TW202003247A - Multilayer film and food packaging bag - Google Patents
Multilayer film and food packaging bag Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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Abstract
Description
本發明係關於使用有源自植物之樹脂的積層薄膜及食品包裝袋。 The present invention relates to a laminated film using a plant-derived resin and a food packaging bag.
近年,以減低環境負荷為目的,正探討將構成使用於包裝材料之樹脂薄膜的材料的一部分,從源自石油等化石燃料之樹脂,置換為源自植物之樹脂(參照例如專利文獻1、2)。 In recent years, for the purpose of reducing the environmental load, it is being considered to replace part of the materials constituting the resin film used for packaging materials from resins derived from fossil fuels such as petroleum to resins derived from plants (see, for example, Patent Documents 1 and 2 ).
源自植物之樹脂係環境應對性雖高,但大多顯示與源自化石燃料之樹脂不同的性質。因此,若僅將構成樹脂薄膜之材料的一部分,置換為源自植物之樹脂,則會有無法獲得樹脂薄膜的目的之特性的狀況。 Although plant-derived resins are highly environmentally responsive, they often show properties different from fossil fuel-derived resins. Therefore, if only a part of the material constituting the resin film is replaced with a plant-derived resin, the characteristic of the purpose of the resin film may not be obtained.
專利文獻1:日本特開2012-167172號公報 Patent Document 1: Japanese Patent Laid-Open No. 2012-167172
專利文獻2:日本特開2013-151623號公報 Patent Document 2: Japanese Patent Laid-Open No. 2013-151623
尤其,若在以丙烯系樹脂為主體之熱密封性的樹脂薄膜(積層薄膜)中,使用源自植物之聚乙烯,則有時會發生熱密封性、耐衝擊性的降低、透明性的降低。 In particular, if a plant-derived polyethylene is used as a heat-sealable resin film (laminated film) mainly composed of an acrylic resin, heat-sealability, impact resistance, and transparency may decrease. .
本發明欲解決之課題係在於提供一種在以丙烯系 樹脂為主體之薄膜構成中,具有合適的熱密封性、耐衝擊性,同時具有高透明性的積層薄膜,及使用(製袋)了這樣的積層薄膜之食品包裝袋。 The problem to be solved by the present invention is to provide a laminated film having a suitable heat sealability and impact resistance in a film structure mainly composed of acrylic resin and having high transparency, and the use (bag making) of such Food packaging bag of laminated film.
本發明是透過一種積層薄膜而解決上述課題,該積層薄膜係積層有表面層(A)、中間層(B)及密封層(C)的積層薄膜,前述表面層(A)、前述中間層(B)及前述密封層(C)分別含有丙烯系樹脂,前述中間層(B)進一步含有源自植物之聚乙烯(b1),且前述聚乙烯(b1)的熔體流動速率為2.5g/10分鐘以下。 The present invention solves the above-mentioned problems through a laminated film which is a laminated film having a surface layer (A), an intermediate layer (B) and a sealing layer (C), the surface layer (A) and the intermediate layer ( B) and the sealing layer (C) each contain a propylene-based resin, the intermediate layer (B) further contains plant-derived polyethylene (b1), and the melt flow rate of the polyethylene (b1) is 2.5 g/10 Less than minutes.
本發明之積層薄膜是在以丙烯系樹脂為主體之薄膜構成中,透過併用具有指定的熔體流動速率之源自植物之聚乙烯,而能夠作成維持高透明性,同時即便使其之含量變化透明性的變動亦小的環境應對型薄膜。又,本發明之積層薄膜能夠合適地使用於麵包等食品的包裝。 The laminated film of the present invention is composed of a propylene resin as the main film, and by using a plant-derived polyethylene with a specified melt flow rate, it can be made to maintain high transparency while changing its content. Environmentally-responsive film with little change in transparency. In addition, the laminated film of the present invention can be suitably used for packaging food such as bread.
以下,針對本發明之積層薄膜及食品包裝袋,基於合適的實施形態詳細地進行說明。 Hereinafter, the laminated film and the food packaging bag of the present invention will be described in detail based on suitable embodiments.
本發明之積層薄膜至少具有表面層(A)、中間層(B)及密封層(C),且其中一方的表層為表面層(A),另一方的表層為密封層(C)。 The laminated film of the present invention has at least a surface layer (A), an intermediate layer (B), and a sealing layer (C), and one of the surface layers is a surface layer (A), and the other surface layer is a sealing layer (C).
就本發明而言,表面層(A)、中間層(B)及密封層(C)分別含 有丙烯系樹脂,且中間層(B)進一步含有源自植物之聚乙烯(b1)(以下稱為「生物聚乙烯(b1)」。)。 For the purpose of the present invention, the surface layer (A), the intermediate layer (B) and the sealing layer (C) each contain an acrylic resin, and the intermediate layer (B) further contains plant-derived polyethylene (b1) (hereinafter referred to as "Biopolyethylene (b1)".).
以下,針對各層(A)~(C)的構成,按順序進行說明。 Hereinafter, the structure of each layer (A) to (C) will be described in order.
表面層(A)係在將積層薄膜製袋為食品包裝袋之際構成表層的層,且作為被施以印刷的印刷層等發揮功能。 The surface layer (A) is a layer that constitutes the surface layer when the laminated film bag is made into a food packaging bag, and functions as a printed layer to be printed and the like.
此表面層(A)含有丙烯系樹脂。 This surface layer (A) contains an acrylic resin.
由於容易對積層薄膜賦予合適的熔斷密封性、製袋合適性,於表面層(A)所含之樹脂成分中丙烯系樹脂的含量較佳為50質量%以上,更佳為70質量%以上,進一步較佳為80質量%以上,特佳為85質量%以上。又,於表面層(A)所含之樹脂成分亦可實質上僅含丙烯系樹脂。 Since it is easy to impart proper fuse sealing and bag-making suitability to the laminated film, the content of the acrylic resin in the resin component contained in the surface layer (A) is preferably 50% by mass or more, and more preferably 70% by mass or more. It is further preferably 80% by mass or more, and particularly preferably 85% by mass or more. In addition, the resin component contained in the surface layer (A) may contain substantially only the propylene-based resin.
就丙烯系樹脂而言,例如能夠使用丙烯均聚物、丙烯-α-烯烴共聚物(丙烯-α-烯烴隨機共聚物、丙烯-α-烯烴嵌段共聚物)等。 For the propylene-based resin, for example, a propylene homopolymer, a propylene-α-olefin copolymer (propylene-α-olefin random copolymer, propylene-α-olefin block copolymer), or the like can be used.
丙烯-α-烯烴共聚物中的α-烯烴含量較佳為10質量%以下,更佳為8質量%以下,進一步較佳為6質量%。又,由於容易對積層薄膜賦予合適的耐衝擊性,α-烯烴含量較佳為2質量%以上,更佳為3質量%以上,進一步較佳為4質量%以上。 The α-olefin content in the propylene-α-olefin copolymer is preferably 10% by mass or less, more preferably 8% by mass or less, and still more preferably 6% by mass. In addition, since it is easy to impart appropriate impact resistance to the laminated film, the α-olefin content is preferably 2% by mass or more, more preferably 3% by mass or more, and still more preferably 4% by mass or more.
本發明之積層薄膜為了作成具有高透明性的薄膜(透明薄膜),就丙烯系樹脂而言,可較佳地使用丙烯-α-烯烴隨機共聚物。 In order to make the laminated film of the present invention into a film with high transparency (transparent film), as the propylene-based resin, a propylene-α-olefin random copolymer can be preferably used.
就丙烯-α-烯烴隨機共聚物而言,例如,可列舉丙烯-乙烯隨機共聚物、丙烯-1-丁烯隨機共聚物、丙烯-乙烯-1-丁烯隨機共聚 物等。該等可單獨使用1種,亦可併用複數種。其中,由於容易對積層薄膜賦予合適的透明性,就丙烯-α-烯烴隨機共聚物而言,較佳為使用丙烯-乙烯隨機共聚物。 Examples of propylene-α-olefin random copolymers include propylene-ethylene random copolymers, propylene-1-butene random copolymers, propylene-ethylene-1-butene random copolymers, and the like. These may be used alone or in combination. Among them, the propylene-α-olefin random copolymer is preferably used as the propylene-α-olefin random copolymer because it is easy to impart appropriate transparency to the laminated film.
丙烯-乙烯隨機共聚物的熔體流動速率(MFR)只要是能夠形成積層薄膜的範圍的話,則未被特別限定,較佳為0.5g/10分鐘以上,更佳為3g/10分鐘以上,進一步較佳為5g/10分鐘以上。又,為了獲得積層薄膜的良好成型性,MFR較佳為20g/10分鐘以下,更佳為15g/10分鐘以下,進一步較佳為12g/10分鐘以下。 The melt flow rate (MFR) of the propylene-ethylene random copolymer is not particularly limited as long as it can form a laminated film, and is preferably 0.5 g/10 minutes or more, more preferably 3 g/10 minutes or more, and further It is preferably 5 g/10 minutes or more. In order to obtain good moldability of the laminated film, the MFR is preferably 20 g/10 minutes or less, more preferably 15 g/10 minutes or less, and still more preferably 12 g/10 minutes or less.
再者,在本說明書中,除非另有說明,MFR是在溫度230℃、負載21.18N的測定條件下,依據JIS K 7210:1999的規定所測定。 In addition, in this specification, unless otherwise stated, MFR is measured in accordance with the provisions of JIS K 7210:1999 under the measurement conditions of a temperature of 230° C. and a load of 21.18 N.
丙烯-乙烯隨機共聚物的密度較佳為0.88~0.905g/cm3左右,更佳為0.89~0.9g/cm3左右。 The density of the propylene-ethylene random copolymer is preferably about 0.88 to 0.905 g/cm 3 , and more preferably about 0.89 to 0.9 g/cm 3 .
從防止製袋時附著於熔斷密封刀的觀點來看,丙烯-乙烯隨機共聚物的熔點較佳為110℃以上,更佳為115℃以上。又,在製袋時的熔斷密封之際,為了使積層薄膜表現熔斷密封性,必須形成充分的熔斷球,因此熔點較佳為150℃以下,更佳為145℃以下。 The melting point of the propylene-ethylene random copolymer is preferably 110° C. or higher, and more preferably 115° C. or higher from the viewpoint of preventing adhesion to the fuse seal knife during bag making. In addition, in the case of fuse sealing during bag making, in order for the laminated film to exhibit fuse sealing, it is necessary to form sufficient fuse balls. Therefore, the melting point is preferably 150°C or lower, and more preferably 145°C or lower.
由於容易對積層薄膜賦予合適的透明性、包裝合適性,於表面層(A)所含之樹脂成分中丙烯-乙烯隨機共聚物的含量較佳為35質量%以上,更佳為45質量%以上,進一步較佳為50質量%以上。又,其之含量較佳為75質量%以下,更佳為65質量%以下,進一步較佳為60質量%以下。 Since it is easy to impart proper transparency and packaging suitability to the laminated film, the content of the propylene-ethylene random copolymer in the resin component contained in the surface layer (A) is preferably 35% by mass or more, more preferably 45% by mass or more It is further preferably 50% by mass or more. In addition, the content thereof is preferably 75% by mass or less, more preferably 65% by mass or less, and still more preferably 60% by mass or less.
又,由於在熔斷密封時容易使充分的熔斷球形成, 將較低熔點的丙烯-1-丁烯隨機共聚物或丙烯-乙烯-1-丁烯隨機共聚物,與丙烯-乙烯隨機共聚物併用亦為較佳。其中,可特佳地使用丙烯-乙烯-1-丁烯隨機共聚物(丙烯-乙烯-1-丁烯三元共聚物)。 In addition, since it is easy to form sufficient fuse balls during fuse sealing, a lower melting point propylene-1-butene random copolymer or propylene-ethylene-1-butene random copolymer is used together with the propylene-ethylene random copolymer It is also better. Among them, a propylene-ethylene-1-butene random copolymer (propylene-ethylene-1-butene terpolymer) can be particularly preferably used.
丙烯-乙烯-1-丁烯隨機共聚物中的乙烯含量及1-丁烯含量分別較佳為25質量%以下,更佳為15質量%以下,進一步較佳為10質量%。又,由於容易對積層薄膜賦予合適的低溫密封性,乙烯含量及1-丁烯含量分別較佳為0.5質量%以上,更佳為1.5質量%以上,進一步較佳為3質量%以上。 The ethylene content and 1-butene content in the propylene-ethylene-1-butene random copolymer are preferably 25% by mass or less, more preferably 15% by mass or less, and still more preferably 10% by mass. In addition, since it is easy to impart suitable low-temperature sealing properties to the laminated film, the ethylene content and the 1-butene content are preferably 0.5% by mass or more, more preferably 1.5% by mass or more, and still more preferably 3% by mass or more.
