TW202012771A - Internal combustion engine and control system - Google Patents
Internal combustion engine and control system Download PDFInfo
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- TW202012771A TW202012771A TW108131106A TW108131106A TW202012771A TW 202012771 A TW202012771 A TW 202012771A TW 108131106 A TW108131106 A TW 108131106A TW 108131106 A TW108131106 A TW 108131106A TW 202012771 A TW202012771 A TW 202012771A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
- F01N3/2066—Selective catalytic reduction [SCR]
- F01N3/208—Control of selective catalytic reduction [SCR], e.g. dosing of reducing agent
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
- F01N3/2066—Selective catalytic reduction [SCR]
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N9/00—Electrical control of exhaust gas treating apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/12—Control of the pumps
- F02B37/18—Control of the pumps by bypassing exhaust from the inlet to the outlet of turbine or to the atmosphere
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2340/00—Dimensional characteristics of the exhaust system, e.g. length, diameter or volume of the apparatus; Spatial arrangements of exhaust apparatuses
- F01N2340/06—Dimensional characteristics of the exhaust system, e.g. length, diameter or volume of the apparatus; Spatial arrangements of exhaust apparatuses characterised by the arrangement of the exhaust apparatus relative to the turbine of a turbocharger
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2410/00—By-passing, at least partially, exhaust from inlet to outlet of apparatus, to atmosphere or to other device
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2590/00—Exhaust or silencing apparatus adapted to particular use, e.g. for military applications, airplanes, submarines
- F01N2590/02—Exhaust or silencing apparatus adapted to particular use, e.g. for military applications, airplanes, submarines for marine vessels or naval applications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/02—Adding substances to exhaust gases the substance being ammonia or urea
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/14—Arrangements for the supply of substances, e.g. conduits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/14—Arrangements for the supply of substances, e.g. conduits
- F01N2610/1433—Pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/14—Arrangements for the supply of substances, e.g. conduits
- F01N2610/1453—Sprayers or atomisers; Arrangement thereof in the exhaust apparatus
- F01N2610/146—Control thereof, e.g. control of injectors or injection valves
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/40—Engine management systems
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Exhaust Gas After Treatment (AREA)
- Supercharger (AREA)
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
- Valve Device For Special Equipments (AREA)
Abstract
Description
本發明是有關於一種內燃機及控制系統。The invention relates to an internal combustion engine and a control system.
先前,為了降低船舶用柴油發動機的排氣中所含的氮氧化物(即,NOx ),將SCR(Selective catalytic reduction:選擇性催化還原)脫硝裝置搭載於船舶。例如,在日本專利特開平9-150038號公報(文獻1)的排氣脫硝裝置中,將尿素水作為還原劑混合至排氣中並送入排氣脫硝裝置,由此排氣中的氮氧化物被還原,轉換成氮、水等無害的物質。In the past, in order to reduce nitrogen oxides (ie, NO x ) contained in the exhaust gas of marine diesel engines, SCR (Selective catalytic reduction) denitration devices were installed on ships. For example, in the exhaust gas denitration device of Japanese Patent Laid-Open No. 9-150038 (Document 1), urea water is mixed into the exhaust gas as a reducing agent and sent to the exhaust gas denitration device, whereby Nitrogen oxides are reduced and converted into harmless substances such as nitrogen and water.
另外,在日本專利特開2017-186999號公報(文獻2)中,提出一種在船舶用發動機系統中對高壓SCR系統進行更新的技術。在圖4所示的船舶用發動機系統中,從燃燒室輸送至排氣彙集器(receiver)的排氣經由高壓SCR系統而導向增壓器的渦輪。在所述高壓SCR系統中,首先,對從排氣彙集器經由反應器·密封閥而送入至氣化/混合器的排氣供給尿素水等作為還原劑。在氣化/混合器中,還原劑被氣化而分解為氨,與排氣混合後被導向SCR反應器。在SCR反應器中,排氣中的氮氧化物被還原而轉換為氮及水等。在所述船舶用發動機系統中,設置有旁通流路,其通過將所述反應器·密封閥關閉,使來自排氣彙集器的排氣不經由SCR反應器而直接導向渦輪。In addition, Japanese Patent Laid-Open No. 2017-186999 (Document 2) proposes a technique for updating a high-pressure SCR system in a marine engine system. In the marine engine system shown in FIG. 4, the exhaust gas delivered from the combustion chamber to the exhaust gas receiver (receiver) is guided to the turbo of the supercharger via the high-pressure SCR system. In the high-pressure SCR system, first, urea water or the like is supplied as a reducing agent to the exhaust gas fed from the exhaust gas collector to the gasification/mixer through the reactor/sealing valve. In the gasification/mixer, the reducing agent is vaporized and decomposed into ammonia, mixed with the exhaust gas, and then led to the SCR reactor. In the SCR reactor, nitrogen oxides in the exhaust gas are reduced and converted into nitrogen, water, and the like. In the marine engine system, a bypass flow path is provided, which closes the reactor/sealing valve so that the exhaust gas from the exhaust gas collector is directed to the turbine without passing through the SCR reactor.
但是,在如所述般的脫硝系統中,若還原劑不通過反應器而流入渦輪,則有可能在渦輪的內部生成源於還原劑的堆積物。另外,也有可能在比渦輪更靠下游側處的排氣節能器、煙道等產生所述堆積物。進而,也有可能所述還原劑通過渦輪而向外部流出。However, in the denitration system as described above, if the reducing agent flows into the turbine without passing through the reactor, there is a possibility that deposits derived from the reducing agent may be generated inside the turbine. In addition, there is also a possibility that the deposits may be generated in an exhaust economizer, a flue, etc. on the downstream side of the turbine. Furthermore, the reducing agent may flow out to the outside through the turbine.
本發明涉及一種內燃機,其目的在於抑制還原劑流入比反應器更下游側處。 [解決問題的技術手段]The invention relates to an internal combustion engine, the purpose of which is to suppress the inflow of reducing agent to the downstream side of the reactor. [Technical means to solve the problem]
本發明的較佳的一方式的內燃機包括:排氣流路,供排氣流動;還原劑供給部,經由安裝於所述排氣流路的噴嘴對所述排氣流路供給還原劑並與排氣混合;反應器,使從所述排氣流路流入的排氣與催化劑接觸來進行脫硝處理;煙道,引導穿過所述反應器的排氣;旁通流路,繞過所述反應器將所述排氣流路與所述煙道連接;旁通閥,打開和關閉所述旁通流路;渦輪,配置於所述反應器及所述旁通流路、與所述煙道之間,通過排氣而旋轉;壓縮機,將所述渦輪的旋轉作為動力而對吸氣進行加壓;以及供給控制部,當檢測到所述旁通閥的開閥處理時,對所述還原劑供給部進行控制,從而停止向所述排氣流路供給所述還原劑。在所述旁通閥關閉的狀態下,穿過所述反應器的排氣流入至所述渦輪。在所述旁通閥打開的狀態下,穿過所述反應器及所述旁通流路的排氣流入至所述渦輪。根據所述內燃機,能夠抑制還原劑流入比反應器更下游側處。A preferred embodiment of the internal combustion engine of the present invention includes: an exhaust gas flow path for supplying exhaust gas flow; and a reducing agent supply unit that supplies the reducing agent to the exhaust gas flow path through nozzles attached to the exhaust gas flow path Exhaust gas mixing; reactor, where the exhaust gas flowing from the exhaust gas flow path is brought into contact with the catalyst to perform denitration; the flue duct guides the exhaust gas passing through the reactor; bypass the flow path, bypassing all The reactor connects the exhaust gas flow path to the flue; a bypass valve opens and closes the bypass flow path; a turbine is disposed in the reactor and the bypass flow path, and the Between the flues, the exhaust gas rotates; the compressor uses the rotation of the turbine as a power to pressurize the intake air; and the supply control unit, when detecting the valve opening process of the bypass valve, The reducing agent supply unit controls to stop the supply of the reducing agent to the exhaust gas flow path. With the bypass valve closed, the exhaust gas passing through the reactor flows into the turbine. With the bypass valve open, the exhaust gas passing through the reactor and the bypass flow path flows into the turbine. According to the internal combustion engine, it is possible to suppress the reducing agent from flowing into the downstream side of the reactor.
