TW201913421A - method for analyzing failure patterns of wafers - Google Patents

method for analyzing failure patterns of wafers Download PDF

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TW201913421A
TW201913421A TW106130851A TW106130851A TW201913421A TW 201913421 A TW201913421 A TW 201913421A TW 106130851 A TW106130851 A TW 106130851A TW 106130851 A TW106130851 A TW 106130851A TW 201913421 A TW201913421 A TW 201913421A
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pattern
wafers
target
wafer
target wafer
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TW106130851A
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TWI742156B (en
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陳柳煉
王函
先鋒 杜
張國海
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聯華電子股份有限公司
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Abstract

A method for analyzing failure patterns of wafers, executed by a processor, includes the operations of: providing a target wafer containing a failure pattern of defected dies and to-be-selected wafers containing known failure patterns of defected dies, and obtaining defected die raw data of the target wafer and the to-be-selected wafers; performing data mining; and determining similarity between a target pattern of the target wafer and each of base patterns of a group of to-be-compared wafers according to a ranking result of the angle differences from data mining. Data mining includes two screening steps for determining a target pattern of the target wafer and base patterns of the to-be-selected wafers of a group of to-be-compared wafers (pattern match rate ≥ 0.5); constructing feature vectors of the target pattern of the target wafer and feature vectors of the base patterns of the group of to-be-compared wafers; and determining angle differences between the feature vectors of the target pattern of the target wafer and the feature vectors of each of the base patterns of the group of to-be-compared wafers.

Description

晶圓失效圖案分析方法Wafer failure pattern analysis method

本發明是有關於一種分析方法,且特別是有關於一種晶圓失效圖案分析方法。The present invention relates to an analytical method, and more particularly to a wafer failure pattern analysis method.

對半導體科技來說,持續縮小積體電路結構的尺寸、改善速率、增進效能、提高密度及降低成本等等,都是重要的發展目標。例如,積體電路結構的尺寸即使縮小或是如何發展,半導體元件的電子特性都必須至少維持或是加以改善,以符合市場對電子產品之要求。若積體電路結構的各層與所屬半導體元件如有缺陷或損傷,將會對半導體結構的電性表現造成影響,因而造成晶圓上存在一或多個缺陷晶片(defected dies)。而晶片針測(chip probe,CP)係在進行構裝前先用來對晶圓上的晶片進行電性功能上的探測,以先行分辨出電性功能不良的晶片。For semiconductor technology, continuous reduction of the size of the integrated circuit structure, improvement of speed, performance, density and cost reduction are important development goals. For example, even if the size of the integrated circuit structure is reduced or how it is developed, the electronic characteristics of the semiconductor device must be maintained or improved at least to meet the market requirements for electronic products. If the layers of the integrated circuit structure and the associated semiconductor components are defective or damaged, the electrical performance of the semiconductor structure will be affected, thereby causing one or more defective dies on the wafer. The chip probe (CP) is used to electrically detect the wafer on the wafer before the assembly, in order to distinguish the electrically defective wafer.

傳統方法中,需從一龐大資料庫中選出許多晶片針測失效圖案(CP failure patterns)並透過人工方式進行比對,以尋找出與一目標晶圓的目標圖案近似的失效圖案,效率低且極為耗費時間。In the conventional method, a plurality of wafer failure patterns are selected from a large database and manually matched to find a failure pattern similar to a target pattern of a target wafer, which is inefficient. Extremely time consuming.

本發明係有關於一種晶圓失效圖案分析方法,可大幅減少目標晶圓與資料庫中待選擇晶圓(具有已知缺陷晶片之失效圖案)的比對時間,而更有效率和準確地以排序方式決定出與目標晶圓之目標圖案相似的待選擇晶圓。The invention relates to a wafer failure pattern analysis method, which can greatly reduce the comparison time of a target wafer and a database to be selected (a failure pattern with a known defect wafer), and more efficiently and accurately The sorting method determines the wafer to be selected similar to the target pattern of the target wafer.

根據一實施例,係提出一種晶圓失效圖案分析方法,且以一處理器執行此方法,此方法包括:提供具有缺陷晶片之一失效圖案的一目標晶圓(target wafer),和提供具有已知缺陷晶片之失效圖案的複數個待選擇晶圓(to-be-selected wafers),並且取得該目標晶圓與該些待選擇晶圓之缺陷晶片原始數據資料(defected die raw data);進行資料探勘(data mining);根據資料探勘的一夾角差排序結果(a ranking result of the angle differences)決定目標晶圓之目標圖案與待比對晶圓之群組中各個基準圖案之間的圖案相似度(similarity)。其中,資料探勘之步驟係包括:According to an embodiment, a wafer failure pattern analysis method is provided, and the method is performed by a processor, the method comprising: providing a target wafer having a failure pattern of one of the defective wafers, and providing the Knowing a plurality of to-be-selected wafers of the failure pattern of the defective wafer, and obtaining the defective die raw data of the target wafer and the to-be-selected wafers; Data mining; determining the pattern similarity between the target pattern of the target wafer and each of the reference patterns in the group of wafers to be compared according to a ranking result of the angle differences (similarity). Among them, the steps of data exploration include:

對於該目標晶圓之該失效圖案與該些待選擇晶圓之該些失效圖案進行分類(classifying),並且自該目標晶圓之該些缺陷晶片中和自該些待選擇晶圓之已知該些缺陷晶片中分別選擇對應之群聚失效點(clustered failed points),以分別產生該目標晶圓之一目標圖案和該些待選擇晶圓之基準圖案(base patterns of the to-be-selected wafers);The failure pattern of the target wafer is classifying with the failure patterns of the to-be-selected wafers, and is known from the defective wafers of the target wafer and from the to-be-selected wafers. Corresponding cluster failure points are respectively selected in the defective wafers to respectively generate a target pattern of the target wafer and a reference pattern of the to-be-selected wafers (base patterns of the to-be-selected Wafers);

決定目標晶圓之目標圖案與各個待選擇晶圓之該些基準圖案之間數據資料訊息的一圖案匹配率(pattern match rate),並篩除該些待選擇晶圓中圖案匹配率小於0.5的一或多個晶圓,留下的該些待選擇晶圓係產生一待比對晶圓之群組;Determining a pattern match rate of the data information message between the target pattern of the target wafer and the reference patterns of the respective wafers to be selected, and screening out the pattern matching ratio of the selected wafers to be less than 0.5 One or more wafers, and the remaining wafers to be selected generate a group of wafers to be compared;

建立目標晶圓之目標圖案的特徵向量(feature vectors),和建立待比對晶圓之群組中該些基準圖案的特徵向量;Establishing feature vectors of the target pattern of the target wafer, and establishing feature vectors of the reference patterns in the group of the wafer to be compared;

決定目標晶圓之目標圖案的特徵向量與待比對晶圓之群組中各基準圖案的該些特徵向量之間的夾角差(angle differences);以及Determining an angle difference between a feature vector of a target pattern of the target wafer and the feature vectors of the reference patterns in the group of wafers to be aligned;

對該些夾角差進行排序。Sort the angle differences.

為了對本發明之上述及其他方面有更佳的瞭解,下文特舉實施例,並配合所附圖式詳細說明如下:In order to better understand the above and other aspects of the present invention, the following detailed description of the embodiments and the accompanying drawings

根據本揭露之實施例,係提出一種晶圓失效圖案(failure patterns of wafers)分析方法,且以一處理器(processor)執行此方法。藉由實施例所提出之方法可以大幅減少目標晶圓與資料庫中待選擇晶圓(具有已知缺陷晶片之失效圖案)的比對時間,而更快速、有效率且準確地以排序方式決定出與目標晶圓之目標圖案(i.e.失效圖案經過群聚標示而得)圖案相似的待選擇晶圓,可解決傳統分析方法之目標晶圓與資料庫中龐大數量的待選擇晶圓比對不易和人工比對十分耗時的問題。因此,實施例所提出之方法可快速和準確地獲得目標晶圓之半導體製程中需要被調整修改的相關訊息,提高良率。According to an embodiment of the present disclosure, a method for analyzing a failure patterns of wafers is proposed, and the method is performed by a processor. By the method proposed in the embodiment, the comparison time of the target wafer and the database to be selected (the failure pattern of the wafer with known defects) can be greatly reduced, and the ordering manner can be determined more quickly, efficiently and accurately. A wafer to be selected similar to the target pattern of the target wafer (ie, the pattern of the failure pattern is clustered) can solve the problem that the target wafer of the conventional analysis method and the large number of wafers to be selected in the database are difficult to compare. It is a very time consuming problem to compare with labor. Therefore, the method proposed in the embodiment can quickly and accurately obtain related information that needs to be adjusted and modified in the semiconductor process of the target wafer, and improve the yield.

