表示具有聚合性不飽和基之碳數13~17之1價不飽和烴基,Y2 表示包含碳數2~4之伸烷氧基之2價基][化6]
Figure 02_image015
[In formula (B-2), R 4 represents a monovalent unsaturated hydrocarbon group having 13 to 17 carbon atoms with a polymerizable unsaturated group, and Y 2 represents a divalent group including an alkoxy group having 2 to 4 carbon atoms]

所謂「反應性乳化劑」,係具有自由基反應性之乳化分散劑、即分子內具有1個以上之聚合性不飽和基之界面活性劑,能夠與(甲基)丙烯酸酯之類之單體共聚。The so-called "reactive emulsifier" is an emulsifying and dispersing agent with radical reactivity, that is, a surfactant having at least one polymerizable unsaturated group in the molecule, and can be used with monomers such as (meth)acrylate Copolymerize.

本案說明書中,所謂「HLB」,只要無特別申明,係指將伸乙氧基視為親水基並將除此以外全部視為親油基,藉由格里芬法(Griffin Method)所算出之HLB值。In the description of this case, the so-called "HLB", unless otherwise stated, refers to the treatment of ethoxylated groups as hydrophilic groups and all other groups as lipophilic groups, calculated by the Griffin Method HLB value.

上述(B1)~(B3)之化合物之HLB為7~18,就丙烯酸系樹脂之乳化聚合或分散聚合時及聚合後之乳化穩定性(以下,簡稱為乳化穩定性)之方面而言,較佳為9~15。進而,就撥水劑組合物之儲存穩定性之方面而言,更佳為將具有上述範圍內之不同之HLB之2種以上之反應性乳化劑(B)併用。The above compounds (B1) to (B3) have an HLB of 7 to 18. Compared with the emulsion stability (hereinafter, referred to simply as emulsion stability) of the acrylic resin during emulsion polymerization or dispersion polymerization and after polymerization, it is It is preferably 9-15. Furthermore, in terms of storage stability of the water repellent composition, it is more preferable to use two or more kinds of reactive emulsifiers (B) having different HLBs within the above range.

於上述通式(B-1)所表示之反應性乳化劑(B1)中,R3 為氫或甲基,就與單體(A)之共聚性之方面而言,更佳為甲基。X為碳數1~6之直鏈或支鏈之伸烷基,就丙烯酸系樹脂之乳化穩定性之方面而言,更佳為碳數2~3之直鏈伸烷基。Y1 為包含碳數2~4之伸烷氧基之2價基。關於Y1 中之伸烷氧基之種類、組合及加成數,能夠以成為上述HLB之範圍內之方式進行適當選擇。又,於伸烷氧基為2種以上之情形時,該等可具有嵌段加成結構或無規加成結構。In the reactive emulsifier (B1) represented by the general formula (B-1), R 3 is hydrogen or methyl, and in terms of copolymerization with the monomer (A), it is more preferably methyl. X is a linear or branched alkylene group having 1 to 6 carbon atoms. In terms of the emulsion stability of the acrylic resin, it is more preferably a linear alkylene group having 2 to 3 carbon atoms. Y 1 is a divalent group containing an alkoxy group having 2 to 4 carbon atoms. The kind, combination, and addition number of the alkoxy group in Y 1 can be appropriately selected so as to fall within the range of the above HLB. In addition, when there are two or more alkoxy groups, these may have a block addition structure or a random addition structure.

作為上述通式(B-1)所表示之化合物,較佳為下述通式(b-1)所表示之化合物。As the compound represented by the general formula (B-1), the compound represented by the following general formula (b-1) is preferred.

[化7]

Figure 02_image017
[式(b-1)中,R3 表示氫或甲基,X表示碳數1~6之直鏈或支鏈之伸烷基,A1 O表示碳數2~4之伸烷氧基,m能夠以成為上述HLB之範圍內之方式適當選擇,具體而言,較佳為1~80之整數,於m為2以上時,m個A1 O可相同亦可不同][化7]
Figure 02_image017
[In formula (b-1), R 3 represents hydrogen or methyl, X represents a linear or branched alkylene group having 1 to 6 carbon atoms, and A 1 O represents an alkoxy group having 2 to 4 carbon atoms, m can be appropriately selected so as to be within the range of the above HLB, specifically, it is preferably an integer of 1 to 80, and when m is 2 or more, m A 1 O may be the same or different]

於上述通式(b-1)所表示之化合物中,R3 為氫或甲基,就與單體(A)之共聚性之方面而言,更佳為甲基。X為碳數1~6之直鏈或支鏈之伸烷基,就丙烯酸系樹脂之乳化穩定性之方面而言,更佳為碳數2~3之直鏈伸烷基。A1 O為碳數2~4之伸烷氧基。關於A1 O之種類及組合、以及m之數,能夠以成為上述HLB之範圍內之方式適當選擇。就丙烯酸系樹脂之乳化穩定性之方面而言,m較佳為1~80之整數,更佳為1~60之整數。於m為2以上時,m個A1 O可相同亦可不同。又,於A1 O為2種以上之情形時,該等可具有嵌段加成結構或無規加成結構。In the compound represented by the general formula (b-1), R 3 is hydrogen or methyl, and in terms of copolymerization with the monomer (A), it is more preferably methyl. X is a linear or branched alkylene group having 1 to 6 carbon atoms. In terms of the emulsion stability of the acrylic resin, it is more preferably a linear alkylene group having 2 to 3 carbon atoms. A 1 O is an alkoxy group having 2 to 4 carbon atoms. The type and combination of A 1 O and the number of m can be appropriately selected so as to fall within the range of the above HLB. Regarding the emulsification stability of the acrylic resin, m is preferably an integer of 1 to 80, more preferably an integer of 1 to 60. When m is 2 or more, m A 1 O may be the same or different. Moreover, when A 1 O is 2 or more types, these may have a block addition structure or a random addition structure.

上述通式(b-1)所表示之反應性乳化劑(B1)可利用先前公知之方法獲得,並無特別限定。又,能夠自市售品中容易地獲取,例如可列舉花王股份有限公司製造之「Latemul PD-420」、「Latemul PD-430」、「Latemul PD-450」等。The reactive emulsifier (B1) represented by the general formula (b-1) can be obtained by a previously known method, and is not particularly limited. In addition, it can be easily obtained from commercially available products, and examples include "Latemul PD-420", "Latemul PD-430", and "Latemul PD-450" manufactured by Kao Corporation.

於上述通式(B-2)所表示之反應性乳化劑(B2)中,R4 為具有聚合性不飽和基之碳數13~17之1價不飽和烴基,可列舉:十三碳烯基、十三碳二烯基、十四碳烯基、四二烯基(tetradienyl)、十五碳烯基、十五碳二烯基、十五碳三烯基、十七碳烯基、十七碳二烯基及十七碳三烯基等。就丙烯酸系樹脂之乳化穩定性之方面而言,R4 更佳為碳數14~16之1價不飽和烴基。In the reactive emulsifier (B2) represented by the above general formula (B-2), R 4 is a monovalent unsaturated hydrocarbon group having 13 to 17 carbon atoms having a polymerizable unsaturated group, and examples include tridecene Group, tridecadienyl, tetradecenyl, tetradienyl, tetradienyl, pentadecenyl, pentadecadienyl, pentadecenyl, heptadecenyl, ten Seven carbon dienyl and seventeen carbon trienyl. In terms of the emulsion stability of the acrylic resin, R 4 is more preferably a monovalent unsaturated hydrocarbon group having 14 to 16 carbon atoms.

Y2 為包含碳數2~4之伸烷氧基之2價基。關於Y2 中之伸烷氧基之種類、組合及加成數,能夠以成為上述HLB之範圍內之方式適當選擇。又,於伸烷氧基為2種以上之情形時,該等可具有嵌段加成結構或無規加成結構。就丙烯酸系樹脂之乳化穩定性之方面而言,伸烷氧基更佳為伸乙氧基。Y 2 is a divalent group containing an alkoxy group having 2 to 4 carbon atoms. The kind, combination, and addition number of the alkoxy group in Y 2 can be appropriately selected so as to fall within the range of the above HLB. In addition, when there are two or more alkoxy groups, these may have a block addition structure or a random addition structure. In terms of the emulsion stability of the acrylic resin, the alkoxy group is more preferably an ethoxy group.

作為上述通式(B-2)所表示之化合物,較佳為下述通式(b-2)所表示之化合物。The compound represented by the general formula (B-2) is preferably a compound represented by the following general formula (b-2).

[化8]

Figure 02_image019
[式(b-2)中,R4 表示具有聚合性不飽和基之碳數13~17之1價不飽和烴基,A2 O表示碳數2~4之伸烷氧基,n能夠以成為上述HLB之範圍內之方式適當選擇,具體而言,較佳為1~50之整數,於n為2以上時,n個A2 O可相同亦可不同][Chem 8]
Figure 02_image019
[In formula (b-2), R 4 represents a monovalent unsaturated hydrocarbon group having 13 to 17 carbon atoms having a polymerizable unsaturated group, A 2 O represents an alkoxy group having 2 to 4 carbon atoms, and n can be The method within the range of the above HLB is appropriately selected, specifically, it is preferably an integer of 1 to 50, and when n is 2 or more, n A 2 O may be the same or different]

上述通式(b-2)所表示之化合物中之R4 可列舉與上述通式(B-2)中之R4 相同者。Compound of the formula (b-2) represented by the R 4 in the above general formula include R (B-2) are the same as those of 4.

A2 O為碳數2~4之伸烷氧基。就丙烯酸系樹脂之乳化穩定性之方面而言,關於A2 O之種類及組合、以及n之數,能夠以成為上述HLB之範圍內之方式適當選擇。就丙烯酸系樹脂之乳化穩定性之方面而言,A2 O更佳為伸乙氧基,n較佳為1~50之整數,更佳為5~20之整數,進而較佳為8~14之整數。於n為2以上時,n個A2 O可相同亦可不同。又,於A2 O為2種以上之情形時,該等可具有嵌段加成結構或無規加成結構。A 2 O is an alkoxy group having 2 to 4 carbon atoms. Regarding the emulsification stability of the acrylic resin, the type and combination of A 2 O and the number of n can be appropriately selected so as to fall within the range of the above HLB. In terms of the emulsification stability of the acrylic resin, A 2 O is more preferably an ethoxy group, n is preferably an integer of 1-50, more preferably an integer of 5-20, and further preferably 8-14 An integer. When n is 2 or more, n A 2 O may be the same or different. Moreover, when A 2 O is 2 or more types, these may have a block addition structure or a random addition structure.

上述通式(b-2)所表示之反應性乳化劑(B2)可藉由利用先前公知之方法對具有對應之不飽和烴基之苯酚加成環氧烷進行合成,並無特別限定。例如可藉由使用苛性鈉、苛性鉀等鹼性觸媒於加壓下以120~170℃加成特定量之環氧烷進行合成。The reactive emulsifier (B2) represented by the above general formula (b-2) can be synthesized by adding a alkylene oxide of phenol having a corresponding unsaturated hydrocarbon group by a previously known method, and is not particularly limited. For example, it can be synthesized by adding a specific amount of alkylene oxide at 120 to 170°C under pressure using alkaline catalysts such as caustic soda and caustic potash.

於上述具有對應之不飽和烴基之苯酚中,除工業上製造之純品或混合物以外,還包含自植物等萃取、精製之以純品或混合物之形式而存在者。例如可列舉自腰果之殼等萃取且總稱為腰果酚(Cardanol)之3-[8(Z),11(Z),14-十五碳三烯基]苯酚、3-[8(Z),11(Z)-十五碳二烯基]苯酚、3-[8(Z)-十五碳烯基]苯酚及3-[11(Z)-十五碳烯基]苯酚等。The above-mentioned phenol having a corresponding unsaturated hydrocarbon group includes, in addition to industrially produced pure products or mixtures, those extracted and refined from plants and the like in the form of pure products or mixtures. For example, 3-[8(Z), 11(Z), 14-pentadecatrienyl]phenol, 3-[8(Z), which are extracted from the shells of cashew nuts and are collectively called Cardanol 11(Z)-Pentadecadienyl]phenol, 3-[8(Z)-Pentadecenyl]phenol and 3-[11(Z)-Pentadecenyl]phenol, etc.

反應性乳化劑(B3)為HLB為7~18之對具有羥基及聚合性不飽和基之油脂加成碳數2~4之環氧烷而得之化合物。作為具有羥基及聚合性不飽和基之油脂,可列舉:可具有不飽和脂肪酸(棕櫚油酸、油酸、亞麻油酸、α-次亞麻油酸、花生四烯酸、二十碳五烯酸、二十二碳五烯酸等)之脂肪酸之單或雙甘油酯、至少包含1種羥基不飽和脂肪酸(蓖麻油酸、反蓖麻油酸、2-羥基二十四烯酸等)之脂肪酸之三甘油酯等。就丙烯酸系樹脂之乳化穩定性之方面而言,較佳為至少包含1種羥基不飽和脂肪酸之脂肪酸之三甘油酯之環氧烷加成物,更佳為蓖麻油(包含蓖麻油酸之脂肪酸之三甘油酯)之碳數2~4之環氧烷加成物,進而較佳為蓖麻油之環氧乙烷加成物。進而,環氧烷之加成莫耳數能夠以成為上述HLB之範圍內之方式適當選擇,就丙烯酸系樹脂之乳化穩定性之方面而言,更佳為20~50莫耳,進而較佳為25~45莫耳。又,於環氧烷為2種以上之情形時,該等可具有嵌段加成結構或無規加成結構。The reactive emulsifier (B3) is a compound obtained by adding an alkylene oxide having 2 to 4 carbon atoms to an oil and fat having a hydroxyl group and a polymerizable unsaturated group with an HLB of 7 to 18. Examples of oils and fats having a hydroxyl group and a polymerizable unsaturated group include unsaturated fatty acids (palmitoleic acid, oleic acid, linolenic acid, α-linolenic acid, arachidonic acid, and eicosapentaenoic acid). , Docosapentenoic acid, etc.) fatty acid mono- or diglycerides, fatty acids containing at least one hydroxy unsaturated fatty acid (ricinoleic acid, trans ricinoleic acid, 2-hydroxytetracosenoic acid, etc.) Triglycerides, etc. In terms of emulsification stability of acrylic resins, alkylene oxide adducts of triglycerides of fatty acids containing at least one hydroxy unsaturated fatty acid are preferred, and castor oil (including ricinoleic acid-containing fatty acids) is more preferred Alkylene oxide adduct of carbon number 2 to 4 of triglyceride), more preferably ethylene oxide adduct of castor oil. Furthermore, the addition mole number of the alkylene oxide can be appropriately selected so as to fall within the range of the above HLB, and in terms of the emulsion stability of the acrylic resin, it is more preferably 20 to 50 moles, and even more preferably 25 to 45 moles. In addition, when there are two or more types of alkylene oxides, these may have a block addition structure or a random addition structure.

反應性乳化劑(B3)可藉由利用先前公知之方法對具有羥基及聚合性不飽和基之油脂加成環氧烷進行合成,並無特別限定。例如可藉由對包含蓖麻油酸之脂肪酸之三甘油酯即蓖麻油使用苛性鈉、苛性鉀等鹼性觸媒於加壓下以120~170℃加成特定量之環氧烷進行合成。The reactive emulsifier (B3) can be synthesized by the addition of alkylene oxide to a fat and oil having a hydroxyl group and a polymerizable unsaturated group by a previously known method, and is not particularly limited. For example, it can be synthesized by adding caustic soda, caustic potash and other alkaline catalysts to a certain amount of alkylene oxide at 120-170°C under pressure using castor oil, which is a triglyceride containing ricinoleic acid fatty acid.

關於丙烯酸系樹脂中之上述反應性乳化劑(B)之構成比率,就能夠提昇撥水性、及丙烯酸系樹脂之乳化穩定性之觀點而言,相對於構成丙烯酸系樹脂之單體成分之總量較佳為0.5~20質量%,更佳為1~15質量%,進而較佳為3~10質量%。The composition ratio of the above-mentioned reactive emulsifier (B) in the acrylic resin is relative to the total amount of monomer components constituting the acrylic resin from the viewpoint of improving water repellency and the emulsion stability of the acrylic resin It is preferably 0.5 to 20% by mass, more preferably 1 to 15% by mass, and still more preferably 3 to 10% by mass.

於撥水劑組合物包含丙烯酸系樹脂作為(α)成分之情形時,就撥水性之觀點而言,丙烯酸系樹脂較佳為除單體(A)以外含有選自由下述(C1)、(C2)、(C3)、(C4)及(C5)所組成之群中之至少1種第2(甲基)丙烯酸酯單體(C)(以下,亦稱為「單體(C)」)作為單體成分。When the water repellent composition contains an acrylic resin as the (α) component, from the viewpoint of water repellency, the acrylic resin preferably contains, in addition to the monomer (A), a resin selected from the following (C1), ( At least one second (meth)acrylate monomer (C) in the group consisting of C2), (C3), (C4) and (C5) (hereinafter also referred to as "monomer (C)") As a monomer component.

(C1)為除(C5)以外之下述通式(C-1)所表示之(甲基)丙烯酸酯單體。(C1) is a (meth)acrylate monomer represented by the following general formula (C-1) except (C5).

[化9]

Figure 02_image021
[式(C-1)中,R5 表示氫或甲基,R6 表示具有選自由羥基、胺基、羧基、環氧基、異氰酸基及(甲基)丙烯醯氧基所組成之群中之至少1種官能基之碳數1~11之1價鏈狀烴基;其中,分子內中之(甲基)丙烯醯氧基之數為2以下][化9]
Figure 02_image021
[In formula (C-1), R 5 represents hydrogen or methyl, and R 6 represents a compound selected from the group consisting of hydroxy, amine, carboxy, epoxy, isocyanate, and (meth)acryloyloxy At least one functional group in the group has a monovalent chain hydrocarbon group having a carbon number of 1 to 11; wherein, the number of (meth)acryloyloxy groups in the molecule is 2 or less]

(C2)為下述通式(C-2)所表示之(甲基)丙烯酸酯單體。(C2) is a (meth)acrylate monomer represented by the following general formula (C-2).

[化10]

Figure 02_image023
[式(C-2)中,R7 表示氫或甲基,R8 表示可具有取代基之碳數1~11之1價環狀烴基][化10]
Figure 02_image023
[In formula (C-2), R 7 represents hydrogen or methyl, and R 8 represents a monovalent cyclic hydrocarbon group having 1 to 11 carbon atoms which may have a substituent]

(C3)為下述通式(C-3)所表示之甲基丙烯酸酯單體。(C3) is a methacrylate monomer represented by the following general formula (C-3).

[化11]

Figure 02_image025
[式(C-3)中,R9 表示未經取代之碳數1~4之1價鏈狀烴基][Chem 11]
Figure 02_image025
[In formula (C-3), R 9 represents an unsubstituted monovalent chain hydrocarbon group having 1 to 4 carbon atoms]

(C4)為下述通式(C-4)所表示之(甲基)丙烯酸酯單體。(C4) is a (meth)acrylate monomer represented by the following general formula (C-4).

[化12]

Figure 02_image027
[式(C-4)中,R10 表示氫或甲基,p表示2以上之整數,S表示(p+1)價之有機基,T表示具有聚合性不飽和基之1價有機基][化12]
Figure 02_image027
[In formula (C-4), R 10 represents hydrogen or methyl, p represents an integer of 2 or more, S represents an (p+1)-valent organic group, and T represents a monovalent organic group having a polymerizable unsaturated group]

(C5)為下述通式(C-5)所表示之(甲基)丙烯酸酯單體。(C5) is a (meth)acrylate monomer represented by the following general formula (C-5).

[化13]

Figure 02_image029
[式(C-5)中,R15 表示氫或甲基,R16 表示具有選自由氯基及溴基所組成之群中之至少1種官能基及羥基之碳數3~6之1價鏈狀飽和烴基][Chem 13]
Figure 02_image029
[In formula (C-5), R 15 represents hydrogen or methyl, and R 16 represents a monovalent carbon number of 3 to 6 having at least one functional group selected from the group consisting of a chloro group and a bromo group and a hydroxyl group. Chain saturated hydrocarbon group]

上述(C1)之單體為於酯部分具有選自由羥基、胺基、羧基、環氧基、異氰酸基及(甲基)丙烯醯氧基所組成之群中之至少1種官能基之具有碳數1~11之1價鏈狀烴基之(甲基)丙烯酸酯單體,且為除上述(C5)以外之(甲基)丙烯酸酯單體。就可與交聯劑反應之方面而言,上述碳數1~11之1價鏈狀烴基較佳為具有選自由羥基、胺基、羧基、環氧基及異氰酸基所組成之群中之至少1種官能基。於利用包含交聯劑以及含有具有該等可與交聯劑反應之基之(C1)之單體之丙烯酸系樹脂的組合物對纖維基材進行處理之情形時,能夠於維持纖維基材之質感不變之情況下提昇撥水性。異氰酸基亦可為經封端劑保護之封端異氰酸基。The monomer of (C1) above has at least one functional group selected from the group consisting of hydroxyl group, amine group, carboxyl group, epoxy group, isocyanate group and (meth)acryloyloxy group in the ester part A (meth)acrylate monomer having a monovalent chain hydrocarbon group having 1 to 11 carbon atoms, and is a (meth)acrylate monomer other than the above (C5). In terms of being reactive with a crosslinking agent, the above-mentioned monovalent chain hydrocarbon group having 1 to 11 carbon atoms preferably has a group selected from the group consisting of a hydroxyl group, an amine group, a carboxyl group, an epoxy group and an isocyanate group At least one functional group. When the fiber base material is treated with a composition containing a cross-linking agent and an acrylic resin containing monomers (C1) capable of reacting with the cross-linking agent, the fiber base material can be maintained Improve water repellency without changing texture. The isocyanate group may also be a blocked isocyanate group protected by a blocking agent.

上述鏈狀烴基可為直鏈狀亦可為支鏈狀,可為飽和烴基亦可為不飽和烴基。又,鏈狀烴基亦可除上述官能基以外進而具有取代基。其中,就撥水性及質感之觀點而言,較佳為直鏈狀、及/或飽和烴基。The chain hydrocarbon group may be linear or branched, and may be a saturated hydrocarbon group or an unsaturated hydrocarbon group. In addition, the chain hydrocarbon group may have a substituent in addition to the above functional group. Among them, from the viewpoints of water repellency and texture, linear and/or saturated hydrocarbon groups are preferred.

作為具體之(C1)之單體,可列舉(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸二甲胺基乙酯、(甲基)丙烯酸縮水甘油酯及異氰酸1,1-雙(丙烯醯氧基甲基)乙酯等。該等單體可單獨使用1種,亦可將2種以上組合使用。其中,就撥水性之觀點而言,較佳為(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸縮水甘油酯、異氰酸1,1-雙(丙烯醯氧基甲基)乙酯。進而就撥水性之觀點而言,較佳為(甲基)丙烯酸二甲胺基乙酯。Specific monomers of (C1) include 2-hydroxyethyl (meth)acrylate, dimethylaminoethyl (meth)acrylate, glycidyl (meth)acrylate, and isocyanate 1,1 -Bis (acryloyloxymethyl) ethyl ester, etc. One type of these monomers may be used alone, or two or more types may be used in combination. Among them, from the viewpoint of water repellency, 2-hydroxyethyl (meth)acrylate, glycidyl (meth)acrylate, and 1,1-bis(acryloyloxymethyl)ethyl isocyanate are preferred ester. Furthermore, from the viewpoint of water repellency, dimethylaminoethyl (meth)acrylate is preferred.

關於丙烯酸系樹脂中之上述(C1)之單體之構成比率,就撥水性之觀點而言,相對於構成丙烯酸系樹脂之單體成分之總量較佳為1~30質量%,更佳為3~25質量%,進而較佳為5~20質量%。Regarding the composition ratio of the monomer (C1) in the acrylic resin, from the viewpoint of water repellency, it is preferably 1 to 30% by mass relative to the total amount of monomer components constituting the acrylic resin, and more preferably 3 to 25% by mass, more preferably 5 to 20% by mass.

