TW201902373A - Method for manufacturing water-resistant socks and product thereof characterized by having advantages of lower manufacturing cost, higher manufacturing speed and better yield - Google Patents

Method for manufacturing water-resistant socks and product thereof characterized by having advantages of lower manufacturing cost, higher manufacturing speed and better yield Download PDF

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TW201902373A
TW201902373A TW106118738A TW106118738A TW201902373A TW 201902373 A TW201902373 A TW 201902373A TW 106118738 A TW106118738 A TW 106118738A TW 106118738 A TW106118738 A TW 106118738A TW 201902373 A TW201902373 A TW 201902373A
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sock
socks
waterproof film
waterproof
manufacturing
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TW106118738A
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Chinese (zh)
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蒲芝蓉
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蒲芝蓉
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Abstract

The present invention relates to a method for manufacturing water-resistant socks and a product thereof, which includes the following steps: a water-resistant film forming step, a semi-finished product providing step, an inner sock fitting step, a water-resistant film jointing step, an outer sock jointing step, a hot jointing step, and a cooling/shaping/demolding step. The present invention uses said method to manufacture the water-resistant socks consisting of an inner sock, a water-resistant film, an outer sock, and a plurality of joint glue portions used to joint said layers. The present method for manufacturing water resistant socks and the product thereof have the characteristics of lower manufacturing cost, higher manufacturing speed and better yield.

Description

防水襪的製造方法及其製品Method for manufacturing waterproof socks and products thereof

本發明係涉及一種襪子的製造方法,尤其是一種防水襪的製造方法及其製品。The present invention relates to a method of manufacturing a sock, and more particularly to a method of manufacturing a waterproof sock and an article thereof.

襪子為現代人生活當中必要的一種貼身物品,具有保暖、裝飾或保護腳底等重要作用,因應現在的紡織技術,襪子從早期的純棉材質也亦發展至現今的各種科技紗材質,並透過各種不同的編織方式,來製造出因應不同環境或需求如登山、越野或運動等不同功能性的襪子。Socks are a kind of personal items that are necessary for modern people's life. They have important functions such as keeping warm, decorating or protecting the soles of the feet. In response to the current textile technology, socks have also developed from the early pure cotton materials to the various technical yarn materials available today. Different weaving methods are used to create different functional socks for different environments or needs such as mountain climbing, cross-country or sports.

然而,襪子本身多半為棉料或其他紡織原料所混成之材質,具有質軟、舒適、透氣及吸汗等功能,但多半並沒有防水的功能,因此,一般常見的襪子無法防止因下雨或其他意外導致襪子潮溼進水等情況,而市面上進一步研發出了一種防水襪,其係於防水襪的表層透過長時間浸潤於防水膠來產生一層防水薄膜,使防水襪能夠藉由防水薄膜來防止進水,然而,現有的防水襪因需形成防水薄膜的時間較長,因此生產的速度相當緩慢,無法滿足市場上大量的需求,發明人有鑑於現有防水襪的製造方法所存在的缺陷,認為實有改善之必要。However, most of the socks themselves are made of cotton or other textile materials, which are soft, comfortable, breathable and sweat-absorbent. However, most of them do not have the function of waterproofing. Therefore, the common socks cannot prevent rain or other The accident caused the socks to wet into the water, etc., and the market further developed a waterproof socks, which is formed on the surface of the waterproof socks by infiltrating the waterproof glue for a long time to produce a waterproof film, so that the waterproof socks can be prevented by the waterproof film. Influent water, however, the existing waterproof socks have a long time to form a waterproof film, so the production speed is rather slow, and can not meet a large number of demands on the market. The inventors have considered the defects of the existing waterproof socks manufacturing method, and considered that There is a need for improvement.

為了解決現有防水襪的製造方法生產速度緩慢的問題,本發明的主要目的在於提供一種防水襪的製造方法及其製品,其係透過預先成形防水膜的方式,再將防水膜與內、外襪接合來達到快速生產的目的。In order to solve the problem of slow production speed of the manufacturing method of the existing waterproof socks, the main object of the present invention is to provide a method for manufacturing waterproof socks and a product thereof, which are formed by pre-forming a waterproof film, and then waterproofing the film with the inner and outer socks. Bonding to achieve rapid production.

