TW202001119A - Brake caliper device - Google Patents

Brake caliper device Download PDF

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TW202001119A
TW202001119A TW107120940A TW107120940A TW202001119A TW 202001119 A TW202001119 A TW 202001119A TW 107120940 A TW107120940 A TW 107120940A TW 107120940 A TW107120940 A TW 107120940A TW 202001119 A TW202001119 A TW 202001119A
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Taiwan
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brake caliper
space
pin
caliper device
sleeve
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TW107120940A
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Chinese (zh)
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TWI675970B (en
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郭榮彬
湯國斌
彭善謙
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三陽工業股份有限公司
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Priority to TW107120940A priority Critical patent/TWI675970B/en
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Publication of TWI675970B publication Critical patent/TWI675970B/en
Publication of TW202001119A publication Critical patent/TW202001119A/en

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Abstract

The present invention relates to a brake caliper device, comprising a cylinder, a piston, a fixing bracket and two brake pads. The cylinder is provided with a main pin hole and a sub pin hole. The sub pin hole is provided with a sleeve, in which a lubricant is accommodated for lubrication. The fixing bracket includes a frame body, a main pin inserted into the main pin hole and a sub pin inserted in the sleeve. Wherein, a containing space in the in the sleeve can be divided into a bottom space, a sliding portion, and a snake-shape space. Wherein, the smallest inner diameter of the sliding portion must be smaller than the maximum outer diameter of the sub pin at the sliding portion, so that the sleeve is subjected to the compression fitting of the sub pin. Therefore, the present invention can effectively improve the vibration interference of the engine when the brake caliper is actuated and avoid the violent shaking of the cylinder of the brake caliper on the fixing bracket, thereby reducing the knocking sound between the brake pads and the plug, or between the brake pads and the fixing bracket.

Description

煞車卡鉗裝置Brake caliper device

本發明係關於一種煞車卡鉗裝置,尤指一種適用於具有搖臂型引擎之車輛之煞車卡鉗裝置。The invention relates to a brake caliper device, in particular to a brake caliper device suitable for vehicles with a rocker-type engine.

請參閱圖1,係習知機車基本配置圖。圖中出示一機車,該機車具有一車架2作為主體結構,而該主體結構部分被車體造型1所包覆,轉向把手21樞接於所述車架2上,可讓騎乘者操控機車之行駛方向。前避震器6連接於轉向把手21,前輪組3樞接於前避震器6,前輪組3包括有一前輪圈31、一前輪胎32以及一前煞車碟盤33,前輪胎32裝配於前輪圈31之圓周部,前煞車碟盤33鎖附於前輪圈31上。其中,如圖示之速克達型機車,有一搖臂5樞接於車架2上,且該搖臂5係為一引擎,其建構出一組設有搖臂型引擎之車輛。搖臂5與車架2之間裝置有後避震器7,後輪組4樞接於搖臂5,後輪組4包括有一後輪圈41、一後輪胎42以及一後煞車碟盤43,後輪胎42裝配於後輪圈41之圓周部,後煞車碟盤43鎖附於後輪圈41上。Please refer to Figure 1 for the basic configuration diagram of the conventional locomotive. The figure shows a locomotive with a frame 2 as the main structure, and the main structure part is covered by the body shape 1, the steering handle 21 is pivotally connected to the frame 2 for the rider to control The driving direction of the locomotive. The front shock absorber 6 is connected to the steering handle 21, and the front wheel set 3 is pivotally connected to the front shock absorber 6. The front wheel set 3 includes a front rim 31, a front tire 32, and a front brake disc 33, and the front tire 32 is assembled to the front wheel On the circumference of the rim 31, the front brake disc 33 is locked to the front rim 31. Among them, as shown in the figure, the speed locomotive has a rocker arm 5 pivotally connected to the frame 2, and the rocker arm 5 is an engine, which constructs a group of vehicles equipped with a rocker engine. A rear shock absorber 7 is installed between the rocker arm 5 and the frame 2. The rear wheel set 4 is pivotally connected to the rocker arm 5. The rear wheel set 4 includes a rear rim 41, a rear tire 42 and a rear brake disc 43 The rear tire 42 is assembled on the circumference of the rear rim 41, and the rear brake disc 43 is locked to the rear rim 41.

上述轉向把手21安裝有一煞車總泵81,其經由一前煞車油管86與一安裝於前避震器6上之前煞車卡鉗裝置87連接;上述煞車總泵81另透過一煞車油管(未顯示)與一安裝於搖臂5上之後煞車卡鉗裝置93連接。The steering handle 21 is equipped with a brake master cylinder 81, which is connected to a front brake caliper device 87 mounted on the front shock absorber 6 via a front brake oil pipe 86; the brake master cylinder 81 is further connected with a brake oil pipe (not shown) Once installed on the rocker arm 5, the brake caliper device 93 is connected.

