TW202007462A - Wire feeder for wire cutting machine - Google Patents

Wire feeder for wire cutting machine Download PDF

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TW202007462A
TW202007462A TW107125635A TW107125635A TW202007462A TW 202007462 A TW202007462 A TW 202007462A TW 107125635 A TW107125635 A TW 107125635A TW 107125635 A TW107125635 A TW 107125635A TW 202007462 A TW202007462 A TW 202007462A
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wire
wheel
electrode
cutting machine
unit
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TW107125635A
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TWI702998B (en
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胡建華
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榮銳科技有限公司
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Abstract

A wire feeder for wire cutting machine, which includes a body having a feeder box and a flat cable box, the feeder box has a feeding wheel, the body has a flat cable wheel set, and a electrode wire with two relative ends, thus, the electrode wire can be provided with a fast or middle wire processing winding state and a slow wire processing winding state on a wire cutting machine, during the fast or middle wire processing winding state, the electrode wire has one end fixed around a receiving and feeding wheel and the other end fixed to the receiving and feeding wheel after surrounding the wiring system, during the slow wire processing winding state, the electrode wire has one end fixed around the feeding wheel and the other end connected to the flat cable wheel set after surrounding the wiring system, so that the other end of the electrode wire is inserted into the flat cable box.

Description

線切割機的供線機Wire supply machine of wire cutting machine

本發明係關於一種加工機械的供線機,特別係關於一種線切割機的供線機。The present invention relates to a wire feeding machine for processing machinery, in particular to a wire feeding machine for wire cutting machines.

一般線切割加工機的技術領域中,其加工原理分為慢走絲加工及快走絲或中走絲加工,慢走絲加工及快走絲或中走絲加工的原理相近,只是設備結構以及使用的耗材不同,而使二種加工原理產生的成品完全不相同。In the technical field of general wire cutting machines, the processing principles are divided into slow wire processing and fast wire or medium wire processing. The principles of slow wire processing and fast wire or medium wire processing are similar, but the equipment structure and the use of The consumables are different, and the finished products produced by the two processing principles are completely different.

慢走絲加工主要採用黃銅絲、鎢絲或鍍鋅絲作為電極絲,並以純水作為絕緣介質,而慢走絲加工機的結構主要藉由單向運動的方式運絲,由於黃銅絲、鎢絲或鍍鋅絲在單向運絲一次結束後,即會將其拋棄,而黃銅絲、鎢絲或鍍鋅絲對導電材料加工時,其每次與導電材料接觸的線徑粗細均相同,使其加工後的精度很容易保持在±0.005 mm以內,更因為黃銅絲、鎢絲或鍍鋅絲僅單向運動而不會往復運絲,因此加工後的導電材料不會產生換向紋路而使得光潔度非常好,缺點則是因為黃銅絲、鎢絲或鍍鋅絲僅單向使用一次即拋棄,因此使用成本非常高。The wire walking process mainly uses brass wire, tungsten wire or galvanized wire as the electrode wire, and pure water is used as the insulating medium, and the structure of the wire walking machine mainly moves the wire by unidirectional movement. The wire, tungsten wire or galvanized wire will be discarded after the one-way wire is finished once, and when the brass wire, tungsten wire or galvanized wire is processed on the conductive material, the wire diameter of each contact with the conductive material The thickness is the same, which makes it easy to maintain the accuracy after processing within ±0.005 mm, and because the brass wire, tungsten wire or galvanized wire only moves in one direction and does not reciprocate the wire, so the processed conductive material will not The reversing texture produces a very good finish. The disadvantage is that the brass wire, tungsten wire or galvanized wire is discarded only once after one-time use, so the cost of use is very high.

快走絲或中走絲加工主要採用鉬絲作為電極耗材,並使用乳化液作為冷卻和放電介質,快走絲或中走絲加工機的結構主要能夠讓鉬絲往復運動,藉由鉬絲往復運動來加工導電材料,由於鉬絲在單向運絲一次後,會再朝反向運絲作動,由於鉬絲能夠反覆作動對導電材料加工,因此成本相對慢走絲加工機低,然而,其鉬絲在每次反覆作動時都會產生耗損,導致加工後導電材料會因為些微耗損導致精度在±0.03mm以上的變化。Fast wire or medium wire processing mainly uses molybdenum wire as electrode consumables, and uses emulsion as a cooling and discharge medium. The structure of the fast wire or middle wire processing machine can mainly make the molybdenum wire reciprocate. Processing conductive materials, because the molybdenum wire will move in the reverse direction after the wire is transported in one direction. Since the molybdenum wire can repeatedly process the conductive material, the cost is relatively slow. The wire processing machine is low. However, its molybdenum wire Every time the operation is repeated, there will be wear and tear, resulting in a slight loss of the conductive material after processing, resulting in a change in accuracy of more than ±0.03mm.

