TW201842194A - Heating device and heating method of torpedo car - Google Patents

Heating device and heating method of torpedo car Download PDF

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Publication number
TW201842194A
TW201842194A TW107111235A TW107111235A TW201842194A TW 201842194 A TW201842194 A TW 201842194A TW 107111235 A TW107111235 A TW 107111235A TW 107111235 A TW107111235 A TW 107111235A TW 201842194 A TW201842194 A TW 201842194A
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Taiwan
Prior art keywords
iron
cover
milling
car
receiving
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TW107111235A
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Chinese (zh)
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TWI665306B (en
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森岡功輔
月瀨弘樹
大谷康彥
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日商新日鐵住金股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • B22D41/005Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like with heating or cooling means
    • B22D41/01Heating means
    • B22D41/015Heating means with external heating, i.e. the heat source not being a part of the ladle
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C1/00Refining of pig-iron; Cast iron
    • C21C1/06Constructional features of mixers for pig-iron
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/28Manufacture of steel in the converter
    • C21C5/42Constructional features of converters
    • C21C5/46Details or accessories
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/52Manufacture of steel in electric furnaces

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)

Abstract

This heating device heats the inside of a torpedo car while a torpedo car body is rotated so that a pig iron receiving port is positioned at a side of the torpedo car body, the heating device being provided with: a burner that is inserted into the inside of the torpedo car from the pig iron receiving port; and a lid that partially covers the lower side of the pig iron receiving port so that an opening ratio of the opening of the pig iron receiving port reaches a previously set opening ratio as seen in a side view.

Description

混銑鐵車之加熱裝置及加熱方法Heating device and heating method for mixed milling iron car

本發明關於進行混銑鐵車的內部加熱的加熱裝置及加熱方法。The invention relates to a heating device and a heating method for heating the inside of a hybrid milling iron car.

在製鐵所中,在高爐製造的熔融銑鐵以混銑鐵車被搬送至製鋼工廠,其間,在混銑鐵車內,進行去矽處理等熔融銑鐵的預備處理。為收容高溫的熔融銑鐵,混銑鐵車的內壁以耐火物構成。若因處理高溫熔融銑鐵的混銑鐵車的反覆運轉而耐火物受到損傷時,進行耐火物重糊。之後,為了在已施工新耐火物的混銑鐵車再次收容高溫熔融銑鐵,進行新耐火物的乾燥及混銑鐵車內部的預熱;或者再次使用暫時冷卻的混銑鐵車時,為了保護耐火物,預先藉由燃燒器等進行升熱及保熱。In the iron manufacturing plant, the molten milling iron manufactured in the blast furnace is transferred to a steel mill by a mixed milling iron car, and in the mixed milling iron car, preliminary processing of the molten milling iron such as desiliconization is performed. In order to accommodate high temperature molten iron milling, the inner wall of the mixed milling iron car is made of refractory. If the refractory is damaged due to the repeated operation of the mixed-mill iron car that handles the high-temperature molten-milled iron, the refractory is thickened. Afterwards, in order to accommodate the high-temperature molten milling iron again in the mixed-mill iron car where the new refractory has been constructed, the new refractory is dried and the interior of the mixed-mill iron car is preheated; or when the temporarily cooled mixed-mill iron car is used again, in order to protect the refractory The heating and heat preservation are performed in advance by a burner or the like.

以往,當進行混銑鐵車內部的乾燥及預熱作業時,由接受銑鐵口插入燃燒器而供給火焰及燃燒氣體,進行混銑鐵車內部的加熱。當使混銑鐵車內部乾燥時,必須耗費時間慢慢加熱,俾使耐火物不會爆裂。另一方面,當預熱時,圖求藉由急速加熱,形成為可迅速接受銑鐵的狀態。乾燥及預熱時,調整COG(焦爐氣)量、及以配合COG量而成為一定的空氣比的方式調整空氣量。此時,排放氣由混銑鐵車的接受銑鐵口被排出,但是為了將燃燒器取出放入,使接受銑鐵口被開放,因從接受銑鐵口侵入的空氣,產生熱損失,燃燒器的效率降低。此外,因空氣侵入,有在混銑鐵車內部溫度產生較大不均的問題。Conventionally, when drying and warming up the interior of a mixed-mill iron car, flames and combustion gases are supplied by inserting a burner into a burner through the iron-receiving port to heat the interior of the mixed-mill iron car. When the inside of the mixed milling iron car is dried, it must take time to slowly heat up so that the refractory will not burst. On the other hand, during preheating, the graph is heated in a rapid manner to form a state that can quickly accept milling iron. During drying and preheating, the amount of COG (coke oven gas) is adjusted, and the amount of air is adjusted so as to become a constant air ratio in accordance with the amount of COG. At this time, the exhaust gas is discharged from the receiving iron port of the mixed milling car. However, in order to take out the burner, the receiving iron port is opened. The air intruded from the receiving iron port causes heat loss. Reduced efficiency. In addition, due to air intrusion, there is a problem that a large unevenness occurs in the temperature inside the mixed-mill iron car.

