TW202012495A - Polymers for use in electronic devices - Google Patents

Polymers for use in electronic devices Download PDF

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TW202012495A
TW202012495A TW108121422A TW108121422A TW202012495A TW 202012495 A TW202012495 A TW 202012495A TW 108121422 A TW108121422 A TW 108121422A TW 108121422 A TW108121422 A TW 108121422A TW 202012495 A TW202012495 A TW 202012495A
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維亞切斯拉夫 戴夫
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美商杜邦電子股份有限公司
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Abstract

Disclosed is a polyimide film, where the polyimide has a weight average molecular weight of at least 100,000, and includes a repeat unit structure of Formula V
Figure 108121422-A0101-11-0001-1
. In Formula V: Ra is the same or different at each occurrence and represents one or more tetracarboxylic acid component residues; and Rb is the same or different at each occurrence and represents one or more aromatic diamine residues, where 30-100 mol% of Rb has Formula II or Formula III
Figure 108121422-A0101-11-0001-2
. In Formula II and Formula III: R1 and R2 are the same or different and are F, Rf , or ORf ; Rf is a C1-3 perfluoroalkyl; and * indicates a point of attachment.

Description

用於電子裝置之聚合物Polymers for electronic devices

本揭露涉及新穎的聚合化合物。本揭露進一步涉及用於製備此類聚合化合物的方法以及具有至少一個包含該等材料的層的電子裝置。The present disclosure relates to novel polymeric compounds. The present disclosure further relates to methods for preparing such polymeric compounds and electronic devices having at least one layer comprising such materials.

用於電子應用的材料通常在其結構特性、光學特性、熱特性、電子特性和其他特性方面具有嚴格要求。隨著商業電子應用的數量不斷增加,所需特性的廣度和特異性要求對具有新的和/或改進的特性的材料的創新。聚醯亞胺代表廣泛用於各種電子應用中的一類聚合化合物。它們可以充當電子顯示裝置中的玻璃的柔性替代物,前提係它們具有合適的特性。該等材料可用作液晶顯示器(「LCD」)的部件,其中它們的適度電功率消耗、重量輕和層平整度係實際效用的關鍵特性。優先設置此類參數的電子顯示裝置中的其他使用包括裝置基板、濾光片的基板、覆蓋膜、觸控式螢幕面板等。Materials used in electronic applications usually have strict requirements in terms of their structural properties, optical properties, thermal properties, electronic properties, and other properties. As the number of commercial electronic applications continues to increase, the breadth and specificity of the required characteristics require innovation in materials with new and/or improved characteristics. Polyimide represents a class of polymeric compounds widely used in various electronic applications. They can serve as a flexible substitute for glass in electronic display devices, provided they have suitable characteristics. These materials can be used as components of liquid crystal displays ("LCDs"), where their moderate electrical power consumption, light weight, and layer flatness are key characteristics of practical utility. Other uses in electronic display devices that preferentially set such parameters include device substrates, filter substrates, cover films, touch screen panels, and so on.

在具有有機發光二極體(「OLED」)的有機電子裝置的構建和操作中,許多該等部件也是重要的。由於高功率轉換效率和對廣泛範圍的最終用途的適用性,OLED對於許多顯示應用都很有前景。它們越來越多地用於手機、平板裝置、掌上型/膝上型電腦以及其他商業產品中。除了低功率消耗外,該等應用還要求具有高資訊含量、全色和快速視頻速率響應時間的顯示器。Many of these components are also important in the construction and operation of organic electronic devices with organic light-emitting diodes ("OLEDs"). Due to high power conversion efficiency and applicability to a wide range of end uses, OLEDs are promising for many display applications. They are increasingly used in mobile phones, tablet devices, palmtop/laptop computers and other commercial products. In addition to low power consumption, these applications also require displays with high information content, full color, and fast video rate response time.

聚醯亞胺膜總體上具有充足的熱穩定性、高玻璃化轉變溫度、和機械韌性以便值得考慮此類用途。而且,當經受重複撓曲時,聚醯亞胺通常不會產生霧度,所以相對於其他透明基板像聚對苯二甲酸乙二醇酯(PET)和聚萘二甲酸乙二醇酯(PEN),在柔性顯示應用中它們經常是較佳的。Polyimide films generally have sufficient thermal stability, high glass transition temperature, and mechanical toughness to be worth considering for such applications. Moreover, when subjected to repeated deflection, polyimide usually does not produce haze, so compared to other transparent substrates like polyethylene terephthalate (PET) and polyethylene naphthalate (PEN) ), they are often better in flexible display applications.

然而,由於優先考慮光學透明度,妨礙了傳統琥珀色的聚醯亞胺在一些顯示器應用如濾光片和觸控式螢幕面板中的使用。此外,聚醯亞胺通常是硬的、高度芳香族的材料;並且隨著形成膜/塗層,聚合物鏈趨向於在膜/塗層的平面內取向。這導致膜的平行方向與垂直方向的折射率差異(雙折射率),產生可能不利影響顯示性能的光延遲。如果在顯示器市場中尋找聚醯亞胺的附加用途,需要維持其希望特性而同時改善其光學透明度並降低琥珀色和導致光延遲的雙折射的解決方案。However, due to the priority given to optical transparency, the use of traditional amber-colored polyimide has been hampered in some display applications such as filters and touch screen panels. In addition, polyimide is generally a hard, highly aromatic material; and as the film/coating is formed, the polymer chains tend to be oriented in the plane of the film/coating. This results in a difference in the refractive index (birefringence) between the parallel and vertical directions of the film, resulting in optical retardation that may adversely affect display performance. If you are looking for additional uses of polyimide in the display market, you need a solution that maintains its desired properties while improving its optical transparency and reducing amber and birefringence that causes light retardation.

因此對於適用於電子裝置的聚合物材料存在持續需求。Therefore, there is a continuing demand for polymer materials suitable for electronic devices.

提供了一種液體組成物,其具有至少10 wt%的固體含量以及至少約3000 cps的黏度,所述組成物包含 (a) 具有式I的重複單元結構的聚醯胺酸

Figure 02_image010
其中: Ra 在每次出現時是相同或不同的,並且表示一個或多個四羧酸組分殘基;並且 Rb 在每次出現時是相同或不同的,並且表示一個或多個芳香族二胺殘基; 其中30-100 mol%的Rb 具有式II或式III
Figure 02_image012
其中: R1 和R2 係相同或不同的,並且選自由F、Rf 、以及ORf 組成之群組; Rf 係C1-3 全氟烷基;並且 *表示附接點; 其中R1 和R2 兩者均與附接點相鄰;以及 (b) 高沸點非質子溶劑。Provided is a liquid composition having a solid content of at least 10 wt% and a viscosity of at least about 3000 cps, the composition comprising (a) a polyamic acid having a repeating unit structure of Formula I
Figure 02_image010
Where: R a is the same or different at each occurrence and represents one or more residues of tetracarboxylic acid components; and R b is the same or different at each occurrence and represents one or more aromatics Diamine residues; of which 30-100 mol% of R b have formula II or formula III
Figure 02_image012
Where: R 1 and R 2 are the same or different, and are selected from the group consisting of F, R f , and OR f ; R f is C 1-3 perfluoroalkyl; and * represents the attachment point; where R Both 1 and R 2 are adjacent to the point of attachment; and (b) a high boiling aprotic solvent.

進一步提供了一種聚醯亞胺膜,其中該聚醯亞胺具有至少100,000的數均分子量,並且包含式V的重複單元結構

Figure 02_image013
其中: Ra 在每次出現時是相同或不同的,並且表示一個或多個四羧酸組分殘基;並且 Rb 在每次出現時是相同或不同的,並且表示一個或多個芳香族二胺殘基; 其中30-100 mol%的Rb 具有式II或式III
Figure 02_image014
其中: R1 和R2 係相同或不同的,並且選自由F、Rf 、以及ORf 組成之群組; Rf 係C1-3 全氟烷基;並且 *表示附接點; 其中R1 和R2 兩者均與附接點相鄰; 並且進一步地,其中該聚醯亞胺膜 根據按順序並且不重複地包括以下步驟的方法製備: 將在高沸點非質子溶劑中包含一種或多種四羧酸組分和一種或多種二胺組分的聚醯胺酸溶液塗佈到基體上; 軟烘該經塗佈的基體; 以多個預先選擇的時間間隔在多個預先選擇的溫度下處理該軟烘的經塗佈的基體。Further provided is a polyimide film, wherein the polyimide has a number average molecular weight of at least 100,000, and includes a repeating unit structure of formula V
Figure 02_image013
Where: R a is the same or different at each occurrence and represents one or more residues of tetracarboxylic acid components; and R b is the same or different at each occurrence and represents one or more aromatics Diamine residues; of which 30-100 mol% of R b have formula II or formula III
Figure 02_image014
Where: R 1 and R 2 are the same or different, and are selected from the group consisting of F, R f , and OR f ; R f is C 1-3 perfluoroalkyl; and * represents the attachment point; where R Both 1 and R 2 are adjacent to the attachment point; and further, wherein the polyimide membrane is prepared according to a method that includes the following steps in order and without repeating: a high boiling point aprotic solvent will contain one or Polyamide solutions of multiple tetracarboxylic acid components and one or more diamine components are applied to the substrate; the coated substrate is soft baked; at multiple preselected temperatures at multiple preselected intervals The soft-baked coated substrate is processed next.

進一步提供了一種聚醯亞胺膜,其中該聚醯亞胺具有至少100,000的重均分子量,並且包含式V的重複單元結構

Figure 02_image013
其中: Ra 在每次出現時是相同或不同的,並且表示一個或多個四羧酸組分殘基;並且 Rb 在每次出現時是相同或不同的,並且表示一個或多個芳香族二胺殘基; 其中30-100 mol%的Rb 具有式II或式III
Figure 02_image014
其中: R1 和R2 係相同或不同的,並且選自由F、Rf 、以及ORf 組成之群組; Rf 係C1-3 全氟烷基;並且 *表示附接點; 其中R1 和R2 兩者均與附接點相鄰; 並且進一步地,其中該聚醯亞胺膜 根據按順序並且不重複地包括以下步驟的方法製備: 將在高沸點非質子溶劑中包含一種或多種四羧酸組分和一種或多種二胺組分的聚醯胺酸溶液塗佈到基體上; 軟烘該經塗佈的基體; 以多個預先選擇的時間間隔在多個預先選擇的溫度下處理該軟烘的經塗佈的基體。A polyimide film is further provided, wherein the polyimide has a weight average molecular weight of at least 100,000, and includes a repeating unit structure of formula V
Figure 02_image013
Where: R a is the same or different at each occurrence and represents one or more residues of tetracarboxylic acid components; and R b is the same or different at each occurrence and represents one or more aromatics Diamine residues; of which 30-100 mol% of R b have formula II or formula III
Figure 02_image014
Where: R 1 and R 2 are the same or different, and are selected from the group consisting of F, R f , and OR f ; R f is C 1-3 perfluoroalkyl; and * represents the attachment point; where R Both 1 and R 2 are adjacent to the attachment point; and further, wherein the polyimide membrane is prepared according to a method that includes the following steps in order and without repeating: a high boiling point aprotic solvent will contain one or Polyamide solutions of multiple tetracarboxylic acid components and one or more diamine components are applied to the substrate; the coated substrate is soft baked; at multiple preselected temperatures at multiple preselected intervals The soft-baked coated substrate is processed next.

進一步提供了一種電子裝置中玻璃的柔性替代物,其中玻璃的該柔性替代物係以上描述的聚醯亞胺膜。There is further provided a flexible substitute for glass in an electronic device, wherein the flexible substitute for glass is the polyimide film described above.

進一步提供了一種電子裝置,其具有至少一個包含以上描述的聚醯亞胺膜的層。There is further provided an electronic device having at least one layer including the polyimide film described above.

進一步提供了一種有機電子裝置,如OLED,其中該有機電子裝置含有如本文揭露的玻璃的柔性替代物。There is further provided an organic electronic device, such as an OLED, wherein the organic electronic device contains a flexible alternative to glass as disclosed herein.

前述總體描述和下文詳細描述僅為示例性和說明性的,並不限制如所附申請專利範圍所限定的本發明。The foregoing general description and the following detailed description are merely exemplary and illustrative, and do not limit the invention as defined by the scope of the appended patent application.

提供了一種具有式I的聚醯胺酸,如以下詳細描述的。A polyamide having formula I is provided, as described in detail below.

進一步提供了一種組成物,其包含 (a) 具有式I的聚醯胺酸和 (b) 高沸點非質子溶劑。There is further provided a composition comprising (a) a polyamic acid having formula I and (b) a high-boiling aprotic solvent.

進一步提供了如以下詳細描述的一種聚醯亞胺,該聚醯亞胺的重複單元具有式IV中的結構。Further provided is a polyimide as described in detail below, the repeating unit of the polyimide having the structure in Formula IV.

進一步提供了一種或多種用於製備聚醯亞胺膜的方法,其中該聚醯亞胺膜具有式IV的重複單元。Further provided is one or more methods for preparing a polyimide film, wherein the polyimide film has a repeating unit of Formula IV.

進一步提供了一種電子裝置中玻璃的柔性替代物,其中玻璃的該柔性替代物係具有式IV的重複單元的聚醯亞胺膜。Further provided is a flexible substitute for glass in an electronic device, wherein the flexible substitute for glass is a polyimide film having a repeating unit of Formula IV.

進一步提供了一種具有至少一個層的電子裝置,該至少一個層包括具有式IV的重複單元的聚醯亞胺膜。There is further provided an electronic device having at least one layer including a polyimide film having a repeating unit of Formula IV.

進一步提供了一種有機電子裝置,如OLED,其中該有機電子裝置含有如本文揭露的玻璃的柔性替代物。There is further provided an organic electronic device, such as an OLED, wherein the organic electronic device contains a flexible alternative to glass as disclosed herein.

許多方面和實施方式已在以上進行描述並且僅是示例性且非限制性的。在閱讀本說明書後,熟練的技術人員應理解在不背離本發明範圍的情況下其他方面和實施方式係可能的。Many aspects and embodiments have been described above and are only exemplary and non-limiting. After reading this specification, skilled artisans should understand that other aspects and embodiments are possible without departing from the scope of the invention.

從以下詳細說明並且從申請專利範圍中,任何一個或多個實施方式的其他特徵和益處將是明顯的。該詳細說明首先提出術語的定義和闡明,隨後係液體組成物、聚醯亞胺、用於製備聚醯亞胺膜的方法、電子裝置、並且最後係實例。 1. 術語的定義和闡明Other features and benefits of any one or more embodiments will be apparent from the detailed description below and from the scope of patent applications. The detailed description first proposes the definition and clarification of terms, and then the liquid composition, polyimide, the method for preparing the polyimide film, the electronic device, and finally the example. 1. Definition and clarification of terms

在提出下述實施方式的詳情之前,定義或闡明一些術語。Before presenting the details of the following embodiments, some terms are defined or clarified.

如在「術語的定義和闡明」中所使用的,R、Ra 、Rb 、R’、R”和任何其他變數係通用名稱,並且可以與式中定義的那些相同或不同。Those are the same or different as in "Definitions and Clarification of Terms" used, R, R a, R b , R ', R " , and any other system variables common name, and may be defined in the formula.

術語「取向層」旨在係指液晶裝置(LCD)中的有機聚合物層,該層作為其在LCD製造過程期間在一個較佳方向上摩擦到LCD玻璃上的結果而使分子最接近每個板對齊。The term "orientation layer" is intended to refer to the organic polymer layer in a liquid crystal device (LCD), which results in the molecules closest to each as a result of its rubbing onto the LCD glass in a preferred direction during the LCD manufacturing process The board is aligned.

如本文使用的,術語「烷基」包括支鏈和直鏈的飽和脂肪族烴基。除非另外指明,否則該術語還旨在包括環狀基團。烷基基團的實例包括甲基、乙基、丙基、異丙基、異丁基、二級丁基、三級丁基、戊基、異戊基、新戊基、環戊基、己基、環己基、異己基等。術語「烷基」進一步包括取代和未取代的烴基二者。在一些實施方式中,烷基基團可以是單-、二-和三-取代的。取代的烷基基團的一個實例係三氟甲基。其他取代的烷基基團由本文所述的取代基中的一個或多個形成。在某些實施方式中,烷基基團具有1至20個碳原子。在其他實施方式中,該基團具有1至6個碳原子。該術語旨在包括雜烷基基團。雜烷基基團可以具有從1-20個碳原子。As used herein, the term "alkyl" includes branched and straight chain saturated aliphatic hydrocarbon groups. Unless otherwise indicated, the term is also intended to include cyclic groups. Examples of alkyl groups include methyl, ethyl, propyl, isopropyl, isobutyl, secondary butyl, tertiary butyl, pentyl, isopentyl, neopentyl, cyclopentyl, hexyl , Cyclohexyl, isohexyl, etc. The term "alkyl" further includes both substituted and unsubstituted hydrocarbon groups. In some embodiments, the alkyl group can be mono-, di-, and tri-substituted. An example of a substituted alkyl group is trifluoromethyl. Other substituted alkyl groups are formed from one or more of the substituents described herein. In certain embodiments, the alkyl group has 1 to 20 carbon atoms. In other embodiments, the group has 1 to 6 carbon atoms. The term is intended to include heteroalkyl groups. Heteroalkyl groups can have from 1-20 carbon atoms.

術語「非質子」係指一類缺乏酸性氫原子且因此不能充當氫供體的溶劑。常見的非質子溶劑包括烷烴、四氯化碳(CCl4)、苯、二甲基甲醯胺(DMF)、N-甲基-2-吡咯啶酮(NMP)、二甲基乙醯胺(DMAc)等。The term "aprotic" refers to a class of solvents that lack acidic hydrogen atoms and therefore cannot serve as hydrogen donors. Common aprotic solvents include alkanes, carbon tetrachloride (CCl4), benzene, dimethylformamide (DMF), N-methyl-2-pyrrolidone (NMP), dimethylacetamide (DMAc )Wait.

術語「芳香族化合物」旨在係指包含至少一個具有4n + 2非定域π電子的不飽和環狀基團的有機化合物。該術語旨在涵蓋芳香族化合物和雜芳香族化合物兩者,該芳香族化合物僅具有碳和氫原子,該雜芳香族化合物中的環狀基團內的一個或多個碳原子已被另一個原子如氮、氧、硫等替換。The term "aromatic compound" is intended to refer to an organic compound containing at least one unsaturated cyclic group having 4n + 2 unlocalized π electrons. The term is intended to cover both aromatic compounds and heteroaromatic compounds. The aromatic compound has only carbon and hydrogen atoms. One or more carbon atoms in the cyclic group in the heteroaromatic compound have been replaced by another Replace atoms such as nitrogen, oxygen, and sulfur.

術語「芳基」或「芳基基團」係指藉由從芳香族化合物中去除一個或多個氫(「H」)或氘(「D」)所形成的部分。芳基基團可以是單個環(單環)或具有稠合在一起或共價連接的多個環(二環、或更多)。「烴芳基」在一個或多個芳環中僅具有碳原子。「雜芳基」在至少一個芳環中具有一個或多個雜原子。在一些實施方式中,烴芳基基團具有6至60個環碳原子;在一些實施方式中,6至30個環碳原子。在一些實施方式中,雜芳基基團具有從4-50個環碳原子;在一些實施方式中,4-30個環碳原子。The term "aryl" or "aryl group" refers to a portion formed by removing one or more hydrogen ("H") or deuterium ("D") from an aromatic compound. The aryl group may be a single ring (monocyclic) or have multiple rings (bicyclic, or more) fused together or covalently linked. The "hydrocarbon aryl group" has only carbon atoms in one or more aromatic rings. "Heteroaryl" has one or more heteroatoms in at least one aromatic ring. In some embodiments, the hydrocarbon aryl group has 6 to 60 ring carbon atoms; in some embodiments, 6 to 30 ring carbon atoms. In some embodiments, the heteroaryl group has from 4-50 ring carbon atoms; in some embodiments, 4-30 ring carbon atoms.

術語「烷氧基」旨在係指基團-OR,其中R係烷基。The term "alkoxy" is intended to refer to the group -OR, where R is alkyl.

術語「芳氧基」旨在係指基團-OR,其中R係芳基。The term "aryloxy" is intended to refer to the group -OR, where R is aryl.

除非另外指明,所有基團可以是取代的或未取代的。視需要取代的基團,如但不限於烷基或芳基,可以被一個或多個可以是相同或不同的取代基取代。合適的取代基包括烷基、芳基、硝基、氰基、-N(R’)(R )、鹵素、羥基、羧基、烯基、炔基、環烷基、雜芳基、烷氧基、芳氧基、雜芳氧基、烷氧基羰基、全氟烷基、全氟烷氧基、芳基烷基、矽基、矽烷氧基、矽氧烷、硫代烷氧基、-S(O)2 -、-C(=O)-N(R’)(R”)、(R’)(R”)N-烷基、(R’)(R”)N-烷氧基烷基、(R’)(R”)N-烷基芳氧基烷基、-S(O)s -芳基(其中s = 0-2)、或-S(O)s -雜芳基(其中s = 0-2)。每個R’和R”獨立地是視需要取代的烷基、環烷基或芳基基團。R’和R”,與它們所結合的氮原子一起,在某些實施方式中可以形成環系統。取代基還可以是交聯基團。Unless otherwise indicated, all groups may be substituted or unsubstituted. Optionally substituted groups, such as but not limited to alkyl or aryl groups, may be substituted with one or more substituents which may be the same or different. Suitable substituents include alkyl, aryl, nitro, cyano, -N(R')(R " ), halogen, hydroxy, carboxy, alkenyl, alkynyl, cycloalkyl, heteroaryl, alkoxy Group, aryloxy group, heteroaryloxy group, alkoxycarbonyl group, perfluoroalkyl group, perfluoroalkoxy group, arylalkyl group, silyl group, silaneoxy group, siloxane, thioalkoxy group,- S(O) 2 -, -C(=O)-N(R')(R"), (R')(R")N-alkyl, (R')(R")N-alkoxy Alkyl, (R')(R")N-alkylaryloxyalkyl, -S(O) s -aryl (where s = 0-2), or -S(O) s -heteroaryl (Where s = 0-2). Each R'and R" is independently an optionally substituted alkyl, cycloalkyl, or aryl group. R'and R", together with the nitrogen atom to which they are bound, may form a ring system in some embodiments. The substituent may also be a crosslinking group.

術語「胺」旨在係指含有具有孤對電子的鹼性氮原子的化合物。術語「胺基」係指官能基-NH2 、-NHR或-NR2 ,其中R在每次出現時是相同或不同的並且可以是烷基基團或芳基基團。術語「二胺」旨在係指含有具有締合的孤對電子的兩個鹼性氮原子的化合物。術語「芳香族二胺」旨在係指具有兩個胺基的芳香族化合物。術語「彎曲二胺(bent diamine)」旨在係指這樣的二胺,其中兩個鹼性氮原子和締合的孤對電子圍繞相應化合物或官能基的對稱中心不對稱地安置,例如間苯二胺:

Figure 02_image015
The term "amine" is intended to mean a compound containing a basic nitrogen atom with a lone pair of electrons. The term "amino" means a functional group -NH 2, -NHR or -NR 2, wherein R in each occurrence can be the same or different and is an alkyl group or an aryl group. The term "diamine" is intended to refer to a compound containing two basic nitrogen atoms with associated lone pairs. The term "aromatic diamine" is intended to refer to an aromatic compound having two amine groups. The term "bent diamine" is intended to refer to a diamine in which two basic nitrogen atoms and associated lone pairs of electrons are arranged asymmetrically around the center of symmetry of the corresponding compound or functional group, such as m-benzene Diamine:
Figure 02_image015

術語「芳香族二胺殘基」旨在係指與芳香族二胺中的兩個胺基鍵合的部分。術語「芳香族二異氰酸酯殘基」旨在係指與芳香族二異氰酸酯化合物中的兩個異氰酸酯基團鍵合的部分。這在下文進一步說明。

Figure 02_image017
The term "aromatic diamine residue" is intended to refer to a portion bonded to two amine groups in the aromatic diamine. The term "aromatic diisocyanate residue" is intended to refer to a portion bonded to two isocyanate groups in an aromatic diisocyanate compound. This is explained further below.
Figure 02_image017

術語「二胺殘基」和「二異氰酸酯殘基」旨在係指分別與兩個胺基或兩個異氰酸酯基鍵合的部分,其中該部分可以是芳香族的或脂肪族的。The terms "diamine residue" and "diisocyanate residue" are intended to refer to moieties bonded to two amine groups or two isocyanate groups, respectively, where the moieties can be aromatic or aliphatic.

術語「b*」旨在係指CIELab顏色空間中代表黃色/藍色對立顏色的b*軸線。黃色由正b*值表示,並且藍色由負b*值表示。測量的b*值可能受溶劑影響,特別是因為溶劑選擇可以影響在暴露於高溫加工條件的材料上測量的顏色。這可以作為溶劑的固有特性和/或與各種溶劑中含有的低水平雜質相關的特性的結果而出現。通常預先選擇特定溶劑以實現特定應用所希望的b*值。The term "b*" is intended to refer to the b* axis representing the opposite color of yellow/blue in the CIELab color space. Yellow is represented by positive b* values, and blue is represented by negative b* values. The measured b* value may be affected by the solvent, especially because the choice of solvent can affect the color measured on materials exposed to high temperature processing conditions. This can occur as a result of the inherent characteristics of the solvent and/or characteristics related to low levels of impurities contained in various solvents. Usually a specific solvent is pre-selected to achieve the desired b* value for a specific application.

術語「雙折射率」旨在係指聚合物膜或塗層中在不同方向上的折射率的差異。該術語通常是指x軸或y軸(平面內)與z軸(平面外)折射率之間的差異。The term "birefringence" is intended to refer to the difference in refractive index in different directions in a polymer film or coating. The term usually refers to the difference between the x-axis or y-axis (in-plane) and the z-axis (out-of-plane) refractive index.

