TW201922131A - Method for roughing and gluing shoe upper capable of achieving stable quality and fast production - Google Patents

Method for roughing and gluing shoe upper capable of achieving stable quality and fast production Download PDF

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TW201922131A
TW201922131A TW106139469A TW106139469A TW201922131A TW 201922131 A TW201922131 A TW 201922131A TW 106139469 A TW106139469 A TW 106139469A TW 106139469 A TW106139469 A TW 106139469A TW 201922131 A TW201922131 A TW 201922131A
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path
line
roughing
gluing
shoe
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TW106139469A
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Chinese (zh)
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TWI634852B (en
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王文騰
李東穎
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國立虎尾科技大學
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Abstract

A method for roughing and gluing a shoe upper which includes the following steps: putting a shoe upper into a shoe last and holding the shoe last by a robot arm for movement; before moving, operating the robot arm with a computer to move the shoe last to a scanner for scanning the bottom of the shoe upper to obtain a contour line of the bottom of the shoe upper; performing path planning of the contour line of the bottom of the shoe upper to obtain a roughing path line and a gluing path line; respectively converting the roughing path line and the gluing path line into a roughing movement path and a gluing movement path for allowing the robot arm to move the shoe last; and finally, respectively controlling the robot arm to move the shoe last according to the roughing movement path and the gluing movement path, so that the shoe last is moved along a roughing head and a gluing head, thereby the roughing head and the gluing head can respectively perform roughing and gluing operations on the shoe upper along the roughing path line.

Description

對鞋面打粗及塗膠之方法Method for roughing and gluing the upper

本發明係與製鞋技術有關,特別是指一種對鞋面打粗及塗膠之方法。The invention relates to the technology of shoemaking, in particular to a method for roughing and gluing the upper.

在製造鞋子的過程中,有一個步驟是要將鞋面底部上膠,再將鞋底黏貼在鞋面底部。而在對鞋面底部上膠前,必須先對鞋面表面予以打粗,藉由表面的粗糙性來使得膠水能夠附著得更好,進而使得鞋底能夠牢固的黏著於鞋面的底部。In the process of making shoes, one step is to glue the bottom of the upper and then stick the sole to the bottom of the upper. Before the glue is applied to the bottom of the upper, the surface of the upper must be thickened, and the roughness of the surface can make the glue adhere better, so that the sole can be firmly adhered to the bottom of the upper.

由於鞋面鞋底的設計多為複雜的自由曲面(freeform surface)造形,因此目前鞋廠只能依靠人工的方式進行鞋面的打粗與塗膠工作,造成工廠內對大量打粗塗膠技術工的依賴。而以人工方式來對鞋面進行打粗、上膠及黏貼的動作,這樣的做法會有因人員素質不一而導致的品質不一且製造速度慢等缺點。Since the design of the upper of the upper is mostly complicated by the freeform surface, the shoe factory can only rely on the manual method for roughing and gluing of the upper, resulting in a large number of rough coating technicians in the factory. Dependence. The manual method of roughing, gluing and pasting the upper is disadvantageous in that the quality is different due to the different quality of the personnel and the manufacturing speed is slow.

本發明之主要目的乃在於提供一種對鞋面打粗及塗膠之方法,其利用機械手臂及電腦來完成打粗及上膠的路徑規劃以及動作,可達到取代人工、品質穩定以及生產速度快的效果。The main purpose of the present invention is to provide a method for roughing and gluing a shoe upper, which utilizes a robot arm and a computer to complete the path planning and action of roughing and gluing, which can replace manual, stable quality and fast production speed. Effect.