以往,以混銑鐵車的接受銑鐵口的蓋而言,雖然使用在接受銑鐵後或空車時用以保溫的蓋,但是此時為將接受銑鐵口密閉的蓋,並非為具有排放氣的排出口者。因此,並無法使用在採用燃燒器的乾燥及預熱時。In the past, in the case of the iron-receiving mouth of the mixed-mill iron car, although the lid used for heat preservation was used after receiving the iron mill or when the car was empty, at this time, the lid that closed the iron-receiving mouth was not exhausted. Exporters. Therefore, it cannot be used when using a burner for drying and preheating.

在專利文獻1中揭示一種混銑鐵車用加熱裝置,其在混銑鐵車預熱時或乾燥時,無須將燃燒器插入至混銑鐵車內部,即可將內部氣體環境加熱。Patent Document 1 discloses a heating device for a hybrid milling iron car, which can heat the internal gas environment without inserting a burner into the hybrid milling iron car during preheating or drying of the hybrid milling iron car.

在專利文獻2中揭示一種方法,其在混銑鐵車乾燥時,將燃燒器插入至混銑鐵車內部,在接受銑鐵口,將上部穿開10mm左右來安裝遮蔽板。 [先前技術文獻] [專利文獻]Patent Document 2 discloses a method of inserting a burner into the inside of a mixed-mill iron car when the mixed-mill iron car is drying, and inserting an upper part of the upper part through a mouth of about 10 mm when receiving the iron-milling port to install a shielding plate. [Prior Art Literature] [Patent Literature]

[專利文獻1]日本專利第4658231號公報 [專利文獻2]日本特開平8-27510號公報[Patent Document 1] Japanese Patent No. 4658231 [Patent Document 2] Japanese Patent Laid-Open No. 8-27510

[發明所欲解決之課題] 但是,上述專利文獻1所揭示的加熱裝置使用蓄熱燃燒器,設備成本高。而且,在銑鐵注入排出口,使用氣密封鎖的蓋構件而以鼓風機將排放氣強制排出的構造,相對於此,若為低成本之一般的燃燒器,為了自然排出排放氣,而必須要有開口部,如上所述之氣密構造的蓄熱燃燒器並無法適用。[Problems to be Solved by the Invention] However, the heating device disclosed in the aforementioned Patent Document 1 uses a thermal storage burner, and the equipment cost is high. In addition, a structure for forcibly exhausting exhaust gas by a blower using a cover member of an air-tight lock at the injection inlet and outlet of a milled iron. In contrast, if it is a low-cost general burner, it is necessary to naturally exhaust the exhaust gas. The thermal storage burner having an airtight structure as described above cannot be applied.

此外,在上述專利文獻2所揭示的方法中,以正面觀看接受銑鐵口,該接受銑鐵口的全體以遮蔽板予以覆蓋。此時,由接受銑鐵口的上部被排出的排放氣一邊接觸遮蔽板的背面一邊被排出,高溫的排放氣與遮蔽板的接觸變多,因此熱負荷大多發生作用,有發生遮蔽板的熱變形等之虞。Further, in the method disclosed in the aforementioned Patent Document 2, the receiving iron opening is viewed from the front, and the entire receiving iron opening is covered with a shielding plate. At this time, the exhaust gas discharged from the upper part of the receiving iron mouth is discharged while contacting the back surface of the shielding plate, and the high-temperature exhaust gas contacts the shielding plate more, so the heat load often acts, and the heat of the shielding plate occurs Deformation, etc.

本發明為鑑於該情形而完成者,目的在提供當使用蓄熱燃燒器以外的低成本的燃燒器來進行混銑鐵車內部的乾燥或預熱等時,可一邊抑制外氣侵入一邊排出排放氣,且進行高效率且均一加熱的加熱裝置及加熱方法。The present invention has been made in view of this situation, and an object of the present invention is to provide a low-cost burner other than a thermal storage burner for drying or preheating the interior of a hybrid milling iron car, and to discharge the exhaust gas while suppressing the intrusion of outside air. A heating device and a heating method that perform high-efficiency and uniform heating.

