TW201931683A - System and method for automatic robotic cable connector assembly using a cartridge - Google Patents

Abstract

An automatic-robotic-system-for-cable assembly system and method is provided. The method and system are configured to use a cartridge which holds one or both ends of the cable. The cartridge moves along an automatic cable assembly line, with the line segmented into different stages, at which a process is performed by a specific machine. Different machines, such as actuators or modular machines, perform operations on the cartridge at the different stages. In preparation for or as part of the operations, the actuators or modular machines may apply one or more forces to the cartridge, causing one or more of the following to occur: moving an end of the cartridge to a modular machine, rotating an end of the cable, tipping the ends of the cable, etc. In this way, use of the cartridge enables the automatic assembly of the cables held in the cartridge.

Description

System and method for using a box of automatic robot cable connector assembly

The present invention relates generally to the cable and connector industry, and more particularly, the present invention relates to a system and method for assembling connectors and cables.

The electronic devices can communicate with each other. Connectivity between different electronic devices can be promoted by using a physical connector, such as a cable. These connectors can have various parameters such as: size, labeling, interface parameters, structure, and so on. The interface parameters may include: the number of connection pads (eg, pins), the layout of the connection pads and their physical size, and the like.

In addition, there are many different types of connectors. Examples of different types of standard connectors include, but are not limited to: having an eight-position position of eight eight conductor (8P8C) modular connectors, which can be used in communication Ethernet ^®; a D- subminiature electrical connector RS-232 serial port commonly used in modems, computers, telecommunications, test and measurement instruments; an HDMI (High-Definition Multimedia Interface) connector compact audio / video interface for uncompressed video data And compressed / uncompressed digital audio data from an HDMI-compliant device ("source device") to a compatible computer monitor, video projector, digital TV or digital audio device; a universal serial bus (USB) connector (for example, USB 2.0 has a 4-pin connector; USB 3.0 has 9 pins surrounded by a shield); a power connector that can include a safety ground connection and is used in different households Equipped power conductors; an RF connector that is used at radio frequency and has a constant impedance of its transmission line; an R-TNC (reverse thread Neill-Concelman) connector for Wi-Fi antennas; a BNC connector, Its radio and test equipment Used in equipment; DC connectors that can supply direct current (DC) power; hybrid connectors that can have housings with inserts that allow intermixing of many connector types, such as those mentioned above They; fiber optic connectors; and more different types of connectors.

Each field / system / device can have a standard or custom cable with different parameters. Examples of electrical cable parameters can include any, any combination, or all of the following: length; cable diameter; number of internal conductors; internal conductor coloration; internal conductor diameter; cable color; label; insulation / shielding ; And winding / twisting.

A cable may include two or more wires extending side by side and joined, twisted, or braided together to form a single assembly. Any current carrying conductor (including a cable) radiates an electromagnetic field. Similarly, any conductor or cable will pick up energy from any existing electromagnetic field around it, and in the first case may cause excess energy transmission that may adversely affect nearby equipment or other parts of the same piece of equipment; and In this case, unwanted noise pickup is caused which can mask the desired signal carried by the cable.

There are specific cable designs that minimize electromagnetic pickup and transmission. For example, three of the main design techniques are shielding, coaxial geometry, and twisted pair geometry. The shielding uses the electrical principle of the Faraday rack. The cable is surrounded by foil or wire mesh for its entire length. In some cables, a ground shield on a cable operating at 2.5 kV or greater collects leakage and capacitive currents.

Coaxial design can help further reduce low frequency magnetic transmission and pickup. In this design, an inner conductor is surrounded by a tubular insulating layer and a tubular conductive shield. Many coaxial cables also have an insulated outer jacket or sleeve. The foil or mesh shield has a circular cross section and the inner conductor is exactly at its center. This results in a voltage induced by a magnetic field between the shield and the core conductor consisting of two almost equal magnitudes that cancel each other out.

Twisted-pair cable laying is a type of wiring in which the two conductors of a single circuit are twisted together for the purpose of eliminating electromagnetic interference (EMI) from an external source. One twist rate (also known as the twist pitch, which is usually defined by the number of twists per meter) forms part of the specifications for a given cable type. In the case where nearby twisted pairs have equal twist rates, the same conductors of different twisted pairs can be repeatedly adjacent to each other, thereby partially eliminating the benefits of the differential mode. For this reason, it is generally stipulated that at least for cables containing a small number of twisted pairs, the twist rate must be different.

Twisted-pair cables can be shielded in an attempt to prevent electromagnetic interference. Since the shield is made of metal, it can also be used as a ground. Generally, a shielded or shielded twisted pair cable is added with a special ground wire, which is called a drain wire that is electrically connected to the shield or shield.

This shield can be applied to individual twisted pairs, or to a set of twisted pairs. When a shield is applied to a twisted pair set, this is called shielding. The shielding layer provides a conductive barrier to attenuate electromagnetic waves outside the shield and provides a conductive path through which the induced current can be circulated and returned to the source via a ground reference connection.

Several examples of different field electrical cables may include: Category 1 cable (Cat 1) or voice-grade copper, which is a class of unshielded twisted-pair cable laying designed for telephone communications; Cat6 (6 Class cable), which is a standardized cable used in the physical layer of billions of Ethernet and other networks; an HDMI cable of approximately 5 meters (16 feet), which can be used by using 28 AWG ( 0.081 mm ² ) conductor or 24 AWG (0.205 mm ² ) conductor manufactured according to Class 1 specifications, an HDMI cable can reach a length of up to 15 meters (49 feet).

Individual USB cables can be extended up to 5 meters for 12 Mbps connections and 3 meters for 1.5 Mbps. With a hub, the device can be up to 30 meters away from the host. USB 2.0 type cables have two wires ((-/ +) 5 volts (red) and ground (brown)) that supply power to the peripheral device and are used to carry One of the wires of the data is twisted pair (yellow and blue). On a power line, a computer can supply up to 500 milliamps of electricity at 5 volts; etc.

Although some cables and connectors have standard specifications (parameters), other cables and connectors can have a custom-made specification. Original equipment manufacturers (OEMs) and the automotive and defense industries often require custom cables and / or connectors for their equipment, for example. Customization can include any, any combination, or all of the following different variables: length, insulation coloring, label, size, diameter, and more. In addition, the cable harness can be customized. For example, a cable harness may have two or more connectors connected by any topology and connection scheme according to a consumer demand.

References to related applications <br/> This application claims the priority of US Application No. 15 / 803,528 filed on November 3, 2017 (published as US Patent Application Publication No. 2018-0062340 A1), which The entire US application is incorporated herein by reference.

Overview

The current procedure for assembling electrical cables depends on human work. Specifically, current procedures are based on a series of continuous activities that transform raw materials, such as raw cables or connectors, into one of the final assembled cables. Generally, each activity is considered a stage in the procedure and is performed using a tool, such as scissors, a screw, or more advanced tools (such as a cable cutting machine, a cable sleeve stripping machine, and others) . In this regard, current procedures depend heavily on human intervention.

As discussed in more detail below, an automated cable assembly process and system is disclosed. In one embodiment, a cassette is used in an automated cable assembly process and system, whereby the cassette is moved along an automated cable assembly line. The automatic assembly line is divided into different stages where a program is executed by a specific machine. In particular, a particular machine may be positioned at a particular stage of an automated assembly line. When the cassette is moved from a previous stage of one of the automatic assembly lines to a specific stage, the specific machine performs a desired task on the cable, and thereafter the cassette (and the cable) is released to move to the next stage (in order to execute the next procedure). In this regard, the cassette may include one of specialized equipment for delivering cables in stages in an automated assembly line.

As discussed in more detail below, an automated cable assembly system may include any, any combination, or all of the following: a cassette; a machine (e.g., a modular machine as discussed below); Conveyor systems in stages (e.g., systems for moving cassettes in stages, such as a pallet-based system or an indexing line system); control electronics (e.g., in combination with a barcode reader / RFID reader One of the central controllers); and cassette manipulation when at one stage (eg, for manipulating one or more actuators at one stage in an automated assembly line).

Various aspects of the automatic cable assembly process and system are configured to perform various stages of the automatic assembly line. The functions at stages in an automated assembly line include any, any combination, or all of the following:

1. Cut the cable for measurement.

2. Scroll the cable onto the box and leave one or both ends free for subsequent processing.

3. Place the ferrite bead (or other substance) on the end of the cable.

4. Strip the cable's external insulation (for example, the cable's sleeve).

5. Strip the external braided shield of the cable (if there is a external braided shield for the cable for a particular type of cable).

6. Peel off the aluminum foil shield of the cable (if there is an aluminum foil shield of the cable for the specific type of cable).

7. Sort internal cable items (can include various types of conductors in the cable, including but not limited to: individual conductors; twisted conductors; shielded conductors or shielded twisted pairs; drain conductors; etc.). As discussed in more detail below, the system can perform sorting using a comb. In one embodiment, one particular modular machine performs untwisting of the twisted pair, and another particular modular machine performs removal of the shield from the twisted pair. In an alternative embodiment, a single modular machine performs untwisting of the twisted pair and performs removal of the shield from the twisted pair.

8. Remove the inner MYLAR material covering the conductor or part of the shielded twisted pair (if MYLAR material is present in the cable).

9. Strip the insulation from the wires.

10. After sorting, peel off the shield (for shielded wires and one of the shielded twisted pair cables).

11. Peel off the insulation from the wires, so the copper ends of the wires are now exposed.

12. Coat the copper end of the wire with tin (or other type of material).

13. Solder the coated wire end to the connector pad (the connector can be fed to the welding machine separately).

14. Mechanically assemble the connector on the connector box.

15. Perform an electrical test on the cable (if desired). In one embodiment, a modular machine that performs an electrical test may be connected to both sides of the cable to perform an electrical test while making electrical contact with both sides of the cable.

As discussed in more detail below, a cable in construction may include the same connector at each end, or may include two different ends. For example, in a USB cable, one side of the cable may be a USB connector of a first type (for example, a USB-A connector) and the other side of the cable may be a USB connector of a second type ( (E.g. micro USB connector).

In addition, the cassette can hold the cables during the assembly process and enable one or more modular machines to perform the desired operation on one or two cable ends. As discussed below, a cassette can include any, any combination, or all of the following functions and features:

1. Cartridges are configured to move from station to station on an automated production line. Expect different types of automated production lines. As an example, in the case where the automated production line is a pallet production line, the cassette may be mounted or attached to a pallet. As another example, in the case where the automated production line is an indexing production line, the cassette may be mounted or attached to a rotating chain.

2. The modular machine that cuts the cable for measurement accepts the cable.

3. Scroll the cable (for example, as discussed further below, the cassette includes a structure configured to hold a scrolled cable so that a machine can wind the cable onto the structure, thereby scrolling the cable).

4. After scrolling, place the cable so that both ends of the cable face the front of the box horizontally.

5. Move the cable ends to the front and back (for example, move the cable ends longitudinally).

6. Hold two combs, one for each cable end.

7. Move the cables and combs to the front and back.

8. If necessary, rotate the cable end horizontally on the longitudinal axis by a few degrees (for example, +/- 45º, +/- 90º, +/- 180º) (for example, make one or both of the cable ends Rotate longitudinally).

9. Rotate the cable end vertically so that the cable end will face down for dipping the copper end of the wire into a bath (for example, a tin bath). In one embodiment, the cassette can include a hinge so that it can be rotated about the hinge to immerse the end of the cable into the bath.

In one embodiment, a cassette is used to move the cables through different stages (e.g., different stations) in an automated cable assembly system. Specifically, the cassette may include a mechanical structure (eg, a powered device such as a spring and other elastic members) to hold the cable and / or the cable end.

In addition, the cassette can be manipulated by an external force to move a portion of the cassette (which holds one end of the cable) and / or the end of the cable. For example, the motive force and controls may reside outside the cassette (eg, in any, some, or all of the following: a conveyor belt, an actuator, or a modular machine). Thus, in one embodiment, the cassette does not contain any devices (eg, motors, pistons, rotary devices, etc.) or electronics (eg, control electronics) that generate a force. Alternatively, other devices such as actuators, a central controller, and / or a modular machine may perform one or both of the following functions: (1) a determination as to what motive force is to be applied to the cassette; And / or (2) control of a device that generates a force to be applied to the cassette. As discussed in further detail below, various devices such as any one, any combination, or all of a central controller, actuator, or modular machine may perform functions (1) and / or (2). For example, the central controller may determine the agreement to process the cables and command various devices within the system, such as modular machines and / or actuators, to execute the agreement. As another example, actuators and / or modular machines may decide to perform a particular operation (e.g., pre-programmed or dynamically decide to perform a particular operation), as discussed further below.

As discussed in further detail below, the cable can be moved in several ways (e.g., pushing the cable end forward (e.g., toward a modular machine) or backward (e.g., away from the modular machine); A portion of the cable (such as the cable end) is rotated (e.g., if the cable will be rotated, a motor on the conveyor can be connected to the cassette so that when the cassette reaches a certain stage, the motor on the conveyor causes Rotation of certain parts, resulting in rotation of the cable, as discussed further below. Therefore, the cable contained in the box can be moved in various directions, such as in the x direction, in the y direction, and in the z direction , In an axial direction (rotating along a longitudinal axis), etc. In addition, the movement of the cable when stored in the box can be relative to the modular machine. As discussed further below, when stored in the box The cable can be moved towards the modular machine (which is fixed) and / or removably away from the modular machine (which is fixed). The cable can also be relative to the module when it is housed in a box. The assembly machine (which is fixed) rotates. In addition, the line is Tiltable and / or tilt away from the machine towards the modular modular machine (which is fixed lines).

In an alternative embodiment, the cassette contains a force generating device (eg, a motor, a piston, a rotating device, etc.) and / or an electronic device (eg, a control electronic device). As discussed in further detail below, the cassette can be moved in one of several ways. The motive force and / or control may reside outside the case instead of inside the case. For example, the functionality of the actuator may instead reside in the cassette itself when moving the cable held by the cassette. Therefore, in this embodiment, the cassette may receive an instruction (e.g., push the cable end forward a specific distance (e.g., 5 cm); move the cable end backward a specific distance (e.g., 5 cm) ); A signal that rotates one of the first or second end of the cable (eg, clockwise or counterclockwise by a predetermined degree). In response to receiving the command, the cassette can be controlled to reside on the cassette To perform the requested movement of one or more motors, pistons, or the like.

Examples

The following examples illustrate a cassette for holding a cable during processing. The box is explained first and then the interaction of the box with other parts of the system, such as conveyor belts, modular machines and actuators.

FIG. 1 is a perspective view of a box 100 holding a cable 101. As shown, the cable 101 is coiled around the cable winder 122. The cable winder 122 is circular in shape and includes a cable post 124. As shown in FIG. 1, there are four cable posts 124. A smaller or larger number of cable posts 124 are contemplated. In addition, other shapes of the cable winder 122 are contemplated, including oblong and oval. The cable winder 122 may protrude from the base 120. In one embodiment, the cable winder 122 can be raised so that the height from the base 120 can be the same as the height of the left cable holder movable portion 107 and the right cable holder movable portion 137 ( Or essentially the same). Alternatively, the cable winder 122 is higher than the left cable holder movable portion 107 and the right cable holder movable portion 137. In yet another alternative embodiment, the cable winder 122 is lower than the left cable holder movable portion 107 and the right cable holder movable portion 137.

The cable 101 can be introduced to the cassette 100 in one of several ways. In one way, an external device is configured to roll the cable and place it around the cable reel 122 of the cassette 100. In particular, a machine such as a cable reel machine may be configured to coil at least a portion 126 of the cable 101 around the cable reel 122 as discussed further below. After being processed by a modular machine (discussed below), another device is configured to extract cables from the cassette 100. In another way, the box is a device for rolling the cable. In this way, the end of the cable can be pushed towards the box, wherein the box is rolled at the same time, thereby causing the cable to be rolled onto the box. The structure on the cassette (not illustrated in FIG. 1) can be configured to wind the cable onto the cable winder 122.

As shown in FIG. 1, the cassette 100 includes a base 120, a left cable holder 102, and a right cable holder 130. Thus, in one embodiment, the cassette 100 may include one or more arms, wherein the left cable holder 102 serves as one arm of the cassette 100 and the right cable holder 130 serves as one arm of the cassette 100. The left cable holder 102 can be fixed to the base 120 in one of several ways. In one manner, the left cable holder 102 may include a left cable base 103 connected, bolted, or fixed to the base 120 via one or more connectors 105 (eg, one or more bolts, screws, or the like). Specifically, the base 120 may include a main section that can be substantially rectangular (or square) (on which the cable winder 122 is seated) and two side sections. The two side sections may include a A left wing (to which the left cable base 103 is connected) and a right wing (to which the right cable base 131 is connected). Likewise, the right cable holder 130 may include a right cable base 131 connected, bolted, or fixed to one of the bases 120 via one or more connectors 133 (eg, one or more screws or the like). As discussed further below, a portion of the left cable holder 102 and a portion of the right cable holder 130 are configured to move relative to the modular machine (such as toward and / or away from the modular machine), while the left cable The base 103 and the right cable base 131 are respectively kept fixed.

