TW201930045A - Roll and device of hot-roll embossing and method for hot roll embossing can perform high temperature embossing and low temperature demolding on a single roll - Google Patents

Roll and device of hot-roll embossing and method for hot roll embossing can perform high temperature embossing and low temperature demolding on a single roll Download PDF

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TW201930045A
TW201930045A TW107100497A TW107100497A TW201930045A TW 201930045 A TW201930045 A TW 201930045A TW 107100497 A TW107100497 A TW 107100497A TW 107100497 A TW107100497 A TW 107100497A TW 201930045 A TW201930045 A TW 201930045A
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movable ring
ring body
segment
high temperature
hot
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TW107100497A
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TWI674184B (en
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粘世智
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國立臺東專科學校
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Abstract

A roll and a device of the hot roll embossing and a method for hot roll embossing are used to hot-roll emboss a surface microstructure on a polymer film body. The roll of the hot roll embossing comprises: a fixed cylinder body provided with a heat insulating structure extending along the axial direction to partition the fixed cylinder body from a cool block of one part of the side curved surface and a hot block of the other part of the side curved surface, wherein the cool block has a cooing unit and the hot block has a heating unit; and a movable ring body having the microstructure on a peripheral surface thereof is rotatably sleeved on the outside of the fixed cylinder body, wherein a ring segment of the movable ring body that contacts the side arc surface portion of the cool block is defined as a low temperature ring segment, and a ring segment of the movable ring body that contacts the other side arc surface portion of the hot block is defined as a high temperature ring segment; and a heating unit is corresponding to and used to heat the high temperature ring segment.

Description

熱滾壓之滾筒、裝置及熱滾壓之方法Hot rolling drum, device and method of hot rolling

本發明係關於一種熱滾壓之滾筒、裝置及熱滾壓之方法,尤指一種於單一滾筒主體實現高溫壓印及低溫脫模之熱滾壓之滾筒、裝置及熱滾壓之方法。The invention relates to a hot rolling drum, a device and a hot rolling method, in particular to a hot rolling drum, a device and a hot rolling method for realizing high temperature imprinting and low temperature demolding in a single drum main body.

近來,具表面微結構之塑膠元件的使用越來越廣泛,如有常用於光電產業的擴散膜、稜鏡膜等各種光學膜,而於塑膠元件製作表面微結構的製程,亦有許多開發與改進。目前,具表面微結構塑膠元件之製程主要以塑膠模造技術為主,常用者有微射出成形(Micro Injection Molding)、熱壓印成形(Hot Embossing)及滾輪壓印成形(Rolling Embossing ),其中微射出成形之高度自動化及成熟性,多用於大量且快速生產複雜微小零件,而滾輪壓印成形與熱壓印成形係原理相近,一般用於大面積塑膠薄膜或平板之表面微結構轉寫,但由於滾輪壓印可快速且連續地將微結構轉寫至塑膠表面,其生產速度較熱壓印快且無長度限制,亦較無大面積熱壓印可能有的壓印深度不平均之問題,亦無大面積熱壓印所需之大頓數壓印機台與大面積壓印模具,而有更低之設備成本及更高之生產效率。Recently, plastic components with surface microstructures have become more and more widely used, such as various optical films such as diffusion films and ruthenium films commonly used in the photovoltaic industry, and many processes have been developed for the fabrication of surface microstructures of plastic components. Improve. At present, the process of surface micro-structured plastic components is mainly based on plastic molding technology, and commonly used are Micro Injection Molding, Hot Embossing and Rolling Embossing. The high degree of automation and maturity of injection molding is used for large-scale and rapid production of complex micro-parts. The principle of roller imprinting and hot-embossing is similar. It is generally used for surface microstructure transfer of large-area plastic film or flat plate, but Since the roller embossing can quickly and continuously transfer the microstructure to the plastic surface, the production speed is faster than the hot embossing and there is no length limitation, and there is no problem that the embossing depth may be uneven even if there is no large-area hot embossing. There is no large-area embossing machine and large-area embossing die required for large-area hot embossing, which has lower equipment cost and higher production efficiency.

而習知用於熱滾壓印之成形滾輪結構之相關前案,如有中華民國新型專利公告第342772號所揭露之均溫熱滾輪裝置,其係在一中空的滾輪內部設有一葉輪,於滾輪內部設有電熱管與熱電偶,該滾輪內部可注入具有良好導熱性的液體介質,當電熱管對液體介質加熱,且滾輪受驅動旋轉時,可因重力而使葉輪之葉片對液體充分攪動而達到均溫效果,再經熱傳導效應,使液體之溫度傳導至滾輪表面而達到均溫,而藉由熱電偶檢出溫度可供回饋控制,可使內部溫度達到設定之範圍,據以提高溫控之精度;且滾輪二側設有區隔出二隔熱室之隔熱裝置,使滾輪均溫性易於控制;另外於滾輪內部可設置冷卻管路使滾輪可進行降溫作用。And the related prior case of the forming roller structure for hot roll printing, such as the uniform warm roller device disclosed in the Republic of China New Patent Publication No. 342772, which is provided with an impeller inside a hollow roller. The inside of the roller is provided with an electric heating tube and a thermocouple. The inside of the roller can be filled with a liquid medium having good thermal conductivity. When the electric heating tube heats the liquid medium and the roller is driven to rotate, the blade of the impeller can fully agitate the liquid due to gravity. And to achieve the uniform temperature effect, and then through the heat conduction effect, the temperature of the liquid is transmitted to the surface of the roller to reach the average temperature, and the temperature detected by the thermocouple can be fed back, so that the internal temperature can reach the set range, thereby increasing the temperature. The precision of the control; and the two sides of the roller are provided with insulation means for separating the two insulation chambers, so that the temperature uniformity of the roller is easy to control; and a cooling pipeline can be arranged inside the roller to make the roller cool down.

然而,熱滾壓印之滾輪於塑膠膜片上壓印微結構時,除了需使塑膠膜片加熱至玻璃轉換溫度以上,以達到利於微結構成形、提高滾壓速度,及減少滾輪壓力、避免滾輪微結構損壞變形等目的之外,於滾輪脫離塑膠膜片時,亦需使滾輪溫度降低,以避免軟化之塑膠微結構因強度不足而變形,甚至有沾黏於滾輪微結構上之問題。而於上述前案中,其電熱管與冷卻管路,並無法於壓印過程中,分別達到對壓印時的塑膠膜片做加熱,以及對脫模時的塑膠膜片做冷卻之目的,而仍有不足之處可待改善。However, when the hot roll printing roller embosses the microstructure on the plastic film, in addition to heating the plastic film to above the glass transition temperature, the microstructure is formed, the rolling speed is increased, the roller pressure is reduced, and the roller pressure is avoided. In addition to the purpose of damage and deformation of the roller microstructure, when the roller is separated from the plastic diaphragm, the temperature of the roller is also required to be lowered to prevent the softened plastic microstructure from being deformed due to insufficient strength, and even the problem of sticking to the roller microstructure. In the above case, the electric heating tube and the cooling pipeline cannot be heated in the embossing process, and the plastic diaphragm is heated during the embossing, and the plastic diaphragm is cooled during demolding. There are still deficiencies that need to be improved.

