TW201914715A - Boring head with an electronic unit - Google Patents

Boring head with an electronic unit Download PDF

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TW201914715A
TW201914715A TW106132671A TW106132671A TW201914715A TW 201914715 A TW201914715 A TW 201914715A TW 106132671 A TW106132671 A TW 106132671A TW 106132671 A TW106132671 A TW 106132671A TW 201914715 A TW201914715 A TW 201914715A
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boring head
electronic unit
control unit
display
pcb
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TW106132671A
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Chinese (zh)
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TWI742162B (en
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喬絲 芬諾羅莎
洛夫 史塔德曼
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瑞士商巨皇精密工具公司
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Abstract

A boring head (1) with an electronic unit (20) integrated in the boring head (1) is provided, the electronic unit (20) comprising a control unit (60), a display (30) and a compartment (26) for a power source (41). The display (30) is connected to the control unit (60) and serves to display information concerning the status of the boring head (1) to a user. The compartment (26) serves to accommodate a power source (41) to supply the control unit (60) and the display (30) with electric power. The electronic unit (20) as a whole is designed as a compact subassembly of the boring head (1).

Description

具有電子單元的搪刀頭  Boring head with electronic unit  

本發明關於一種具有電子單元的搪刀頭及此搪刀頭之電子單元。特別是,本發明關於一種固持切削嵌件的搪刀頭,其中搪刀頭適用於從工具機中之驅動源轉移旋轉運動至特別設計用於晶片成形金屬切削的切削嵌件。 The invention relates to a boring head having an electronic unit and an electronic unit of the boring head. In particular, the invention relates to a boring head that holds a cutting insert, wherein the boring head is adapted to transfer rotational motion from a drive source in a machine tool to a cutting insert specifically designed for wafer forming metal cutting.

搪刀頭例如用於晶片成形金屬切削,通常包含徑向可移位之嵌件固定座,以容許切削嵌件之切削刃的徑向調整。切削嵌件之徑向位移範圍代表搪刀頭之重要參數且經常藉由設在調整螺絲上的刻度來指示使用者,嵌件固定座可藉由調整螺絲而徑向移位。 The boring head, for example for wafer forming metal cutting, typically includes a radially displaceable insert mount to permit radial adjustment of the cutting edge of the cutting insert. The radial displacement range of the cutting insert represents an important parameter of the boring head and is often indicated by the scale provided on the adjusting screw, which can be radially displaced by the adjusting screw.

在高精準度工具刀中以及為了提供使用者較佳舒適感,通常需要利用顯示器以數字表示切削嵌件之徑向位移,並且伴隨著搪刀頭之其他可能的狀態資料。基於此目的,除了或替換成具有刻度的調整螺絲外,可以設置顯示器,像是液晶顯示器(LCD)。 In high precision tool knives and in order to provide a user with a better level of comfort, it is often necessary to use the display to numerically represent the radial displacement of the cutting insert, along with other possible status information of the boring head. For this purpose, in addition to or in lieu of a scaled adjustment screw, a display such as a liquid crystal display (LCD) can be provided.

在世界專利WO 2006/000746號中,顯示器配置於調整工具上,供手動調整切削刃之位置。因此,顯示器並非直接配置於搪刀頭上,而是在個別之裝置上。 In the world patent WO 2006/000746, the display is arranged on the adjustment tool for manually adjusting the position of the cutting edge. Therefore, the display is not directly placed on the boring head, but on a separate device.

含有整合式顯示器以指示切削嵌件實際徑向位移的搪刀頭則由德國專利DE 10 2013 217 911 A1號揭露。 A boring head with an integrated display to indicate the actual radial displacement of the cutting insert is disclosed in German Patent DE 10 2013 217 911 A1.

顯示器在搪刀頭中之設置造成了搪刀頭複雜且昂貴的構造,因為不僅是用於測量嵌件固定座位移的感測器必須另外設置,控制單元以及某些類之電源也是如此,以控制顯示器及供電至顯示器與控制單元。一併形成電子單元的所有這些電子組件必須定位於搪刀頭之有限空間內,且必須彼此內接。 The arrangement of the display in the boring head creates a complex and expensive construction of the boring head, since not only the sensors used to measure the displacement of the insert holder have to be additionally provided, but also the control unit and some types of power supplies. Control the display and power to the display and control unit. All of these electronic components that together form an electronic unit must be positioned within the limited space of the boring head and must be inscribed with each other.

再者,由於通常為高旋轉速度,在搪刀頭操作期間,用於連接這些組件的多數電子組件及電線曝露於高離心力。在通往這些電子組件及電線的其中一蓋子處,髒污粒子及冷卻液有侵入的高危險性。因此,電子單元的設置即增加了先前技術搪刀頭中之組件故障的危險。 Moreover, due to the generally high rotational speed, most of the electronic components and wires used to connect these components are exposed to high centrifugal forces during the operation of the boring head. At one of the covers leading to these electronic components and wires, there is a high risk of intrusion of dirt particles and coolant. Thus, the arrangement of the electronic unit increases the risk of component failure in prior art boring heads.

本發明之一目的在提供一種具有電子單元的搪刀頭,其具有簡化構造及降低之故障危險性。 It is an object of the present invention to provide a boring head having an electronic unit that has a simplified construction and reduces the risk of failure.

此目的可由申請專利範圍第1項之搪刀頭解決。搪刀頭之進一步實施例提供於申請專利範圍附屬項中。此搪刀頭之電子單元聲明於申請專利範圍第15項中。 This purpose can be solved by the boring head of the first item of the patent application. Further embodiments of the boring head are provided in the dependent claims. The electronic unit of this boring head is stated in item 15 of the scope of patent application.

文後,位置及方向之所有指示,像是上、下、朝內及朝外是關於和正常使用情況下(亦即,加工工作件時)之搪刀頭之一般旋轉方向所界定之旋轉軸線垂直的搪刀頭的徑向。搪刀頭之元件之前側通常是指徑向朝外之元件之側面,因此可代表使用者看得見之元件。後側通常是指徑向朝內之元件之側面。 After the text, all indications of position and direction, such as up, down, inward and outward, are the axis of rotation defined by the general direction of rotation of the boring head in normal use (ie, when machining the workpiece). The radial direction of the vertical boring head. The front side of the component of the boring head generally refers to the side of the radially outwardly facing component and thus represents the component visible to the user. The rear side generally refers to the side of the radially inward facing element.

本發明提供一種搪刀頭,具有整合於搪刀頭中之電子單元,電子單元包含:控制單元,顯示器,連接於控制單元,用於顯示和搪刀頭之狀況相關的資訊至使用者,及艙室,用於供電至控制單元及顯示器的電源。 The invention provides a boring head having an electronic unit integrated in the boring head, the electronic unit comprising: a control unit, a display connected to the control unit, for displaying information related to the condition of the boring head to the user, and A compartment for powering the control unit and display.

電子單元整體設計成搪刀頭之緊實次總成。 The electronic unit is designed as a compact sub-assembly of the boring head.

搪刀頭適用於從驅動源(例如,工具機之主軸)轉移旋轉移動至切削嵌件,用以加工工作件。切削嵌件特別適用於晶片成形金屬切削。搪刀頭通常包含主體,主體可供電子單元附接且較佳包含桿部及頭部。桿部較佳為主要呈圓柱形,但是也可以呈圓錐形或多邊形截面。頭部較佳為主要呈圓柱形。桿部通常連接搪刀頭於驅動源,像是工具機之主軸。切削嵌件附接於頭部,用於加工工作件且較佳亦為電子單元。電子單元形成搪刀頭之整合組件且通常完全配置於切削嵌件內,至少在切削嵌件之徑向最外緣。 The boring head is adapted to transfer rotational movement from the drive source (eg, the spindle of the machine tool) to the cutting insert for machining the workpiece. Cutting inserts are particularly suitable for wafer forming metal cutting. The boring head typically includes a body that is attachable to the electronic unit and preferably includes a stem and a head. The stem is preferably predominantly cylindrical, but may also have a conical or polygonal cross section. The head is preferably predominantly cylindrical. The stem is usually connected to the drive head, such as the spindle of the machine tool. The cutting insert is attached to the head for processing the workpiece and preferably also an electronic unit. The electronics unit forms an integrated component of the boring head and is typically fully disposed within the cutting insert, at least at the radially outermost edge of the cutting insert.