請參閱圖1及圖2,其為快走絲或中走絲加工機的繞線方式,主要包含有一快走絲或中走絲加工機10,而該快走絲或中走絲加工機10上具有一收放線輪11及複數個導線輪12,鉬絲20的其中一端固定於該收放線輪11上並環繞各該導線輪12,最後鉬絲20的另一端再固定於該收放線輪11上,使該鉬絲20環繞於該收放線輪11及各該導線輪12上;請參閱圖2為收放線輪11上纏繞鉬絲20的剖視圖,該收放線輪11上僅能纏繞一層鉬絲20,而不能使鉬絲20相疊,由於該收放線輪11在轉動時,該收放線輪11上的鉬絲20從其中一端放出,而鉬絲20又從收放線輪11的另一端排線,由於收放線輪11並無法自行調整鉬絲20在收放過程中的排線的位置,若相疊兩層鉬絲20則加工過程中收放線輪11的鉬絲20容易打結,而鉬絲20僅單層纏繞於收放線輪11上,使得鉬絲20的總長度較短,越短的鉬絲20則必須時常正反向交替運絲,然而鉬絲20每轉向一次都需要暫停作業並調整運絲方向,不僅延遲加工時間,每次鉬絲20換一次運絲方向時,其整體的粗細都因前一次運絲受到消耗,進而使下一次運絲加工產生誤差。Please refer to FIG. 1 and FIG. 2, which is a winding method of a fast wire or middle wire processing machine, which mainly includes a fast wire or middle wire processing machine 10, and the fast wire or middle wire processing machine 10 has a The take-up reel 11 and the plurality of wire wheels 12, one end of the molybdenum wire 20 is fixed on the take-up reel 11 and surrounds each of the wire wheels 12, and finally the other end of the molybdenum wire 20 is fixed on the take-up reel 11, Make the molybdenum wire 20 wrap around the take-up reel 11 and each of the wire wheels 12; please refer to FIG. 2 for a cross-sectional view of winding the molybdenum wire 20 on the take-up reel 11, only one layer of molybdenum wire 20 can be wound on the take-up reel 11 And the molybdenum wire 20 cannot be stacked, because when the retractable reel 11 is rotating, the molybdenum wire 20 on the retractable reel 11 is discharged from one end, and the molybdenum wire 20 is reeled from the other end of the retractable reel 11 Because the reel 11 can not adjust the position of the molybdenum wire 20 in the rewinding process, if two layers of molybdenum wire 20 are stacked, the molybdenum wire 20 of the reel 11 is easily knotted during the processing, and the molybdenum The wire 20 is only wrapped around the take-up reel 11 in a single layer, so that the total length of the molybdenum wire 20 is shorter. The shorter the molybdenum wire 20 must be alternately forward and reverse. And adjust the wire transport direction, not only delay the processing time, each time the molybdenum wire 20 changes the wire transport direction, its overall thickness is consumed by the previous wire transport, which in turn causes errors in the next wire transport processing.

從前述可知,由於一般快走絲或中走絲加工機10沒有單向的排線系統,故無法纏繞如慢走絲加工機的黃銅絲、鎢絲或鍍鋅絲,若一般加工工廠須同時使用快走絲或中走絲加工及慢走絲加工,則必須同時購入快走絲或中走絲加工機及慢走絲加工機,然而快走絲或中走絲加工機及慢走絲加工機的價格都非常昂貴,若同時購入兩種加工機,勢必成為加工工廠的一大負擔,有鑑於此,確有必要解決需同時購買快走絲或中走絲加工機10及慢走絲加工機造成極大負擔的情況,更有必要解決鉬絲20僅能單層纏繞於收放線輪11上,因鉬絲20過短導致須時常換向運絲,而產生加工時間延遲及產生加工誤差的缺失。As can be seen from the foregoing, since the general fast-wire or middle-wire processing machine 10 does not have a one-way cable system, it cannot be wound with brass wire, tungsten wire or galvanized wire such as the slow wire processing machine. If the general processing factory must simultaneously To use fast wire or medium wire processing and slow wire processing, you must purchase fast wire or medium wire processing machine and slow wire processing machine at the same time, but the price of fast wire or medium wire processing machine and slow wire processing machine Both are very expensive. If you buy two processing machines at the same time, it will inevitably become a big burden for the processing factory. In view of this, it is really necessary to solve the need to buy fast-thread or medium-wire processing machines 10 and slow-wire processing machines at the same time. In the situation, it is more necessary to solve the problem that the molybdenum wire 20 can only be wound on the take-up reel 11 in a single layer. Because the molybdenum wire 20 is too short, the wire needs to be reversed from time to time, resulting in a delay in processing time and a lack of processing error.

本發明之第一個目的在於,解決快走絲或中走絲加工機及慢走絲加工機的絲線纏繞方式不相通的缺失,進而解決使用者成本過高的問題。The first object of the present invention is to solve the problem of the lack of communication between the wire winding methods of the fast-wire or middle-wire processing machine and the slow-wire processing machine, thereby solving the problem of excessive cost for users.

本發明之第二個目的在於,解決快走絲或中走絲加工機的鉬絲僅能單層纏繞於收放線輪上導致需時常換向運絲的缺失,進而解決加工延遲以及加工誤差的問題。The second object of the present invention is to solve the problem that the molybdenum wire of the fast-travel or medium-wire processing machine can only be wound on the reel in a single layer, resulting in the lack of frequent reversing and transporting of the wire, thereby solving the problems of processing delay and processing errors .

為達成前述目的,本發明為一種線切割機的供線機,適用於一線切割機,該線切割機具有一走線系統及一收送線輪,而該線切割機的供線機,包含:To achieve the foregoing objective, the present invention is a wire feeder for a wire cutting machine, which is suitable for a wire cutter. The wire cutter has a wire routing system and a wire feeder. The wire feeder for the wire cutter includes: :

一本體,具有一送線箱及一排線箱,該送線箱內具有一送線輪,該本體具有一排線輪組;A body with a wire feed box and a row of wire boxes, the wire feed box has a wire feed wheel, the body has a wire wheel set;

一電極絲,具有相對的二端;An electrode wire with opposite ends;

藉此,該電極絲能夠有一快走絲或中走絲加工繞線狀態及一慢走絲加工繞線狀態;於該快走絲或中走絲加工繞線狀態時,該電極絲的其中一端固定並環繞該收送線輪,該電極絲環繞該走線系統後另一端固定於該收送線輪;於該慢走絲加工繞線狀態時,該電極絲的其中一端固定並環繞該送線輪,該電極絲環繞該走線系統後另一端連接該排線輪組,使該電極絲的另一端收入該排線箱內。Thereby, the electrode wire can have a fast-wire or medium-wire processing winding state and a slow-wire processing winding state; when the fast-wire or middle-wire processing winding state, one end of the electrode wire is fixed and Around the receiving reel, the electrode wire surrounds the routing system and the other end is fixed to the receiving reel; during the slow wire winding process, one end of the electrode wire is fixed and surrounds the feeding reel The other end of the electrode wire surrounds the wiring system and is connected to the wire wheel assembly so that the other end of the electrode wire is received in the wire box.

在一較佳實施例中,該排線輪組具有二排線小輪,該二排線小輪之間夾持該電極絲,藉由該二排線小輪轉動,以帶動該電極絲的另一端收入該排線箱內。In a preferred embodiment, the wire arranging wheel set has two wire arranging wheels, the electrode wire is clamped between the two wire arranging wheels, and the electrode wire is rotated by the two wire arranging wheels to drive the electrode wire The other end is included in the cable box.