爰此,為改善上述不足之處,本發明人致力於研究改良,乃提出本發明之熱滾壓之滾筒、裝置及熱滾壓之方法,來對一膜片體熱滾壓出一微結構,所述之熱滾壓之滾筒包含:一固定柱體,沿軸向沿伸設有一隔熱結構,該隔熱結構將該固定柱體區隔出僅包含有一部分側弧面之一冷區塊,該冷區塊中設有一冷卻單元;一活動圈體,其外圍表面設有該微結構,該活動圈體可轉動地套設於該固定柱體外,且於相對該固定柱體轉動或不轉動時,定義當時該活動圈體與前述部分側弧面接觸之圈段為一低溫圈段,而定義當時該活動圈體與前述部分側弧面不接觸之圈段為一高溫圈段;以及一加熱單元,對應該高溫圈段,用以加熱該高溫圈段。Accordingly, in order to improve the above-mentioned deficiencies, the present inventors have made efforts to study and improve, and have proposed a hot rolling drum, a device and a hot rolling method of the present invention to thermally roll a microstructure of a diaphragm body. The hot-rolling drum comprises: a fixed cylinder body, and a heat-insulating structure extending along the axial direction, the heat-insulating structure partitioning the fixed cylinder body into a cold zone containing only a part of the side curved surface a cooling unit is disposed in the cold block; the movable ring body is provided with the microstructure on the outer surface thereof, and the movable ring body is rotatably sleeved on the outer surface of the fixed cylinder and rotates relative to the fixed cylinder or When not rotating, the circle segment defining the active ring body and the side arc surface of the aforementioned portion is a low temperature ring segment, and the circle segment defining the active ring body and the aforementioned partial side arc surface at that time is a high temperature ring segment; And a heating unit corresponding to the high temperature coil section for heating the high temperature coil section.

而所述之熱滾壓之裝置包含:一固定柱體,沿軸向沿伸設有一隔熱結構,該隔熱結構將該固定柱體區隔出僅包含有一部分側弧面之一冷區塊,該冷區塊中設有一冷卻單元;一活動圈體,其外圍表面設有該微結構,該活動圈體可轉動地套設於該固定柱體外,且於相對該固定柱體轉動或不轉動時,定義當時該活動圈體與前述部分側弧面接觸之圈段為一低溫圈段,而定義當時該活動圈體與前述部分側弧面不接觸之圈段為一高溫圈段;一驅動機構,用以直接或間接地驅動該活動圈體相對該固定柱體轉動,並使該活動圈體與前述部分側弧面保持接觸;以及一加熱單元,對應該高溫圈段,用以加熱該高溫圈段;藉之,使該膜片體往該活動圈體壓抵並隨該活動圈體轉動而轉動,而使該活動圈體保持以較高溫之該高溫圈段將該膜片體熱滾壓出該微結構,而以較低溫之該低溫圈段與該膜片體脫離。The hot rolling device comprises: a fixed cylinder body, and a heat insulating structure extending along the axial direction, the heat insulating structure separating the fixed cylinder body and only one cold part including a part of the side curved surface a cooling unit is disposed in the cold block; the movable ring body is provided with the microstructure on the outer surface thereof, and the movable ring body is rotatably sleeved on the outer surface of the fixed cylinder and rotates relative to the fixed cylinder or When not rotating, the circle segment defining the active ring body and the side arc surface of the aforementioned portion is a low temperature ring segment, and the circle segment defining the active ring body and the aforementioned partial side arc surface at that time is a high temperature ring segment; a driving mechanism for directly or indirectly driving the movable ring body to rotate relative to the fixed cylinder body, and maintaining the movable ring body in contact with the partial side arc surface; and a heating unit corresponding to the high temperature ring segment for Heating the high temperature coil segment; thereby, the diaphragm body is pressed against the movable ring body and rotated as the movable ring body rotates, so that the movable ring body maintains the high temperature ring segment at a higher temperature Body heat rolls out the microstructure and lowers the temperature The low temperature and the diaphragm ring segment from the body.

進一步,更包含一加壓滾筒,該加壓滾筒直接或間接地壓抵於該膜片體與該活動圈體接觸之部位,用以將該膜片體往該活動圈體加壓壓抵以增加壓印之壓力,並調整加壓壓抵之壓力。Further, further comprising a pressure roller directly or indirectly pressed against the portion of the diaphragm body that is in contact with the movable ring body, for pressing and pressing the diaphragm body to the movable ring body Increase the pressure of the imprint and adjust the pressure of the pressurization pressure.

進一步,該隔熱結構為一絕熱片體,並將該固定柱體區隔出該冷區塊以及一熱區塊,該熱區塊中設有該加熱單元,該活動圈體相對該固定柱體轉動時,並使該活動圈體與該熱區塊對應的另一部分側弧面保持接觸。Further, the heat insulating structure is a heat insulating sheet body, and the fixing cylinder is partitioned from the cold block and a hot block, wherein the heating block is provided with the heating unit, and the movable ring body is opposite to the fixed column When the body rotates, the movable ring body is kept in contact with another portion of the side arc surface corresponding to the hot block.

進一步,該加熱單元為一電熱管,該冷卻單元為冷卻液管路。Further, the heating unit is an electric heating tube, and the cooling unit is a coolant line.

進一步,該隔熱結構為一挖空部位,該活動圈體為導電材料,其相鄰該挖空部位之圈段係為該高溫圈段,該加熱單元為與該高溫圈段間隔對應之一磁場產生單元。Further, the heat insulating structure is a hollowed out part, and the movable ring body is a conductive material, and the ring segment adjacent to the hollowed out part is the high temperature ring segment, and the heating unit is corresponding to the interval of the high temperature circle segment. Magnetic field generating unit.

進一步,該磁場產生單元包含一電磁感應線圈。Further, the magnetic field generating unit includes an electromagnetic induction coil.

進一步,該磁場產生單元更包含一磁屏蔽件,該磁屏蔽件至少設置於所述中心之其中兩相鄰導線之間。Further, the magnetic field generating unit further comprises a magnetic shield disposed at least between two adjacent ones of the centers.

進一步,係由一供料端提供連續之該膜片體,以及由一收料端收集熱滾壓後之該膜片體,又該驅動機構包含一傳動皮帶、一主動輪、一惰輪及一張力調節輪,該傳動皮帶繞於該主動輪、該惰輪及該張力調節輪外周,該傳動皮帶於主動輪與該惰輪之間界定有一第一段及一第二段,該第一段用以將該膜片體限位於壓抵該活動圈體,該第二段設有該張力調節輪,用以調節該傳動皮帶之張力,該主動輪用以驅動該傳動皮帶轉動,並間接地帶動該膜片體及該活動圈體相對該固定柱體轉動。Further, the diaphragm body is provided by a feeding end, and the diaphragm body is collected by a receiving end, and the driving mechanism comprises a driving belt, a driving wheel and an idler wheel. a tension adjusting wheel, the driving belt is wound around the driving wheel, the idler wheel and the outer circumference of the tension adjusting wheel, and the driving belt defines a first segment and a second segment between the driving wheel and the idler wheel, the first The segment is configured to press the diaphragm body to press against the movable ring body, and the second segment is provided with the tension adjusting wheel for adjusting the tension of the driving belt, wherein the driving wheel is used to drive the driving belt to rotate, and indirectly The diaphragm body and the movable ring body are rotated relative to the fixed cylinder.