設定為相關於電子單元之緊實次總成意味著電子單元代表模組式組件,其明確分隔於搪刀頭之其餘部分。因此,電子單元整體相關於搪刀頭之其他組件而形成個別且明確分隔之結構組件。電子單元之不同組件,亦即至少控制單元、顯示器及用於電源之艙室,其通常緊密地配置而且將這些不同組件互連的所有電線較佳為延伸於電子單元內,不通過搪刀頭之其他部分。選擇性地,電子單元可以僅藉由幾個簡單操作即整體非破壞性地卸離搪刀頭,例如藉由鬆開一些螺釘,依此,在卸離搪刀頭後,電子單元形成單一且緊實之單件。 A compact subassembly that is set to be associated with an electronic unit means that the electronic unit represents a modular component that is clearly separated from the remainder of the boring head. Thus, the electronic unit as a whole is associated with other components of the boring head to form individual and clearly spaced structural components. Different components of the electronic unit, that is to say at least the control unit, the display and the compartment for the power supply, which are usually closely arranged and preferably extend all of the wires interconnecting the different components into the electronic unit without passing through the boring head other parts. Alternatively, the electronic unit can be detached from the boring head by only a few simple operations, ie, non-destructively, for example by loosening some screws, whereby the electronic unit is formed after being detached from the boring head. Compact one piece.

由於次總成形式之緊實構造,電子單元可以完全分離於搪刀頭之其餘部分而製造。因為將電子單元之組件互連的所有電線較佳為延伸於電子單元內,存在於搪刀頭內之電線數量可以大幅減少。有利的是,為了進一步減少故障的風險,電子單元並不包含所有電線,而是僅有接點、印刷電路等等形式之電連接。由於電子單元之緊實構造,搪刀頭可以選擇性建構使電子單元方便從主體卸離,例如為了清洗或更換。再者,具有緊實構造之電子單元可以相關於塵粒及液體做理想之密封。因此,搪刀頭也減少故障的風險。 Due to the compact construction of the sub-assembly form, the electronic unit can be manufactured completely separated from the remainder of the boring head. Since all of the wires interconnecting the components of the electronic unit preferably extend within the electronic unit, the amount of wires present in the boring head can be substantially reduced. Advantageously, in order to further reduce the risk of failure, the electronic unit does not contain all of the wires, but only electrical connections in the form of contacts, printed circuits, and the like. Due to the compact construction of the electronic unit, the boring head can be selectively constructed to facilitate easy removal of the electronic unit from the body, for example for cleaning or replacement. Furthermore, an electronic unit with a compact construction can be ideally sealed with respect to dust particles and liquids. Therefore, the boring head also reduces the risk of failure.

通常,控制單元連接於某些類型的感測器及伺服器,用於測量搪刀頭之參數。感測器可以、但是並非必須成為電子單元之組件。參數較佳為被附接於搪刀頭之切削嵌件之徑向位置。控制單元較佳適用於將從感測器接 收到之輸入資料處理成輸出信號,作為顯示器之輸入信號,以指示個別值。基於此目的,控制單元通常包含至少一類比-數位轉換器或串列通信埠,像是通用非同步收發傳輸器(UART)、串列周邊界面(SPI)或積體電路匯流排(I2C)。顯示器較佳包含液晶顯示器(LCD)或DOT Matrix或TFT或E-Paper。 Typically, the control unit is connected to certain types of sensors and servos for measuring the parameters of the boring head. The sensor can, but does not have to be, a component of an electronic unit. Preferably, the parameter is attached to the radial position of the cutting insert of the boring head. The control unit is preferably adapted to process the input data received from the sensor into an output signal as an input signal to the display to indicate an individual value. For this purpose, the control unit typically includes at least one analog-to-digital converter or serial communication port, such as a Universal Asynchronous Transceiver (UART), Serial Peripheral Interface (SPI), or Integrated Circuit Bus (I 2 C). ). The display preferably comprises a liquid crystal display (LCD) or a DOT Matrix or TFT or E-Paper.

電源較佳以一般電池代表。在較佳實施例中,艙室適用於容置鈕扣電池,其特別節省空間。在艙室內,通常設有個別接觸件,以將電源電連接於控制單元及顯示器。 The power source is preferably represented by a general battery. In a preferred embodiment, the compartment is adapted to accommodate a button cell, which is particularly space efficient. In the cabin, individual contacts are typically provided to electrically connect the power source to the control unit and display.

較佳地,電子單元亦包含至少一按鈕,可操作地連接於控制單元,以供使用者可影響控制單元。有利地設計成按鈕,其較佳用於接通及斷開電子單元,特別是顯示器。依據例如其操作順序或持續時間,按鈕可以提供進一步資訊,例如像是重置功能。 Preferably, the electronic unit also includes at least one button operatively coupled to the control unit for the user to influence the control unit. Advantageously, it is designed as a button, which is preferably used to switch the electronic unit on and off, in particular the display. The button can provide further information, such as, for example, a reset function, depending on, for example, its sequence of operations or duration.

若用於電源之艙室配置於控制單元與按鈕之間,即可達成特別節省空間的配置方式。 If the compartment for the power supply is placed between the control unit and the button, a particularly space-saving configuration can be achieved.

通常設置蓋件以覆蓋用於電源之艙室。蓋件較佳為可移除地附接於搪刀頭,例如藉由螺釘,以致使有必要時方便更換電源。若電子單元亦包含按鈕,則按鈕較佳由艙室之蓋件形成。電子單元之此項設計尤其節省空間。 A cover is usually provided to cover the compartment for the power supply. The cover member is preferably removably attached to the boring head, such as by screws, to facilitate convenient replacement of the power source if necessary. If the electronic unit also includes a button, the button is preferably formed by a cover member of the cabin. This design of the electronic unit is particularly space efficient.

按鈕之功能原理較佳為基於壓電元件。壓電元件適用於偵測使用者對按鈕之操作情形。藉由壓電元件 之設置,通常可偵測到按鈕之最小移動,甚至是在微米範圍內。藉由此按鈕,可以達成搪刀頭之特別緊密封閉。壓電元件有利地配置在用於電源之艙室與形成按鈕之蓋件之間。 The functional principle of the button is preferably based on a piezoelectric element. The piezoelectric element is suitable for detecting the operation of the button by the user. With the provision of a piezoelectric element, the minimum movement of the button is typically detected, even in the micrometer range. With this button, a particularly tight closure of the boring head can be achieved. The piezoelectric element is advantageously arranged between the compartment for the power supply and the cover forming the button.

較佳地,壓電元件形成壓電膜片。在較佳實施例中,壓電膜片藉由各向異性導電膠連接於控制單元。電子單元亦可包含壓電板,供壓電膜片藉由各向異性導電膠連接於此。各向異性導電膠較佳為黏合劑,例如膠,其本身為非導電性,但是供導電粒子嵌埋於其中。當將兩彼此附接之組件壓合時(亦即壓電膜片與壓電板),選擇性地在溫度影響下(熱壓縮),配置於其間之各向異性導電膠被壓縮,以致使至少一些導電粒子和兩組件接觸,或者兩組件之間的電橋由導電粒子形成。藉由使用各向異性導電膠將壓電膜片連接於控制單元,特別是壓電板,壓電膜片之特別穩固且節省空間之連接方式即可達成。 Preferably, the piezoelectric element forms a piezoelectric diaphragm. In a preferred embodiment, the piezoelectric film is attached to the control unit by an anisotropic conductive paste. The electronic unit may also include a piezoelectric plate to which the piezoelectric film is attached by an anisotropic conductive paste. The anisotropic conductive paste is preferably a binder, such as a glue, which is itself non-conductive, but is provided with conductive particles embedded therein. When the two components attached to each other are pressed together (ie, the piezoelectric film and the piezoelectric plate), selectively under the influence of temperature (thermal compression), the anisotropic conductive paste disposed therebetween is compressed, so as to cause At least some of the conductive particles are in contact with the two components, or the bridge between the two components is formed from conductive particles. By using an anisotropic conductive paste to connect the piezoelectric diaphragm to the control unit, in particular a piezoelectric plate, a particularly stable and space-saving connection of the piezoelectric diaphragm can be achieved.

應該注意的是,藉由各向異性導電膠將壓電膜片連接於控制單元、或連接於連接元件且特別是PCB的原理基本上也適用於其他搪刀頭。適用於此原理之應用的個別搪刀頭通常有壓電式按鈕,但是非必然包含顯示器或緊實構造之電子單元。因此,藉由各向異性導電膠將壓電膜片連接於控制單元或連接元件的原理代表另一項獨立發明。 It should be noted that the principle of connecting the piezoelectric diaphragm to the control unit by means of an anisotropic conductive paste, or to the connecting element and in particular to the PCB, is basically also applicable to other boring heads. Individual boring heads suitable for use in the application of this principle typically have piezoelectric buttons, but do not necessarily include a display or a compact electronic unit. Therefore, the principle of connecting a piezoelectric film to a control unit or a connecting member by an anisotropic conductive paste represents another independent invention.

壓電板可以有印刷電路板之形式。較佳為,壓電板配置於用於電源之艙室與壓電元件之間。 The piezoelectric plate can be in the form of a printed circuit board. Preferably, the piezoelectric plate is disposed between the chamber for the power source and the piezoelectric element.

