TW201940544A - Epoxy based composition - Google Patents
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- TW201940544A TW201940544A TW108108409A TW108108409A TW201940544A TW 201940544 A TW201940544 A TW 201940544A TW 108108409 A TW108108409 A TW 108108409A TW 108108409 A TW108108409 A TW 108108409A TW 201940544 A TW201940544 A TW 201940544A
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
- C09J163/08—Epoxidised polymerised polyenes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/02—Polycondensates containing more than one epoxy group per molecule
- C08G59/027—Polycondensates containing more than one epoxy group per molecule obtained by epoxidation of unsaturated precursor, e.g. polymer or monomer
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/66—Mercaptans
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/68—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the catalysts used
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
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Abstract
Description
本發明係關於基於環氧化物之組合物,其包含至少一種環氧化不飽和聚烯烴;至少一種硫醇化合物;及至少一種光鹼發生劑。本發明之基於環氧化物之組合物在UV光下展現快速固化性質且在室溫下進一步儲存或進一步加熱後具有經改良之黏著強度。The present invention relates to an epoxide-based composition comprising at least one epoxidized unsaturated polyolefin; at least one thiol compound; and at least one photobase generator. The epoxide-based composition of the present invention exhibits rapid curing properties under UV light and has improved adhesion strength after further storage or further heating at room temperature.
由於基於環氧化物之黏著劑對各種材料之優良黏著強度、化學穩定性及低收縮性,故其係用於結構黏合應用之最重要且廣泛使用之黏著劑中之一者。Due to the excellent adhesion strength, chemical stability, and low shrinkage of epoxide-based adhesives to various materials, it is one of the most important and widely used adhesives for structural bonding applications.
儘管基於環氧化物之黏著劑有許多優點,但傳統的基於環氧化物之黏著劑具有固化慢之缺點,此限制基於環氧化物之黏著劑之應用。解決固化慢問題之一種解決方案係將丙烯酸酯化合物納入黏著劑配方中。然而,丙烯酸酯化合物之納入將損害基於環氧化物之黏著劑之潮濕可靠性性能並使低收縮性質劣化。Although epoxide-based adhesives have many advantages, traditional epoxide-based adhesives have the disadvantage of slow curing, which limits the application of epoxide-based adhesives. One solution to the problem of slow curing is to incorporate acrylate compounds into the adhesive formulation. However, the inclusion of acrylate compounds will impair the moisture reliability performance of epoxide-based adhesives and degrade low shrinkage properties.
因此,業內需要開發基於環氧化物之組合物,其可在UV光下迅速固化且在室溫下儲存或進一步加熱後具有經改良之黏著強度。Therefore, there is a need in the industry to develop epoxide-based compositions that can be rapidly cured under UV light and have improved adhesion strength after storage at room temperature or after further heating.
本發明係關於基於環氧化物之組合物,其包含:
(a) 至少一種環氧化不飽和聚烯烴;
(b) 至少一種硫醇化合物;及
(c) 至少一種光鹼發生劑。The invention relates to an epoxide-based composition comprising:
(a) at least one epoxidized unsaturated polyolefin;
(b) at least one thiol compound; and
(c) at least one photobase generator.
本發明之環氧化物組合物在UV光下展現快速固化性質且在室溫下儲存或進一步加熱後具有經改良之黏著強度。The epoxide composition of the present invention exhibits rapid curing properties under UV light and has improved adhesion strength after storage or further heating at room temperature.
本發明亦係關於基於環氧化物之組合物之固化產物。The invention also relates to the cured products of epoxide-based compositions.
本發明亦係關於藉由基於環氧化物之組合物黏合之物品。The invention also relates to articles bonded by an epoxide-based composition.
在以下段落中,更詳細的闡述本發明。除非明確指示相反含義,否則所闡述之每一態樣均可與任何其他一或多個態樣組合。具體而言,指示為較佳或有利之任何特徵可與指示為較佳或有利之任何其他一或多個特徵組合。In the following paragraphs, the invention is explained in more detail. Each aspect described may be combined with any other aspect or aspects unless the opposite is expressly indicated. In particular, any feature indicated as being better or advantageous may be combined with any other feature or features indicated as being better or advantageous.
在本發明之上下文中,除非上下文另外指出,否則所用術語應根據以下定義來解釋。In the context of the present invention, the terms used shall be interpreted according to the following definitions, unless the context indicates otherwise.
除非上下文另外明確指出,否則本文所用單數形式「一(a、an)」及「該」包括單數及複數個指示物。Unless the context clearly indicates otherwise, as used herein, the singular forms "a", "an" and "the" include singular and plural indicators.
本文所用之「包含(comprising, comprises, comprised of)」與「包括(including, includes)」或「含有(containing, contains)」係同義詞,且係包容式或開放式的,且並不排除額外的未列舉之成員、要素或製程步驟。As used herein, "comprising, including, included of" is synonymous with "including, includes" or "containing, contains" and is inclusive or open-ended, and does not exclude additional Unlisted members, elements, or process steps.
數值端點之列舉包括包含在各別範圍內之所有數字及分數以及所列舉端點。The list of numerical endpoints includes all numbers and scores included in the respective ranges and the listed endpoints.
本說明書中所引用之所有參考文獻均以其整體引用的方式併入。All references cited in this specification are incorporated by reference in their entirety.
除非另外定義,否則在揭示本發明中所用之所有術語(包括技術及科學術語)具有本發明所屬領域之技術者通常理解之含義。藉助進一步指導,包括術語定義以更好的理解本發明之教示。Unless otherwise defined, all terms (including technical and scientific terms) used in disclosing the present invention have the meaning commonly understood by those skilled in the art to which the present invention belongs. Use further guidance, including definitions of terms, to better understand the teachings of the present invention.
在本揭示內容之上下文中,將利用若干術語。In the context of this disclosure, several terms will be used.