在一較佳實施例中,該送線箱內另具有四個導線輪,每一個該導線輪的分別具有相對的二輪面,而該二輪面之間為一輪小徑谷,各該導線輪的該二輪面分別具有一第一輪徑,而各該導線輪的該輪小徑谷則具有一第二輪徑,該第一輪徑大於該第二輪徑,且各該導線輪從其中一個該輪面延伸至該輪小徑谷的直徑漸縮,該四個導線輪分別設置於該送線箱該送線輪周圍的位置,並讓該電極絲依序纏繞該導線輪、各該導線輪、該走線系統及該排線輪組。In a preferred embodiment, there are four wire wheels in the wire feed box, each of the wire wheels has two opposite wheel surfaces, and between the two wheel surfaces is a round of small diameter valleys. The two wheel surfaces each have a first wheel diameter, and the small diameter valley of each wire wheel has a second wheel diameter, the first wheel diameter is larger than the second wheel diameter, and each of the wire wheels The surface of the wheel extends to the diameter of the small diameter valley of the wheel. The four wire wheels are respectively disposed at positions around the wire wheel of the wire feeding box, and the electrode wire is sequentially wound around the wire wheel and each wire Wheel, the routing system and the cable wheel set.

在一較佳實施例中,該送線輪上設有一張力調節單元,且該張力調節單元具有一張力調節器,該張力調節器連接一張力調節馬達。In a preferred embodiment, the wire feed wheel is provided with a force adjusting unit, and the tension adjusting unit has a force adjuster, which is connected to a force adjusting motor.

在一較佳實施例中,該本體內又設有一轉速調節單元,該轉速調節單元具有一轉速調節器,該轉速調節器連接一轉速調節馬達,該電極絲穿過該排線輪組。In a preferred embodiment, the body is further provided with a rotation speed adjustment unit, the rotation speed adjustment unit has a rotation speed regulator, the rotation speed regulator is connected to a rotation speed adjustment motor, and the electrode wire passes through the wire arrangement wheel set.

在一較佳實施例中,該本體內設有一收線輪,該電極絲的其中一端固定於該送線輪上,而該電極絲的另一端固定於該收線輪上。In a preferred embodiment, a wire take-up wheel is provided in the body, one end of the electrode wire is fixed on the wire feed wheel, and the other end of the electrode wire is fixed on the wire take-up wheel.

在一較佳實施例中,該排線箱內具有一溶解槽、一鑄造單元、一延壓單元及一抽絲單元,該電極絲穿過該排線輪組並連接至該溶解槽,藉由該溶解槽將該電極絲溶解,而該溶解槽連接至該鑄造單元,並將溶解的電極絲重新鑄造成一原料,該鑄造單元連接至該延壓單元,該延壓單元將該原料進行延壓,並將延壓過後的原料送至該抽絲單元,該抽絲單元將延壓過後的原料進行抽絲,而抽絲後即成為電極絲,並將抽絲後的電極絲收捲至該送線輪。In a preferred embodiment, the cable box has a dissolution tank, a casting unit, a calendering unit and a wire drawing unit. The electrode wire passes through the cable assembly and is connected to the dissolution tank. The electrode wire is dissolved by the dissolution tank, and the dissolution tank is connected to the casting unit, and the dissolved electrode wire is recast into a raw material, the casting unit is connected to the calendering unit, and the calendering unit extends the raw material Press, and send the rolled raw material to the wire drawing unit. The wire drawing unit draws the rolled raw material, and the wire becomes the electrode wire after drawing, and the electrode wire after drawing is wound to The wire reel.

在一較佳實施例中使用線切割機的供線機的步驟,包含:In a preferred embodiment, the steps of a wire feeder using a wire cutting machine include:

一溶解步驟:該電極絲自該排線輪組傳輸至該溶解槽,該溶解槽對該電極絲進行溶解;A dissolving step: the electrode wire is transferred from the cable assembly to the dissolution tank, and the dissolution tank dissolves the electrode wire;

一鑄造步驟:將融化的該電極絲送入該鑄造單元,該鑄造單元進行冷卻而成形為一原料;A casting step: feeding the melted wire into the casting unit, and the casting unit is cooled to form a raw material;

一延壓步驟:將該原料送入該延壓單元進行初步延壓,使該原料成形為該電極絲的半成品;A rolling step: sending the raw material into the rolling unit for preliminary rolling, so that the raw material is formed into a semi-finished product of the electrode wire;

一抽絲步驟:將該成形為該電極絲的半成品的該原料送入該抽絲單元進行抽絲而成形為該電極絲;A wire drawing step: sending the raw material formed into the semi-finished product of the electrode wire to the wire drawing unit for wire drawing to form the electrode wire;

一收捲步驟:將成形為該電極絲的成品收捲至該送線輪。A winding step: winding the finished product formed into the electrode wire to the wire feed wheel.

藉此,達成根據使用者的需求調整該電極絲的繞線方式,令該線切割機能夠同時以快走絲或中走絲加工繞線狀態及慢走絲加工繞線狀態進行繞線,且由於藉由該送線輪進行送線,而該收線輪進行收線,因此該電極絲能夠如圖7中重疊而不會有打結的情況發生,進而讓該電極絲的長度增長以減少該電極絲換向運絲的時間。In this way, the winding method of the electrode wire can be adjusted according to the needs of the user, so that the wire cutting machine can be wound in the state of fast-winding or middle-wire processing and the state of slow-wire winding at the same time, and because The wire feeding is performed by the wire feeding wheel, and the wire winding wheel is used for wire winding, so the electrode wire can overlap as shown in FIG. 7 without kinking, and then the length of the electrode wire is increased to reduce the The time when the electrode wire is switched to the wire.