上述(C2)之單體為於酯部分具有碳數1~11之1價環狀烴基之(甲基)丙烯酸酯單體,作為環狀烴基,例如可列舉異𦯉基、環己基及雙環戊基等。該等環狀烴基可具有烷基等取代基。其中,於取代基為烴基之情形時,選擇取代基及環狀烴基之碳數之合計成為11以下之烴基。又,該等環狀烴基就撥水性之觀點而言較佳為與酯鍵直接鍵結。環狀烴基可為脂環式亦可為芳香族,於脂環式之情形時,可為飽和烴基亦可為不飽和烴基。作為具體之單體,例如可列舉(甲基)丙烯酸異𦯉酯、(甲基)丙烯酸環己酯及(甲基)丙烯酸雙環戊酯等。該等單體可單獨使用1種,亦可將2種以上組合使用。其中,就撥水性之觀點而言,較佳為(甲基)丙烯酸異𦯉酯、甲基丙烯酸環己酯,更佳為甲基丙烯酸異𦯉酯。The above-mentioned (C2) monomer is a (meth)acrylate monomer having a monovalent cyclic hydrocarbon group having 1 to 11 carbon atoms in the ester portion. Examples of the cyclic hydrocarbon group include isobutyl, cyclohexyl, and dicyclopentane. Base etc. The cyclic hydrocarbon group may have a substituent such as an alkyl group. However, when the substituent is a hydrocarbon group, the total number of carbon atoms of the substituent and the cyclic hydrocarbon group is selected to be a hydrocarbon group of 11 or less. In addition, these cyclic hydrocarbon groups are preferably directly bonded to an ester bond from the viewpoint of water repellency. The cyclic hydrocarbon group may be alicyclic or aromatic. In the case of alicyclic, it may be a saturated hydrocarbon group or an unsaturated hydrocarbon group. Examples of specific monomers include isomethacrylate (meth)acrylate, cyclohexyl (meth)acrylate, and dicyclopentyl (meth)acrylate. One type of these monomers may be used alone, or two or more types may be used in combination. Among them, from the viewpoint of water repellency, isocyanate (meth)acrylate and cyclohexyl methacrylate are preferred, and isocyanate methacrylate is more preferred.

關於丙烯酸系樹脂中之上述(C2)之單體之構成比率,就撥水性之觀點而言,相對於構成丙烯酸系樹脂之單體成分之總量,較佳為1~30質量%,更佳為3~25質量%,進而較佳為5~20質量%。The composition ratio of the above-mentioned (C2) monomer in the acrylic resin is preferably 1 to 30% by mass relative to the total amount of monomer components constituting the acrylic resin from the viewpoint of water repellency, and more preferably It is 3 to 25% by mass, and more preferably 5 to 20% by mass.

上述(C3)之單體為於酯部分之酯鍵上直接鍵結有未經取代之碳數1~4之1價鏈狀烴基之甲基丙烯酸酯單體。作為碳數1~4之鏈狀烴基,較佳為碳數1~2之直鏈烴基、及碳數3~4之支鏈烴基。作為碳數1~4之鏈狀烴基,例如可列舉:甲基、乙基、正丙基、異丙基、正丁基及第三丁基等。作為具體之化合物,例如可列舉:甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸正丙酯、甲基丙烯酸異丙酯、甲基丙烯酸正丁酯、甲基丙烯酸異丁酯及甲基丙烯酸第三丁酯等。該等單體可單獨使用1種,亦可將2種以上組合使用。其中,就撥水性之觀點而言,較佳為甲基丙烯酸甲酯、甲基丙烯酸異丙酯及甲基丙烯酸第三丁酯,更佳為甲基丙烯酸甲酯。The above-mentioned (C3) monomer is a methacrylate monomer having an unsubstituted monovalent chain hydrocarbon group having 1 to 4 carbon atoms directly bonded to the ester bond of the ester portion. The linear hydrocarbon group having 1 to 4 carbon atoms is preferably a linear hydrocarbon group having 1 to 2 carbon atoms and a branched hydrocarbon group having 3 to 4 carbon atoms. Examples of the chain hydrocarbon group having 1 to 4 carbon atoms include methyl, ethyl, n-propyl, isopropyl, n-butyl, and tertiary butyl groups. Specific compounds include, for example, methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, isobutyl methacrylate and methyl methacrylate Third butyl acrylate and so on. One type of these monomers may be used alone, or two or more types may be used in combination. Among them, from the viewpoint of water repellency, methyl methacrylate, isopropyl methacrylate, and third butyl methacrylate are preferred, and methyl methacrylate is more preferred.

關於丙烯酸系樹脂中之上述(C3)之單體之構成比率,就撥水性之觀點而言,相對於構成丙烯酸系樹脂之單體成分之總量,較佳為1~30質量%,更佳為3~25質量%,進而較佳為5~20質量%。The composition ratio of the above-mentioned (C3) monomer in the acrylic resin is preferably from 1 to 30% by mass relative to the total amount of monomer components constituting the acrylic resin from the viewpoint of water repellency, and more preferably It is 3 to 25% by mass, and more preferably 5 to 20% by mass.

上述(C4)之單體為於1分子內具有3個以上之聚合性不飽和基之(甲基)丙烯酸酯單體。本實施形態中,較佳為上述通式(C-4)中之T為(甲基)丙烯醯氧基之於1分子內具有3個以上之(甲基)丙烯醯氧基之多官能之(甲基)丙烯酸酯單體。於式(C-4)中,p個T可相同亦可不同。作為具體之化合物,例如可列舉:乙氧化異三聚氰酸三丙烯酸酯、四羥甲基甲烷四丙烯酸酯、四羥甲基甲烷四甲基丙烯酸酯、三羥甲基丙烷三丙烯酸酯、三羥甲基丙烷三甲基丙烯酸酯、季戊四醇三丙烯酸酯、季戊四醇三甲基丙烯酸酯、二季戊四醇六丙烯酸酯、二季戊四醇六甲基丙烯酸酯等。該等單體可單獨使用1種,亦可將2種以上組合使用。其中,就撥水性之觀點而言,更佳為四羥甲基甲烷四丙烯酸酯及乙氧化異三聚氰酸三丙烯酸酯。The above-mentioned (C4) monomer is a (meth)acrylate monomer having three or more polymerizable unsaturated groups in one molecule. In this embodiment, it is preferable that T in the above general formula (C-4) is a (meth)acryloyloxy group having more than three (meth)acryloyloxy groups in one molecule. (Meth) acrylate monomer. In formula (C-4), p Ts may be the same or different. Specific compounds include, for example, ethoxylated isocyanurate triacrylate, tetramethylolmethane tetraacrylate, tetramethylolmethane tetramethacrylate, trimethylolpropane triacrylate, trimethacrylate Hydroxymethylpropane trimethacrylate, pentaerythritol triacrylate, pentaerythritol trimethacrylate, dipentaerythritol hexaacrylate, dipentaerythritol hexamethacrylate, etc. One type of these monomers may be used alone, or two or more types may be used in combination. Among them, from the viewpoint of water repellency, tetramethylolmethane tetraacrylate and ethoxylated isocyanurate triacrylate are more preferred.

關於丙烯酸系樹脂中之上述(C4)之單體之構成比率,就撥水性之觀點而言,相對於構成丙烯酸系樹脂之單體成分之總量,較佳為1~30質量%,更佳為3~25質量%,進而較佳為5~20質量%。The composition ratio of the above-mentioned (C4) monomer in the acrylic resin is preferably from 1 to 30% by mass relative to the total amount of monomer components constituting the acrylic resin from the viewpoint of water repellency, and more preferably It is 3 to 25% by mass, and more preferably 5 to 20% by mass.

上述(C5)之單體具有碳數3~6之1價鏈狀飽和烴基,該鏈狀飽和烴基具有選自由氯基及溴基所組成之群中之至少1種官能基及羥基。於上述(C5)之單體中,R15 為氫或甲基。就撥水性之觀點而言,R15 較佳為甲基。The monomer of (C5) has a monovalent chain saturated hydrocarbon group having 3 to 6 carbon atoms, and the chain saturated hydrocarbon group has at least one functional group and a hydroxyl group selected from the group consisting of a chlorine group and a bromine group. In the above monomer (C5), R 15 is hydrogen or methyl. From the viewpoint of water repellency, R 15 is preferably a methyl group.

R16 為具有選自由氯基及溴基所組成之群中之至少1種官能基及羥基之碳數3~6之1價鏈狀飽和烴基。鏈狀飽和烴基可為直鏈狀亦可為支鏈狀。就撥水性之觀點而言,較佳為鏈狀飽和烴基為直鏈狀。關於鏈狀飽和烴基之碳數,就撥水性之觀點而言,較佳為3~4,更佳為3。R 16 is a C 3-6 monovalent chain saturated hydrocarbon group having at least one functional group selected from the group consisting of a chlorine group and a bromine group and a hydroxyl group. The chain-shaped saturated hydrocarbon group may be linear or branched. From the viewpoint of water repellency, the chain saturated hydrocarbon group is preferably linear. The carbon number of the chain saturated hydrocarbon group is preferably 3 to 4, and more preferably 3 from the viewpoint of water repellency.

關於上述鏈狀飽和烴基,就撥水性之觀點而言,較佳為具有一個或者兩個氯基、及一個羥基,更佳為具有一個氯基、及一個羥基。又,就撥水性之觀點而言,鏈狀飽和烴基進而較佳為於β位(鍵結於CH2 =CR15 (CO)O-之碳原子之相鄰之碳原子)具有羥基。作為具體之上述鏈狀飽和烴基,例如可列舉:3-氯-2-羥基丙基、3-氯-2-羥基丁基、5-氯-2-羥基戊基、3-氯-2-羥基-2-甲基丙基及3-溴-2-羥基丙基等。From the viewpoint of water repellency, the above-mentioned chain-like saturated hydrocarbon group preferably has one or two chlorine groups and one hydroxyl group, and more preferably has one chlorine group and one hydroxyl group. In addition, from the viewpoint of water repellency, the chain-like saturated hydrocarbon group preferably further has a hydroxyl group at the β position (the carbon atom adjacent to the carbon atom bonded to CH 2 =CR 15 (CO)O-). Specific examples of the chain saturated hydrocarbon group include, for example, 3-chloro-2-hydroxypropyl, 3-chloro-2-hydroxybutyl, 5-chloro-2-hydroxypentyl, and 3-chloro-2-hydroxy -2-methylpropyl and 3-bromo-2-hydroxypropyl, etc.

作為具體之(C5)之單體,例如可列舉:(甲基)丙烯酸3-氯-2-羥基丙酯、(甲基)丙烯酸3-氯-2-羥基丁酯、(甲基)丙烯酸5-氯-2-羥基戊酯及(甲基)丙烯酸3-溴-2-羥基丙酯等。其中,就撥水性之觀點而言,較佳為(甲基)丙烯酸3-氯-2-羥基丙酯及甲基丙烯酸3-氯-2-羥基丙酯,更佳為甲基丙烯酸3-氯-2-羥基丙酯。Specific monomers of (C5) include, for example, 3-chloro-2-hydroxypropyl (meth)acrylate, 3-chloro-2-hydroxybutyl (meth)acrylate, and (meth)acrylic acid 5 -Chloro-2-hydroxypentyl ester and 3-bromo-2-hydroxypropyl (meth)acrylate, etc. Among them, from the viewpoint of water repellency, 3-chloro-2-hydroxypropyl (meth)acrylate and 3-chloro-2-hydroxypropyl methacrylate are preferred, and 3-chloromethacrylate is more preferred. -2-hydroxypropyl ester.

關於丙烯酸系樹脂中之上述(C5)之單體之構成比率,就撥水性之觀點而言,相對於構成丙烯酸系樹脂之單體成分之總量,較佳為1~30質量%,更佳為3~25質量%,進而較佳為5~20質量%。The composition ratio of the above-mentioned (C5) monomer in the acrylic resin is preferably from 1 to 30% by mass relative to the total amount of monomer components constituting the acrylic resin from the viewpoint of water repellency, and more preferably It is 3 to 25% by mass, and more preferably 5 to 20% by mass.

關於丙烯酸系樹脂中之上述之單體(C)之合計構成比率,就撥水性之觀點而言,相對於構成丙烯酸系樹脂之單體成分之總量,較佳為1~30質量%,更佳為3~25質量%,進而較佳為5~20質量%。The total composition ratio of the above-mentioned monomers (C) in the acrylic resin is preferably from 1 to 30% by mass relative to the total amount of monomer components constituting the acrylic resin from the viewpoint of water repellency. It is preferably 3 to 25% by mass, and more preferably 5 to 20% by mass.

於撥水劑組合物包含丙烯酸系樹脂作為(α)成分之情形時,丙烯酸系樹脂除單體(A)、反應性乳化劑(B)及單體(C)以外,可於無損本發明之效果之範圍內含有可與該等共聚之單官能之單體(D)(以下,亦稱為「單體(D)」)。In the case where the water repellent composition contains an acrylic resin as the (α) component, the acrylic resin, in addition to the monomer (A), the reactive emulsifier (B) and the monomer (C), can be used without prejudice to the present invention. The monofunctional monomer (D) copolymerizable with these (hereinafter, also referred to as "monomer (D)") is included in the range of effects.

作為上述單體(D),例如可列舉:(甲基)丙烯醯𠰌啉、除單體(A)及單體(C)以外之具有烴基之(甲基)丙烯酸酯、(甲基)丙烯酸、反丁烯二酸酯、順丁烯二酸酯、反丁烯二酸、順丁烯二酸、(甲基)丙烯醯胺、N-羥甲基丙烯醯胺、乙烯醚類、乙烯酯類、乙烯、苯乙烯等不含氟之除下文所述之單體(E)以外之乙烯基系單體等。再者,除單體(A)及單體(C)以外之具有烴基之(甲基)丙烯酸酯可於烴基具有乙烯基、羥基、胺基、環氧基及異氰酸基、封端異氰酸基等取代基,亦可具有四級銨基等除可與交聯劑反應之基以外之取代基,還可具有醚鍵、酯鍵、醯胺鍵、或胺基甲酸酯鍵等。作為除單體(A)及單體(C)以外之(甲基)丙烯酸酯,例如可列舉:丙烯酸甲酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸苄酯及乙二醇二(甲基)丙烯酸酯等。Examples of the monomer (D) include (meth)acrylonitrile, (meth)acrylic acid esters having a hydrocarbon group other than monomer (A) and monomer (C), (meth)acrylic acid , Fumaric acid ester, maleic acid ester, fumaric acid, maleic acid, (meth)acrylamide, N-methylolacrylamide, vinyl ether, vinyl ester Vinyl monomers other than monomers (E) described below which do not contain fluorine such as ethylene, styrene, etc. In addition, the (meth)acrylate having a hydrocarbon group other than the monomer (A) and the monomer (C) may have a vinyl group, a hydroxyl group, an amine group, an epoxy group and an isocyanate group in the hydrocarbon group. Substituents such as cyano groups may also have quaternary ammonium groups and other substituents other than the groups that can react with the crosslinking agent, and may also have ether bonds, ester bonds, amide bonds, or carbamate bonds, etc. . Examples of (meth)acrylates other than monomer (A) and monomer (C) include methyl acrylate, 2-ethylhexyl (meth)acrylate, benzyl (meth)acrylate, and Ethylene glycol di(meth)acrylate, etc.

關於丙烯酸系樹脂中之上述單體(D)之構成比率,就撥水性之觀點而言,相對於構成丙烯酸系樹脂之單體成分之總量,較佳為10質量%以下。The composition ratio of the monomer (D) in the acrylic resin is preferably 10% by mass or less relative to the total amount of monomer components constituting the acrylic resin from the viewpoint of water repellency.

於撥水劑組合物包含丙烯酸系樹脂作為(α)成分之情形時,丙烯酸系樹脂就撥水性之觀點而言,較佳為具有可與交聯劑反應之選自由羥基、胺基、羧基、環氧基及異氰酸基所組成之群中之至少1種官能基。異氰酸基亦可形成經封端劑保護之封端異氰酸基。又,丙烯酸系樹脂就撥水性之觀點而言,較佳為具有胺基。When the water repellent composition contains an acrylic resin as the (α) component, from the viewpoint of water repellency, the acrylic resin preferably has a reaction group selected from the group consisting of a hydroxyl group, an amine group, and a carboxyl group. At least one functional group in the group consisting of epoxy groups and isocyanate groups. The isocyanate group can also form a blocked isocyanate group protected by a blocking agent. In addition, the acrylic resin preferably has an amine group from the viewpoint of water repellency.

於撥水劑組合物包含丙烯酸系樹脂之情形時,丙烯酸系樹脂就剝離強度之觀點而言,較佳為除單體(A)以外含有氯乙烯及偏二氯乙烯中之至少任1種單體(E)(以下,亦稱為「單體(E)」)作為單體成分。When the water repellent composition contains an acrylic resin, the acrylic resin preferably contains at least any one of vinyl chloride and vinylidene chloride in addition to the monomer (A) from the viewpoint of peel strength. The body (E) (hereinafter, also referred to as "monomer (E)") serves as a monomer component.

關於本實施形態中所使用之氯乙烯及偏二氯乙烯中之至少任1種單體(E),就維持纖維基材之質感之觀點而言,較佳為氯乙烯。From the viewpoint of maintaining the texture of the fiber base material, at least one monomer (E) of vinyl chloride and vinylidene chloride used in the present embodiment is preferably vinyl chloride.

關於丙烯酸系樹脂中之上述單體(E)之單體之構成比率,可為1~50質量%,就撥水性及剝離強度之觀點而言,相對於構成丙烯酸系樹脂之單體成分之總量,較佳為1~45質量%,更佳為3~40質量%,進而較佳為5~35質量%。The composition ratio of the monomer of the above-mentioned monomer (E) in the acrylic resin may be 1 to 50% by mass. From the viewpoint of water repellency and peel strength, relative to the total amount of monomer components constituting the acrylic resin The amount is preferably 1 to 45% by mass, more preferably 3 to 40% by mass, and still more preferably 5 to 35% by mass.

丙烯酸系樹脂可藉由先前公知之方法進行合成,並無特別限制,例如可藉由自由基聚合法進行合成。又,該自由基聚合法之中,就所獲得之撥水劑之性能及環境之方面而言,較佳為以乳化聚合法或分散聚合法進行聚合。The acrylic resin can be synthesized by a conventionally known method, and is not particularly limited. For example, it can be synthesized by a radical polymerization method. In addition, in this radical polymerization method, in terms of the performance and environment of the water repellent agent obtained, it is preferable to carry out polymerization by an emulsion polymerization method or a dispersion polymerization method.

例如,可藉由使上述通式(A-1)所表示之(甲基)丙烯酸酯單體(A)於介質中進行乳化聚合或分散聚合而獲得丙烯酸系樹脂。更具體而言,例如於介質中加入單體(A)及視需要之上述反應性乳化劑(B)、上述單體(C)、上述單體(D)及上述單體(E)、以及乳化輔助劑或分散輔助劑,使該混合液乳化或分散,而獲得乳化物或分散物。可藉由於所獲得之乳化物或分散物中加入聚合起始劑使聚合反應開始,而使單體及反應性乳化劑聚合。再者,作為使上述混合液乳化或分散之機構,可列舉均質攪拌機、高壓乳化機或超音波等。For example, an acrylic resin can be obtained by subjecting the (meth)acrylate monomer (A) represented by the general formula (A-1) to emulsion polymerization or dispersion polymerization in a medium. More specifically, for example, the monomer (A) and the above-mentioned reactive emulsifier (B), the above-mentioned monomer (C), the above-mentioned monomer (D) and the above-mentioned monomer (E) are added to the medium, and An emulsification auxiliary agent or dispersion auxiliary agent emulsifies or disperses the mixed liquid to obtain an emulsified product or a dispersed product. The monomer and the reactive emulsifier can be polymerized by adding a polymerization initiator to the obtained emulsion or dispersion to start the polymerization reaction. In addition, examples of the mechanism for emulsifying or dispersing the mixed liquid include a homomixer, a high-pressure emulsifier, and ultrasonic waves.

作為上述乳化輔助劑或分散輔助劑等(以下,亦稱為「乳化輔助劑等」),可使用除上述反應性乳化劑(B)以外之選自非離子界面活性劑、陽離子界面活性劑、陰離子界面活性劑、及兩性界面活性劑中之1種以上。乳化輔助劑等就儲存穩定性之觀點而言,較佳為非離子界面活性劑。As the above-mentioned emulsification aid or dispersion aid, etc. (hereinafter, also referred to as "emulsification aid, etc."), other than the reactive emulsifier (B), selected from nonionic surfactants, cationic surfactants, At least one of anionic surfactants and amphoteric surfactants. From the viewpoint of storage stability, an emulsification aid or the like is preferably a nonionic surfactant.

作為非離子界面活性劑,可列舉:醇類、多環苯酚類、胺類、醯胺類、脂肪酸類、多元醇脂肪酸酯類、油脂類及聚丙二醇之環氧烷加成物等。Examples of nonionic surfactants include alcohols, polycyclic phenols, amines, amides, fatty acids, polyol fatty acid esters, oils and fats, and alkylene oxide adducts of polypropylene glycol.

作為醇類,例如可列舉:直鏈或者支鏈之碳數8~24之醇或鏈烯醇(alkenol)或下述通式(AL-1)或下述通式(AL-2)所表示之乙炔醇等。Examples of the alcohols include linear or branched alcohols having 8 to 24 carbon atoms or alkenols, or represented by the following general formula (AL-1) or the following general formula (AL-2) The acetylene alcohol and so on.

[化14]

Figure 02_image031
[式(AL-1)中,R21 及R22 分別獨立,表示碳數1~8之具有直鏈或者支鏈之烷基或碳數2~8之具有直鏈或者支鏈之烯基][化14]
Figure 02_image031
[In formula (AL-1), R 21 and R 22 are each independently, and represent a C1-C8 linear or branched alkyl group or a C2-C8 linear or branched alkenyl group]

[化15]

Figure 02_image033
[式(AL-2)中,R23 表示碳數1~8之具有直鏈或者支鏈之烷基或碳數2~8之具有直鏈或者支鏈之烯基][化15]
Figure 02_image033
[In formula (AL-2), R 23 represents a linear or branched alkyl group having 1 to 8 carbon atoms or a linear or branched alkenyl group having 2 to 8 carbon atoms]

作為多環苯酚類,例如可列舉可具有碳數1~12之烴基之苯酚或萘酚等1價苯酚類或該等之苯乙烯類(苯乙烯、α-甲基苯乙烯、乙烯基甲苯)加成物或者該等之苄基氯反應物等。作為胺類,可列舉直鏈或者支鏈之碳數8~44之脂肪族胺等。Examples of the polycyclic phenols include monovalent phenols such as phenol and naphthol having a hydrocarbon group of 1 to 12 carbons or styrenes (styrene, α-methylstyrene, vinyltoluene) Adducts or such benzyl chloride reactants, etc. Examples of the amines include linear or branched aliphatic amines having 8 to 44 carbon atoms.

作為醯胺類,例如可列舉直鏈或者支鏈之碳數8~44之脂肪醯胺等。Examples of the amides include straight-chain or branched aliphatic amides having 8 to 44 carbon atoms.

作為脂肪酸類,例如可列舉直鏈或者支鏈之碳數8~24之脂肪酸等。Examples of fatty acids include linear or branched fatty acids having 8 to 24 carbon atoms.

作為多元醇脂肪酸酯類,例如可列舉多元醇與直鏈或者支鏈之碳數8~24之脂肪酸之縮合反應物等。Examples of the polyhydric alcohol fatty acid esters include condensation products of polyhydric alcohols and linear or branched fatty acids having 8 to 24 carbon atoms.

