TW201946288A - Photovoltaic power generation system equipped with reflection mirror - Google Patents

Photovoltaic power generation system equipped with reflection mirror Download PDF

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TW201946288A
TW201946288A TW108112282A TW108112282A TW201946288A TW 201946288 A TW201946288 A TW 201946288A TW 108112282 A TW108112282 A TW 108112282A TW 108112282 A TW108112282 A TW 108112282A TW 201946288 A TW201946288 A TW 201946288A
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power generation
light
generation system
wavelength
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鄧羽皋
森田秀幸
森健太郎
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日商東麗股份有限公司
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/08Mirrors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/20Optical components
    • H02S40/22Light-reflecting or light-concentrating means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/52PV systems with concentrators

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Photovoltaic Devices (AREA)
  • Optical Elements Other Than Lenses (AREA)

Abstract

The present invention addresses the problem of providing a photovoltaic power generation system excellent in power generation efficiency and stable amount of power generation. The photovoltaic power generation system is characterized by being equipped with a reflection mirror provided at a position from which reflection is applied to a solar cell module and the light receiving surface of the solar cell module, wherein: a mirror surface reflectance when the wavelength of the reflection mirror is 800nm is 15% to 45%, inclusive; and a light beam transmittance when the wavelength of the reflection mirror is 800nm is 20% to 45%, inclusive.

Description

具備反射鏡之太陽光發電系統    Solar power generation system with reflector   

本發明係關於具備反射鏡之太陽光發電系統。 The present invention relates to a solar power generation system having a reflecting mirror.

近年來,作為石油、煤等石化燃料的替代能源,核能發電、水力發電、風力發電、及太陽光發電等的各種方法受到關注。其中,又以將太陽光能量直接轉換為電能的太陽光發電,係作為綠色能源而備受期待。 In recent years, as alternative energy sources for petrochemical fuels such as petroleum and coal, various methods such as nuclear power generation, hydropower generation, wind power generation, and solar power generation have attracted attention. Among them, solar power generation, which directly converts solar energy into electrical energy, is highly anticipated as a green energy source.

太陽光發電,一般是藉由具有如下構造的太陽能電池模組進行:從太陽光射入的受光面側起,依序積層有透明的前基板/透明的密封材/太陽能電池元件/密封材/太陽能電池背面保護薄片。照射在太陽能電池模組的受光面的太陽光,係通過透明的前基板和透明的密封材而到達太陽能電池元件,在太陽能電池元件中轉換為電能。這樣所得到的電能,係通過與太陽能電池元件連接的導線被取出至外部後,供給各種電器。 Solar photovoltaic power generation is generally performed by a solar cell module having a structure in which a transparent front substrate / a transparent sealing material / a solar cell element / a sealing material / Protective sheet on the back of the solar cell. The sunlight shining on the light-receiving surface of the solar cell module reaches the solar cell element through the transparent front substrate and the transparent sealing material, and is converted into electrical energy in the solar cell element. The electrical energy obtained in this way is taken out to the outside through the wires connected to the solar cell element and is then supplied to various electrical appliances.

太陽能電池模組的發電量,通常與到達太陽能電池元件的太陽光的照度成比例。而且,在以大規模太陽能發電廠(Mega Solar)為代表的太陽光發電所中,一般的態樣係將此太陽能電池模組10片左右串聯,以電力調節器(power conditioner)使其以最適合的電流值、電壓值運作,藉以使其作為太陽光發電系統運轉。 The amount of power generated by a solar cell module is usually proportional to the illuminance of sunlight reaching the solar cell element. Moreover, in a solar power plant represented by a large-scale solar power plant (Mega Solar), a general aspect is to connect about 10 solar cell modules in series, and a power conditioner Appropriate current and voltage values to operate as a solar power generation system.

此外,已知:太陽能電池模組的發電量,不僅受到到達地表的日照強度的影響,也受到太陽高度所產生的影響,因 此也會依太陽能電池模組的設置角度而有所變動。因此,對於提升太陽光發電系統的發電量來說,因應設置環境的緯度、經度而調節太陽能電池模組的設置角度,增加射入太陽能電池元件的光量亦變得重要。 In addition, it is known that the amount of power generated by a solar cell module is affected not only by the intensity of sunlight reaching the ground, but also by the height of the sun, so it will also vary depending on the installation angle of the solar cell module. Therefore, in order to increase the power generation of the solar power generation system, it is important to adjust the installation angle of the solar cell module according to the latitude and longitude of the installation environment, and to increase the amount of light incident on the solar cell element.

近年來,以提升太陽光發電系統的年度累計發電量為目的,而開發了使太陽能電池模組的角度因應太陽高度而改變的跟蹤系統(專利文獻1)。此外,亦已知有以反射太陽光而使其向太陽能電池模組集光為目的而使用了反射鏡的太陽光發電系統(專利文獻2)。 In recent years, a tracking system that changes the angle of a solar cell module in accordance with the height of the sun has been developed with the goal of increasing the annual cumulative power generation of a photovoltaic power generation system (Patent Document 1). In addition, a solar power generation system using a reflector for reflecting sunlight and collecting light to a solar cell module is also known (Patent Document 2).

[先前技術文獻]     [Prior technical literature]     [專利文獻]     [Patent Literature]    

專利文獻1 日本特開2016-62931號公報 Patent Document 1 Japanese Patent Application Publication No. 2016-62931

專利文獻2 日本特開2006-40931號公報 Patent Document 2 Japanese Patent Laid-Open No. 2006-40931

然而,在專利文獻1的跟蹤系統,由於太陽能電池模組的每單位面積的發電量不會變大,因此發電效率不足,而且所提升的輸出大多不敷成本。此外,有藉由太陽光發電所得到的發電量因天氣狀況、時間及季節而變得不穩定的情形,有對發電系統施加負擔的情形。在專利文獻2中記載的太陽光發電系統中,由於使用的反射鏡的光線透射率低,因此在太陽高度低時,太陽光被反射鏡遮蔽,不能利用從反射鏡後方照射的光,輸出會暫時降低,因此有發電效率變得不足的情形。此外,在陰天等天氣狀況下,太陽光從天空的各方向射入,因此僅鏡面反射率高而光擴散性低的鏡子有發電效率變得不足的情形。 However, in the tracking system of Patent Document 1, since the power generation amount per unit area of the solar cell module does not increase, the power generation efficiency is insufficient, and the increased output is often insufficient to meet the cost. In addition, the amount of power generated by photovoltaic power generation may become unstable due to weather conditions, time, and seasons, and a load may be imposed on the power generation system. In the solar power generation system described in Patent Document 2, since the light transmittance of the reflecting mirror is low, when the height of the sun is low, the sunlight is blocked by the reflecting mirror, and the light irradiated from behind the reflecting mirror cannot be used. Since it temporarily decreases, the power generation efficiency may become insufficient. In addition, in cloudy weather and other conditions, sunlight enters from all directions of the sky, so only mirrors with high specular reflectance and low light diffusivity may become insufficient in power generation efficiency.

於是,本發明有鑑於相關的先前技術,而以提供發電效率及發電量的穩定性優異的太陽光發電系統作為其課題。 Therefore, in view of the related prior art, the present invention has as its object to provide a photovoltaic power generation system excellent in power generation efficiency and stability in power generation amount.

為了達成上述課題,本發明包含以下的構成。 In order to achieve the above-mentioned problems, the present invention includes the following configurations.

(1)一種太陽光發電系統,其特徵為:具備太陽能電池模組、及設置在向太陽能電池模組的受光面照射反射光的位置的反射鏡,前述反射鏡的波長800nm處的鏡面反射率為15%以上45%以下,且前述反射鏡的波長800nm處的光線透射率為20%以上45%以下。 (1) A solar power generation system, comprising: a solar cell module; and a reflector provided at a position for irradiating reflected light to a light-receiving surface of the solar cell module; and a specular reflectance at a wavelength of 800 nm of the reflector. It is 15% or more and 45% or less, and the light transmittance of the reflector at a wavelength of 800 nm is 20% or more and 45% or less.

(2)如(1)的太陽光發電系統,其中前述反射鏡的波長1,800nm處的光線透射率為80%以上,且前述反射鏡的波長1,200nm以上1,400nm以下處的平均光線透射率為60%以上80%以下。 (2) The solar power generation system according to (1), wherein the light transmittance of the aforementioned mirror at a wavelength of 1,800 nm is 80% or more, and the average light transmittance of the aforementioned mirror at a wavelength of 1,200 nm or more and 1,400 nm or less Above 60% and below 80%.

(3)如(1)或(2)的太陽光發電系統,其中前述反射鏡具備由以熱塑性樹脂為主要成分的2種層所構成的薄膜,前述2種層(以折射率大的層為A層,以折射率小的層為B層)當中,前述A層和前述B層交替地位於厚度方向上,前述A層和前述B層的合計層數為600以上,且按照JIS K 5600-5-6:1999測定的前述A層和前述B層之間的剝離強度的試驗結果的分類為0。 (3) The solar power generation system according to (1) or (2), wherein the reflecting mirror includes a thin film composed of two types of layers mainly composed of a thermoplastic resin, and the two types of layers (a layer having a large refractive index is Among the layer A, the layer with a low refractive index is the layer B), the A layer and the B layer are alternately located in the thickness direction, and the total number of layers of the A layer and the B layer is 600 or more, and in accordance with JIS K 5600- 5-6: The test results of the peel strength between the A layer and the B layer measured in 1999 were classified as 0.

(4)如(1)至(3)中任一項的太陽光發電系統,其中相對於前述反射鏡的受光面,在以入射角30°射入的情況下,受光角25°至35°的波長300nm至1,200nm頻帶處的平均變角反射率的最大值為15%以上35%以下,在以入射角60°射入的情況下,受光角55°至65°的波長300nm至1,200nm頻帶處的平均變角反射率的最大值為10%以上30%以下。 (4) The solar power generation system according to any one of (1) to (3), wherein the light-receiving surface of the reflector is incident at a light-incident angle of 30 ° to a light-receiving angle of 25 ° to 35 ° The maximum value of the average variable angle reflectance in the frequency band of 300nm to 1,200nm is 15% to 35%. When incident at an angle of 60 °, the wavelength of the light receiving angle is 55 ° to 65 ° and the wavelength is 300nm to 1,200nm. The maximum value of the average variable angle reflectance at the frequency band is 10% or more and 30% or less.

(5)如(1)至(4)中任一項的太陽光發電系統,其中前述反射鏡的波長700nm處的鏡面反射率為15%以上45%以下,且前述反射鏡的波長700nm處的光線透射率為20%以上45%以下。 (5) The solar power generation system according to any one of (1) to (4), wherein the specular reflectance of the aforementioned mirror at a wavelength of 700 nm is 15% or more and 45% or less, and Light transmittance is 20% to 45%.

(6)如(3)至(5)中任一項的太陽光發電系統,其中構成前述A層的熱塑性樹脂係以聚對苯二甲酸烷二酯(polyalkylene terephthalate)為主要成分。 (6) The photovoltaic power generation system according to any one of (3) to (5), wherein the thermoplastic resin constituting the A layer contains polyalkylene terephthalate as a main component.

(7)如(1)至(6)中任一項的太陽光發電系統,其中前述反射鏡的霧度為4%以上30%以下。 (7) The solar power generation system according to any one of (1) to (6), wherein the haze of the reflector is 4% or more and 30% or less.

(8)如(3)至(7)中任一項的太陽光發電系統,其中前述反射鏡係從受光面側起依序具有前基板、密封材、及前述A層和前述B層交替地位於厚度方向上且前述A層和前述B層的合計層數為600以上的多層薄膜,前述前基板係以強化玻璃、聚碳酸酯及聚甲基丙烯酸甲酯中的任一者為構成成分,且前述密封材係以乙烯/乙酸乙烯酯共聚物(EVA)、透明矽、及聚甲基丙烯酸甲酯中的任一者為主要成分。 (8) The solar power generation system according to any one of (3) to (7), wherein the reflecting mirror has a front substrate, a sealing material, and the A layer and the B layer alternately from the light receiving surface side in order. The multilayer film is located in the thickness direction and the total number of layers of the A layer and the B layer is 600 or more. The front substrate is made of any one of tempered glass, polycarbonate, and polymethyl methacrylate. In addition, the sealing material is mainly composed of any one of ethylene / vinyl acetate copolymer (EVA), transparent silicon, and polymethyl methacrylate.

(9)如(8)的太陽光發電系統,其中前述前基板的霧度為10%以上75%以下。 (9) The solar power generation system according to (8), wherein the haze of the front substrate is 10% to 75%.

(10)如(8)或(9)的太陽光發電系統,其中在前述多層薄膜的與受光面為相反側的面具有耐UV層。 (10) The solar power generation system according to (8) or (9), wherein the surface of the multilayer film on the side opposite to the light-receiving surface has a UV-resistant layer.

藉由本發明,而能夠提供發電效率及發電量的穩定性優異的太陽光發電系統。 According to the present invention, it is possible to provide a photovoltaic power generation system excellent in power generation efficiency and stability in power generation amount.

1‧‧‧太陽能電池模組 1‧‧‧solar battery module

2‧‧‧反射鏡 2‧‧‧Reflector

3‧‧‧太陽能電池模組用架台 3‧‧‧ Stand for Solar Cell Module

4‧‧‧反射鏡用架台 4‧‧‧ mirror stand

5‧‧‧多層薄膜 5‧‧‧multilayer film

6‧‧‧A層 6‧‧‧A floor

7‧‧‧B層 7‧‧‧B floor

8‧‧‧前基板 8‧‧‧ front substrate

9‧‧‧密封材 9‧‧‧sealing material

10‧‧‧耐UV層 10‧‧‧UV resistant layer

11‧‧‧太陽能電池元件 11‧‧‧solar cell element

12‧‧‧太陽能電池背面保護薄片 12‧‧‧ solar cell back protection sheet

圖1係本發明的一實施態樣的太陽光發電系統的側面圖。 FIG. 1 is a side view of a photovoltaic power generation system according to an embodiment of the present invention.

圖2係本發明的一實施態樣的太陽光發電系統的上視圖。 FIG. 2 is a top view of a photovoltaic power generation system according to an embodiment of the present invention.

圖3係本發明的一實施態樣的太陽光發電系統的上視圖。 3 is a top view of a photovoltaic power generation system according to an embodiment of the present invention.

圖4係顯示反射鏡中使用的多層薄膜的一例的剖面圖。 FIG. 4 is a cross-sectional view showing an example of a multilayer film used in a mirror.

圖5係顯示可在本發明中使用的反射鏡的一例的剖面圖。 FIG. 5 is a cross-sectional view showing an example of a reflecting mirror that can be used in the present invention.

圖6係顯示可在本發明中使用的太陽能電池模組的一例的剖面圖。 6 is a cross-sectional view showing an example of a solar cell module that can be used in the present invention.

