TW202005761A - Method for inserting objects in a common receiving device - Google Patents
Method for inserting objects in a common receiving device Download PDFInfo
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- TW202005761A TW202005761A TW108114219A TW108114219A TW202005761A TW 202005761 A TW202005761 A TW 202005761A TW 108114219 A TW108114219 A TW 108114219A TW 108114219 A TW108114219 A TW 108114219A TW 202005761 A TW202005761 A TW 202005761A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1628—Programme controls characterised by the control loop
- B25J9/1633—Programme controls characterised by the control loop compliant, force, torque control, e.g. combined with position control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1679—Programme controls characterised by the tasks executed
- B25J9/1687—Assembly, peg and hole, palletising, straight line, weaving pattern movement
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/40—Robotics, robotics mapping to robotics vision
- G05B2219/40032—Peg and hole insertion, mating and joining, remote center compliance
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/40—Robotics, robotics mapping to robotics vision
- G05B2219/40087—Align hand on workpiece to pick up workpiece, peg and hole
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/45—Nc applications
- G05B2219/45063—Pick and place manipulator
Abstract
Description
本發明係關於一種憑藉一機器人操縱器將至少兩個物件插入至一共同收納裝置中之方法。此外,本發明係關於一種用於執行此一方法之機器人操縱器。The invention relates to a method for inserting at least two objects into a common storage device by means of a robot manipulator. In addition, the present invention relates to a robot manipulator for performing this method.
在交付及提供之前,諸如行動電話之各種產品與其配件(諸如,充電線、配接器、耳機、操作指南、SIM卡連接器等)一起包裝在一共同包裝中。Before delivery and provision, various products such as mobile phones are packaged together with their accessories (such as charging cables, adapters, headphones, operation guides, SIM card connectors, etc.) in a common package.
待包裝之部件通常具有不同尺寸及形狀、不同重量及不同材料性質。儘管包裝與對應插入件(其具有用於個別部件之隔間、室或其他容座幾何構造)係個別地且在其各別相互作用中彼此預定義或彼此匹配的,然而,就包裝與對應插入件之處置而言,包裝與對應插入件之尺寸及重量可大幅變化,使得直至今天仍幾乎完全手動地執行整個單元之包裝。The parts to be packaged usually have different sizes and shapes, different weights and different material properties. Although the packaging and corresponding inserts (which have compartments, compartments or other receptacle geometries for individual components) are individually and in their respective interactions predefined or matched with each other, however, the packaging and corresponding As far as the disposal of the insert is concerned, the size and weight of the packaging and the corresponding insert can vary greatly, so that until now the packaging of the entire unit is almost completely performed manually.
此等手動程序具有如下缺點:與包裝相關之裝填或放置速度通常受限且取決於包裝人員之技能。These manual procedures have the disadvantage that the speed of filling or placement related to packaging is usually limited and depends on the skills of the packaging personnel.
根據此背景,本發明之一目標係提供一種用於憑藉一機器人操縱器將數個物件插入至此等物件共同之一收納裝置中之簡單、穩健及更具成本效益之方法。此外,本發明之一目標係提供一種適於執行此一方法之機器人操縱器。Against this background, an object of the present invention is to provide a simple, robust and more cost-effective method for inserting several objects into a storage device common to these objects by means of a robotic manipulator. In addition, an object of the present invention is to provide a robot manipulator suitable for performing this method.
此目標藉由如技術方案1之憑藉一機器人操縱器將物件插入至一共同收納裝置中之方法及如技術方案16之機器人操縱器而得以實現。This goal is achieved by the method of inserting objects into a common storage device by means of a robot manipulator as in
因此,在一第一態樣中,本發明係關於一種憑藉一機器人之一致動器驅動之機器人操縱器將形狀、尺寸、材料性質及/或重量上不同之物件插入至一共同收納裝置中及控制該機器人操縱器之方法,該機器人操縱器在其遠端具有一執行器(effector),該執行器被設計成收納及/或抓取該等物件,其中相對於該收納裝置及每一物件定義一插入軌跡,且針對該插入軌跡之位置而定義沿著該插入軌跡的該待插入物件之一所期望定向,其中用於插入每一物件之該等插入軌跡彼此不同或至少部分一致地延續。Therefore, in a first aspect, the present invention relates to a robot manipulator driven by an actuator of a robot to insert objects with different shapes, sizes, material properties and/or weights into a common storage device and A method of controlling the robot manipulator, the robot manipulator having an actuator (effector) at its distal end, the actuator is designed to store and/or grasp the objects, with respect to the storage device and each object An insertion trajectory is defined, and a desired orientation of one of the objects to be inserted along the insertion trajectory is defined for the position of the insertion trajectory, wherein the insertion trajectories for inserting each object are different from each other or at least partially continue in unison .
在本發明之方法之另一組態中,用於插入每一物件之該等插入軌跡之該等目標定向應彼此不同。In another configuration of the method of the present invention, the target orientations of the insertion trajectories used to insert each object should be different from each other.
待插入物件不僅可在形狀、尺寸及重量上不同,且亦可在材料性質上不同。該等物件可由一種硬質不易彎曲材料(若必要,具有一高重量)製成,或由一種極輕(若必要)彈性及撓性材料製成,此本身為一機器人操縱器之處置創造了不同條件。The objects to be inserted may not only differ in shape, size and weight, but also in material properties. These objects can be made of a hard, inflexible material (having a high weight if necessary) or an extremely light (if necessary) elastic and flexible material, which itself creates a difference for the handling of a robotic manipulator condition.
