TW201912384A - 3D Printer - Google Patents

3D Printer Download PDF

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Publication number
TW201912384A
TW201912384A TW106128155A TW106128155A TW201912384A TW 201912384 A TW201912384 A TW 201912384A TW 106128155 A TW106128155 A TW 106128155A TW 106128155 A TW106128155 A TW 106128155A TW 201912384 A TW201912384 A TW 201912384A
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photopolymerization
module
dimensional composite
composite printer
moving head
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TW106128155A
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Chinese (zh)
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TWI657915B (en
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李曜任
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李曜任
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Abstract

A 3D printer has at least one 3 freedom mechanism platform but used for SLA process (Stereo Lithography Apparatus) and also used for FDM process (Fused Deposition Modeling). The 3 freedom mechanism platform has a moving head. The 3D printer further has a forming module connected with the moving head. The forming module has a forming platform and a photopolymerization module which has a photopolymerization container and a light source.

Description

三維複合式印表機Three-dimensional composite printer

本發明係關於一種三維複合式印表機,具有至少三自由度機台但用於SLA製程,但也更換為FDM製程。The present invention relates to a three-dimensional composite printer having at least a three-degree-of-freedom machine but for an SLA process, but also being replaced with an FDM process.

目前3D印表機主要有兩個技術,一種是FDM(Fused Deposition Modeling,熔融沉積),以及SLA(Stereo Lithography Apparatus,光敏樹脂選擇性固化)。At present, 3D printers mainly have two technologies, one is FDM (Fused Deposition Modeling), and the other is SLA (Stereo Lithography Apparatus).

FDM的優點在於操作環境乾淨、安全,材料無毒,整體設備簡單,不過機台需要三自由度機台,成型速度不快,另外其精密度較低。The advantage of FDM is that the operating environment is clean and safe, the material is non-toxic, and the overall equipment is simple. However, the machine needs a three-degree-of-freedom machine, the forming speed is not fast, and the precision is low.

SLA的優點在於機台簡易,只需一自由度機台,成型速度可以更快,且經密度及表面光滑度佳,但SLA系統需要對液體進行操作的精密設備,對工作環境要求苛刻光敏樹脂有輕微毒性,對環境有污染,對部分人體皮膚有過敏反應樹脂材料價格貴,但成型後強度、剛度、耐熱性都有限,不利於長時間保存。The advantage of SLA is that the machine is simple, only one degree of freedom machine is needed, the forming speed can be faster, and the density and surface smoothness are good, but the SLA system needs precision equipment for liquid operation, and the photosensitive resin is required for the working environment. It is slightly toxic, pollutes the environment, and has an allergic reaction to some human skin. The resin material is expensive, but the strength, rigidity and heat resistance after molding are limited, which is not conducive to long-term preservation.

由於FDM與SLA成型製程完全不同,因此使用者若要採用FDM與SLA時,就會購買FDM與SLA兩種3D印表機。然而這樣的花費,或所佔的空間都增加不少,因此有改進之必要。Since the FDM and SLA molding processes are completely different, users who purchase FDM and SLA will purchase both FDM and SLA 3D printers. However, such expenses, or the space occupied, have increased a lot, so there is a need for improvement.

本發明之主要目的係在提供FDM(Fused Deposition Modeling,熔融沉積)與SLA(Stereo Lithography Apparatus,光敏樹脂選擇性固化)兩種製程的三維複合式印表機。The main object of the present invention is to provide a three-dimensional composite printer with two processes of FDM (Fused Deposition Modeling) and SLA (Stereo Lithography Apparatus).