請參閱圖3,為本發明於第一個實施例之側視圖,本發明為一種線切割機的供線機,適用於一線切割機30,該線切割機30具有一走線系統31及一收送線輪32,而該線切割機的供線機,包含:Please refer to FIG. 3, which is a side view of the first embodiment of the present invention. The present invention is a wire feeder for a wire cutting machine, which is suitable for a wire cutting machine 30. The wire cutting machine 30 has a wire routing system 31 and a The wire reel 32 is received, and the wire feeder of the wire cutting machine includes:

在本實施例中,該線切割機30為一快走絲或中走絲線切割機,且該線切割機30具有一主體33,而該收送線輪32樞設於該主體33上,該走線系統31具有複數個走線輪311,各該走線輪311樞設於該主體33上。In this embodiment, the wire cutting machine 30 is a fast wire or medium wire cutting machine, and the wire cutting machine 30 has a main body 33, and the receiving reel 32 is pivotally mounted on the main body 33, the walking The cable system 31 has a plurality of cable wheels 311, and each cable wheel 311 is pivotally mounted on the main body 33.

一本體40,具有一送線箱41及一排線箱42,該送線箱41內樞設一送線輪43,該本體40內具有一排線輪組44;A body 40 has a wire delivery box 41 and a row of wire boxes 42, a wire delivery wheel 43 is pivotally arranged in the wire delivery box 41, and a row of wire wheel groups 44 is provided in the body 40;

一電極絲50,具有相對的二端;An electrode wire 50 with opposite ends;

藉此,該電極絲50能夠有一快走絲或中走絲加工繞線狀態及一慢走絲加工繞線狀態Q1;於該快走絲或中走絲加工繞線狀態時,該電極絲50的其中一端固定並環繞該收送線輪32,該電極絲50環繞該走線系統31後另一端固定於該收送線輪32;於該慢走絲加工繞線狀態Q1時,該電極絲50的其中一端固定並環繞該送線輪43,該電極絲50環繞該走線系統31後另一端連接該排線輪組44,使該電極絲50的另一端收入該排線箱42內。Thereby, the electrode wire 50 can have a fast-wire or middle-wire processing winding state and a slow-wire processing winding state Q1; One end is fixed and surrounds the receiving reel 32, the electrode wire 50 surrounds the routing system 31, and the other end is fixed to the receiving reel 32; during the slow wire winding state Q1, the electrode wire 50 One end is fixed and surrounds the wire feed wheel 43, the electrode wire 50 surrounds the routing system 31, and the other end is connected to the wire wheel 44 so that the other end of the electrode wire 50 is received in the wire box 42.

在本實施例中,該排線輪組44具有二排線小輪441,該二排線小輪441之間夾持該電極絲50,藉由該二排線小輪441轉動,以帶動該電極絲50的另一端收入該排線箱42內。In this embodiment, the spool wheel 44 has two spool wheels 441, the electrode wire 50 is held between the two spool wheels 441, and the two spool wheels 441 rotate to drive the The other end of the electrode wire 50 is received in the cable box 42.

請參閱圖4及圖5,本發明於第二個實施例中,該送線箱41內另具有四個導線輪45,各該導線輪45的剖視圖如圖5中所示,每一個該導線輪45的分別具有相對的二輪面451,而該二輪面451之間為一輪小徑谷452,各該導線輪45的該二輪面451分別具有一第一輪徑H1,而各該導線輪45的該輪小徑谷452則具有一第二輪徑H2,該第一輪徑H1大於該第二輪徑H2,且各該導線輪45從其中一個該輪面451延伸至該輪小徑谷452的直徑漸縮,使各該導線輪45的剖視圖呈圖5中所示的型態;Please refer to FIGS. 4 and 5. In the second embodiment of the present invention, the wire delivery box 41 further has four wire wheels 45. The cross-sectional view of each wire wheel 45 is shown in FIG. 5, each of the wires The wheels 45 respectively have two opposite wheel surfaces 451, and between the two wheel surfaces 451 is a round of small diameter valleys 452, the two wheel surfaces 451 of each of the wire wheels 45 have a first wheel diameter H1, and each of the wire wheels 45 The wheel diameter valley 452 has a second wheel diameter H2, the first wheel diameter H1 is larger than the second wheel diameter H2, and each of the wire wheels 45 extends from one of the wheel surfaces 451 to the wheel diameter valley The diameter of 452 is gradually reduced, so that the cross-sectional view of each of the wire wheels 45 takes the form shown in FIG. 5;

在本實施例中,該送線箱41呈矩形,該送線輪43概略設置於該送線箱41中央的位置,而該四個導線輪45分別設置於該送線箱41接近角落的位置,使各該導線輪45分別位於該送線輪43的周圍,並讓該電極絲50依序纏繞該導線輪45、各該導線輪45、該走線系統31及該排線輪組44;由於該導線輪45上纏繞的電極絲50是沿著導線輪45的周面纏繞,電極絲50在纏繞該導線輪45一圈後,另一圈纏繞的電極絲50會倚靠在前一圈纏繞的電極絲50旁邊,纏繞完成後則該導線輪45上的電極絲50會沿著該導線輪45的軸向纏繞排列,因此,該導線輪45上的電極絲50在送出時會自該導線輪45的其中一端朝向該導線輪45的另一端移動,而將該電極絲50先纏繞經過各該導線輪45,則該電極絲50送出該送線箱41時,該電極絲50的位置穩定而不易位移,藉此能夠防止該電極絲50偏移。In this embodiment, the wire feed box 41 has a rectangular shape, the wire feed wheel 43 is roughly disposed at the center of the wire feed box 41, and the four wire wheels 45 are respectively disposed near the corners of the wire feed box 41 , So that each wire wheel 45 is located around the wire feed wheel 43, and the electrode wire 50 is sequentially wound around the wire wheel 45, each wire wheel 45, the routing system 31, and the wire wheel group 44; Since the electrode wire 50 wound on the wire wheel 45 is wound along the circumferential surface of the wire wheel 45, after the electrode wire 50 is wound around the wire wheel 45 once, the other electrode wire 50 wound around the wire wheel 45 will lean on the previous winding Next to the electrode wire 50, after the winding is completed, the electrode wire 50 on the wire wheel 45 will be wound and arranged along the axial direction of the wire wheel 45, therefore, the electrode wire 50 on the wire wheel 45 will come from the wire when it is sent out One end of the wheel 45 moves toward the other end of the wire wheel 45, and the electrode wire 50 is first wound through each wire wheel 45, then when the electrode wire 50 is sent out of the wire feed box 41, the position of the electrode wire 50 is stable It is not easy to be displaced, thereby preventing the electrode wire 50 from shifting.

