TW201934234A - Rust-proof rotor of magnetic part and motor structure using the same including a lining, a shell, the magnetic part, an upper sealing ring and a lower sealing ring - Google Patents
Rust-proof rotor of magnetic part and motor structure using the same including a lining, a shell, the magnetic part, an upper sealing ring and a lower sealing ring Download PDFInfo
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Abstract
Description
本發明係關於一種磁性件防鏽轉子及使用其之馬達結構。The invention relates to a rust-proof rotor for magnetic parts and a motor structure using the same.
習知水泵浦之馬達結構中的轉子磁鐵大多使用鐵氧體,故可直接浸至水中。然而,當鐵氧體轉子磁鐵的性能不符合要求時,則必須改用稀土材料製作的轉子磁鐵,惟,此類轉子磁鐵雖具有較高之性能,但浸至水中容易生鏽。Most of the rotor magnets in the motor structure of the conventional water pump use ferrite, so they can be directly immersed in water. However, when the performance of the ferrite rotor magnet does not meet the requirements, it is necessary to switch to a rotor magnet made of rare earth materials. However, although such rotor magnets have high performance, they are susceptible to rust when immersed in water.
因此,有必要提供一創新且具進步性之馬達結構及其磁性件防鏽轉子,以解決上述問題。Therefore, it is necessary to provide an innovative and progressive motor structure and its rust-proof rotor of magnetic parts to solve the above problems.
在一實施例中,一種磁性件防鏽轉子包括一內襯、一外殼、一磁性件、一上密封環及一下密封環。該外殼環設於該內襯之外圍。該磁性件設置於該內襯與該外殼之間。該上密封環設置於該磁性件之上方,且該上密封環接合於該內襯與該外殼。該下密封環設置於該磁性件之下方,且該下密封環接合於該內襯與該外殼。In one embodiment, a rust-proof rotor of a magnetic member includes an inner liner, a housing, a magnetic member, an upper seal ring and a lower seal ring. The outer ring is provided on the periphery of the inner lining. The magnetic member is disposed between the inner liner and the outer shell. The upper seal ring is disposed above the magnetic member, and the upper seal ring is joined to the inner liner and the outer shell. The lower seal ring is disposed below the magnetic member, and the lower seal ring is joined to the inner liner and the outer shell.
在一實施例中,一種馬達結構,其使用如上述之磁性件防鏽轉子。In one embodiment, a motor structure uses a magnetic rust-proof rotor as described above.
圖1顯示本發明馬達結構之立體分解圖。圖2顯示本發明馬達結構之立體組合圖。圖3顯示本發明馬達結構沿圖2的A-A線之剖視圖。配合參閱圖1、圖2及圖3,本發明之馬達結構1包括一第一蓋體10、一樞軸20、一磁性件防鏽轉子30、一密封蓋40、一定子50以及一第二蓋體60。FIG. 1 shows an exploded perspective view of the motor structure of the present invention. FIG. 2 is a perspective assembled view of a motor structure according to the present invention. Fig. 3 shows a cross-sectional view of the motor structure of the present invention taken along the line A-A in Fig. 2. With reference to FIG. 1, FIG. 2, and FIG. 3, the motor structure 1 of the present invention includes a first cover 10, a pivot 20, a rust-proof rotor 30 with a magnetic member, a sealing cover 40, a stator 50, and a second盖 体 60。 Cover body 60.
該第一蓋體10具有一軸座10P、一水入口部101及一水出口部102,該水出口部102之位置低於該水入口部101之位置。The first cover 10 has a shaft base 10P, a water inlet portion 101 and a water outlet portion 102. The position of the water outlet portion 102 is lower than the position of the water inlet portion 101.
該樞軸20設置於該第一蓋體10之該軸座10P。The pivot 20 is disposed on the shaft seat 10P of the first cover 10.
圖4顯示圖3之局部區域B的放大圖。圖5顯示本發明磁性件防鏽轉子之立體剖視圖。配合參閱圖3、圖4及圖5,該磁性件防鏽轉子30套設於該樞軸20,且該磁性件防鏽轉子30包括一內襯31、一外殼32、一磁性件33、一上密封環34及一下密封環35。FIG. 4 shows an enlarged view of a partial area B of FIG. 3. Fig. 5 shows a perspective sectional view of a rust-proof rotor of a magnetic member according to the present invention. With reference to FIG. 3, FIG. 4 and FIG. 5, the magnetic piece rust-proof rotor 30 is sleeved on the pivot shaft 20, and the magnetic piece rust-proof rotor 30 includes a lining 31, a housing 32, a magnetic piece 33, a The upper seal ring 34 and the lower seal ring 35.