而所述之熱滾壓之方法包含:於一固定柱體之軸向沿伸設有一隔熱結構,以將該固定柱體區隔出一冷區塊,該冷區塊僅包含有該固定柱體之一部分外周面,並於該冷區塊中設有用以冷卻該冷區塊之一冷卻單元;於該固定柱體外可轉動地套設一活動圈體,該活動圈體外圍表面設有該微結構,於相對該固定柱體轉動或不轉動時,定義當時該活動圈體與前述部分側弧面接觸之圈段為一低溫圈段,而定義當時該活動圈體與前述部分側弧面不接觸之圈段為一高溫圈段;以一加熱單元對該高溫圈段加熱;以及使該膜片體往該活動圈體壓抵並隨該活動圈體轉動而轉動,而使該活動圈體保持以較高溫之該高溫圈段將該膜片體熱滾壓出該微結構,而以較低溫之該低溫圈段將壓印完成之膜片體冷卻,使膜片體於較低溫下脫離。The method of hot rolling comprises: extending a thermal insulation structure along an axial direction of a fixed cylinder to partition the fixed cylinder from a cold block, the cold block only including the fixing a portion of the outer peripheral surface of the cylinder, and a cooling unit for cooling the cold block is disposed in the cold block; a movable ring body is rotatably disposed outside the fixed column, and the outer peripheral surface of the movable ring body is provided The microstructure, when rotating or not rotating relative to the fixed cylinder, defines a ring segment in which the movable ring body contacts the side arc surface of the portion at the time is a low temperature ring segment, and defines the active ring body and the aforementioned partial side arc The loop that is not in contact with the surface is a high temperature loop section; the high temperature loop section is heated by a heating unit; and the diaphragm body is pressed against the movable ring body and rotated as the movable ring body rotates, thereby making the activity The ring body keeps the film body hot-rolled out of the microstructure at a higher temperature, and the film body is embossed at a lower temperature of the low temperature ring segment, so that the film body is at a lower temperature. Get out of the way.

根據上述技術特徵可達成以下功效:According to the above technical features, the following effects can be achieved:

1.可由單一之該固定軸體與單一之該活動圈體完成加熱滾壓以及冷卻脫模之過程,兼具微結構易於成形、提高滾壓速度並減少該活動圈體之壓力而避免損壞變形,且使該膜片體之微結構於脫模時能免於沾黏及軟化變形之優點。1. The process of heating rolling and cooling demoulding can be completed by a single fixed shaft body and a single movable ring body, and the microstructure is easy to form, the rolling speed is increased, and the pressure of the movable ring body is reduced to avoid damage deformation. Moreover, the microstructure of the membrane body can be prevented from sticking and softening deformation when demolding.

2.僅需調整該膜片體與該高溫圈段及該低溫圈段接觸之比例、熱區塊及冷區塊溫度,以及調整該加壓滾筒間接壓抵該膜片體之位置,即可控制壓印或脫模時的溫度,利於操作。2. It is only necessary to adjust the ratio of the contact of the diaphragm body to the high temperature coil section and the low temperature coil section, the temperature of the hot block and the cold block, and adjust the position of the pressure roller indirectly pressing the diaphragm body. Control the temperature during imprinting or demolding for ease of operation.

3.該加熱單元使用電熱管時,可使該熱區塊均勻升溫,而對該高溫圈段均勻加熱。3. When the heating unit uses the electric heating tube, the hot block can be uniformly heated, and the high temperature ring segment is uniformly heated.

4.該加熱單元為磁場產生單元時,直接使熱能產生於該高溫圈段(32a)之外圍表面,有利於快速用於熱滾壓,提高熱滾壓印之製程速度。4. When the heating unit is a magnetic field generating unit, the thermal energy is directly generated on the peripheral surface of the high temperature coil section (32a), which is convenient for rapid hot rolling and improves the processing speed of the hot rolling stamping.

5.該加熱單元為磁場產生單元時,藉由該磁屏蔽件之配置,可有效降低因線圈電流方向相反產生的磁場互斥及干擾,使前述交變磁場更為均勻,增進感應加熱之效率。5. When the heating unit is a magnetic field generating unit, the arrangement of the magnetic shielding member can effectively reduce the mutual exclusion and interference of the magnetic field caused by the opposite direction of the coil current, thereby making the alternating magnetic field more uniform and improving the efficiency of induction heating. .

6.該冷區塊或該熱區塊皆為固定不動,方便所述冷卻水管路或所述電熱管之安裝,並可降低所述冷卻水管路之洩漏的機率。6. The cold block or the hot block is fixed, facilitating installation of the cooling water pipe or the electric heating pipe, and reducing the probability of leakage of the cooling water pipe.

綜合上述技術特徵,本發明熱滾壓之滾筒、裝置及熱滾壓之方法的主要功效將可於下述實施例清楚呈現。In combination with the above technical features, the main effects of the hot rolled drum, apparatus and hot rolling method of the present invention will be apparent from the following examples.

請先參閱第一圖及第二圖所示,其中第二圖係揭示一第一實施例之熱滾壓之裝置(1000),用以將一膜片體(A)熱滾壓出一微結構(S),並係由一供料端(A1)提供連續之該膜片體(A),以及由一收料端(A2)收集熱滾壓後之該膜片體(A),該熱滾壓裝置(1000)包含一固定柱體(1)、一加熱單元(2)、一活動圈體(3)、一驅動機構(4)及一加壓滾筒(5),其中:Please refer to the first figure and the second figure. The second figure discloses a hot rolling device (1000) of the first embodiment for hot rolling a diaphragm body (A). Structure (S), wherein the diaphragm body (A) is continuously supplied from a supply end (A1), and the diaphragm body (A) is collected by a receiving end (A2) after hot rolling, The hot rolling device (1000) comprises a fixed cylinder (1), a heating unit (2), a movable ring body (3), a driving mechanism (4) and a pressing roller (5), wherein:

該固定柱體(1)沿軸向沿伸設有一隔熱結構(11),該隔熱結構(11)為一絕熱片體,而本第一實施例中,並將該固定柱體(1)區隔出一冷區塊(12)以及一熱區塊(13)。又該冷區塊(12)包含有該固定柱體(1)之一部分側弧面(121),該熱區塊(13)包含有該固定柱體(1)之另一部分側弧面(131)。該冷區塊(12)中設有一冷卻單元(122),用以冷卻該冷區塊(12),該熱區塊(13)中設有該加熱單元(2),用以加熱該熱區塊。本第一實施例中,該冷卻單元(12)為一冷卻水管路,該加熱單元(13)為一電熱管。The fixing cylinder (1) has a heat insulating structure (11) extending along the axial direction, and the heat insulating structure (11) is a heat insulating sheet body, and in the first embodiment, the fixing cylinder body (1) A cold block (12) and a hot block (13) are separated. Further, the cold block (12) includes a partial side arc surface (121) of the fixed cylinder (1), and the hot block (13) includes another partial side arc surface of the fixed cylinder (1) (131) ). A cooling unit (122) is disposed in the cold block (12) for cooling the cold block (12), and the heating block (2) is disposed in the hot block (13) for heating the hot zone Piece. In the first embodiment, the cooling unit (12) is a cooling water pipe, and the heating unit (13) is an electric heating pipe.

