TW202009341A - Bounding edge sewing machine with double needles - Google Patents
Bounding edge sewing machine with double needles Download PDFInfo
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- TW202009341A TW202009341A TW107130392A TW107130392A TW202009341A TW 202009341 A TW202009341 A TW 202009341A TW 107130392 A TW107130392 A TW 107130392A TW 107130392 A TW107130392 A TW 107130392A TW 202009341 A TW202009341 A TW 202009341A
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本發明有關於一種用於車縫背包或手提包的縫紉機,特別是一種能同時完成車縫作業與包邊作業以提高生產效能的雙針包邊縫紉機。The invention relates to a sewing machine for sewing backpacks or handbags, in particular to a double-needle hemming sewing machine which can simultaneously complete sewing operations and hemming operations to improve production efficiency.
縫紉機主要是透過縫線車縫將數層車縫物相互結合,並且,隨著多種運用需求不斷地增加,而導致目前市面上的縫紉機已有多種類款式,而不同款式的縫紉機則能應用於不同車縫物的縫製作業。The sewing machine mainly combines several layers of stitched objects through stitching, and with the increasing demand for various applications, there are many types of sewing machines on the market, and different types of sewing machines can be applied to Sewing operations for different sewing objects.
目前背包或是手提包主要是透過縫紉機來進行縫合製作,當欲要生產背包或手提包時,需先利用平縫機將兩個車縫布料相互縫合連接以形成一縫合物,之後,將縫合物移至包邊縫紉機,讓包邊縫紉機將包邊材料沿著縫合物的邊緣進行車縫,使包邊材料縫合固定於縫合物。At present, backpacks or handbags are mainly sewn by sewing machines. When a backpack or handbag is to be produced, two sewing fabrics must be stitched together by a sewing machine to form a stitch. The object is moved to the edge sewing machine, and the edge sewing machine sews the edge material along the edge of the stitched material, so that the edge material is sewn and fixed to the stitched material.
由此可知,目前製作背包或手提包需先進行將兩車縫布料相互縫合的車縫作業,並在完成車縫作業之後才能進行將包邊材料車縫於縫合物邊緣的包邊作業,因此,完成一個背包或手提包需要耗費較多的生產時間,進而難以提高生產效率。It can be seen that at present, the production of backpacks or handbags requires the sewing operation of sewing the two sewn fabrics to each other, and the sewing operation of sewing the hemming material to the edge of the stitched material can be carried out after the sewing operation is completed, so It takes a lot of production time to complete a backpack or handbag, and it is difficult to improve production efficiency.
本發明的主要目的在於進行將兩個車縫布料相互縫合的車縫作業時,還能同時進行將包邊材料車縫於兩車縫布料邊緣的包邊作業,進而能縮短作業時間以提高生產效率,並且,完成包邊作業時,包邊材料能遮蓋於於其中一個線跡,讓線跡隱藏而不外露,進而防止該線跡因為外露而破損以及兼具符合美觀的需求。The main purpose of the present invention is to perform the sewing operation of sewing two sewn fabrics to each other, and also to perform the selvaging operation of sewing the selvage material to the edges of the two sewn fabrics, thereby shortening the working time and improving the production Efficient, and, when the hemming operation is completed, the hemming material can cover one of the stitches, so that the stitches are hidden without being exposed, thereby preventing the stitches from being damaged due to the exposure and meeting the requirements of aesthetics.
為實現前述目的,本發明有關於一種雙針包邊縫紉機,上述雙針包邊縫紉機能沿著一車縫路徑將一包邊材料車縫固定於一車縫布料,並主要由一針棒機構、一捲邊器以及一進料機構所構成。In order to achieve the foregoing object, the present invention relates to a double-needle overlock sewing machine, which can sew and fix an overlock material to a sewn fabric along a sewing path, and is mainly composed of a needle bar mechanism , A curling device and a feeding mechanism.