當涉及層、材料、構件、或結構時,術語「電荷傳輸」旨在係指此類層、材料、構件、或結構促進此類電荷以相對效率和小的電荷損失穿過此類層、材料、構件、或結構的厚度的遷移。電洞傳輸材料有利於正電荷;電子傳輸材料有利於負電荷。雖然發光材料也可以具有一些電荷傳輸特性,但是術語「電荷傳輸層、材料、構件、或結構」不旨在包括其主要功能係發光的層、材料、構件、或結構。When referring to a layer, material, component, or structure, the term "charge transport" is intended to mean that such layer, material, component, or structure promotes such charge to pass through such layer, material with relative efficiency and small charge loss , Thickness of components, or structures. Hole transport materials are conducive to positive charges; electron transport materials are conducive to negative charges. Although the luminescent material may also have some charge transport characteristics, the term "charge transport layer, material, member, or structure" is not intended to include a layer, material, member, or structure whose main function is to emit light.

術語「化合物」旨在係指由分子組成的不帶電物質,該分子進一步包括原子,其中原子不能藉由不破壞化學鍵的物理手段與其對應的分子分離。該術語旨在包括低聚物和聚合物。The term "compound" is intended to refer to an uncharged substance composed of molecules that further include atoms, where atoms cannot be separated from their corresponding molecules by physical means that do not break chemical bonds. The term is intended to include oligomers and polymers.

術語「線性熱膨脹係數(CTE或α)」旨在係指定義材料隨溫度膨脹或收縮的量的參數。它被表示為每攝氏度的長度變化,並且通常以µm/m/ºC或ppm/ºC的單位表示。 α = (ΔL/L0 )/ΔTThe term "linear thermal expansion coefficient (CTE or α)" is intended to refer to a parameter that defines the amount by which a material expands or contracts with temperature. It is expressed as a change in length per degree Celsius and is usually expressed in units of µm/m/ºC or ppm/ºC. α = (ΔL/L 0 )/ΔT

本文揭露的測量的CTE值係在第一次或第二次加熱掃描期間經由已知方法產生的。對材料的相對膨脹/收縮特徵的理解可以是電子裝置的製造和/或可靠性的重要考慮因素。The measured CTE values disclosed herein are generated during the first or second heating scan via known methods. Understanding the relative expansion/contraction characteristics of the material can be an important consideration in the manufacture and/or reliability of electronic devices.

術語「摻雜劑」旨在係指包括主體材料的層內的材料,與在沒有這種材料的情況下該層的輻射發射、接收、或過濾的一種或多種電子特性或一種或多種波長相比,該材料改變該層的輻射發射、接收、或過濾的一種或多種電子特性或一種或多種目標波長。The term "dopant" is intended to refer to the material within a layer that includes the host material, and is related to one or more electronic properties or one or more wavelengths of the layer's radiation emission, reception, or filtering in the absence of such material In contrast, the material changes one or more electronic properties or one or more target wavelengths of radiation emission, reception, or filtering of the layer.

當涉及層或材料時,術語「電活性」旨在表示電子地促進裝置的運行的層或材料。電活性材料的實例包括但不限於傳導、注入、傳輸或阻斷電荷的材料,其中電荷可為電子或電洞,或者在接收輻射時發射輻射或表現出電子-電洞對濃度變化的材料。非活性材料的實例包括但不限於平面化材料、絕緣材料和環境阻擋材料。When referring to a layer or material, the term "electrically active" is intended to mean a layer or material that electronically facilitates the operation of the device. Examples of electroactive materials include, but are not limited to, materials that conduct, inject, transport, or block charges, where the charges can be electrons or holes, or materials that emit radiation or exhibit electron-hole pair concentration changes when receiving radiation. Examples of inactive materials include but are not limited to planarizing materials, insulating materials, and environmental barrier materials.

術語「拉伸伸長率」或「拉伸應變」旨在係指材料在施加的拉伸應力下斷裂之前在材料中發生的長度的百分比增加。它可以藉由例如ASTM方法D882進行測量。The term "tensile elongation" or "tensile strain" is intended to refer to the percentage increase in the length of a material that occurs in the material before it breaks under the applied tensile stress. It can be measured by, for example, ASTM method D882.

前綴「氟代」旨在表示基團中的一個或多個氫已經被氟替換。The prefix "fluoro" is intended to indicate that one or more hydrogens in the group have been replaced by fluorine.

術語「玻璃化轉變溫度(或Tg )」旨在係指在無定形聚合物中或半結晶聚合物的非晶區域中發生可逆變化時的溫度,其中材料突然從硬、玻璃質或脆性狀態變成柔性或彈性的狀態。在顯微鏡下,當正常捲繞的靜止聚合物鏈變得自由旋轉並可以相互移過時發生玻璃化轉變。可以使用差示掃描量熱法(DSC)、熱機械分析(TMA)或動態機械分析(DMA)或其他方法來測量TgThe term "glass transition temperature (or Tg )" is intended to refer to the temperature at which a reversible change occurs in an amorphous polymer or in an amorphous region of a semi-crystalline polymer, where the material suddenly changes from a hard, glassy or brittle state Become flexible or elastic. Under the microscope, a glass transition occurs when the normally wound static polymer chains become freely rotating and can move through each other. You can use differential scanning calorimetry (DSC), thermal mechanical analysis (TMA) and dynamic mechanical analysis (DMA) or other methods for measuring T g.

前綴「雜」表示一個或多個碳原子已經被不同的原子替換。在一些實施方式中,雜原子為O、N、S、或它們的組合。The prefix "hetero" indicates that one or more carbon atoms have been replaced by different atoms. In some embodiments, the heteroatom is O, N, S, or a combination thereof.

術語「高沸點」旨在表示高於130ºC的沸點。The term "high boiling point" is intended to mean a boiling point above 130ºC.

術語「主體材料」旨在係指向其中添加摻雜劑的材料。主體材料可以或可以不具有發射、接收、或過濾輻射的一種或多種電子特性或能力。在一些實施方式中,主體材料以較高的濃度存在。The term "host material" is intended to refer to a material to which a dopant is added. The host material may or may not have one or more electronic properties or capabilities to emit, receive, or filter radiation. In some embodiments, the host material is present at a higher concentration.

術語「等溫失重」旨在係指與其熱穩定性直接相關的材料特性。它通常經由熱重分析(TGA)在恒定的目標溫度下進行測量。具有高熱穩定性的材料通常在所要求的使用或加工溫度下在所希望的時間段內表現出非常低的等溫失重百分比,並且因此可以用於在該等溫度下的應用而無顯著強度損失、脫氣和/或結構變化。The term "isothermal weightlessness" is intended to refer to the material properties directly related to its thermal stability. It is usually measured by thermogravimetric analysis (TGA) at a constant target temperature. Materials with high thermal stability typically exhibit very low isothermal weight loss percentages in the desired time period at the required use or processing temperature, and therefore can be used for applications at these temperatures without significant strength loss , Degassing and/or structural changes.

術語「液體組成物」旨在係指材料溶解在其中以形成溶液的液體介質、材料分散在其中以形成分散體的液體介質、或材料懸浮在其中以形成懸浮液或乳液的液體介質。The term "liquid composition" is intended to refer to a liquid medium in which the material is dissolved to form a solution, a liquid medium in which the material is dispersed to form a dispersion, or a liquid medium in which the material is suspended to form a suspension or emulsion.

術語「基體」旨在係指在例如電子裝置的形成中一個或多個層沈積在其上的基礎。非限制性實例包括玻璃、矽等。The term "substrate" is intended to refer to the foundation on which one or more layers are deposited, for example, in the formation of electronic devices. Non-limiting examples include glass, silicon, and the like.

術語「1% TGA失重」旨在係指1%的原始聚合物重量由於分解而損失(不包括吸收的水)時的溫度。The term "1% TGA weight loss" is intended to refer to the temperature at which 1% of the original polymer weight is lost due to decomposition (not including absorbed water).

術語「光延遲(或RTH )」旨在係指平均平面內折射率與平面外折射率之間的差值(即,雙折射率),然後將該差值乘以膜或塗層的厚度。典型地對於給定頻率的光測量光延遲,並且以奈米報告單位。The term "optical retardation (or R TH )" is intended to refer to the difference between the average in-plane refractive index and the out-of-plane refractive index (ie, birefringence), which is then multiplied by the thickness of the film or coating . The light delay is typically measured for light of a given frequency, and the units are reported in nanometers.

術語「有機電子裝置」或有時「電子裝置」在本文中旨在係指包括一個或多個有機半導體層或一種或多種材料的裝置。The term "organic electronic device" or sometimes "electronic device" is intended herein to refer to a device that includes one or more organic semiconductor layers or one or more materials.

術語「顆粒含量」旨在係指存在於溶液中的不溶性顆粒的數量或計數。顆粒含量的測量可以在溶液本身上或在由那些膜製備的成品材料(片、膜等)上進行。可以使用各種光學方法來評估這種特性。The term "particle content" is intended to refer to the number or count of insoluble particles present in the solution. The measurement of the particle content can be carried out on the solution itself or on the finished materials (sheets, films, etc.) prepared from those films. Various optical methods can be used to evaluate this characteristic.

術語「光活性」係指當藉由所施加的電壓激活時發射光(如在發光二極體或化學電池中)、在吸收光子之後發射光(如在下變頻磷光體裝置中)、或者響應於輻射能並且在或不在所施加的偏壓下生成信號(如在光電檢測器或光伏電池中)的材料或層。The term "photoactive" refers to emitting light when activated by an applied voltage (as in a light-emitting diode or chemical cell), emitting light after absorbing photons (as in a down-converter phosphor device), or responding to A material or layer that radiates energy and generates a signal with or without an applied bias (as in a photodetector or photovoltaic cell).

術語「聚醯胺酸溶液」係指含有具有分子內環化能力以形成醯亞胺基團的醯胺酸單元的聚合物的溶液。The term "polyamide solution" refers to a solution of a polymer containing an amide acid unit that has an intramolecular cyclization ability to form an imidate group.

術語「聚醯亞胺」係指由一種或多種雙官能羧酸組分與一種或多種一級二胺或二異氰酸酯反應得到的縮合物。它們沿著聚合物骨架的主鏈含有醯亞胺結構-CO-NR-CO-作為線性或雜環單元。The term "polyimide" refers to a condensate obtained by reacting one or more bifunctional carboxylic acid components with one or more primary diamines or diisocyanates. They contain amide imide structure-CO-NR-CO- as linear or heterocyclic units along the main chain of the polymer backbone.

當關於材料特性或特徵時,術語「令人滿意的」旨在係指該特性或特徵滿足使用中材料的所有要求/需求。例如,在本文揭露的聚醯亞胺膜的背景下,在氮氣中在350ºC下3小時小於1%的等溫失重可視為「令人滿意」的特性的非限制性實例。When referring to a material characteristic or characteristic, the term "satisfactory" is intended to mean that the characteristic or characteristic satisfies all requirements/requirements of the material in use. For example, in the context of the polyimide film disclosed herein, an isothermal weight loss of less than 1% in nitrogen at 350ºC for 3 hours can be considered as a non-limiting example of "satisfactory" characteristics.

術語「軟烘」旨在係指在電子製造中通常使用的製程,其中塗佈的材料被加熱以驅除溶劑並固化膜。軟烘通常在90ºC與110ºC之間的溫度下在熱板上或在排氣烘箱中進行,以作為隨後對塗佈的層或膜進行熱處理的製備步驟。The term "soft bake" is intended to refer to a process commonly used in electronics manufacturing where the coated material is heated to drive off the solvent and cure the film. Soft baking is usually carried out on a hot plate or in an exhaust oven at a temperature between 90ºC and 110ºC as a preparation step for subsequent heat treatment of the coated layer or film.

術語「基板」係指可以是剛性或柔性並且可以包括一種或多種材料的一個或多個層的基底材料,該等材料可以包括但不限於玻璃、聚合物、金屬或陶瓷材料或其組合。該基板可以或可以不包括電子部件、電路或導電構件。The term "substrate" refers to a base material that can be rigid or flexible and can include one or more layers of one or more materials, which can include, but is not limited to, glass, polymer, metal, or ceramic materials, or combinations thereof. The substrate may or may not include electronic components, circuits, or conductive members.

術語「矽氧烷」係指基團R3 SiOR2 Si-,其中R在每次出現時是相同或不同的並且是H、C1-20烷基、氟代烷基、或芳基。在一些實施方式中,R烷基基團中的一個或多個碳被Si替換。The term "siloxane" refers to the group R 3 SiOR 2 Si-, where R is the same or different at each occurrence and is H, C1-20 alkyl, fluoroalkyl, or aryl. In some embodiments, one or more carbons in the R alkyl group are replaced with Si.

術語「矽烷氧基」係指基團R3 SiO-,其中R在每次出現時是相同或不同的並且是H、C1-20烷基、氟代烷基、或芳基。The term "Silane group" means a group R 3 SiO-, wherein R at each occurrence are the same or different and are H, C1-20 alkyl, fluoroalkyl, or aryl.

術語「矽基」係指基團R3 Si-,其中R在每次出現時是相同或不同的並且是H、C1-20烷基、氟代烷基、或芳基。在一些實施方式中,R烷基基團中的一個或多個碳被Si替換。The term "silyl" refers to the group R 3 Si-, where R is the same or different at each occurrence and is H, C1-20 alkyl, fluoroalkyl, or aryl. In some embodiments, one or more carbons in the R alkyl group are replaced with Si.

術語「旋塗」旨在係指用於將均勻薄膜沈積到平坦基板上的製程。一般來說,將少量塗佈材料施用在基板的中心上,該基板以低速旋轉或者根本不旋轉。該基板然後以規定速度旋轉,以便藉由離心力均勻地鋪展塗佈材料。The term "spin coating" is intended to refer to a process for depositing a uniform thin film onto a flat substrate. Generally, a small amount of coating material is applied to the center of the substrate, which rotates at a low speed or does not rotate at all. The substrate is then rotated at a prescribed speed to spread the coating material uniformly by centrifugal force.

術語「雷射粒子計數器測試」係指用於評估聚醯胺酸和其他聚合物溶液的顆粒含量的方法,由此將測試溶液的代表性樣品旋塗到5”矽晶圓上並進行軟烘/乾燥。藉由任何數量的標準測量技術評價由此製備的膜的顆粒含量。此類技術包括雷射粒子檢測和本領域中已知的其他技術。The term "laser particle counter test" refers to a method for evaluating the particle content of polyamide and other polymer solutions, whereby a representative sample of the test solution is spin-coated onto a 5" silicon wafer and soft-bake /Dry. Evaluate the particle content of the film thus prepared by any number of standard measurement techniques. Such techniques include laser particle detection and other techniques known in the art.

術語「拉伸模量」旨在係指固體材料的剛度的量度,其定義材料如膜中的應力(單位面積的力)與應變(比例變形)之間的初始關係。通常使用的單位係吉帕斯卡(GPa)。The term "tensile modulus" is intended to refer to a measure of the rigidity of a solid material, which defines the initial relationship between stress (force per unit area) and strain (proportional deformation) in materials such as membranes. The commonly used unit is Gigapascal (GPa).

術語「四羧酸組分」旨在係指以下中的任一種或多種:四羧酸、四羧酸單酐、四羧酸二酐、四羧酸單酯、和四羧酸二酯。The term "tetracarboxylic acid component" is intended to mean any one or more of the following: tetracarboxylic acid, tetracarboxylic acid monoanhydride, tetracarboxylic acid dianhydride, tetracarboxylic acid monoester, and tetracarboxylic acid diester.

術語「四羧酸組分殘基」旨在係指與四羧酸組分中的四個羧基鍵合的部分。這在下文進一步說明。

Figure 02_image019
The term "tetracarboxylic acid component residue" is intended to refer to the portion bonded to the four carboxyl groups in the tetracarboxylic acid component. This is explained further below.
Figure 02_image019

術語「透射率」係指撞擊在膜上的穿過膜以便在另一側上可檢測的給定波長的光的百分比。在可見光區(380 nm至800 nm)中的光透射率測量對於表徵對於理解本文揭露的聚醯亞胺膜的使用中特性最重要的膜顏色特徵特別有用。The term "transmittance" refers to the percentage of light of a given wavelength that impinges on the film through the film so as to be detectable on the other side. The measurement of light transmittance in the visible region (380 nm to 800 nm) is particularly useful for characterizing the film color characteristics that are most important for understanding the characteristics of the polyimide film disclosed in this article in use.

術語「黃度指數(或YI)」係指相對於標準物的黃度的量級。YI的正值表示黃色的存在和量級。具有負YI的材料看起來係帶藍色的。特別是對於在高溫下運行的聚合和/或固化過程,還應指出,YI可以是溶劑依賴性的。例如,使用DMAC作為溶劑引入的顏色的量級可能不同於使用NMP作為溶劑引入的顏色的量級。這可以作為溶劑的固有特性和/或與各種溶劑中含有的低水平雜質相關的特性的結果而出現。通常預先選擇特定溶劑以實現特定應用所希望的YI值。The term "yellowness index (or YI)" refers to the magnitude of the yellowness relative to the standard. A positive value of YI indicates the presence and magnitude of yellow. The material with negative YI looks blue. Especially for polymerization and/or curing processes operating at high temperatures, it should also be noted that YI can be solvent dependent. For example, the magnitude of the color introduced using DMAC as the solvent may be different from the magnitude of the color introduced using NMP as the solvent. This can occur as a result of the inherent characteristics of the solvent and/or characteristics related to low levels of impurities contained in various solvents. Usually a specific solvent is pre-selected to achieve the desired YI value for a specific application.

在其中如下所示取代基鍵穿過一個或多個環的結構中,

Figure 02_image021
這意味著取代基R可在一個或多個環上的任何可用位置處鍵合。In the structure where the substituent bond passes through one or more rings as shown below,
Figure 02_image021
This means that the substituent R can be bonded at any available position on one or more rings.

當用來指裝置中的層時,短語「鄰近的」不一定是指一層緊鄰著另一層。另一方面,短語「相鄰的R基團」用來指化學式中彼此緊鄰的R基團(即,藉由鍵結合的原子上的R基團)。以下示出示例性相鄰的R基團:

Figure 02_image023
When used to refer to a layer in a device, the phrase "adjacent" does not necessarily mean that one layer is next to another. On the other hand, the phrase "adjacent R groups" is used to refer to R groups immediately adjacent to each other in the chemical formula (ie, R groups on atoms bonded by bonds). Exemplary adjacent R groups are shown below:
Figure 02_image023

在本說明書中,除非由使用上下文另外明確指明或相反指示,否則其中在本發明主題的實施方式被陳述或描述為包含(comprising)、包括(including)、含有(containing)、具有某些特徵或要素、由某些特徵或要素組成或由某些特徵或要素構成時,除了明確陳述或描述的那些之外的一個或多個特徵或要素也可存在於該實施方式中。所揭露的本發明主題的替代實施方式被描述為主要由某些特徵或要素組成,其中將實質性改變操作原理或實施方式的區別特徵的實施方式特徵或要素在此不存在。所描述的本發明主題的另一個替代實施方式被描述為由某些特徵或要素組成,在該實施方式中或在其非本質變型中,僅存在所具體陳述或描述的特徵或要素。In this specification, unless otherwise clearly indicated by the context of use or otherwise indicated, embodiments in which the subject of the present invention is stated or described as comprising, including, containing, having certain features or When an element, consists of, or consists of certain features or elements, one or more features or elements other than those expressly stated or described may also exist in this embodiment. The disclosed alternative embodiments of the inventive subject matter are described as consisting essentially of certain features or elements, where implementation features or elements that would substantially change the operating principles or distinguishing features of the embodiments do not exist here. Another alternative embodiment of the described subject matter of the invention is described as consisting of certain features or elements, and in this embodiment or in its non-essential variants, only the features or elements specifically stated or described are present.

此外,除非有相反的明確說明,否則「或」係指包含性的「或」,而不是指排他性的「或」。例如,條件A或者B藉由以下中的任一個滿足:A為真(或存在)且B為假(或不存在),A為假(或不存在)且B為真(或存在),以及A和B均為真(或存在)。In addition, unless expressly stated to the contrary, "or" refers to an inclusive "or" rather than an exclusive "or". For example, condition A or B is satisfied by any of the following: A is true (or exists) and B is false (or does not exist), A is false (or does not exist) and B is true (or exists), and Both A and B are true (or exist).

而且,使用「一個/種(「a/an」)」來描述本文所述的要素和組分。這樣做只是為了方便並給出本發明範圍的一般意義。該描述應被解讀為包括一個/種或至少一個/種,並且單數形式也包括複數形式,除非其明顯地另有所指。Also, use "a/an" to describe the elements and components described herein. This is done for convenience only and to give a general meaning of the scope of the invention. The description should be interpreted as including one or at least one, and the singular form also includes the plural form unless it clearly indicates otherwise.

對應於元素週期表內的列的族編號使用如在CRC Handbook of Chemistry and Physics [CRC化學與物理手冊],第81版(2000-2001)中所見的「New Notation [新命名法]」慣例。The family number corresponding to the column in the periodic table of elements uses the convention of "New Notation" as seen in CRC Handbook of Chemistry and Physics , 81st Edition (2000-2001).

除非另有定義,否則本文所使用的所有技術和科學術語均具有與本發明所屬領域普通技術人員所通常理解的相同含義。儘管與本文所述的那些類似或等同的方法和材料可用於本發明實施方式的實踐或測試中,但在下面描述了合適的方法和材料。除非引用具體段落,否則本文提及的全部出版物、專利申請、專利以及其他參考文獻均藉由援引以其全文併入本文。在衝突的情況下,則以本說明書,包括定義為准。此外,材料、方法和實例僅為說明性的並且不旨在係限制性的。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the art to which this invention belongs. Although methods and materials similar or equivalent to those described herein can be used in the practice or testing of embodiments of the invention, suitable methods and materials are described below. Unless specific paragraphs are cited, all publications, patent applications, patents, and other references mentioned herein are incorporated by reference in their entirety. In case of conflict, the present specification, including definitions, will control. In addition, the materials, methods, and examples are illustrative only and are not intended to be limiting.

在本文未描述的範圍內,有關特定材料、加工行為和電路的許多細節均是常規的並且可以在有機發光二極體顯示器、光電檢測器、光伏和半導體構件領域的教科書和其他來源中找到。 2. 液體組成物To the extent not described herein, many details about specific materials, processing behaviors, and circuits are conventional and can be found in textbooks and other sources in the fields of organic light-emitting diode displays, photodetectors, photovoltaics, and semiconductor components. 2. Liquid composition

提供了一種液體組成物,其具有至少10 wt%的固體含量以及至少約3,000 cps(cps = 厘泊)的黏度,所述組成物包含 (a) 具有式I的重複單元結構的聚醯胺酸

Figure 02_image025
其中: Ra 在每次出現時是相同或不同的,並且表示一個或多個四羧酸組分殘基;並且 Rb 在每次出現時是相同或不同的,並且表示一個或多個芳香族二胺殘基; 其中30-100 mol%的Rb 具有式II或式III
Figure 02_image014
其中: R1 和R2 係相同或不同的,並且選自由F、Rf 、以及ORf 組成之群組; Rf 係C1-3 全氟烷基;並且 *表示附接點; 其中R1 和R2 兩者均與附接點相鄰;以及 (b) 高沸點非質子溶劑。Provided is a liquid composition having a solid content of at least 10 wt% and a viscosity of at least about 3,000 cps (cps = centipoise), the composition comprising (a) a polyamic acid having a repeating unit structure of formula I
Figure 02_image025
Where: R a is the same or different at each occurrence and represents one or more residues of tetracarboxylic acid components; and R b is the same or different at each occurrence and represents one or more aromatics Diamine residues; of which 30-100 mol% of R b have formula II or formula III
Figure 02_image014
Where: R 1 and R 2 are the same or different, and are selected from the group consisting of F, R f , and OR f ; R f is C 1-3 perfluoroalkyl; and * represents the attachment point; where R Both 1 and R 2 are adjacent to the point of attachment; and (b) a high boiling aprotic solvent.

該液體組成物在文本中還被稱為「聚醯胺酸溶液」。This liquid composition is also called "polyamide solution" in the text.

在液體組成物的一些實施方式中,固體含量係至少12 wt%;在一些實施方式中,係至少15 wt%。在一些實施方式中,固體含量係10-20 wt%。In some embodiments of the liquid composition, the solids content is at least 12 wt%; in some embodiments, it is at least 15 wt%. In some embodiments, the solids content is 10-20 wt%.

在液體組成物的一些實施方式中,黏度係至少約5000 cps;在一些實施方式中是至少約10,000 cps。In some embodiments of the liquid composition, the viscosity is at least about 5000 cps; in some embodiments, at least about 10,000 cps.

在式I的一些實施方式中,Ra 表示單個四羧酸組分殘基。In certain embodiments of Formula I, R a represents a single tetracarboxylic acid component residue.

在式I的一些實施方式中,Ra 表示兩個四羧酸組分殘基。In certain embodiments of Formula I, R a represents two tetracarboxylic acid component residue.

在式I的一些實施方式中,Ra 表示三個四羧酸殘基。In certain embodiments of Formula I, R a represents a three tetracarboxylic acid residue.

在式I的一些實施方式中,Ra 表示四個四羧酸殘基。In certain embodiments of Formula I, R a represents a four tetracarboxylic acid residue.

在式I的一些實施方式中,Ra 表示一個或多個四羧酸二酐殘基。In certain embodiments of Formula I, R a represents one or more tetracarboxylic dianhydride residue.