根據本發明之方法亦可包括以下方法步驟: a) 藉由該執行器自與一第一物件相關聯之一儲存裝置拾取此物件, b) 憑藉該機器人操縱器將該物件轉移至針對此物件之該插入軌跡之一開始位置, c) 憑藉該機器人操縱器沿著該插入軌跡將該物件插入至該收納裝置內與此物件相關聯之一容座中,直至該物件被完全容納在與其相關聯之該容座中為止,其中對該物件之該插入之進展狀態之辨識及/或對該物件之該插入是否已成功完成之辨識定義為:達到或超過作用在該執行器上之一扭矩及/或作用在該執行器上之一力之至少一個預定極限值條件,及/或達到或超過該執行器上之一所提供力/扭矩標示及/或一位置/速度標示。The method according to the invention may also include the following method steps: a) The actuator picks up the object from a storage device associated with a first object, b) The robot manipulator transfers the object to a starting position of the insertion trajectory for the object, c) The object is inserted into a receptacle associated with the object in the storage device along the insertion trajectory by the robot manipulator until the object is completely contained in the receptacle associated with the object, wherein Identification of the progress status of the insertion of the object and/or identification of whether the insertion of the object has been successfully completed is defined as: reaching or exceeding a torque acting on the actuator and/or acting on the actuator At least one predetermined limit value condition of a force, and/or meets or exceeds a force/torque indicator and/or a position/speed indicator provided by one of the actuators.
該等各別插入軌跡之定義或判定一方面取決於該等物件之類型及條件,且另一方面取決於該收納裝置內用於此等物件之容座之設計及位置。The definition or determination of these individual insertion trajectories depends on the one hand on the type and conditions of the objects, and on the other hand on the design and position of the receptacles for these objects in the storage device.
此等容座可以不同方式構造。此等容座可係其中考量到預定義容限而可容易地存放該等物件之具有一預定義深度之簡單隔間。此等托盤之邊緣可係波狀的、錐形的或倒角的以便匹配待插入物件,從而使插入更容易。亦可設想形成專屬但可拆離的插塞式連接。該等器具或容座在上面可放置物件之容座本身中亦可具有周邊邊緣。This equal receptacle can be constructed in different ways. Such receptacles may be simple compartments with a predefined depth in which predetermined tolerances are taken into account, in which the objects can be easily stored. The edges of these trays can be corrugated, tapered or chamfered to match the objects to be inserted, thereby making insertion easier. It is also conceivable to form an exclusive but detachable plug connection. Such utensils or receptacles may also have peripheral edges in the receptacles on which objects can be placed.
該收納裝置(例如,用於數個物件之一包裝)形成有限空間,該有限空間較佳地定位成相對於該機器人係固定的,且該機器人操縱器按為此目的提供之一順序及配置循序地將該等個別物件放置於該有限空間內。The storage device (for example, for packaging of one of several objects) forms a limited space, the limited space is preferably positioned fixed relative to the robot, and the robot manipulator is provided in an order and configuration for this purpose Place the individual objects in the limited space sequentially.
此外,在該收納裝置內為該等個別物件提供之個別容座各自在空間本身中界定一個三維位置。In addition, the individual receptacles provided for the individual objects in the storage device each define a three-dimensional position in the space itself.
此有限空間(亦可稱作包裝包絡)亦可以如下方式使用:該收納裝置之內部邊界(壁)及/或外部邊界(壁)至少部分地用作用於插入物件之導引表面,關於此等物件之該等插入軌跡與該收納裝置之該等外部及/或內部邊界之該定向匹配。This limited space (also called packaging envelope) can also be used in such a way that the inner boundary (wall) and/or the outer boundary (wall) of the storage device at least partly serves as a guide surface for inserting objects, etc. The insertion trajectories of the objects match the orientation of the outer and/or inner boundaries of the storage device.
此程序亦包含其他步驟: d) 在完成該物件之該插入之後,藉由該執行器釋放該物件, e) 憑藉該機器人操縱器沿著一預定轉移軌跡將該執行器轉移至另一物件, g) 藉由該執行器自與另一物件相關聯之一儲存裝置拾取該物件;及 h) 對該物件執行步驟b)及c)。This procedure also includes other steps: d) After completing the insertion of the object, release the object by the actuator, e) The robot manipulator transfers the actuator to another object along a predetermined transfer trajectory, g) picking up the object from a storage device associated with another object by the actuator; and h) Perform steps b) and c) on the object.
本發明之一基本特徵在於:藉助該機器人操縱器沿針對一物件之該各別插入軌跡之所期望定向之力控制及/或阻抗控制之平移移動來執行步驟c)。An essential feature of the invention is that step c) is performed by means of translational movement of the robot manipulator along the force control and/or impedance control of the desired orientation of the respective insertion trajectory of an object.
在根據本發明之方法之一有利變體中,另外或另一選擇為,可在該機器人操縱器相對於針對一物件之插入軌跡之所期望定向之力控制及/或阻抗控制之旋轉/傾斜移動及/或平移橫向移動下執行步驟c)。In one advantageous variant of the method according to the invention, additionally or alternatively, the robot manipulator can be rotated/tilted with force control and/or impedance control at a desired orientation of the insertion trajectory for an object Perform step c) under moving and/or panning and lateral movement.
使用橫向平移及旋轉/傾斜移動兩者來抵消物件與針對此物件所定義之容座之插入開口之間的容限偏差,以便確保可更容易地插入物件。另一方面,在該插入程序期間,可使用該等移動來克服與兩個表面之間的一嚴格線性導引件產生之摩擦阻力。Both lateral translation and rotation/tilt movement are used to offset the tolerance deviation between the object and the insertion opening of the receptacle defined for the object, so as to ensure that the object can be inserted more easily. On the other hand, during the insertion procedure, the movements can be used to overcome the frictional resistance created by a strictly linear guide between the two surfaces.
該方法亦可經設計使得,若在憑藉該機器人操縱器沿著該各別插入軌跡將該等物件插入至該收納裝置中為該等物件提供之該等容座中時發生一錯誤,則可藉助一經修改插入軌跡及/或藉助用於該物件相對於該各別標稱定向之力控制及/或阻抗控制之平移及/或旋轉/傾斜移動之經修改參數,重複進行憑藉該機器人操縱器將該物件插入至為此物件提供之該容座中。The method can also be designed so that if an error occurs when inserting the objects into the receptacles provided for the objects in the storage device along the respective insertion trajectories by the robot manipulator, then The robot manipulator is repeated by means of a modified insertion trajectory and/or by means of modified parameters for the translation and/or rotation/tilt movement of the force control and/or impedance control of the object relative to the respective nominal orientation Insert the object into the receptacle provided for the object.