作為油脂類,例如可列舉:植物性油脂、動物性油脂、植物性蠟、動物性蠟、礦物蠟及氫化油等。Examples of oils and fats include vegetable oils, animal oils, vegetable waxes, animal waxes, mineral waxes, and hydrogenated oils.

該等之中,就對撥水性及撥水耐久性之影響較小、對耐光性之影響較小、丙烯酸系樹脂之乳化性變得良好等觀點而言,較佳為直鏈或者支鏈之碳數8~24之醇或鏈烯醇、上述通式(AL-1)所表示之乙炔醇,更佳為直鏈或者支鏈之碳數8~24之醇、上述通式(AL-1)所表示之乙炔醇。Among these, from the viewpoint of less influence on water repellency and water repellency durability, less influence on light resistance, and better emulsification of acrylic resin, linear or branched chain is preferred The alcohol or alkenol having 8 to 24 carbon atoms and the acetylene alcohol represented by the above general formula (AL-1) are more preferably linear or branched alcohols having 8 to 24 carbon atoms and the above general formula (AL-1) ) Represents acetylene alcohol.

作為環氧烷,例如可列舉:環氧乙烷、1,2-環氧丙烷、1,2-環氧丁烷、2,3-環氧丁烷、1,4-環氧丁烷、環氧苯乙烷及表氯醇等。就對撥水性之影響較小、共聚物之乳化性變得良好等觀點而言,作為環氧烷,較佳為環氧乙烷及1,2-環氧丙烷,更佳為環氧乙烷。Examples of the alkylene oxide include ethylene oxide, 1,2-propylene oxide, 1,2-butylene oxide, 2,3-butylene oxide, 1,4-butylene oxide, and cyclic Oxybenzene and epichlorohydrin. From the viewpoint of less influence on water repellency and better emulsification of the copolymer, the alkylene oxide is preferably ethylene oxide and 1,2-propylene oxide, more preferably ethylene oxide .

環氧烷之加成莫耳數較佳為1~200,更佳為3~100,進而更佳為5~50。若環氧烷之加成莫耳數為上述範圍內,則存在撥水性及共聚物之乳化性進一步提昇之傾向。The addition mole number of alkylene oxide is preferably 1 to 200, more preferably 3 to 100, and still more preferably 5 to 50. If the addition mole number of the alkylene oxide is within the above range, the water repellency and the emulsification of the copolymer tend to be further improved.

於本實施形態之共聚物中,於使用下述式(H)所規定之HLB為4~17之非離子界面活性劑作為非離子界面活性劑之情形時,可獲得更良好之水分散液。此處,下述式(H)所規定之HLB係依據格里芬(Griffin)之HLB者,係將格里芬之式變更為下述式(H)者。此處,親水基係指環氧乙烷基。 HLB=(親水基×20)/分子量           (H)In the copolymer of the present embodiment, when a nonionic surfactant having an HLB of 4 to 17 defined by the following formula (H) is used as the nonionic surfactant, a better aqueous dispersion can be obtained. Here, the HLB defined by the following formula (H) is based on Griffin's HLB, and the Griffin's formula is changed to the following formula (H). Here, the hydrophilic group refers to an ethylene oxide group. HLB = (hydrophilic group × 20) / molecular weight (H)

關於上述非離子界面活性劑之上述式(H)所規定之HLB,就成分(A)之乳化聚合或分散聚合時及聚合後於組合物中之乳化穩定性(以下,簡稱為乳化穩定性)之方面而言,較佳為5~15。進而,就撥水劑組合物之儲存穩定性之方面而言,更佳為將具有上述範圍內之不同之HLB之2種以上非離子界面活性劑併用。又,就乳化穩定性及撥水性之觀點而言,較佳為將陽離子界面活性劑與非離子界面活性劑併用。Regarding the HLB specified in the above formula (H) of the above nonionic surfactant, regarding the emulsification stability of the component (A) at the time of emulsion polymerization or dispersion polymerization and after polymerization (hereinafter, referred to as emulsion stability) In this respect, it is preferably 5 to 15. Furthermore, in terms of storage stability of the water repellent composition, it is more preferable to use two or more nonionic surfactants having different HLBs within the above range. In addition, from the viewpoint of emulsification stability and water repellency, it is preferable to use a cationic surfactant in combination with a nonionic surfactant.

關於乳化輔助劑等之含量,相對於構成丙烯酸系樹脂之總單體100質量份,較佳為0.5~30質量份,更佳為1~20質量份,進而較佳為1~10質量份。若上述乳化輔助劑等之含量為0.5質量份以上,則與乳化輔助劑之含量未達0.5質量份之情形時比較,存在混合液之分散穩定性進一步提昇之傾向,若乳化輔助劑等之含量為30質量份以下,則與乳化輔助劑等之含量超過30質量份之情形時比較,存在所獲得之撥水劑組合物之撥水性提昇之傾向。The content of the emulsification aid and the like is preferably 0.5 to 30 parts by mass, more preferably 1 to 20 parts by mass, and still more preferably 1 to 10 parts by mass relative to 100 parts by mass of the total monomer constituting the acrylic resin. If the content of the above-mentioned emulsification auxiliary agent is 0.5 parts by mass or more, there is a tendency to further improve the dispersion stability of the mixed liquid compared with the case where the content of the emulsification auxiliary agent is less than 0.5 parts by mass. When the content is 30 parts by mass or less, compared with the case where the content of the emulsification auxiliary agent exceeds 30 parts by mass, there is a tendency for the water repellent composition of the obtained water repellent composition to increase.

作為乳化聚合或分散聚合之介質,較佳為水,亦可視需要將水與有機溶劑混合。作為此時之有機溶劑,例如可列舉:甲醇或乙醇等醇類、乙酸乙酯等酯類、丙酮或甲基乙基酮等酮類、二乙醚等醚類等、丙二醇、二丙二醇、三丙二醇等二醇類。就對纖維基材賦予之撥水性及防滲水性進一步提昇之方面而言,較佳為使用二醇類。再者,水與有機溶劑之比率並無特別限定。As a medium for emulsification polymerization or dispersion polymerization, water is preferable, and water and an organic solvent may be mixed as needed. Examples of the organic solvent at this time include alcohols such as methanol and ethanol, esters such as ethyl acetate, ketones such as acetone or methyl ethyl ketone, ethers such as diethyl ether, and the like, propylene glycol, dipropylene glycol, and tripropylene glycol. Other glycols. In terms of further improving the water repellency and water permeability resistance imparted to the fiber base material, it is preferable to use glycols. Furthermore, the ratio of water to organic solvent is not particularly limited.

作為上述聚合起始劑,可適當使用偶氮系、過氧化物系、或氧化還原系等之公知之聚合起始劑。關於聚合起始劑之含量,相對於構成丙烯酸系樹脂之總單體100質量份,較佳為聚合起始劑為0.01~2質量份。若聚合起始劑之含量為上述範圍,則能夠高效率地製造重量平均分子量為10萬以上之丙烯酸系樹脂。As the polymerization initiator, a known polymerization initiator such as azo-based, peroxide-based, or redox-based can be used as appropriate. The content of the polymerization initiator is preferably 0.01 to 2 parts by mass relative to 100 parts by mass of the total monomer constituting the acrylic resin. If the content of the polymerization initiator is within the above range, an acrylic resin having a weight average molecular weight of 100,000 or more can be efficiently produced.

又,於聚合反應中,亦可為了分子量調整而使用十二烷硫醇、第三丁醇等鏈轉移劑。In addition, in the polymerization reaction, a chain transfer agent such as dodecyl mercaptan and third butanol may be used for molecular weight adjustment.

再者,為了分子量調整,亦可使用聚合抑制劑。藉由聚合抑制劑之添加,能夠容易地獲得具有所需重量平均分子量之丙烯酸系樹脂。Furthermore, for molecular weight adjustment, a polymerization inhibitor may also be used. By adding a polymerization inhibitor, an acrylic resin having a desired weight average molecular weight can be easily obtained.

聚合反應之溫度較佳為20℃~150℃。若溫度未達20℃,則與溫度處於上述範圍之情形時比較,存在聚合變得不充分之傾向,若溫度超過150℃,則存在反應熱之控制變得困難之情況。The temperature of the polymerization reaction is preferably 20°C to 150°C. If the temperature does not reach 20°C, the polymerization tends to be insufficient compared to when the temperature is within the above range, and if the temperature exceeds 150°C, the control of the reaction heat may become difficult.

於聚合反應中,所獲得之丙烯酸系樹脂之重量平均分子量可藉由上述聚合起始劑、鏈轉移劑、聚合抑制劑之含量之增減進行調整,105℃下之熔融黏度可藉由多官能單體之含量、及聚合起始劑之含量之增減進行調整。再者,於欲使105℃下之熔融黏度降低之情形時,只要減少具有2個以上可聚合之官能基之單體之含量、或增加聚合起始劑之含量即可。In the polymerization reaction, the weight average molecular weight of the acrylic resin obtained can be adjusted by the increase or decrease of the content of the above polymerization initiator, chain transfer agent, polymerization inhibitor, and the melt viscosity at 105°C can be multifunctional Adjust the increase and decrease of the monomer content and the polymerization initiator content. Furthermore, when the melt viscosity at 105° C. is to be reduced, it is only necessary to reduce the content of monomers having two or more polymerizable functional groups or increase the content of the polymerization initiator.

關於藉由乳化聚合或分散聚合而獲得之乳化液或分散液中之丙烯酸系樹脂之含量,就組合物之儲存穩定性及操作性之觀點而言,較佳為相對於乳化液或分散液之總量設為10~50質量%,更佳為設為20~40質量%。The content of the acrylic resin in the emulsion or dispersion obtained by emulsion polymerization or dispersion polymerization is preferably relative to that of the emulsion or dispersion from the viewpoint of the storage stability and handleability of the composition The total amount is 10 to 50% by mass, and more preferably 20 to 40% by mass.

於聚合反應中,例如亦可藉由照射紫外線、電子束、γ射線之類之游離輻射等之光聚合進行聚合反應來代替藉由聚合起始劑進行聚合反應。In the polymerization reaction, for example, the polymerization reaction may be performed by photopolymerization by irradiation of ultraviolet radiation, electron beams, free radiation such as γ rays, etc., instead of the polymerization reaction by the polymerization initiator.

繼而,針對胺基甲酸酯樹脂進行說明。Next, the urethane resin will be described.

作為(α)成分之胺基甲酸酯樹脂,可藉由至少使上述通式(I-1)所表示之多官能化合物與上述通式(II-1)所表示之異氰酸酯化合物反應而獲得。The urethane resin as the component (α) can be obtained by reacting at least the polyfunctional compound represented by the general formula (I-1) and the isocyanate compound represented by the general formula (II-1).

針對上述通式(I-1)所表示之多官能化合物進行說明。The polyfunctional compound represented by the general formula (I-1) will be described.

於上述通式(I-1)中,於d為2以上之情形時,存在複數個之W1 可相同亦可不同。存在複數個之R32 可相同亦可不同。存在複數個之V1 可相同亦可不同。In the above general formula (I-1), when d is 2 or more, a plurality of W 1 may be the same or different. A plurality of R 32 may be the same or different. There are multiple V 1s that may be the same or different.

R31 表示(d+e)價之有機基。就撥水性及防滲水性之觀點而言,R31 之碳數較佳為2~40,更佳為4~12。作為R31 ,較佳為下述化學式(1)所表示之基、下述化學式(2)所表示之基、及下述化學式(3)所表示之基。關於(d+e),就胺基甲酸酯樹脂之操作容易度之觀點而言,較佳為3~4。R 31 represents a (d+e)-valent organic group. From the viewpoint of water repellency and water permeability resistance, the carbon number of R 31 is preferably 2 to 40, more preferably 4 to 12. R 31 is preferably a group represented by the following chemical formula (1), a group represented by the following chemical formula (2), and a group represented by the following chemical formula (3). From the viewpoint of ease of handling of the urethane resin, (d+e) is preferably 3 to 4.

[化16]

Figure 02_image035
[Chem 16]
Figure 02_image035

[化17]

Figure 02_image037
[化17]
Figure 02_image037

[化18]

Figure 02_image039
[式(3)中,r表示1以上之整數][Chemical 18]
Figure 02_image039
[In formula (3), r represents an integer of 1 or more]

r表示1以上之整數,較佳為1~3。r represents an integer of 1 or more, preferably 1 to 3.

R31 可為自具有(d+e)個選自由羥基、胺基及羧基所組成之群中之至少1種官能基之多官能化合物(以下,亦稱為「多官能化合物A」)中除去(d+e)個官能基而得之殘基。其中,(d+e)個官能基中之2個以上為羥基及/或胺基。R 31 may be removed from a polyfunctional compound having (d+e) at least one functional group selected from the group consisting of a hydroxyl group, an amine group, and a carboxyl group (hereinafter, also referred to as "polyfunctional compound A") (d+e ) Residues derived from a functional group. Among them, two or more of the (d+e) functional groups are hydroxyl groups and/or amine groups.

作為多官能化合物A,例如可列舉:三羥甲基丙烷、二-三羥甲基丙烷、季戊四醇、二季戊四醇、山梨糖醇、甘油、二伸乙基三胺、三伸乙基四胺、四伸乙基五胺、五伸乙基六胺、胺基乙基乙醇胺、二乙醇胺、三乙醇胺等。該等之中,就撥水性及防滲水性、以及所獲得之胺基甲酸酯樹脂之乳化分散穩定性之觀點而言,較佳為三羥甲基丙烷、二-三羥甲基丙烷、二乙醇胺及二伸乙基三胺。Examples of the polyfunctional compound A include trimethylolpropane, di-trimethylolpropane, pentaerythritol, dipentaerythritol, sorbitol, glycerin, diethylenetriamine, triethylenetetramine, and tetrakis Ethylene pentamine, pentaethyl hexaamine, aminoethyl ethanolamine, diethanolamine, triethanolamine, etc. Among these, from the viewpoints of water repellency and water permeability resistance, and the emulsion dispersion stability of the obtained urethane resin, trimethylolpropane, di-trimethylolpropane, Diethanolamine and diethylenetriamine.

W1 表示為酯基、醯胺基、胺基甲酸酯基或脲基之2價基。W1 就撥水性及防滲水性之觀點而言,較佳為酯基或胺基甲酸酯基。W 1 represents a divalent group of an ester group, an amide group, a carbamate group or a urea group. W 1 is preferably an ester group or a urethane group from the viewpoint of water repellency and water permeability resistance.

R32 表示碳數10~24之直鏈或支鏈之1價烴基。烴基可為飽和烴基亦可為不飽和烴基,進而亦可具有脂環式或芳香族之環狀。作為烴基,就撥水性及防滲水性之觀點而言,較佳為直鏈狀者,更佳為直鏈狀之烷基。烴基之碳數較佳為10~24,更佳為12~22,尤佳為12~18。於碳數為該範圍之情形時,容易充分維持纖維基材之質感並且提高對纖維基材賦予之撥水性及防滲水性。作為烴基,尤佳為碳數12~18之直鏈狀之烷基。R 32 represents a linear or branched monovalent hydrocarbon group having 10 to 24 carbon atoms. The hydrocarbon group may be a saturated hydrocarbon group or an unsaturated hydrocarbon group, and may further have an alicyclic or aromatic cyclic ring. As the hydrocarbon group, from the viewpoint of water repellency and water permeability resistance, those having a straight chain shape are preferred, and a straight chain alkyl group is more preferred. The carbon number of the hydrocarbon group is preferably 10-24, more preferably 12-22, and particularly preferably 12-18. When the carbon number is within this range, it is easy to sufficiently maintain the texture of the fiber substrate and improve the water repellency and water permeability resistance imparted to the fiber substrate. As the hydrocarbon group, a linear alkyl group having 12 to 18 carbon atoms is particularly preferred.

作為R32 ,例如可列舉:壬基、癸基、十一烷基、十二烷基(月桂基)、十四烷基、十五烷基、十六烷基、十七烷基、十八烷基、十九烷基、二十烷基、二十一烷基及山萮基等。Examples of R 32 include nonyl, decyl, undecyl, dodecyl (lauryl), tetradecyl, pentadecyl, hexadecyl, heptadecyl, and octadecyl. Alkyl, nonadecyl, eicosyl, behenyl and behenyl etc.

R32 可為自具有可與上述多官能化合物A所具有之官能基反應之反應基之反應性烴化合物除去反應基而得之殘基。作為反應性烴化合物,例如可列舉:碳數為8~24之高級脂肪酸(再者,上述碳數中亦包含羰基之碳)、高級脂肪族醇、高級脂肪族單異氰酸酯及高級脂肪族胺。R 32 may be a residue obtained by removing a reactive group from a reactive hydrocarbon compound having a reactive group that can react with the functional group possessed by the polyfunctional compound A. Examples of the reactive hydrocarbon compound include higher fatty acids having 8 to 24 carbon atoms (in addition, the carbon number includes carbon of a carbonyl group), higher aliphatic alcohols, higher aliphatic monoisocyanates, and higher aliphatic amines.

作為高級脂肪酸,例如可列舉:月桂酸、肉豆蔻酸、十五烷酸、棕櫚酸、十七烷酸、硬脂酸、油酸、二十烷酸及二十二烷酸等。Examples of higher fatty acids include lauric acid, myristic acid, pentadecanoic acid, palmitic acid, heptadecanoic acid, stearic acid, oleic acid, eicosanoic acid, and behenic acid.

作為高級脂肪族醇,例如可列舉:月桂醇、十三醇、肉豆蔻醇、十五醇、鯨蠟醇、硬脂醇、油醇、二十醇、二十一醇及山萮醇等。Examples of higher aliphatic alcohols include lauryl alcohol, tridecyl alcohol, myristyl alcohol, pentadecyl alcohol, cetyl alcohol, stearyl alcohol, oleyl alcohol, eicosyl alcohol, behenyl alcohol, and behenyl alcohol.

作為高級脂肪族單異氰酸酯,例如可列舉:異氰酸癸酯、異氰酸十一烷基酯、異氰酸十二烷基酯、異氰酸十四烷基酯、異氰酸十五烷基酯、異氰酸十六烷基酯、異氰酸十八烷基酯、異氰酸二十烷基酯及異氰酸山萮酯等。Examples of the higher aliphatic monoisocyanate include decyl isocyanate, undecyl isocyanate, dodecyl isocyanate, tetradecyl isocyanate, and pentadecyl isocyanate. Esters, cetyl isocyanate, octadecyl isocyanate, eicosyl isocyanate and behenate isocyanate.

作為高級脂肪族胺,例如可列舉:癸胺、月桂胺、十四烷胺、硬脂胺及山萮胺等。Examples of higher aliphatic amines include decylamine, laurylamine, myristylamine, stearylamine, and behenamine.

V1 表示羥基、胺基或羧基。V1 就撥水性之觀點而言,較佳為羥基或胺基。V 1 represents a hydroxyl group, an amine group or a carboxyl group. From the viewpoint of water repellency, V 1 is preferably a hydroxyl group or an amine group.

上述通式(I-1)所表示之多官能化合物例如可藉由向具有(d+e)個選自由上述羥基、胺基及羧基所組成之群中之至少1種官能基之多官能化合物(多官能化合物A)導入d個[-W1 -R32 ]所表示之疏水性基而製造。The polyfunctional compound represented by the above general formula (I-1) can be, for example, a polyfunctional compound having (d+e) at least one functional group selected from the group consisting of the above hydroxyl group, amine group and carboxyl group (multiple The functional compound A) is produced by introducing d hydrophobic groups represented by [-W 1 -R 32 ].

[-W1 -R32 ]所表示之疏水性基例如可藉由相對於1莫耳之上述多官能化合物A,使1莫耳以上之上述反應性烴化合物以多官能化合物A之未反應官能基之數e成為2以上之方式藉由先前公知之合成方法即酯化反應、醯胺化反應或胺基甲酸酯反應進行反應而導入。The hydrophobic group represented by [-W 1 -R 32 ] can be, for example, the unreacted function of the polyfunctional compound A by making the reactive hydrocarbon compound of 1 mole or more with respect to 1 mole of the polyfunctional compound A. The method in which the number of groups e becomes 2 or more is introduced by a reaction by a previously known synthesis method, that is, an esterification reaction, an amidation reaction, or a carbamate reaction.

上述通式(I-1)所表示之多官能化合物並無特別限制,較佳為選自由下述通式(I-2)所表示之多官能化合物、下述通式(I-3)所表示之多官能化合物及下述通式(I-4)所表示之多官能化合物所組成之群中之至少1種。The polyfunctional compound represented by the above general formula (I-1) is not particularly limited, and it is preferably selected from the polyfunctional compounds represented by the following general formula (I-2) and the following general formula (I-3) At least one of the group consisting of the represented polyfunctional compound and the polyfunctional compound represented by the following general formula (I-4).