合適的芳香族四羧酸二酐的實例包括但不限於均苯四甲酸二酐(PMDA)、3,3',4,4'-聯苯四甲酸二酐(BPDA)、4,4'-氧雙鄰苯二甲酸酐(ODPA)、4,4’-六氟異亞丙基雙鄰苯二甲酸酐(6FDA)、3,3’,4,4’-二苯甲酮四甲酸二酐(BTDA)、3,3’,4,4’-二苯碸四甲酸二酐(DSDA)、4,4'-雙酚-A二酐(BPADA)、氫醌二鄰苯二甲酸酐(HQDEA)、乙二醇雙(偏苯三酸酐)(TMEG-100)、4-(2,5-二側氧基四氫呋喃-3-基)-1,2,3,4-四氫萘-1,2-二甲酸酐(DTDA);4,4’-雙酚A二酐(BPADA)等及其組合。該等芳香族二酐可以視需要被本領域已知的基團取代,該等基團包括烷基、芳基、硝基、氰基、-N(R’)(R )、鹵素、羥基、羧基、烯基、炔基、環烷基、雜芳基、烷氧基、芳氧基、雜芳氧基、烷氧基羰基、全氟烷基、全氟烷氧基、芳基烷基、矽基、矽烷氧基、矽氧烷、硫代烷氧基、-S(O)2 -、-C(=O)-N(R’)(R”)、(R’)(R”)N-烷基、(R’)(R”)N-烷氧基烷基、(R’)(R”)N-烷基芳氧基烷基、-S(O)s -芳基(其中s = 0-2)或-S(O)s -雜芳基(其中s = 0-2)。每個R’和R”獨立地是視需要取代的烷基、環烷基或芳基基團。R’和R”,與它們所結合的氮原子一起,在某些實施方式中可以形成環系統。取代基還可以是交聯基團。Examples of suitable aromatic tetracarboxylic dianhydrides include, but are not limited to, pyromellitic dianhydride (PMDA), 3,3',4,4'-biphenyltetracarboxylic dianhydride (BPDA), 4,4'- Oxydiphthalic anhydride (ODPA), 4,4'-hexafluoroisopropylidene diphthalic anhydride (6FDA), 3,3',4,4'-benzophenonetetracarboxylic dianhydride (BTDA), 3,3',4,4'-diphenylbenzene tetracarboxylic dianhydride (DSDA), 4,4'-bisphenol-A dianhydride (BPADA), hydroquinone diphthalic anhydride (HQDEA ), ethylene glycol bis(trimellitic anhydride) (TMEG-100), 4-(2,5-bi- pendant tetrahydrofuran-3-yl)-1,2,3,4-tetrahydronaphthalene-1,2-di Formic anhydride (DTDA); 4,4'-bisphenol A dianhydride (BPADA), etc. and combinations thereof. These aromatic dianhydrides may be substituted with groups known in the art as needed, such groups include alkyl, aryl, nitro, cyano, -N(R')(R " ), halogen, hydroxyl , Carboxyl, alkenyl, alkynyl, cycloalkyl, heteroaryl, alkoxy, aryloxy, heteroaryloxy, alkoxycarbonyl, perfluoroalkyl, perfluoroalkoxy, arylalkyl , Silyl, siloxy, siloxane, thioalkoxy, -S(O) 2 -, -C(=O)-N(R')(R”), (R')(R” )N-alkyl, (R')(R")N-alkoxyalkyl, (R')(R")N-alkylaryloxyalkyl, -S(O) s -aryl ( Where s = 0-2) or -S(O) s -heteroaryl (where s = 0-2). Each R'and R" is independently an optionally substituted alkyl, cycloalkyl or aryl Group. R'and R", together with the nitrogen atom to which they are bound, may form a ring system in some embodiments. The substituent may also be a crosslinking group.

在式I的一些實施方式中,Ra 表示一個或多個來自四羧酸二酐的殘基,所述四羧酸二酐選自由以下組成之群組:PMDA、BPDA、6FDA、以及BTDA。In certain embodiments of Formula I, R a represents one or more residues from a tetracarboxylic dianhydride, selected from the group consisting of the tetracarboxylic dianhydride: PMDA, BPDA, 6FDA, and BTDA.

在式I的一些實施方式中,Ra 表示PMDA殘基。In certain embodiments of Formula I, R a represents a residue of PMDA.

在式I的一些實施方式中,Ra 表示BPDA殘基。In certain embodiments of Formula I, R a represents a residue of BPDA.

在式I的一些實施方式中,Ra 表示6FDA殘基。In certain embodiments of Formula I, R a represents a residue of 6FDA.

在式I的一些實施方式中,Ra 表示BTDA殘基。In certain embodiments of Formula I, R a represents a residue BTDA.

在式I的一些實施方式中,Ra 表示PMDA殘基和BPDA殘基。In certain embodiments of Formula I, R a represents a residue of PMDA and BPDA residues.

在式I的一些實施方式中,Ra 表示PMDA殘基和6FDA殘基。In certain embodiments of Formula I, R a represents a residue of PMDA and 6FDA residues.

在式I的一些實施方式中,Ra 表示PMDA殘基和BTDA殘基。In certain embodiments of Formula I, R a represents a residue of PMDA and BTDA residues.

在式I的一些實施方式中,Ra 表示BPDA殘基和6FDA殘基。In certain embodiments of Formula I, R a represents a residue BPDA and 6FDA residues.

在式I的一些實施方式中,Ra 表示BPDA殘基和BTDA殘基。In certain embodiments of Formula I, R a represents a residue of BPDA and BTDA residues.

在式I的一些實施方式中,Ra 表示6FDA殘基和BTDA殘基。In certain embodiments of Formula I, R a represents a residue, and BTDA 6FDA residues.

在式I中,30-100 mol%的Rb 表示具有如以上示出的式II或式III的二胺殘基。在式I的一些實施方式中,40-100 mol%的Rb 具有式II;在一些實施方式中,50-100 mol%;在一些實施方式中,60-100 mol%;在一些實施方式中,70-100 mol%;在一些實施方式中,80-100 mol%;在一些實施方式中,90-100 mol%;在一些實施方式中,100 mol%。In Formula I, 30-100 mol% of R b represents having a diamine residue of Formula II or Formula III as shown above. In some embodiments of Formula I, 40-100 mol% of R b has Formula II; in some embodiments, 50-100 mol%; in some embodiments, 60-100 mol%; in some embodiments , 70-100 mol%; in some embodiments, 80-100 mol%; in some embodiments, 90-100 mol%; in some embodiments, 100 mol%.

在式II的一些實施方式中,R1 係F。In some embodiments of Formula II, R 1 is F.

在式II的一些實施方式中,R1 係C1-3 全氟烷基;在一些實施方式中是三氟甲基。In some embodiments of Formula II, R 1 is C 1-3 perfluoroalkyl; in some embodiments, it is trifluoromethyl.

在式II的一些實施方式中,R1 係C1-3 全氟烷氧基;在一些實施方式中是三氟甲氧基。In some embodiments of Formula II, R 1 is C 1-3 perfluoroalkoxy; in some embodiments it is trifluoromethoxy.

在式II的一些實施方式中,R1 = R2In some embodiments of Formula II, R 1 = R 2 .

在式II的一些實施方式中,R1 ≠ R2In some embodiments of Formula II, R 1 ≠ R 2 .

對於式II中的R1 的所有以上描述的實施方式同樣適用於式II中的R2All of the above-described embodiments for R 1 in formula II also apply to R 2 in formula II.

對於式II中的R1 和R2 的所有以上描述的實施方式同樣適用於式III中的R1 和R2For all embodiments of Formula II, R 1 and R 2 described above apply equally to formula III, R 1 and R 2.

在式I的一些實施方式中,Rb 表示來自選自由以下所示的化合物IV-A至IV-F組成之群組的二胺的殘基。

Figure 02_image028
Figure 02_image030
Figure 02_image032
In some embodiments of Formula I, R b represents a residue from a diamine selected from the group consisting of compounds IV-A to IV-F shown below.
Figure 02_image028
Figure 02_image030
Figure 02_image032

二胺可如以下方案所示的那樣製備。 (1)

Figure 02_image034
(2)
Figure 02_image036
The diamine can be prepared as shown in the following scheme. (1)
Figure 02_image034
(2)
Figure 02_image036

在式I的一些實施方式中,Rb 表示具有式II或式III的二胺殘基以及至少一個附加的二胺殘基。In some embodiments of Formula I, R b represents a diamine residue having Formula II or Formula III and at least one additional diamine residue.

在式I的一些實施方式中,Rb 表示具有式II或式III的二胺殘基以及一個附加的二胺殘基。In some embodiments of Formula I, R b represents a diamine residue having Formula II or Formula III and an additional diamine residue.

在式I的一些實施方式中,Rb 表示具有式II或式III的二胺殘基以及兩個附加的二胺殘基。In some embodiments of Formula I, R b represents a diamine residue having Formula II or Formula III and two additional diamine residues.

在式I的一些實施方式中,Rb 表示具有式II或式III的二胺殘基以及三個附加的二胺殘基。In some embodiments of Formula I, R b represents a diamine residue having Formula II or Formula III and three additional diamine residues.

在一些實施方式中,附加的芳香族二胺選自由以下各項組成之群組:對苯二胺(PPD)、2,2'-二甲基-4,4'-二胺基聯苯(間聯甲苯胺)、3,3'-二甲基-4,4'-二胺基聯苯(鄰聯甲苯胺)、3,3'-二羥基-4,4'-二胺基聯苯(HAB)、9,9'-雙(4-胺基苯基)茀(FDA)、鄰聯甲苯胺碸(TSN)、2,3,5,6-四甲基-1,4-亞苯基二胺(TMPD)、2,4-二胺基-1,3,5-三甲苯(DAM)、3,3',5,5'-四甲基聯苯胺(3355TMB)、2,2'-雙(三氟甲基)聯苯胺(22TFMB或TFMB)、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷(BAPP)、4,4'-亞甲基二苯胺(MDA)、4,4'-[1,3-亞苯基雙(1-甲基-亞乙基)]雙苯胺(Bis-M)、4,4'-[1,4-亞苯基雙(1-甲基-亞乙基)]雙苯胺(Bis-P)、4,4'-氧基二苯胺(4,4’-ODA)、間亞苯基二胺(MPD)、3,4'-氧基二苯胺(3,4’-ODA)、3,3'-二胺基二苯碸(3,3’-DDS)、4,4'-二胺基二苯碸(4,4’-DDS)、4,4'-二胺基二苯硫醚(ASD)、2,2-雙[4-(4-胺基-苯氧基)苯基]碸(BAPS)、2,2-雙[4-(3-胺基苯氧基)-苯基]碸(m-BAPS)、1,4'-雙(4-胺基苯氧基)苯(TPE-Q)、1,3'-雙(4-胺基苯氧基)苯(TPE-R)、1,3'-雙(4-胺基-苯氧基)苯(APB-133)、4,4'-雙(4-胺基苯氧基)聯苯(BAPB)、4,4'-二胺基苯醯替苯胺(DABA)、亞甲基雙(鄰胺基苯甲酸)(MBAA)、1,3'-雙(4-胺基苯氧基)-2,2-二甲基丙烷(DANPG)、1,5-雙(4-胺基苯氧基)戊烷(DA5MG)、2,2'-雙[4-(4-胺基苯氧基苯基)]六氟丙烷(HFBAPP)、2,2-雙(4-胺基苯基)六氟丙烷(Bis-A-AF)、2,2-雙(3-胺基-4-羥苯基)六氟丙烷(Bis-AP-AF)、2,2-雙(3-胺基-4-甲基苯基)六氟丙烷(Bis-AT-AF)、4,4'-雙(4-胺基-2-三氟甲基苯氧基)聯苯(6BFBAPB)、3,3'5,5'-四甲基-4,4'-二胺基二苯基甲烷(TMMDA)等及其組合。In some embodiments, the additional aromatic diamine is selected from the group consisting of p-phenylenediamine (PPD), 2,2'-dimethyl-4,4'-diaminobiphenyl ( M-toluidine), 3,3'-dimethyl-4,4'-diaminobiphenyl (o-tolidine), 3,3'-dihydroxy-4,4'-diaminobiphenyl (HAB), 9,9'-bis(4-aminophenyl) stilbene (FDA), o-toluidine sulfone (TSN), 2,3,5,6-tetramethyl-1,4-phenylene Diamine (TMPD), 2,4-diamino-1,3,5-trimethylbenzene (DAM), 3,3',5,5'-tetramethylbenzidine (3355TMB), 2,2' -Bis(trifluoromethyl)benzidine (22TFMB or TFMB), 2,2-bis[4-(4-aminophenoxy)phenyl]propane (BAPP), 4,4'-methylenedi Aniline (MDA), 4,4'-[1,3-phenylene bis(1-methyl-ethylene)] bisaniline (Bis-M), 4,4'-[1,4-phenylene Bis(1-methyl-ethylene)] bisaniline (Bis-P), 4,4'-oxydiphenylamine (4,4'-ODA), m-phenylene diamine (MPD), 3 ,4'-oxydiphenylamine (3,4'-ODA), 3,3'-diaminodiphenylbenzene (3,3'-DDS), 4,4'-diaminodiphenylbenzene (4 ,4'-DDS), 4,4'-diaminodiphenyl sulfide (ASD), 2,2-bis[4-(4-amino-phenoxy)phenyl] benzene (BAPS), 2 ,2-bis[4-(3-aminophenoxy)-phenyl] benzene (m-BAPS), 1,4'-bis(4-aminophenoxy)benzene (TPE-Q), 1 ,3'-bis(4-aminophenoxy)benzene (TPE-R), 1,3'-bis(4-amino-phenoxy)benzene (APB-133), 4,4'-bis (4-aminophenoxy) biphenyl (BAPB), 4,4'-diaminobenzidine (DABA), methylene bis(o-aminobenzoic acid) (MBAA), 1,3' -Bis(4-aminophenoxy)-2,2-dimethylpropane (DANPG), 1,5-bis(4-aminophenoxy)pentane (DA5MG), 2,2'-bis [4-(4-aminophenoxyphenyl)] hexafluoropropane (HFBAPP), 2,2-bis(4-aminophenyl) hexafluoropropane (Bis-A-AF), 2,2- Bis(3-amino-4-hydroxyphenyl) hexafluoropropane (Bis-AP-AF), 2,2-bis(3-amino-4-methylphenyl) hexafluoropropane (Bis-AT- AF), 4,4'-bis(4-amino-2-trifluoromethylphenoxy) biphenyl (6BFBAPB), 3,3'5,5'-tetramethyl-4,4'-di Aminodiphenylmethane (TMMDA), etc. and combinations thereof.

在式I的一些實施方式中,Rb 表示具有式II或式III的二胺殘基以及至少一個附加的二胺殘基,其中該附加的芳香族二胺選自由以下組成之群組:PPD、4,4’-ODA、3,4’-ODA、TFMB、Bis-A-AF、Bis-AT-AF、以及Bis-P。In some embodiments of Formula I, R b represents a diamine residue having Formula II or Formula III and at least one additional diamine residue, wherein the additional aromatic diamine is selected from the group consisting of: PPD , 4,4'-ODA, 3,4'-ODA, TFMB, Bis-A-AF, Bis-AT-AF, and Bis-P.

在式I的一些實施方式中,由單酐單體得到的部分作為封端基團存在。In some embodiments of Formula I, the moiety derived from the monoanhydride monomer is present as a capping group.

在一些實施方式中,該等單酐單體選自以下群組,該群組由鄰苯二甲酸酐和類似物以及其衍生物組成。In some embodiments, the monoanhydride monomers are selected from the group consisting of phthalic anhydride and analogs and derivatives thereof.

在一些實施方式中,該等單酐以全部四羧酸組成物的最高達5 mol%的量存在。In some embodiments, the monoanhydrides are present in an amount of up to 5 mol% of the total tetracarboxylic acid composition.

在式I的一些實施方式中,由單胺單體得到的部分作為封端基團存在。In some embodiments of Formula I, the moiety derived from the monoamine monomer is present as a capping group.

在一些實施方式中,該等單胺單體選自以下群組,該群組由苯胺和類似物以及其衍生物組成。In some embodiments, the monoamine monomers are selected from the group consisting of aniline and analogs and derivatives thereof.

在一些實施方式中,該等單胺以全部胺組成物的最高達5 mol%的量存在。In some embodiments, the monoamines are present in an amount of up to 5 mol% of the total amine composition.

在一些實施方式中,基於凝膠滲透層析法與聚苯乙烯標準品,聚醯胺酸具有大於100,000的重均分子量(MW )。In some embodiments, the gel permeation chromatography based on polystyrene standards, polyamide acid having a weight average molecular weight greater than 100,000 (M W).

在一些實施方式中,基於凝膠滲透層析法與聚苯乙烯標準品,聚醯胺酸具有大於150,000的重均分子量(MW )。In some embodiments, based on gel permeation chromatography and polystyrene standards, the polyamic acid has a weight average molecular weight (M W ) greater than 150,000.

在一些實施方式中,基於凝膠滲透層析法與聚苯乙烯標準品,聚醯胺酸具有大於200,000的分子量(MW )。In some embodiments, based on gel permeation chromatography and polystyrene standards, the polyamic acid has a molecular weight (M W ) greater than 200,000.

在一些實施方式中,基於凝膠滲透層析法與聚苯乙烯標準品,聚醯胺酸具有大於250,000的重均分子量(MW )。In some embodiments, based on gel permeation chromatography and polystyrene standards, the polyamic acid has a weight average molecular weight (M W ) greater than 250,000.

在一些實施方式中,基於凝膠滲透層析法與聚苯乙烯標準品,聚醯胺酸具有大於300,000的重均分子量(MW )。In some embodiments, the gel permeation chromatography based on polystyrene standards, polyamide acid having a weight average molecular weight of greater than 300,000 (M W).

在一些實施方式中,基於凝膠滲透層析法與聚苯乙烯標準品,聚醯胺酸具有在100,000與400,000之間的重均分子量(MW )。In some embodiments, the gel permeation chromatography based on polystyrene standards, polyamide acid having a weight of between 100,000 and 400,000 average molecular weight (M W).

在一些實施方式中,基於凝膠滲透層析法與聚苯乙烯標準品,聚醯胺酸具有在200,000與400,000之間的重均分子量(MW )。In some embodiments, based on gel permeation chromatography and polystyrene standards, the polyamic acid has a weight average molecular weight (M W ) between 200,000 and 400,000.

在一些實施方式中,基於凝膠滲透層析法與聚苯乙烯標準品,聚醯胺酸具有在250,000與350,000之間的重均分子量(MW )。In some embodiments, based on gel permeation chromatography and polystyrene standards, the polyamic acid has a weight average molecular weight (M W ) between 250,000 and 350,000.

在一些實施方式中,基於凝膠滲透層析法與聚苯乙烯標準品,聚醯胺酸具有在200,000與300,000之間的重均分子量(MW )。In some embodiments, based on gel permeation chromatography and polystyrene standards, the polyamic acid has a weight average molecular weight (M W ) between 200,000 and 300,000.

聚醯胺酸的上述實施方式中的任一個可以與其他實施方式中的一個或多個組合,只要它們不是互相排斥的。例如,其中Ra 表示PMDA殘基的實施方式可以與其中Rb 具有式II的實施方式組合。Any of the above-mentioned embodiments of polyamic acid may be combined with one or more of other embodiments as long as they are not mutually exclusive. For example, the embodiment where R a represents a PMDA residue can be combined with the embodiment where R b has Formula II.

在一些實施方式中,該高沸點非質子溶劑具有150ºC或更高的沸點。In some embodiments, the high-boiling aprotic solvent has a boiling point of 150°C or higher.

在一些實施方式中,該高沸點非質子溶劑具有175ºC或更高的沸點。In some embodiments, the high-boiling aprotic solvent has a boiling point of 175°C or higher.

在一些實施方式中,該高沸點非質子溶劑具有200ºC或更高的沸點。In some embodiments, the high-boiling aprotic solvent has a boiling point of 200°C or higher.

在一些實施方式中,該高沸點非質子溶劑係極性溶劑。在一些實施方式中,該溶劑具有大於20的介電常數。In some embodiments, the high-boiling aprotic solvent is a polar solvent. In some embodiments, the solvent has a dielectric constant greater than 20.

高沸點非質子溶劑的一些實例包括但不限於N-甲基-2-吡咯啶酮(NMP)、二甲基乙醯胺(DMAc)、二甲亞碸(DMSO)、二甲基甲醯胺(DMF)、γ-丁內酯、二丁基卡必醇、丁基卡必醇乙酸酯、二甘醇單乙醚乙酸酯、丙二醇單甲醚乙酸酯等及其組合。Some examples of high-boiling aprotic solvents include, but are not limited to, N-methyl-2-pyrrolidone (NMP), dimethylacetamide (DMAc), dimethylsulfoxide (DMSO), dimethylformamide (DMF), γ-butyrolactone, dibutyl carbitol, butyl carbitol acetate, diethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate, etc. and combinations thereof.

在液體組成物的一些實施方式中,該溶劑選自由NMP、DMAc、和DMF組成之群組。In some embodiments of the liquid composition, the solvent is selected from the group consisting of NMP, DMAc, and DMF.

在液體組成物的一些實施方式中,該溶劑係NMP。In some embodiments of the liquid composition, the solvent is NMP.

在液體組成物的一些實施方式中,該溶劑係DMAc。In some embodiments of the liquid composition, the solvent is DMAc.

在液體組成物的一些實施方式中,該溶劑係DMF。In some embodiments of the liquid composition, the solvent is DMF.

在液體組成物的一些實施方式中,該溶劑係γ-丁內酯。In some embodiments of the liquid composition, the solvent is γ-butyrolactone.

在液體組成物的一些實施方式中,該溶劑係二丁基卡必醇。In some embodiments of the liquid composition, the solvent is dibutyl carbitol.

在液體組成物的一些實施方式中,該溶劑係丁基卡必醇乙酸酯。In some embodiments of the liquid composition, the solvent is butyl carbitol acetate.

在液體組成物的一些實施方式中,該溶劑係二甘醇單乙醚乙酸酯。In some embodiments of the liquid composition, the solvent is diethylene glycol monoethyl ether acetate.

在液體組成物的一些實施方式中,該溶劑係丙二醇單乙醚乙酸酯。In some embodiments of the liquid composition, the solvent is propylene glycol monoethyl ether acetate.

在一些實施方式中,在液體組成物中使用超過一種以上指出的高沸點非質子溶劑。In some embodiments, more than one high boiling aprotic solvent indicated above is used in the liquid composition.

在一些實施方式中,在液體組成物中使用附加的共溶劑。In some embodiments, additional co-solvents are used in the liquid composition.

聚醯胺酸溶液可以視需要進一步含有許多添加劑中的任一種。此類添加劑可以是:抗氧化劑、熱穩定劑、黏合促進劑、偶聯劑(例如矽烷)、無機填料或各種增強劑,只要它們不有害地影響所希望的聚醯亞胺特性。The polyamide solution may further contain any one of many additives as necessary. Such additives may be: antioxidants, heat stabilizers, adhesion promoters, coupling agents (such as silanes), inorganic fillers, or various reinforcing agents, as long as they do not deleteriously affect the desired properties of the polyimide.

聚醯胺酸溶液可以使用關於引入組分(即,單體和溶劑)的各種可供使用的方法進行製備。生產聚醯胺酸溶液的一些方法包括:The polyamic acid solution can be prepared using various methods available for introducing components (ie, monomers and solvents). Some methods for producing polyamide solutions include:

(a) 一種方法,其中將二胺組分和二酐組分預先混合在一起且然後將該混合物在攪拌同時分批加入到溶劑中。(a) A method in which the diamine component and the dianhydride component are mixed together in advance and then the mixture is added to the solvent in portions while stirring.

(b) 一種方法,其中將溶劑加入到二胺和二酐組分的攪拌混合物中。(與上面的 (a) 相反)(b) A method in which a solvent is added to a stirred mixture of diamine and dianhydride components. (Contrary to (a) above)

(c) 一種方法,其中將二胺單獨地溶解在溶劑中,且然後以允許控制反應速率的比例向其中加入二酐。(c) A method in which the diamine is separately dissolved in a solvent, and then the dianhydride is added thereto in a ratio that allows the reaction rate to be controlled.

(d) 一種方法,其中將二酐組分單獨地溶解在溶劑中,且然後以允許控制反應速率的比例向其中加入胺組分。(d) A method in which the dianhydride component is separately dissolved in a solvent, and then the amine component is added thereto in a ratio that allows the reaction rate to be controlled.

(e) 一種方法,其中將二胺組分和二酐組分分別溶解在溶劑中且然後將該等溶液在反應器中混合。(e) A method in which the diamine component and the dianhydride component are separately dissolved in a solvent and then such solutions are mixed in the reactor.

(f) 一種方法,其中預先形成具有過量胺組分的聚醯胺酸和具有過量二酐組分的另一聚醯胺酸,且然後使其在反應器中彼此反應,特別是以產生非無規或嵌段共聚物的這樣的方式彼此反應。(f) A method in which a polyamic acid having an excess amine component and another polyamic acid having an excess dianhydride component are formed in advance, and then reacted with each other in the reactor, in particular to produce Random or block copolymers react with each other in this way.

(g) 一種方法,其中首先使特定部分的胺組分和二酐組分反應,且然後使殘餘的二胺組分反應,或反之亦然。(g) A method in which a specific portion of the amine component and the dianhydride component are reacted first, and then the residual diamine component is reacted, or vice versa.

(h) 一種方法,其中將該等組分以部分或整體按任何順序加入到部分或全部溶劑中,此外其中部分或全部任何組分可以作為部分或全部溶劑中的溶液加入。(h) A method in which these components are added to part or all of the solvent in any order in part or in whole, and in addition part or all of any of the components may be added as a solution in part or all of the solvent.

