TW201944722A - Combination component of solar panel greatly simplifies and improves processes of assembling solar panels and its parts - Google Patents

Abstract

The invention provides a combination component comprising a main body and at least a combination wing. An end of the at least combination wing is connected to a long side edge of the main body and formed into a position limiting portion together with the main body. Another end of the at least combination wing is bent at a predetermined angle toward a direction of the main body. Accordingly, processes of assembling solar panels and its parts can be simplified and improved.

Description

   Bonding member of solar panel   

The invention relates to a coupling member, in particular to a coupling member suitable for being mounted on a solar panel or a module panel thereof.

At present, if a solar power generation system is needed for power generation, power storage and other purposes, there must be a large area for erecting solar panels. One of the current solutions is to erect solar panels on the roof of an existing building. However, in terms of setting up a solar panel, the inconvenience caused by the narrow space between the two adjacent outer frames and the large number of components required during assembly is indeed inconvenient.

Therefore, in order to facilitate the assembly of solar panels and their components or their combined components based on limited space, as disclosed in the second case of the Republic of China New Patent No. M555089 "Connecting Components for Solar Panel Modules" The technical features include an upper connecting piece (icon 31), a lower connecting piece (icon 41) and a fixing member (icon 51). The upper connecting piece (icon 31) has a web (icon 32) and two wings (icon 40); and the lower connecting piece (icon 41) has a rectangular bottom wall (icon 42) and two side walls (icon 45) And two partition walls (icon 46), the two side walls (icon 45) are connected to two opposite sides of the rectangular bottom wall (icon 42), and the two partition walls (icon 46) are connected to the rectangular bottom wall (icon 42) ) And the other two opposite sides, each of the side walls (icon 45) and the two partition walls (icon 46) are maintained at a predetermined distance, so that each of the side walls (icon 45) and the two partition walls (icon 46) A positioning slot (icon 50) is formed, and the two positioning slots (icon 50) are used to position a frame (icons 12, 13), respectively.

When assembling, the web (icon 32) of the upper connecting piece (icon 31) is first embedded in a gap (icon G) formed between two outer frames (icons 12, 13) side by side. , So that the two wings (icon 40) are relatively connected to the web (icon 32) and are respectively snapped to an outer frame (icon 12, 13); then, let the lower connecting piece (icon 41) be set Between the two outer frames (icons 12 and 13) and a supporting profile (icon 14); then, the supporting profile (icon 14) and the upper connecting piece (icon 31) are fixed by the fixing member (icon 51). ) 'S web (icon 32) and the rectangular bottom wall (icon 42) of the lower connecting piece (icon 41) are fixed together. In this way, although the effects of positioning and easier assembly can be achieved, the web (icon 32) of the upper connecting piece (icon 31) must first be embedded in two mutually side-by-side outer frames (icons 12, 13) Within the gap (icon G) formed between them, or by placing the lower connecting piece (icon 41) between the two outer frames (icons 12, 13) and the supporting steel (icon 14), Can carry out subsequent assembly and fixing of components.

Therefore, there are still some inconveniences in practical applications, and it is even necessary to enable the solar panel and its components or their combined components to perform subsequent assembly procedures with the help of external fixtures; therefore, as for how Making solar panels and their components or their combined components easier to assemble, there is still room for improvement.

In view of the foregoing, the purpose of the present invention is to provide a combined component that is convenient for assembling solar panels. In addition to greatly simplifying and improving, as disclosed in the prior art, solar panels and their components must be enabled by external fixtures. The process of assembling, thereby achieving the efficacy and purpose of the present invention.

In order to achieve the above object, the present invention provides a coupling member including a body and at least one coupling wing; and one end of the at least one coupling wing is connected to the long side of the body and forms a gap between the body and the body. A limiting portion; and the other end of the at least one combined wing is bent at a predetermined angle toward the direction of the body.

Preferably, it further comprises at least one fixed wing, one end of which is connected to the long side of the body, and is disposed adjacent to the same side of the at least one combining wing or opposite to the side corresponding to the at least one combining wing. Wherein, the other end of the at least one fixed wing extends in a direction away from the body and is disposed in a direction opposite to the at least one combined wing.

Preferably, at least one reinforcing bulge is provided at a connection portion between the at least one combining wing and the body.

In order to achieve the above object, the present invention provides another coupling member, which includes a body and at least a pair of coupling wings; and one end of any of the coupling wings is connected to the long side of the body and is between the body and the body. A limiting portion is formed; and the other end of any one of the combined wings is bent at a predetermined angle toward the main body.