為了達成上述目的,本發明提供一種對鞋面打粗及塗膠之方法,包含有:A)將鞋面套入鞋楦,其中該鞋楦係固定於一機械手臂;B)以一電腦操作該機械手臂使該鞋楦移動至一掃描機前對該鞋面底部進行掃描,而取得一掃描結果檔,該掃描結果檔中主要具有對應於該鞋面的數位資料,並對該鞋面的數位資料進行解析,取得該鞋面底部的輪廓線;C)於該電腦上進行操作,對該鞋面底部的輪廓線進行路徑規劃,規劃出打粗路徑線及上膠路徑線,並決定該打粗路徑線及上膠路徑線的起點;D)依據該機械手臂與固定位置的一打粗頭以及一上膠頭的空間關係,以該電腦將該打粗路徑線及上膠路徑線分別轉換為該機械手臂移動該鞋楦的一打粗移動路徑以及一上膠移動路徑;E)以該電腦控制該機械手臂依該打粗移動路徑移動該鞋楦,使鞋楦由起點沿著該打粗頭移動,藉以使該打粗頭能沿著該打粗路徑線對該鞋面進行打粗動作;以及F)以該電腦控制該機械手臂依該上膠移動路徑移動該鞋楦,使鞋楦由起點沿著該上膠頭移動,藉以使該上膠頭能沿著該上膠路徑線對該鞋面進行上膠動作。In order to achieve the above object, the present invention provides a method for roughing and gluing a shoe upper, comprising: A) inserting a shoe upper into a shoe last, wherein the shoe last is fixed to a mechanical arm; B) operating by a computer The mechanical arm scans the bottom of the upper before moving the shoe last to a scanner, and obtains a scan result file, wherein the scan result file mainly has digital data corresponding to the upper, and the upper of the upper The digital data is parsed to obtain the outline of the bottom of the upper; C) the operation is performed on the computer, the path of the bottom line of the upper is planned, and the rough path line and the glue path line are planned, and the decision is made. The starting point of the thick path line and the glue path line; D) according to the spatial relationship between the mechanical arm and the fixed position of a dozen thick heads and a glue head, the computer divides the thick path line and the glue line path respectively Converting to the mechanical arm to move a thick moving path of the last and a gluing moving path; E) controlling, by the computer, the mechanical arm to move the last according to the thick moving path, so that the last is along the starting point Playing heavy heads, borrowing So that the roughing head can perform the thickening action on the upper along the thickening path line; and F) controlling the mechanical arm to move the last shoe according to the glue moving path with the computer, so that the shoe last is taken along the starting point The glue head is moved so that the glue head can perform the gluing action on the upper along the glue path line.

藉此,本發明利用機械手臂及電腦來完成打粗及上膠的路徑規劃,並可以做到以機械完成打粗及上膠作業的成果,可達到取代人工、品質穩定以及生產速度快的效果。Thereby, the invention utilizes a robot arm and a computer to complete the path planning of the thickening and sizing, and can achieve the results of the roughing and sizing operations by the machine, and can achieve the effect of replacing the manual, the quality is stable, and the production speed is fast. .

為了詳細說明本發明之技術特點所在,茲舉以下之較佳實施例並配合圖式說明如後,其中:In order to explain the technical features of the present invention in detail, the following preferred embodiments will be described with reference to the drawings, wherein:

如第1圖至第4圖所示,本發明第一較佳實施例所提供之一種對鞋面打粗及塗膠之方法,主要具有下列步驟:As shown in FIG. 1 to FIG. 4, a method for roughening and gluing a shoe upper according to a first preferred embodiment of the present invention has the following steps:

A) 如第1圖所示,將一鞋面11套入一鞋楦13,其中該鞋楦13係固定於一機械手臂21。A) As shown in Fig. 1, a shoe upper 11 is fitted into a shoe last 13, wherein the shoe last 13 is fixed to a robot arm 21.

B) 如第2圖至第3圖所示,以一電腦23操作該機械手臂21使該鞋楦13移動至一掃描機22前對該鞋面11底部進行掃描,而取得一掃描結果檔(圖中未示),該掃描結果檔中主要有對應於該鞋面的數位資料233,並對該鞋面的數位資料233進行解析,取得該鞋面底部的輪廓線235。前述的解析動作係指:在鞋面11底部是無邊牆的平面底鞋型時,掃描所得到的該鞋面的數位資料233主要即具有複數條掃描線233L,以曲率及邊界條件將每條掃描線233L的兩端點定義為輪廓點233P,將這些輪廓點233P聯合之後即形成該鞋面底部的輪廓線235。B) As shown in FIGS. 2 to 3, the robot arm 21 is operated by a computer 23 to move the shoe last 13 to a scanner 22 to scan the bottom of the upper 11 to obtain a scan result file ( Not shown in the figure, the scan result file mainly has digital data 233 corresponding to the upper, and the digital data 233 of the upper is analyzed to obtain the outline 235 at the bottom of the upper. The foregoing analytical action means that when the bottom of the upper 11 is a flat bottom shoe type without a side wall, the digital data 233 of the upper obtained by scanning mainly has a plurality of scanning lines 233L, each of which is curvature and boundary conditions. The two end points of the scanning line 233L are defined as contour points 233P, and after combining these contour points 233P, the contour line 235 of the upper of the upper is formed.