(i) 一種方法,其中首先使二酐組分之一與二胺組分之一反應,從而得到第一聚醯胺酸。然後使另一種二酐組分與另一種胺組分反應以得到第二聚醯胺酸。然後在成膜之前以多種方式中的任一種將該等聚醯胺酸組合。(i) A method in which one of the dianhydride components and one of the diamine components are first reacted to obtain the first polyamic acid. Then another dianhydride component is reacted with another amine component to obtain a second polyamide. This polyamic acid is then combined in any of a variety of ways before film formation.

一般來說,由上述揭露的聚醯胺酸溶液製備方法中的任一種可以獲得聚醯胺酸溶液。Generally speaking, a polyamic acid solution can be obtained from any of the disclosed methods for preparing a polyamic acid solution.

然後可以將聚醯胺酸溶液過濾一次或多次以便減少顆粒含量。由這種經過濾的溶液產生的聚醯亞胺膜可以顯示出減少的缺陷數量,且由此在本文揭露的電子應用中產生優異性能。可以藉由雷射粒子計數器測試來進行對過濾效率的評估,其中將聚醯胺酸溶液的代表性樣品澆注到5”矽晶圓上。在軟烘/乾燥之後,藉由任何數量的雷射粒子計數技術在可商購且本領域已知的儀器上評估膜的顆粒含量。The polyamide solution can then be filtered one or more times to reduce the particle content. The polyimide membrane produced from this filtered solution can show a reduced number of defects, and thus produce excellent performance in the electronic applications disclosed herein. Filtration efficiency can be evaluated by laser particle counter testing, where a representative sample of polyamide solution is cast onto a 5" silicon wafer. After soft baking/drying, by any number of lasers The particle counting technique evaluates the particle content of the membrane on commercially available and known in the art instruments.

在一些實施方式中,製備聚醯胺酸溶液並過濾以產生小於40個顆粒的顆粒含量,如藉由雷射粒子計數器測試所測量。In some embodiments, a polyamic acid solution is prepared and filtered to produce a particle content of less than 40 particles, as measured by a laser particle counter test.

在一些實施方式中,製備聚醯胺酸溶液並過濾以產生小於30個顆粒的顆粒含量,如藉由雷射粒子計數器測試所測量。In some embodiments, a polyamide solution is prepared and filtered to produce a particle content of less than 30 particles, as measured by a laser particle counter test.

在一些實施方式中,製備聚醯胺酸溶液並過濾以產生小於20個顆粒的顆粒含量,如藉由雷射粒子計數器測試所測量。In some embodiments, a polyamic acid solution is prepared and filtered to produce a particle content of less than 20 particles, as measured by a laser particle counter test.

在一些實施方式中,製備聚醯胺酸溶液並過濾以產生小於10個顆粒的顆粒含量,如藉由雷射粒子計數器測試所測量。In some embodiments, a polyamide solution is prepared and filtered to produce a particle content of less than 10 particles, as measured by a laser particle counter test.

在一些實施方式中,製備聚醯胺酸溶液並過濾以產生在2個顆粒與8個顆粒之間的顆粒含量,如藉由雷射粒子計數器測試所測量。In some embodiments, a polyamic acid solution is prepared and filtered to produce a particle content between 2 particles and 8 particles, as measured by a laser particle counter test.

在一些實施方式中,製備聚醯胺酸溶液並過濾以產生在4個顆粒與6個顆粒之間的顆粒含量,如藉由雷射粒子計數器測試所測量。In some embodiments, a polyamic acid solution is prepared and filtered to produce a particle content between 4 particles and 6 particles, as measured by a laser particle counter test.

聚醯胺酸溶液的示例性製備在實例中給出。Exemplary preparations of polyamic acid solutions are given in the examples.

總體聚醯胺酸組成可以經由本領域通常使用的符號來命名。例如,可以將具有100% ODPA的四羧酸組分以及90 mol%的Bis-P和10 mol%的TFMB的二胺組分的聚醯胺酸表示為: ODPA//Bis-P/TFMB 100//90/10。 3. 聚醯亞胺膜The overall polyamide composition can be named via symbols commonly used in the art. For example, a polyamic acid having a tetracarboxylic acid component of 100% ODPA and a diamine component of 90 mol% Bis-P and 10 mol% TFMB can be expressed as: ODPA//Bis-P/TFMB 100//90/10. 3. Polyimide film

提供了一種聚醯亞胺膜,其係由以上描述的聚醯胺酸溶液製成。A polyimide film is provided, which is made of the polyamic acid solution described above.

該聚醯亞胺具有式V的重複單元結構

Figure 02_image038
其中: Ra 在每次出現時是相同或不同的,並且表示一個或多個四羧酸組分殘基;並且 Rb 在每次出現時是相同或不同的,並且表示一個或多個芳香族二胺殘基; 其中30-100 mol%的Rb 具有式II或式III
Figure 02_image014
其中: R1 和R2 係相同或不同的,並且選自由F、Rf 、以及ORf 組成之群組; Rf 係C1-3 全氟烷基;並且 *表示附接點; 其中R1 和R2 兩者均與附接點相鄰; 並且進一步地,其中該聚醯亞胺膜 根據按順序並且不重複地包括以下步驟的方法製備: 將在高沸點非質子溶劑中包含一種或多種四羧酸組分和一種或多種二胺組分的聚醯胺酸溶液塗佈到基體上; 軟烘該經塗佈的基體; 以多個預先選擇的時間間隔在多個預先選擇的溫度下處理該軟烘的經塗佈的基體。The polyimide has a repeating unit structure of formula V
Figure 02_image038
Where: R a is the same or different at each occurrence and represents one or more residues of tetracarboxylic acid components; and R b is the same or different at each occurrence and represents one or more aromatics Diamine residues; of which 30-100 mol% of R b have formula II or formula III
Figure 02_image014
Where: R 1 and R 2 are the same or different, and are selected from the group consisting of F, R f , and OR f ; R f is C 1-3 perfluoroalkyl; and * represents the attachment point; where R Both 1 and R 2 are adjacent to the attachment point; and further, wherein the polyimide membrane is prepared according to a method that includes the following steps in order and without repeating: a high boiling point aprotic solvent will contain one or Polyamide solutions of multiple tetracarboxylic acid components and one or more diamine components are applied to the substrate; the coated substrate is soft baked; at multiple preselected temperatures at multiple preselected intervals The soft-baked coated substrate is processed next.

對於式I中的Ra 和Rb 的所有以上描述的實施方式同樣適用於式V中的Ra 和RbFor all the embodiments of formula I R a and R b are described above apply equally to formula V R a and R b are.

對於如適用於式I的式II中的R1 和R2 的所有以上描述的實施方式同樣適用於如適用於式V的式II和式III中的R1 和R2All of the above-described embodiments for R 1 and R 2 in Formula II as applicable to Formula I also apply to R 1 and R 2 in Formula II and Formula III as applicable to Formula V.

藉由將以上描述的聚醯胺酸溶液塗佈到基板上並且隨後醯亞胺化製成聚醯亞胺膜。這可以藉由熱轉化方法或化學轉化方法來實現。可以使用任何已知的塗佈方法。The polyimide film is made by applying the above-described polyamic acid solution onto the substrate and then imidizing. This can be achieved by thermal conversion methods or chemical conversion methods. Any known coating method can be used.

已知一些氟化的二胺具有低反應性。為了使用該等低反應性二胺形成具有足夠分子量的聚醯亞胺膜,使用多個聚合步驟。典型地,使用低反應性二胺製備聚醯胺酸溶液,將該溶液塗佈並醯亞胺化,將該醯亞胺化的產物溶解、再塗佈並再醯亞胺化。將附加的溶解、再塗佈並再醯亞胺化步驟重複若干次。Some fluorinated diamines are known to have low reactivity. In order to use these low-reactivity diamines to form a polyimide film having a sufficient molecular weight, multiple polymerization steps are used. Typically, a low-reactivity diamine is used to prepare a polyamic acid solution, the solution is coated and imidized, and the imidized product is dissolved, recoated, and reimidized. The additional steps of dissolving, recoating and re-imidization are repeated several times.

出人意料地且出乎意外地,已經發現具有式II或式III的殘基的二胺具有更好的反應性。使用單一的聚合和醯亞胺化步驟,聚醯亞胺膜具有足夠的分子量和良好的機械特性。使用本文所述的聚醯胺酸溶液,不需要形成醯亞胺化的產物、溶解、再塗佈並再醯亞胺化多次。Surprisingly and unexpectedly, diamines with residues of formula II or formula III have been found to have better reactivity. Using a single polymerization and amide imidization step, the polyimide membrane has sufficient molecular weight and good mechanical properties. With the polyamic acid solution described herein, there is no need to form an imidate product, dissolve, recoat, and amidate multiple times.

在聚醯亞胺膜的一些實施方式中,基於凝膠滲透層析法與聚苯乙烯標準品,聚醯亞胺聚合物具有大於100,000的重均分子量(MW )。In some embodiments of the polyimide membrane, based on gel permeation chromatography and polystyrene standards, the polyimide polymer has a weight average molecular weight (M W ) greater than 100,000.

在聚醯亞胺膜的一些實施方式中,基於凝膠滲透層析法與聚苯乙烯標準品,聚醯亞胺聚合物具有大於150,000的重均分子量(MW )。In some embodiments of the polyimide membrane, based on gel permeation chromatography and polystyrene standards, the polyimide polymer has a weight average molecular weight (M W ) greater than 150,000.

在聚醯亞胺膜的一些實施方式中,基於凝膠滲透層析法與聚苯乙烯標準品,聚醯亞胺聚合物具有大於200,000的分子量(MW )。In some embodiments of the polyimide membrane, based on gel permeation chromatography and polystyrene standards, the polyimide polymer has a molecular weight (M W ) greater than 200,000.

在聚醯亞胺膜的一些實施方式中,基於凝膠滲透層析法與聚苯乙烯標準品,聚醯亞胺聚合物具有大於250,000的重均分子量(MW )。In some embodiments of the polyimide membrane, based on gel permeation chromatography and polystyrene standards, the polyimide polymer has a weight average molecular weight (M W ) greater than 250,000.

在聚醯亞胺膜的一些實施方式中,基於凝膠滲透層析法與聚苯乙烯標準品,聚醯亞胺聚合物具有大於300,000的重均分子量(MW )。In some embodiments of the polyimide membrane, based on gel permeation chromatography and polystyrene standards, the polyimide polymer has a weight average molecular weight (M W ) greater than 300,000.

在聚醯亞胺膜的一些實施方式中,基於凝膠滲透層析法與聚苯乙烯標準品,聚醯亞胺聚合物具有在100,000與400,000之間的重均分子量(MW )。In some embodiments of the polyimide membrane, based on gel permeation chromatography and polystyrene standards, the polyimide polymer has a weight average molecular weight (M W ) between 100,000 and 400,000.

在聚醯亞胺膜的一些實施方式中,基於凝膠滲透層析法與聚苯乙烯標準品,聚醯亞胺聚合物具有在200,000與400,000之間的重均分子量(MW )。In some embodiments of the polyimide membrane, based on gel permeation chromatography and polystyrene standards, the polyimide polymer has a weight average molecular weight (M W ) between 200,000 and 400,000.

在聚醯亞胺膜的一些實施方式中,基於凝膠滲透層析法與聚苯乙烯標準品,聚醯亞胺聚合物具有在250,000與350,000之間的重均分子量(MW )。In some embodiments of the polyimide membrane, based on gel permeation chromatography and polystyrene standards, the polyimide polymer has a weight average molecular weight (M W ) between 250,000 and 350,000.

在聚醯亞胺膜的一些實施方式中,基於凝膠滲透層析法與聚苯乙烯標準品,聚醯亞胺聚合物具有在200,000與300,000之間的重均分子量(MW )。In some embodiments of the polyimide membrane, based on gel permeation chromatography and polystyrene standards, the polyimide polymer has a weight average molecular weight (M W ) between 200,000 and 300,000.

在聚醯亞胺膜的一些實施方式中,平面內熱膨脹係數(CTE)係在50ºC與200ºC之間小於45 ppm/ºC;在一些實施方式中,係小於30 ppm/ºC;在一些實施方式中,係小於20 ppm/ºC;在一些實施方式中,係小於15 ppm/ºC;在一些實施方式中,係在0 ppm/ºC與15 ppm/ºC之間;在一些實施方式中,係在0 ppm/ºC與10 ppm/ºC之間。In some embodiments of the polyimide film, the in-plane thermal expansion coefficient (CTE) is less than 45 ppm/ºC between 50ºC and 200ºC; in some embodiments, it is less than 30 ppm/ºC; in some embodiments Is less than 20 ppm/ºC; in some embodiments it is less than 15 ppm/ºC; in some embodiments it is between 0 ppm/ºC and 15 ppm/ºC; in some embodiments it is 0 Between ppm/ºC and 10 ppm/ºC.

在聚醯亞胺膜的一些實施方式中,對於在超過300ºC的溫度下固化的聚醯亞胺膜,玻璃化轉變溫度(Tg )係大於250ºC;在一些實施方式中,係大於300ºC;在一些實施方式中,係大於350ºC。In some embodiments of the polyimide film, the glass transition temperature (T g ) is greater than 250ºC for the polyimide film cured at a temperature in excess of 300ºC; in some embodiments, it is greater than 300ºC; In some embodiments, it is greater than 350ºC.

在聚醯亞胺膜的一些實施方式中,1% TGA失重溫度係大於350ºC;在一些實施方式中,係大於400ºC;在一些實施方式中,係大於450ºC。In some embodiments of the polyimide film, the 1% TGA weightlessness temperature is greater than 350ºC; in some embodiments, it is greater than 400ºC; in some embodiments, it is greater than 450ºC.

在聚醯亞胺膜的一些實施方式中,拉伸模量係在1.5 GPa與15.0 GPa之間;在一些實施方式中,係在1.5 GPa與12.0 GPa之間。In some embodiments of the polyimide film, the tensile modulus is between 1.5 GPa and 15.0 GPa; in some embodiments, it is between 1.5 GPa and 12.0 GPa.

在聚醯亞胺膜的一些實施方式中,斷裂伸長率係大於10%。In some embodiments of the polyimide film, the elongation at break is greater than 10%.

在聚醯亞胺膜的一些實施方式中,光延遲在550 nm下係小於500;在一些實施方式中,係小於200。In some embodiments of the polyimide film, the optical retardation is less than 500 at 550 nm; in some embodiments, it is less than 200.

在聚醯亞胺膜的一些實施方式中,在633 nm處的雙折射率係小於0.15;在一些實施方式中,係小於0.10;在一些實施方式中,係小於0.05。In some embodiments of the polyimide film, the birefringence index at 633 nm is less than 0.15; in some embodiments, it is less than 0.10; in some embodiments, it is less than 0.05.

在聚醯亞胺膜的一些實施方式中,霧度係小於1.0%;在一些實施方式中,係小於0.5%。In some embodiments of the polyimide film, the haze is less than 1.0%; in some embodiments, it is less than 0.5%.

在聚醯亞胺膜的一些實施方式中,b*係小於7.5;在一些實施方式中,係小於5.0;在一些實施方式中,係小於3.0。在聚醯亞胺膜的一些實施方式中,YI係小於12;在一些實施方式中,係小於10;在一些實施方式中,係小於5。In some embodiments of the polyimide film, b* is less than 7.5; in some embodiments, it is less than 5.0; in some embodiments, it is less than 3.0. In some embodiments of the polyimide film, YI is less than 12; in some embodiments, it is less than 10; in some embodiments, it is less than 5.

在聚醯亞胺膜的一些實施方式中,在400 nm處的透射率係大於40%;在一些實施方式中,係大於50%;在一些實施方式中,係大於60%。In some embodiments of the polyimide film, the transmittance at 400 nm is greater than 40%; in some embodiments, it is greater than 50%; in some embodiments, it is greater than 60%.

在聚醯亞胺膜的一些實施方式中,在430 nm處的透射率係大於60%;在一些實施方式中,係大於70%。In some embodiments of the polyimide film, the transmission at 430 nm is greater than 60%; in some embodiments, it is greater than 70%.

在聚醯亞胺膜的一些實施方式中,在450 nm處的透射率係大於70%;在一些實施方式中,係大於80%。In some embodiments of the polyimide film, the transmittance at 450 nm is greater than 70%; in some embodiments, it is greater than 80%.

在聚醯亞胺膜的一些實施方式中,在550 nm處的透射率係大於70%;在一些實施方式中,係大於80%。In some embodiments of the polyimide film, the transmittance at 550 nm is greater than 70%; in some embodiments, it is greater than 80%.

在聚醯亞胺膜的一些實施方式中,在750 nm處的透射率係大於70%;在一些實施方式中,係大於80%;在一些實施方式中,係大於90%。In some embodiments of the polyimide film, the transmittance at 750 nm is greater than 70%; in some embodiments, it is greater than 80%; in some embodiments, it is greater than 90%.

聚醯亞胺膜的上述實施方式中的任一個可與其他實施方式中的一個或多個組合,只要它們不是互相排斥的。Any of the above-mentioned embodiments of the polyimide film can be combined with one or more of the other embodiments as long as they are not mutually exclusive.

聚醯亞胺膜係藉由化學或熱轉化方法由聚醯胺酸溶液製備的。本文揭露的聚醯亞胺膜(特別是當用作電子裝置中的玻璃的柔性替代物時)藉由熱轉化或改進型熱轉化方法與化學轉化方法來製備。Polyimide membranes are prepared from polyamic acid solutions by chemical or thermal conversion methods. The polyimide film disclosed herein (especially when used as a flexible substitute for glass in electronic devices) is prepared by thermal conversion or improved thermal conversion methods and chemical conversion methods.

化學轉化方法描述於美國專利號5,166,308和5,298,331中,將該等專利藉由援引以其全文併入本文。在此類方法中,將轉化化學品添加到聚醯胺酸溶液中。發現可用於本發明的轉化化學品包括但不限於:(i) 一種或多種脫水劑,如脂肪族酸酐(乙酸酐等)和酸酐;以及 (ii) 一種或多種催化劑,如脂肪族三級胺(三乙胺等)、三級胺(二甲基苯胺等)和雜環三級胺(吡啶、甲基吡啶、異喹啉(isoquinoilne)等)。酸酐脫水材料典型地以聚醯胺酸溶液中存在的醯胺酸基團的量的稍微莫耳過量使用。所使用的乙酸酐的量典型地是每當量聚醯胺酸約2.0-3.0莫耳。一般來說,使用相當量的三級胺催化劑。Chemical conversion methods are described in US Patent Nos. 5,166,308 and 5,298,331, which are incorporated herein by reference in their entirety. In such methods, conversion chemicals are added to the polyamide solution. Conversion chemicals found to be useful in the present invention include, but are not limited to: (i) one or more dehydrating agents, such as aliphatic anhydrides (acetic anhydride, etc.) and acid anhydrides; and (ii) one or more catalysts, such as aliphatic tertiary amines (Triethylamine, etc.), tertiary amines (dimethylaniline, etc.) and heterocyclic tertiary amines (pyridine, picoline, isoquinoilne, etc.). Anhydride dehydrating materials are typically used in a slight molar excess of the amount of amidic acid groups present in the polyamic acid solution. The amount of acetic anhydride used is typically about 2.0-3.0 moles per equivalent of polyamide. Generally, a considerable amount of tertiary amine catalyst is used.

熱轉化方法可以或可以不採用轉化化學品(即催化劑)來將聚醯胺酸澆注溶液轉化為聚醯亞胺。如果使用轉化化學品,則該方法可被認為係改進型熱轉化方法。在兩種類型的熱轉化方法中,僅使用熱能來加熱膜以不僅乾燥溶劑的膜而且進行醯亞胺化反應。通常使用有或無轉化催化劑的熱轉化方法來製備本文揭露的聚醯亞胺膜。The thermal conversion method may or may not use conversion chemicals (ie, catalysts) to convert the polyamic acid casting solution to polyimide. If conversion chemicals are used, this method can be considered as an improved thermal conversion method. In the two types of thermal conversion methods, only the thermal energy is used to heat the membrane to not only dry the membrane of the solvent but also perform the amide imidization reaction. Thermal conversion methods with or without conversion catalysts are generally used to prepare the polyimide membranes disclosed herein.

考慮到不僅僅是膜組成產生感興趣的特性,具體的方法參數係預先選擇的。相反,Considering that not only the composition of the film produces the characteristics of interest, the specific method parameters are pre-selected. in contrast,

固化溫度和溫度斜升曲線在實現本文揭露的預期用途的最希望的特性中也起到重要作用。聚醯胺酸應在任何後續加工步驟(例如沈積產生功能性顯示器所需的一個或多個無機或其他層)的最高溫度或高於該最高溫度的溫度下、但在低於聚醯亞胺出現顯著熱降解/變色時的溫度的溫度下醯亞胺化。還應該指出,惰性氣氛通常是較佳的,特別是當採用較高的加工溫度進行醯亞胺化時。The curing temperature and temperature ramp curve also play an important role in achieving the most desirable characteristics of the intended use disclosed herein. The polyamic acid should be at or above the maximum temperature of any subsequent processing steps (such as deposition of one or more inorganic or other layers required to produce a functional display), but below the polyimide Acetylimidization at a temperature where significant thermal degradation/discoloration occurs. It should also be noted that an inert atmosphere is generally preferred, especially when higher processing temperatures are used for imidateization.

對於本文揭露的聚醯胺酸/聚醯亞胺,當需要超過300ºC的後續加工溫度時,典型地採用300ºC至320ºC的溫度。選擇適當的固化溫度允許得到實現熱特性和機械特性的最佳平衡的完全固化的聚醯亞胺。由於這種非常高的溫度,需要惰性氣氛。典型地,應採用 > 100 ppm的爐中氧水平。非常低的氧水平使得能夠使用最高的固化溫度而無聚合物的顯著降解/變色。加速醯亞胺化過程的催化劑在約200ºC與300ºC之間的固化溫度下有效地實現更高水平的醯亞胺化。如果柔性裝置在低於聚醯亞胺的Tg 的較高固化溫度下製備,則可以視需要採用該方法。For the polyamic acid/polyimide disclosed herein, when a subsequent processing temperature exceeding 300ºC is required, a temperature of 300ºC to 320ºC is typically used. The selection of an appropriate curing temperature allows to obtain a fully cured polyimide that achieves the best balance of thermal and mechanical properties. Due to this very high temperature, an inert atmosphere is required. Typically, furnace oxygen levels> 100 ppm should be used. The very low oxygen level enables the highest curing temperature to be used without significant degradation/discoloration of the polymer. The catalyst that accelerates the imidate process effectively achieves a higher level of imidate at a curing temperature between about 200ºC and 300ºC. If the flexible device was prepared at the higher curing temperature T g of the polyimide is less than, then the method can be employed as necessary.

每個可能的固化步驟的時間量也是重要的製程考慮因素。一般來說,用於最高溫度固化的時間應該保持在最小值。例如,對於320ºC固化,在惰性氣氛下固化時間可長達1小時左右;但在更高固化溫度下,這一時間應被縮短以避免熱降解。一般來說,較高的溫度指示了較短的時間。熟悉該項技術者將認識到溫度與時間之間的平衡以便優化用於特定最終用途的聚醯亞胺的特性。The amount of time for each possible curing step is also an important process consideration. In general, the time for curing at the highest temperature should be kept to a minimum. For example, for 320ºC curing, the curing time can be up to about 1 hour in an inert atmosphere; but at higher curing temperatures, this time should be shortened to avoid thermal degradation. Generally speaking, a higher temperature indicates a shorter time. Those skilled in the art will recognize the balance between temperature and time in order to optimize the characteristics of the polyimide for a specific end use.

在一些實施方式中,聚醯胺酸溶液經由熱轉化方法轉化成聚醯亞胺膜。In some embodiments, the polyamic acid solution is converted into a polyimide film via a thermal conversion method.

在熱轉化方法的一些實施方式中,將聚醯胺酸溶液塗佈到基體上,以使得所得膜的軟烘厚度小於50 µm。In some embodiments of the thermal conversion method, the polyamide solution is applied to the substrate so that the resulting film has a soft bake thickness of less than 50 µm.

在熱轉化方法的一些實施方式中,將聚醯胺酸溶液塗佈到基體上,以使得所得膜的軟烘厚度小於40 µm。In some embodiments of the thermal conversion method, the polyamide solution is applied to the substrate so that the resulting film has a soft bake thickness of less than 40 µm.

在熱轉化方法的一些實施方式中,將聚醯胺酸溶液塗佈到基體上,以使得所得膜的軟烘厚度小於30 µm。In some embodiments of the thermal conversion method, the polyamide solution is applied to the substrate so that the resulting film has a soft bake thickness of less than 30 µm.

在熱轉化方法的一些實施方式中,將聚醯胺酸溶液塗佈到基體上,以使得所得膜的軟烘厚度小於20 µm。In some embodiments of the thermal conversion method, the polyamide solution is applied to the substrate so that the resulting film has a soft bake thickness of less than 20 µm.

在熱轉化方法的一些實施方式中,將聚醯胺酸溶液塗佈到基體上,以使得所得膜的軟烘厚度在10 µm與20 µm之間。In some embodiments of the thermal conversion method, the polyamic acid solution is applied to the substrate so that the soft-baking thickness of the resulting film is between 10 µm and 20 µm.

在熱轉化方法的一些實施方式中,將聚醯胺酸溶液塗佈到基體上,以使得所得膜的軟烘厚度在15 µm與20 µm之間。In some embodiments of the thermal conversion method, the polyamic acid solution is applied to the substrate so that the soft-baking thickness of the resulting film is between 15 µm and 20 µm.

在熱轉化方法的一些實施方式中,將聚醯胺酸溶液塗佈到基體上,以使得所得膜的軟烘厚度係18 µm。In some embodiments of the thermal conversion method, the polyamide solution is applied to the substrate so that the resulting film has a soft bake thickness of 18 μm.