[用以實施發明的形態]     [Form for Implementing Invention]    

以下,針對本發明的太陽光發電系統詳細地進行說明。 Hereinafter, the photovoltaic power generation system of the present invention will be described in detail.

<太陽光發電系統>     <Solar Power Generation System>    

本發明的太陽光發電系統具備太陽能電池模組、及設置在向太陽能電池模組的受光面照射反射光的位置的反射鏡是重要的。藉由設為這種態樣,而使藉由反射鏡所反射的太陽光照射在太陽能電池模組,因此到達太陽能電池元件的太陽光變多。因此,與沒有反射鏡的太陽光發電系統相比,發電量提升。 It is important that the photovoltaic power generation system of the present invention includes a solar cell module and a reflector provided at a position where the reflected light is irradiated to the light receiving surface of the solar cell module. By adopting this configuration, the solar cell module is irradiated with the solar light reflected by the reflector, so that more solar light reaches the solar cell element. Therefore, compared with a solar power generation system without a mirror, the power generation amount is increased.

反射鏡的配置,只要無損本發明的效果便沒有特別的限制,從增加到達太陽能電池元件的光量的觀點來看,較佳為例如如圖1所示,反射鏡位於太陽能電池模組的受光面的前方,且反射鏡的受光面與太陽能電池模組的受光面相向。藉由設為這種態樣,而使得藉由反射鏡所反射的太陽光的大多射入太陽能電池模組的受光面,太陽能電池模組的輸出提升。此處,所謂的受光面係指位於與地表為相反側的面,通常太陽光照射在此受光面上。 The arrangement of the reflecting mirror is not particularly limited as long as the effect of the present invention is not impaired. From the viewpoint of increasing the amount of light reaching the solar cell element, it is preferable that the reflecting mirror is located on the light receiving surface of the solar cell module, as shown in FIG. 1, for example. And the light-receiving surface of the reflector faces the light-receiving surface of the solar cell module. By adopting such a configuration, most of the sunlight reflected by the reflector is incident on the light-receiving surface of the solar cell module, and the output of the solar cell module is improved. Here, the light-receiving surface refers to a surface located on the opposite side from the ground surface, and generally, sunlight is irradiated onto the light-receiving surface.

將本發明的太陽光發電系統設置在位於南迴歸線以北的地區的情況,較佳為將太陽能電池模組的受光面朝南側來設置。藉由設為這種態樣,而太陽位於相對於太陽能電池模組的南側的時間變長,因此能夠使更多的直射光射入太陽能電池元件。另一方面,從同樣的觀點來看,在位於南迴歸線以南的地區中,較佳為將太陽能電池模組的受光面朝北側來設置。又,此處所謂的南側,不僅指正南的方位,也包含從正南的方位起向西或東傾斜45°以下的方位,對於北側也做同樣的解釋。 When the solar power generation system of the present invention is installed in a region north of the Tropic of Cancer, it is preferable to install the solar cell module with the light-receiving surface facing the south. With this configuration, the time for which the sun is positioned on the south side of the solar cell module becomes longer, so that more direct light can be incident on the solar cell element. On the other hand, from the same point of view, in a region located south of the Tropic of Cancer, it is preferable to install the light receiving surface of the solar cell module toward the north. In addition, the term “south side” here refers to not only the southward orientation, but also an orientation inclined 45 ° west or east from the southward orientation, and the same explanation is applied to the north side.

本發明的太陽光發電系統,雖亦因季節、設置的地點的緯度而異,但從增加到達太陽能電池元件的太陽光的觀點來看,較佳為水平面和反射鏡的受光面的夾角大小為5°以上50°以下。水平面和反射鏡的受光面的夾角大小為5°以上的情況,由反射鏡所產生的反射光並非朝向天空而是朝向太陽能電池模組的方向,因此射入太陽能電池模組的反射光的量變多。另一方面,水平面和反射鏡的受光面的夾角大小為50°以下的情況,太陽光變得很難被反射鏡遮住,直接射入太陽能電池模組的光量的降低受到抑制。 Although the solar power generation system of the present invention also varies according to the season and the latitude of the installed location, from the viewpoint of increasing the amount of sunlight reaching the solar cell element, the angle between the horizontal plane and the light-receiving surface of the mirror is preferably 5 ° to 50 °. When the angle between the horizontal plane and the light-receiving surface of the mirror is 5 ° or more, the reflected light generated by the mirror does not face the sky but toward the solar cell module, so the amount of reflected light incident on the solar cell module changes. many. On the other hand, when the included angle between the horizontal plane and the light-receiving surface of the mirror is 50 ° or less, sunlight becomes difficult to be blocked by the mirror, and the reduction in the amount of light directly incident on the solar cell module is suppressed.

針對本發明的太陽光發電系統中的太陽能電池模組和反射鏡的較佳的位置關係,展示一實施態樣以進行說明。圖1顯示本發明的一實施態樣的太陽光發電系統的側面圖,圖2、3顯示本發明的一實施態樣的太陽光發電系統的上視圖。又,本一實施態樣係作為具體例而提示者,本發明並不受限於此。 Aiming at the preferred positional relationship between the solar cell module and the reflector in the solar power generation system of the present invention, an embodiment is shown for explanation. FIG. 1 shows a side view of a photovoltaic power generation system according to an embodiment of the present invention, and FIGS. 2 and 3 show top views of the photovoltaic power generation system according to an embodiment of the present invention. The present embodiment is presented as a specific example, and the present invention is not limited to this.

在圖1~3所示的太陽光發電系統中,太陽能電池模組1係利用太陽能電池模組用架台3固定,而成為受光面朝向南側,且受光面和水平面的夾角大小為25°。而且,反射鏡2係 在太陽能電池模組1的受光面的前方,利用反射鏡用架台4固定,而成為受光面朝向北側,且受光面和水平面的夾角大小為25°。又,以下,有將太陽能電池模組用架台3和反射鏡用架台4統稱為架台的情形。 In the solar power generation system shown in Figs. 1 to 3, the solar cell module 1 is fixed by the stand 3 of the solar cell module so that the light receiving surface faces south, and the angle between the light receiving surface and the horizontal plane is 25 °. In addition, the reflecting mirror 2 is fixed in front of the light receiving surface of the solar cell module 1 by the mirror mount 4 so that the light receiving surface faces the north side, and the angle between the light receiving surface and the horizontal plane is 25 °. In addition, hereinafter, the stand 3 for solar cell modules and the stand 4 for mirrors may be collectively referred to as a stand.

此時,若使反射鏡的下端高度與太陽能電池模組的下端高度一致,則由反射鏡2所產生的反射光不會被太陽能電池模組1的背面或框架(未圖示)等遮蔽,而有效率地到達太陽能電池模組1的受光面,因而較佳。在圖1~3中,太陽能電池模組和反射鏡係在其長邊方向上被描繪為平行的位置關係,但沒有為平行之必要,可因應設置的場所的地形等而適宜調整其位置關係。 At this time, if the height of the lower end of the reflecting mirror is consistent with the height of the lower end of the solar cell module, the reflected light generated by the reflecting mirror 2 will not be blocked by the back surface of the solar cell module 1 or the frame (not shown). It is preferable to reach the light receiving surface of the solar cell module 1 efficiently. In Figs. 1 to 3, the solar cell module and the mirror system are depicted in a parallel positional relationship in the long side direction, but it is not necessary to be parallel. The positional relationship can be appropriately adjusted according to the terrain of the place to be installed, etc. .

在圖1~3中,太陽能電池模組1和反射鏡2皆被描繪成沒有凹凸的長方體,但只要無損本發明的效果,其表面可以具有凹凸,其表面也可以是曲面。此外,關於太陽能電池模組1的受光面和反射鏡2的受光面的面積,只要無損本發明的效果便沒有特別的限制,可考慮設置空間來適宜調節。例如,可如圖2所示兩者的面積相等,也可如圖3所示兩者的面積不同(圖3的例子係反射鏡2的受光面的面積比太陽能電池模組1的受光面還大的例子。)。如圖2所示兩者的面積相等的情況,則不需要於兩者準備複數種尺寸的共通的構件,有能夠實現製造步驟的簡化或成本削減的優點。 In FIGS. 1 to 3, the solar cell module 1 and the reflector 2 are each depicted as a rectangular parallelepiped, but as long as the effect of the present invention is not impaired, the surface may have unevenness, and the surface may be curved. In addition, the areas of the light-receiving surface of the solar cell module 1 and the light-receiving surface of the reflector 2 are not particularly limited as long as the effects of the present invention are not impaired, and a space can be considered for adjustment. For example, as shown in FIG. 2, the areas of the two may be equal, or as shown in FIG. 3, the areas of the two may be different (the example of FIG. 3 is that the area of the light-receiving surface of the reflector 2 is larger than that of the solar cell module 1 Big example.). When the areas of the two are equal to each other as shown in FIG. 2, it is not necessary to prepare a common member of a plurality of sizes for both, and there is an advantage that the manufacturing steps can be simplified or the cost can be reduced.

另外,從使其剛性提升以提高對強風等自然環境的耐性的觀點來看,反射鏡亦較佳為端部具有框架(未圖示)。從剛性提升的觀點來看,框架較佳為鋁、黃銅、銀、及銅等的金屬製。從剛性和成本的平衡來看,較佳為鋁製。 In addition, from the viewpoint of improving the rigidity to improve resistance to natural environments such as strong wind, it is also preferable that the mirror has a frame (not shown) at the end. From the viewpoint of improving rigidity, the frame is preferably made of metal such as aluminum, brass, silver, and copper. From the balance of rigidity and cost, aluminum is preferred.

架台3、4較佳為具有能夠調節太陽能電池模組1或反射鏡2的受光面所朝向的方位、或相對於水平面的角度的機構(以下,有統稱為角度調節機構的情形)。利用反射鏡的輸出提升效果會受到基於季節的太陽高度的變動等的影響。因此,藉由架台3、4具有角度調節機構,而配合季節的變化來最適化太陽能電池模組1或反射鏡2的設置條件就變得容易,其結果,即使季節變動也會容易得到高的輸出提高效果。 The stands 3 and 4 preferably have a mechanism capable of adjusting the orientation of the solar cell module 1 or the light-receiving surface of the reflector 2 or the angle with respect to the horizontal plane (hereinafter, collectively referred to as an angle adjustment mechanism). The effect of improving the output using a mirror is affected by changes in the height of the sun based on the season. Therefore, it is easy to optimize the installation conditions of the solar cell module 1 or the reflecting mirror 2 by having the angle adjustment mechanism of the stands 3 and 4 in accordance with the change of the season. Output boost effect.

更具體而言,在太陽高度高的夏季,為了使被反射鏡2反射的太陽光有效率地朝太陽能電池模組1的受光面射入,較佳為使水平面和反射鏡2的受光面的夾角大小在上述較佳的範圍內變大。這是因為在太陽高度高的情況,若水平面和反射鏡2的受光面的夾角大小小,則由反射鏡2所產生的反射光容易向偏離太陽能電池模組1的受光面的方向前進。另一方面,在太陽高度低的冬季中,由上述觀點來看,較佳為使水平面和反射鏡2的受光面的夾角大小比夏季小。 More specifically, in the summer when the sun height is high, in order to efficiently inject the sunlight reflected by the mirror 2 toward the light-receiving surface of the solar cell module 1, it is preferable to make the horizontal plane and the light-receiving surface of the mirror 2 The included angle becomes larger within the above-mentioned preferable range. This is because when the height of the sun is high, if the included angle between the horizontal plane and the light-receiving surface of the mirror 2 is small, the reflected light generated by the mirror 2 tends to move away from the light-receiving surface of the solar cell module 1. On the other hand, in winter where the height of the sun is low, from the above viewpoint, it is preferable to make the angle between the horizontal plane and the light-receiving surface of the mirror 2 smaller than in summer.

<反射鏡>     <Reflector>    

本發明的太陽光發電系統,在太陽高度高的狀態,太陽光主要是照射在受光面側,但若太陽高度變低,則太陽光亦會照射在與受光面為相反的側。因此,為了要在太陽高度高的狀態下使發電量提升,較佳為為了盡量增加有助於太陽光發電的波長頻帶的光線的對太陽能電池模組的入射量,而在有助於發電量提升的波長頻帶之反射鏡的鏡面反射率高。另一方面,為了要在太陽高度低的狀態下維持發電量,在藉由鏡面反射來盡量增加同頻帶的光線對太陽能電池模組的入射量的同時,也有必要使來自反射鏡後 方的太陽光透射而使其到達模組。因此,對於反射鏡,不僅要求在同頻帶的鏡面反射率高,也要求在同頻帶的光線透射率高,但一般而言鏡面反射率和光線透射率為抵換(trade off)關係。此外,若亦考慮太陽高度會依時間或季節而有所變動,而要使太陽光發電系統的發電量最大化,則有助於發電量提升的光線的鏡面反射率和光線透射率的平衡就變得重要。 In the solar power generation system of the present invention, in a state where the height of the sun is high, the sunlight is mainly irradiated on the light-receiving surface side, but if the height of the sun becomes low, the sunlight is also irradiated on the side opposite to the light-receiving surface. Therefore, in order to increase the power generation amount in a state where the height of the sun is high, it is preferable to increase the incident amount of light in a wavelength band that contributes to solar power generation to the solar cell module as much as possible, and contribute to the power generation amount. The specular reflectance of the mirror in the increased wavelength band is high. On the other hand, in order to maintain the power generation in a state where the height of the sun is low, it is necessary to increase the amount of light incident on the solar cell module in the same frequency band by specular reflection, and it is also necessary to make the sunlight from behind the mirror Transmit it to the module. Therefore, for a mirror, not only the specular reflectance in the same frequency band is required, but also the light transmittance in the same frequency band is required to be high. Generally speaking, the specular reflectance and the light transmittance are trade off. In addition, if we also consider that the height of the sun will change according to time or season, and to maximize the power generation of the solar power generation system, the balance between the specular reflectance and light transmittance of the light that contributes to the increase in power generation will be Become important.

從上述觀點來看,在本發明的太陽光發電系統中,反射鏡的波長800nm處的鏡面反射率為15%以上45%以下,且波長800nm處的光線透射率為20%以上45%以下是重要的。從同樣的觀點來看,反射鏡的波長800nm處的鏡面反射率較佳為20%以上45%以下,更佳為25%以上45%以下。此外,波長800nm處的光線透射率較佳為20%以上40%以下,更佳為20%以上35%以下。 From the above point of view, in the solar power generation system of the present invention, the specular reflectance of the mirror at a wavelength of 800 nm is 15% to 45%, and the light transmittance at a wavelength of 800nm is 20% to 45%. important. From the same viewpoint, the specular reflectance of the mirror at a wavelength of 800 nm is preferably 20% to 45%, and more preferably 25% to 45%. In addition, the light transmittance at a wavelength of 800 nm is preferably 20% to 40%, and more preferably 20% to 35%.