Preferably, it further comprises at least one fixed wing, one end of which is connected to the long side of the body and is disposed adjacent to the same side of any one of the combined wings; wherein the other end of the at least one fixed wing is toward The direction extends away from the body, and is arranged in an opposite direction to any of the combined wings.

Preferably, at least one reinforced bulge is provided at a connection place between any of the combining wings and the body.

10‧‧‧Component Assembly

11‧‧‧ frame

111‧‧‧ Clearance

113‧‧‧ Engagement Department

13‧‧‧ support

131‧‧‧Slot

20, 20B‧‧‧The first combined component

21‧‧‧ The first combined main film

211‧‧‧opening

213‧‧‧Pressed Wing

23‧‧‧ the first combined sub-film

231‧‧‧Opening

20A, 20C‧‧‧Second combination member

21A‧‧‧Second combined main film

211A‧‧‧Opening

213A‧‧‧Pressed Wing

23A‧‧‧Second combined sub film

231A‧‧‧Opening

30, 30A, 30B, 30C‧‧‧

301, 301A, 301B, 301C‧‧‧ Top

303, 303A, 303B, 303C

31, 31A, 31B, 31C

40, 40A, 40B, 40C‧‧‧Combined wings

41, 41A, 41B, 41C

43B‧‧‧Enhancement

50, 50A, 50B, 50C‧‧‧Fixed wings

FIG. 1 is a schematic perspective view of the application of the first preferred embodiment of the present invention.

Fig. 2 is a schematic cross-sectional view of a part of the structure of the section line 2-2 in Fig. 1.

Fig. 3 is a schematic cross-sectional view of a part of the structure of the section line 3-3 in Fig. 1.

FIG. 4 is an exploded perspective view of the first part of the structure in FIG. 1.

Figure 5 is a schematic diagram of the application and three-dimensional view of one of the combined components in Figure 4.

FIG. 6 is a schematic perspective view of a coupling member in FIG. 5.

Fig. 7 is an exploded perspective view of the structure of the second part in Fig. 1.

Figure 8 is a schematic diagram of the application and perspective of another structural member in Figure 7.

FIG. 9 is a schematic perspective view of another coupling member in FIG. 8.

FIG. 10 is a schematic perspective view of a second preferred embodiment of the present invention.

FIG. 11 is a schematic perspective view of a third preferred embodiment of the present invention.

The several preferred embodiments listed below and the accompanying drawings are used to explain the technical content and features of the present invention, such as "up", "down", and "left" mentioned in the content of this specification. , "Right", "inside", "outside", "top", or "bottom" are directional adjectives that are only descriptive terms expressed based on the normal direction of use, and are not intended to limit the present invention The intention of applying for the scope of patents shall be described together. The ordering terms such as "first", "second", or "third" mentioned in the content of this specification are descriptive terms used only to identify components, and are not intended to limit the scope of the present invention. The technical features to be claimed and the purpose of the scope of patent application are described first.

Please refer to FIGS. 1 to 9, which is a component assembly 10 suitable for installation on a solar panel (not shown in the figure) disclosed in the first preferred embodiment of the present invention, which includes: two for installing a solar panel Outer frame 11, two supporting members 13 (here, C-section steel), two first coupling members 20, two first coupling main pieces 21, two first coupling sub pieces 23, four second coupling members 20A, Four second bonding main pieces 21A and four second bonding sub pieces 23A. Any one of the first combined main pieces 21 has a through-opening hole 211 and two oppositely arranged pressing wings 213, wherein the opening 211 is between the two pressing wings 213; any of the first An opening 231 is formed through a coupling sub-sheet 23 and corresponds to a position of the opening 211 of the first coupling main sheet 21. And one side of any one of the second combined main pieces 21A has a pressing wing 213A and a through opening 211A, and any one of the second combined subsidiary pieces 23A has a through hole 231A corresponding to the first The two are combined with the positions of the openings 211A of the main sheet 21A.

The two outer frames 11 are arranged side by side and spaced from each other, so that the two outer frames 11 form a gap 111 between each other. Any one of the support members 13 is located below the two outer frames 11 and intersects with the long sides of the two outer frames 11 (in this example, the preferred angle of intersection is between 85 and 95 degrees). (And its optimal angle is 90 degrees), the two supporting members 13 are used to support the two outer frames 11.