Further, as shown in FIG. 1, the left cable holder 102 is configured to hold one end 116 of the cable 101, and the right cable holder 130 is configured to hold the other end 146 of the cable 101. For cable holders, the designations "left" and "right" are for illustrative purposes only. Therefore, FIG. 1 illustrates that two ends of the cable 101 are held in a respective cable holder. Alternatively, only one end of the cable 101 can be held in a cable holder.

The cable 101 can be held in the left cable holder 102 or the right cable holder 130 in one or more ways. In one way, the cable 101 can be held by pliers 112, 142 that can pinch the cable. In one embodiment, the pliers 112, 142 are spring-loaded toward the closed position and can be opened using force, as discussed further below. Alternatively or additionally, the cable may be held by one or more rollers or mandrels. For example, FIG. 1 illustrates a roller 110 of the left cable holder 102 and a roller 140 of the right cable holder 130. Therefore, the roller 110 is an example of a box roller residing on a box. Specifically, FIG. 1 illustrates three rollers 110 and three rollers 140. Other numbers of rollers are expected. In one embodiment, the rollers 110, 140 are spring-loaded to apply pressure to the cable 101, and thus hold a portion of the cable 101 in place. As discussed in more detail below, the lever 108 may cause the roller 110 to move, thereby removing pressure to the cable 101. Similarly, the pressure applied to the lever 138 may cause the roller 140 to move, thereby removing the pressure applied to the cable 101.

As discussed in more detail below, a portion of the cable, such as an end of the cable, can be moved relative to a modular machine (which is fixed). FIG. 1 illustrates an x-axis, a y-axis, and a z-axis. These axes are for illustration purposes only to illustrate movement. There are several ways in which the end of the cable can be moved relative to the modular machine. In one way, a portion of the cassette holding the end of the cable, such as a portion of the left cable holder 102 or a portion of the right cable holder 130, is moved relative to the modular machine. In another aspect, the movement of the portion of the box where the end of the cable is fixed also causes the end of the cable to move. As an example, this is illustrated in FIG. 3B where a portion of the left cable holder 102 or the right cable holder 130 (each of which holds a respective end of the cable) faces away from or away from the mold. The grouping machine moves (eg, along the x-axis, as illustrated in Figure 1), as discussed further below. As another example, this is illustrated in Figures 5A-5B, where a portion of the cassette 100 holding one or both ends of the cable is moved toward or away from the modular machine, such as toward or away from a module One of the bathing machines is tilted (eg, in a plane defined by the x- and z-axes), as discussed further below. As yet another example, this is illustrated in Figures 6A-6C, where one end of the cable is rotated relative to the modular machine, as discussed further below (e.g., rotated about the x-axis, as illustrated in Figure 1 ).

In another way, when a part (or any part) of the cassette 100 does not move toward or away from the modular machine, one end of the cable may move toward or away from the modular machine. As an example, the cassette may move one end of the cable toward or away from the modular machine (eg, along the x-axis, as illustrated in Figure 1) (such as by pushing, winding, or the like). This (for example) is illustrated in Figures 4A-4B, as discussed in more detail below.

Therefore, the left cable holder 102 and the right cable holder 130 include structures for performing one, some, or all of the movements described herein. For example, in one embodiment, the left cable holder 102 and the right cable holder 130 include a portion of the left cable holder 102 or a right line for holding the respective ends of the cable 101. A structure in which a part of the cable holder 130 moves so that the respective ends of the cable 101 move relative to the modular machine. For example, the left cable holder 102 includes a left cable base 103 and a left cable holder movable portion 107. The left cable holder movable portion 107 is configured to move relative to the left cable base 103. As an example, the left cable holder movable portion 107 is configured to slide relative to the left cable base 103 (which is fixed in this embodiment). In particular, the left cable holder movable portion 107 fixes to it a sliding member 104 configured to slide within one of the fitting portions residing in the left cable base 103. As shown in FIG. 1, the left cable holder movable portion 107 of the left cable holder 102 is slid backward relative to the modular machine (not shown), while the right cable holder 130 is held by the right cable. The movable part 137 slides forward relative to the modular machine. Likewise, the right cable holder movable portion 137 fixes to it a sliding member 134 configured to slide within one of the fitting portions residing in the right cable base 131. The manner in which the left cable holder movable portion 107 of the left cable holder 102 and the right cable holder movable portion 137 of the right cable holder 130 are moved (except for sliding) is expected.

As discussed further below, the left cable holder movable portion 107 of the left cable holder 102 and the right cable holder movable portion 137 of the right cable holder 130 may be moved in one of several ways. In one way, a force outside the cassette can cause a portion of the left cable holder 102 or a portion of the right cable holder 130 to move. For example, as shown in FIG. 1, the handle 106 is connected to the left cable holder movable portion 107 of the left cable holder 102 and the handle 136 is connected to the right cable holder 130 of the right cable holder 130 is movable. 137. As discussed further below, an external force may cause the handle 106 to move (such as by using a piston to move the handle 106 toward or away from the modular machine in the x direction). The piston is an example of a cable end moving device. In this regard, the handles 106, 136 are an example of a receiver point on the cassette 100 in which an external force is received. Other types of receptacles are contemplated, such as holes, brackets, or other connection points configured to receive external forces. Further, in one embodiment, the left cable holder 102 and the right cable holder 130 are biased (such as to a retracted position) without applying an external force. For example, each of the left cable holder 102 and the right cable holder 130 is spring-loaded toward a predetermined position (eg, a retracted position) and can be moved using force (eg, toward a modular machine) . In an alternative embodiment, the left cable holder 102 and the right cable holder 130 are not biased toward the retracted or extended position.

Further, FIG. 1 illustrates a cassette 100, such as holding a cable via rollers 110, 140 and pliers 112, 142. This may include the configuration of the cassette 100 during an idle state, such as when the cassette is switched between stations, such as between the modular machine 912 and the modular machine 916. In addition, in the idle state, the right cable holder 130 is retracted (similar to the position of the left cable holder 102 in FIG. 1), so that both the right arm and the left arm of the cassette 100 are retracted during the idle state. return.

FIG. 2A is a perspective view of a left cable holder 102 of the box 100, wherein the cable holder (including the roller 110 and the pliers 112) holds the cable 101. FIG. 2B is a perspective view of a left cable holder 102 of the box 100, in which the cable holder (including the roller 110 and the pliers 112) is released to not hold the cable. As shown in FIG. 1 and FIGS. 2A to 2B, the roller 110 includes a shape shaped to mate with the cable 101 so that the cable 101 can be retained in one of the grooves 111, 113, 115. Therefore, in one embodiment, each roller 110 includes a respective groove 111, 113, 115. Alternatively, not all of the rollers 110 include a separate groove. For example, in one embodiment, the roller 110 includes the grooves 113 and 115 and does not include the groove 111. In yet another alternative embodiment, none of the rollers 110 includes a groove. Similar to the left cable holder 102, the right cable holder 130 may include a groove in one, some, or all of the rollers 140 in order to hold or hold the cable 101.

As shown, the lever 108 may be pushed, such as illustrated by arrow 201. For example, a motive force may push the lever 108 inward, thereby releasing the roller 110, as illustrated in FIG. 2B. Therefore, the motive force can be applied by a cable release device. In this way, the other part of the cable 101 previously held by the roller 110 can be moved. Similarly, FIG. 2B illustrates the pliers 112 in a released position, as discussed further with respect to FIGS. 2C-2D.

FIG. 2C is a perspective view of one of the left cable holders 102 of the box 100, with a tool 202, 204 shown before prying the pliers 112 to release the cable 101. Thus, the tools 202, 204 are another example of a cable release device that is configured to release a portion of a cable held by a cassette. The pliers 112 may be shaped to receive the tools 202, 204. As shown in FIGS. 2C to 2D, the tools 202, 204 include two rigid rods that are shaped to mate with the pliers 112. Specifically, the pliers include a well having a bottom 210, a first side 212, a second side 208, and an inclined upper portion 206. The first side 212 is inclined outward (such as at 45 °), the second side 208 is vertical, and the inclined upper portion 206 is angled at 45 ° in the opposite direction. In this manner, the tool 204 may rest in the well of the pliers 112. FIG. 2D is a perspective view of one of the left cable holders 102 of the box 100, with the tools 202, 204 shown to pry the pliers 112 apart to release the cables. Specifically, the tools 202, 204 can be moved downward (as shown by arrow 220) to engage within the well of the pliers 112. Further, the tool can be moved outward along arrow 230 to pry the pliers 112 apart. In one embodiment, the pliers include a groove 240 shaped to mate with the cable 101 so that the cable can be held by the pliers 112 without damaging the cable 101. This is illustrated in Figure 2D when the pliers 112 are pulled apart. As discussed further below, tools (such as tools 202, 204) may reside on actuators (such as actuators 350, 906, 914).

FIG. 3A is a perspective view of a right cable holder 130 of the box 100, in which an arrow 302 indicates the movement of the right cable holder movable portion 137. The base 131 includes an upper base portion 135, and the upper base portion 135 includes a passage 318 through which the sliding member 134 slides. In particular, the sliding member 134 includes one or more sides 310, 312 that slide within the channel 318. Similarly, the left cable base 103 includes an upper base portion including a channel (not shown) through which the sliding member 104 slides. In particular, the sliding member 104 may include sliding one or more sides 344, 346 within the channel of the left cable base 103.

FIG. 3B is a perspective view of the cassette 100, wherein a first arrow 330 indicates the forward movement of the right cable holder 130 and a second arrow 340 indicates the backward movement of the left cable holder 102. In this regard, different arms of the cassette 100 may be controlled in different ways, such as independently and / or in different directions, based on the forces applied to the different handles 106, 136.

3C to 3J are top views of a box moving relative to a series of actuators and a modular machine. In particular, the series of movements shown in FIGS. 3C to 3J are an example of processing at one station. FIG. 3C is a top view of one of the cassettes 100 before entering the station. The magazine 100 moves along the conveyor belt 358 until the magazine 100 is below a portion of the actuator. This is illustrated in Figure 3D, which is a top view of one of the cassettes 100 after entering the station. As shown, the actuator 350 includes a motive power device, such as a piston 352. The piston 352 includes various components including a gripping interface 356. The gripping interface 356 is illustrated as a dumbbell shape. Other shapes are contemplated that can interface or connect with the handles 106, 136. In practice, the gripping interface 356 is fixed and the handle 136 is moved below the gripping interface 356 via a conveyor belt 358 (where the handle 136 is shown in dotted lines to indicate that it is below the gripping interface 356). A side view is illustrated in FIG. 3K. Alternatively, the actuator 350 moves the gripping interface 356 to interface with the handle 136.

As discussed in further detail below, the actuator 350 and / or the modular machine 360 may be notified of the location of the cassette 100 at the station in one of several ways. In one way, a sensor may be used in combination with a stopper to stop the cassette 100 at a station. After informing the actuator 350 that the cassette 100 is at the station, the actuator 350 may actuate the piston 354 (shown to extend with the extension 353), thereby causing the right cable holder movable portion 137 to face the mold The grouping machine 360 moves. Since the end portion 146 of the cable 101 is held in the movable right cable holder movable portion 137, the end portion 146 also moves. This is illustrated in FIG. 3E, where the end portion 146 of the cable 101 is inserted into the opening 362 of the modular machine 360. Alternatively, the end portion 146 may be inserted in front of the opening 362. The opening 362 is shown as raised on the modular machine 360. Alternatively, the opening 362 may be flush with the modular machine 360. In another alternative, the opening 362 may be embedded into the modular machine 360.

After the modular machine 360 performs its operation on the end 146, the modular machine 360 may send a signal to retract the piston 252 to the actuator 350, which is shown in FIG. 3F. In this way, the modular machine can send a command to retract the end 116 of the cable 101 to an outside of the modular machine 360. After that, the actuator 350 can control the movement of the cassette 100, so that the cassette 100 further moves along the conveyor belt 358 so that the handle 106 of the movable portion 107 of the left cable holder moves below the gripping interface 356, as shown in FIG. 3G Illustrated. As an example, in a pallet-based conveyor belt system, the actuator 350 may re-engage the pallet connected to the cassette 100 (eg, it may include a platform 506, discussed below). In this manner, the cassette 100 can be moved along the conveyor belt 358 until the pallet connected to the cassette 100 hits a stop and is positioned as shown in FIG. 3G. After that, the actuator 350 may actuate the piston 354 (shown to extend with the extension 353), thereby moving the left cable holder movable portion 107 toward the modular machine 360. Since the end portion 116 of the cable 101 is held when the movable portion 107 of the left cable holder is moved, the end portion 116 also moves. This is illustrated in FIG. 3H, where the end 116 of the cable 101 is inserted into the opening 362 of the modular machine 360. Alternatively, the end portion 116 may be inserted in front of the opening 362. After the modular machine 360 performs its operations on the end portion 116, the modular machine 360 may send a signal to retract the piston 252 to the actuator 350, which is shown in FIG. 3I. After that, the cassette 100 is moved further along the conveyor belt 358 to move to the next station, as shown in FIG. 3J. Although FIGS. 3C to 3I illustrate the actuator 350 activating the piston 252, other movements may be performed instead of or in addition to the activating piston 252. As an example, the actuator can cause either or both ends 116, 146 to be rolled towards the modular machine 360 (such as by using rollers 110, 140). As another example, an actuator may rotate either or both ends 116, 146, such as illustrated in FIGS. 6A-6C.

FIG. 4A is a perspective view of one of the left cable holders 102 of the cassette 100 with the pliers 112 in a released position before moving the cable 101 forward or backward (eg, extending or retracting the cable). FIG. 4B is a perspective view of one of the left cable holders 102 of the cassette 100, with the pliers 112 in the released position and wherein an electric roller 402 on the actuator moves the roller 110 on the cassette 100 to move the cable 101. The end 116 is retracted. In one embodiment, the cassette 100 does not contain any motors or active moving elements. Specifically, in this embodiment, the cassette 100 contains only passive elements. Therefore, an external device such as an actuator or a modular machine provides motive power to move the passive components of the cassette 100. As an example, the actuator may include an electric roller 402 that engages one of the rollers 110 to transmit motion to the roller 110. In particular, the electric scroll wheel 402 is shown as moving in one of the directions indicated by an arrow 404. This direction is transmitted to the wheel 110, where the direction is indicated by arrows 406, 408, 410 as shown. The clockwise direction of the arrow 404 causes the end 116 of the cable 101 to retract toward the cassette 100. Conversely, one of the arrows 404 causes the end 116 of the cable 101 to extend away from the cassette 100 in a counterclockwise direction. Thus, the electric scroll wheel 402 provides an example of a device that can interact with a portion of the cassette 100 to provide a device to be moved.

In one embodiment, the electric roller 402 can be brought into contact with one of the rollers 110. Alternatively, one of the rollers 110 can be brought into contact with the electric roller. In a first specific embodiment, the electric roller 402 may begin to rotate after contacting one of the rollers 110. In a second specific embodiment, the electric roller 402 may rotate before contacting one of the rollers 110. Similarly, an electric roller 402 may contact one of the rollers 140 of the right cable holder 130 to extend or retract the cable end 146.

In an alternative embodiment, the cassette contains one or more motors to move the roller 110. In response to receiving a signal to move the roller, the cassette may activate one or more motors to move the roller.

FIG. 4B illustrates one way to extend or retract one end of a cable using multiple rollers. In an alternative embodiment, the end of the cable can be extended or retracted by using two sets of grippers (without a roller). In particular, a first gripper is used to keep the cable fixed and a second gripper is used to move the cable. When it is desired to tighten the cable, the first gripper is configured to maintain the retention of the cable. When the cable is to be moved, the first gripper is released and the second gripper pulls or pushes the cable to move the cable forward / backward. After the cable has been moved to the desired position, re-engage the first gripper (and optionally the second gripper). In yet another embodiment, two rollers and one or more rubber chains can be used to extend or retract the end of the cable, where the rubber chain pushes or pulls the cable between them.