C[-R41 ]g [-R42 -V2 ]h [-R43 -W2 -R44 ]i (I-2) [式(I-2)中,g為0或1之整數,h為2或3之整數,i為1或2之整數,(g+h+i)為4,R41 表示碳數1~4之直鏈或支鏈之烴基,R42 表示碳數1~2之2價伸烷基,R43 表示碳數1~4之2價伸烷基,R44 表示碳數8~24之直鏈或支鏈之1價烴基,W2 表示為酯基、醯胺基、胺基甲酸酯基或脲基之2價基,V2 表示羥基、胺基或羧基;其中,2個以上之V2 為羥基及/或胺基]C[-R 41 ] g [-R 42 -V 2 ] h [-R 43 -W 2 -R 44 ] i (I-2) [In formula (I-2), g is an integer of 0 or 1, h is an integer of 2 or 3, i is an integer of 1 or 2, (g+h+i) is 4, R 41 represents a linear or branched hydrocarbon group having 1 to 4 carbon atoms, and R 42 represents a divalent value of 1 to 2 carbon atoms Alkyl extension, R 43 represents a bivalent alkylene group having 1 to 4 carbon atoms, R 44 represents a linear or branched monovalent hydrocarbon group having 8 to 24 carbon atoms, and W 2 represents an ester group, an amide group, an amine Divalent group of carbamate group or urea group, V 2 represents a hydroxyl group, an amine group or a carboxyl group; wherein, more than two V 2 are a hydroxyl group and/or an amine group]

[化19]

Figure 02_image041
[式(I-3)中,R51 及R52 分別獨立地表示碳數1~4之直鏈或支鏈之烴基,R54 及R55 分別獨立地表示碳數1~4之2價伸烷基,R53 、R56 、R57 及R58 分別獨立地表示下述通式(4)或下述通式(5)所表示之1價基; -R59 -V3 (4) {R59 表示碳數1~4之2價伸烷基,V3 表示羥基、胺基或羧基} -R60 -W3 -R61 (5) {R60 表示碳數1~4之2價伸烷基,R61 表示碳數8~24之直鏈或支鏈之1價烴基,W3 表示為酯基、醯胺基、胺基甲酸酯基或脲基之2價基}, 其中,R53 、R56 、R57 及R58 中之至少2個為V3 為羥基或胺基之上述通式(4)所表示之基][Chem 19]
Figure 02_image041
[In formula (I-3), R 51 and R 52 each independently represent a linear or branched hydrocarbon group having 1 to 4 carbon atoms, and R 54 and R 55 each independently represent a divalent extension of 1 to 4 carbon atoms. Alkyl, R 53 , R 56 , R 57 and R 58 each independently represent a monovalent group represented by the following general formula (4) or the following general formula (5); -R 59 -V 3 (4) { R 59 represents a bivalent alkylene group having 1 to 4 carbon atoms, and V 3 represents a hydroxyl group, an amine group or a carboxyl group. -R 60 -W 3 -R 61 (5) {R 60 represents a divalent alkylene group having 1 to 4 carbon atoms Alkyl group, R 61 represents a linear or branched monovalent hydrocarbon group having 8 to 24 carbon atoms, and W 3 represents a divalent group of an ester group, an amido group, a carbamate group or a urea group}, where, At least two of R 53 , R 56 , R 57 and R 58 are groups represented by the above general formula (4) in which V 3 is a hydroxyl group or an amine group]

[化20]

Figure 02_image043
[式(I-4)中,j表示1~4之整數,R71 及R73 分別獨立地表示碳數1~4之2價伸烷基,R72 及R74 分別獨立地表示羥基、胺基或下述通式(6)所表示之1價基,R75 表示氫、下述通式(7)、下述通式(8)或下述通式(9)所表示之1價基; -W4 -R76 (6) {式(6)中,W4 表示為酯基、醯胺基、胺基甲酸酯基或脲基之2價基,R76 表示碳數8~24之直鏈或支鏈之1價烴基} -R77 -OH      (7) {式(7)中,R77 表示碳數2~3之伸烷基} -R78 -W5 -R79 (8) {式(8)中,R78 表示碳數2~3之伸烷基,R79 表示碳數8~24之直鏈或支鏈之1價烴基,W5 表示為酯基、醯胺基、胺基甲酸酯基或脲基之2價基} -W6 -R80 (9) {式(9)中,W6 表示羰基或醯胺基,R80 表示碳數8~24之直鏈或支鏈之1價烴基}, 其中,R72 、R74 及j個R75 中之至少2個為羥基、胺基、氫、上述通式(7)所表示之1價基,R72 及R74 為羥基或胺基,R75 為氫或上述通式(7)所表示之1價基][化20]
Figure 02_image043
[In formula (I-4), j represents an integer of 1 to 4, R 71 and R 73 each independently represent a divalent alkylene group having 1 to 4 carbon atoms, and R 72 and R 74 each independently represent a hydroxyl group and an amine Group or a monovalent group represented by the following general formula (6), R 75 represents hydrogen, a monovalent group represented by the following general formula (7), the following general formula (8) or the following general formula (9) ; -W 4 -R 76 (6) {In formula (6), W 4 represents a divalent group of an ester group, an amide group, a carbamate group or a urea group, and R 76 represents a carbon number of 8-24 Straight-chain or branched monovalent hydrocarbon group} -R 77 -OH (7) {In formula (7), R 77 represents an alkylene group having 2 to 3 carbon atoms} -R 78 -W 5 -R 79 (8 ) {In formula (8), R 78 represents an alkylene group having 2 to 3 carbon atoms, R 79 represents a linear or branched monovalent hydrocarbon group having 8 to 24 carbon atoms, and W 5 represents an ester group or an amide group , Divalent group of carbamate group or urea group) -W 6 -R 80 (9) {In formula (9), W 6 represents a carbonyl group or an amide group, R 80 represents a straight number of carbon numbers 8 to 24 Chain or branched monovalent hydrocarbon group}, wherein at least two of R 72 , R 74 and j R 75 are hydroxyl, amine group, hydrogen, monovalent group represented by the above general formula (7), R 72 And R 74 is a hydroxyl group or an amine group, R 75 is hydrogen or a monovalent group represented by the above general formula (7)]

於上述通式(I-2)所表示之多官能化合物中,於i為2之情形時,存在複數個之W2 可相同亦可不同。於i為2之情形時,存在複數個之R43 可相同亦可不同。於i為2之情形時,存在複數個之R44 可相同亦可不同。R44 與上述通式(I-1)中之R32 對應。存在複數個之R42 可相同亦可不同。存在複數個之V2 可相同亦可不同。In the multifunctional compound represented by the above general formula (I-2), when i is 2, there are plural W 2 which may be the same or different. When i is 2, there are a plurality of R 43 which may be the same or different. When i is 2, there are a plurality of R 44 which may be the same or different. R 44 corresponds to R 32 in the above general formula (I-1). A plurality of R 42 may be the same or different. There are a plurality of V 2 which may be the same or different.

於上述通式(I-2)所表示之多官能化合物中,W2 係為酯基、醯胺基、胺基甲酸酯基或脲基之2價基。W2 就撥水性及防滲水性之觀點而言,較佳為酯基或胺基甲酸酯基。In the multifunctional compound represented by the above general formula (I-2), W 2 is a divalent group of an ester group, an amide group, a carbamate group or a urea group. W 2 is preferably an ester group or a urethane group from the viewpoint of water repellency and water permeability resistance.

於上述通式(I-2)所表示之多官能化合物中,V2 為羥基、胺基或羧基。V2 就撥水性之觀點而言,較佳為羥基或胺基。In the polyfunctional compound represented by the above general formula (I-2), V 2 is a hydroxyl group, an amine group or a carboxyl group. From the viewpoint of water repellency, V 2 is preferably a hydroxyl group or an amine group.

於上述通式(4)所表示之基中,V3 為羥基、胺基或羧基。V3 就撥水性之觀點而言,較佳為羥基或胺基。In the group represented by the above general formula (4), V 3 is a hydroxyl group, an amine group or a carboxyl group. From the viewpoint of water repellency, V 3 is preferably a hydroxyl group or an amine group.

於上述通式(5)所表示之基中,R61 為碳數8~24之直鏈或支鏈之1價烴基。R61 與上述通式(I-1)中之R32 對應。In the group represented by the above general formula (5), R 61 is a linear or branched monovalent hydrocarbon group having 8 to 24 carbon atoms. R 61 corresponds to R 32 in the above general formula (I-1).

於上述通式(5)所表示之基中,W3 係為酯基、醯胺基、胺基甲酸酯基或脲基之2價基。W3 就撥水性及防滲水性之觀點而言,較佳為酯基或胺基甲酸酯基。Among the groups represented by the above general formula (5), W 3 is a divalent group of an ester group, an amide group, a carbamate group or a urea group. W 3 is preferably an ester group or a urethane group from the viewpoint of water repellency and water permeability resistance.

於上述通式(6)所表示之基中,R76 為碳數8~24之直鏈或支鏈之1價烴基。R76 與上述通式(I-1)中之R32 對應。In the group represented by the above general formula (6), R 76 is a linear or branched monovalent hydrocarbon group having 8 to 24 carbon atoms. R 76 corresponds to R 32 in the above general formula (I-1).

於上述通式(6)所表示之基中,W4 係為酯基、醯胺基、胺基甲酸酯基或脲基之2價基。W4 就撥水性及防滲水性之觀點而言,較佳為酯基、醯胺基或胺基甲酸酯基。Among the groups represented by the above general formula (6), W 4 is a divalent group of an ester group, an amide group, a carbamate group or a urea group. W 4 is preferably an ester group, an amide group or a carbamate group from the viewpoint of water repellency and water permeability resistance.

於上述通式(8)所表示之基中,R79 為碳數8~24之直鏈或支鏈之1價烴基。R79 與上述通式(I-1)中之R32 對應。In the group represented by the general formula (8), R 79 is a linear or branched monovalent hydrocarbon group having 8 to 24 carbon atoms. R 79 corresponds to R 32 in the above general formula (I-1).

於上述通式(8)所表示之基中,W5 係為酯基、醯胺基、胺基甲酸酯基或脲基之2價基。W5 就撥水性及防滲水性之觀點而言,較佳為酯基、醯胺基或胺基甲酸酯基。Among the groups represented by the above general formula (8), W 5 is a divalent group of an ester group, an amide group, a carbamate group or a urea group. W 5 is preferably an ester group, an amide group or a carbamate group from the viewpoint of water repellency and water permeability resistance.

於上述通式(9)所表示之基中,R80 為碳數8~24之直鏈或支鏈之1價烴基。R80 與上述通式(I-1)中之R32 對應。In the group represented by the general formula (9), R 80 is a linear or branched monovalent hydrocarbon group having 8 to 24 carbon atoms. R 80 corresponds to R 32 in the above general formula (I-1).

繼而,針對上述通式(II-1)所表示之異氰酸酯化合物進行說明。Next, the isocyanate compound represented by the general formula (II-1) will be described.

R33 表示f價有機基。R33 之碳數就撥水性及防滲水性之觀點而言,較佳為4~40,更佳為6~18。作為R33 ,較佳為伸己基。f可為2~7之整數,就撥水性及防滲水性之觀點而言,較佳為2~3。R 33 represents an f-valent organic group. The carbon number of R 33 is preferably from 4 to 40, and more preferably from 6 to 18 from the viewpoint of water repellency and water permeability resistance. R 33 is preferably hexanyl. f may be an integer of 2 to 7, and from the viewpoint of water repellency and water permeability resistance, preferably 2 to 3.

上述通式(II-1)所表示之異氰酸酯化合物可為聚異氰酸酯化合物。作為聚異氰酸酯化合物,例如可列舉:甲苯二異氰酸酯、二苯甲烷二異氰酸酯(MDI)、以聚苯聚甲基聚異氰酸酯為代表之液狀MDI、粗MDI、六亞甲基二異氰酸酯、苯二甲基二異氰酸酯、四甲基苯二甲基二異氰酸酯、氫化二苯甲烷二異氰酸酯、異佛酮二異氰酸酯等二異氰酸酯、及該等之異氰尿酸酯環即三量體等。該等之中,就撥水性及防滲水性之觀點而言,較佳為六亞甲基二異氰酸酯。The isocyanate compound represented by the above general formula (II-1) may be a polyisocyanate compound. Examples of the polyisocyanate compound include toluene diisocyanate, diphenylmethane diisocyanate (MDI), liquid MDI represented by polyphenyl polymethyl polyisocyanate, crude MDI, hexamethylene diisocyanate, and xylylene Diisocyanate, tetramethyl xylylene diisocyanate, hydrogenated diphenylmethane diisocyanate, isophorone diisocyanate and other diisocyanates, and the isocyanurate ring or ternary body of these. Among these, from the viewpoint of water repellency and water permeability resistance, hexamethylene diisocyanate is preferred.

作為使上述通式(I-1)所表示之多官能化合物與上述通式(II-1)所表示之異氰酸酯化合物反應而成之胺基甲酸酯樹脂,例如可列舉具有下述通式(III-1)、通式(III-2)及通式(III-3)所表示之部分結構之胺基甲酸酯樹脂等。Examples of the urethane resin obtained by reacting the polyfunctional compound represented by the general formula (I-1) with the isocyanate compound represented by the general formula (II-1) include the following general formula ( III-1), partly structured urethane resins represented by general formula (III-2) and general formula (III-3), etc.

[化21]

Figure 02_image045
[式(III-1)中,k1表示2以上之整數,R111 及R112 分別獨立地表示碳數10~24之直鏈或支鏈之1價烴基][化21]
Figure 02_image045
[In formula (III-1), k1 represents an integer of 2 or more, and R 111 and R 112 each independently represent a linear or branched monovalent hydrocarbon group having 10 to 24 carbon atoms]

k1表示2以上之整數,就撥水性及防滲水性之觀點、及胺基甲酸酯樹脂之乳化分散穩定性進一步提昇、進而胺基甲酸酯樹脂之操作更容易之方面而言,較佳為2~100,更佳為2~50。k1 represents an integer of 2 or more, and it is preferable from the viewpoint of water repellency and water permeability resistance, and the further improvement of the emulsion dispersion stability of the urethane resin and the easier operation of the urethane resin It is 2 to 100, more preferably 2 to 50.

[化22]

Figure 02_image047
[式(III-2)中,k2表示2以上之整數,k3表示1以上之整數,R113 分別獨立地表示碳數10~24之直鏈或支鏈之1價烴基][化22]
Figure 02_image047
[In formula (III-2), k2 represents an integer of 2 or more, k3 represents an integer of 1 or more, and R 113 each independently represents a linear or branched monovalent hydrocarbon group having 10 to 24 carbon atoms]

k2表示2以上之整數,就撥水性及防滲水性之觀點、及胺基甲酸酯樹脂之乳化分散穩定性進一步提昇、進而胺基甲酸酯樹脂之操作更容易之方面而言,較佳為2~200,更佳為2~100。k2 represents an integer of 2 or more, and it is preferable from the viewpoints of water repellency and water permeability resistance, and the emulsion dispersion stability of the urethane resin is further improved, and the operation of the urethane resin is easier. It is 2 to 200, more preferably 2 to 100.

k3表示1以上之整數,就撥水性及防滲水性之觀點、及胺基甲酸酯樹脂之乳化分散穩定性進一步提昇之方面而言,較佳為1~3,更佳為1。k3 represents an integer of 1 or more, and from the viewpoint of water repellency and water permeability resistance, and from the viewpoint of further improving the emulsion dispersion stability of the urethane resin, it is preferably 1 to 3, and more preferably 1.

[化23]

Figure 02_image049
[式(III-3)中,k4表示2以上之整數,R114 分別獨立地表示碳數10~24之直鏈或支鏈之1價烴基][化23]
Figure 02_image049
[In formula (III-3), k4 represents an integer of 2 or more, and R 114 each independently represents a linear or branched monovalent hydrocarbon group having 10 to 24 carbon atoms]

k4表示2以上之整數,就撥水性及防滲水性之觀點、及胺基甲酸酯樹脂之乳化分散穩定性進一步提昇、進而胺基甲酸酯樹脂之操作更容易之方面而言,較佳為2~200,更佳為2~100。k4 represents an integer of 2 or more, and it is preferable from the viewpoint of water repellency and water permeability resistance, and the further improvement of the emulsion dispersion stability of the urethane resin and the easier operation of the urethane resin It is 2 to 200, more preferably 2 to 100.

作為具有上述通式(III-1)所表示之部分結構之胺基甲酸酯樹脂,例如可列舉下述式(III-4)所表示之化合物。Examples of the urethane resin having a partial structure represented by the general formula (III-1) include compounds represented by the following formula (III-4).

[化24]

Figure 02_image051
[式(III-4)中,k5表示2以上之整數,RX 表示下述式(R-1)所表示之一價有機基][化24]
Figure 02_image051
[In formula (III-4), k5 represents an integer of 2 or more, and R X represents a monovalent organic group represented by the following formula (R-1)]

k5表示2以上之整數,就撥水性及防滲水性之觀點、及胺基甲酸酯樹脂之乳化分散穩定性進一步提昇、進而胺基甲酸酯樹脂之操作更容易之方面而言,較佳為2~100,更佳為2~50。k5 represents an integer of 2 or more, and it is preferable from the viewpoint of water repellency and water permeability resistance, and the emulsion dispersion stability of the urethane resin is further improved, and the operation of the urethane resin is easier. It is 2 to 100, more preferably 2 to 50.

[化25]

Figure 02_image053
[化25]
Figure 02_image053

作為具有上述通式(III-2)所表示之部分結構之胺基甲酸酯樹脂,例如可列舉下述式(III-5)所表示之化合物。Examples of the urethane resin having a partial structure represented by the general formula (III-2) include compounds represented by the following formula (III-5).

[化26]

Figure 02_image055
[式(III-5)中,k6表示2以上之整數,k7表示1以上之整數;RX 表示上述式(R-1)所表示之一價有機基][化26]
Figure 02_image055
[In formula (III-5), k6 represents an integer of 2 or more, and k7 represents an integer of 1 or more; R X represents a monovalent organic group represented by the above formula (R-1)]

k6表示2以上之整數,就撥水性及防滲水性之觀點、及胺基甲酸酯樹脂之乳化分散穩定性進一步提昇、進而胺基甲酸酯樹脂之操作更容易之方面而言,較佳為2~200,更佳為2~100。k6 represents an integer of 2 or more, and it is preferable from the viewpoint of water repellency and water permeability resistance, and the further improvement of the emulsification and dispersion stability of the urethane resin, and the easier operation of the urethane resin. It is 2 to 200, more preferably 2 to 100.

k7表示1以上之整數,就撥水性及防滲水性之觀點、及胺基甲酸酯樹脂之乳化分散穩定性進一步提昇、進而胺基甲酸酯樹脂之操作更容易之方面而言,較佳為1~3,更佳為1。k7 represents an integer of 1 or more, and it is preferable from the viewpoints of water repellency and water permeability resistance, and the emulsion dispersion stability of the urethane resin is further improved, and the operation of the urethane resin is easier. 1 to 3, more preferably 1.

作為具有上述通式(III-3)所表示之部分結構之胺基甲酸酯樹脂,例如可列舉下述式(III-6)所表示之化合物。Examples of the urethane resin having a partial structure represented by the general formula (III-3) include compounds represented by the following formula (III-6).

[化27]

Figure 02_image057
[式(III-6)中,k8表示2以上之整數,RX 表示上述式(R-1)所表示之一價有機基][化27]
Figure 02_image057
[In formula (III-6), k8 represents an integer of 2 or more, and R X represents a monovalent organic group represented by the above formula (R-1)]

k8表示2以上之整數,就撥水性及防滲水性之觀點、及胺基甲酸酯樹脂之乳化分散穩定性進一步提昇、進而胺基甲酸酯樹脂之操作更容易之方面而言,較佳為2~200,更佳為2~100。k8 represents an integer of 2 or more, and it is preferable from the viewpoint of water repellency and water permeability resistance, and the further improvement of the emulsion dispersion stability of the urethane resin, and the easier operation of the urethane resin It is 2 to 200, more preferably 2 to 100.

胺基甲酸酯樹脂就耐化學品性進一步提昇之方面而言,較佳為具有經封端劑保護之封端異氰酸基。關於封端異氰酸基相對於胺基甲酸酯樹脂所包含之異氰酸基及封端異氰酸基之總數之比率,就耐化學品性之觀點而言,較佳為80%以上,更佳為90%以上,進而較佳為100%。The urethane resin preferably has a blocked isocyanate group protected by a blocking agent in terms of further improvement in chemical resistance. The ratio of blocked isocyanate groups to the total number of isocyanate groups and blocked isocyanate groups contained in the urethane resin is preferably 80% or more from the viewpoint of chemical resistance , More preferably 90% or more, and further preferably 100%.

作為經封端劑保護之封端異氰酸基,例如可列舉下述通式(10)所表示之基。Examples of the blocked isocyanate group protected by a blocking agent include groups represented by the following general formula (10).

(-NH-CO-B)      (10) [式(10)中,B為源自封端劑之基](-NH-CO-B) (10) [In formula (10), B is a group derived from a blocking agent]

作為封端劑,例如可列舉:3,5-二甲基吡唑、3-甲基吡唑、3,5-二甲基-4-硝基吡唑、3,5-二甲基-4-溴吡唑、吡唑等吡唑類;甲醇、乙醇、正丙醇、異丙醇、正丁醇、異丁醇、第三丁醇等醇類;苯酚、甲基苯酚、氯苯酚、對異丁基苯酚、對第三丁基苯酚、對異戊基苯酚、對辛基苯酚、對壬基苯酚等苯酚類;丙二酸二甲酯、丙二酸二乙酯、乙醯丙酮、乙醯乙酸甲酯、乙醯乙酸乙酯等活性亞甲基化合物類;甲醛肟、乙醛肟、丙酮肟、甲基乙基酮肟、環己酮肟、苯乙酮肟、二苯甲酮肟等肟類;ε-己內醯胺、δ-戊內醯胺、γ-丁內醯胺等內醯胺類;N-甲基乙醯胺、乙醯苯胺等N-取代醯胺類;琥珀醯亞胺、鄰苯二甲醯亞胺等醯亞胺化合物;咪唑、2-甲基咪唑等咪唑化合物類等。封端劑可單獨使用1種,亦可將2種以上組合使用。該等之中,就通用性及封端異氰酸基之反應性、封端容易性之觀點而言,較佳為使用選自由吡唑類、肟類及內醯胺類所組成之群中之至少1種化合物,其中,更佳為使用選自由二甲基吡唑、甲基乙基酮肟及己內醯胺所組成之群中之至少1種化合物。Examples of the blocking agent include 3,5-dimethylpyrazole, 3-methylpyrazole, 3,5-dimethyl-4-nitropyrazole, and 3,5-dimethyl-4. -Pyrazoles such as bromopyrazole and pyrazole; alcohols such as methanol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, and third butanol; phenol, methylphenol, chlorophenol, Isobutylphenol, p-third butylphenol, p-isoamylphenol, p-octylphenol, p-nonylphenol and other phenols; dimethyl malonate, diethyl malonate, acetone, ethyl acetate Methyl acetate, ethyl acetate and other active methylene compounds; formaldehyde oxime, acetaldehyde oxime, acetone oxime, methyl ethyl ketoxime, cyclohexanone oxime, acetophenone oxime, benzophenone oxime Other oximes; ε-caprolactam, δ-valerolactam, γ-butyramamide and other lactams; N-methylacetamide, acetanilide and other N-substituted amides; amber Acetylimide compounds such as imidate, phthalimide, etc.; imidazole compounds such as imidazole, 2-methylimidazole, etc. The blocking agent may be used alone or in combination of two or more. Among these, from the viewpoints of versatility, reactivity of blocked isocyanate groups, and ease of blocking, it is preferably used selected from the group consisting of pyrazoles, oximes, and lactams Of the at least one compound, it is more preferable to use at least one compound selected from the group consisting of dimethylpyrazole, methyl ethyl ketoxime, and caprolactam.

關於胺基甲酸酯樹脂之重量平均分子量,就撥水性及防滲水性之觀點、及胺基甲酸酯樹脂之乳化分散穩定性進一步提昇之方面而言,較佳為2,000~100,000,更佳為2,000~50,000,進而較佳為2,000~20,000。The weight average molecular weight of the urethane resin is preferably from 2,000 to 100,000, and more preferably from the viewpoint of water repellency and water permeability resistance, and from the viewpoint of further improving the emulsion dispersion stability of the urethane resin It is 2,000 to 50,000, and more preferably 2,000 to 20,000.

關於使具有e1 個羥基及/或胺基之上述通式(I-1)所表示之多官能化合物與上述通式(II-1)所表示之化合物反應時之上述通式(II-1)所表示之化合物之調配量,相對於上述通式(I-1)所表示之多官能化合物1莫耳,較佳為(0.8~1.20)×2/e1 莫耳,更佳為(0.80~0.99)×2/e1 莫耳,進而較佳為(0.85~0.95)×2/e1 莫耳。或更佳為(1.01~1.20)×2/e1 莫耳,進而較佳為(1.05~1.15)×2/e1The above general formula (II-1) when reacting the polyfunctional compound represented by the above general formula (I-1) having e 1 hydroxyl group and/or amine group with the compound represented by the above general formula (II-1) The compounding amount of the compound represented by) is preferably (0.8 to 1.20)×2/e 1 mole, and more preferably (0.80) relative to 1 mole of the multifunctional compound represented by the general formula (I-1). -0.99)×2/e 1 mole, more preferably (0.85-0.95)×2/e 1 mole. It is more preferably (1.01 to 1.20)×2/e 1 mole, and further preferably (1.05 to 1.15)×2/e 1 .

本實施形態之胺基甲酸酯樹脂就撥水性能及環境之方面而言,較佳為利用乳化輔助劑或分散輔助劑進行乳化或分散而使用。包含本實施形態之胺基甲酸酯樹脂之乳化液或分散液例如能夠以如下方式而製造。The urethane resin of the present embodiment is preferably used for emulsification or dispersion with an emulsification aid or a dispersion aid in terms of water repellent performance and environment. The emulsion or dispersion containing the urethane resin of this embodiment can be produced as follows, for example.

可藉由如下方式而獲得乳化或分散液:於本實施形態之胺基甲酸酯樹脂中加入作為乳化輔助劑或分散輔助劑之界面活性劑並使其均勻,一面攪拌一面向其中緩慢地添加水。The emulsification or dispersion liquid can be obtained by adding a surfactant as an emulsification aid or dispersion aid to the urethane resin of this embodiment and making it uniform, and slowly adding it while stirring it while facing it water.

