TW202009262A - Plant fiber environment-friendly tableware manufacturing process capable of reducing the amount of raw material to be used and the thickness of the tableware, and increasing the decomposition speed, - Google Patents
Plant fiber environment-friendly tableware manufacturing process capable of reducing the amount of raw material to be used and the thickness of the tableware, and increasing the decomposition speed, Download PDFInfo
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Abstract
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本發明有關一種植物纖維環保餐具製程,尤指一種由物品成型機所製成之餐具半成品,浸泡於一煮沸設備之具一預設溫度的液體中以進行熟成作業,藉以讓餐具半成品之形狀固定(定型)及結構增強,使得最後完成之餐具成品其厚度可減少情況下,仍不影響其硬度(強度),達到可減省原料的用量之外,藉以減少餐具的厚度更可增加被分解的速度,更具環保之循環效益,以達農業廢棄物再利用。The invention relates to a plant fiber environmental protection tableware process, in particular to a tableware semi-finished product made by an article forming machine, which is immersed in a liquid of a preset temperature in a boiling device for aging operation, thereby fixing the shape of the tableware semi-finished product (Shaping) and structural enhancements, so that the thickness of the final tableware can be reduced without affecting its hardness (strength). In addition to reducing the amount of raw materials, the thickness of the tableware can be reduced to increase the decomposition. Speed, more environmentally friendly recycling benefits, to achieve the reuse of agricultural waste.
按,塑膠製品在其使用上具有重量輕、不滲水、可塑性高等優點,也因此塑膠製品至今已被廣泛的使用,如常見的塑膠碗、杯、湯匙、刀叉、吸管等;然而,因塑膠製品不易被分解且會釋放環境荷爾蒙(如:雙酚A、塑化劑等),乃會對環境造成汙染之損害,又加上近年來隨著環保意識的逐漸抬頭,塑膠製品已逐漸被大眾所禁用及淘汰。According to the press, plastic products have the advantages of light weight, no water penetration, and high plasticity. Therefore, plastic products have been widely used so far, such as common plastic bowls, cups, spoons, knives, forks, straws, etc.; Products are not easy to be decomposed and will release environmental hormones (such as bisphenol A, plasticizers, etc.), but it will cause damage to the environment. In addition, in recent years, with the gradual rise of environmental awareness, plastic products have gradually been popularized by the public. Disabled and eliminated.
為了避免塑膠製品繼續使用而汙染環境,嗣有業者研發出由植物纖維所製造出來的環保餐具,而習知植物纖維環保餐具之製造方法(如第一圖所示),其主要製程步驟如下,步驟1:將混合有植物纖維之原料由一物品成型機製成一環保餐具半成品;步驟2:將環保餐具半成品直接進行烘乾作業以固定成形;步驟3:完成烘乾作業之環保餐具半成品,即形成環保餐具成品。藉此,利用餐具成份添加有可被分解之天然植物纖維,又天然植物纖維之來源可以是食物回收的殘渣(如:咖啡渣或甘蔗渣等),使得所製出的環保餐具乃具備有環保功效。In order to avoid the continued use of plastic products to pollute the environment, some manufacturers have developed environmentally friendly tableware made from plant fibers. The conventional manufacturing process of plant fiber environmentally friendly tableware (as shown in the first picture), the main process steps are as follows, Step 1: The raw material mixed with plant fiber is made into an environmentally friendly tableware semi-finished product by an article forming machine; Step 2: The environmentally friendly tableware semi-finished product is directly dried to fix the shape; Step 3: The environmentally friendly tableware semi-finished product is completed, That is to say, finished environmental protection tableware. In this way, the natural vegetable fibers that can be decomposed are added by using tableware ingredients, and the source of natural plant fibers can be the residues of food recycling (such as coffee grounds or bagasse, etc.), so that the environmentally friendly tableware produced is environmentally friendly effect.