在熱轉化方法的一些實施方式中,將聚醯胺酸溶液塗佈到基體上,以使得所得膜的軟烘厚度小於10 µm。In some embodiments of the thermal conversion method, the polyamide solution is applied to the substrate so that the resulting film has a soft bake thickness of less than 10 µm.

在熱轉化方法的一些實施方式中,在熱板上以接近模式軟烘經塗佈的基體,其中使用氮氣來將經塗佈的基體恰好保持在熱板上方。In some embodiments of the thermal conversion method, the coated substrate is soft baked in a proximity mode on a hot plate, where nitrogen is used to hold the coated substrate just above the hot plate.

在熱轉化方法的一些實施方式中,在熱板上以完全接觸模式軟烘經塗佈的基體,其中經塗佈的基體與熱板表面直接接觸。In some embodiments of the thermal conversion method, the coated substrate is soft baked in a full contact mode on the hot plate, wherein the coated substrate is in direct contact with the surface of the hot plate.

在熱轉化方法的一些實施方式中,使用接近模式和完全接觸模式的組合在熱板上軟烘經塗佈的基體。In some embodiments of the thermal conversion method, a combination of proximity mode and full contact mode is used to soft bake the coated substrate on a hot plate.

在熱轉化方法的一些實施方式中,使用設定在80ºC的熱板軟烘經塗佈的基體。In some embodiments of the thermal conversion method, the coated substrate is soft baked using a hot plate set at 80°C.

在熱轉化方法的一些實施方式中,使用設定在90ºC的熱板軟烘經塗佈的基體。In some embodiments of the thermal conversion method, the coated substrate is soft baked using a hot plate set at 90°C.

在熱轉化方法的一些實施方式中,使用設定在100ºC的熱板軟烘經塗佈的基體。In some embodiments of the thermal conversion method, the coated substrate is soft baked using a hot plate set at 100°C.

在熱轉化方法的一些實施方式中,使用設定在110ºC的熱板軟烘經塗佈的基體。In some embodiments of the thermal conversion method, the coated substrate is soft baked using a hot plate set at 110°C.

在熱轉化方法的一些實施方式中,使用設定在120ºC的熱板軟烘經塗佈的基體。In some embodiments of the thermal conversion method, the coated substrate is soft baked using a hot plate set at 120°C.

在熱轉化方法的一些實施方式中,使用設定在130ºC的熱板軟烘經塗佈的基體。In some embodiments of the thermal conversion method, the coated substrate is soft baked using a hot plate set at 130°C.

在熱轉化方法的一些實施方式中,使用設定在140ºC的熱板軟烘經塗佈的基體。In some embodiments of the thermal conversion method, the coated substrate is soft baked using a hot plate set at 140°C.

在熱轉化方法的一些實施方式中,將經塗佈的基體軟烘超過10分鐘的總時間。In some embodiments of the thermal conversion method, the coated substrate is soft baked for a total time of more than 10 minutes.

在熱轉化方法的一些實施方式中,將經塗佈的基體軟烘少於10分鐘的總時間。In some embodiments of the thermal conversion method, the coated substrate is soft baked for a total time of less than 10 minutes.

在熱轉化方法的一些實施方式中,將經塗佈的基體軟烘少於8分鐘的總時間。In some embodiments of the thermal conversion method, the coated substrate is soft baked for a total time of less than 8 minutes.

在熱轉化方法的一些實施方式中,將經塗佈的基體軟烘少於6分鐘的總時間。In some embodiments of the thermal conversion method, the coated substrate is soft baked for a total time of less than 6 minutes.

在熱轉化方法的一些實施方式中,將經塗佈的基體軟烘4分鐘的總時間。In some embodiments of the thermal conversion method, the coated substrate is soft baked for a total time of 4 minutes.

在熱轉化方法的一些實施方式中,將經塗佈的基體軟烘少於4分鐘的總時間。In some embodiments of the thermal conversion method, the coated substrate is soft baked for a total time of less than 4 minutes.

在熱轉化方法的一些實施方式中,將經塗佈的基體軟烘少於2分鐘的總時間。In some embodiments of the thermal conversion method, the coated substrate is soft baked for a total time of less than 2 minutes.

在熱轉化方法的一些實施方式中,將軟烘的經塗佈的基體隨後在2個預先選擇的溫度下固化2個預先選擇的時間間隔,其中該等時間間隔可以是相同或不同的。In some embodiments of the thermal conversion method, the soft-baked coated substrate is then cured at 2 pre-selected temperatures for 2 pre-selected time intervals, where the time intervals may be the same or different.

在熱轉化方法的一些實施方式中,將軟烘的經塗佈的基體隨後在3個預先選擇的溫度下固化3個預先選擇的時間間隔,其中該等時間間隔中的每一個可以是相同或不同的。In some embodiments of the thermal conversion method, the soft-baked coated substrate is then cured at 3 pre-selected temperatures for 3 pre-selected time intervals, wherein each of these time intervals may be the same or different.

在熱轉化方法的一些實施方式中,將軟烘的經塗佈的基體隨後在4個預先選擇的溫度下固化4個預先選擇的時間間隔,其中該等時間間隔中的每一個可以是相同或不同的。In some embodiments of the thermal conversion method, the soft baked coated substrate is subsequently cured at 4 preselected temperatures at 4 preselected time intervals, wherein each of these time intervals may be the same or different.

在熱轉化方法的一些實施方式中,將軟烘的經塗佈的基體隨後在5個預先選擇的溫度下固化5個預先選擇的時間間隔,其中該等時間間隔中的每一個可以是相同或不同的。In some embodiments of the thermal conversion method, the soft baked coated substrate is subsequently cured at 5 pre-selected temperatures for 5 pre-selected time intervals, wherein each of these time intervals may be the same or different.

在熱轉化方法的一些實施方式中,將軟烘的經塗佈的基體隨後在6個預先選擇的溫度下固化6個預先選擇的時間間隔,其中該等時間間隔中的每一個可以是相同或不同的。In some embodiments of the thermal conversion method, the soft baked coated substrate is subsequently cured at 6 pre-selected temperatures for 6 pre-selected time intervals, wherein each of these time intervals may be the same or different.

在熱轉化方法的一些實施方式中,將軟烘的經塗佈的基體隨後在7個預先選擇的溫度下固化7個預先選擇的時間間隔,其中該等時間間隔中的每一個可以是相同或不同的。In some embodiments of the thermal conversion method, the soft baked coated substrate is subsequently cured at 7 pre-selected temperatures for 7 pre-selected time intervals, wherein each of these time intervals may be the same or different.

在熱轉化方法的一些實施方式中,將軟烘的經塗佈的基體隨後在8個預先選擇的溫度固化8個預先選擇的時間間隔,其中該等時間間隔中的每一個可以是相同或不同的。In some embodiments of the thermal conversion method, the soft baked coated substrate is subsequently cured at 8 pre-selected temperatures and 8 pre-selected time intervals, wherein each of these time intervals may be the same or different of.

在熱轉化方法的一些實施方式中,將軟烘的經塗佈的基體隨後在9個預先選擇的溫度下固化9個預先選擇的時間間隔,其中該等時間間隔中的每一個可以是相同或不同的。In some embodiments of the thermal conversion method, the soft-baked coated substrate is subsequently cured at 9 pre-selected temperatures for 9 pre-selected time intervals, wherein each of these time intervals may be the same or different.

在熱轉化方法的一些實施方式中,將軟烘的經塗佈的基體隨後在10個預先選擇的溫度下固化10個預先選擇的時間間隔,其中該等時間間隔中的每一個可以是相同或不同的。In some embodiments of the thermal conversion method, the soft baked coated substrate is subsequently cured at 10 pre-selected temperatures for 10 pre-selected time intervals, wherein each of these time intervals may be the same or different.

在熱轉化方法的一些實施方式中,預先選擇的溫度大於80ºC。In some embodiments of the thermal conversion method, the pre-selected temperature is greater than 80°C.

在熱轉化方法的一些實施方式中,預先選擇的溫度等於100ºC。In some embodiments of the thermal conversion method, the pre-selected temperature is equal to 100°C.

在熱轉化方法的一些實施方式中,預先選擇的溫度大於100ºC。In some embodiments of the thermal conversion method, the pre-selected temperature is greater than 100°C.

在熱轉化方法的一些實施方式中,預先選擇的溫度等於150ºC。In some embodiments of the thermal conversion method, the pre-selected temperature is equal to 150°C.

在熱轉化方法的一些實施方式中,預先選擇的溫度大於150ºC。In some embodiments of the thermal conversion method, the pre-selected temperature is greater than 150ºC.

在熱轉化方法的一些實施方式中,預先選擇的溫度等於200ºC。In some embodiments of the thermal conversion method, the pre-selected temperature is equal to 200°C.

在熱轉化方法的一些實施方式中,預先選擇的溫度大於200ºC。In some embodiments of the thermal conversion method, the pre-selected temperature is greater than 200ºC.

在熱轉化方法的一些實施方式中,預先選擇的溫度等於250ºC。In some embodiments of the thermal conversion method, the pre-selected temperature is equal to 250°C.

在熱轉化方法的一些實施方式中,預先選擇的溫度大於250ºC。In some embodiments of the thermal conversion method, the pre-selected temperature is greater than 250ºC.

在熱轉化方法的一些實施方式中,預先選擇的溫度等於300ºC。In some embodiments of the thermal conversion method, the pre-selected temperature is equal to 300ºC.

在熱轉化方法的一些實施方式中,預先選擇的溫度大於300ºC。In some embodiments of the thermal conversion method, the pre-selected temperature is greater than 300ºC.

在熱轉化方法的一些實施方式中,預先選擇的溫度等於350ºC。In some embodiments of the thermal conversion method, the pre-selected temperature is equal to 350°C.

在熱轉化方法的一些實施方式中,預先選擇的溫度大於350ºC。In some embodiments of the thermal conversion method, the pre-selected temperature is greater than 350ºC.

在熱轉化方法的一些實施方式中,預先選擇的溫度等於400ºC。In some embodiments of the thermal conversion method, the pre-selected temperature is equal to 400°C.

在熱轉化方法的一些實施方式中,預先選擇的溫度大於400ºC。In some embodiments of the thermal conversion method, the pre-selected temperature is greater than 400ºC.

在熱轉化方法的一些實施方式中,預先選擇的溫度等於450ºC。In some embodiments of the thermal conversion method, the pre-selected temperature is equal to 450°C.

在熱轉化方法的一些實施方式中,預先選擇的溫度大於450ºC。In some embodiments of the thermal conversion method, the pre-selected temperature is greater than 450°C.

在熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個係2分鐘。In some embodiments of the thermal conversion method, one or more of the pre-selected time intervals is 2 minutes.

在熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個係5分鐘。In some embodiments of the thermal conversion method, one or more of the pre-selected time intervals is 5 minutes.

在熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個係10分鐘。In some embodiments of the thermal conversion method, one or more of the pre-selected time intervals is 10 minutes.

在熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個係15分鐘。In some embodiments of the thermal conversion method, one or more of the pre-selected time intervals is 15 minutes.

在熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個係20分鐘。In some embodiments of the thermal conversion method, one or more of the pre-selected time intervals is 20 minutes.

在熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個係25分鐘。In some embodiments of the thermal conversion method, one or more of the pre-selected time intervals is 25 minutes.

在熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個係30分鐘。In some embodiments of the thermal conversion method, one or more of the pre-selected time intervals is 30 minutes.

在熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個係35分鐘。In some embodiments of the thermal conversion method, one or more of the pre-selected time intervals is 35 minutes.

在熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個係40分鐘。In some embodiments of the thermal conversion method, one or more of the pre-selected time intervals is 40 minutes.

在熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個係45分鐘。In some embodiments of the thermal conversion method, one or more of the pre-selected time intervals is 45 minutes.

在熱轉化方法的一些中,預先選擇的時間間隔中的一個或多個係50分鐘。In some of the thermal conversion methods, one or more of the pre-selected time intervals is 50 minutes.

在熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個係55分鐘。In some embodiments of the thermal conversion method, one or more of the pre-selected time intervals is 55 minutes.

在熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個係60分鐘。In some embodiments of the thermal conversion method, one or more of the pre-selected time intervals is 60 minutes.

在熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個大於60分鐘。In some embodiments of the thermal conversion method, one or more of the pre-selected time intervals is greater than 60 minutes.

在熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個在2分鐘與60分鐘之間。In some embodiments of the thermal conversion method, one or more of the pre-selected time intervals is between 2 minutes and 60 minutes.

在熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個在2分鐘與90分鐘之間。In some embodiments of the thermal conversion method, one or more of the pre-selected time intervals is between 2 minutes and 90 minutes.

在熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個在2分鐘與120分鐘之間。In some embodiments of the thermal conversion method, one or more of the pre-selected time intervals is between 2 minutes and 120 minutes.

在熱轉化方法的一些實施方式中,用於製備聚醯亞胺膜的方法按順序包括以下步驟:將聚醯胺酸溶液塗佈到基體上;軟烘該經塗佈的基體;在多個預先選擇的溫度下將該軟烘的經塗佈的基體處理多個預先選擇的時間間隔,由此該聚醯亞胺膜表現出滿足用於如本文揭露的那些電子應用的特性。In some embodiments of the thermal conversion method, the method for preparing the polyimide film sequentially includes the following steps: coating the polyamic acid solution onto the substrate; soft-baking the coated substrate; in multiple The soft-baked coated substrate is treated at a pre-selected temperature for a plurality of pre-selected time intervals, whereby the polyimide film exhibits characteristics satisfactory for those electronic applications as disclosed herein.

在熱轉化方法的一些實施方式中,用於製備聚醯亞胺膜的方法按順序由以下步驟組成:將聚醯胺酸溶液塗佈到基體上;軟烘該經塗佈的基體;在多個預先選擇的溫度下將該軟烘的經塗佈的基體處理多個預先選擇的時間間隔,由此該聚醯亞胺膜表現出滿足用於如本文揭露的那些電子應用的特性。In some embodiments of the thermal conversion method, the method for preparing the polyimide film is composed of the following steps in order: coating the polyamic acid solution onto the substrate; soft-baking the coated substrate; The soft-baked coated substrate is treated at a pre-selected temperature for a plurality of pre-selected time intervals, whereby the polyimide film exhibits characteristics satisfactory for those electronic applications as disclosed herein.

在熱轉化方法的一些實施方式中,用於製備聚醯亞胺膜的方法按順序主要由以下步驟組成:將聚醯胺酸溶液塗佈到基體上;軟烘該經塗佈的基體;在多個預先選擇的溫度下將該軟烘的經塗佈的基體處理多個預先選擇的時間間隔,由此該聚醯亞胺膜表現出滿足用於如本文揭露的那些電子應用的特性。In some embodiments of the thermal conversion method, the method for preparing the polyimide film is mainly composed of the following steps in order: coating the polyamic acid solution onto the substrate; soft-baking the coated substrate; The soft-baked coated substrate is treated at a plurality of pre-selected temperatures for a plurality of pre-selected time intervals, whereby the polyimide film exhibits characteristics satisfactory for those electronic applications as disclosed herein.

典型地,將本文揭露的聚醯胺酸溶液/聚醯亞胺塗佈/固化到支承玻璃基板上以在其餘的顯示器製作過程中有助於加工。在由顯示器製造商確定的過程中的某個時刻,藉由機械或雷射剝離製程將聚醯亞胺塗層從支承玻璃基板上移除。該等製程使作為具有沈積的顯示層的膜的聚醯亞胺與玻璃分開,並實現柔性形式。通常,然後將具有沈積層的該聚醯亞胺膜黏合到較厚但仍然柔性的塑膠膜上,以為顯示器的隨後製作提供支承。Typically, the polyamic acid solution/polyimide disclosed herein is coated/cured onto a supporting glass substrate to facilitate processing during the rest of the display manufacturing process. At some point in the process determined by the display manufacturer, the polyimide coating is removed from the supporting glass substrate by mechanical or laser lift-off processes. These processes separate the polyimide, which is a film with a deposited display layer, from the glass and realize a flexible form. Typically, the polyimide film with the deposited layer is then bonded to a thicker but still flexible plastic film to provide support for subsequent fabrication of the display.

還提供了改進型熱轉化方法,其中轉化催化劑通常使醯亞胺化反應在比此類轉化催化劑不存在下有可能的更低的溫度下進行。An improved thermal conversion process is also provided, in which the conversion catalyst generally allows the amide imidization reaction to be carried out at a lower temperature than is possible in the absence of such conversion catalysts.

在一些實施方式中,聚醯胺酸溶液經由改進型熱轉化方法轉化成聚醯亞胺膜。In some embodiments, the polyamic acid solution is converted into a polyimide film via a modified thermal conversion method.

在改進型熱轉化方法的一些實施方式中,聚醯胺酸溶液進一步含有轉化催化劑。In some embodiments of the improved thermal conversion method, the polyamic acid solution further contains a conversion catalyst.

在改進型熱轉化方法的一些實施方式中,聚醯胺酸溶液進一步含有選自由三級胺組成之群組的轉化催化劑。In some embodiments of the improved thermal conversion method, the polyamic acid solution further contains a conversion catalyst selected from the group consisting of tertiary amines.

在改進型熱轉化方法的一些實施方式中,聚醯胺酸溶液進一步含有選自下組的轉化催化劑,該組由以下組成:三丁胺、二甲基乙醇胺、異喹啉、1,2-二甲基咪唑、N-甲基咪唑、2-甲基咪唑、2-乙基-4-咪唑、3,5-二甲基吡啶、3,4-二甲基吡啶、2,5-二甲基吡啶、5-甲基苯并咪唑等。In some embodiments of the improved thermal conversion method, the polyamic acid solution further contains a conversion catalyst selected from the group consisting of tributylamine, dimethylethanolamine, isoquinoline, 1,2- Dimethylimidazole, N-methylimidazole, 2-methylimidazole, 2-ethyl-4-imidazole, 3,5-dimethylpyridine, 3,4-dimethylpyridine, 2,5-dimethyl Pyridine, 5-methylbenzimidazole, etc.

在改進型熱轉化方法的一些實施方式中,轉化催化劑以聚醯胺酸溶液的5重量%或更少存在。In some embodiments of the improved thermal conversion method, the conversion catalyst is present in 5 wt% or less of the polyamic acid solution.

在改進型熱轉化方法的一些實施方式中,轉化催化劑以聚醯胺酸溶液的3重量%或更少存在。In some embodiments of the improved thermal conversion method, the conversion catalyst is present at 3% by weight or less of the polyamic acid solution.

在改進型熱轉化方法的一些實施方式中,轉化催化劑以聚醯胺酸溶液的1重量%或更少存在。In some embodiments of the improved thermal conversion method, the conversion catalyst is present at 1% by weight or less of the polyamic acid solution.

在改進型熱轉化方法的一些實施方式中,轉化催化劑以聚醯胺酸溶液的1重量%存在。In some embodiments of the improved thermal conversion method, the conversion catalyst is present at 1% by weight of the polyamic acid solution.

在改進型熱轉化方法的一些實施方式中, 聚醯胺酸溶液進一步含有三丁胺作為轉化催化劑。In some embodiments of the improved thermal conversion method, The polyamic acid solution further contains tributylamine as a conversion catalyst.

在改進型熱轉化方法的一些實施方式中, 聚醯胺酸溶液進一步含有二甲基乙醇胺作為轉化催化劑。In some embodiments of the improved thermal conversion method, The polyamic acid solution further contains dimethylethanolamine as a conversion catalyst.

在改進型熱轉化方法的一些實施方式中, 聚醯胺酸溶液進一步含有異喹啉作為轉化催化劑。In some embodiments of the improved thermal conversion method, The polyamic acid solution further contains isoquinoline as a conversion catalyst.

在改進型熱轉化方法的一些實施方式中, 聚醯胺酸溶液進一步含有1,2-二甲基咪唑作為轉化催化劑。In some embodiments of the improved thermal conversion method, The polyamic acid solution further contains 1,2-dimethylimidazole as a conversion catalyst.

在改進型熱轉化方法的一些實施方式中, 聚醯胺酸溶液進一步含有3,5-二甲基吡啶作為轉化催化劑。In some embodiments of the improved thermal conversion method, The polyamic acid solution further contains 3,5-lutidine as a conversion catalyst.

在改進型熱轉化方法的一些實施方式中, 聚醯胺酸溶液進一步含有5-甲基苯并咪唑作為轉化催化劑。In some embodiments of the improved thermal conversion method, The polyamic acid solution further contains 5-methylbenzimidazole as a conversion catalyst.

在改進型熱轉化方法的一些實施方式中, 聚醯胺酸溶液進一步含有N-甲基咪唑作為轉化催化劑。In some embodiments of the improved thermal conversion method, The polyamic acid solution further contains N-methylimidazole as a conversion catalyst.

在改進型熱轉化方法的一些實施方式中, 聚醯胺酸溶液進一步含有2-甲基咪唑作為轉化催化劑。In some embodiments of the improved thermal conversion method, The polyamic acid solution further contains 2-methylimidazole as a conversion catalyst.

在改進型熱轉化方法的一些實施方式中, 聚醯胺酸溶液進一步含有2-乙基-4-咪唑作為轉化催化劑。In some embodiments of the improved thermal conversion method, The polyamic acid solution further contains 2-ethyl-4-imidazole as a conversion catalyst.

在改進型熱轉化方法的一些實施方式中, 聚醯胺酸溶液進一步含有3,4-二甲基吡啶作為轉化催化劑。In some embodiments of the improved thermal conversion method, The polyamic acid solution further contains 3,4-lutidine as a conversion catalyst.

在改進型熱轉化方法的一些實施方式中, 聚醯胺酸溶液進一步含有2,5-二甲基吡啶作為轉化催化劑。In some embodiments of the improved thermal conversion method, The polyamic acid solution further contains 2,5-lutidine as a conversion catalyst.

在改進型熱轉化方法的一些實施方式中,將聚醯胺酸溶液塗佈到基體上,以使得所得膜的軟烘厚度小於50 µm。In some embodiments of the improved thermal conversion method, the polyamic acid solution is applied to the substrate so that the soft baking thickness of the resulting film is less than 50 µm.

在改進型熱轉化方法的一些實施方式中,將聚醯胺酸溶液塗佈到基體上,以使得所得膜的軟烘厚度小於40 µm。In some embodiments of the improved thermal conversion method, the polyamide solution is applied to the substrate so that the resulting film has a soft bake thickness of less than 40 µm.

在改進型熱轉化方法的一些實施方式中,將聚醯胺酸溶液塗佈到基體上,以使得所得膜的軟烘厚度小於30 µm。In some embodiments of the improved thermal conversion method, the polyamide solution is applied to the substrate so that the resulting film has a soft bake thickness of less than 30 µm.

在改進型熱轉化方法的一些實施方式中,將聚醯胺酸溶液塗佈到基體上,以使得所得膜的軟烘厚度小於20 µm。In some embodiments of the improved thermal conversion method, the polyamic acid solution is applied to the substrate so that the soft baking thickness of the resulting film is less than 20 µm.

在改進型熱轉化方法的一些實施方式中,將聚醯胺酸溶液塗佈到基體上,以使得所得膜的軟烘厚度在10 µm與20 µm之間。In some embodiments of the improved thermal conversion method, the polyamic acid solution is applied to the substrate so that the soft baking thickness of the resulting film is between 10 µm and 20 µm.

在改進型熱轉化方法的一些實施方式中,將聚醯胺酸溶液塗佈到基體上,以使得所得膜的軟烘厚度在15 µm與20 µm之間。In some embodiments of the improved thermal conversion method, the polyamic acid solution is applied to the substrate so that the soft baking thickness of the resulting film is between 15 µm and 20 µm.

在改進型熱轉化方法的一些實施方式中,將聚醯胺酸溶液塗佈到基體上,以使得所得膜的軟烘厚度係18 µm。In some embodiments of the improved thermal conversion method, the polyamic acid solution is applied to the substrate so that the soft baking thickness of the resulting film is 18 µm.

在改進型熱轉化方法的一些實施方式中,將聚醯胺酸溶液塗佈到基體上,以使得所得膜的軟烘厚度小於10 µm。In some embodiments of the improved thermal conversion method, the polyamide solution is applied to the substrate so that the resulting film has a soft bake thickness of less than 10 µm.

在改進型熱轉化方法的一些實施方式中,在熱板上以接近模式軟烘經塗佈的基體,其中使用氮氣來將經塗佈的基體恰好保持在熱板上方。In some embodiments of the improved thermal conversion method, the coated substrate is soft baked in proximity mode on a hot plate, where nitrogen is used to hold the coated substrate just above the hot plate.

在改進型熱轉化方法的一些實施方式中,在熱板上以完全接觸模式軟烘經塗佈的基體,其中經塗佈的基體與熱板表面直接接觸。In some embodiments of the improved thermal conversion method, the coated substrate is soft baked in a full contact mode on a hot plate, where the coated substrate is in direct contact with the surface of the hot plate.

在改進型熱轉化方法的一些實施方式中,使用接近模式和完全接觸模式的組合在熱板上軟烘經塗佈的基體。In some embodiments of the improved thermal conversion method, a combination of proximity mode and full contact mode is used to soft bake the coated substrate on a hot plate.

在改進型熱轉化方法的一些實施方式中,使用設定在80ºC的熱板軟烘經塗佈的基體。In some embodiments of the improved thermal conversion method, the coated substrate is soft-baked using a hot plate set at 80°C.

在改進型熱轉化方法的一些實施方式中,使用設定在90ºC的熱板軟烘經塗佈的基體。In some embodiments of the improved thermal conversion method, the coated substrate is soft-baked using a hot plate set at 90ºC.

在改進型熱轉化方法的一些實施方式中,使用設定在100ºC的熱板軟烘經塗佈的基體。In some embodiments of the improved thermal conversion method, the coated substrate is soft-baked using a hot plate set at 100°C.