丙烯-乙烯-1-丁烯隨機共聚物的MFR只要是能夠形成積層薄膜的範圍的話,則未被特別限定,較佳為0.5g/10分鐘以上,更佳為3.0g/10分鐘以上,進一步較佳為5.0g/10分鐘以上。又,為獲得積層薄膜的良好成型性,MFR較佳為20g/10分鐘以下,更佳為15g/10分鐘以下,進一步較佳為12g/10分鐘以下。 The MFR of the propylene-ethylene-1-butene random copolymer is not particularly limited as long as it can form a laminated film, and is preferably 0.5 g/10 minutes or more, more preferably 3.0 g/10 minutes or more, and further It is preferably 5.0 g/10 minutes or more. In order to obtain good moldability of the laminated film, the MFR is preferably 20 g/10 minutes or less, more preferably 15 g/10 minutes or less, and still more preferably 12 g/10 minutes or less.
丙烯-乙烯-1-丁烯隨機共聚物的密度較佳為0.88~0.905g/cm3左右,更佳為0.89~0.9g/cm3左右。 The density of the propylene-ethylene-1-butene random copolymer is preferably about 0.88 to 0.905 g/cm 3 , more preferably about 0.89 to 0.9 g/cm 3 .
從防止製袋時附著於熔斷密封刀的觀點來看,丙烯-乙烯-1-丁烯隨機共聚物的熔點較佳為105℃以上,更佳為110℃以上。又,在製袋時的熔斷密封之際,為了使積層薄膜表現熔斷密封性,必須形成充分的熔斷球,因此熔點較佳為145℃以下,更佳為140℃以下。 The melting point of the propylene-ethylene-1-butene random copolymer is preferably 105° C. or higher, and more preferably 110° C. or higher from the viewpoint of preventing adhesion to the fuse seal knife during bag making. In addition, in the case of fuse sealing during bag making, in order for the laminated film to exhibit fuse sealing, it is necessary to form sufficient fuse balls. Therefore, the melting point is preferably 145°C or lower, and more preferably 140°C or lower.
由於容易對積層薄膜賦予合適的熔斷密封性,於表面層(A)所含之樹脂成分中丙烯-乙烯-1-丁烯隨機共聚物的含量較佳為15質量%以上,更佳為25質量%以上,進一步較佳為30 質量%以上。又,其之含量較佳為55質量%以下,更佳為45質量%以下,進一步較佳為40質量%以下。 Since it is easy to impart proper fuse sealing to the laminated film, the content of the propylene-ethylene-1-butene random copolymer in the resin component contained in the surface layer (A) is preferably 15% by mass or more, and more preferably 25% by mass % Or more, further preferably 30% by mass or more. In addition, the content thereof is preferably 55% by mass or less, more preferably 45% by mass or less, and still more preferably 40% by mass or less.
就表面層(A)而言,亦可使用上述丙烯系樹脂以外之被使用於包裝薄膜的各種烯烴系樹脂。就這樣的烯烴系樹脂而言,例如,可列舉乙烯系單聚合物、乙烯系共聚物、乙烯-(甲基)丙烯酸共聚物的離子聚合物等。該等可單獨使用1種,亦可併用複數種。 For the surface layer (A), various olefin-based resins used for packaging films other than the above-mentioned propylene-based resins can also be used. Examples of such olefin-based resins include ethylene-based single polymers, ethylene-based copolymers, and ionomers of ethylene-(meth)acrylic acid copolymers. These may be used alone or in combination.
就乙烯系單聚合物而言,例如,可列舉超低密度聚乙烯(VLDPE)、直鏈狀低密度聚乙烯(LLDPE)、低密度聚乙烯(LDPE)等。 Examples of the ethylene-based single polymer include ultra low density polyethylene (VLDPE), linear low density polyethylene (LLDPE), and low density polyethylene (LDPE).
就乙烯系共聚物而言,例如,可列舉乙烯-1-丁烯共聚物、乙烯-乙酸乙烯酯共聚物(EVA)、乙烯-甲基丙烯酸甲酯共聚物(EMMA)、乙烯-丙烯酸乙酯共聚物(EEA)、乙烯-丙烯酸甲酯(EMA)共聚物、乙烯-丙烯酸乙酯-馬來酸酐共聚物(E-EA-MAH)、乙烯-丙烯酸共聚物(EAA)、乙烯-甲基丙烯酸共聚物(EMAA)等。 Examples of the ethylene-based copolymer include ethylene-1-butene copolymer, ethylene-vinyl acetate copolymer (EVA), ethylene-methyl methacrylate copolymer (EMMA), and ethylene-ethyl acrylate. Copolymer (EEA), ethylene-methyl acrylate (EMA) copolymer, ethylene-ethyl acrylate-maleic anhydride copolymer (E-EA-MAH), ethylene-acrylic acid copolymer (EAA), ethylene-methacrylic acid Copolymer (EMAA), etc.
再者,該等烯烴系樹脂於表面層(A)所含之樹脂成分中的含量較佳為20質量%以下。 Furthermore, the content of these olefin-based resins in the resin component contained in the surface layer (A) is preferably 20% by mass or less.
其中,由於在製袋時於有效的廣泛溫度區域有柔軟性,且與丙烯系樹脂可獲得良好的分散性,就丙烯系樹脂以外的烯烴系樹脂而言,可較佳地使用乙烯-1-丁烯共聚物(結晶性乙烯-1-丁烯共聚物)。尤其是將積層薄膜作成透明薄膜之際,可特佳地使用乙烯-1-丁烯共聚物。 Among them, ethene-1-based resins other than propylene-based resins can be preferably used because of their flexibility in the wide temperature range that is effective and good dispersibility with propylene-based resins. Butene copolymer (crystalline ethylene-1-butene copolymer). Especially when the laminated film is made into a transparent film, an ethylene-1-butene copolymer can be particularly preferably used.
由於容易對積層薄膜賦予合適的低溫密封性,於表面層(A)所含之樹脂成分中乙烯-1-丁烯共聚物的含量較佳為1~20質量 %左右,更佳為5~15質量%左右。 Since it is easy to impart a suitable low-temperature sealability to the laminated film, the content of the ethylene-1-butene copolymer in the resin component contained in the surface layer (A) is preferably about 1 to 20% by mass, more preferably 5 to 15 About mass%.
乙烯-1-丁烯共聚物的MFR只要是能夠形成積層薄膜的範圍的話,則未被特別限定,較佳為0.5g/10分鐘以上,更佳為2g/10分鐘以上,進一步較佳為3g/10分鐘以上。又,為了獲得積層薄膜的良好成型性,MFR較佳為20g/10分鐘以下,更佳為15g/10分鐘以下,進一步較佳為10g/10分鐘以下。 The MFR of the ethylene-1-butene copolymer is not particularly limited as long as it can form a laminated film, and is preferably 0.5 g/10 min or more, more preferably 2 g/10 min or more, and still more preferably 3 g /10 minutes or more. In order to obtain good moldability of the laminated film, the MFR is preferably 20 g/10 minutes or less, more preferably 15 g/10 minutes or less, and even more preferably 10 g/10 minutes or less.
乙烯-1-丁烯共聚物的密度較佳為0.87~0.9g/cm3左右,更佳為0.875~0.895g/cm3左右。 The density of the ethylene-1-butene copolymer is preferably about 0.87 to 0.9 g/cm 3 , more preferably about 0.875 to 0.895 g/cm 3 .
又,就表面層(A)而言,亦可併用源自植物之樹脂。當要提高於積層薄膜中所含之源自植物之樹脂的使用比率(以下亦稱為「生物度」。)的情況,較佳為將於表面層(A)所含之樹脂成分中源自植物之樹脂的含量設為10質量%以上,更佳為設為20~50質量%。 In addition, as for the surface layer (A), a plant-derived resin may be used in combination. When the use ratio of the plant-derived resin contained in the laminated film (hereinafter also referred to as "biologicality") is to be increased, it is preferable to derive from the resin component contained in the surface layer (A) The content of the plant resin is set to 10% by mass or more, more preferably 20 to 50% by mass.
另一方面,當重視積層薄膜的熱密封性、熔斷密封性、耐衝擊性等各種特性的情況,較佳為將於表面層(A)所含之樹脂成分中源自植物之樹脂的含量設為小於10質量%,更佳為設為小於5質量%,進一步較佳為設為實質上0質量%。 On the other hand, when attaching importance to various characteristics such as heat sealability, fuse sealability, and impact resistance of the laminated film, it is preferable to set the content of the plant-derived resin in the resin component contained in the surface layer (A) It is less than 10% by mass, more preferably less than 5% by mass, and still more preferably substantially 0% by mass.
表面層(A)亦可僅以含有丙烯系樹脂的樹脂構成,在不損及本發明效果的範圍亦可含有各種添加劑。就該添加劑而言,例如,可列舉抗氧化劑、耐候穩定劑、抗靜電劑、防霧劑、抗結塊劑、潤滑劑、成核劑、顏料等。 The surface layer (A) may be composed only of a resin containing a propylene-based resin, and may contain various additives within a range that does not impair the effects of the present invention. Examples of the additives include antioxidants, weathering stabilizers, antistatic agents, anti-fogging agents, anti-caking agents, lubricants, nucleating agents, and pigments.
表面層(A)的表面在JIS B 0601:2001所規定之表面粗糙度(Ra)較佳為0.2~1左右,更佳為0.3~0.7左右。透過將表面粗糙度(Ra)設為前述範圍,即便減低其它添加劑(例如助滑劑(slipping agent)、抗結塊劑等)的追加添加量,或者不進 行併用,亦能夠獲得表面平滑性優良的積層薄膜。因此,在使製袋速度提升的同時,亦能夠謀求製袋後的對齊、捆包作業的提升/效率化,並使填充內容物後藉自動包裝機等進行包裝之際的作業性提升。 The surface of the surface layer (A) has a surface roughness (Ra) specified in JIS B 0601:2001 of preferably about 0.2 to 1, more preferably about 0.3 to 0.7. By setting the surface roughness (Ra) to the aforementioned range, even if the additional amount of other additives (such as slipping agent, anti-caking agent, etc.) is reduced, or without the combined use, excellent surface smoothness can be obtained Laminated film. Therefore, while increasing the speed of bag making, it is also possible to achieve alignment after bag making, increase/efficiency of the packaging operation, and to improve workability when packaging by filling the contents with an automatic packaging machine or the like.
表面層(A)的表面在ASTM D 1894-95所規定之摩擦係數較佳為0.05~0.7左右,更佳為0.07~0.6左右,進一步較佳為0.1~0.5左右。透過將摩擦係數設為前述範圍,變得容易使包裝時的薄膜輸送性、製袋後的對齊性、捆包作業性等提升。又,亦變得容易合適地抑制因束具造成的捆束時的薄膜破損。再者,摩擦係數能夠因應於表面層(A)使用之樹脂成分,透過適宜添加增滑材料、抗結塊劑等添加劑而調整。 The friction coefficient of the surface of the surface layer (A) specified by ASTM D 1894-95 is preferably about 0.05 to 0.7, more preferably about 0.07 to 0.6, and still more preferably about 0.1 to 0.5. By setting the friction coefficient to the aforementioned range, it becomes easy to improve the film transportability at the time of packaging, the alignment after bag making, the packing workability, and the like. In addition, it becomes easy to appropriately suppress film breakage during binding due to the binding tool. Furthermore, the friction coefficient can be adjusted by appropriately adding additives such as a slip material and an anti-caking agent according to the resin component used in the surface layer (A).
中間層(B)是具有對積層薄膜賦予特性之功能的層,該特性是製袋食品包裝袋之際所要求的特性、作為食品包裝袋所要求的特性。 The intermediate layer (B) is a layer having a function of imparting characteristics to the laminated film, which is a characteristic required when making a food packaging bag and a characteristic required as a food packaging bag.
該中間層(B)含有丙烯系樹脂,且進一步含有生物聚乙烯(b1)。就本發明而言,具有特徵在於生物聚乙烯(b1)的MFR為2.5g/10分鐘以下。 This intermediate layer (B) contains a propylene-based resin and further contains biopolyethylene (b1). According to the present invention, the MFR of biopolyethylene (b1) is 2.5 g/10 minutes or less.