再參閱圖4,該送線輪43上設有一張力調節單元60,該張力調節單元60具有一張力調節器61,且該張力調節器61連接一張力調節馬達62,藉由該張力調節馬達62控制該送線輪43,使該送線輪43產生反向扭力而能夠調整該電極絲50的張力。Referring again to FIG. 4, the wire feed wheel 43 is provided with a force adjusting unit 60, the tension adjusting unit 60 has a force adjuster 61, and the tension adjuster 61 is connected to a force adjusting motor 62, and the tension adjusting motor 62 The wire feed wheel 43 is controlled so that the wire feed wheel 43 generates a reverse torque to adjust the tension of the wire electrode 50.

而該本體40內又設有一轉速調節單元70,該轉速調節單元70具有一轉速調節器71,該轉速調節器71連接一轉速調節馬達72,該電極絲50穿過該排線輪組44,藉由該轉速調節馬達72控制該排線輪組44的轉速,以改變該電極絲50進入該排線箱42的速度,較佳的是,其中一個該排線小輪441為主動輪並與該張力調節馬達62帶動連接,而另一個該排線小輪442為被動輪,是藉由主動輪帶動。The body 40 is further provided with a rotation speed adjustment unit 70, the rotation speed adjustment unit 70 has a rotation speed regulator 71, the rotation speed regulator 71 is connected to a rotation speed adjustment motor 72, the electrode wire 50 passes through the wire wheel 44, The rotation speed of the cable arrangement 44 is controlled by the speed adjustment motor 72 to change the speed at which the electrode wire 50 enters the cable arrangement 42. Preferably, one of the cable arrangement wheels 441 is a driving wheel The tension adjusting motor 62 drives the connection, and the other flat wheel 442 is a passive wheel, which is driven by the driving wheel.

請參閱圖6及圖7,在本發明第三個實施例中,該本體40內設有一收線輪80,該電極絲50的其中一端固定於該送線輪43上,而該電極絲50的另一端固定於該收線輪80上,在加工的過程中,該送線輪43送出該電極絲50,該電極絲50經過該走線系統31後,該電極絲50從另一端收捲回該收線輪80,當該送線輪43的該電極絲50送出達到預設長度或結束點後,該能夠調整該送線輪43及該收線輪80的轉動方向,使該收線輪80開始送線,而該送線輪43則開始收線;Please refer to FIGS. 6 and 7. In the third embodiment of the present invention, a wire take-up wheel 80 is provided in the body 40, one end of the electrode wire 50 is fixed on the wire feed wheel 43, and the electrode wire 50 The other end of the wire is fixed on the take-up wheel 80. During the processing, the wire-feeding wheel 43 sends out the electrode wire 50. After the electrode wire 50 passes through the routing system 31, the electrode wire 50 is wound from the other end Returning to the take-up reel 80, when the wire 50 of the take-up reel 43 reaches the preset length or end point, the rotation direction of the take-up reel 43 and the take-up reel 80 can be adjusted to make the take-up reel Round 80 starts to send the wire, and the wire feed wheel 43 starts to take the wire;

請參閱圖7,較佳的是,由於該電極絲50是於該送線輪43上送線,並且於該收線輪80上收線,因此不需要在同一個該送線輪43上送線及收線,故不存在電極絲50重疊會導致打結的問題,故該收線輪80及該送線輪43上的電極絲50能夠層疊排列而呈現如圖7剖視圖的型態,更佳的是,因為不存在電極絲50不可重疊的問題,而能夠使用總長度極長的電極絲50,進而減少加工過程中須讓電極絲50轉向運絲的次數,從而提升加工效率。Please refer to FIG. 7. Preferably, since the electrode wire 50 is fed on the wire feed wheel 43 and the wire is received on the wire take-up wheel 80, there is no need to send on the same wire feed wheel 43 Wire and take-up, so there is no problem that the overlapping of the electrode wire 50 will cause a knot, so the electrode wire 50 on the take-up wheel 80 and the wire feed wheel 43 can be stacked and arranged to take the form of a cross-sectional view as shown in FIG. 7, Preferably, because there is no problem that the electrode wires 50 cannot be overlapped, the electrode wire 50 with a very long total length can be used, thereby reducing the number of times the electrode wire 50 must be turned to the wire during processing, thereby improving processing efficiency.

請參閱圖8,在本發明第四個實施例中,該排線箱42內具有一溶解槽46、一鑄造單元47、一延壓單元48及一抽絲單元49,該電極絲50穿過該排線輪組44並連接至該溶解槽46,藉由該溶解槽46將該電極絲50溶解,而該溶解槽46連接至該鑄造單元47,並將溶解的電極絲50重新鑄造成一原料,該鑄造單元47連接至該延壓單元48,該延壓單元48將該原料進行延壓,並將延壓過後的原料送至該抽絲單元49,該抽絲單元49將延壓過後的原料進行抽絲,而抽絲後即成為電極絲50,並將抽絲後的電極絲50收捲至該送線輪43。Please refer to FIG. 8. In the fourth embodiment of the present invention, the cable box 42 has a dissolution tank 46, a casting unit 47, a calendering unit 48 and a wire drawing unit 49. The electrode wire 50 passes through The spool 44 is connected to the dissolution tank 46, the electrode wire 50 is dissolved by the dissolution tank 46, and the dissolution tank 46 is connected to the casting unit 47, and the dissolved electrode wire 50 is recast into a raw material The casting unit 47 is connected to the rolling unit 48, the rolling unit 48 rolls the raw material, and sends the rolled raw material to the drawing unit 49, the drawing unit 49 will The raw material is drawn, and the drawn wire becomes the electrode wire 50, and the drawn electrode wire 50 is wound up to the wire feed wheel 43.

請參閱圖9,在本發明第四個實施例中有以下加工步驟:Please refer to FIG. 9, in the fourth embodiment of the present invention, there are the following processing steps:

一溶解步驟1:該電極絲50自該排線輪組44傳輸至該溶解槽46,該溶解槽46對該電極絲50進行溶解。A dissolving step 1: The electrode wire 50 is transferred from the spool 44 to the dissolution tank 46, and the dissolution tank 46 dissolves the electrode wire 50.