該內襯31係呈中空圓筒狀,且該內襯31具有一第一上端部311、一第一下端部312及一外壁面31S。該第一下端部312相對於該第一上端部311。該外壁面31S延伸於該第一上端部311與該第一下端部312之間。較佳地,該內襯31係為導磁內襯,以提升磁力之傳導。The lining 31 has a hollow cylindrical shape, and the lining 31 has a first upper end portion 311, a first lower end portion 312, and an outer wall surface 31S. The first lower end portion 312 is opposite to the first upper end portion 311. The outer wall surface 31S extends between the first upper end portion 311 and the first lower end portion 312. Preferably, the inner lining 31 is a magnetically permeable lining to improve the transmission of magnetic force.
該外殼32環設於該內襯31之外圍。該外殼32係呈中空圓筒狀,且該外殼32具有一第二上端部321、一第二下端部322及一內壁面32S。該第二下端部322相對於該第二上端部321。該內壁面32S延伸於該第二上端部321與該第二下端部322之間。The outer shell 32 is arranged around the periphery of the inner lining 31. The casing 32 is a hollow cylinder, and the casing 32 has a second upper end portion 321, a second lower end portion 322, and an inner wall surface 32S. The second lower end portion 322 is opposite to the second upper end portion 321. The inner wall surface 32S extends between the second upper end portion 321 and the second lower end portion 322.
該磁性件33設置於該內襯31與該外殼32之間。該磁性件33具有一上表面33A及一下表面33B。在一實施例中,該磁性件33可包括複數個磁鐵。The magnetic member 33 is disposed between the inner liner 31 and the outer shell 32. The magnetic member 33 has an upper surface 33A and a lower surface 33B. In one embodiment, the magnetic member 33 may include a plurality of magnets.
該上密封環34設置於該磁性件33之上方,且較佳地,該上密封環34係接觸該磁性件33之該上表面33A。此外,該上密封環34係接合於該內襯31與該外殼32,且較佳地,該上密封環34係焊接接合於該內襯31與該外殼32,上述焊接接合方式以環形雷射焊接為佳。The upper seal ring 34 is disposed above the magnetic member 33, and preferably, the upper seal ring 34 contacts the upper surface 33A of the magnetic member 33. In addition, the upper seal ring 34 is joined to the inner lining 31 and the outer shell 32, and preferably, the upper seal ring 34 is welded to the inner lining 31 and the outer shell 32, and the above welding and joining method is a circular laser Welding is preferred.
該上密封環34之橫截面係呈U形狀,且該上密封環34具有一環槽34U及一上端部34E,較佳地,該上端部34E係焊接接合於該內襯31之該外壁面31S及該外殼32之該內壁面32S。參閱圖9,其係顯示本發明上密封環、內襯及外殼一體成型之示意圖,在圖9之實施例中,該上密封環34、該內襯31及該外殼32係一體成型。The upper seal ring 34 has a U-shaped cross section, and the upper seal ring 34 has a ring groove 34U and an upper end portion 34E. Preferably, the upper end portion 34E is welded to the outer wall surface 31S of the inner liner 31. And the inner wall surface 32S of the casing 32. Referring to FIG. 9, it is a schematic diagram showing that the upper seal ring, the inner lining and the shell are integrally formed according to the present invention. In the embodiment of FIG.
該下密封環35設置於該磁性件33之下方,且較佳地,該下密封環35係接觸該磁性件33之該下表面33B。此外,該下密封環35係接合於該內襯31與該外殼32,且較佳地,該下密封環35係焊接接合於該內襯31與該外殼32,上述焊接接合方式以環形雷射焊接為佳。The lower seal ring 35 is disposed below the magnetic member 33, and preferably, the lower seal ring 35 contacts the lower surface 33B of the magnetic member 33. In addition, the lower seal ring 35 is joined to the inner lining 31 and the outer shell 32, and preferably, the lower seal ring 35 is welded to the inner lining 31 and the outer shell 32, and the above welding and joining method is a circular laser Welding is preferred.