另外,從即使是在從反射鏡的後方予以照射的情況下,也能有效地利用對例如非晶矽太陽能電池元件的發電的貢獻一般被認為比波長800nm高之波長700nm的光的觀點來看,較佳為反射鏡的波長700nm處的鏡面反射率為15%以上45%以下,且波長700nm處的光線透射率為20%以上45%以下。從同樣的觀點來看,反射鏡的波長700nm處的鏡面反射率更佳為20%以上45%以下,進一步較佳為30%以上45%以下。此外,波長700nm處的光線透射率率更佳為25%以上45%以下,進一步較佳為30%以上40%以下。 In addition, it is generally considered that light having a wavelength of 700 nm, which is higher than 800 nm, can be effectively used for contribution to power generation of, for example, an amorphous silicon solar cell element even when irradiated from behind the reflector. Preferably, the specular reflectance of the mirror at a wavelength of 700 nm is 15% to 45%, and the light transmittance at a wavelength of 700nm is 20% to 45%. From the same viewpoint, the specular reflectance at the wavelength of 700 nm of the mirror is more preferably 20% to 45%, and further preferably 30% to 45%. In addition, the light transmittance at a wavelength of 700 nm is more preferably 25% to 45%, and more preferably 30% to 40%.

從同樣的觀點來看,較佳為反射鏡的波長400nm至700nm處的鏡面反射率的平均值為20%以上45%以下,且波長400nm至700nm處的光線透射率的平均值為20%以上45% 以下。另外,更佳為此波長頻帶處的鏡面反射率的平均值為25%以上45%以下,且此波長頻帶處的光線透射率的平均值為25%以上45%以下,進一步更佳為此波長頻帶處的鏡面反射率的平均值為30%以上40%以下,且此波長頻帶處的光線透射率的平均值為30%以上40%以下。 From the same viewpoint, it is preferable that the average value of the specular reflectance at the wavelength of 400 nm to 700 nm of the mirror is 20% to 45%, and the average value of the light transmittance at the wavelength of 400nm to 700nm is 20% or more. Below 45%. In addition, it is more preferable that the average value of the specular reflectance at this wavelength band is 25% or more and 45% or less, and the average value of the light transmittance at this wavelength band is 25% or more and 45% or less. The average value of the specular reflectance at the frequency band is 30% to 40%, and the average value of the light transmittance at this wavelength band is 30% to 40%.

將反射鏡的波長800nm處的鏡面反射率設在15%以上45%以下或者是上述的較佳範圍內,且將波長800nm處的光線透射率設在20%以上45%以下或者是上述的較佳範圍內的方法,及將反射鏡的波長700nm處的鏡面反射率設在20%以上45%以下或者是上述的較佳範圍內,且將波長700nm處的光線透射率設在20%以上45%以下或者是上述的較佳範圍內的方法,只要無損本發明的效果便沒有特別的限制,可舉出例如使用具有折射率不同的2層交替地重複配置的構成的反射鏡的方法(關於其細節,後述。)。 Set the specular reflectance at the wavelength of 800nm of the mirror at 15% to 45% or within the above-mentioned preferred range, and set the light transmittance at the wavelength of 800nm to 20% to 45% or below. In the best range, and set the specular reflectance at the wavelength of 700nm of the mirror at 20% to 45% or in the above-mentioned preferred range, and set the light transmittance at the wavelength of 700nm to 20% or more 45 % Or less, or a method within the above-mentioned preferred range, as long as the effect of the present invention is not impaired, there is no particular limitation. For example, a method using a mirror having a structure in which two layers having different refractive indices are alternately and repeatedly arranged (about The details will be described later.).

此外,在本發明的太陽光發電系統中,從發電效率和耐久性方面來看,較佳為反射鏡的波長1,800nm處的光線透射率為80%以上。藉由設為這種態樣,能夠壓低無助於發電而會使太陽能電池模組的性能或耐久性惡化之波長頻帶的光的影響。更具體而言,波長1,800nm的光為紅外區域的光,儘管幾乎無助於全部的太陽能電池元件的發電,卻會使太陽能電池元件或太陽能電池模組的溫度上升。一般而言,太陽能電池模組由於溫度若上升則耐久性或發電量降低,因此從耐久性、發電量的觀點來看,較佳為使這種波長的光的射入變少。 In addition, in the photovoltaic power generation system of the present invention, in terms of power generation efficiency and durability, the light transmittance at the wavelength of 1,800 nm of the reflector is preferably 80% or more. By adopting such an aspect, it is possible to reduce the influence of light in a wavelength band which does not contribute to power generation and deteriorates the performance or durability of the solar cell module. More specifically, light with a wavelength of 1,800 nm is light in the infrared region, and although it does not contribute to the power generation of almost all solar cell elements, it causes the temperature of the solar cell element or solar cell module to rise. In general, as the temperature of a solar cell module increases, the durability or the amount of power generation decreases. From the viewpoint of durability and the amount of power generation, it is preferable to reduce the incidence of light of this wavelength.

此外,在本發明的太陽光發電系統中,從保持發電量和耐久性,並且擴大太陽能電池元件的選擇範圍的觀點來看, 較佳為反射鏡的波長1,200nm以上1,400nm以下處的平均光線透射率為60%以上80%以下。波長1,200nm以上1,400nm以下的光也是紅外區域的光,會使太陽能電池元件、太陽能電池模組的溫度上升。而且,在最常見的太陽能電池元件的結晶矽太陽能電池元件,波長400nm以上1,150nm以下的範圍的光有助於發電,在非晶矽太陽能電池元件,波長300nm以上700nm以下的波長的光有助於發電,波長1,200nm以上1,400nm以下的波長的光幾乎無助於發電。因此,藉由反射鏡的波長1,200nm以上1,400nm以下處的平均光線透射率為60%以上,可壓低由反射鏡所產生的同波長頻帶的光的反射或隨之而來的朝太陽能電池模組的射入,因此太陽光發電系統具備使用了先前例示的太陽能電池元件的太陽能電池模組的情況,可保持太陽能電池模組的發電量和耐久性。 In addition, in the solar power generation system of the present invention, from the viewpoint of maintaining the power generation amount and durability and expanding the selection range of solar cell elements, it is preferable that the average wavelength of the mirror is 1,200 nm or more and 1,400 nm or less. The transmittance is 60% to 80%. Light having a wavelength of 1,200 nm or more and 1,400 nm or less is also light in the infrared region, which increases the temperature of solar cell elements and solar cell modules. Moreover, in the most common crystalline silicon solar cell elements of solar cells, light in a wavelength range of 400 nm to 1,150 nm is helpful for power generation, and in amorphous silicon solar cell elements, light in a wavelength range of 300 nm to 700 nm is helpful. For power generation, light with a wavelength above 1,200 nm and below 1,400 nm hardly contributes to power generation. Therefore, the average light transmittance at the wavelengths of the mirror above 1,200nm and below 1,400nm is 60% or more, which can reduce the reflection of light in the same wavelength band generated by the mirror or the resulting light toward the solar cell mode. The solar power generation system is equipped with a solar cell module using the solar cell elements exemplified above, and the power generation amount and durability of the solar cell module can be maintained.

然而,另一方面,也存在有如波長350nm以上1,750nm以下的光有助於發電的鎵砷多接面太陽能電池元件般,發電量會藉由波長1,200nm以上1,400nm以下的波長的光而增加的太陽能電池元件。因此,可藉由反射鏡的波長1,200nm以上1,400nm以下處的平均光線透射率為80%以下,而也在具備使用這種太陽能電池元件的太陽能電池模組的太陽光發電系統中,得到反射鏡的效果。 However, on the other hand, there are also gallium arsenic multi-junction solar cell elements that contribute to power generation, such as light having a wavelength of 350 nm to 1,750 nm. The power generation amount is increased by light having a wavelength of 1,200 nm to 1,400 nm Solar cell element. Therefore, the average light transmittance of the reflector at a wavelength of 1,200 nm to 1,400 nm can be 80% or less, and reflection can be obtained also in a solar power generation system including a solar cell module using such a solar cell element. Mirror effect.

將反射鏡的波長1,800nm處的光線透射率設為80%以上,將1,200nm以上1,400nm以下處的平均光線透射率設為60%以上80%以下的方法,只要無損本發明的效果便沒有特別的限制,可舉出例如與將反射鏡的波長800nm處的鏡面反射率設在15%以上45%以下或者是上述的較佳範圍內,且將波 長800nm處的光線透射率設在20%以上45%以下或者是上述的較佳範圍內的方法同樣的方法。 The method of setting the light transmittance of the mirror at a wavelength of 1,800 nm to 80% or more and the average light transmittance of 1,200 nm to 1,400 nm or less to 60% to 80% is not a problem as long as the effect of the present invention is not impaired. Specific restrictions include, for example, setting the specular reflectance of the mirror at a wavelength of 800 nm to 15% or more and 45% or less, or setting the light transmittance at a wavelength of 800 nm to 20%. Above 45% or less is the same method as the above-mentioned preferred range.

在本發明的太陽光發電系統中,從太陽高度低的情況之發電提升的觀點來看,較佳為相對於前述反射鏡的受光面,以入射角30°射入的情況的受光角25°至35°的波長300nm至1,200nm頻帶處的平均變角反射率的最大值為15%以上35%以下,且以入射角60°射入的情況的波長300nm至1,200nm頻帶處的平均變角反射率的最大值為10%以上30%以下。平均變角反射率係300nm~1,200nm頻帶處的分別以反射角度25°~35°(或者55°~65°)所測定的反射率的平均值,將該平均值當中的最大的反射率稱為平均變角反射率的最大值。光的鏡面反射和擴散反射及透射三者,一般為抵換關係。在太陽高度或太陽光照度高時,鏡面反射是重要的,另一方面,在太陽高度或太陽光照度低時,擴散反射及透射變得重要。從發電量穩定性的觀點來看,鏡面反射和擴散反射及透射的平衡是重要的。平均變角反射率的最大值越大,鏡面反射的程度越高,光透射性和光散射變低。從前述觀點來看,平均變角反射率的最大值成為發電提升及發電量穩定性的指標。 In the photovoltaic power generation system of the present invention, from the viewpoint of power generation improvement when the height of the sun is low, it is preferable that the light receiving angle is 25 ° with respect to the light receiving surface of the reflector at an incident angle of 30 °. The maximum value of the average variable angle reflectance at a wavelength range of 300nm to 1,200nm to 35 ° is 15% to 35%, and the average variable angle at a wavelength range of 300nm to 1,200nm when incident at an angle of 60 ° The maximum reflectance is 10% to 30%. The average variable angle reflectance is an average value of reflectance measured at a reflection angle of 25 ° to 35 ° (or 55 ° to 65 °) at a frequency band of 300 nm to 1,200 nm. The maximum reflectance of the average value is called Is the maximum value of the average variable angle reflectance. The specular reflection, diffuse reflection, and transmission of light are generally offset. Specular reflection is important when the sun's height or solar illuminance is high. On the other hand, when the sun's height or solar illuminance is low, diffuse reflection and transmission become important. From the viewpoint of power generation stability, the balance between specular reflection, diffuse reflection, and transmission is important. The larger the maximum value of the average variable angle reflectance, the higher the degree of specular reflection, and the lower the light transmittance and light scattering. From the foregoing point of view, the maximum value of the average variable angle reflectance becomes an indicator of power generation improvement and power generation amount stability.

藉由為這種態樣,而促使低太陽高度時的太陽光的透射率及擴散反射高,且低太陽高度時太陽光發電系統發電提升。又,平均變角反射率、平均變角反射率的最大值的求法係如實施例的項目[反射鏡的製作、特性的測定方法及評價方法](11)項中所記載。 With this aspect, the transmittance and diffuse reflection of sunlight at a low solar height are promoted, and the power generation of the solar power generation system is improved at a low solar height. The method of obtaining the average variable-angle reflectance and the maximum value of the average variable-angle reflectance is as described in the item [Production of a mirror, measurement method and evaluation method of characteristics] (11) in the examples.

從同樣的觀點來看,更佳為相對於反射鏡的受光面,以入射角30°射入的情況的受光角25°至35°的波長300nm至 1,200nm的平均變角反射率的最大值為26%以上35%以下,且以入射角60°射入的情況的波長300nm至1,200nm的平均變角反射率的最大值為25%以上30%以下。 From the same viewpoint, it is more preferable that the average value of the average variable angle reflectance at a wavelength of 300 to 1,200 nm with a light receiving angle of 25 ° to 35 ° with respect to the light receiving surface of the mirror is incident at a 30 ° incident angle. The maximum value of the average variable angle reflectance at a wavelength of 300 nm to 1,200 nm when the incident angle is 60% or more and 26% or less and 25% or less is 25% or more and 30% or less.

又,平均變角反射率,能夠藉由使用島津製作所股份有限公司製的UV-3600Plus,安裝可變角用光罩單元進行測定來得到。此外,就將平均變角反射率的最大值設在上述的較佳範圍內的手段而言,可舉出例如於反射鏡使用以熱塑性樹脂為主要成分的A層和B層交替地位於厚度方向上的多層薄膜的方法。藉由設為這種態樣,而能夠適宜調節變角反射率,能夠使反射鏡具有前述特性。 The average variable-angle reflectance can be measured by using a UV-3600Plus manufactured by Shimadzu Corporation and mounting a variable-angle mask unit. In addition, as a means for setting the maximum value of the average variable-angle reflectance within the above-mentioned preferable range, for example, the use of a layer A and a layer B having a thermoplastic resin as a main component in the reflector is alternately located in the thickness direction. On multilayer films. By adopting such an aspect, the variable angle reflectance can be appropriately adjusted, and the mirror can have the aforementioned characteristics.

在本發明的太陽光發電系統中,較佳為反射鏡具備由以熱塑性樹脂為主要成分的2種層所構成的薄膜,前述2種層(以折射率大的層為A層,以折射率小的層為B層)當中,A層和B層交替地位於厚度方向上,前述A層和前述B層的合計層數為600以上。可藉由設為這種態樣,而容易將反射鏡的波長800nm處的鏡面反射率、波長800nm、1,800nm處的光線透射率、及波長1,200nm以上1,400nm以下處的平均光線透射率控制在前述的範圍內。其結果,太陽光發電系統的發電量或耐久性提升。又,以熱塑性樹脂為主要成分,係指於將整體的層設為100質量%時,包含90質量%以上100質量%以下的熱塑性樹脂。 In the solar power generation system of the present invention, it is preferable that the reflector includes a thin film composed of two types of layers containing a thermoplastic resin as a main component, and the two types of layers (the layer with a large refractive index is A layer and the refractive index is Among the small layers is the B layer), the A layer and the B layer are alternately located in the thickness direction, and the total number of layers of the A layer and the B layer is 600 or more. With this configuration, it is easy to control the specular reflectance of the mirror at a wavelength of 800 nm, the light transmittance at a wavelength of 800 nm, 1,800 nm, and the average light transmittance at a wavelength of 1,200 nm or more and 1,400 nm or less. Within the aforementioned range. As a result, the power generation amount and durability of the photovoltaic power generation system are improved. In addition, when a thermoplastic resin is used as a main component, it means that when the entire layer is 100% by mass, a thermoplastic resin containing 90% by mass or more and 100% by mass or less is included.