FIG. 5A is a perspective view of a cassette 100 in which a portion of the cassette is moved around a hinge so that one or both of the ends 116, 146 of the cable 101 can be immersed in a bath (not shown). In particular, a first structure is configured to hold one or both ends 116, 146 of the cable 101, a second structure is configured to remain fixed (e.g., platform 506), and a hinge is connected at Between the first structure and the second structure, the first structure is rotatable about a rotation axis 504. In particular, a force (illustrated by arrow 502) may be applied such that the first structure and the second structure form an angle of at least 30º, at least 45º, at least 75º, or at least 90º. As shown in Figure 5A, an angle of 90 ° is formed between the first structure and the second structure.

In one embodiment, the first structure may include a base 120, a left cable holder 102, and a right cable holder 130. Further, the second structure may include a platform 506 where a hinge connects the base 120 to the platform 506. As discussed below, the platform 506 may be connected to a conveyor belt to move the cassette from one modular machine to another modular machine. In another embodiment, the first structure may include a first base supporting one of the left cable holder (the end 116 holding the cable), and a support that supports the right cable (the other end 146 holding the cable). A second base. In addition, a first hinge can connect the first base to the platform and a second hinge can connect the second base to the platform. In this embodiment, two forces may be applied to tip each end, with a first force applied to the first base to tip over the end 116 of the cable, and a first force applied to the second base. So that the other end portion 146 of the cable is turned over.

Thus, in the event that the modular machine contains a bath, such as a tin bath, a coating may be applied to one or both ends 116, 146 of the cable 101. For example, if two ends 116, 146 will be coated in the bath, each end 116, 146 is extended (such as discussed above with respect to Figure 4B). As another example, if only one end is to be coated in the bath, one end (such as end 116) is extended and the other end (such as end 146) is retracted. In practice, the cassette 100 can be tipped along a hinge by applying one or more external forces (illustrated by arrow 502). In response to, for example, the application of an external force by an actuator, the base 120 (and all structures attached to the base 120) is rotated along a rotation axis 504 as defined by a hinge while the platform 506 remains fixed. In this manner, one or both of the ends 116, 146 of the cable 101 may be coated with tin or another substance.

Alternatively, instead of tipping the box around a hinge, one or both of the ends 116, 146 of the cable 101 can be extended (and in a horizontal position, such as illustrated in Figure 1) and can be Tin is dipped into one or both ends 116, 146 of the cable 101.

5B illustrates a hinge 508 of the cassette and a robotic arm 510 configured to move a portion of the cassette, such as the base 120, around the hinge 508. FIG. The robot arm 510 may be inserted into the base 120 when the base is in a horizontal position. In particular, a device such as an actuator and / or a modular machine may command the robot arm 510 to be inserted into the base 120. This insertion movement is shown by arrow 512. The robot arm 510 may include an upper portion and a lower portion to sandwich a portion of the base 120. After insertion, the robot arm 510 may move up and down, such as shown by arrow 514. The movement can form different angles between the platform 506 and the base 120, such as 30º, 60º, 90º, or more than 90º. Therefore, the robot arm 510 can lift the base 120 and also rotate the base 120 along the hinge 508. Alternatively, the base 120 can be moved by a rotating gripper, wherein the rotation axis of the gripper is selected to perform the rotation of the base 120 as shown.

FIG. 6A is a perspective view of a left cable holder 102 of the box 100, in which a rotating roller 604 on a tool 602 of an actuator is positioned on a portion of the cable 101. The tool 602 may be moved or positioned via a moving roller device, such as a motor, which may reside in one of the actuators, such as the actuator 350. In this manner, moving the roller device may move the tool 602 into contact with the portion 605 of the cable 101, as discussed below. In this regard, in one embodiment, a tool separate from the cassette may apply a force directly to at least a portion of the cable held in the cassette so as to cause direct movement of at least a portion of the cable. As just one example, direct movement includes a rotational movement.

As discussed above, the cable 101 can be moved in one of several ways. In one way, the cable 101 can be rotated about an axis such as a longitudinal axis or an x-axis as defined in FIG. 1. The rotation movement of the cable 101 may be prepared for or performed before: a modular machine performs an operation on the cable (such as holding one or more of the wires in the cable, such as pulling the cable Position aligned to connector orientation, as discussed in further detail below). In one embodiment, before performing the rotational movement of the cable 101, the actuator may release the roller 110 (such as moving the lever 108 by the actuator), thereby removing the pressure to the cable 101. After that, a rotational movement of the cable 101 can be performed.

Specifically, the rotating roller 604 can be placed on one of the cables 101 and the portion 605 is seated on one of the rollers 606 on the left cable holder movable portion 107. The roller 606 may serve as a rolling structure on which the portion 605 of the cable 101 may roll or rotate. In this regard, the roller 606 can support the portion 605 of the cable 101. The part 605 of the cable 101 is close to the end 116 of the cable 101, such as less than 1 foot from the end 116 of the cable 101, less than 1/2 foot from the end 116 of the cable 101, and the end of the cable 101 116 is less than 1/4 feet, less than 1/8 feet from the end 116 of the cable 101, or less than 1/16 feet from the end 116 of the cable 101. FIG. 6B is a first perspective view (from the back) of one of the left cable holders 102 of the box 100, in which the rotating roller 604 of the actuator tool 602 contacts a portion of the cable 101, thereby making the end of the cable 101 116 spins. Since the cable 101 is seated on the roller 606, the rotational movement of the rotary roller 604 (illustrated as arrow 610) is transmitted to the portion of the cable 101 in contact, thereby rotating the end portion 116 of the cable 101 (via (Illustrated as arrow 612). FIG. 6C is a second perspective view of the left cable holder 102 of the cassette 100 (viewed from the opposite side of FIG. 6B), in which the rotary roller 604 of the actuator tool 602 contacts a portion of the cable 101, thereby making the cable The end 116 of the 101 rotates. The rotation of the end portion 116 of the cable 101 may be in a clockwise or counterclockwise direction. Further, after the end portion 116 of the cable 101 is rotated, the actuator may re-engage the roller 110 (such as the lever 108 is moved by the actuator), thereby applying pressure to the cable 101. In this manner, a modular machine configured to electrically connect a wire to a connector may command a longitudinal rotation to prepare for and align with the connector orientation.

For example, a cable may have four wires (red, black, green, and yellow). The modular machine is configured to connect each of the wires to a particular connection pad of the connector based on color. Due to the possibility of random placement of the four wires or twisting of the wires, and due to the requirements of the predetermined connection of the wires to the respective placement pads, the rotation of the cable can assist the wires before they are electrically connected to the respective placement pads Electrically connected to individual placement pads. As another example, a printed circuit board (PCB) may include multiple sides (such as two sides of a PCB). A modular machine, which may include a soldering machine, may first solder the wires to one side of the PCB (such as the top side of the PCB) and then solder the wires to the other side of the PCB (such as the bottom side of the PCB). The rotation of the wires may be performed after soldering one side of the PCB but before soldering the other side of the PCB.

6A to 6C illustrate the ability to rotate one end of the cable along a longitudinal axis. In the event that the wires may have difficulty reaching the connector pins, rotation of the cable (or wires within the cable) may enable the modular machine to connect the wires to each of the connector pins. Specifically, in the case where the wire is too short, the modular machine may have difficulty grasping the wire or may have difficulty reaching the wire to the connector pad to electrically connect the wire to the connector pad. In this manner, rotating the cable so that the cable is in a preferred position may allow easier connection of the wires to the connector pins.

As discussed above, one or more wires may be held for processing (such as for connecting (e.g., electrically and / or mechanically) wires). One or more structures may be used to hold the wires. As an example of a comb structure, comb members 114, 144 may be used. FIG. 1 illustrates the combs 114, 144 residing on the cassette 100. Alternatively, the combs can reside on the modular machine and not on the cassette. Another example of a structure used to hold a wire is one or more hooks. For example, a device may hook the wires one at a time. After performing an operation on the wire, the wire can be pulled to unhook the wire.

The combs 114, 144 may be constructed of plastic, metal, wood, or the like. In addition, the combs 114, 144 may be configured with a plurality of teeth to hold a plurality of wires. For example, the comb may include two toothed pieces for holding one wire, three toothed pieces for holding two wires, four toothed pieces for holding three wires, and Five toothed pieces holding 4 wires, six toothed pieces holding 5 wires, etc. Therefore, FIG. 1 illustrates a comb member 114, 144 holding a single row of wires. Each of the left cable holder 102 and the right cable holder 130 includes a single comb. Alternatively, the cassette may include multiple rows of combs.

For example, FIG. 7A illustrates a first comb structure that may include a first multi-comb configuration of a multi-level comb 700 that holds a wire therein, where the multi-level comb 700 includes a directly facing One of the first comb members 702 and one second comb member 720. In particular, FIG. 7A illustrates arrow 710 as one of the holders in comb 702 and arrow 728 as one of the holders in comb 720. Arrow 710 points directly at arrow 728 such that each of the holders in comb 702 has one of the combs 720 opposite and directly opposite the holder.

In one embodiment, the comb 114 in FIG. 1 may be replaced with a first comb structure (as illustrated in FIG. 7A) and may be replaced with a second comb structure (as illustrated in FIG. 7A). The comb-shaped member 144 in FIG. 1. FIG. 7A further illustrates a cable 701 that interrupts or moves through a plane as defined by a first comb 702 and a second comb 720. Specifically, the cable 701 is sandwiched between the first comb 702 and the second comb 720. Similarly, in FIG. 1, the end 116 of the cable 101 is interrupted or moved through a plane as defined by the comb 114. In particular, the comb 114 is located between the platform 506 and the end 116 of the cable 101. As discussed above, the end 116 of the cable 101 may move along the x-axis, as defined in FIG. 1. Similarly, the cable 701 can be moved along the x-axis.

FIG. 7B illustrates one of the second multi-comb configurations 730 in which the wires are held, where a first set of two combs 732, 740 face each other directly and a second set of combs 736, 744 face each other . In particular, FIG. 7B illustrates arrow 734 as one of the holders in the comb 732 and arrow 742 as one of the holders in the comb 740. Arrow 734 points directly to arrow 742 such that each of the holders in comb 732 has one of the combs 740 opposite and directly opposite the holder. Similarly, FIG. 7B illustrates arrow 738 as one of the holders in the comb 736 and arrow 746 as one of the holders in the comb 744. Arrow 738 points directly to arrow 746 such that each of the holders in comb 736 has one of the combs 744 opposite and directly opposite the holder.

In one embodiment, the comb 114 in FIG. 1 may be replaced with a first comb structure (as illustrated in FIG. 7B) and may be replaced with a second comb structure (as illustrated in FIG. 7B). The comb-shaped member 144 in FIG. 1. FIG. 7B further illustrates a cable 701 that breaks a plane as defined by the combs 732, 736, 740, 744.

FIG. 7C illustrates a third multi-comb configuration 750 in which each of the combs partially (though not directly) faces each other. Specifically, FIG. 7C illustrates arrow 754 as being perpendicular to a portion of comb 752, arrow 762 is illustrated as being perpendicular to a portion of comb 760, and arrow 772 is illustrated as being perpendicular to portion. Each of the arrows 754, 762, and 772 points to a common center. In this regard, each of the combs partially faces each other.

In one embodiment, the comb 114 in FIG. 1 may be replaced by a first comb structure (as illustrated in FIG. 7C) and the second comb structure (as illustrated in FIG. 7C) may be used in FIG. 1 Of comb-shaped pieces 144. FIG. 7C further illustrates a cable 701 that interrupts a plane as defined by the combs 752, 760, 770.

In one embodiment, the lead may be retained in a generally V-shaped structure, such as illustrated in FIGS. 1 and 7A-7C. Specifically, two opposite structures (such as 704, 706, and 722, 724) can be formed into a substantially V shape. The V-shaped intersection (as shown in 708, 726) may include an area that is shaped to hold a wire. For example, the intersection may be generally circular, oblong, oval, or diamond-shaped. In this way, the wire can be guided by the V-shape and then held by the intersection.

FIG. 8 illustrates connecting the cassette 802 to a pallet or index conveyor system. Specifically, the cassette 802 contains one or more connection points (illustrated as 804, 806) of a portion of the engageable conveyor belt 800. In this manner, the cassette 802 can be moved along the conveyor 800.

The cassette contains one or more connectors to engage the conveyor belt. Further, in one embodiment, the cassette does not contain any motors or any components for generating motive power. Rather, the cassette relies on external devices, such as actuators, modular machines, and / or conveyor belts, to apply force to one of the cassette's completely passive devices. Therefore, in this embodiment, all controls / motives reside on the outside of the cassette, such as at the actuators and / or modular machines. As discussed in further detail below, each station may be configured for a predetermined operation. In addition, a respective station may have one or more required movements for various activities. As discussed above, motion may include pushing / pulling a cable, pushing / pulling a portion of a cassette, such as one of the arms of the cassette, rotating a cable, and the like. In particular, the actuators and / or modular machines at the respective stations may therefore perform one, some or all of the movements set forth herein.

As discussed above, various types of conveyor belts can be used. In one embodiment, a pallet-based conveyor belt system is used, wherein the pallet is seated on a moving belt. The stopper in the conveyor belt production line can suspend the pallet movement, thereby releasing or disengaging the pallet from the conveyor belt. When the pallet will move to the next station, the pallet can re-engage the conveyor. In another embodiment, an index-based conveyor belt system can be used in which the cassettes are mechanically connected to a chain. Therefore, in this embodiment, all the cassettes in the conveyor line are moved and stopped simultaneously.

As discussed above, the cassette may interface with and may be manipulated by multiple machines. Figure 9 illustrates various machines that interface with the cassette. Specifically, FIG. 9 illustrates a system level diagram 900 of one of the central controller 902, the barcode reader 904, the actuators 906, 914, the cassette 910, and the modular machines 912, 916. The central controller 902 can be configured to control various aspects of the system (such as barcode reader 904, actuators 906, 914, box 910 (via actuators 906, 914 or via modular machines 912, 916) And modular machines 912, 916) and / or communicate with various aspects of the system. The central controller 902 may communicate with various devices using one or more communication methods such as wired or wireless communication (e.g., Wi-Fi (such as 802.11, 802.17, 802.20, WiMax, 802.15.4), Bluetooth, etc.). As shown in FIG. 9, the central controller communicates via wireless communication 930.

In practice, the cassette 910 can be moved along the conveyor belt 920 to pass through various machines, such as barcode readers 904, actuators 906, 914, and modular machines 912, 916. The conveyor belt 920 may be part of a pallet-based conveyor belt system or an index-based conveyor belt system. A barcode reader 904 as shown in FIG. 9 is first positioned along a conveyor belt 920. Alternatively, the barcode reader 904 may be placed in a different location along the conveyor 920. In addition, the cassette 910 may generally interface with several machines such as a barcode reader 904, actuators 906, 914, and modular machines 912, 916. In particular, the cassette 910 is designed so that the connection with the modular machines 912, 916 is minimal. For simplicity, the modular machines 912, 916 can identify one or more aspects of the cassette 910 and continue processing. As discussed below, separately from the aspect of the identification box, the sequence in which the end of the cable is inserted into the modular machine can determine whether the end is the right or left part of the box.

A particular modular machine 912, 916 can be configured to perform a particular operation, such as cutting and peeling, layer removal, a wire sorting, edge coating, welding, and molding. Separate from a specific operation, a specific modular machine can perform different types of specific operations. In an example of a wire sorting modular machine, a first wire sorting operation may be for USB 2 and a second wire sorting operation may be for mini USB.

There are several ways in which to determine the specific operation performed by a modular machine on a cable. In one embodiment, all cables processed in the system are predetermined and constant (for example, all cables have two ends as USB 2). In this embodiment, each modular machine has a predetermined, pre-programmed, constant operation for the cables in each box.

In another embodiment, the processed cables are changed in the system (eg, one cable has two ends as USB 2 and the other cable has two ends as mini USB). In this embodiment, the system can dynamically determine the agreement of the cable based on a tag on the cassette, such as a barcode or RFID tag on the cassette. In a first specific embodiment, a tag reader (an example of which is a bar code reader 904) reads a tag. The bar code reader transmits the read indicia to another device, such as the central controller 902 (to enable the central controller 902 to determine the agreement, as discussed below), or to each of the modular machines 912, 916 (So that individual modular machines can decide which operation will be performed).

In an embodiment where the barcode reader 904 transmits the tag to the central controller 902, in response to receiving the read tag, the central controller 902 may determine an agreement for processing one or both ends of the cable. As an example, the read mark may indicate that both ends of the cable are used for the same type of cable (eg, USB 2) and therefore are used for the same type of processing. As another example, the read mark may indicate that the left end of the cable is for a first type of cable (for example, USB 2) and the right end of the cable is for a second type of cable (for example, , Mini USB). As such, the central controller 902 can determine different protocols for processing different ends of the cable. Regardless, the central controller 902 has access to one protocol for each end of the cable (which may be included in one of the stations in the system, operates at one or some of the stations). In addition, based on the accessed protocol, the central controller 902 may send a command to perform a specified operation at a station specified in the agreement to the modular machines 912, 916.