請參閱圖2至圖4,其分別為習知後煞車卡鉗裝置之正視圖、上視部分剖視圖以及圖2之A-A部分剖視圖。圖中出示一種煞車卡鉗裝置,其係以後煞車卡鉗裝置93作為示範例,但不僅限於此,結構經調整後亦可應用於前煞車卡鉗裝置中。該後煞車卡鉗裝置93包括有一缸體932、一活塞935、一固定架931以及二來令片933。其中,缸體932具有一主銷孔9321及一副銷孔9322,該主銷孔9321內容設有滑酯,該副銷孔9322裝設有一襯套934,該襯套934係為具有一端口9344之長孔狀彈性材料,例如橡膠等材質,其內同樣容設有滑酯可供潤滑使用。活塞935容置於缸體932內,其受油壓變化而提供位移施力。固定架931包括一架體9310、一插設於該主銷孔9321之主銷9311及一插設於該襯套934之副銷9312,其中,主銷9311之端口與固定架931之間設有一防塵套937,以避免環境中塵水侵入到主銷孔9321內影響主銷9311的作動。二來令片933係經由一插銷936設置於缸體932上。Please refer to FIG. 2 to FIG. 4, which are respectively a front view, a partial cross-sectional view from above, and an A-A partial cross-sectional view of the conventional rear brake caliper device. The figure shows a brake caliper device, which is the rear brake caliper device 93 as an example, but it is not limited to this, and the structure can also be applied to the front brake caliper device after adjustment. The rear brake caliper device 93 includes a cylinder 932, a piston 935, a fixing frame 931, and two clutch plates 933. The cylinder 932 has a main pin hole 9321 and a sub-pin hole 9322, the main pin hole 9321 is provided with a slip ester, the sub-pin hole 9322 is provided with a bush 934, and the bush 934 is provided with a port The long-hole elastic material of 9344, such as rubber, etc., also contains sliding ester for lubrication. The piston 935 is accommodated in the cylinder 932, and it is provided with displacement force by the change of oil pressure. The fixing frame 931 includes a frame body 9310, a main pin 9311 inserted in the main pin hole 9321, and a sub-pin 9312 inserted in the bushing 934, wherein the port of the main pin 9311 and the fixing frame 931 are provided There is a dustproof cover 937 to prevent dust and water from intruding into the kingpin hole 9321 and affecting the operation of the kingpin 9311. The second piece 933 is installed on the cylinder 932 via a bolt 936.

請一併參閱圖5,係圖4之B-B剖視圖。當副銷9312插入襯套934內時,該襯套934內之一容置空間9340可藉由上述副銷9312劃分為一底部空間9341、一滑動處9342及一蛇套空間9343。襯套934內空間佈滿滑酯,由於活塞935作動使來令片933夾持後煞車碟盤43之時,缸體932與固定架931將發生相對位移,亦即,副銷9312與襯套934將發生相對移動,此時襯套934內底部空間9341容積將受變化,滑酯將利用襯套934在滑動處9342的最小內徑D與副銷9312在滑動處最大外徑d之間的間隙與蛇套空間9343流動取得平衡,換句話說,襯套934在滑動處最小內徑D會大於副銷9312在襯套滑動處最大外徑d,兩者之間的間隙將是滑酯在底部空間9341與蛇套空間9343流動的通道。Please refer to FIG. 5 together, which is a sectional view taken along the line B-B in FIG. 4. When the auxiliary pin 9312 is inserted into the bushing 934, a receiving space 9340 in the bushing 934 can be divided into a bottom space 9341, a sliding place 9342, and a snake sleeve space 9343 by the auxiliary pin 9312. The inner space of the bushing 934 is covered with slippery ester. When the piston 935 is actuated to cause the disc 933 to clamp the rear brake disc 43, the cylinder 932 and the fixing frame 931 will be relatively displaced, that is, the auxiliary pin 9312 and the bushing Relative movement will occur in 934. At this time, the volume of the bottom space 9341 in the bush 934 will be changed. The gap is balanced with the flow of the snake sleeve space 9343. In other words, the minimum inner diameter D of the bushing 934 at the sliding place will be greater than the maximum outer diameter d of the auxiliary pin 9312 at the sliding place of the bushing. The gap between the two will be The channel between the bottom space 9341 and the snake sleeve space 9343 flows.

然而,由於習知後煞車卡鉗裝置係用於搖臂型引擎之車輛類型,故當後煞車卡鉗裝置93如圖1所示設置於搖臂5(引擎)時,後煞車卡鉗裝置93之作動將明顯受引擎振動干擾,此時當缸體932之振動越大,將使缸體932在固定架931上劇烈搖晃,使來令片933與插銷936及固定架931之間產生敲擊音的問題。However, since the conventional rear brake caliper device is a vehicle type used for a rocker-type engine, when the rear brake caliper device 93 is disposed on the rocker arm 5 (engine) as shown in FIG. 1, the operation of the rear brake caliper device 93 will Obviously disturbed by engine vibration, at this time, the greater the vibration of the cylinder 932, the cylinder 932 will be shaken violently on the fixing frame 931, causing the knocking sound between the piece 933 and the latch 936 and the fixing frame 931 .