為了在給一包裝配備不同構形之物件或個別部件之過程中可自動執行上述個別方法步驟,較佳地使用被設計成具順應性及/或靈敏性之一機器人來執行此等步驟係有利的。In order to automatically carry out the above individual method steps during the process of equipping a package with objects or individual parts of different configurations, it is advantageous to perform these steps using a robot designed to be compliant and/or sensitive of.
具有位置控制軸之機器人通常不適用於該方法中之此等步驟,此乃因自外部作用在該機器人上之力必須經量測以進行位置控制。此等力形成所期望動態行為之基礎,此等力然後經由反向運動學(亦稱為導納控制)傳輸至該機器人。Robots with position-controlled axes are generally not suitable for these steps in the method because the force acting on the robot from the outside must be measured for position control. These forces form the basis of the desired dynamic behavior, which are then transmitted to the robot via inverse kinematics (also called admittance control).
在此情形中,此歸因於諸多操作將必須在諸多不同位置處執行且在本質上不同,舉例而言: - 準確且無損地自指派給物件之儲存裝置移除此等物件,該等儲存裝置相對於該機器人不同地定位, - 將經拾取物件轉移至與一容座相關之一插入軌跡之一準確開始位置,該容座係考量到收納裝置內之設計及位置針對各別物件而個性化的;及 - 準確且無損地將物件插入至此等個別容座中; 程式化工作量對於一嚴格位置控制機器人而言將過高。In this case, this is due to the fact that many operations will have to be performed at many different locations and are essentially different, for example: -Accurate and non-destructive removal of these objects from the storage devices assigned to them, which are positioned differently with respect to the robot, -Transfer the picked objects to an accurate starting position of an insertion track related to a receptacle, which is personalized for each object considering the design and location of the storage device; and -Insert objects into these individual receptacles accurately and without damage; The stylized workload will be too high for a strictly position-controlled robot.
所需位置控制將必須極其精確,使得上文所闡述之個別步驟可被完全實施,在位置控制之脈絡中進行程式化係經濟上不可能的,更別提對誤差之敏感性了。The required position control will have to be extremely precise so that the individual steps described above can be fully implemented. It is economically impossible to program in the context of position control, not to mention the sensitivity to errors.
由於所使用之控制原理,因此此等位置控制機器人亦將無法偵測誤差或偏差(舉例而言,在不管出於何種原因,當執行器自一儲存裝置拾取待插入物件時,該待插入物件之實際位置稍微偏離為此目的提供之設定位置之情況下)以便相應地作出反應。只有在物件被準確地存放於固定地配置在該機器人之工作區中之收納裝置中藉由程式化而指定之位置中之情況下才可能將該等物件正確地插入至收納裝置之固持器中。Due to the control principle used, these position control robots will also be unable to detect errors or deviations (for example, when the actuator picks up the object to be inserted from a storage device for whatever reason, the to-be-inserted In case the actual position of the object deviates slightly from the set position provided for this purpose) in order to react accordingly. It is only possible to correctly insert objects into the holder of the storage device only if the objects are accurately stored in the storage device fixedly arranged in the robot's work area at a position specified by programming .
為了執行該方法,本發明之一核心在於:所使用之機器人(至少一個機器人)具有此一經整合順應性控制,或配備有一固有順應性或主動及被動順應性之一組合,亦藉由輕量化設計之機器人之此等可程式化多軸機器人操縱器較佳地執行該方法。In order to perform this method, one of the cores of the present invention is that the robot used (at least one robot) has this integrated compliance control, or is equipped with an inherent compliance or a combination of active and passive compliance, also by lightweighting These programmable robotic manipulators of the designed robot preferably perform this method.
在此脈絡中,應提及,該順應性控制係基於(舉例而言)所謂的阻抗控制,對照已提及之導納控制,該阻抗控制係基於關節位準處之扭矩控制。取決於一所期望動態行為,且考量一實際位置與一經定義目標位置之偏差、及/或一實際速度與一目標速度之偏差、及/或一實際加速度與一目標加速度之偏差,判定力或扭矩,該等力或扭矩然後經由該機器人之已知運動學(其由該操縱器之該等關節及軸之數目及配置且因此自由度產生)映射至經由該扭矩控制設定之對應關節扭矩。整合至該等關節中之扭矩感測器元件記錄位於該關節中之驅動單元之齒輪之輸出處佔優勢之一維扭矩,此可將在控制範疇內之關節之彈性作為一所量測變數考量在內。特定而言,如在導納控制中,對照在執行器上使用僅一個力矩感測器,使用一對應扭矩感測器裝置亦允許量測未施加在該執行器上但施加在該機器人之連桿上及在一物件被插入一物件固持器中時施加在由該機器人固持或待由該機器人處理之一物件上之力。亦可經由機器人系統之結構及/或底座中之力感測器量測該等扭矩。特定而言,亦可使用允許多軸扭矩偵測的該操縱器之個別軸之間的關節機構。亦可設想配備有對應力感測器之平移關節。In this context, it should be mentioned that the compliance control is based on, for example, the so-called impedance control, which is based on the torque control at the joint level in contrast to the admittance control already mentioned. Depends on a desired dynamic behavior and considers the deviation of an actual position from a defined target position, and/or the deviation of an actual speed from a target speed, and/or the deviation of an actual acceleration from a target acceleration, to determine the force or The torque, the forces or torques are then mapped to the corresponding joint torque set via the torque control via the known kinematics of the robot (which is generated by the number and configuration of the joints and axes of the manipulator and thus the degrees of freedom). The torque sensor element integrated into the joints records the dominant one-dimensional torque at the output of the gear of the drive unit located in the joint, which can consider the elasticity of the joint in the control range as a measured variable In. In particular, as in admittance control, using only one torque sensor on the actuator, using a corresponding torque sensor device also allows measurement of the connection that is not applied to the actuator but applied to the robot The force exerted on the rod and on an object held by the robot or to be processed by the robot when an object is inserted into an object holder. These torques can also be measured through the structure of the robot system and/or force sensors in the base. In particular, joint mechanisms between individual axes of the manipulator that allow multi-axis torque detection can also be used. A translational joint equipped with a stress sensor can also be envisaged.