該下密封環35之橫截面係呈U形狀,且該下密封環35具有一環槽35U及一下端部35E,較佳地,該下端部35E係焊接接合於該內襯31之該外壁面31S及該外殼32之該內壁面32S。參閱圖10,其係顯示本發明下密封環、內襯及外殼一體成型之示意圖,在圖10之實施例中,該下密封環35、該內襯31及該外殼32係一體成型。The cross section of the lower seal ring 35 is U-shaped, and the lower seal ring 35 has a ring groove 35U and a lower end portion 35E. Preferably, the lower end portion 35E is welded to the outer wall surface 31S of the inner liner 31 And the inner wall surface 32S of the casing 32. Referring to FIG. 10, it is a schematic diagram showing the lower seal ring, the inner liner, and the shell of the present invention are integrally formed. In the embodiment of FIG. 10, the lower seal ring 35, the inner liner 31 and the outer shell 32 are integrally formed.
圖6顯示本發明密封材填充於灌氣孔之示意圖。配合參閱圖4、圖5及圖6,在本實施例中,該內襯31、該外殼32、該上密封環34與該下密封環35係構成一封閉空間S,且較佳地,該內襯31、該外殼32、該上密封環34與該下密封環35係以金屬材料製成。在本實施例中,該上密封環34可具有一灌氣孔34H,該灌氣孔34H位於該環槽34U中,且該灌氣孔34H連通該封閉空間S,用以灌氣確認該封閉空間S有無洩漏。在確認無洩漏後,可將一密封材70填充於該灌氣孔34H,以完全密封該封閉空間S。此外,該灌氣孔34H亦可作為定位或固定之用途。或者,在另一實施例中,所述灌氣孔可設於該下密封環35。FIG. 6 shows a schematic diagram of filling the air-filling hole with the sealing material of the present invention. With reference to FIGS. 4, 5 and 6, in this embodiment, the inner lining 31, the outer shell 32, the upper seal ring 34 and the lower seal ring 35 form a closed space S, and preferably, the The inner liner 31, the outer shell 32, the upper seal ring 34 and the lower seal ring 35 are made of a metal material. In this embodiment, the upper sealing ring 34 may have an air-filling hole 34H, which is located in the ring groove 34U, and the air-filling hole 34H communicates with the closed space S for filling the air to confirm the existence of the closed space S leakage. After confirming that there is no leakage, a sealing material 70 can be filled in the filling hole 34H to completely seal the closed space S. In addition, the filling hole 34H can also be used for positioning or fixing. Alternatively, in another embodiment, the filling hole may be provided in the lower seal ring 35.
圖7顯示本發明另一實施例磁性件防鏽轉子之立體剖視圖。配合參閱圖5及圖7,為有效降低該磁性件防鏽轉子30之高度,以達到薄化該馬達結構1之效果,該上密封環34之該上端部34E不凸出於該內襯31之該第一上端部311及該外殼32之該第二上端部321,該下密封環35之該下端部35E不凸出於該內襯31之該第一下端部312及該外殼32之該第二下端部322。且較佳地,該上密封環34之該上端部34E係平齊該內襯31之該第一上端部311及該外殼32之該第二上端部321,該下密封環35之該下端部35E係平齊該內襯31之該第一下端部312及該外殼32之該第二下端部322。FIG. 7 is a perspective sectional view of a rust-proof rotor of a magnetic member according to another embodiment of the present invention. With reference to FIGS. 5 and 7, in order to effectively reduce the height of the rust-proof rotor 30 of the magnetic member to achieve the effect of thinning the motor structure 1, the upper end portion 34E of the upper seal ring 34 does not protrude from the inner lining 31. The first upper end portion 311 and the second upper end portion 321 of the housing 32, and the lower end portion 35E of the lower seal ring 35 does not protrude from the first lower end portion 312 of the lining 31 and the housing 32 This second lower end portion 322. And preferably, the upper end portion 34E of the upper seal ring 34 is flush with the first upper end portion 311 of the lining 31 and the second upper end portion 321 of the housing 32, and the lower end portion of the lower seal ring 35 35E flushes the first lower end portion 312 of the inner lining 31 and the second lower end portion 322 of the outer casing 32.