發明人緣因於此,本於積極發明之精神,亟思一種可以解決上述問題之煞車卡鉗裝置,幾經研究實驗終至完成本發明。Because of this, the inventor, in the spirit of active invention, is anxious to think of a brake caliper device that can solve the above-mentioned problems. After several studies and experiments, the present invention has been completed.

本發明之主要目的係在提供一種煞車卡鉗裝置,藉由改變副銷與襯套的配合關係,可有效改善引擎對於煞車卡鉗作動時之振動干擾,避免煞車卡鉗之缸體在固定架上的劇烈搖晃,因而減低來令片與插銷及固定架之間的敲擊音。The main purpose of the present invention is to provide a brake caliper device, which can effectively improve the vibration interference of the engine when the brake caliper is actuated by changing the cooperation relationship between the auxiliary pin and the bush, and avoid the violent brake caliper cylinder on the fixed frame Shaking, thus reducing the knocking sound between the blade and the latch and the fixing frame.

為達成上述目的,本發明之煞車卡鉗裝置,設置於一機車上,包括有一缸體、一活塞、一固定架以及二來令片。缸體具有一主銷孔及一副銷孔,主銷孔內係容設有滑酯,副銷孔則裝設有一襯套,該襯套內容設有滑酯。活塞容置於缸體內,受油壓變化而提供位移施力。固定架包括一架體、一插設於主銷孔之主銷及一插設於襯套之副銷,其中,襯套內之一容置空間係藉由副銷劃分為一底部空間、一滑動處及一蛇套空間。二來令片設置於缸體或固定架上,受活塞之推動而夾持一煞車碟盤;其中,滑動處之最小內徑須小於副銷於滑動處之最大外徑,使襯套承受副銷之壓迫配合,且使滑動處不具有額外間隙。In order to achieve the above object, the brake caliper device of the present invention is installed on a locomotive, and includes a cylinder, a piston, a fixing frame, and two clutch plates. The cylinder body has a main pin hole and a pair of pin holes. The main pin hole contains a slipper ester, and the auxiliary pin hole is provided with a bushing, and the bushing content is provided with a slipper ester. The piston is accommodated in the cylinder body, and is provided with displacement force by the change of oil pressure. The fixing frame includes a frame body, a main pin inserted in the main pin hole and an auxiliary pin inserted in the bush, wherein one accommodating space in the bush is divided into a bottom space by the auxiliary pin, a Sliding place and a snake set of space. Secondly, the disc is arranged on the cylinder or the fixed frame, and is pushed by the piston to hold a brake disc; wherein, the minimum inner diameter of the sliding place must be smaller than the maximum outer diameter of the auxiliary pin at the sliding place, so that the bushing bears the auxiliary The pin is press-fitted, and there is no extra clearance at the sliding place.

藉由上述設計,當襯套與副銷間產生一定的壓迫量時,缸體能承受更穩定的支撐以抵抗振動的干擾,同時缸體與固定架之間將減少相對位移變化,有效避免來令片與插銷及固定架之間產生敲擊音。With the above design, when a certain amount of compression occurs between the bush and the auxiliary pin, the cylinder can withstand a more stable support to resist the interference of vibration, and at the same time, the relative displacement change between the cylinder and the fixing frame will be reduced, effectively avoiding the order A knocking sound is produced between the piece and the bolt and the fixing frame.

上述副銷表面可設置有至少一副銷槽部,使滑酯可於底部空間與蛇套空間之間流通。藉此,即便本發明係以壓迫配合的方式結合襯套與副銷,當缸體與固定架出現相對移動時,仍可透過所述副銷槽部維持底部空間與蛇套空間內滑酯之流通性,保持內部壓力的平衡。At least one auxiliary pin groove portion may be provided on the surface of the auxiliary pin, so that the slippery ester can circulate between the bottom space and the snake sleeve space. In this way, even if the present invention combines the bush and the auxiliary pin in a press-fit manner, when the cylinder and the fixing frame are relatively moved, the bottom pin and the snake sleeve space can still be maintained through the auxiliary pin groove. Circulation, maintain the balance of internal pressure.

上述副銷內可設置有至少一流道,使滑酯可於底部空間與該蛇套空間之間流通。藉此,即便本發明係以壓迫配合的方式結合襯套與副銷,當缸體與固定架出現相對移動時,仍可透過所述至少一流道維持底部空間與蛇套空間內滑酯之流通性,保持內部壓力的平衡。At least one flow channel may be provided in the auxiliary pin so that the slippery ester can circulate between the bottom space and the snake sleeve space. In this way, even if the present invention combines the bush and the auxiliary pin in a press-fit manner, when the cylinder and the fixing frame are relatively moved, the circulation of slip ester in the bottom space and the snake sleeve space can be maintained through the at least one channel Sex to maintain a balance of internal pressure.