本發明所運用的技術手段係在於提供一種防水襪的製造方法,包括: 一防水膜成形步驟,提供以熱接合製程成形的一防水膜; 一半成品提供步驟,提供以紡織方式成形的一內襪及一外襪,並於該內襪之外表面及該外襪之內表面塗佈接合膠; 一內襪套合步驟,將該內襪套設於一套模版,使該內襪沿著該套模版之長度伸展; 一防水膜接合步驟,以該防水膜對應套設於該內襪之外部,使該防水膜與該內襪相接合; 一外襪接合步驟,以該外襪由外向內翻面,並以該外襪之內表面對應套設於該防水膜之外部,使該外襪與該防水膜相接合; 一熱接合步驟,使該內襪、該防水膜及該外襪以熱接合方式固定; 一冷卻定型脫模步驟,以冷卻方式於該套模版上定型一襪體。The technical means used in the present invention is to provide a method for manufacturing waterproof socks, comprising: a waterproof film forming step of providing a waterproof film formed by a thermal bonding process; and a half finished product providing step of providing a textile-formed inner sock And an outer sock, and applying a bonding glue on the outer surface of the inner sock and the inner surface of the outer sock; an inner sock fitting step, the inner sock is set on a set of templates, and the inner sock is along the set of templates Extending the length; a waterproof film bonding step, wherein the waterproof film is sleeved on the outside of the inner sock to engage the waterproof film with the inner sock; an outer sock engaging step, the outer sock is turned from the outer side to the inner side And the inner surface of the outer sock is sleeved on the outside of the waterproof film to engage the outer film with the waterproof film; and a thermal bonding step is used to thermally bond the inner sock, the waterproof film and the outer sock The method is fixed; a cooling and setting demolding step is to form a sock body on the set of plates by cooling.

本發明所運用的技術手段係在於提供一種防水襪,包括: 一內襪; 一防水膜,其係以熱接合方式連接於該內襪上方; 一外襪,其係以熱接合方式連接於該防水膜上方; 複數接合膠,各接合膠分別膠合於該內襪、該防水膜及該外襪之間。The technical means used in the present invention is to provide a waterproof stocking comprising: an inner sock; a waterproof membrane connected to the inner stocking by heat bonding; an outer sock connected to the outer joint by thermal bonding Above the waterproof film; a plurality of bonding glues, each of which is glued between the inner socks, the waterproof film and the outer socks.

本發明利用所提供的防水襪的製造方法及其製品,可以獲得的功效增進在於,利用本發明的製造方法可以大量地量產該防水膜,並配合現行生產技術成熟的內襪及外襪後,能夠以批量式的方式進行防水襪的生產,整體技術具有製造成本低、生產速度快且良率較佳的特性,整體的製造成本僅需要浸潤式製程的五分之一,而生產速度僅耗費浸潤式製程的二分之一,並可大幅地提高良率,以改善現有浸潤式製程的不足。The invention utilizes the method for manufacturing the waterproof socks and the product thereof, and the obtained effect is improved by using the manufacturing method of the invention to mass-produce the waterproof film, and the mature inner socks and outer socks are matched with the current production technology. The production of waterproof socks can be carried out in batch mode. The overall technology has the characteristics of low manufacturing cost, fast production speed and good yield. The overall manufacturing cost only needs one-fifth of the infiltration process, and the production speed is only It consumes one-half of the infiltration process and can significantly increase yield to improve the deficiencies of existing infiltration processes.

為了能夠詳細瞭解本發明的技術特徵及實用功效,並可依照說明書的內容來實施,更進一步以如圖式所示的較佳實施例,詳細說明如后:In order to be able to understand the technical features and practical functions of the present invention in detail, it can be implemented in accordance with the contents of the specification, and further illustrated in the preferred embodiment as illustrated in the following:

本發明係一種防水襪的製造方法,請參閱圖1的較佳實施例,其係包括有以下步驟:一防水膜成形步驟S1、一半成品提供步驟S2、一內襪套合步驟S3、一防水膜接合步驟S4、一外襪接合步驟S5、一熱接合步驟S6及一冷卻定型脫模步驟S7。The present invention relates to a method for manufacturing a waterproof socks. Referring to the preferred embodiment of FIG. 1, the method includes the following steps: a waterproof film forming step S1, a half finished product providing step S2, an inner sock fitting step S3, and a waterproof film. Engagement step S4, an outer sock joining step S5, a thermal joining step S6, and a cooling setting demolding step S7.

防水膜成形步驟S1:其係透過由如PU、PTU、PE、PVC或PP等防水材質透過熱接合製程,並搭配一模具形成一防水膜10,該防水膜係呈襪型且具有彈性及極佳的防水效果。Waterproof film forming step S1: through a thermal bonding process by a waterproof material such as PU, PTU, PE, PVC or PP, and forming a waterproof film 10 with a mold, the waterproof film is a sock type and has elasticity and pole Good waterproof effect.