上述針棒機構具有一第一機針以及一第二機針,上述第一機針與第二機針沿著上述車縫路徑依序間隔排列,而上述捲邊器具有一位於上述第一機針與第二機針之間的導引部,上述導引部能將上述包邊材料先由一相交於上述車縫路徑的入料路徑進行移動,後再沿著一平行於上述車縫路徑的出料路徑進行移動,讓上述包邊材料覆蓋於上述車縫布料,另外,上述進料機構能帶動上述車縫布料沿著上述車縫路徑進行移動,並同時帶動上述包邊材料沿著上述出料路徑移動經過上述第二機針,其中,上述第一機針能將上述車縫布料進行車縫以形成一第一線跡,同時上述第二機針將上述包邊材料與車縫布料縫合固定以形成一第二線跡,又上述第二線跡外露於上述包邊材料表面,而上述第一線跡受到上述包邊材料覆蓋。The needle bar mechanism has a first needle and a second needle. The first needle and the second needle are sequentially spaced along the sewing path, and the curler has a first needle located on the first needle. The guide part between the second needle and the guide part can move the hemming material through a feeding path intersecting the sewing path first, and then follow a parallel path to the sewing path The discharge path moves to cover the sewn material with the sewn material, and the feed mechanism can drive the sewn material to move along the sewn path, and simultaneously drive the selvage material with the sewn material. The material path moves past the second needle, wherein the first needle can sew the sewn fabric to form a first stitch, and the second needle stitches the overwrapping material to the sewn fabric It is fixed to form a second stitch, and the second stitch is exposed on the surface of the encapsulating material, and the first stitch is covered by the encapsulating material.
於一較佳實施例中,上述第一機針與第二機針兩者呈現一平行於上述車縫路徑的直線樣態,使得上述第二線跡重合於上述第一線跡,而於另一較佳實施例中,上述第一機針與第二機針呈現一偏位於上述車縫路經的斜線排列樣態,使得上述第二線跡與上述第一線跡間隔排設。In a preferred embodiment, both the first needle and the second needle present a straight line parallel to the sewing path, so that the second stitch overlaps the first stitch, and the other stitch In a preferred embodiment, the first needle and the second needle are arranged in an oblique line that is located on the sewing path, so that the second stitch and the first stitch are arranged at intervals.
另外,上述進料機構於靠近上述導引部的一側凹設形成一穿設空間,上述穿設空間用以容置上述導引部的一部分。In addition, the feed mechanism is recessed on a side close to the guide part to form a penetration space, and the penetration space is used to accommodate a part of the guide part.
於此實施例中,上述進料機構具有一針板、一送料齒、一內壓腳以及一外壓腳,其中,上述針板位於上述針棒機構的下方,並於靠近上述針棒機構的一側凹陷形成一針板凹槽,而上述送料齒可相對於上述針板進行移動,並凹設形成一連通於上述針板凹槽的送料齒凹槽,其中,上述內壓腳位於上述送料齒的上方,並能與上述送料齒共同帶動上述包邊材料與車縫布料進行移動,而上述內壓腳於靠近上述送料齒的一側凹設形成一對應於上述送料齒凹槽的內壓腳凹槽,使得上述針板凹槽、送料齒凹槽與內壓腳凹槽三者共同形成上述穿設空間,此外,上述外壓腳位於上述針板上方,並能與上述針板共同夾固上述包邊材料與車縫布料。In this embodiment, the feed mechanism has a needle plate, a feed tooth, an inner presser foot, and an outer presser foot, wherein the needle plate is located below the needle bar mechanism and close to the needle bar mechanism. A pin plate recess is formed on one side, and the feed tooth can move relative to the pin plate, and a feed tooth groove communicated with the pin plate groove is recessed and formed, wherein the inner pressure foot is located on the feed Above the teeth, and together with the feeding teeth can drive the hemming material and sewing fabric to move, and the inner pressure foot is recessed on the side close to the feeding teeth to form an internal pressure corresponding to the groove of the feeding teeth The foot groove enables the needle plate groove, the feeding tooth groove and the inner presser foot groove to form the above-mentioned threading space, in addition, the outer presser foot is located above the needle plate and can be clamped together with the needle plate Securing the above-mentioned hemming materials and sewing fabrics.