術語「烷基」(單獨或作為較大部分之一部分使用)係指具有1-20、1-12、1-10、1-8、1-6、1-5、1-4、1-3或1-2個碳原子之視情況經取代之直鏈或具支鏈烴基團。The term `` alkyl '' (alone or used as part of a larger part) means a compound having 1-20, 1-12, 1-10, 1-8, 1-6, 1-5, 1-4, 1-3 Or optionally substituted linear or branched hydrocarbon groups of 1-2 carbon atoms.
術語「烯基」(單獨或作為較大部分之一部分使用)係指具有至少一個雙鍵且具有2-20、2-12、2-10、2-8、2-6、2-5、2-4或2-3個碳原子之視情況經取代之直鏈或具支鏈烴基團。The term "alkenyl" (either alone or as part of a larger part) means having at least one double bond and having 2-20, 2-12, 2-10, 2-8, 2-6, 2-5, 2 -4 or 2-3 carbon atoms, optionally substituted straight or branched hydrocarbon groups.
術語「烷氧基」(單獨或作為較大部分之一部分使用)係指具有1-20個碳原子之視情況經取代之含氧直鏈或具支鏈烴基團。The term "alkoxy" (either alone or as part of a larger part) refers to an optionally substituted oxygen-containing straight or branched hydrocarbon group having from 1 to 20 carbon atoms.
術語「芳基」(單獨或作為較大部分之一部分使用,例如「芳烷基」、「芳烷氧基」或「芳基氧基烷基」)係指包含1至3個芳香族環之視情況經取代之C6-14芳香族烴部分。在至少一個實施例中,芳基係C6-10芳基。芳基包括(但不限於)視情況經取代之苯基、萘基或蒽基。如本文所用,術語「芳基」亦包括芳基環稠合至一或多個環脂族環以形成視情況經取代之環狀結構之基團,例如四氫萘基、茚基或二氫茚基環。The term "aryl" (used alone or as part of a larger part, such as "aralkyl", "aralkoxy", or "aryloxyalkyl") refers to a group containing 1 to 3 aromatic rings Optionally substituted C6-14 aromatic hydrocarbon moieties. In at least one embodiment, the aryl is a C6-10 aryl. Aryl includes, but is not limited to, optionally substituted phenyl, naphthyl, or anthracenyl. As used herein, the term "aryl" also includes groups in which an aryl ring is fused to one or more cycloaliphatic rings to form an optionally substituted cyclic structure, such as tetrahydronaphthyl, indenyl, or dihydro Indenyl ring.
術語「芳烷基」係指共價連接至烷基之芳基,其任一者獨立地視情況經取代。在至少一個實施例中,芳烷基係C6-10芳基C1-12烷基,包括(但不限於)苄基、苯乙基及萘基甲基。The term "aralkyl" refers to an aryl group covalently attached to an alkyl group, any of which is independently substituted as appropriate. In at least one embodiment, the aralkyl group is a C6-10 aryl C1-12 alkyl group, including (but not limited to) benzyl, phenethyl, and naphthylmethyl.
術語「雜芳基」(單獨或作為較大部分之一部分使用,例如,「雜芳烷基」或「雜芳烷氧基」)係指具有5至14個環原子(例如5、6、9或10個環原子);具有6、10或14個以環狀陣列共用之π電子;且除碳原子外具有1至5個雜原子之基團。雜芳基可為單環、雙環、三環或多環,例如單環、雙環或三環,例如單環或雙環。術語「雜原子」是指氮、氧或硫,且包括氮或硫之任何氧化形式以及鹼性氮的任何四級銨化形式。舉例來說,雜芳基之氮原子可為鹼性氮原子且亦可視情況氧化成相應N-氧化物。如本文所用,術語「雜芳基」亦包括雜芳香族環稠合至一或多個芳基、環脂族或雜環脂族環之基團。雜芳基之非限制性實例包括噻吩基、呋喃基、吡咯基、咪唑基、吡唑基、三唑基、四唑基、噁唑基、異噁唑基、噁二唑基、噻唑基、異噻唑基、噻二唑基、吡啶基、噠嗪基、嘧啶基、吡嗪基、吲嗪基、嘌呤基、萘啶基、喋啶基、吲哚基、異吲哚基、苯并噻吩基、苯并呋喃基、二苯并呋喃基、吲唑基、苯并咪唑基、苯并噻唑基、喹啉基、異喹啉基、噌啉基、酞嗪基、喹唑啉基、喹喔啉基、4H-喹嗪基、咔唑基、吖啶基、吩嗪基、吩噻嗪基、吩噁嗪基、四氫喹啉基、四氫異喹啉基。術語「雜芳烷基」係指經雜芳基取代之烷基,其中烷基及雜芳基部分獨立地視情況經取代。The term "heteroaryl" (used alone or as part of a larger portion, such as "heteroaralkyl" or "heteroaralkoxy") refers to a group having 5 to 14 ring atoms (e.g. 5, 6, 9 Or 10 ring atoms); has 6, 10, or 14 π electrons shared in a cyclic array; and a group having 1 to 5 heteroatoms in addition to the carbon atom. Heteroaryl groups can be monocyclic, bicyclic, tricyclic, or polycyclic, such as monocyclic, bicyclic, or tricyclic, such as monocyclic or bicyclic. The term "heteroatom" refers to nitrogen, oxygen, or sulfur, and includes any oxidized form of nitrogen or sulfur and any quaternized form of basic nitrogen. For example, the nitrogen atom of a heteroaryl group may be a basic nitrogen atom and may optionally be oxidized to the corresponding N-oxide. As used herein, the term "heteroaryl" also includes groups in which a heteroaromatic ring is fused to one or more aryl, cycloaliphatic, or heterocyclic aliphatic rings. Non-limiting examples of heteroaryl include thienyl, furyl, pyrrolyl, imidazolyl, pyrazolyl, triazolyl, tetrazolyl, oxazolyl, isoxazolyl, oxadiazolyl, thiazolyl, Isothiazolyl, thiadiazolyl, pyridyl, pyridazinyl, pyrimidinyl, pyrazinyl, indazinyl, purinyl, naphthyridinyl, pyridinyl, indolyl, isoindolyl, benzothiophene Base, benzofuranyl, dibenzofuranyl, indazolyl, benzimidazolyl, benzothiazolyl, quinolinyl, isoquinolinyl, fluorinyl, phthalazinyl, quinazolinyl, quinol Oxalinyl, 4H-quinazinyl, carbazolyl, acridineyl, phenazinyl, phenothiazinyl, phenoxazinyl, tetrahydroquinolinyl, tetrahydroisoquinolinyl. The term "heteroaralkyl" refers to an alkyl group substituted with a heteroaryl group in which the alkyl group and the heteroaryl portion are independently substituted as appropriate.