參閱圖8,其係顯示本發明另一實施例磁性件防鏽轉子之立體剖視圖。在另一實施例中,該上密封環34之該上端部34E係可凸出於該內襯31之該第一上端部311及該外殼32之該第二上端部321,該下密封環35之該下端部35E係可凸出於該內襯31之該第一下端部312及該外殼32之該第二下端部322。依據上述設計,該上密封環34具有一內環壁341及一外環壁342,該內環壁341係焊接接合於該內襯31之該第一上端部311,該外環壁342係焊接接合於該外殼32之該第二上端部321。對應上述該上密封環34之配置,該下密封環35亦具有一內環壁351及一外環壁352,該內環壁351係焊接接合於該內襯31之該第一下端部312,該外環壁352係焊接接合於該外殼32之該第二下端部322。Referring to FIG. 8, it is a perspective sectional view showing a rust-proof rotor of a magnetic member according to another embodiment of the present invention. In another embodiment, the upper end portion 34E of the upper seal ring 34 can protrude from the first upper end portion 311 of the lining 31 and the second upper end portion 321 of the outer casing 32, and the lower seal ring 35 The lower end portion 35E can protrude from the first lower end portion 312 of the lining 31 and the second lower end portion 322 of the outer casing 32. According to the above design, the upper seal ring 34 has an inner ring wall 341 and an outer ring wall 342. The inner ring wall 341 is welded to the first upper end portion 311 of the lining 31. The outer ring wall 342 is welded. The second upper end portion 321 of the casing 32 is engaged. Corresponding to the above configuration of the upper seal ring 34, the lower seal ring 35 also has an inner ring wall 351 and an outer ring wall 352, and the inner ring wall 351 is welded to the first lower end portion 312 of the inner lining 31 The outer ring wall 352 is welded to the second lower end portion 322 of the casing 32.
再參閱圖1、圖2及圖3,該密封蓋40結合於該第一蓋體10。該密封蓋40具有一容置部40U,該容置部40U用以容置該磁性件防鏽轉子30。Referring again to FIGS. 1, 2 and 3, the sealing cover 40 is coupled to the first cover body 10. The sealing cover 40 has an accommodating portion 40U, and the accommodating portion 40U is used for accommodating the magnetic rust-proof rotor 30.
該定子50環設於該密封蓋40之該容置部40U之外圍。在本實施例中,該定子50係電性連接一控制電路板80。The stator 50 is disposed on the periphery of the receiving portion 40U of the sealing cover 40. In this embodiment, the stator 50 is electrically connected to a control circuit board 80.
該第二蓋體60結合於該密封蓋40,以密封該定子50及該控制電路板80,進而可避免該定子50及該控制電路板80接觸水而短路。The second cover body 60 is coupled to the sealing cover 40 to seal the stator 50 and the control circuit board 80, so as to prevent the stator 50 and the control circuit board 80 from contacting water and short circuiting.
再參閱圖3及圖5,本發明之磁性件防鏽轉子30可有效密封該磁性件33,以避免該磁性件33接觸水而生鏽。此外,該磁性件防鏽轉子30係可結合一葉輪90,以使該馬達結構1構成一水泵浦。Referring again to FIG. 3 and FIG. 5, the magnetic member rust-proof rotor 30 of the present invention can effectively seal the magnetic member 33 to prevent the magnetic member 33 from rusting due to contact with water. In addition, the magnetic antirust rotor 30 can be combined with an impeller 90 so that the motor structure 1 constitutes a water pump.
本發明之馬達結構1係以使用於水泵浦之馬達結構為例,但不以此為限,本發明之馬達結構1及磁性件防鏽轉子30適用於磁性件需加強防鏽之任意類型馬達。The motor structure 1 of the present invention is a motor structure used in a water pump as an example, but is not limited thereto. The motor structure 1 and the magnetic rust-proof rotor 30 of the present invention are suitable for any type of magnetic parts that need to be rust-proofed. motor.
上述實施例僅為說明本發明之原理及其功效,並非限制本發明,因此習於此技術之人士對上述實施例進行修改及變化仍不脫本發明之精神。本發明之權利範圍應如後述之申請專利範圍所列。The above embodiments are only for explaining the principle of the present invention and its effects, and not for limiting the present invention. Therefore, those skilled in the art can modify and change the above embodiments without departing from the spirit of the present invention. The scope of rights of the present invention should be listed in the scope of patent application described later.