本發明的特點在於兩機針沿著車縫路徑依序排列,並且,捲邊器的導引部能改變包邊材料的移動路徑,讓包邊材料能由入料路徑改變為出料路徑進行移動,讓車縫布料沿著上述車縫路徑依序經過上述第一機針與第二機針,同時包邊材料沿著上述出料路徑僅經過第二機針,藉此,在進行縫合車縫布料的車縫作業時,還能同時進行將包邊材料車縫於車縫布料邊緣的包邊作業,進而能縮短作業時間以提高生產效率,並且,完成包邊作業時,線跡被包邊材料遮蓋而不外露,進而防止線跡因為外露而破損以及符合美觀的需求。The invention is characterized in that the two needles are arranged in sequence along the sewing path, and the guide part of the curling device can change the moving path of the edging material, so that the edging material can be changed from the feeding path to the discharging path Move to allow the sewn fabric to pass the first needle and the second needle in sequence along the above-mentioned sewing path, and at the same time, the edging material only passes through the second needle along the above-mentioned discharge path. During the sewing operation of sewing fabrics, the hemming operation of sewing the hemming material to the edge of the sewing fabric can also be performed at the same time, which can shorten the operation time to improve the production efficiency, and when the hemming operation is completed, the stitches are wrapped The edge material is covered without being exposed, thereby preventing the stitches from being damaged due to the exposure and meeting the aesthetic requirements.
茲為便於更進一步對本發明之構造、使用及其特徵有更深一層明確、詳實的認識與瞭解,爰舉出較佳實施例,配合圖式詳細說明如下:In order to facilitate a deeper and more clear and detailed understanding and understanding of the structure, use and characteristics of the present invention, the preferred embodiment is cited, and the detailed description in conjunction with the drawings is as follows:
本說明書中,「前」、「後」、「左」、「右」、「上」、「下」等方向性詞彙,係指縫紉機操作者所面對的方向。In this manual, directional words such as "front", "rear", "left", "right", "up", "down" refer to the direction that the sewing machine operator is facing.
請參閱圖1與圖2所示,本發明雙針包邊縫紉機1具有一縫紉機本體10,縫紉機本體10設有一車頭11、一支柱12以及一底座13三部分,車頭11、支柱12與底座13三者之間形成一讓布料穿過的容置空間14,其中,車頭11內部組裝一平行於X軸方向的上軸(圖未示),上軸連接於一組裝於車頭11的針棒機構20,另外,底座13的外部組裝一位於容置空間14內部的捲邊器30,而底座13的內部組裝一平行於上軸的下軸(圖未示),而下軸受到上軸帶動而能進行轉動,其中,車頭11與底座13之間設有一同時連接於上軸與下軸的進料機構40,藉此,於此實施例中,本發明雙針包邊縫紉機1主要由縫紉機本體10、針棒機構20、捲邊器30以及進料機構40所構成。Please refer to FIG. 1 and FIG. 2, the double needle