為達成上述之目的,本發明包括一至少三自由度機台,在本說明書中至少三自由度機台意思是能提供三個或三個以上自由度的機台,譬如能提供四個自由度的機台也是本說明書中所述的至少三自由度機台。其中至少三自由度機台包括一移動頭,其特徵在於,該三維複合式印表機更包括一成型模組,係連接於該移動頭,其中該成型模組包括一成型平台;以及一光聚合模組,包括一光聚合容器及一光源件;藉由上述之構造,該成型平台藉由該移動頭之上下移動,使得該成型平台可以進入該光聚合容器,以及離開該光聚合容器。In order to achieve the above object, the present invention comprises an at least three-degree-of-freedom machine. In the present specification, at least three degrees of freedom machine means a machine capable of providing three or more degrees of freedom, for example, providing four degrees of freedom. The machine is also a minimum of three degrees of freedom machine as described in this specification. The at least three-degree-of-freedom machine includes a moving head, and the three-dimensional composite printer further includes a molding module coupled to the moving head, wherein the molding module includes a molding platform; and a light The polymerization module includes a photopolymerization container and a light source member. With the above configuration, the molding platform is moved up and down by the moving head, so that the molding platform can enter the photopolymerization container and leave the photopolymerization container.

成型模組更包括一成型平台接合件,該成型平台接合件連接該成型平台,且成型平台接合件能進行連接該移動頭,或脫離該移動頭。The forming module further includes a forming platform engaging member coupled to the forming platform, and the forming platform engaging member is capable of connecting the moving head or disengaging the moving head.

根據本發明之一實施例,三維複合式印表機更包括一擠出模組,其中該擠出模組包括一擠出模組頭及一擠出模組接合件。當該成型平台接合件脫離該移動頭時,該擠出模組接合件能進行連接該移動頭,且當該擠出模組接合件脫離連接該移動頭時,該成型平台接合件能連接該移動頭。According to an embodiment of the invention, the three-dimensional composite printer further includes an extrusion module, wherein the extrusion module comprises an extrusion module head and an extrusion module joint. The extrusion die joint can be coupled to the moving head when the forming platform engaging member is disengaged from the moving head, and the forming platform engaging member can be coupled when the extrusion module engaging member is disengaged from the moving head Move the head.

為能讓 貴審查委員能更瞭解本發明之技術內容,特舉具體實施例說明如下。In order to enable the reviewing committee to better understand the technical contents of the present invention, specific embodiments are described below.

如圖1所示,本發明三維複合式印表機1第一實施例側視圖,做為FDM使用。圖1所示的三維複合式印表機1即為一般看到的FDM三維複合式印表機1,包括一至少三自由度機台10,其中至少三自由度機台10包括一移動頭11,使得移動頭11可以進行至少三自由度移動。由於本發明並非在改良三維複合式印表機的三自由度機台如何控制,或是電腦程式如何更精密控制移動頭之精密度,因此對於三自由度機台不再做贅述。As shown in Fig. 1, a side view of a first embodiment of a three-dimensional composite printer 1 of the present invention is used as an FDM. The three-dimensional composite printer 1 shown in FIG. 1 is a generally seen FDM three-dimensional composite printer 1 including an at least three-degree-of-freedom machine 10, wherein at least three degrees of freedom machine 10 includes a moving head 11 So that the moving head 11 can perform at least three degrees of freedom movement. Since the present invention does not improve the three-degree-of-freedom machine of the three-dimensional composite printer, or how the computer program controls the precision of the moving head more precisely, the three-degree-of-freedom machine will not be described again.

三維複合式印表機1的移動頭11是由三組移動桿控制其自由度,在業界習慣稱之為Delta Type(三角洲型),由於Delta Type已為習知技術,在此不再做贅述。The moving head 11 of the three-dimensional composite printer 1 is controlled by three sets of moving rods, and is used in the industry as Delta Type. Since the Delta Type is a conventional technology, it will not be described here. .