半成品提供步驟S2:提供以各種棉、紗或紡織物以單紡或混紡形成的一內襪20及一外襪30,並於該內襪20之一外表面塗佈接合膠50,而於該外襪30由內向外翻,使該外襪30之一內表面朝外,並於該外襪30之內表面塗佈接合膠50。The semi-finished product provides a step S2: providing an inner sock 20 and an outer sock 30 formed by spinning or blending various cotton, yarn or textile, and applying a bonding glue 50 to an outer surface of the inner sock 20, and The outer sock 30 is turned from the inside to the outside so that the inner surface of the outer sock 30 faces outward, and the inner surface of the outer sock 30 is coated with the bonding glue 50.

內襪套合步驟S3:將該內襪20套設於一套模版40,使該內襪20沿著該套模版40之長度伸展,並使該內襪20之外表面朝外。The inner sock fitting step S3: the inner sock 20 is sleeved on a set of stencils 40 such that the inner sock 20 extends along the length of the set of stencils 40, and the outer surface of the inner sock 20 faces outward.

防水膜接合步驟S4:以該防水膜10對應套設於該內襪20之外表面,使該防水膜10與該內襪20透過接合膠50相接合。The waterproof film bonding step S4: the waterproof film 10 is sleeved on the outer surface of the inner sock 20, and the waterproof film 10 and the inner sock 20 are joined by the bonding glue 50.

外襪接合步驟S5:將該外襪30由外向內翻面,使其內表面朝內,並以該外襪30之內表面對應套設於該防水膜10及該內襪20之外部,使該外襪30之內表面與該防水膜10透過接合膠50相接合,並形成一半成品。The outer sock joining step S5: the outer sock 30 is turned from the outside to the inside so that the inner surface thereof faces inward, and the inner surface of the outer sock 30 is sleeved on the outer side of the waterproof film 10 and the inner sock 20 so that The inner surface of the outer sock 30 is joined to the waterproof film 10 through the bonding adhesive 50 to form a half finished product.

熱接合步驟S6及:將依前述步驟套合之半成品以熱接合的製程,使該內襪20、該防水膜10及該外襪30受熱接合固定。The thermal bonding step S6 and the heat-bonding process of the semi-finished product which is assembled according to the above steps are such that the inner sock 20, the waterproof film 10 and the outer sock 30 are thermally bonded and fixed.

冷卻定型脫模步驟S7:將前述步驟之半成品以經冷卻後,於該套模版上定型一防水襪S,再脫模即可完成所有製程。Cooling and setting demolding step S7: After cooling the semi-finished product of the foregoing steps, a waterproof socks S is formed on the set of stencils, and then all the processes are completed by demolding.

本發明透過前述方法係能夠製出一防水襪S,其包括有一內襪20、一防水膜10、一外襪30及複數個接合於該內襪20、該防水膜10及該外襪30之間的接合膠50,其中,該防水膜10係以熱接合方式並搭配該接合膠50連接於該內襪20上方,該外襪30係以熱接合方式並搭配該接合膠50連接於該防水膜10上方。The present invention can produce a waterproof sock S, which includes an inner sock 20, a waterproof film 10, an outer sock 30, and a plurality of inner socks 20, the waterproof film 10 and the outer sock 30. The adhesive film 50 is connected to the inner sock 20 by thermal bonding and with the bonding glue 50. The outer sock 30 is thermally bonded and coupled with the bonding glue 50 to be connected to the waterproofing. Above the membrane 10.

本發明透過前述所提供之防水襪的製造方法及其製品,可以大量地量產該防水膜,並配合現行生產技術成熟的內襪及外襪後,能夠以批量式的方式進行防水襪的生產,整體技術具有製造成本低、生產速度快且良率較佳的特性,整體的製造成本僅需要浸潤式製程的五分之一,而生產速度僅耗費浸潤式製程的二分之一,並可大幅地提高良率,以改善現有浸潤式製程的不足。According to the present invention, the waterproofing film can be mass-produced by the method for manufacturing the waterproofing socks and the product thereof, and the waterproofing socks can be produced in batch mode after being matched with the mature inner socks and outer socks of the current production technology. The overall technology has the characteristics of low manufacturing cost, fast production speed and good yield. The overall manufacturing cost only needs one-fifth of the infiltration process, and the production speed only consumes one-half of the infiltration process. Significantly increase yield to improve the deficiencies of existing infiltration processes.

以上所述,僅是本發明的較佳實施例,並非對本發明作任何形式上的限制,任何所屬技術領域中具有通常知識者,若在不脫離本發明所提技術特徵的範圍內,利用本發明所揭示技術內容所作出局部更動或修飾的等效實施例,均仍屬於本發明技術特徵的範圍內。The above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Any one of ordinary skill in the art can use the present invention without departing from the technical features of the present invention. Equivalent embodiments of the local changes or modifications made by the disclosed technology are still within the scope of the technical features of the present invention.