請參閱圖3與圖4所示,針棒機構20具有一位於上述容置空間14內的針夾21,針夾21於靠近於底座13的一端設有一靠近於縫紉機操作者的第一機針22以及一遠離於縫紉機操作者的第二機針23。Please refer to FIG. 3 and FIG. 4, the
如圖4所示,第一機針22與第二機針23沿著一平行於Y軸的車縫路徑D1依序間隔排列,並且,第一機針22與第二機針23兩者共同排列呈現一偏位於車縫路徑D1的斜線排列樣態,其中,第一機針22除了靠近於縫紉機操作者之外,還進一步遠離於縫紉機本體10的支柱12,而第二機針23除了遠離於縫紉機操作者之外,還相較於第一機針22更靠近於支柱12。As shown in FIG. 4, the
請參閱圖5所示,捲邊器30用以供一包邊材料50(如圖7A所示)穿設,並於靠近針棒機構20的一端設有一位於第一機針22與第二機針23之間的導引部31,導引部31能改變包邊材料50的移動路徑,讓包邊材料50能由一相交於車縫路徑D1(平行於X軸)的入料路徑D2(如圖7A所示)改變為一平行於車縫路徑D1(平行於Y軸)的出料路徑D3(如圖7A所示)進而移動,而導引部31除了能改變包邊材料50的移動路徑之外,導引部31還能改變包邊材料50的形狀樣態,如圖所示,導引部31的一部分形成一靠近於縫紉機操作者的開口311,而導引部31的剩餘部分形成一遠離於縫紉機操作者的凸塊312,其中,凸塊312位於第一機針22與第二機針23之間,使得開口311位於第一機針22的外周側。Please refer to FIG. 5, the
請參閱圖6A至圖6C所示,為了能清楚顯示進料機構40的結構樣態,省略繪製縫紉機本體10、針棒機構20以及捲邊器30,如圖所示,進料機構40具有一能受到下軸(圖未示)帶動而能進行移動的送料齒41、一安裝於車頭11的壓腳組件42以及一安裝於底座13的針板43。Please refer to FIGS. 6A to 6C. In order to clearly show the structure of the
如圖所示,送料齒41的一部分位於縫紉機本體10的底座13內部,而送料齒41的上部分穿過一形成於針板43的針板孔431,而送料齒41於靠近針棒機構20的一側凹設形成一位於針板孔431內部的送料齒凹槽411,其中,壓腳組件42具有一位於送料齒41正上方的內壓腳421以及一位於針板43正上方的外壓腳422,內壓腳421於靠近送料齒41的一側凹設形成一對應於送料齒凹槽411的內壓腳凹槽421a,另外,針板43凹設形成一連通於針板孔431的針板凹槽432,而針板凹槽432靠近於針棒機構20,並連通於送料齒凹槽411,使得送料齒凹槽411、內壓腳凹槽421a與針板凹槽432三者共同形成一靠近於導引部31的穿設空間44,如圖5所示,當捲邊器30的導引部31位於第一機針22與第二機針23之間時,導引部31的凸塊312位於穿設空間44內部。As shown in the figure, a part of the
請參閱圖7A所示,將包邊材料50沿著入料路徑D2穿設於捲邊器30,使得包邊材料50穿入第一機針22與第二機針23之間的空間,讓包邊材料50透過導引部31而改變形狀樣態以呈現U形樣態,並改變移動路徑,讓包邊材料50沿著出料路徑D3遠離於縫紉機操作者的方向延伸,隨後,請參閱7B所示,上軸與下軸同時進行轉動,使得轉動中的上軸能帶動針棒機構20的針夾21沿著一近似於橢圓形的運動軌跡進行移動,進而使第一機針22與第二機針23同時沿著Y軸與Z軸進行前後與上下的往復移動,而轉動的下軸能帶動進料機構40的送料齒41沿著Y軸方向進行前後往復移動,使得送料齒41與針夾21兩者能同步沿著Y軸進行前後往復移動。Please refer to FIG. 7A, the
如圖所示,當上軸進行轉動時,上軸還能帶動壓腳組件42的內壓腳421同時沿著Y軸與Z軸進行前後與上下的往復移動以及帶動壓腳組件42的外壓腳422沿著Z軸進行上下往復移動,其中,當內壓腳421受到上軸帶動而朝向送料齒41進行移動時,外壓腳422受到上軸帶動而遠離於針板17。As shown in the figure, when the upper shaft rotates, the upper shaft can also drive the