作為界面活性劑,可使用先前公知之選自非離子界面活性劑、陽離子界面活性劑、陰離子界面活性劑、及兩性界面活性劑中之1種以上。關於乳化輔助劑等之含量,相對於本實施形態之胺基甲酸酯樹脂100質量份,較佳為5~50質量份,更佳為10~40質量份,進而較佳為20~30質量份。若乳化輔助劑等之含量為上述範圍,則容易維持撥水性並且使胺基甲酸酯樹脂之乳化分散穩定性提昇。As the surfactant, one or more conventionally known ones selected from nonionic surfactants, cationic surfactants, anionic surfactants, and amphoteric surfactants can be used. The content of the emulsification aid and the like is preferably 5 to 50 parts by mass, more preferably 10 to 40 parts by mass, and still more preferably 20 to 30 parts by mass relative to 100 parts by mass of the urethane resin of the present embodiment. Copies. If the content of the emulsification aid or the like is within the above range, it is easy to maintain water repellency and improve the emulsion dispersion stability of the urethane resin.

作為乳化或分散之介質,較佳為水,亦可視需要將水與有機溶劑混合。作為有機溶劑,例如可列舉:甲醇、乙醇等醇類;乙酸乙酯等酯類;丙酮、甲基乙基酮等酮類;二乙醚等醚類等;丙二醇、二丙二醇、三丙二醇等二醇類。再者,將水與有機溶劑混合之比率並無特別限定。又,有機溶劑可於水分散液之製作過程中或者製作後於減壓下進行蒸餾去除,亦可直接殘留。As the emulsifying or dispersing medium, water is preferable, and water and an organic solvent can be mixed as needed. Examples of organic solvents include alcohols such as methanol and ethanol; esters such as ethyl acetate; ketones such as acetone and methyl ethyl ketone; ethers such as diethyl ether; glycols such as propylene glycol, dipropylene glycol, and tripropylene glycol. class. In addition, the ratio of mixing water with an organic solvent is not particularly limited. In addition, the organic solvent can be distilled off under reduced pressure during or after the preparation of the aqueous dispersion, or it can be left directly.

所獲得之胺基甲酸酯樹脂之水分散液亦可利用均質攪拌機(Primix(股)製造)、均質機(NIROSOAVI製造,或APVGAULIN製造)、Nanomizer(吉田機械興業股份有限公司製造)、Altimizer(Sugino Machine股份有限公司製造)、Starburst(Sugino Machine股份有限公司製造)等高壓乳化機或超音波乳化機等將粒子均一化。The obtained aqueous dispersion of the urethane resin can also use a homomixer (manufactured by Primix), a homogenizer (manufactured by NIROSOAVI, or manufactured by APVGAULIN), Nanomizer (manufactured by Yoshida Machinery Co., Ltd.), Altimizer ( Sugino Machine Co., Ltd.), Starburst (Sugino Machine Co., Ltd.) and other high-pressure emulsifiers or ultrasonic emulsifiers, etc. to homogenize the particles.

針對本實施形態之撥水劑組合物所包含之(β)成分,於以下進行詳細說明。The (β) component contained in the water repellent composition of this embodiment will be described in detail below.

於上述通式(L-1)中,各結構單元可為嵌段,可為無規,亦可交替地排列。In the above general formula (L-1), each structural unit may be a block, may be random, or may be arranged alternately.

於本實施形態之(β)成分中,上述碳數1~4之烷氧基可為直鏈狀亦可為支鏈狀。作為碳數1~4之烷氧基,例如可列舉:甲氧基、乙氧基、丙氧基及丁氧基等。就工業上容易製造、購入容易之方面而言,R220 、R221 及R222 分別獨立,較佳為氫原子或甲基,更佳為甲基。In the (β) component of the present embodiment, the alkoxy group having 1 to 4 carbon atoms may be linear or branched. Examples of the alkoxy group having 1 to 4 carbon atoms include methoxy, ethoxy, propoxy, and butoxy. In terms of ease of industrial manufacture and ease of purchase, R 220 , R 221, and R 222 are each independent, preferably a hydrogen atom or a methyl group, and more preferably a methyl group.

作為上述具有芳香族環之碳數8~40之烴基,例如可列舉碳數8~40之芳烷基、下述通式(L-2)或(L-3)所表示之基等。Examples of the hydrocarbon group having 8 to 40 carbon atoms having an aromatic ring include aralkyl groups having 8 to 40 carbon atoms, groups represented by the following general formula (L-2) or (L-3), and the like.

[化28]

Figure 02_image059
[式(L-2)中,R240 表示碳數2~6之伸烷基,R241 表示單鍵或碳數1~4之伸烷基,a3表示0~3之整數;於a3為2或3之情形時,存在複數個之R241 可相同亦可不同][Chem 28]
Figure 02_image059
[In formula (L-2), R 240 represents an alkylene group having 2 to 6 carbon atoms, R 241 represents a single bond or an alkylene group having 1 to 4 carbon atoms, a3 represents an integer of 0 to 3; in a3 is 2 Or 3, there are multiple R 241 which may be the same or different]

上述伸烷基可為直鏈狀亦可為支鏈狀。The alkylene group may be linear or branched.

[化29]

Figure 02_image061
[式(L-3)中,R242 表示碳數2~6之伸烷基,R243 表示單鍵或碳數1~4之伸烷基,a4表示0~3之整數;於a4為2或3之情形時,存在複數個之R243 可相同亦可不同][Chem 29]
Figure 02_image061
[In formula (L-3), R 242 represents an alkylene group having 2 to 6 carbon atoms, R 243 represents a single bond or an alkylene group having 1 to 4 carbon atoms, a4 represents an integer of 0 to 3; in a4 is 2 Or 3, there are multiple R 243 which may be the same or different]

上述伸烷基可為直鏈狀亦可為支鏈狀。The alkylene group may be linear or branched.

作為上述碳數8~40之芳烷基,例如可列舉:苯基乙基、苯基丙基、苯基丁基、苯基戊基、苯基己基及萘基乙基等。其中,就工業上容易製造、購入容易之方面而言,較佳為苯基乙基及苯基丙基。Examples of the aralkyl group having 8 to 40 carbon atoms include phenylethyl, phenylpropyl, phenylbutyl, phenylpentyl, phenylhexyl, and naphthylethyl. Among them, phenylethyl and phenylpropyl are preferred in terms of ease of industrial production and ease of purchase.

於上述通式(L-2)所表示之基中,就工業上容易製造、購入容易之方面而言,R240 較佳為碳數2~4之伸烷基,a3較佳為0或1,更佳為0。Among the groups represented by the above general formula (L-2), R 240 is preferably an alkylene group having 2 to 4 carbon atoms, and a3 is preferably 0 or 1 in terms of ease of industrial manufacture and ease of purchase. , More preferably 0.

於上述通式(L-3)所表示之基中,就工業上容易製造、購入容易之方面而言,R242 較佳為碳數2~4之伸烷基,a4較佳為0或1,更佳為0。Among the groups represented by the above general formula (L-3), R 242 is preferably an alkylene group having 2 to 4 carbon atoms, and a4 is preferably 0 or 1 in terms of ease of industrial manufacture and ease of purchase. , More preferably 0.

作為上述具有芳香族環之碳數8~40之烴基,就工業上容易製造、購入容易之方面而言,較佳為上述碳數8~40之芳烷基、及上述通式(L-2)所表示之基,就對纖維基材賦予撥水性及防滲水性之觀點而言,更佳為上述碳數8~40之芳烷基。As the above-mentioned hydrocarbon group having 8 to 40 carbon atoms having an aromatic ring, it is preferably the above-mentioned aralkyl group having 8 to 40 carbon atoms and the above-mentioned general formula (L-2) in terms of ease of industrial manufacture and easy purchase. The group represented by) is more preferably the aralkyl group having 8 to 40 carbon atoms from the viewpoint of imparting water repellency and water permeability resistance to the fiber base material.

上述碳數3~22之烷基可為直鏈狀亦可為支鏈狀。作為碳數3~22之烷基,例如可列舉:己基、庚基、辛基、壬基、癸基、十一烷基、十二烷基、十四烷基、十六烷基及十八烷基等。作為碳數3~22之烷基,就對纖維基材賦予撥水性及防滲水性之觀點而言,較佳為碳數8~20之烷基,更佳為碳數12~18之烷基。The alkyl group having 3 to 22 carbon atoms may be linear or branched. Examples of the alkyl group having 3 to 22 carbon atoms include hexyl, heptyl, octyl, nonyl, decyl, undecyl, dodecyl, tetradecyl, hexadecyl and octadecyl. Alkyl and so on. As the alkyl group having 3 to 22 carbon atoms, from the viewpoint of imparting water repellency and water permeability resistance to the fiber substrate, the alkyl group having 8 to 20 carbon atoms is preferred, and the alkyl group having 12 to 18 carbon atoms is more preferred. .

於本實施形態之(β)成分中,R230 、R231 、R232 、R233 、R234 及R235 分別獨立,為氫原子、甲基、乙基、碳數1~4之烷氧基、具有芳香族環之碳數8~40之烴基、或碳數3~22之烷基。就工業上容易製造、購入容易之方面而言,較佳為R230 、R231 、R232 、R233 、R234 及R235 分別獨立為氫原子、甲基、乙基或碳數1~4之烷氧基,其中更佳為甲基。In the (β) component of this embodiment, R 230 , R 231 , R 232 , R 233 , R 234, and R 235 are each independently, and are a hydrogen atom, a methyl group, an ethyl group, and a C 1-4 alkoxy group , A hydrocarbon group having 8 to 40 carbon atoms with an aromatic ring, or an alkyl group having 3 to 22 carbon atoms. In terms of ease of industrial manufacture and ease of purchase, R 230 , R 231 , R 232 , R 233 , R 234 and R 235 are each independently a hydrogen atom, a methyl group, an ethyl group or a carbon number of 1 to 4 The alkoxy group is more preferably a methyl group.

於本實施形態之(β)成分中,a1為0以上之整數。就工業上容易製造、購入容易、對纖維基材賦予撥水性及防滲水性之觀點而言,a1較佳為40以下,更佳為30以下。In the (β) component of this embodiment, a1 is an integer of 0 or more. From the viewpoints of industrial ease of manufacture, ease of purchase, and the provision of water repellency and water permeability resistance to the fiber substrate, a1 is preferably 40 or less, and more preferably 30 or less.

於本實施形態之(β)成分中,(a1+a2)為10~200。就工業上容易製造、購入容易之方面而言,(a1+a2)較佳為20~100,更佳為40~60。若(a1+a2)為上述範圍內,則存在聚矽氧本身之製造或操作變得容易之傾向。In the (β) component of this embodiment, (a1+a2) is 10 to 200. In terms of ease of industrial manufacture and ease of purchase, (a1+a2) is preferably 20 to 100, and more preferably 40 to 60. If (a1+a2) is within the above range, there is a tendency that the production or operation of polysiloxane itself becomes easy.

本實施形態之(β)成分可藉由先前公知之方法進行合成。本實施形態之(β)成分例如可藉由使具有乙烯基之芳香族化合物及/或α-烯烴與具有SiH基之聚矽氧進行矽氫化反應而獲得。The (β) component of this embodiment can be synthesized by a previously known method. The (β) component of this embodiment can be obtained, for example, by subjecting an aromatic compound having a vinyl group and/or α-olefin to a polysilicone having a SiH group through a hydrosilylation reaction.

作為上述具有SiH基之聚矽氧,例如可列舉聚合度為10~200之甲基氫聚矽氧、或二甲基矽氧烷與甲基氫矽氧烷之共聚物等。該等之中,就工業上容易製造、購入容易之方面而言,較佳為甲基氫聚矽氧。Examples of the polysiloxane having SiH groups include methylhydropolysiloxane having a degree of polymerization of 10 to 200, or a copolymer of dimethylsiloxane and methylhydrogensiloxane. Among these, in terms of industrial ease of manufacture and ease of purchase, methylhydrogen polysiloxane is preferred.

上述具有乙烯基之芳香族化合物係成為上述通式(L-1)中之R223 中具有芳香族環之碳數8~40之烴基之來源之化合物。作為具有乙烯基之芳香族化合物,例如可列舉:苯乙烯、α-甲基苯乙烯、乙烯基萘、烯丙基苯基醚、烯丙基萘基醚、烯丙基-對異丙苯基苯基醚、烯丙基-鄰苯基苯基醚、烯丙基-三(苯基乙基)-苯基醚及烯丙基-三(2-苯基丙基)苯基醚等。The aromatic compound having a vinyl group is a compound that is a source of a hydrocarbon group having 8 to 40 carbon atoms and having an aromatic ring in R 223 in the general formula (L-1). Examples of aromatic compounds having a vinyl group include styrene, α-methylstyrene, vinyl naphthalene, allyl phenyl ether, allyl naphthyl ether, allyl-p-cumyl Phenyl ether, allyl-o-phenylphenyl ether, allyl-tri(phenylethyl)-phenyl ether and allyl-tri(2-phenylpropyl) phenyl ether, etc.

上述α-烯烴係成為上述通式(L-1)中之R223 中碳數3~22之烷基之來源之化合物。作為α-烯烴,例如可列舉:丙烯、1-丁烯、1-戊烯、1-己烯、1-庚烯、1-辛烯、1-壬烯、1-癸烯、1-十一烯、1-十二烯、1-十四烯、1-十六烯及1-十八烯等碳數3~22之α-烯烴。The α-olefin is a compound that is a source of the alkyl group having 3 to 22 carbon atoms in R 223 in the general formula (L-1). Examples of α-olefins include propylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-nonene, 1-decene, 1-eleven Α-olefins with 3 to 22 carbon atoms, such as olefins, 1-dodecene, 1-tetradecene, 1-hexadecene and 1-octadecene.

上述矽氫化反應亦可藉由視需要於觸媒之存在下使上述具有乙烯基之芳香族化合物及上述α-烯烴與上述具有SiH基之聚矽氧階段性地或一次性地反應而進行。The hydrosilylation reaction can also be carried out by reacting the aromatic group-containing aromatic compound and the α-olefin with the SiH group-containing polysiloxane in a stepwise or one-time manner in the presence of a catalyst as necessary.

矽氫化反應所使用之具有SiH基之聚矽氧、具有乙烯基之芳香族化合物及α-烯烴之使用量分別可根據具有SiH基之聚矽氧之SiH基當量、或數量平均分子量等適當選擇。The use amount of the polysilicone having SiH group, the aromatic compound having vinyl group and the α-olefin used in the hydrosilation reaction can be appropriately selected according to the equivalent of the SiH group of the polysilicone having SiH group, or the number average molecular weight, etc. .

作為矽氫化反應所使用之觸媒,例如可列舉鉑及鈀等之化合物,其中較佳為鉑化合物。作為鉑化合物,例如可列舉氯化鉑(IV)等。Examples of the catalyst used in the hydrosilation reaction include compounds such as platinum and palladium, among which platinum compounds are preferred. Examples of platinum compounds include platinum (IV) chloride and the like.

矽氫化反應之反應條件並無特別限制,可適當調整。反應溫度例如為10~200℃,較佳為50~150℃。反應時間例如於反應溫度為50~150℃時可設為3~12小時。The reaction conditions of the hydrosilation reaction are not particularly limited and can be adjusted appropriately. The reaction temperature is, for example, 10 to 200°C, preferably 50 to 150°C. The reaction time can be set to 3 to 12 hours when the reaction temperature is 50 to 150°C, for example.

又,矽氫化反應較佳為於惰性氣體氛圍下進行。作為惰性氣體,例如可列舉氮氣、氬氣等。即便於無溶劑下,反應亦可進行,但亦可使用溶劑使用。作為溶劑,例如可列舉:二㗁烷、甲基異丁基酮、甲苯、二甲苯及乙酸丁酯等。In addition, the hydrosilation reaction is preferably carried out under an inert gas atmosphere. Examples of the inert gas include nitrogen and argon. That is, the reaction can proceed without solvent, but a solvent can also be used. Examples of the solvent include dioxane, methyl isobutyl ketone, toluene, xylene, and butyl acetate.

關於本實施形態之(α)成分與(β)成分之含量比,就撥水性之觀點而言,以質量比計較佳為95:5~50:50,更佳為90:10~60:40,進而較佳為80:20~70:30。Regarding the content ratio of the (α) component and (β) component of the present embodiment, from the viewpoint of water repellency, the mass ratio is preferably 95:5 to 50:50, more preferably 90:10 to 60:40 It is further preferably 80:20 to 70:30.

針對本實施形態之撥水劑組合物所包含之(γ)成分,於以下進行詳細說明。The (γ) component contained in the water repellent composition of this embodiment will be described in detail below.

作為本實施形態之(γ)成分,並無特別限制,例如可列舉:石蠟、微晶蠟、費托蠟(Fischer-Tropsch wax)、聚乙烯蠟、動植物蠟及礦物蠟等。(γ)成分就撥水性及質感之觀點而言,較佳為石蠟。The (γ) component of the present embodiment is not particularly limited, and examples thereof include paraffin wax, microcrystalline wax, Fischer-Tropsch wax, polyethylene wax, animal and vegetable wax, and mineral wax. (γ) The component is preferably paraffin from the viewpoint of water repellency and texture.

作為構成本實施形態之(γ)成分之化合物,並無特別限制,例如可列舉正烷烴及正烯烴等。(γ)成分就撥水性及質感之觀點而言,較佳為正烷烴。The compound constituting the (γ) component of this embodiment is not particularly limited, and examples thereof include normal alkanes and normal alkenes. The component (γ) is preferably n-alkane from the viewpoint of water repellency and texture.

作為正烷烴,例如可列舉:二十三烷、二十四烷、二十五烷、二十六烷、二十七烷、二十八烷、二十九烷、三十烷、三十一烷、三十二烷、三十三烷、三十四烷、三十五烷及三十六烷等。正烷烴就撥水性及質感之觀點而言,較佳為三十烷、三十一烷及三十二烷。Examples of n-alkanes include: tricosane, tetracosane, icosane, hexacosane, hexacosane, octacosane, cosane, trioctane, and thirty-one. Alkane, thirty-dodecane, thirty-three trioxane, thirty-four octane, thirty-five octane, and thirty-six hexane From the viewpoint of water repellency and texture, n-alkanes are preferably triacone, triacone, and tridodecane.

作為正烯烴,例如可列舉:1-二十碳烯、1-二十二碳烯、1-二十三碳烯、1-二十四碳烯、1-二十五碳烯、1-二十六碳烯、1-二十七碳烯、1-二十八碳烯、二十九碳烯、三十碳烯、三十一碳烯、三十二碳烯、三十三碳烯、三十四碳烯、三十五碳烯及三十六碳烯等。正烯烴就撥水性及質感之觀點而言,較佳為三十碳烯、三十一碳烯及三十二碳烯。Examples of normal olefins include 1-eicosene, 1-docosene, 1-tricosene, 1-tetracosene, 1-pentadecosene, 1-diene Hexadecene, 1-27-ene, 1-28-ene, 29-ene, 30-ene, 31-ene, 32-ene, 30-ene, Thirty-four carbonene, thirty-five carbonene and thirty-six carbonene etc. From the viewpoint of water repellency and texture, the normal olefin is preferably 30-carbonene, 31-carbonene, and 32-carbene.

本實施形態之(γ)成分之碳數並無特別限制,可為20~60,就撥水性及質感之觀點而言,較佳為25~45。The carbon number of the (γ) component of the present embodiment is not particularly limited, and may be 20 to 60. From the viewpoint of water repellency and texture, it is preferably 25 to 45.

本實施形態之(γ)成分之重量平均分子量並無特別限制,可為300~850,就撥水性及質感之觀點而言,較佳為300~700。The weight average molecular weight of the (γ) component of the present embodiment is not particularly limited, and may be 300 to 850, and is preferably 300 to 700 from the viewpoint of water repellency and texture.

本實施形態之(γ)成分之熔點並無特別限制,例如可為40~90℃,就撥水性及質感之觀點而言,較佳為55~85℃,更佳為60~80℃,進而較佳為65~78℃,尤佳為70~78℃。(γ)成分之熔點係指依據JIS K 2235-1991所測得之值。The melting point of the (γ) component of the present embodiment is not particularly limited, and it may be, for example, 40 to 90°C. From the viewpoint of water repellency and texture, it is preferably 55 to 85°C, more preferably 60 to 80°C, and It is preferably 65 to 78°C, and particularly preferably 70 to 78°C. (γ) The melting point of the component means the value measured in accordance with JIS K 2235-1991.

本實施形態之(γ)成分之針入度並無特別限制,例如可為30以下,就撥水性之觀點而言,較佳為20以下,更佳為15以下,進而較佳為10以下。本實施形態之(γ)成分之針入度並無特別限制,例如可為0.1以上,可為1以上。(γ)成分之針入度係指利用與JIS K 2235-1991相同之方法所測得之值。The penetration degree of the (γ) component of this embodiment is not particularly limited, and for example, it can be 30 or less. From the viewpoint of water repellency, it is preferably 20 or less, more preferably 15 or less, and still more preferably 10 or less. The penetration degree of the (γ) component of this embodiment is not particularly limited, and for example, it may be 0.1 or more and 1 or more. (γ) The penetration of the component means the value measured by the same method as JIS K 2235-1991.

關於本實施形態之(α)成分與(γ)成分之含量比,以質量比計較佳為90:10~40:60,更佳為80:20~50:50,進而較佳為70:30~60:40。若(α)成分與(γ)成分之含量比為上述範圍,則能夠充分維持纖維基材之質感並且賦予優異之撥水性及防滲水性。The content ratio of the (α) component and (γ) component in the present embodiment is preferably 90:10 to 40:60, more preferably 80:20 to 50:50, and more preferably 70:30 in terms of mass ratio. ~60:40. If the content ratio of the (α) component and the (γ) component is within the above range, the texture of the fiber base material can be sufficiently maintained and excellent water repellency and water permeability resistance can be imparted.

本實施形態之(γ)成分就撥水性能及環境之方面而言,較佳為利用乳化輔助劑或分散輔助劑進行乳化或分散而使用。本實施形態之(γ)成分之水性分散體可藉由於蠟用乳化劑之存在下使(γ)成分分散於水中而製造。(γ)成分之水性分散體之製造較佳為藉由將(γ)成分、水、及蠟用乳化劑混合而進行。混合時之溫度並無特別限制,例如可為60~90℃。混合時之時間並無特別限制,例如可為10秒~10小時。混合較佳為藉由使用均質攪拌機而進行。The component (γ) of the present embodiment is preferably used for emulsification or dispersion with an emulsification aid or a dispersion aid in terms of water repellent performance and environment. The aqueous dispersion of the (γ) component of this embodiment can be produced by dispersing the (γ) component in water in the presence of an emulsifier for wax. The production of the aqueous dispersion of (γ) component is preferably carried out by mixing the (γ) component, water, and an emulsifier for wax. The temperature at the time of mixing is not particularly limited, and may be 60 to 90°C, for example. The time at the time of mixing is not particularly limited, and may be, for example, 10 seconds to 10 hours. The mixing is preferably carried out by using a homogeneous mixer.

本實施形態之撥水劑組合物就撥水性之觀點而言,可進而包含交聯劑(以下,亦稱為「(δ)」成分)。針對(δ)成分,於以下進行詳細說明。From the viewpoint of water repellency, the water repellent composition of the present embodiment may further include a crosslinking agent (hereinafter, also referred to as "(δ)" component). The (δ) component will be described in detail below.

作為本實施形態之(δ)成分,並無特別限制,例如可列舉:三聚氰胺樹脂、乙二醛樹脂、及具有1個以上異氰酸基或封端異氰酸基之化合物等。再者,於作為(δ)成分之具有1個以上異氰酸基或封端異氰酸基之化合物中不含具有源自上述通式(I-1)所表示之多官能化合物之結構單元及源自上述通式(II-1)所表示之異氰酸酯化合物之結構單元之胺基甲酸酯樹脂。(δ)成分可單獨使用1種或將2種以上組合使用。The (δ) component of this embodiment is not particularly limited, and examples thereof include melamine resins, glyoxal resins, and compounds having one or more isocyanate groups or blocked isocyanate groups. Furthermore, the compound having at least one isocyanate group or blocked isocyanate group as the (δ) component does not contain a structural unit having a polyfunctional compound derived from the general formula (I-1) And a urethane resin derived from the structural unit of the isocyanate compound represented by the above general formula (II-1). (δ) A component can be used individually by 1 type or in combination of 2 or more types.