環氧化不飽和聚烯烴
本發明之環氧化不飽和聚烯烴係指每分子具有至少一個非芳香族雙鍵及至少一個環氧基團之聚烯烴。 Epoxidized unsaturated polyolefin <br/> The epoxidized unsaturated polyolefin of the present invention refers to a polyolefin having at least one non-aromatic double bond and at least one epoxy group per molecule.
在本發明之一些實施例中,環氧化不飽和聚烯烴較佳每分子具有至少兩個非芳香族碳-碳雙鍵。In some embodiments of the present invention, the epoxidized unsaturated polyolefin preferably has at least two non-aromatic carbon-carbon double bonds per molecule.
在本發明之一些實施例中,環氧化不飽和聚烯烴較佳每分子具有至少兩個環氧基團。In some embodiments of the present invention, the epoxidized unsaturated polyolefin preferably has at least two epoxy groups per molecule.
在本發明之一些實施例中,環氧化不飽和聚烯烴係環氧化聚二烯,較佳選自環氧化聚異戊二烯、環氧化聚丁二烯、異戊二烯及丁二烯之環氧化共聚物、丁二烯及乙烯之環氧化共聚物、丁二烯及丙烯之環氧化共聚物,及丁二烯、乙烯及丙烯之環氧化三元共聚物。In some embodiments of the present invention, the epoxidized unsaturated polyolefin-based epoxidized polydiene is preferably selected from the group consisting of epoxidized polyisoprene, epoxidized polybutadiene, isoprene, and butadiene. Epoxidized copolymers, epoxidized copolymers of butadiene and ethylene, epoxidized copolymers of butadiene and propylene, and epoxidized terpolymers of butadiene, ethylene and propylene.
在本發明之一些實施例中,環氧化不飽和聚烯烴可藉由使至少一種環氧化烯烴單體與至少一種不飽和共聚單體共聚來製備。在一個較佳實施例中,環氧化烯烴單體係由具有至少4個碳原子、至少一個碳-碳雙鍵及至少一個環氧基團之直鏈碳鏈組成;且不飽和共聚單體係由具有至少4個碳原子及至少兩個碳-碳雙鍵之直鏈碳鏈組成。3,4-環氧基-1-丁烯係較佳環氧化烯烴單體。作為共聚單體,二烯化合物較佳,例如1,3-丁二烯、1,7-辛二烯、1,9-癸二烯、1,11-十二碳二烯,或其任何組合。環氧化不飽和聚烯烴之特定實例顯示於下文中。
In some embodiments of the present invention, the epoxidized unsaturated polyolefin may be prepared by copolymerizing at least one epoxidized olefin monomer with at least one unsaturated comonomer. In a preferred embodiment, the epoxidized olefin single system is composed of a linear carbon chain having at least 4 carbon atoms, at least one carbon-carbon double bond, and at least one epoxy group; and an unsaturated copolymerized single system Consists of a straight carbon chain with at least 4 carbon atoms and at least two carbon-carbon double bonds. The 3,4-epoxy-1-butene is preferably an epoxidized olefin monomer. As a comonomer, a diene compound is preferred, such as 1,3-butadiene, 1,7-octadiene, 1,9-decadiene, 1,11-dodecadiene, or any combination thereof . Specific examples of the epoxidized unsaturated polyolefin are shown below.
其中m表示[ ]中環氧化烯烴單體單元之重複數,且係大於或等於1之整數,且n表示[ ]中不飽和共聚單體單元之重複數且係大於或等於1之整數。Where m represents the repeating number of epoxidized olefin monomer units in [] and is an integer greater than or equal to 1, and n represents the repeating number of unsaturated comonomer units in [] and is an integer greater than or equal to 1.
市售環氧化不飽和聚烯烴之實例係(例如)來自Nippon Soda Co., Ltd.之JP-100、JP-200及JP-400;來自Daicel Corporation之PB 3600及PB 4700;及來自Total Gray Valley之Poly BD 600E。Examples of commercially available epoxidized unsaturated polyolefins are, for example, JP-100, JP-200, and JP-400 from Nippon Soda Co., Ltd .; PB 3600 and PB 4700 from Daicel Corporation; and from Total Gray Valley Poly BD 600E.
在本發明之一些實施例中,環氧化不飽和聚烯烴在本發明基於環氧化物之組合物中之量係基於組合物之總重量1重量%至90重量%、較佳3重量%至70重量%且更佳20重量%至65重量%。In some embodiments of the present invention, the amount of the epoxidized unsaturated polyolefin in the epoxide-based composition of the present invention is 1 to 90% by weight, preferably 3 to 70% by weight based on the total weight of the composition % By weight and more preferably 20% to 65% by weight.
