TW201924852A - Intelligent tool holder - Google Patents

Intelligent tool holder Download PDF

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Publication number
TW201924852A
TW201924852A TW106143233A TW106143233A TW201924852A TW 201924852 A TW201924852 A TW 201924852A TW 106143233 A TW106143233 A TW 106143233A TW 106143233 A TW106143233 A TW 106143233A TW 201924852 A TW201924852 A TW 201924852A
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Taiwan
Prior art keywords
module
tool holder
measuring device
knife
patent application
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TW106143233A
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Chinese (zh)
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TWI651152B (en
Inventor
黃木水
吳迎帆
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高聖精密機電股份有限公司
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Priority to TW106143233A priority Critical patent/TWI651152B/en
Priority to CN201811497650.6A priority patent/CN110014173A/en
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Publication of TWI651152B publication Critical patent/TWI651152B/en
Publication of TW201924852A publication Critical patent/TW201924852A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B29/00Holders for non-rotary cutting tools; Boring bars or boring heads; Accessories for tool holders
    • B23B29/04Tool holders for a single cutting tool
    • B23B29/12Special arrangements on tool holders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/09Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Arrangements For Transmission Of Measured Signals (AREA)
  • Dental Tools And Instruments Or Auxiliary Dental Instruments (AREA)

Abstract

An intelligent tool holder is provided. The intelligent tool holder includes a tool holder body, a machining tool and a measuring device. The machining tool is connected to an end of the tool holder body. The measuring device is connected to the tool holder body, and the measuring device is adjacent to the machining tool. The measuring device includes at least one sensor modules, each sensor module senses the tool holder body and generates at least one sensing data.

Description

智能刀把 Smart knife handle

本發明是有關於一種智能刀把,且特別是有關於一種將量測裝置設置於鄰近於加工刀具的位置之智能刀把。 The present invention relates to an intelligent tool holder, and more particularly, to an intelligent tool holder that sets a measuring device at a position adjacent to a processing tool.

在生產製造過程中,刀具扮演著極其重要的角色,刀具數量龐大且應用複雜,使得刀具的使用與管理成為降低生產成本與縮短生產時間的重要因素。現代工廠的發展趨勢,皆朝向自動與智慧化生產方式進行生產,故能即時監控加工狀態與獲得刀具即時資訊,可提升機器設備的稼動率以及產品的競爭力。就目前的習用技術而言,可能是利用量測切削力的方式,但仍對於判斷刀把的使用壽命有侷限,或者是以量測主軸的方式來管理,以量測主軸而言,主軸本身較為堅固,且離加工刀具的振動源較遠,對於分析振動訊號的效果有限。 In the manufacturing process, tools play an extremely important role. The large number of tools and their complex applications make the use and management of tools an important factor in reducing production costs and shortening production time. The development trend of modern factories is towards automatic and intelligent production methods, so real-time monitoring of the processing status and real-time information on tools can improve the productivity of machinery and equipment and the competitiveness of products. As far as the current conventional technology is concerned, it may be a method of measuring cutting force, but it is still limited in judging the service life of the tool holder, or it is managed by measuring the spindle. In terms of measuring the spindle, the spindle itself is more It is sturdy and far from the vibration source of the machining tool, and has limited effect on analyzing the vibration signal.

因此,有鑑於前述各種等缺陷,此實為本技術領域之人亟欲解決的技術課題。 Therefore, in view of the aforementioned various defects, this is a technical issue that people in the technical field are desperately trying to solve.

本發明提供一種智能刀把,係將量測裝置設置於鄰近於加工刀具的位置,離加工刀具的振動源較近,使得感測模組之感測資料較接近實際加工時的數據。 The invention provides an intelligent tool holder. The measuring device is arranged near the processing tool and is closer to the vibration source of the processing tool, so that the sensing data of the sensing module is closer to the data during actual processing.

本發明的智能刀把,包括一刀把本體、一加工刀具以及一量測裝置。加工刀具連接於刀把本體之末端。量測裝置連接至刀把本體,量測裝置鄰近於加工刀具,量測裝置包括至少一感測模組,各感測模組感測刀把本體並產生至少一感測資料。 The intelligent tool holder of the present invention includes a tool holder body, a processing tool and a measuring device. The processing tool is connected to the end of the handle body. The measuring device is connected to the tool holder body. The measuring device is adjacent to the processing tool. The measuring device includes at least one sensing module. Each sensing module senses the tool holder body and generates at least one sensing data.