請參閱圖7C所示,將兩車縫布料51相互疊合,並將兩車縫布料51沿著車縫路徑D1移入至縫紉機本體10的容置空間14,於此實施例中,兩車縫布料51的右側邊緣設為一能被包邊材料50覆蓋的縫合區塊511,如圖所示,當兩車縫布料51的縫合區塊511靠近於捲邊器30的開口311時,內壓腳421與送料齒41分別透過上軸與下軸而彼此靠近,使得內壓腳421與送料齒41共同夾固包邊材料50與兩車縫布料51,進而使內壓腳421與送料齒41共同帶動兩車縫布料51沿著車縫路徑D1進行移動,同時內壓腳421與送料齒41共同帶動包邊材料50先沿著入料路徑D2進行移動,後再透過導引部31而沿著出料路徑D3進行移動,致使兩車縫布料51先經過第一機針22的下方,後再經過第二機針23的下方,並讓兩車縫布料51以遠離縫紉機操作者的方向移出於容置空間14,同時包邊材料50僅經過第二機針23的下方,並同樣以遠離縫紉機操作者的方向移出於容置空間14,其中,當內壓腳421與送料齒41共同帶動包邊材料50與兩車縫布料51進行移動時,導引部31也會同步跟送料齒41與內壓腳421進行往復移動。Referring to FIG. 7C, the two
當內壓腳421與送料齒41共同夾固包邊材料50與兩車縫布料51時,第一機針22與第二機針23分別同時夾帶一縫線而向下移動,使得第一機針22穿過縫合區塊511,而第二機針23穿過包邊材料50與縫合區塊511,隨後,配合內壓腳421與送料齒41共同同時帶動包邊材料50與兩車縫布料51同步分別沿著出料路徑D3與車縫路徑D1進行移動,讓第一機針22進行將兩車縫布料51相互縫合固定的車縫作業,而第二機針23同時進行將包邊材料50兩車縫布料51的邊緣縫合固定於縫合區塊511的包邊作業,於此實施例中,包邊材料50與兩車縫布料51同時分別沿著出料路徑D3與車縫路徑D1進行移動時,第一機針22與第二機針23也會同步沿著Y軸進行往復移動。When the
當完成車縫作業時,車縫布料51的表面形成一位於縫合區塊511的第一線跡L1,並且,當完成包變作業時,包邊材料50覆蓋於縫合區塊511,進而使於第一線跡L1,而包邊材料50的表面形成一位於第一線跡L1右側的第二線跡L2,於此實施例中,當完成車縫作業與包邊作業的每一針目時,第一機針22與第二機針23會遠離於針板43,此時,內壓腳421會遠離送料齒41而沒有壓住包邊材料50與車縫布料51,而外壓腳422會靠近於針板43,讓外壓腳422與針板43共同夾固於兩車縫布料51與包邊材料,以避免車縫布料51與包邊材料移動錯位。When the sewing operation is completed, the surface of the
然而,第二線跡L2位於第一線跡L1的右側僅方便說明之用,亦即如圖8A與圖8B所示,將第一機針22前後直線排列於第二機針23,使得第一機針22與第二機針23排列形成平行於車縫路徑D1的直線樣態,進而使第二線跡L2交疊於第一線跡L1,或如圖8C與圖8D所示,將第一機針22靠近於縫紉機本體10的支柱12,而第二機針23遠離於縫紉機本體10的支柱12,使得第一機針22與第二機針23排列形成偏位傾斜於車縫路徑D1,進而讓第二線跡L2位於第一線跡L1的左側。However, the second stitch L2 is located on the right side of the first stitch L1 for illustrative purposes only, that is, as shown in FIGS. 8A and 8B, the
以上所舉實施例,僅用為方便說明本發明並非加以限制,在不離本發明精神範疇,熟悉此一行業技藝人士依本發明申請專利範圍及發明說明所作之各種簡易變形與修飾,均仍應含括於以下申請專利範圍中。The above-mentioned embodiments are only for the convenience of describing the present invention and are not limiting. Without departing from the spirit of the present invention, those skilled in the art who are familiar with this industry and applying the patent scope of the present invention and various simple modifications and modifications made by the invention description should still Included in the following patent applications.