[解決課題之手段] 為解決上述問題,本發明為一種混銑鐵車之加熱裝置,其在使前述混銑鐵車本體旋轉,以使接受銑鐵口位於混銑鐵車本體的側方的狀態下,將混銑鐵車的內部進行加熱的加熱裝置,其特徵在於:具備有:從前述接受銑鐵口被插入至混銑鐵車的內部之燃燒器;及在側面視點下,局部覆蓋前述接受銑鐵口的下側,以使前述接受銑鐵口的開口成為預先設定的開口率之蓋。[Means for solving the problem] In order to solve the above-mentioned problem, the present invention is a heating device for a hybrid milling iron car, which rotates the main body of the hybrid milling iron car so that the receiving iron port is located on a side of the main body of the hybrid milling iron car. The heating device for heating the inside of the mixed milling iron car is characterized by comprising: a burner inserted into the inside of the mixed milling iron car from the aforementioned iron milling port; and partially covering the aforementioned iron milling port in a side view. On the lower side so that the opening of the aforementioned iron-receiving port becomes a cover with a preset aperture ratio.

較佳為前述開口率為由前述接受銑鐵口的開口面積除以前述燃燒器的剖面積之面積的10%~80%。Preferably, the opening ratio is 10% to 80% of the area of the opening area of the iron receiving port divided by the cross-sectional area of the burner.

較佳為前述蓋由朝向前述接受銑鐵口而在水平方向具有彈性的彈性體所支持。Preferably, the cover is supported by an elastic body having elasticity in a horizontal direction toward the iron receiving port.

亦可在前述蓋的前述接受銑鐵口側的面之前述蓋與前述混銑鐵車相接的部分,安裝有具彈力性的耐火物。An elastic refractory may also be attached to a portion of the cover that is in contact with the mixed-mill iron car on the surface of the receiving-mill-side surface of the cover.

較佳為前述蓋之相對鉛直方向的安裝角度為可變。It is preferable that the mounting angle of the cover with respect to the vertical direction is variable.

亦可前述蓋具備有:上部蓋、及下部蓋,前述下部蓋局部覆蓋前述接受銑鐵口的下側,前述上部蓋構成為以與前述下部蓋的交界為中心旋動自如。The cover may include an upper cover and a lower cover. The lower cover partially covers a lower side of the iron receiving port, and the upper cover is configured to be rotatable around a boundary with the lower cover.

其他觀點之本發明為一種混銑鐵車之加熱方法,其為將混銑鐵車的內部進行加熱的加熱方法,其特徵在於:使前述混銑鐵車本體進行旋轉,以使接受銑鐵口位於混銑鐵車本體的側方,在側面視點下,利用蓋覆蓋前述接受銑鐵口的下側,以使前述接受銑鐵口的開口成為預先設定的開口率,並從前述接受銑鐵口,將燃燒器插入至混銑鐵車的內部來進行加熱。The present invention in another aspect is a heating method for a mixed milling iron car, which is a heating method for heating the inside of the mixed milling iron car, and is characterized in that the main body of the mixed milling iron car is rotated so that the receiving iron port is located on the mixed milling iron. From the side of the car body, under the side view, a cover is used to cover the lower side of the iron-receiving iron port so that the opening of the iron-receiving iron port becomes a preset opening ratio, and the burner is turned from the iron-receiving iron port. It is inserted into the inside of a mixed milling iron car for heating.

較佳為前述開口率是按照將混銑鐵車的內部加熱時從該混銑鐵車排出的氣體的流量予以設定。Preferably, the aperture ratio is set in accordance with a flow rate of gas exhausted from the mixed milling iron car when the interior of the mixed milling iron car is heated.