為讓本發明能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。 In order to make the present invention more comprehensible, embodiments are described below in detail with reference to the accompanying drawings.

1、2‧‧‧智能刀把 1, 2‧‧‧ Smart Knife

10‧‧‧刀把本體 10‧‧‧ Knife handle body

11‧‧‧主軸組接部 11‧‧‧ Spindle Assembly

12‧‧‧夾持部 12‧‧‧ Clamping section

13‧‧‧連接部 13‧‧‧Connecting Department

20‧‧‧加工刀具 20‧‧‧Machining tools

30‧‧‧量測裝置 30‧‧‧ measuring device

31‧‧‧感測模組 31‧‧‧Sensor Module

32‧‧‧無線傳輸模組 32‧‧‧Wireless transmission module

33‧‧‧電力模組 33‧‧‧Power Module

36‧‧‧防水部 36‧‧‧Waterproof department

40‧‧‧無線接收模組 40‧‧‧Wireless Receiver Module

50‧‧‧分析模組 50‧‧‧analysis module

52‧‧‧資料庫 52‧‧‧Database

圖1A為本發明之智能刀把一實施例的示意圖。 FIG. 1A is a schematic diagram of an embodiment of a smart tool holder according to the present invention.

圖1B為本發明之智能刀把另一實施例的示意圖。 FIG. 1B is a schematic diagram of another embodiment of the smart knife holder of the present invention.

圖2為本發明之量測裝置的示意圖。 FIG. 2 is a schematic diagram of a measuring device of the present invention.

圖3為本發明之智能刀把一應用例的示意圖。 FIG. 3 is a schematic diagram of an application example of the intelligent tool holder of the present invention.

以下結合附圖和實施例,對本發明的具體實施方式作進一步描述。以下實施例僅用於更加清楚地說明本發明的技術方案,而不能以此限制本發明的保護範圍。 The specific embodiments of the present invention will be further described below with reference to the accompanying drawings and embodiments. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, but cannot limit the protection scope of the present invention.

請參閱圖1A,本實施例的智能刀把1包括一力把本體10、一加工刀具20以及一量測裝置30,其中加工刀具20連接於刀把本體10之末端。詳細而言,刀把本體10包括一主軸組接部11、一夾持部12與一連接部13。主軸組接部11係用以連接加工機之主軸,加工機例如為銑床、鑽床、車床或鋸床。夾持部12連接主軸組接部11,夾持部12用以供刀庫夾持或換刀之用,夾持部12連接連接部13,連接部13連接於加工刀具20。量測裝置 30連接至刀把本體10,量測裝置30鄰近於加工刀具20,加工刀具20例如為銑刀、鑽頭、車刀、鋸片等。 Referring to FIG. 1A, the smart tool holder 1 of this embodiment includes a force handle body 10, a processing tool 20 and a measuring device 30, wherein the processing tool 20 is connected to the end of the tool holder body 10. In detail, the tool holder body 10 includes a main shaft assembly portion 11, a clamping portion 12 and a connecting portion 13. The spindle assembly 11 is used to connect a spindle of a processing machine, such as a milling machine, a drilling machine, a lathe, or a sawing machine. The clamping portion 12 is connected to the spindle assembly portion 11. The clamping portion 12 is used for clamping or changing tools in the tool magazine. The clamping portion 12 is connected to the connection portion 13, and the connection portion 13 is connected to the processing tool 20. Measuring device 30 is connected to the handle body 10, the measuring device 30 is adjacent to the processing tool 20, and the processing tool 20 is, for example, a milling cutter, a drill, a turning tool, a saw blade, or the like.