作為三聚氰胺樹脂,可使用具有三聚氰胺骨架之化合物,例如可列舉:三羥甲基三聚氰胺、六羥甲基三聚氰胺等多羥甲基三聚氰胺;多羥甲基三聚氰胺之羥甲基之一部分或全部成為具有碳數1~6之烷基之烷氧基甲基之烷氧基甲基三聚氰胺;多羥甲基三聚氰胺之羥甲基之一部分或全部成為具有碳數2~6之醯基之醯氧基甲基之醯氧基甲基三聚氰胺等。該等三聚氰胺樹脂為單體、或者二聚物以上之多聚物之任一者均可,或者亦可使用該等之混合物。進而,亦可使用於三聚氰胺之一部分共縮合有脲等者。作為此種三聚氰胺樹脂,例如可列舉:DIC股份有限公司製造之Beckamine APM、Beckamine M-3、Beckamine M-3(60)、Beckamine MA-S、Beckamine J-101、及Beckamine J-101LF、Union Kagaku Kogyo股份有限公司製造之Unica Resin 380K、三木理研工業股份有限公司製造之Riken Resin MM series等。As the melamine resin, a compound having a melamine skeleton can be used, and examples thereof include polymethylolmelamine such as trimethylolmelamine and hexamethylolmelamine; some or all of the methylol groups of polymethylolmelamine have carbon The alkoxymethyl melamine of the alkoxymethyl group having 1 to 6 alkyl groups; part or all of the hydroxymethyl group of the polymethylol melamine becomes the oxymethyl group having the carbonyl group having 2 to 6 carbon atoms The acyloxymethyl melamine and so on. The melamine resin may be either a monomer or a polymer of a dimer or more, or a mixture of these may be used. Furthermore, urea etc. can be used for the partial condensation of melamine. Examples of such melamine resins include Beckamine APM, Beckamine M-3, Beckamine M-3 (60), Beckamine MA-S, Beckamine J-101, Beckamine J-101LF, and Union Kagaku manufactured by DIC Corporation. Unica Resin 380K manufactured by Kogyo Co., Ltd., Riken Resin MM series manufactured by Miki Riken Industrial Co., Ltd., etc.

作為乙二醛樹脂,可使用先前公知者。作為乙二醛樹脂,例如可列舉:1,3-二甲基乙二醛脲系樹脂、二羥甲基二羥基乙烯脲系樹脂、二羥甲基二羥基丙烯脲系樹脂等。該等樹脂之官能基亦可被其他官能基取代。作為此種乙二醛樹脂,例如可列舉:DIC股份有限公司製造之Beckamine N-80、Beckamine NS-11、Beckamine LF-K、Beckamine NS-19、Beckamine LF-55P Conc、Beckamine NS-210L、Beckamine NS-200、及Beckamine NF-3、Union Kagaku Kogyo股份有限公司製造之Union Resin GS-20E、三木理研工業股份有限公司製造之Riken Resin RG series、及Riken Resin MS series等。As the glyoxal resin, previously known ones can be used. Examples of glyoxal resins include 1,3-dimethylglyoxal urea resins, dimethylol dihydroxyethylene urea resins, and dimethylol dihydroxy acrylurea resins. The functional groups of these resins can also be substituted with other functional groups. Examples of such glyoxal resins include Beckamine N-80, Beckamine NS-11, Beckamine LF-K, Beckamine NS-19, Beckamine LF-55P Conc, Beckamine NS-210L, Beckamine manufactured by DIC Corporation. NS-200, Beckamine NF-3, Union Resin GS-20E manufactured by Union Kagaku Kogyo Co., Ltd., Riken Resin RG series manufactured by Miki Riken Industries Co., Ltd., Riken Resin MS series, etc.

於使用三聚氰胺樹脂及乙二醛樹脂作為(δ)成分之情形時,就促進反應之觀點而言,本實施形態之撥水劑組合物較佳為進而包含觸媒。作為此種觸媒,只要為通常所使用之觸媒,則並無特別限制,例如可列舉:硼氟化銨、硼氟化亞鹽等硼氟化合物;氯化鎂、硫酸鎂等中性金屬鹽觸媒;磷酸、鹽酸、硼酸等無機酸等。於該等觸媒中,亦可視需要併用檸檬酸、酒石酸、蘋果酸、順丁烯二酸、乳酸等有機酸等作為輔觸媒。作為此種觸媒,例如可列舉:DIC股份有限公司製造之Catalyst ACX、Catalyst 376、Catalyst O、Catalyst M、Catalyst G(GT)、Catalyst X-110、Catalyst GT-3、及Catalyst NFC-1、Union Kagaku Kogyo股份有限公司製造之Unica Catalyst 3-P、及Unica Catalyst MC-109、三木理研工業股份有限公司製造之Riken Fixer RC series、Riken Fixer MX series、及Riken Fixer RZ-5等。When the melamine resin and glyoxal resin are used as the (δ) component, the water repellent composition of the present embodiment preferably further contains a catalyst from the viewpoint of promoting the reaction. As such a catalyst, it is not particularly limited as long as it is a commonly used catalyst, and examples include: boron fluoride compounds such as ammonium boron fluoride and boron fluoride subsalt; neutral metal salt such as magnesium chloride and magnesium sulfate Medium; inorganic acids such as phosphoric acid, hydrochloric acid, boric acid, etc. Among these catalysts, organic acids such as citric acid, tartaric acid, malic acid, maleic acid, and lactic acid can also be used as auxiliary catalysts if necessary. Examples of such catalysts include Catalyst ACX, Catalyst 376, Catalyst O, Catalyst M, Catalyst G (GT), Catalyst X-110, Catalyst GT-3, and Catalyst NFC-1 manufactured by DIC Corporation. Unica Catalyst 3-P, Unica Catalyst MC-109, Union Kagaku Kogyo Co., Ltd., Riken Fixer RC series, Riken Fixer MX series, Riken Fixer RZ-5, etc.

作為具有1個以上異氰酸基或封端異氰酸基之化合物,可使用異氰酸丁酯、異氰酸苯酯、異氰酸甲苯酯、萘異氰酸酯等單官能(單)異氰酸酯化合物、或多官能異氰酸酯化合物等。As the compound having one or more isocyanate groups or blocked isocyanate groups, monofunctional (mono)isocyanate compounds such as butyl isocyanate, phenyl isocyanate, tolyl isocyanate, and naphthalene isocyanate can be used. Or multifunctional isocyanate compounds.

作為多官能異氰酸酯化合物,只要為於分子內具有2個以上之異氰酸基之化合物,則並無特別限定,可使用公知之聚異氰酸酯化合物。作為多官能異氰酸酯化合物,例如可列舉:伸烷基二異氰酸酯、芳基二異氰酸酯及環烷基二異氰酸酯等二異氰酸酯化合物、該等二異氰酸酯化合物之二聚物或三聚物等改性聚異氰酸酯化合物等。伸烷基二異氰酸酯之碳數較佳為1~12。The polyfunctional isocyanate compound is not particularly limited as long as it has two or more isocyanate groups in the molecule, and a known polyisocyanate compound can be used. Examples of the polyfunctional isocyanate compound include diisocyanate compounds such as alkylene diisocyanate, aryl diisocyanate and cycloalkyl diisocyanate, and modified polyisocyanate compounds such as dimer or terpolymer of these diisocyanate compounds. Wait. The carbon number of the alkylene diisocyanate is preferably 1-12.

作為二異氰酸酯化合物,例如可列舉:2,4或2,6-甲苯二異氰酸酯、伸乙基二異氰酸酯、伸丙基二異氰酸酯、4,4-二苯基甲烷二異氰酸酯、對苯二異氰酸酯、四亞甲基二異氰酸酯、六亞甲基二異氰酸酯、十亞甲基二異氰酸酯、十二亞甲基二異氰酸酯、2,4,4-三甲基六亞甲基-1,6-二異氰酸酯、苯二異氰酸酯、甲苯或萘二異氰酸酯、4,4'-亞甲基-雙(苯基異氰酸酯)、2,4'-亞甲基-雙(苯基異氰酸酯)、3,4'-亞甲基-雙(苯基異氰酸酯)、4,4'-伸乙基-雙(苯基異氰酸酯)、ω,ω'-二異氰酸基-1,3-二甲基苯、ω,ω'-二異氰酸基-1,4-二甲基環己烷、ω,ω'-二異氰酸基-1,4-二甲基苯、ω,ω'-二異氰酸基-1,3-二甲基環己烷、1-甲基-2,4-二異氰酸酯環己烷、4,4'-亞甲基-雙(環己基異氰酸酯)、3-異氰酸基-甲基-3,5,5-三甲基環己基異氰酸酯、酸-二異氰酸酯二聚物、ω,ω'-二異氰酸基二乙基苯、ω,ω'-二異氰酸基二甲基甲苯、ω,ω'-二異氰酸基二乙基甲苯、反丁烯二酸雙(2-異氰酸基乙基)酯、1,4-雙(2-異氰酸基-丙-2-基)苯、及1,3-雙(2-異氰酸基-丙-2-基)苯等。Examples of the diisocyanate compound include 2,4 or 2,6-toluene diisocyanate, ethylidene diisocyanate, propylidene diisocyanate, 4,4-diphenylmethane diisocyanate, terephthalic diisocyanate, and tetraisocyanate. Methylene diisocyanate, hexamethylene diisocyanate, decamethylene diisocyanate, dodecamethylene diisocyanate, 2,4,4-trimethylhexamethylene-1,6-diisocyanate, benzene Diisocyanate, toluene or naphthalene diisocyanate, 4,4'-methylene-bis (phenyl isocyanate), 2,4'-methylene-bis (phenyl isocyanate), 3,4'-methylene- Bis(phenyl isocyanate), 4,4'-ethylidene-bis(phenyl isocyanate), ω,ω'-diisocyanato-1,3-dimethylbenzene, ω,ω'-diiso Cyanate-1,4-dimethylcyclohexane, ω,ω'-diisocyanate-1,4-dimethylbenzene, ω,ω'-diisocyanate-1,3- Dimethylcyclohexane, 1-methyl-2,4-diisocyanate cyclohexane, 4,4'-methylene-bis (cyclohexyl isocyanate), 3-isocyanato-methyl-3, 5,5-trimethylcyclohexyl isocyanate, acid-diisocyanate dimer, ω,ω'-diisocyanato diethylbenzene, ω,ω'-diisocyanato dimethyl toluene, ω ,ω'-diisocyanatodiethyltoluene, bis(2-isocyanatoethyl) fumarate, 1,4-bis(2-isocyanato-propan-2-yl ) Benzene, 1,3-bis(2-isocyanato-prop-2-yl)benzene, etc.

作為三異氰酸酯化合物,例如可列舉:三苯甲烷三異氰酸酯、二甲基三苯甲烷四異氰酸酯、三(異氰酸基苯基)-硫代磷酸酯等。Examples of the triisocyanate compound include triphenylmethane triisocyanate, dimethyltriphenylmethane tetraisocyanate, and tris(isocyanatophenyl)-thiophosphate.

作為由二異氰酸酯化合物所衍生之改性聚異氰酸酯化合物,只要為具有2個以上之異氰酸基者,則並無特別限制,例如可列舉:具有縮二脲結構、異氰尿酸酯結構、胺基甲酸酯結構、脲二酮結構、脲基甲酸酯結構、三聚物結構等之聚異氰酸酯、三羥甲基丙烷之脂肪族異氰酸酯之加成物等。又,聚合MDI(MDI=二苯甲烷二異氰酸酯)亦可作為多官能異氰酸酯化合物而使用。The modified polyisocyanate compound derived from the diisocyanate compound is not particularly limited as long as it has two or more isocyanate groups, and examples include a biuret structure, an isocyanurate structure, Polyisocyanate of carbamate structure, uretdione structure, allophanate structure, trimer structure, etc., adducts of trimethylolpropane aliphatic isocyanate, etc. In addition, polymeric MDI (MDI = diphenylmethane diisocyanate) can also be used as a polyfunctional isocyanate compound.

關於多官能異氰酸酯化合物,可將1種單獨使用或將2種以上組合使用。Regarding the polyfunctional isocyanate compound, one type may be used alone or two or more types may be used in combination.

多官能異氰酸酯化合物所具有之異氰酸基可保持原樣,亦可為經封端劑封端之封端異氰酸基。作為封端劑,可列舉:3,5-二甲基吡唑、3-甲基吡唑、3,5-二甲基-4-硝基吡唑、3,5-二甲基-4-溴吡唑、吡唑等吡唑類;苯酚、甲基苯酚、氯苯酚、異丁基苯酚、第三丁基苯酚、異戊基苯酚、辛基苯酚、壬基苯酚等苯酚類;ε-己內醯胺、δ-戊內醯胺、γ-丁內醯胺等內醯胺類;丙二酸二甲酯、丙二酸二乙酯、乙醯丙酮、乙醯乙酸甲酯、乙醯乙酸乙酯等活性亞甲基化合物類;甲醛肟、乙醛肟、丙酮肟、甲基乙基酮肟、環己酮肟、苯乙酮肟、二苯甲酮肟等肟類;咪唑、2-甲基咪唑等咪唑化合物類;重亞硫酸鈉等。該等之中,就撥水性之觀點而言,較佳為吡唑類及肟類。The isocyanate group possessed by the multifunctional isocyanate compound may be kept as it is, or it may be a blocked isocyanate group blocked by a blocking agent. As the blocking agent, 3,5-dimethylpyrazole, 3-methylpyrazole, 3,5-dimethyl-4-nitropyrazole, 3,5-dimethyl-4- Pyrazoles such as bromopyrazole and pyrazole; phenol, methylphenol, chlorophenol, isobutylphenol, tertiary butylphenol, isoamylphenol, octylphenol, nonylphenol and other phenols; ε-hexyl Internal amides, delta-valerolactam, γ-butyrolamide and other internal amides; dimethyl malonate, diethyl malonate, acetone acetone, methyl acetoacetate, acetoacetate Active methylene compounds such as ethyl ester; formaldehyde oxime, acetaldehyde oxime, acetone oxime, methyl ethyl ketoxime, cyclohexanone oxime, acetophenone oxime, benzophenone oxime and other oximes; imidazole, 2- Imidazole compounds such as methylimidazole; sodium bisulfite, etc. Among these, from the viewpoint of water repellency, pyrazoles and oximes are preferred.

作為多官能異氰酸酯化合物,亦可使用藉由於聚異氰酸酯結構中導入親水基使其具有界面活性效果而對聚異氰酸酯賦予有水分散性之水分散性異氰酸酯。又,為了促進反應,亦可併用有機錫、有機鋅等公知之觸媒。As the polyfunctional isocyanate compound, a water-dispersible isocyanate that imparts water dispersibility to the polyisocyanate by introducing a hydrophilic group into the polyisocyanate structure to have an interface active effect can also be used. In order to promote the reaction, known catalysts such as organic tin and organic zinc may be used in combination.

本實施形態之(α)成分與(δ)成分之含量比以質量比計較佳為95:5~60:40,更佳為95:5~70:30,進而較佳為90:10~80:20。若(α)成分與(δ)成分之含量比為上述範圍,則容易獲得充分維持纖維基材之質感並且賦予優異之撥水性及防滲水性而且具有充分之剝離強度之纖維基材。The content ratio of the (α) component and the (δ) component in the present embodiment is preferably 95:5 to 60:40 in terms of mass ratio, more preferably 95:5 to 70:30, and still more preferably 90:10 to 80 : 20. If the content ratio of the (α) component and the (δ) component is within the above range, it is easy to obtain a fiber substrate that maintains the texture of the fiber substrate sufficiently, imparts excellent water repellency and water permeability resistance, and has sufficient peel strength.

本實施形態之撥水劑組合物亦可視需要包含添加劑等。作為添加劑,可列舉:其他撥水劑、界面活性劑、消泡劑、pH調整劑、抗菌劑、防黴劑、著色劑、抗氧化劑、除臭劑、各種有機溶劑、螯合劑、抗靜電劑、抗菌防臭劑、阻燃劑、柔軟劑、防皺劑等。The water repellent composition of this embodiment may contain additives and the like as necessary. Examples of additives include other water repellents, surfactants, defoamers, pH adjusters, antibacterial agents, mildew inhibitors, colorants, antioxidants, deodorants, various organic solvents, chelating agents, and antistatic agents. , Antibacterial deodorant, flame retardant, softener, anti-crease agent, etc.

作為界面活性劑,可使用公知之非離子性界面活性劑、陰離子性界面活性劑、陽離子性界面活性劑、兩性界面活性劑。界面活性劑可單獨使用1種或將2種以上組合使用。As the surfactant, known nonionic surfactants, anionic surfactants, cationic surfactants, and amphoteric surfactants can be used. The surfactant can be used alone or in combination of two or more.

作為消泡劑,例如可列舉:蓖麻油、芝麻油、亞麻籽油、動植物油等油脂系消泡劑;硬脂酸、油酸、棕櫚酸等脂肪酸系消泡劑;硬脂酸異戊酯、琥珀酸二硬脂酯、乙二醇二硬脂酸酯、硬脂酸丁酯等脂肪酸酯系消泡劑;聚氧伸烷基單羥醇二-第三戊基苯氧基乙醇、3-庚醇、2-乙基己醇等醇系消泡劑;二-第三戊基苯氧基乙醇3-庚基溶纖素壬基溶纖素3-庚基卡必醇等醚系消泡劑;磷酸三丁酯、磷酸三(丁氧基乙基)酯等磷酸酯系消泡劑;二戊基胺等胺系消泡劑;聚伸烷基醯胺、醯化聚胺等醯胺系消泡劑;月桂基硫酸酯鈉等硫酸酯系消泡劑;礦物油等。消泡劑可單獨使用1種或將2種以上組合使用。Examples of the antifoaming agent include: oil-based antifoaming agents such as castor oil, sesame oil, linseed oil, animal and vegetable oils; fatty acid based antifoaming agents such as stearic acid, oleic acid, palmitic acid; isoamyl stearate, Fatty acid ester defoamers such as distearyl succinate, ethylene glycol distearate, butyl stearate, etc.; polyoxyalkylene monohydric alcohol di-third amylphenoxyethanol, 3 -Alcohol-based defoamers such as heptyl alcohol and 2-ethylhexanol; ether-based defoamers such as di-third amylphenoxyethanol 3-heptyl cellosolve nonyl cellosolve 3-heptyl carbitol Foaming agent; phosphate-based antifoaming agents such as tributyl phosphate and tri(butoxyethyl) phosphate; amine-based antifoaming agents such as dipentylamine; polyalkyleneamides, amides such as amides Amine-based defoamer; sodium lauryl sulfate sodium defoamer; mineral oil, etc. The defoamer can be used alone or in combination of two or more.

作為pH值調整劑,可列舉:乳酸、乙酸、丙酸、順丁烯二酸、草酸、甲酸、檸檬酸、蘋果酸、磺酸、甲磺酸、甲苯磺酸等有機酸;鹽酸、硫酸、硝酸、磷酸、硼酸等無機酸;氫氧化鈉、氫氧化鉀、氫氧化鈣、氫氧化鋇、氨、烷醇胺、吡啶、𠰌啉等鹼。pH值調整劑可單獨使用1種或將2種以上組合使用。Examples of pH adjusting agents include organic acids such as lactic acid, acetic acid, propionic acid, maleic acid, oxalic acid, formic acid, citric acid, malic acid, sulfonic acid, methanesulfonic acid, and toluenesulfonic acid; hydrochloric acid, sulfuric acid, Inorganic acids such as nitric acid, phosphoric acid, and boric acid; alkalis such as sodium hydroxide, potassium hydroxide, calcium hydroxide, barium hydroxide, ammonia, alkanolamines, pyridine, and oxoline. The pH adjuster can be used alone or in combination of two or more.

作為有機溶劑,例如可列舉:甲醇、乙醇、異丙醇、異丁醇、己醇、2-乙基己醇等碳數1~8之脂肪族醇類;丙酮、甲基乙基酮、甲基異丁基酮、二異丁基酮、環己酮、二丙酮醇等酮類;乙酸乙酯、乙酸甲酯、乙酸丁酯、乳酸甲酯、乳酸乙酯等酯類;二乙醚、二異丙醚、甲基溶纖素、乙基溶纖素、丁基溶纖素、二㗁烷、甲基第三丁基醚、丁基卡必醇等醚類;乙二醇、二乙二醇、三乙二醇、丙二醇、二丙二醇等二醇類;乙二醇單丁醚、二乙二醇單丁醚、二乙二醇單甲醚、三乙二醇單甲醚、丙二醇單甲醚、3-甲氧基-3-甲基-1-丁醇等二醇醚類;乙二醇單甲醚乙酸酯、丙二醇單甲醚乙酸酯、二乙二醇單乙醚乙酸酯等二醇酯類;甲醯胺、乙醯胺、苯甲醯胺、N,N-二甲基甲醯胺、乙醯苯胺等醯胺。有機溶劑可單獨使用1種或將2種以上組合使用。Examples of the organic solvent include aliphatic alcohols having 1 to 8 carbon atoms such as methanol, ethanol, isopropanol, isobutanol, hexanol, and 2-ethylhexanol; acetone, methyl ethyl ketone, methyl alcohol Isobutyl ketone, diisobutyl ketone, cyclohexanone, diacetone alcohol and other ketones; ethyl acetate, methyl acetate, butyl acetate, methyl lactate, ethyl lactate and other esters; diethyl ether, di Ethers such as isopropyl ether, methyl cellosolve, ethyl cellosolve, butyl cellosolve, dioxane, methyl tertiary butyl ether, butyl carbitol; ethylene glycol, diethylene glycol, Triethylene glycol, propylene glycol, dipropylene glycol and other glycols; ethylene glycol monobutyl ether, diethylene glycol monobutyl ether, diethylene glycol monomethyl ether, triethylene glycol monomethyl ether, propylene glycol monomethyl ether, Glycol ethers such as 3-methoxy-3-methyl-1-butanol; ethylene glycol monomethyl ether acetate, propylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, etc. Alcohol esters; amides such as acetamide, acetamide, benzamide, N,N-dimethylformamide, acetanilide. Organic solvents can be used alone or in combination of two or more.

作為抗靜電劑,較佳為使用不易阻礙撥水性之性能者。作為抗靜電劑,例如可列舉:高級醇硫酸酯鹽、硫酸化油、磺酸鹽、四級銨鹽、咪唑啉型四級鹽等陽離子系界面活性劑、聚乙二醇型、多元醇酯型等之非離子系界面活性劑、咪唑啉型四級鹽、丙胺酸型、甜菜鹼型等之兩性界面活性劑、高分子化合物型之抗靜電性聚合物、聚烷基胺等。抗靜電劑可單獨使用1種或將2種以上組合使用。As the antistatic agent, it is preferable to use one that does not easily hinder water repellency. Examples of the antistatic agent include cationic surfactants such as higher alcohol sulfate salts, sulfated oils, sulfonates, quaternary ammonium salts, and imidazoline type quaternary salts, polyethylene glycol type, and polyhydric alcohol esters. Type of nonionic surfactant, imidazoline type quaternary salt, amphetamine type, betaine type and other amphoteric surfactant, polymer compound type antistatic polymer, polyalkylamine, etc. An antistatic agent can be used individually by 1 type or in combination of 2 or more types.

針對本實施形態之撥水性纖維製品進行說明。The water-repellent fiber product of this embodiment will be described.

本實施形態之撥水性纖維製品具備纖維基材、及附著於纖維基材之上述本實施形態之撥水劑組合物。The water-repellent fiber product of the present embodiment includes a fiber base material and the water-repellent composition of the present embodiment attached to the fiber base material.