Alternatively, the modular machines 912 and 916 may dynamically determine whether the cables (such as the ends of the cables held by the left cable holder 102 and the cables held by the right cable holder 130) End). In a first specific implementation, the barcode reader 904 may transmit the read marks to the modular machines 912, 916, where the modular machine then determines the specific operation to be performed on the cable. In a second specific embodiment, the modular machines 912, 916 themselves can read one of the marks on the cassette, and therefore determine a specific operation. Therefore, the determination as to what operations the modular machines 912, 916 perform may be centralized (e.g., at the central controller 902) or decentralized (e.g., at the modular machines 912, 916).

The cassette 910 can be moved along a conveyor belt 920, which can be configured as one or more stages or stations. For example, each modular machine / actuator combination may represent a single station. In one embodiment, a sensor such as one of the sensors 922, 924 may indicate whether the cassette 910 is located at a particular station or stage of the conveyor belt 920. Specifically, the sensor 922 indicates that the cassette 910 is located at the actuator 906 / modular machine 912 station and the sensor 924 indicates that the cassette 910 is located at the actuator 914 / modular machine 916 station. In response to the sensing cassette, the sensors 922, 924 can send a signal to any one of the actuators associated with the station, the modular machine associated with the station and the central controller 902, or any combination Or all. For example, when the sensor 922 senses the cassette 910, the sensor may send a signal to the actuator 906 and / or to the modular machine 912. In this manner, sensors can be used to begin processing at a particular stage or station, such as discussed in further detail below.

In one embodiment, the modular machines 912, 916 cooperate with the actuators 906, 914 at one, some or all of the stations. In a pallet-based conveyor belt system, when the pallet reaches the station, a stopper is configured to stop the pallet containing the cassette. As an example, the stopper may be initially in a stopped position. When the pallet arrives at the station, the pallet stops. After stopping, the actuator can bring the cable to the modular machine, the modular machine thereafter performs its designated function, and the actuator pulls the cable back, as discussed in more detail below with respect to FIG. 15A. In this embodiment, the connection between the production line, the stopper and the modular machine is in a master-slave type configuration.

In one implementation of a master-slave type configuration, the modular machine is designated as a master device and configured to control operation, and the line stop and actuator are configured as slave devices. In this embodiment, the following occurs: the modular machine senses the stop of the pallet; thereafter, the modular machine activates the actuator to perform a specific action (e.g., move one arm of the cassette, move the end of the cable To the modular machine, longitudinal rotation, etc.); thereafter, the modular machine starts itself to perform its specific operation; after the modular machine performs a specific operation, the modular machine starts the actuator so that the actuator Pull the cable back to the production line; and finally, the modular machine releases the stopper so that the pallet can be transferred to the next station.

In another embodiment, the production line is designated as a master device and configured to control operation, and the modular machine and the line stop are configured as slave devices. In this embodiment, the following occurs: the stop of the production line sensing pallet; after that, the modular machine activates the actuator to perform a specific action (for example, moving one arm of the cassette, winding the end of the cable To the modular machine, vertical rotation, etc.); thereafter, the modular machine itself starts to perform its specific operation; thereafter, the modular machine starts the actuator so that the actuator pulls the cable back to the production line; and finally, The line releases the stopper.

In either embodiment, the agreement between the master device and the slave device can be implemented in one of several ways. Specifically, in any embodiment, a simple handshake agreement may be used between a production line at a specific station and a modular machine. The master device is configured to send a start command to the slave device. In response to receiving the start command, the slave device confirms that it has received the start command, and sends a message to complete one of the commands back to the master device after completing the command.

FIG. 10 illustrates an example implementation of the central controller 902 or any other electronic device discussed herein, such as a modular machine 912, 916, an actuator 906, 914, or the like. In one embodiment, the central controller 902 may include a computer system. Although the following discussion focuses on the central controller 902, the following discussion may equally apply to modular machines, actuators, or the like. For example, the central controller 902 may include instructions that may be executed to cause the central controller 902 to perform any one or more of the methods or computer-based functions disclosed herein, such as controlling a cable housed in the cassette 910 Processing of the assembly), an instruction set 1002, and a sorted list. The central controller 902 can be operated as a stand-alone device or can be connected to other computer systems or peripheral devices using, for example, the network 1009, such as to a barcode reader 904, actuators 906, 914, sensors 922, 924 And modular machines 912, 916.

In a networked deployment, the central controller 902 can act as a server or as a server-client user in a client-user computer environment or as a peer-to-peer (or distributed) Operate on a peer computer system in a network environment. The central controller 902 can also be implemented as or incorporated into various devices, such as those capable of performing actions required to be taken by another machine (including but not limited to access to the Internet or the Internet through any form of browser) An instruction set 1002 is a personal computer or a mobile computing device. In addition, each of the illustrated systems may include any set of subsystems that execute one or more instruction sets individually or jointly to perform one or more computer functions. As discussed herein, instructions can be presented in logical form.

The central controller 902 may include a memory 1003 on a bus 1010 for transmitting information. Code that is operable to cause a computer system to perform any of the actions or operations described herein may be stored in the memory 1003. The memory 1003 may be a random access memory, a read-only memory, a programmable memory, a hard disk drive, or any other type of volatile or non-volatile memory or storage device.

The central controller 902 may include a processor 1001, such as a central processing unit (CPU) and / or a graphics processing unit (GPU), such as discussed above. The processor 1001 is an example of a controller (such as a digital controller) and may include one or more general processors, digital signal processors, special application integrated circuits, field programmable gate arrays, digital circuits, Optical circuits, analog circuits, combinations thereof, or other devices now known or later developed for analyzing and processing data. The processor 1001 may implement an instruction set 1002 or other software programs, such as manually-programmed or computer-generated code for implementing logic functions. Among other functions, the described logical function or any system element may process an analog data source such as an analogue electrical, audio or video signal or a combination thereof and / or convert the analogue data source to audio-visual A source of digital data for one or other digital processing purpose, such as compatibility for computer processing.

The central controller 902 may also include a disk drive or optical drive unit 1004. The drive unit 1004 may include one or more instruction sets 1002 (eg, software) which may be embedded in one of the computer-readable media 1005. Further, the instructions 1002 may perform one or more of the operations as set forth herein. The instructions 1002 may reside entirely or at least partially within the memory 1003 and / or the processor 1001 during execution by the central controller 902. Therefore, the database can be stored in the memory 1003 and / or the disk unit 1004.

The memory 1003 and the processor 1001 may also include computer-readable media as discussed above. A "computer-readable medium", "computer-readable storage medium", "machine-readable medium", "transmitted signal medium" and / or "signal-bearing medium" may include any device, and any device includes, stores , Passing, disseminating, or delivering software for use by or in connection with an instruction executable system, device, or device. A machine-readable medium may optionally be, but is not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, device, device, or communication medium.

In addition, the central controller 902 may include an input device 1007, such as a keyboard or mouse, configured to enable a user to interact with any of the components of the central controller 902. In this way, an operator can control the processing of the cables in the cassette 910. It may further include a display 1006, such as a liquid crystal display (LCD), a cathode ray tube (CRT), or any other display suitable for communicating information. The display can be used as an interface for the user to see the functionalization of the processor 1001, or specifically as an interface with software stored in the memory 1003 or the drive unit 1004. As discussed above, a consumer-controlled device may include a display and an input device, such as input device 1007.

The central controller 902 may include a communication interface 1008 for communication via the communication network 1009. The network 1009 may include a wired network, a wireless network, or a combination thereof. The communication interface 1008 can communicate via any number of communication standards, such as 802.11, 802.17, 802.20, WiMAX, 802.15.4, cellular telephone standard, or other communication standards, as discussed above. Just because listing one of these standards does not mean that either is better, it is because it is practically impossible to adopt any number of these standards in a commercial product.

Block diagrams of the computer functionality disclosed in FIGS. 14 to 17 and different aspects of the control implementation system of the cassette as discussed above with respect to FIGS. 1 to 8 may be used. In addition, flowcharts may use computer-readable instructions executed by one or more processors to implement the disclosed functionality. Finally, the display can output on an I / O device.

The present invention contemplates a computer-readable medium containing instructions or receiving and executing instructions in response to a transmitted signal, so that a device connected to a network can pass voice, audio, video, images, or any other data through the network. In addition, commands can be transmitted or received over a network via a communication interface. The communication interface may be part of the processor or may be a separate component. The communication interface may be formed in software or may be a physical connection in hardware. The communication interface can be configured to connect to a network, external media, display, or any other component or combination of systems. The connection to the network may be a physical connection (such as a wired Ethernet connection) or may be established wirelessly, as discussed below. In the case of a service provider server, the service provider server can communicate with the user through a communication interface.

Computer-readable media can be a single medium, or computer-readable media can be a single medium or multiple media, such as a centralized or distributed database, and / or an associated cache storing one or more instruction sets Memory and server. The term "computer-readable medium" may also include a set of instructions that can be stored, encoded, or carried by a processor or that can cause a computer system to perform any one or more of the methods or operations disclosed herein. Any media.

The computer-readable medium may include a solid state memory, such as a memory card or other package that houses one or more non-volatile read-only memories. The computer-readable medium may also be a random access memory or other volatile rewritable memory. In addition, the computer-readable medium may include a magneto-optical or optical medium, such as a magnetic disk or magnetic tape or other storage device for capturing a carrier signal (such as transmitting a signal via a transmission medium). A digital file attached to an email or other self-styled information archive or archive set can be considered a distribution medium that can be a tangible storage medium. The computer-readable medium is preferably a tangible and non-transitory storage medium. Therefore, the present invention can be regarded as including one or more of a computer-readable medium or a distribution medium and other equivalents and subsequent media, in which data or instructions can be stored.

Alternatively, or in addition, specialized hardware implementations such as special application integrated circuits, programmable logic arrays, and other hardware devices may be configured to implement one or more of the methods set forth herein. Applications that can include the equipment and systems of various embodiments can broadly include a variety of electronic systems and computer systems. One or more embodiments described herein may use two or more specific interconnected hardware modules or devices with related control signals and data signals that can be passed between and through these modules. Or as a part of a special application integrated circuit to implement the function. Accordingly, the system can include software, firmware, and hardware implementations.

FIG. 11 illustrates a block diagram of one of the cassettes 910. As discussed above, the cassette may include multiple portions, such as a left portion (e.g., a left arm configured to hold one end of a cable) and a right portion (e.g., configured to hold a cable One of the right arm at the other end). In this regard, the cassette 910 may include a left movable portion 1102 and a right movable portion 1110. In one embodiment, the left movable portion 1102 and the right movable portion 1110 are configured to perform one or both of the following: (i) holding one end of the cable; and (ii) using The end of the cable moves in one or more directions. As discussed above, various structures, such as rollers 110, 140 and pliers 112, 142, can hold one end of the cable. Additional various structures allow the end of the cable to move in various directions, such as longitudinally, rotationally, etc. In addition, the cassette 910 may include one or more receptacles 1104 configured to interface or receive an applied force (e.g., an external force applied by an actuator or a modular machine). As an example, the handles 106, 136 may be configured to receive a force, thereby sliding the left cable holder movable portion 107 and the right cable holder movable portion 137, respectively. Alternatively, an external force may be applied directly to the cable, such as by using a tool 602 on the cable 101, as illustrated in FIGS. 6A-6C.

The cassette 910 may further include a conveyor mesh 1106. As discussed above, the cassette 910 may be moved along a conveyor belt such as one of the conveyor belts 920. The cassette 910 may be connected or engaged with the conveyor belt via the conveyor belt engagement 1106. As discussed above, the belt engagement 1106 may be via one or more connection points.

The cassette 910 may further include one or more identification codes 1108. The identification code may include a passive identification code (which does not generate a signal) or an active identification code (which generates a signal). In one embodiment, the passive identification code may include a bar code or other type of optical machine-readable data representation. The barcode can include a one-dimensional barcode. Alternatively, the barcode may include a data matrix code, which is a two-dimensional barcode. In practice, a machine such as a barcode reader 904 can illuminate a passive identification code to read the passive identification code. In an alternative embodiment, the active identification code may include a radio frequency identification (RFID) tag or other device that uses an electromagnetic field to automatically identify and track an object. In this regard, in the event that the RFID tag is used in the cassette 910, an RFID reader may be used instead of the barcode reader 904.

FIG. 12 illustrates a block diagram of one of the modular machines 912, 916. The modular machines 912, 916 may perform one or more operations, where operations are divided among different machines. In this example, the system includes multiple modular machines, and one or some of the multiple modular machines include different types of machines. Machine types include, but are not limited to: a pre-feeding machine; a cutting and stripping machine; a cable winder machine; a layer removal machine; a wire sorting machine; a tin bath machine; a wire welding machine; and a die制 机。 Machines. The above list is only an example. Expect other types of machines. In addition, any combination of machine types is expected.

In this regard, the modular machines 912, 916 perform various operations such as pre-feeding, cutting / peeling, cable coiling, layer removal, wire sorting, edge coating, welding, and molding. The system can use a station-to-station move to perform any combination or all of these operations in any desired order. Optionally, the mechanical assembly of the connector can be performed using the same cassette that is moved from station to station to perform the operations listed. Alternatively, the cables can be processed in a first type of cassette to perform any combination of pre-feeding, cutting / stripping, cable coiling, layer removal, wire sorting, edge coating, welding, and molding . Thereafter, the cable can be removed from the first type of cassette and inserted into a second type of cassette to perform mechanical assembly of the connector.

The layer removal machine is configured to remove one or more layers of the cable. For example, a layer removal machine can be configured to remove any, any combination, or all of the following: cable PVC; foil; and celluloid layers. For example, a layer removal machine may be configured for a multi-layer program in a single operation. In addition, the layer removal machine may include one or more machine vision devices (such as a scanner to control cutting accuracy and damage detection) and one or more cutting devices (such as a laser for precise cutting) . The layer removal machine can be used in an assembly line, such as shown in FIG. 9 or as a stand-alone solution.

The wire sorting machine is configured to sort one or more wires of a cable. For example, a wire sorting machine can be configured for automatic sorting of internal cable wires in preparation for placement on connector pads or pins for subsequent processing at other machines along the assembly line. As part of the sorting, the wire sorting machine may use one or more machine vision devices, such as a scanner, to identify the wires of a cable, which may be in an uncertain or random order before scanning. In addition, the wire sorting machine may use one or more grippers in order to grasp and move the one or more wires to the wire holder. In this manner, the wire sorting machine may place one or more of the wires on a wire holder, such as a comb shown in FIGS. 7A-7C. In one embodiment, the wire sorting machine may include one of the automatic exchangeable heads for handling different procedures such as sorting, filler cutting, twisted pair opening, and wire stripping.

In one embodiment, a wire sorting machine may include any, any combination, or all of the following: mechanical strippers; mechanical cutters; thermal strippers; pick and place devices; and untwisted pairs Device. When operating as a mechanical stripper, a mechanical cutter, or a thermal stripper, the wire sorting machine may include a waste funnel. When operated as a mechanical stripper or a mechanical cutter, the wire sorting machine may include functionality (with an air pressure inlet) to distribute pressurized air. When operating as a thermal stripper, the wire sorting machine can use a vacuum system (having a vacuum inlet). Finally, when operating as a pick and place device, the wire sorting machine may include a feeder (having a feeder inlet).

A wire welding machine is configured to weld one or more wires of a cable. In particular, a wire bonding machine may be configured to automatically perform wire-to-pad welding. Wire bonding machines can be configured to accept tin pre-coated wires and pads. In one embodiment, a wire bonding machine may include a machine vision device, such as a scanner, to measure the accuracy and success of the welding process. In addition, the wire bonding machine can be used in an assembly line, such as shown in FIG. 9 or as a stand-alone solution.

The modular machines 912, 916 may include computer functionality 1200. As discussed above, the central controller 902 may include computer functionality as discussed with reference to FIG. 10. Similarly, the modular machines 912, 916 may include various computer functionality embodied as computer functionality 1200 as discussed with reference to FIG. For example, the modular machines 912, 916 may include a controller (e.g., a processor) configured to perform and / or control various functionalities attributed to the modular machines 912, 916. The modular machines 912, 916 may further include scanning functionality 1210. The scanning functionality 1210 may include one or more scanning devices and obtain information in one or both of the following: (1) information about the cassette (e.g., as embodied by a bar code or an RFID tag); And (2) information about the cable (eg, such as the location of one or more wires in the cable). As an example, the modular machines 912, 916 can scan an identification code, such as a bar code, to obtain information about the cassette 910. Alternatively, in an example of an active identification code (such as an RFID tag), the modular machine 912, 916 may include an RFID reader to read information from the RFID tag. As another example, the modular machines 912, 916 may scan a portion of the cable (such as the ends 116, 146) to determine the orientation of the wires (such as the positioning of the wires of various colors). Based on the determined orientation, the modular machines 912, 916 may send a command to modify the orientation of the wire, as discussed further below. Therefore, in one embodiment, the scanning functionality 1210 may include a camera and associated circuits to analyze the image generated by the camera to determine the position of the wire and the like.