透過含有丙烯系樹脂,能夠對積層薄膜賦予良好的熱密封性、在廣泛溫度區域下的合適的熔斷密封性,同時賦予合適的耐衝擊性、耐破袋性。 By containing the propylene-based resin, it is possible to impart good heat-sealability to the laminated film, suitable fuse-sealing performance in a wide temperature range, and at the same time to impart appropriate impact resistance and bag-break resistance.
又,透過含有MFR為2.5g/10分鐘以下之生物聚乙烯(b1),能夠維持積層薄膜的高透明性。又,即便使生物聚乙烯(b1)的含量變化,亦能夠抑制積層薄膜透明性的變動。 In addition, by containing biopolyethylene (b1) having an MFR of 2.5 g/10 minutes or less, the high transparency of the laminated film can be maintained. Moreover, even if the content of the biopolyethylene (b1) is changed, the change in the transparency of the laminated film can be suppressed.
於此處,積層薄膜的透明性能夠以濁度(霧度)的值(單位:%)表示。 Here, the transparency of the laminated film can be expressed as a value (unit: %) of turbidity (haze).
因使生物聚乙烯(b1)的含量變化造成之積層薄膜透明性變動的程度,較佳為如下。一般來說,若使於中間層(B)所含之樹脂成分中生物聚乙烯(b1)的含量增大,則積層薄膜的透明性會顯示降低的傾向(濁度會上升的傾向)。 The degree of change in the transparency of the laminated film due to the change in the content of biopolyethylene (b1) is preferably as follows. In general, when the content of biopolyethylene (b1) in the resin component contained in the intermediate layer (B) is increased, the transparency of the laminated film tends to decrease (the turbidity tends to increase).
於中間層(B)所含之樹脂成分中生物聚乙烯(b1)的含量為10質量%時,將此時積層薄膜之濁度的值設為A(%),當含量為35質量%時,將此時濁度的值設為B(%)時,(B-A)/(35-10)所示之變化率較佳為0.1以下,更佳為0.08以下,進一步較佳為0.06以下。若為這樣的範圍之變化率的話,則可說積層薄膜透明性的變動是充分地小。 When the content of biopolyethylene (b1) in the resin component contained in the intermediate layer (B) is 10% by mass, the value of the turbidity of the laminated film at this time is set to A (%), when the content is 35% by mass When the value of turbidity at this time is B (%), the change rate shown by (BA)/(35-10) is preferably 0.1 or less, more preferably 0.08 or less, and still more preferably 0.06 or less. If the rate of change is within such a range, it can be said that the change in the transparency of the laminated film is sufficiently small.
又,透過使用生物聚乙烯(b1),能夠提高積層薄膜的生物度,因此亦有助於二氧化碳排出量的減低,而能夠謀求環境應對性的提升。 In addition, by using biopolyethylene (b1), the biofilm of the laminated film can be improved, which also contributes to the reduction of carbon dioxide emissions and can improve the environmental response.
生物聚乙烯(b1)的MFR只要為2.5g/10分鐘以下即可,但較佳為1~2.5g/10分鐘左右,更佳為1.5~2.5g/10分鐘左右。透過使用這樣的MFR之生物聚乙烯(b1),無關生物聚乙烯(b1)的含量,積層薄膜能夠維持更高的透明性。 The MFR of the biopolyethylene (b1) may be 2.5 g/10 minutes or less, but is preferably about 1 to 2.5 g/10 minutes, and more preferably about 1.5 to 2.5 g/10 minutes. By using such MFR biopolyethylene (b1), the laminated film can maintain higher transparency regardless of the content of biopolyethylene (b1).
生物聚乙烯(b1)是以甘蔗、玉米、甜菜等植物作為原料而生成單體(乙烯),能夠與使用源自石油之單體的聚乙烯的製造方法同樣地進行而製造。 Biopolyethylene (b1) uses plants such as sugarcane, corn, sugar beet as raw materials to produce monomer (ethylene), and can be produced in the same manner as the production method of polyethylene using monomers derived from petroleum.
就製造方法而言,未被特別限定,但能夠使用公知的方法,例如,可列舉使用了齊格勒-納塔觸媒或茂金屬觸媒的方法。 The manufacturing method is not particularly limited, but a known method can be used, and for example, a method using a Ziegler-Natta catalyst or a metallocene catalyst can be cited.
具體而言,能夠合適地使用在將含鈦化合物本身、 或使含鈦化合物載持於鎂化合物等載體之載體載持觸媒作為主觸媒,並以有機鋁化合物作為輔助觸媒的觸媒系統下,將丙烯單獨,或於丙烯添加所期望的α-烯烴(例如,乙烯等)而進行聚合的方法。 Specifically, it is possible to suitably use a catalyst that supports a titanium-containing compound itself or a carrier that supports a titanium-containing compound on a carrier such as a magnesium compound as a main catalyst and uses an organoaluminum compound as an auxiliary catalyst Under the system, propylene is added alone, or a desired α-olefin (for example, ethylene, etc.) is added to propylene to perform polymerization.
就此聚合而言,亦可使用漿液聚合法、溶液聚合法、氣相聚合法等之任一種製程。 For this polymerization, any process such as slurry polymerization, solution polymerization, and gas phase polymerization can also be used.
又,就聚合而言,亦可使用均相觸媒(homogeneous catalyst)。就此均相觸媒而言,可列舉以往所使用之由釩化合物與有機鋁化合物構成的觸媒;或者是由具有環戊二烯基、取代的環戊二烯基、茚基、取代的茚基等之1或2個作為配位基之鋯、鈦、鉿等過渡金屬化合物,且該配位基受到幾何學上的控制之過渡金屬化合物與鋁氧烷或離子性化合物等輔助觸媒構成的茂金屬系觸媒等。 In addition, for polymerization, a homogeneous catalyst can also be used. For this homogeneous catalyst, a catalyst composed of a vanadium compound and an organoaluminum compound used in the past; or a compound having a cyclopentadienyl group, a substituted cyclopentadienyl group, an indenyl group, and a substituted indene group can be cited. One or two transition metal compounds such as zirconium, titanium, hafnium, etc., which are ligands, and the ligand is geometrically controlled. The transition metal compound is composed of an auxiliary catalyst such as aluminoxane or ionic compound. Metallocene catalysts, etc.
茂金屬系觸媒因應需要會併用有機鋁化合物,且除了在溶媒存在下的均相聚合之外,亦能夠在漿液聚合法、氣相聚合法等製程下使用。 The metallocene-based catalyst may use an organoaluminum compound in combination as needed, and can be used in processes such as slurry polymerization and gas-phase polymerization in addition to homogeneous polymerization in the presence of a solvent.
就生物聚乙烯(b1)而言,例如,可列舉直鏈狀低密度聚乙烯(LLDPE)、直鏈狀中密度聚乙烯(LMDPE)、直鏈狀高密度聚乙烯(LHDPE)、低密度聚乙烯(LDPE)、中密度聚乙烯(MDPE)、高密度聚乙烯(HDPE)等。該等可單獨使用1種,亦可併用複數種。其中,就生物聚乙烯(b1)而言,較佳為直鏈狀低密度聚乙烯。透過使用直鏈狀低密度聚乙烯,能夠對積層薄膜賦予高透明性,與優良的耐衝擊性。 Examples of biopolyethylene (b1) include linear low-density polyethylene (LLDPE), linear medium-density polyethylene (LMDPE), linear high-density polyethylene (LHDPE), and low-density polymer. Ethylene (LDPE), medium density polyethylene (MDPE), high density polyethylene (HDPE), etc. These may be used alone or in combination. Among them, the biopolyethylene (b1) is preferably a linear low-density polyethylene. By using linear low-density polyethylene, it is possible to impart high transparency to the laminated film and excellent impact resistance.
直鏈狀低密度聚乙烯的密度較佳為0.925g/cm3以下,更佳為0.92g/cm3以下。透過將直鏈狀低密度聚乙烯的密 度設為前述範圍,積層薄膜變得容易兼備合適的熔斷密封性、與高耐衝擊性及耐破袋性。 The density of the linear low-density polyethylene is preferably 0.925 g/cm 3 or less, and more preferably 0.92 g/cm 3 or less. By setting the density of the linear low-density polyethylene to the aforementioned range, the laminated film can easily have appropriate fuse sealing performance, high impact resistance, and bag resistance.
就這般之生物聚乙烯(b1)的市售品而言,例如,可列舉Braskem公司製SLL218、SLL318、SLH218、SBC818、SPB208、SEB853等。 Examples of such commercially available products of biopolyethylene (b1) include SLL218, SLL318, SLH218, SBC818, SPB208, and SEB853 manufactured by Braskem.
由於一面具有高環境負荷減低效果,一面容易對積層薄膜賦予高透明性、與合適的剛性及耐衝擊性,於中間層(B)所含之樹脂成分中生物聚乙烯(b1)的含量較佳為35質量%以下,更佳為25質量%以下,更佳為5~20質量%左右。 Due to the high environmental load reduction effect on one side, it is easy to impart high transparency, appropriate rigidity and impact resistance to the laminated film, and the content of biopolyethylene (b1) in the resin component contained in the intermediate layer (B) is better It is 35% by mass or less, more preferably 25% by mass or less, and more preferably about 5-20% by mass.
中間層(B)亦可進一步含有源自化石燃料之聚乙烯(b2)。於中間層(B)使用之丙烯系樹脂亦為源自化石燃料之樹脂,因此聚乙烯(b2)與丙烯系樹脂的親和性(相溶性)高。因此,當併用生物低密度聚乙烯(b1)的情況,因聚乙烯(b2)的存在,變得容易將生物低密度聚乙烯(b1)與丙烯系樹脂均勻地混合。其結果能夠將中間層(B)的特性作成均勻。 The intermediate layer (B) may further contain polyethylene (b2) derived from fossil fuels. The propylene-based resin used in the intermediate layer (B) is also a resin derived from fossil fuels, so the affinity (miscibility) of the polyethylene (b2) and the propylene-based resin is high. Therefore, when bio-low-density polyethylene (b1) is used in combination, the presence of polyethylene (b2) makes it easy to uniformly mix bio-low-density polyethylene (b1) with the propylene-based resin. As a result, the characteristics of the intermediate layer (B) can be made uniform.
就聚乙烯(b2)而言,例如,可列舉乙烯系單聚合物、乙烯系共聚物、乙烯-(甲基)丙烯酸共聚物的離子聚合物等。該等可單獨使用1種,亦可併用複數種。 The polyethylene (b2) includes, for example, ethylene-based single polymers, ethylene-based copolymers, and ionomers of ethylene-(meth)acrylic acid copolymers. These may be used alone or in combination.
就乙烯系單聚合物而言,例如,可列舉直鏈狀低密度聚乙烯(LLDPE)、直鏈狀中密度聚乙烯(LMDPE)、直鏈狀高密度聚乙烯(LHDPE)、低密度聚乙烯(LDPE)、中密度聚乙烯(MDPE)、高密度聚乙烯(HDPE)。 Examples of ethylene-based single polymers include linear low-density polyethylene (LLDPE), linear medium-density polyethylene (LMDPE), linear high-density polyethylene (LHDPE), and low-density polyethylene. (LDPE), medium density polyethylene (MDPE), high density polyethylene (HDPE).
就乙烯系共聚物而言,例如,可列舉乙烯-丁烯-橡膠共聚物(EBR)、乙烯-丙烯-橡膠共聚物(EPR)、乙烯-乙酸乙烯酯共聚物(EVA)、乙烯-甲基丙烯酸甲酯共聚物(EMMA)、乙烯- 丙烯酸乙酯共聚物(EEA)、乙烯-丙烯酸甲酯(EMA)共聚物、乙烯-丙烯酸乙酯-馬來酸酐共聚物(E-EA-MAH)、乙烯-丙烯酸共聚物(EAA)、乙烯-甲基丙烯酸共聚物(EMAA)等。 Examples of the ethylene-based copolymer include ethylene-butene-rubber copolymer (EBR), ethylene-propylene-rubber copolymer (EPR), ethylene-vinyl acetate copolymer (EVA), and ethylene-methyl Methyl acrylate copolymer (EMMA), ethylene-ethyl acrylate copolymer (EEA), ethylene-methyl acrylate (EMA) copolymer, ethylene-ethyl acrylate-maleic anhydride copolymer (E-EA-MAH), Ethylene-acrylic acid copolymer (EAA), ethylene-methacrylic acid copolymer (EMAA), etc.