在較佳實施例中,搪刀頭包含可徑向移位之嵌件固定座及用於測量嵌件固定座之徑向位移的感測器。感測器較佳連接於控制單元,且控制單元適用於控制顯示器,以致使嵌件固定座之徑向位移由顯示器顯示。 In a preferred embodiment, the boring head includes a radially displaceable insert mount and a sensor for measuring the radial displacement of the insert mount. The sensor is preferably coupled to the control unit and the control unit is adapted to control the display such that the radial displacement of the insert mount is displayed by the display.

有利的是,電子單元包含殼體,以供可操作地連接於控制單元的顯示器與用於電源之艙室、及較佳亦連同按鈕皆配置於控制單元內或上。藉由設置此殼體,可以達成特別緊實之電子單元,其可和搪刀頭之其餘部分分開製造。因此,在此實施例中,殼體連同控制單元、顯示器、用於電源之艙室、及較佳亦連同按鈕形成搪刀頭之分離式次總成,例如可以僅藉由幾支固定螺釘附接於主體。 Advantageously, the electronic unit comprises a housing for operatively connected to the display of the control unit and to the compartment for the power supply, and preferably also to the button in or on the control unit. By providing this housing, a particularly compact electronic unit can be achieved which can be manufactured separately from the rest of the boring head. Thus, in this embodiment, the housing, together with the control unit, the display, the compartment for the power supply, and preferably the separate sub-assembly forming the boring head together with the button, for example, may be attached by only a few setscrews In the subject.

控制單元較佳設置成印刷電路板(PCB)。PCB有利的是包含信號處理單元及/或記憶體晶片。 The control unit is preferably arranged as a printed circuit board (PCB). The PCB advantageously comprises a signal processing unit and/or a memory chip.

PCB有利的是形成電子單元之側壁。特別是可形成後側,亦即,電子單元之後側壁。 The PCB advantageously forms the side walls of the electronic unit. In particular, the rear side can be formed, that is, the rear side wall of the electronic unit.

在較佳實施例中,PCB與殼體一起形成電子單元之內部空間,顯示器與用於電源之艙室尤其完全配置於內部空間中。按鈕之電子元件(例如,壓電元件)較佳亦配置於此內部空間中。 In a preferred embodiment, the PCB together with the housing form an interior space of the electronic unit, the display and the compartment for the power supply being especially fully disposed in the interior space. The electronic components of the button (e.g., piezoelectric elements) are preferably also disposed in the interior space.

電子單元較佳適用於和外部裝置無線通信,像是電腦或行動電話。電子單元特別適用於根據「藍牙低功耗」標準無線通信。為了從控制單元無線傳輸資料至外部裝置,電子單元較佳包含天線。有利的是,電子單元之殼體之窗孔用於傳送天線輻射至外部。因此,天線適用於 放射電磁波通過殼體之窗孔。窗孔較佳為顯示窗,以容許使用者看見顯示器。有利的是,天線包含整合於PCB中的射頻(RF)接地平面及由電子單元之殼體形成的導電性元件。接地平面及導電性元件形成天線之兩腿件。接地平面有利的是直接配置於顯示窗之後側上。在一替代型式中,而且也是較佳實施例,整體天線可整合於PCB中。在此例子中,天線有利的是直接配置於顯示窗之後側上,以致使電磁波可從天線放射通過顯示窗到達外部。 The electronic unit is preferably adapted to communicate wirelessly with an external device, such as a computer or a mobile phone. The electronic unit is especially suitable for wireless communication in accordance with the "Bluetooth Low Power" standard. In order to wirelessly transmit data from the control unit to the external device, the electronic unit preferably includes an antenna. Advantageously, the aperture of the housing of the electronic unit is used to transmit the antenna radiation to the outside. Therefore, the antenna is adapted to radiate electromagnetic waves through the aperture of the housing. The aperture is preferably a display window to allow the user to see the display. Advantageously, the antenna comprises a radio frequency (RF) ground plane integrated in the PCB and a conductive element formed by the housing of the electronic unit. The ground plane and the conductive elements form the two leg members of the antenna. The ground plane is advantageously arranged directly on the rear side of the display window. In an alternative, and also preferred embodiment, the integral antenna can be integrated into the PCB. In this example, the antenna is advantageously disposed directly on the rear side of the display window such that electromagnetic waves can be radiated from the antenna through the display window to the outside.

主體較佳包含凹穴,凹穴較佳開放於徑向。電子單元有利的是配置於此凹穴內。凹穴較佳設置於頭部中,特別是在頭部之基本上呈圓柱形的側壁內。 Preferably, the body comprises a recess, the pocket preferably being open to the radial direction. The electronic unit is advantageously arranged in this recess. The recess is preferably disposed in the head, particularly within the substantially cylindrical side wall of the head.

1‧‧‧搪刀頭 1‧‧‧搪刀头

2‧‧‧主體 2‧‧‧ Subject

3‧‧‧桿部 3‧‧‧ pole

4‧‧‧頭部 4‧‧‧ head

5‧‧‧凹穴 5‧‧‧ recess

6‧‧‧銘刻 6‧‧‧Inscribed

7‧‧‧螺栓 7‧‧‧ bolt

10‧‧‧工具載具 10‧‧‧Tools Vehicle

11‧‧‧嵌件固定座 11‧‧‧Inlay holder

12‧‧‧夾緊螺釘 12‧‧‧Clamping screws

13‧‧‧調整螺釘 13‧‧‧Adjustment screw

14‧‧‧切削嵌件 14‧‧‧ cutting inserts

15‧‧‧測量區 15‧‧‧Measurement area

16‧‧‧感測器 16‧‧‧Sensor

20‧‧‧電子單元 20‧‧‧Electronic unit

21‧‧‧電子殼體 21‧‧‧Electronic housing

22‧‧‧螺釘孔 22‧‧‧ screw holes

23‧‧‧螺孔 23‧‧‧ screw holes

24‧‧‧固定螺釘 24‧‧‧ fixing screws

25‧‧‧顯示窗 25‧‧‧ display window

26‧‧‧電池盒(艙室) 26‧‧‧Battery box (cabin)