The modular machines 912, 916 may further include manipulation functionality 1220. As discussed above, various aspects of the cassette can be manipulated via an external force or an external device. In one embodiment, one or more actuators 906, 914 may apply an external force, as discussed further below. As an example, the actuators 906, 914 may include a piston (or the like) that applies a force to move the handles 106, 136. As another example, the actuators 906, 914 may apply a force (such as via a piston) to the levers 108, 138 to release the rollers 110, 140. As yet another example, the actuators 906, 914 may include an electric roller 402 that applies a force to one or more of the rollers 110, 140 to retract or extend one end 116, 146 of the cable 101. As yet another example, the actuators 906, 914 may include a tool 602 that applies a force to a portion of the cable 101 to rotate one end. As another example, the actuators 906, 914 may include a piston (or the like) that applies a force to one bottom side of the base 120 to tilt the cassette 910 along a rotation axis, such as illustrated in FIG. 5A. In this regard, in one embodiment, the actuators 906, 914 may apply a force indirectly to the cable (e.g., via one or more of the rollers 110, 140). Alternatively, the actuators 906, 914 apply a force directly to the cable (eg, via the tool 602). In yet another alternative embodiment, the actuators 906, 914 apply different forces, applying at least one force directly to the cable and indirectly applying at least one force to the cable.

In an alternative embodiment, one or more modular machines 912, 916 may apply external forces to manipulate various aspects of the cassette. In this alternative embodiment, the modular machines 912, 916 may be configured to perform any, any combination, or all of the following: include a piston to apply a force to the levers 108, 138 for release Roller 110, 140; includes a motorized roller 402 that applies a force to one or more of the rollers 110, 140 to retract or extend one end 116, 146 of the cable 101; includes a force applied to the cable 101 A tool 602 for rotating one end; and a piston (or the like) that applies a force to a bottom side of the base 120 to tilt the cassette 910 along a rotation axis, such as illustrated in FIG. 5A. In yet another alternative embodiment, both the actuators 906, 914 and the modular machines 912, 916 may apply an external force to the cassette 910, such as discussed herein.

The modular machines 912, 916 may further include core functionality 1230. As discussed above, a modular machine may perform one or more functions, such as layer removal, application of tin or other fluids, wire bonding, molding, or the like. In this regard, core functionality 1230 includes functions to be performed by the modular machines 912, 916, such as layer removal, immersion of the ends of the cables in a bath, welding, and molding.

FIG. 13 illustrates a block diagram of one of the actuators 906, 914. The actuators 906, 914 may include computer functionality 1300. As discussed above, the central controller 902 may include computer functionality as discussed with reference to FIG. 10. Similarly, the actuators 906, 914 may include various computer functionality as discussed with reference to FIG. 10, embodied as computer functionality 1300. The actuators 906, 914 may further include scanning functionality 1310. Similar to scanning functionality 1210, scanning functionality 1310 can obtain information in one or both of the following: (1) information about a cassette (e.g., such as embodied in a code or an RFID tag); and (2) Information about cables (for example, such as the location of one or more wires in a cable). Finally, the actuators 906, 914 may further include manipulation functionality 1320. As discussed above, the actuators 906, 914 may be configured to perform any, any combination, or all of the following: include a piston to apply a force to the levers 108, 138 to release the roller 110, 140; includes a motorized roller 402 that applies a force to one or more of the rollers 110, 140 to retract or extend one end 116, 146 of the cable 101; includes a force that applies a portion of the cable 101 to A tool 602 that rotates one end; and includes a piston (or the like) that applies a force to a bottom side of the base 120 to tilt the cassette 910 along a rotation axis, such as illustrated in FIG. 5A.

FIG. 9 illustrates the individual elements of the actuators 906, 914 and the modular machines 912, 916. In this way, the functions performed by the actuators 906, 914 may be in a separate machine from the machine performing the functions of the modular machines 912, 916. In an alternative embodiment, the function of the actuator may be included in a modular machine. For example, the various functions of the actuator (such as moving various aspects of the box or the edges of the cables held by the box) can be performed in a single machine that also performs the functions of a modular machine.

FIG. 14 is a flow chart 1400 for processing an identification code (eg, a bar code or RFID) on a cassette and processing a cable on the cassette based on the sensed identification code. At 1402, an identification code is sensed on the cassette. For example, the barcode reader 904 can sense a barcode on the cassette. After that, the sensed barcode can be transmitted to another device, such as the central controller 902. At 1404, an agreement is determined for processing the cables on the cassette. For example, in response to receiving a barcode, the central controller 902 may determine a protocol for processing the cables on the cassette. The agreement may include commands for one or more of the modular machines 912, 916. At 1406, a command to execute a protocol for processing the cables on the cassette is sent to the modular machine. For example, the central controller 902 may send the first command that causes the modular machine 912 to perform an operation on the cable to the modular machine 912. Alternatively, or in addition, the central controller 902 may perform one of an operation (such as moving one arm of the box to move the cable toward the modular machine) that causes the actuator 906 to perform operations on the cable or a portion of the box. A second command is sent to the actuator 906.

As discussed above, the sensors 922, 924 may indicate that the cassette is located at a particular stage of a conveyor belt or at a particular station. This indication can trigger processing at a specific stage or at a specific station. In a first embodiment, the actuator receives output from the sensors 922, 924, and processing begins thereafter. An example of the first embodiment is illustrated in FIG. 15A, which is a first flowchart of the interaction between the actuator and the modular machine when the sensor indicating cassette is located at a station for processing 1500. For example, at 1502, the actuator receives a triggered indication from a sensor at a station. At 1504, the actuator performs one or more actions to move the cable toward the modular machine. As discussed above, the actuator can move one of the arms of the cassette, such as the left cable holder 102 or the right cable holder 130, toward the modular machine. In this way, the end of the cable held by the arm of the cassette is moved towards the modular machine. As another example, the actuator can move the end of the cable toward the modular machine by winding the end of the cable toward the modular machine (such as by releasing the pliers 112 and winding on the roller 110 to Move end 116 towards the modular machine).

At 1506, the modular machine can sense the cable. As an example, the modular machine may include a sensor, such as a sensor positioned at an opening or located inside one of the modular machines, the sensor detecting proximity to the sensor Part of the cable. At 1508, the modular machine can perform an operation. As discussed above, the modular machine can perform various operations, such as peeling an outer layer, sensing wire positioning, placing the wire on a comb, soldering, molding, or the like. At 1510, after the execution of the operation is completed, the modular machine signals the actuator to move the cable away from the modular machine. In response to a signal sent from the modular machine, at 1512, the actuator performs one or more actions to move the cable away from the modular machine. For example, the modular machine may command the actuator to move the arm of the cassette (such as the left cable holder 102 or the right cable holder 130) away from the modular machine. As another example, the modular machine can command the actuator to wind the end of the cable away from the modular machine.

In a second embodiment, the modular machine receives output from the sensors 922, 924, and then starts processing. An example of a second embodiment is illustrated in FIG. 15B, which is one of the interactions between the actuator and the modular machine when the sensor (indicator box is at the station for processing) Flowchart 1550. At 1552, the sensor at the modular machine receiving station is triggered to indicate. At 1554, the modular machine commands the actuator to move the cable toward the machine. In response to the command, at 1556, the actuator performs one or more actions to move the cable toward the modular machine (e.g., move one arm of the cassette toward the modular machine or direct the cable toward the modular machine Winding).

Similar to FIG. 15A, at 1506, the modular machine can sense the cable. At 1508, the modular machine performs the operation. At 1510, after completing the execution of the operation, the modular machine sends a signal to notify the activation. The actuator moves the cable away from the modular machine, and at 1512, the actuator performs one or more actions to move the cable away from the modular machine.

FIG. 16A is a first flowchart 1600 of enabling a modular machine to sense an aspect of a cable and instructing an actuator to perform an action accordingly. At 1602, the modular machine senses at least one aspect of the cable. This aspect may include placement of wires in the cable, such as discussed below with respect to FIG. 16B. At 1604, the modular machine may determine at least one action to be performed based on the sensed state of the cable. This action may include commanding the actuator to move the cable in a predetermined manner. At 1606, the modular machine sends a command to the actuator to perform one of the at least one action. At 1608, in response to receiving the command, the actuator performs at least one action.

As discussed above, a portion of the cable, such as a wire at one end of the cable, may be in a particular location in the cassette. The lead may have one or more identification codes. As an example, the wires may be identified based on color (for example, the insulation system of one wire is red, the insulation system of one wire is yellow, the insulation system of one wire is white, the insulation system of one wire is green, etc.). As another example, a wire may be identified based on the alphanumeric mark associated with the wire (eg, the wire has a specific number or a specific combination of letters). In addition, a portion of the cable, such as the position of the wires, may be random or in an unknown location. The modular machine may use scanning functionality 1210 (eg, one or more cameras) to analyze the position of one wire, some wires, or all wires at the end of the cable. For example, the scan functionality 1210 may be combined with one or more color filters using an algorithm to identify the color of the wires during the scan and then determine one, some, or all of the wires at the end of the cable Its location. As another example, scanning functionality 1210 may use optical character recognition (OCR) to identify the number or letter of a wire in a scan and then determine the location of one, some, or all of the wires at the end of the cable.

Regardless of the device that makes the determination to perform the rotational movement, the determination can be made in one of several ways. In one way, a device (e.g., a modular machine 912, 916, and / or the central controller 902) can compare the location of one, some, or all of the wires at the end of the cable to the end of the cable One, some, or all of the conductors at a predetermined (or desired) location. The location of one, some, or all of the wires at the ends of the cable can be determined as discussed above. By accessing a predetermined configuration of at least a portion of the cable (e.g., accessing a predetermined configuration in a memory of a modular machine), one of the wires at the end of the cable, a certain Some or all of the intended (or desired) locations. In one embodiment, the predetermined configuration may include a wire, a plurality of wires, or a predetermined position of all the wires within the cable.

In a first specific embodiment, the cable includes four wires, one of which is a specific color (for example, one wire has an insulator that is red). In this first specific embodiment, the predetermined configuration is that a wire of a specific color is located at a predetermined position (for example, 12:00 or pointing straight up). A device (eg, a modular machine) can compare the position of a wire of a specific color with a predetermined position and determine whether to rotate the end of the cable (and, as the case may be). For example, the modular machine can determine that the red wire is at 9:00 (pointing left). The modular machine can further compare the determined position of the red wire at 9:00 with the predetermined position of the red wire at 12:00 to determine that the cable end is rotated 90 ° clockwise (or the cable end is rotated counterclockwise 270º).

In a second specific embodiment, the cable includes eight wires, one of which has a specific logo (for example, one wire has an indicator of its # 2 wire). In this second specific embodiment, the predetermined configuration is such that a wire having a specific mark is located at a predetermined position (for example, 6:00 or pointing straight down). It is also known that when a wire with a specific mark is in a predetermined position, the other wires in the cable will generally be in another predetermined position. A device (e.g., a modular machine) can compare the position of the wire with a specific mark having a predetermined position and determine whether to rotate the end of the cable (and, as the case may be). For example, the modular machine can determine that the wire with the # 2 mark is located at 12:00 (pointing up). The modular machine can further compare the determined position of the wire with # 2 at 12:00 and the predetermined position of the wire with # 2 at 6:00 to determine that the end of the cable is rotated 180º (clockwise or Counterclockwise). In this way, the wire can be moved so that it is closer to the predetermined position (as opposed to the position without rotation).

The predetermined location can be selected so that one of the operations performed by the modular machine can be more easily performed. As an example, a predetermined position in a two-conductor cable (for example, a yellow wire and a white wire) is used to position the yellow wire to the right and the white wire to the left. This is due to the assignment of the modular machine to the task of placing the yellow wire on the right in the comb and the white wire on the left in the comb. The modular machine can determine that the actual position of the wire is the yellow wire on the left and the white wire on the right. Facing these actual positions and facing the desired position, the modular machine can rotate the cable in one embodiment so that the yellow wire is on the right and the white wire is positioned on the left, so that the individual wires are placed in a comb It is easier to place on a piece (for example, placing a yellow wire on the right side of the comb and a white wire on the left side of the comb).

FIG. 16B is a second flowchart 1650 of causing a modular machine to sense the position of a wire in a cable and command the actuator to rotate the cable by a predetermined number of degrees. At 1652, the modular machine senses the position of one or more wires within the cable. The determination to perform the rotational movement may be made by one of several different devices within the system. In one embodiment, a modular machine (such as a modular machine 912, 916) can make a determination whether to perform a rotational movement and can command another device (such as the actuators 906, 914) for a rotational movement. In another embodiment, a central control device (such as the central controller 902) can make a determination whether to perform a rotational movement and can command the rotational movement of another device (such as the actuators 906, 914).

At 1654, based on the sensed position, the modular machine determines how many degrees to rotate the cable. As an example, a modular machine can determine to rotate a cable by a predetermined amount, such as 45º or 90º. At 1656, the modular machine sends a command to the actuator to rotate the cable by one of the determined degrees. At 1658, in response to receiving the command, the actuator rotates the cable by the determined number of degrees. For example, the actuator may use tool 602 to rotate end 116 of cable 101 by a determined degree. After that, at 1660, the modular machine can use a gripper to move the wires of the cable. In this regard, instead of the modular machine itself rotating the wire, the modular machine commands another machine (e.g., an actuator) to move the wire in preparation for grasping the wire to move the wire (such as placing the wire on a comb形 件 114 上）).

In practice, the wire may be rotated one or more times during the electrical connection operation. For example, the modular machine may command the rotation of the wire before the modular machine grasps the wire, as illustrated in FIG. 16B. Therefore, the modular machine can initially scan or sense the position of the wire (such as sensing the color of the wire). Based on the sensed position of the wire, the modular machine can send a command to rotate. In one embodiment, the command of rotation includes a direction of rotation (eg, indicating clockwise or counterclockwise) and an amount of one degree of rotation. In one embodiment, it can be used in combination with the arm movement functionality illustrated in FIGS. 3A to 3D or the cable movement functionality illustrated in FIGS. 4A to 4B in FIGS. 6A to 6C and 16 Rotary functionality as explained in. In an alternative embodiment, the system includes the arm movement functionality illustrated in FIGS. 3A to 3D or the cable movement functionality illustrated in FIGS. 4A to 4B and is not included in FIGS. 6A to 6C and FIGS. The rotation functionality illustrated in 16A to 16B. In yet another alternative embodiment, the system includes the rotation functionality illustrated in FIGS. 6A to 6C and 16A to 16B and does not include the arm movement functionality illustrated in FIGS. 3A to 3D or in FIGS. 4A to 4D. The cable movement functionality illustrated in Figure 4B.

FIG. 17 is a flowchart 1700 of causing a modular machine to command an actuator to move a cassette around a hinge to immerse the end of a cable in a bath. At 1702, the modular machine determines that one or both ends of the cable are immersed in the bath. At 1704, the modular machine refers to causing the actuator to extend one or both of the cable ends and tip the cassette forward so that the cable ends are immersed in the bath. At 1706, in response to the instruction, the actuator extended one or both of the cable ends and tipped the cassette forward so that the cable end was immersed in the bath. At 1708, the modular machine instructs the actuator to tip the cassette backwards and retract one or both of the cable ends. At 1710, in response to the instruction, the actuator tipped the cassette backwards and retracted one or both of the cable ends.

As discussed above, one or more indicia may reside on a cassette. As an example, one of the first indicia (such as a bar code or RFID tag) on the cassette can be read to determine the agreement used to process the cable (including the specified operation) at the station specified in the agreement. The agreement may determine the specified operation for one or both ends of the cable. As discussed above, one end 146 of the cable 101 may be held in the right cable holder 130 and the other end 116 of the cable 101 may be held in the left cable holder 102. The modular machine can be inserted into the modular machine in one of several ways, one end 146 (held in the right cable holder 130) or the other end 116 (held in the left cable holder 102). in. As shown in FIG. 9, the cassette 910 may travel along a conveyor belt 920 and may be in various stations or stages. At a separate station, the cassette 910 may be initially positioned (either by the conveyor 920 or by the actuator 906) such that the right cable holder 130 is positioned in a row or with one of the inlets of the modular machine 912 In front of the entrance. After the right cable holder 130 is positioned in line with or in front of one of the inlets of the modular machine 912, the actuator 906 can move the end 146 into the inlet of the modular machine 912 (such as Inserting the end portion by winding the end portion 146 into the inlet of the modular machine and / or by moving the right cable holder movable portion 137 (its holding end 146) toward the inlet of the modular machine To the entrance of the modular machine). After the modular machine completes its operation on the end 146, the modular machine may send an instruction to complete one of its operations on the end 146 to the actuator.