可藉由A層和B層交替地重複存在於厚度方向上,而在特定的波長頻帶中,使反射鏡的鏡面反射率提升。進行反射的波長頻帶(主反射波長:λ),係基於下述式A來決定,能夠藉由調節各層的厚度和折射率來控制。 The A layer and the B layer can alternately exist in the thickness direction, and the specular reflectance of the mirror can be improved in a specific wavelength band. The wavelength band (main reflection wavelength: λ) at which reflection is performed is determined based on the following formula A, and can be controlled by adjusting the thickness and refractive index of each layer.

式A:λ=2×(na×da+nb×db) Formula A: λ = 2 × (na × da + nb × db)

na:A層的面內平均折射率 na: average in-plane refractive index of layer A

nb:B層的面內平均折射率 nb: in-plane average refractive index of the B layer

da:A層的層厚(nm) da: layer thickness of layer A (nm)

db:B層的層厚(nm) db: layer thickness of layer B (nm)

λ:主反射波長(nm)。 λ: main reflection wavelength (nm).

「A層和B層交替地位於厚度方向上」,係指當觀察與厚度方向平行的剖面時,A層和B層的積層構成係重複存在的狀態。又,反射鏡,在無損本發明的效果的範圍內,在A層和B層的積層構成重複存在的途中,亦可不屬於A層及B層的層、或A層或B層連續的部位存在。 “Layer A and B are alternately located in the thickness direction” refers to a state where the laminated constitution of the A layer and the B layer repeatedly exists when a cross section parallel to the thickness direction is observed. In addition, as long as the reflection mirror does not impair the effect of the present invention, the layer A and B layers are repeatedly formed, and the layer does not belong to the layers A and B, or the continuous portion of the A or B layer exists. .

關於反射率,能夠以A層和B層的折射率差、和A層和B層的層數來控制。更具體而言,能夠藉由使A層和B層的折射率差變大、使A層和B層的合計層數變多來提高反射率。 The reflectance can be controlled by the refractive index difference between the A layer and the B layer, and the number of layers of the A layer and the B layer. More specifically, the reflectance can be increased by increasing the refractive index difference between the A layer and the B layer and increasing the total number of layers of the A layer and the B layer.

藉由將A層和B層的合計層數設為600以上,而反射鏡成為具備能夠使太陽能電池模組的發電提升的程度的高光線反射性能者。A層和B層的合計層數的上限,只要無損本發明的效果便沒有特別的限制,從伴隨層數增加而來的光線反射率的提升效果和成本方面來看,成為1,200。即,從兼顧反射鏡的反射性能提升和製造成本減輕的觀點來看,A層和B層的合計層數較佳為600以上1,200以下。 By setting the total number of layers of the A layer and the B layer to 600 or more, the reflector becomes a person having high light reflection performance to a degree that can improve the power generation of the solar cell module. The upper limit of the total number of layers of the A layer and the B layer is not particularly limited as long as the effect of the present invention is not impaired, and it is 1,200 in terms of the effect of increasing the light reflectance as the number of layers increases and the cost. That is, the total number of layers of the A layer and the B layer is preferably 600 or more and 1,200 or less from the viewpoint of considering both improvement in the reflection performance of the mirror and reduction in manufacturing cost.

就能夠用作為本發明的太陽光發電系統的反射鏡的A層的主要成分的熱塑性樹脂(以下,有稱為熱塑性樹脂A的情形。)而言,可舉出例如結晶性聚對苯二甲酸乙二酯、結晶性聚萘 二甲酸乙二酯等的結晶性聚酯。就能夠用作為B層的主要成分的熱塑性樹脂(以下,有稱為熱塑性樹脂B的情形。)而言,可舉出非晶性聚對苯二甲酸乙二酯、非晶性聚萘二甲酸乙二酯等的非晶性聚酯、氟基彈性體等。此處,結晶性,係指於在將聚合物升溫使其熔解後慢慢冷卻使其固化之際,會觀察到伴隨結晶化的放熱峰的特性,非晶性,係指於在將聚合物升溫使其熔解後慢慢冷卻使其固化之際,因為沒有發生結晶化而觀察不到放熱峰的特性。熱塑性樹脂A和熱塑性樹脂B的組合、A層及B層的組成,只要滿足A層的折射率比B層的折射率大的要件,便能夠在無損本發明的效果的範圍內自由地選定。 Examples of the thermoplastic resin that can be used as the main component of the A layer of the reflector of the photovoltaic power generation system of the present invention (hereinafter, referred to as a thermoplastic resin A) include crystalline polyterephthalic acid. Crystalline polyesters such as ethylene glycol and crystalline polyethylene naphthalate. Examples of the thermoplastic resin that can be used as the main component of the layer B (hereinafter referred to as the thermoplastic resin B) include amorphous polyethylene terephthalate and amorphous polyethylene naphthalate. Amorphous polyesters such as ethylene glycol, fluorine-based elastomers, and the like. Here, the crystalline property refers to a characteristic that an exothermic peak accompanied by crystallization is observed when a polymer is gradually cooled after being heated and melted to melt and solidify, and the amorphous property refers to a polymer When the temperature was raised to melt and slowly cooled to solidify, the characteristics of the exothermic peak were not observed because crystallization did not occur. The combination of the thermoplastic resin A and the thermoplastic resin B, and the composition of the A layer and the B layer can be freely selected as long as the refractive index of the A layer is larger than that of the B layer, so long as the effect of the present invention is not impaired.

將反射鏡製成A層和B層交替地位於厚度方向上且A層和B層的合計層數為600以上者的手段,只要無損本發明的效果便沒有特別的限制,可舉出例如以下所述的方法。 The method of forming the reflector in which the A layer and the B layer are alternately positioned in the thickness direction and the total number of layers of the A layer and the B layer is 600 or more is not particularly limited as long as the effect of the present invention is not impaired. The method described.

首先,將以不同的擠出機加熱熔融的熱塑性樹脂A及熱塑性樹脂B送入供料塊(feed block),使其以合計層數成為600層以上的方式交替地積層後,使其從模吐出至澆鑄鼓輪上冷卻固化而得到無配向薄片。之後,將此無配向薄片進行單軸或雙軸拉伸而製成具有圖4所示的構造的多層薄膜,將此多層薄膜組裝在反射鏡,可藉此而將反射鏡製成A層和B層交替地位於厚度方向上且A層和B層的合計層數為600以上者。圖4係顯示用於反射鏡的多層薄膜的一例的剖面圖,圖4中的符號5表示多層薄膜,符號6表示A層,符號7表示B層。此時,由於藉由使用供料塊,而能夠以狹縫的形狀(長度、寬度)調整各層的厚度,因此亦容易達成任意的層厚。 First, the thermoplastic resin A and the thermoplastic resin B heated and melted by different extruders are fed into a feed block so that they are laminated alternately so that the total number of layers becomes 600 or more, and then they are removed from the mold. It was discharged onto a casting drum, cooled and solidified, and an orientation-free sheet was obtained. Thereafter, this non-oriented sheet is uniaxially or biaxially stretched to produce a multilayer film having a structure as shown in FIG. 4, and this multilayer film is assembled in a reflector, whereby the reflector can be made into layer A and The B layers are alternately located in the thickness direction, and the total number of layers of the A layer and the B layer is 600 or more. FIG. 4 is a cross-sectional view showing an example of a multilayer film used in a mirror. Reference numeral 5 in FIG. 4 indicates a multilayer film, reference numeral 6 indicates an A layer, and reference numeral 7 indicates a B layer. At this time, since the thickness of each layer can be adjusted in the shape of the slit (length, width) by using the feed block, it is also easy to achieve an arbitrary layer thickness.

此外,在反射鏡中A層和B層交替地位於厚度方向上的情況,較佳為按照JIS K 5600-5-6:1999測定的A層和B層之間的剝離強度的試驗結果的分類為0。按照JIS K 5600-5-6:1999測定的A層和B層之間的剝離強度的試驗結果的分類,係A層和B層的層間緊貼強度越優異值就越小。 In the case where the A layer and the B layer are alternately positioned in the thickness direction in the reflector, it is preferable to classify the test results of the peel strength between the A layer and the B layer measured in accordance with JIS K 5600-5-6: 1999. Is 0. According to the classification of the test results of the peel strength between the A layer and the B layer measured according to JIS K 5600-5-6: 1999, the more excellent the interlayer adhesion strength between the A layer and the B layer, the smaller the value.

設置本發明的太陽光發電系統的情況,反射鏡係暴露於與太陽能電池模組相同的自然環境,因此受到由溫濕度循環、紫外線所產生的應力(stress)。藉由A層和B層之間的剝離強度的試驗結果的分類為0,而能夠減輕因這些應力所產生的A層和B層的層間剝離,其結果,能夠持續長期地維持反射鏡的性能。 When the photovoltaic power generation system of the present invention is installed, the mirror system is exposed to the same natural environment as the solar cell module, and therefore is subjected to stress caused by temperature and humidity cycles and ultraviolet rays. The classification of the test results of the peel strength between the A layer and the B layer is 0, and the interlayer peeling of the A layer and the B layer due to these stresses can be reduced. As a result, the performance of the mirror can be maintained for a long period of time. .

用以在反射鏡中使按照JIS K 5600-5-6:1999測定的A層和B層之間的剝離強度的試驗結果的分類成為0的手段,只要無損本發明的效果便沒有特別的限定,可舉出例如調節A層及B層的組成,使A層的漢森的溶解度參數和B層的漢森的溶解度參數的差的絕對值成為3.0MPa1/2以下的方法。以下,有將漢森的溶解度參數稱為HSP的情形。又,A層由單一成分所構成的情況,將該成分的HSP設為A層的HSP,A層由複數成分所構成的情況,將A層中包含最多的成分的HSP設為A層的HSP。關於B層的HSP,也做同樣的解釋。 The means for classifying the test results of the peel strength between the A layer and the B layer measured in accordance with JIS K 5600-5-6: 1999 into 0 in a reflector is not particularly limited as long as the effect of the present invention is not impaired. For example, a method of adjusting the composition of the A layer and the B layer such that the absolute value of the difference between the Hansen solubility parameter of the A layer and the Hansen solubility parameter of the B layer is 3.0 MPa 1/2 or less. Hereinafter, the solubility parameter of Hansen may be referred to as HSP. When the A layer is composed of a single component, the HSP of the component is referred to as the HSP of the A layer. When the A layer is composed of plural components, the HSP of the most contained component in the A layer is referred to as the HSP of the A layer. . The same explanation applies to the HSP of layer B.

HSP係表示某物質溶於其他某物質的程度的指標,以3維向量表示溶解性。此3維向量能夠以分散項(δd)、極性項(δp)、氫項(δh)表示。而向量越近似,則能夠判斷為溶解性越高。 HSP is an index indicating the degree to which a substance is soluble in other substances, and the solubility is represented by a three-dimensional vector. This three-dimensional vector can be represented by a dispersion term (δ d ), a polarity term (δ p ), and a hydrogen term (δ h ). On the other hand, the closer the vector is, the higher the solubility can be determined.

HSP能夠基於Hansen Solubility Parameters,A User’s Handbook by Charles M.Hansen,CRC Press Boca Raton F1(2007)中記載的方法,使用溶解度參數推算軟體算出。就溶解度參數推算軟體而言,能夠使用例如Hansen Solubility Parameters in Practice(HSPiP,Charles M Hansen氏、Steven Abbott氏等開發)。HSPiP中搭載有計算2成分的HSP的差的絕對值的功能、及收錄了包含樹脂的各種物質的HSP的資料庫等。 HSP can be calculated using the solubility parameter estimation software based on the method described in Hansen Solubility Parameters, A User's Handbook by Charles M. Hansen, CRC Press Boca Raton F1 (2007). For the solubility parameter estimation software, for example, Hansen Solubility Parameters in Practice (HSPiP, developed by Charles M Hansen, Steven Abbott, etc.) can be used. The HSPiP is equipped with a function for calculating the absolute value of the difference between the two components of HSP, and a library containing HSP of various substances including resin.

以下,針對求出A層的HSP和B層的HSP的差的絕對值的方法具體地進行說明。首先,對構成A層及B層的樹脂(在包含複數成分的情況下,含量最多的樹脂)1g,分別逐次少量添加15種溶媒(水、丙酮、2-丁酮、環戊酮、異丙醇、乙醇、1-辛醇、甲苯、己烷、乙酸、乙酸丁酯、苯胺、甲烷醯胺、2-胺基乙醇、及2-丁氧基乙醇),直到樹脂原料完全溶解、或者是溶媒量達到99g為止,由此時的飽和溶液濃度得到以6階段(6:不溶,5:質量百分比濃度小於5%,4:質量百分比濃度5%以上且小於10%,3:質量百分比濃度10%以上且小於30%,2:質量百分比濃度30%以上且小於50%,1:質量百分比濃度50%以上)表示對各溶媒的溶解度的資料。此處,「6:不溶」係指即使溶媒量達到99g也觀察到未溶解的樹脂原料的情況。接著,將所得到的資料輸入HSPiP,求出A層的HSP和B層的HSP的差的絕對值。又,A層的HSP和B層的HSP的差的絕對值(R),係將A層的HSP表示為(δdA、δpA、δhA),將B層的HSP表示為(δdB、δpB、δhB)時,能夠藉由下述式B算出。 Hereinafter, a method for obtaining the absolute value of the difference between the HSP of the A layer and the HSP of the B layer will be specifically described. First, to 1 g of the resin constituting the A layer and the B layer (the resin with the largest content in the case of plural components), 15 kinds of solvents (water, acetone, 2-butanone, cyclopentanone, isopropyl) were added in small amounts one by one. Alcohol, ethanol, 1-octanol, toluene, hexane, acetic acid, butyl acetate, aniline, methanamine, 2-aminoethanol, and 2-butoxyethanol) until the resin raw material is completely dissolved or the solvent The amount reaches 99g, and the saturated solution concentration at this time is obtained in 6 stages (6: insoluble, 5: mass percentage concentration less than 5%, 4: mass percentage concentration more than 5% and less than 10%, 3: mass percentage concentration 10% Above and less than 30%, 2: mass percentage concentration of 30% to less than 50%, 1: mass percentage concentration of 50% or more) indicates the solubility of each solvent. Here, "6: insoluble" refers to a case where an undissolved resin raw material is observed even if the amount of the solvent reaches 99 g. Next, the obtained data is input to HSPiP, and the absolute value of the difference between the HSP of layer A and the HSP of layer B is obtained. The absolute value (R) of the difference between the HSP of the A layer and the HSP of the B layer is the HSP of the A layer (δ dA , δ pA , δ hA ), and the HSP of the B layer is (δ dB , δ pB , δ hB ) can be calculated by the following formula B.