上述襯套內徑可挖設有至少一襯套槽部,使滑酯可於底部空間與該蛇套空間之間流通。藉此,即便本發明係以壓迫配合的方式結合襯套與副銷,當缸體與固定架出現相對移動時,仍可透過所述襯套槽部維持底部空間與蛇套空間內滑酯之流通性,保持內部壓力的平衡。At least one bushing groove portion can be dug in the inner diameter of the bushing, so that the slippery ester can circulate between the bottom space and the snake bushing space. In this way, even if the present invention combines the bush and the auxiliary pin in a press-fit manner, when the cylinder and the fixing frame are relatively moved, the slip groove in the bottom space and the snake sleeve space can be maintained through the bush groove portion Circulation, maintain the balance of internal pressure.

上述主銷之端口與固定架之間可設有一防塵套,以避免環境中塵水侵入到主銷孔內影響主銷作動。A dustproof sleeve may be provided between the port of the above-mentioned kingpin and the fixing frame, so as to prevent dust and water from intruding into the hole of the kingpin and affecting the action of the kingpin.

以上概述與接下來的詳細說明皆為示範性質是為了進一步說明本發明的申請專利範圍。而有關本發明的其他目的與優點,將在後續的說明與圖示加以闡述。The above summary and the following detailed description are of exemplary nature to further illustrate the patent application scope of the present invention. The other objects and advantages of the present invention will be explained in the following description and illustration.

請參閱圖6至圖8,其分別為本發明第一實施例之後煞車卡鉗裝置之正視圖、上視部分剖視圖以及圖6之A-A部分剖視圖。圖中出示一種煞車卡鉗裝置,在本實施例中係以後煞車卡鉗裝置83作為示範例,但不僅限於此,結構經調整後亦可應用於前煞車卡鉗裝置中。該後煞車卡鉗裝置83在本發明中係安裝於一搖臂上,且在本實施例中該搖臂係為一引擎,所述搖擺式引擎可一併參閱習知技術之圖1,其中,本發明之後煞車卡鉗裝置83包括有一缸體832、一活塞835、一固定架831以及二來令片833。Please refer to FIGS. 6 to 8, which are respectively a front view, a partial cross-sectional view from above and a partial cross-sectional view of A-A of FIG. 6 after the first embodiment of the invention. The figure shows a brake caliper device. In this embodiment, the rear brake caliper device 83 is taken as an example, but it is not limited to this, and the structure can also be applied to the front brake caliper device after adjustment. The rear brake caliper device 83 is installed on a rocker arm in the present invention, and in this embodiment, the rocker arm is an engine. The swing engine can also refer to FIG. 1 of the conventional technology, where, After the present invention, the brake caliper device 83 includes a cylinder 832, a piston 835, a fixing frame 831, and two levers 833.

其中,缸體832具有一主銷孔8321及一副銷孔8322,該主銷孔8321內容設有滑酯,該副銷孔8322裝設有一襯套834,該襯套834係為具備有一端口8344之長孔狀彈性材料,例如橡膠等材質,其內同樣容設有滑酯可供潤滑使用。活塞835容置於缸體832內,其受油壓變化而提供位移施力。固定架831包括一架體8310、一插設於該主銷孔8321之主銷8311及一插設於該襯套834之副銷8312,其中,主銷8311之端口與固定架831之間設有一防塵套837,以避免環境中塵水侵入到主銷孔8321內影響主銷8311的作動。二來令片833在本實施例中係經由一插銷836設置於缸體832上,但不以此為限,亦可設置於固定架831上,將受活塞835之推動而夾持一後煞車碟盤43。The cylinder 832 has a main pin hole 8321 and a sub-pin hole 8322. The main pin hole 8321 is provided with a slipper ester. The sub-pin hole 8322 is provided with a bushing 834. The bushing 834 is provided with a port 8344's long-hole elastic material, such as rubber, also contains slippery ester for lubrication. The piston 835 is accommodated in the cylinder block 832, and it provides displacement force by the change of oil pressure. The fixing frame 831 includes a frame body 8310, a main pin 8311 inserted in the main pin hole 8321, and an auxiliary pin 8312 inserted in the bushing 834, wherein the port of the main pin 8311 and the fixing frame 831 are provided There is a dustproof cover 837 to avoid the intrusion of dust and water into the kingpin hole 8321 in the environment and affect the operation of the kingpin 8311. In this embodiment, the second piece 833 is arranged on the cylinder 832 via a plug 836, but not limited to this, it can also be arranged on the fixing frame 831, which will be pushed by the piston 835 to clamp a rear brake Disc 43.