證明以此方式達成之該順應性控制及靈敏性在諸多方面對本發明係有利的。It proves that the compliance control and sensitivity achieved in this way are advantageous to the present invention in many aspects.
原則上,此一順應性控制允許用於所意欲方法或用於所意欲方法之個別方法步驟之該機器人能夠執行受控制之內部移動,藉此此等內部移動則對應於該方法之個別步驟。在此脈絡中,此一機器人亦將能夠獨立地「搜尋」及無損地「感覺」該等物件及該等儲存裝置以及該收納裝置內之該等固持器之不同位置(若必要)而不造成損壞,證明此對於一總成之經不同構形及定尺寸之物件係有利的。In principle, this compliance control allows the robot used for the intended method or the individual method steps of the intended method to be able to perform controlled internal movements, whereby these internal movements correspond to the individual steps of the method. In this context, this robot will also be able to independently "search" and non-destructively "feel" the different positions of the objects and the storage devices and the holders in the storage device (if necessary) without causing The damage proves to be beneficial for an assembly with different configuration and size.
該順應性控制之另一優點在於:其允許更加不精確地放置或不準確地定位待插入物件,此意指可以較高容限在收納裝置中製造存放裝置及指派給此等物件之容座兩者。可憑藉一對應順應性控制,藉由減少在拾取及插入該等物件時之相關聯接觸力,以一對應方式來補償由此造成之不精確性。容座本身由一撓性材料製成亦係可能的。Another advantage of this compliance control is that it allows more inaccurate placement or inaccurate positioning of the objects to be inserted, which means that the storage device and the receptacle assigned to these objects can be manufactured in the storage device with a higher tolerance Both. With a corresponding compliance control, by reducing the associated contact force when picking up and inserting these objects, the resulting inaccuracy can be compensated in a corresponding manner. It is also possible that the receptacle itself is made of a flexible material.
該機器人操縱器有利地經設計及設置以沿著既定插入軌跡移動該執行器之一所判定點(舉例而言,所謂的「工具中心點」(TCP))或該物件之一所判定點(舉例而言,其重力中心或幾何中心),藉此藉由該各別物件個別地判定該重力中心。The robotic manipulator is advantageously designed and arranged to move one of the determined points of the actuator (for example, the so-called "tool center point" (TCP)) or one of the determined points of the object along a predetermined insertion trajectory ( For example, its center of gravity or geometric center), whereby the center of gravity is determined individually by the individual objects.
因此,插入軌跡有利地為取決於以下各項而預先判定的:配置在執行器處之物件相對於其在收納裝置中之收納區之相對開始位置、物件之幾何構造及收納區之幾何構造,諸如收納區之深度及是否存在邊緣、或收納區之開口寬度。Therefore, the insertion trajectory is advantageously determined in advance depending on the relative starting position of the object arranged at the actuator relative to its storage area in the storage device, the geometric structure of the object and the geometric structure of the storage area, Such as the depth of the storage area and whether there is an edge, or the opening width of the storage area.
當插入物件時,插入軌跡較佳地係朝向容座及其插入開口處之一直線。然而,亦可設想三維、單個或多個傾斜曲線,直至物件與容座接觸為止。然後可沿著一線性插入軌跡或經由曲線移動嚴格線性地進行至容座中之進一步插入。When inserting an object, the insertion trajectory is preferably directed toward a straight line of the receptacle and its insertion opening. However, three-dimensional, single or multiple inclined curves are also conceivable until the object contacts the receptacle. Then, a linear insertion trajectory or strictly linear movement through the curve can be performed to further insert into the receptacle.
執行器可沿著各別插入軌跡以一相對高速度移動,直至快要到達容座為止。然後,執行器以一慢得多之速度朝向容座之插入開口移動,直至物件與此插入開口或此插入開口之邊緣或一錐形體接觸為止。容座之一向內錐形插入開口亦可用作用於物件之一種類型之導引件,一靈活控制之機器人在插入期間與該導引件相互作用。The actuator can move at a relatively high speed along the respective insertion trajectories until it is about to reach the receptacle. Then, the actuator moves towards the insertion opening of the receptacle at a much slower speed until the object contacts the insertion opening or the edge of the insertion opening or a cone. One of the inwardly tapered insertion openings of the receptacle can also be used as a type of guide for objects, and a flexibly controlled robot interacts with the guide during insertion.
原則上,機器人操縱器必須辨識插入程序之實際狀態,根據本發明,此藉由前述極限值條件及/或個別標示而實現。原則上,此等標示係機器人操縱器上所偵測到的超過一簡單臨限值之力及/或扭矩及/或位置及/或速度之具體特性性質。舉例而言,此等特性性質可包含所量測力、扭矩、位置及/或速度之一特定時間行為以及取決於此等參數之特性性質。前述措施可顯著地增大插入程序之成功率。因此,待插入物件不必準確地定位在儲存裝置內部,且執行器亦不必準確地拾取物件。順應性控制之機器人操縱器在插入程序期間能夠應用上述補償措施。In principle, the robot manipulator must recognize the actual state of the inserted program. According to the invention, this is achieved by the aforementioned limit value conditions and/or individual labels. In principle, these signs are the specific characteristics of the force and/or torque and/or position and/or speed detected on the robot manipulator that exceed a simple threshold. For example, such characteristic properties may include a specific time behavior of the measured force, torque, position, and/or speed and characteristic properties that depend on these parameters. The aforementioned measures can significantly increase the success rate of the insertion procedure. Therefore, the object to be inserted does not have to be accurately positioned inside the storage device, and the actuator does not have to pick up the object accurately. Compliance-controlled robotic manipulators can apply the above compensation measures during the insertion process.