該活動圈體(3)之外圍表面設有用於熱壓轉印之該微結構(S),該活動圈體(3)可轉動地套設於該固定柱體(1)外,且該活動圈體(3)於相對該固定柱體(1)轉動或不轉動時,皆定義當時該活動圈體(3)與前述部分側弧面(121)[即前述冷區塊對應之側弧面(121)]接觸之圈段為一低溫圈段(31),而定義當時該活動圈體(3)與前述部分側弧面(121)不接觸而與另一部分側弧面(131)接觸之圈段為一高溫圈段(32)。由上述定義可知,此處所指之該低溫圈段(31)與該高溫圈段(32),並非為一固定位置之圈段,而係視其是否接觸前述部分側弧面(121)以及前述另一部分側弧面(131)而定。The peripheral surface of the movable ring body (3) is provided with the microstructure (S) for hot press transfer, and the movable ring body (3) is rotatably sleeved outside the fixed cylinder (1), and the activity When the ring body (3) rotates or does not rotate relative to the fixed cylinder (1), the active ring body (3) and the aforementioned partial side arc surface (121) [ie, the side arc surface corresponding to the cold block are defined). (121)] the contact ring segment is a low temperature ring segment (31), and it is defined that the movable ring body (3) is in contact with the aforementioned partial side arc surface (121) and is in contact with the other portion of the side arc surface (131). The segment is a high temperature segment (32). It can be seen from the above definition that the low temperature ring segment (31) and the high temperature coil segment (32) referred to herein are not a ring segment of a fixed position, but whether it contacts the aforementioned partial side arc surface (121) and the foregoing The other part depends on the side curved surface (131).

該驅動機構(4)包含一傳動皮帶(41)、一主動輪(42)、一惰輪(43)及一張力調節輪(44)。其中,該傳動皮帶(41)繞於該主動輪(42)、該惰輪(43)及該張力調節輪(44)外周,該傳動皮帶(41)於該主動輪(42)與該惰輪(43)之間界定有一第一段(411)及一第二段(412),該第一段(411)用以將該膜片體(A)限位於壓抵該活動圈體(3),該第二段(412)連接該張力調節輪(44),用以調節該傳動皮帶(41)之張力。該主動輪(42)用以驅動該傳動皮帶(41)轉動。藉之,該主動輪(42)間接地帶動該膜片體(A)及該活動圈體(3)相對該固定柱體(1)轉動,其間並使該活動圈體(3)與前述部分側弧面(121)及前述另一部分側弧面(131)皆保持接觸。The drive mechanism (4) includes a drive belt (41), a drive wheel (42), an idler pulley (43) and a force adjustment wheel (44). Wherein, the transmission belt (41) is wound around the driving wheel (42), the idler wheel (43) and the outer circumference of the tension adjusting wheel (44), the driving belt (41) is disposed on the driving wheel (42) and the idler wheel A first segment (411) and a second segment (412) are defined between (43) for limiting the diaphragm body (A) to the movable ring body (3) The second section (412) is coupled to the tension adjusting wheel (44) for adjusting the tension of the transmission belt (41). The driving wheel (42) is used to drive the transmission belt (41) to rotate. By the way, the driving wheel (42) indirectly drives the diaphragm body (A) and the movable ring body (3) to rotate relative to the fixed cylinder body (1), and the moving ring body (3) and the foregoing portion are interposed therebetween. The side arc surface (121) and the other portion of the side arc surface (131) remain in contact.

該加壓滾筒(5)係對應於該膜片體(A)與該活動圈體(3)接觸之部位,該加壓滾筒(5)並透過壓抵該傳動皮帶(41),而間接地將該膜片體(A)往該活動圈體(3)加壓壓抵,並且,可調整該加壓滾筒(5)加壓壓抵之壓力。The pressing roller (5) corresponds to a portion where the diaphragm body (A) is in contact with the movable ring body (3), and the pressing roller (5) is indirectly pressed against the transmission belt (41), and indirectly The diaphragm body (A) is pressed against the movable ring body (3), and the pressure of the pressure roller (5) by pressurization is adjusted.

參閱第一圖所示,於熱滾壓印時,使該主動輪(42)帶動該傳動皮帶(41)如第一圖所示之箭號方向傳動,則該傳動皮帶(41)係帶動該膜片體(A)及該活動圈體(3)如第一圖所示之箭號方向轉動。其中,該加熱單元(2)加熱該熱區塊(13)使該熱區塊升溫,該冷卻單元(122)冷卻該冷區塊(12)使該冷區塊保持低溫,是以,該活動圈體(3)轉動時,該活動圈體(3)之該高溫圈段(32)被該熱區塊(13)加熱而升溫,而當原先之高溫圈段(32)隨著轉動而變為該低溫圈段(31)後,則將被該冷區塊(12)冷卻而漸進地降溫,並且直至再次轉動而再變為高溫圈段(32)時,才再被加熱而重新升溫。是以,該膜片體(A)於熱滾壓過程中,可依序區分有常溫、預熱、加壓、保溫及冷卻之過程,詳細說明如下:Referring to the first figure, when the driving wheel (42) drives the driving belt (41) to drive in the direction of the arrow as shown in the first figure, the driving belt (41) drives the driving belt (41). The diaphragm body (A) and the movable ring body (3) are rotated in the direction of the arrow shown in the first figure. Wherein, the heating unit (2) heats the hot block (13) to raise the temperature of the hot block, and the cooling unit (122) cools the cold block (12) to keep the cold block at a low temperature, so that the activity When the ring body (3) rotates, the high temperature ring segment (32) of the movable ring body (3) is heated by the hot block (13) to heat up, and when the original high temperature ring segment (32) changes with rotation After the low temperature loop section (31), it will be cooled by the cold block (12) to gradually cool down, and will not be heated again to be reheated until it is turned again to become the high temperature loop section (32). Therefore, in the hot rolling process, the diaphragm body (A) can sequentially distinguish between normal temperature, preheating, pressurization, heat preservation and cooling, and the details are as follows:

於常溫時,該膜片體(A)與該活動圈體(3)未接觸而處於常溫。於預熱時,該膜片體(A)以切線方向進入與該高溫圈段(32)接觸而被加熱,而逐漸升溫軟化至熱滾壓之目標溫度[一般為該膜片體(A)之玻璃轉換溫度以上。惟此時該膜片體(A)未受該加壓滾輪(5)之加壓壓抵,而僅能被預熱軟化。於加壓時,該加壓滾筒(5)透過該傳動皮帶(41)將該膜片體(A)加壓壓抵於該高溫圈段(32),使該膜片體(A)被該活動圈體(3)熱滾壓印出該微結構(S)。於保溫時,該膜片體(A)不受該加壓滾筒(5)之加壓壓抵,且開始進入該與該低溫圈段(31)接觸,此時該膜片體(A)同時接觸有該高溫圈段(32)及該低溫圈段(31),使該膜片體(A)不再繼續升溫。於冷卻時,該膜片體(A)完全與該低溫圈段(31)接觸,而逐漸冷卻,且較佳的是,將使該低溫圈段將該膜片體(A)冷卻降溫至適當的脫模溫度(例如攝氏80度)以下後,方使該膜片體(A)與該活動圈體(3)脫離,而完成脫模。At normal temperature, the diaphragm body (A) is in contact with the movable ring body (3) at normal temperature. When preheating, the diaphragm body (A) enters the high temperature coil section (32) in a tangential direction and is heated, and gradually heats up to a target temperature of hot rolling [generally the diaphragm body (A) The glass transition temperature is above. However, at this time, the diaphragm body (A) is not pressed by the pressurizing roller (5), but can be softened only by preheating. During pressurization, the pressure roller (5) presses the diaphragm body (A) against the high temperature coil section (32) through the transmission belt (41), so that the diaphragm body (A) is The movable ring body (3) is hot rolled to print the microstructure (S). During the heat preservation, the diaphragm body (A) is not pressed by the pressure of the pressure roller (5), and starts to enter the low temperature coil section (31), and at this time, the diaphragm body (A) is simultaneously The high temperature coil section (32) and the low temperature coil section (31) are contacted so that the diaphragm body (A) does not continue to heat up. When cooled, the diaphragm body (A) is completely in contact with the low temperature coil section (31), and is gradually cooled, and preferably, the low temperature coil section is cooled to cool the diaphragm body (A) to a proper temperature. After the mold release temperature (for example, 80 degrees Celsius) or less, the diaphragm body (A) is detached from the movable ring body (3), and the mold release is completed.

是以,由上述之說明可知,本第一實施例確保該活動圈體(3)保持以較高溫之該高溫圈段(32),將該膜片體(A)加熱至熱滾壓所需之目標溫度進行熱滾壓,且使該活動圈體(3)保持以較低溫之該低溫圈段(31)與該膜片體(A)進行脫模,藉之,本第一實施例可由單一之該固定軸體(1)與單一之該活動圈體(3)完成加熱滾壓以及冷卻脫模之過程,可利於微結構之成形、提高滾壓速度並減少該活動圈體(3)之壓力而避免損壞變形,且使該膜片體(A)之微結構(S)於脫模時能免於沾黏在活動圈體(3)表面之微結構上以及軟化變形之情形。其中,僅需調整該冷區塊(12)與熱區塊(13)之溫度、膜片體(A)與該高溫圈段(32)及該低溫圈段接觸之比例,以及調整該加壓滾筒(5)間接壓抵該膜片體(A)之位置,即可控制壓印或脫模時的溫度,利於操作。Therefore, as is apparent from the above description, the first embodiment ensures that the movable ring body (3) maintains the high temperature ring section (32) at a relatively high temperature, and heats the diaphragm body (A) to the hot rolling pressure. The target temperature is hot-rolled, and the movable ring body (3) is kept at a lower temperature, and the low temperature ring segment (31) is demolded from the diaphragm body (A), whereby the first embodiment can be The single fixed shaft body (1) and the single movable ring body (3) complete the process of heating rolling and cooling demolding, which can facilitate the formation of the microstructure, increase the rolling speed and reduce the movable ring body (3) The pressure is prevented from damaging the deformation, and the microstructure (S) of the diaphragm body (A) is prevented from sticking to the microstructure of the surface of the movable ring body (3) and softening deformation when demolding. Wherein, it is only necessary to adjust the temperature of the cold block (12) and the hot block (13), the ratio of the diaphragm body (A) to the high temperature ring segment (32) and the low temperature ring segment, and adjust the pressurization The roller (5) is indirectly pressed against the position of the diaphragm body (A), so that the temperature at the time of imprinting or demolding can be controlled, which is advantageous for operation.

本第一實施例之該加熱單元(2)使用電熱管,可使該熱區塊(13)均勻升溫,而對該高溫圈段(32)均勻加熱。又該冷區塊與該熱區塊皆為固定不動,方便所述電熱管及所述冷卻水管路之安裝,並降低所述冷卻水管路之洩漏的機率。The heating unit (2) of the first embodiment uses an electric heating tube to uniformly heat the hot block (13) and uniformly heat the high temperature ring section (32). Moreover, the cold block and the hot block are fixed, facilitating installation of the electric heating pipe and the cooling water pipe, and reducing the probability of leakage of the cooling water pipe.

接著參閱第二圖所示,係一第二實施例之熱滾壓裝置(1000a),其與前述第一實施例大致相同,不同之處在於,該隔熱結構(11a)為一挖空部位,且僅將該固定軸體(1a)區隔出該冷區塊(12a),且該活動圈體(3a)需為導磁材料,該高溫圈段(32a)係為該活動圈體(3a)相鄰所述挖空部位之圈段,而該加熱單元(2a)係為與該高溫圈段(32a)間隔對應之一磁場產生單元,該冷區塊(12a)係設有該冷卻單元(122a)。Referring to the second figure, a hot rolling device (1000a) according to a second embodiment is substantially the same as the first embodiment except that the heat insulating structure (11a) is a hollowed out portion. And only the fixed shaft body (1a) is separated from the cold block (12a), and the movable ring body (3a) needs to be a magnetic conductive material, and the high temperature ring segment (32a) is the movable ring body ( 3a) a ring segment adjacent to the hollowed out portion, and the heating unit (2a) is a magnetic field generating unit corresponding to the high temperature ring segment (32a), the cooling block (12a) is provided with the cooling Unit (122a).

參閱第三圖及第四圖所示,本第二實施例中,該加熱單元(2)包含一電磁感應線圈(21a)及一磁屏蔽件(22a)。其中,該電磁感應線圈(21a)係供通以交流電,以產生交變磁場,該電磁線圈(21a)並係繞呈如第五圖所示之迴圈狀,以使中心之其中兩相鄰導線之瞬時電流方向呈相反,而使其餘任兩相鄰導線之瞬時電流方向皆呈相同。則依據相鄰導體之鄰近效應,前述中心之兩相鄰導線的電流方向相反會產生磁場互斥而降低加熱效率,藉此設置磁屏蔽件(22a)以減低磁場互斥之影響。又該磁屏蔽件(22a)係使用鐵氧磁體,且係設置於前述中心之其中兩相鄰導線之間,以及設置於該電磁線圈(21a)外圍,其產生之功效並說明如下:Referring to the third and fourth figures, in the second embodiment, the heating unit (2) comprises an electromagnetic induction coil (21a) and a magnetic shield (22a). Wherein, the electromagnetic induction coil (21a) is supplied with alternating current to generate an alternating magnetic field, and the electromagnetic coil (21a) is wound in a loop shape as shown in FIG. 5 so that two of the centers are adjacent The instantaneous current direction of the wires is opposite, so that the instantaneous current directions of the remaining two adjacent wires are the same. According to the proximity effect of the adjacent conductors, the opposite current directions of the two adjacent wires in the center generate mutually exclusive magnetic fields to reduce the heating efficiency, thereby providing the magnetic shield (22a) to reduce the influence of the mutual exclusion of the magnetic field. Further, the magnetic shield (22a) is a ferrite magnet, and is disposed between two adjacent wires of the center, and is disposed on the periphery of the electromagnetic coil (21a), and the effect thereof is as follows:

參閱第四圖及第五圖所示,並配合參閱第六圖及第七圖所示,其中第六圖係為以COMSOL Multiphysics模擬軟體,模擬經由前述配置後之該電磁線圈(21a)及該磁屏蔽件(22a),所表現出之磁力線的分布,而其中第七圖係為不設置有前述磁屏蔽件(22a)[磁屏蔽件(22a)如第四圖所示]而僅有該電磁線圈(21a)時,所表現出之磁力線的分布。可看出本第二實施例之該電磁線圈(21a)與該磁屏蔽件(22a)的配置,可進一步減低前述磁場互斥的影響,並使磁力線之分布更為集中且均勻,則當所述交變磁場作用於為導體材料之該高溫圈段(3a)時,產生更為集中且均勻的交變渦電流,藉由電流熱效應使該高溫圈段(3a)升溫。其中,依據集膚效應(Skin effect),交變渦電流會集中於該高溫圈段(3a)之外圍表面處,使外圍表面處快速升溫至所需溫度,以對前述膜片體(A)加熱。Referring to the fourth and fifth figures, and referring to the sixth and seventh figures, the sixth figure is the COMSOL Multiphysics simulation software, simulating the electromagnetic coil (21a) and the Magnetic shield (22a), the distribution of magnetic lines of force exhibited, and wherein the seventh figure is not provided with the aforementioned magnetic shield (22a) [magnetic shield (22a) as shown in the fourth figure] and only this The distribution of magnetic lines of force exhibited by the electromagnetic coil (21a). It can be seen that the configuration of the electromagnetic coil (21a) and the magnetic shield (22a) of the second embodiment can further reduce the influence of the mutual exclusion of the magnetic field and make the distribution of the magnetic lines more concentrated and uniform. When the alternating magnetic field acts on the high temperature coil section (3a) of the conductor material, a more concentrated and uniform alternating eddy current is generated, and the high temperature coil section (3a) is heated by the current thermal effect. Wherein, according to the skin effect, the alternating eddy current is concentrated at the peripheral surface of the high temperature coil section (3a), so that the peripheral surface is rapidly heated to a desired temperature to the aforementioned diaphragm body (A) heating.

參閱第四圖所示,使用本第二實施例對該膜片體(A)熱滾壓之過程,可區有常溫、預熱、加壓及冷卻之過程,詳細說明如下:Referring to the fourth figure, the process of hot rolling the diaphragm body (A) by using the second embodiment can include normal temperature, preheating, pressurization and cooling processes, which are described in detail as follows:

於常溫時,該膜片體(A)與該活動圈體(3a)尚未接觸,而處於常溫。於預熱時,該膜片體(A)與迅速升溫之該高溫圈段(32a)接觸,而逐漸升溫,但此時該膜片體(A)尚未受該加壓滾輪(5a)之加壓壓抵,該膜片體(A)僅為預熱軟化至熱滾壓之目標溫度[一般為該膜片體(A)之玻璃轉換溫度以上]。於加壓時,該加壓滾筒(5a)透過該傳動皮帶(41a)將該膜片體(A)加壓壓抵於該活動圈體(3a),提供該膜片體(A)熱滾壓的壓力,使該活動圈體(3a)將微結構(S)壓印製作於該膜片體(A)。要說明的是,於加壓時,加壓處之該活動圈體(3a)雖為該低溫圈段(31a),惟由於以所述之磁場產生單元係能使該活動圈體(3a)感應而迅速升溫,此時該低溫圈段(31a)前段處仍處於相當之高溫,而可用於熱滾壓印。接著,於冷卻段時,該膜片體(A)與該低溫圈段(31a)保持接觸而逐漸冷卻,並於該膜片體(A)脫離該活動圈體(3a)前,使該膜片體(A)降溫至脫模溫度以下,以進行脫模。At normal temperature, the diaphragm body (A) is not in contact with the movable ring body (3a), but is at a normal temperature. When preheating, the diaphragm body (A) is in contact with the high temperature coil section (32a) which is rapidly warmed up, and gradually heats up, but at this time, the diaphragm body (A) is not yet subjected to the pressurizing roller (5a). Pressurized, the diaphragm body (A) is only a target temperature for preheating softening to hot rolling [generally above the glass transition temperature of the diaphragm body (A)]. During pressurization, the pressure roller (5a) presses the diaphragm body (A) against the movable ring body (3a) through the drive belt (41a) to provide the film body (A) hot roll The pressure of the pressure causes the movable ring body (3a) to imprint the microstructure (S) on the diaphragm body (A). It should be noted that, during pressurization, the movable ring body (3a) at the pressurizing point is the low temperature ring segment (31a), but the movable ring body (3a) can be produced by the unit generating the magnetic field. Inductively and rapidly warming up, at this time, the low temperature section (31a) is still at a relatively high temperature in the front section, and can be used for hot stamping. Then, in the cooling section, the diaphragm body (A) is brought into contact with the low temperature ring section (31a) to be gradually cooled, and the film is made before the diaphragm body (A) is separated from the movable ring body (3a). The sheet (A) is cooled to a temperature below the mold release temperature to perform demolding.

藉之,本第二實施例可確保該活動圈體(3a)保持以較高溫將該膜片體(A)加熱至熱滾壓所需之目標溫度以進行熱滾壓,並使該活動圈體(3a)保持以較低溫之該低溫圈段(31a)與該膜片體(A)進行脫模。本第二實施例並同樣可由單一之該固定軸體(1a)與單一之該活動圈體(3a)完成加熱滾壓以及冷卻脫模之過程,利於微結構之成形、提高滾壓速度並減少該活動圈體(3a)之壓力而避免損壞變形,且使該膜片體(A)之微結構(S)於脫模時能免於沾黏及軟化變形。又本第二實施例僅需調整冷區塊(12a)之溫度、該膜片體(A)與該高溫圈段(32a)及該低溫圈段(31a)接觸之比例,以及調整該加壓滾筒(5a)間接壓抵該膜片體(A)之位置,即可控制壓印或脫模時的溫度,利於操作。By this second embodiment, it is ensured that the movable ring body (3a) maintains the diaphragm body (A) heated to a target temperature required for hot rolling at a relatively high temperature to perform hot rolling, and the movable ring The body (3a) is released from the film body (A) with the low temperature ring section (31a) at a lower temperature. In the second embodiment, the process of heating rolling and cooling demolding can be completed by a single fixed shaft body (1a) and a single movable ring body (3a), which is advantageous for forming the microstructure, increasing the rolling speed and reducing the rolling speed. The pressure of the movable ring body (3a) avoids damage and deformation, and the microstructure (S) of the diaphragm body (A) is free from sticking and softening deformation when demolding. The second embodiment only needs to adjust the temperature of the cold block (12a), the ratio of the diaphragm body (A) to the high temperature ring segment (32a) and the low temperature ring segment (31a), and adjust the pressurization. The roller (5a) is indirectly pressed against the position of the diaphragm body (A), so that the temperature at the time of imprinting or demolding can be controlled, which is advantageous for operation.

此外,本第二實施例之該加熱單元(2a)為磁場產生單元,直接使熱能產生於該高溫圈段(32a)之外圍表面,有利於快速用於熱滾壓,提高熱滾壓印之製程速度。而本第二實施例之該冷區塊(12a)同樣為固定不動,方便冷卻水管路之安裝並降低洩漏機率。此外,本第二實施例藉由該磁屏蔽件(22a)能使前述交變磁場更為集中且均勻,增進加熱之效率。In addition, the heating unit (2a) of the second embodiment is a magnetic field generating unit, which directly generates thermal energy on the peripheral surface of the high temperature coil section (32a), which is convenient for rapid hot rolling and improved hot stamping. Process speed. The cold block (12a) of the second embodiment is also fixed, which facilitates the installation of the cooling water pipe and reduces the leakage probability. In addition, in the second embodiment, the magnetic shielding member (22a) can make the alternating magnetic field more concentrated and uniform, thereby improving the efficiency of heating.