此外,請一併參閱圖9,係本發明第一實施例之圖8之C-C部分剖視圖。當副銷8312插入襯套834內時,該襯套834內之一容置空間8340可藉由上述副銷8312劃分為一底部空間8341、一滑動處8342及一蛇套空間8343。在本實施例中,本發明之特色在於滑動處8342之最小內徑D須小於副銷8312於滑動處8342之最大外徑d,亦即,副銷8312在插入襯套834內時必須使襯套834長孔產生有一定的壓迫量,使缸體832能受更穩定的支撐以抵抗振動。然而,這將使襯套834內之滑酯無法在缸體832與固定架831相對移動時在底部空間8341與蛇套空間8343之間流動。因此,如圖9所示,所述副銷8312表面設置有三個副銷槽部83121,使滑酯可於底部空間8341與該蛇套空間8343之間流通。藉此,即便本發明係以壓迫配合的方式結合襯套834與副銷8312,當缸體832與固定架831出現相對移動時,仍可透過所述副銷槽部83121維持底部空間8341與蛇套空間8343內滑酯之流通性,保持內部壓力的平衡。In addition, please refer to FIG. 9 together, which is a sectional view taken along the line C-C in FIG. 8 of the first embodiment of the present invention. When the auxiliary pin 8312 is inserted into the bushing 834, an accommodating space 8340 in the bushing 834 can be divided into a bottom space 8341, a sliding place 8342, and a snake sleeve space 8343 by the auxiliary pin 8312. In this embodiment, the present invention is characterized in that the minimum inner diameter D of the sliding place 8342 must be smaller than the maximum outer diameter d of the auxiliary pin 8312 at the sliding place 8342, that is, when the auxiliary pin 8312 is inserted into the bushing 834, the liner The long hole of the sleeve 834 has a certain amount of compression, so that the cylinder 832 can be more stably supported to resist vibration. However, this will prevent the slippery ester in the bushing 834 from flowing between the bottom space 8341 and the snake sleeve space 8343 when the cylinder 832 and the fixing frame 831 move relatively. Therefore, as shown in FIG. 9, three auxiliary pin grooves 83121 are provided on the surface of the auxiliary pin 8312 so that the slippery ester can circulate between the bottom space 8341 and the sleeve space 8343. In this way, even if the present invention combines the bush 834 and the auxiliary pin 8312 in a press-fit manner, when the cylinder 832 and the fixing frame 831 move relatively, the bottom space 8341 and the snake can still be maintained through the auxiliary pin groove 83121 The fluidity of the slip ester in the sleeve space 8343 maintains the balance of internal pressure.

接著,請參閱圖10及圖11,其分別為本發明第二實施例之圖6之A-A部分剖視圖及圖10之D-D部分剖視圖。如圖所示,在本實施例中,副銷8312內設置有一流道83122,使滑酯可於底部空間8341與蛇套空間8343之間流通。藉此,即便本發明係以壓迫配合的方式結合襯套834與副銷8312,當缸體832與固定架831出現相對移動時,仍可透過所述流道83122維持底部空間8341與蛇套空間8343內滑酯之流通性,保持內部壓力的平衡。Next, please refer to FIGS. 10 and 11, which are a cross-sectional view of the A-A part of FIG. 6 and a cross-sectional view of the D-D part of FIG. 10 of the second embodiment of the present invention, respectively. As shown in the figure, in this embodiment, a flow channel 83122 is provided in the auxiliary pin 8312, so that the slippery ester can circulate between the bottom space 8341 and the snake sleeve space 8343. In this way, even if the present invention combines the bushing 834 and the auxiliary pin 8312 in a press-fit manner, when the cylinder 832 and the fixing frame 831 move relatively, the bottom space 8341 and the snake sleeve space can still be maintained through the flow channel 83122 The flowability of 8343 internal slip ester maintains the balance of internal pressure.

接著,請參閱圖12及圖13,其分別為本發明第三實施例之圖6之A-A部分剖視圖及圖12之E-E部分剖視圖。如圖所示,在本實施例中,襯套834內徑挖設有七條襯套槽部8345,使滑酯可於底部空間8341與蛇套空間8343之間流通。藉此,即便本發明係以壓迫配合的方式結合襯套834與副銷8312,當缸體832與固定架831出現相對移動時,仍可透過所襯套槽部8345維持底部空間8341與蛇套空間8343內滑酯之流通性,保持內部壓力的平衡。Next, please refer to FIG. 12 and FIG. 13, which are the A-A partial cross-sectional view of FIG. 6 and the E-E partial cross-sectional view of FIG. 12 of the third embodiment of the present invention, respectively. As shown in the figure, in this embodiment, the bushing 834 has seven bushing grooves 8345 dug in the inner diameter, so that the slippery ester can circulate between the bottom space 8341 and the snake sleeve space 8343. In this way, even if the present invention combines the bushing 834 and the auxiliary pin 8312 in a press-fit manner, when the cylinder 832 and the fixing frame 831 move relatively, the bottom space 8341 and the snake sleeve can still be maintained through the bushing groove portion 8345 The fluidity of slip ester in space 8343 maintains the balance of internal pressure.