較佳為,所述還原劑供給部包括:還原劑供給源,貯存所述還原劑;配管,將所述還原劑供給源與所述噴嘴連接;泵,從所述還原劑供給源經由所述配管將所述還原劑輸送至所述噴嘴;以及切換部,設置於所述配管上,在所述噴嘴與所述噴嘴以外的其他構成之間切換由所述泵輸送的所述還原劑的輸送地,且所述供給控制部在檢測到所述旁通閥的開閥處理時,對所述切換部進行控制,從而將所述還原劑的輸送地從所述噴嘴切換成所述其他的構成,由此停止從所述噴嘴對所述排氣流路供給所述還原劑。Preferably, the reducing agent supply unit includes: a reducing agent supply source that stores the reducing agent; piping that connects the reducing agent supply source to the nozzle; and a pump from the reducing agent supply source via the Piping to deliver the reducing agent to the nozzle; and a switching section provided on the piping to switch the delivery of the reducing agent delivered by the pump between the nozzle and other configurations than the nozzle Ground, and when the supply control unit detects the valve opening process of the bypass valve, it controls the switching unit so as to switch the delivery site of the reducing agent from the nozzle to the other configuration , Thereby stopping the supply of the reducing agent from the nozzle to the exhaust gas flow path.
較佳為所述其他的構成是所述還原劑供給源或比所述切換部更靠上游側的所述配管。Preferably, the other configuration is the reducing agent supply source or the piping on the upstream side of the switching unit.
較佳為所述供給控制部在檢測到所述泵的停止處理時,對所述切換部進行控制,從而將所述還原劑的輸送地從所述噴嘴切換成所述其他的構成。It is preferable that the supply control unit controls the switching unit when the stop processing of the pump is detected, so as to switch the delivery position of the reducing agent from the nozzle to the other configuration.
較佳為所述還原劑供給部更包括止回閥,所述止回閥在所述切換部與所述噴嘴之間,在所述噴嘴附近設置在所述配管上。Preferably, the reducing agent supply unit further includes a check valve, and the check valve is provided on the piping near the nozzle between the switching unit and the nozzle.
較佳為更包括對所述噴嘴供給氣體的氣體供給部,在停止從所述噴嘴向所述排氣流路供給所述還原劑後,所述供給控制部控制所述氣體供給部,從而對所述噴嘴供給所述氣體。Preferably, it further includes a gas supply unit that supplies gas to the nozzle. After stopping the supply of the reducing agent from the nozzle to the exhaust gas flow path, the supply control unit controls the gas supply unit so that The nozzle supplies the gas.
較佳為更包括對所述噴嘴供給清洗液的清洗液供給部,在停止從所述噴嘴向所述排氣流路供給所述還原劑後,所述供給控制部控制所述清洗液供給部,從而對所述噴嘴供給所述清洗液,從所述氣體供給部向所述噴嘴的所述氣體的供給是在開始從所述清洗液供給部向所述噴嘴供給所述清洗液起,經過規定時間後開始。Preferably, it further includes a cleaning liquid supply unit that supplies cleaning liquid to the nozzle, and after stopping the supply of the reducing agent from the nozzle to the exhaust gas flow path, the supply control unit controls the cleaning liquid supply unit So that the cleaning liquid is supplied to the nozzle, and the supply of the gas from the gas supply part to the nozzle starts from the beginning of the supply of the cleaning liquid from the cleaning liquid supply part to the nozzle. Start after the specified time.
較佳為所述供給控制部在所述旁通閥打開的狀態下檢測到所述旁通閥的閉閥處理時,在經過規定時間後,停止從所述清洗液供給部向所述噴嘴供給所述清洗液。It is preferable that when the supply control unit detects the valve closing process of the bypass valve in a state where the bypass valve is opened, the supply of the cleaning liquid supply unit to the nozzle is stopped after a predetermined time elapses The cleaning solution.
較佳為,所述還原劑供給部包括:還原劑供給源,貯存所述還原劑;配管,將所述還原劑供給源與所述噴嘴連接;以及泵,從所述還原劑供給源經由所述配管將所述還原劑輸送至所述噴嘴,且所述供給控制部在檢測到所述旁通閥的開閥處理時,停止所述泵的運轉,由此停止從所述噴嘴對所述排氣流路供給所述還原劑。Preferably, the reducing agent supply unit includes: a reducing agent supply source that stores the reducing agent; piping that connects the reducing agent supply source to the nozzle; and a pump from the reducing agent supply source via the The piping conveys the reducing agent to the nozzle, and the supply control section stops the operation of the pump when detecting the valve opening process of the bypass valve, thereby stopping the nozzle from the nozzle The reducing agent is supplied to the exhaust gas flow path.
本發明也涉及一種控制系統。本發明的較佳的一方式的所述控制系統在內燃機中控制還原劑供給部。所述內燃機包括:排氣流路,供排氣流動;所述還原劑供給部,經由安裝於所述排氣流路的噴嘴對所述排氣流路供給還原劑並與排氣混合;反應器,使從所述排氣流路流入的排氣與催化劑接觸來進行脫硝處理;煙道,引導穿過所述反應器的排氣;旁通流路,繞過所述反應器將所述排氣流路與所述煙道連接;旁通閥,打開和關閉所述旁通流路;渦輪,配置於所述反應器及所述旁通流路、與所述煙道之間,通過排氣而旋轉;以及壓縮機,將所述渦輪的旋轉作為動力而對吸氣進行加壓。在所述旁通閥關閉的狀態下,穿過所述反應器的排氣流入至所述渦輪。在所述旁通閥打開的狀態下,穿過所述反應器及所述旁通流路的排氣流入至所述渦輪。所述控制系統包括:檢測部,檢測所述旁通閥的開閥處理;以及供給控制部,在利用所述檢測部檢測到所述旁通閥的開閥處理時,對所述還原劑供給部進行控制,從而停止對所述排氣流路供給所述還原劑。根據所述控制系統,能夠抑制還原劑流入比反應器更下游側處。The invention also relates to a control system. The control system according to a preferred embodiment of the present invention controls the reducing agent supply unit in the internal combustion engine. The internal combustion engine includes: an exhaust gas flow path through which exhaust gas flows; and the reducing agent supply unit that supplies a reducing agent to the exhaust gas flow path through nozzles attached to the exhaust gas flow path and mixes with the exhaust gas; The degassing is carried out by contacting the exhaust gas flowing from the exhaust gas flow path with the catalyst; the flue duct is used to guide the exhaust gas passing through the reactor; the bypass flow path bypasses the reactor The exhaust gas flow path is connected to the flue; the bypass valve opens and closes the bypass flow path; the turbine is disposed between the reactor and the bypass flow path, and the flue, Rotation by exhaust gas; and compressor, which pressurizes intake air using the rotation of the turbine as power. With the bypass valve closed, the exhaust gas passing through the reactor flows into the turbine. With the bypass valve open, the exhaust gas passing through the reactor and the bypass flow path flows into the turbine. The control system includes: a detection unit that detects the valve opening process of the bypass valve; and a supply control unit that supplies the reducing agent when the detection unit detects the valve opening process of the bypass valve The unit controls to stop the supply of the reducing agent to the exhaust gas flow path. According to the control system, it is possible to suppress the inflow of reducing agent to the downstream side of the reactor.