[發明之效果] 藉由本發明,在接受銑鐵口的下部設置蓋,藉此可防止外氣侵入,而且將排放氣排出,因此可效率佳地進行藉由燃燒器所為之加熱,且實現混銑鐵車內部的均一溫度分布。因此,可達成有關混銑鐵車的加熱之燃料的刪減或時間的短縮,且可刪減成本而效率佳地使其運轉。 此外,在側面視點下,接受銑鐵口的下側被蓋部分覆蓋,換言之,接受銑鐵口的上側形成有開口,因此可減輕因由接受銑鐵口的上部被排出的高溫排放氣接觸蓋所致之熱負荷,且可抑制蓋的熱變形等。[Effects of the Invention] According to the present invention, a cover is provided at the lower part of the receiving iron port, thereby preventing outside air from invading and discharging exhaust gas. Therefore, heating by a burner can be performed efficiently, and mixed milling can be realized. Uniform temperature distribution inside the car. Therefore, it is possible to achieve the reduction of the fuel for heating of the hybrid milling iron car or the shortening of the time, and it is possible to reduce the cost and make it operate efficiently. In addition, in the side view, the lower side of the receiving iron opening is partially covered by the cover, in other words, the upper side of the receiving iron opening is formed with an opening, so that the high-temperature exhaust gas contact cover that is discharged from the upper part of the receiving iron opening can be reduced It can cause thermal load, and can suppress the thermal deformation of the cover.

以下參照圖示,說明本發明之實施形態。其中,在本說明書及圖式中,在具有實質上相同的功能構成的要素中,藉由標註相同符號而省略重複說明。Hereinafter, embodiments of the present invention will be described with reference to the drawings. In this specification and the drawings, elements having substantially the same functional configuration are denoted by the same reference numerals, and redundant descriptions are omitted.

圖1~圖3為說明本發明之實施形態之加熱裝置的圖,圖1為由混銑鐵車10的上方觀看的圖,圖2為由混銑鐵車10的側方觀看的圖,圖3為由混銑鐵車10的正面觀看的圖。如圖1所示,混銑鐵車10具有收容在高爐被製造的熔融銑鐵的大致長筒狀的混銑鐵車本體11。混銑鐵車本體11形成為可繞長軸旋轉的構造。此外,在混銑鐵車本體11的內壁被施工耐火物12,在長邊方向中央部設有供熔融銑鐵取出放入之用的接受銑鐵口13。在本實施形態中,當在接受銑鐵前的乾燥及預熱作業中使用加熱裝置1時,首先,使混銑鐵車本體11旋轉,以使混銑鐵車10的接受銑鐵口13位於混銑鐵車本體11的側方,且接受銑鐵口13成大致鉛直方向。FIGS. 1 to 3 are diagrams illustrating a heating device according to an embodiment of the present invention. FIG. 1 is a diagram viewed from above the mixed milling iron car 10, FIG. 2 is a diagram viewed from the side of the mixed milling iron car 10, and FIG. Figure viewed from the front of the mixed milling iron car 10. As shown in FIG. 1, the hybrid milling iron car 10 includes a substantially long cylindrical hybrid milling iron body 11 that houses a molten milling iron manufactured in a blast furnace. The mixed-mill iron car body 11 has a structure rotatable about a long axis. In addition, a refractory 12 is constructed on the inner wall of the mixed-mill iron car body 11, and an iron-receiving port 13 is provided at the central portion in the longitudinal direction for taking out and placing the molten iron. In this embodiment, when the heating device 1 is used in the drying and preheating operation before receiving the iron milling, first, the mixed milling iron car body 11 is rotated so that the receiving iron mouth 13 of the mixed milling iron car 10 is located in the mixed milling iron. The side of the car body 11 receives the iron mill port 13 in a substantially vertical direction.

如圖2所示,加熱裝置1具有:燃燒器2、及透過支持托架3而被固定在燃燒器2的蓋4。燃燒器2可使用除了蓄熱燃燒器之外的各種燃燒器,例如圖1所示,前端分歧成左右兩側,火口被朝向混銑鐵車10的長邊方向兩側。燃燒器2例如圖2所示被裝載在可水平移動的台車5,可在水平軌道上移動。在本實施形態中,藉由蓋4被固定在燃燒器2,當將燃燒器2插入在混銑鐵車10的內部時,同時在接受銑鐵口13的位置安裝蓋4。但是,蓋4亦可固定在燃燒器2以外之加熱裝置1的構造體部分。其中,在本說明書中,將混銑鐵車本體11的長邊方向設為左右方向,將在水平面與左右方向呈正交的方向設為前後方向(將混銑鐵車10側設為前方)。As shown in FIG. 2, the heating device 1 includes a burner 2 and a cover 4 fixed to the burner 2 through a support bracket 3. The burner 2 can use various burners other than the heat storage burner. For example, as shown in FIG. 1, the front end is divided into left and right sides, and the fire port is directed to both sides of the long side direction of the hybrid iron car 10. The burner 2 is mounted on a horizontally movable trolley 5 as shown in FIG. 2, for example, and can be moved on a horizontal rail. In the present embodiment, the cover 4 is fixed to the burner 2. When the burner 2 is inserted into the mixed-mill iron car 10, the cover 4 is installed at the position where the iron-receiving port 13 is received. However, the cover 4 may be fixed to a structural body portion of the heating device 1 other than the burner 2. In this specification, the longitudinal direction of the mixed-mill iron car body 11 is set to the left-right direction, and the direction orthogonal to the horizontal plane is the front-rear direction (the mixed-mill iron car 10 side is set to the front).