C) 於該電腦23上進行操作,對該鞋面底部的輪廓線235進行路徑規劃,規劃出一打粗路徑線25及上膠路徑線27,並決定該打粗路徑線25及上膠路徑線27的起點(圖中未示),由於起點可以任意由操作者選擇,因此並無必要顯示於圖式中。於本實施例中,在規劃該打粗路徑線25以及上膠路徑線27時,係以該鞋面底部的輪廓線235做為該打粗路徑線25以及該上膠路徑線27,藉此該打粗路徑線25及該上膠路徑線27相對於該鞋面11的位置是相同的。此外,該打粗路徑線25及該上膠路徑線27實際上也可以規劃為不同,例如,在確定打粗位置與上膠位置的相對位置之後,即可將該打粗路徑線25及該上膠路徑線27之間插入該相對位置,而形成位置上不同的關係。C) operating on the computer 23, path planning of the contour line 235 at the bottom of the upper, planning a rough path line 25 and a glue path line 27, and determining the thickening path line 25 and the glue path The starting point of line 27 (not shown), since the starting point can be arbitrarily selected by the operator, it is not necessary to display it in the drawing. In the present embodiment, when the thickening path line 25 and the sizing path line 27 are planned, the contour line 235 at the bottom of the upper is used as the thickening path line 25 and the sizing path line 27, thereby The position of the thickened path line 25 and the gumming path line 27 relative to the upper 11 is the same. In addition, the thickening path line 25 and the sizing path line 27 may actually be planned differently. For example, after determining the relative position of the thickening position and the sizing position, the thickening path line 25 and the The relative positions are inserted between the sizing path lines 27 to form a positionally different relationship.

D) 依據該機械手臂21與固定位置的一打粗頭31以及一上膠頭32的空間關係,以該電腦23將該打粗路徑線25及上膠路徑線27分別轉換為該機械手臂21移動該鞋楦13的一打粗移動路徑251以及一上膠移動路徑271。D) According to the spatial relationship between the mechanical arm 21 and the one-piece thick head 31 and the upper plastic head 32 at the fixed position, the computer 23 converts the thickening path line 25 and the sizing path line 27 into the mechanical arm 21, respectively. A one-step rough moving path 251 and a gumming moving path 271 of the shoe last 13 are moved.

E) 如第4圖所示,以該電腦23控制該機械手臂21依該打粗移動路徑251由起點移動該鞋楦13,使鞋楦13沿著該打粗頭31移動,藉以使該打粗頭31能沿著該打粗路徑線25對該鞋面11進行打粗動作。E) as shown in FIG. 4, the robot 23 controls the robot arm 21 to move the last 13 from the starting point according to the thickening movement path 251, so that the last 13 moves along the roughing head 31, thereby making the hitting The thick head 31 can perform a thickening action on the upper 11 along the thickened path line 25.

F) 以該電腦23控制該機械手臂21依該上膠移動路徑271由起點移動該鞋楦13,使鞋楦13沿著該上膠頭32移動,藉以使該上膠頭32能沿著該上膠路徑線27對該鞋面11進行上膠動作。F) controlling, by the computer 23, the robot arm 21 to move the last 13 from the starting point according to the glue moving path 271, so that the last 13 moves along the upper plastic head 32, so that the upper plastic head 32 can follow the The gumming path line 27 performs a gluing action on the upper 11.

藉由上述步驟,即可達成以電腦23及機械手臂21來對鞋面11進行打粗及上膠的路徑規劃以及實際打粗及上膠動作,藉此可達到取代人工、品質穩定以及生產速度快的效果。By the above steps, the path planning and the actual thickening and squeezing action of the upper 11 of the upper 11 by the computer 23 and the robot arm 21 can be achieved, thereby achieving the replacement of labor, quality stability and production speed. Fast effect.

請再參閱第5圖至第6圖並參照第1圖,本發明第二較佳實施例所提供之一種對鞋面打粗及塗膠之方法,主要概同於前揭第一實施例,不同之處在於:Referring to FIG. 5 to FIG. 6 and FIG. 1 , a method for thickening and gluing a shoe upper according to a second preferred embodiment of the present invention is mainly the same as the first embodiment. the difference lies in:

於步驟B)中,解析動作係指:在鞋面底部是有邊牆的包覆底鞋型時,該鞋面的數位資料233並不是如同第一實施例由複數條掃描線所構成,而是將掃描資料建構成kd tree(k維樹)的資料結構,且該鞋面的數位資料233亦包含一標準輪廓線233S,這個標準輪廓線233S係內建於該電腦23內,依該標準輪廓線233S的每一點搜尋最接近的三個掃描點,如第5圖所示,將該標準輪廓線233S的每一點投影於最接近的三個掃描點所形成的平面,於第5圖中顯示該標準輪廓線233S的一個點投影的狀態。接著如第6圖所示,將這些投影點聯合起來即形成該鞋面底部的輪廓線235。In the step B), the analytic action means that when the bottom of the upper is a covered sole type with a side wall, the digital data 233 of the upper is not composed of a plurality of scanning lines as in the first embodiment. The scan data is constructed into a kd tree (k-dimensional tree) data structure, and the digital data 233 of the upper also includes a standard outline 233S, which is built into the computer 23 according to the standard. Each point of the contour line 233S searches for the closest three scanning points. As shown in FIG. 5, each point of the standard contour line 233S is projected onto the plane formed by the closest three scanning points, in FIG. A state of a point projection of the standard contour 233S is displayed. Next, as shown in Fig. 6, the projection points are joined to form a contour 235 at the bottom of the upper.