FDM三維複合式印表機1會搭配一擠出模組50,其中擠出模組50包括一擠出模組頭51及一擠出模組接合件52。擠出模組接合件52會連接移動頭11,並能方便脫離移動頭11,關於擠出模組接合件52與移動頭11之間連接機構有相當多機構的方式,譬如透過螺絲接合,一般快拆結構,凹凸結合機構,夾持機構,吸磁式機構等等。由於本發明並非在改良擠出模組接合件52,也非在改良擠出模組頭51如何將材料熱融射出,因此在此不贅述擠出模組頭51與擠出模組接合件52之詳細構造。The FDM three-dimensional composite printer 1 is equipped with an extrusion module 50, wherein the extrusion module 50 includes an extrusion module head 51 and an extrusion module joint 52. The extrusion module engaging member 52 is coupled to the moving head 11 and can be easily detached from the moving head 11. The connecting mechanism between the extrusion module engaging member 52 and the moving head 11 has a relatively large number of mechanisms, such as by screwing. Quick release structure, concave and convex combination mechanism, clamping mechanism, magnetic absorption mechanism and so on. Since the present invention does not improve the extrusion module joint 52, nor does it improve the extrusion module head 51 how to thermally melt the material, the extrusion module head 51 and the extrusion module joint 52 are not described herein. Detailed construction.

圖2係本發明三維複合式印表機1a第二實施例側視圖,也做為FDM使用,與第一實施例不同是三維複合式印表機1a,在業界習慣稱之為為”Cartesian Type” (笛卡爾型/直角座標型) ,也就是至少三自由度機台10a的構造與Delta Type不同,”Cartesian Type”有好幾種形式,有的機構是讓移動頭11進行三自由度的移動,而列印平台(圖未示,置放正在列印中的物品)靜止不動,有些是列印平台進行一個自由度的移動(譬如上下的Z軸移動),而移動頭進行二個自由度的移動(譬如X-Y平面的移動)。由於”Cartesian Type”已為習知技術,在此不再做贅述。2 is a side view of a second embodiment of the three-dimensional composite printer 1a of the present invention, which is also used as FDM. Unlike the first embodiment, the three-dimensional composite printer 1a is used in the industry as "Cartesian Type". (Cartesian/orthogonal coordinate type), that is, the structure of at least the three-degree-of-freedom machine 10a is different from the Delta Type. The "Cartesian Type" has several forms, and some mechanisms allow the moving head 11 to perform three degrees of freedom. Move, and the printing platform (not shown, placing the items being printed) is still, some are printing the platform for a degree of freedom (譬 Z-axis movement as above), while moving the head for two freedoms Degree of movement (such as the movement of the XY plane). Since the "Cartesian Type" is already a conventional technique, it will not be described here.

同樣的FDM三維複合式印表機1a會搭配一擠出模組50,其中擠出模組50包括一擠出模組頭51及一擠出模組接合件52,擠出模組接合件52會連接移動頭11。The same FDM three-dimensional composite printer 1a is matched with an extrusion module 50, wherein the extrusion module 50 includes an extrusion module head 51 and an extrusion module joint 52, and the extrusion module joint 52 The moving head 11 is connected.

請參考圖3係本新型三維複合式印表機1第一實施例側視圖,做為SLA使用。Referring to FIG. 3, a side view of the first embodiment of the novel three-dimensional composite printer 1 is used as an SLA.

三維複合式印表機1的至少三自由度機台10與圖1是相同的,圖3與圖1不同之處是將圖1的擠出模組50換成圖3的成型模組20,並搭配光聚合模組30以能進行SLA製程。成型模組20包括一成型平台21與成型平台接合件22,並透過成型平台接合件22連接於移動頭11,在本實施例中,成型平台接合件22與移動頭11之間連接機構應該要與擠出模組接合件52與移動頭11之間連接機構相同或類似,使得成型平台接合件22與擠出模組接合件52交換時很方便,為使使用者方便讓成型平台接合件22與移動頭11可以方便地連接或脫離,建議成型平台接合件22與移動頭11之間連接機構採取一般快拆機構。The at least three-degree-of-freedom machine 10 of the three-dimensional composite printer 1 is the same as that of FIG. 1. FIG. 3 differs from FIG. 1 in that the extrusion module 50 of FIG. 1 is replaced with the molding module 20 of FIG. And with the photopolymerization module 30 to enable the SLA process. The molding module 20 includes a molding platform 21 and a molding platform engaging member 22, and is coupled to the moving head 11 through the molding platform engaging member 22. In the present embodiment, the connecting mechanism between the molding platform engaging member 22 and the moving head 11 should be The connection mechanism between the extrusion module engaging member 52 and the moving head 11 is the same or similar, so that the molding platform engaging member 22 is convenient to exchange with the extrusion module engaging member 52, so that the molding platform engaging member 22 is convenient for the user. It is convenient to connect or detach with the moving head 11. It is suggested that the connecting mechanism between the forming platform engaging member 22 and the moving head 11 adopts a general quick release mechanism.