27‧‧‧螺孔 27‧‧‧ screw holes

28‧‧‧電池蓋 28‧‧‧Battery cover

30‧‧‧顯示器 30‧‧‧ display

31‧‧‧顯示器玻璃蓋 31‧‧‧Display glass cover

32‧‧‧隔離箔片 32‧‧‧Isolation foil

33‧‧‧液晶顯示器 33‧‧‧LCD display

34‧‧‧粗條連接件 34‧‧‧Rough connectors

40‧‧‧蓋板 40‧‧‧ Cover

41‧‧‧電池 41‧‧‧Battery

42‧‧‧電池殼體 42‧‧‧ battery housing

43‧‧‧凹口 43‧‧‧ Notch

44‧‧‧凹口 44‧‧‧ Notch

45‧‧‧上電池密封件 45‧‧‧Upper battery seal

46‧‧‧下電池密封件 46‧‧‧Battery seals

47‧‧‧螺釘孔 47‧‧‧ screw holes

48‧‧‧固定螺釘 48‧‧‧ fixing screws

49‧‧‧按鈕 49‧‧‧ button

50‧‧‧壓電膜片 50‧‧‧Piezoelectric diaphragm

51‧‧‧金屬碟片 51‧‧‧Metal discs

52‧‧‧陶瓷基板 52‧‧‧Ceramic substrate

53‧‧‧壓電板 53‧‧‧Piezoelectric plate

54‧‧‧環形接觸表面 54‧‧‧ annular contact surface

55‧‧‧中央接觸表面 55‧‧‧Central contact surface

56‧‧‧接觸表面 56‧‧‧Contact surface

57‧‧‧電池間隔件 57‧‧‧Battery spacers

58‧‧‧黏膠 58‧‧‧Viscos

59‧‧‧導電粒子 59‧‧‧Electrical particles

60‧‧‧印刷電路板 60‧‧‧Printed circuit board

61‧‧‧接觸元件 61‧‧‧Contact elements

62‧‧‧底電池接觸件 62‧‧‧Bottom battery contacts

63‧‧‧側電池接觸件 63‧‧‧ side battery contacts

64‧‧‧電子組件 64‧‧‧Electronic components

65‧‧‧固定螺釘 65‧‧‧ fixing screws

66‧‧‧天線連接螺釘 66‧‧‧Antenna connection screw

67‧‧‧接地平面 67‧‧‧ Ground plane

68‧‧‧主密封件 68‧‧‧Main seals

69‧‧‧螺釘孔 69‧‧‧ Screw holes

70‧‧‧天線輻射 70‧‧‧Antenna radiation

本發明之較佳實施例係參考圖式揭述於後,其僅為揭示本發明之較佳實施例,而非限制本發明,圖中:圖1揭示根據本發明實施例之搪刀頭之立體圖;圖2揭示圖1之搪刀頭之俯視圖;圖3揭示圖1之搪刀頭之側視圖,其部分為中央剖面;圖4揭示無電池蓋之圖1之搪刀頭之電子單元前側之平面圖;圖5揭示無電池蓋之圖1之搪刀頭之電子單元之前視立體圖;圖6揭示無電池蓋之圖1之搪刀頭之電子單元之後視立 體圖;圖7揭示沿著圖4之線VII-VII所取之無電池蓋之圖1之搪刀頭之電子單元之截面立體後視圖;圖8揭示無電池蓋之圖1之搪刀頭之電子單元之立體分解圖;圖9揭示圖1之搪刀頭之電子單元之電池蓋前側之平面圖;圖10揭示圖1之搪刀頭之電子單元之電池蓋之前視立體圖;圖11揭示圖1之搪刀頭之電子單元之電池蓋之後視立體圖;圖12揭示圖1之搪刀頭之電子單元之電池蓋之截面圖;圖13揭示在電池蓋壓入前的生產期間由圖12之虛線標示之區域之放大圖;圖14揭示在電池蓋壓入後的生產期間由圖12之虛線標示之區域之放大圖;圖15揭示圖1之搪刀頭之電子單元之電池蓋之前視立體分解圖;圖16揭示圖1之搪刀頭之電子單元之電池蓋之後視立體分解圖;圖17揭示當藉由整合式天線無線傳送資料時之圖1之搪刀頭之立體圖;及圖18揭示圖1之搪刀頭之電子單元之印刷電路板(PCB) 前側之平面圖。 The preferred embodiments of the present invention are described with reference to the drawings, which are merely to illustrate the preferred embodiments of the invention, and not to limit the invention. FIG. 1 shows a boring head according to an embodiment of the present invention. 2 is a top view of the boring head of FIG. 1; FIG. 3 is a side view of the boring head of FIG. 1 , partially showing a central section; FIG. 4 is a front view of the electronic unit of the boring head of FIG. Figure 5 is a front perspective view of the electronic unit of the boring head of Figure 1 without a battery cover; Figure 6 is a rear perspective view of the electronic unit of the boring head of Figure 1 without a battery cover; Figure 7 is a view along Figure 4 Figure VIII shows a cross-sectional perspective view of the electronic unit of the boring head of Figure 1 without the battery cover; Figure 8 shows an exploded perspective view of the electronic unit of the boring head of Figure 1 without the battery cover; Figure 9 FIG. 10 is a front perspective view showing the battery cover of the electronic unit of the boring head of FIG. 1; FIG. 11 is a front view showing the battery unit of the electronic unit of the boring head of FIG. Cover rear perspective view; Figure 12 reveals the electronic unit of the boring head of Figure 1. A cross-sectional view of the cell cover; FIG. 13 discloses an enlarged view of the area indicated by the dashed line in FIG. 12 during production before the battery cover is pressed; FIG. 14 discloses the area indicated by the dashed line in FIG. 12 during production after the battery cover is pressed. Figure 15 is a front perspective exploded view of the battery cover of the electronic unit of the boring head of Figure 1; Figure 16 is a rear perspective exploded view of the battery cover of the electronic unit of the boring head of Figure 1; A perspective view of the boring head of FIG. 1 when the data is transmitted wirelessly through the integrated antenna; and FIG. 18 is a plan view showing the front side of the printed circuit board (PCB) of the electronic unit of the boring head of FIG.

在圖1至18中揭示本發明搪刀頭1或其一或多個組件之較佳實施例。 A preferred embodiment of the boring head 1 of the present invention or one or more components thereof is disclosed in Figures 1-18.

如圖1所示,搪刀頭1包含一整體製成單件之主體2。主體2包含一概呈圓柱形之桿部3及一基本上呈圓柱形之頭部4。桿部3之直徑小於頭部4者,用於連接搪刀頭1於一驅動源,像是工具機之主軸。搪刀頭1操作時,驅動源(圖中未示)執行搪刀頭1之旋轉運動。基於此目的,桿部3係以抗轉矩方式附接於驅動源,以致使搪刀頭1可轉移驅動源之旋轉運動至適用於晶片成形金屬切削的切削嵌件14,亦即,直接作用在一欲加工之工作件上。 As shown in Fig. 1, the boring head 1 comprises a body 2 which is integrally formed as a single piece. The body 2 includes a generally cylindrical stem portion 3 and a substantially cylindrical head portion 4. The diameter of the rod portion 3 is smaller than that of the head portion 4 for connecting the boring head 1 to a driving source such as the main shaft of the machine tool. When the boring head 1 is operated, a drive source (not shown) performs a rotary motion of the boring head 1. For this purpose, the stem 3 is attached to the drive source in a torque-resistant manner so that the boring head 1 can transfer the rotational drive of the drive source to the cutting insert 14 suitable for wafer-forming metal cutting, ie, directly On a work piece to be processed.

為了以抗轉矩方式固定搪刀頭1於一搪床或銑床之驅動源上,一螺栓7可移位地配置於桿部3中。螺栓7橫向(亦即,徑向)延伸通過桿部3。 In order to fix the boring head 1 to a drive source of a boring machine or a milling machine in an anti-torque manner, a bolt 7 is displaceably arranged in the shank 3. The bolt 7 extends transversely (i.e., radially) through the stem portion 3.

由於桿部3及頭部4基本上為圓柱形,因此界定搪刀頭1之一中心縱軸線及徑向。在正常使用情況下,中心縱軸線與搪刀頭1之旋轉軸線重合。 Since the stem portion 3 and the head portion 4 are substantially cylindrical, a central longitudinal axis and a radial direction of the boring head 1 are defined. In normal use, the central longitudinal axis coincides with the axis of rotation of the boring head 1.

搪刀頭1之頭部4包含一橫向(亦即,徑向)槽道,沿直徑延伸通過頭部4。在此槽道內配置一柱塞形式之工具載具10(請參閱圖3)。一嵌件固定座11在槽道外側附接於工具載具10之第一端面。嵌件固定座11藉由一夾緊螺釘12附接於工具載具10。嵌件固定座11固持一切削嵌件 14,切削嵌件具有一切削刃,適用於直接在一工作件上進行晶片成形金屬切削。沿著徑向,切削嵌件14之切削刃代表搪刀頭1之最外側組件。 The head 4 of the boring head 1 includes a transverse (i.e., radial) channel extending through the head 4 in diameter. A tool carrier 10 in the form of a plunger is disposed in the channel (see Figure 3). An insert mount 11 is attached to the first end face of the tool carrier 10 outside the channel. The insert holder 11 is attached to the tool carrier 10 by a clamping screw 12. The insert holder 11 holds a cutting insert 14, and the cutting insert has a cutting edge suitable for wafer forming metal cutting directly on a workpiece. Along the radial direction, the cutting edge of the cutting insert 14 represents the outermost component of the boring head 1.

附接於工具載具10之第二端面的是一調整螺釘13,工具載具10可藉此沿著徑向移位。調整螺釘13具有一六角形插口,可藉由相對應之內六角扳手轉動調整螺釘13。調整螺釘13旋轉時,工具載具10即沿著徑向移位。刻度可以選擇性印在調整螺釘13上,以指示使用者關於工具載具10之約略位移。 Attached to the second end face of the tool carrier 10 is an adjustment screw 13 by which the tool carrier 10 can be displaced in the radial direction. The adjusting screw 13 has a hexagonal socket, and the adjusting screw 13 can be rotated by a corresponding hexagonal wrench. When the adjustment screw 13 is rotated, the tool carrier 10 is displaced in the radial direction. The scale can be selectively printed on the adjustment screw 13 to indicate the approximate displacement of the tool carrier 10 by the user.

一銘刻6設置於頭部4上,以提供使用者特定資訊,例如像是關於可以和搪刀頭1組合使用之不同切削嵌件14及/或嵌件固定座11之資訊。 An inscription 6 is provided on the head 4 to provide user specific information, such as information regarding different cutting inserts 14 and/or insert holders 11 that can be used in combination with the boring head 1.

一凹穴5設置於頭部4之一側上,該側係朝向一相對於工具載具10之縱向延伸段的垂直方向。凹穴5界定頭部4之一立方形且朝外開啟之內部空間。凹穴5之內部空間用於容置一電子單元20。 A pocket 5 is provided on one side of the head 4 which is oriented in a vertical direction relative to the longitudinal extension of the tool carrier 10. The pocket 5 defines an interior space in which the head 4 is cuboidal and opens outward. The internal space of the recess 5 is for accommodating an electronic unit 20.