一鑄造步驟2:將融化的該電極絲50送入該鑄造單元47,該鑄造單元47進行冷卻而成形為該原料。A casting step 2: The molten electrode wire 50 is sent to the casting unit 47, and the casting unit 47 is cooled to form the raw material.

一延壓步驟3:將該原料送入該延壓單元48進行初步延壓,使該原料成形為該電極絲50的半成品。A rolling step 3: The raw material is sent to the rolling unit 48 for preliminary rolling, so that the raw material is formed into a semi-finished product of the electrode wire 50.

一抽絲步驟4:將成形為該電極絲50的半成品的該原料送入該抽絲單元49進行抽絲而成形為該電極絲50。A wire drawing step 4: The raw material formed into the semi-finished product of the electrode wire 50 is sent to the wire drawing unit 49 for wire drawing to be formed into the electrode wire 50.

一收捲步驟5:將成形為該電極絲50的成品收捲至該送線輪43。A winding step 5: winding the finished product formed into the electrode wire 50 to the wire feeding wheel 43.

藉此,在本發明的第四個實施例中,能夠一直從該本體40中製作全新的該電極絲50,不僅在加工時該本體40能夠持續提供該電極絲50,更省去當電極絲50用盡時需更換該電極絲50的步驟,節省了整體的加工耗時。In this way, in the fourth embodiment of the present invention, a brand-new electrode wire 50 can always be produced from the body 40, not only can the body 40 continue to provide the electrode wire 50 during processing, but also save the electrode wire The step of replacing the electrode wire 50 when 50 is exhausted saves the overall processing time.

以上為本發明於四種不同實施例的結構組態及其連接關係,本發明的使用方式如下所述:The above are the structural configurations and connection relationships of the present invention in four different embodiments. The usage of the present invention is as follows:

請參閱圖3及圖4,在本發明第一及第二個實施例中,當使用者需要使用快走絲或中走絲加工機的繞線方式時,則能夠將該電極絲50的其中一端固定並環繞該收送線輪32,該電極絲50環繞該走線系統31後另一端固定於該收送線輪32,此時,該電極絲50為鉬絲;Please refer to FIG. 3 and FIG. 4. In the first and second embodiments of the present invention, when the user needs to use the winding method of the fast wire or middle wire processing machine, one end of the electrode wire 50 can be used Fix and surround the receiving reel 32, the electrode wire 50 surrounds the routing system 31, and the other end is fixed to the receiving reel 32. At this time, the electrode wire 50 is a molybdenum wire;

當使用者需要使用慢走絲加工機的繞線方式時,則能夠將該電極絲50的其中一端固定並環繞該送線輪43,該電極絲50環繞該走線系統31後另一端連接該排線輪組44,使該電極絲50的另一端收入該排線箱42內,此時,該電極絲50為黃銅絲、鎢絲或鍍鋅絲。When the user needs to use the winding method of the slow wire processing machine, one end of the electrode wire 50 can be fixed and surround the wire feed wheel 43, the electrode wire 50 surrounds the wire routing system 31 and the other end is connected to the The wire wheel assembly 44 allows the other end of the electrode wire 50 to be received in the wire box 42. At this time, the electrode wire 50 is a brass wire, a tungsten wire or a galvanized wire.

藉此,達成根據使用者的需求調整該電極絲50的繞線方式,令該線切割機30能夠同時以快走絲或中走絲加工繞線狀態及慢走絲加工繞線狀態Q1進行繞線。In this way, the winding method of the electrode wire 50 is adjusted according to the needs of the user, so that the wire cutting machine 30 can be wound in the fast-winding or middle-wire processing winding state and the slow-wire processing winding state Q1 at the same time .

請參閱圖6,在本發明第三個實施例中,該排線箱42中的該收線輪80使其能夠以快走絲或中走絲加工繞線狀態進行繞線,該電極絲50的其中一端固定於該送線輪43,而該電極絲50的另一端則固定於該收線輪80,使該電極絲50能夠反覆運動以進行加工。Please refer to FIG. 6. In the third embodiment of the present invention, the take-up wheel 80 in the cable box 42 enables it to be wound in the state of fast-wire or medium-wire winding. The electrode wire 50 One end is fixed to the wire feed wheel 43, and the other end of the electrode wire 50 is fixed to the wire take-up wheel 80, so that the electrode wire 50 can be repeatedly moved for processing.

藉此,在本發明第三個實施例中,由於藉由該送線輪43進行送線,而該收線輪80進行收線,因此該電極絲50能夠如圖7中重疊而不會有打結的情況發生,進而讓該電極絲50的長度增長以減少該電極絲50換向運絲的時間。Therefore, in the third embodiment of the present invention, since the wire feeding wheel 43 performs wire feeding and the wire winding wheel 80 performs wire feeding, the electrode wire 50 can overlap as shown in FIG. 7 without Knotting occurs, and the length of the electrode wire 50 is increased to reduce the time for the electrode wire 50 to switch to the wire.