其中,就聚乙烯(b2)而言,較佳為直鏈狀低密度聚乙烯。透過使用直鏈狀低密度聚乙烯作為聚乙烯(b2),能夠使積層薄膜的耐衝擊性更提升。 Among them, the polyethylene (b2) is preferably a linear low-density polyethylene. By using linear low-density polyethylene as the polyethylene (b2), the impact resistance of the laminated film can be further improved.
聚乙烯(b2)的MFR較佳為2~10g/10分鐘左右,更佳為3~5g/10分鐘左右。透過使用這樣MFR的聚乙烯(b2),由於容易使積層薄膜的成膜性提升,並且聚乙烯(b2)在中間層(B)中的分散性亦良好的緣故,變得容易對積層薄膜賦予均勻的特性。 The MFR of polyethylene (b2) is preferably about 2 to 10 g/10 minutes, more preferably about 3 to 5 g/10 minutes. By using such MFR polyethylene (b2), it is easy to improve the film-forming properties of the laminated film, and the dispersibility of polyethylene (b2) in the intermediate layer (B) is also good, so it becomes easy to impart to the laminated film Uniform characteristics.
聚乙烯(b2)的密度較佳為0.915g/cm3以下,更佳為0.91g/cm3以下,進一步較佳為0.906g/cm3以下。透過使用這樣密度的聚乙烯(b2),變得容易對積層薄膜賦予合適的熔斷密封性、與高耐衝擊性及耐破袋性。 The density of polyethylene (b2) is preferably 0.915 g/cm 3 or less, more preferably 0.91 g/cm 3 or less, and still more preferably 0.906 g/cm 3 or less. By using polyethylene (b2) having such a density, it becomes easy to impart suitable fuse sealing properties, high impact resistance, and bag resistance to the laminated film.
於中間層(B)所含之樹脂成分中聚乙烯(b2)的含量是考慮下述而適宜設定:一面維持積層薄膜的良好製膜性、成型性,一面對積層薄膜適切地賦予合適的剛性、耐衝擊性、製袋加工合適性等。具體而言,聚乙烯(b2)的含量較佳為5~20質量%左右,更佳為5~15質量%左右。 The content of polyethylene (b2) in the resin component contained in the intermediate layer (B) is appropriately set in consideration of the following: while maintaining good film-forming properties and moldability of the laminated film, and appropriately imparting appropriate values to the laminated film Rigidity, impact resistance, suitability for bag making, etc. Specifically, the content of polyethylene (b2) is preferably about 5 to 20% by mass, and more preferably about 5 to 15% by mass.
由於容易對積層薄膜賦予合適的熔斷密封性、製袋合適性,於中間層(B)所含之樹脂成分中丙烯系樹脂的含量較佳為50~90質量%左右,更佳為60~85質量%左右,進一步較佳為70~80質量%左右。 Since it is easy to impart proper fuse sealing and bag making suitability to the laminated film, the content of the acrylic resin in the resin component contained in the intermediate layer (B) is preferably about 50 to 90% by mass, more preferably 60 to 85 The mass% is about 70 to 80 mass %.
就中間層(B)的丙烯系樹脂而言,能夠使用與表面層(A)同樣的丙烯系樹脂,例如丙烯均聚物、丙烯-α-烯烴共聚物 (丙烯-α-烯烴隨機共聚物、丙烯-α-烯烴嵌段共聚物)等。 For the propylene resin of the intermediate layer (B), the same propylene resin as the surface layer (A) can be used, for example, propylene homopolymer, propylene-α-olefin copolymer (propylene-α-olefin random copolymer, Propylene-α-olefin block copolymer), etc.
就本發明而言,因為將積層薄膜作成透明薄膜,而丙烯系樹脂較佳為包含丙烯均聚物及丙烯-α-烯烴隨機共聚物之中至少一方。 In the present invention, since the laminated film is a transparent film, the propylene-based resin preferably contains at least one of a propylene homopolymer and a propylene-α-olefin random copolymer.
丙烯均聚物的MFR只要是能夠形成積層薄膜的範圍的話,則未被特別限定,較佳為0.5g/10分鐘以上,更佳為2g/10分鐘以上,進一步較佳為3g/10分鐘以上。又,為了獲得積層薄膜的良好成型性,MFR較佳為20g/10分鐘以下,更佳為15g/10分鐘以下,進一步較佳為10g/10分鐘以下。 The MFR of the propylene homopolymer is not particularly limited as long as it can form a laminated film, and is preferably 0.5 g/10 minutes or more, more preferably 2 g/10 minutes or more, and still more preferably 3 g/10 minutes or more . In order to obtain good moldability of the laminated film, the MFR is preferably 20 g/10 minutes or less, more preferably 15 g/10 minutes or less, and even more preferably 10 g/10 minutes or less.
丙烯均聚物的密度較佳為0.88~0.92g/cm3左右,更佳為0.885~0.915g/cm3左右。 The density of the propylene homopolymer is preferably about 0.88 to 0.92 g/cm 3 , more preferably about 0.885 to 0.915 g/cm 3 .
從充分地保持製袋等之積層薄膜的加工合適性之觀點來看,丙烯均聚物的熔點較佳為145℃以上,更佳為150℃以上。 From the viewpoint of sufficiently maintaining the processing suitability of laminated films such as bags, the melting point of the propylene homopolymer is preferably 145°C or higher, and more preferably 150°C or higher.
由於容易對積層薄膜賦予合適的剛性、透明性,於中間層(B)所含之樹脂成分中丙烯均聚物的含量較佳為35質量%左右,更佳為45質量%以上,進一步較佳為55質量%以上。又,由於容易對積層薄膜賦予合適的耐衝擊性,較佳為90質量%以下,更佳為85質量%以下,進一步較佳為80質量%以下。 Since it is easy to impart appropriate rigidity and transparency to the laminated film, the content of the propylene homopolymer in the resin component contained in the intermediate layer (B) is preferably about 35% by mass, more preferably 45% by mass or more, and still more preferably It is 55% by mass or more. In addition, since it is easy to impart appropriate impact resistance to the laminated film, it is preferably 90% by mass or less, more preferably 85% by mass or less, and still more preferably 80% by mass or less.
丙烯-α-烯烴隨機共聚物的MFR只要是能夠形成積層薄膜的範圍的話,則未被特別限定,較佳為0.5g/10分鐘以上,更佳為3g/10分鐘以上,進一步較佳為5g/10分鐘以上。又,為了獲得積層薄膜的良好成型性,MFR較佳為20g/10分鐘以下,更佳為15g/10分鐘以下,進一步較佳為12g/10分鐘以下。 The MFR of the propylene-α-olefin random copolymer is not particularly limited as long as it can form a laminated film, and is preferably 0.5 g/10 min or more, more preferably 3 g/10 min or more, and still more preferably 5 g /10 minutes or more. In order to obtain good moldability of the laminated film, the MFR is preferably 20 g/10 minutes or less, more preferably 15 g/10 minutes or less, and still more preferably 12 g/10 minutes or less.
丙烯-α-烯烴隨機共聚物的密度較佳為0.88~ 0.905g/cm3左右,更佳為0.89~0.9g/cm3左右。 The density of the propylene-α-olefin random copolymer is preferably about 0.88 to 0.905 g/cm 3 , more preferably about 0.89 to 0.9 g/cm 3 .
從防止製袋時附著於熔斷密封刀的觀點來看,丙烯-α-烯烴隨機共聚物的熔點較佳為110℃以上,更佳為115℃以上。又,在製袋時的熔斷密封之際,為了使積層薄膜表現合適的熔斷密封性,必須形成充分的熔斷球,因此熔點較佳為150℃以下,更佳為145℃以下。 The melting point of the propylene-α-olefin random copolymer is preferably 110° C. or higher, and more preferably 115° C. or higher from the viewpoint of preventing adhesion to the fuse seal knife during bag making. In addition, in the case of fuse sealing during bag making, in order for the laminated film to exhibit proper fuse sealing, it is necessary to form sufficient fuse balls. Therefore, the melting point is preferably 150°C or lower, and more preferably 145°C or lower.
丙烯-α-烯烴隨機共聚物中的α-烯烴含量未被特別限定,但較佳為1~20質量%左右,更佳為1.5~15質量%左右。 The α-olefin content in the propylene-α-olefin random copolymer is not particularly limited, but it is preferably about 1 to 20% by mass, and more preferably about 1.5 to 15% by mass.
就這樣的丙烯-α-烯烴隨機共聚物而言,例如,可列舉丙烯-乙烯隨機共聚物、丙烯-1-丁烯隨機共聚物、丙烯-乙烯-1-丁烯隨機共聚物等。該等可單獨使用1種,亦可併用複數種。其中,由於容易對積層薄膜賦予合適的透明性,就丙烯-α-烯烴隨機共聚物而言,較佳為使用丙烯-乙烯隨機共聚物。 Examples of such a propylene-α-olefin random copolymer include a propylene-ethylene random copolymer, a propylene-1-butene random copolymer, and a propylene-ethylene-1-butene random copolymer. These may be used alone or in combination. Among them, the propylene-α-olefin random copolymer is preferably used as the propylene-α-olefin random copolymer because it is easy to impart appropriate transparency to the laminated film.
丙烯系樹脂藉由含有丙烯-乙烯隨機共聚物,能夠提高該丙烯系樹脂與生物聚乙烯(b1)及/或聚乙烯(b2)的親和性(相溶性)。 By containing a propylene-ethylene random copolymer, the propylene-based resin can improve the affinity (miscibility) of the propylene-based resin with biopolyethylene (b1) and/or polyethylene (b2).
由於容易對積層薄膜賦予合適的製袋合適性、耐破袋性,於中間層(B)中所含之樹脂成分中丙烯-α-烯烴隨機共聚物的含量較佳為10~50質量%左右,更佳為10~45質量%左右。 Since it is easy to impart proper bag-making suitability and bag-breaking resistance to the laminated film, the content of the propylene-α-olefin random copolymer in the resin component contained in the intermediate layer (B) is preferably about 10 to 50% by mass , More preferably about 10 to 45% by mass.
中間層(B)可僅以含有丙烯系樹脂及生物聚乙烯(b1)的樹脂構成,在不損及本發明效果的範圍亦可含有各種添加劑。就該添加劑而言,例如,可列舉抗氧化劑、耐候穩定劑、抗靜電劑、防霧劑、抗結塊劑、潤滑劑、成核劑、顏料等。 The intermediate layer (B) may be composed only of a resin containing propylene-based resin and biopolyethylene (b1), and may contain various additives within a range that does not impair the effects of the present invention. Examples of the additives include antioxidants, weathering stabilizers, antistatic agents, anti-fogging agents, anti-caking agents, lubricants, nucleating agents, and pigments.
密封層(C)是使用於積層薄膜之密封層(C)彼此的接著、或是使用於積層薄膜與其它容器或薄膜等的接著的層。 The sealing layer (C) is used for adhering the sealing layers (C) of the laminated film to each other or for adhering the laminated film to other containers or films.
該密封層(C)含有丙烯系樹脂。透過含有丙烯系樹脂,可獲得密封層(C)與中間層(B)的高密接性。 The sealing layer (C) contains an acrylic resin. By containing the propylene-based resin, high adhesion between the sealing layer (C) and the intermediate layer (B) can be obtained.
由於容易對積層薄膜賦予合適的密封性,於密封層(C)所含之樹脂成分中丙烯系樹脂的含量較佳為50質量%以上,更佳為70質量%以上,進一步較佳為90質量%以上,實質上亦可為100質量%。 Since it is easy to impart suitable sealing properties to the laminated film, the content of the propylene-based resin in the resin component contained in the sealing layer (C) is preferably 50% by mass or more, more preferably 70% by mass or more, and still more preferably 90% by mass % Or more, in fact, 100% by mass.
再者,密封層(C)只要因應使用態樣、被密封對象,以適宜選擇可獲得合適密封強度的樹脂種類而構成的方式來進行即可。 In addition, the sealing layer (C) may be formed in such a manner as to appropriately select a resin type that can obtain a suitable sealing strength in accordance with the aspect of use and the object to be sealed.