硫醇化合物
本發明之硫醇化合物係指每分子具有至少一個硫醇基團之任何巰基化合物。較佳地,硫醇化合物每分子具有至少兩個硫醇基團。 Thiol compound <br/> The thiol compound of the present invention means any mercapto compound having at least one thiol group per molecule. Preferably, the thiol compound has at least two thiol groups per molecule.
硫醇化合物可選自脂肪族、環脂肪族、芳香族硫醇及其任何組合。說明性硫醇化合物係甲烷二硫醇、丙烷二硫醇、環己烷二硫醇、三羥甲基丙烷參(3-巰基丙酸酯)、三羥甲基丙烷參(巰基乙酸酯)、新戊四醇四(巰基乙酸酯)、新戊四醇四(β-巰基丙酸酯)、二新戊四醇聚(β-巰基丙酸酯)、乙二醇雙(β-巰基丙酸酯)及烷基聚硫醇(例如丁烷-1,4-二硫醇、己烷-1,6-二硫醇)以及芳香族聚硫醇(例如對-苯二甲硫醇及1,3,5-參(巰基甲基)苯)。硫醇化合物之具體實例顯示於下文中。
The thiol compound may be selected from the group consisting of aliphatic, cycloaliphatic, aromatic thiol, and any combination thereof. Illustrative thiol compounds are methane dithiol, propane dithiol, cyclohexane dithiol, trimethylolpropane ginseng (3-mercaptopropionate), trimethylolpropane ginseng (thioglycolate) , Neopentaerythritol tetra (mercaptoacetate), neopentaerythritol tetra (β-mercaptopropionate), dipentaerythritol poly (β-mercaptopropionate), ethylene glycol bis (β-mercapto Propionate) and alkyl polythiols (such as butane-1,4-dithiol, hexane-1,6-dithiol) and aromatic polythiols (such as p-xylylene mercaptan and 1,3,5-ginsyl (mercaptomethyl) benzene). Specific examples of the thiol compound are shown below.
市售硫醇化合物之實例係(例如)來自Yodo Kagaku Co., Ltd.之TMTP (三羥甲基丙烷參(3-巰基丙酸酯));來自SC Organic Chemical Co., Ltd.之PEMP (新戊四醇四(3-巰基丙酸酯));及來自Showa Denko K.K.之Karenz MT PE-1。Examples of commercially available thiol compounds are, for example, TMTP (trimethylolpropane (3-mercaptopropionate)) from Yodo Kagaku Co., Ltd .; PEMP (from SC Organic Chemical Co., Ltd. ( Neopentaerythritol tetra (3-mercaptopropionate)); and Karenz MT PE-1 from Showa Denko KK.
在本發明之一些實施例中,硫醇化合物在本發明之基於環氧化物之組合物中之量係基於組合物之總重量0.5重量%至50重量%、較佳1重量%至40重量%且更佳30重量%至35重量%。In some embodiments of the present invention, the amount of the thiol compound in the epoxide-based composition of the present invention is 0.5% to 50% by weight, preferably 1% to 40% by weight, based on the total weight of the composition. And more preferably from 30% by weight to 35% by weight.
光鹼發生劑
本發明之光鹼發生劑並無具體限制,只要其在UV光下輻照時可產生鹼即可。光鹼發生劑包括(但不限於)胺基甲酸酯化合物、o-醯基肟化合物、銨鹽、胺醯亞胺、α-胺基酮化合物及其衍生物。該等化合物可單獨或組合使用。 Photobase generator <br/> The photobase generator of the present invention is not particularly limited as long as it can generate alkali when irradiated under UV light. The photobase generator includes, but is not limited to, a carbamate compound, an o-fluorenyl oxime compound, an ammonium salt, an aminoimine, an α-amino ketone compound, and a derivative thereof. These compounds can be used alone or in combination.
在本發明之一些實施例中,較佳使用包含脒鎓陽離子或胍鎓陽離子之銨鹽作為光鹼發生劑。在其他實施例中,更佳使用包含由通式(1)代表之胍鎓陽離子之銨鹽及包含由通式(2)代表之脒鎓陽離子之銨鹽作為光鹼發生劑。在甚至其他實施例中,包含由通式(1)代表之胍鎓陽離子之銨鹽甚至更佳。
In some embodiments of the present invention, it is preferable to use an ammonium salt containing a phosphonium cation or a guanidinium cation as the photobase generator. In other embodiments, an ammonium salt containing a guanidinium cation represented by the general formula (1) and an ammonium salt containing a sulfonium cation represented by the general formula (2) are more preferably used as the photobase generator. In even other embodiments, an ammonium salt including a guanidinium cation represented by the general formula (1) is even more preferable.
其中R1至R11各自獨立地代表氫、鹵素、視情況經取代之烷基、視情況經取代之烯基、視情況經取代之烷氧基、視情況經取代之芳烷基、視情況經取代之芳基或視情況經取代之雜芳基,且R1至R11中之至少一者代表視情況經取代之芳烷基、視情況經取代之芳基或視情況經取代之雜芳基。Where R1 to R11 each independently represent hydrogen, halogen, optionally substituted alkyl, optionally substituted alkenyl, optionally substituted alkoxy, optionally substituted aralkyl, optionally substituted Aryl or optionally substituted heteroaryl, and at least one of R1 to R11 represents optionally substituted aralkyl, optionally substituted aryl, or optionally substituted heteroaryl.