所述目的及其他目的、特徵、形態及優點通過以下參照附圖進行的所述發明的詳細說明來闡明。The above-mentioned object and other objects, features, forms, and advantages are clarified by the following detailed description of the invention with reference to the drawings.
圖1是表示本發明的第一實施方式的內燃機1的構成的圖。內燃機1例如是柴油發動機。在圖1所示的例子中,內燃機1是用作船舶的主機的二衝程發動機。FIG. 1 is a diagram showing the configuration of an
內燃機1包括:氣缸2、活塞3、掃氣流路41、排氣流路42、空氣冷卻器43、增壓器5、脫硝系統6、及煙道81。氣缸2是將在圖1中上下方向上延伸的中心軸作為中心的有蓋的大致圓筒狀的構件。活塞3是將所述中心軸作為中心的大致圓柱狀的構件,其上部配置於氣缸2的內部。活塞3能夠沿上下方向移動。再者,圖1中的上下方向未必需要與重力方向平行。The
氣缸2包括氣缸套21、氣缸蓋22及排氣閥25。氣缸套21是以所述中心軸為中心的大致圓筒狀的構件。氣缸蓋22是安裝於氣缸套21的上部的有蓋的大致圓筒狀的構件。在氣缸蓋22的頂蓋部,形成有排氣口24。排氣口24連接於排氣流路42。排氣口24通過排氣閥25而開閉。如圖1中實線所示,通過排氣閥25從排氣口24向下方離開,排氣口24開放。另外,如圖1中雙點劃線所示,通過排氣閥25與氣缸蓋22接觸並與排氣口24重疊,排氣口24封閉。在氣缸套21的下端部附近設有掃氣口23。掃氣口23是呈周狀地排列形成於氣缸套21的側面的多個貫通孔的集合。掃氣口23連接於掃氣流路41。The
活塞3具有活塞頭部31和活塞桿32。活塞頭部31是以所述中心軸為中心的厚的大致圓板狀的部位。活塞頭部31配置於氣缸套21的內部。活塞桿32是從活塞頭部31的下表面向下方延伸的大致圓柱狀的部位。活塞桿32的下端部與省略圖示的曲柄機構連接。利用所述曲柄機構,活塞3在上下方向上進行往復移動。在圖1中,用實線描繪位於所述往復移動的下止點的活塞3,用雙點劃線描繪位於上止點的活塞3。The
在內燃機1中,由氣缸套21、氣缸蓋22、排氣閥25以及活塞頭部31的上表面(即,活塞3的上表面)圍成的空間是用於燃燒燃料及空氣的燃燒室20。In the
經由所述掃氣口23,從掃氣流路41對燃燒室20供給掃氣。掃氣流路41包括:掃氣室411、及掃氣彙集器412。掃氣室411是設置於氣缸套21的掃氣口23的周圍的空間(即,掃氣配管)。掃氣口23經由掃氣室411而與掃氣彙集器412連通。掃氣彙集器412是將掃氣供給至掃氣室411的大致圓筒狀的大型容器。Via the
在燃燒室20中通過燃料及空氣的燃燒而生成的氣體(即,燃燒氣體)經由排氣口24而向排氣流路42排出。排氣流路42是供從燃燒室20排出的氣體(以下,稱為“排氣”)流動的管路。排氣流路42包括排氣配管421、及排氣彙集器422。排氣配管421是將排氣口24與排氣彙集器422連接的配管。排氣彙集器422是接收來自燃燒室20的排氣的大致圓筒狀的大型容器。再者,燃燒室20也可理解為供排氣流動的排氣流路42的一部分。The gas (ie, combustion gas) generated by the combustion of fuel and air in the
在內燃機1中,設置有多組氣缸2和活塞3,如圖2所示,多個燃燒室20連接於一個掃氣彙集器412、及一個排氣彙集器422。即,掃氣彙集器412是用以將掃氣分配供給至多個燃燒室20的掃氣歧管。另外,排氣彙集器422是將從多個燃燒室20排出的排氣收集的排氣歧管(也稱為排氣集合管)。由於來自多個燃燒室20的排氣錯開定時依次向排氣彙集器422輸送,因此在排氣彙集器422內形成排氣的紊流。In the
收集到排氣彙集器422的排氣在通過圖1所示的脫硝系統6進行了脫硝處理後,被輸送至增壓器5。關於利用脫硝系統6的脫硝處理將在後面說明。增壓器5是具備渦輪51和壓縮機52的渦輪增壓器。在增壓器5中,利用排氣對吸氣加壓,生成掃氣。The exhaust gas collected in the
具體而言,渦輪51通過從排氣彙集器422送入至增壓器5的排氣而旋轉。用於渦輪51的旋轉的排氣被導向煙道81,並從煙道81向內燃機1的外部排出。壓縮機52利用由渦輪51產生的旋轉力(即,將渦輪51的旋轉作為動力),對從內燃機1的外部經由吸氣路徑82而取入的吸氣(空氣)進行加壓而壓縮。經加壓的空氣(即,所述的掃氣)由空氣冷卻器43冷卻後,被供給至掃氣彙集器412,並從掃氣彙集器412供給至各燃燒室20。Specifically, the
圖3是表示脫硝系統6的構成的一部分的圖。在圖3中,也一併示出脫硝系統6以外的構成。如圖1及圖3所示,脫硝系統6包括:噴嘴61、共用配管62、還原劑供給部63、清洗液供給部64、氣體供給部65、反應器66、SCR流路67、旁通流路681、旁通閥682、及控制系統70。FIG. 3 is a diagram showing a part of the configuration of the
控制系統70例如是可編程邏輯控制器(Programmable Logic Controller,PLC)。所述PLC包括:處理器、存儲器、輸入輸出部、及總線。總線是連接處理器、存儲器以及輸入輸出部的信號電路。存儲器存儲程序和各種信息。處理器根據存儲在存儲器中的程序等,一邊利用存儲器等一邊執行各種處理(例如,數值運算等)。輸入輸出部接收來自操作者的輸入、來自其他裝置的信號輸入,並將信號輸出至其他裝置。所述PLC基於規定的程序來進行處理,由此實現控制系統70的各功能(例如,檢測部71及供給控制部72)。檢測部71主要由處理器實現,檢測旁通閥682的後述的開閥處理及閉閥處理等。供給控制部72主要由處理器實現,對還原劑供給部63等進行控制。控制系統70既可以是包括鍵盤和顯示器等的一般的計算機系統,或者也可以是電路基板等。再者,圖1中省略了控制系統70的圖示。The
噴嘴61安裝於排氣流路42中的排氣彙集器422。噴嘴61經由共用配管62而與還原劑供給部63、清洗液供給部64、及氣體供給部65連接。還原劑供給部63、清洗液供給部64、及氣體供給部65由控制系統70的供給控制部72控制。還原劑供給部63在進行排氣的脫硝處理時驅動。清洗液供給部64及氣體供給部65在所述脫硝處理停止時驅動,用於噴嘴61的清洗等。The
還原劑供給部63將用於排氣的脫硝處理的還原劑供給至噴嘴61。作為還原劑,可利用尿素水(CO(NH2
)2
)或氨水(NH3
)等。本實施方式中,使用尿素水作為還原劑。還原劑供給部63包括:還原劑供給源631、還原劑配管632、還原劑泵633、切換部634、止回閥635、及循環流路636。還原劑供給源631例如是貯存還原劑的貯存罐。還原劑配管632是將還原劑供給源631與噴嘴61連接的配管。還原劑泵633是從還原劑供給源631經由還原劑配管632而將還原劑輸送至噴嘴61的泵。通過還原劑泵633而輸送至噴嘴61的還原劑的流量例如是數升/小時~數百升/小時。還原劑泵633例如是變頻泵。The reducing