式B:R2=4×(δdBdA)2+(δpBpA)2+(δpBpA)2 Formula B: R 2 = 4 × (δ dBdA ) 2 + (δ pBpA ) 2 + (δ pBpA ) 2

可藉由將A層和B層的HSP的差的絕對值設為3.0MPa1/2以下,而使A層和B層的層間緊貼強度變強。另一方面,若A 層和B層的HSP的差的絕對值變得過小,則有在製造具有A層和B層的多層薄膜的過程中,用以得到各層的樹脂組成物混合,層間的界面變得不清楚而鏡面反射率變小的情形。從使層間的界面變清楚來避免鏡面反射率降低的點來看,A層和B層的HSP的差的絕對值較佳為0.01MPa1/2以上。 By setting the absolute value of the difference between the HSP of the A layer and the B layer to 3.0 MPa 1/2 or less, the interlayer adhesion strength between the A layer and the B layer can be enhanced. On the other hand, if the absolute value of the difference between the HSP of the A layer and the B layer becomes too small, in the process of manufacturing a multilayer film having the A layer and the B layer, the resin composition used to obtain each layer is mixed, and the The interface becomes unclear and the specular reflectance becomes small. From the point of clarifying the interface between the layers to avoid a decrease in the specular reflectance, the absolute value of the difference in HSP between the A layer and the B layer is preferably 0.01 MPa 1/2 or more.

就A層和B層的HSP的差的絕對值成為0.01MPa1/2以上3.0MPa1/2以下的例子而言,可舉出使用結晶性聚對苯二甲酸乙二酯(以下,有稱為PET的情形。)樹脂作為熱塑性樹脂A,使用非晶性聚酯樹脂作為熱塑性樹脂B的例子。作為熱塑性樹脂B使用的非晶性聚酯樹脂,較佳為包含螺甘油(spiroglycol)單元的非晶性聚酯樹脂。包含螺甘油單元的非晶性聚酯樹脂,係與結晶性聚對苯二甲酸乙二酯的玻璃轉移溫度的差小。因此,藉由熱塑性樹脂B為包含螺甘油單元的非晶性聚酯樹脂,而能夠減輕成形時的過度拉伸或層間剝離。 Examples in which the absolute value of the difference between the HSP of the A layer and the B layer is 0.01 MPa 1/2 or more and 3.0 MPa 1/2 or less may include the use of crystalline polyethylene terephthalate (hereinafter, referred to as In the case of PET.) A resin is used as the thermoplastic resin A, and an amorphous polyester resin is used as an example of the thermoplastic resin B. The amorphous polyester resin used as the thermoplastic resin B is preferably an amorphous polyester resin containing a spiroglycol unit. The amorphous polyester resin containing a spiroglycerol unit has a small difference in glass transition temperature from the crystalline polyethylene terephthalate. Therefore, since the thermoplastic resin B is an amorphous polyester resin containing a spiroglycerol unit, it is possible to reduce excessive stretching or interlayer peeling during molding.

此外,在本發明的太陽光發電系統中,從耐光性方面來看,較佳為前述A層以聚對苯二甲酸烷二酯為主要成分。藉由設為這種態樣,而能夠提升前述A層和B層之間的剝離強度,能夠得到耐久性高的太陽光發電系統。此外,由於紫外線吸收少,因此能夠得到耐光性高的太陽光發電系統。從同樣的觀點來看,更佳為使前述A層以聚對苯二甲酸乙二酯為主要成分。此外,從同樣的觀點來看,較佳為使前述B層以聚對苯二甲酸烷二酯為主要成分,更佳為使前述B層以聚對苯二甲酸乙二酯為主要成分。 In addition, in the solar power generation system of the present invention, from the viewpoint of light resistance, it is preferable that the A layer contains polyalkylene terephthalate as a main component. By adopting such a configuration, the peel strength between the A layer and the B layer can be improved, and a solar power generation system having high durability can be obtained. In addition, since the ultraviolet absorption is small, a solar power generation system having high light resistance can be obtained. From the same viewpoint, it is more preferable that the A layer contains polyethylene terephthalate as a main component. In addition, from the same viewpoint, it is preferable that the B layer contains polyethylene terephthalate as a main component, and it is more preferable that the B layer contains polyethylene terephthalate as a main component.

使用非晶性聚對苯二甲酸乙二酯作為熱塑性樹脂B的非晶性聚酯樹脂的情況,只要無損本發明的效果,非晶性聚對苯二甲酸乙二酯亦可於其分子鏈中包含對苯二甲酸單元以外的 二甲酸單元、乙二醇單元以外的二醇單元。就這種共聚合單元而言,除了前述的螺甘油單元外,可舉出例如環己烷二甲酸單元、環己烷二甲醇單元等。此外,關於其含量,亦沒有特別的限制,較佳為在將全部二甲酸單元設為100莫耳%時設為25莫耳%以下,或者是在將全部二醇單元設為100莫耳%時設為25莫耳%以下。 In the case of using an amorphous polyethylene terephthalate as the amorphous polyester resin of the thermoplastic resin B, as long as the effect of the present invention is not impaired, the amorphous polyethylene terephthalate can also be used in its molecular chain. Dicarboxylic acid units other than terephthalic acid units and glycol units other than ethylene glycol units are included. Examples of such a copolymerization unit include, in addition to the aforementioned spiroglycerin unit, a cyclohexanedicarboxylic acid unit, a cyclohexanedimethanol unit, and the like. In addition, the content thereof is not particularly limited, and it is preferable to set the total dicarboxylic acid unit to 100 mol% or less to 25 mol% or to set the total diol unit to 100 mol%. At 25 mol% or less.

此外,在本發明的太陽光發電系統中,從藉由使低照度時及低太陽高度時的發電量增加而使發電量的變動變小的觀點來看,較佳為前述反射鏡的霧度為4%以上30%以下。發電量的變動等能夠藉由評價後述的太陽能電池模組的輸出提升率來進行。低照度時及低太陽高度時的輸出提升率更佳為2%以上10%以下,更佳為4%以上8%以下。此外,發電量的變動(輸出提升率的差)較佳為5%以上20%以下。 In addition, in the photovoltaic power generation system of the present invention, the haze of the aforementioned reflector is preferably from the viewpoint of reducing the variation in the power generation amount by increasing the power generation amount at low illumination and low solar height. It is 4% or more and 30% or less. Changes in the amount of power generation and the like can be performed by evaluating the output increase rate of a solar cell module described later. The output increase rate at low illumination and low solar height is more preferably 2% to 10%, and more preferably 4% to 8%. In addition, the variation in power generation amount (difference in the rate of increase in output) is preferably 5% or more and 20% or less.

藉由前述反射鏡的霧度為4%以上,而由鏡子所產生的光的散射性提升。在陰天等太陽光照度低的天氣狀況下,入射光係從整天的各方向照射。藉由使用光的散射性高的鏡子,而可以利用從各方向射入的光。藉此,而促使在陰天等太陽光照度低的天氣狀況的太陽光發電系統的輸出提升。 As the haze of the aforementioned reflecting mirror is 4% or more, the scattering of light generated by the mirror is improved. Under cloudy weather conditions, such as cloudy days, the incident light is radiated from all directions throughout the day. By using a highly scattering mirror, it is possible to utilize light incident from various directions. As a result, the output of the solar power generation system in weather conditions such as cloudy days with low solar illumination is promoted.

此外,由於反射鏡的鏡面反射率和霧度值為抵換關係,因此可適宜地選擇反射鏡的霧度,以使前述反射鏡的鏡面反射率得到前述較佳的範圍。從此觀點來看,前述反射鏡的霧度較佳為30%以下。藉由設為這種態樣,而促使在晴天時等太陽光照度高的天氣狀況下的太陽光發電系統的輸出提升。從同樣的觀點來看,前述反射鏡的霧度更佳為5%以上20%以下,進一步較佳為5%以上10%以下。 In addition, since the specular reflectance of the reflecting mirror and the haze value are in a trade-off relationship, the haze of the reflecting mirror can be appropriately selected so that the specular reflectance of the reflecting mirror can obtain the aforementioned preferred range. From this point of view, the haze of the reflector is preferably 30% or less. By adopting such a configuration, the output of the photovoltaic power generation system under a weather condition such as a sunny day with high solar illumination is promoted. From the same viewpoint, the haze of the reflector is more preferably 5% or more and 20% or less, and still more preferably 5% or more and 10% or less.

前述霧度能夠使用霧度計NDH4000(日本電色),根據JIS K7136:2000中記載的方法,藉由0度射入時的透射霧度來進行測定。 The haze can be measured using a haze meter NDH4000 (Nippon Denshoku) in accordance with the method described in JIS K7136: 2000, and the transmission haze at the time of 0-degree injection.

以下,針對反射鏡的層構成的一例,一邊參照圖5一邊進行說明。圖5係顯示在本發明中能夠使用的反射鏡的一例的剖面圖。圖5所示的反射鏡,係具有前基板8、密封材9、多層薄膜5、及耐UV層10從受光面側起依序位置的構成。 Hereinafter, an example of a layer configuration of a mirror will be described with reference to FIG. 5. FIG. 5 is a cross-sectional view showing an example of a reflecting mirror that can be used in the present invention. The reflector shown in FIG. 5 has a configuration in which a front substrate 8, a sealing material 9, a multilayer film 5, and a UV-resistant layer 10 are sequentially located from a light-receiving surface side.

為了使反射鏡具有耐得住長期設置的強度,而較佳為製成在反射鏡的受光面具有前基板的構造。前基板8產生對反射鏡賦予剛性、耐衝擊性的作用。此外,能夠藉由具有前基板8來調整反射鏡的霧度。此外,組合了前基板8、密封材9、多層薄膜5、及耐UV層10的反射鏡的霧度,能夠藉由各成分的霧度來適宜調節。上述各成分當中,前基板8的霧度對反射鏡的霧度的影響最大。 In order to make the reflector strong enough to withstand long-term installation, it is preferable to have a structure having a front substrate on the light-receiving surface of the reflector. The front substrate 8 acts to impart rigidity and impact resistance to the mirror. In addition, the haze of the reflector can be adjusted by having the front substrate 8. In addition, the haze of a mirror that combines the front substrate 8, the sealing material 9, the multilayer film 5, and the UV-resistant layer 10 can be appropriately adjusted by the haze of each component. Among the above components, the haze of the front substrate 8 has the greatest influence on the haze of the reflector.

從成為上述反射鏡的霧度的較佳範圍的觀點來看,前基板的霧度較佳為10%以上75%以下,更佳為30%以上60%以下。作為用以使前述反射鏡的霧度成為4%以上30%以下的手段,從取得容易性或反射鏡的輕量化、穩定地得到期望霧度值的觀點來看,較佳為使用霧度為10%以上75%以下的前述前基板,使用霧度為1%以上15%以下的多層薄膜、和密封材並使其一體化。 From the viewpoint of a preferable range of the haze of the reflector, the haze of the front substrate is preferably 10% or more and 75% or less, and more preferably 30% or more and 60% or less. As a means for making the haze of the reflector 4% or more and 30% or less, it is preferable to use a haze of The front substrate of 10% to 75% uses a multilayer film having a haze of 1% to 15% and a sealing material to integrate them.

就前基板8而言,能夠使用強化玻璃、聚碳酸酯、及聚甲基丙烯酸甲酯等,其中從剛性、耐久性的觀點來看,較佳為使用強化玻璃。 As the front substrate 8, tempered glass, polycarbonate, polymethyl methacrylate, and the like can be used. Among them, tempered glass is preferably used from the viewpoint of rigidity and durability.

密封材9擔任前基板8和多層薄膜5的緊貼、及保護多層薄膜5免受紫外線或衝擊的傷害的角色。對於密封材9,係能夠較佳地使用例如乙烯乙酸乙烯酯共聚物(EVA)、透明矽、甲基丙烯酸甲酯等,亦可進一步根據需要,而使其含有1種以上的紫外線吸收劑、光穩定劑、交聯劑、及矽烷偶合劑等添加劑。又,各種添加劑能夠使用公知者,在無損本發明的效果的範圍內能夠自由地選擇其種類、組合。 The sealing material 9 plays a role of close contact between the front substrate 8 and the multilayer film 5 and protects the multilayer film 5 from ultraviolet rays or impact. The sealing material 9 can be, for example, ethylene vinyl acetate copolymer (EVA), transparent silicon, methyl methacrylate, or the like, and may further contain one or more kinds of ultraviolet absorbers as needed, Additives such as light stabilizers, crosslinking agents, and silane coupling agents. Various additives can be used by a publicly known one, and the types and combinations thereof can be freely selected within a range that does not impair the effects of the present invention.

此外,在本發明的太陽光發電系統中,從保護反射鏡免受紫外線及衝擊的傷害的觀點來看,較佳為從受光面側起依序具有前基板、密封材、及前述A層和前述B層交替地位於厚度方向上且前述A層和前述B層的合計層數為600以上的多層薄膜,前述前基板係以強化玻璃、聚碳酸酯、聚四氟乙烯、及聚甲基丙烯酸甲酯中的任一者為構成成分,且前述密封材係以乙烯/乙酸乙烯酯共聚物(EVA)、透明矽、及聚甲基丙烯酸甲酯中的任一者為主要成分,從同樣的觀點來看,更佳為前述前基板為強化玻璃,密封材為EVA。 In addition, in the photovoltaic power generation system of the present invention, from the viewpoint of protecting the mirror from ultraviolet rays and impact, it is preferable to have a front substrate, a sealing material, and the A layer and A multilayer film in which the B layer is alternately located in the thickness direction and the total number of the A layer and the B layer is 600 or more. The front substrate is made of reinforced glass, polycarbonate, polytetrafluoroethylene, and polymethacrylic acid. Any one of methyl esters is a constituent component, and the sealing material is mainly composed of any one of ethylene / vinyl acetate copolymer (EVA), transparent silicon, and polymethyl methacrylate. From a viewpoint, it is more preferable that the front substrate is tempered glass and the sealing material is EVA.