電子單元20用於計算工具載具10之實際徑向位移並且指示一顯示器30上之對應位移值於使用者。基於此目的,電子單元20包含一用於一般電池41之電池盒26、一顯示器30、一按鈕49及一印刷電路板(PCB)60。電子單元20的所有這些電子組件在內部彼此互連,以致使電池41可供給電力至PCB 60及顯示器30,而且使用者可藉由按壓按鈕49來影響PCB 60之信號處理以及顯示器30上之指示。整個電子單元20整合於搪刀頭1之頭部4中。 The electronics unit 20 is used to calculate the actual radial displacement of the tool carrier 10 and to indicate a corresponding displacement value on a display 30 to the user. For this purpose, the electronic unit 20 includes a battery compartment 26 for a general battery 41, a display 30, a button 49, and a printed circuit board (PCB) 60. All of these electronic components of the electronic unit 20 are interconnected internally to each other such that the battery 41 can supply power to the PCB 60 and the display 30, and the user can influence the signal processing of the PCB 60 and the indication on the display 30 by pressing the button 49. . The entire electronic unit 20 is integrated into the head 4 of the boring head 1.

為了測量工具載具10之實際徑向位移,一測量區15設置於工具載具10上,如圖3所示。測量區15配置鄰近於一固定式感測器16,感測器適用於測量測量區15相對於感測器16的徑向位移。感測器16例如可以是霍爾感測器(hall-sensor)或各向異性磁電阻且測量區15為永久磁鐵。 To measure the actual radial displacement of the tool carrier 10, a measurement zone 15 is placed on the tool carrier 10, as shown in FIG. The measurement zone 15 is disposed adjacent to a stationary sensor 16 that is adapted to measure the radial displacement of the measurement zone 15 relative to the sensor 16. The sensor 16 can be, for example, a hall-sensor or an anisotropic magnetoresistance and the measurement zone 15 is a permanent magnet.

感測器16電連接於電子單元20之PCB 60,以致使一反射工具載具10之實際位移的信號可轉移至PCB 60。PCB 60包含設於其後側上之接觸元件或表面,用於接觸被連接到感測器16的個別接觸元件。 The sensor 16 is electrically coupled to the PCB 60 of the electronic unit 20 such that a signal of the actual displacement of the reflective tool carrier 10 can be transferred to the PCB 60. The PCB 60 includes contact elements or surfaces disposed on the back side thereof for contacting individual contact elements that are coupled to the sensor 16.

從圖4至7可以看出,電子單元20整體基本上具有立方體之外形,裝配於頭部4之凹穴5中。電子單元20之外形主要由一電子殼體21界定,電子殼體整體由金屬製成一單件。電子殼體21具有一內部空間,供顯示器30及電池盒26完全配置於其內。此內部空間係由電子殼體21以及PCB 60分隔,PCB 60形成電子單元20之後側。因此,整體來看,電子單元20具有緊實之構造。 As can be seen from Figures 4 to 7, the electronic unit 20 has a substantially cubic outer shape that fits into the recess 5 of the head 4. The outer shape of the electronic unit 20 is mainly defined by an electronic housing 21 which is integrally made of a single piece of metal. The electronic housing 21 has an internal space in which the display 30 and the battery case 26 are completely disposed. This internal space is separated by an electronic housing 21 and a PCB 60 which forms the rear side of the electronic unit 20. Therefore, as a whole, the electronic unit 20 has a compact configuration.

電子殼體21形成一周邊方向基本上為長方形之橫框,其在橫向相關於凹穴5之側壁而分隔電子單元20及其電子組件。電子殼體21之內部空間分隔成兩艙室,即用於容置顯示器30的第一艙室及用於容置電池41的第二艙室。內部空間之兩艙室在橫向藉由電子殼體21作全方向分隔並且在後側藉由PCB 60分隔。趨近於前側處,內部空間之第一艙室由透明之顯示器玻璃蓋31分隔,玻璃蓋嵌入一 由電子殼體21形成之長方形顯示窗25內(參閱圖4及7)。內部空間之第二艙室在趨近於前側處係藉由一可移除之電池蓋28分隔(參閱圖3),以致使電池盒26配置於電池蓋28與PCB 60之間。 The electronic housing 21 forms a substantially rectangular transverse frame in the peripheral direction which separates the electronic unit 20 and its electronic components in a lateral direction with respect to the side walls of the recess 5. The internal space of the electronic housing 21 is divided into two compartments, a first compartment for accommodating the display 30 and a second compartment for accommodating the battery 41. The two compartments of the interior space are omnidirectionally separated by the electronic housing 21 in the lateral direction and separated by the PCB 60 on the rear side. Approaching the front side, the first compartment of the interior space is separated by a transparent display glass cover 31 which is embedded in a rectangular display window 25 formed by the electronic housing 21 (see Figures 4 and 7). The second compartment of the interior space is separated from the front side by a removable battery cover 28 (see FIG. 3) such that the battery compartment 26 is disposed between the battery cover 28 and the PCB 60.

欲為了將電子單元20附接於搪刀頭1之頭部4,一螺釘孔22設置於電子殼體21之各角隅,從圖4至6可以看出。PCB 60包含設於其各角隅處之對應切口(參閱圖6)。為了將電子單元20安裝於搪刀頭1之主體2上,固定螺釘24(參閱圖1)係導引通過螺釘孔22且旋入為此目的而對應地設置於主體2上之個別螺孔。因此,電子單元20形成搪刀頭1之一緊實次總成,可以完全分離於搪刀頭1之其餘部分而製成。製成後,電子單元20整體可以藉由固定螺釘24簡便地旋至主體2。 In order to attach the electronic unit 20 to the head 4 of the boring head 1, a screw hole 22 is provided at each corner of the electronic housing 21, as can be seen from Figs. The PCB 60 includes corresponding cuts provided at each of its corners (see Figure 6). In order to mount the electronic unit 20 on the main body 2 of the boring head 1, a fixing screw 24 (see Fig. 1) is guided through the screw hole 22 and screwed into individual screw holes correspondingly provided for the purpose of the main body 2. Therefore, the electronic unit 20 forms a compact sub-assembly of the boring head 1 which can be completely separated from the remainder of the boring head 1. After being fabricated, the electronic unit 20 as a whole can be easily screwed to the main body 2 by the fixing screws 24.

為了達成組裝完成之電子單元20整體基本上呈平坦的前表面,電子殼體21包含一設於其前表面內並且在電池盒26區域中之凹口,用於容置電池蓋28。凹口之尺寸被設計成在橫向完全由電池蓋28填滿且電池蓋28之前表面達到和電子殼體21之相鄰前表面齊平。螺孔23設置於電子單元20上,以供藉由固定螺釘48將電池蓋28固定於電子殼體21上。 In order to achieve an overall flat front surface of the assembled electronic unit 20, the electronic housing 21 includes a recess disposed in the front surface thereof and in the region of the battery case 26 for receiving the battery cover 28. The recess is sized to be completely filled in the lateral direction by the battery cover 28 and the front surface of the battery cover 28 is flush with the adjacent front surface of the electronic housing 21. The screw hole 23 is disposed on the electronic unit 20 for fixing the battery cover 28 to the electronic housing 21 by the fixing screw 48.

顯示器30之構造可從圖8看出,其包含顯示器玻璃蓋31、一隔離箔片32、一液晶顯示器(LCD)33及兩粗條連接件34。 The configuration of display 30 can be seen in FIG. 8 and includes a display glass cover 31, an isolation foil 32, a liquid crystal display (LCD) 33, and two thick strip connectors 34.

顯示器玻璃蓋31配置於電子殼體21之顯示窗 25中並且用於保護LCD 33免於外在機械性影響、塵粒及濕氣。隔離箔片配置於顯示器玻璃蓋31與LCD 33之間。 The display glass cover 31 is disposed in the display window 25 of the electronic housing 21 and serves to protect the LCD 33 from external mechanical influences, dust particles, and moisture. The spacer foil is disposed between the display glass cover 31 and the LCD 33.

LCD 33用於指示使用者關於工具載具10及切削嵌件14之徑向位移。基於此目的,LCD 33藉由粗條連接件34電連接於設在PCB 60上之連接件表面陣列。粗條連接件34同時作為間隔件,用於將LCD 33配置接近於顯示器玻璃蓋31及顯示窗25。 The LCD 33 is used to indicate the user's radial displacement with respect to the tool carrier 10 and the cutting insert 14. For this purpose, the LCD 33 is electrically connected to the array of connector surfaces provided on the PCB 60 by the thick strip connectors 34. The thick strip connector 34 serves as a spacer for positioning the LCD 33 close to the display glass cover 31 and the display window 25.

在形成電子單元20之一控制單元的PCB 60上配置許多電子組件64,電子組件係以對應之導體軌道相互連接。PCB 60之電子組件64通常包含一類比-數位轉換器,用於將接收自感測器16之輸入信號轉換成數位資料,以及一信號處理單元,用於處理數位資料並且提供對應之輸入信號至LCD 33。PCB 60亦包含記憶體晶片,用於儲存測量到之位移資料。電子組件64較佳配置於PCB 60之後側上。 A plurality of electronic components 64 are disposed on the PCB 60 forming one of the control units of the electronic unit 20, the electronic components being interconnected by corresponding conductor tracks. The electronic component 64 of the PCB 60 typically includes an analog-to-digital converter for converting the input signal received from the sensor 16 into digital data, and a signal processing unit for processing the digital data and providing a corresponding input signal to LCD 33. The PCB 60 also includes a memory chip for storing the measured displacement data. The electronic component 64 is preferably disposed on the rear side of the PCB 60.