以下係參照所附圖式敘述本揭露提出之其中實施態樣,以描述相關製造方法。相關的實施例流程細節係如下面實施例內容所述。然而,但本揭露並非僅限於所述流程內容與細節態樣,本揭露並非顯示出所有可能的實施例,未於本揭露提出的其他實施態樣也可能可以應用。相關領域者可在不脫離本揭露之精神和範圍內對實施例之內容加以變化與修飾,以符合實際應用所需。再者,實施例中相同或類似的標號係用以標示相同或類似之部分。而圖式係已簡化以利清楚說明實施例之內容,圖式上的尺寸比例並非按照實際產品等比例繪製。因此,說明書和圖示內容僅作敘述實施例之用,而非作為限縮本揭露保護範圍之用。Hereinafter, embodiments of the present disclosure will be described with reference to the accompanying drawings to describe related manufacturing methods. The process details of the related embodiments are as described in the following examples. However, the disclosure is not limited to the details and details of the process, and the disclosure does not show all possible embodiments, and other embodiments not disclosed in the disclosure may also be applied. The content of the embodiments may be modified and modified to meet the needs of the actual application without departing from the spirit and scope of the disclosure. In the embodiments, the same or similar reference numerals are used to designate the same or similar parts. The drawings have been simplified to clearly illustrate the contents of the embodiments, and the dimensional ratios in the drawings are not drawn to scale in terms of actual products. Therefore, the description and illustration are for illustrative purposes only and are not intended to be limiting.

再者,說明書和/或請求項中所使用的序數(例如”第一”、”第二”、…等之用詞)以修飾請求項之元件,其本身並不意含及代表該請求元件有任何之前的序數,也不代表某一請求元件與另一請求元件的順序、或是製造方法上的順序,該些序數的使用僅用來使具有某命名的一請求元件得以和另一具有相同命名的請求元件能作出清楚區分。Furthermore, the ordinal numbers used in the specification and/or claims (e.g., the terms "first", "second", ..., etc.) are used to modify the elements of the claim, which are not intended to be Any previous ordinal does not represent the order of a request element and another request element, or the order of the manufacturing method. The use of these ordinals is only used to make one request element with a certain name the same as the other. Named request elements can make a clear distinction.

請同時參照第1-3圖。第1圖係繪示本揭露一實施例之一晶圓失效圖案(failure patterns of wafers)分析方法流程圖。第2圖繪示缺陷晶片之XY座標示意圖。第3圖係繪示本揭露一實施例中資料探勘步驟之方法流程圖。Please also refer to Figure 1-3. 1 is a flow chart showing a method for analyzing failure patterns of wafers according to an embodiment of the present disclosure. Figure 2 is a schematic view showing the XY coordinates of the defective wafer. FIG. 3 is a flow chart showing a method of data exploration steps in an embodiment of the present disclosure.

如第1圖所示,首先,如步驟S1,提供具有缺陷晶片之一失效圖案(a failure pattern of defected dies)的一目標晶圓(target wafer),和提供具有已知缺陷晶片之失效圖案(known failure patterns of defected dies)的複數個待選擇晶圓(to-be-selected wafers),並且取得目標晶圓與該些待選擇晶圓之缺陷晶片原始數據資料(defected die raw data)。接著,如步驟S2,進行資料探勘(data mining);之後,如步驟S3,根據資料探勘的排序結果(例如一實施例中,根據資料探勘後所得到特徵向量夾角差的一排序結果),來決定目標晶圓之目標圖案與待比對晶圓之群組中各個基準圖案之間的圖案相似度(similarity)。As shown in FIG. 1, first, as in step S1, a target wafer having a failure pattern of defected dies is provided, and a failure pattern having a wafer having a known defect is provided ( The known failure patterns of defected dies are a plurality of to-be-selected wafers, and the defective die raw data of the target wafer and the to-be-selected wafers are obtained. Then, in step S2, data mining is performed; then, in step S3, according to the sorting result of the data exploration (for example, in an embodiment, according to a sorting result of the angle difference between the feature vectors obtained after the data mining), A pattern similarity between the target pattern of the target wafer and each of the reference patterns in the group of wafers to be compared is determined.

根據一實施例,於步驟S1中,取得目標晶圓與待選擇晶圓之缺陷晶片原始數據資料,例如是包括:目標晶圓與該些待選擇晶圓的晶圓識別(wafer-idendifications,ID)(ID中例如包括了晶圓尺寸、此晶圓之晶片屬性與相關製程…等訊息),和取得目標晶圓與該些待選擇晶圓之各缺陷晶片原始數據資料的對應X-Y座標值(X-Y coordinate values)。According to an embodiment, in step S1, the defective wafer raw data of the target wafer and the to-be-selected wafer is obtained, for example, including: target wafer and wafer identification of the to-be-selected wafers (wafer-idendifications, ID (ID includes, for example, the size of the wafer, the wafer properties of the wafer and related processes, etc.), and the corresponding XY coordinate values of the raw data of each defective wafer of the target wafer and the selected wafers ( XY coordinate values).

根據一實施例,資料探勘(步驟S2)例如是包括以下步驟步驟S21~S26。According to an embodiment, the data exploration (step S2) comprises, for example, the following steps S21 to S26.

如步驟S21所示,使目標晶圓與該些待選擇晶圓之前述缺陷晶片原始數據資料達成一致化(unifying)。例如,決定出目標晶圓之缺陷晶片的失效圖案以及該些待選擇晶圓之已知缺陷晶片的失效圖案的半徑-角度座標值之數據轉換(radius-theta coordinate values)(步驟S210)。於一示例中,一致化前述缺陷晶片原始數據資料之步驟例如包括:聯合與目標晶圓尺寸一致的待選擇晶圓;確認目標晶圓與該些待選擇晶圓之圓心(centers)的X-Y座標值;和轉換來自於目標晶圓與該些待選擇晶圓之前述缺陷晶片原始數據資料的X-Y座標值,以得到目標晶圓之缺陷晶片的失效圖案以及待選擇晶圓之已知缺陷晶片的失效圖案所對應的半徑-角度座標值。As shown in step S21, the target wafer is unifying with the defective wafer raw data of the to-be-selected wafers. For example, a failure pattern of the defective wafer of the target wafer and a radius-theta coordinate value of the failure pattern of the known defective wafer of the candidate wafer are determined (step S210). In an example, the step of unifying the defective wafer raw data includes, for example, combining the to-be-selected wafers corresponding to the target wafer size; and confirming the XY coordinates of the target wafer and the centers of the to-be-selected wafers. And converting the XY coordinate values of the defective wafer raw data from the target wafer and the to-be-selected wafers to obtain a failure pattern of the defective wafer of the target wafer and a known defective wafer of the wafer to be selected The radius-angle coordinate value corresponding to the failure pattern.

請參照第2圖,其繪示缺陷晶片點A-C和A’-C’之XY座標示意圖。其中缺陷晶片點A-C和點A’-C’雖然在圖有不同的XY座標,但經過座標轉換,例如將各缺陷晶片點的XY座標值轉換為極座標(i.e. 半徑-角度座標值),可發現自圓心O至點A-C和點A’-C’的距離相關聯,例如OA=OA’,OB=OB’,OC=OC’。因此完成半徑-角度座標值之數據轉換有助於實施例中於後續步驟(如步驟S23所述)中決定兩個失效圖案比對後的圖案匹配率(pattern match rate)。Referring to Figure 2, there is shown a schematic diagram of the XY coordinates of defective wafer dots A-C and A'-C'. Where the defective wafer point AC and the point A'-C' have different XY coordinates in the figure, but after coordinate conversion, for example, converting the XY coordinate value of each defective wafer point into a polar coordinate (ie radius-angle coordinate value), it can be found The distance from the center O to the point AC and the point A'-C' is associated, for example OA = OA', OB = OB', OC = OC'. Thus, the completion of the data conversion of the radius-angle coordinate values facilitates the determination of the pattern match rate of the two failed pattern alignments in the subsequent steps (as described in step S23).