例如,當將密封層(C)彼此予以密封而作為包裝袋使用的情況,從可獲得適度的密封強度之點來看,丙烯系樹脂較佳為含有如丙烯-乙烯隨機共聚物、丙烯-1-丁烯隨機共聚物般之丙烯-α-烯烴隨機共聚物、如1-丁烯-丙烯隨機共聚物般之α-烯烴-丙烯隨機共聚物。 For example, when sealing layers (C) are sealed to each other and used as a packaging bag, from the viewpoint of obtaining a moderate seal strength, the propylene-based resin preferably contains, for example, propylene-ethylene random copolymer, propylene-1 -Propylene-α-olefin random copolymer like butene random copolymer, α-olefin-propylene random copolymer like 1-butene-propylene random copolymer.
其中,就丙烯系樹脂而言,較佳為包含如丙烯-1-丁烯隨機共聚物、1-丁烯-丙烯隨機共聚物般的丁烯系隨機共聚物。這是因為:若使用這樣的包含丁烯系隨機共聚物之丙烯系樹脂的話,在低溫下的易開封密封時的熱密封溫度、強度的調整係為容易,且熱密封溫度範疇大,並且容易獲得就易開封密封而言為適度的熱密封強度。 Among them, the propylene-based resin preferably includes a butene-based random copolymer such as a propylene-1-butene random copolymer and a 1-butene-propylene random copolymer. This is because, if such a propylene resin containing a butene-based random copolymer is used, it is easy to adjust the heat sealing temperature and strength at the time of easy opening and sealing at a low temperature, and the heat sealing temperature range is large and easy A moderate heat seal strength is obtained in terms of easy-open seal.
由於容易對積層薄膜賦予合適的密封性、耐結塊性,丁烯系隨機共聚物中之1-丁烯含量較佳為60~95莫耳%左 右,更佳為65~95莫耳%左右,進一步較佳為70~90莫耳%左右。又,由於容易對積層薄膜賦予合適的低溫密封性,丙烯含量較佳為2~10莫耳%左右,更佳為3~9莫耳%左右,進一步較佳為4~8莫耳%左右。 Since it is easy to give proper sealing and blocking resistance to the laminated film, the content of 1-butene in the butene-based random copolymer is preferably about 60 to 95 mol%, more preferably about 65 to 95 mol% It is further preferably about 70 to 90 mol%. In addition, since it is easy to impart suitable low-temperature sealing properties to the laminated film, the propylene content is preferably about 2 to 10 mol%, more preferably about 3 to 9 mol%, and even more preferably about 4 to 8 mol%.
於密封層(C)所含之樹脂成分中丁烯系隨機共聚物的含量較佳為50質量%以下,更佳為40質量%以下,進一步較佳為30質量%以下。又,其之含量較佳為10質量%以上,更佳為15質量%以上。若將丁烯系隨機共聚物的含量設定為前述範圍的話,容易對積層薄膜賦予合適的低溫密封性、熔斷密封性、耐裂性,又亦有利於低成本化。 The content of the butene-based random copolymer in the resin component contained in the sealing layer (C) is preferably 50% by mass or less, more preferably 40% by mass or less, and still more preferably 30% by mass or less. In addition, the content thereof is preferably 10% by mass or more, and more preferably 15% by mass or more. If the content of the butene-based random copolymer is set to the aforementioned range, it is easy to impart a suitable low-temperature sealability, fuse sealability, and crack resistance to the laminated film, and it is also advantageous for cost reduction.
就丁烯系隨機共聚物而言,較佳為併用其它的丙烯-α-烯烴隨機共聚物。 For the butene-based random copolymer, it is preferable to use another propylene-α-olefin random copolymer in combination.
丙烯-α-烯烴隨機共聚物中之α-烯烴含量未被特別限定,但較佳為1~20質量%左右,更佳為1.5~15質量%左右。就α-烯烴而言,可列舉乙烯、1-己烯、4-甲基-1-戊烯、1-辛烯等。 The content of α-olefin in the propylene-α-olefin random copolymer is not particularly limited, but it is preferably about 1 to 20% by mass, and more preferably about 1.5 to 15% by mass. Examples of α-olefins include ethylene, 1-hexene, 4-methyl-1-pentene, and 1-octene.
其中,就丙烯-α-烯烴隨機共聚物而言,能夠使用與中間層(B)同樣的丙烯-α-烯烴隨機共聚物。 Among them, as the propylene-α-olefin random copolymer, the same propylene-α-olefin random copolymer as the intermediate layer (B) can be used.
又,由於容易獲得積層薄膜的良好成型性,丙烯-α-烯烴隨機共聚物的MFR較佳為0.5~20g/10分鐘左右,更佳為2~10g/10分鐘左右。 In addition, since it is easy to obtain good moldability of the laminated film, the MFR of the propylene-α-olefin random copolymer is preferably about 0.5 to 20 g/10 minutes, and more preferably about 2 to 10 g/10 minutes.
由於容易對積層薄膜賦予合適的低溫密封性,於密封層(C)所含之樹脂成分中之其它的丙烯-α-烯烴隨機共聚物的含量較佳為90質量%以下,更佳為85質量%以下。又,其之含量較佳為50質量%以上,更佳為60質量%以上。 Since it is easy to impart a suitable low-temperature sealing property to the laminated film, the content of the other propylene-α-olefin random copolymer in the resin component contained in the sealing layer (C) is preferably 90% by mass or less, more preferably 85% by mass %the following. In addition, the content thereof is preferably 50% by mass or more, and more preferably 60% by mass or more.
尤其是在使用積層薄膜來形成包裝袋之際,當設置 將密封層(C)彼此進行熱密封之易開封性密封部分的情況,較佳為以丁烯系隨機共聚物/丙烯-α-烯烴隨機共聚物所示之質量比成為20/80~50/50左右般的比例來併用丁烯系隨機共聚物與丙烯-α-烯烴隨機共聚物。 Especially when a laminated film is used to form a packaging bag, when an easy-to-open seal portion that heat seals the sealing layers (C) with each other is provided, it is preferable to use a butene-based random copolymer/propylene-α-olefin The mass ratio of the random copolymer is about 20/80 to 50/50, and the butene-based random copolymer and the propylene-α-olefin random copolymer are used in combination.
再者,密封層(C)亦可含有源自植物之聚烯烴(例如,如前述般之源自植物之聚乙烯(b1))。從使生物度提升的觀點來看,較佳為將在密封層(C)所含之樹脂成分中源自植物之聚烯烴的含量設為10質量%以上,更佳為設為20~50質量%左右。 Furthermore, the sealing layer (C) may contain a plant-derived polyolefin (for example, plant-derived polyethylene (b1) as described above). From the viewpoint of improving the biomass, the content of the plant-derived polyolefin in the resin component contained in the sealing layer (C) is preferably 10% by mass or more, and more preferably 20-50% by mass %about.
另一方面,當重視積層薄膜的熔斷密封性、耐衝擊性等特性的情況,較佳為將源自植物之聚烯烴的含量設為小於10質量%,更佳為設為小於5質量%,進一步較佳為設為實質上0質量%。 On the other hand, when emphasis is placed on characteristics such as fuse sealability and impact resistance of the laminated film, the content of the plant-derived polyolefin is preferably less than 10% by mass, more preferably less than 5% by mass, It is further preferably set to substantially 0% by mass.
密封層(C)亦可僅以含有丙烯系樹脂的樹脂構成,在不損及本發明效果的範圍亦可含有各種添加劑。就該添加劑而言,例如,可列舉抗氧化劑、耐候穩定劑、抗靜電劑、防霧劑、抗結塊劑、潤滑劑、成核劑、顏料等。 The sealing layer (C) may be composed only of a resin containing a propylene-based resin, and may contain various additives within a range that does not impair the effects of the present invention. Examples of the additives include antioxidants, weathering stabilizers, antistatic agents, anti-fogging agents, anti-caking agents, lubricants, nucleating agents, and pigments.
密封層(C)之表面在ASTM D 1894-95所規定之摩擦係數較佳為0.01~0.4左右,更佳為0.02~0.35左右,進一步較佳為0.05~0.3左右。透過將摩擦係數設為前述範圍,變得容易使包裝時的薄膜輸送性、製袋後的皺褶或凸起抑制所造成之捆包作業的作業性提升。 The friction coefficient of the surface of the sealing layer (C) specified by ASTM D 1894-95 is preferably about 0.01 to 0.4, more preferably about 0.02 to 0.35, and even more preferably about 0.05 to 0.3. By setting the friction coefficient to the aforementioned range, it becomes easier to improve the workability of the packaging operation due to the film transportability during packaging, the suppression of wrinkles or protrusions after bag making.
又,在填充麵包等內容物之際,即便內容物與積層薄膜的內面(密封層(C)的表面)摩蹭,亦能夠抑制刮傷的發生。進一步,容易對積層薄膜賦予耐磨耗性、耐裂性,且亦能夠合適地抑制薄膜破損。再者,摩擦係數能夠因應使用於密封層(C)之樹脂成分,透過適宜添加增滑材料、抗結塊劑等添加劑而調整。 In addition, when filling contents such as bread, even if the contents rub against the inner surface of the laminated film (the surface of the sealing layer (C)), the occurrence of scratches can be suppressed. Further, it is easy to impart abrasion resistance and crack resistance to the laminated film, and it is also possible to appropriately suppress film breakage. Furthermore, the coefficient of friction can be adjusted by appropriately adding additives such as slip materials and anti-caking agents according to the resin component used in the sealing layer (C).
本發明之積層薄膜係積層有上述表面層(A)、中間層(B)及密封層(C)之積層薄膜,其中中間層(B)含有熔體流動速率為2.5g/10分鐘以下之源自植物之聚乙烯(b1)。透過該構成,本發明之積層薄膜即便是在以丙烯系樹脂為主體之薄膜構成中含有生物聚乙烯之際,亦能夠實現合適的熱密封性、耐衝擊性,同時實現合適的透明性。 The laminated film of the present invention is a laminated film having the above surface layer (A), intermediate layer (B) and sealing layer (C), wherein the intermediate layer (B) contains a source having a melt flow rate of 2.5 g/10 minutes or less Plant-derived polyethylene (b1). With this configuration, the laminated film of the present invention can achieve suitable heat sealability and impact resistance while achieving suitable transparency even when biopolyethylene is contained in a film structure mainly composed of an acrylic resin.
積層薄膜的平均厚度只要是因應所製袋之包裝袋的用途、態樣,進行適宜調整即可,但由於容易兼顧減容化與配送時的耐破袋性,較佳為25~50μm左右,更佳為30~45μm左右。 The average thickness of the laminated film may be adjusted appropriately according to the application and appearance of the bag to be made. However, it is preferably about 25-50 μm because it is easy to take into account volume reduction and bag resistance during delivery. More preferably, it is about 30 to 45 μm.
在積層薄膜的厚度中各層佔的比例、各層的具體厚度未被特別限定,但可如下般設定。 The proportion of each layer in the thickness of the laminated film and the specific thickness of each layer are not particularly limited, but can be set as follows.
表面層(A)佔的比例較佳為1~35%左右,更佳為5~25%左右。 The proportion of the surface layer (A) is preferably about 1 to 35%, more preferably about 5 to 25%.
中間層(B)佔的比例較佳為45~85%左右,更佳為50~75%左右。 The proportion of the intermediate layer (B) is preferably about 45% to 85%, more preferably about 50% to 75%.
密封層(C)佔的比例較佳為5~20%左右,更佳為10~20%左右。 The proportion of the sealing layer (C) is preferably about 5 to 20%, more preferably about 10 to 20%.
表面層(A)具體的平均厚度較佳為0.5~15μm左右,更佳為1~10μm左右。 The specific average thickness of the surface layer (A) is preferably about 0.5 to 15 μm, and more preferably about 1 to 10 μm.
中間層(B)具體的平均厚度較佳為5~35μm左右,更佳為10~25μm左右。 The specific average thickness of the intermediate layer (B) is preferably about 5 to 35 μm, and more preferably about 10 to 25 μm.
密封層(C)具體的平均厚度較佳為1~20μm左右,更佳為5 ~10μm左右。 The specific average thickness of the sealing layer (C) is preferably about 1 to 20 μm, more preferably about 5 to 10 μm.
又,從使環境應對性提升的觀點來看,於積層薄膜整體所含之樹脂成分中生物聚乙烯的含量較佳為2質量%以上,更佳為3質量%以上,進一步較佳為5質量%以上。 Moreover, from the viewpoint of improving environmental response, the content of biopolyethylene in the resin component contained in the entire laminated film is preferably 2% by mass or more, more preferably 3% by mass or more, and still more preferably 5% by mass %the above.