纖維基材可為纖維製品,亦可為構成纖維製品之纖維素材。The fiber substrate can be a fiber product or a fiber material constituting a fiber product.

作為纖維基材之素材,並無特別限制,例如可列舉:棉、麻、絲、羊毛等天然纖維、嫘縈、乙酸酯等半合成纖維、尼龍、聚酯、聚胺基甲酸酯、聚丙烯等合成纖維及該等之複合纖維、混紡纖維等。The material of the fiber base material is not particularly limited, and examples thereof include natural fibers such as cotton, hemp, silk, wool, semi-synthetic fibers such as rayon, acetate, nylon, polyester, and polyurethane. Synthetic fibers such as polypropylene and such composite fibers and blended fibers.

作為纖維基材之形態,並無特別限制,例如為纖維、紗、布、不織布、紙等任一形態均可。The form of the fiber base material is not particularly limited, and for example, any form such as fiber, yarn, cloth, non-woven fabric, and paper may be used.

本實施形態之撥水性纖維製品亦可進而具備塗覆膜。塗覆膜例如可為包含選自除本發明之撥水劑組合物所包含以外之胺基甲酸酯樹脂、丙烯酸系樹脂、及聚酯樹脂中之至少1種樹脂者。The water-repellent fiber product of this embodiment may further include a coating film. The coating film may include, for example, at least one resin selected from urethane resins, acrylic resins, and polyester resins other than those included in the water repellent composition of the present invention.

針對本實施形態之撥水性纖維製品之製造方法進行說明。The manufacturing method of the water-repellent fiber product of this embodiment will be described.

本實施形態之撥水性纖維製品之製造方法具備使包含上述本實施形態之撥水劑組合物之處理液與纖維基材接觸之步驟。The manufacturing method of the water-repellent fiber product of the present embodiment includes the step of bringing the treatment liquid containing the water-repellent agent composition of the present embodiment above into contact with the fiber substrate.

作為利用上述處理液對纖維基材進行處理之方法,例如可列舉浸漬、噴霧、塗佈等加工方法。又,於撥水劑組合物含有水之情形時,較佳為於使其附著於纖維基材之後進行乾燥以將水去除。As a method of treating the fibrous base material with the treatment liquid, for example, processing methods such as dipping, spraying, and coating can be mentioned. In addition, when the water repellent composition contains water, it is preferably dried after being attached to the fiber base material to remove the water.

本實施形態之撥水性纖維製品可對特定之部分進行塗覆加工。作為塗覆加工,可列舉於運動用途或戶外用途中之透濕防水加工或防風加工等。作為加工方法,例如於透濕防水加工之情形時,可藉由如下方式進行加工:將包含除本發明之撥水劑組合物所包含者以外之胺基甲酸酯樹脂或丙烯酸系樹脂等及介質之塗覆液塗佈於經撥水處理之纖維製品之單面並進行乾燥。The water-repellent fiber product of this embodiment can coat a specific part. Examples of the coating process include moisture-permeable water-repellent process and wind-proof process in sports use or outdoor use. As a processing method, for example, in the case of moisture-permeable and waterproof processing, processing can be performed by the following method: a urethane resin or an acrylic resin and the like other than those included in the water repellent composition of the present invention and The coating solution of the medium is applied to one side of the fiber product treated with water repellent and dried.

撥水劑組合物於纖維基材之附著量可視所要求之撥水性之程度適當調整,就充分維持纖維基材之質感並且賦予撥水性及防滲水性且亦充分確保剝離強度之觀點而言,較佳為以相對於纖維基材100 g,撥水劑組合物所包含之(α)成分、(β)成分及(γ)成分之合計之附著量成為0.01~10 g之方式進行調整,更佳為以成為0.05~5 g之方式進行調整。The adhesion amount of the water repellent composition to the fiber substrate can be adjusted appropriately according to the degree of water repellency required, from the viewpoint of sufficiently maintaining the texture of the fiber substrate and imparting water repellency and water permeability resistance, and also sufficiently ensuring peel strength, Preferably, it is adjusted so that the total adhesion amount of the (α) component, (β) component, and (γ) component contained in the water repellent composition is 0.01 to 10 g relative to 100 g of the fiber base material, and more It is preferably adjusted so that it becomes 0.05 to 5 g.

又,於使本實施形態之撥水劑組合物附著於纖維基材之後,較佳為適當進行熱處理。溫度條件並無特別限制,若使用本實施形態之撥水劑組合物,則可藉由100~130℃之溫和之條件使纖維基材表現出充分良好之撥水性。溫度條件亦可為130℃以上(較佳為高至200℃)之高溫處理,於該情形時,能夠使處理時間較使用氟系撥水劑之先前之情形縮短。因此,根據本實施形態之撥水性纖維製品之製造方法,得以抑制由熱而引起之纖維基材之變質,撥水處理時之纖維基材之質地變得柔軟,而且能夠於溫和之熱處理條件即低溫固化條件下對纖維基材賦予充分之防滲水性。In addition, after the water repellent composition of the present embodiment is attached to the fiber base material, it is preferably subjected to appropriate heat treatment. The temperature conditions are not particularly limited. If the water repellent composition of the present embodiment is used, the fiber substrate can exhibit sufficiently good water repellency under mild conditions of 100 to 130°C. The temperature conditions can also be high-temperature treatment above 130°C (preferably up to 200°C). In this case, the treatment time can be shortened compared to the previous case where the fluorine-based water repellent is used. Therefore, according to the manufacturing method of the water-repellent fiber product of this embodiment, the deterioration of the fiber base material caused by heat can be suppressed, the texture of the fiber base material becomes soft during the water-repellent treatment, and it can be used under mild heat treatment conditions. Under the condition of low temperature curing, the fiber substrate is provided with sufficient water resistance.

於本實施形態之撥水劑組合物包含(δ)成分之情形時,就使交聯劑之反應充分地進行從而更有效地賦予撥水性、防滲水性之觀點、及有效地提昇剝離強度之觀點而言,較佳為將附著有(δ)成分之纖維基材以110~180℃加熱1~5分鐘。關於(δ)成分對纖維基材之附著量,以纖維基材之重量為基準較佳為0.1~50質量%,進而較佳為0.1~10質量%。In the case where the water repellent composition of the present embodiment contains the (δ) component, the reaction of the crosslinking agent is sufficiently carried out to more effectively impart water repellency, water repellency, and effectively improve the peel strength. From a viewpoint, it is preferable to heat the fiber base material to which (δ) component adhered at 110-180 degreeC for 1-5 minutes. The adhesion amount of the (δ) component to the fiber base material is preferably 0.1 to 50% by mass based on the weight of the fiber base material, and more preferably 0.1 to 10% by mass.

本實施形態之撥水劑組合物所包含之各成分可分成複數種處理液中含有。例如,可分為包含(α)成分、(β)成分及(γ)成分之處理液、及包含(δ)成分之處理液。Each component included in the water repellent composition of the present embodiment can be divided and contained in a plurality of treatment liquids. For example, it can be divided into a processing liquid containing (α) component, (β) component and (γ) component, and a processing liquid containing (δ) component.

藉由本實施形態之製造方法所獲得之撥水性纖維製品即便於室外長時間使用之情形時,亦能夠發揮充分之撥水性,質感亦優異,又,上述撥水性纖維製品由於未使用氟系之化合物,故而可製成對環境友好者。The water-repellent fiber product obtained by the production method of the present embodiment can exert sufficient water-repellent even when used outdoors for a long time, and the texture is also excellent. In addition, the above water-repellent fiber product does not use a fluorine-based compound , So it can be made environmentally friendly.

以上,針對本發明之較佳之實施形態進行了說明,但本發明並不限定於上述實施形態。 [實施例]The preferred embodiments of the present invention have been described above, but the present invention is not limited to the above embodiments. [Example]

以下,藉由實施例進一步說明本發明,但本發明不受該等實施例任何限制。Hereinafter, the present invention will be further described by examples, but the present invention is not limited by these examples.

<丙烯酸系樹脂分散液之調整> 使用表1及表2{表中,數值表示(g)}所示之材料,按照以下所示之順序進行聚合,獲得丙烯酸系樹脂分散液。<Adjustment of acrylic resin dispersion liquid> Using the materials shown in Table 1 and Table 2 {Table, numerical values represent (g)}, polymerization was performed in the order shown below to obtain an acrylic resin dispersion liquid.

(合成例1) 於0.5 L高壓釜中加入丙烯酸硬脂酯15 g、甲基丙烯酸硬脂酯5 g、Surfynol465(日信化學股份有限公司製造,HLB=13)0.5 g、Surfynol440(日信化學股份有限公司製造,HLB=8)1 g、Noigen XL-40(第一工業製藥股份有限公司製造,聚氧伸烷基支鏈癸基醚、HLB=10.5)0.5 g、硬脂基三甲基銨硫酸鹽1 g、三丙二醇15 g及水54.9 g,於45℃下混合攪拌而製成混合液。對該混合液照射超音波以使所有單體乳化分散。繼而,將偶氮雙(異丁基脒)二鹽酸鹽0.15 g添加於混合液中,於氮氣氛圍下以高壓釜之內壓保持0.3 MPa之方式持續地壓入氯乙烯7 g並且將溫度保持於61℃而反應6小時,獲得包含丙烯酸系樹脂27質量%之丙烯酸系樹脂分散液。(Synthesis Example 1) In a 0.5 L autoclave, 15 g of stearyl acrylate, 5 g of stearyl methacrylate, Surfynol465 (manufactured by Nissin Chemical Co., Ltd., HLB=13) 0.5 g, Surfynol440 (manufactured by Nissin Chemical Co., Ltd., HLB=8) 1 g, Noigen XL-40 (manufactured by Daiichi Pharmaceutical Co., Ltd., polyoxyalkylene branched decyl ether, HLB=10.5) 0.5 g, stearyl trimethyl ammonium sulfate 1 g , 15 g of tripropylene glycol and 54.9 g of water, mixed and stirred at 45 ℃ to make a mixed liquid. The mixture was irradiated with ultrasonic waves to emulsify and disperse all monomers. Then, 0.15 g of azobis(isobutylamidine) dihydrochloride was added to the mixed solution, and 7 g of vinyl chloride was continuously pressed under a nitrogen atmosphere with the internal pressure of the autoclave maintained at 0.3 MPa and the temperature was adjusted. The reaction was carried out at 61°C for 6 hours to obtain an acrylic resin dispersion liquid containing 27% by mass of acrylic resin.

(合成例2~13) 使用表1及表2所示之材料,除此以外,以與合成例1相同之方式獲得丙烯酸系樹脂分散液。 <胺基甲酸酯樹脂分散液之調整>(Synthesis Examples 2 to 13) Except for using the materials shown in Tables 1 and 2, in the same manner as in Synthesis Example 1, an acrylic resin dispersion liquid was obtained. <Adjustment of urethane resin dispersion liquid>

(合成例14) 於1000 ml燒瓶中加入二-三羥甲基丙烷206.74 g、硬脂酸469.87 g、對甲苯磺酸3.4 g。繼而,於氮氣氛圍下升溫至140℃,其後以升溫速度約0.4℃/分、氮氣流下140~190℃進行5小時脫水反應。氮氣流量為每分鐘5 ml。反應結束後,測定合成物之酸值。酸值為2.0 mgKOH/g。(Synthesis Example 14) In a 1000 ml flask, add di-trimethylolpropane 206.74 g, stearic acid 469.87 g, and p-toluenesulfonic acid 3.4 g. Then, the temperature was raised to 140°C under a nitrogen atmosphere, and then the dehydration reaction was performed at a temperature increase rate of about 0.4°C/min under a nitrogen flow at 140 to 190°C for 5 hours. The nitrogen flow rate is 5 ml per minute. After the reaction, the acid value of the composition was measured. The acid value is 2.0 mgKOH/g.

繼而,取上述反應物101.12 g至300 ml燒瓶中,並加入六亞甲基二異氰酸酯23.78 g、甲基乙基酮25 g、鉍系觸媒(NEOSTANN U-600:日東化成股份有限公司製造)0.125 g,於80℃下進行7小時反應。反應進行至NCO%成為0.64%。反應後降溫至40℃,繼而,加入3,5-二甲基吡唑2.36 g以40℃進行1小時反應,獲得包含胺基甲酸酯樹脂83質量%之胺基甲酸酯樹脂分散液。若使用凝膠滲透層析法(HLC-8320GPC(TOSOH CORPORATION))對所獲得之胺基甲酸酯樹脂之重量平均分子量進行測定,則重量平均分子量為11700。Then, 101.12 g of the above reactant was taken into a 300 ml flask, and 23.78 g of hexamethylene diisocyanate, 25 g of methyl ethyl ketone, and a bismuth catalyst (NEOSTANN U-600: manufactured by Nitto Chemical Co., Ltd.) were added 0.125 g, the reaction was carried out at 80°C for 7 hours. The reaction proceeded until the NCO% became 0.64%. After the reaction, the temperature was lowered to 40°C, and then, 2.36 g of 3,5-dimethylpyrazole was added to perform a reaction at 40°C for 1 hour to obtain a carbamate resin dispersion containing 83% by mass of the carbamate resin. If the weight average molecular weight of the obtained urethane resin was measured using gel permeation chromatography (HLC-8320GPC (TOSOH CORPORATION)), the weight average molecular weight was 11,700.

所獲得之胺基甲酸酯樹脂分散液所包含之胺基甲酸酯樹脂係如下化合物,其係使上述通式(I-1)中R31 為自二-三羥甲基丙烷除去4個羥基而得之殘基、d為2、e為2、W1 為酯基、R32 為十七烷基、V1 為羥基之多官能化合物、與上述通式(II-1)中R33 為伸己基、f為2之異氰酸酯化合物進行反應,其後利用3,5-二甲基吡唑對未反應而殘留之異氰酸基封端所獲得。The urethane resin contained in the obtained urethane resin dispersion liquid is a compound in which R 31 in the above general formula (I-1) is 4 removed from di-trimethylolpropane A residue derived from a hydroxy group, d is 2, e is 2, W 1 is an ester group, R 32 is a heptadecyl group, V 1 is a hydroxy group, and R 33 in the above general formula (II-1) It is obtained by reacting an isocyanate compound having a hexyl group and f of 2, and then obtained by isolating the unreacted isocyanate group with 3,5-dimethylpyrazole.

於500 mL不鏽鋼容器中加入上述所獲得之胺基甲酸酯樹脂(單離物)40 g、甲基乙基酮50 g、Decaglyn 1-L(非離子界面活性劑,第一工業製藥製造)5 g、Decaglyn 1-SV(非離子界面活性劑,第一工業製藥製造)5 g及ARQUAD T-28(陽離子界面活性劑,LION SPECIALTY CHEMICALS製造)5 g,並加熱至50℃使其溶解。繼而,加入80℃之熱水295 g,使用超音波乳化機US-600E(日本精機製作所股份有限公司製造)維持80℃乳化20分鐘。其後進行冷卻,獲得包含胺基甲酸酯樹脂10質量%之分散液。In a 500 mL stainless steel container, add 40 g of the urethane resin (single ion) obtained above, 50 g of methyl ethyl ketone, and Decaglyn 1-L (nonionic surfactant, manufactured by Daiichi Pharmaceutical) 5 g, Decaglyn 1-SV (nonionic surfactant, manufactured by First Industrial Pharmaceutical) 5 g and ARQUAD T-28 (cationic surfactant, manufactured by LION SPECIALTY CHEMICALS) 5 g, and heated to 50°C to dissolve. Then, 295 g of hot water at 80° C. was added, and emulsification was maintained at 80° C. for 20 minutes using an ultrasonic emulsifier US-600E (manufactured by Nippon Seiki Co., Ltd.). Thereafter, it was cooled to obtain a dispersion liquid containing 10% by mass of the urethane resin.

(合成例15) 於1000 ml燒瓶中加入三羥甲基丙烷255.88 g、硬脂酸542.51 g、及對甲苯磺酸1.6 g。繼而,於氮氣氛圍下升溫至140℃,其後以升溫速度約0.4℃/分於氮氣流下以140~190℃進行5小時脫水反應。氮氣流量為每分鐘5 ml。反應結束後,對合成物之酸值進行測定。酸值為2.0 mgKOH/g。(Synthesis Example 15) In a 1000 ml flask, add 255.88 g of trimethylolpropane, 542.51 g of stearic acid, and 1.6 g of p-toluenesulfonic acid. Then, the temperature was raised to 140°C under a nitrogen atmosphere, and then the dehydration reaction was performed at 140 to 190°C under a nitrogen flow at a temperature increase rate of about 0.4°C/min for 5 hours. The nitrogen flow rate is 5 ml per minute. After the reaction, the acid value of the composition is measured. The acid value is 2.0 mgKOH/g.

繼而,取上述反應物87.83 g至300 ml燒瓶中,加入六亞甲基二異氰酸酯37.11 g、甲基乙基酮25 g、鉍系觸媒0.125 g,以80℃進行7小時反應。反應進行至NCO%成為0.69%。反應後降溫至40℃,繼而,加入3,5-二甲基吡唑2.37 g並以40℃進行1小時反應,獲得包含胺基甲酸酯樹脂83質量%之胺基甲酸酯樹脂分散液。若使用凝膠滲透層析法對所獲得之胺基甲酸酯樹脂之重量平均分子量進行測定,則重量平均分子量為17500。Then, 87.83 g of the above reactant was taken into a 300 ml flask, 37.11 g of hexamethylene diisocyanate, 25 g of methyl ethyl ketone, and 0.125 g of bismuth catalyst were added, and the reaction was carried out at 80° C. for 7 hours. The reaction proceeded until the NCO% became 0.69%. After the reaction, the temperature was lowered to 40° C. Then, 2.37 g of 3,5-dimethylpyrazole was added and the reaction was carried out at 40° C. for 1 hour to obtain a carbamate resin dispersion containing 83% by mass of the carbamate resin. . If the weight average molecular weight of the obtained urethane resin was measured using gel permeation chromatography, the weight average molecular weight was 17,500.

所獲得之胺基甲酸酯樹脂分散液所包含之胺基甲酸酯樹脂係如下化合物,其係使上述通式(I-1)中R31 為自三羥甲基丙烷除去3個羥基而得之殘基、d為1、e為2、W1 為酯基、R32 為十七烷基、V1 為羥基之多官能化合物、與上述通式(II-1)中R33 為伸己基、f為2之異氰酸酯化合物反應後,利用3,5-二甲基吡唑將未反應而殘留之異氰酸基封端所獲得。The urethane resin contained in the obtained urethane resin dispersion liquid is a compound in which R 31 in the general formula (I-1) above is obtained by removing three hydroxyl groups from trimethylolpropane The obtained residue, d is 1, e is 2, W 1 is an ester group, R 32 is a heptadecyl group, V 1 is a hydroxy group, and R 33 in the general formula (II-1) above is After the hexyl group and the isocyanate compound having f of 2 are reacted, the unreacted remaining isocyanate group is blocked with 3,5-dimethylpyrazole.

於500 mL不鏽鋼容器中加入上述所獲得之胺基甲酸酯樹脂(單離物)40 g、甲基乙基酮50 g、Decaglyn 1-L(非離子界面活性劑,第一工業製藥製造)5 g、Decaglyn 1-SV(非離子界面活性劑,第一工業製藥製造)5 g及ARQUAD T-28(陽離子界面活性劑,LION SPECIALTY CHEMICALS製造)5 g,並加熱至50℃使其溶解。繼而,加入80℃之熱水295 g,使用超音波乳化機US-600E(股份有限公司日本精機製作所製造)一面維持80℃一面乳化20分鐘。其後進行冷卻,獲得包含胺基甲酸酯樹脂10質量%之分散液。In a 500 mL stainless steel container, add 40 g of the urethane resin (single ion) obtained above, 50 g of methyl ethyl ketone, and Decaglyn 1-L (nonionic surfactant, manufactured by Daiichi Pharmaceutical) 5 g, Decaglyn 1-SV (nonionic surfactant, manufactured by First Industrial Pharmaceutical) 5 g and ARQUAD T-28 (cationic surfactant, manufactured by LION SPECIALTY CHEMICALS) 5 g, and heated to 50°C to dissolve. Subsequently, 295 g of hot water at 80° C. was added, and emulsification was carried out using an ultrasonic emulsifier US-600E (manufactured by Nippon Seiki Co., Ltd.) while maintaining 80° C. for 20 minutes. Thereafter, it was cooled to obtain a dispersion liquid containing 10% by mass of the urethane resin.

<有機改性聚矽氧乳化物之調整> (合成例16) 於具備攪拌機、溫度計、回流冷卻機、氮氣導入管及滴液漏斗之反應容器中加入SiH基當量為63.2 g/mol、聚合度為50之甲基氫聚矽氧63.2 g,並通入氮氣,一面進行加熱直至溫度成為65℃一面進行混合直至變得均勻。以相對於系統內之反應物,鉑濃度成為5 ppm之方式添加作為矽氫化觸媒之氯化鉑(IV)之乙二醇單丁醚-甲苯混合溶液。於反應物之溫度成為120℃時滴加1莫耳之1-十二烯168.3 g,並以120℃使其反應6小時。加成反應完成之確認可藉由如下方式而進行:進行所獲得之有機改性聚矽氧之FT-IR(fourier transform infrared radiation,傅立葉轉換紅外線光譜)分析,確認源自甲基氫聚矽氧之SiH基之吸收光譜消失。以此方式而獲得上述通式(L-1)中之a1為0、a2為50、R222 為甲基、R223 為十二烷基、R230 、R231 、R232 、R233 、R234 及R235 為甲基之有機改性聚矽氧。進而,於所獲得之有機改性聚矽氧20質量份中添加碳數12~14之支鏈高級醇之環氧乙烷9莫耳加成物3質量份並進行混合。繼而,將水77質量份每次少量地一面混合一面添加使其於水中乳化,獲得包含有機改性聚矽氧20質量%之有機改性聚矽氧乳化物。<Adjustment of organic modified polysiloxane emulsion> (Synthesis Example 16) Into a reaction vessel equipped with a stirrer, thermometer, reflux cooler, nitrogen introduction tube, and dropping funnel, the SiH group equivalent was 63.2 g/mol and the degree of polymerization 63.2 g of methylhydrogenpolysiloxane, 50, was introduced with nitrogen gas, and the mixture was heated until the temperature became 65°C and mixed until it became uniform. The ethylene glycol monobutyl ether-toluene mixed solution of platinum (IV) chloride as a hydrosilation catalyst was added so that the platinum concentration became 5 ppm relative to the reactants in the system. When the temperature of the reactant became 120°C, 168.3 g of 1-dodecene in 1 mole was added dropwise, and the mixture was reacted at 120°C for 6 hours. Confirmation of the completion of the addition reaction can be performed by performing FT-IR (fourier transform infrared radiation) analysis of the obtained organic modified polysiloxane to confirm that it is derived from methylhydrogen polysiloxane The absorption spectrum of the SiH group disappears. In this way, in the above general formula (L-1), a1 is 0, a2 is 50, R 222 is methyl, R 223 is dodecyl, R 230 , R 231 , R 232 , R 233 , R 234 and R 235 are methyl-organic modified polysiloxane. Furthermore, to 20 parts by mass of the obtained organic modified polysiloxane, 3 parts by mass of ethylene oxide 9 mole adduct of a branched higher alcohol having 12 to 14 carbon atoms were added and mixed. Subsequently, 77 parts by mass of water was added in small amounts while mixing and emulsifying in water to obtain an organically modified polysiloxane emulsion containing 20% by mass of organically modified polysiloxane.