其餘步驟則概同於前揭第一實施例。The remaining steps are similar to the first embodiment disclosed above.

本第二實施例說明了對於包覆底鞋型在步驟B)的差異,而所能達成之功效係概同於前揭第一實施例,容不再予贅述。The second embodiment illustrates the difference in the step B) for the covered shoe type, and the effect that can be achieved is the same as that of the first embodiment, and will not be described again.

11‧‧‧鞋面11‧‧‧Shoes

13‧‧‧鞋楦13‧‧‧ Shoes

21‧‧‧機械手臂21‧‧‧ Robotic arm

22‧‧‧掃描機22‧‧‧Scanner

23‧‧‧電腦23‧‧‧ computer

233‧‧‧鞋面的數位資料233‧‧‧Digital information on the upper

233L‧‧‧掃描線233L‧‧‧ scan line

233P‧‧‧輪廓點233P‧‧‧ contour points

235‧‧‧鞋面底部的輪廓線235‧‧‧ contour of the bottom of the upper

25‧‧‧打粗路徑線25‧‧‧Dough path line

251‧‧‧打粗移動路徑251‧‧‧ Thick moving path

27‧‧‧上膠路徑線27‧‧‧Gluing path line

271‧‧‧上膠移動路徑271‧‧‧Gluing moving path

31‧‧‧打粗頭31‧‧‧dough

32‧‧‧上膠頭32‧‧‧Glue head

233S‧‧‧標準輪廓線233S‧‧‧ standard outline

第1圖係本發明第一較佳實施例之架構示意圖。 第2圖係本發明第一較佳實施例之掃描示意圖,顯示鞋底掃描所得的資料。 第3圖係本發明第一較佳實施例之轉換示意圖,顯示鞋面底部的輪廓線。 第4圖係本發明第一較佳實施例之動作示意圖,顯示打粗移動路徑以及上膠移動路徑輸入至機械手臂使其移動的狀態。 第5圖係本發明第二較佳實施例之示意圖,顯示投影的狀態。 第6圖係本發明第二較佳實施例之另一示意圖,顯示投影後鞋面底部的輪廓線的位置。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a block diagram showing the structure of a first preferred embodiment of the present invention. Figure 2 is a scanning schematic view of a first preferred embodiment of the present invention showing the data obtained from the sole scan. Fig. 3 is a schematic view showing the conversion of the first preferred embodiment of the present invention, showing the outline of the bottom of the upper. Fig. 4 is a view showing the action of the first preferred embodiment of the present invention, showing a state in which the roughing movement path and the gluing movement path are input to the robot arm to move. Figure 5 is a schematic view of a second preferred embodiment of the present invention showing the state of projection. Figure 6 is another schematic view of a second preferred embodiment of the present invention showing the position of the outline of the bottom of the upper after projection.

Claims (5)