本發明之說明性光鹼發生劑係N-環己基胺基甲酸鄰-硝基苄基酯、2,6-二硝基苄基氧基羰基環己基胺、2-(9-側氧基氧雜蒽-2-基)丙酸1,5,7-三氮雜二環[4,4,0]癸-5-烯鹽、1,2-二異丙基-3-[雙(二甲基胺基)亞甲基]胍鎓2-(3-苯甲醯基苯基)丙酸鹽、1,2-二環己基-4,4,5,5-四甲基雙胍鎓正丁基三苯基硼酸鹽及(Z)-{[雙(二甲基胺基)亞甲基]胺基}-N-環己基(環己基胺基)甲亞銨四(3-氟苯基)硼酸鹽。Illustrative photobase generators of the present invention are N-cyclohexylaminocarboxylic acid o-nitrobenzyl ester, 2,6-dinitrobenzyloxycarbonyl cyclohexylamine, 2- (9-sideoxy oxygen Heteranthracene-2-yl) propanoic acid 1,5,7-triazabicyclo [4,4,0] dec-5-ene salt, 1,2-diisopropyl-3- [bis (dimethyl (dimethyl) Aminoamino) methylene] guanidinium 2- (3-benzylidenephenyl) propionate, 1,2-dicyclohexyl-4,4,5,5-tetramethylbisguanidinium n-butyl Triphenylborate and (Z)-{[bis (dimethylamino) methylene] amino] -N-cyclohexyl (cyclohexylamino) methylimmonium tetra (3-fluorophenyl) boronic acid salt.
市售光鹼發生劑之實例係(例如)來自Wako Pure Chemical Industries Co., Ltd.之WPBG-266、WPBG-300及WPBG-345;及來自San-Apro Ltd之U-CAT 5002。Examples of commercially available photobase generators are, for example, WPBG-266, WPBG-300, and WPBG-345 from Wako Pure Chemical Industries Co., Ltd .; and U-CAT 5002 from San-Apro Ltd.
在本發明之一些實施例中,光鹼發生劑在基於環氧化物之組合物中之量係基於組合物之總重量0.1重量%至20重量%且較佳0.1重量%至10重量%。In some embodiments of the present invention, the amount of the photobase generator in the epoxide-based composition is 0.1% to 20% by weight and preferably 0.1% to 10% by weight based on the total weight of the composition.
可選添加劑
環氧樹脂
本發明之環氧樹脂係指不同於環氧化不飽和聚烯烴且可藉由硫醇化合物固化之任何普通環氧樹脂。實例性環氧樹脂包括(但不限於)雙酚A環氧樹脂、雙酚F環氧樹脂、聯苯環氧樹脂、萘環氧樹脂、二苯醚環氧樹脂、二苯基硫醚環氧樹脂、氫醌環氧樹脂、聯苯酚醛環氧樹脂、甲酚酚醛環氧樹脂、苯酚酚醛環氧樹脂、雙酚A酚醛環氧樹脂、三苯酚型環氧樹脂、四羥苯基乙烷型環氧樹脂及其任何組合。 Optional additives
Epoxy resin <br/> The epoxy resin of the present invention refers to any ordinary epoxy resin which is different from an epoxidized unsaturated polyolefin and can be cured by a thiol compound. Exemplary epoxy resins include, but are not limited to, bisphenol A epoxy resin, bisphenol F epoxy resin, biphenyl epoxy resin, naphthalene epoxy resin, diphenyl ether epoxy resin, diphenyl sulfide epoxy Resin, hydroquinone epoxy resin, biphenol novolac epoxy resin, cresol novolac epoxy resin, phenol novolac epoxy resin, bisphenol A novolac epoxy resin, triphenol type epoxy resin, tetrahydroxyphenylethane type Epoxy resin and any combination thereof.
市售環氧樹脂之實例係(例如)來自Olin Corporation之D.E.R. 331;來自Shell Chemical Corporation之EPON 828;及來自Dainippon Ink and Chemicals Inc之EPICLON N-665。Examples of commercially available epoxy resins are, for example, D.E.R. 331 from Olin Corporation; EPON 828 from Shell Chemical Corporation; and EPICLON N-665 from Dainippon Ink and Chemicals Inc.
在本發明之一些實施例中,環氧樹脂在基於環氧化物之組合物中之量係基於組合物之總重量0至80重量%且較佳40重量%至70重量%。In some embodiments of the present invention, the amount of epoxy resin in the epoxide-based composition is 0 to 80% by weight and preferably 40 to 70% by weight based on the total weight of the composition.
光起始劑
本發明之光起始劑係指任何普通光起始劑且較佳包括至少一種自由基光起始劑,例如選自二苯甲酮、苯乙酮、氯化苯乙酮、二烷氧基苯乙酮、二烷基羥基苯乙酮、二烷基羥基苯乙酮酯、安息香乙酸酯、安息香、安息香烷基醚、二甲氧基安息香、二苄基酮、苯甲醯基環己醇及其他芳香族酮、醯基肟酯、醯基膦氧化物、醯基膦酸酯、酮基硫化物、二苯甲醯基二硫化物、二苯基二硫代碳酸酯及二苯基(2,4,6-三甲基苯甲醯基)膦氧化物。 Photoinitiator <br/> The photoinitiator of the present invention means any ordinary photoinitiator and preferably includes at least one free radical photoinitiator, such as selected from benzophenone, acetophenone, chlorinated Acetophenone, dialkoxyacetophenone, dialkylhydroxyacetophenone, dialkylhydroxyacetophenone ester, benzoin acetate, benzoin, benzoin alkyl ether, dimethoxybenzoin, dibenzyl Ketones, benzamidine cyclohexanol and other aromatic ketones, fluorenyl oxime esters, fluorenyl phosphine oxides, fluorenyl phosphonates, keto sulfides, benzamidine disulfides, diphenyl diphenyl Thiocarbonates and diphenyl (2,4,6-trimethylbenzyl) phosphine oxide.