綜合上述實施例之說明,當可充分瞭解本發明之操作、使用及本發明產生之功效,惟以上所述實施例僅係為本發明之較佳實施例,當不能以此限定本發明實施之範圍,即依本發明申請專利範圍及發明說明內容所作簡單的等效變化與修飾,皆屬本發明涵蓋之範圍內。In view of the foregoing description of the embodiments, the operation and the use of the present invention and the effects of the present invention are fully understood, but the above described embodiments are merely preferred embodiments of the present invention, and the invention may not be limited thereto. Included within the scope of the present invention are the scope of the present invention.

(1000)、(1000a)‧‧‧熱滾壓之裝置(1000), (1000a) ‧ ‧ hot rolling device

(1)、(1a)‧‧‧固定軸體(1), (1a) ‧ ‧ fixed shaft

(11)、(11a)‧‧‧隔熱結構(11), (11a) ‧ ‧ insulation structure

(12)、(12a)‧‧‧冷區塊(12), (12a) ‧ ‧ cold blocks

(121)‧‧‧部分側弧面(121)‧‧‧Partial side curved surface

(122)‧‧‧冷卻單元(122) ‧‧‧Cooling unit

(13)‧‧‧熱區塊(13) ‧ ‧ hot blocks

(131)‧‧‧另一部分側弧面(131)‧‧‧Another part of the side curved surface

(13)‧‧‧熱區塊(13) ‧ ‧ hot blocks

(2)、(2a)‧‧‧加熱單元(2), (2a) ‧ ‧ heating unit

(3)‧‧‧、(3a)‧‧‧活動圈體(3) ‧ ‧ and (3a) ‧ ‧ active body

(31)、(31a)‧‧‧低溫圈段(31), (31a) ‧ ‧ low temperature circle

(32)、(32a)‧‧‧高溫圈段(32), (32a) ‧ ‧ high temperature circle

(4)‧‧‧驅動機構(4) ‧‧‧ drive mechanism

(41)、(41a)‧‧‧傳動皮帶(41), (41a) ‧ ‧ transmission belt

(411)‧‧‧第一段(411) ‧ ‧ first paragraph

(412)‧‧‧第二段(412) ‧ ‧ second paragraph

(42)‧‧‧主動輪(42)‧‧‧Drive wheel

(43)‧‧‧惰輪(43)‧‧‧ Idler

(5)、(5a)‧‧‧加壓滾筒(5), (5a) ‧ ‧ pressure roller

(A)‧‧‧膜片體(A) ‧ ‧ diaphragm body

(A1)‧‧‧供料端(A1)‧‧‧ Feeding end

(A2)‧‧‧收料端(A2) ‧‧‧ receiving end

(S)‧‧‧微結構(S)‧‧‧Microstructure

[第一圖]係本發明第一實施例之熱滾壓之滾筒之立體外觀示意圖。[First drawing] is a schematic perspective view of a hot-rolled drum of a first embodiment of the present invention.

[第二圖]係本發明第一實施例之熱滾壓之裝置之示意圖。[Second diagram] is a schematic view of a hot rolling apparatus according to a first embodiment of the present invention.

[第三圖]係本發明第二實施例之熱滾壓之滾筒之立體外觀示意圖。[Third image] is a schematic perspective view of a hot-rolled drum of a second embodiment of the present invention.

[第四圖]係本發明第二實施例之熱滾壓之裝置之示意圖。[Fourth Diagram] is a schematic view of a hot rolling apparatus according to a second embodiment of the present invention.

[第五圖]係本發明第二實施例之加熱單元之上視示意圖,說明該電磁線圈纏繞之樣態及其電流方向。[Fifth Figure] is a top view of a heating unit according to a second embodiment of the present invention, illustrating the state in which the electromagnetic coil is wound and its current direction.

[第六圖]係為以模擬軟體模擬本發明第二實施例中,配置有該電磁線圈與該磁屏蔽件時,其磁力線分布情形之示意圖。[Sixth Diagram] is a schematic diagram showing the distribution of magnetic lines of force when the electromagnetic coil and the magnetic shield are disposed in the second embodiment of the present invention by simulation software.

[第七圖]係為以模擬軟體模擬不使用本發明第二實施例之磁屏蔽件,而僅有該電磁線圈時,其磁力線分布情形之示意圖。[Seventh figure] is a schematic diagram showing the distribution of magnetic lines of force when the magnetic shield of the second embodiment of the present invention is not used in the simulation software simulation, and only the electromagnetic coil is used.

Claims (9)