In response to the instructions from the modular machine to complete its operation on the end 146, the actuator can move the cassette so that the left cable holder 102 is positioned in line with or positioned at one of the entrances of the modular machine 912 In front of the entrance. After the left cable holder 102 is positioned in line with or in front of one of the inlets of the modular machine 912, the actuator 906 can move the end 116 into the inlet of the modular machine 912 (such as by borrowing Inserting the end portion by winding the end portion 116 into the inlet of the modular machine and / or by moving the left cable holder movable portion 107 (its holding end 116) toward the inlet of the modular machine To the entrance of the modular machine). After the modular machine has completed its operation on the end 116, the modular machine may send an instruction to complete one of its operations on the end 116 to the actuator. In response to the instructions from the modular machine to complete its operation on the end 146, the actuator can send the cassette to the next station.

Therefore, since the actuator follows one of inserting the right end (the end 146) into the modular machine and inserting the left end (the end 116) into the modular machine after completing the operation on the right end Sequence, so the modular machine can determine which end is inserted into it. FIG. 18 is a flowchart 1800 which is an example of an example for the modular machine to determine whether the cable end is from the right side or the left side of the box. At 1802, the modular machine receiving box is located at one of the stations. As discussed above, the modular machine can determine whether a cassette is located at a station in one of several ways, such as by notification by sensors 922, 924 (see, for example, FIG. 15A). Alternatively, the modular machine may determine whether a cassette is located at a station by sensing a portion of a cable inserted into the modular machine (for example, see FIG. 15B). In this embodiment, step 1802 does not exist. Anyway, at 1804, the modular machine receives one of the first ends of the cable. As discussed above, in one embodiment, the actuator positions the cassette at the station such that the first end of the cable inserted into the modular machine is held by the right cable holder 130. In this regard, the modular machine is pre-programmed such that after the cassette is initially positioned at the station, the inserted first cable is connected to the right arm of the cassette. Given this, at 1806, in response to receiving the first end of the cable, the modular machine determined that the first end of the cable (which was received at 1804) was connected to the right arm of the box. At 1808, the modular machine performs an operation on the first end of the cable based on the determination that the first end of the cable is on the right arm of the box. As discussed above, in one implementation where the end of the cable is for a different type of connector, the modular machine may be notified that the right end of the cable will have a first operation, and the The left end will have a second operation. In another embodiment (where the end of the cable is for the same type of connector), the modular machine may be notified: the right end of the cable will have a first operation, and the left end of the cable will have the First operation. In any case, inform the modular machine about the operation to be performed on the right end of the cable and the left end of the cable.

After the operation of the first end of the cable is completed, at 1810, the modular machine signals completion of completion so that the cassette advances and the second end of the cable is inserted into the modular machine. For example, the modular machine can signal the actuator to cause the actuator to move the cassette so that the left cable holder 102 is positioned in line with or in front of one of the entrances of the modular machine 912 . After positioning the left cable holder 102 in line with or in front of one of the inlets of the modular machine 912, the actuator 906 can move the end portion 116 into the inlet of the modular machine 912. Therefore, at 1812, the modular machine receives the second end of the cable. As discussed above, due to the predetermined sequence, the modular machine is pre-programmed to determine that the second end received after the cassette is initially positioned at the station is connected to the left arm of the cassette. Given this, at 1814, the modular machine determines that the second end of the received cable is connected to the left arm of the box. At 1816, the modular machine determines the second end of the cable based on the determination of the second end of the cable on the left arm of the box (based on notifying the modular machine about the operation to be performed on the left end of the cable) The end performs an operation. After completing the operation on the second end of the cable, the modular machine signals the completion of the signal, so that the cassette advances to the next station.

As discussed above, various methods and apparatus are disclosed. A method is for controlling a cassette configured to hold a cable and interfacing with a machine to process the cable, the cassette including a first configured to hold a first end of a cable A movable portion and a second movable portion configured to hold a second cable end portion, wherein the first cable end portion and the second cable end portion are two end portions of the cable, The method includes: receiving a first motive force, the first motive force causing at least a portion of the first movable portion to move, so that the first cable end portion moves toward the machine; and receiving a second motive force, the second motive force At least a portion of the second movable portion is caused to move such that the second cable end portion is moved toward the machine. In this method, the first movable portion includes a first arm; the second movable portion includes a second arm; when the first arm holds the first end portion of the cable, the first motive force causes The first arm moves so that both the first arm and the first end portion of the cable move toward the machine; and the second motive force when the second arm holds the second end portion of the cable Moving the second arm causes both the second arm and the second end of the cable to move toward the machine. In addition, in this method, the first motive force and the second motive force are received from a piston; the first arm includes a first handle that receives the first motive force from the piston to move the first arm toward the machine; And the second arm includes a second handle that receives the second motive force from the piston to move the second arm toward the machine. In addition, in this method, the cassette further includes a base; the first arm and the second arm are connected to the base; the first motive force causes the first arm to slide along a first passage so as to move toward the machine; And the first motive force causes the second arm to slide along a second passage so as to move toward the machine. In this method, the first motive force is applied to the first arm to rotate a first rotational force of the first end of the cable; and the second motive force is applied to the second arm to cause the The second end portion of the cable rotates by a second rotational force. The method further includes attaching a base of the cassette to a conveyor belt to move the cassette along the conveyor belt. In this method, the first motive force causes the first movable portion to move, and this again causes the first end portion of the cable to face the portion without any portion of the first movable portion moving toward the machine The machine moves; and the second motive force causes the second movable portion to move, which in turn causes the second end portion of the cable to face the machine if any part of the second movable portion does not move toward the machine mobile. In this method, the first movable portion includes a first group of one or more rollers; the second movable portion includes a second group of one or more rollers; the first motive force causes one or more The first set of rollers moves such that the first end of the cable moves toward the machine without the first set of one or more rollers moving toward the machine; and the second motive force causes one or The second set of rollers moves such that the second end portion of the cable moves toward the machine without the second set of one or more rollers moving toward the machine. The method further includes: receiving a third motive force, and in response to the machine issuing a first command, the third motive force moves at least a portion of the first movable portion so that the first cable end portion moves away from the machine And receiving a fourth motive force, and in response to the machine issuing a second command, the fourth motive force moves at least a portion of the second movable portion so that the second cable end portion moves away from the machine.

Another method is for controlling a cassette configured to hold a cable and interfacing with a machine to process the cable. The cassette includes a first configured to hold a first cable end. A first portion and a second portion configured to hold a second cable end portion, the method including applying a force directly to at least a portion of the cable, the force causing the first end portion of the cable Or at least one of the second ends of the cable moves. In one embodiment, the applied force includes a rotational force that causes the at least one of the first end portion of the cable or the second end portion of the cable to rotate. Alternatively or additionally, the applied force causes no part of the cassette to move toward and / or away from the machine. In this method, the at least a portion of the cable is seated on a rolling structure; and the rotating force applies a force to cause both the at least a portion of the cable and the rolling structure to rotate. In this method, the rolling structure includes a first roller and a second roller; a first portion of the cable close to the end of the first cable is seated on the first roller; and close to the first roller A second portion of the cable at the second cable end is seated on the second roller. In this method, the first portion moves the cable along a first axis; the first cable end rotates around the first axis; the second portion moves the cable along a second axis ; And the second cable end is rotated about the second axis. In this method, the first portion includes a first holding mechanism holding a portion close to a portion of the first cable end; and the second portion includes a first holding mechanism holding a portion close to a portion of the second cable end. Two holding institutions. The method further includes: applying a first force to the first holding mechanism, thereby releasing the portion close to the end of the first cable; and applying a second force to the second holding mechanism, thereby Release the portion close to the end of the second cable. In this method, the first holding mechanism includes a first set of rollers; and the second holding mechanism includes a second set of rollers. In this method, the first holding mechanism includes a first pliers; and the second holding mechanism includes a second pliers.

Another method is for controlling a cassette configured to hold a cable and interface with a machine to process the cable. The cassette includes a first structure, a second structure, and a hinge. A structure is configured to hold a first cable end and a second cable end, wherein the first cable end and the second cable end are two ends of the cable, the The hinge connects the first structure to the second structure. The method includes: applying a force to move the first structure around the hinge, so that an angle system of 45 ° or more is formed between the first structure and the second structure. Big. In this method, the first structure moves around the hinge such that the angle formed between the first structure and the second structure is at least 90 °. In this method, the second structure is engaged with a conveyor belt; and the first structure includes: at least one base; a first movable portion that holds the first cable end; and a second movable portion Holding the second cable end; and the method further includes: receiving a first motive force such that the first movable portion causes the first cable end to move toward the machine; and receiving a second motive force such that the The second movable portion causes the second cable end to move toward the machine.

Yet another method is for controlling a cassette configured to hold a cable and interface with a machine to process the cable. The cassette includes a first movable portion configured to enable a A first cable end portion is moved, the first cable end portion includes a plurality of wires; a first comb structure is configured to hold the plurality of wires of the first cable end portion; a second may A moving part configured to move a second cable end, the first cable end including the plurality of wires, wherein the first cable end and the second cable end are the wires Two ends of the cable; and a second comb structure configured to hold the plurality of wires at the end of the second cable, the method comprising: moving the cable through the first movable portion Passing through a plane defined by the first comb structure; and moving the cable through a plane defined by the second comb structure through the second movable portion. In this method, a platform is configured to connect to a conveyor belt; the first comb structure is composed of a single comb; the second comb structure is composed of a single comb; the first comb The structure is located between the platform and the first cable end; and the second comb structure is located between the platform and the second cable end. In this method, the first comb structure includes a first group of comb members; the second comb structure includes a second group of comb members; the first group of comb members sandwich the first cable end And the second set of combs sandwich the end of the second cable.

An apparatus is configured to control a cassette so that a cable held by the cassette is handled by a machine, the actuator comprising: a cable end moving device configured to cause the One end of the cable moves toward the machine in a first direction and away from the machine in a second direction, the second direction being opposite to the first direction; and a controller that is opposite the cable end Mobile device communication. The controller is configured to: receive a first signal; and in response to receiving the first signal, control the cable end moving device so that the end of the cable moves toward the machine in the first direction; Receiving a second signal from the machine, the signal indicating that the machine has completed a procedure for one end of the cable held by a portion of the box; and in response to receiving the second signal, controlling the end of the cable The moving device moves the end portion of the cable away from the machine in the second direction. In this actuator, the cable end moving device includes a piston configured to interface with a portion of the cassette; the controller is configured to control the piston in response to receiving the first signal so that The piston moves the portion of the cassette toward the machine in the first direction; and the controller is configured to control the piston in response to receiving the second signal such that the piston causes the portion of the cassette to The second direction moves away from the machine. In this actuator, the portion of the cassette includes an arm of the cassette configured to move along a channel of the cassette. In this actuator, the cable end moving device is configured so that the end portion of the cable faces the machine in the first direction and is wound away from the machine in the second direction. In this actuator, the cable end moving device includes one or more rollers configured to interface with one or more cassette rollers; the controller is configured to respond to receiving the first signal to Controlling the one or more rollers to cause the one or more cassette rollers to wind the end of the cable toward the machine in the first direction; and the controller responds to receiving the second signal via Configured to control the one or more rollers such that the one or more cassette rollers wind the end of the cable away from the machine in the second direction. In this actuator, the first signal indicates that a sensor at a station is located on a conveyor belt.

Another device is an actuator configured to control a cassette so that a cable held by the cassette is processed by a machine, the actuator including: a cable end moving device configured to enable One end of the cable moves toward the machine in a first direction; a roller; a moving roller device configured to move the roller to contact at least a portion of the cable in the box; and a A controller that communicates with the cable end moving device, the roller, and the moving roller device. The controller is configured to: receive a signal from the machine, the signal instructing the machine to instruct the at least a portion of the cable to rotate along one of the rotation directions along an axis defined by the first direction; In response to receiving the signal from the machine, controlling the moving roller device such that the roller moves to contact the at least a portion of the cable; and controlling the moving roller device such that the roller moves to the at least a portion of the cable After a portion is contacted, the roller is controlled to move the roller, thereby rotating the at least a portion of the cable in the rotation direction along the axis defined by the first direction. In this actuator, after controlling the roller to move the roller such that the at least a portion of the cable rotates in the rotation direction defined by the first direction, the controller is further configured to: control the movement The roller device makes the roller no longer in contact with the at least part of the cable; and sends a signal instructing the machine to rotate the at least part of the cable to the machine. The actuator further includes a cable release device; and the controller is further configured to: in response to receiving the signal from the machine, activate the cable release device such that the cable held in the cassette is controlled by the cable The cable release is released. In this actuator, the cable release device includes a force configured to release one or more rollers on the cassette holding the cable. In this actuator, the cable release device includes a force configured to release one or more pliers on the cassette holding the cable. In this actuator, the signal from the machine indicates a degree; and the controller is configured to control the roller such that the at least a portion of the cable rotates the degree along the axis. In this actuator, the cable end moving device includes a piston configured to move one arm of the cassette forward and backward in the first direction. In this actuator, the cable end moving device includes one or more rollers configured to wind the end of the cable forward and backward in the first direction.

Yet another device is an actuator configured to control a cassette so that a cable held by the cassette is processed by a machine, the actuator comprising: a cassette tipping device configured to cause the cassette At least a portion of it moves along a hinge; and a controller that communicates with the cassette tipping device. The controller is configured to: receive a signal from the machine, the signal instructing the machine to command the at least a portion of the box to move along the hinge; and in response to receiving the signal from the machine, controlling the box to overturn The device causes the at least part of the box to move along the hinge in a first direction; and after controlling the box overturning device to cause the at least part of the box to move along the hinge in the first direction, controls the The cassette overturning device causes the at least a portion of the cassette to move along the hinge in a second direction, the second direction being opposite to the first direction. In this actuator, the box includes a platform and a base; and the box overturning device moves the base along the hinge so that at least a 45 ° angle is formed between the platform and the base. In this actuator, the cassette overturning device moves the base along the hinge so that at least a 90 ° degree is formed between the platform and the base. In this actuator, the signal instructing the machine to command the at least a portion of the cassette to move along the hinge instructs the base to move along the hinge such that at least a 45º angle is formed between the platform and the base; and The controller is further configured to receive a second signal indicating that the base is moved along the hinge such that an angle of at least 0 ° is formed between the platform and the base. In this actuator, the cassette tipping device includes a robot arm. In this actuator, the cassette tipping device includes a rotary gripper. The actuator further includes a cable end moving device configured to move two ends of the cable; and the controller is further configured to control the cassette overturning device such that the at least One part commands the cable end moving device to move the two ends of the cable before moving along the hinge in a first direction.

Yet another device is a machine configured to control the operation of a box to automatically assemble a cable held in the box, the machine including: a scanning device configured to scan the wire held in the box. A plurality of wires at one end of the cable; and a controller in communication with the scanning device. The controller is configured to: receive the scan of the plurality of wires at the end of the cable held in the cassette from the scanning device; analyze the scan to determine one or more of the plurality of wires Send a command based on the analysis of the scan, the command instructing that at least a portion of the box be ordered to move to rotate the end of the cable held in the box; and after sending the command An operation is performed on at least one of the plurality of wires. In this machine, the command instructs to rotate the end of the cable by a predetermined degree. In this machine, the command instructs the end of the cable to be rotated in a clockwise or counterclockwise direction. In this machine, the operation includes placing the at least one of the plurality of wires on a comb to hold the at least one of the plurality of wires. In this machine, the comb is located on the cassette. The machine may further include the comb. In this machine, the scanning device includes a camera.

Yet another device is a machine configured to control the operation of a box to automatically assemble a cable held in the box, the machine including: a cable assembly device configured to connect one end of the cable The unit performs at least one operation to assemble the cable held in the cassette; and a controller that communicates with the cable assembly device. The controller is configured to: receive an instruction that one end of the cable is located in one of the interior of the machine; and in response to receiving the instruction, instruct the cable assembly device to execute the at least the end of the cable An operation; and ordering the cassette to move the end of the cable to one of the machines. The machine further includes a sensor configured to generate the indication that the end of the cable is located in the interior of the machine. In this machine, the instruction is received from a device external to the machine. In this machine, the command to move the cassette includes a command to activate a piston to move one of the arms of the cassette holding the end of the cable away from the machine. In this machine, the command to move the cassette includes a command to wind the end of the cable away from the machine.