由於容易辨識包裝的內容物,積層薄膜的濁度(霧度)較佳為6%以下,更佳為5.5%以下,進一步較佳為5.0%以下,特佳為4.5%以下。在具有這般之高透明性的情況,亦是儘管積層薄膜具有合適的包裝合適性,亦變得不容易發生因內容物與薄膜的摩擦或摩蹭所致之裂開等破袋。 Since the contents of the package can be easily recognized, the turbidity (haze) of the laminated film is preferably 6% or less, more preferably 5.5% or less, further preferably 5.0% or less, and particularly preferably 4.5% or less. In the case of such high transparency, even though the laminated film has proper packaging suitability, it also becomes less prone to breakage due to friction between the content and the film or cracking caused by rubbing.
再者,為了使積層薄膜的透明性提升,在各層中,較佳為不使用如嵌段共聚物般之會成為提高濁度之原因的樹脂,或者儘可能減少其使用量。此情況時,於積層薄膜整體所含之樹脂成分中嵌段共聚物的含量較佳為設為10質量%以下,更佳為設為5質量%以下。 In addition, in order to improve the transparency of the laminated film, it is preferable not to use a resin such as a block copolymer that causes the increase in turbidity in each layer, or to reduce the use amount as much as possible. In this case, the content of the block copolymer in the resin component contained in the entire laminated film is preferably 10% by mass or less, and more preferably 5% by mass or less.
由於容易獲得合適的耐擦傷性、耐破袋性,本發明之積層薄膜係其之剛性(MD)較佳為450MPa以上,更佳為550MPa以上,進一步較佳為600MPa以上。再者,該剛性是基於ASTM D 882-12,使用Tensilon拉伸試驗機(A&D股份有限公司製)測定所獲得之積層薄膜在23℃下的1%切線模數。 Since it is easy to obtain suitable scratch resistance and bag resistance, the laminated film of the present invention preferably has a rigidity (MD) of 450 MPa or more, more preferably 550 MPa or more, and even more preferably 600 MPa or more. In addition, this rigidity is based on ASTM D 882-12, and the 1% tangent modulus of the obtained laminated film at 23° C. was measured using a Tensilon tensile tester (manufactured by A&D Co., Ltd.).
由於容易抑制作為包裝材料使用之際的破袋、內容物的洩漏等,本發明之積層薄膜係其之衝擊強度較佳為0.10J以上,更佳為0.15J以上。再者,該衝擊強度是將積層薄膜在已設定於0℃的恆溫室內保持6小時後,使用直徑1.5吋之球狀的金屬性的衝擊頭透過薄膜衝擊法(film impact method)所測定。 The impact strength of the laminated film of the present invention is preferably 0.10 J or more, and more preferably 0.15 J or more, since it is easy to suppress breakage of bags and leakage of contents when used as packaging materials. In addition, the impact strength was measured by a film impact method using a spherical metal impact head with a diameter of 1.5 inches after the laminated film was kept in a constant temperature chamber set at 0°C for 6 hours.
本發明之積層薄膜亦可具有表面層(A)、中間層 (B)及密封層(C)以外之任意的其它樹脂層。惟,其它樹脂層的厚度較佳為積層薄膜整體厚度(總厚)的20%以下。積層薄膜特佳為僅由前述般之表面層(A)、中間層(B)及密封層(C)構成的構成。進一步,這般之構成中,中間層(B)亦能夠以積層有複數個層之積層體所構成。 The laminated film of the present invention may have any other resin layer than the surface layer (A), the intermediate layer (B), and the sealing layer (C). However, the thickness of the other resin layer is preferably 20% or less of the overall thickness (total thickness) of the laminated film. The laminated film is particularly preferably composed of the surface layer (A), the intermediate layer (B), and the sealing layer (C) as described above. Furthermore, in such a structure, the intermediate layer (B) can also be composed of a laminated body in which a plurality of layers are laminated.
就具體的層構成之例而言,可列舉將中間層(B)設於表面層(A)與密封層(C)之間之表面層(A)/中間層(B)/密封層(C)的三層構成,或者是利用積層體構成中間層(B)之表面層(A)/中間層(B1)/中間層(B2)/密封層(C)的四層構成等。其中,由於積層薄膜的特性的調整、積層薄膜的製造係為容易,較佳為由表面層(A)/中間層(B)/密封層(C)構成的三層構成。 Specific examples of the layer configuration include a surface layer (A)/intermediate layer (B)/sealing layer (C) in which the intermediate layer (B) is provided between the surface layer (A) and the sealing layer (C) ) Of the three-layer structure, or the four-layer structure of the surface layer (A)/intermediate layer (B1)/intermediate layer (B2)/sealing layer (C) of the intermediate layer (B) using the laminate. Among them, since the adjustment of the characteristics of the laminated film and the production system of the laminated film are easy, it is preferably a three-layer structure composed of a surface layer (A)/intermediate layer (B)/sealing layer (C).
就積層薄膜的製造方法而言,未被特別限定,但例如能夠使用共擠出法。就共擠出法而言,分別以各別的擠出機使於各層使用之樹脂或樹脂混合物加熱熔融,並透過共擠出多層模具法、進料塊法等方法在熔融狀態下進行積層,其後,透過吹塑(inflation)或T字模.冷卻輥法等而成形為薄膜狀,而獲得積層薄膜。 The method for manufacturing the laminated film is not particularly limited, but for example, a co-extrusion method can be used. For the co-extrusion method, the resin or resin mixture used in each layer is heated and melted by separate extruders, and the lamination is carried out in the molten state through the co-extrusion multilayer die method, feed block method, etc. Thereafter, through blow molding (inflation) or T-shaped mold. It is formed into a film shape by a cooling roll method or the like to obtain a laminated film.
依據共擠出法,能夠相對自由地調整各層厚度的比率,能夠獲得衛生性優良,且性價比亦優良的積層薄膜。 According to the co-extrusion method, the ratio of the thickness of each layer can be adjusted relatively freely, and a laminated film with excellent hygiene and excellent cost performance can be obtained.
再者,透過以上製造方法所獲得之積層薄膜,由於是以實質上無拉伸的多層薄膜的形式獲得,因此透過真空成形進行的深抽拉成形等二次成形亦成為可能。 Furthermore, since the laminated film obtained by the above manufacturing method is obtained as a substantially non-stretched multilayer film, secondary forming such as deep drawing forming by vacuum forming is also possible.
為了使印刷油墨的密接性(接著性)等提升,就表面層(A)的表面而言,亦較佳為施以表面處理。就這般的表面處理而言,例如,可列舉如電暈放電處理、電漿處理、鉻酸處理、火 焰處理、熱風處理、臭氧.紫外線處理般之表面氧化處理、如噴沙處理般之表面凹凸處理等。該等處理可單獨使用1種,亦可併用複數種。其中,就表面處理而言,電暈放電處理是合適的。 In order to improve the adhesion (adhesion) of the printing ink and the like, it is also preferable to apply surface treatment to the surface of the surface layer (A). For such surface treatment, for example, corona discharge treatment, plasma treatment, chromic acid treatment, flame treatment, hot air treatment, ozone can be cited. Surface oxidation treatment like ultraviolet treatment, surface roughness treatment like sandblasting treatment, etc. These treatments can be used alone or in combination. Among them, corona discharge treatment is suitable in terms of surface treatment.
就由本發明之積層薄膜構成之包裝材料而言,可列舉使用於食品、藥品、工業零件、雜貨、雜誌等用途的包裝袋、容器、容器的覆蓋材料等。 Examples of the packaging material composed of the laminated film of the present invention include packaging bags, containers, and covering materials for containers used for food, pharmaceuticals, industrial parts, groceries, magazines, and other purposes.
包裝袋較佳為透過將積層薄膜的密封層(C)彼此重疊而進行熱密封,或者是使表面層(A)與密封層(C)疊合而進行熱密封,藉此將密封層(C)作為內側而形成為袋狀。 The packaging bag is preferably heat-sealed by superimposing the sealing layers (C) of the laminated film on each other, or by superimposing the surface layer (A) and the sealing layer (C) to perform heat sealing, thereby sealing the sealing layer (C) ) Is formed into a bag shape as the inner side.
例如,將2片積層薄膜裁切成所期望的包裝袋的大小,將該等重疊並將3邊進行熱密封而形成為袋狀之後,從1邊未進行熱密封的開口部填充內容物,並進行熱密封而密封開口部,藉此能夠作為包裝袋使用。 For example, after cutting two laminated films to the size of a desired packaging bag, overlapping these and heat-sealing the three sides to form a bag shape, filling the contents from the opening that is not heat-sealed on one side, It can also be used as a packaging bag by heat sealing to seal the opening.
進而,透過自動包裝機拉出滾筒狀的積層薄膜,將藉著作成圓筒形狀而重合的端部彼此進行了熱密封之後,分別將上端及下端進行熱密封,藉此亦能夠形成包裝袋。 Furthermore, by pulling out the drum-shaped laminated film through an automatic packaging machine and heat-sealing the ends overlapped by the cylindrical shape, the upper end and the lower end are heat-sealed separately, whereby a packaging bag can also be formed.
又,當作成長形麵包用的包裝袋的情況,將印刷面向內折並密封,藉此能夠作成具有角撐部的袋(底部角撐袋)。具體而言,以使本發明之積層薄膜之密封層(C)成為袋之內側的方式進行,而透過製袋機(例如,Totani技研工業股份有限公司製,「HK-40V」等)加工為底部角撐袋。 Also, in the case of a packaging bag for long bread, the printed surface is folded inward and sealed, whereby a bag having a gusset portion (bottom gusset bag) can be made. Specifically, it is processed so that the sealing layer (C) of the laminated film of the present invention becomes the inside of the bag, and is processed by a bag-making machine (for example, "HK-40V" manufactured by Totani Technology Research Co., Ltd.) into Gusset bag at the bottom.
由於會發揮合適的熔斷密封性、製袋合適性,本發明之積層薄膜能夠特別合適地使用於製袋底部角撐袋。 The laminated film of the present invention can be particularly suitably used for gusset bags at the bottom of the bag due to its proper fuse sealing and bag making suitability.
底部角撐袋之側邊部及底部角撐部(底部的內折部)的熔斷密封強度較佳為13N/15mm以上,更佳為14N/15mm 以上,進一步較佳為14.5N/15mm以上,特佳為16N/15mm以上。上限未被特別限制,但較佳為30N/15mm以下。透過調整製袋時的熔斷密封溫度、製袋速度,能夠設定熔斷密封強度。 The fuse seal strength of the side edges of the bottom gusset bag and the bottom gusset (the inner fold of the bottom) is preferably 13N/15mm or more, more preferably 14N/15mm or more, and even more preferably 14.5N/15mm or more. Especially good is 16N/15mm or more. The upper limit is not particularly limited, but it is preferably 30 N/15 mm or less. By adjusting the fuse seal temperature and bag making speed during bag making, the fuse seal strength can be set.
所獲得之底部角撐袋是被供給至長形麵包自動填充機,填充長形麵包後,以成為易開封性的方式進行熱密封。此際的熱密封強度較佳為小於5N/15mm,更佳為0.1N/15mm以上且小於5N/15mm,進一步較佳為0.2N/15mm以上且小於4N/15mm。 The bottom gusset bag obtained is supplied to an automatic baguette filling machine, and after filling the baguette, it is heat-sealed so that it can be easily opened. The heat seal strength at this time is preferably less than 5N/15mm, more preferably 0.1N/15mm or more and less than 5N/15mm, and still more preferably 0.2N/15mm or more and less than 4N/15mm.
其後,因應需要,亦可使用塑膠板、膠帶、繩子等捆束用具將袋的上部予以捆束。 Afterwards, if necessary, the upper part of the bag can also be bound by using binding tools such as plastic plates, adhesive tapes, and ropes.
又,當作成奶油餐包等各種麵包的組裝包裝(assembling packaging)的情況,以密封層(C)成為袋的內側的方式,將積層薄膜以滾筒狀的形態供給至臥式自動包裝機(例如,FUJI MACHINERY股份有限公司製,「FW-3400αV型」等)。由於枕型包裝(pillow package)時的熱密封性、易開封性亦優良,本發明之積層薄膜亦能夠特別合適地使用作為枕型包裝袋用。 In addition, in the case of assembling packaging of various breads such as cream meal packs, the laminated film is supplied to the horizontal automatic packaging machine in the form of a roll with the sealing layer (C) as the inner side of the bag , Manufactured by FUJI MACHINERY Co., Ltd., "FW-3400αV type", etc.). Since the pillow package is also excellent in heat sealability and easy opening property, the laminated film of the present invention can also be particularly suitably used as a pillow packaging bag.