1‧‧‧馬達結構1‧‧‧ Motor structure
10‧‧‧第一蓋體10‧‧‧ the first cover
101‧‧‧水入口部101‧‧‧Water inlet
102‧‧‧水出口部102‧‧‧Water export department
10P‧‧‧軸座10P‧‧‧Shaft
20‧‧‧樞軸20‧‧‧ Pivot
30‧‧‧磁性件防鏽轉子30‧‧‧Magnetic antirust rotor
31‧‧‧內襯31‧‧‧lining
311‧‧‧第一上端部311‧‧‧first upper end
312‧‧‧第一下端部312‧‧‧first lower end
31S‧‧‧外壁面31S‧‧‧outer wall surface
32‧‧‧外殼32‧‧‧ shell
321‧‧‧第二上端部321‧‧‧second upper end
322‧‧‧第二下端部322‧‧‧ the second lower end
32S‧‧‧內壁面32S‧‧‧Inner wall surface
33‧‧‧磁性件33‧‧‧Magnetic
33A‧‧‧上表面33A‧‧‧Upper surface
33B‧‧‧下表面33B‧‧‧ lower surface
34‧‧‧上密封環34‧‧‧ Upper seal ring
341‧‧‧內環壁341‧‧‧Inner ring wall
342‧‧‧外環壁342‧‧‧outer wall
34E‧‧‧上端部34E‧‧‧ Upper end
34H‧‧‧灌氣孔34H‧‧‧Filling hole
34U‧‧‧環槽34U‧‧‧Ring groove
35‧‧‧下密封環35‧‧‧ lower seal ring
351‧‧‧內環壁351‧‧‧Inner ring wall
352‧‧‧外環壁352‧‧‧outer wall
35E‧‧‧下端部35E‧‧‧ lower end
35U‧‧‧環槽35U‧‧‧Ring groove
40‧‧‧密封蓋40‧‧‧Sealing cover
40U‧‧‧容置部40U‧‧‧accommodation department
50‧‧‧定子50‧‧‧ stator
60‧‧‧第二蓋體60‧‧‧second cover
70‧‧‧密封材70‧‧‧sealing material
80‧‧‧控制電路板80‧‧‧Control circuit board
90‧‧‧葉輪90‧‧‧ Impeller
S‧‧‧封閉空間S‧‧‧ enclosed space
圖1顯示本發明馬達結構之立體分解圖。FIG. 1 shows an exploded perspective view of the motor structure of the present invention.
圖2顯示本發明馬達結構之立體組合圖。FIG. 2 is a perspective assembled view of a motor structure according to the present invention.
圖3顯示本發明馬達結構沿圖2的A-A線之剖視圖。Fig. 3 shows a cross-sectional view of the motor structure of the present invention taken along the line A-A in Fig. 2.
圖4顯示圖3之局部區域B的放大圖。FIG. 4 shows an enlarged view of a partial area B of FIG. 3.
圖5顯示本發明磁性件防鏽轉子之立體剖視圖。Fig. 5 shows a perspective sectional view of a rust-proof rotor of a magnetic member according to the present invention.
圖6顯示本發明密封材填充於灌氣孔之示意圖。FIG. 6 shows a schematic diagram of filling the air-filling hole with the sealing material of the present invention.
圖7顯示本發明另一實施例磁性件防鏽轉子之立體剖視圖。FIG. 7 is a perspective sectional view of a rust-proof rotor of a magnetic member according to another embodiment of the present invention.
圖8顯示本發明另一實施例磁性件防鏽轉子之立體剖視圖。FIG. 8 is a perspective sectional view of a rust-proof rotor of a magnetic member according to another embodiment of the present invention.
圖9顯示本發明上密封環、內襯及外殼一體成型之示意圖。FIG. 9 is a schematic diagram showing the integral formation of the upper seal ring, the inner liner and the outer shell of the present invention.
圖10顯示本發明下密封環、內襯及外殼一體成型之示意圖。FIG. 10 is a schematic diagram showing the lower seal ring, the inner liner and the outer shell of the present invention being integrally formed.
Claims (22)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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CN202211652090.3A CN116317287A (en) | 2018-02-09 | 2018-04-04 | Rust-proof rotor of magnetic part and motor structure using same |
CN201810298902.6A CN110138114A (en) | 2018-02-09 | 2018-04-04 | Magnetic part antirust rotor and the motor configuration for using it |
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JP2009303327A (en) * | 2008-06-11 | 2009-12-24 | Mitsuba Corp | Electric motor |
CN201388093Y (en) * | 2009-03-24 | 2010-01-20 | 广东威灵电机制造有限公司 | Permanent magnet rotor for motor |
JP5903515B2 (en) * | 2015-04-24 | 2016-04-13 | 宏和商事株式会社 | Sealed stator |
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