進行步驟S22,對於目標晶圓之失效圖案與該些待選擇晶圓之失效圖案進行分類(classifying),例如自目標晶圓之缺陷晶片中和自該些待選擇晶圓之已知缺陷晶片中分別選擇對應之群聚失效點(clustered failed points),以分別產生目標晶圓之一目標圖案(target pattern of the target wafer)和該些待選擇晶圓之基準圖案(base patterns of the to-be-selected wafers)。Step S22, classifying the failure pattern of the target wafer and the failure pattern of the to-be-selected wafers, for example, from the defective wafer of the target wafer and from the known defective wafers of the to-be-selected wafers. Corresponding clustered failed points are respectively selected to respectively generate a target pattern of the target wafer and a base pattern of the to-be -selected wafers).

於一實施例中,上述分類例如是利用一具雜訊之基於密度的聚類演算法(Density-Based Spatial Clustering of Applications with Noise (DBSCAN),algorithm)對於目標晶圓之缺陷晶片以及所有待選擇晶圓之已知缺陷晶片進行群聚分析(clustering),並且過濾移除目標晶圓之缺陷晶片中非群聚失效點(non-clustered failed points of the defected dies of the target wafer)以及過濾移除待選擇晶圓之已知缺陷晶片中非群聚失效點(步驟S220)。例如,於一示例中,將經過DBSCAN演算法所選擇的群聚失效點皆被標示(labeled)為例如“0”,而未被選擇的非群聚失效點(non- clustered failed points)則不做標示(i.e.被移除)。因此步驟S22可視為一實施例之方法中第1次篩選步驟(first screening step)。In an embodiment, the classification is, for example, a defect-based clustering algorithm (Density-Based Spatial Clustering of Applications with Noise (DBSCAN), algorithm) for the defective wafer of the target wafer and all the candidates to be selected. The known defective wafer of the wafer is subjected to clustering, and the non-clustered failed points of the defected dies of the target wafer and the filter removal are removed by filtering. A non-clustered failure point in the known defective wafer of the wafer to be selected (step S220). For example, in one example, the cluster failure points selected by the DBSCAN algorithm are labeled as, for example, "0", while the non-clustered failed points are not selected. Make a mark (ie is removed). Thus step S22 can be considered as the first screening step in the method of one embodiment.

接著,進行步驟S23,決定目標晶圓之目標圖案與各個待選擇晶圓之基準圖案之間數據資料訊息的一圖案匹配率(a pattern match rate of data information),並篩除該些待選擇晶圓中圖案匹配率小於0.5的其中之一或多個待選擇晶圓(步驟S230),產生一待比對晶圓之群組(a group of to-be-compared wafers as remained)。因此待比對晶圓之群組是由留下的圖案匹配率大於等於0.5的待選擇晶圓組成。因此步驟S23/步驟S230可視為一實施例之方法中第2次篩選步驟(second screening step)。Then, in step S23, a pattern match rate of data information between the target pattern of the target wafer and the reference pattern of each wafer to be selected is determined, and the selected crystals are selected. A one or more of the wafers to be selected having a pattern matching ratio of less than 0.5 (step S230) generates a group of to-be-compared wafers as residual. Therefore, the group of wafers to be aligned is composed of the wafer to be selected with a pattern matching ratio of 0.5 or more. Therefore, step S23/step S230 can be regarded as the second screening step in the method of an embodiment.

根據一示例中,決定圖案匹配率的前述數據資料訊息係包括:目標晶圓與該些待選擇晶圓的晶圓識別(ID)、目標晶圓與該些待選擇晶圓之前述缺陷晶片原始數據資料(the defected die raw data)的X-Y座標值、和對應之半徑-角度座標值之數據轉換(transformation data of radius-theta coordinate values)。According to an example, the data data message determining the pattern matching rate includes: a target wafer and a wafer identification (ID) of the to-be-selected wafers, a target wafer, and the foregoing defective wafer original of the to-be-selected wafers. The XY coordinate value of the defected die raw data and the corresponding transformation data of radius-theta coordinate values.

進行步驟S24,建立目標晶圓之目標圖案的特徵向量(feature vectors of the target pattern)和建立待比對晶圓之群組中所有基準圖案的特徵向量(feature vectors of the base patterns)。一示例中,建立特徵向量之步驟例如包括:Step S24 is performed to establish a feature vectors of the target pattern and a feature vectors of the base patterns in the group of the wafers to be compared. In an example, the step of establishing a feature vector includes, for example:

(i)計算目標晶圓之目標圖案的特徵值(feature values),和計算待比對晶圓之群組中該些基準圖案的特徵值;以及(ii)相對於目標晶圓之目標圖案所計算而得的特徵值,係分別對於待比對晶圓之群組中該些基準圖案的相對應之特徵值進行正規化(normalizing)。(i) calculating feature values of the target pattern of the target wafer, and calculating feature values of the reference patterns in the group of wafers to be compared; and (ii) target patterns relative to the target wafer The calculated feature values are normalizing the corresponding feature values of the reference patterns in the group of wafers to be aligned, respectively.

之後,如步驟S25,例如根據上述將基準圖案正規化後之該些特徵值經過運算分析,決定出目標晶圓之目標圖案的特徵向量與待比對晶圓之群組中各基準圖案的該些特徵向量之間的夾角差(angle differences)。此夾角差也代表了基準圖案與目標圖案之間的相符程度,因此又可稱為匹配角(match theta)。並且,進行步驟S26,對於該些夾角差進行排序(ranking)。排序方式例如由夾角差之最小值依序排列至最大值,而分別自第1位、第2位、…往最末位做排列。Then, in step S25, for example, the feature values normalized by the reference pattern are subjected to operation analysis to determine the feature vector of the target pattern of the target wafer and the reference pattern of the pair of wafers to be compared. The angle differences between the feature vectors. This angle difference also represents the degree of coincidence between the reference pattern and the target pattern, and thus may also be referred to as a match theta. Then, step S26 is performed to rank the angle differences. The sorting method is, for example, sequentially arranged to the maximum value by the minimum value of the angle difference, and is arranged from the first bit, the second bit, ... to the last bit respectively.

一示例中,可應用的多個特徵向量、和特徵向量之間(該些基準圖案相較於目標圖案)的夾角差係敘述於後。並請同時參照第1、3圖和表一、表二。In an example, the difference between the plurality of feature vectors that can be applied, and the feature vectors (the reference patterns are compared to the target pattern) is described later. Please also refer to Figures 1, 3 and Table 1 and Table 2.

於一示例中,關於目標圖案(位於目標晶圓)與該些基準圖案(位於待比對晶圓之群組中的晶圓)其中之一的”圖案點”(pattern points)所建立的多個不同的特徵向量,依其性質可以大致分為三個特徵群組(i.e. 第一至第三特徵群組)。請參照表一和表二。三個特徵群組的相關特徵向量之代稱與內容簡單說明亦一併列於表一。但當然本揭露並不僅限於此處三個特徵群中所選用的特徵向量。另外,文中提到的”圖案點”係指,第二次篩選步驟 (步驟S23/步驟S230)後,目標圖案被標示之群聚失效點,以及圖案匹配率(pattern match rate)大於0.5的待比對晶圓群組中各個基準圖案裡被標示之群聚失效點。In one example, the "pattern points" of one of the target patterns (located on the target wafer) and the reference patterns (wafers in the group of wafers to be aligned) are established. Different feature vectors can be roughly divided into three feature groups (ie first to third feature groups) according to their properties. Please refer to Table 1 and Table 2. The generation of the relevant feature vectors of the three feature groups and the brief description of the contents are also listed in Table 1. But of course, the disclosure is not limited to the feature vectors selected in the three feature groups here. In addition, the "pattern point" mentioned in the text refers to the grouping failure point of the target pattern after the second screening step (step S23 / step S230), and the pattern match rate is greater than 0.5. The clustering failure points marked in the respective reference patterns in the wafer group are compared.