就臥式自動包裝機而言,使積層薄膜之密封層(C)的密封面疊合並進行熱密封而一面形成袋,一面向內包入麵包。透過該包裝機進行之枕型包裝袋之底部及背面貼合部分的熱密封強度分別較佳為7.5~30N/15mm左右,更佳為10~30N/15mm左右。透過調整熱密封溫度、包裝速度,能夠設定熱密封強度。 In the case of a horizontal automatic packaging machine, the sealing surfaces of the sealing layer (C) of the laminated film are stacked and heat-sealed to form a bag on one side and to wrap bread on the inside. The heat-sealing strength of the bottom and back side of the pillow-shaped packaging bag carried out by the packaging machine is preferably about 7.5 to 30 N/15 mm, more preferably about 10 to 30 N/15 mm. By adjusting the heat sealing temperature and packaging speed, the heat sealing strength can be set.
接著,亦可將枕型包裝袋的上部進行熱密封而形成易開封性密封部分,亦可使用塑膠板、膠帶、繩子等捆束用具將其近旁予 以捆束。當形成易開封性密封部分的情況,其熱密封強度較佳為小於5N/15mm,更佳為0.1N/15mm以上且小於5N/15mm,進一步較佳為0.2N/15mm以上且小於4N/15mm。 Then, the upper part of the pillow-shaped packaging bag may be heat-sealed to form an easily-openable sealable portion, or it may be bundled with a binding tool such as plastic plate, tape, rope, or the like. When an easy-to-open seal portion is formed, the heat seal strength is preferably less than 5N/15mm, more preferably 0.1N/15mm or more and less than 5N/15mm, further preferably 0.2N/15mm or more and less than 4N/15mm .
又,亦能夠透過使密封層(C)與能夠熱密封之其它薄膜疊合並進行熱密封,而形成包裝袋、容器或容器之蓋。 In addition, it is also possible to form a packaging bag, container or container lid by superimposing and sealing the sealing layer (C) with other films capable of heat sealing.
此情況時,就其它薄膜而言,能夠使用以LDPE、EVA、聚丙烯等所構成之機械強度相對低的薄膜。又,就其它薄膜而言,亦能夠使用層合薄膜,該層合薄膜是透過使以LDPE、EVA、聚丙烯等所構成之薄膜,與撕裂性相對良好的拉伸薄膜(例如,雙軸拉伸聚對苯二甲酸乙二酯薄膜(OPET)、雙軸拉伸聚丙烯薄膜(OPP)等)貼合而獲得。 In this case, as for other films, films with relatively low mechanical strength composed of LDPE, EVA, polypropylene, etc. can be used. In addition, as for other films, a laminated film can also be used. The laminated film is a stretched film (for example, biaxially oriented) made of a film composed of LDPE, EVA, polypropylene, etc., and having relatively good tearability. Stretched polyethylene terephthalate film (OPET), biaxially stretched polypropylene film (OPP, etc.) are obtained by laminating.
如前述般,本發明之積層薄膜由於會發揮合適的耐衝擊性、耐破袋性,因此能夠合適地應用於各種包裝用途。尤其,本發明之積層薄膜由於在低溫下亦發揮優良的耐衝擊性,因此能夠合適地使用於多在低溫下被包裝、配送的食品包裝用途。 As described above, since the laminated film of the present invention exerts suitable impact resistance and bag-break resistance, it can be suitably applied to various packaging applications. In particular, since the laminated film of the present invention exhibits excellent impact resistance even at low temperatures, it can be suitably used in food packaging applications where many are packaged and distributed at low temperatures.
其中,本發明之積層薄膜在應用於使用具有鋒利前端部或鉤部之捆束用具(束具)之長形麵包或點心麵包等麵包包裝之際,不容易發生捆束時的破袋,又,即便在運送時發生了與捆束用具或運輸容器接觸的情況,亦不容易發生針孔、裂開。又,亦不容易發生由於為內容物之食品與薄膜內面(密封面)的摩蹭,或與被混入之塑膠盤的摩擦、戳刺等造成的針孔及裂開。進一步,由於本發明之積層薄膜在形成了角撐部的情況亦能夠確保合適的熔斷密封強度,較佳為應用在使用於麵包包裝的包裝袋用途。 Among them, when the laminated film of the present invention is applied to bread packaging such as long bread or confectionary bread using a bundling tool (bundle) with a sharp tip or hook portion, it is not likely to cause bag breakage during bundling, and Even if it comes into contact with the strapping tool or the transport container during transportation, pinholes and cracks are not likely to occur. In addition, pinholes and cracks caused by friction between the food and the inner surface (sealing surface) of the film, or friction and puncturing with the plastic disc mixed in are not likely to occur. Furthermore, since the laminated film of the present invention can ensure an appropriate fuse seal strength even when a gusset portion is formed, it is preferably applied to a packaging bag used for bread packaging.
以上,針對本發明之積層薄膜及食品包裝袋進行了說明,但本發明並非被限定於前述實施形態。 The laminated film and food packaging bag of the present invention have been described above, but the present invention is not limited to the foregoing embodiments.
例如,本發明之積層薄膜及食品包裝袋亦可將其之一部分的構成置換為會發揮同樣功能之其它構成,亦可追加任意的構成。 For example, in the laminated film and food packaging bag of the present invention, a part of the configuration may be replaced with another configuration that exhibits the same function, or any configuration may be added.
接著,列舉實施例及比較例更詳盡地說明本發明。以下,除非另有特別聲明,「份」及「%」是質量基準。 Next, the present invention will be described in more detail with examples and comparative examples. Below, unless otherwise specifically stated, "parts" and "%" are quality standards.
首先使用下述樹脂來調製了表面層、中間層及密封層各個的形成材料。 First, the following resins were used to prepare the surface layer, intermediate layer, and sealing layer forming materials.
其次,將該等樹脂混合物分別供給至3台擠出機進行共擠出,而形成了具有表面層/中間層/密封層之三層構成的積層薄膜。再者,將表面層的平均厚度設為7μm,將中間層的平均厚度設為18μm,將密封層的平均厚度設為5μm。因此,積層薄膜整體的平均厚度是30μm。 Next, each of these resin mixtures was supplied to three extruders for co-extrusion to form a laminated film composed of three layers including a surface layer/intermediate layer/sealing layer. In addition, the average thickness of the surface layer was 7 μm, the average thickness of the intermediate layer was 18 μm, and the average thickness of the sealing layer was 5 μm. Therefore, the average thickness of the entire laminated film is 30 μm.
其後,在所獲得之透明積層薄膜(表面層)的表面,以表面能成為33mN/m的方式施行了電暈放電處理。 Thereafter, on the surface of the obtained transparent laminated film (surface layer), corona discharge treatment was performed so that the surface energy became 33 mN/m.
‧丙烯-乙烯隨機共聚物(COPP(1)):55份 ‧Propylene-ethylene random copolymer (COPP(1)): 55 copies
乙烯含量:2.0% Ethylene content: 2.0%
密度:0.90g/cm3 Density: 0.90g/cm 3
熔體流動速率(MFR):6.0g/10分鐘 Melt flow rate (MFR): 6.0g/10 minutes
熔點:140℃ Melting point: 140°C
‧丙烯-乙烯-1-丁烯三元共聚物:35份 ‧Propylene-ethylene-1-butene terpolymer: 35 parts
密度:0.90g/cm3 Density: 0.90g/cm 3
MFR:5.4g/10分鐘(190℃,21.18N) MFR: 5.4g/10 minutes (190°C, 21.18N)
‧結晶性乙烯-1-丁烯共聚物:10份 ‧Crystalline ethylene-1-butene copolymer: 10 parts
密度:0.88g/cm3 Density: 0.88g/cm 3
MFR:4.0g/10分鐘 MFR: 4.0g/10 minutes
‧丙烯單聚合物(HOPP):58份 ‧Propylene Single Polymer (HOPP): 58 copies
密度:0.90g/cm3 Density: 0.90g/cm 3
MFR:7.5g/10分鐘 MFR: 7.5g/10 minutes
‧丙烯-乙烯隨機共聚物(COPP(2)):15份 ‧Propylene-ethylene random copolymer (COPP(2)): 15 copies
乙烯含量:5.2% Ethylene content: 5.2%
密度:0.90g/cm3 Density: 0.90g/cm 3
MFR:5.4g/10分鐘 MFR: 5.4g/10 minutes
‧直鏈狀低密度聚乙烯(LLDPE):10份 ‧Straight-chain low-density polyethylene (LLDPE): 10 servings
密度:0.905g/cm3 Density: 0.905g/cm 3
MFR:4.0g/10分鐘 MFR: 4.0g/10 minutes
‧源自甘蔗之直鏈狀低密度聚乙烯(生物LLDPE(2)):17份 ‧Straight-chain low-density polyethylene derived from sugar cane (biological LLDPE (2)): 17 servings
商品名:Braskem公司製,「SLH218」 Product name: Made by Braskem, "SLH218"
密度:0.916g/cm3 Density: 0.916g/cm 3
MFR:2.3g/10分鐘 MFR: 2.3g/10 minutes
‧COPP(2):70份 ‧COPP(2): 70 copies
‧丙烯-1-丁烯隨機共聚物(COPP(3)):30份 ‧Propylene-1-butene random copolymer (COPP(3)): 30 copies
密度:0.90g/cm3 Density: 0.90g/cm 3
MFR:4.0g/10分鐘 MFR: 4.0g/10 minutes
除了將中間層之形成材料的組成變更為下述以外,係與前述實施例1同樣地進行而獲得了積層薄膜。 A laminated film was obtained in the same manner as in Example 1 except that the composition of the intermediate layer forming material was changed to the following.
‧HOPP:58份 ‧HOPP: 58 copies
‧COPP(2):15份 ‧COPP(2): 15 copies
‧LLDPE:10份 ‧LLDPE: 10 copies
‧源自甘蔗之直鏈狀低密度聚乙烯(生物LLDPE(1)):17份 ‧Straight-chain low-density polyethylene (biological LLDPE (1)) derived from sugar cane: 17 servings
商品名:Braskem公司製,「SLL118」 Product name: Made by Braskem, "SLL118"
密度:0.918g/cm3 Density: 0.918g/cm 3
MFR:1.0g/10分鐘 MFR: 1.0g/10 minutes
除了將中間層之形成材料的組成變更為下述以外,係與前述實施例1同樣地進行而獲得了積層薄膜。 A laminated film was obtained in the same manner as in Example 1 except that the composition of the intermediate layer forming material was changed to the following.
‧HOPP:65份 ‧HOPP: 65 copies
‧COPP(2):15份 ‧COPP(2): 15 copies
‧LLDPE:10份 ‧LLDPE: 10 copies
‧生物LLDPE(2):10份 ‧Bio LLDPE (2): 10 copies
除了將中間層之形成材料的組成變更為下述以外,係與前述實施例1同樣地進行而獲得了積層薄膜。 A laminated film was obtained in the same manner as in Example 1 except that the composition of the intermediate layer forming material was changed to the following.
HOPP:60份、COPP(2):15份、LLDPE:10份、生物 LLDPE(2):15份 HOPP: 60 parts, COPP(2): 15 parts, LLDPE: 10 parts, biological LLDPE(2): 15 parts
除了將中間層之形成材料的組成變更為下述以外,係與前述實施例1同樣地進行而獲得了積層薄膜。 A laminated film was obtained in the same manner as in Example 1 except that the composition of the intermediate layer forming material was changed to the following.
HOPP:50份、COPP(2):15份、LLDPE:10份、生物LLDPE(2):25份 HOPP: 50 parts, COPP(2): 15 parts, LLDPE: 10 parts, biological LLDPE(2): 25 parts
除了將中間層之形成材料的組成變更為下述以外,係與前述實施例1同樣地進行而獲得了積層薄膜。 A laminated film was obtained in the same manner as in Example 1 except that the composition of the intermediate layer forming material was changed to the following.
HOPP:40份、COPP(2):15份、LLDPE:10份、生物LLDPE(2):35份 HOPP: 40 parts, COPP (2): 15 parts, LLDPE: 10 parts, biological LLDPE (2): 35 parts
除了將中間層之形成材料的組成變更為下述以外,係與前述實施例1同樣地進行而獲得了積層薄膜。 A laminated film was obtained in the same manner as in Example 1 except that the composition of the intermediate layer forming material was changed to the following.