蓋4相對接受銑鐵口13的開口面積,為了實現按照加熱時狀況的開口率,在以正面觀看接受銑鐵口13的側面視點下閉塞該接受銑鐵口13的一部分。若該側面視點下的開口率過小,排氣無法充分進行,因內部壓力的上升,來自開口部的排放氣流速提高,設備負荷提高或來自燃燒器2的預定燃料不流動而形成燃燒不足,若開口率過大,外氣侵入而加熱效率降低,且溫度成為不均一。開口率若依混銑鐵車10的容積、接受銑鐵口13的開口面積、燃燒器2的規格、加熱條件等來設定最適值即可,但是尤其將混銑鐵車10的內部加熱時,以按照由該混銑鐵車10被排出的氣體的流量來設定最適值為佳。例如,在本實施形態中,設定為由接受銑鐵口13的開口面積除以燃燒器2的剖面積之開口面積的10%~80%。在本實施形態中,藉由蓋4來減少接受銑鐵口13的開口面積,藉此防止外氣侵入,同時確保用以排出排放氣的開口面積。The opening area of the cover 4 with respect to the iron-receiving iron port 13 is to occlude a part of the iron-receiving iron port 13 at a side view point from which the iron-receiving iron port 13 is viewed from the front in order to achieve an opening ratio according to the condition during heating. If the opening ratio in this side view is too small, exhaust cannot be performed sufficiently. Due to the increase in internal pressure, the flow rate of the exhaust gas from the opening increases, the equipment load increases, or the scheduled fuel from the burner 2 does not flow, resulting in insufficient combustion. If the aperture ratio is too large, the outside air invades and the heating efficiency decreases, and the temperature becomes uneven. The opening ratio may be set to an optimal value according to the volume of the mixed milling iron car 10, the opening area of the receiving iron opening 13, the specifications of the burner 2, heating conditions, etc., but especially when the interior of the mixed milling iron car 10 is heated, The optimum value is preferably set based on the flow rate of the gas discharged from the hybrid milling iron 10. For example, in the present embodiment, it is set to 10% to 80% of the opening area of the opening area of the iron receiving port 13 divided by the cross-sectional area of the burner 2. In the present embodiment, the opening area of the iron receiving port 13 is reduced by the cover 4 to prevent outside air from invading and to secure an opening area for exhausting exhaust gas.

蓋4被安裝成覆蓋朝向大致鉛直方向的接受銑鐵口13的下側。若將蓋4配置在接受銑鐵口13的上部,排放氣一邊接觸蓋4的背面一邊排出,高溫的排放氣與蓋4的接觸變多,因此熱負荷大多發生作用,而發生蓋4的熱變形等。相對於此,下側不易受到排放氣的影響。在本實施形態中,如圖3所示,蓋4的形狀由大致半圓形,形成為將插入燃燒器2的接受銑鐵口13的中央部的一部分形成切口的半月板狀。The cover 4 is attached so as to cover the lower side of the receiving iron opening 13 facing in a substantially vertical direction. If the cover 4 is disposed on the upper part of the iron receiving port 13, the exhaust gas is discharged while contacting the back surface of the cover 4. The high-temperature exhaust gas contacts the cover 4 more, so the heat load often acts, and the heat of the cover 4 occurs. Deformation. In contrast, the lower side is not easily affected by the exhaust gas. In this embodiment, as shown in FIG. 3, the shape of the cover 4 is substantially semicircular, and is formed into a meniscus shape in which a part of a central portion of the iron receiving port 13 inserted into the burner 2 is cut.