在改進型熱轉化方法的一些實施方式中,使用設定在110ºC的熱板軟烘經塗佈的基體。In some embodiments of the improved thermal conversion method, the coated substrate is soft baked using a hot plate set at 110°C.

在改進型熱轉化方法的一些實施方式中,使用設定在120ºC的熱板軟烘經塗佈的基體。In some embodiments of the improved thermal conversion method, the coated substrate is soft baked using a hot plate set at 120°C.

在改進型熱轉化方法的一些實施方式中,使用設定在130ºC的熱板軟烘經塗佈的基體。In some embodiments of the improved thermal conversion method, the coated substrate is soft baked using a hot plate set at 130°C.

在改進型熱轉化方法的一些實施方式中,使用設定在140ºC的熱板軟烘經塗佈的基體。In some embodiments of the improved thermal conversion method, the coated substrate is soft baked using a hot plate set at 140°C.

在改進型熱轉化方法的一些實施方式中,將經塗佈的基體軟烘超過10分鐘的總時間。In some embodiments of the improved thermal conversion method, the coated substrate is soft baked for a total time of more than 10 minutes.

在改進型熱轉化方法的一些實施方式中,將經塗佈的基體軟烘少於10分鐘的總時間。In some embodiments of the improved thermal conversion method, the coated substrate is soft baked for a total time of less than 10 minutes.

在改進型熱轉化方法的一些實施方式中,將經塗佈的基體軟烘少於8分鐘的總時間。In some embodiments of the improved thermal conversion method, the coated substrate is soft baked for a total time of less than 8 minutes.

在改進型熱轉化方法的一些實施方式中,將經塗佈的基體軟烘少於6分鐘的總時間。In some embodiments of the improved thermal conversion method, the coated substrate is soft baked for a total time of less than 6 minutes.

在改進型熱轉化方法的一些實施方式中,將經塗佈的基體軟烘4分鐘的總時間。In some embodiments of the improved thermal conversion method, the coated substrate is soft baked for a total time of 4 minutes.

在改進型熱轉化方法的一些實施方式中,將經塗佈的基體軟烘少於4分鐘的總時間。In some embodiments of the improved thermal conversion method, the coated substrate is soft baked for a total time of less than 4 minutes.

在改進型熱轉化方法的一些實施方式中,將經塗佈的基體軟烘少於2分鐘的總時間。In some embodiments of the improved thermal conversion method, the coated substrate is soft baked for a total time of less than 2 minutes.

在改進型熱轉化方法的一些實施方式中,將軟烘的經塗佈的基體隨後在2個預先選擇的溫度下固化2個預先選擇的時間間隔,其中該等時間間隔可以是相同或不同的。In some embodiments of the improved thermal conversion method, the soft-baked coated substrate is subsequently cured at 2 pre-selected temperatures at 2 pre-selected time intervals, where the time intervals may be the same or different .

在改進型熱轉化方法的一些實施方式中,將軟烘的經塗佈的基體隨後在3個預先選擇的溫度下固化3個預先選擇的時間間隔,其中該等時間間隔中的每一個可以是相同或不同的。In some embodiments of the improved thermal conversion method, the soft baked coated substrate is subsequently cured at 3 pre-selected temperatures for 3 pre-selected time intervals, wherein each of these time intervals may be Same or different.

在改進型熱轉化方法的一些實施方式中,將軟烘的經塗佈的基體隨後在4個預先選擇的溫度下固化4個預先選擇的時間間隔,其中該等時間間隔中的每一個可以是相同或不同的。In some embodiments of the improved thermal conversion method, the soft baked coated substrate is subsequently cured at 4 pre-selected temperatures for 4 pre-selected time intervals, wherein each of these time intervals may be Same or different.

在改進型熱轉化方法的一些實施方式中,將軟烘的經塗佈的基體隨後在5個預先選擇的溫度下固化5個預先選擇的時間間隔,其中該等時間間隔中的每一個可以是相同或不同的。In some embodiments of the improved thermal conversion method, the soft baked coated substrate is subsequently cured at 5 pre-selected temperatures for 5 pre-selected time intervals, wherein each of these time intervals may be Same or different.

在改進型熱轉化方法的一些實施方式中,將軟烘的經塗佈的基體隨後在6個預先選擇的溫度下固化6個預先選擇的時間間隔,其中該等時間間隔中的每一個可以是相同或不同的。In some embodiments of the improved thermal conversion method, the soft baked coated substrate is subsequently cured at 6 pre-selected temperatures for 6 pre-selected time intervals, wherein each of these time intervals may be Same or different.

在改進型熱轉化方法的一些實施方式中,將軟烘的經塗佈的基體隨後在7個預先選擇的溫度下固化7個預先選擇的時間間隔,其中該等時間間隔中的每一個可以是相同或不同的。In some embodiments of the improved thermal conversion method, the soft baked coated substrate is subsequently cured at 7 pre-selected temperatures for 7 pre-selected time intervals, wherein each of these time intervals may be Same or different.

在改進型熱轉化方法的一些實施方式中,將軟烘的經塗佈的基體隨後在8個預先選擇的溫度下固化8個預先選擇的時間間隔,其中該等時間間隔中的每一個可以是相同或不同的。In some embodiments of the improved thermal conversion method, the soft baked coated substrate is subsequently cured at 8 pre-selected temperatures for 8 pre-selected time intervals, wherein each of these time intervals may be Same or different.

在改進型熱轉化方法的一些實施方式中,將軟烘的經塗佈的基體隨後在9個預先選擇的溫度下固化9個預先選擇的時間間隔,其中該等時間間隔中的每一個可以是相同或不同的。In some embodiments of the improved thermal conversion method, the soft-baked coated substrate is subsequently cured at 9 pre-selected temperatures for 9 pre-selected time intervals, wherein each of these time intervals may be Same or different.

在改進型熱轉化方法的一些實施方式中,將軟烘的經塗佈的基體隨後在10個預先選擇的溫度下固化10個預先選擇的時間間隔,其中該等時間間隔中的每一個可以是相同或不同的。In some embodiments of the improved thermal conversion method, the soft baked coated substrate is subsequently cured at 10 pre-selected temperatures for 10 pre-selected time intervals, wherein each of these time intervals may be Same or different.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度大於80ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is greater than 80ºC.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度等於100ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is equal to 100°C.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度大於100ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is greater than 100ºC.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度等於150ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is equal to 150ºC.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度大於150ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is greater than 150ºC.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度等於200ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is equal to 200ºC.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度大於200ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is greater than 200ºC.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度等於220ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is equal to 220ºC.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度大於220ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is greater than 220ºC.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度等於230ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is equal to 230ºC.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度大於230ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is greater than 230ºC.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度等於240ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is equal to 240°C.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度大於240ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is greater than 240ºC.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度等於250ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is equal to 250ºC.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度大於250ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is greater than 250ºC.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度等於260ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is equal to 260ºC.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度大於260ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is greater than 260°C.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度等於270ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is equal to 270°C.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度大於270ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is greater than 270ºC.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度等於280ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is equal to 280°C.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度大於280ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is greater than 280°C.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度等於290ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is equal to 290°C.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度大於290ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is greater than 290°C.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度等於300ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is equal to 300ºC.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度小於300ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is less than 300ºC.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度小於290ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is less than 290°C.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度小於280ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is less than 280°C.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度小於270ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is less than 270ºC.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度小於260ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is less than 260ºC.

在改進型熱轉化方法的一些實施方式中,預先選擇的溫度小於250ºC。In some embodiments of the improved thermal conversion method, the pre-selected temperature is less than 250ºC.

在改進型熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個係2分鐘。In some embodiments of the improved thermal conversion method, one or more of the pre-selected time intervals is 2 minutes.

在改進型熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個係5分鐘。In some embodiments of the improved thermal conversion method, one or more of the pre-selected time intervals is 5 minutes.

在改進型熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個係10分鐘。In some embodiments of the improved thermal conversion method, one or more of the pre-selected time intervals is 10 minutes.

在改進型轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個係15分鐘。In some embodiments of the improved conversion method, one or more of the pre-selected time intervals is 15 minutes.

在改進型熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個係20分鐘。In some embodiments of the improved thermal conversion method, one or more of the pre-selected time intervals is 20 minutes.

在改進型熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個係25分鐘。In some embodiments of the improved thermal conversion method, one or more of the pre-selected time intervals is 25 minutes.

在改進型熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個係30分鐘。In some embodiments of the improved thermal conversion method, one or more of the pre-selected time intervals is 30 minutes.

在改進型熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個係35分鐘。In some embodiments of the improved thermal conversion method, one or more of the pre-selected time intervals is 35 minutes.

在改進型熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個係40分鐘。In some embodiments of the improved thermal conversion method, one or more of the pre-selected time intervals is 40 minutes.

在改進型熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個係45分鐘。In some embodiments of the improved thermal conversion method, one or more of the pre-selected time intervals is 45 minutes.

在改進型熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個係50分鐘。In some embodiments of the improved thermal conversion method, one or more of the pre-selected time intervals is 50 minutes.

在改進型熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個係55分鐘。In some embodiments of the improved thermal conversion method, one or more of the pre-selected time intervals is 55 minutes.

在改進型熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個係60分鐘。In some embodiments of the improved thermal conversion method, one or more of the pre-selected time intervals is 60 minutes.

在改進型熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個大於60分鐘。In some embodiments of the improved thermal conversion method, one or more of the pre-selected time intervals is greater than 60 minutes.

在改進型熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個在2分鐘與60分鐘之間。In some embodiments of the improved thermal conversion method, one or more of the pre-selected time intervals is between 2 minutes and 60 minutes.

在改進型熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個在2分鐘與90分鐘之間。In some embodiments of the improved thermal conversion method, one or more of the pre-selected time intervals is between 2 minutes and 90 minutes.

在改進型熱轉化方法的一些實施方式中,預先選擇的時間間隔中的一個或多個在2分鐘與120分鐘之間。In some embodiments of the improved thermal conversion method, one or more of the pre-selected time intervals is between 2 minutes and 120 minutes.

在改進型熱轉化方法的一些實施方式中,用於製備聚醯亞胺膜的方法按順序包括以下步驟:將包含轉化化學品的聚醯胺酸溶液塗佈到基體上;軟烘該經塗佈的基體;在多個預先選擇的溫度下將該軟烘的經塗佈的基體處理多個預先選擇的時間間隔,由此該聚醯亞胺膜表現出滿足用於如本文揭露的那些電子應用的特性。In some embodiments of the improved thermal conversion method, the method for preparing a polyimide film sequentially includes the following steps: applying a solution of a polyamic acid containing a conversion chemical onto a substrate; soft-baking the coated The substrate of the cloth; the soft-baked coated substrate is treated at a plurality of pre-selected temperatures at a plurality of pre-selected time intervals, whereby the polyimide film appears to be satisfactory for those electrons as disclosed herein Application characteristics.

在改進型熱轉化方法的一些實施方式中,用於製備聚醯亞胺膜的方法按順序由以下步驟組成:將包含轉化化學品的聚醯胺酸溶液塗佈到基體上;軟烘該經塗佈的基體;在多個預先選擇的溫度下將該軟烘的經塗佈的基體處理多個預先選擇的時間間隔,由此該聚醯亞胺膜表現出滿足用於如本文揭露的那些電子應用的特性。In some embodiments of the improved thermal conversion method, the method for preparing the polyimide film is composed of the following steps in order: a solution of a polyamic acid containing a conversion chemical is coated on the substrate; Coated substrate; treating the soft-baked coated substrate at pre-selected temperatures at pre-selected time intervals, whereby the polyimide film appears to be satisfactory for those as disclosed herein Characteristics of electronic applications.

在改進型熱轉化方法的一些實施方式中,用於製備聚醯亞胺膜的方法按順序主要由以下步驟組成:將包含轉化化學品的聚醯胺酸溶液塗佈到基體上;軟烘該經塗佈的基體;在多個預先選擇的溫度下將該軟烘的經塗佈的基體處理多個預先選擇的時間間隔,由此該聚醯亞胺膜表現出滿足用於如本文揭露的那些電子應用的特性。 5. 電子裝置In some embodiments of the improved thermal conversion method, the method for preparing the polyimide film is mainly composed of the following steps in order: applying a polyamic acid solution containing a conversion chemical onto the substrate; soft baking the The coated substrate; the soft-baked coated substrate is treated at a plurality of preselected temperatures at a plurality of preselected time intervals, whereby the polyimide film appears to be satisfactory for use as disclosed herein The characteristics of those electronic applications. 5. Electronic device

本文揭露的聚醯亞胺膜可以適用於電子顯示裝置(如OLED和LCD顯示器)中的多個層。此類層的非限制性實例包括裝置基板、觸摸面板、濾光片的基板、覆蓋膜等。每種應用的特定材料的特性要求係獨特的,並且可以藉由本文揭露的聚醯亞胺膜的一種或多種適當組成和一種或多種加工條件解決。The polyimide film disclosed herein can be applied to multiple layers in electronic display devices, such as OLED and LCD displays. Non-limiting examples of such layers include device substrates, touch panels, filter substrates, cover films, and the like. The specific material requirements for each application are unique and can be solved by one or more suitable compositions and one or more processing conditions of the polyimide film disclosed herein.

在一些實施方式中,電子裝置中玻璃的柔性替代物係如以上詳細描述的具有式IV的重複單元的聚醯亞胺膜。In some embodiments, the flexible alternative to glass in electronic devices is a polyimide film having repeating units of formula IV as described in detail above.

可得益於具有一個或多個包括至少一種如本文所述的化合物的層的有機電子裝置包括但不限於:(1) 將電能轉換為輻射的裝置(例如發光二極體、發光二極體顯示器、照明裝置、光源、或二極體雷射器),(2) 藉由電子方法檢測信號的裝置(例如光電檢測器、光導電池、光敏電阻器、光控繼電器、光電電晶體、光電管、IR檢測器、生物感測器),(3) 將輻射轉換為電能的裝置(例如光伏裝置或太陽能電池),(4) 將一個波長的光轉換成更長波長的光的裝置(例如,下變頻磷光體裝置);以及 (5) 包括一個或多個電子部件的裝置,該一個或多個電子部件包括一個或多個有機半導體層(例如,電晶體或二極體)。根據本發明的組成物的其他用途包括用於記憶存儲裝置的塗佈材料、抗靜電膜、生物感測器、電致變色裝置、固體電解電容器、儲能裝置(如可再充電電池)和電磁遮罩應用。Organic electronic devices that may benefit from having one or more layers including at least one compound as described herein include, but are not limited to: (1) Devices that convert electrical energy into radiation (eg, light-emitting diodes, light-emitting diodes Displays, lighting devices, light sources, or diode lasers), (2) Devices that detect signals by electronic means (such as photodetectors, photoconductive cells, photoresistors, photocontrol relays, phototransistors, photocells, IR detectors, biosensors), (3) Devices that convert radiation into electrical energy (such as photovoltaic devices or solar cells), (4) Devices that convert one wavelength of light into longer wavelengths of light (such as Frequency conversion phosphor device); and (5) a device including one or more electronic components including one or more organic semiconductor layers (eg, transistors or diodes). Other uses of the composition according to the invention include coating materials for memory storage devices, antistatic films, biosensors, electrochromic devices, solid electrolytic capacitors, energy storage devices (such as rechargeable batteries) and electromagnetic Mask application.

圖1中示出可以充當如本文所述的玻璃的柔性替代物的聚醯亞胺膜的一個圖示。柔性膜100可以具有如本揭露的實施方式中所述的特性。在一些實施方式中,可以充當玻璃的柔性替代物的聚醯亞胺膜被包括在電子裝置中。圖2說明電子裝置200係有機電子裝置時的情況。裝置200具有基板100、陽極層110和第二電接觸層、陰極層130、以及在它們之間的光活性層120。可以視需要存在附加的層。鄰近該陽極的可以是電洞注入層(未示出),有時稱為緩衝層。鄰近該電洞注入層的可以是包含電洞傳輸材料的電洞傳輸層(未示出)。鄰近該陰極的可以是包含電子傳輸材料的電子傳輸層(未示出)。作為一種選擇,裝置可以使用一個或多個緊鄰陽極110的附加的電洞注入層或電洞傳輸層(未示出)和/或一個或多個緊鄰陰極130的附加的電子注入層或電子傳輸層(未示出)。在110與130之間的層單獨地且統稱為有機活性層。可以或可以不存在的附加的層包括濾光片、觸摸面板和/或護板。該等層中的一個或多個(除了基板100外)也可以由本文揭露的聚醯亞胺膜製成。An illustration of a polyimide film that can serve as a flexible substitute for glass as described herein is shown in FIG. The flexible film 100 may have the characteristics as described in the embodiments of the present disclosure. In some embodiments, a polyimide film that can serve as a flexible substitute for glass is included in the electronic device. FIG. 2 illustrates the case when the electronic device 200 is an organic electronic device. The device 200 has a substrate 100, an anode layer 110 and a second electrical contact layer, a cathode layer 130, and a photoactive layer 120 therebetween. There may be additional layers as needed. Adjacent to the anode may be a hole injection layer (not shown), sometimes referred to as a buffer layer. Adjacent to the hole injection layer may be a hole transport layer (not shown) containing hole transport material. Adjacent to the cathode may be an electron transport layer (not shown) containing electron transport material. Alternatively, the device may use one or more additional hole injection layers or hole transport layers (not shown) next to the anode 110 and/or one or more additional electron injection layers or electron transport next to the cathode 130 Layer (not shown). The layers between 110 and 130 are individually and collectively referred to as organic active layers. Additional layers that may or may not be present include filters, touch panels, and/or shields. One or more of these layers (other than the substrate 100) may also be made of the polyimide film disclosed herein.

這裡將參照圖2進一步討論該等不同的層。然而,該討論同樣適用於其他構型。The different layers will be further discussed here with reference to FIG. 2. However, the discussion is equally applicable to other configurations.

在一些實施方式中,不同的層具有以下厚度範圍:基板100,5-100微米,陽極110,500-5000 Å,在一些實施方式中,1000-2000 Å;電洞注入層(未示出),50-2000 Å,在一些實施方式中,200-1000 Å;電洞傳輸層(未示出),50-3000 Å,在一些實施方式中,200-2000 Å;光活性層120,10-2000 Å,在一些實施方式中,100-1000 Å;電子傳輸層(未示出),50-2000 Å,在一些實施方式中,100-1000 Å;陰極130,200-10000 Å,在一些實施方式中,300-5000 Å。所希望的層厚度的比率將取決於所用材料的確切性質。In some embodiments, the different layers have the following thickness ranges: substrate 100, 5-100 microns, anode 110, 500-5000 Å, in some embodiments, 1000-2000 Å; hole injection layer (not shown) , 50-2000 Å, in some embodiments, 200-1000 Å; hole transport layer (not shown), 50-3000 Å, in some embodiments, 200-2000 Å; photoactive layer 120, 10- 2000 Å, in some embodiments, 100-1000 Å; electron transport layer (not shown), 50-2000 Å, in some embodiments, 100-1000 Å; cathode 130, 200-10000 Å, in some implementations In the mode, 300-5000 Å. The desired ratio of layer thickness will depend on the exact nature of the materials used.

在一些實施方式中,有機電子裝置(OLED)含有如本文揭露的玻璃的柔性替代物。In some embodiments, the organic electronic device (OLED) contains a flexible alternative to glass as disclosed herein.

在一些實施方式中,有機電子裝置包括基板、陽極、陰極和在其間的光活性層,並且進一步包括一個或多個附加的有機活性層。在一些實施方式中,該附加的有機活性層係電洞傳輸層。在一些實施方式中,該附加的有機活性層係電子傳輸層。在一些實施方式中,該附加的有機層係電洞傳輸層和電子傳輸層兩者。In some embodiments, the organic electronic device includes a substrate, an anode, a cathode, and a photoactive layer therebetween, and further includes one or more additional organic active layers. In some embodiments, the additional organic active layer is a hole transport layer. In some embodiments, the additional organic active layer is an electron transport layer. In some embodiments, the additional organic layer is both a hole transport layer and an electron transport layer.

陽極110係對於注入正電荷載體尤其有效的電極。其可由例如含有金屬、混合金屬、合金、金屬氧化物或混合金屬氧化物的材料製成,或者其可為導電聚合物、以及它們的混合物。合適的金屬包括第11族金屬,第4、5和6族中的金屬和第8-10族的過渡金屬。如果陽極係要透光的,則一般使用第12、13和14族金屬的混合金屬氧化物,如氧化銦錫。該陽極還可包含有機材料如聚苯胺,如在「Flexible light-emittingdiodes made from soluble conducting polymer [由可溶性導電聚合物製成的柔性發光二極體]」,Nature [自然],第357卷,第477-479頁(1992年6月11日)中所述。陽極和陰極中的至少一個應係至少部分透明的以允許產生的光被觀察到。The anode 110 is an electrode that is particularly effective for injecting positive charge carriers. It can be made of, for example, materials containing metals, mixed metals, alloys, metal oxides, or mixed metal oxides, or it can be conductive polymers, and mixtures thereof. Suitable metals include Group 11 metals, metals in Groups 4, 5 and 6, and transition metals in Groups 8-10. If the anode is to be transparent, a mixed metal oxide of Group 12, 13 and 14 metals, such as indium tin oxide, is generally used. The anode may also contain organic materials such as polyaniline, as described in "Flexible light-emitting diodes made from soluble conducting polymer", Nature [Natural], Vol. 357, No. Pp. 477-479 (June 11, 1992). At least one of the anode and cathode should be at least partially transparent to allow the generated light to be observed.

視需要的電洞注入層可以包括電洞注入材料。術語「電洞注入層」或「電洞注入材料」旨在係指導電或半導電材料,並且在有機電子裝置中可具有一種或多種功能,包括但不限於下層的平面化、電荷傳輸和/或電荷注入特性、雜質如氧或金屬離子的清除、以及有利於或改善有機電子裝置的性能的其他方面。電洞注入材料可以是聚合物、低聚物或小分子,並且可以是呈溶液、分散體、懸浮液、乳液、膠體混合物或其他組成物的形式。The hole injection layer as needed may include a hole injection material. The term "hole injection layer" or "hole injection material" is intended to guide electrical or semi-conductive materials, and may have one or more functions in organic electronic devices, including but not limited to planarization of lower layers, charge transport and/or Or charge injection characteristics, the removal of impurities such as oxygen or metal ions, and other aspects that facilitate or improve the performance of organic electronic devices. The hole injection material may be a polymer, oligomer, or small molecule, and may be in the form of a solution, dispersion, suspension, emulsion, colloidal mixture, or other composition.

電洞注入層可用聚合物材料形成,如聚苯胺(PANI)或聚乙烯二氧噻吩(PEDOT),該等聚合物材料通常摻雜有質子酸。質子酸可以是例如聚(苯乙烯磺酸)、聚(2-丙烯醯胺基-2-甲基-1-丙磺酸)等。電洞注入層120可包含電荷轉移化合物等,如銅酞青和四硫富瓦烯-四氰基對苯二醌二甲烷系統(TTF-TCNQ)。在一些實施方式中,電洞注入層120由導電聚合物和形成膠體的聚合物酸的分散體製成。此類材料已經在例如公佈的美國專利申請2004-0102577、2004-0127637和2005-0205860中描述。The hole injection layer may be formed of a polymer material, such as polyaniline (PANI) or polyethylene dioxythiophene (PEDOT), which is usually doped with protonic acid. The protonic acid may be, for example, poly(styrenesulfonic acid), poly(2-acrylamido-2-methyl-1-propanesulfonic acid), or the like. The hole injection layer 120 may include a charge transfer compound and the like, such as copper phthalocyanine and tetrathiofulvalene-tetracyano-p-phthalodiquinone dimethane system (TTF-TCNQ). In some embodiments, the hole injection layer 120 is made of a dispersion of a conductive polymer and a colloid-forming polymer acid. Such materials have been described in, for example, published US patent applications 2004-0102577, 2004-0127637, and 2005-0205860.