於一示例中,關於目標圖案(位於目標晶圓)與該些基準圖案(位於待比對晶圓之群組中的晶圓)其中之一的”圖案點”所建立的特徵向量,例如包括:In an example, the feature vector established with respect to the "pattern point" of the target pattern (located on the target wafer) and the reference patterns (wafers located in the group of wafers to be aligned) includes, for example, :

第一特徵群組(first feature group),其特徵向量係與半徑分佈(radius distribution)和角度分佈(theta distribution)相關,且由該些圖案點所對應之半徑-角度座標值(radius-theta coordinate values)而決定。例如,於一應用例中,第一特徵群組可包括:半徑中心(radius center)、半徑範圍(radius range)、角度範圍(theta range)、半徑範圍相對角度範圍之一比例(a ratio of the radius range to the theta range)( 表一、表二中以”比例_r2t”表示)、角度標準差(theta standard deviation)( 表一、表二中以”角度_std”表示)和半徑標準差(radius standard deviation)(表一、表二中以”半徑_std”表示)、圖案點之半徑平均值…等等;a first feature group whose feature vector is related to a radius distribution and a theta distribution, and a radius-theta coordinate corresponding to the pattern points (radius-theta coordinate) Values) and decided. For example, in an application example, the first feature group may include: a radius center, a radius range, a theta range, and a ratio of a radius range to an angle range (a ratio of the Radius range to the theta range) (in Table 1 and Table 2, "proportion _r2t"), the standard deviation of the angle (theta standard deviation) (in Table 1 and Table 2, "angle _std") and the standard deviation of the radius (radius standard deviation) (in Table 1 and Table 2, indicated by "radius_std"), the average radius of the pattern points, etc.;

第二特徵群組(second feature group),以決定該些圖案點的線性分佈或非線性分佈(linear or non-linear distribution)。例如,於一應用例中,第二特徵群組可包括:A second feature group to determine a linear or non-linear distribution of the pattern points. For example, in an application example, the second feature group may include:

該些圖案點的X數值相對於Y數值的皮爾森相關係數(Pearson correlation coefficient)(表一、表二中以”係數_x2y”表示);The P value of the X points of the pattern points is expressed by the Pearson correlation coefficient (in Table 1 and Table 2, the coefficient _x2y);

該些圖案點之一半徑值(radius value)相對於在該半徑值之圖案點數目(point counts at the radius value)的皮爾森相關係數(表一、表二中以”係數_r2c”表示)(此係數可用以協助判斷該些圖案點是否為弧線分佈);One of the pattern points has a radius value relative to a Pearson correlation coefficient at the point counts at the radius value (in Table 1 and Table 2, the coefficient _r2c) (This coefficient can be used to help determine if the pattern points are arc-shaped);

該些圖案點之一角度值(theta value)相對於在該角度值之圖案點數目(point counts at the theta value)的皮爾森相關係數(表一、表二中以”係數_t2c”表示)(此係數可用以協助判斷該些圖案點是否為扇形分佈);The atta value of the pattern points is expressed relative to the Pearson correlation coefficient of the point counts at the theta value (in Table 1 and Table 2, the coefficient _t2c). (This coefficient can be used to help determine if the pattern points are fan-shaped);

一最大半徑下之一角度計數(a theta count at a maximum radius)相對於一最小半徑下之一角度計數(a theta count at a minimum radius)的一比值(ratio)(表一、表二中以”角度_範圍_半徑”(Theta_range_r))表示)(此係數可用以協助判斷該些圖案點扇形分佈的大小和寬度);和A ratio of a theta count at a maximum radius to a minimum of a minimum radius (a ratio of a theta count at a minimum radius) (Table 1 and Table 2 "Angle_range_r") (this coefficient can be used to assist in determining the size and width of the fan-shaped distribution of the pattern points);

該些圖案點之複數個半徑值對複數個角度值的皮爾森相關係數(表一、表二中以”係數_r2t”表示);以及a Pearson correlation coefficient of a plurality of angle values of the plurality of pattern points to a plurality of angle values (indicated by "coefficient _r2t" in Table 1 and Table 2);

第三特徵群組(third feature group),與該些圖案點之密度相關,且由該些圖案點所對應之X-Y座標值(X-Y coordinate values)而定。例如,於一應用例中,第二特徵群組可包括:該些圖案點除以圖案分佈面積(pattern across area)之數值(表一、表二中以”點密度”(Point_density)表示)。而圖案分佈面積例如可透過該些圖案點的X值範圍乘上Y值範圍之計算而得,如第4圖所示(其繪示一晶圓上之圖案點及圖案分佈面積之示意圖)。The third feature group is related to the density of the pattern points, and is determined by the X-Y coordinate values corresponding to the pattern points. For example, in an application example, the second group of features may include: the pattern points divided by the value of the pattern across area (in Table 1 and Table 2, indicated by "Point_density"). The pattern distribution area can be obtained, for example, by multiplying the X value range of the pattern points by the Y value range, as shown in FIG. 4 (which shows a schematic diagram of a pattern point and a pattern distribution area on a wafer).

第3圖中之步驟S240係簡列出如上述示例之特徵向量。但上述內容僅作舉例說明之用,本揭露並不僅限制於該些步驟S240係簡列出如上述示例之特徵向量。Step S240 in Fig. 3 simply lists the feature vectors as exemplified above. However, the above description is for illustrative purposes only, and the disclosure is not limited to the step S240 to simply list the feature vectors as in the above examples.

表一 Table I

以下係根據上述步驟提出其中一種分析示例,包括列出如上述步驟(ex:圖案匹配率、特徵向量)等各個相關數值列於表二中,以說明應用實施例之一種晶圓失效圖案分析方法可產生目標晶圓之目標圖案與待比對晶圓之群組中各個基準圖案之間的圖案相似度(similarity)之排序。In the following, one of the analysis examples is proposed according to the above steps, including listing the relevant values such as the above steps (ex: pattern matching rate, feature vector), etc., which are listed in Table 2 to illustrate a wafer failure pattern analysis method of the application embodiment. An ordering of the pattern similarity between the target pattern of the target wafer and each of the reference patterns in the group of wafers to be aligned may be generated.

表二 Table II

(接續表二) (Continued from Table 2)

(接續表二) (Continued from Table 2)

請再參照第1圖,於揭露之一實施例中,決定圖案相似度的步驟S3係可包括以下步驟:Referring to FIG. 1 again, in an embodiment disclosed, the step S3 of determining the similarity of the pattern may include the following steps:

步驟S31:使目標晶圓之該目標圖案與待比對晶圓之群組中該些基準圖案形象化(visualizing);Step S31: visualizing the target pattern of the target wafer and the reference patterns in the group of wafers to be aligned;

步驟S32:根據前述特徵向量之間的夾角差之一自最小值到最大值的排序結果(a ranking result of the angle differences),自動分析目標晶圓之目標圖案與待比對晶圓之群組中該些基準圖案之間的圖案相似度;和Step S32: automatically analyzing the target pattern of the target wafer and the group of the wafer to be compared according to a ranking result of the angle differences of the one of the angles between the feature vectors Pattern similarity between the reference patterns; and

步驟S33:推斷(conclude)在待比對晶圓之群組的該些基準圖案中,是否存在有任一或多個相似圖案(any one or more similar patterns)與目標晶圓之目標圖案相似。Step S33: Conclude whether any one or more similar patterns are similar to the target pattern of the target wafer among the reference patterns of the group to be compared.