切換部634在還原劑泵633與噴嘴61之間設置於還原劑配管632上。切換部634例如是電磁閥。對切換部634連接循環流路636的其中一個端部。循環流路636的另一個端部連接於還原劑供給源631。循環流路636的所述另一端部也可以在還原劑供給源631與還原劑泵633之間或者在還原劑泵633與切換部634之間與還原劑配管632連接。換言之,循環流路636的所述另一端部也可連接於比切換部634更靠上游側的還原劑配管632。The
在圖3所示的狀態下,從還原劑泵633輸送至切換部634的還原劑經由切換部634、還原劑配管632、止回閥635及共用配管62而供給至噴嘴61。所述還原劑不從切換部634流向循環流路636。另一方面,當切換切換部634時,從還原劑泵633輸送至切換部634的還原劑不供給至噴嘴61,而經由循環流路636循環至還原劑供給源631(或還原劑配管632)。換句話說,切換部634將由還原劑泵633輸送的還原劑的輸送地在噴嘴61、與噴嘴61以外的其他構成(即,還原劑供給源631或還原劑配管632)之間切換。In the state shown in FIG. 3, the reducing agent sent from the reducing
止回閥635在噴嘴61與切換部634之間,在噴嘴61附近設置於還原劑配管632上。詳細來說,止回閥635在還原劑配管632和共用配管62的合流點、與切換部634之間,配置於所述合流點附近。止回閥635防止流體從所述合流點側向切換部634逆流。The
清洗液供給部64將用於噴嘴61的清洗的清洗液供給至噴嘴61。作為清洗液,可使用在船舶內用於其他目的的清水等。再者,也可利用清水以外的液體作為清洗液。清洗液供給部64包括:清洗液供給源641、清洗液配管642、清洗液泵643、及止回閥645。清洗液供給源641例如是貯存清洗液的貯存罐。清洗液配管642是將清洗液供給源641與噴嘴61連接的配管。清洗液泵643是從清洗液供給源641經由清洗液配管642而將清洗液輸送至噴嘴61的泵。The cleaning
止回閥645在噴嘴61與清洗液泵643之間,在噴嘴61附近設置於清洗液配管642上。詳細來說,止回閥645在清洗液配管642和共用配管62的合流點、與清洗液泵643之間,配置於所述合流點附近。止回閥645防止流體從所述合流點側向清洗液泵643逆流。The
氣體供給部65將用於噴嘴61的清洗、及促進來自排氣彙集器422的排氣輸送的氣體供給至噴嘴61。作為所述氣體,可利用壓縮空氣(例如,數百kPa~數MPa的壓力的空氣)等。再者,也可將壓縮空氣以外的氣體從氣體供給部65供給至噴嘴61。氣體供給部65包括:氣體供給源651、氣體配管652、氣體供給閥653、及止回閥655。氣體供給源651例如是貯存經壓縮的空氣的貯存罐。氣體配管652是將氣體供給源651與噴嘴61連接的配管。氣體供給閥653設置於氣體配管652上,通過開閥而將來自氣體供給源651的氣體供給至噴嘴61。另外,通過關閉氣體供給閥653,停止對噴嘴61供給氣體。再者,也可取代氣體供給源651及氣體供給閥653,而設置將空氣壓縮並輸送的鼓風機。The
止回閥655在噴嘴61與氣體供給閥653之間,在噴嘴61附近設置在氣體配管652上。詳細來說,止回閥655在氣體配管652和共用配管62的合流點、與氣體供給閥653之間,配置於所述合流點附近。止回閥655防止流體從所述合流點側向氣體供給閥653及氣體供給源651逆流。The
SCR流路67是將排氣流路42的排氣彙集器422、與增壓器5的渦輪51加以連接的管路。在SCR流路67上設置有反應器66。在反應器66內,收容用於排氣的脫硝處理的催化劑。在反應器66中,進行利用SCR(Selective catalytic reduction:選擇性催化還原)法的排氣的脫硝處理。The
旁通流路681是從SCR流路67的中途分支,繞過反應器66與SCR流路67合流的管路。換言之,旁通流路681將排氣流路42的排氣彙集器422、與增壓器5的渦輪51及煙道81繞過反應器而連接。具體來說,旁通流路681在排氣彙集器422與反應器66之間從SCR流路67分支,並在反應器66與渦輪51之間與SCR流路67合流。旁通閥682設置於旁通流路681上,用於旁通流路681的開閉。旁通閥682例如由內燃機1的驅動控制部(省略圖示)驅動。The
在脫硝系統6中進行排氣的脫硝處理的狀態下,如圖4所示,通過還原劑供給部63的切換部634將還原劑泵633與噴嘴61連接,通過還原劑泵633而從還原劑供給源631輸送的還原劑經由切換部634、還原劑配管632、止回閥635、共用配管62及噴嘴61而連續地供給至排氣彙集器422。對噴嘴61從省略圖示的噴霧用氣體供給部供給噴霧用氣體,來自噴嘴61的還原劑在通過噴霧用氣體而霧化的狀態(即,霧狀)下供給至排氣彙集器422內。還原劑的供給量基於排氣中的氮氧化物的含有量等而得到控制。再者,在對噴嘴61供給還原劑的狀態下,清洗液供給部64的清洗液泵643停止,另外,由於氣體供給部65的氣體供給閥653關閉,因此清洗液及壓縮空氣不會供給至噴嘴61。在圖4中,用實線描繪還原劑流動的路徑,用虛線描繪未流動流體的其他路徑(在圖8中也同樣)。In the state where the denitration process of the exhaust gas is performed in the
從噴嘴61供給至排氣彙集器422的還原劑(即,尿素水)與排氣混合。如上所述,在排氣彙集器422內,由於來自各排氣配管421的排氣流入而形成排氣的紊流,因此效率良好地進行還原劑與排氣的混合。在排氣彙集器422內,與高溫的排氣混合的尿素熱分解,從而生成氨及異氰酸(HNCO)。另外,異氰酸水解,從而生成氨。混合由氨的排氣從排氣彙集器422輸送至SCR流路67。The reducing agent (ie, urea water) supplied from the
在進行排氣的脫硝處理的狀態下,關閉旁通閥682,因此如圖5所示,從排氣彙集器422輸送至SCR流路67的排氣(即,含有氨的排氣)流入至反應器66,並與所述催化劑接觸。由此,排氣中的氮氧化物(NOx
)與氨反應而被還原,分解成氮(N2
)及水(H2
O)。穿過反應器66的已完成脫硝處理的排氣經由SCR流路67而供給至配置於反應器66與煙道81之間的渦輪51。渦輪51利用來自反應器66的排氣而旋轉。穿過渦輪51的排氣被導向煙道81,並從煙道81向內燃機1的外部排出。再者,在圖5中,用虛線描繪未流動排氣的路徑(即,旁通流路681)。In the state where the denitration treatment of the exhaust gas is performed, the
另一方面,當旁通閥682打開時,如圖6所示,從排氣彙集器422輸送至SCR流路67的排氣流過反應器66及旁通流路681,供給至位於反應器66及旁通流路681、與煙道81之間的渦輪51。換句話說,穿過反應器66的排氣、與不流入反應器66(即,繞過反應器66)而穿過旁通流路681的排氣流入渦輪51。渦輪51利用來自反應器66及旁通流路681的排氣而旋轉。穿過渦輪51的排氣被導向煙道81,並從煙道81向內燃機1的外部排出。On the other hand, when the