一種熱滾壓之滾筒,用於將一膜片體熱滾壓出一微結構,包含: 一固定柱體,沿軸向沿伸設有一隔熱結構,該隔熱結構將該固定柱體區隔出僅包含有一部分側弧面之一冷區塊,該冷區塊中設有一冷卻單元; 一活動圈體,其外圍表面設有該微結構,該活動圈體可轉動地套設於該固定柱體外,且於相對該固定柱體轉動或不轉動時,定義當時該活動圈體與前述部分側弧面接觸之圈段為一低溫圈段,而定義當時該活動圈體與前述部分側弧面不接觸之圈段為一高溫圈段;以及 一加熱單元,對應該高溫圈段,用以加熱該高溫圈段。A hot rolled roller for hot rolling a diaphragm body out of a microstructure, comprising: a fixed cylinder body extending along an axial direction with a heat insulating structure, the heat insulating structure fixing the fixed cylindrical body region The partition comprises only one cold block of a part of the side curved surface, wherein the cold block is provided with a cooling unit; and the movable ring body is provided with the microstructure on the outer surface thereof, and the movable ring body is rotatably sleeved on the Fixing the outside of the column, and when rotating or not rotating relative to the fixed cylinder, defining a circle segment in which the movable ring body contacts the side arc surface of the part at the time is a low temperature circle segment, and defining the movable ring body and the aforementioned partial side at that time The loop portion that is not in contact with the curved surface is a high temperature loop segment; and a heating unit corresponding to the high temperature loop segment for heating the high temperature coil segment. 一種熱滾壓之裝置,用以將一膜片體熱滾壓出一微結構,包含: 一固定柱體,沿軸向沿伸設有一隔熱結構,該隔熱結構將該固定柱體區隔出僅包含有一部分側弧面之一冷區塊,該冷區塊中設有一冷卻單元; 一活動圈體,其外圍表面設有該微結構,該活動圈體可轉動地套設於該固定柱體外,且於相對該固定柱體轉動或不轉動時,定義當時該活動圈體與前述部分側弧面接觸之圈段為一低溫圈段,而定義當時該活動圈體與前述部分側弧面不接觸之圈段為一高溫圈段; 一驅動機構,用以直接或間接地驅動該活動圈體相對該固定柱體轉動,並使該活動圈體與前述部分側弧面保持接觸;以及 一加熱單元,對應該高溫圈段,用以加熱該高溫圈段; 藉之,使該膜片體往該活動圈體壓抵並隨該活動圈體轉動而轉動,而使該活動圈體保持以較高溫之該高溫圈段將該膜片體熱滾壓出該微結構,而以較低溫之該低溫圈段與該膜片體脫離。A hot rolling device for hot rolling a diaphragm body out of a microstructure, comprising: a fixed cylinder body extending along an axial direction with a heat insulating structure, the heat insulating structure fixing the fixed cylindrical body region The partition comprises only one cold block of a part of the side curved surface, wherein the cold block is provided with a cooling unit; and the movable ring body is provided with the microstructure on the outer surface thereof, and the movable ring body is rotatably sleeved on the Fixing the outside of the column, and when rotating or not rotating relative to the fixed cylinder, defining a circle segment in which the movable ring body contacts the side arc surface of the part at the time is a low temperature circle segment, and defining the movable ring body and the aforementioned partial side at that time The loop portion that is not in contact with the curved surface is a high temperature loop segment; a driving mechanism for directly or indirectly driving the movable ring body to rotate relative to the fixed cylinder body, and keeping the movable ring body in contact with the partial side arc surface; And a heating unit corresponding to the high temperature loop segment for heating the high temperature coil segment; thereby, the diaphragm body is pressed against the movable ring body and rotated as the movable ring body rotates, and the movable ring body is rotated Keeping the high temperature segment at a higher temperature Hot rolling a sheet of the microstructure, and the low temperature at a relatively low temperature of the diaphragm ring segment from the body. 如申請專利範圍第2項所述之熱滾壓之裝置,更包含一加壓滾筒,該加壓滾筒直接或間接地壓抵於該膜片體與該活動圈體接觸之部位,用以將該膜片體往該活動圈體加壓壓抵,並調整加壓壓抵之壓力。The apparatus for hot rolling according to claim 2, further comprising a pressure roller directly or indirectly pressed against a portion of the diaphragm body in contact with the movable ring body for The diaphragm body is pressed against the movable ring body, and the pressure of the pressurizing pressure is adjusted. 如申請專利範圍第2項所述之熱滾壓之裝置,其中,該隔熱結構為一絕熱片體,並將該固定柱體沿徑向的方向區隔出該冷區塊以及一熱區塊,該熱區塊中設有該加熱單元,該活動圈體相對該固定柱體轉動時,並使該活動圈體與該熱區塊對應的另一部分側弧面保持接觸。The apparatus for hot rolling according to claim 2, wherein the heat insulating structure is a heat insulating sheet, and the fixing cylinder is spaced apart from the cold block and a hot zone in a radial direction. And the heating block is disposed in the hot block, and the movable ring body is rotated relative to the fixed cylinder, and the movable ring body is kept in contact with another portion of the side arc surface corresponding to the hot block. 如申請專利範圍第4項所述之熱滾壓之裝置,其中,該加熱單元為一電熱管,該冷卻單元為冷卻液管路。The apparatus for hot rolling according to claim 4, wherein the heating unit is an electric heating tube, and the cooling unit is a coolant line. 如申請專利範圍第2項所述之熱滾壓之裝置,其中,該隔熱結構為一挖空部位,該活動圈體為導電材料,其相鄰該挖空部位之圈段係為該高溫圈段,該加熱單元為與該高溫圈段間隔對應之一磁場產生單元。The device for hot rolling according to claim 2, wherein the heat insulating structure is a hollowed out portion, the movable ring body is a conductive material, and the ring portion adjacent to the hollowed portion is the high temperature. In the loop segment, the heating unit is a magnetic field generating unit corresponding to the interval of the high temperature coil. 如申請專利範圍第6項所述之熱滾壓之裝置,其中,該磁場產生單元更包含一磁屏蔽件。The apparatus for hot rolling as described in claim 6, wherein the magnetic field generating unit further comprises a magnetic shield. 如申請專利範圍第2項所述之熱滾壓之裝置,其中,係由一供料端提供連續之該膜片體,以及由一收料端收集熱滾壓後之該膜片體,又該驅動機構包含一傳動皮帶、一主動輪、一惰輪及一張力調節輪,該傳動皮帶繞於該主動輪、該惰輪及該張力調節輪外周,該傳動皮帶於主動輪與該惰輪之間界定有一第一段及一第二段,該第一段用以將該膜片體限位於壓抵該活動圈體,該第二段設有該張力調節輪,用以調節該傳動皮帶之張力,該主動輪用以驅動該傳動皮帶轉動,並間接地帶動該膜片體及該活動圈體相對該固定柱體轉動。The apparatus for hot rolling according to claim 2, wherein the film body is continuously provided by a feeding end, and the film body after hot rolling is collected by a receiving end, The driving mechanism comprises a driving belt, a driving wheel, an idler wheel and a force adjusting wheel. The driving belt is wound around the driving wheel, the idler wheel and the outer circumference of the tension adjusting wheel, and the driving belt is coupled to the driving wheel and the idler wheel. A first segment and a second segment are defined between the first segment for limiting the diaphragm body to be pressed against the movable ring body, and the second segment is provided with the tension adjusting wheel for adjusting the transmission belt The tension wheel is used to drive the transmission belt to rotate, and indirectly drives the diaphragm body and the movable ring body to rotate relative to the fixed cylinder. 一種熱滾壓之方法,包含: 於一固定柱體之軸向沿伸設有一隔熱結構,以將該固定柱體區隔出一冷區塊,該冷區塊僅包含有該固定柱體之一部分外周面,並於該冷區塊中設有用以冷卻該冷區塊之一冷卻單元; 於該固定柱體外可轉動地套設一活動圈體,該活動圈體外圍表面設有該微結構,於相對該固定柱體轉動或不轉動時,定義當時該活動圈體與前述部分側弧面接觸之圈段為一低溫圈段,而定義當時該活動圈體與前述部分側弧面不接觸之圈段為一高溫圈段; 以一加熱單元對該高溫圈段加熱;以及 使該膜片體往該活動圈體壓抵並隨該活動圈體轉動而轉動,而使該活動圈體保持以較高溫之該高溫圈段將該膜片體熱滾壓出該微結構,而以較低溫之該低溫圈段與該膜片體脫離。A method of hot rolling comprises: extending a thermal insulation structure along an axial direction of a fixed cylinder to partition the fixed cylinder from a cold block, the cold block only including the fixed cylinder a part of the outer peripheral surface, and a cooling unit for cooling the cold block is disposed in the cold block; a movable ring body is rotatably disposed outside the fixed column, and the outer peripheral surface of the movable ring body is provided with the micro The structure, when rotating or not rotating relative to the fixed cylinder, defines a ring segment in which the movable ring body contacts the side arc surface of the part at the time is a low temperature ring segment, and defines that the movable ring body and the aforementioned partial side arc surface are not The contact ring segment is a high temperature ring segment; the high temperature coil segment is heated by a heating unit; and the diaphragm body is pressed against the movable ring body and rotated with the movable ring body to rotate the movable ring body The high temperature segment is maintained at a relatively high temperature to thermally roll the film body out of the microstructure, and the low temperature segment is detached from the film body at a lower temperature.
TW107100497A 2018-01-05 2018-01-05 Hot-roll embossing roller, device and method TWI674184B (en)

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