Please refer to FIGS. 4 to 6 again, and any one of the first coupling members 20 has a rectangular body 30 (here, a plate-shaped body is exemplified), four coupling wings 40 and two fixed wings 50. The rectangular body 30 has a top surface 301, a bottom surface 303, and a combination opening 31 passing through the top surface 301 and the bottom surface 303. The combination opening 31 is located at the center of the rectangular body 30.

Wherein, the two combined wings 40 are disposed on the left side of the top surface 301 of the rectangular body 30, and the two combined wings 40 are disposed on the right side of the top surface 301 of the rectangular body 30, thereby forming two pairs of combinations. Wing 40; and one end of any of the combined wings 40 is vertically connected to the long side of the rectangular body 30, and forms a gap with the top surface 301 of the rectangular body 30, and is further defined as a limiting portion 41, Preferably, any one of the position-limiting portions 41 is recessed a predetermined distance in the direction of the short side of the rectangular body 30 to form a gap; wherein, the two oppositely disposed combining wings 40 are located on the left side of the rectangular body 30. The other ends are bent at a predetermined angle and are close to each other (in this example, the preferred angle of the bending angle is between 80 degrees and 100 degrees, and the optimal angle is 90 degrees); among them, And the other ends of the two oppositely arranged combining wings 40 located on the right side of the rectangular body 30 are bent at a predetermined angle and are close to each other (in this example, the preferred angle of the bending angle is between 80 degrees and 100 degrees). Degrees, and its optimal angle is 90 degrees).

The two fixed wings 50 are oppositely disposed on the bottom surface 303 of the rectangular body 30 and are located on two sides of the long side of the rectangular body 30, and any one of the fixed wings 50 is located between the long sides of the rectangular body 30 Between the left and right joint wings 40; preferably, the two fixed wings 50 are disposed adjacent to the joint opening 31 of the rectangular body 30, and one end of any of the fixed wings 50 is vertically connected to the The other side of the long side of the rectangular body 30 extends a predetermined distance away from the bottom surface 303 of the rectangular body 30, and is disposed opposite to the combining wings 40. More preferably, the other ends of the two fixed wings 50 are bent at a predetermined angle and are close to each other (in this example, the preferred angle of the bending angle is between 30 degrees and 150 degrees, and the most The preferred angle is between 60 degrees and 120 degrees, and the angle exemplified in this embodiment is 90 degrees), thereby forming the technical effect of the buckle.

Please refer to FIGS. 7 to 9 again, and any one of the second coupling members 20A has a rectangular body 30A (here, a plate-shaped body), two combined wings 40A, and two fixed wings 50A. The rectangular body 30A has a top surface 301A, a bottom surface 303A, and a combination opening 31A passing through the top surface 301A and the bottom surface 303A. The combination opening 31 is located at the center of the rectangular body 30A.

The two combined wings 40A are oppositely disposed to the right of the top surface 301A of the rectangular body 30A, thereby forming a pair of the combined wings 40A. One end of any of the combined wings 40A is vertically connected to the long side of the rectangular body 30A. And a gap is formed between the rectangular body 30A and the top surface 301A of the rectangular body 30A, and is further defined as a limiting portion 41A. Preferably, any of the limiting portions 41A is directed toward the short side of the rectangular body 30A. A gap is formed after a predetermined distance is recessed in the direction; the other ends of the two oppositely arranged coupling wings 40A on the right side of the rectangular body 30A are bent at a predetermined angle and approach each other (here is an example of the bending angle) (The preferred angle is between 80 degrees and 100 degrees, and the best angle is 90 degrees.)

The two fixed wings 50A are oppositely disposed on the bottom surface 303A of the rectangular body 30A, and are located on two sides of the long side of the rectangular body 30A, and are adjacent to the combination opening 31A of the rectangular body 30A. Preferably, one end of any one of the fixed wings 50A is vertically connected to the long side of the rectangular body 30A, and the other end thereof extends a predetermined distance away from the bottom surface 303A of the rectangular body 30A and is separated from the two The coupling wing 40A is disposed in the opposite direction. More preferably, the other ends of the two fixed wings 50A are bent at a predetermined angle and are close to each other (in this example, the preferred angle of the bending angle is between 30 degrees and 150 degrees, and the most The preferred angle is between 60 degrees and 120 degrees, and the angle exemplified in this embodiment is 90 degrees), thereby forming a technical effect for buckling.