於另一實施例中,係可根據前述特徵向量之間的夾角差之一自最小值到最大值的排序結果,來形象化(ex:呈現於一顯示幕上) 目標圖案(目標晶圓)與待比對晶圓之群組中對應的基準圖案(ex:從分析排序結果第1位依序排列呈現,呈現數量例如是在10張晶圓,或可更多或更少,係實際比對情況而定),並可透過人眼觀察或自動分析目標圖案與基準圖案之間的圖案相似度,以推斷是否存在有一或多個相似圖案與目標晶圓之目標圖案相似。而根據實施例之方式,即使是以人工方式來觀察經過實施例提出之分類、分析演算等方法步驟後所呈現的基準圖案,仍可以根據圖案相似度排序方式迅速且準確地地找到相似度高的一或數張待比對晶圓,因此相較於傳統比對方式,實施例之方法仍可使人工觀察之晶圓數降至極低。In another embodiment, the image may be visualized (ex: presented on a display screen) according to the sorting result of one of the angles between the feature vectors from the minimum value to the maximum value (target wafer) Corresponding reference pattern in the group of wafers to be aligned (ex: sequentially arranged from the first order of the analysis sorting result, the number of presentations is, for example, 10 wafers, or more or less, actual comparison The pattern similarity between the target pattern and the reference pattern can be observed or automatically analyzed by the human eye to infer whether one or more similar patterns are similar to the target pattern of the target wafer. According to the embodiment, even if the reference pattern presented by the method steps of classification, analysis, and the like proposed in the embodiment is manually observed, the similarity can be quickly and accurately found according to the pattern similarity ordering manner. One or several sheets are to be compared to the wafer, so the method of the embodiment can still reduce the number of manually observed wafers to an extremely low level compared to the conventional alignment method.

從待比對晶圓之群組的基準圖案中推斷出與目標晶圓之目標圖案近似的相似圖案之步驟後,則可迅速和準確地獲得目標晶圓之半導體製程中需要被調整修改的相關訊息,規劃改善對策,進而提高製程良率。再者,亦可視實際狀況決定是否將此目標晶圓之目標圖案加入至包含有該些待選擇晶圓的數據資料庫(data base)中,成為未來待比對晶圓的其中之一。After the step of inferring a similar pattern similar to the target pattern of the target wafer from the reference pattern of the group of wafers to be compared, the correlation of the semiconductor wafer of the target wafer that needs to be adjusted and modified can be quickly and accurately obtained. Message, plan to improve countermeasures, and thus improve process yield. Furthermore, depending on the actual situation, it is determined whether the target pattern of the target wafer is added to the data base containing the wafers to be selected, and becomes one of the future wafers to be compared.

本揭露亦根據上述實施例提出之分析方式,進行相關模擬分析,並列出其中六組模擬分析結果說明如下。The disclosure also performs correlation simulation analysis according to the analysis method proposed in the above embodiment, and lists the results of six sets of simulation analysis as follows.

第5圖係繪示依照實施例之一種晶圓失效圖案分析方法進行所產生的第一組模擬分析結果。第5圖中目標晶圓的缺陷晶片中被標示的群聚失效點是座落在約7點鐘方向的邊緣區域,根據模擬分析結果,從資料庫中共尋找出11個相似圖案(similar patterns)與目標晶圓之目標圖案相似,雖然圖式中此11個晶圓的群聚失效點是出現在不同的時鐘位置(clock positions),但其群聚失效點的分佈情況都與目標晶圓顯現出類似特性。另外,以第5圖之目標晶圓為例,圖示中目標晶圓所標示的「SYCNL 18」例如是晶圓ID,接續的數字「5」例如代表DBSCAN演算法所產生的群聚分析標示碼,最後的數字「0」代表目標晶圓之目標圖案的特徵向量與待比對晶圓之基準圖案的該些特徵向量之間的夾角差(angle differences)(由於此為目標晶圓,特徵向量之間的夾角差為0)。類似地,以相似圖案1為例,其所標示的「STYYN 14」係為晶圓ID,接續的數字「1」為群聚分析標示碼,最後的數字「0.51」代表目標晶圓之目標圖案的特徵向量與此晶圓之基準圖案的該些特徵向量之間的夾角差為0.51。第5-10圖中所例舉之其餘圖案,上方標示數字亦如同上述說明,在此不再贅述。FIG. 5 is a diagram showing a first set of simulation analysis results produced by a wafer failure pattern analysis method according to an embodiment. The labeled cluster failure point in the defect wafer of the target wafer in Fig. 5 is located in the edge region at about 7 o'clock. According to the simulation analysis results, 11 similar patterns are found from the database. Similar to the target pattern of the target wafer, although the cluster failure points of the 11 wafers appear in different clock positions, the distribution of the cluster failure points is related to the target wafer. A similar feature. In addition, taking the target wafer of FIG. 5 as an example, the "SYCNL 18" indicated by the target wafer in the figure is, for example, the wafer ID, and the consecutive number "5" represents, for example, the cluster analysis flag generated by the DBSCAN algorithm. Code, the last digit "0" represents the angle difference between the feature vector of the target pattern of the target wafer and the feature vectors of the reference pattern to be compared to the wafer (since this is the target wafer, features The angle difference between the vectors is 0). Similarly, similar pattern 1 is taken as an example, the labeled "STYYN 14" is the wafer ID, the consecutive number "1" is the cluster analysis identification code, and the last number "0.51" represents the target pattern of the target wafer. The difference between the feature vector and the feature vectors of the reference pattern of the wafer is 0.51. The remaining patterns exemplified in Figures 5-10, the numbers indicated above are also as described above, and are not described herein.

第6圖係繪示依照實施例之一種晶圓失效圖案分析方法進行所產生的第二組模擬分析結果。第6圖中目標晶圓的缺陷晶片中被標示的群聚失效點是呈現半月形(half-moon shape)分佈,根據模擬分析結果,從資料庫中共尋找出5個相似圖案(similar patterns)與目標晶圓之目標圖案相似,此五個相似圖案的群聚失效點的分佈情況都與目標晶圓顯現出十分類似的特性。FIG. 6 is a diagram showing a second set of simulation analysis results produced by a wafer failure pattern analysis method according to an embodiment. The clustering failure point indicated in the defective wafer of the target wafer in Fig. 6 is a half-moon shape distribution. According to the simulation analysis results, a total of five similar patterns are found from the database. The target pattern of the target wafer is similar, and the distribution of the cluster failure points of the five similar patterns exhibits very similar characteristics to the target wafer.

第7圖係繪示依照實施例之一種晶圓失效圖案分析方法進行所產生的第三組模擬分析結果。第7圖中目標晶圓的缺陷晶片中被標示的群聚失效點是呈現交錯的條狀(crossing stripes)分佈,根據模擬分析結果,從資料庫中共尋找出5個相似圖案(similar patterns)與目標晶圓之目標圖案相似,其中又以相似圖案1-4這四個圖案的群聚失效點的分佈情況與目標晶圓顯現出十分類似的特性。FIG. 7 is a diagram showing a third set of simulation analysis results produced by a wafer failure pattern analysis method according to an embodiment. In Figure 7, the labeled cluster failure points in the defective wafer of the target wafer are presented in a staggered cross-strip distribution. According to the results of the simulation analysis, a total of five similar patterns are found from the database. The target pattern of the target wafer is similar, and the distribution of the cluster failure points of the four patterns of similar patterns 1-4 exhibits very similar characteristics to the target wafer.

第8圖係繪示依照實施例之一種晶圓失效圖案分析方法進行所產生的第四組模擬分析結果。第8圖中目標晶圓的缺陷晶片中被標示的群聚失效點是呈現單一條狀(single stripe)分佈,根據模擬分析結果,從資料庫中共尋找出5個相似圖案(similar patterns)與目標晶圓之目標圖案相似,其中又以相似圖案1-4這四個圖案的群聚失效點的分佈情況與目標晶圓顯現出十分類似的特性。FIG. 8 is a diagram showing a fourth set of simulation analysis results produced by a wafer failure pattern analysis method according to an embodiment. In Figure 8, the labeled cluster failure points in the defective wafer of the target wafer are in a single stripe distribution. According to the results of the simulation analysis, a total of five similar patterns and targets are found from the database. The target pattern of the wafer is similar, and the distribution of the cluster failure points of the four patterns of similar patterns 1-4 exhibits very similar characteristics to the target wafer.