旁通閥682的開閥例如是在船舶加速時,渦輪51入口的排氣溫度不足的情況下等進行。具體來說,例如,由所述的驅動控制部取得SCR流路67入口的排氣溫度及渦輪51入口的排氣溫度,並在所述兩個溫度的差為規定的閾值以上的情況下,通過驅動控制部使旁通閥682打開。在旁通閥682打開的狀態下,穿過旁通流路681的排氣流入渦輪51,因此能夠提高渦輪51入口的排氣溫度。The opening of the
在內燃機1中,在旁通閥682打開的狀態下,為了防止還原劑不通過反應器66而流入渦輪51,停止從噴嘴61向排氣彙集器422供給還原劑。假設還原劑流入渦輪51時,有可能因溫度條件等而生成源於還原劑的固形物並堆積至渦輪51內。另外,從尿素生成的氨也有可能從煙道81放出至內燃機1的外部(即,產生氨流失)。In the
以下,參照圖7對還原劑的供給停止的流程進行說明。首先,當利用所述的驅動控制部,判斷為需要將閉閥狀態的旁通閥682打開時,開始旁通閥682的開閥處理(步驟S11)。具體來說,從驅動控制部對作為旁通閥682的驅動部的氣動致動器發出開閥指令(也稱為開閥信號)。而且,氣動致動器內部的壓力上升,在從發出開閥指令起經過規定時間後,旁通閥682以規定的開度開閥。所述規定時間是所謂的旁通閥682的驅動所需的時滯,例如約3秒。在內燃機1中,在所述時滯的期間,執行下述的步驟S12~步驟S15。Hereinafter, the flow of stopping the supply of the reducing agent will be described with reference to FIG. 7. First, when it is determined that the
控制系統70的檢測部71繼續監視旁通閥682的開閥處理及閉閥處理。檢測部71在檢測到旁通閥682的開閥處理時,對供給控制部72發送信號,而通知開閥處理的開始。供給控制部72在利用檢測部71檢測到旁通閥682的開閥處理時,對還原劑供給部63進行控制,從而停止從噴嘴61對排氣彙集器422供給還原劑(步驟S12)。The
具體來說,檢測部71檢測從驅動控制部發送至旁通閥682的所述開閥指令,檢測旁通閥682的開閥處理的開始。而且,利用供給控制部72控制還原劑供給部63的切換部634,如圖8所示,將還原劑泵633與噴嘴61的連接阻斷,而將還原劑泵633與循環流路636加以連接。由於還原劑泵633繼續運轉,因此由還原劑泵633從還原劑供給源631輸送的還原劑經由循環流路636返回到還原劑供給源631(或者比切換部634更上游的還原劑配管632)。換句話說,從還原劑泵633輸送的還原劑不供給至噴嘴61,而在還原劑供給部63循環。再者,還原劑泵633的運轉在步驟S11~步驟S20(後述)中,一直繼續。Specifically, the
如此,利用供給控制部72將從還原劑泵633輸送的還原劑的輸送地從噴嘴61切換為噴嘴61以外的其他構成(即,還原劑供給源631或還原劑配管632),由此停止從噴嘴61將還原劑供給至排氣彙集器422。再者,檢測部71可通過檢測作為旁通閥682的驅動部的氣動致動器內部的壓力變化,來檢測旁通閥682的開閥處理的開始。所述情況下,檢測部71可包括測定氣動致動器內部的壓力的傳感器、和/或接收由所述傳感器測定的測定值的接收部。另外,旁通閥682的驅動部可以是氣動致動器以外的機構(例如,油壓致動器或電動致動器)。In this manner, the
當停止從噴嘴61對排氣彙集器422供給還原劑時,利用供給控制部72控制清洗液供給部64,從而開始將清水等清洗液供給至噴嘴61(步驟S13)。具體來說,利用供給控制部72驅動清洗液供給部64的清洗液泵643,從清洗液供給源641將清洗液輸送至噴嘴61。清洗液與殘留於共用配管62及噴嘴61內的還原劑一起從噴嘴61噴出,並在利用噴霧用氣體而霧化的狀態下供給至排氣彙集器422內。由此,殘留於共用配管62及噴嘴61的內部的還原劑被沖洗,而替換成清洗液。如此,通過清洗共用配管62及噴嘴61,可防止或抑制源於還原劑的固形物堆積於共用配管62或噴嘴61而堵塞噴嘴61。When the supply of the reducing agent from the
繼而,利用供給控制部72控制氣體供給部65,從而開始將壓縮空氣等氣體供給至噴嘴61(步驟S14)。具體來說,利用供給控制部72使氣體供給部65的氣體供給閥653打開,並經由共用配管62將氣體輸送至噴嘴61。此時,繼續從清洗液供給部64對噴嘴61供給清洗液,所述氣體與清洗液一起從噴嘴61噴射至排氣彙集器422內。由此,共用配管62及噴嘴61被進一步清洗,從而共用配管62及噴嘴61內的還原劑被大致完全去除。即,從氣體供給部65供給至噴嘴61的氣體是用以從噴嘴61排出還原劑的沖洗氣體。Then, the
較佳為從所述的氣體供給部65向噴嘴61的氣體的供給是開始從清洗液供給部64向噴嘴61供給清洗液(步驟S13)起,經過規定時間(例如,約1秒)後開始。在將氣體供給至共用配管62和噴嘴61之前,共用配管62和噴嘴61內的還原劑在一定程度上被清洗液沖洗(即,用清洗液稀釋還原劑),由此防止殘留在共用配管62和噴嘴61內的還原劑通過來自氣體供給部65的氣體而在極短的時間內被大量地排出到排氣彙集器422內(即,還原劑的過剩供給)。清洗液供給開始與氣體供給開始的時間差例如由延遲定時器實現。It is preferable that the gas supply from the
從步驟S14的氣體供給開始起經過規定時間(例如,約2秒)後,關閉氣體供給閥653,從而停止從氣體供給部65向噴嘴61供給氣體(步驟S15)。從氣體供給部65向噴嘴61的氣體的供給是在旁通閥682的開閥處理結束並且旁通閥682實際打開(步驟S16)之前結束。或者,來自氣體供給部65的氣體的供給停止(步驟S15)可與旁通閥682的開閥處理的結束(步驟S16)同時進行。換句話說,步驟S14及步驟S15如所述那樣,是在發出旁通閥682的開閥指令起至實際打開的時滯(例如,約3秒)間進行。由此,可在旁通閥682實際打開前,將噴嘴61內的還原劑推出到排氣彙集器422,並且通過從每個排氣配管421流入的排氣將排氣彙集器422內的還原劑推出到SCR流路67。After a predetermined time (for example, about 2 seconds) has elapsed since the start of the gas supply in step S14, the
從來自氣體供給部65的氣體供給停止起經過規定時間(例如,15秒)後,清洗液泵643的驅動停止,從而停止從清洗液供給部64對噴嘴61供給清洗液(步驟S17)。其後,在旁通閥682處於開閥狀態的期間,不從噴嘴61向排氣彙集器422供給還原劑、清洗液及氣體。After a predetermined time (for example, 15 seconds) has elapsed since the gas supply from the
而且,當利用所述的驅動控制部,判斷為需要將開閥狀態的旁通閥682關閉時,開始旁通閥682的閉閥處理(步驟S18)。具體來說,從驅動控制部對旁通閥682的驅動部發出閉閥指令(也稱為閉閥信號)。旁通閥682在從發出閉閥指令起經過規定時間(即,時滯)後關閉。換句話說,旁通閥682的閉閥處理結束(步驟S19)。Then, when it is determined that the