The first preferred embodiment of the present invention discloses a component assembly 10 suitable for installing a solar panel. The assembly steps are as follows: Please refer to Figs. 1 to 5, 7, and 8 together when assembling solar energy. When the board is mounted, the two supporting members 13 are first arranged side by side and spaced apart, so that the C-shaped notches 131 of any one of the supporting members 13 are arranged upward; then, the two ends of any one of the supporting members 13 are respectively separated. A second coupling member 20A is provided, so that the two fixed wings 50A of any of the second coupling members 20A span the C-shaped notch 131 of the support member 13 to sandwich the support member 13; then, One of the supporting members 13 is further provided with the first coupling member 20 and interposed between the two second coupling members 20A, so that the two fixed wings 50 of the first coupling member 20 are straddling the supporting member 13. The C-shaped notch 131 can be clamped to the support 13.

Please refer to FIGS. 1 to 3 together, and then intersect a long side of one of the outer frames 11 on the two supporting members 13 and set it on the rectangular body of the two first coupling members 20 30, so that the engaging portion 113 of the outer frame 11 is embedded and the engaging limit is located in the restricting portion 41 of the combining wing 40 on the left side of the first combining member 20. At this time, the other long side of one of the outer frames 11 also intersects the two supporting members 13 and is disposed on the rectangular body 30A of the two second coupling members 20A therein, which also makes the outer frame The engaging portion 113 of 11 is embedded and the engaging limit is located at the position of the limiting portion 41A of the coupling wing 40A of the two second coupling members 20A.

Then, one long side of the outer frame 11 intersects the two supporting members 13 and is disposed on the rectangular body 30 of the two first coupling members 20. At this time, since the two outer members The relationship of the gap 111 between the frames 11 is such that the engaging portion 113 of another outer frame 11 can be fine-tuned in the gap 111, and the engagement is limited to the first coupling member after being embedded. The right side of 20 is in the limiting portion 41 of the combining wing 40. At this time, the other long side of the outer frame 11 is also made to intersect the two supporting members 13 and set on the rectangular body 30A of the other two second coupling members 20A. Similarly, the outer frame 11 The engaging portion 113 of the frame 11 is embedded so that the engaging limit is located at the position of the limiting portion 41A of the coupling wing 40A of the other two second coupling members 20A.

Please refer to FIG. 4 together, and then set the two first combined main pieces 21 on the two adjacent outer frames 11 respectively, and make any one of the first combined main pieces 21 The two pressing wings 213 are respectively pressed at the positions of the two adjacent outer frames 11. Then, the two first coupling sub-sheets 23 are respectively disposed below the rectangular bodies 30 of the two first coupling members 20. And the openings 211 of any of the first combined main pieces 21 are corresponding to the combined openings 31 of the first combined member 20 and the opened holes 231 of the first combined sub piece 23; finally, by a locking member 25 is locked and fixed after being passed through the opening 211 of the first coupling main piece 21, the coupling opening 31 of the first coupling member 20 and the opening 231 of the first coupling sub piece 23 at the same time.

Taken together, please refer to FIG. 7 together. Then, the second combined main pieces 21A are respectively disposed on the other long sides of the outer frames 11 opposite each other, and any one of the second combined main pieces 21A is provided. The pressing wings 213A of the sheet 21A are respectively pressed at the positions of the other long sides opposite to the outer frame 11; then, the second joining sub-sheets 23A are respectively provided on the second joining members 20A. Below the rectangular body 30A, the openings 211A of any of the second coupling main pieces 21A correspond to the coupling openings 31A of the second coupling member 20A and the openings 231A of the second coupling sub-piece 23A; finally, Then, a locking member 25 is passed through the opening 211A of the second coupling main piece 21A, the coupling opening 31A of the first coupling member 20A, and the opening 231A of the second coupling sub piece 23A at the same time. Locking and fixing.

In summary, the technical characteristics and technical effects of the assembly of the first preferred embodiment of the present invention are completed; preferably, the components of the module assembly 10 can be matched with the size of the solar panel to be installed The size is adjusted and increased or decreased, and the quantities exemplified in this embodiment are not intended to limit the technical features claimed by the scope of patent application of the present invention, and are described together.

To sum up, the advantages of the present invention are:

First, the present invention can be further adjusted according to the designer's intention or the current situation at the time of assembly, for example, the actual quantitative data such as the length, width, and close distance of the solar panel and its frame parts to be installed. After the two outer frames 11, the first coupling members 20 and the second coupling members 20A are located at any of the positions of the supporting member 13, the technical effect of assembly is finally performed.