(合成例17) 使用1莫耳之1-己烯84.2 g代替1莫耳之1-十二烯168.3 g,除此以外,以與合成例16相同之方式獲得有機改性聚矽氧及有機改性聚矽氧乳化物。再者,有機改性聚矽氧係獲得上述通式(L-1)中之a1為0、a2為50、R222 為甲基、R223 為己基、R230 、R231 、R232 、R233 、R234 及R235 為甲基之有機改性聚矽氧。(Synthesis Example 17) Organic modified polysiloxane and organic were obtained in the same manner as in Synthesis Example 16 except that 84.2 g of 1 mole of 1-hexene was used instead of 168.3 g of 1-dodecene of 1 mole. Modified polysiloxane emulsion. In addition, the organically modified polysiloxane system obtains a1 of 0, a2 of 50, R 222 of methyl, R 223 of hexyl, R 230 , R 231 , R 232 , and R in the above general formula (L-1) 233 , R 234 and R 235 are methyl organically modified polysiloxane.

(合成例18) 使用1莫耳之1-十八烯252.5 g代替1莫耳之1-十二烯168.3 g,除此以外,以與合成例16相同之方式獲得有機改性聚矽氧及有機改性聚矽氧乳化物。再者,有機改性聚矽氧係獲得上述通式(L-1)之a1為0、a2為50、R222 為甲基、R223 為十八烷基、R230 、R231 、R232 、R233 、R234 及R235 為甲基之有機改性聚矽氧。(Synthesis Example 18) Organic modified polysiloxane was obtained in the same manner as in Synthesis Example 16 except that 12.5 moles of 1-octadecene was replaced by 252.5 g of 1 moles of 1-dodecene. Organically modified polysiloxane emulsion. Furthermore, the organically modified polysilicone system obtains the above general formula (L-1) where a1 is 0, a2 is 50, R 222 is methyl, R 223 is octadecyl, R 230 , R 231 , R 232 , R 233 , R 234 and R 235 are methyl-organic modified polysiloxane.

(合成例19) 使用0.5莫耳之1-十二烯84.2 g、及0.5莫耳之1-十八烯126.2 g代替1莫耳之1-十二烯168.3 g,除此以外,以與合成例16相同之方式獲得有機改性聚矽氧及有機改性聚矽氧乳化物。再者,有機改性聚矽氧係獲得上述通式(L-1)之a1為0、a2為50、R222 為甲基、R223 為十二烷基或十八烷基、R230 、R231 、R232 、R233 、R234 及R235 為甲基之有機改性聚矽氧。(Synthesis Example 19) In addition to using 8 moles of 1-dodecene 0.5mol and 126.2g of 1-octadecene 0.5mol instead of 168.3g of 1-dodecene 1mol, other than In Example 16, the organic modified polysiloxane and the organic modified polysiloxane emulsion were obtained in the same manner. Furthermore, the organically modified polysilicone system obtains the above general formula (L-1) where a1 is 0, a2 is 50, R 222 is methyl, R 223 is dodecyl or octadecyl, R 230 , R 231 , R 232 , R 233 , R 234 and R 235 are methyl-organic modified polysiloxanes.

(合成例20) 使用二甲基矽氧烷與甲基氫矽氧烷之共聚物140.5 g代替甲基氫聚矽氧63.2 g,及使用1莫耳之1-十八烯252.5 g代替1莫耳之1-十二烯168.3 g,除此以外,以與合成例17相同之方式獲得有機改性聚矽氧及有機改性聚矽氧乳化物。二甲基矽氧烷與甲基氫矽氧烷之共聚物之SiH基當量為140.5 g/mol,聚合度為50。再者,有機改性聚矽氧係獲得上述通式(L-1)之a1為25、a2為25、R220 及R221 為甲基、R222 為甲基、R223 為十八烷基、R230 、R231 、R232 、R233 、R234 及R235 為甲基之有機改性聚矽氧。(Synthesis Example 20) 140.5 g of a copolymer of dimethylsiloxane and methylhydrogensiloxane was used instead of 63.2 g of methylhydrogenpolysiloxane, and 252.5 g of 1 octadecene was used instead of 1 mole Except for 168.3 g of 1-dodecene, the organically modified polysiloxane and the organically modified polysiloxane emulsion were obtained in the same manner as in Synthesis Example 17. The copolymer of dimethylsiloxane and methylhydrogensiloxane has a SiH group equivalent of 140.5 g/mol and a degree of polymerization of 50. In addition, the organically modified polysiloxane system obtains a1 of 25, a2 of 25, R 220 and R 221 of methyl, R 222 of methyl, and R 223 of octadecyl in the general formula (L-1). , R 230 , R 231 , R 232 , R 233 , R 234 and R 235 are methyl-organic modified polysiloxane.

<乳化蠟之製造例> (製造例1) 於高壓反應容器中加入石蠟{熔點69℃,針入度12(25℃)}150 g、純水350 g、聚氧乙烯硬脂基醚(HLB=10.7)8.5 g、聚氧伸烷基支鏈癸基醚(HLB=14.7)6.5 g並進行密封。繼而,於容器內一面攪拌一面升溫至110~120℃。其後,一面使容器內保持高壓一面高壓乳化30分鐘,獲得石蠟之水性分散體。進而,利用純水將蠟份調整至30質量%,獲得乳化蠟。<Example of production of emulsified wax> (Production Example 1) Add paraffin wax {melting point 69℃, penetration 12(25℃)} 150 g, pure water 350 g, polyoxyethylene stearyl ether (HLB=10.7) 8.5 g, polyoxyalkylene branch in a high-pressure reaction vessel Chain decyl ether (HLB=14.7) 6.5 g and sealed. Then, the temperature was raised to 110 to 120°C while stirring in the container. Thereafter, while maintaining the high pressure in the container, the emulsion was emulsified under high pressure for 30 minutes to obtain an aqueous dispersion of paraffin. Furthermore, the wax content was adjusted to 30% by mass with pure water to obtain emulsified wax.

(製造例2) 使用石蠟{熔點77℃,針入度4(25℃)}150 g代替石蠟{熔點69℃,針入度12(25℃)}150 g,除此以外,以與製造例1相同之方式獲得石蠟之水性分散體及乳化蠟。(Production Example 2) Paraffin wax {melting point 77℃, penetration 4(25℃)} 150 g was used instead of paraffin wax {melting point 69℃, penetration 12(25℃)} 150 g, except that it was obtained in the same manner as in Production Example 1. Aqueous dispersion of paraffin and emulsified wax.

(製造例3) 使用石蠟{熔點50℃,針入度22(25℃)}150 g代替石蠟{熔點69℃,針入度12(25℃)},除此以外,以與製造例1相同之方式獲得石蠟之水性分散體及乳化蠟。(Production Example 3) Paraffin wax {melting point 50°C, penetration 22 (25°C)} 150 g was used instead of paraffin wax {melting point 69°C, penetration 12 (25°C)}, except that paraffin wax was obtained in the same manner as in Production Example 1. Aqueous dispersion and emulsifying wax.

<試驗液之製備> (實施例1) 將合成例1中所獲得之丙烯酸系樹脂分散液、合成例18中所獲得之有機改性聚矽氧乳化物、製造例2中所獲得之乳化蠟、作為介質之二乙二醇丁醚及作為抗靜電劑之NICEPOLE FE-26(日華化學(股)公司製造)以成為表3所示之組成(質量份)之方式進行混合,獲得試驗液。再者,實施例1之試驗液中之丙烯酸系樹脂、有機改性聚矽氧及蠟之調配量分別以20質量份×27質量%=5.4質量份、10質量份×20質量%=2質量份、及10質量份×30質量%=3質量份而算出。<Preparation of test solution> (Example 1) The acrylic resin dispersion liquid obtained in Synthesis Example 1, the organic modified polysiloxane emulsion obtained in Synthesis Example 18, the emulsified wax obtained in Production Example 2, diethylene glycol butyl ether as a medium and NICEPOLE FE-26 (manufactured by Nichiwa Chemical Co., Ltd.) as an antistatic agent was mixed so as to have the composition (parts by mass) shown in Table 3 to obtain a test liquid. Furthermore, the blending amounts of acrylic resin, organically modified polysiloxane and wax in the test solution of Example 1 were 20 parts by mass×27% by mass=5.4 parts by mass, 10 parts by mass×20% by mass=2 parts by mass Parts and 10 parts by mass×30% by mass=3 parts by mass.

將表3~表6所示之材料之詳情示於以下。 ・IE-7045(商品名,Dow Corning Toray(股)製造,二甲基聚矽氧) ・NICEPOLE FE-26(商品名,日華化學(股)製造)The details of the materials shown in Tables 3 to 6 are shown below. ・IE-7045 (trade name, made by Dow Corning Toray (share), dimethyl polysiloxane) ・NICEPOLE FE-26 (trade name, manufactured by Nichiwa Chemical Co., Ltd.)

(實施例2~23及比較例1~8) 使用表3~表6所示之材料,除此以外,以與實施例1相同之方式獲得試驗液。(Examples 2 to 23 and Comparative Examples 1 to 8) Except for using the materials shown in Tables 3 to 6, the test liquid was obtained in the same manner as in Example 1.

I.撥水性纖維製品之藉由噴霧法之初期撥水性評價 利用與JIS L 1092(2009)之噴霧法相同之方法將噴灑水溫設為20℃進行了試驗。於本試驗中,將以實施例及比較例之組成所製備之試驗液以丙烯酸系樹脂、其他丙烯酸系樹脂、胺基甲酸酯樹脂、有機改性聚矽氧、二甲基聚矽氧、蠟及其他蠟之總含量成為1質量%之方式利用水進行稀釋而獲得處理液。繼而,將進行過染色之100%聚酯布或100%尼龍布於所獲得之處理液中進行浸漬處理(壓吸率60質量%)。繼而,將進行過浸漬處理之布以130℃乾燥2分鐘,進而以170℃進行1分鐘熱處理,獲得撥水性纖維製品。評價撥水性纖維製品之撥水性。結果係以目視按照下述等級進行評價。將評價結果示於表3~表6。 撥水性:狀態 5:於表面無附著濕潤者 4:於表面稍微表現出附著濕潤者 3:於表面表現出局部濕潤者 2:於表面表現出濕潤者 1:於整個表面表現出濕潤者 0:於正背兩面完全表現出濕潤者I. Initial water repellency evaluation by spray method for water repellent fiber products The spray water temperature was set to 20°C by the same method as the spray method of JIS L 1092 (2009). In this test, the test liquid prepared with the composition of the examples and the comparative examples is made of acrylic resin, other acrylic resin, urethane resin, organically modified polysiloxane, dimethyl polysiloxane, The treatment liquid is obtained by diluting with water so that the total content of wax and other waxes becomes 1% by mass. Then, the dyed 100% polyester cloth or 100% nylon cloth was immersed in the obtained treatment liquid (pressure absorption rate 60% by mass). Then, the cloth subjected to the immersion treatment was dried at 130°C for 2 minutes, and further heat-treated at 170°C for 1 minute to obtain a water-repellent fiber product. Evaluate the water repellency of water repellent fiber products. The results were evaluated visually according to the following grade. The evaluation results are shown in Tables 3 to 6. Water repellent: status 5: Those with no moisture attached to the surface 4: Those who show slight adhesion on the surface 3: Those who show partial wetting on the surface 2: Those who appear wet on the surface 1: Those showing wetness on the entire surface 0: Those who are completely wet on both sides of Yu Zhengbei

II.撥水性纖維製品之藉由噴霧法之耐久撥水性評價 於以實施例及比較例之組成所製備之試驗液中將作為交聯劑之NK ASSIST NY-30(日華化學(股)製造)以成為3 g/L之方式加入。繼而,以丙烯酸系樹脂、其他丙烯酸系樹脂、胺基甲酸酯樹脂、有機改性聚矽氧、二甲基聚矽氧、蠟、其他蠟及交聯劑之總含量成為1質量%之方式利用水對試驗液進行稀釋,調整處理液。對進行過染色之100%聚酯布或100%尼龍布使用處理液進行浸漬處理(壓吸率60質量%)。繼而,將進行過浸漬處理之布以130℃乾燥2分鐘,進而以170℃熱處理1分鐘,獲得撥水性纖維製品。針對所獲得之撥水性纖維製品,藉由JIS L 0217(1995)之103法進行10次(L-10)洗滌,與上述撥水性評價方法相同地評價風乾後之撥水性。將評價結果示於表3~表6。II. Evaluation of durable water repellent by spray method for water repellent fiber products NK ASSIST NY-30 (manufactured by Nichiwa Chemical Co., Ltd.) as a cross-linking agent was added to the test liquid prepared with the composition of the examples and comparative examples so as to be 3 g/L. Then, the total content of acrylic resin, other acrylic resin, urethane resin, organically modified polysiloxane, dimethyl polysiloxane, wax, other wax and crosslinking agent becomes 1% by mass Dilute the test solution with water and adjust the treatment solution. The dyed 100% polyester cloth or 100% nylon cloth is immersed in the treatment liquid (pressure absorption rate 60% by mass). Then, the cloth subjected to the immersion treatment was dried at 130°C for 2 minutes, and further heat-treated at 170°C for 1 minute to obtain a water-repellent fiber product. The obtained water-repellent fiber product was washed 10 times (L-10) by the method 103 of JIS L 0217 (1995), and the water-repellency after air-drying was evaluated in the same manner as the above water-repellent evaluation method. The evaluation results are shown in Tables 3 to 6.

III.對撥水性纖維製品之接觸角之測定 以與II.撥水性纖維製品之耐久撥水性評價相同之方式獲得撥水性纖維製品。將離子交換水20 μl滴加至所獲得之撥水性纖維製品,對所形成之水滴之接觸角進行測定。於接觸角之測定時使用KRUSS製造之自動接觸角計DSA25。將評價結果示於表3~表6。III. Determination of the contact angle of water-repellent fiber products The water-repellent fiber product was obtained in the same manner as II. Evaluation of the durable water-repellent fiber product. 20 μl of ion-exchanged water was added dropwise to the obtained water-repellent fiber product, and the contact angle of the formed water drop was measured. When measuring the contact angle, the automatic contact angle meter DSA25 manufactured by KRUSS is used. The evaluation results are shown in Tables 3 to 6.

IV.撥水性纖維製品之防滲水性評價 以與II.撥水性纖維製品之耐久撥水性評價相同之方式獲得撥水性纖維製品。將所獲得之撥水性纖維製品置於水平且平坦之場所,將200 μl之水滴每次滴加3滴於撥水性纖維製品上並於室溫下放置。將10分鐘、30分鐘、60分鐘、120分鐘後接觸角以90°以上之水滴狀態殘留於撥水性纖維製品上之液滴數作為評價結果。將評價結果示於表3~表6。IV. Evaluation of water resistance of water repellent fiber products The water-repellent fiber product was obtained in the same manner as II. Evaluation of the durable water-repellent fiber product. Place the obtained water-repellent fiber product in a horizontal and flat place, and add 3 drops of 200 μl of water droplets to the water-repellent fiber product and place it at room temperature. After 10 minutes, 30 minutes, 60 minutes, and 120 minutes, the number of droplets remaining on the water-repellent fiber product with a contact angle of 90° or more in the state of water droplets was used as the evaluation result. The evaluation results are shown in Tables 3 to 6.

V.撥水性纖維製品之質感評價 針對II中記載之聚酯100%之撥水性纖維製品,藉由手感以下述所示之5個等級進行評價。評價基準規定為比較例1之撥水性纖維製品之質感為2,比較例2之撥水性纖維製品之質感為5。將評價結果示於表3~表6。 1:硬~5:柔軟V. Texture evaluation of water-repellent fiber products The 100% polyester water-repellent fiber product described in II was evaluated in five grades shown below by the feel. The evaluation criterion is that the texture of the water-repellent fiber product of Comparative Example 1 is 2, and the texture of the water-repellent fiber product of Comparative Example 2 is 5. The evaluation results are shown in Tables 3 to 6. 1: Hard ~ 5: Soft

VI.對撥水性纖維製品之剝離強度評價 依據JIS K 6404-5(1999)進行試驗。首先,於以實施例及比較例之組成所製備之試驗液中以成為3 g/L之方式加入作為交聯劑之NK ASSIST NY-30(日華化學(股)製造)。繼而,以丙烯酸系樹脂、其他丙烯酸系樹脂、胺基甲酸酯樹脂、有機改性聚矽氧、二甲基聚矽氧、蠟、其他蠟及交聯劑之總含量成為3質量%之方式用水對試驗液進行稀釋,調整處理液。繼而,對進行過染色之100%尼龍布使用所獲得之處理液進行浸漬處理(壓吸率60質量%)。繼而,將進行過浸漬處理之布以130℃乾燥2分鐘,並進而以160℃熱處理30秒,獲得基布。使用熱壓裝置使接縫膠帶(Seam tape)(SAN CHEMICALS股份有限公司製造之「MELCO Tape」)以150℃與該所獲得之基布熱接著1分鐘,對基布與接縫膠帶之層間之剝離強度利用Autograph(AG-IS,島津製作所(股)製造)進行測定。使夾持具之移動速度以100 mm/min進行拉伸,將應力之平均值作為剝離強度[N/inch]。將結果示於表3~表6。VI. Evaluation of peel strength of water repellent fiber products The test was conducted according to JIS K 6404-5 (1999). First, NK ASSIST NY-30 (manufactured by Nichiwa Chemical Co., Ltd.) as a cross-linking agent was added to the test liquid prepared with the composition of the examples and comparative examples so as to be 3 g/L. Then, the total content of acrylic resin, other acrylic resin, urethane resin, organically modified polysiloxane, dimethyl polysiloxane, wax, other wax and crosslinking agent becomes 3% by mass Dilute the test solution with water and adjust the treatment solution. Then, the dyed 100% nylon cloth was immersed using the obtained treatment liquid (pressure absorption rate 60% by mass). Then, the cloth subjected to the immersion treatment was dried at 130°C for 2 minutes, and further heat-treated at 160°C for 30 seconds to obtain a base cloth. The seam tape ("MELCO Tape" manufactured by SAN CHEMICALS Co., Ltd.) was heat-bonded to the obtained base fabric at 150°C for 1 minute using a hot pressing device, and the layer between the base fabric and the seam tape The peel strength was measured using Autograph (AG-IS, manufactured by Shimadzu Corporation). The moving speed of the clamp was stretched at 100 mm/min, and the average value of the stress was taken as the peel strength [N/inch]. The results are shown in Tables 3 to 6.

[表1]

Figure 108131996-A0304-0001
[Table 1]
Figure 108131996-A0304-0001

[表2]

Figure 108131996-A0304-0002
[Table 2]
Figure 108131996-A0304-0002

[表3]

Figure 108131996-A0304-0003
[table 3]
Figure 108131996-A0304-0003

[表4]

Figure 108131996-A0304-0004
[Table 4]
Figure 108131996-A0304-0004

[表5]

Figure 108131996-A0304-0005
[table 5]
Figure 108131996-A0304-0005

[表6]

Figure 108131996-A0304-0006
[Table 6]
Figure 108131996-A0304-0006

Claims (5)

一種纖維用撥水劑組合物,其含有:具有源自下述通式(A-1)所表示之(甲基)丙烯酸酯單體(A)之結構單元之丙烯酸系樹脂及/或具有源自下述通式(I-1)所表示之多官能化合物之結構單元及源自下述通式(II-1)所表示之異氰酸酯化合物之結構單元的胺基甲酸酯樹脂、 下述通式(L-1)所表示之有機改性聚矽氧、及 蠟; [化1]
Figure 03_image063
[式(A-1)中,R1 表示氫或甲基,R2 表示可具有取代基之碳數12以上之1價烴基] R31 [-W1 -R32 ]d [-V1 ]e (I-1) [式(I-1)中,d表示1以上之整數,e表示2以上之整數,(d+e)為3~6,R31 表示(d+e)價之有機基,W1 表示為酯基、醯胺基、胺基甲酸酯基或脲基之2價基,R32 表示碳數8~24之直鏈或支鏈之1價烴基,V1 表示羥基、胺基或羧基;其中,e個V1 中之2個以上為羥基及/或胺基] R33 [-NCO]f (II-1) [式(II-1)中,R33 表示f價有機基,f表示2~7之整數] [化2]
Figure 03_image065
[式(L-1)中,R220 、R221 及R222 分別獨立地表示氫原子、甲基、乙基或碳數1~4之烷氧基,R223 表示具有芳香族環之碳數8~40之烴基、或碳數3~22之烷基,R230 、R231 、R232 、R233 、R234 及R235 分別獨立地表示氫原子、甲基、乙基、碳數1~4之烷氧基、具有芳香族環之碳數8~40之烴基、或碳數3~22之烷基,a1表示0以上之整數,a2表示1以上之整數,(a1+a2)為10~200,於a1為2以上之情形時,存在複數個之R220 及R221 分別可相同亦可不同,於a2為2以上之情形時,存在複數個之R222 及R223 分別可相同亦可不同]。
A water repellent composition for fibers, comprising: an acrylic resin having a structural unit derived from a (meth)acrylate monomer (A) represented by the following general formula (A-1) and/or having a source The urethane resin from the structural unit of the polyfunctional compound represented by the following general formula (I-1) and the structural unit derived from the isocyanate compound represented by the following general formula (II-1), the following general Organically modified polysiloxane and wax represented by formula (L-1); [Chem 1]
Figure 03_image063
[In formula (A-1), R 1 represents hydrogen or methyl, R 2 represents a monovalent hydrocarbon group having 12 or more carbon atoms which may have a substituent] R 31 [-W 1 -R 32 ] d [-V 1 ] e (I-1) [In formula (I-1), d represents an integer of 1 or more, e represents an integer of 2 or more, (d+e) is 3 to 6, R 31 represents an organic group of (d+e) valence, W 1 It is expressed as a divalent group of an ester group, an amide group, a carbamate group or a urea group, R 32 represents a linear or branched monovalent hydrocarbon group having 8 to 24 carbon atoms, and V 1 represents a hydroxyl group, an amine group or Carboxyl group; wherein, two or more of e V 1 are hydroxy and/or amine groups] R 33 [-NCO] f (II-1) [In formula (II-1), R 33 represents an organic group of f valence, f represents an integer from 2 to 7] [Chemical 2]
Figure 03_image065
[In formula (L-1), R 220 , R 221 and R 222 each independently represent a hydrogen atom, a methyl group, an ethyl group or a C 1-4 alkoxy group, and R 223 represents a carbon number having an aromatic ring The hydrocarbon group of 8-40, or the alkyl group of 3-22 carbon atoms, R 230 , R 231 , R 232 , R 233 , R 234, and R 235 each independently represent a hydrogen atom, a methyl group, an ethyl group, and a carbon number 1 to 4 alkoxy groups, hydrocarbon groups having 8 to 40 carbon atoms with aromatic rings, or alkyl groups having 3 to 22 carbon atoms, a1 represents an integer of 0 or more, a2 represents an integer of 1 or more, (a1+a2) is 10 to 200 , When a1 is 2 or more, multiple R 220 and R 221 may be the same or different, and when a2 is 2 or more, multiple R 222 and R 223 may be the same or different ].
如請求項1之纖維用撥水劑組合物,其中上述丙烯酸系樹脂進而具有源自氯乙烯及偏二氯乙烯中之至少1種單體(E)之結構單元。The water repellent composition for fiber according to claim 1, wherein the acrylic resin further has a structural unit derived from at least one monomer (E) of vinyl chloride and vinylidene chloride. 如請求項1或2之纖維用撥水劑組合物,其進而含有交聯劑。The water repellent composition for fibers according to claim 1 or 2, which further contains a crosslinking agent. 一種撥水性纖維製品,其具備纖維基材、及附著於上述纖維基材之如請求項1至3中任一項之纖維用撥水劑組合物。A water-repellent fiber product comprising a fiber base material and the water-repellent composition for fibers attached to the fiber base material according to any one of claims 1 to 3. 一種撥水性纖維製品之製造方法,其具備使包含如請求項1至3中任一項之纖維用撥水劑組合物之處理液與纖維基材進行接觸之步驟。A method for manufacturing a water-repellent fiber product, comprising a step of contacting a treatment liquid containing the water-repellent composition for fibers according to any one of claims 1 to 3 with a fiber substrate.
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