耐UV層10擔任減輕多層薄膜5因太陽的散射光或從地面反射的光而從背面側劣化的角色。若多層薄膜5從背面側劣化,則會有因產生破裂(crack)、析出寡聚物等而反射鏡的性能降低的情形。從耐候性的觀點來看,耐UV層10較佳為含有丙烯酸系樹脂和紫外線吸收劑。丙烯酸系樹脂只要無損本發明的效果,便沒有特別的限定,從耐候性、與多層薄膜5的緊貼性的觀點來看,較佳為丙烯酸胺基甲酸酯系樹脂。其中,從樹脂的硬化性、耐熱性的觀點來看,又更佳為具有丙烯酸多元醇系樹脂和異氰酸酯被交聯的構造的丙烯酸胺基甲酸酯系樹脂。此外,在無 損本發明的效果的範圍內,也能夠使用公知的紫外線吸收劑。耐UV層10的形成方法,只要無損本發明的效果便沒有特別的限制,能夠藉由例如公知的塗布法等來形成。 The UV-resistant layer 10 plays a role of reducing deterioration of the multilayer film 5 from the back side due to scattered light from the sun or light reflected from the ground. When the multilayer film 5 is deteriorated from the back side, the performance of the mirror may be reduced due to cracks, precipitation of oligomers, and the like. From the viewpoint of weather resistance, the UV-resistant layer 10 preferably contains an acrylic resin and an ultraviolet absorber. The acrylic resin is not particularly limited as long as the effects of the present invention are not impaired. From the viewpoints of weather resistance and adhesion to the multilayer film 5, an acrylic urethane resin is preferred. Among these, from the viewpoints of curability and heat resistance of the resin, an acrylic urethane resin having a structure in which an acrylic polyol resin and an isocyanate are crosslinked is more preferred. In addition, a known ultraviolet absorber can be used as long as the effect of the present invention is not impaired. The method for forming the UV-resistant layer 10 is not particularly limited as long as the effect of the present invention is not impaired, and it can be formed by, for example, a known coating method or the like.

此外,在本發明的太陽光發電系統中,從保護其免受從地面所反射的紫外線的傷害的觀點來看,較佳為在前述多層薄膜的受光面的相反側具有耐UV層。可藉由設為這種態樣而抑制變色。由於有因反射鏡變色而約500nm~約1,000nm的範圍內的擴散反射率降低的情形,因此藉由具有耐UV層來促使抑制發電量的降低。耐UV層也可以包含公知的紫外線吸收劑,在無損本發明的效果的範圍內,能夠自由地選擇其種類、組合。 Further, in the solar power generation system of the present invention, from the viewpoint of protecting it from ultraviolet rays reflected from the ground, it is preferable to have a UV-resistant layer on the opposite side of the light-receiving surface of the multilayer film. Discoloration can be suppressed by setting it as such. Since the diffuse reflectance may be reduced in the range of about 500 nm to about 1,000 nm due to the discoloration of the mirror, the reduction of the power generation amount is promoted by having a UV-resistant layer. The UV-resistant layer may contain a known ultraviolet absorber, and the types and combinations thereof can be freely selected within a range that does not impair the effects of the present invention.

<太陽能電池模組>     <Solar Cell Module>    

本發明的太陽光發電系統中的太陽能電池模組,只要無損本發明的效果便沒有特別的限制,能夠使用公知者。就其具體例而言,可舉出如圖6所示,在受光面側的前基板8和太陽能電池背面保護薄片12之間,配置將太陽光的光能轉換為電能的太陽能電池元件11,以密封材9密封了前基板8和太陽能電池背面保護薄片12之間的構成者。 The solar cell module in the photovoltaic power generation system of the present invention is not particularly limited as long as the effect of the present invention is not impaired, and a known one can be used. As a specific example, as shown in FIG. 6, a solar cell element 11 that converts solar light energy into electrical energy is disposed between the front substrate 8 on the light-receiving surface side and the protective sheet 12 on the back surface of the solar cell. The constituent member between the front substrate 8 and the solar cell back surface protective sheet 12 is sealed with a sealing material 9.

前基板8、密封材9能夠使用與前述的反射鏡同樣者。就太陽能電池元件11而言,能夠適用單結晶矽、多結晶矽、非晶矽等的矽系、銅-銦-鎵-硒、銅-銦-硒、鎘-碲、鎵-砷等的III-V族、II-VI族化合物半導體系、鎵砷多接面等的化合物多接面系等各種公知的太陽能電池元件,但從發電效率或成本方面來看,較佳為使用多結晶矽。 The front substrate 8 and the sealing material 9 can be the same as those of the aforementioned reflector. The solar cell element 11 can be applied to silicon based systems such as monocrystalline silicon, polycrystalline silicon, and amorphous silicon, copper-indium-gallium-selenium, copper-indium-selenium, cadmium-tellurium, and gallium-arsenic. Various well-known solar cell elements, such as -V-group, II-VI compound semiconductor systems, compound multi-junction systems such as gallium-arsenic multi-junction systems, but polycrystalline silicon is preferably used from the viewpoint of power generation efficiency or cost.

就太陽能電池背面保護薄片而言,只要無損本發明的效果便沒有特別的限制,能夠使用公知者。更具體而言,能夠使用氟薄膜、聚酯薄膜、聚烯烴薄膜、及將此等複數片貼合者。此外,太陽能電池背面保護薄片,能夠為了反射率提升而製成具有含有白色粒子的層的態樣,或為了強化與其他構件的緊貼性而製成具有易接著層的態樣等。 The solar cell back surface protective sheet is not particularly limited as long as the effect of the present invention is not impaired, and a known one can be used. More specifically, a fluorine film, a polyester film, a polyolefin film, and a plurality of these can be bonded together. In addition, the solar cell back surface protective sheet can be made into a form having a layer containing white particles for improving the reflectance, or made into a form having an easy-to-adhere layer in order to enhance the adhesion with other members.

[實施例]     [Example]    

以下,針對本發明舉出實施例進行說明,但本發明未必限於這些實施例。 Hereinafter, examples of the present invention will be described, but the present invention is not necessarily limited to these examples.

[反射鏡的製作、特性的測定方法及評價方法]     [Making Reflector, Measuring Method and Evaluation Method of Characteristics]    

反射鏡的製作、實施例中所示的測定或評價係以如下所示的條件進行。 The production of the mirror and the measurement or evaluation shown in the examples were performed under the following conditions.

(1)反射鏡的製作     (1) Production of mirrors    

從受光面起依序積層構成反射鏡的各構件(後述),將此積層體投入熱板溫度145℃的真空疊合機,進行脫氣4分鐘後,以1kgf/cm2的壓力加壓11分鐘。之後,除去在疊合時溢出的熱塑性樹脂,使用矽密封劑使其與鋁框一體化。 Each member (to be described later) constituting a reflecting mirror is sequentially laminated from the light-receiving surface. This laminated body is put into a vacuum laminator with a hot plate temperature of 145 ° C, degassed for 4 minutes, and then pressurized at a pressure of 1 kgf / cm 2 minute. After that, the thermoplastic resin that overflowed during the stacking was removed, and the aluminum frame was integrated with a silicon sealant.

(2)反射鏡的鏡面反射率     (2) specular reflectance of mirror    

使用島津製作所股份有限公司製的UV-3600Plus,在波長700nm~900nm的範圍內,以1nm間距測定反射鏡的相對分光反射率。在測定分光反射率之際,使用硫酸鋇作為基準板。測定相對分光反射率後,在相同的波長範圍內測定相對分光擴散反射 率,取得波長800nm處的相對分光反射率和相對分光擴散反射率的差,從而求出波長800nm處的鏡面反射率(%)。波長700nm處的鏡面反射率,係取得波長700nm處的相對分光反射率和相對分光擴散反射率的差而同樣地求出。 The relative spectral reflectance of the mirror was measured using a UV-3600Plus manufactured by Shimadzu Corporation, with a wavelength of 700 nm to 900 nm at a pitch of 1 nm. When measuring the spectral reflectance, barium sulfate was used as a reference plate. After measuring the relative spectral reflectance, measure the relative spectral diffuse reflectance in the same wavelength range, and obtain the difference between the relative spectral reflectance and the relative spectral diffuse reflectance at a wavelength of 800 nm to obtain the specular reflectance (%) at a wavelength of 800 nm. ). The specular reflectance at a wavelength of 700 nm is obtained in the same manner by obtaining the difference between the relative spectral reflectance and the relative spectral diffusion reflectance at a wavelength of 700 nm.

(3)反射鏡的光線透射率     (3) Light transmittance of mirror    

使用島津製作所股份有限公司製的UV-3600Plus,在波長700nm~1,800nm的範圍內,以1nm間距測定反射鏡的分光透射率。由所得到的資料,取出波長700nm、波長800nm、1,800nm處的值,分別當成波長700nm、波長800nm、1,800nm處的光線透射率(%)。此外,求出1,200nm~1,400nm範圍內的測定值的相加平均,將其作為波長1,200nm~1,400nm處的平均光線透射率(%)。 The UV-3600Plus manufactured by Shimadzu Corporation was used to measure the spectral transmittance of the reflector at a wavelength of 1 nm in the range of 700 nm to 1,800 nm. From the obtained data, the values at the wavelengths of 700 nm, 800 nm, and 1,800 nm were taken as the light transmittances (%) at the wavelengths of 700 nm, 800 nm, and 1,800 nm, respectively. In addition, the average of the measured values in the range of 1,200 nm to 1,400 nm was calculated, and this was taken as the average light transmittance (%) at a wavelength of 1,200 nm to 1,400 nm.

(4)太陽能電池模組的輸出提升率     (4) Output improvement rate of solar cell module    

使用2個英弘精機製的I-V Checker MP-11,同時評價設置了反射鏡的太陽光發電系統和未設置反射鏡的太陽光發電系統各自的發電量。取得這樣所得到的設置了反射鏡的情況的最大輸出的值、和未設置反射鏡的情況的最大輸出的值的差,針對此差,算出相對於未設置反射鏡的情況的最大輸出的比例(%),從而作為因設置反射鏡所產生的輸出提升率。針對太陽高度為60°左右(58°~65°)的情況和太陽高度為26°左右(21°~30°)的情況進行測定。 The two I-V Checker MP-11 mechanisms used by Inho Seiki are used to simultaneously evaluate the power generation of a photovoltaic system with a mirror and a photovoltaic system without a mirror. The difference between the maximum output value obtained when the mirror is installed and the maximum output value obtained when the mirror is not provided is obtained, and the ratio of the maximum output to the case where the mirror is not provided is calculated based on the difference. (%), Which is used as the output increase rate due to the mirror. The measurement was performed when the solar height was about 60 ° (58 ° to 65 °) and when the solar height was about 26 ° (21 ° to 30 °).

(5)反射鏡的光遮蔽試驗(太陽光被反射鏡遮住的狀況的太陽能電池模組的輸出評價)     (5) Light-shielding test of a mirror (evaluation of output of a solar cell module where sunlight is blocked by the mirror)    

根據JIS C 8914:2005測定190mm×190mm的單胞結晶矽模組(胞尺寸156mm×156mm)的輸出後,以使鏡子緊貼於單胞結晶矽模組的受光面側而覆蓋模組的全部受光面的形式,再度實施輸出測定。算出使鏡子緊貼時的輸出和不使鏡子緊貼的情況的輸出的比。此時,若相對於不使鏡子緊貼的情況,使其緊貼的情況的輸出為20%以上的話便視為合格。 After measuring the output of a single cell crystalline silicon module (cell size: 156mm x 156mm) according to JIS C 8914: 2005, the mirror is closely attached to the light receiving surface side of the single cell crystalline silicon module to cover the entire module. In the form of a light receiving surface, the output measurement is performed again. Calculate the ratio of the output when the mirror is in close contact with the output when the mirror is not in close contact. At this time, if the output of the case where the mirror is not brought into close contact is 20% or more, it is considered to be a pass.

(6)剝離強度的試驗(十字切割(cross-cut)試驗:僅反射構件用薄膜為多層薄膜的情況)     (6) Peel strength test (cross-cut test: when the film for reflective members is a multilayer film only)    

以根據JIS K 5600-5-6:1999的方法,對後述的薄膜實施十字切割試驗。首先,將薄膜取樣出5cm見方的正方形試驗板。之後,在試驗板的表面以1mm間隔,以貫通至試驗板的表面的方式切割6次。進一步以能夠形成格子圖案的方式,相對於前述切口旋轉90°,與前述切口重疊地進行僅相等數量的平行切口。於前述試驗板表面,在三個不同部位製作前述格子圖案。此外,將根據JIS K 5600-5-6:1999的膠帶(tape)切割成約75mm長度的小片。將膠帶的中心以平行於各切割中的一組的方向置於格子上,在覆蓋格子部分的部位25mm長度,以手指將膠布弄平。之後,以接近60°的角度抓住膠帶的一端,在1.0秒以內撕掉。計數前述格子圖案中剝落的格子數量,將3個部位的格子圖案的剝落的格子數量的平均值當成試驗結果。試驗結果係根據JIS K 5600-5-6:1999,以0~5的6階段評價進行分類。0意指A層和B層之間的緊貼性最強。 A cross-cut test was performed on a film to be described later by a method according to JIS K 5600-5-6: 1999. First, a 5 cm square test plate was sampled from the film. Thereafter, the surface of the test plate was cut six times at intervals of 1 mm to penetrate the surface of the test plate. Furthermore, in a manner capable of forming a lattice pattern, the cuts are rotated by 90 ° with respect to the cuts, and only an equal number of parallel cuts are made to overlap the cuts. On the surface of the test plate, the grid pattern was produced at three different locations. In addition, a tape according to JIS K 5600-5-6: 1999 was cut into small pieces having a length of about 75 mm. The center of the tape was placed on the grid in a direction parallel to one of the cuts, and the area covering the grid part was 25 mm in length, and the tape was flattened with a finger. After that, grasp one end of the tape at an angle close to 60 ° and tear it off within 1.0 second. The number of peeled grids in the above-mentioned grid pattern was counted, and the average value of the number of peeled grids in the grid pattern at three locations was taken as the test result. The test results are classified according to JIS K 5600-5-6: 1999, with 6-stage evaluation from 0 to 5. 0 means that the adhesion between the A layer and the B layer is the strongest.

(7)積層數(僅反射構件用薄膜為多層薄膜的情況)     (7) Number of layers (only when the film for reflective members is a multilayer film)    

多層薄膜的層構成,係藉由針對使用微切片機切出剖面的樣品,使用透射型電子顯微鏡(TEM)進行觀察來求出。使用透射型電子顯微鏡H-7100FA型(日立製作所股份有限公司製),以加速電壓75kV的條件拍攝薄膜的剖面照片,測定層構成。 The layer structure of the multilayer film was determined by observing a sample cut out with a microtome using a transmission electron microscope (TEM). Using a transmission electron microscope H-7100FA (manufactured by Hitachi, Ltd.), a cross-sectional photograph of the film was taken at an acceleration voltage of 75 kV, and the layer composition was measured.

(8)A層及B層的折射率(僅反射構件用薄膜為多層薄膜的情況)     (8) Refractive index of layer A and layer B (only when the film for reflective members is a multilayer film)    

使用僅包含熱塑性樹脂A的薄膜、及僅包含熱塑性樹脂B的薄膜,根據JIS K7142:2008中記載的A法進行測定。所得到的折射率當中,以薄膜面上的正交的2方向的平均折射率當成各自的折射率。 The measurement was performed using a film containing only the thermoplastic resin A and a film containing only the thermoplastic resin B in accordance with the A method described in JIS K7142: 2008. Among the obtained refractive indices, the average refractive indices in two directions orthogonal to each other on the film surface were taken as the respective refractive indices.