‧HOPP:58份 ‧HOPP: 58 copies
‧COPP(2):15份 ‧COPP(2): 15 copies
‧LLDPE:10份 ‧LLDPE: 10 copies
‧源自甘蔗之直鏈狀低密度聚乙烯(生物LLDPE(3)):17份 ‧Straight-chain low-density polyethylene (biological LLDPE(3)) derived from sugar cane: 17 servings
商品名:Braskem公司製,「SLL318」 Product name: Made by Braskem, "SLL318"
密度:0.918g/cm3 Density: 0.918g/cm 3
MFR:2.7g/10分鐘 MFR: 2.7g/10 minutes
除了將中間層之形成材料的組成變更為下述以外,係與前述實施例1同樣地進行而獲得了積層薄膜。 A laminated film was obtained in the same manner as in Example 1 except that the composition of the intermediate layer forming material was changed to the following.
HOPP:50份,COPP(2):15份,LLDPE:10份,生物LLDPE(3):25份 HOPP: 50 parts, COPP (2): 15 parts, LLDPE: 10 parts, biological LLDPE (3): 25 parts
使用利用實施例及比較例所獲得之積層薄膜進行了下述的測定及評價。 The laminated films obtained in Examples and Comparative Examples were used to perform the following measurements and evaluations.
基於ASTM D 882-12,使用Tensilon拉伸試驗機(A&D股份有限公司製)來測定了利用實施例及比較例所獲得之積層薄膜在23℃下的1%切線模數。 Based on ASTM D 882-12, using a Tensilon tensile tester (manufactured by A&D Co., Ltd.), the 1% tangent modulus at 23° C. of the laminated film obtained in Examples and Comparative Examples was measured.
再者,測定是以薄膜製造時的擠出方向(以下,稱為「MD方向」。)來實施。 In addition, the measurement is performed in the extrusion direction (hereinafter referred to as "MD direction") at the time of film production.
基於JIS K 7105:1987,使用霧度計(日本電飾工業股份有限公司製)來測定了利用實施例及比較例所獲得之積層薄膜的濁度。 Based on JIS K 7105: 1987, the haze of the laminated film obtained by the Example and the comparative example was measured using a haze meter (made by Nippon Denshoku Industries Co., Ltd.).
透明性是按照下述基準進行了評價。 Transparency was evaluated according to the following criteria.
◎:濁度為4.5%以下。 ◎: The turbidity is 4.5% or less.
○:濁度超過4.5%且為5.0%以下。 ○: The turbidity exceeds 4.5% and is 5.0% or less.
○~△:濁度超過5.0%且為5.5%以下。 ○~△: The turbidity exceeds 5.0% and is 5.5% or less.
△:濁度超過5.5%且為6.0%以下。 △: The turbidity exceeds 5.5% and is 6.0% or less.
×:濁度超過6.0%。 ×: The turbidity exceeds 6.0%.
將利用實施例及比較例所獲得之積層薄膜的密封層設為內側,並將積層薄膜對折後,於底部角撐,以密封部溫度(製袋溫度)300℃進行熔斷密封而進行製袋(製袋機:Totani技研工場股份有限公司製「HK-40V」,製袋速度:120片/分鐘)。藉此,製作底部角撐袋(長:345mm(側邊部:245mm,角撐部:60mm),寬235mm),並評價了製袋合適性。又,以300片作為1組,對齊成束,並評價了對齊性。 The sealing layer of the laminated film obtained in Examples and Comparative Examples was set to the inner side, and the laminated film was folded in half, gusset at the bottom, and fused and sealed at a sealing portion temperature (bag making temperature) of 300°C to make a bag ( Bag making machine: "HK-40V" manufactured by Totani Technical Research Co., Ltd., bag making speed: 120 pieces/minute). By this, a bottom gusset bag (length: 345 mm (side edge portion: 245 mm, gusset portion: 60 mm), width 235 mm) was produced, and the suitability of the bag was evaluated. In addition, 300 pieces were used as a group, aligned into a bundle, and the alignment was evaluated.
○:即便以120次(shot)的製袋速度,積層薄膜亦跟得上,對齊性亦無問題。 ○: Even at a bag-making speed of 120 shots (shot), the laminated film can keep up, and there is no problem with the alignment.
△:即便以120次(shot)的製袋速度,積層薄膜亦跟得上,但一部分對齊性成問題。 △: Even at a bag-making speed of 120 shots, the laminated film can keep up, but part of the alignment is problematic.
×:有無法跟上120次(shot)之製袋速度的積層薄膜,且對齊性差。 ×: There is a laminated film that cannot keep up with the 120-shot (shot) bag-making speed, and the alignment is poor.
使用利用實施例及比較例所獲得之積層薄膜,與上述製袋合適性評價同樣地進行而製作了底部角撐袋。 Using the laminated films obtained in Examples and Comparative Examples, the bottom gusset bags were produced in the same manner as the above-mentioned evaluation of the suitability of bag-making.
以熔斷密封部成為長度方向中央部的方式,從所獲得之5片底部角撐袋的角撐部的中央,與角撐以外之側邊部的中央,裁切出各1片分別是長度70mm,寬度15mm的試驗片(每1個袋2片),合計10片。然後,將各試驗片以23℃、拉伸速度300mm/分鐘的條件,利用Tensilon拉伸試驗機(A&D股份有限公司製)進行了剝離。將此時所測定出之最大負載設為熔斷密封強度。 From the center of the gussets of the five bottom gusset bags obtained, and the center of the side edges other than the gussets, one piece each was cut to a length of 70 mm so that the fuse seal portion became the center in the longitudinal direction , Test pieces with a width of 15 mm (2 pieces per bag), a total of 10 pieces. Then, each test piece was peeled using a Tensilon tensile tester (manufactured by A&D Co., Ltd.) under the conditions of 23° C. and a tensile speed of 300 mm/min. Let the maximum load measured at this time be the fuse seal strength.
◎:角撐部及側邊部的熔斷密封強度皆為16N/15mm以上。 ◎: The fuse seal strength of the gusset part and the side part is 16N/15mm or more.
○:角撐部及側邊部的熔斷密封強度皆為13N/15mm以上且小於16N/15mm。 ○: The fuse seal strength of the gusset portion and the side portion is 13 N/15 mm or more and less than 16 N/15 mm.
×:角撐部及側邊部之至少一方的熔斷密封強度小於13N/15mm。 ×: At least one of the gusset portion and the side edge portion has a fuse seal strength of less than 13N/15mm.
使用利用實施例及比較例所獲得之積層薄膜,與上述製袋合適性的評價同樣地進行而製作了底部角撐袋。利用熱封機(TESTER SANGYO股份有限公司製,壓力:0.2MPa,時間:1秒鐘,密封溫度:上部密封棒95℃、下部密封棒50℃,密封棒形狀:300m×10mm的平面),將從所獲得之底部角撐袋開口部上端往下50mm的部分與開口部平行地進行了熱密封。 Using the laminated films obtained in Examples and Comparative Examples, the bottom gusset bags were produced in the same manner as in the evaluation of the suitability of the above-mentioned bags. Using a heat sealer (manufactured by TESTER SANGYO Co., Ltd., pressure: 0.2 MPa, time: 1 second, sealing temperature: upper sealing rod 95°C, lower sealing rod 50°C, sealing rod shape: 300m×10mm flat surface), place The portion of the bottom gusset bag opening 50 mm down from the obtained portion was heat-sealed parallel to the opening.
以熱密封部成為寬度方向中央部的方式,從所獲得之5片底部角撐袋的熱密封部,各裁切出2片分別是長度70mm、寬度15mm的試驗片(每1個袋2片),合計10片。然後,將各試驗片在23℃、拉伸速度300mm/分鐘的條件下,利用Tensilon拉 伸試驗機(A&D股份有限公司製)進行了剝離。將此時所測定出之最大負載設為熱密封強度。 From the obtained five heat-sealed portions of the bottom gusset bags so that the heat-sealed portion becomes the center portion in the width direction, two test pieces each having a length of 70 mm and a width of 15 mm were cut out (two pieces per bag ), a total of 10 tablets. Then, each test piece was peeled using a Tensilon tensile tester (manufactured by A&D Co., Ltd.) under the conditions of 23°C and a tensile speed of 300 mm/min. Let the maximum load measured at this time be the heat seal strength.
○:熱密封強度皆小於5N/15mm,且於剝離之際未發生薄膜破損。 ○: The heat seal strengths are all less than 5N/15mm, and no film breakage occurs at the time of peeling.
×:熱密封強度皆為5N/15mm以上,或於剝離之際發生了薄膜破損。 ×: The heat seal strength was 5 N/15 mm or more, or the film was broken when peeling off.
將利用實施例及比較例所獲得之積層薄膜在已設定為0℃之恆溫室內保持6小時之後,使用直徑1.5吋之球狀的金屬性的衝擊頭測定了根據薄膜衝擊法的衝擊強度。 After the laminated films obtained in Examples and Comparative Examples were kept in a constant temperature chamber set at 0°C for 6 hours, the impact strength according to the film impact method was measured using a spherical metallic impact head with a diameter of 1.5 inches.
○:衝擊強度為0.15J以上。 ○: Impact strength is 0.15J or more.
△:衝擊強度為0.10J以上且小於0.15J。 △: Impact strength is 0.10J or more and less than 0.15J.
×:衝擊強度小於0.10J。 ×: The impact strength is less than 0.10J.
將該等的測定結果及評價結果顯示於以下表1。 The measurement results and evaluation results are shown in Table 1 below.
從表1可明知,利用實施例所獲得之本發明之積層薄膜係具有合適的熱密封性、耐衝擊性,同時具有高透明性者。 It is clear from Table 1 that the laminated film of the present invention obtained by the examples has suitable heat sealability, impact resistance, and high transparency.
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JP7497802B2 (en) * | 2020-09-30 | 2024-06-11 | アールエム東セロ株式会社 | Heat-sealable laminated film |
WO2022107576A1 (en) * | 2020-11-19 | 2022-05-27 | 東洋紡株式会社 | Polyolefin-based resin film, and laminate in which same is used |
TW202222587A (en) * | 2020-11-19 | 2022-06-16 | 日商東洋紡股份有限公司 | Polyolefin resin film and mulilayer body using same |
WO2023176480A1 (en) * | 2022-03-16 | 2023-09-21 | 東洋紡株式会社 | Polyolefin resin film roll |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4452995B2 (en) | 2004-04-22 | 2010-04-21 | Dic株式会社 | Coextrusion multilayer film |
JP5458991B2 (en) * | 2010-03-17 | 2014-04-02 | Dic株式会社 | Matte laminated film and packaging material comprising the film |
JP5899921B2 (en) * | 2011-12-28 | 2016-04-06 | 大日本印刷株式会社 | Polyethylene resin film for packaging material sealant |
EP2799231A1 (en) * | 2013-04-30 | 2014-11-05 | The Procter & Gamble Company | Flexible package |
JP6150687B2 (en) * | 2013-09-04 | 2017-06-21 | サン・トックス株式会社 | Multilayer sealant film |
JP6496981B2 (en) * | 2014-03-28 | 2019-04-10 | 凸版印刷株式会社 | Sealant film, and film laminate and standing pouch using the same |
JP2017008191A (en) * | 2015-06-22 | 2017-01-12 | 株式会社サンエー化研 | Adhesive film and surface protective sheet or film using the same |
WO2017018281A1 (en) | 2015-07-24 | 2017-02-02 | Dic株式会社 | Laminate film and packaging material |
WO2017018282A1 (en) * | 2015-07-24 | 2017-02-02 | Dic株式会社 | Laminate film and packaging material |
JP6070916B1 (en) | 2015-07-24 | 2017-02-01 | Dic株式会社 | Laminated film and packaging material |
JP6764754B2 (en) * | 2016-10-18 | 2020-10-07 | サン・トックス株式会社 | Stretched polypropylene film |
TWI755577B (en) * | 2017-12-26 | 2022-02-21 | 日商迪愛生股份有限公司 | Laminated films and food packaging bags |
-
2019
- 2019-05-16 JP JP2020518740A patent/JP7045450B2/en not_active Ceased
- 2019-05-16 WO PCT/JP2019/019472 patent/WO2019230417A1/en active Application Filing
- 2019-05-17 TW TW108117050A patent/TW202003247A/en unknown
Also Published As
Publication number | Publication date |
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JPWO2019230417A1 (en) | 2020-08-20 |
WO2019230417A1 (en) | 2019-12-05 |
JP7045450B2 (en) | 2022-03-31 |
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