Second, the present invention has the technical effect of facilitating the assembly of the outer frames 11 of the solar panel. That is, when the same long sides of the two adjacent outer frames 11 are to be assembled at the same time, the gap 111 formed between the two outer frames 11 and is abutted against the first coupling member 20. After the rectangular body 30 is displaced, it is then immediately engaged in the restricting portion 41 of the combining wing 40 on the left and right sides of the first coupling member 20; therefore, it is no longer necessary as in the conventional technology, With the aid of external jigs, subsequent assembly processes can be performed.

Please refer to FIG. 10, which is another disclosed first preferred embodiment of the present invention in a second preferred embodiment of a first coupling member 20B suitable for installation in a solar panel (not shown) module assembly, the main structure is The first preferred embodiment is the same as that described above, that is, the first coupling member 20B has a rectangular body 30B (here, a plate-shaped body is exemplified), four coupling wings 40B, and two fixed wings 50B. The rectangular body 30B has a top surface 301B, a bottom surface 303B, and a combination opening 31B passing through the top surface 301B and the bottom surface 303B. The combination opening 31B is located at the center of the rectangular body 30B; One end of the combining wing 40B is vertically connected to the top surface 301B of the rectangular body 30B and is located on the long side, and forms a gap with the top surface 301B of the rectangular body 30B to further define a limiting portion 41B.

However, in this embodiment, the difference is that three reinforcing bulges 43B are provided at the connection between any one of the combining wings 40B and the body 30B to strengthen the strength of the first combining member 20B during assembly. . Preferably, the reinforcing bulges 43B are all formed by protruding from the inner surface of the connection between any one of the combining wings 40B and the body 30B.

Please refer to FIG. 11, which is another type of a second coupling member 20C suitable for being installed in a solar panel (not shown) component assembly disclosed in the third preferred embodiment of the present invention. The main structure is Same as the first and second preferred embodiments disclosed above, that is, the second coupling member 20C has a rectangular body 30C (here, an example is a plate-shaped body), a coupling wing 40C, and a fixed wing 50C; The rectangular body 30C has a top surface 301C, a bottom surface 303C, and a combination opening 31C passing through the top surface 301C and the bottom surface 303C. The combination opening 31C is located at the center of the rectangular body 30C.

However, in this embodiment, the difference is that one end of the combining wing 40C is vertically connected to a long side of the rectangular body 30C and forms a gap with the top surface 301C of the rectangular body 30C. Defined as a limiting portion 41C. One end of the fixed wing 50C is vertically connected to the other long side of the rectangular body 30C, and the other end thereof extends a predetermined distance away from the bottom surface 303C of the rectangular body 30C, and is connected to the two combined wings 40C. Set in the opposite direction.

Claims (9)

    A coupling member includes: a body and at least one coupling wing; one end of the at least one coupling wing is connected to a long side of the body and forms a limiting portion with the body; and the at least one combination The other end of the wing is bent at a predetermined angle toward the body.         According to the bonding member described in item 1 of the patent application scope, it further comprises at least one fixed wing, one end of which is connected to the long side of the body and is disposed adjacent to the same side of the at least one bonding wing; wherein, the The other end of the at least one fixed wing extends in a direction away from the body, and is disposed opposite to the at least one combined wing.         According to the bonding member described in item 2 of the scope of the patent application, wherein at least one reinforcing bulge is provided at a connection between the at least one bonding wing and the body.         According to the bonding member described in item 1 of the scope of the patent application, it further includes at least one fixed wing, one end of which is connected to the long side of the body, and is disposed opposite to one side of the at least one bonding wing; wherein, the The other end of the at least one fixed wing extends in a direction away from the body, and is disposed opposite to the at least one combined wing.         According to the bonding member described in item 4 of the scope of the patent application, wherein at least one reinforcing bulge is provided at a connection between the at least one bonding wing and the body.         A coupling member includes: a body and at least one pair of coupling wings; and one end of any of the coupling wings is connected to a long side of the body and forms a limiting portion with the body; and any of the The other end of the combining wing is bent at a predetermined angle toward the main body.         According to the bonding member described in item 6 of the scope of the patent application, it further comprises at least one fixed wing, one end of which is connected to the long side of the body and is disposed adjacent to the same side of any of the bonding wings; wherein, the The other end of the at least one fixed wing extends in a direction away from the body, and is disposed in an opposite direction to any of the combined wings.         According to the bonding member described in item 7 of the scope of the patent application, wherein at least one reinforcing bulge is provided at a connection between any of the bonding wings and the body.         The coupling member according to any one of items 1 to 8 of the scope of patent application, wherein the system is provided with a coupling opening.