接觸件62、63配置於PCB 60之前側上,用於接觸電池41-底電池接觸件62用於接觸電池41之第一電極且側電池接觸件63用於接觸電池41之第二電極,電池在本文內為鈕扣電池,特別是CR 1025鋰電池。 The contacts 62, 63 are disposed on the front side of the PCB 60 for contacting the battery 41 - the bottom battery contact 62 for contacting the first electrode of the battery 41 and the side battery contact 63 for contacting the second electrode of the battery 41, the battery In this article, the button battery, especially the CR 1025 lithium battery.

另有接觸件61設置於PCB 60之前側上,用於接觸按鈕49。由於按鈕49整合於可移除式電池蓋28中(容後詳述),接觸件61建構成彈簧接觸件。 Further contacts 61 are provided on the front side of the PCB 60 for contacting the button 49. Since the button 49 is integrated in the removable battery cover 28 (described in detail later), the contact member 61 is constructed as a spring contact.

為了利用三固定螺釘65及一天線連接螺釘66將PCB 60固定於電子殼體21上(容後詳述),PCB包含螺釘 孔69,對應於設在電子殼體21之後側上的螺孔27。一主密封件68配置於電子殼體21與PCB 60之間,以保護電子單元20內部與搪刀頭1內部免於塵粒與濕氣侵入。 In order to fix the PCB 60 to the electronic housing 21 by means of three fixing screws 65 and an antenna connecting screw 66 (described later in detail), the PCB includes screw holes 69 corresponding to the screw holes 27 provided on the rear side of the electronic housing 21. . A main seal 68 is disposed between the electronic housing 21 and the PCB 60 to protect the inside of the electronic unit 20 from the inside of the boring head 1 from dust and moisture.

電子單元20之內部空間之第二艙室包含電池盒26,用於容置電池41。從圖7及8可以看出,一電池殼體42配置於第二艙室內。電池殼體42係由非導電性材料製成,像是塑膠,並且在橫向及至少部分朝其後側分隔出電池盒26。一下電池密封件46設置成將電池殼體42密封於PCB 60與電子殼體21,及一上電池密封件45設置成將電池殼體42密封於電池蓋28與電池殼體42。 The second compartment of the interior space of the electronic unit 20 includes a battery compartment 26 for housing the battery 41. As can be seen from Figures 7 and 8, a battery housing 42 is disposed within the second compartment. The battery case 42 is made of a non-conductive material, such as plastic, and separates the battery case 26 in the lateral direction and at least partially toward the rear side thereof. The battery seal 46 is disposed to seal the battery case 42 to the PCB 60 and the electronic housing 21, and an upper battery seal 45 is provided to seal the battery case 42 to the battery cover 28 and the battery case 42.

電池殼體42包含一設在其後側上之開口,以致使底電池接觸件62與側電池接觸件63可以突伸至電池盒26內,用於接觸電池41。 The battery case 42 includes an opening provided on the rear side thereof such that the bottom battery contact 62 and the side battery contact 63 can protrude into the battery case 26 for contacting the battery 41.

同樣形成一按鈕49的電池蓋28的構造係揭示於圖9及16。電池蓋28包含蓋板40,係整體製成一單件且並由金屬製成。此蓋板40具有概呈平坦之構形且具有一中央凸塊,供按鈕49形成於其前側上。 The construction of the battery cover 28, which also forms a button 49, is disclosed in Figures 9 and 16. The battery cover 28 includes a cover 40 which is integrally formed as a single piece and made of metal. The cover 40 has a generally flat configuration and has a central projection for the button 49 to be formed on its front side.

三枚螺釘孔47設於電池蓋28之蓋板40中。螺釘孔47用於藉由固定螺釘48可移除地固定電池蓋28於電子殼體21上。 Three screw holes 47 are provided in the cover 40 of the battery cover 28. The screw hole 47 is for removably fixing the battery cover 28 to the electronic housing 21 by a fixing screw 48.

在後側上,蓋板40包含一凹口43,供另一凹口44設於其內(參閱圖16)。凹口43、44用於容置一壓電膜片50、一壓電板53及一電池間隔件57。凹口43在形狀及尺寸上皆對應於壓電板53且適用於容置壓電板53。凹口44在 圓形及尺寸上皆對應於壓電膜片50且適用於容置壓電膜片50。壓電膜片50及壓電板53代表按鈕之電子組件,其配置於電池盒26與蓋板40之間。 On the rear side, the cover 40 includes a recess 43 for the other recess 44 to be disposed therein (see Fig. 16). The notches 43, 44 are for accommodating a piezoelectric film 50, a piezoelectric plate 53, and a battery spacer 57. The notches 43 correspond to the piezoelectric plate 53 in shape and size and are adapted to accommodate the piezoelectric plate 53. The recess 44 corresponds to the piezoelectric diaphragm 50 in both a circle and a size and is adapted to accommodate the piezoelectric diaphragm 50. The piezoelectric film 50 and the piezoelectric plate 53 represent electronic components of the button, which are disposed between the battery case 26 and the cover 40.

壓電膜片50具有習於此技者熟知的構造,即一金屬碟片51及一施加於金屬碟片51之後側的陶瓷基板52。金屬碟片51為圓形箔片,其厚度大約等於凹口44之深度。陶瓷基板52施加作為一和金屬碟片51相同中心之圓形表面塗層。壓電膜片50之小幅彎曲或變形,特別是由作用在按鈕49上之觸碰施力負荷所致者,其造成金屬碟片51與陶瓷基板52之間所測量之電壓的變化。PCB 60適用於偵測壓電膜片50之此電壓變化。 The piezoelectric film 50 has a configuration well known to those skilled in the art, that is, a metal disk 51 and a ceramic substrate 52 applied to the rear side of the metal disk 51. The metal disc 51 is a circular foil having a thickness approximately equal to the depth of the recess 44. The ceramic substrate 52 is applied as a circular surface coating which is the same center as the metal disk 51. The small bending or deformation of the piezoelectric film 50, particularly caused by the contact force applied to the button 49, causes a change in the voltage measured between the metal disk 51 and the ceramic substrate 52. The PCB 60 is adapted to detect this voltage change of the piezoelectric diaphragm 50.

金屬碟片51與陶瓷基板52至PCB 60之接觸件61的電連接係經由壓電板53達成。基於此目的,設計為印刷電路板的壓電板53包含一設在其前側上之環形接觸表面54,用於接觸金屬碟片51之周邊,及一中央接觸表面55,用於接觸陶瓷基板52。環形接觸表面54及中央接觸表面55各在壓電板53內連接於一配置在壓電板53之後側上的個別接觸表面56。當電池蓋28正確附接於電子殼體21時,接觸表面56各與PCB 60之其中一接觸件61接觸,以利於從壓電膜片50傳送壓電信號至PCB 60。 The electrical connection between the metal disk 51 and the contact 61 of the ceramic substrate 52 to the PCB 60 is achieved via the piezoelectric plate 53. For this purpose, the piezoelectric plate 53 designed as a printed circuit board includes an annular contact surface 54 provided on the front side thereof for contacting the periphery of the metal disk 51, and a central contact surface 55 for contacting the ceramic substrate 52. . The annular contact surface 54 and the central contact surface 55 are each connected within the piezoelectric plate 53 to an individual contact surface 56 disposed on the rear side of the piezoelectric plate 53. When the battery cover 28 is properly attached to the electronic housing 21, the contact surfaces 56 are each in contact with one of the contacts 61 of the PCB 60 to facilitate the transfer of piezoelectric signals from the piezoelectric diaphragm 50 to the PCB 60.

電池間隔件57(例如藉由黏合劑)附接於壓電板53之後側。電池間隔件57由非導電性塑膠材料製成並防止電池41接觸到壓電板53。 The battery spacer 57 is attached to the rear side of the piezoelectric plate 53 (for example, by an adhesive). The battery spacer 57 is made of a non-conductive plastic material and prevents the battery 41 from coming into contact with the piezoelectric plate 53.