其他層可包含電洞傳輸材料。用於電洞傳輸層的電洞傳輸材料的實例已概述於例如Y. Wang的Kirk-Othmer Encyclopedia of Chemical Technology [柯克•奧思默化工百科全書],第四版,第18卷,第837-860頁,1996中。電洞傳輸小分子和聚合物二者均可使用。常用的電洞傳輸分子包括但不限於:4,4’,4”-三(N,N-二苯基-胺基)-三苯胺(TDATA);4,4’,4”-三(N-3-甲基苯基-N-苯基-胺基)-三苯胺(MTDATA);N,N’-二苯基-N,N'-雙(3-甲基苯基)-[1,1'-聯苯基]-4,4'-二胺(TPD);4,4’-雙(咔唑-9-基)聯苯(CBP);1,3-雙(咔唑-9-基)苯(mCP);1,1-雙[(二-4-甲苯基胺基)苯基]環己烷(TAPC);N,N'-雙(4-甲基苯基)-N,N'-雙(4-乙基苯基)-[1,1'-(3,3'-二甲基)聯苯基]-4,4'-二胺(ETPD);四-(3-甲基苯基)-N,N,N',N'-2,5-苯二胺(PDA);α-苯基-4-N,N-二苯基胺基苯乙烯(TPS);對-(二乙基胺基)苯甲醛二苯腙(DEH);三苯胺(TPA);雙[4-(N,N-二乙基胺基)-2-甲基苯基](4-甲基苯基)甲烷(MPMP);1-苯基-3-[對-(二乙基胺基)苯乙烯基]-5-[對-(二乙基胺基)苯基]吡唑啉(PPR或DEASP);1,2-反式-雙(9H-咔唑-9-基)環丁烷(DCZB);N,N,N',N'-四(4-甲基苯基)-(1,1'-聯苯基)-4,4'-二胺(TTB);N,N’-雙(萘-1-基)-N,N’-雙-(苯基)聯苯胺(α-NPB);以及卟啉化合物,如銅酞青。常用的電洞傳輸聚合物包括但不限於聚乙烯咔唑、(苯基甲基)聚矽烷、聚(二氧噻吩)、聚苯胺、以及聚吡咯。還可能藉由將電洞傳輸分子如上述那些摻入聚合物如聚苯乙烯和聚碳酸酯中來獲得電洞傳輸聚合物。在一些情況下,使用三芳基胺聚合物,尤其是三芳基胺-茀共聚物。在一些情況下,該聚合物和共聚物係可交聯的。可交聯的電洞傳輸聚合物的實例可在例如公佈的美國專利申請2005-0184287和公佈的PCT申請WO 2005/052027中找到。在一些實施方式中,電洞傳輸層摻雜有p型摻雜劑,如四氟四氰基喹啉二甲烷和苝-3,4,9,10-四羧基-3,4,9,10-二酐。Other layers may contain hole transport materials. Examples of hole-transporting materials used in hole-transporting layers have been outlined in, for example, Kirk-Othmer Encyclopedia of Chemical Technology by Y. Wang [Kirk-Othmer Encyclopedia of Chemical Technology], Fourth Edition, Volume 18, 837 -860 pages, 1996. Both hole transporting small molecules and polymers can be used. Commonly used hole transport molecules include, but are not limited to: 4,4',4"-tri(N,N-diphenyl-amino)-triphenylamine (TDATA); 4,4',4"-tri(N -3-methylphenyl-N-phenyl-amino)-triphenylamine (MTDATA); N,N'-diphenyl-N,N'-bis(3-methylphenyl)-[1, 1'-biphenyl]-4,4'-diamine (TPD); 4,4'-bis(carbazol-9-yl)biphenyl (CBP); 1,3-bis(carbazole-9- Group) benzene (mCP); 1,1-bis[(di-4-tolylamino)phenyl]cyclohexane (TAPC); N,N'-bis(4-methylphenyl)-N, N'-bis(4-ethylphenyl)-[1,1'-(3,3'-dimethyl)biphenyl]-4,4'-diamine (ETPD); tetra-(3- Methylphenyl)-N,N,N',N'-2,5-phenylenediamine (PDA); α-phenyl-4-N,N-diphenylaminostyrene (TPS); pair -(Diethylamino)benzaldehyde diphenylhydrazone (DEH); triphenylamine (TPA); bis[4-(N,N-diethylamino)-2-methylphenyl](4-methyl Phenyl)methane (MPMP); 1-phenyl-3-[p-(diethylamino)styryl]-5-[p-(diethylamino)phenyl]pyrazoline ( PPR or DEASP); 1,2-trans-bis(9H-carbazol-9-yl)cyclobutane (DCZB); N,N,N',N'-tetra(4-methylphenyl)- (1,1'-biphenyl)-4,4'-diamine (TTB); N,N'-bis(naphthalene-1-yl)-N,N'-bis-(phenyl)benzidine ( α-NPB); and porphyrin compounds, such as copper phthalocyanine. Commonly used hole transport polymers include but are not limited to polyvinylcarbazole, (phenylmethyl) polysilane, poly(dioxythiophene), polyaniline, and polypyrrole. It is also possible to obtain hole transport polymers by incorporating hole transport molecules such as those described above into polymers such as polystyrene and polycarbonate. In some cases, triarylamine polymers are used, especially triarylamine-stilbene copolymers. In some cases, the polymer and copolymer systems are crosslinkable. Examples of crosslinkable hole transport polymers can be found in, for example, published US patent application 2005-0184287 and published PCT application WO 2005/052027. In some embodiments, the hole transport layer is doped with p-type dopants, such as tetrafluorotetracyanoquinodimethane and perylene-3,4,9,10-tetracarboxy-3,4,9,10 -Dianhydride.

根據裝置的應用,光活性層120可以是由所施加的電壓激活的發光層(如在發光二極體或發光電化學電池中)、吸收光並且發射具有更長波長的光的材料層(如在下變頻磷光體裝置中)、或響應於輻射能並且在或不在所施加的偏壓下生成信號的材料層(如在光電檢測器或光伏裝置中)。Depending on the application of the device, the photoactive layer 120 may be a light-emitting layer activated by the applied voltage (as in a light-emitting diode or light-emitting electrochemical cell), a material layer that absorbs light and emits light with a longer wavelength (such as (In a down-converted phosphor device), or a layer of material that responds to radiant energy and generates a signal with or without an applied bias (as in a photodetector or photovoltaic device).

在一些實施方式中,光活性層包含化合物,該化合物包含作為光活性材料的發射化合物。在一些實施方式中,光活性層進一步包含主體材料。主體材料的實例包括但不限於䓛、菲、苯并菲、啡啉、萘、蒽、喹啉、異喹啉、喹㗁啉、苯基吡啶、咔唑、吲哚并咔唑、呋喃、苯并呋喃、二苯并呋喃、苯并二呋喃和金屬喹啉錯合物。在一些實施方式中,主體材料係氘代的。In some embodiments, the photoactive layer includes a compound that includes an emitting compound as a photoactive material. In some embodiments, the photoactive layer further includes a host material. Examples of host materials include, but are not limited to, phenanthrene, phenanthrene, benzophenanthrene, morpholine, naphthalene, anthracene, quinoline, isoquinoline, quinoline, phenylpyridine, carbazole, indolocarbazole, furan, benzene Pyrofuran, dibenzofuran, benzodifuran and metal quinoline complexes. In some embodiments, the host material is deuterated.

在一些實施方式中,光活性層包含 (a) 能夠具有在380與750 nm之間的發射最大值的電致發光的摻雜劑,(b) 第一主體化合物,以及 (c) 第二主體化合物。上文描述了合適的第二主體化合物。In some embodiments, the photoactive layer contains (a) an electroluminescent dopant capable of having an emission maximum between 380 and 750 nm, (b) a first host compound, and (c) a second host Compound. The suitable second host compound is described above.

在一些實施方式中,光活性層僅包括 (a) 能夠具有在380與750 nm之間的發射最大值的電致發光的摻雜劑,(b) 第一主體化合物,以及 (c) 第二主體化合物,其中不存在將實質上改變層的操作原理或區別特徵的附加材料。In some embodiments, the photoactive layer includes only (a) an electroluminescent dopant capable of having an emission maximum between 380 and 750 nm, (b) a first host compound, and (c) a second The host compound, where there are no additional materials that will substantially change the operating principle or distinguishing characteristics of the layer.

在一些實施方式中,基於在光活性層中的重量,第一主體以比第二主體更高的濃度存在。In some embodiments, the first host is present at a higher concentration than the second host based on the weight in the photoactive layer.

在一些實施方式中,光活性層中第一主體與第二主體的重量比在10 : 1至1 : 10的範圍內。在一些實施方式中,該重量比在6 : 1至1 : 6;在一些實施方式中,5 : 1至1 : 2;在一些實施方式中,3 : 1至1 : 1的範圍內。In some embodiments, the weight ratio of the first body to the second body in the photoactive layer is in the range of 10:1 to 1:10. In some embodiments, the weight ratio is in the range of 6:1 to 1:6; in some embodiments, 5:1 to 1:2; in some embodiments, 3:1 to 1:1.

在一些實施方式中,摻雜劑與總主體的重量比在1 : 99至20 : 80;在一些實施方式中,5 : 95至15 : 85的範圍內。In some embodiments, the weight ratio of dopant to total host is in the range of 1:99 to 20:80; in some embodiments, in the range of 5:95 to 15:85.

在一些實施方式中,光活性層包含 (a) 發射紅光的摻雜劑,(b) 第一主體化合物,以及 (c) 第二主體化合物。In some embodiments, the photoactive layer includes (a) a red light emitting dopant, (b) a first host compound, and (c) a second host compound.

在一些實施方式中,光活性層包含 (a) 發射綠光的摻雜劑,(b) 第一主體化合物,以及 (c) 第二主體化合物。In some embodiments, the photoactive layer includes (a) a green-emitting dopant, (b) a first host compound, and (c) a second host compound.

在一些實施方式中,光活性層包含 (a) 發射黃光的摻雜劑,(b) 第一主體化合物,以及 (c) 第二主體化合物。In some embodiments, the photoactive layer includes (a) a yellow-emitting dopant, (b) a first host compound, and (c) a second host compound.

視需要的層可以同時起到促進電子傳輸的作用,並且還用作約束層以防止激子在層介面處淬滅。較佳的是,該層促進電子移動性並減少激子淬滅。The optional layer can simultaneously promote electron transport and also serve as a confinement layer to prevent the exciton from quenching at the layer interface. Preferably, this layer promotes electron mobility and reduces exciton quenching.

在一些實施方式中,此類層包括其他電子傳輸材料。可用於視需要的電子傳輸層的電子傳輸材料的實例包括金屬螯合的類喔星(oxinoid)化合物,包括金屬喹啉鹽衍生物如三(8-羥基喹啉合)鋁(AlQ)、雙(2-甲基-8-羥基喹啉合)(對苯基苯酚合)鋁(BAlq)、四-(8-羥基喹啉合)鉿(HfQ)和四-(8-羥基喹啉合)鋯(ZrQ);以及唑類化合物,如2-(4-聯苯基)-5-(4-三級丁基苯基)-1,3,4-㗁二唑(PBD)、3-(4-聯苯基)-4-苯基-5-(4-三級丁基苯基)-1,2,4-三唑(TAZ)以及1,3,5-三(苯基-2-苯并咪唑)苯(TPBI);喹㗁啉衍生物,如2,3-雙(4-氟苯基)喹㗁啉;啡啉,如4,7-二苯基-1,10-啡啉(DPA)和2,9-二甲基-4,7-二苯基-1,10-啡啉(DDPA);三;富勒烯;及其混合物。在一些實施方式中,該電子傳輸材料選自由以下組成之群組:金屬喹啉鹽和啡啉衍生物。在一些實施方式中,該電子傳輸層進一步包含n型摻雜劑。N型摻雜劑材料係眾所周知的。n型摻雜劑包括但不限於第1族和第2族金屬;第1族和第2族金屬鹽,如LiF、CsF和Cs2 CO3 ;第1族和第2族金屬有機化合物,如喹啉鋰;以及分子n型摻雜劑,如隱色染料、金屬錯合物,如W2 (hpp)4 (其中hpp = 1,3,4,6,7,8-六氫-2H-嘧啶并-[1,2-a]-嘧啶)和二茂鈷、四硫并四苯、雙(伸乙基二硫代)四硫富瓦烯、雜環基團或二價基團、以及雜環基團或二價基團的二聚體、低聚物、聚合物、二螺化合物和多環化物。In some embodiments, such layers include other electron transport materials. Examples of electron transport materials that can be used in the optional electron transport layer include metal chelated oxinoid compounds, including metal quinoline salt derivatives such as tris(8-hydroxyquinoline) aluminum (AlQ), bis (2-methyl-8-hydroxyquinoline) (p-phenylphenolo) aluminum (BAlq), tetra-(8-hydroxyquinoline) hafnium (HfQ) and tetra-(8-hydroxyquinoline) Zirconium (ZrQ); and azole compounds, such as 2-(4-biphenyl)-5-(4-tertiary butylphenyl)-1,3,4-㗁diazole (PBD), 3-( 4-biphenyl)-4-phenyl-5-(4-tert-butylphenyl)-1,2,4-triazole (TAZ) and 1,3,5-tris(phenyl-2- Benzimidazole)benzene (TPBI); quinoline derivatives, such as 2,3-bis(4-fluorophenyl)quinoline; morpholine, such as 4,7-diphenyl-1,10-morpholine (DPA) and 2,9-dimethyl-4,7-diphenyl-1,10-morpholine (DDPA); three; fullerene; and mixtures thereof. In some embodiments, the electron transport material is selected from the group consisting of metal quinoline salts and morpholine derivatives. In some embodiments, the electron transport layer further includes an n-type dopant. N-type dopant materials are well known. n-type dopants include, but are not limited to, Group 1 and Group 2 metals; Group 1 and Group 2 metal salts, such as LiF, CsF, and Cs 2 CO 3 ; Group 1 and Group 2 metal organic compounds, such as Lithium quinoline; and molecular n-type dopants, such as leuco dyes, metal complexes, such as W 2 (hpp) 4 (where hpp = 1,3,4,6,7,8-hexahydro-2H- Pyrimido-[1,2-a]-pyrimidine) and cobaltocene, tetrathiotetraphenyl, bis(ethylidenedithio)tetrathiofulvalene, heterocyclic or divalent groups, and Dimers, oligomers, polymers, dispiro compounds and polycyclic compounds of heterocyclic groups or divalent groups.

可以在電子傳輸層上沈積視需要的電子注入層。電子注入材料的實例包括但不限於含Li的有機金屬化合物,LiF、Li2 O、喹啉鋰;含Cs的有機金屬化合物,CsF、Cs2 O和Cs2 CO3 。該層可與下面的電子傳輸層、上面覆蓋的陰極或兩者反應。當存在電子注入層時,沈積的材料的量通常在1-100 Å的範圍內,在一些實施方式中1-10 Å。An optional electron injection layer can be deposited on the electron transport layer. Examples of electron injection materials include, but are not limited to, organometallic compounds containing Li, LiF, Li 2 O, and lithium quinoline; organometallic compounds containing Cs, CsF, Cs 2 O, and Cs 2 CO 3 . This layer can react with the underlying electron transport layer, the overlying cathode or both. When an electron injection layer is present, the amount of material deposited is usually in the range of 1-100 Å, in some embodiments 1-10 Å.

陰極130係對於注入電子或負電荷載體尤其有效的電極。陰極可以是具有低於陽極的功函的任何金屬或非金屬。用於陰極的材料可以選自第1族的鹼金屬(例如,Li、Cs),第2族(鹼土)金屬,第12族金屬,包括稀土元素和鑭系元素,以及錒系元素。可以使用如鋁、銦、鈣、鋇、釤和鎂、以及組合的材料。The cathode 130 is an electrode that is particularly effective for injecting electrons or negative charge carriers. The cathode can be any metal or non-metal with a lower work function than the anode. The material used for the cathode may be selected from Group 1 alkali metals (eg, Li, Cs), Group 2 (alkaline earth) metals, Group 12 metals, including rare earth elements and lanthanides, and actinides. Materials such as aluminum, indium, calcium, barium, samarium, and magnesium, and combinations can be used.

已知在有機電子裝置中具有其他層。例如,在陽極110與電洞注入層(未示出)之間可存在多個層(未示出)以控制注入的正電荷的量和/或提供層的帶隙匹配,或用作保護層。可以使用本領域中已知的層,如銅酞菁、氧氮化矽、碳氟化合物、矽烷或金屬如Pt的超薄層。可替代地,可以對陽極層110、活性層120或陰極層130中的一些或全部進行表面處理以增加電荷載體傳輸效率。較佳的是藉由平衡發射極層中的正電荷和負電荷來確定每個部件層的材料的選擇,以提供具有高電致發光效率的裝置。It is known to have other layers in organic electronic devices. For example, there may be multiple layers (not shown) between the anode 110 and the hole injection layer (not shown) to control the amount of positive charge injected and/or to provide band gap matching of the layers, or to serve as a protective layer . Ultra-thin layers known in the art, such as copper phthalocyanine, silicon oxynitride, fluorocarbon, silane, or metals such as Pt, can be used. Alternatively, some or all of the anode layer 110, the active layer 120, or the cathode layer 130 may be surface-treated to increase charge carrier transfer efficiency. It is preferable to determine the material selection of each component layer by balancing the positive and negative charges in the emitter layer to provide a device with high electroluminescence efficiency.

應當理解,每個功能層可由多於一個層構成。It should be understood that each functional layer may be composed of more than one layer.

裝置層通常可以藉由任何沈積技術或技術的組合形成,包括氣相沈積、液相沈積和熱轉移。可使用如玻璃、塑膠和金屬的基板。可使用常規的氣相沈積技術,如熱蒸發、化學氣相沈積等。可使用常規的塗佈或印刷技術,包括但不限於塗佈、浸塗、卷對卷技術、噴墨印刷、連續噴嘴印刷、網版印刷、凹版印刷等,由合適溶劑中的溶液或分散體來施用有機層。The device layer can generally be formed by any deposition technique or combination of techniques, including vapor deposition, liquid deposition, and thermal transfer. Substrates such as glass, plastic and metal can be used. Conventional vapor deposition techniques such as thermal evaporation, chemical vapor deposition, etc. can be used. Conventional coating or printing techniques can be used, including but not limited to coating, dip coating, roll-to-roll technology, inkjet printing, continuous nozzle printing, screen printing, gravure printing, etc., from solutions or dispersions in suitable solvents To apply the organic layer.

對於液相沈積方法,熟悉該項技術者可容易地確定用於特定化合物或相關類別化合物的合適溶劑。對於一些應用,希望該等化合物溶解於非水溶劑中。此類非水溶劑可以是相對極性的,如C1 至C20 醇、醚和酸酯,或可以是相對非極性的,如C1 至C12 烷烴或芳香族化合物如甲苯、二甲苯、三氟甲苯等。其他合適的用於製造包括新化合物的液體組成物(如本文所述的作為溶液或分散體)的液體包括但不限於氯化烴(如二氯甲烷、氯仿、氯苯)、芳烴(如取代的和未取代的甲苯和二甲苯,包括三氟甲苯)、極性溶劑(如四氫呋喃(THP)、N-甲基吡咯啶酮)、酯(如乙酸乙酯)、醇(異丙醇)、酮(環戊酮)、以及它們的混合物。用於電致發光材料的合適溶劑已經在例如公佈的PCT申請WO 2007/145979中進行了描述。For liquid deposition methods, those skilled in the art can easily determine the appropriate solvent for a particular compound or related class of compounds. For some applications, it is desirable to dissolve these compounds in non-aqueous solvents. Such non-aqueous solvents may be relatively polar, such as C 1 to C 20 alcohols, ethers, and acid esters, or may be relatively non-polar, such as C 1 to C 12 alkanes or aromatic compounds such as toluene, xylene, tris Fluorotoluene, etc. Other suitable liquids for manufacturing liquid compositions including new compounds (as described herein as solutions or dispersions) include, but are not limited to, chlorinated hydrocarbons (such as methylene chloride, chloroform, chlorobenzene), aromatic hydrocarbons (such as substituted And unsubstituted toluene and xylene, including trifluorotoluene), polar solvents (such as tetrahydrofuran (THP), N-methylpyrrolidone), esters (such as ethyl acetate), alcohols (isopropanol), ketones (Cyclopentanone), and their mixtures. Suitable solvents for electroluminescent materials have been described in, for example, published PCT application WO 2007/145979.

在一些實施方式中,該裝置藉由將電洞注入層、電洞傳輸層和光活性層液相沈積,以及藉由將陽極、電子傳輸層、電子注入層和陰極氣相沈積到柔性基板上而製成。In some embodiments, the device is formed by liquid deposition of a hole injection layer, a hole transport layer, and a photoactive layer, and by vapor deposition of an anode, an electron transport layer, an electron injection layer, and a cathode onto a flexible substrate production.

應當理解,可藉由優化裝置中的其他層來提高裝置的效率。例如,可使用更有效的陰極如Ca、Ba或LiF。導致操作電壓降低或增加量子效率的成型基板和新型電洞傳輸材料也是可應用的。還可增加附加層以定製各個層的能級並且促進電致發光。It should be understood that the efficiency of the device can be improved by optimizing other layers in the device. For example, a more effective cathode such as Ca, Ba or LiF can be used. Molded substrates and new hole-transporting materials that lead to reduced operating voltage or increased quantum efficiency are also applicable. Additional layers can also be added to customize the energy level of each layer and promote electroluminescence.

在一些實施方式中,該裝置按順序具有以下結構:基板、陽極、電洞注入層、電洞傳輸層、光活性層、電子傳輸層、電子注入層、陰極。In some embodiments, the device has the following structure in order: substrate, anode, hole injection layer, hole transport layer, photoactive layer, electron transport layer, electron injection layer, cathode.

儘管與本文所述的那些類似或等同的方法和材料可用於本發明的實踐或測試中,但是在下面描述了合適的方法和材料。此外,材料、方法和實例僅為說明性的並且不旨在係限制性的。本文提及的所有的公開物、專利申請、專利、以及其他參考文獻均藉由援引以其全文併入本文。 實例Although methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present invention, suitable methods and materials are described below. In addition, the materials, methods, and examples are illustrative only and are not intended to be limiting. All publications, patent applications, patents, and other references mentioned herein are incorporated by reference in their entirety. Examples

本文所述的概念將在以下實例中進一步說明,該等實例不限制申請專利範圍中所述的本發明的範圍。 合成實例1The concepts described herein will be further illustrated in the following examples, which do not limit the scope of the invention described in the patent application. Synthesis Example 1

此實例說明2,5-二氟-1,4-苯二胺,化合物IV-A的合成。

Figure 02_image041
This example illustrates the synthesis of 2,5-difluoro-1,4-phenylenediamine, compound IV-A.
Figure 02_image041

(a) N-(2,5-二氟苯基)-乙醯胺(1)(a) N-(2,5-difluorophenyl)-acetamide (1) .

在裝配有磁力攪拌棒的1L三頸燒瓶中,將2,5-二氟苯胺(152.3 g)溶解在500 ml二氯甲烷中,隨後添加乙酸酐(134.5 g),用冰/水浴冷卻混合物,在添加期間保持內部溫度低於14ºC。將產物過濾、用己烷洗滌、在真空中乾燥。將濾液蒸發至約200 ml的體積、用己烷稀釋,並且藉由過濾收集附加的量的產物。使用總計479.4 g的2,5-二氟苯胺連續進行三次反應。N-(2,5-二氟苯基)-乙醯胺1 的組合產量 - 572.4 g(90.4%)。1 H-NMR(丙酮-d6 ,500 MHz):2.19 (s, 3H), 6.81-6.86 (m, 1H), 7.16-7.20 (m, 1H), 8.15-8.19 (m, 1H), 9.10 (br. s, 1 H)。In a 1L three-necked flask equipped with a magnetic stir bar, dissolve 2,5-difluoroaniline (152.3 g) in 500 ml of dichloromethane, then add acetic anhydride (134.5 g), and cool the mixture with an ice/water bath, Keep the internal temperature below 14ºC during the addition. The product was filtered, washed with hexane, and dried in vacuum. The filtrate was evaporated to a volume of about 200 ml, diluted with hexane, and an additional amount of product was collected by filtration. A total of 479.4 g of 2,5-difluoroaniline was used for three consecutive reactions. N- (2,5- difluorophenyl) - 1-acetylamino amine composition Yield - 572.4 g (90.4%). 1 H-NMR (acetone-d 6 , 500 MHz): 2.19 (s, 3H), 6.81-6.86 (m, 1H), 7.16-7.20 (m, 1H), 8.15-8.19 (m, 1H), 9.10 ( br. s, 1 H).

(b) N-(2,5-二氟-4-硝基苯基)-乙醯胺(2)(b) N-(2,5-difluoro-4-nitrophenyl)-acetamide (2) .

向在1 L三頸燒瓶中的N-(2,5-二氟苯基)-乙醯胺1 (235 g)在乙酸(30 ml)和濃硫酸(350 ml)中的攪拌懸浮液中滴加硝酸(120 ml)和濃硫酸(120 ml)的混合物,保持內部溫度低於12ºC-13ºC。在添加完成後(約2小時),在水浴中攪拌反應混合物3小時。將反應混合物倒入冰中、沈澱、藉由過濾收集、用水洗滌。使用總計572.3 g的N-(2,5-二氟苯基)-乙醯胺連續進行三次反應。粗N-(2,5-二氟-4-硝基苯基)-乙醯胺2 的組合產量 - 716.5 g,將其用於下一步驟而無需進一步純化。1 H-NMR(丙酮-d6 ,500 MHz):2.27 (s, 3H), 8.01-8.04 (m, 1H), 8.51-8.55 (m, 1H), 9.74 (br. s, 1 H)。To a stirred suspension of N-(2,5-difluorophenyl)-acetamide 1 (235 g) in acetic acid (30 ml) and concentrated sulfuric acid (350 ml) in a 1 L three-necked flask Add a mixture of nitric acid (120 ml) and concentrated sulfuric acid (120 ml) to keep the internal temperature below 12ºC-13ºC. After the addition was complete (about 2 hours), the reaction mixture was stirred for 3 hours in a water bath. The reaction mixture was poured into ice, precipitated, collected by filtration, and washed with water. A total of 572.3 g of N-(2,5-difluorophenyl)-acetamide was used for three consecutive reactions. The crude N- (2,5- difluoro-4-nitrophenyl) - 2-acetylamino amine composition Yield - 716.5 g, which was used in the next step without further purification. 1 H-NMR (acetone-d 6 , 500 MHz): 2.27 (s, 3H), 8.01-8.04 (m, 1H), 8.51-8.55 (m, 1H), 9.74 (br. s, 1 H).

(c) 2,5-二氟-4-硝基-苯胺(3)(c) 2,5-difluoro-4-nitro-aniline (3) .

在含有450 ml濃硫酸的1 L三頸燒瓶中分批添加約358 g的粗(2,5-二氟-4-硝基苯基)-乙醯胺2,同時使用機械攪拌器攪拌。在約45 min期間,將混合物加熱至95ºC-100ºC,並且保持在95ºC-100ºC的範圍內持續10 min。將混合物用冰浴冷卻、倒入冰中並且過濾、沈澱、用水洗滌(2次)。使用總計716.5 g的N-(2,5-二氟苯基)-乙醯胺2 連續進行兩次反應。粗2,5-二氟-4-硝基-苯胺3的組合產量 - 477 g(83%)。1 H-NMR(丙酮-d6 ,500 MHz):6.88 (br. s, 2H), 6.72-6.76 (m, 1H), 7.82-7.86 (m, 1H)。In a 1 L three-necked flask containing 450 ml of concentrated sulfuric acid, approximately 358 g of crude (2,5-difluoro-4-nitrophenyl)-acetamide 2 was added in portions while stirring using a mechanical stirrer. During about 45 min, the mixture is heated to 95ºC-100ºC and kept in the range of 95ºC-100ºC for 10 min. The mixture was cooled with an ice bath, poured into ice and filtered, precipitated, and washed with water (twice). A total of 716.5 g of N-(2,5-difluorophenyl)-acetamide 2 was used for two consecutive reactions. The combined yield of crude 2,5-difluoro-4-nitro-aniline 3-477 g (83%). 1 H-NMR (acetone-d 6 , 500 MHz): 6.88 (br. s, 2H), 6.72-6.76 (m, 1H), 7.82-7.86 (m, 1H).