然而,為了讓植物纖維環保餐具仍具有與塑膠餐具相同的硬度及耐熱性,習知植物纖維環保餐具於製造時,必須對物品成型機其產品之厚度設定進行增加,使得經由物品成型機所製成之環保餐具半成品其厚度相對的增加,導致最後完成的環保餐具成品其產品相當的厚重,如此一來不僅需耗費更多的環保原料及成本,最後形成厚重的環保餐具更不容易被分解,造成所需分解的時間增長,致使降低環保的效益。However, in order to make the vegetable fiber environmental protection tableware still have the same hardness and heat resistance as the plastic tableware, the conventional plant fiber environmental protection tableware must be increased in the thickness setting of the product forming machine during manufacturing, so that the product The relative increase in the thickness of the semi-finished environmentally-friendly tableware results in a relatively heavy product of the final environmentally-friendly tableware, which not only consumes more environmentally friendly raw materials and costs, but also results in a thicker environmentally friendly tableware that is less likely to be decomposed. The time required for decomposition increases, resulting in lower environmental protection benefits.
根據本發明所揭露的植物纖維環保餐具製程,其製程方法包括有:先將具植物纖維之原料置入一物品成型機,由物品成型機將原料製成一預設之餐具半成品;將餐具半成品送進一煮沸設備,煮沸設備具有一預設溫度的液體(例如:介於20℃~150℃的液體),將餐具半成品浸泡於煮沸設備之液體中以進行熟成作業,而完成熟成作業之餐具半成品即成為餐具成品;將該餐具成品送進一脫水設備,由脫水設備對餐具成品進行瀝乾、吹乾等脫水作業;將完成脫水作業之餐具成品送進一烤箱設備,由烤箱設備對餐具成品進行殺菌作業,即完成由植物纖維所製成之環保餐具。According to the plant fiber environmentally friendly tableware process disclosed by the present invention, the process method includes: firstly putting raw materials with plant fibers into an article forming machine, and the article forming machine forms the raw materials into a preset tableware semi-finished product; and the tableware semi-finished product It is fed into a boiling device, which has a liquid with a preset temperature (for example: a liquid between 20°C and 150°C), soaks the semi-finished tableware in the liquid of the boiling device to perform the cooked operation, and completes the cooked tableware The semi-finished products become finished tableware; send the finished tableware to a dehydration device, and the dehydration device performs dehydration and other dehydration operations on the finished tableware; send the finished tableware products that have completed the dehydration operation to an oven device, and the oven device processes the tableware The finished product is sterilized, that is, the environmentally friendly tableware made of plant fiber is completed.
本發明之技術特徵在於,將經由物品成型機所製成之餐具半成品,浸泡於煮沸設備之液體中以進行熟成作業,透過熟成作業而可讓餐具半成品之形狀固定(定型)及結構增強,使得最後餐具成品其厚度可減少情況下,仍不影響其硬度及耐熱性,達到可減省原料的用量之外,減少餐具的厚度更可增加被分解的速度,更具環保之效益。The technical feature of the present invention is that the semi-finished tableware made by the article forming machine is immersed in the liquid of the boiling equipment to perform the cooked operation, and the shape of the semi-finished tableware can be fixed (shaped) and the structure is strengthened through the cooked operation, so that Finally, the thickness of the finished tableware can be reduced without affecting its hardness and heat resistance. In addition to reducing the amount of raw materials used, reducing the thickness of the tableware can increase the speed of decomposition and have more environmental benefits.
為使 貴審查員方便簡捷瞭解本發明之其他特徵內容與優點及其所達成之功效能夠更為顯現,茲將本發明配合附圖,詳細敘述本發明之特徵以及優點,以下之實施例係進一步詳細說明本發明之觀點,但非以任何觀點限制本發明之範疇。In order for your examiner to easily and simply understand the other features and advantages of the present invention and the effects achieved by it, the present invention will be described in detail in conjunction with the drawings, and the features and advantages of the present invention will be described in detail. The following embodiments are further The viewpoints of the present invention are described in detail, but the scope of the present invention is not limited by any viewpoints.