在本發明之另一實施例中,一待插入物件可具有用於後續待插入物件之一收納區。此外,待附加之最後物件可被設計成靠近該收納裝置。舉例而言,最後物件可係一蓋,該蓋被放置在收納裝置之頂部上或放置在收納裝置上方,藉此將收納裝置插入至蓋中,儘管呈一固定配置。In another embodiment of the present invention, an object to be inserted may have a storage area for subsequent objects to be inserted. In addition, the last object to be added can be designed to be close to the storage device. For example, the last item may be a cover that is placed on top of or above the storage device, thereby inserting the storage device into the cover, although in a fixed configuration.
本發明之另一態樣係關於具有一資料處理裝置之一電腦系統,其中該資料處理裝置經設計使得如上文所闡述之一方法在該資料處理裝置上執行。Another aspect of the present invention relates to a computer system having a data processing device, wherein the data processing device is designed such that a method as described above is executed on the data processing device.
本發明之另一態樣係關於具有電子可讀控制信號之一數位儲存媒體,藉此該等控制信號可與一可程式化電腦系統互動,以此方式,使得如上文所闡述之一方法被執行。Another aspect of the invention relates to a digital storage medium having electronically readable control signals, whereby the control signals can interact with a programmable computer system, in this way, a method as described above is carried out.
此外,本發明係關於:具有儲存在一機器可讀媒體上之一程式碼之一電腦程式產品,其用於在一資料處理裝置上執行該程式碼時執行如上文所闡述之方法;及具有程式碼之一電腦程式,其用於在一資料處理裝置上執行該程式時執行此方法。In addition, the present invention relates to: a computer program product having a program code stored on a machine-readable medium, which is used to execute the method as explained above when the program code is executed on a data processing device; and A computer program that is used to execute this method when the program is executed on a data processing device.
本發明之另一態樣係關於具有一致動器驅動之機器人操縱器之一機器人,該機器人操縱器在其遠端具有一執行器,該執行器被設計成抓取一物件,該機器人操縱器包括一控制單元,該控制單元經設計及配置使得可執行如上文所闡述之一方法。Another aspect of the invention relates to a robot having a robot manipulator driven by an actuator, the robot manipulator having an actuator at its distal end, the actuator is designed to grab an object, the robot manipulator It includes a control unit that is designed and configured so that it can perform a method as set forth above.
根據本發明,機器人較佳地係具有至少6度、較佳地7度自由度之一機器人操縱器的一輕量化構造之活節臂機器人。According to the invention, the robot is preferably a lightweight articulated arm robot having a robot manipulator of at least 6 degrees, preferably 7 degrees of freedom.
由於機器人操縱器之執行器必須能夠抓取不同構形及尺寸之物件,因此根據本發明較佳地使用一真空提升器。此真空提升器連結至機器人控制器,以此方式,使得控制單元偵測真空提升器何時觸碰一物件以拾取或提升該物件,或一物件何時完全放置在一隔間中以啟動或撤銷啟動真空提升器以在真空提升器與物件之間形成一吸附式接觸。兩種狀態皆可藉由經由真空提升器作用在執行器上且因此作用在機器人操縱器上之反作用力及反轉矩來偵測及評估,舉例而言,反作用力及反轉矩可由關節感測器偵測。Since the actuator of the robot manipulator must be able to grasp objects of different configurations and sizes, a vacuum lifter is preferably used according to the present invention. The vacuum lifter is connected to the robot controller in such a way that the control unit detects when the vacuum lifter touches an object to pick up or lift the object, or when an object is completely placed in a compartment to activate or deactivate The vacuum lifter forms an adsorption contact between the vacuum lifter and the object. Both states can be detected and evaluated by the reaction force and reaction torque acting on the actuator through the vacuum lifter and therefore on the robot manipulator. For example, the reaction force and reaction torque can be sensed by the joint Detector detection.
根據本發明,將結合具有任何設計之數個組件之一產品之一包裝之裝填來使用機器人。一較佳應用係關於藉助此機器人配備用於一行動電話及數個配件之一包裝。According to the invention, the robot will be used in conjunction with the filling of one of the products with one of several components of any design. A preferred application relates to the use of this robot to equip packaging for a mobile phone and one of several accessories.
圖1使用將一行動無線電裝置與其配件一起包裝於一單個包裝中之實例展示用於執行本發明之方法之一機器人站之一示意性結構。FIG. 1 shows a schematic structure of a robotic station for performing the method of the present invention using an example of packaging a mobile radio device together with its accessories in a single package.
憑藉一機器人之一致動器驅動之機器人操縱器1來實施用於將數個物件插入至一共同收納裝置中之所提議方法,機器人操縱器1在其遠端具有被設計成用於收納及/或抓取物件之一執行器2。為此目的,提供一真空產生器3,其直接安裝於執行器2上且具有一真空提升器4,真空提升器4具有與其對置之一抽吸按鈕5。The proposed method for inserting several objects into a common storage device is implemented by means of a
數個儲存裝置配置在固定機器人前面之所定義固定位置中。Several storage devices are arranged in defined fixed positions in front of the fixed robot.