(9)漢森的溶解度參數(HSP)、A層的HSP和B層的HSP的差的絕對值     (9) Absolute value of the difference between Hansen's solubility parameter (HSP), HSP of layer A and HSP of layer B    

對構成A層及B層的樹脂1g,分別逐次少量添加15種溶媒(水、丙酮、2-丁酮、環戊酮、異丙醇、乙醇、1-辛醇、甲苯、己烷、乙酸、乙酸丁酯、苯胺、甲烷醯胺、2-胺基乙醇、及2-丁氧基乙醇),直到樹脂原料完全溶解、或者是溶媒量達到99g為止。由此時的飽和溶液濃度得到以6階段(6:不溶,5:質量百分比濃度小於5%,4:質量百分比濃度5%以上且小於10%,3:質量百分比濃度10%以上且小於30%,2:質量百分比濃度30%以上且小於50%,1:質量百分比濃度50%以上)表示對各溶媒的溶解度的資料。之後,將所得到的資料輸入Hansen Solubility Parameter in Practice(HSPiP)ver.3.1.17(Charles M Hansen氏、Steven Abbott氏等開發),藉由以下的式B,求出A層的HSP和B層的HSP的差的絕對值(R)。又,「6:不溶」係指即使溶媒量達到99g也觀察到未溶解的樹脂原料的情況,將A層的HSP表示為(δdA、δpA、δhA),將B層的HSP表示為(δdB、δpB、δhB)。 To 1 g of the resin constituting the A layer and the B layer, 15 kinds of solvents (water, acetone, 2-butanone, cyclopentanone, isopropanol, ethanol, 1-octanol, toluene, hexane, acetic acid, Butyl acetate, aniline, methanamine, 2-aminoethanol, and 2-butoxyethanol) until the resin raw material is completely dissolved or the solvent amount reaches 99 g. The saturated solution concentration at this time is obtained in 6 stages (6: insoluble, 5: mass percentage concentration less than 5%, 4: mass percentage concentration of 5% or more and less than 10%, 3: mass percentage concentration of 10% or more and less than 30% , 2: mass percentage concentration of 30% or more and less than 50%, 1: mass percentage concentration of 50% or more) indicates the solubility of each solvent. Then, input the obtained data into Hansen Solubility Parameter in Practice (HSPiP) ver.3.1.17 (developed by Charles M Hansen, Steven Abbott, etc.), and calculate the HSP of layer A and layer B by the following formula B The absolute value (R) of the difference in HSP. Further, "6: insoluble" means even if the vehicle reached the resin was observed 99g undissolved material, the HSP A layer is expressed as (δ dA, δ pA, δ hA), HSP B layer is represented as the (δ dB , δ pB , δ hB ).

式B:R2=4×(δdBdA)2+(δpBpA)2+(δpBpA)2 Formula B: R 2 = 4 × (δ dBdA ) 2 + (δ pBpA ) 2 + (δ pBpA ) 2

(10)霧度     (10) Haze    

前基板或反射鏡的霧度係使用霧度計NDH4000(日本電色),根據JIS K7136:2000中記載的方法,測定0度射入時的透射霧度。 The haze of the front substrate or the mirror was measured using a haze meter NDH4000 (Nippon Denshoku) in accordance with the method described in JIS K7136: 2000. The transmission haze was measured at a 0-degree incidence.

(11)平均變角反射率的最大值     (11) Maximum value of average variable angle reflectance    

在島津製作所股份有限公司製的UV-3600Plus中安裝可變角用光學單元並設置進行評價的反射鏡,將入射光的入射角固定在30°(或60°),在波長300nm~1,200nm範圍內,以1nm間距測定反射角度25°~35°(或55°~65°)的範圍(反射角度係以1°為單位)內的反射率。之後,計算在300nm~1,200nm的反射角度25°~35°(或55°~65°)的各個反射率的平均值,當成該角度下的平均變角反射率。反射角度25°~35°(或55°~65°)的平均變角反射率當中,將最大的值當成在入射角30度(或入射角60度)的平均變角反射率的最大值。此處,入射角係由入射光和鏡子的受光面而成的角度,入射角越接近90度意指以越接近與鏡子的受光面垂直的角度照射。入射角30度係假設太陽高度低的情況,入射角60度係假設較高的太陽高度而進行測定。又,使用硫酸鋇板作為基準板。 The UV-3600Plus manufactured by Shimadzu Corporation is equipped with a variable-angle optical unit and a reflector for evaluation is provided. The incident angle of incident light is fixed at 30 ° (or 60 °), and the wavelength ranges from 300nm to 1,200nm. Within the range, the reflectance within a range of reflection angles of 25 ° to 35 ° (or 55 ° to 65 °) (reflection angle is in units of 1 °) is measured at 1 nm intervals. Then, the average value of each reflectance at a reflection angle of 25 ° to 35 ° (or 55 ° to 65 °) at 300nm to 1,200nm is calculated, and it is taken as the average variable angle reflectance at that angle. Among the average variable angle reflectances with a reflection angle of 25 ° to 35 ° (or 55 ° to 65 °), the largest value is taken as the maximum value of the average variable angle reflectance at an incident angle of 30 degrees (or an incident angle of 60 degrees). Here, the incident angle is an angle formed by the incident light and the light-receiving surface of the mirror, and the closer the incident angle is to 90 degrees, the closer the angle of incidence to the light-receiving surface of the mirror is. An incident angle of 30 degrees is assumed to be when the height of the sun is low, and an incident angle of 60 degrees is assumed to be measured when the height of the sun is high. Moreover, a barium sulfate board was used as a reference board.

(12)太陽能電池模組的輸出提升率的差     (12) The difference in the output improvement rate of the solar cell module    

取得在前述(4)測定的2個輸出提升率(太陽高度為60°左右的情況和26°左右的情況)的差,作為輸出提升率的差。 The difference between the two output improvement rates (in the case where the solar height is about 60 ° and about 26 °) measured in the above (4) is obtained as the difference in the output improvement rate.

[熱塑性樹脂]     [Thermoplastic resin]     (熱塑性樹脂A)     (Thermoplastic resin A)    

結晶性聚對苯二甲酸乙二酯(Toray股份有限公司製的F20S,結晶熔解溫度:255℃,結晶熔解熱量:41mJ/mg,結晶化溫度:155℃)。 Crystalline polyethylene terephthalate (F20S manufactured by Toray Co., Ltd., crystal melting temperature: 255 ° C, crystal melting heat: 41mJ / mg, crystallization temperature: 155 ° C).

(熱塑性樹脂B1)     (Thermoplastic resin B1)    

非晶性共聚合聚酯(二甲酸單元:對苯二甲酸單元/環己烷二甲酸單元=76.0mol%/24.0mol%,二醇單元:乙二醇單元/螺甘油單元=79.0mol%/21.0mol%)。 Amorphous copolymerized polyester (dicarboxylic acid unit: terephthalic acid unit / cyclohexanedicarboxylic acid unit = 76.0mol% / 24.0mol%, glycol unit: ethylene glycol unit / spiroglycerol unit = 79.0mol% / 21.0 mol%).

(熱塑性樹脂B2)     (Thermoplastic resin B2)    

非晶性共聚合聚酯(二甲酸單元:對苯二甲酸單元/環己烷二甲酸單元=83.2mol%/16.8mol%,二醇單元:乙二醇單元/螺甘油單元=85.3mol%/14.7mol%)。 Amorphous copolymerized polyester (dicarboxylic acid unit: terephthalic acid unit / cyclohexanedicarboxylic acid unit = 83.2mol% / 16.8mol%, glycol unit: ethylene glycol unit / spiroglycerol unit = 85.3mol% / 14.7mol%).

(熱塑性樹脂B3)     (Thermoplastic resin B3)    

非晶性共聚合聚酯(Eastman製的PETG6763,二甲酸單元:對苯二甲酸單元=100.0mol%,二醇單元:乙二醇單元/環己烷二甲醇單元=70.0mol%/30.0mol%)。 Amorphous copolymerized polyester (PETG6763 by Eastman, dicarboxylic acid unit: terephthalic acid unit = 100.0mol%, glycol unit: ethylene glycol unit / cyclohexanedimethanol unit = 70.0mol% / 30.0mol% ).

(熱塑性樹脂B4)     (Thermoplastic resin B4)    

聚甲基丙烯酸甲酯(由Plaskolite,Columbus,Ohio購入。商品名:CP-80)。 Polymethyl methacrylate (purchased from Plaskolite, Columbus, Ohio. Trade name: CP-80).

(熱塑性樹脂B1、B2的製造)     (Manufacture of thermoplastic resins B1 and B2)    

首先,分別計量對苯二甲酸二甲酯60.9質量份、順式/反式比率為72/28的1,4-環己烷二甲酸二甲酯19.8質量%、乙二醇49.7質量份、螺甘油28.1質量份、乙酸錳四水合物0.04質量份、三氧化銻0.02質量份並加以混合。接著,在150℃下使所得到的混合物溶解並加以攪拌後,一邊攪拌一邊使反應內容物的溫度緩緩地升溫至235℃而使甲醇餾出。既定量的甲醇餾出後,添加包含0.02質量份的三甲基磷酸的乙二醇溶液,攪拌10分鐘結束酯交換反應。之後,將所得到的酯交換反應物移轉至聚合裝置,一邊攪拌一邊進行減壓及升溫使乙二醇餾出而進行聚合(花90分鐘,從常壓減壓至133Pa以下,同時從235℃升溫至285℃。)。聚合結束後,打開聚合裝置下部的排出口將聚合裝置內容物吐出至水槽,在水槽將其冷卻後以刀片進行切割,製成熱塑性樹脂B1的切粒(chip)。又,熱塑性樹脂B2,除了將原料的組成設為對苯二甲酸二甲酯66.7質量份、順式/反式比率為72/28的1,4-環己烷二甲酸二甲酯13.9質量%、乙二醇53.6質量份、螺甘油19.7質量份外,係與熱塑性樹脂B1同樣地進行製造。 First, 60.9 parts by mass of dimethyl terephthalate and 19.8% by mass of dimethyl 1,4-cyclohexanedicarboxylate with a cis / trans ratio of 72/28, 49.7 parts by mass of ethylene glycol, and 28.1 parts by mass of glycerin, 0.04 parts by mass of manganese acetate tetrahydrate, and 0.02 parts by mass of antimony trioxide were mixed. Next, the obtained mixture was dissolved and stirred at 150 ° C., and the temperature of the reaction content was gradually raised to 235 ° C. while stirring, so that methanol was distilled off. After a predetermined amount of methanol was distilled off, an ethylene glycol solution containing 0.02 parts by mass of trimethylphosphoric acid was added, and the transesterification reaction was completed by stirring for 10 minutes. Thereafter, the obtained transesterification reaction product was transferred to a polymerization apparatus, and the polymerization was carried out under reduced pressure and temperature while stirring to distill off ethylene glycol (polymerization took 90 minutes, and the pressure was reduced from normal pressure to 133 Pa or less, and from 235 at the same time) The temperature was raised to 285 ° C.). After the completion of the polymerization, the discharge port at the lower part of the polymerization apparatus was opened, and the contents of the polymerization apparatus were discharged to a water tank, which was cooled in the water tank and cut with a blade to prepare chips of thermoplastic resin B1. The thermoplastic resin B2 had a composition of raw materials of 66.7 parts by mass of dimethyl terephthalate and a cis / trans ratio of 72/28 of dimethyl 1,4-cyclohexanedicarboxylate of 13.9% by mass. Except for 53.6 parts by mass of ethylene glycol and 19.7 parts by mass of spiroglycerin, it was produced in the same manner as the thermoplastic resin B1.

[反射構件用薄膜]     [Thin film for reflective member]     (薄膜1~5)     (Film 1 ~ 5)    

使用表1所示的多層薄膜。又,表1中的各層的組成係將構成各層的全部成分設為100質量%來算出。 The multilayer film shown in Table 1 was used. The composition of each layer in Table 1 was calculated by setting all the components constituting each layer to 100% by mass.

(薄膜6~8)     (Film 6 ~ 8)    

薄膜6:使用3M股份有限公司製的多層薄膜”ESR”。 Film 6: A multilayer film "ESR" manufactured by 3M Corporation was used.

薄膜7:使用Toray薄膜加工股份有限公司製的蒸鍍Al的PET薄膜”Metalumy”(註冊商標)S(#25)(厚度25μm)。薄膜8:Toray股份有限公司製的白色PET薄膜”Lumirror”(註冊商標)E20(#50)(厚度50μm)。 Film 7: An Al-deposited PET film "Metalumy" (registered trademark) S (# 25) (thickness: 25 µm) manufactured by Toray Film Processing Co., Ltd. was used. Film 8: White PET film "Lumirror" (registered trademark) E20 (# 50) (thickness: 50 μm) manufactured by Toray Co., Ltd.

(薄膜9)     (Film 9)    

使用藉由使用以下的主劑進行調整的塗料來在薄膜1的一面形成了耐UV層的物質的主劑及塗料的調整方法、耐UV層的形成方法如下。又,薄膜9係使用形成了耐UV層的面的相反側的面作為受光面。 The method for adjusting the base material and the coating material using the coating material adjusted by using the following base material to form a UV-resistant layer on one side of the film 1 and the method for forming the UV-resistant layer are as follows. The thin film 9 is a light-receiving surface using a surface opposite to the surface on which the UV-resistant layer is formed.

主劑的調整:將氧化矽0.5質量份及乙酸乙酯0.8質量份一次性混合於DIC(股)製的包含丙烯酸多元醇系樹脂和紫外線吸收劑的塗布劑的UC CLEAR BS(固體成分濃度:40質量%)239.8質量份中,使用珠磨機進行分散,得到固體成分濃度為40質量%的耐UV層層形成用塗料的主劑。 Adjustment of base agent: UC CLEAR BS (solid content concentration: 0.5 parts by mass of silica and 0.8 parts by mass of ethyl acetate in a coating agent made of DIC (acrylic polyol) resin and an ultraviolet absorber are mixed at once. (40% by mass) of 239.8 parts by mass were dispersed using a bead mill to obtain a main agent of a coating material for forming a UV-resistant layer having a solid content concentration of 40% by mass.

塗料的調整:以與樹脂層形成用塗料的主劑中的DIC(股)UC CLEAR BS(固體成分濃度:40質量%)的質量比成為100/1.5的方式預先計算作為硬化劑的異氰酸酯樹脂的DIC(股)製的胺基甲酸酯硬化劑G-18N(固體成分濃度:100質量%)並將其掺合於上述主劑中,進一步秤取以成為固體成分濃度30質量%(樹脂固體成分濃度)的塗料的方式預先算出的稀釋劑(乙酸乙酯),攪拌15分鐘,從而得到固體成分濃度30質量%(樹脂固體成分濃度)的塗料。 Adjustment of paint: Pre-calculate the isocyanate resin as a hardener so that the mass ratio of DIC (strand) UC CLEAR BS (solid content concentration: 40% by mass) in the main agent of the paint for resin layer formation becomes 100 / 1.5. Urethane hardener G-18N (solid content concentration: 100% by mass) made by DIC (stock), blended with the above-mentioned base agent, and further weighed so as to have a solid content concentration of 30% by mass (resin solids The diluent (ethyl acetate) previously calculated as the coating method of the component concentration) was stirred for 15 minutes to obtain a coating material having a solid content concentration of 30% by mass (resin solid content concentration).