請參閱第二圖所示,本發明係揭露一種植物纖維環保餐具製程,其製程方法包括有:Please refer to the second figure, the present invention discloses a plant fiber environmental protection tableware manufacturing process, the manufacturing method includes:
步驟100:將具植物纖維之原料置入一物品成型機,由物品成型機將具植物纖維之原料以製成一預設形狀之餐具半成品。所述植物纖維可以是玉米粉、甘薯、咖啡渣(殼)、甘蔗渣、竹子粉、稻殼、木粉或農作廢棄物之其中一種或一種以上的混合。所述物品成型機2可以是、射出成型機、射吹成型機、壓出成型機或可聚合之成型設備。所述餐具半成品之形狀可以是吸管、碗盤、湯匙、筷子、杯子、刀叉等其它餐具或容器。Step 100: Put the raw materials with plant fibers into an article forming machine, and the raw materials with plant fibers are used by the article forming machine to make a semi-finished cutlery with a preset shape. The plant fiber may be one or a mixture of corn flour, sweet potato, coffee grounds (husk), bagasse, bamboo flour, rice husk, wood flour, or agricultural waste. The article molding machine 2 may be an injection molding machine, an injection molding machine, an extrusion molding machine, or a polymerizable molding device. The shape of the tableware semi-finished product may be straws, dishes, spoons, chopsticks, cups, knives and forks and other tableware or containers.
步驟110:將前一步驟所述餐具半成品送進一煮沸設備,所述煮沸設備具有一預設溫度的液體(例如:介於20℃~150℃的液體),將所述餐具半成品浸泡於煮沸設備之液體中以進行熟成作業,而完成熟成作業之餐具半成品即可成為餐具成品。Step 110: The semi-finished cutlery product of the previous step is sent to a boiling device with a liquid at a preset temperature (for example, a liquid between 20°C and 150°C), and the semi-finished cutlery product is soaked in boiling The liquid in the equipment is used for the cooked operation, and the semi-finished tableware after the cooked operation can become the finished tableware.
步驟120:將前一步驟已完成熟成作業之餐具成品送進一脫水設備,由脫水設備對所述之餐具成品進行脫水作業;例如:脫水設備可對所述餐具成品進行瀝乾及吹風等脫水作業。Step 120: Send the finished tableware products that have been cooked in the previous step to a dehydration equipment, and the dehydration equipment performs dehydration operations on the finished tableware products; for example, the dehydration equipment can drain and blow-dry the finished tableware products operation.
步驟130:將前一步驟完成脫水作業之餐具成品送進一烤箱設備,由烤箱設備對餐具成品進行高溫殺菌作業,即完成由植物纖維所製成之環保餐具。Step 130: Send the finished tableware products completed the dehydration operation in the previous step to an oven equipment, and the oven equipment performs high temperature sterilization operation on the finished tableware products, that is, the environmentally friendly tableware made of plant fibers is completed.
當步驟130完成之後,而可將完成高溫殺菌作業之餐具成品送至一包裝設備,由包裝設備對已完成高溫殺菌作業之餐具成品進行包裝。After step 130 is completed, the finished tableware products that have completed the high-temperature sterilization operation can be sent to a packaging facility for packaging the finished tableware products that have completed the high-temperature sterilization operation.
本發明之技術特徵在於,將經由物品成型機所製成之餐具半成品,浸泡於煮沸設備之液體中以進行熟成作業,透過熟成作業而可讓餐具半成品之形狀固定(定型)及結構增強,使得最後餐具成品其厚度可減少情況下,仍不影響其硬度及耐熱性,達到可減省原料的用量之外,減少餐具的厚度更可增加被分解的速度,更具環保之循環效益,以達農業廢棄物再利用。The technical feature of the present invention is that the semi-finished tableware made by the article forming machine is immersed in the liquid of the boiling equipment to perform the ripening operation, and through the ripening operation, the shape of the semi-finished tableware can be fixed (shaped) and the structure is enhanced, so that Finally, the thickness of the finished tableware can be reduced without affecting its hardness and heat resistance. In addition to reducing the amount of raw materials used, reducing the thickness of the tableware can increase the speed of decomposition and more environmentally friendly recycling benefits. Reuse of agricultural waste.
步驟100~步驟130Step 100~Step 130
第一圖:係習知環保餐具一製造流程圖。 第二圖:係本發明植物纖維環保餐具製程一流程圖。The first picture: It is a manufacturing flow chart of environmental protection tableware. The second figure is a flow chart of the process of the plant fiber environmental protection tableware of the present invention.
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步驟100~步驟130 Step 100~Step 130
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