市售光起始劑之實例包括(但不限於)來自BASF之Irgacure 184、Irgacure 500、Irgacure 907、Irgacure 369、Irgacure 379、Irgacure 127、Irgacure 1700、Irgacure 651、Irgacure 819、Irgacure 1000、Irgacure 1300、Irgacure1870、Darocur 1173及Darocur TPO;來自LAMBERTI之Esacure KT046、Esacure KIP150、EsacureKT37及Esacure EDB;來自Spectra Group Ltd.之H-Nu 470及H-Nu 470X;及來自Rahn AG之Genopol TX-1。Examples of commercially available light initiators include, but are not limited to, Irgacure 184, Irgacure 500, Irgacure 907, Irgacure 369, Irgacure 379, Irgacure 127, Irgacure 1700, Irgacure 651, Irgacure 819, Irgacure 1000, Irgacure 1300, Irgacure1870, Darocur 1173, and Darocur TPO; Esacure KT046, Esacure KIP150, EsacureKT37, and Esacure EDB from LAMBERTI; H-Nu 470 and H-Nu 470X from Spectra Group Ltd .; and Genopol TX-1 from Rahn AG.
在本發明之一些實施例中,光起始劑之量係基於組合物之總重量0至5重量%,且較佳1重量%至4重量%。In some embodiments of the present invention, the amount of the photoinitiator is 0 to 5% by weight, and preferably 1 to 4% by weight, based on the total weight of the composition.
其他
在本發明之一些實施例中,填充劑可視情況添加於基於環氧化物之組合物中。填充劑包括(但不限於)氧化鋁、二氧化矽及氧化鎂。填充劑之代表性實例包括來自Cabot之TS720;及來自Evonik之Aerosil R202。 Others <br/> In some embodiments of the present invention, a filler may be optionally added to the epoxide-based composition. Fillers include, but are not limited to, aluminum oxide, silicon dioxide, and magnesium oxide. Representative examples of fillers include TS720 from Cabot; and Aerosil R202 from Evonik.
在本發明之一些實施例中,黏著促進劑可視情況添加於基於環氧化物之組合物中。黏著促進劑可為矽烷偶聯劑。適宜矽烷偶聯劑包括(但不限於) γ-胺基丙基三乙氧基矽烷、γ-巰基丙基三甲氧基矽烷、γ-甲基丙烯醯氧基丙基三甲氧基矽烷、γ-縮水甘油氧基丙基三甲氧基矽烷、苯基三甲氧基矽烷及諸如此類。黏著促進劑之代表性實例包括來自Momentive之Silquest A-186、Silquest A-187、Silquest A-1110、Silquest A-1120、Silquest A-1170、Silquest A-2120。In some embodiments of the present invention, an adhesion promoter may be optionally added to the epoxide-based composition. The adhesion promoter may be a silane coupling agent. Suitable silane coupling agents include, but are not limited to, γ-aminopropyltriethoxysilane, γ-mercaptopropyltrimethoxysilane, γ-methacryloxypropyltrimethoxysilane, γ- Glycidoxypropyltrimethoxysilane, phenyltrimethoxysilane, and the like. Representative examples of adhesion promoters include Silquest A-186, Silquest A-187, Silquest A-1110, Silquest A-1120, Silquest A-1170, Silquest A-2120 from Momentive.
在較佳實施例中,基於環氧化物之組合物包含:
(a) 1重量%至90重量%之至少一種環氧化不飽和聚烯烴;
(b) 0.5重量%至50重量%之至少一種硫醇化合物;
(c) 0.1重量%至20重量%之至少一種光鹼發生劑;
(d) 0至80重量%之至少一種環氧樹脂;及
(e) 0至5重量%之至少一種光起始劑;
其中所有組分之重量百分比總計達100重量%。In a preferred embodiment, the epoxide-based composition comprises:
(a) 1 to 90% by weight of at least one epoxidized unsaturated polyolefin;
(b) 0.5 to 50% by weight of at least one thiol compound;
(c) at least one photobase generator from 0.1% to 20% by weight;
(d) 0 to 80% by weight of at least one epoxy resin; and
(e) at least one photoinitiator from 0 to 5 wt%;
The weight percentages of all the components amount to 100% by weight.
在本發明之一些實施例中,基於環氧化物之組合物較佳不含丙烯酸酯及其衍生物。令人驚訝的是,不含丙烯酸酯及其衍生物之基於環氧化物之組合物在UV光下仍展現快速固化性質且組合物之黏著強度在室溫下儲存或進一步加熱後進一步經改良。In some embodiments of the invention, the epoxide-based composition is preferably free of acrylates and derivatives thereof. Surprisingly, epoxide-based compositions that do not contain acrylates and their derivatives still exhibit rapid curing properties under UV light and the adhesive strength of the composition is further improved after storage at room temperature or after further heating.
在本發明之一些實施例中,基於環氧化物之組合物較佳不含光酸發生劑以避免腐蝕由基於環氧化物之組合物黏合之基板。In some embodiments of the invention, the epoxide-based composition is preferably free of photoacid generators to avoid corroding substrates bonded by the epoxide-based composition.
本發明之基於環氧化物之組合物可藉由將組合物之所有組分混合來製備。The epoxide-based composition of the present invention can be prepared by mixing all the components of the composition.
本發明中基於環氧化物之組合物之UV固化時間可藉由量測在UV輻射條件下使由組合物黏著之兩個玻璃板固定之時間來評價。將力施加至玻璃板。在兩個玻璃板無相對移動時,將該時間測定為基於環氧化物之組合物之UV固化時間。The UV curing time of the epoxide-based composition in the present invention can be evaluated by measuring the time for fixing two glass plates adhered by the composition under UV radiation conditions. Apply a force to the glass plate. When there is no relative movement of the two glass plates, this time is measured as the UV curing time of the epoxy-based composition.
在高壓汞燈下以100 mW/cm2 曝光後,本發明之基於環氧化物之組合物之UV固化時間較佳小於或等於90秒,例如小於或等於65秒、小於或等於25秒、小於或等於10秒、小於或等於5秒或小於或等於1秒。After exposure at 100 mW / cm 2 under a high-pressure mercury lamp, the UV curing time of the epoxy-based composition of the present invention is preferably less than or equal to 90 seconds, such as less than or equal to 65 seconds, less than or equal to 25 seconds, and less than 10 seconds or less, 5 seconds or less, or 1 second or less.