請一併參考圖5,為搭配成型模組20,一光聚合模組30設置在至少三自由度機台10下方,光聚合模組30主要包括一光聚合容器31及一光源件35,在本實施例中光聚合模組30更包括透明隔離層32,磁吸固定環33(快拆機構的一種)以及光聚合底台34。透明隔離層32置於光聚合容器31下方,透過磁吸固定環33將透明隔離層32與光聚合容器31接合,使光敏樹脂(圖未示)能置入光聚合容器31而不外洩。光源件35則是設置於光聚合底台34上方,提供光源(一般採用紫外光,目前也有人採用可見光),而光源件35所發出之光通過透明隔離層32而能照射光敏樹脂(圖未示)。Referring to FIG. 5, in combination with the molding module 20, a photopolymerization module 30 is disposed under at least three degrees of freedom machine 10, and the photopolymerization module 30 mainly includes a photopolymerization container 31 and a light source member 35. In the embodiment, the photopolymerization module 30 further includes a transparent isolation layer 32, a magnetic retention ring 33 (a type of quick release mechanism), and a photopolymerization base 34. The transparent separator 32 is placed under the photopolymerization container 31, and the transparent separator 32 is bonded to the photopolymerization container 31 through the magnetic fixing ring 33, so that a photosensitive resin (not shown) can be placed in the photopolymerization container 31 without leaking. The light source member 35 is disposed above the photopolymerization base 34 to provide a light source (generally using ultraviolet light, and currently some people use visible light), and the light emitted by the light source member 35 can pass through the transparent isolation layer 32 to illuminate the photosensitive resin. Show).

請參考圖4,圖4與圖3之不同在於圖4採用的是如圖2的”Cartesian Type”三維複合式印表機1a,同樣的三維複合式印表機1a也搭配成型模組20及光聚合模組30以能進行SLA製程。由於SLA製程已為習知技術,在此不再做贅述。Please refer to FIG. 4. The difference between FIG. 4 and FIG. 3 is that FIG. 4 adopts the “Cartesian Type” three-dimensional composite printer 1a of FIG. 2, and the same three-dimensional composite printer 1a is also matched with the molding module 20 and The photopolymerization module 30 is capable of performing an SLA process. Since the SLA process is already a well-known technology, it will not be repeated here.

本發明的重點在於過去FDM三維印表機就做FDM製程,也許因為有不同射出材質而有更換擠出模組,但都是FDM製程。FDM製程需要三自由度機台,而SLA製程只需要一自由度機台(上下移動)機構設計及控制簡單多了,因此SLA製程未曾用於三自由度機台。所以長期以來FDM製程與SLA製程就是分開的機器,未曾共同使用一機台。本發明的重點在於能更換原本使用的FDM製程至SLA製程,或更換原本使用的SLA製程至FDM製程,而僅需更換『成型模組20與擠出模組50』至『光聚合模組30』即可,反之亦然。The focus of the present invention is that in the past, the FDM three-dimensional printer was used for the FDM process, and that the extrusion module was replaced because of different injection materials, but all were FDM processes. The FDM process requires a three-degree-of-freedom machine, while the SLA process requires only one degree of freedom (up and down movement). The design and control is much simpler, so the SLA process has not been used for a three-degree-of-freedom machine. Therefore, the FDM process and the SLA process have been separate machines for a long time, and no one machine has been used together. The focus of the present invention is to replace the originally used FDM process to the SLA process, or to replace the originally used SLA process to the FDM process, and only need to replace the "forming module 20 and the extrusion module 50" to the "photopolymerization module 30". 』 Yes, and vice versa.