當檢測部71檢測到旁通閥682的閉閥指令時,供給控制部72在從檢測到閉閥處理起經過規定時間(例如,約10秒)後,控制還原劑供給部63,從而再次開始對噴嘴61供給還原劑(步驟S20)。具體來說,切換部634從圖8所示的狀態切換成圖4所示的狀態,將來自還原劑泵633的還原劑的輸送地從還原劑供給源631(或還原劑配管632)切換為噴嘴61。When the
所述的規定時間設定為在旁通閥682實際關閉後(即,經過所述時滯後),開始對噴嘴61供給還原劑。由此,防止在旁通閥682還未關閉的狀態下,還原劑供給至排氣彙集器422。其結果,抑制包含還原劑等的排氣經由旁通流路681而流入渦輪51及煙道81。再者,檢測部71可通過檢測作為旁通閥682的驅動部的氣動致動器等的內部的壓力變化,來檢測旁通閥682的閉閥處理的開始。另外,閉閥處理的檢測與還原劑供給開始的時間差例如由延遲定時器實現。The predetermined time is set to start supplying the reducing agent to the
如以上所說明那樣,內燃機1包括:排氣流路42、還原劑供給部63、反應器66、煙道81、旁通流路681、旁通閥682、渦輪51、壓縮機52、及供給控制部72。在排氣流路42中,流動排氣。還原劑供給部63經由安裝於排氣流路42的噴嘴61對排氣流路42供給還原劑並與排氣混合。反應器66使從排氣流路42流入的排氣與催化劑接觸來進行脫硝處理。穿過反應器66的排氣被導向煙道81。旁通流路681繞過反應器66將排氣流路42與煙道81連接。旁通閥682打開和關閉旁通流路681。渦輪51配置於反應器66及旁通流路681、與煙道81之間,並利用排氣而旋轉。壓縮機52將渦輪51的旋轉作為動力而對吸氣進行加壓。供給控制部72在檢測到旁通閥682的開閥處理時,對還原劑供給部63進行控制,從而停止對排氣流路42供給還原劑。在旁通閥682關閉的狀態下,穿過反應器66的排氣流入至渦輪51。在旁通閥682打開的狀態下,穿過反應器66及旁通流路681的排氣流入至渦輪51。As described above, the
在所述內燃機1中,能夠抑制還原劑流入比反應器66更下游側處。具體來說,能夠抑制還原劑流入在排氣的流動中位於比反應器66更下游側的渦輪51及煙道81。其結果,可防止或抑制在作為反應器66的下游設備的渦輪51及煙道81中,生成源於還原劑的堆積物。另外,也能夠防止或抑制還原劑漏出至內燃機1的外部。In the
如上所述,較佳為還原劑供給部63包括:還原劑供給源631、還原劑配管632、還原劑泵633及切換部634。還原劑供給源631中貯存還原劑。還原劑配管632是將還原劑供給源631與噴嘴61連接的配管。還原劑泵633從還原劑供給源631經由還原劑配管632而將還原劑輸送至噴嘴61。切換部634設置於還原劑配管632上。切換部634將由還原劑泵633輸送的還原劑的輸送地在噴嘴61、與噴嘴61以外的其他構成之間切換。供給控制部72在檢測到旁通閥682的開閥處理時,對切換部634進行控制,將還原劑的輸送地從噴嘴61切換成所述其他的構成,由此停止從噴嘴61對排氣流路42供給還原劑。As described above, it is preferable that the reducing
由此,可不停止還原劑泵633,而停止對排氣流路42供給還原劑。其結果,能夠在停止對排氣流路42供給還原劑時,將脫硝系統6的控制簡化。另外,能夠防止重複起動還原劑泵633,因此可實現還原劑泵633的長壽命化。再者,噴嘴61可理解為還原劑供給部63的一部分。Thereby, the supply of the reducing agent to the
更較佳為所述的其他構成是還原劑供給源631或比切換部634更上游的還原劑配管632。由此,能夠在停止對排氣流路42供給還原劑時,使從還原劑泵633輸送的還原劑在還原劑供給部63循環。其結果,與將從還原劑泵633輸送的還原劑廢棄的情況相比(即,與所述其他的構成為排水管的情況相比),能夠降低內燃機1的還原劑的使用量。More preferably, the other configuration described above is the reducing
如上所述,較佳為內燃機1更包括氣體供給部65。氣體供給部65對噴嘴61供給氣體。在內燃機1中,在停止從噴嘴61對排氣流路42供給還原劑後,供給控制部72對氣體供給部65進行控制而對噴嘴61供給氣體。As described above, it is preferable that the
由此,能夠對停止供給還原劑後的噴嘴61適宜地進行清洗(即,清潔處理)。其結果,能夠防止或抑制噴嘴61因源於還原劑的固形物堆積等堵塞。Thereby, the
如上所述,較佳為內燃機1更包括清洗液供給部64。清洗液供給部64將清洗液供給至噴嘴61。在內燃機1中,在停止從噴嘴61對排氣流路42供給還原劑後,供給控制部72對清洗液供給部64進行控制而對噴嘴61供給清洗液。較佳為從所述的氣體供給部65向噴嘴61的氣體的供給是開始從清洗液供給部64對噴嘴61供給清洗液起,經過規定時間後開始。由此,能夠防止殘留在噴嘴61內的還原劑通過所述氣體而在極短的時間內被大量地排出到排氣彙集器422內(即,還原劑的過剩供給)。其結果,能夠抑制還原劑等在未反應的狀態下穿過反應器66而流入渦輪51及煙道81。As described above, it is preferable that the
如上所述,較佳為還原劑供給部63更包括止回閥635。止回閥635在切換部634與噴嘴61之間,在噴嘴61附近設置於還原劑配管632上。由此,能夠防止流體從噴嘴61側向切換部634逆流。另外,在利用所述的清洗液供給部64及氣體供給部65對噴嘴61進行清洗時,通過將止回閥635配置於噴嘴61附近,能夠降低清洗時需沖洗的還原劑的量(即,殘留於從噴嘴61至止回閥635之間的還原劑的量)。其結果,能夠縮短噴嘴61的清洗所需的時間,能夠在旁通閥682實際打開前,將噴嘴61內的還原劑推出到排氣彙集器422,並且通過從每個排氣配管421流入的排氣將排氣彙集器422內的還原劑推出到SCR流路67。從止回閥635至噴嘴61的配管長較佳為3m以內,更較佳為2m以內。As described above, it is preferable that the reducing
如上所述,較佳為排氣流路42包括排氣彙集器422,所述排氣彙集器422收集從燃燒室20排出的排氣、及從其他燃燒室20排出的排氣,且從噴嘴61對排氣彙集器422供給還原劑。由此,可利用因從多個燃燒室20依次輸送的排氣而在排氣彙集器422內形成的紊流,效率良好地進行還原劑與排氣的混合。其結果,能夠適宜地實施利用脫硝系統6的排氣的脫硝處理。As described above, it is preferable that the exhaust
在內燃機1中,存在由因海洋現象的影響導致的內燃機1的負荷變動等引起,而在短時間的期間重複旁通閥682的開閉的情況。例如,存在如下可能性:在步驟S16的旁通閥682的開閥處理結束後,馬上(例如,數秒後)開始旁通閥682的閉閥處理(步驟S18),在步驟S19的旁通閥682的閉閥處理結束後,另外馬上(例如數秒後)開始旁通閥682的開閥處理(步驟S11)。In the