本發明中基於環氧化物之組合物之黏著強度可根據ASTM D2095藉由量測使所施加以黏著兩個玻璃板之組合物失效之力來評價。The adhesive strength of the epoxide-based composition in the present invention can be evaluated by measuring the force that causes the composition applied to adhere to two glass plates to fail according to ASTM D2095.
測試方法Test Methods
基於環氧化物之組合物之Of epoxy-based composition
UVUV
固化時間Curing time
基於環氧化物之組合物之UV固化時間係藉由量測使在高壓汞燈(Technoflux IH 153, Ushio 101 UV Meter,365nm)下以100 mW/cm2 曝光之由組合物黏著之兩個玻璃板固定之時間來評價。將力施加至玻璃板。在兩個玻璃板無相對移動時,將該時間記錄為基於環氧化物之組合物之UV固化時間。The UV curing time of the epoxy-based composition is measured by measuring the two glasses adhered by the composition under a high-pressure mercury lamp (Technoflux IH 153, Ushio 101 UV Meter, 365 nm) at 100 mW / cm 2 The plate is fixed for evaluation. Apply a force to the glass plate. When there is no relative movement of the two glass plates, this time is recorded as the UV curing time of the epoxy-based composition.
基於環氧化物之組合物之黏著強度量測方法
施加基於環氧化物之組合物樣品以黏著兩個玻璃板並在高壓汞燈(Technoflux IH 153, Ushio 101 UV Meter,365nm)下以100 mW/cm2
固化預定時間。基於環氧化物之組合物在UV固化後之黏著強度係根據ASTM D2095以2 mm/min之十字頭速度測定並及記錄為T。 Method for measuring the adhesive strength of epoxy-based compositions <br/> Apply a sample of the epoxy-based composition to adhere two glass plates under a high-pressure mercury lamp (Technoflux IH 153, Ushio 101 UV Meter, 365 nm) Cured at 100 mW / cm 2 for a predetermined time. The adhesive strength of the epoxy-based composition after UV curing is measured and recorded as T according to ASTM D2095 at a crosshead speed of 2 mm / min.
施加具有相同組分之另一基於環氧化物之組合物樣品以黏著兩個玻璃板並在高壓汞燈(Technoflux IH 153, Ushio 101 UV Meter,365nm)下以100 mW/cm2 固化預定時間。將基於環氧化物之組合物樣品進一步在室溫下儲存7天。根據ASTM D2095以2 mm/min之十字頭速度測定基於環氧化物之組合物在UV固化及隨後室溫儲存後之黏著強度並記錄為Tr 。A sample of another epoxide-based composition having the same composition was applied to adhere two glass plates and cured under a high pressure mercury lamp (Technoflux IH 153, Ushio 101 UV Meter, 365 nm) at a predetermined time of 100 mW / cm 2 . Samples of the epoxide-based composition were further stored at room temperature for 7 days. The adhesive strength of the epoxide-based composition after UV curing and subsequent storage at room temperature was measured according to ASTM D2095 at a crosshead speed of 2 mm / min and recorded as T r .
施加具有相同組分之另一基於環氧化物之組合物樣品以黏著兩個玻璃板並在高壓汞燈(Technoflux IH 153, Ushio 101 UV Meter,365nm)下以100 mW/cm2 固化預定時間。將基於環氧化物之組合物樣品進一步在120℃下加熱60分鐘用於固化。根據ASTM D2095以2 mm/min之十字頭速度測定基於環氧化物之組合物在UV及隨後熱固化後之黏著強度並記錄為Tt 。A sample of another epoxide-based composition having the same composition was applied to adhere two glass plates and cured under a high pressure mercury lamp (Technoflux IH 153, Ushio 101 UV Meter, 365 nm) at a predetermined time of 100 mW / cm 2 . A sample of the epoxide-based composition was further heated at 120 ° C for 60 minutes for curing. The adhesive strength of the epoxide-based composition after UV and subsequent thermal curing was measured according to ASTM D2095 at a crosshead speed of 2 mm / min and recorded as T t .
實例 1-7
基於環氧化物之組合物樣品係根據表1藉由混合選自以下各項之組分製備:
雙酚A環氧樹脂(D.E.R. 331,來自Olin Corporation);
環氧化聚丁二烯(JP 400,來自Nippon Soda Co., Ltd.);
環氧化聚丁二烯(PB 3600,來自Daicel Corporation);
新戊四醇四(3-巰基丙酸酯) (PEMP,來自SC Organic Chemical Co., Ltd.);
(Z)-{[雙(二甲基胺基)亞甲基]胺基}-N-環己基(環己基胺基)甲亞銨四(3-氟苯基)硼酸鹽(WPBG-345,來自Wako Pure Industries Co., ltd.);
DBU衍生之四苯基硼酸鹽(U-CAT 5002,來自San-Apro Ltd.);及
2-羥基-2-甲基-1-苯基-丙-1-酮(Darocure 1173,來自BASF)。
表1. 基於環氧化物之組合物
Samples of the epoxide-based composition were prepared according to Table 1 by mixing components selected from:
Bisphenol A epoxy resin (DER 331 from Olin Corporation);
Epoxidized polybutadiene (JP 400 from Nippon Soda Co., Ltd.);
Epoxidized polybutadiene (PB 3600 from Daicel Corporation);
Neopentaerythritol tetrakis (3-mercaptopropionate) (PEMP, from SC Organic Chemical Co., Ltd.);
(Z)-{[bis (dimethylamino) methylene] amino]}-N-cyclohexyl (cyclohexylamino) methylimmonium tetra (3-fluorophenyl) borate (WPBG-345, (From Wako Pure Industries Co., ltd.);
DBU-derived tetraphenylborate (U-CAT 5002 from San-Apro Ltd.); and
2-hydroxy-2-methyl-1-phenyl-propan-1-one (Darocure 1173, from BASF).