習知 10‧‧‧快走絲或中走絲加工機 11‧‧‧收放線輪 12‧‧‧導線輪 20‧‧‧鉬絲 本發明 30‧‧‧線切割機 31‧‧‧走線系統 311‧‧‧走線輪 32‧‧‧收送線輪 33‧‧‧主體 40‧‧‧本體 41‧‧‧送線箱 42‧‧‧排線箱 43‧‧‧送線輪 44‧‧‧排線輪組 441‧‧‧排線小輪 45‧‧‧導線輪 451‧‧‧輪面 452‧‧‧輪小徑谷 46‧‧‧溶解槽 47‧‧‧鑄造單元 48‧‧‧延壓單元 49‧‧‧抽絲單元 50‧‧‧電極絲 60‧‧‧張力調節單元 61‧‧‧張力調節器 62‧‧‧張力調節馬達 70‧‧‧轉速調節單元 71‧‧‧轉速調節器 72‧‧‧轉速調節馬達 80‧‧‧收線輪 快走絲或中走絲加工繞線狀態 Q1‧‧‧慢走絲加工繞線狀態 H1‧‧‧第一輪徑 H2‧‧‧第二輪徑 Knowledge 10‧‧‧Fast wire or medium wire processing machine 11‧‧‧ retractable reel 12‧‧‧Wire wheel 20‧‧‧Molybdenum wire this invention 30‧‧‧Wire cutting machine 31‧‧‧Trace system 311‧‧‧Cable wheel 32‧‧‧Receiving reel 33‧‧‧Main 40‧‧‧Body 41‧‧‧Wire delivery box 42‧‧‧Wire box 43‧‧‧Wire feeding wheel 44‧‧‧Roller wheel set 441‧‧‧Line wheel 45‧‧‧Wire wheel 451‧‧‧wheel 452‧‧‧wheel trail valley 46‧‧‧Dissolution tank 47‧‧‧ Casting unit 48‧‧‧rolling unit 49‧‧‧Drawing unit 50‧‧‧electrode wire 60‧‧‧Tension adjustment unit 61‧‧‧Tension regulator 62‧‧‧Tension adjustment motor 70‧‧‧Speed adjustment unit 71‧‧‧Speed regulator 72‧‧‧Speed regulating motor 80‧‧‧ Take-up wheel Fast wire or medium wire winding status Q1‧‧‧Spool winding status H1‧‧‧ First round diameter H2‧‧‧The second wheel diameter

圖1 為習知的快走絲或中走絲加工機走線示意圖。 圖2 為習知的快走絲或中走絲加工機收放線輪上的電極絲纏繞單層的剖視圖。 圖3 為本發明於第一個實施例中慢走絲加工繞線狀態的示意圖。 圖4 為本發明於第二個實施例中慢走絲加工繞線狀態並增加導線輪、張力調節單元及轉速調節單元之示意圖。 圖5 為基於圖4中5-5剖線的導線輪的剖視圖。 圖6 為本發明於第三個實施例中於本體中增加收線輪之示意圖。 圖7 為基於圖6中7-7剖線的送線輪的剖視圖。 圖8 為本發明於第四個實施例中的結構示意圖。 圖9 為本發明於第四個實施例中的步驟示意圖。Fig. 1 is a schematic diagram of the wiring of a conventional fast wire or middle wire processing machine. Fig. 2 is a cross-sectional view of a single layer of electrode wire wound on a reel of a conventional fast-moving wire or middle-wire processing machine. FIG. 3 is a schematic diagram of the winding state of the slow wire processing in the first embodiment of the present invention. FIG. 4 is a schematic diagram of the winding state of the slow wire processing in the second embodiment of the present invention and the addition of a wire wheel, a tension adjustment unit and a rotation speed adjustment unit. FIG. 5 is a cross-sectional view of the wire wheel based on line 5-5 in FIG. 4. FIG. 6 is a schematic diagram of adding a take-up wheel to the body in the third embodiment of the present invention. FIG. 7 is a cross-sectional view of the wire feed wheel based on the line 7-7 in FIG. 6. 8 is a schematic structural diagram of the fourth embodiment of the present invention. FIG. 9 is a schematic diagram of steps of the fourth embodiment of the present invention.

30‧‧‧線切割機 30‧‧‧Wire cutting machine

31‧‧‧走線系統 31‧‧‧Trace system

311‧‧‧走線輪 311‧‧‧Cable wheel

32‧‧‧收送線輪 32‧‧‧Receiving reel

33‧‧‧主體 33‧‧‧Main

40‧‧‧本體 40‧‧‧Body

41‧‧‧送線箱 41‧‧‧Wire delivery box

42‧‧‧排線箱 42‧‧‧Wire box

43‧‧‧送線輪 43‧‧‧Wire feeding wheel

44‧‧‧排線輪組 44‧‧‧Roller wheel set

441‧‧‧排線小輪 441‧‧‧Line wheel

50‧‧‧電極絲 50‧‧‧electrode wire

Q1‧‧‧慢走絲加工繞線狀態 Q1‧‧‧Spool winding status

Claims (9)