在內燃機1中,供給控制部72在旁通閥682打開的狀態下檢測到旁通閥682的閉閥處理時,在經過規定時間後,停止從清洗液供給部64向噴嘴61供給清洗液。由此,在經過所述規定時間(例如,約10秒)之前,再次開始暫時閉閥的旁通閥682的開閥處理的情況下,由於一直繼續從清洗液供給部64向噴嘴61供給清洗液,所以可不變更清洗液泵643的動作來進行噴嘴61的清洗。換句話說,即便在短時間內重複旁通閥682的開閉的情況下,也能夠抑制短時間中重複清洗液泵643的起動。其結果,能夠實現清洗液泵643(即,清洗液供給部64的驅動部)的長壽命化。再者,閉閥處理的檢測與清洗液的供給停止的時間差例如由延遲定時器實現。In the
另外,如上所述,供給控制部72在旁通閥682打開的狀態下檢測到旁通閥682的閉閥處理時,在經過規定時間後,開始從還原劑供給部63向噴嘴61供給還原劑。因此,在經過所述規定時間(例如,約10秒)之前,再次開始暫時閉閥的旁通閥682的開閥處理的情況下,仍然停止從還原劑供給部63向噴嘴61供給還原劑。由此,即便在短時間內重複旁通閥682的開閉的情況下,也可抑制在旁通閥682打開的狀態下,將還原劑供給至排氣彙集器422,從而包含還原劑等的排氣經由旁通流路681而流入至渦輪51及煙道81。In addition, as described above, when the
在內燃機1中,在發生某種異常時等,在脫硝系統6中,進行將旁通閥682打開並且使還原劑泵633停止的處理(所謂的SCR關閉或SCR停止)。在所述情況下,通過開始旁通閥682的開閥處理(步驟S11)、停止還原劑泵633的運轉,來停止對噴嘴61供給還原劑(步驟S12)。即,在進行SCR關閉或SCR停止的情況下,當利用供給控制部72檢測到旁通閥682的開閥處理和/或還原劑泵633的停止處理時,停止對噴嘴61供給還原劑。由此,能夠抑制還原劑流入比反應器66更下游側。其後,對噴嘴61及共用配管62進行清洗。In the
在內燃機1中,較佳為供給控制部72在檢測到還原劑泵633的停止處理時,對切換部634進行控制,將還原劑的輸送地從噴嘴61切換成所述其他的構成(例如,還原劑供給源631或還原劑配管632)。由此,能夠防止或抑制在SCR關閉時等,殘留於從還原劑泵633至切換部634之間的還原劑配管632的還原劑移動至噴嘴61側而從噴嘴61漏出(即,來自噴嘴61的還原劑的液滴)。In the
接著,對本發明的第二實施方式的內燃機1a進行說明。圖9是表示內燃機1a的脫硝系統6a的構成的一部分的圖。內燃機1a除從還原劑供給部63省略切換部634這點外,具有與圖1所示的內燃機1同樣的構造。在以下的說明中,對內燃機1a的各構成標注與內燃機1對應的構成相同的符號。Next, the internal combustion engine 1a according to the second embodiment of the present invention will be described. 9 is a diagram showing a part of the configuration of the
在內燃機1a中,還原劑供給部63包括:還原劑供給源631、還原劑配管632、及還原劑泵633。與所述的內燃機1同樣地,還原劑供給源631中貯存還原劑。還原劑配管632是將還原劑供給源631與噴嘴61連接的配管。還原劑泵633從還原劑供給源631經由還原劑配管632而將還原劑輸送至噴嘴61。In the internal combustion engine 1a, the reducing
在內燃機1a中,旁通閥682(參照圖1)的開閥處理及閉閥處理時的運作與圖7所示的步驟S11~步驟S20大致相同。其中,在內燃機1a中,步驟S12的還原劑的供給停止並非利用切換部634切換還原劑的供給地來進行,而是通過停止還原劑泵633來進行。In the internal combustion engine 1a, the operations during the valve opening process and the valve closing process of the bypass valve 682 (see FIG. 1) are substantially the same as steps S11 to S20 shown in FIG. 7. However, in the internal combustion engine 1a, the supply of the reducing agent in step S12 is not stopped by the
具體來說,供給控制部72在檢測到旁通閥682的開閥處理時,停止還原劑泵633的運轉,由此停止從噴嘴61向排氣流路42供給還原劑。由此,可利用簡單的構造實現停止對排氣流路42供給還原劑。另外,內燃機1a的構造與內燃機1同樣地,特別適用於在反應器66的下游處設置渦輪51的內燃機。Specifically, when detecting the valve opening process of the
在所述內燃機1、內燃機1a中,可以進行各種變更。Various changes can be made to the
例如,在脫硝系統6的還原劑供給部63中,可省略止回閥635。在清洗液供給部64及氣體供給部65中也同樣地,可省略止回閥645、止回閥655。在脫硝系統6a中也同樣。For example, in the reducing
在脫硝系統6的還原劑供給部63中,可省略循環流路636。在所述情況下,來自還原劑泵633的還原劑的輸送地可通過切換部634而例如在噴嘴61與排水管之間切換,從而將未供給至噴嘴61的還原劑廢棄。再者,切換部634未必需要為電磁閥,也可為具有其他構造的部件(例如,利用馬達驅動的電動閥或利用空氣驅動的引導閥)。In the reducing
在利用供給控制部72的控制中,在從清洗液供給部64供給清洗液的中途檢測到旁通閥682的閉閥處理的情況下,清洗液的供給停止未必需要在從檢測到閉閥處理起經過規定時間後進行,例如,也可在檢測到閉閥處理後立即進行。In the control by the
另外,在停止對噴嘴61供給還原劑後進行噴嘴61的清洗的情況下,來自氣體供給部65的氣體的供給未必需要在從來自清洗液供給部64的清洗液的供給起經過規定時間後進行,例如,也可與清洗液的供給大致同時進行。在所述噴嘴61的清洗中,未必需要進行清洗液的供給,也可僅利用來自氣體供給部65的氣體的供給來進行噴嘴61的清洗。所述情況下,可省略清洗液供給部64。再者,未必需要進行還原劑的供給停止後的噴嘴61的清洗。所述情況下,可省略清洗液供給部64及氣體供給部65。In addition, when the supply of the reducing agent to the
在脫硝系統6中,未必需要在SCR關閉時,利用切換部634將還原劑的輸送地從噴嘴61切換為其他的構成,因此可不驅動切換部634。In the