以圖1A為例,量測裝置30例如為一套筒件,其可裝設至連接部13,且套筒件內可設置如圖2所示的多個感測模組31、一無線傳輸模組32與一電力模組33,而量測裝置30之一端係固定至夾持部12。然,本實施例不對此加以限制,在其他實施例中,量測裝置30之一端未連接夾持部12並設置在連接部13。在另一實施例中,如圖1B所示的智能刀把2,刀把本體10係由主軸組接部11與一夾持部12所組成,量測裝置30之一端連接於夾持部12,且可在量測裝置30外設置防水部36,避免量測裝置30被切削液或其他液體碰觸而損壞。因此,針對不同的刀把本體,本實施例係將量測裝置30配置在鄰近於加工刀具20的位置,可更為接近實際加工時感測加工刀具20的感測資料。此外,量測裝置30與刀把本體10係以一體成形的方式連接,在另一實施例中,量測裝置30係可拆卸地連接於刀把本體10。 Taking FIG. 1A as an example, the measurement device 30 is, for example, a sleeve member, which can be installed to the connecting portion 13, and a plurality of sensing modules 31 as shown in FIG. 2 and a wireless transmission can be disposed in the sleeve member. The module 32 and a power module 33, and one end of the measuring device 30 is fixed to the clamping portion 12. However, this embodiment does not limit this. In other embodiments, one end of the measuring device 30 is not connected to the clamping portion 12 and is disposed on the connecting portion 13. In another embodiment, as shown in FIG. 1B, the intelligent tool holder 2, the tool holder body 10 is composed of a spindle assembly 11 and a clamping portion 12, and one end of the measuring device 30 is connected to the clamping portion 12, and A waterproof portion 36 may be provided outside the measuring device 30 to prevent the measuring device 30 from being damaged by contact with cutting fluid or other liquids. Therefore, for different toolholder bodies, the present embodiment is to arrange the measuring device 30 at a position adjacent to the processing tool 20, which can be closer to the sensing data of the processing tool 20 during actual processing. In addition, the measuring device 30 is connected to the handle body 10 in an integrally formed manner. In another embodiment, the measuring device 30 is detachably connected to the handle body 10.

請參閱圖2,量測裝置30包括感測模組31、無線傳輸模組32與電力模組33。本實施例之感測模組31的數量可為多個,各感測模組31感測刀把本體10並產生至少一感測資料。感測資料可依據感測模組31的型態而決定。舉例而言,感測模組31例如為一振動感測器,感測資料為針對加工時刀把本體10之振動訊號;感測模組31例如為一應變規(Strain Gauge),感測資料為針對加工時刀把本體10之應力訊號;感測模組31例如為一溫度計(Thermometer),感測資料為針對加工時刀把本體10之溫度;感測模組31例如為一扭力感測器(Torque sensor),感測資料為針對加工時刀把本體10之扭矩訊號。此外,上述感測模組31的感測資料可經由訊號轉換裝置來轉換 成數位訊號,無線傳輸模組32連接於各感測模組31,各感測模組31傳輸各感測資料至無線傳輸模組32,電力模組33用以提供電力至各感測模組31及無線傳輸模組32。本實施例之電力模組31包含一電池,電池為拋棄式電池、充電電池或無線充電電池。以充電電池為例,於智能刀把10未工作時,可對智能刀把10進行充電,而無需替換電力模組31。 Referring to FIG. 2, the measurement device 30 includes a sensing module 31, a wireless transmission module 32 and a power module 33. The number of the sensing modules 31 in this embodiment may be multiple, and each sensing module 31 senses the handle body 10 and generates at least one sensing data. The sensing data may be determined according to the type of the sensing module 31. For example, the sensing module 31 is, for example, a vibration sensor, and the sensing data is for the vibration signal of the handle body 10 during processing; the sensing module 31 is, for example, a Strain Gauge, and the sensing data is For the stress signal of the handle body 10 during processing; the sensing module 31 is, for example, a thermometer, and the sensing data is for the temperature of the handle body 10 during processing; the sensing module 31 is, for example, a torque sensor (Torque sensor), the sensing data is for the torque signal of the tool holder body 10 during processing. In addition, the sensing data of the sensing module 31 can be converted by a signal conversion device. As a digital signal, the wireless transmission module 32 is connected to each sensing module 31, each sensing module 31 transmits each sensing data to the wireless transmission module 32, and the power module 33 is used to provide power to each sensing module 31 和 Wireless transmission module32. The power module 31 in this embodiment includes a battery. The battery is a disposable battery, a rechargeable battery, or a wireless rechargeable battery. Taking a rechargeable battery as an example, when the smart handle 10 is not working, the smart handle 10 can be charged without replacing the power module 31.