最後,請參閱圖14,係本發明對比習知後煞車卡鉗裝置之副銷與襯套配合尺寸受引擎振動之量測圖。在本實施例中,後煞車卡鉗裝置83係設置於一搖臂上,且本發明之搖臂係為一引擎,因此,後煞車卡鉗裝置83之作動將受引擎振動的干擾。如圖14所示,橫坐標係為引擎轉速(rpm),縱坐標係表示後煞車卡鉗裝置83受引擎振動干擾時之振動加速度(m/s2 )之變化,其中,圖中之曲線A及曲線B係分別表示習知後煞車卡鉗裝置93之缸體932在不同的(襯套在滑動處之最小內徑D)-(副銷於滑動處之最大外徑d)之關係下在不同引擎轉速所繪製之振動加速度變化曲線,而曲線C及曲線D則分別表示本發明之後煞車卡鉗裝置83之缸體832在不同的(襯套在滑動處之最小內徑D)-(副銷於滑動處之最大外徑d)之關係下在不同引擎轉速所繪製之振動加速度變化曲線,而曲線E係直接於引擎量測在不同引擎轉速所繪製之振動加速度變化曲線。Finally, please refer to FIG. 14, which is a measurement diagram of the matching dimensions of the auxiliary pin and the bush of the rear brake caliper device according to the present invention compared with the conventional one. In this embodiment, the rear brake caliper device 83 is disposed on a rocker arm, and the rocker arm of the present invention is an engine. Therefore, the operation of the rear brake caliper device 83 will be disturbed by engine vibration. As shown in FIG. 14, the abscissa system is the engine speed (rpm), and the ordinate system represents the change in vibration acceleration (m/s 2 ) when the rear brake caliper device 83 is disturbed by engine vibration. Among them, curve A and Curve B represents the cylinder 932 of the conventional rear brake caliper device 93 under different (minimum inner diameter D of the bushing at the sliding place)-(maximum outer diameter d of the auxiliary pin at the sliding place) on different engines The vibration acceleration curve plotted by the rotation speed, and curve C and curve D respectively indicate that the cylinder block 832 of the brake caliper device 83 after the present invention is different (the minimum inner diameter D of the bush at the sliding place)-(the auxiliary pin is sliding Where the maximum outer diameter d) is the vibration acceleration curve plotted at different engine speeds, and curve E is directly measured by the engine to measure the vibration acceleration curve plotted at different engine speeds.

其中,如曲線A及曲線B所示,當D-d之差值為0.2mm或0.1mm時,表示習知後煞車卡鉗裝置93之襯套934與副銷9312間保有間隙,使滑酯可直接經由上述滑動處9342之間隙於底部空間9341與蛇套空間9343之間流動。然而,隨著引擎轉速的增加,缸體932之振動幅度越大時,將使缸體932在固定架931上劇烈搖晃,進而使來令片933與插銷936及固定架931之間產生敲擊音的問題。Among them, as shown in curve A and curve B, when the difference between Dd is 0.2mm or 0.1mm, it means that there is a gap between the bush 934 and the auxiliary pin 9312 of the conventional rear brake caliper device 93, so that the ester can pass directly The gap between the sliding place 9342 flows between the bottom space 9341 and the snake sleeve space 9343. However, as the engine speed increases, the greater the vibration amplitude of the cylinder 932 will cause the cylinder 932 to shake violently on the fixing frame 931, thereby causing knocks between the blade 933 and the latch 936 and the fixing frame 931 Sound problem.

相對地,如曲線C及曲線D所示,當D-d之差值為-0.1mm或-0.2mm時,表示副銷8312在插入襯套834內時必須使襯套834長孔產生有一定的壓迫量,使缸體832能受更穩定的支撐以抵抗振動。因此,隨著引擎轉速的增加,缸體832之振動幅度可跟引擎本身之振動幅度保持在一定的範圍內,不會過度搖晃振顫,故缸體832可在固定架831上保持微幅振動,進而避免來令片833與插銷836及固定架831之間產生敲擊音的問題。In contrast, as shown by curve C and curve D, when the difference between Dd is -0.1 mm or -0.2 mm, it means that the auxiliary pin 8312 must cause a certain pressure on the long hole of the bush 834 when it is inserted into the bush 834 Volume, so that the cylinder 832 can be more stably supported to resist vibration. Therefore, as the engine speed increases, the vibration amplitude of the cylinder 832 can be kept within a certain range with the vibration amplitude of the engine itself, without excessive shaking and vibration, so the cylinder 832 can maintain slight vibration on the fixing frame 831 In order to avoid the problem of knocking sound between the piece 833, the latch 836 and the fixing frame 831.

上述實施例僅係為了方便說明而舉例而已,本發明所主張之權利範圍自應以申請專利範圍所述為準,而非僅限於上述實施例。The above embodiments are only examples for the convenience of description, and the scope of rights claimed by the present invention should be subject to the scope of the patent application, and not limited to the above embodiments.