配置上面將裝填收納裝置之一第一存放或儲存裝置6,在此實例中,具有一插入件8的一包裝7之下半體,插入件8已具有用於其他物件之容座或隔間9.1及9.2。此外,在包裝7中提供一周邊突出邊緣10,如圖2c之經放大圖解所展示。Configure the first storage or
此外,存在呈一斜槽形式之一第二儲存裝置11,該斜槽中儲存有數個物件:耳機套件12、配接器或插頭13及行動無線電裝置14。In addition, there is a
在固持器6之另一側,存在一第三固持器15,其固持一操作手冊及用於SIM卡針之一包絡16;一第四固持器17,其固持一中間容座18,中間容座18具有用於行動電話14之一隔間19;及一第五固持器20,其固持用於收納裝置或包裝7之蓋21。On the other side of the
圖2a至圖2d展示憑藉機器人操縱器1對一第一物件12之處置。Figures 2a to 2d show the handling of a
機器人操縱器1移動至存放裝置11,且用其真空提升器4拾取耳機套件12、提升耳機套件12並將耳機套件12轉移至為此物件提供之插入軌跡T12
中之一起點(圖2b、圖2c)。The
圖2c中示意性地展示此。在最簡單且因此亦較佳之版本中,插入軌跡T12
經選擇使得其具有針對插入軌跡T12
之個別位置RT
之一常見設定定向Oset
,藉此插入軌跡T12
在隔間9.1與執行器2之間延伸,以此方式,使得插入軌跡T12
之一側準確地在隔間9.1上方垂直地且相對於隔間9.1居中地延續,且另一側準確地連接至執行器2之工具中心點TCP。因此,插入軌跡T12
且因此針對個別位置RT
之設定定向Oset
(RT
)始終定向於隔間9.1及待插入物件12上。This is shown schematically in Figure 2c. In a most simple and therefore also the preferred version, the insertion trajectory T 12 be selected such that it has a T-track 12 for insertion of the individual one common set oriented position R T O set, whereby insertion trajectory T performed in the compartment 12 with 9.1 Extend between the
此允許機器人操縱器1在一後續步驟中經由一朝向下平移移動嚴格線性地將物件12饋入且插入至隔間9.1中(圖2d)。然後,撤銷啟動真空產生器3。真空提升器4釋放物件12且機器人操縱器1經由一向上平移移動沿著一輸出軌跡A12
(其與輸入軌跡T12
一致)移動(見圖2e中之箭頭)。This allows the
圖3a至圖3c展示使用機器人操縱器1對一第二物件13之處置。Figures 3a to 3c show the handling of a
在機器人操縱器1已將物件12放置於為此目的提供之隔間9.1之後,機器人操縱器1沿著一所定義轉移軌跡(未展示)移動回至存放裝置11以便以一類似方式收納第二物件(即一插頭13)(圖3a)且將第二物件轉移至指派給此物件13之插入軌跡T13
中之一起點(圖3b)。After the
此處,插入軌跡T13
亦經選擇使得其具有針對插入軌跡T13
之個別位置RT
之一常見設定定向Oset
,藉此插入軌跡T13
在隔間9.2與執行器2之間延伸,使得插入軌跡T13
之一側準確地在隔間9.2上方垂直地且相對於隔間9.2居中地延續,且另一側準確地連接至執行器2之工具中心點TCP。因此,插入軌跡T13
且因此針對個別位置RT
之設定定向Oset
(RT
)始終定向於隔間9.2及待插入物件13上。因此,插入軌跡T13
平行於插入軌跡T12
延續。Here, 13 insertion trajectory T also selected such that it has a T-track 13 for insertion of the respective common one of the positions set oriented R T O set, the track T 13 extends between the
然後,執行器2以一類似方式釋放物件13且沿著一對應輸出軌跡A13
(圖3c)向上移動以便憑藉機器人操縱器1沿著另一(未展示)轉移軌跡移動至存放裝置15。Then, the
圖4a至圖4d展示使用機器人操縱器1對一第三物件16之處置。4a to 4d show the handling of a
此係柔軟及撓性之一紙質包絡16。當移除包絡16時,機器人操縱器1與其執行器2一起執行力及/或阻抗控制之旋轉/傾斜移動,使得包絡16不會因其材料性質而在儲存裝置15之邊緣處發生傾斜,如在圖4b中由箭頭所指示。此程序具有其特有發明性意義。然後,機器人操縱器1考量到對應設定定向Oset
而將物件16轉移至指派給此物件之插入軌跡T16
中之一起點(圖4c),且若必要,則在其他輕微旋轉/傾斜移動之效應下經由一朝向下平移移動而插入物件(圖4d)。This is one of soft and
圖5a至圖5e展示使用機器人操縱器1對一第四物件18之處置。5a to 5e show the handling of a
此係一中間插入件18,其具有用以固持行動電話14之一隔間19,中間插入件18由一撓性但比包絡16稍微更牢固之材料組成。This is an
真空提升器4自存放裝置17移除插入件18(圖5a)且將插入件18轉移至指派給此物件18之插入軌跡T18.1
之一起點(圖5b)。此處,將物件18之一個端面輕微地放置於收納裝置7之邊緣10上,且然後憑藉機器人操縱器1藉由一朝向橫向之平移移動(在圖5b之向後指向之圖解中)沿著插入軌跡T18.1
移動,直至插入件18已達到包裝7之端面(圖5c)為止。除邊緣10之外,機器人操縱器1亦可使用包裝7之內壁作為導引插入件18一導引件。The vacuum lifter 4 removes the
然後,機器人操縱器1沿著另一插入軌跡T18.2
(圖5d)向下傾斜物件18直至插入件18完全存放在邊緣10上(圖5e)為止。Then, the
在此情形中,物件18之插入程序由以下各項之一組合組成:沿著不同地對準之插入軌跡之移動、沿著插入軌跡T18.1
之一個二維平移移動及沿著插入軌跡T18.2
之一個三維傾斜移動。In this case, the insertion procedure of the
圖6a至圖6d展示憑藉機器人操縱器1對一第五物件14之處置。6a to 6d show the handling of a
以已知方式,機器人操縱器1移動回至存放裝置11且憑藉真空提升器4拾取一行動無線電裝置14(圖6a),已知行動無線電裝置14係剛性的且較之先前部件具有一較高之對應重量。將存放裝置11設計為一滑動機構之優點在於:在移除物件14之後,下一物件14簡單地滑動至正確移除位置以供機器人操縱器1進行後續拾取程序(圖6b),如針對物件12及13之情形一樣。In a known manner, the
然後,機器人操縱器1以已類似地闡述之方式依對應設定定向將物件14轉移至指派給物件14之一插入軌跡T14
中之一起點。在真空提升器4釋放物件14且機器人操縱器1沿著另一輸出軌跡A1 4
(圖6d)縮回之前,藉由一簡單之朝向下平移移動(圖6c),將行動無線電裝置14插入至為此目的提供的插入件18之隔間19中。Then, the
圖7a至圖7e展示使用機器人操縱器1對一最後物件21之處置。Figures 7a to 7e show the handling of a
在機器人操縱器1已移動至另一存放裝置20之後,機器人操縱器1使用真空提升器4抓取用於包裝7(圖7a)之一蓋21、提升蓋21(圖7b)且將蓋21轉移至插入軌跡T21
中之一起點,並沿著此插入軌跡T21
向下移動蓋21,藉此機器人操縱器1另外進行輕微旋轉/傾斜移動,如由對應箭頭所指示(圖7c至圖7e)。此藉由減少摩擦且允許空氣自內部逸出而使蓋21更容易滑動至包裝7上,若用手推動蓋21,則情形亦如此。當放置蓋21時,機器人操縱器1可將包裝7之外壁用作導引件,藉此阻抗或力控制之平移及/或旋轉/傾斜移動允許蓋21沿著外壁位移,外壁中之兩者面向彼此。當推動具有至少兩個相交表面之一蓋或一物件時,另外或替代地憑藉一機器人操縱器執行旋轉及/或傾斜移動之程序擁有一特有發明性意義。After the
可看到,插入軌跡T21 、T14 及T16 本質上可具有相同定向Oset ,而插入軌跡T12 及T13 平行偏移,且插入軌跡T18.1 及T18.2 之定向又不同於所有其他插入軌跡。It can be seen that the insertion trajectories T 21 , T 14 and T 16 can essentially have the same orientation O set , while the insertion trajectories T 12 and T 13 are offset in parallel, and the orientation of the insertion trajectories T 18.1 and T 18.2 is different from all other Insert the track.