請參閱圖3,本實施例之智能刀把1更包括一無線接收模組40與一分析模組50。無線接收模組40連接於量測裝置30中的無線傳輸模組32,分析模組50連接於無線接收模組40,分析模組50包含一資料庫52,資料庫52內具有刀把特性資料,在本實施例中,刀把特性資料可包含有複數個針對刀把加工時不同種類之比對參數,可藉由比對刀把特性資料而可分析感測模組31所感測的感測資料是否正常。在另一實施例中,資料庫52亦包含針對各種不同種類的刀把與相對應的刀把特性資料,可提供操作人員選擇並設定目前加工機所使用的刀把,來進行分析。 Please refer to FIG. 3, the smart tool holder 1 of this embodiment further includes a wireless receiving module 40 and an analysis module 50. The wireless receiving module 40 is connected to the wireless transmission module 32 in the measuring device 30, and the analysis module 50 is connected to the wireless receiving module 40. The analysis module 50 includes a database 52, and the database 52 has the characteristics information of the handle. In this embodiment, the toolholder characteristic data may include a plurality of comparison parameters for different kinds of toolholders during processing, and the toolholder characteristic data may be compared to analyze whether the sensing data sensed by the sensing module 31 is normal. In another embodiment, the database 52 also contains data for various types of tool holders and corresponding tool holder characteristics, which can provide operators to select and set the tool holders currently used in processing machines for analysis.

於實際加工時,智能刀把1中的感測模組31感測刀把本體10並產生至少一感測資料,各感測模組31傳輸感測資料至無線傳輸模組32,無線接收模組40接收無線傳輸模組32傳輸的感測資料,感測資料例如包含針對加工時刀把本體10之振動訊號、針對加工時刀把本體10之應力訊號、針對加工時刀把本體10之溫度、針對加工時刀把本體10之扭矩訊號等。分析模組50接收無線接收模組40傳輸的感測資料,分析模組50依據資料庫52中的刀把特性資料來比對目前刀把本體10加工時的各種感測資訊是否正常,以及各種感測資料統合起來的數據來分析出智能刀把1目前之磨耗、損壞、壽命等狀態。 During actual processing, the sensing module 31 in the smart handle 1 senses the handle body 10 and generates at least one sensing data. Each sensing module 31 transmits the sensing data to the wireless transmission module 32 and the wireless receiving module 40. Receives the sensing data transmitted by the wireless transmission module 32. The sensing data includes, for example, a vibration signal for the handle body 10 during processing, a stress signal for the handle body 10 during processing, a temperature of the handle body 10 during processing, and a handle during processing Torque signal of the body 10 and the like. The analysis module 50 receives the sensing data transmitted by the wireless receiving module 40. The analysis module 50 compares the various sensor information during the processing of the current toolholder body 10 according to the toolholder characteristic data in the database 52, and the various sensors. The data are combined to analyze the current wear, damage, and life status of the smart knife handle 1.

綜上所述,本發明提出一種智能刀把,係將量測裝置設置於鄰近於加工刀具的位置,離加工刀具的振動源較近,使得感測模組之感測資料較接近實際加工時的數據。 In summary, the present invention provides an intelligent tool holder. The measuring device is located near the processing tool and is closer to the vibration source of the processing tool, so that the sensing data of the sensing module is closer to the actual processing time. data.

再者,本發明更包括無線傳輸模組與分析模組,藉由無線傳輸模組可將感測資料傳輸至分析模組,並再藉由分析模組來比對感測資料與資料庫中的刀把特性資料,以計算出智能刀把的磨耗、損壞、壽命等狀態。 Furthermore, the present invention further includes a wireless transmission module and an analysis module. The wireless transmission module can transmit the sensing data to the analysis module, and then compare the sensing data and the database with the analysis module. The characteristic data of the tool holder to calculate the wear, damage, life and other states of the intelligent tool holder.

此外,本發明之量測裝置可包含各式各樣的感測模組,以滿足各種需求對於刀把的管理。另外,本發明之量測裝置配合電池,以提升智能刀把的使用壽命。進一步,本發明量測裝置與刀把本體係一體成形,亦可將量測裝置可拆卸地連接於刀把本體,提升整體智能刀把的使用便利性。 In addition, the measuring device of the present invention may include various sensing modules to meet various requirements for the management of the tool holder. In addition, the measuring device of the present invention is matched with a battery to improve the service life of the smart handle. Further, the measuring device of the present invention is integrated with the handlebar system, and the measuring device can be detachably connected to the handlebar body, thereby improving the convenience of the overall intelligent handlebar.