1‧‧‧雙針包邊縫紉機10‧‧‧縫紉機本體11‧‧‧車頭12‧‧‧支柱13‧‧‧底座14‧‧‧容置空間20‧‧‧針棒機構21‧‧‧針夾22‧‧‧第一機針23‧‧‧第二機針30‧‧‧捲邊器31‧‧‧導引部311‧‧‧開口312‧‧‧凸塊40‧‧‧進料機構41‧‧‧送料齒411‧‧‧送料齒凹槽42‧‧‧壓腳組件421‧‧‧內壓腳421a‧‧‧內壓腳凹槽422‧‧‧外壓腳43‧‧‧針板431‧‧‧針板孔432‧‧‧針板凹槽44‧‧‧穿設空間50‧‧‧包邊材料51‧‧‧車縫布料511‧‧‧縫合區塊D1‧‧‧車縫路徑D2‧‧‧入料路徑D3‧‧‧出料路徑L1‧‧‧第一線跡L2‧‧‧第二線跡1‧‧‧Double needle
圖1為雙針包邊縫紉機的立體圖; 圖2為針棒機構、捲邊器與進料機構三者相對於縫紉機本體的示意圖; 圖3為針棒機構、捲邊器與進料機構三者排列關係的示意圖; 圖4為第一機針與第二機針兩者排列成斜線排列樣態的示意圖; 圖5為導引部的凸塊穿入第一機針與第二機針之間的示意圖; 圖6A為進料機構的立體圖; 圖6B為進料機構的側視圖; 圖6C為進料機構的分解圖; 圖7A為包邊材料穿設於捲邊器的示意圖; 圖7B為針棒機構與進料機構進行運作的示意圖; 圖7C為包邊材料縫合固定於兩車縫布料的示意圖; 圖7D為包邊材料遮蓋於第一線跡的示意圖; 圖8A為第一機針垂直排列於第二機針的示意圖; 圖8B為第二線跡重疊於第一線跡的示意圖; 圖8C為第一機針偏位排列於第二機針的示意圖;以及 圖8D為第一線跡間隔排列於第二線跡的示意圖。Figure 1 is a perspective view of a double-needle overlock sewing machine; Figure 2 is a schematic diagram of a needle bar mechanism, a curling device and a feeding mechanism relative to the sewing machine body; Figure 3 is a needle bar mechanism, a curling device and a feeding mechanism Schematic diagram of the arrangement relationship; FIG. 4 is a schematic diagram of the arrangement of the first needle and the second needle in a diagonal arrangement; FIG. 5 is a projection of the guide portion penetrating between the first needle and the second needle Fig. 6A is a perspective view of the feeding mechanism; Fig. 6B is a side view of the feeding mechanism; Fig. 6C is an exploded view of the feeding mechanism; Fig. 7A is a schematic view of the hemming material passing through the crimper; Fig. 7B is The schematic diagram of the operation of the needle bar mechanism and the feeding mechanism; FIG. 7C is a schematic diagram of the sewing and fixing of the hemming material on the fabric with two stitches; FIG. 7D is a schematic diagram of the covering material covering the first stitch; FIG. 8A is the first needle A schematic view of a vertical arrangement on the second needle; FIG. 8B is a schematic view of the second stitch overlapping the first stitch; FIG. 8C is a schematic view of the first needle being arranged offset on the second needle; and FIG. 8D is a first A schematic diagram of stitches arranged at intervals on the second stitch.
20‧‧‧針棒機構 20‧‧‧Needle bar mechanism
21‧‧‧針夾 21‧‧‧ Needle clamp
22‧‧‧第一機針 22‧‧‧ First machine needle
23‧‧‧第二機針 23‧‧‧Second machine needle
30‧‧‧捲邊器 30‧‧‧Crimpers
31‧‧‧導引部 31‧‧‧Guiding Department
311‧‧‧開口 311‧‧‧ opening
312‧‧‧凸塊 312‧‧‧Bump
40‧‧‧進料機構 40‧‧‧Feeding mechanism
41‧‧‧送料齒 41‧‧‧Feeding tooth
42‧‧‧壓腳組件 42‧‧‧Presser foot assembly
421‧‧‧內壓腳 421‧‧‧Internal presser foot
422‧‧‧外壓腳 422‧‧‧External presser foot
43‧‧‧針板 43‧‧‧ Needle plate
431‧‧‧針板孔 431‧‧‧Pin board hole
Claims (5)
Priority Applications (1)
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TW107130392A TW202009341A (en) | 2018-08-30 | 2018-08-30 | Bounding edge sewing machine with double needles |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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TW107130392A TW202009341A (en) | 2018-08-30 | 2018-08-30 | Bounding edge sewing machine with double needles |
Publications (1)
Publication Number | Publication Date |
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TW202009341A true TW202009341A (en) | 2020-03-01 |
Family
ID=70766702
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TW107130392A TW202009341A (en) | 2018-08-30 | 2018-08-30 | Bounding edge sewing machine with double needles |
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TW (1) | TW202009341A (en) |
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2018
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