Table 1. Epoxide-based compositions
在表2中,報告基於環氧化物之組合物樣品之UV固化時間。實例5、6及7之基於環氧化物之組合物樣品在UV光下曝光300秒後並未固化。In Table 2, the UV curing times of the epoxide-based composition samples are reported. The epoxide-based composition samples of Examples 5, 6, and 7 were not cured after 300 seconds of exposure to UV light.
當如實例1及2中所示將不同於環氧化不飽和聚烯烴之環氧樹脂添加至基於環氧化物之組合物樣品時,基於環氧化物之組合物樣品之UV固化時間與實例3中之基於環氧化物之組合物樣品相比極大地減少。當如實例4中所示將自由基光起始劑添加至基於環氧化物之組合物樣品時,基於環氧化物之組合物樣品之UV固化時間顯著縮短。
表2. 基於環氧化物之組合物之UV固化時間
Table 2. UV curing time of epoxide-based compositions
基於環氧化物之組合物樣品在UV固化之黏著強度報告於表3中。實例1、2及4中之基於環氧化物之組合物樣品在UV光下曝光30秒;實例3之基於環氧化物之組合物樣品在UV光下曝光90秒;且實例5、6及7中之基於環氧化物之組合物樣品在UV光下曝光300秒。The adhesive strength of samples of epoxy-based compositions under UV curing is reported in Table 3. Samples of the epoxide-based composition in Examples 1, 2, and 4 were exposed to UV light for 30 seconds; samples of the epoxide-based composition of Example 3 were exposed to UV light for 90 seconds; and Examples 5, 6, and 7 A sample of the epoxy-based composition was exposed to UV light for 300 seconds.
基於環氧化物之組合物樣品在UV固化及隨後室溫儲存後之黏著強度亦報告於表3中。實例1、2及4中之基於環氧化物之組合物樣品首先在UV光下曝光30秒,且然後在室溫下儲存7天;實例3中之基於環氧化物之組合物樣品首先在UV光下曝光90秒,且然後在室溫下儲存7天;實例5、6及7中之且基於環氧化物之組合物樣品在UV光下曝光300秒。The adhesive strength of the epoxy-based composition samples after UV curing and subsequent storage at room temperature is also reported in Table 3. The epoxide-based composition samples in Examples 1, 2 and 4 were first exposed to UV light for 30 seconds, and then stored at room temperature for 7 days; the epoxide-based composition samples in Example 3 were first exposed to UV Exposure to light for 90 seconds, and then storage at room temperature for 7 days; samples of the epoxy-based composition of Examples 5, 6, and 7 were exposed to UV light for 300 seconds.
基於環氧化物之組合物樣品在UV固化且隨後熱固化後之黏著強度進一步報告於表3中。實例1、2及4中之基於環氧化物之組合物樣品首先在UV光下曝光30秒,且然後進一步在120℃下加熱60分鐘;實例3中之基於環氧化物之組合物樣品首先在UV光下曝光90秒,且然後進一步在120℃下加熱60分鐘;且實例5、6及7中之基於環氧化物之組合物樣品在UV光下曝光300秒。The adhesive strength of the epoxy-based composition samples after UV curing and subsequent heat curing is further reported in Table 3. The epoxide-based composition samples in Examples 1, 2 and 4 were first exposed to UV light for 30 seconds, and then further heated at 120 ° C for 60 minutes; the epoxide-based composition samples in Example 3 were first The UV light was exposed for 90 seconds, and then further heated at 120 ° C. for 60 minutes; and the samples of the epoxide-based composition in Examples 5, 6, and 7 were exposed to UV light for 300 seconds.
已發現,當如實例5、6及7中所示基於環氧化物之組合物之配方中缺少環氧化不飽和聚烯烴化合物時,基於環氧化物之組合物樣品在UV光下以100 mW/cm2 曝光300秒後不能固化。因此,無法獲得實例5、6及7中基於環氧化物之組合物樣品在UV固化及隨後室溫儲存或隨後熱固化後之黏著強度。It has been found that when epoxide-unsaturated polyolefin compounds are missing from the formulations of the epoxide-based composition as shown in Examples 5, 6, and 7, samples of the epoxide-based composition are exposed to 100 mW / cm 2 cannot be cured after 300 seconds of exposure. Therefore, the adhesion strength of the epoxy-based composition samples in Examples 5, 6, and 7 after UV curing and subsequent storage at room temperature or subsequent thermal curing cannot be obtained.
實例1至4中之基於環氧化物之組合物樣品在UV固化後之黏著強度相似。已驚訝地發現,當將不同於環氧化不飽和聚烯烴之環氧樹脂添加至基於環氧化物之組合物時,在7天室溫儲存後或在進一步熱固化後,實例1及2中之基於環氧化物之組合物樣品之黏著強度與實例3及4中之基於環氧化物之組合物樣品相比更好地經改良。The epoxide-based composition samples in Examples 1 to 4 had similar adhesion strengths after UV curing. It has been surprisingly found that when an epoxy resin other than an epoxidized unsaturated polyolefin is added to the epoxide-based composition, after storage at room temperature for 7 days or after further thermal curing, one of Examples 1 and 2 The adhesive strength of the epoxide-based composition samples is better improved than the epoxide-based composition samples in Examples 3 and 4.
進一步觀察到,當如實例1中一樣使用包含胍鎓陽離子之光鹼發生劑(WPBG-345)代替其他光鹼發生劑時,基於環氧化物之組合物樣品之黏著強度在室溫下儲存或進一步加熱後甚至更好地經改良。
表3. 基於環氧化物之組合物之黏著強度
Table 3. Adhesive strength of epoxide-based compositions
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