第9圖係繪示依照實施例之一種晶圓失效圖案分析方法進行所產生的第五組模擬分析結果。第9圖中目標晶圓的缺陷晶片中被標示的群聚失效點是呈現扇形(fan shape)分佈,根據模擬分析結果,從資料庫中共尋找出5個相似圖案(similar patterns)與目標晶圓之目標圖案相似,其中又以相似圖案1-3這三個圖案的群聚失效點的分佈情況與目標晶圓顯現出十分類似的特性。FIG. 9 is a diagram showing a fifth set of simulation analysis results produced by a wafer failure pattern analysis method according to an embodiment. In Figure 9, the labeled cluster failure point in the defective wafer of the target wafer is a fan shape distribution. According to the simulation analysis results, five similar patterns and target wafers are found from the database. The target patterns are similar, and the distribution of the cluster failure points of the three patterns of similar patterns 1-3 exhibits very similar characteristics to the target wafer.

第10圖係繪示依照實施例之一種晶圓失效圖案分析方法進行所產生的第六組模擬分析結果。第10圖中目標晶圓的缺陷晶片中被標示的群聚失效點是呈現從圓心到邊緣的區塊狀(block shape)分佈,根據模擬分析結果,從資料庫中共尋找出5個相似圖案(similar patterns)與目標晶圓之目標圖案相似,其中又以相似圖案1-4這四個圖案的群聚失效點的分佈情況與目標晶圓顯現出十分類似的特性。FIG. 10 is a diagram showing a sixth set of simulation analysis results produced by a wafer failure pattern analysis method according to an embodiment. The labeled cluster failure point in the defective wafer of the target wafer in Fig. 10 is a block shape distribution from the center to the edge. According to the simulation analysis results, five similar patterns are found from the database ( Similar patterns) are similar to the target pattern of the target wafer, in which the distribution of the cluster failure points of the four patterns of similar patterns 1-4 exhibits very similar characteristics to the target wafer.

因此,根據上述,本揭露實施例所提出的分析方法主要是先進行2次篩選步驟,其中(1)第1次篩選步驟-待選擇晶圓與目標晶圓都進行群聚分析,濾掉非群聚缺陷點,剩下群聚缺陷點(i.e.如前述步驟S22中群聚分析與標示);(2)第2次篩選步驟是待選擇晶圓與目標晶圓之間的比較,比較過後一部份的待選擇晶圓(i.e.如前述步驟S23中圖案匹配率<0.5)被濾掉。第2次篩選步驟後會產生一待比對晶圓之群組(所包括的待比對晶圓其圖案匹配率≥0.5),而此群組中的待比對晶圓各具有第1次篩選後標示好的基準圖型(base pattern)(由群聚缺陷點組成)。之後,針對第2次篩選步驟後所產生的待比對晶圓之群組中各晶圓的基準圖案(base pattern),以及目標晶圓(target wafer)的目標圖案(target pattern)經過第1次篩選),再進行各種特徵向量(feature vectors)的建構。然後,比較待比對晶圓的基準圖案相對於目標晶圓的目標圖案之間的向量夾角差,根據比較結果做出排序,以從待比對晶圓之群組中的待比對晶圓之基準圖案找出與目標圖案相似之圖形。Therefore, according to the above, the analysis method proposed in the embodiment of the present disclosure mainly performs two screening steps first, wherein (1) the first screening step - the selected wafer and the target wafer are subjected to cluster analysis, and the non-filter is filtered out. The clustering defect points are left, and the clustering defect points are left (ie, the clustering analysis and labeling in the foregoing step S22); (2) the second screening step is a comparison between the wafer to be selected and the target wafer, and the comparison is performed. A portion of the wafer to be selected (ie, the pattern matching ratio <0.5 in the foregoing step S23) is filtered out. After the second screening step, a group of wafers to be aligned is generated (the pattern matching ratio of the wafer to be aligned is ≥0.5), and the wafers to be aligned in the group have the first time. A well-marked base pattern (consisting of clustering defect points). Thereafter, the base pattern of each wafer in the group of wafers to be aligned generated after the second screening step, and the target pattern of the target wafer are subjected to the first Sub-screening), the construction of various feature vectors is performed. Then, comparing the vector angle difference between the reference pattern of the wafer to be compared with the target pattern of the target wafer, and sorting according to the comparison result to compare the wafers to be compared in the group of wafers to be compared The reference pattern finds a pattern similar to the target pattern.

根據上述實施例所提出之方法具有許多優點,例如: (1)方法步驟中利用了信賴度高的DBSCAN聚類演算法來進行缺陷晶片的分類,例如群聚分析和標示群聚失效點;(2)可以僅用12個特徵向量(如表一)就能清楚和有效地描述圖案特性,因此演算複雜度低(low algorithm complexity);(3)分析圖案時有圖案重疊比例之計算來加入角度位置因子的考量,並且可對於待選擇晶圓之圖案相似度進行排序,因此分析結果具有高度的準確性/穩定性(High Accuracy/Robustness);(4)經由有效率的圖案演算比對與排序方式,可以大幅減少目標晶圓與資料庫中待選擇晶圓(具有已知缺陷晶片之失效圖案)的比對時間;(5)並且自動化程度高(High automation Extent),大量減少人工作業的時間。綜合而言,實施例之方法可以更快速、有效率且準確地以排序方式決定出與目標晶圓之圖案相似的待選擇晶圓,解決了傳統分析方法之目標晶圓與資料庫中龐大數量的待選擇晶圓比對不易和人工比對十分耗時的問題。因此,實施例所提出之方法可快速和準確地獲得目標晶圓之半導體製程中需要被調整修改的相關訊息,提高良率。The method according to the above embodiment has many advantages, such as: (1) The method step utilizes a highly reliable DBSCAN clustering algorithm to classify defective wafers, such as cluster analysis and labeling cluster failure points; 2) It is possible to use 12 feature vectors (such as Table 1) to clearly and effectively describe the pattern characteristics, so the low algorithm complexity; (3) the pattern overlap ratio is calculated when the pattern is analyzed to add the angle Position factor considerations, and the pattern similarity of the wafers to be selected can be sorted, so the analysis results have high accuracy/stability (High Accuracy/Robustness); (4) Alignment and ordering through efficient pattern calculation In this way, the comparison time between the target wafer and the database to be selected (the failure pattern of the wafer with known defects) can be greatly reduced; (5) and the high automation extent, which greatly reduces the time of manual operation. . In summary, the method of the embodiment can determine the candidate wafer to be selected similarly to the target wafer pattern in a faster, efficient and accurate manner, and solve the huge number of target wafers and databases in the traditional analysis method. The wafer to be selected is difficult to compare with the manual and is very time consuming. Therefore, the method proposed in the embodiment can quickly and accurately obtain related information that needs to be adjusted and modified in the semiconductor process of the target wafer, and improve the yield.

其他實施例,例如其他步驟細節或其他特徵向量因子,亦可能可以應用,係視應用時之實際需求與條件而可作適當的調整或變化。因此,說明書與圖式中所示之內容與步驟僅作說明之用,並非用以限制本揭露欲保護之範圍。另外,相關技藝者當知,實施例亦並不限於圖示所繪之態樣,亦是根據實際應用時之需求和/或製造步驟在不悖離本揭露之精神的情況下而可作相應調整。Other embodiments, such as other step details or other feature vector factors, may also be applied, depending on the actual needs and conditions of the application, and may be appropriately adjusted or varied. Therefore, the contents and steps shown in the specification and drawings are for illustrative purposes only and are not intended to limit the scope of the disclosure. In addition, it is to be understood by those skilled in the art that the embodiments are not limited to the illustrated embodiments, and the requirements and/or manufacturing steps according to the actual application may be made without departing from the spirit of the disclosure. Adjustment.