Another method for causing a machine to perform an operation on a cable is disclosed. The cable is held in a box. The method includes: determining whether the box has been interfaced with the machine, and at least a portion of the box holding the cable. At least a portion; the machine determines whether to perform an operation on one end of the cable; and issues a first command based on the determination of whether to perform the operation on the end of the cable, the first command being configured to Controlling the box so that the end of the cable is moved toward the machine; performing the operation on the end of the cable; and issuing a second command configured to control the box so that the The end of the cable moves away from the machine. In this method, the first command is configured to move the at least a portion of the cassette holding the cable toward the machine. In this method, the at least a portion of the cassette holding the cable includes an arm configured to slide toward and away from the machine. In this method, the first command is configured to wind one end of the cable toward the machine.

Disclosed is another method for causing a machine to perform an operation on a cable, the cable being held in a box, the method comprising: determining whether the box has been interfaced with the machine; analyzing one end of the cable; based on the analysis The end of the cable issues a command to move the end of the cable to perform an operation; and after the command is issued, the operation is performed on the cable. In this method, the end of the cable includes a plurality of wires; analyzing the end of the cable includes analyzing the orientation of one of the plurality of wires; and issuing the command includes issuing a command configured to cause the cable to This end rotates one of the rotation commands.

It is intended that the foregoing detailed description be understood as an illustration of selected forms that the invention can take and are not to be construed as a definition of the invention. The following patent claims, including all equivalents thereof, are intended only to define the scope of the claimed invention. Finally, it should be noted that any aspect of any of the preferred embodiments set forth herein may be used alone or in combination with each other.

100‧‧‧box

101‧‧‧cable

102‧‧‧Left cable holder

103‧‧‧Left cable base

104‧‧‧Sliding parts

105‧‧‧ connector

106‧‧‧Handle

107‧‧‧ Left cable holder movable part

108‧‧‧ Leverage

110‧‧‧roller

111‧‧‧ groove

112‧‧‧ pliers

113‧‧‧Groove

114‧‧‧comb

115‧‧‧ groove

116‧‧‧ tip

120‧‧‧base

122‧‧‧Cable Winder

124‧‧‧cable post

126‧‧‧part

128‧‧‧ Main Section

130‧‧‧Right cable holder

131‧‧‧Right cable base / base

133‧‧‧Connector

134‧‧‧Sliding parts

135‧‧‧upper base

136‧‧‧Handle

137‧‧‧Right part of right cable holder

138‧‧‧ Leverage

140‧‧‧roller

142‧‧‧pliers

144‧‧‧comb

146‧‧‧end / cable end

201‧‧‧ Arrow

202‧‧‧Tools

204‧‧‧Tools

206‧‧‧ inclined upper part

208‧‧‧Second side

210‧‧‧ bottom

212‧‧‧first side

220‧‧‧ Arrow

230‧‧‧ arrow

240‧‧‧ groove

302‧‧‧arrow

310‧‧‧side

312‧‧‧side

318‧‧‧channel

330‧‧‧first arrow / move forward

340‧‧‧second arrow / move backward

346‧‧‧side

350‧‧‧Actuator

352‧‧‧Piston

353‧‧‧ extension

354‧‧‧Piston

356‧‧‧Grasp interface

358‧‧‧ conveyor belt

360‧‧‧Modular machine

362‧‧‧ opening

402‧‧‧Electric roller

404‧‧‧arrow / direction

406‧‧‧arrow / direction

408‧‧‧arrow / direction

410‧‧‧arrow / direction

502‧‧‧arrow / force / external force

504‧‧‧axis of rotation

506‧‧‧platform

508‧‧‧ hinge

510‧‧‧ robot arm

512‧‧‧arrow / insert movement

514‧‧‧Arrow / Move Up and Down

602‧‧‧Tools

604‧‧‧Rotary Wheel

605‧‧‧

606‧‧‧roller

610‧‧‧arrow

612‧‧‧arrow

700‧‧‧multi-level comb

701‧‧‧cable

702‧‧‧first comb / comb

704‧‧‧ Structure

706‧‧‧ Structure

708‧‧‧Intersection

710‧‧‧arrow

720‧‧‧second comb / comb

722‧‧‧ Structure

724‧‧‧ Structure

726‧‧‧Intersection

728‧‧‧arrow

730‧‧‧Second multi-comb configuration

732‧‧‧comb

734‧‧‧arrow

736‧‧‧comb

738‧‧‧arrow

740‧‧‧comb

742‧‧‧arrow

744‧‧‧comb

746‧‧‧arrow

750‧‧‧ Third multi-comb configuration

752‧‧‧comb

754‧‧‧arrow

760‧‧‧comb

762‧‧‧arrow

770‧‧‧comb

772‧‧‧arrow

800‧‧‧ conveyor belt

802‧‧‧box

804‧‧‧connection point

806‧‧‧connection point

900‧‧‧ system level pattern

902‧‧‧central controller

904‧‧‧Barcode Reader

906‧‧‧Actuator

910‧‧‧box

912‧‧‧Modular machine

914‧‧‧Actuator

916‧‧‧Modular machine

920‧‧‧ conveyor belt

922‧‧‧Sensor

924‧‧‧Sensor

930‧‧‧Wireless communication

1001‧‧‧Processor

1002‧‧‧Instruction Set / Instruction

1003‧‧‧Memory

1004‧‧‧ Drive Unit / Optical Drive Unit / Disk Unit

1005‧‧‧Computer-readable media

1006‧‧‧Display

1007‧‧‧ input device

1008‧‧‧ communication interface

1009‧‧‧Network / Communication Network

1010‧‧‧Bus

1102‧‧‧Left movable section

1104‧‧‧Receiver

1106‧‧‧Conveyor mesh

1108‧‧‧Identification Code

1110‧‧‧Right movable part

1200‧‧‧Computer Functionality

1210‧‧‧ scan functionality

1220‧‧‧Control functionality

1230‧‧‧Core Functionality

1300‧‧‧ computer functionality

1310‧‧‧ scan functionality

1320‧‧‧Control functionality

1400‧‧‧flow chart

1402‧‧‧ Operation

1404‧‧‧operation

1406‧‧‧ Operation

1500‧‧‧The first flowchart

1502‧‧‧ Operation

1504‧‧‧ Operation

1506‧‧‧Operation

1508‧‧‧Operation

1510‧‧‧ Operation

1512‧‧‧ Operation

1550‧‧‧Second flowchart

1552‧‧‧Operation

1554‧‧‧ Operation

1600‧‧‧The first flowchart

1602‧‧‧ Operation

1604‧‧‧operation

1606‧‧‧Operation

1608‧‧‧operation

1650‧‧‧Second flowchart

1652‧‧‧Operation

1654‧‧‧Operation

1656‧‧‧Operation

1658‧‧‧operation

1660‧‧‧ Operation

1700‧‧‧flow chart

1702‧‧‧Operation

1704‧‧‧Operation

1706‧‧‧Operation

1708‧‧‧Operation

1710‧‧‧ Operation

1800‧‧‧flow chart

1802‧‧‧ Operation

1804‧‧‧Operation

1806‧‧‧Operation

1808‧‧‧Operation

1810‧‧‧ Operation

1812‧‧‧ Operation

1814‧‧‧ Operation

1816‧‧‧ Operation

1818‧‧‧ Operation

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate various aspects of the invention and together with the description, serve to explain its principles. Wherever convenient, the same reference numbers will be used throughout the drawings to refer to the same or like elements.

Figure 1 is a perspective view of one of the boxes holding the cables.

FIG. 2A is a perspective view of one of the left cable holders of the box, in which the cable holder (including the roller and the pliers) holds the cables.

FIG. 2B is a perspective view of one of the left cable holders of the box, in which the cable holder (including the roller and pliers) is released to not hold the cables.

FIG. 2C is a perspective view of one of the left cable holders of the cassette, with a tool shown before prying open the pliers to release the cable.

Figure 2D is a perspective view of one of the left cable holders of the cassette, with a tool shown to pry open the pliers to release the cable.

FIG. 3A is a perspective view of a right cable holder of the cassette, in which an arrow indicates the movement of the arm.

FIG. 3B is a perspective view of a cassette, in which a first arrow indicates forward movement of the right cable holder and a second arrow indicates backward movement of the left cable holder.

3C to 3J are top views of a box moving relative to a series of actuators and a modular machine.

Figure 3K is a side view of one of the gripping interface of the handle of the cassette and the piston.

FIG. 4A is a perspective view of one of the left cable holders of the cassette, with the pliers in a released position before moving the cable forward or backward (eg, extending or retracting the cable).

FIG. 4B is a perspective view of one of the left cable holders of the box, with the pliers in the released position and wherein a roller on the actuator moves the roller on the box to retract the cable.

FIG. 5A is a perspective view of a cassette in which a portion of the cassette is moved around a hinge so that the end of the cable can be immersed in a bath.

Figure 5B illustrates the hinge of the box and a robotic arm configured to move a portion of the box around the hinge.

FIG. 6A is a perspective view of a left cable holder of the cassette, in which a rotary roller on the tool of the actuator is positioned on a portion of the cable.

FIG. 6B is a first perspective view (from the back) of a left cable holder of the cassette, in which a rotating roller on the tool of the actuator contacts a portion of the cable, thereby rotating the end of the cable.

FIG. 6C is a second perspective view of the left cable holder of the box (viewed from the opposite side of FIG. 6B), in which the rotating roller on the tool of the actuator contacts a portion of the cable, thereby rotating the end of the cable .

FIG. 7A illustrates a first multi-comb configuration in which a multi-level comb is holding a wire, wherein the multi-level comb includes a first comb and a second comb directly facing each other. .

FIG. 7B illustrates a second multi-comb configuration in which a holding wire is held, where two combs of a first group directly face each other and a second group of combs directly face each other.

FIG. 7C illustrates a third multi-comb configuration in which each of the combs partially (though not directly) faces each other.

Figure 8 illustrates the connection of a cassette to a pallet or index conveyor system.

FIG. 9 illustrates a system level diagram of a central controller, a bar code reader, an actuator, a cassette, and a modular machine.

Figure 10 illustrates a block diagram of a central controller.

FIG. 11 illustrates a block diagram of one of the cassettes.

Figure 12 illustrates a block diagram of a modular machine.

Figure 13 illustrates a block diagram of one of the actuators.

FIG. 14 is a flowchart of processing a cable on a cassette based on an identification code (eg, a bar code or RFID) on the cassette.

15A is a first flowchart of the interaction between the actuator and the modular machine when the sensor indicating cassette is located at a station for processing.

FIG. 15B is a second flowchart of the interaction between the actuator and the modular machine when the sensor indicating cassette is located at a station for processing.

16A is a first flowchart of a modular machine sensing a form of a cable and instructing an actuator to perform an action accordingly.

FIG. 16B is a second flowchart of the modular machine sensing the position of the wires in the cable and instructing the actuator to rotate the cable by a predetermined number of degrees.

17 is a flow chart of a modular machine commanding an actuator to move a cassette around a hinge to immerse the end of a cable into a bath.

FIG. 18 is a flowchart of a modular machine determining whether the cable end is from the right side or the left side of the box.

Claims (88)