一種對鞋面打粗及塗膠之方法,包含有下列步驟: A) 將鞋面套入鞋楦,其中該鞋楦係固定於一機械手臂; B) 以一電腦操作該機械手臂使該鞋楦移動至一掃描機前對該鞋面底部進行掃描,而取得一掃描結果檔,該掃描結果檔中主要具有對應於該鞋面的數位資料,並對該鞋面的數位資料進行解析,取得該鞋面底部的輪廓線; C) 於該電腦上進行操作,對該鞋面底部的輪廓線進行路徑規劃,規劃出打粗路徑線及上膠路徑線,並決定該打粗路徑線及上膠路徑線的起點; D) 依據該機械手臂與固定位置的一打粗頭以及一上膠頭的空間關係,以該電腦將該打粗路徑線及上膠路徑線分別轉換為該機械手臂移動該鞋楦的一打粗移動路徑以及一上膠移動路徑; E) 以該電腦控制該機械手臂依該打粗移動路徑移動該鞋楦,使鞋楦由起點沿著該打粗頭移動,藉以使該打粗頭能沿著該打粗路徑線對該鞋面進行打粗動作;以及 F) 以該電腦控制該機械手臂依該上膠移動路徑移動該鞋楦,使鞋楦由起點沿著該上膠頭移動,藉以使該上膠頭能沿著該上膠路徑線對該鞋面進行上膠動作。A method for roughing and gluing a shoe upper, comprising the following steps: A) inserting a shoe upper into a shoe last, wherein the shoe last is fixed to a mechanical arm; B) operating the mechanical arm with a computer to make the shoe楦 scanning the bottom of the upper before moving to a scanner, and obtaining a scan result file, the scan result file mainly has digital data corresponding to the upper, and parsing the digital data of the upper to obtain The contour of the bottom of the upper; C) operation on the computer, path planning of the contour of the bottom of the upper, planning a thick path line and a glue path line, and determining the thick path line and the upper line The starting point of the glue path line; D) according to the spatial relationship between the mechanical arm and the fixed position of a dozen thick heads and a glue head, the computer converts the thick path line and the glue path line into the robot arm movement respectively a thick moving path of the shoe last and a glue moving path; E) controlling, by the computer, the mechanical arm to move the shoe last according to the rough moving path, so that the shoe last moves from the starting point along the roughing head, thereby Make the chunks And bending the upper along the thickening path; and F) controlling, by the computer, the mechanical arm to move the last according to the glue moving path, so that the last moves from the starting point along the upper plastic head, Thereby, the glue head can perform the gluing action on the upper along the glue path line. 依據申請專利範圍第1項之對鞋面打粗及塗膠之方法,其中:該打粗路徑線和該上膠路徑線相對於該鞋面的位置係相同。The method for thickening and gluing a shoe upper according to the first aspect of the patent application, wherein: the thickening path line and the position of the glue path line are the same with respect to the upper. 依據申請專利範圍第1項之對鞋面打粗及塗膠之方法,其中:在步驟B)中,該鞋面的數位資料主要具有複數條掃描線,以曲率及邊界條件將每條掃描線的兩端點定義為輪廓點,將這些輪廓點聯合之後即形成該鞋面底部的輪廓線。According to the method of claim 1, the method for roughing and gluing the upper, wherein: in step B), the digital data of the upper mainly has a plurality of scanning lines, and each scanning line is controlled by curvature and boundary conditions. The two end points are defined as contour points, and the contour points are formed after the contour points are combined. 依據申請專利範圍第3項之對鞋面打粗及塗膠之方法,其中:於步驟C)中,在規劃該打粗路徑線以及上膠路徑線時,係以該鞋面底部的輪廓線做為該打粗路徑線以及該上膠路徑線。A method for roughing and gluing a shoe upper according to item 3 of the patent application scope, wherein: in step C), when planning the thickening path line and the glue path line, the contour of the bottom of the upper is used As the thick path line and the glue path line. 依據申請專利範圍第1項之對鞋面打粗及塗膠之方法,其中:在步驟B)中,該鞋面的數位資料主要係建構成kd tree(k維樹)的資料結構,且該鞋面的數位資料亦包含一標準輪廓線,依該標準輪廓線的每一點搜尋最接近的三個掃描點,並將該標準輪廓線的每一點投影於最接近的三個掃描點所形成的平面,進而產生該鞋面底部的輪廓線的每一點,將這些投影點聯合起來即形成該鞋面底部的輪廓線。The method for roughing and gluing a shoe upper according to the first aspect of the patent application, wherein: in step B), the digital data of the upper is mainly constructed to constitute a kd tree (k-dimensional tree) data structure, and The digital data of the upper also includes a standard contour line, searching for the closest three scanning points according to each point of the standard contour line, and projecting each point of the standard contour line to the nearest three scanning points. The plane, which in turn produces each point of the contour of the bottom of the upper, joins the projection points to form the contour of the bottom of the upper.
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CN111921798A (en) * 2020-08-19 2020-11-13 广州熙锐自动化设备有限公司 Full-automatic brush glue line for shoemaking

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TWI667970B (en) * 2018-09-19 2019-08-11 財團法人金屬工業研究發展中心 Apparatus for processing a vamp and routing method thereof
CN110179205B (en) * 2019-06-28 2023-10-31 福州旭乐数控设备有限公司 Shoe tree automatic scanning device and working method thereof
CN110292232B (en) * 2019-06-28 2023-11-03 福州旭乐数控设备有限公司 Shoe tree production method and shoe tree production system

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CN111921798A (en) * 2020-08-19 2020-11-13 广州熙锐自动化设备有限公司 Full-automatic brush glue line for shoemaking
CN111921798B (en) * 2020-08-19 2021-07-30 广州熙锐自动化设备有限公司 Full-automatic brush glue line for shoemaking

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