1‧‧‧車體造型2‧‧‧車架21‧‧‧轉向把手3‧‧‧前輪組31‧‧‧前輪圈32‧‧‧前輪胎33‧‧‧前煞車碟盤4‧‧‧後輪組41‧‧‧後輪圈42‧‧‧後輪胎43‧‧‧後煞車碟盤5‧‧‧搖臂6‧‧‧前避震器7‧‧‧後避震器81‧‧‧煞車總泵83,93‧‧‧後煞車卡鉗裝置831,931‧‧‧固定架8310,9310‧‧‧架體8311,9311‧‧‧主銷8312,9312‧‧‧副銷83121‧‧‧副銷槽部83122‧‧‧流道832,932‧‧‧缸體8321,9321‧‧‧主銷孔8322,9322‧‧‧副銷孔833,933‧‧‧來令片834,934‧‧‧襯套8340,9340‧‧‧容置空間8341,9341‧‧‧底部空間8342,9342‧‧‧滑動處8343,9343‧‧‧蛇套空間8344,9344‧‧‧端口8345‧‧‧襯套槽部835,935‧‧‧活塞836,936‧‧‧插銷837,937‧‧‧防塵套86‧‧‧前煞車油管87‧‧‧前煞車卡鉗裝置D‧‧‧最小內徑d‧‧‧最大外徑1‧‧‧Body styling 2‧‧‧Frame 21‧‧‧ Steering handle 3‧‧‧Front wheel group 31‧‧‧Front rim 32‧‧‧Front tire 33‧‧‧Front brake disc 4‧‧‧Rear Wheel set 41‧‧‧ Rear rim 42‧‧‧ Rear tire 43‧‧‧ Rear brake disc 5‧‧‧ Rocker arm 6‧‧‧ Front shock absorber 7‧‧‧ Rear shock absorber 81‧‧‧ Brake Master pump 83,93‧‧‧ Rear brake caliper device 831,931‧‧‧Fixed frame 8310,9310‧‧‧Frame body 8311,9311‧‧‧Master pin 8312,9312‧‧‧Auxiliary pin 83121‧‧‧Auxiliary pin slot 83122‧‧‧ runner 832,932‧‧‧ cylinder 8321,9321‧‧‧pin hole 8322,9322‧‧‧pin hole 833,933‧‧‧reed piece 834,934‧‧‧ bushing 8340,9340‧‧‧capacity Set space 8341,9341‧‧‧Bottom space 8342,9342‧‧‧Sliding place 8343,9343‧‧‧Sleeve space 8344,9344‧‧‧Port 8345‧‧‧ Bush groove part 835,935‧‧‧Piston 836,936‧‧ ‧Latch 837,937‧‧‧Dust cover 86‧‧‧Front brake hose 87‧‧‧Front brake caliper device D‧‧‧Minimum inner diameter d‧‧‧Maximum outer diameter

圖1係習知機車基本配置圖。 圖2係習知後煞車卡鉗裝置之正視圖。 圖3係習知後煞車卡鉗裝置之上視部分剖視圖。 圖4係圖2之A-A部分剖視圖。 圖5係圖4之B-B剖視圖。 圖6係本發明第一實施例之後煞車卡鉗裝置之正視圖。 圖7係本發明第一實施例之後煞車卡鉗裝置之上視部分剖視圖。 圖8係本發明第一實施例之圖6之A-A部分剖視圖。 圖9係本發明第一實施例之圖8之C-C部分剖視圖。 圖10係本發明第二實施例之圖6之A-A部分剖視圖。 圖11係本發明第二實施例之圖10之D-D部分剖視圖。 圖12係本發明第三實施例之圖6之A-A部分剖視圖。 圖13係本發明第三實施例之圖12之E-E部分剖視圖。 圖14係本發明對比習知後煞車卡鉗裝置之副銷與襯套配合尺寸受引擎振動之量測圖。Figure 1 is a basic configuration diagram of a conventional locomotive. FIG. 2 is a front view of the conventional rear brake caliper device. FIG. 3 is a partial cross-sectional view of the conventional rear brake caliper device. FIG. 4 is a sectional view taken along line A-A of FIG. 2. Fig. 5 is a sectional view taken along line B-B in Fig. 4. 6 is a front view of the brake caliper device after the first embodiment of the present invention. 7 is a partial cross-sectional view of the brake caliper device after the first embodiment of the present invention. 8 is a cross-sectional view taken along the line A-A of FIG. 6 of the first embodiment of the present invention. 9 is a cross-sectional view of the C-C part of FIG. 8 of the first embodiment of the present invention. Fig. 10 is a sectional view taken along the line A-A of Fig. 6 of the second embodiment of the present invention. 11 is a cross-sectional view of the D-D part of FIG. 10 of the second embodiment of the present invention. 12 is a cross-sectional view taken along the line A-A of FIG. 6 of the third embodiment of the present invention. FIG. 13 is a sectional view taken along the line E-E in FIG. 12 of the third embodiment of the present invention. FIG. 14 is a measurement diagram of the matching dimensions of the auxiliary pin and the bush of the rear brake caliper device according to the present invention compared with the conventional one.