在脫硝系統6中,作為圖3所示的切換部634,設置有跨還原劑配管632及清洗液配管642的多口閥,並在旁通閥682打開時,通過切換所述多口閥,將來自還原劑泵633的還原劑的輸送地從噴嘴61切換成還原劑供給源631,同時可將來自清洗液泵643的清洗液經由所述多口閥而輸送至噴嘴61。In the
噴嘴61未必需要對排氣彙集器422供給還原劑,只要對排氣流路42的任一部位供給還原劑即可。例如,噴嘴61可安裝於所述的排氣配管421或燃燒室20,而對排氣配管421或燃燒室20供給還原劑。The
內燃機1、內燃機1a未必需要包括多個燃燒室20,也不需要在排氣流路42設置排氣彙集器422。The
在內燃機1、內燃機1a中可省略增壓器5。所述情況下,反應器66及旁通流路681可直接連接於煙道81。In the
內燃機1、內燃機1a未必需要為船舶的主機,也不需要為二衝程柴油發動機。內燃機1、內燃機1a例如可為四衝程柴油發動機,也可為柴油發動機以外的發動機。內燃機1、內燃機1a可用於船舶的主機以外的用途(例如,汽車等的發動機)。另外,內燃機1、內燃機1a可用於設置於垃圾焚燒設施等的機體的發電機等。The
所述實施方式和各變形例的構成,只要不相互矛盾,可以適當組合。The configurations of the above-mentioned embodiment and each modification may be combined as long as they do not contradict each other.
詳細描繪並說明了發明,但所述的說明是例示性,並非進行限定。因此,只要不脫離本發明的範圍,就可以進行多種變形和方式。The invention has been depicted and described in detail, but the description is illustrative and not limiting. Therefore, as long as it does not deviate from the scope of the present invention, various modifications and modes can be made.
1、1a:內燃機
2:氣缸
3:活塞
5:增壓器
6、6a:脫硝系統
20:燃燒室
21:氣缸套
22:氣缸蓋
23:掃氣口
24:排氣口
25:排氣閥
31:活塞頭部
32:活塞桿
41:掃氣流路
42:排氣流路
43:空氣冷卻器
51:渦輪
52:壓縮機
61:噴嘴
62:共用配管
63:還原劑供給部
64:清洗液供給部
65:氣體供給部
66:反應器
67:SCR流路
70:控制系統
71:檢測部
72:供給控制部
81:煙道
82:吸氣路徑
411:掃氣室
412:掃氣彙集器
421:排氣配管
422:排氣彙集器
631:還原劑供給源
632:還原劑配管
633:還原劑泵
634:切換部
635、645、655:止回閥
636:循環流路
641:清洗液供給源
642:清洗液配管
643:清洗液泵
651:氣體供給源
652:氣體配管
653:氣體供給閥
681:旁通流路
682:旁通閥
S11~S20:步驟1, 1a: internal combustion engine
2: cylinder
3: piston
5:
圖1表示第一實施方式的內燃機的構成的圖。 圖2是表示內燃機的構成的一部分的圖。 圖3是表示脫硝系統的構成的一部分的圖。 圖4是表示內燃機的構成的圖。 圖5是表示內燃機的構成的一部分的圖。 圖6是表示內燃機的構成的一部分的圖。 圖7是表示還原劑的供給停止的流程的圖。 圖8是表示內燃機的構成的圖。 圖9是表示第二實施方式的內燃機的脫硝系統的構成的一部分的圖。FIG. 1 is a diagram showing the configuration of the internal combustion engine of the first embodiment. 2 is a diagram showing a part of the configuration of an internal combustion engine. 3 is a diagram showing a part of the configuration of a denitration system. 4 is a diagram showing the configuration of an internal combustion engine. 5 is a diagram showing a part of the configuration of an internal combustion engine. 6 is a diagram showing a part of the configuration of an internal combustion engine. 7 is a diagram showing a flow of stopping supply of a reducing agent. 8 is a diagram showing the configuration of an internal combustion engine. 9 is a diagram showing a part of the configuration of a denitration system of an internal combustion engine in a second embodiment.
1:內燃機 1: internal combustion engine
2:氣缸 2: cylinder
3:活塞 3: piston
5:增壓器 5: Supercharger
6:脫硝系統 6: Denitration system
20:燃燒室 20: Combustion chamber
21:氣缸套 21: cylinder liner
22:氣缸蓋 22: cylinder head
23:掃氣口 23: scavenging port
24:排氣口 24: exhaust port
25:排氣閥 25: exhaust valve
31:活塞頭部 31: Piston head
32:活塞桿 32: Piston rod
41:掃氣流路 41: Sweep air flow path
42:排氣流路 42: Exhaust flow path
43:空氣冷卻器 43: Air cooler
51:渦輪 51: Turbo
52:壓縮機 52: Compressor
61:噴嘴 61: Nozzle
66:反應器 66: Reactor
67:SCR流路 67: SCR flow path
81:煙道 81: flue
82:吸氣路徑 82: Inspiratory path
411:掃氣室 411: scavenge chamber
412:掃氣彙集器 412: Scavenging collector
421:排氣配管 421: Exhaust piping
422:排氣彙集器 422: exhaust collector
681:旁通流路 681: Bypass flow path
682:旁通閥 682: Bypass valve
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