A cassette configured to hold a cable and interface with a machine to handle the cable, the cassette comprising: A first movable portion configured to hold the cable close to a first end portion of the cable; and A second movable portion configured to hold the cable close to a second end portion of the cable, wherein the first end portion and the second end portion are two end portions of the cable; Wherein the first movable portion is further configured to receive a first motive force, the first motive force is configured to cause at least a portion of the first movable portion to move so that the first end portion moves toward the machine; and The second movable portion is further configured to receive a second motive force, and the second motive force is configured to cause at least a portion of the second movable portion to move such that the second end portion moves toward the machine. If the box of claim 1, wherein the first movable part includes a first arm; The second movable portion includes a second arm. Wherein when the first arm is close to the first end of the cable to hold the cable, the first motive force is configured to move the first arm so that the first arm and the first of the cable Both ends move towards the machine; and Wherein when the second arm is close to the second end of the cable to hold the cable, the second motive force is configured to move the second arm so that the second arm and the second arm of the cable Both ends move towards the machine. The cartridge of claim 2, wherein the first arm includes a first handle configured to receive a piston to move the first arm toward the machine; and Wherein the second arm includes a second handle configured to receive the piston so as to move the second arm toward the machine. If the box of item 3 is requested, it further includes a base; Wherein the first arm and the second arm are connected to the base; Wherein the first arm is configured to slide along a first passage for movement toward the machine; and Wherein the second arm is configured to slide along a second channel to move toward the machine. The cartridge of claim 4, wherein the first arm is further configured to receive a first rotational movement to rotate the first end of the cable; and The second arm is further configured to receive a second rotational movement to rotate the second end of the cable. The cassette of claim 4, wherein the base further comprises hardware for connecting to a conveyor belt to move the cassette along the conveyor belt. As in the case of claim 1, wherein the first movable portion is configured to move the first end portion of the cable toward the machine without any portion of the first movable portion moving toward the machine ; And Wherein the second movable portion is configured to move the second end portion of the cable toward the machine without any part of the second movable portion moving toward the machine. If the box of claim 7, wherein the first movable part comprises a first group of one or more rollers; Wherein the second movable portion includes one of a second group of one or more rollers; Wherein the first motive force is configured to move the first group of one or more rollers, so that the first end of the cable is in a case where the first group of one or more rollers does not move toward the machine Moves towards the machine; and Wherein the second motive force is configured to move the second group of one or more rollers, so that the second end of the cable is in a case where the second group of one or more rollers does not move toward the machine The part moves towards the machine. As in the box of claim 1, wherein the first movable unit is further configured to receive a third motive force, in response to the machine issuing a first command, the third motive force is configured to cause the first movable unit Moving at least a portion of the first end portion away from the machine; and The second movable unit is further configured to receive a fourth motive force, and in response to the machine issuing a second command, the fourth motive force is configured to cause at least a portion of the second movable unit to move such that The second end portion moves away from the machine. As in the case of claim 1, wherein the first movable portion includes pliers configured to pinch the cable; and The pliers are configured to receive a tool such that the tool pryes the pliers apart to release the cable. The cartridge of claim 10, wherein the pliers include a groove shaped to mate with the cable. As in the box of claim 10, wherein after the tool pryes the pliers to release the cable, an external force is applied to cause the line to move without any part of the first movable portion toward the machine. The first end of the cable moves towards the machine. As in the box of claim 12, wherein the first movable portion is configured to receive the external force from an external roller; Wherein a first direction of rotation of the roller causes the first end portion of the cable to move toward the machine; and The second rotation direction of one of the rollers causes the first end portion of the cable to move away from the machine, and the second rotation direction is opposite to the first rotation direction. A cassette configured to hold a cable and interface with a machine to handle the cable, the cassette comprising: A first portion configured to hold the cable close to a first end portion of the cable and including a first rolling structure to rotate the first end portion; and A second portion configured to hold the cable close to a second end portion of the cable and includes a second rolling structure to rotate the second end portion, wherein the first end portion and the The second end is the two ends of the cable. If the box of claim 14, wherein the first rolling structure includes a first roller; Wherein a first portion of the cable close to the first end portion is seated on the first roller; The second rolling structure includes a second roller; and A second portion of the cable close to the second end portion is seated on the second roller. As in the box of claim 15, wherein the first portion of the cable close to the first end includes a first side and a second side, the first side is opposite to the second side, and the first side seat Falling on the first roller, the second side receives an externally applied rotational force to rotate the first end portion of the cable. The cartridge of claim 14, wherein the first part includes a first holding mechanism configured to hold the cable close to the first end; and The second part includes a second holding mechanism configured to hold the cable close to the second end. The cartridge of claim 17, wherein the first holding mechanism is configured to release the cable close to the first end portion in response to the application of a first force; and The second holding mechanism is configured to release the cable close to the second end portion in response to the application of a second force. The case of claim 18, wherein the first holding mechanism includes a first set of rollers; and The second holding mechanism includes a second set of rollers. The case of claim 18, wherein the first holding mechanism includes a first pliers; and The second holding mechanism includes a second pliers. If the box of claim 14, wherein the first part includes a first movable part; Wherein the second part includes a second movable part; Wherein the first movable part is configured to receive a first motive force, the first motive force is configured to cause at least a part of the first movable part to move so that the first end portion moves toward the machine; Wherein the second movable portion is configured to receive a second motive force, and the second motive force is configured to cause at least a portion of the second movable portion to move so that the second end portion moves toward the machine; Wherein the first movable portion is configured to receive a first rotational force so as to move the first end portion of the cable in a longitudinal direction without moving the first end portion of the cable toward the machine. Rotate in the direction; and Wherein the second movable portion is configured to receive a second rotational force so that the second end portion of the cable is in the longitudinal direction without moving the second end portion of the cable toward the machine. Rotate in the direction. If the box of claim 21, wherein the first movable portion includes a first arm; The second movable portion includes a second arm. Wherein when the first arm holds the first end portion of the cable, the first motive force is configured to move the first arm, so that both the first arm and the first end portion of the cable are Move towards the machine; and Wherein when the second arm holds the second end portion of the cable, the second motive force is configured to move the second arm so that both the second arm and the second end portion of the cable are Move towards the machine. The cassette of claim 22, wherein the first movable portion includes pliers configured to pinch the first end of the cable; Wherein the pliers are configured to receive a tool such that the tool pryes the pliers apart to release the first end of the cable; Wherein the first rotational force is applied when the pliers are pulled apart to release the first end portion of the cable; and The first motive force is applied when the pliers pinch the first end of the cable. A cassette configured to hold a cable and interface with a machine to handle the cable, the cassette comprising: A first structure configured to hold a first cable end and a second cable end, wherein the first cable end and the second cable end are two of the cable. Ends; A second structure; and At least one hinge connecting the first structure and the second structure, The first structure moves around the hinge, so that an angle of 45 ° or more is formed between the first structure and the second structure. The box of claim 24, wherein the first structure moves around the hinge such that the angle formed between the first structure and the second structure is at least 90 °. The cassette of claim 24, wherein the second structure is configured to engage a conveyor belt; and The first structure includes: At least one base A first movable portion configured to hold the first cable end; and A second movable portion configured to hold the second cable end portion; The first movable part is further configured to receive a first motive force, and the first motive force is configured to move at least a part of the first movable part, so that the first cable end portion moves toward the machine. ; And The second movable part is further configured to receive a second motive force, and the second motive force is configured to move at least a part of the second movable part, so that the second cable end portion moves toward the machine . A cassette configured to hold a cable and interface with a machine to handle the cable, the cassette comprising: A first movable portion configured to move a first cable end portion, the first cable end portion including a plurality of wires; A first comb-shaped structure configured to hold the plurality of wires at the end of the first cable; A second movable portion configured to move a second cable end portion, the first cable end portion including the plurality of wires, wherein the first cable end portion and the second cable end portion The two ends of the cable; and A second comb structure configured to hold the plurality of wires at the end of the second cable, The first movable portion moves the cable through a plane defined by the first comb structure, and The second movable portion moves the cable through a plane defined by the second comb structure. The box of claim 27, further comprising a platform configured to connect to a conveyor belt; Wherein the first comb structure is composed of a single comb member; Wherein the second comb structure is composed of a single comb member; The first comb-shaped structure is located between the platform and the first cable end; and The second comb structure is located between the platform and the second cable end. The cartridge of claim 27, wherein the first comb structure includes a first set of comb members; The second comb structure includes a second group of comb members. Wherein, the first group of combs sandwiches the first cable end; and The second set of combs sandwiches the second cable end. A method for controlling a cassette configured to hold a cable and interfacing with a machine to process the cable, the cassette includes a first configured to hold one of a first cable end A movable portion and a second movable portion configured to hold a second cable end portion, wherein the first cable end portion and the second cable end portion are two end portions of the cable, The method includes: Receiving a first motive force, the first motive force causing movement so that the first cable end moves toward the machine; and Receiving a second motive force, the second motive force causes movement so that the second cable end moves toward the machine. The method of claim 30, wherein the first motive force causes at least a portion of the first movable portion to move so that the first cable end portion moves toward the machine; and The second motive force causes at least a portion of the second movable portion to move, so that the second cable end portion moves toward the machine. The method of claim 31, further comprising: Receiving a third motive force, and in response to the machine issuing a first command, the third motive force moves at least a portion of the first movable portion so that the first cable end moves away from the machine; Receiving a fourth motive force, in response to the machine issuing a second command, the fourth motive force moves at least a portion of the second movable portion so that the second cable end portion moves away from the machine. The method of claim 30, wherein the first movable portion includes a first arm; The second movable portion includes a second arm. Wherein when the first arm holds the first end of the cable, the first motive force moves the first arm, so that both the first arm and the first end of the cable move toward the machine ; And Wherein, when the second arm holds the second end portion of the cable, the second motive force moves the second arm, so that both the second arm and the second end portion of the cable move toward the machine. . The method of claim 33, wherein the first motive force and the second motive force are received from a piston; Wherein the first arm includes a first handle that receives the first motive force from the piston to move the first arm toward the machine; and The second arm includes a second handle that receives the second motive force from the piston to move the second arm toward the machine. The method of claim 34, wherein the cassette further comprises a base; Wherein the first arm and the second arm are connected to the base; Wherein the first motive force causes the first arm to slide along a first passage so as to move toward the machine; and The first motive force causes the second arm to slide along a second passage so as to move toward the machine. The method of claim 30, wherein the first motive force is applied by a first rotational force to rotate the first end portion of the cable; and The second motive force is a second rotational force applied to rotate the second end portion of the cable. The method of claim 30, further comprising connecting one of the bases of the magazine to a conveyor belt to move the magazine along the conveyor belt. A method for controlling a box configured to hold a cable and interfacing with a machine to process the cable, the box including a first And a second portion configured to hold a second cable end, the method comprising: A force is directly applied to at least a portion of the cable, the force moving at least one of the first end portion of the cable or the second end portion of the cable. The method of claim 38, wherein the force comprises a rotational force that causes the at least one of the first end portion of the cable or the second end portion of the cable to rotate. The method of claim 39, wherein the at least a portion of the cable is located on a rolling structure; and Wherein, the rotating force exerts a force to rotate both the at least a part of the cable and the rolling structure; The rolling structure includes a first roller and a second roller; Wherein a first portion of the cable close to the end of the first cable is seated on the first roller; and A second portion of one of the cables close to the end of the second cable is seated on the second roller. The method of claim 38, wherein the first part moves the cable along a first axis; Wherein the first cable end portion rotates around the first axis; Wherein the second part moves the cable along a second axis; and Wherein the second cable end is rotated around the second axis. The method of claim 38, wherein the first part includes a first holding mechanism holding a portion close to a portion of the first cable end; and The second part includes a second holding mechanism for holding a portion close to a portion of the second cable end. The method of claim 42, further comprising: Applying a first force to the first holding mechanism, thereby releasing the portion close to the end of the first cable; and A second force is applied to the second holding mechanism, thereby releasing the portion close to the end of the second cable. The method of claim 43, wherein the first holding mechanism includes a first pliers; and the second holding mechanism includes a second pliers. A method for controlling a cassette configured to hold a cable and interface with a machine to process the cable, the cassette including a first structure, a second structure, and a hinge, the first The structure is configured to hold a first cable end and a second cable end, wherein the first cable end and the second cable end are two ends of the cable, and the hinge The method of connecting the first structure to the second structure includes: A force is applied to move the first structure around the hinge, so that an angle system of 45 ° or greater is formed between the first structure and the second structure. The method of claim 45, wherein the first structure moves around the hinge such that the angle formed between the first structure and the second structure is at least 90 °. The method of claim 46, wherein the second structure is engaged with a conveyor belt; and The first structure includes: At least one base A first movable portion that holds the first cable end portion; and A second movable portion that holds the second cable end portion; and The method further includes: Receiving a first motive force such that the first movable portion causes the first cable end portion to move toward the machine; and Receiving a second motive force such that the second movable portion causes the second cable end portion to move toward the machine. A method for controlling a cassette configured to hold a cable and interface with a machine to process the cable. The cassette includes a first movable portion configured to enable a first A cable end portion is moved, the first cable end portion includes a plurality of wires; a first comb structure is configured to hold the plurality of wires of the first cable end portion; a second movable portion Part, which is configured to move a second cable end, the first cable end includes the plurality of wires, wherein the first cable end and the second cable end are the cable Two ends; and a second comb structure configured to hold the plurality of wires at the end of the second cable, the method comprising: Moving the cable through a plane defined by the first comb structure via the first movable portion; and The cable is moved through a plane defined by the second comb structure via the second movable portion. The method of claim 48, wherein a platform is configured to connect to a conveyor belt; Wherein the first comb structure is composed of a single comb member; Wherein the second comb structure is composed of a single comb member; The first comb-shaped structure is located between the platform and the first cable end; and The second comb structure is located between the platform and the second cable end. The method of claim 49, wherein the first comb structure includes a first set of comb members; The second comb structure includes a second group of comb members. Wherein, the first group of combs sandwiches the first cable end; and The second set of combs sandwiches the second cable end. An actuator configured to control a cassette so that a cable held by the cassette is processed by a machine, the actuator comprising: A cable end moving device configured to move one end of the cable toward the machine in a first direction and away from the machine in a second direction, the second direction and the first Opposite directions; and A controller that communicates with the cable end mobile device, the controller being configured to: Receiving a first signal; In response to receiving the first signal, controlling the cable end moving device so that the end of the cable moves toward the machine in the first direction; Receiving a second signal from the machine, the signal indicating that the machine has completed a procedure for one end of the cable held by a portion of the box; and In response to receiving the second signal, the cable end moving device is controlled so that the end of the cable moves away from the machine in the second direction. The actuator of claim 51, wherein the cable end moving device includes a piston configured to interface with a portion of the cassette; and In response to receiving the first signal, the controller is configured to: Controlling the piston so that the piston moves the portion of the cassette toward the machine in the first direction; and In response to receiving the second signal, the piston is controlled so that the piston moves the portion of the cassette away from the machine in the second direction. The actuator of claim 52, wherein the portion of the cassette includes an arm of the cassette configured to move along a channel of the cassette. The actuator of claim 53, wherein the cable end moving device is configured so that the end of the cable faces the machine in the first direction and away from the machine roll in the second direction Around. The actuator of claim 54, wherein the cable end moving device includes one or more rollers configured to apply a force; Wherein the controller is configured to control the one or more rollers in response to receiving the first signal so that the end portion of the cable is wound toward the machine in the first direction; and Wherein the controller is configured to control the one or more rollers in response to receiving the second signal so that the end portion of the cable is wound away from the machine in the second direction. The actuator of claim 55, wherein the first signal indicates that a sensor at a station is located on a conveyor belt. An actuator configured to control a cassette so that a cable held by the cassette is processed by a machine, the actuator comprising: A cable end moving device configured to move one end of the cable toward the machine in a first direction; a roller; A moving roller device configured to move the roller into contact with at least a portion of the cable in the cassette; and A controller that communicates with the cable end moving device, the roller, and the moving roller device. The controller is configured to: Receiving a signal from the machine, the signal instructing the machine to instruct the at least a portion of the cable to perform a rotational movement in a rotational direction along an axis defined by the first direction; In response to receiving the signal from the machine, controlling the moving roller device so that the roller moves into contact with the at least a portion of the cable; and After controlling the moving roller device such that the roller moves into contact with the at least a portion of the cable, the roller is controlled so as to move the roller, thereby causing the at least a portion of the cable to follow The axis rotates in the direction of rotation. The actuator of claim 57, wherein the controller is further configured to control the roller to move the roller such that the at least a portion of the cable rotates in the direction of rotation defined by the first direction. : Controlling the moving roller device so that the roller is no longer in contact with the at least a portion of the cable; and A signal instructing the machine to rotate the at least a portion of the cable is sent to the machine. The actuator of claim 58, further comprising a cable release device; and The controller is further configured to: In response to receiving the signal from the machine, the cable release device is activated so that the cable held in the cassette is released by the cable release device. The actuator of claim 59, wherein the cable release device includes a force configured to release one or more structures on the cassette holding the cable. The actuator of claim 60, wherein the cable release device includes a force configured to release one or more pliers on the cassette holding the cable. An actuator as claimed in claim 57 wherein the signal from the machine indicates a degree; and Wherein the controller is configured to control the roller such that the at least a portion of the cable is rotated by the degree along the axis. The actuator of claim 57, wherein the cable end moving device includes a piston configured to move one arm of the cassette forward and backward in the first direction. An actuator configured to control a cassette so that a cable held by the cassette is processed by a machine, the actuator comprising: A box overturning device configured to move at least a portion of the box along a hinge; and A controller that communicates with the cassette overturning device, the controller is configured to: Receiving a signal from the machine, the signal instructing the machine to command the at least a portion of the cassette to move along the hinge; In response to receiving the signal from the machine, controlling the cassette overturning device so that the at least a portion of the cassette moves along the hinge in a first direction; and After controlling the cassette overturning device such that the at least part of the cassette moves along the hinge in the first direction, controlling the cassette overturning device causes the at least part of the cassette along the hinge in a second direction Move, the second direction is opposite to the first direction. The actuator of claim 64, wherein the cassette includes a platform and a base; and The box overturning device moves the base along the hinge, so that an angle of at least 45 ° is formed between the platform and the base. The actuator of claim 65, wherein the cassette overturning device moves the base along the hinge so that an angle of at least 90 ° is formed between the platform and the base. The actuator of claim 66, wherein the signal instructing the machine to command the at least a portion of the cassette to move along the hinge instructs the base to move along the hinge such that at least a 45 ° is formed between the platform and the base Angle; and The controller is further configured to receive a second signal indicating that the base is moved along the hinge, so that at least a 0 ° angle is formed between the platform and the base. The actuator of claim 67, wherein the cassette tipping device includes a robot arm. The actuator of claim 67, wherein the cassette tipping device includes a rotary gripper. The actuator of claim 67, further comprising a cable end moving device configured to move one of the two ends of the cable; and Wherein the controller is further configured to command the cable end moving device to control the two ends of the cable before controlling the box overturning device such that the at least a portion of the box moves along the hinge in a first direction. Both ends move. A machine configured to control the operation of a box for automatically assembling a cable held in the box, the machine including: A scanning device configured to scan a plurality of wires at one end of the cable held in the box; and A controller in communication with the scanning device, the controller configured to: Receiving the scan from the scanning device of the plurality of wires held at the end of the cable in the box; Analyze the scan to determine the position of one or more of the plurality of wires; Sending a command based on the analysis of the scan, the command instructing at least a portion of the cassette to be moved to rotate the end of the cable held in the cassette; Performing an operation on at least one of the plurality of wires after sending the command. The machine of claim 71, wherein the command instructs to rotate the end of the cable by a predetermined degree. As in the machine of claim 71, wherein the command instructs the end of the cable to be rotated in a clockwise or counterclockwise direction. The machine of claim 71, wherein the operation includes placing the at least one of the plurality of wires on a comb to hold the at least one of the plurality of wires. The machine of claim 74, wherein the comb is located on the cassette. The machine of claim 74, further comprising the comb. The machine of claim 71, wherein the scanning device comprises a camera. A machine configured to control the operation of a box for automatically assembling a cable held in the box, the machine including: A cable assembly device configured to perform at least one operation on one end of the cable to assemble the cable held in the cassette; and A controller in communication with the cable assembly device, the controller being configured to: Receiving an indication that one end of the cable is located in one of the interior of the machine; In response to receiving the instruction, instructing the cable assembly device to perform the at least one operation on the end of the cable; and The cassette is commanded to move the end of the cable to one of the machines. The machine of claim 78, further comprising a sensor configured to generate the indication that the end of the cable is located in the interior of the machine. The machine of claim 78, wherein the instruction is received from a device external to the machine. The machine of claim 78, wherein the command to move the cassette includes a command to activate a piston to move one arm of the cassette holding the end of the cable away from the machine. The machine of claim 78, wherein the command to move the cassette includes a command to wind the end of the cable away from the machine. A method for causing a machine to perform an operation on a cable, the cable being held in a box, the method including: Determining whether the box has been interfaced with the machine, and at least a portion of the box holds at least a portion of the cable; The machine determines whether to perform an operation on one end of the cable; Issuing a first command based on the determination of whether to perform the operation on the end of the cable, the first command being configured to control the cassette so that the end of the cable is moved toward the machine; Performing the operation on the end of the cable; and A second command is issued, which is configured to control the cassette to move the end of the cable away from the machine. The method of claim 83, wherein the first command is configured to move the at least a portion of the cassette holding the cable toward the machine. The method of claim 83, wherein the at least a portion of the cassette holding the cable includes an arm configured to slide toward and away from the machine. The method of claim 83, wherein the first command is configured to wind one end of the cable toward the machine. A method for causing a machine to perform an operation on a cable, the cable being held in a box, the method including: Determine whether the box has been interfaced with the machine; Analyze one end of the cable; Issue a command to move the end of the cable to perform an operation based on analyzing the end of the cable; and After issuing the command, perform the operation on the cable. The method of claim 87, wherein the end of the cable includes a plurality of wires; Wherein analyzing the end of the cable includes analyzing the orientation of one of the plurality of wires; and Wherein issuing the command includes issuing a rotation command configured to rotate the end of the cable.