(d) 2,5-二氟-1,4-苯二胺(化合物 IV-A )。(d) 2,5-difluoro-1,4-phenylenediamine (compound IV-A ).

將起始2,5-二氟-4-硝基-苯胺3 (100 g)一次性添加至氯化錫二水合物(520 g)在含有濃鹽酸(35 ml)的甲醇(400 ml)中的溶液。之後,用加熱套將反應混合物加熱至約35ºC-40ºC。使放熱反應達到穩定回流,偶爾施用冷卻冰/水浴。在放熱反應進行約20分鐘後,將混合物在59ºC下加熱30分鐘,並且在環境溫度下靜置過夜。將反應混合物過濾、用甲醇洗滌以產生希望的二胺的鹽酸鹽。使用總計418 g的2,5-二氟-4-硝基-苯胺3 連續重複反應四次。將組合的鹽酸鹽懸浮在700 ml的水中,並且用50%氫氧化鈉水溶液中和。將混合物用1.5 L的水和氫氧化鈉稀釋,直至初始形成的沈澱物溶解。用乙酸乙酯萃取混合物(4次)。使組合的乙酸乙酯萃取物穿過填充有矽膠的過濾器,用乙酸乙酯洗脫。使用旋轉蒸發器蒸餾出乙酸乙酯至最小體積,並且用己烷處理。藉由過濾收集沈澱的產物,在真空中乾燥以產生167 g產物。用50%氫氧化鈉水溶液將來自還原步驟的初始濾液水解、用乙酸乙酯萃取(2次)、將乙酸乙酯蒸餾至最小體積、用己烷處理、藉由過濾收集沈澱物、乾燥,以產生附加的量的粗產物 - 94.5 g。粗產物總產量 - 254.5 g(74%)。在150ºC下在真空中分批昇華粗產物,以產生245.5 g的2,5-二氟-1,4-苯二胺,化合物 IV-A。可以重複昇華,直至希望的產物純度。1 H-NMR(丙酮-d6 ,500 MHz):4.41 (br. s, 4H), 6.47 (t, 2H, J = 10 Hz)。 合成實例2Add the starting 2,5-difluoro-4-nitro-aniline 3 (100 g) in one portion to tin chloride dihydrate (520 g) in methanol (400 ml) containing concentrated hydrochloric acid (35 ml) The solution. After that, the reaction mixture was heated to about 35ºC-40ºC with a heating mantle. Allow the exothermic reaction to reach a steady reflux, occasionally applying a cooling ice/water bath. After the exothermic reaction has proceeded for about 20 minutes, the mixture is heated at 59°C for 30 minutes and allowed to stand overnight at ambient temperature. The reaction mixture was filtered and washed with methanol to produce the desired hydrochloride salt of diamine. The reaction was repeated four times continuously using a total of 418 g of 2,5-difluoro-4-nitro-aniline 3 . The combined hydrochloride salt was suspended in 700 ml of water and neutralized with 50% aqueous sodium hydroxide solution. The mixture was diluted with 1.5 L of water and sodium hydroxide until the initially formed precipitate dissolved. The mixture was extracted with ethyl acetate (4 times). The combined ethyl acetate extract was passed through a filter filled with silica gel and eluted with ethyl acetate. Use a rotary evaporator to distill out ethyl acetate to a minimum volume and treat with hexane. The precipitated product was collected by filtration and dried in vacuum to produce 167 g of product. The initial filtrate from the reduction step was hydrolyzed with 50% aqueous sodium hydroxide solution, extracted with ethyl acetate (twice), ethyl acetate was distilled to a minimum volume, treated with hexane, the precipitate was collected by filtration, dried, An additional amount of crude product was produced-94.5 g. The total yield of crude product-254.5 g (74%). The crude product was sublimated in batches under vacuum at 150°C to produce 245.5 g of 2,5-difluoro-1,4-phenylenediamine, compound IV-A. Sublimation can be repeated until the desired product purity. 1 H-NMR (acetone-d 6 , 500 MHz): 4.41 (br. s, 4H), 6.47 (t, 2H, J = 10 Hz). Synthesis Example 2

此實例說明4,6-二氟-1,3-苯二胺,化合物IV-E的合成。

Figure 02_image043
This example illustrates the synthesis of 4,6-difluoro-1,3-phenylenediamine, compound IV-E.
Figure 02_image043

4,6-二氟-1,3-苯二胺(化合物 IV-E )。4,6-difluoro-1,3-phenylenediamine (compound IV-E ).

將2,4-二氟-5-硝基-苯胺(25 g)一次性添加至氯化錫二水合物(200 g)和濃鹽酸(30 ml)在甲醇(500 ml)中的攪拌溶液中,用冰浴冷卻反應混合物。之後,將混合物在70ºC下加熱30 min。冷卻反應混合物,用50%氫氧化鈉水溶液淬滅、過濾、用甲醇洗滌固體。用丙酮萃取在蒸發甲醇後的殘餘物,通過填充有矽膠的過濾器過濾,用丙酮洗脫。將在蒸發丙酮後的殘餘物溶解在二氯甲烷-丙酮混合物中,並且再次穿過矽膠塞,用丙酮洗脫。蒸餾出丙酮,在手套箱內在真空中在180ºC下將殘餘物昇華,以產生9.5 g產物。將產物再昇華兩次,以產生8.1 g的經純化的4,6-二氟-1,3-苯二胺,化合物IV-E。1 H-NMR(丙酮-d6 ,500 MHz):4.63 (br. s, 4H), 6.15 (t, 1H, J = 9 Hz), 6.77 (t, 1H, J = 11 Hz)。 合成實例32,4-Difluoro-5-nitro-aniline (25 g) was added in one portion to a stirred solution of tin chloride dihydrate (200 g) and concentrated hydrochloric acid (30 ml) in methanol (500 ml) , The reaction mixture was cooled with an ice bath. After that, the mixture was heated at 70ºC for 30 min. The reaction mixture was cooled, quenched with 50% aqueous sodium hydroxide solution, filtered, and the solid was washed with methanol. The residue after evaporating methanol was extracted with acetone, filtered through a filter filled with silica gel, and eluted with acetone. The residue after evaporating acetone was dissolved in a dichloromethane-acetone mixture and passed through a silicone plug again, eluting with acetone. Acetone was distilled off, and the residue was sublimated in a glove box under vacuum at 180ºC to produce 9.5 g of product. The product was sublimed two more times to produce 8.1 g of purified 4,6-difluoro-1,3-phenylenediamine, compound IV-E. 1 H-NMR (acetone-d 6 , 500 MHz): 4.63 (br. s, 4H), 6.15 (t, 1H, J = 9 Hz), 6.77 (t, 1H, J = 11 Hz). Synthesis Example 3

此實例說明2,3-二氟-1,4-苯二胺,化合物IV-C的合成。

Figure 02_image045
This example illustrates the synthesis of 2,3-difluoro-1,4-phenylenediamine, compound IV-C.
Figure 02_image045

(a) 2,3-二氟-1,4-苯二甲酸(6)(a) 2,3-difluoro-1,4-phthalic acid (6) .

在氮氣氣氛下在1 L三頸圓底燒瓶中裝入500 ml在四氫呋喃/己烷中的1M LDA,使用乾冰/丙酮浴冷卻至約-68ºC。之後,藉由注射器滴加2,3-二氟苯甲酸在75 ml無水四氫呋喃中的溶液,同時用機械攪拌器攪拌,保持內部溫度低於-60ºC。在-78ºC下攪拌所得懸浮液1.5小時,然後分批倒入乾冰中,並且使其在2小時期間達到環境溫度。蒸餾出溶劑,並且將殘餘物懸浮在水中,隨後用濃鹽酸酸化。藉由過濾收集沈澱的產物、用水洗滌、在真空中乾燥,以產生32 g粗產物,將其溶解在丙酮中(約500 ml)。使用旋轉蒸發器蒸餾出丙酮,藉由過濾收集沈澱的產物、在真空中乾燥,以產生約16 g產物。當蒸發丙酮至最少量並用甲苯稀釋殘餘物時形成附加的量的沈澱物(2.2 g)。1 H-NMR(丙酮-d6 ,500 MHz):7.83-7.84 (m, 2H), 12.08 (br.s, 2H)。Under a nitrogen atmosphere, a 1 L three-necked round bottom flask was filled with 500 ml of 1M LDA in tetrahydrofuran/hexane, and cooled to about -68ºC using a dry ice/acetone bath. After that, a solution of 2,3-difluorobenzoic acid in 75 ml of anhydrous tetrahydrofuran was added dropwise via syringe, while stirring with a mechanical stirrer to keep the internal temperature below -60ºC. The resulting suspension was stirred at -78ºC for 1.5 hours, then poured into dry ice in batches and allowed to reach ambient temperature during 2 hours. The solvent was distilled off, and the residue was suspended in water, followed by acidification with concentrated hydrochloric acid. The precipitated product was collected by filtration, washed with water, and dried in vacuum to produce 32 g of crude product, which was dissolved in acetone (about 500 ml). Acetone was distilled off using a rotary evaporator, and the precipitated product was collected by filtration and dried in vacuum to produce about 16 g of product. An additional amount of precipitate (2.2 g) was formed when the acetone was evaporated to the minimum and the residue was diluted with toluene. 1 H-NMR (acetone-d 6 , 500 MHz): 7.83-7.84 (m, 2H), 12.08 (br.s, 2H).

(b) 3,4-二氟-1,4-苯二胺(化合物 IV-C (b) 3,4-difluoro-1,4-phenylenediamine (compound IV-C ) .

將上述粗2,3-二氟-1,4-苯二甲酸(8 g)、三級丁醇(100 ml)、甲苯(400 ml)、二苯基磷醯基疊氮化物(27.23 g)以及三乙胺(100 g)的混合物在環境溫度下攪拌1小時、然後在約1.7小時的時間段內從50ºC逐漸加熱至100ºC,並且在100ºC下再加熱3小時。使用17 g粗2,3-二氟-1,4-苯二甲酸、57.87 g二苯基磷醯基疊氮化物再次重複反應。用水洗滌組合的反應混合物(2次),將甲苯層分離,穿過矽膠和矽藻土的短塞,用甲苯洗滌。使用旋轉蒸發器蒸餾出甲苯至約200 ml的體積、藉由過濾將中間體BOC-保護的化合物過濾(1 H-NMR:dmso-d6 ,500 MHz:1.44 (s, 18 H), 7.22-7.23 (m, 2H), 9.06 (s, 2H)。)、並且與300 ml甲苯和30 ml濃鹽酸一起在90ºC下加熱3天。分離甲苯層,用200 ml水稀釋水層。用乙酸乙酯萃取水層,使萃取物穿過矽膠短塞。使用旋轉蒸發器蒸餾出乙酸乙酯以產生粗產物(8.14 g),將其在真空中昇華,隨後從乙酸乙酯-環己烷混合物中結晶,以產生6 g經純化的3,4-二氟-1,4-苯二胺,化合物IV-C。1 H-NMR(dmso-d6 ,500 MHz):4.46 (s, 4H), 6.27-6.39 (m, 2H)。19 F-NMR(dmso-d6 ,500 MHz):159.9。 聚合物實例1Combine the above crude 2,3-difluoro-1,4-phthalic acid (8 g), tertiary butanol (100 ml), toluene (400 ml), and diphenylphosphoryl azide (27.23 g) And a mixture of triethylamine (100 g) was stirred at ambient temperature for 1 hour, then gradually heated from 50ºC to 100ºC over a period of about 1.7 hours, and heated at 100ºC for another 3 hours. The reaction was repeated again using 17 g of crude 2,3-difluoro-1,4-phthalic acid and 57.87 g of diphenylphosphoryl azide. The combined reaction mixture was washed with water (twice), the toluene layer was separated, passed through a short plug of silica gel and diatomaceous earth, and washed with toluene. Toluene was distilled to a volume of about 200 ml using a rotary evaporator, and the intermediate BOC-protected compound was filtered by filtration ( 1 H-NMR: dmso-d 6 , 500 MHz: 1.44 (s, 18 H), 7.22- 7.23 (m, 2H), 9.06 (s, 2H).), and heated with 300 ml of toluene and 30 ml of concentrated hydrochloric acid at 90ºC for 3 days. The toluene layer was separated, and the aqueous layer was diluted with 200 ml of water. Extract the aqueous layer with ethyl acetate and pass the extract through a short plug of silicone. Ethyl acetate was distilled off using a rotary evaporator to produce a crude product (8.14 g), which was sublimated in vacuum, and then crystallized from the ethyl acetate-cyclohexane mixture to produce 6 g of purified 3,4-bis Fluorine-1,4-phenylenediamine, compound IV-C. 1 H-NMR (dmso-d 6 , 500 MHz): 4.46 (s, 4H), 6.27-6.39 (m, 2H). 19 F-NMR (dmso-d 6 , 500 MHz): 159.9. Polymer Example 1

此實例說明使用化合物IV-A作為二胺形成聚醯胺酸。

Figure 02_image047
This example illustrates the use of compound IV-A as a diamine to form polyamide.
Figure 02_image047

將2,5-二氟-1,4-苯二胺(6 g)、3,3',4,4'-聯苯基四甲酸二酐(12.19 g,0.995當量)、N-甲基吡咯啶酮(103.4 g)在氮氣氣氛下攪拌2周,以產生黏度為3358 cps的聚合物溶液。GPC:Mn = 61889,Mw = 143777,Mp = 139220,Mz = 232140,PDI = 2.33。 聚合物實例2Combine 2,5-difluoro-1,4-phenylenediamine (6 g), 3,3',4,4'-biphenyltetracarboxylic dianhydride (12.19 g, 0.995 equivalent), N-methylpyrrole Pyridone (103.4 g) was stirred under a nitrogen atmosphere for 2 weeks to produce a polymer solution with a viscosity of 3358 cps. GPC: Mn = 61889, Mw = 143777, Mp = 139220, Mz = 232140, PDI = 2.33. Polymer Example 2

此實例說明使用化合物IV-E作為兩種二胺中的一種形成聚醯胺酸。

Figure 02_image049
This example illustrates the use of compound IV-E as one of two diamines to form polyamide.
Figure 02_image049

如以上方式使單體反應以形成聚合物溶液,使用DMAc作為溶劑。Bis-P與化合物IV-E的比率為90 : 10。GPC:Mn = 61759;Mw = 215,962。 聚合物實例3The monomers are reacted as above to form a polymer solution, using DMAc as a solvent. The ratio of Bis-P to compound IV-E is 90:10. GPC: Mn = 61759; Mw = 215,962. Polymer Example 3

此實例說明具有式V的聚醯亞胺膜的形成。This example illustrates the formation of a polyimide film having formula V.

將來自聚合物實例2的聚醯胺酸溶液通過微型過濾器過濾,旋塗到乾淨的矽晶圓上,在熱板上在90ºC下軟烘,放入爐中。用氮氣吹掃爐並分階段加熱至260ºC的最高固化溫度。將晶圓從爐中取出,浸泡在水中並手動分層以產生聚醯亞胺膜樣品。以下給出了膜的特性: 厚度: 9.78 µm Tg : 260ºC CTE(第一掃描) 53.1 ppm/ºC CTE(第二掃描) 59.1 ppm/ºC 光延遲 15 b* 2.48 YI 4.25 在50ºC-250ºC的範圍內測量CTE。The polyamide solution from Polymer Example 2 was filtered through a micro filter, spin-coated onto a clean silicon wafer, soft-baked on a hot plate at 90ºC, and placed in an oven. Purge the furnace with nitrogen and heat it to the maximum curing temperature of 260ºC in stages. The wafer was removed from the furnace, soaked in water and manually layered to produce a sample of polyimide film. The characteristics of the film are given below: Thickness: 9.78 µm T g : 260ºC CTE (first scan) 53.1 ppm/ºC CTE (second scan) 59.1 ppm/ºC Optical retardation 15 b* 2.48 YI 4.25 in the range of 50ºC-250ºC CTE is measured internally.

從以上實例可以看出,具有式 (II) 和 (III) 的氟化的二胺化合物在環境條件下具有足夠的反應性,以產生具有大於100,000的分子量的聚合物。它們可以用於形成具有希望特性的聚醯亞胺膜。As can be seen from the above examples, the fluorinated diamine compounds of formulae (II) and (III) are sufficiently reactive under ambient conditions to produce polymers with molecular weights greater than 100,000. They can be used to form polyimide films with desired properties.

應注意的是,並不是所有的以上在一般性描述或實例中所描述的活動都是必需的,一部分具體活動可能不是必需的,並且除了所描述的那些以外,還可進行一個或多個其他活動。此外,所列舉的活動的順序不必係它們實施的順序。It should be noted that not all of the activities described in the general description or examples above are necessary, some specific activities may not be necessary, and in addition to those described, one or more other activities activity. In addition, the order of the listed activities need not be the order in which they are performed.

在前述說明書中,已參考具體實施方式描述了概念。然而,熟悉該項技術者理解,在不背離以下申請專利範圍中所規定的本發明範圍的情況下可作出各種修改和改變。因此,說明書和附圖應被認為係示例性的而非限制意義,並且所有的此類修改均旨在包括於本發明的範圍內。In the foregoing specification, the concepts have been described with reference to specific embodiments. However, those skilled in the art understand that various modifications and changes can be made without departing from the scope of the invention as defined in the following patent applications. Therefore, the description and drawings should be regarded as exemplary rather than limiting, and all such modifications are intended to be included within the scope of the present invention.

上面已經關於具體實施方式描述了益處、其他優點和問題的解決方案。然而,益處、優點、問題的解決方案、以及可能引起任何益處、優點、或解決方案出現或使其變得更明顯的一個或多個任何特徵不會被解釋為任何或所有申請專利範圍的關鍵的、必要的或基本的特徵。The benefits, other advantages, and solutions to problems have been described above with regard to specific embodiments. However, benefits, advantages, solutions to problems, and one or more any features that may cause or make any benefits, advantages, or solutions appear will not be interpreted as the key to the scope of any or all patent applications , Necessary or basic characteristics.

要理解的是,為清楚起見,在單獨實施方式的背景下本文所述的某些特徵還可以以組合形式在單個實施方式中提供。相反地,為了簡潔起見,在單個實施方式的背景下所述的各個特徵也可以單獨地或以任何子組合提供。本文指定的各個範圍內的數值的使用表述為近似值,就像所述範圍內的最小值和最大值二者前面都有單詞「約」。以這種方式,可以使用高於和低於所述範圍的輕微變化來實現與該等範圍內的值基本上相同的結果。而且,該等範圍的揭露旨在作為包括在最小與最大平均值之間的每個值的連續範圍,包括當一個值的一些分量與不同值的分量混合時可產生的分數值。此外,當揭露更寬和更窄的範圍時,在本發明的期望內,使來自一個範圍的最小值與來自另一個範圍的最大值匹配,並且反之亦然。It is to be understood that, for clarity, certain features described herein may also be provided in combination in a single embodiment in the context of separate embodiments. Conversely, for the sake of brevity, the various features described in the context of a single embodiment may also be provided individually or in any subcombination. The use of numerical values in each range specified herein is expressed as an approximate value, just as both the minimum and maximum values in the range are preceded by the word "about". In this way, slight variations above and below the stated ranges can be used to achieve substantially the same results as the values within these ranges. Moreover, the disclosure of such ranges is intended as a continuous range of each value included between the minimum and maximum average values, including the fractional value that can be generated when some components of a value are mixed with components of different values. Furthermore, when wider and narrower ranges are disclosed, it is within the expectations of the present invention to match the minimum value from one range to the maximum value from another range, and vice versa.

附圖中示出了實施方式,以提高對如本文提出的概念的理解。Embodiments are shown in the drawings to improve understanding of concepts as presented herein.

[圖1]包括可充當玻璃的柔性替代物的聚醯亞胺膜的一個實例的圖示。[Fig. 1] A schematic diagram of one example of a polyimide film including a flexible substitute for glass.

[圖2]包括對包括玻璃的柔性替代物的電子裝置的一個實例的圖示。[Fig. 2] A diagram including an example of an electronic device including a flexible substitute of glass.

熟練的技術人員應理解,圖中的物體係為了簡化和清楚而示出的,並且不一定按比例繪製。例如,圖中的一些物體的尺寸相對於其他物體可能有所放大,以幫助提高對實施方式的理解。A skilled technician should understand that the object systems in the figures are shown for simplicity and clarity, and are not necessarily drawn to scale. For example, the size of some objects in the figure may be enlarged relative to other objects to help improve the understanding of the embodiments.

Figure 108121422-A0101-11-0001-1
Figure 108121422-A0101-11-0001-1

Claims (6)

一種液體組成物,其具有至少10 wt%的固體含量以及至少3000 cps的黏度,所述組成物包含 (a) 具有式I的重複單元結構的聚醯胺酸
Figure 03_image051
其中: Ra 在每次出現時是相同或不同的,並且表示一個或多個四羧酸組分殘基;並且 Rb 在每次出現時是相同或不同的,並且表示一個或多個芳香族二胺殘基; 其中30-100 mol%的Rb 具有式II或式III
Figure 03_image014
其中: R1 和R2 係相同或不同的,並且選自由F、Rf 、以及ORf 組成之群組; Rf 係C1-3 全氟烷基;並且 *表示附接點; 其中R1 和R2 兩者均與附接點相鄰;以及 (b) 高沸點非質子溶劑。
A liquid composition having a solid content of at least 10 wt% and a viscosity of at least 3000 cps, the composition comprising (a) a polyamic acid having a repeating unit structure of formula I
Figure 03_image051
Where: R a is the same or different at each occurrence and represents one or more residues of tetracarboxylic acid components; and R b is the same or different at each occurrence and represents one or more aromatics Diamine residues; of which 30-100 mol% of R b have formula II or formula III
Figure 03_image014
Where: R 1 and R 2 are the same or different, and are selected from the group consisting of F, R f , and OR f ; R f is C 1-3 perfluoroalkyl; and * represents the attachment point; where R Both 1 and R 2 are adjacent to the point of attachment; and (b) a high boiling aprotic solvent.
如申請專利範圍第1項所述之組成物,其中,Rb 表示來自選自由化合物IV-A至IV-F組成之群組的二胺的殘基
Figure 03_image028
Figure 03_image030
Figure 03_image032
The composition according to item 1 of the patent application scope, wherein R b represents a residue derived from a diamine selected from the group consisting of compounds IV-A to IV-F
Figure 03_image028
Figure 03_image030
Figure 03_image032
.
如申請專利範圍第1項所述之組成物,其中,Ra 表示兩個或更多個四羧酸組分殘基,其中該四羧酸組分選自由BPDA、6FDA、PMDA、以及CBDA組成之群組。The composition as described in item 1 of the patent application scope, wherein R a represents two or more residues of a tetracarboxylic acid component, wherein the tetracarboxylic acid component is selected from the group consisting of BPDA, 6FDA, PMDA, and CBDA Group. 一種聚醯亞胺膜,所述聚醯亞胺具有至少100,000的重均分子量,並且包含式V的重複單元結構
Figure 03_image013
其中: Ra 在每次出現時是相同或不同的,並且表示一個或多個四羧酸組分殘基;並且 Rb 在每次出現時是相同或不同的,並且表示一個或多個芳香族二胺殘基; 其中30-100 mol%的Rb 具有式II或式III
Figure 03_image014
其中: R1 和R2 係相同或不同的,並且選自由F、Rf 、以及ORf 組成之群組; Rf 係C1-3 全氟烷基;並且 *表示附接點; 其中R1 和R2 兩者均與附接點相鄰; 並且進一步地,其中該聚醯亞胺膜根據按順序並且不重複地包括以下步驟的方法製備: 將在高沸點非質子溶劑中包含一種或多種四羧酸組分和一種或多種二胺組分的聚醯胺酸溶液塗佈到基體上; 軟烘該經塗佈的基體; 以多個預先選擇的時間間隔在多個預先選擇的溫度下處理該軟烘的經塗佈的基體。
A polyimide film having a weight average molecular weight of at least 100,000 and containing a repeating unit structure of formula V
Figure 03_image013
Where: R a is the same or different at each occurrence and represents one or more residues of tetracarboxylic acid components; and R b is the same or different at each occurrence and represents one or more aromatics Diamine residues; of which 30-100 mol% of R b have formula II or formula III
Figure 03_image014
Where: R 1 and R 2 are the same or different, and are selected from the group consisting of F, R f , and OR f ; R f is C 1-3 perfluoroalkyl; and * represents the attachment point; where R Both 1 and R 2 are adjacent to the attachment point; and further, wherein the polyimide membrane is prepared according to a method that includes the following steps in order and without repeating: a high boiling point aprotic solvent will contain one or Polyamide solutions of multiple tetracarboxylic acid components and one or more diamine components are applied to the substrate; the coated substrate is soft baked; at multiple preselected temperatures at multiple preselected intervals The soft-baked coated substrate is processed next.
如申請專利範圍第4項所述之聚醯亞胺膜,其中最高的預先選擇的溫度為375ºC。The polyimide film as described in item 4 of the patent application, where the highest pre-selected temperature is 375ºC. 如申請專利範圍第5項所述之聚醯亞胺膜,其中該方法在惰性氣氛下進行。The polyimide film as described in item 5 of the patent application scope, wherein the method is performed under an inert atmosphere.
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