綜上所述,雖然本發明已以實施例揭露如上,然其並非用以限定本發明。本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾。因此,本發明之保護範圍當視後附之申請專利範圍所界定者為準。In conclusion, the present invention has been disclosed in the above embodiments, but it is not intended to limit the present invention. A person skilled in the art can make various changes and modifications without departing from the spirit and scope of the invention. Therefore, the scope of the invention is defined by the scope of the appended claims.

S1-S3、S21-S26、S210-S240、S31-S33‧‧‧步驟S1-S3, S21-S26, S210-S240, S31-S33‧‧‧ steps

第1圖繪示本揭露一實施例之一晶圓失效圖案分析方法流程圖。 第2圖繪示缺陷晶片之XY座標示意圖。 第3圖繪示本揭露一實施例中資料探勘步驟之方法流程圖。 第4圖繪示一晶圓上之圖案點及圖案分佈面積之示意圖。 第5圖係繪示依照實施例之一種晶圓失效圖案分析方法進行所產生的第一組模擬分析結果。 第6圖係繪示依照實施例之一種晶圓失效圖案分析方法進行所產生的第二組模擬分析結果。 第7圖係繪示依照實施例之一種晶圓失效圖案分析方法進行所產生的第三組模擬分析結果。 第8圖係繪示依照實施例之一種晶圓失效圖案分析方法進行所產生的第四組模擬分析結果。 第9圖係繪示依照實施例之一種晶圓失效圖案分析方法進行所產生的第五組模擬分析結果。 第10圖係繪示依照實施例之一種晶圓失效圖案分析方法進行所產生的第六組模擬分析結果。FIG. 1 is a flow chart showing a method for analyzing a wafer failure pattern according to an embodiment of the present disclosure. Figure 2 is a schematic view showing the XY coordinates of the defective wafer. FIG. 3 is a flow chart showing a method for data exploration steps in an embodiment of the present disclosure. FIG. 4 is a schematic view showing a pattern dot and a pattern distribution area on a wafer. FIG. 5 is a diagram showing a first set of simulation analysis results produced by a wafer failure pattern analysis method according to an embodiment. FIG. 6 is a diagram showing a second set of simulation analysis results produced by a wafer failure pattern analysis method according to an embodiment. FIG. 7 is a diagram showing a third set of simulation analysis results produced by a wafer failure pattern analysis method according to an embodiment. FIG. 8 is a diagram showing a fourth set of simulation analysis results produced by a wafer failure pattern analysis method according to an embodiment. FIG. 9 is a diagram showing a fifth set of simulation analysis results produced by a wafer failure pattern analysis method according to an embodiment. FIG. 10 is a diagram showing a sixth set of simulation analysis results produced by a wafer failure pattern analysis method according to an embodiment.

Claims (16)