在一實施例中,本發明之智能刀把可在量測裝置設置防水部,避免量測裝置被切削液或其他液體碰觸而損壞。 In one embodiment, the smart knife handle of the present invention can be provided with a waterproof part in the measuring device to prevent the measuring device from being damaged by contact with cutting fluid or other liquids.

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,故本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed as above with the examples, it is not intended to limit the present invention. Any person with ordinary knowledge in the technical field can make some modifications and retouching without departing from the spirit and scope of the present invention. The protection scope of the present invention shall be determined by the scope of the attached patent application.

Claims (10)

一種智能刀把,包括:一刀把本體;一加工刀具,連接於該刀把本體之末端;以及一量測裝置,連接至該刀把本體,該量測裝置鄰近於該加工刀具,該量測裝置包括至少一感測模組,各該感測模組感測該刀把本體並產生至少一感測資料。 An intelligent tool holder includes: a tool holder body; a processing tool connected to the end of the tool holder body; and a measuring device connected to the tool holder body, the measuring device is adjacent to the processing tool, and the measuring device includes at least A sensing module, each of which senses the tool holder body and generates at least one sensing data. 如申請專利範圍第1項所述之智能刀把,其中該量測裝置包括一無線傳輸模組,該無線傳輸模組連接於各該感測模組,各該感測模組傳輸各該感測資料至該無線傳輸模組。 According to the smart knife holder described in the first item of the patent application scope, wherein the measurement device includes a wireless transmission module, the wireless transmission module is connected to each of the sensing modules, and each of the sensing modules transmits each of the sensing Data to the wireless transmission module. 如申請專利範圍第2項所述之智能刀把,更包括:一無線接收模組,連接於該無線傳輸模組,該無線接收模組接收該無線傳輸模組傳輸的各該感測資料;以及一分析模組,連接於該無線接收模組,該分析模組包含一資料庫,該分析模組接收該無線接收模組傳輸的各該感測資料,該分析模組依據該資料庫中的一刀把特性資料以比對並分析各該感測資料。 According to the smart knife holder described in item 2 of the scope of patent application, it further comprises: a wireless receiving module connected to the wireless transmitting module, the wireless receiving module receiving each of the sensing data transmitted by the wireless transmitting module; and An analysis module is connected to the wireless receiving module. The analysis module includes a database. The analysis module receives each of the sensing data transmitted by the wireless receiving module. The analysis module is based on the data in the database. The knife-edge characteristic data is compared and analyzed for each of the sensing data. 如申請專利範圍第1項所述之智能刀把,其中各該感測資料包括一刀把本體之振動訊號、一刀把本體之應力訊號、一刀把本體之溫度或一刀把本體之扭矩訊號。 According to the intelligent knife handle described in item 1 of the patent application scope, each of the sensing data includes a vibration signal of the knife body, a stress signal of the knife body, a temperature of the knife body, or a torque signal of the knife body. 如申請專利範圍第1項所述之智能刀把,其中該量測裝置包括一電力模組,該電力模組用以提供電力至各該感測模組。 According to the smart knife holder described in item 1 of the patent application scope, wherein the measurement device includes a power module, the power module is used to provide power to each of the sensing modules. 如申請專利範圍第5項所述之智能刀把,其中該電力模組包含一電池,該電池為拋棄式電池、充電電池或無線充電電池。 According to the smart knife holder described in item 5 of the patent application scope, wherein the power module includes a battery, the battery is a disposable battery, a rechargeable battery, or a wireless rechargeable battery. 如申請專利範圍第1項所述之智能刀把,其中該刀把本體包括一主軸組 接部與一夾持部,該夾持部連接該主軸組接部。 The intelligent tool holder as described in the first patent application scope, wherein the tool holder body includes a spindle group The connecting portion is connected to a clamping portion, and the clamping portion is connected to the spindle assembly portion. 如申請專利範圍第1項所述之智能刀把,其中該量測裝置與該刀把本體係一體成形。 The intelligent tool holder as described in item 1 of the scope of patent application, wherein the measuring device and the tool holder are integrated into the system. 如申請專利範圍第1項所述之智能刀把,其中該量測裝置係可拆卸地連接於該刀把本體。 The smart knife holder as described in item 1 of the patent application scope, wherein the measuring device is detachably connected to the knife holder body. 如申請專利範圍第1項所述之智能刀把,其中該量測裝置包含一防水部。 The smart knife handle as described in item 1 of the patent application scope, wherein the measuring device includes a waterproof part.
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