需注意的是,上述僅為實施例,而非限制於實施例。譬如此不脫離本發明基本架構者,皆應為本專利所主張之權利範圍,而應以專利申請範圍為準。It should be noted that the above is only an embodiment, and is not limited to the embodiment. Therefore, those who do not depart from the basic structure of the present invention should be bound by the scope of the patent, and the scope of the patent application shall prevail.

1‧‧‧三維複合式印表機 1‧‧‧Three-dimensional composite printer

1a‧‧‧三維複合式印表機 1a‧‧‧3D composite printer

10‧‧‧至少三自由度機台 10‧‧‧At least three degrees of freedom machine

11‧‧‧移動頭 11‧‧‧Mobile head

20‧‧‧成型模組 20‧‧‧Molding module

21‧‧‧成型平台 21‧‧‧ molding platform

22‧‧‧成型平台接合件 22‧‧‧Forming platform joints

30‧‧‧光聚合模組 30‧‧‧Photopolymerization module

31‧‧‧光聚合容器 31‧‧‧Photopolymerization container

32‧‧‧透明隔離層 32‧‧‧Transparent barrier

33‧‧‧磁吸固定環 33‧‧‧Magnetic retaining ring

34‧‧‧光聚合底台 34‧‧‧Photopolymerization base

35‧‧‧光源件 35‧‧‧Light source parts

50‧‧‧擠出模組 50‧‧‧Extrusion module

51‧‧‧擠出模組頭 51‧‧‧Extrusion module head

52‧‧‧擠出模組接合件 52‧‧‧Extrusion module joints

圖1係本發明三維複合式印表機第一實施例側視圖,做為FDM(Fused Deposition Modeling,熔融沉積)使用。 圖2係本發明三維複合式印表機第二實施例側視圖,做為FDM(Fused Deposition Modeling,熔融沉積)使用。 圖3係本發明三維複合式印表機第一實施例側視圖,做為SLA(Stereo Lithography Apparatus,光敏樹脂選擇性固化)使用。 圖4係本發明三維複合式印表機第二實施例側視圖,做為SLA(Stereo Lithography Apparatus,光敏樹脂選擇性固化)使用。 圖5係本發明關於成型模組及光聚合模組立體分解圖。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a side view showing a first embodiment of a three-dimensional composite printer of the present invention, which is used as FDM (Fused Deposition Modeling). Fig. 2 is a side view showing a second embodiment of the three-dimensional composite printer of the present invention, which is used as FDM (Fused Deposition Modeling). Fig. 3 is a side view showing a first embodiment of the three-dimensional composite printer of the present invention, which is used as an SLA (Stereo Lithography Apparatus). Fig. 4 is a side view showing a second embodiment of the three-dimensional composite printer of the present invention, which is used as an SLA (Stereo Lithography Apparatus). FIG. 5 is an exploded perspective view of a molding module and a photopolymerization module according to the present invention.

Claims (9)