電池蓋28之製造過程中的關鍵步驟揭示於圖 13及14。圖中揭示壓電板53如何藉由各向異性導電膠58附接於壓電膜片50及蓋板40。各向異性導電膠58施加於壓電膜片50及蓋板40之後側或壓電板53之前側的其中任一者。個別組件隨後依預期組合,以致使各向異性導電膠58接觸於壓電板53、壓電膜片50及蓋板40各者。嵌埋於各向異性導電膠58內之導電粒子59配置成彼此遠離且無導電粒子59接觸到壓電板53及壓電膜片50兩者。因此,各向異性導電膠58在沿著所有方向上皆不導電。 The key steps in the manufacture of battery cover 28 are disclosed in Figures 13 and 14. The figure shows how the piezoelectric plate 53 is attached to the piezoelectric film 50 and the cover 40 by an anisotropic conductive paste 58. The anisotropic conductive paste 58 is applied to either the piezoelectric film 50 and the front side of the cap plate 40 or the front side of the piezoelectric plate 53. The individual components are then combined as intended such that the anisotropic conductive paste 58 contacts each of the piezoelectric plate 53, the piezoelectric film 50, and the cover plate 40. The conductive particles 59 embedded in the anisotropic conductive paste 58 are disposed away from each other and the non-conductive particles 59 are in contact with both the piezoelectric plate 53 and the piezoelectric film 50. Therefore, the anisotropic conductive paste 58 is not electrically conductive in all directions.

電池蓋28隨後朝一方向壓下,使蓋板40及壓電板53彼此移近(參閱圖14)。壓下可以選擇在一般溫度180-200℃之影響下實施(熱壓縮)。藉此,導電粒子59一起移動,以致使導電橋由導電粒子59形成,導電粒子從壓電膜片50之金屬碟片51及陶瓷基板52到達壓電板53之個別接觸表面54、55。壓電膜片50與壓電板53甚至可以彼此移動至併合,即單一導電粒子59和壓電膜片50與壓電板53兩者接觸,如圖14所示。因此,在電池蓋28之此壓下最終位置,電接觸一方面是由壓電膜片50之金屬碟片51與壓電板53之環形接觸表面54之間、及另方面是由壓電膜片50之陶瓷基板52與壓電板53之中央接觸表面55之間的各向異性導電膠58建立。惟,各向異性導電膠58仍沿著垂直於此處的方向呈非導電性。 The battery cover 28 is then pressed in one direction to bring the cover 40 and the piezoelectric plate 53 closer to each other (see Fig. 14). The pressing can be carried out under the influence of a general temperature of 180-200 ° C (thermal compression). Thereby, the conductive particles 59 move together so that the conductive bridge is formed of the conductive particles 59, and the conductive particles reach the individual contact surfaces 54, 55 of the piezoelectric plate 53 from the metal disk 51 of the piezoelectric film 50 and the ceramic substrate 52. The piezoelectric film 50 and the piezoelectric plate 53 can even be moved to each other, that is, the single conductive particles 59 and the piezoelectric film 50 are in contact with the piezoelectric plate 53, as shown in FIG. Therefore, at the final position of the battery cover 28, the electrical contact is between the metal disk 51 of the piezoelectric film 50 and the annular contact surface 54 of the piezoelectric plate 53, and on the other hand, the piezoelectric film. The anisotropic conductive paste 58 between the ceramic substrate 52 of the sheet 50 and the central contact surface 55 of the piezoelectric plate 53 is established. However, the anisotropic conductive paste 58 is still non-conductive in a direction perpendicular thereto.

藉由使用各向異性導電膠58將壓電膜片50附接於壓電板53,可以達成此兩組件之間的特別安全且節省空間之機械性與電氣性連接。 By attaching the piezoelectric diaphragm 50 to the piezoelectric plate 53 using an anisotropic conductive paste 58, a particularly safe and space-saving mechanical and electrical connection between the two components can be achieved.

按鈕49在本實施例中之功能係經編程於PCB 60中,使電子單元20及特別是顯示器30在按鈕49第一次觸碰時切換,且顯示器30上之徑向位移之指示是在按鈕49第二次觸碰持續超過一秒時重置為零值。 The function of the button 49 in this embodiment is programmed in the PCB 60 to cause the electronic unit 20 and, in particular, the display 30 to switch when the button 49 is first touched, and the indication of the radial displacement on the display 30 is at the button 49 Reset to zero when the second touch lasts longer than one second.

根據本實施例之搪刀頭1適用於從電子單元20無線傳輸資料信號至外部裝置,像是電腦、行動電話或用於調整調整螺釘13的調整器。因此,切削嵌件14之徑向位移資料不僅可顯示於顯示器30上,亦可顯示於外部裝置上。 The boring head 1 according to the present embodiment is adapted to wirelessly transmit a data signal from the electronic unit 20 to an external device such as a computer, a mobile phone, or a adjuster for adjusting the adjustment screw 13. Therefore, the radial displacement data of the cutting insert 14 can be displayed not only on the display 30 but also on the external device.

圖17及18揭示搪刀頭1適用於無線傳輸資料信號至外部裝置之情形。基於此目的,搪刀頭1包含一具有天線之發射單元,適用於送出電磁波。在本實施例中,發射單元適用於根據「藍牙低功耗」標準無線通信於外部裝置。當然,其他無線通信標準也可以適用,且搪刀頭1及特別是發射單元皆適用之。 17 and 18 disclose the case where the boring head 1 is adapted to wirelessly transmit a data signal to an external device. For this purpose, the boring head 1 comprises a transmitting unit having an antenna adapted to send electromagnetic waves. In this embodiment, the transmitting unit is adapted to wirelessly communicate with an external device in accordance with the "Bluetooth Low Power" standard. Of course, other wireless communication standards are also applicable, and the boring head 1 and especially the transmitting unit are applicable.

發射單元亦包含一配置於PCB 60中之藍牙微控制器,用於產生2.4GHz藍牙信號,以及一具有一列電感器與電容器的匹配電路,適用於在兩方向上形成其中一藍牙微控制器天線之阻抗為相同之50Ω阻抗,以將功耗減到最小。 The transmitting unit also includes a Bluetooth microcontroller disposed in the PCB 60 for generating a 2.4 GHz Bluetooth signal, and a matching circuit having a column of inductors and capacitors, suitable for forming one of the Bluetooth microcontroller antennas in two directions. The impedance is the same 50Ω impedance to minimize power consumption.

如圖17所示,顯示窗25用於從電子單元20送出電磁天線輻射70至外部裝置。因此,天線輻射70傳輸通過顯示窗25到搪刀頭1外。 As shown in FIG. 17, display window 25 is used to send electromagnetic antenna radiation 70 from electronic unit 20 to an external device. Thus, the antenna radiation 70 is transmitted through the display window 25 to the outside of the boring head 1.

在本實施例中,用於無線資料傳輸之天線係 由一內部射頻(RF)接地平面67形成,接地平面藉由天線連接螺釘66及藉由電子殼體21整合於顯示窗25後方區域之PCB 60中(參閱圖18)。金屬性且導電之電子殼體21代表曝露在空間中之天線之導電性元件。接地平面67及導電性元件(亦即,電子殼體21)形成天線之兩腿件。天線連接螺釘66作為PCB 60與導電性元件之間的連接(亦即,電子殼體21)。據此,天線連接螺釘66由導電性材料製成,亦即金屬,例如鋁,而固定螺釘65可由任意材料製成且亦由低或非導電性材料製成,例如塑膠材料或鈦。為了將天線連接螺釘66連接於一饋送至PCB 60的天線,PCB 60包含一環繞於相對應螺釘孔69的接觸表面。在本實施例中,接地平面67設計成長方形區域,覆蓋顯示窗25之後側之大部分。 In this embodiment, the antenna for wireless data transmission is formed by an internal radio frequency (RF) ground plane 67. The ground plane is integrated into the PCB in the rear area of the display window 25 by the antenna connection screw 66 and the electronic housing 21. 60 (see Figure 18). The metallic and electrically conductive electronic housing 21 represents the electrically conductive elements of the antenna exposed in space. The ground plane 67 and the conductive elements (i.e., the electronic housing 21) form the leg members of the antenna. The antenna connection screw 66 serves as a connection between the PCB 60 and the conductive member (i.e., the electronic housing 21). Accordingly, the antenna connection screw 66 is made of a conductive material, that is, a metal such as aluminum, and the fixing screw 65 can be made of any material and is also made of a low or non-conductive material such as a plastic material or titanium. In order to connect the antenna connection screw 66 to an antenna fed to the PCB 60, the PCB 60 includes a contact surface that surrounds the corresponding screw hole 69. In the present embodiment, the ground plane 67 is designed as a rectangular area covering most of the rear side of the display window 25.