耐UV層的形成:對薄膜1的一面施加電暈處理,進一步使用線棒(wire bar)塗布上述塗料,在120℃下乾燥60秒鐘,以乾燥後塗布厚度成為6.5μm的方式形成耐UV層。在40℃下將其進行老化3天,從而得到薄膜9。 Formation of UV-resistant layer: Corona treatment was applied to one side of film 1, and the coating was further applied using a wire bar, dried at 120 ° C for 60 seconds, and UV-resistant was formed so that the coating thickness became 6.5 μm after drying. Floor. This was aged at 40 ° C. for 3 days to obtain a thin film 9.

(薄膜1~5的製造方法)     (Manufacturing method of films 1 to 5)    

薄膜1係依以下的操作順序製造。首先,將熱塑性樹脂A及熱塑性樹脂B1供給至各自的附排放孔的雙軸擠出機,在275℃下熔融。之後,一邊以傳動幫浦(gear pump)調節吐出量一邊使熔融的各樹脂吐出,利用各自的過濾器除去異物等後,以具有903個狹縫的供料塊使兩者合流,以合計層數為903、兩側的最外層成為A層的方式使熱塑性樹脂A(A層)和熱塑性樹脂B1(B層)交替地積層。此時,各自的樹脂溫度係在臨供料塊的狹縫狀流路入口前控制在270.0℃±0.1℃的範圍內,各層的厚度係藉由設置在供料塊內的各層的流路的微細狹縫的形狀和吐出量,以A層和B層的合計厚度比成為1:1的方式進行調整。將依此方式操作所得到的包含合計903層的積層體成形為薄片狀後,利用靜電施加,在表面溫度被控制為25℃的澆鑄鼓輪上急冷固化而得到澆鑄薄膜。以設定為75℃的輥群加熱所得到的澆鑄薄膜後,在拉伸區間100mm之間,一邊以輻射加熱器從薄膜兩面急速加熱,一邊在搬送方向(縱向)上拉伸3.3倍,之後暫時冷卻而得到單軸拉伸薄膜。接著,將該單軸拉伸薄膜引導至拉幅機,以100℃的熱風預熱後,在110℃的溫度下、在與搬送方向垂直的薄膜的寬度方向(橫向)上拉伸3.5倍。經拉伸的薄膜直接在拉幅機內以230℃的熱風進行熱處理,然後在同溫度下、在寬度方向上實施 5%的鬆弛處理,慢慢冷卻至室溫後,以捲繞機進行捲取。關於薄膜2~5,除了樹脂的種類、使用狹縫數量不同的供料塊外同樣地進行製造。 The film 1 is manufactured in the following operation sequence. First, the thermoplastic resin A and the thermoplastic resin B1 were supplied to a biaxial extruder with a discharge hole, and melted at 275 ° C. After that, the molten resin is discharged while adjusting the discharge amount by a gear pump. After removing foreign matter and the like with respective filters, the two are combined with a supply block having 903 slits to form a total layer. The thermoplastic resin A (layer A) and the thermoplastic resin B1 (layer B) were alternately laminated so that the outermost layer on both sides became a layer of 903. At this time, the temperature of each resin is controlled within the range of 270.0 ° C ± 0.1 ° C before the entrance of the slit-shaped flow path of the supply block, and the thickness of each layer is determined by the flow path of each layer provided in the supply block. The shape and discharge amount of the fine slits are adjusted so that the total thickness ratio of the A layer and the B layer becomes 1: 1. The laminated body including a total of 903 layers obtained in this manner was formed into a sheet shape, and then statically applied to a casting drum whose surface temperature was controlled at 25 ° C. to obtain a cast film. After heating the cast film obtained with a roller group set at 75 ° C, the film was stretched 3.3 times in the conveying direction (longitudinal direction) while being heated rapidly from both sides of the film by a radiant heater between 100 mm in the stretching interval, and temporarily It cooled and obtained the uniaxially stretched film. Next, the uniaxially stretched film was guided to a tenter, and after being preheated with hot air at 100 ° C, it was stretched 3.5 times in the width direction (lateral direction) of the film perpendicular to the conveyance direction at a temperature of 110 ° C. The stretched film was directly heat-treated in a tenter with hot air at 230 ° C, and then subjected to a 5% relaxation treatment in the width direction at the same temperature. After slowly cooling to room temperature, it was rolled with a winder. take. The films 2 to 5 were manufactured in the same manner except that the types of resins and feed blocks having different numbers of slits were used.

(實施例1)     (Example 1)    

依序積層:作為前基板的厚度3mm的太陽能電池蓋玻璃、作為密封材的EVA(杭州FIRST有限公司製的F806)、作為反射構件用的多層薄膜的(薄膜1),依(1)反射鏡的製作的項目中記載的方法,製作受光面尺寸為1,475mm×971mm的反射鏡。此處,太陽能電池蓋玻璃使用大阪硝子工業股份有限公司製的附壓紋的玻璃。接著,針對2片Fujipream股份有限公司製的多結晶矽太陽能電池模組(受光面尺寸:1,475mm×971mm)(以下,在實施例中,有簡稱為太陽能電池模組的情形。),按照JIS C8914:2005的基準狀態實施最大輸出的測定。確認2片太陽能電池模組的輸出幾乎同等後,在Toray股份有限公司瀨田工廠內的曝露試驗場(滋賀縣大津市),將其中一片朝南且以相對於地面(水平面)形成25°的角的方式設置。另外,在離已設置的太陽能電池模組東邊1.5m的場所,同樣地設置另一片太陽能電池模組。接著,在其中一個太陽能電池模組的前方,朝北且以相對於地面形成30°的角的方式設置反射鏡。將反射鏡的鏡面反射率、太陽能電池模組的輸出提升率等的評價結果顯示於表2。 Sequential lamination: 3mm thick solar cell cover glass as front substrate, EVA (F806 by Hangzhou FIRST Co., Ltd.) as sealing material, multilayer film (film 1) as reflective member, (1) mirror According to the method described in the production item, a reflector having a light receiving surface size of 1,475 mm × 971 mm is produced. Here, as the solar cell cover glass, embossed glass manufactured by Osaka Glass Industry Co., Ltd. was used. Next, two polycrystalline silicon solar cell modules (light-receiving surface size: 1,475 mm × 971 mm) manufactured by Fujipream Co., Ltd. (hereinafter, in the examples, may be referred to as solar cell modules for short). According to JIS C8914: The reference state of 2005 was used to measure the maximum output. After confirming that the output of the two solar cell modules was almost the same, at an exposure test site (Otsu City, Shiga Prefecture) in Toray Co., Ltd.'s Seta Plant, one of them was facing south and formed at a 25 ° angle to the ground (horizontal surface). Corner way set. In addition, another solar cell module was similarly installed at a location 1.5 m east of the installed solar cell module. Then, in front of one of the solar cell modules, a reflecting mirror is installed facing north and forming an angle of 30 ° with respect to the ground. Table 2 shows the evaluation results of the specular reflectance of the mirror and the output increase rate of the solar cell module.

(實施例2~5、比較例1~4)     (Examples 2 to 5, Comparative Examples 1 to 4)    

除了如表2設定構成反射鏡的反射構件用薄膜外,與實施例1同樣地實施評價。將評價結果顯示於表2。 Evaluation was performed in the same manner as in Example 1 except that the film for a reflecting member constituting the reflecting mirror was set as shown in Table 2. The evaluation results are shown in Table 2.

(比較例5)     (Comparative example 5)    

除了將反射鏡設為僅有玻璃外,與實施例1同樣地實施評價。將評價結果顯示於表2。 Evaluation was performed in the same manner as in Example 1 except that the reflector was made of glass only. The evaluation results are shown in Table 2.

(比較例6)     (Comparative Example 6)    

除了將反射鏡、厚度3mm的太陽能電池蓋玻璃設為厚度3mm的高透射玻璃外,與實施例1同樣地實施評價。將評價結果顯示於表2。 The evaluation was performed in the same manner as in Example 1 except that a reflector and a solar cell cover glass having a thickness of 3 mm were used as the high-transmission glass having a thickness of 3 mm. The evaluation results are shown in Table 2.

薄膜6的折射率差不明。比較例3及4中的薄膜7、8不具有重複A層和B層的積層構成,比較例5係反射鏡不具有薄膜,因此在比較例3~5中不實施折射率差的測定及十字切割試驗。 The refractive index difference of the thin film 6 is unknown. The films 7 and 8 in Comparative Examples 3 and 4 do not have a laminated structure in which A and B layers are repeated. The mirror of Comparative Example 5 does not have a film. Therefore, in Comparative Examples 3 to 5, the measurement of the refractive index difference and the cross are not performed. Cutting test.

[產業上的可利用性]     [Industrial availability]    

藉由本發明,能夠得到發電效率及發電量的穩定性優異的太陽光發電系統。本發明的太陽光發電系統特別能夠適合用於屋外用途上,更適合用於開放式機架(open rack)上。 According to the present invention, a photovoltaic power generation system having excellent power generation efficiency and stability in power generation amount can be obtained. The solar power generation system of the present invention is particularly suitable for outdoor use, and more suitable for an open rack.

Claims (10)

一種太陽光發電系統,其特徵為:具備太陽能電池模組、及設置在向太陽能電池模組的受光面照射反射光的位置的反射鏡,該反射鏡的波長800nm處的鏡面反射率為15%以上45%以下,且該反射鏡的波長800nm處的光線透射率為20%以上45%以下。     A solar power generation system, comprising: a solar cell module; and a reflector provided at a position where the reflected light is irradiated onto a light-receiving surface of the solar cell module. The specular reflectance of the reflector at a wavelength of 800 nm is 15%. The above is 45% or less, and the light transmittance of the mirror at a wavelength of 800 nm is 20% to 45%.     如請求項1的太陽光發電系統,其中該反射鏡的波長1,800nm處的光線透射率為80%以上,且該反射鏡的波長1,200nm以上1,400nm以下處的平均光線透射率為60%以上80%以下。     For example, the photovoltaic power generation system of claim 1, wherein the light transmittance of the reflector at a wavelength of 1,800 nm is 80% or more, and the average light transmittance of the reflector at a wavelength of 1,200 nm or more and 1,400 nm or more is 60% or more. Below 80%.     如請求項1或2的太陽光發電系統,其中該反射鏡具備由以熱塑性樹脂為主要成分的2種層所構成的薄膜,該2種層(以折射率大的層為A層,以折射率小的層為B層)當中,該A層和該B層交替地位於厚度方向上,該A層和該B層的合計層數為600以上,且按照JIS K 5600-5-6:1999測定的該A層和該B層之間的剝離強度的試驗結果的分類為0。     For example, the solar power generation system according to claim 1 or 2, wherein the reflecting mirror includes a thin film composed of two layers mainly composed of a thermoplastic resin, and the two layers (a layer having a large refractive index is referred to as an A layer to reflect light) Among the layers with a small rate is layer B), the layer A and the layer B are alternately located in the thickness direction, and the total number of layers of the layer A and the layer B is 600 or more, and in accordance with JIS K 5600-5-6: 1999 The test result of the measured peel strength between the A layer and the B layer was classified as 0.     如請求項1至3中任一項的太陽光發電系統,其中相對於該反射鏡的受光面,在以入射角30°射入的情況,受光角25°至35°的波長300nm至1,200nm頻帶處的平均變角反射率的最大值為15%以上35%以下,且在以入射角60°射入的情況,受光角55°至65°的波長300nm至1,200nm頻帶處的平均變角反射率的最大值為10%以上30%以下。     The solar power generation system according to any one of claims 1 to 3, wherein when the light-receiving surface of the reflector is incident at an incidence angle of 30 °, the light-receiving angle is 25 ° to 35 ° and the wavelength is 300 nm to 1,200 nm The maximum value of the average variable angle reflectance at the frequency band is 15% to 35%, and when the light is incident at an angle of 60 °, the light receiving angle is 55 ° to 65 ° and the wavelength is from 300nm to 1,200nm. The maximum reflectance is 10% to 30%.     如請求項1至4中任一項的太陽光發電系統,其中該反射鏡的波長700nm處的鏡面反射率為15%以上45%以下,且該反射鏡的波長700nm處的光線透射率為20%以上45%以下。     The solar power generation system according to any one of claims 1 to 4, wherein the mirror has a specular reflectance of 15% to 45% at a wavelength of 700nm, and the light transmittance of the mirror at a wavelength of 700nm is 20 Above 45%.     如請求項3至5中任一項的太陽光發電系統,其中構成該A層的熱塑性樹脂係以聚對苯二甲酸烷二酯(polyalkylene terephthalate)為主要成分。     The solar power generation system according to any one of claims 3 to 5, wherein the thermoplastic resin constituting the A layer is mainly composed of polyalkylene terephthalate.     如請求項1至6中任一項的太陽光發電系統,其中該反射鏡的霧度為4%以上30%以下。     The solar power generation system according to any one of claims 1 to 6, wherein the haze of the reflecting mirror is 4% or more and 30% or less.     如請求項3至7中任一項的太陽光發電系統,其中該反射鏡係從受光面側起依序具有前基板、密封材、及該A層和該B層交替地位於厚度方向上且該A層和該B層的合計層數為600以上的多層薄膜,該前基板係以強化玻璃、聚碳酸酯及聚甲基丙烯酸甲酯中的任一者為構成成分,且該密封材係以乙烯/乙酸乙烯酯共聚物(EVA)、透明矽、及聚甲基丙烯酸甲酯中的任一者為主要成分。     The solar power generation system according to any one of claims 3 to 7, wherein the reflecting mirror has a front substrate, a sealing material, and the A layer and the B layer are alternately located in the thickness direction from the light receiving surface side and The multilayer film having a total number of 600 or more of the A layer and the B layer, the front substrate is made of any one of reinforced glass, polycarbonate, and polymethyl methacrylate, and the sealing material is The main component is any one of ethylene / vinyl acetate copolymer (EVA), transparent silicon, and polymethyl methacrylate.     如請求項8的太陽光發電系統,其中該前基板的霧度為10%以上75%以下。     For example, the solar power generation system of claim 8, wherein the haze of the front substrate is 10% to 75%.     如請求項8或9的太陽光發電系統,其中在該多層薄膜的與受光面為相反側的面具有耐UV層。     The solar power generation system according to claim 8 or 9, wherein a UV-resistant layer is provided on a surface of the multilayer film on the side opposite to the light-receiving surface.    
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