一種晶圓失效圖案分析方法,且以一處理器(processor)執行該方法,該方法包括: 提供具有缺陷晶片之一失效圖案(a failure pattern of defected dies)的一目標晶圓(target wafer),和提供具有已知缺陷晶片之失效圖案(known failure patterns of defected dies)的複數個待選擇晶圓(to-be-selected wafers),並且取得該目標晶圓與該些待選擇晶圓之缺陷晶片原始數據資料(defected die raw data); 進行資料探勘(data mining),包括: 對於該目標晶圓之該失效圖案與該些待選擇晶圓之該些失效圖案進行分類(classifying),並且自該目標晶圓之該些缺陷晶片中和自該些待選擇晶圓之已知該些缺陷晶片中分別選擇對應之群聚失效點(clustered failed points),以分別產生該目標晶圓之一目標圖案(target pattern of the target wafer)和該些待選擇晶圓之基準圖案(base patterns of the to-be-selected wafers); 決定該目標晶圓之該目標圖案與各個該些待選擇晶圓之該些基準圖案之間數據資料訊息的一圖案匹配率(a pattern match rate of data information),並篩除該些待選擇晶圓中該圖案匹配率小於0.5的其中之一或多個,留下的該些待選擇晶圓係產生一待比對晶圓之群組(a group of to-be-compared wafers as remained); 建立該目標晶圓之該目標圖案的特徵向量(feature vectors of the target pattern of the target wafer)和建立該待比對晶圓之群組中該些基準圖案的特徵向量(feature vectors of the base patterns of the group of to-be-compared wafers); 決定該目標晶圓之該目標圖案的該特徵向量與該待比對晶圓之群組中各該些基準圖案的該些特徵向量之間的夾角差(angle differences);以及 對於該些夾角差進行排序(ranking);和 根據該些夾角差的一排序結果(a ranking result of the angle differences)決定該目標晶圓之該目標圖案與該待比對晶圓之群組中各個該些基準圖案之間的圖案相似度(similarity)。A wafer failure pattern analysis method, and the method is performed by a processor, the method comprising: providing a target wafer having a failure pattern of defected dies, And providing a plurality of to-be-selected wafers having known failure patterns of defected dies, and obtaining the target wafer and the defective wafers of the to-be-selected wafers Defected die raw data; performing data mining, including: classifying the failure pattern of the target wafer and the failure patterns of the to-be-selected wafers, and Selecting corresponding clustered failed points in the defective wafers of the target wafer and in the known defective wafers of the to-be-selected wafers to respectively generate a target pattern of the target wafer (target pattern of the target wafer) and the base patterns of the to-be-selected wafers; determining the target of the target wafer a pattern match rate of data information between the pattern and the reference patterns of the plurality of to-be-selected wafers, and screening the pattern to be selected to have a pattern matching ratio of less than 0.5 One or more of the remaining wafers to be selected to generate a group of to-be-compared wafers as remained; the target of the target wafer is established Feature vectors of the target pattern of the target wafer and feature vectors of the base patterns of the group of to-be And determining an angle difference between the feature vector of the target pattern of the target wafer and the feature vectors of each of the reference patterns of the pair of wafers to be aligned; Sorting the angle differences; and determining a target pattern of the target wafer and each of the groups of the wafers to be compared according to the ranking results of the angle differences The pattern similarity between the reference patterns. 如申請專利範圍第1項所述之方法,其中在該目標晶圓之該些缺陷晶片中和該些待選擇晶圓之已知該些缺陷晶片中選擇該些群聚失效點之步驟中,係移除該目標晶圓之該些缺陷晶片中非群聚失效點,以及移除該些待選擇晶圓之已知該些缺陷晶片中非群聚失效點。The method of claim 1, wherein the step of selecting the clustering failure points in the defective wafers of the target wafer and the known defective wafers of the candidate wafers is And removing non-clustered failure points in the defective wafers of the target wafer, and removing non-clustered failure points in the known defective wafers of the to-be-selected wafers. 如申請專利範圍第1項所述之方法,其中對於該目標晶圓之該失效圖案與該些待選擇晶圓之該些失效圖案進行分類,係利用一具雜訊之基於密度之聚類演算法(DBSCAN algorithm)對於該目標晶圓之該些缺陷晶片以及該些待選擇晶圓之已知該些缺陷晶片進行群聚分析(clustering)。The method of claim 1, wherein the failure pattern of the target wafer and the failure patterns of the to-be-selected wafers are classified by a density-based clustering algorithm of noise The DBSCAN algorithm performs clustering analysis on the defective wafers of the target wafer and the known defective wafers of the selected wafers. 如申請專利範圍第3項所述之方法,其中該DBSCAN演算法將該目標晶圓之該些缺陷晶片中和該些待選擇晶圓之已知該些缺陷晶片中所選擇的該些群聚失效點係標示(labeled)為“0”,而對於該目標晶圓之該些缺陷晶片中和該些待選擇晶圓之已知該些缺陷晶片中非群聚失效點(non-clustered failed points)則不做標示。The method of claim 3, wherein the DBSCAN algorithm clusters the selected ones of the defective wafers of the target wafer and the known defective wafers of the selected wafers The failure point is labeled as "0", and the non-clustered failed points in the defective wafers of the target wafer and the known defective wafers of the candidate wafers (non-clustered failed points) ) is not marked. 如申請專利範圍第1項所述之方法,其中在對於該目標晶圓之該失效圖案與該些待選擇晶圓之該些失效圖案進行分類之前,進行前述資料探勘之步驟更包括: 一致化(unifying)該目標晶圓與該些待選擇晶圓之前述缺陷晶片原始數據資料,其中至少決定出該目標晶圓之該些缺陷晶片的該失效圖案以及該些待選擇晶圓之已知該些缺陷晶片的該些失效圖案的半徑-角度座標值之數據轉換(radius-theta coordinate values)。The method of claim 1, wherein the step of performing the foregoing data exploration comprises: prior to categorizing the failure pattern of the target wafer and the failure patterns of the to-be-selected wafers: Unifying the target wafer and the defective wafer raw data of the to-be-selected wafers, wherein at least the failure pattern of the defective wafers of the target wafer and the known wafers to be selected are known The radius-theta coordinate values of the failure patterns of the defective wafers. 如申請專利範圍第5項所述之方法,其中前述一致化該缺陷晶片原始數據資料之步驟係包括: 聯合與該目標晶圓尺寸一致的該些待選擇晶圓; 確認該目標晶圓與該些待選擇晶圓之圓心(centers)的X-Y座標值(X-Y coordinate values);和 轉換來自於該目標晶圓與該些待選擇晶圓之前述缺陷晶片原始數據資料的X-Y座標值,以得到該目標晶圓之該些缺陷晶片的該失效圖案以及該些待選擇晶圓之已知該些缺陷晶片的該些失效圖案之該些半徑-角度座標值。The method of claim 5, wherein the step of unifying the defective wafer raw data includes: combining the to-be-selected wafers corresponding to the target wafer size; confirming the target wafer and the XY coordinate values of the centers of the wafer to be selected; and converting XY coordinate values of the raw data of the defective wafers from the target wafer and the to-be-selected wafers to obtain the The failure pattern of the defective wafers of the target wafer and the radius-angle coordinate values of the failure patterns of the defective wafers of the to-be-selected wafers. 如申請專利範圍第5項所述之方法,其中決定該圖案匹配率的前述數據資料訊息係包括: 該目標晶圓與該些待選擇晶圓的晶圓識別(wafer-idendifications,ID); 該目標晶圓與該些待選擇晶圓之前述缺陷晶片原始數據資料的X-Y座標值(X-Y coordinate values);和 該些半徑-角度座標值(radius-theta coordinate values)之數據轉換。The method of claim 5, wherein the data data message determining the pattern matching rate comprises: a wafer-idendifications (ID) of the target wafer and the to-be-selected wafers; The XY coordinate values of the target wafer and the aforementioned defective wafer raw data of the to-be-selected wafers; and the data conversion of the radius-theta coordinate values. 如申請專利範圍第1項所述之方法,其中該些特徵向量之建立步驟包括: 計算該目標晶圓之該目標圖案的特徵值(feature values),和計算該待比對晶圓之群組中該些基準圖案的特徵值;以及 相對於該目標晶圓之該目標圖案的該些特徵值,係分別對於該待比對晶圓之群組中該些基準圖案的該些特徵值進行正規化(normalizing)。The method of claim 1, wherein the step of establishing the feature vector comprises: calculating feature values of the target pattern of the target wafer, and calculating a group of the wafer to be compared The feature values of the reference patterns; and the feature values of the target pattern relative to the target wafer are respectively normalized for the feature values of the reference patterns in the group of the wafers to be compared Normalizing. 如申請專利範圍第1項所述之方法,其中關於該目標圖案與該些基準圖案其中一者的圖案點(pattern points)所建立的該些特徵向量係包括: 一第一特徵群組(first feature group),與半徑分佈和角度分佈相關,且由該些圖案點所對應之半徑-角度座標值而決定。The method of claim 1, wherein the feature vectors established with respect to the target pattern and the pattern points of one of the reference patterns comprise: a first feature group (first Feature group), which is related to the radius distribution and the angular distribution, and is determined by the radius-angle coordinate values corresponding to the pattern points. 如申請專利範圍第9項所述之方法,其中該第一特徵群組包括: 半徑中心、半徑範圍、角度範圍、該半徑範圍相對該角度範圍之一比例、角度標準差和半徑標準差。The method of claim 9, wherein the first group of features comprises: a radius center, a radius range, an angle range, a ratio of the radius range to the angle range, an angular standard deviation, and a standard deviation of the radius. 如申請專利範圍第9項所述之方法,其中關於該目標圖案與該些基準圖案其中之一的該些圖案點所建立的該些特徵向量更包括: 一第二特徵群組(second feature group),以決定該些圖案點的線性分佈或非線性分佈。The method of claim 9, wherein the feature vectors established by the target pattern and the pattern points of one of the reference patterns further comprise: a second feature group ) to determine the linear or non-linear distribution of the pattern points. 如申請專利範圍第11項所述之方法,其中該第二特徵群組包括: 該些圖案點的X數值相對於Y數值的皮爾森相關係數(Pearson correlation coefficient); 該些圖案點之一半徑值相對於在該半徑值之圖案點數目(point counts at the radius value)的皮爾森相關係數; 該些圖案點之一角度值相對於在該角度值之圖案點數目(point counts at the theta value)的皮爾森相關係數; 一最大半徑下之一角度計數(a theta count at a maximum radius)相對於一最小半徑下之一角度計數(a theta count at a minimum radius)的一比值;和 該些圖案點之複數個半徑值對複數個角度值的皮爾森相關係數。The method of claim 11, wherein the second group of features comprises: a Pearson correlation coefficient of the X values of the pattern points relative to the Y value; a radius of the pattern points a Pearson correlation coefficient of a value relative to a point counts at the radius value; an angle value of the pattern points relative to a number of pattern points at the angle value (point counts at the theta value) a Pearson correlation coefficient; a ratio of a theta count at a maximum radius to a minimum of a minimum radius; and The Pearson correlation coefficient of a plurality of angular values of a pattern point to a plurality of angle values. 如申請專利範圍第9項所述之方法,其中關於該目標圖案與該些基準圖案其中之一的該些圖案點所建立的該些特徵向量更包括: 一第三特徵群組(third feature group),與該些圖案點之密度相關,且由該些圖案點所對應之X-Y座標值而定。The method of claim 9, wherein the feature vectors established by the target pattern and the pattern points of one of the reference patterns further comprise: a third feature group ), related to the density of the pattern points, and determined by the XY coordinate values corresponding to the pattern points. 如申請專利範圍第13項所述之方法,其中該第三特徵群組包括: 該些圖案點除以圖案分佈面積(pattern across area)之數值。The method of claim 13, wherein the third group of features comprises: dividing the pattern points by a value of a pattern across area. 如申請專利範圍第1項所述之方法,其中決定該圖案相似度之步驟係包括: 使該目標晶圓之該目標圖案與該待比對晶圓之群組中該些基準圖案形象化(visualizing); 根據該些夾角差之一自最小值到最大值的該排序結果,自動分析該目標晶圓之該目標圖案與該待比對晶圓之群組中該些基準圖案之間的該圖案相似度;和 推斷在該待比對晶圓之群組的該些基準圖案中,是否存在有任一或多個相似圖案(similar patterns)與該目標晶圓之該目標圖案相似。The method of claim 1, wherein the step of determining the similarity of the pattern comprises: visualizing the target pattern of the target wafer and the reference patterns in the group of the wafers to be compared ( Visualizing; automatically analyzing the target pattern of the target wafer and the reference patterns in the group of the wafers to be aligned according to the sorting result of the one of the angle differences from the minimum value to the maximum value Pattern similarity; and inferring whether any one or more similar patterns are present in the reference patterns of the group of wafers to be aligned, similar to the target pattern of the target wafer. 如申請專利範圍第15項所述之方法,更包括: 在推斷是否有前述任一或多個相似圖案之步驟後,係將該目標晶圓加入至包含有該些待選擇晶圓的一數據資料庫(data base)中。The method of claim 15, further comprising: adding the target wafer to a data including the to-be-selected wafers after inferring whether there is any one or more of the foregoing similar patterns In the data base.
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CN110516726A (en) * 2019-08-19 2019-11-29 上海华力微电子有限公司 A kind of classification method of automatic identification wafer space pattern distribution
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