所有上述插入移動具有如下共同點:機器人操縱器1及其控制單元被設計成基於至少一個預定理想極限值條件Gi
(例如,由完全插入至容座中之一物件產生之一反作用力)或基於一理想力/扭矩標示及/或位置/速度標示Si
來辨識插入程序之進展或各別物件是否完全插入至為此目的提供之容座中。All the above insertion movements have the following in common: the
當機器人感測器(例如,憑藉扭矩,且若必要,配置在機器人操縱器1之關節中之力感測器)偵測到將各別物件插入至其容座中可能並不容易(此乃因在沿著各別插入軌跡之平移或其他插入移動期間,物件無法準確地接合至容座中,此亦可由對應預定極限值條件Gi
及/或標示Si來定義)時,機器人操縱器1與其執行器2一起可執行力及/或阻抗控制之旋轉/傾斜移動及/或橫向平移移動(圖中未展示),直至物件與容座精確地接合為止,且之後機器人操縱器1執行最終平移或其他插入移動。It may not be easy for a robot sensor (for example, by virtue of torque, and if necessary, a force sensor arranged in the joint of the robot manipulator 1) to insert individual objects into its receptacle (this is During translation or other insertion movements along various insertion trajectories, objects cannot be accurately engaged into the receptacle, which can also be defined by corresponding predetermined limit conditions G i and/or marking Si), when the
因此,機器人操縱器1以此方式被設計成使得機器人操縱器1在插入程序期間「感覺」或「感測」各別容座或甚至邊緣10本身之插入開口。旋轉/傾斜移動可包含與標稱定向Oset
成幾度至小於1度,且橫向移動與標稱定向Oset
相差幾毫米或僅幾毫米之一分數。Therefore, the
可根據需要反覆重複上述方法步驟之所有移動,使得可自動地且可靠地執行此一物件之包裝。可減少裝配週期時間,從而使自動化程序更加經濟。All movements of the above method steps can be repeated repeatedly as needed, so that the packaging of this object can be performed automatically and reliably. The assembly cycle time can be reduced, thereby making the automation process more economical.
在上文所闡述之所有方法步驟中之機器人操縱器1之移動係受力及/或阻抗控制,且可由一使用者,較佳地憑藉將個別方法步驟映射於整個與本發明相關之方法內之一預定義App控制系統來教示或程式化至機器人。The movement of the
1‧‧‧機器人操縱器/致動器驅動之機器人操縱器 2‧‧‧執行器 3‧‧‧真空產生器 4‧‧‧真空提升器 5‧‧‧抽吸按鈕 6‧‧‧第一存放或儲存裝置/固持器 7‧‧‧包裝/共同收納裝置/收納裝置/容座 8‧‧‧插入件 9.1‧‧‧容座/隔間/物件 9.2‧‧‧容座/隔間/物件 10‧‧‧周邊突出邊緣/邊緣 11‧‧‧第二儲存裝置/存放裝置/儲存裝置 12‧‧‧耳機套件/第一物件/物件/待插入物件/組件/配件 13‧‧‧配接器或插頭/第二物件/物件/待插入物件/組件/配件 14‧‧‧行動無線電裝置/行動電話/第五物件/物件/容座/產品 15‧‧‧第三固持器/存放裝置/儲存裝置 16‧‧‧包絡/第三物件/物件/紙質包絡/容座/組件/配件 17‧‧‧第四固持器/存放裝置/儲存裝置 18‧‧‧中間容座/第四物件/中間插入件/物件/插入件/容座/組件/配件 19‧‧‧隔間/物件/容座 20‧‧‧第五固持器/存放裝置/儲存裝置 21‧‧‧蓋/最後物件/物件/容座/組件/配件 A12‧‧‧輸出軌跡 A13‧‧‧對應輸出軌跡 A14‧‧‧輸出軌跡 Oset‧‧‧常見設定定向/設定定向/對應設定定向/定向/標稱定向/所期望定向/各別設定定向 RT‧‧‧個別位置/位置 TCP‧‧‧工具中心點 T12‧‧‧插入軌跡/輸入軌跡 T13‧‧‧插入軌跡 T14‧‧‧插入軌跡 T16‧‧‧插入軌跡 T18.1‧‧‧插入軌跡 T18.2‧‧‧插入軌跡 T21‧‧‧插入軌跡1‧‧‧robot manipulator/actuator-driven robot manipulator 2‧‧‧actuator 3‧‧‧vacuum generator 4‧‧‧vacuum lifter 5‧‧‧suction button 6‧‧‧first storage Or storage device/holder 7‧‧‧ packaging/common storage device/storage device/receptacle 8‧‧‧insert 9.1‧‧‧reservoir/compartment/object 9.2‧‧‧reservoir/compartment/object 10 ‧‧‧Peripheral protruding edge/edge 11‧‧‧Second storage device/storage device/storage device 12‧‧‧Earphone kit/first object/object/object to be inserted/component/accessory 13‧‧‧Adapter or Plug/second object/object/object to be inserted/component/accessory 14‧‧‧mobile radio device/mobile phone/fifth object/object/receptacle/product 15‧‧‧third holder/storage device/storage device 16‧‧‧Envelope/Third Object/Object/Paper Envelope/Container/Component/Accessories 17‧‧‧ Fourth Holder/Storage Device/Storage Device 18‧‧‧Intermediate Holder/Fourth Object/Intermediate Insert /Object/insert/receptacle/component/accessories 19‧‧‧compartment/object/receptacle 20‧‧‧Fifth holder/storage device/storage device 21‧‧‧cover/last object/object/receptacle /Components/Accessories A12‧‧‧ Output trajectory A13‧‧‧ Corresponding output trajectory A14‧‧‧Output trajectory O set ‧‧‧Common setting orientation/setting orientation/corresponding setting orientation/orientation/nominal orientation/desired orientation/each Do not set orientation RT‧‧‧Individual position/position TCP‧‧‧Tool center point T12‧‧‧Insert trajectory/input trajectory T13‧‧‧Insert trajectory T14‧‧‧Insert trajectory T16‧‧‧Insert trajectory T18.1‧‧ ‧Insert track T18.2‧‧‧Insert track T21‧‧‧Insert track