S1‧‧‧防水膜成形步驟S1‧‧‧Waterproof film forming step

S2‧‧‧半成品提供步驟S2‧‧‧ semi-finished products providing steps

S3‧‧‧內襪套合步驟S3‧‧‧ Inner Socks Steps

S4‧‧‧防水膜接合步驟S4‧‧‧Waterproof film bonding step

S5‧‧‧外襪接合步驟S5‧‧‧Outer socks joining step

S6‧‧‧熱接合步驟S6‧‧‧ Thermal bonding step

S7‧‧‧冷卻定型脫模步驟S7‧‧‧ Cooling and setting release step

S‧‧‧防水襪S‧‧‧Waterproof Socks

10‧‧‧防水膜10‧‧‧Waterproof membrane

20‧‧‧內襪20‧‧‧Stock socks

30‧‧‧外襪30‧‧‧Outer socks

40‧‧‧套模版40‧‧‧Sets

50‧‧‧接合膠50‧‧‧Joint adhesive

圖1係本發明的較佳實施例的製造流程圖。 圖2係本發明的較佳實施例的製造流程的示意圖。 圖3係本發明的較佳實施例的製造流程的示意圖。 圖4係本發明的較佳實施例的製造流程的示意圖。 圖5係本發明的較佳實施例的防水襪的外觀圖。 圖6係本發明的較佳實施例的防水襪的剖面圖。1 is a manufacturing flow diagram of a preferred embodiment of the present invention. Figure 2 is a schematic illustration of the manufacturing process of a preferred embodiment of the present invention. Figure 3 is a schematic illustration of the manufacturing process of a preferred embodiment of the present invention. Figure 4 is a schematic illustration of the manufacturing process of a preferred embodiment of the present invention. Figure 5 is an external view of a waterproof stocking of a preferred embodiment of the present invention. Figure 6 is a cross-sectional view of a waterproof stocking of a preferred embodiment of the present invention.

Claims (2)

一種防水襪的製造方法,包括: 一防水膜成形步驟,提供以熱接合製程成形的一防水膜; 一半成品提供步驟,提供以紡織方式成形的一內襪及一外襪,並於該內襪之外表面及該外襪之內表面塗佈接合膠; 一內襪套合步驟,將該內襪套設於一套模版,使該內襪沿著該套模版之長度伸展; 一防水膜接合步驟,以該防水膜對應套設於該內襪之外部,使該防水膜與該內襪相接合; 一外襪接合步驟,以該外襪由外向內翻面,並以該外襪之內表面對應套設於該防水膜之外部,使該外襪與該防水膜相接合; 一熱接合步驟,使該內襪、該防水膜及該外襪以熱接合方式固定; 一冷卻定型脫模步驟,以冷卻方式於該套模版上定型一襪體。A method for manufacturing a waterproof socks, comprising: a waterproof film forming step of providing a waterproof film formed by a thermal bonding process; and a semi-finished product providing step of providing an inner sock and an outer sock formed by textile, and the inner sock The outer surface and the inner surface of the outer sock are coated with a bonding glue; an inner sock fitting step, the inner sock is sleeved on a set of stencils, and the inner sling is extended along the length of the stencil; a waterproof film bonding step, The waterproof film is sleeved on the outside of the inner sock to engage the waterproof film with the inner sock; an outer sock engaging step, the outer sock is turned from the outside to the inside, and the inner surface of the outer sock is corresponding to Nesting on the outside of the waterproof film to engage the outer sock with the waterproof film; a thermal bonding step, the inner sock, the waterproof film and the outer sock are fixed by thermal bonding; a cooling and setting demolding step, A sock body is shaped on the set of plates by cooling. 一種如請求項1所述之防水襪的製造方法所製成之防水襪,包括: 一內襪; 一防水膜,其係以熱接合方式連接於該內襪上方; 一外襪,其係以熱接合方式連接於該防水膜上方; 複數接合膠,各接合膠分別膠合於該內襪、該防水膜及該外襪之間。A waterproof socks made by the method for manufacturing the waterproof socks according to claim 1, comprising: an inner sock; a waterproof film connected to the upper portion of the inner sock in a thermal joint; and an outer sock The thermal bonding method is connected to the waterproof film; a plurality of bonding glues are respectively glued between the inner socks, the waterproof film and the outer socks.
TW106118738A 2017-06-06 2017-06-06 Method for manufacturing water-resistant socks and product thereof characterized by having advantages of lower manufacturing cost, higher manufacturing speed and better yield TW201902373A (en)

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