一種線切割機的供線機,適用於一線切割機,該線切割機具有一走線系統及一收送線輪,而該線切割機的供線機,包含: 一本體,具有一送線箱及一排線箱,該送線箱內具有一送線輪,該本體具有一排線輪組; 一電極絲,具有相對的二端。A wire feeding machine of a wire cutting machine is suitable for a wire cutting machine. The wire cutting machine has a wire routing system and a wire feeding and receiving wheel. The wire feeding machine of the wire cutting machine includes: a body with a wire feeding machine Box and a row of wire boxes, the wire feeding box has a wire feeding wheel, the body has a wire wheel group; an electrode wire has two opposite ends. 如請求項1所述之線切割機的供線機,其中,該電極絲能夠有一快走絲或中走絲加工繞線狀態及一慢走絲加工繞線狀態;於該快走絲或中走絲加工繞線狀態時,該電極絲的其中一端固定並環繞該收送線輪,該電極絲環繞該走線系統後另一端固定於該收送線輪;於該慢走絲加工繞線狀態時,該電極絲的其中一端固定並環繞該送線輪,該電極絲環繞該走線系統後另一端連接該排線輪組,使該電極絲的另一端收入該排線箱內。The wire feeder of the wire cutting machine according to claim 1, wherein the electrode wire can have a fast-winding or middle-wire processing winding state and a slow-winding processing winding state; When processing the winding state, one end of the electrode wire is fixed and surrounds the receiving reel. The electrode wire surrounds the routing system and the other end is fixed to the receiving reel; during the slow-wire processing winding state One end of the electrode wire is fixed and surrounds the wire feed wheel. The electrode wire surrounds the wiring system and the other end is connected to the wire wheel assembly so that the other end of the electrode wire is received in the wire box. 如請求項1所述之線切割機的供線機,其中,該排線輪組具有二排線小輪,該二排線小輪之間夾持該電極絲,藉由該二排線小輪轉動,以帶動該電極絲的另一端收入該排線箱內。The wire feeder of the wire cutting machine according to claim 1, wherein the wire arranging wheel set has two wire arranging wheels, the electrode wire is held between the two wire arranging wheels, and the two wire The wheel rotates to drive the other end of the electrode wire into the cable box. 如請求項1所述之線切割機的供線機,其中,該送線箱內另具有四個導線輪,每一個該導線輪的分別具有相對的二輪面,而該二輪面之間為一輪小徑谷,各該導線輪的該二輪面分別具有一第一輪徑,而各該導線輪的該輪小徑谷則具有一第二輪徑,該第一輪徑大於該第二輪徑,且各該導線輪從其中一個該輪面延伸至該輪小徑谷的直徑漸縮,該四個導線輪分別設置於該送線箱的該送線輪周圍的位置,並讓該電極絲依序纏繞該導線輪、各該導線輪、該走線系統及該排線輪組。The wire feeder of the wire cutting machine according to claim 1, wherein there are four wire wheels in the wire feed box, each of the wire wheels has two opposite wheel surfaces, and one wheel is between the two wheel surfaces Small diameter valley, the two wheel surfaces of each wire wheel have a first wheel diameter, and the wheel small diameter valley of each wire wheel has a second wheel diameter, the first wheel diameter is larger than the second wheel diameter , And each of the wire wheels extends from one of the wheel surfaces to the diameter of the small diameter valley of the wheel, the four wire wheels are respectively disposed at positions around the wire feeding wheel of the wire feeding box, and let the electrode wire The wire wheel, each wire wheel, the wiring system and the wire wheel group are wound in order. 如請求項1所述之線切割機的供線機,其中,該送線輪上設有一張力調節單元,且該張力調節單元具有一張力調節器,該張力調節器連接一張力調節馬達。The wire feeder of the wire cutting machine according to claim 1, wherein a force adjustment unit is provided on the wire feed wheel, and the tension adjustment unit has a force adjuster, and the tension adjuster is connected to a force adjustment motor. 如請求項1所述之線切割機的供線機,其中,該本體內又設有一轉速調節單元,該轉速調節單元具有一轉速調節器,該轉速調節器連接一轉速調節馬達,該電極絲穿過該排線輪組。The wire feeder of the wire cutting machine according to claim 1, wherein the body is further provided with a speed adjusting unit, the speed adjusting unit has a speed adjusting device, the speed adjusting device is connected to a speed adjusting motor, and the electrode wire Go through the cable wheel set. 如請求項1所述之線切割機的供線機,其中,該本體內設有一收線輪,該電極絲的其中一端固定於該送線輪上,而該電極絲的另一端固定於該收線輪上。The wire feeder of the wire cutting machine according to claim 1, wherein a wire take-up wheel is provided in the body, one end of the electrode wire is fixed on the wire feed wheel, and the other end of the electrode wire is fixed on the Take up the reel. 如請求項1所述之線切割機的供線機,其中,該排線箱內具有一溶解槽、一鑄造單元、一延壓單元及一抽絲單元,該電極絲穿過該排線輪組並連接至該溶解槽,藉由該溶解槽將該電極絲溶解,而該溶解槽連接至該鑄造單元,並將溶解的電極絲重新鑄造成一原料,該鑄造單元連接至該延壓單元,該延壓單元將該原料進行延壓,並將延壓過後的原料送至該抽絲單元,該抽絲單元將延壓過後的原料進行抽絲,而抽絲後即成為電極絲,並將抽絲後的電極絲收捲至該送線輪。The wire feeder of the wire cutting machine according to claim 1, wherein the wire box has a dissolution tank, a casting unit, a calendering unit and a wire drawing unit, and the electrode wire passes through the wire wheel Set and connect to the dissolution tank, dissolve the electrode wire through the dissolution tank, and the dissolution tank is connected to the casting unit, and re-cast the dissolved electrode wire into a raw material, the casting unit is connected to the calendering unit, The rolling unit rolls the raw material, and sends the rolled raw material to the drawing unit. The drawing unit draws the rolled raw material, and the drawn wire becomes the electrode wire. The wire after the wire drawing is wound up to the wire feed wheel. 使用如請求項8所述之線切割機的供線機的步驟,包含: 一溶解步驟:該電極絲自該排線輪組傳輸至該溶解槽,該溶解槽對該電極絲進行溶解; 一鑄造步驟:將融化的該電極絲送入該鑄造單元,該鑄造單元進行冷卻而成形為該原料; 一延壓步驟:將該原料送入該延壓單元進行初步延壓,使該原料成形為該電極絲的半成品; 一抽絲步驟:將成形為該電極絲的半成品的該原料送入該抽絲單元進行抽絲而成形為該電極絲; 一收捲步驟:將成形為該電極絲的成品收捲至該送線輪。The step of using the wire feeder of the wire cutting machine as described in claim 8 includes: a dissolving step: the electrode wire is transferred from the wire arrangement wheel set to the dissolution tank, and the dissolution tank dissolves the electrode wire; Casting step: The molten electrode wire is sent to the casting unit, and the casting unit is cooled to form the raw material; a rolling step: sending the raw material to the rolling unit for preliminary rolling to form the raw material into The semi-finished product of the electrode wire; a wire drawing step: sending the raw material formed into the semi-finished product of the electrode wire to the wire drawing unit for wire drawing to form the electrode wire; a winding step: forming the electrode wire The finished product is wound up to the wire feed wheel.
TW107125635A 2018-07-25 2018-07-25 Wire feeder for wire cutting machine TWI702998B (en)

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WO2001066293A1 (en) * 2000-03-06 2001-09-13 Mitsubishi Denki Kabushiki Kaisha Wire electric discharge machining apparatus
TW485851U (en) * 2001-03-29 2002-05-01 Jin-Li Jiang Ribbon-wire feeding apparatus for wire-cut electric discharge machining machine
CN100388998C (en) * 2006-07-06 2008-05-21 上海交通大学 Horizontally wire-feeding split type micro electric spark wire cutting device
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CN103920949A (en) * 2014-04-03 2014-07-16 江南大学 Electrolyte circulating type low-speed electrolytic wire cut electrical discharge machining device
CN204075432U (en) * 2014-07-07 2015-01-07 李冬庆 A kind of WEDM Wire-conveying mechanism of quick walk of accurate closed-loop control wire electrode tension
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