本發明之其他優點及特徵自附圖中所展示之實施例之說明而得出。 圖1示意性地展示用於執行本發明之方法之一機器人站之一組態; 圖2a至圖2e例示性地展示根據與本發明相關之方法對一第一物件之處置; 圖3a至圖3c例示性地展示根據與本發明相關之方法對一第二物件之處置; 圖4a至圖4d例示性地展示根據與本發明相關之方法對一第三物件之處置; 圖5a至圖5e例示性地展示根據與本發明相關之方法對一第四物件之處置; 圖6a至圖6d例示性地展示根據與本發明相關之方法對一第五物件之處置;且 圖7a至圖7e例示性地展示根據與本發明相關之方法對一第六物件之處置。Other advantages and features of the invention result from the description of the embodiments shown in the drawings. FIG. 1 schematically shows a configuration of a robot station for performing one of the methods of the present invention; 2a to 2e exemplarily show the treatment of a first object according to the method related to the present invention; 3a to 3c exemplarily show the treatment of a second object according to the method related to the present invention; 4a to 4d exemplarily show the disposal of a third object according to the method related to the present invention; 5a to 5e exemplarily show the treatment of a fourth object according to the method related to the present invention; 6a to 6d exemplarily show the treatment of a fifth object according to the method related to the present invention; and 7a to 7e exemplarily show the treatment of a sixth object according to the method related to the present invention.
1‧‧‧機器人操縱器/致動器驅動之機器人操縱器 1‧‧‧robot manipulator/actuator-driven robot manipulator
2‧‧‧執行器 2‧‧‧Actuator
3‧‧‧真空產生器 3‧‧‧Vacuum generator
4‧‧‧真空提升器 4‧‧‧Vacuum lifter
5‧‧‧抽吸按鈕 5‧‧‧Suction button
6‧‧‧第一存放或儲存裝置/固持器 6‧‧‧First storage or storage device/holder
7‧‧‧包裝/收納裝置 7‧‧‧Packing/Storage device
8‧‧‧插入件 8‧‧‧Insert
11‧‧‧第二儲存裝置 11‧‧‧Second storage device
12‧‧‧耳機套件 12‧‧‧Headphone Kit
13‧‧‧配接器或插頭 13‧‧‧Adapter or plug
14‧‧‧行動無線電裝置/行動電話 14‧‧‧Mobile radio device/mobile phone
15‧‧‧第三固持器 15‧‧‧The third holder
16‧‧‧包絡 16‧‧‧Envelope
17‧‧‧第四固持器 17‧‧‧ Fourth holder
18‧‧‧中間容座 18‧‧‧ middle seat
19‧‧‧隔間 19‧‧‧ compartment
20‧‧‧第五固持器 20‧‧‧Fifth holder
21‧‧‧蓋 21‧‧‧ Cover
Claims (18)
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DE102018003270.2 | 2018-04-23 | ||
DE102018003270.2A DE102018003270A1 (en) | 2018-04-23 | 2018-04-23 | Method for inserting objects into a common receiving device |
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Publication Number | Publication Date |
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TW202005761A true TW202005761A (en) | 2020-02-01 |
Family
ID=66290426
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TW108114219A TW202005761A (en) | 2018-04-23 | 2019-04-23 | Method for inserting objects in a common receiving device |
Country Status (3)
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DE (1) | DE102018003270A1 (en) |
TW (1) | TW202005761A (en) |
WO (1) | WO2019206923A1 (en) |
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US11701776B2 (en) * | 2019-10-25 | 2023-07-18 | Dexterity, Inc. | Robotic kitting machine |
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US4809425A (en) * | 1984-02-06 | 1989-03-07 | Monforte Robotics, Inc. | Adaptable, programmable production system |
DE102010012598A1 (en) * | 2010-02-26 | 2011-09-01 | Kuka Laboratories Gmbh | Process module library and programming environment for programming a manipulator process |
CN105382839A (en) * | 2014-08-25 | 2016-03-09 | 精工爱普生株式会社 | Robot and robot system |
JP6387760B2 (en) * | 2014-09-18 | 2018-09-12 | 株式会社安川電機 | Robot system, robot apparatus and work picking method |
US9926138B1 (en) * | 2015-09-29 | 2018-03-27 | Amazon Technologies, Inc. | Determination of removal strategies |
DE102016004788A1 (en) * | 2016-04-20 | 2017-10-26 | Kastanienbaum GmbH | Method for producing a robot and device for carrying out this method |
KR20180137548A (en) * | 2016-04-24 | 2018-12-27 | 프랜카 에미카 게엠바하 | How to insert an object into the object storage area using a robot manipulator |
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2018
- 2018-04-23 DE DE102018003270.2A patent/DE102018003270A1/en not_active Withdrawn
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2019
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WO2019206923A1 (en) | 2019-10-31 |
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