本發明當然不限於上述實施例,而且可以有許多變化。例如,用於無線傳輸資料至外部裝置的天線可以設計成顯示窗25後方之陶瓷天線、顯示窗25後方之微條天線,特別是設在PCB 60上、顯示窗25後方之貼片天線或配置於顯示窗25內之槽孔天線。按鈕49不必然整合於電池蓋28中,其亦可設置分離於電池蓋。取代使用壓電元件,按鈕可以根據技術狀態而設置成任意其他按鈕。在替代實施例中,桿部3也可以是圓錐形或具有多邊形截面。再者,感測器16與用於測量工具載具10之徑向位移的測量區15之功能也可以基於光學性、電容性或電感性測量。取代根據「藍牙」標準的無線通信,發射單元也可以適用於根據ANT、ZigBee或任意其他標準的通信。還可以有許多其 他變化。 The invention is of course not limited to the above embodiments, and many variations are possible. For example, an antenna for wirelessly transmitting data to an external device may be designed as a ceramic antenna behind the display window 25, a microstrip antenna behind the display window 25, and particularly a patch antenna or configuration disposed on the PCB 60 and behind the display window 25. A slot antenna in the display window 25. The button 49 is not necessarily integrated into the battery cover 28, and it may be provided separately from the battery cover. Instead of using a piezoelectric element, the button can be set to any other button depending on the state of the art. In an alternative embodiment, the stem 3 may also be conical or have a polygonal cross section. Furthermore, the function of the sensor 16 and the measurement zone 15 for measuring the radial displacement of the tool carrier 10 can also be based on optical, capacitive or inductive measurements. Instead of wireless communication according to the "Bluetooth" standard, the transmitting unit can also be adapted for communication according to ANT, ZigBee or any other standard. There are many other variations that can be made.

Claims (16)

一種搪刀頭(1),具有整合於該搪刀頭(1)中之電子單元(20),該電子單元(20)包含:控制單元(60),顯示器(30),連接於該控制單元(60),用於顯示和該搪刀頭(1)之狀況相關的資訊至使用者,及艙室(26),用於電源(41),以供電至該控制單元(60)及該顯示器(30),其特徵在於該電子單元(20)整體設計成該搪刀頭(1)之緊實次總成。  A boring head (1) having an electronic unit (20) integrated in the boring head (1), the electronic unit (20) comprising: a control unit (60), a display (30) connected to the control unit (60) for displaying information related to the condition of the boring head (1) to the user, and a compartment (26) for the power source (41) for supplying power to the control unit (60) and the display ( 30), characterized in that the electronic unit (20) is integrally designed as a compact sub-assembly of the boring head (1).   如申請專利範圍第1項之搪刀頭(1),其中,該電子單元(20)亦包含至少一按鈕(49),該按鈕可操作地連接於該控制單元(60),以利於使用者影響該控制單元(60)。  The boring head (1) of claim 1 wherein the electronic unit (20) also includes at least one button (49) operatively coupled to the control unit (60) to facilitate the user Affect the control unit (60).   如申請專利範圍第2項之搪刀頭(1),其中,用於該電源(41)之該艙室(26)配置於該控制單元(60)與該按鈕(49)之間。  The boring head (1) of claim 2, wherein the compartment (26) for the power source (41) is disposed between the control unit (60) and the button (49).   如申請專利範圍第3項之搪刀頭(1),其中,蓋件(28)設置成覆蓋用於該電源(41)之該艙室(26),及其中,該按鈕(49)係由該蓋件(28)形成。  The boring head (1) of claim 3, wherein the cover member (28) is disposed to cover the compartment (26) for the power source (41), and wherein the button (49) is A cover member (28) is formed.   如申請專利範圍第2至4項之其中一項之搪刀頭(1),其中,該電子單元(20)亦包含壓電元件(50),以利於偵測使用者操縱該按鈕(49)之情形。  The boring head (1) of one of claims 2 to 4, wherein the electronic unit (20) also includes a piezoelectric element (50) for detecting a user operating the button (49) The situation.   如申請專利範圍第5項之搪刀頭(1),其中,該壓電元件形成壓電膜片(50),及其中,該壓電膜片(50)藉由各向異性導電膠(58)連接於該控制單元(60)。  The boring head (1) of claim 5, wherein the piezoelectric element forms a piezoelectric diaphragm (50), and wherein the piezoelectric diaphragm (50) is made of an anisotropic conductive adhesive (58) ) is connected to the control unit (60).   如申請專利範圍第6項之搪刀頭(1),其中,該電子單元(20)亦包含壓電板(53),供該壓電膜片(50)藉由該各向異性導電膠(58)連接於此,及其中,該壓電板(53)配置於用於該電源(41)之該艙室(26)與該壓電元件(50)之間。  The boring head (1) of claim 6 wherein the electronic unit (20) further comprises a piezoelectric plate (53) for the piezoelectric film (50) to pass the anisotropic conductive adhesive ( 58) Connected thereto, and wherein the piezoelectric plate (53) is disposed between the chamber (26) for the power source (41) and the piezoelectric element (50).   如申請專利範圍第1至4項之其中一項之搪刀頭(1),亦包含可徑向移位之嵌件固定座(11)及用於測量該嵌件固定座(11)之該徑向位移的感測器(16),該感測器(16)連接於該控制單元(60),且該控制單元(60)適用於控制該顯示器(30),以致使該徑向位移由該顯示器(30)顯示。  The boring head (1) as claimed in one of claims 1 to 4, further comprising a radially displaceable insert holder (11) and the same for measuring the insert holder (11) a radially displaced sensor (16) coupled to the control unit (60), and the control unit (60) is adapted to control the display (30) such that the radial displacement is caused by The display (30) is displayed.   如申請專利範圍第1至4項之其中一項之搪刀頭(1),其中,該電子單元(20)包含殼體(21),以供該控制單元(60)、可操作地連接於該控制單元(60)的該顯示器(30)與用於該電源(41)之該艙室(26)、及較佳亦連同按鈕(49)皆 配置於該殼體(21)之內或之上。  A boring head (1) according to any one of claims 1 to 4, wherein the electronic unit (20) comprises a housing (21) for the control unit (60) to be operatively coupled to The display (30) of the control unit (60) and the compartment (26) for the power source (41), and preferably also the button (49) are disposed in or on the housing (21) .   如申請專利範圍第9項之搪刀頭(1),其中,印刷電路板(PCB)(60)設置作為該控制單元,及其中,該PCB(60)與該殼體(21)一起形成該電子單元(20)之內部空間,該顯示器(30)與用於該電源(41)之該艙室(26)係配置於該內部空間中,尤其係完全配置於該內部空間中。  A boring head (1) according to claim 9 wherein a printed circuit board (PCB) (60) is provided as the control unit, and wherein the PCB (60) forms the same with the housing (21) The internal space of the electronic unit (20), the display (30) and the compartment (26) for the power supply (41) are arranged in the internal space, in particular completely in the internal space.   如申請專利範圍第9項之搪刀頭(1),其中,印刷電路板(PCB)(60)設置作為該控制單元並且形成該電子單元(20)之後側,及其中,該PCB(60)與該殼體(21)一起形成該電子單元(20)之內部空間,該顯示器(30)與用於該電源(41)之該艙室(26)係配置於該內部空間中,尤其係完全配置於該內部空間中。  A boring head (1) according to claim 9 wherein a printed circuit board (PCB) (60) is provided as the control unit and forms a rear side of the electronic unit (20), and wherein the PCB (60) Forming an internal space of the electronic unit (20) together with the housing (21), the display (30) and the compartment (26) for the power supply (41) being disposed in the internal space, in particular fully configured In this internal space.   如申請專利範圍第1至4項之其中一項之搪刀頭(1),其中,印刷電路板(PCB)(60)設置作為該控制單元。  A boring head (1) as claimed in one of claims 1 to 4, wherein a printed circuit board (PCB) (60) is provided as the control unit.   如申請專利範圍第12項之搪刀頭(1),其中,該PCB(60)形成該電子單元(20)之後側。  The boring head (1) of claim 12, wherein the PCB (60) forms the rear side of the electronic unit (20).   如申請專利範圍第1至4項之其中一項之搪刀頭(1),其中,該電子單元(20)亦包含天線(42,66,67),用於從該控制單元(60)無線傳輸資料至外部裝置。  A boring head (1) as claimed in one of claims 1 to 4, wherein the electronic unit (20) also includes an antenna (42, 66, 67) for wirelessly from the control unit (60) Transfer data to an external device.   如申請專利範圍第1至4項之其中一項之搪刀頭(1),其中,該搪刀頭(1)包含具有凹穴(5)之主體(2),及其中,該電子單元(20)配置於該凹穴(5)內。  A boring head (1) according to any one of claims 1 to 4, wherein the boring head (1) comprises a body (2) having a recess (5), and wherein the electronic unit ( 20) disposed in the pocket (5).   一種電子單元(20),用於前述申請專利範圍之其中一項之搪刀頭(1),該電子單元(20)包含:控制單元(60),顯示器(30),連接於該控制單元(60),用於顯示和該搪刀頭(1)之狀況相關的資訊至使用者,及艙室(26),用於電源(41),以供電至該控制單元(60)及該顯示器(30),其特徵在於該電子單元(20)整體設計成緊實次總成。  An electronic unit (20) for use in one of the aforementioned patent claims, the electronic unit (20) comprising: a control unit (60), a display (30) connected to the control unit ( 60) for displaying information related to the condition of the boring head (1) to the user, and the compartment (26) for the power source (41) for supplying power to the control unit (60) and the display (30) ), characterized in that the electronic unit (20) is integrally designed as a compact sub-assembly.  
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