43‧‧‧後煞車碟盤 43‧‧‧ Rear brake disc

831‧‧‧固定架 831‧‧‧Fixing frame

8312‧‧‧副銷 8312‧‧‧ Vice sales

83121‧‧‧副銷槽部 83121‧‧‧Deputy Pin Groove

832‧‧‧缸體 832‧‧‧Cylinder

8322‧‧‧副銷孔 8322‧‧‧Pin hole

833‧‧‧來令片 833‧‧‧coming movie

834‧‧‧襯套 834‧‧‧ Bush

8340‧‧‧容置空間 8340‧‧‧accommodation space

8341‧‧‧底部空間 8341‧‧‧Bottom space

8342‧‧‧滑動處 8342‧‧‧Slide

8343‧‧‧蛇套空間 8343‧‧‧Snake sleeve space

8344‧‧‧端口 8344‧‧‧port

835‧‧‧活塞 835‧‧‧ Piston

836‧‧‧插銷 836‧‧‧bolt

Claims (5)

一種煞車卡鉗裝置,設置於一機車上,包括有: 一缸體,具有一主銷孔及一副銷孔,該主銷孔內係容設有滑酯,該副銷孔裝設有一襯套,該襯套內容設有滑酯; 一活塞,容置於該缸體內,受油壓變化而提供位移施力; 一固定架,包括一架體、一插設於該主銷孔之主銷及一插設於該襯套之副銷,其中,該襯套內之一容置空間係藉由該副銷劃分為一底部空間、一滑動處及一蛇套空間;以及 二來令片,設置於該缸體或該固定架上,受該活塞之推動而夾持一煞車碟盤; 其中,該滑動處之最小內徑須小於該副銷於該滑動處之最大外徑,使該襯套承受該副銷之壓迫配合,且使該滑動處不具有額外間隙。A brake caliper device, which is arranged on a locomotive, includes: a cylinder body with a main pin hole and a pair of pin holes, a slipper ester is accommodated in the main pin hole, and a bush is installed in the auxiliary pin hole , The bushing is provided with slipper ester; a piston, accommodated in the cylinder body, is provided with displacement force by the change of oil pressure; a fixed frame, including a frame body, a main pin inserted in the main pin hole And a sub-pin inserted into the bush, wherein a receiving space in the bush is divided into a bottom space, a sliding place and a snake sleeve space by the sub-pin; It is arranged on the cylinder or the fixing frame, and is pushed by the piston to hold a brake disc; wherein, the minimum inner diameter of the sliding place must be smaller than the maximum outer diameter of the auxiliary pin at the sliding place, so that the lining The sleeve bears the compression fit of the auxiliary pin, and the sliding place has no extra clearance. 如申請專利範圍第1項之煞車卡鉗裝置,其中,該副銷表面設置有至少一副銷槽部,使滑酯可於該底部空間與該蛇套空間之間流通。For example, the brake caliper device according to item 1 of the patent application, wherein the surface of the auxiliary pin is provided with at least one auxiliary pin groove portion, so that the slippery ester can circulate between the bottom space and the snake sleeve space. 如申請專利範圍第1項之煞車卡鉗裝置,其中,該副銷內設置有至少一流道,使滑酯可於該底部空間與該蛇套空間之間流通。For example, the brake caliper device according to item 1 of the patent application, wherein at least a first channel is provided in the auxiliary pin, so that the slippery ester can circulate between the bottom space and the snake sleeve space. 如申請專利範圍第1項之煞車卡鉗裝置,其中,該襯套內徑挖設有至少一襯套槽部,使滑酯可於該底部空間與該蛇套空間之間流通。For example, the brake caliper device according to item 1 of the patent application, wherein the inner diameter of the bush is dug with at least one bush groove portion, so that the slippery ester can circulate between the bottom space and the snake sleeve space. 如申請專利範圍第1項之煞車卡鉗裝置,其中,該主銷之端口與該固定架之間設有一防塵套,以避免環境中塵水侵入到該主銷孔內影響該主銷作動。For example, the brake caliper device according to item 1 of the patent application, wherein a dust jacket is provided between the port of the kingpin and the fixing frame to prevent the intrusion of dust and water from the environment into the kingpin hole and affecting the action of the kingpin.
TW107120940A 2018-06-19 2018-06-19 Brake caliper device TWI675970B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1560676A (en) * 1976-09-22 1980-02-06 Tokico Ltd Disc brake
US4265340A (en) * 1978-06-29 1981-05-05 Ford Motor Company Disk brake mounting
DE3643922A1 (en) * 1986-12-22 1988-06-23 Teves Gmbh Alfred Flexible damping element for disc brakes, particularly for motor vehicles
JPH10110753A (en) * 1996-10-01 1998-04-28 Akebono Brake Ind Co Ltd Disc brake device
JP2006071041A (en) * 2004-09-03 2006-03-16 Honda Motor Co Ltd Brake caliper structure of saddle riding type irregular ground running vehicle
DE102014001061A1 (en) * 2014-01-28 2015-07-30 Lucas Automotive Gmbh Disc brake comprising a vibration damping device with an additional mass and kit with such a disc brake
TWM515606U (en) * 2015-05-26 2016-01-11 三陽工業股份有限公司 Improvement of a disc brake structure
CN205446482U (en) * 2016-04-12 2016-08-10 无锡晶华汽车零部件有限公司 Automotive brake caliper uide pin

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