一種三維複合式印表機,包括一至少三自由度機台,其中該至少三自由度機台包括一移動頭,其特徵在於,該三維複合式印表機更包括: 一成型模組,係連接於該移動頭,其中該成型模組包括一成型平台;以及 一光聚合模組,包括一光聚合容器及一光源件; 藉由上述之構造,該成型平台藉由該移動頭之上下移動,使得該成型平台可以進入該光聚合容器,以及離開該光聚合容器。A three-dimensional composite printer includes an at least three-degree-of-freedom machine, wherein the at least three-degree-of-freedom machine includes a moving head, wherein the three-dimensional composite printer further comprises: a molding module, Connecting to the moving head, wherein the molding module comprises a molding platform; and a photopolymerization module comprising a photopolymerization container and a light source member; and by the above configuration, the molding platform moves up and down by the moving head The molding platform can enter the photopolymerization container and leave the photopolymerization container. 如申請專利範圍第 1 項所述之三維複合式印表機,其中該成型模組更包括一成型平台接合件,該成型平台接合件連接該成型平台,且該成型平台接合件連接該移動頭; 藉由上述之構造,該成型平台接合件能進行連接該移動頭,或脫離該移動頭。The three-dimensional composite printer of claim 1, wherein the molding module further comprises a molding platform engaging member coupled to the molding platform, and the molding platform engaging member is coupled to the moving head With the above configuration, the molding platform engaging member can be connected to or detached from the moving head. 如申請專利範圍第 2 項所述之三維複合式印表機,其中該三維複合式印表機更包括一擠出模組,其中該擠出模組包括一擠出模組頭及一擠出模組接合件,該擠出模組接合件能進行連接該移動頭,或脫離該移動頭; 藉由上述之構造,當該成型平台接合件脫離該移動頭時,該擠出模組接合件能進行連接該移動頭,且當該擠出模組接合件脫離連接該移動頭時,該成型平台接合件能連接該移動頭。The three-dimensional composite printer as claimed in claim 2, wherein the three-dimensional composite printer further comprises an extrusion module, wherein the extrusion module comprises an extrusion module head and an extrusion a module joint member, the extrusion module joint member being connectable to or detachable from the moving head; and by the above configuration, the extrusion module joint member when the forming platform joint member is disengaged from the moving head The moving head can be coupled, and the forming platform engaging member can be coupled to the moving head when the extrusion module engaging member is disengaged from the moving head. 如申請專利範圍第 2 或 3 項所述之三維複合式印表機,其中光聚合模組更包括一透明隔離層係設於該光聚合容器下方及該光源件上方。The three-dimensional composite printer of claim 2, wherein the photopolymerization module further comprises a transparent isolation layer disposed under the photopolymerization container and above the light source member. 如申請專利範圍第 4 項所述之三維複合式印表機,其中光聚合模組更包括一光聚合底台,該光聚合底台係設於該光聚合容器下方,該光聚合底台並與該光源件結合。The three-dimensional composite printer of claim 4, wherein the photopolymerization module further comprises a photopolymerization base, the photopolymerization base is disposed under the photopolymerization container, and the photopolymerization base is Combined with the light source member. 如申請專利範圍第 5 項所述之三維複合式印表機,其中光聚合模組更包括一快拆機構,該快拆機構用以讓該光聚合底台與該光聚合容器能方便進行結合或分離。The three-dimensional composite printer according to claim 5, wherein the photopolymerization module further comprises a quick release mechanism, wherein the quick release mechanism is configured to facilitate the combination of the photopolymerization base and the photopolymerization container. Or separate. 如申請專利範圍第 6 項所述之三維複合式印表機,其中該快拆機構為一磁吸固定環,該磁吸固定環用以讓該光聚合底台與該光聚合容器能方便進行結合或分離。The three-dimensional composite printer of claim 6, wherein the quick release mechanism is a magnetic retention ring, and the magnetic retention ring is used to facilitate the photopolymerization base and the photopolymerization container. Combine or separate. 如申請專利範圍第 1 或第 2 項所述之三維複合式印表機,其中該三維複合式印表機為三角洲型(Delta Type)。A three-dimensional composite printer as described in claim 1 or 2, wherein the three-dimensional composite printer is a Delta Type. 如申請專利範圍第 1 或第 2 項所述之三維複合式印表機,其中該三維複合式印表機為笛卡爾型/直角座標型(Cartesian Type)。A three-dimensional composite printer as described in claim 1 or 2, wherein the three-dimensional composite printer is a Cartesian type.
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