如圖2所示,蓋4的上部透過支持托架3而被固定在燃燒器2。蓋4的下部透過在前後方向具有彈性的彈簧6而連結在台車5。彈簧6被固定在台車5,在將蓋4的下部朝混銑鐵車10側推壓的方向具有彈性。如圖3所示,彈簧6透過被設在蓋4的下部之左右2處的下部托架7而被安裝在2處。此外,在蓋4的背面,亦即接受銑鐵口13側的面之接受銑鐵口13與周緣部14相接觸的部分,安裝有例如陶瓷繩等之具彈力性的耐火物8。被施工在混銑鐵車10的耐火物12在每次反覆使用混銑鐵車時,因附著物的影響,凹凸形狀不同,周緣部14的凹凸亦會改變,因此以彈性體(彈簧6)將蓋4的下部推壓在接受銑鐵口13側,並且藉由設置耐火物8,吸收周緣部14的凹凸形狀,消除接受銑鐵口13之與周緣部14的間隙而實現所希望的開口率。耐火物8被安裝在至少與周緣部14的下端部周邊相接觸的部分,亦可如圖3所示安裝在蓋4的外周全體。As shown in FIG. 2, the upper portion of the cover 4 is fixed to the burner 2 through the support bracket 3. The lower portion of the cover 4 is connected to the trolley 5 through a spring 6 having elasticity in the front-rear direction. The spring 6 is fixed to the bogie 5 and has elasticity in a direction in which the lower portion of the cover 4 is pressed toward the mixed-mill iron car 10 side. As shown in FIG. 3, the springs 6 are mounted at two places through lower brackets 7 provided at left and right two places on the lower part of the cover 4. In addition, on the rear surface of the cover 4, that is, a portion where the iron receiving port 13 and the peripheral edge portion 14 are in contact with each other on the side of the iron receiving port 13, an elastic refractory 8 such as a ceramic rope is attached. Each time the refractory 12 constructed on the mixed-milled iron car 10 is repeatedly used, the shape of the unevenness is different due to the influence of the attached matter, and the unevenness of the peripheral portion 14 will also change. Therefore, the cover is covered with an elastic body (spring 6). The lower part of 4 is pressed against the iron-receiving port 13 side, and the refractory 8 is provided to absorb the uneven shape of the peripheral edge portion 14 and eliminate the gap between the iron-receiving port 13 and the peripheral portion 14 to achieve a desired aperture ratio. The refractory 8 is attached to at least a portion in contact with the periphery of the lower end portion of the peripheral edge portion 14, or may be attached to the entire outer periphery of the cover 4 as shown in FIG. 3.

此外,在蓋4亦可設有用以目視混銑鐵車10的內部的窗21。此外,亦可如圖2所示,在接受銑鐵口13的上部附近,離接受銑鐵口13適當距離,設置防炎板22。In addition, the cover 4 may be provided with a window 21 for visually inspecting the inside of the mixed milling iron 10. In addition, as shown in FIG. 2, an anti-inflammatory plate 22 may be provided near the upper portion of the iron receiving port 13 at an appropriate distance from the iron receiving port 13.

說明以上之加熱裝置1的使用方法。The method of using the above heating device 1 will be described.

在將混銑鐵車10內部的耐火物12重糊後,使混銑鐵車本體11旋轉,以使形成在混銑鐵車本體11的中央的接受銑鐵口13位於混銑鐵車本體11的側方,且接受銑鐵口13成大致鉛直方向。接著,相對於接受銑鐵口13配置加熱裝置1,使台車5移動而使燃燒器2及蓋4朝向接受銑鐵口13滑動,將燃燒器2由接受銑鐵口13插入至混銑鐵車10的內部。此時,蓋4被彈簧6推壓在接受銑鐵口13側,被安裝在蓋4的背面之具彈性的耐火物8接觸接受銑鐵口13的周緣部14,藉此亦對應周緣部14的凹凸,無間隙地安裝有蓋4。After the refractory 12 inside the mixed-mill iron car 10 is re-pasted, the mixed-mill iron car body 11 is rotated so that the receiving iron port 13 formed in the center of the mixed-mill iron car body 11 is located on the side of the mixed-mill iron car body 11, And accept the iron milling port 13 into a substantially vertical direction. Next, the heating device 1 is disposed with respect to the iron-receiving port 13, the carriage 5 is moved, the burner 2 and the cover 4 slide toward the iron-receiving port 13, and the burner 2 is inserted from the iron-receiving port 13 to the mixed-mill iron cart 10. internal. At this time, the cover 4 is urged by the spring 6 to the iron receiving port 13 side, and the elastic refractory 8 mounted on the back of the cover 4 contacts the peripheral edge portion 14 of the iron receiving port 13, thereby also corresponding to the peripheral edge portion 14. The cover 4 is attached without gaps.

之後,藉由燃燒器2,將被施工在由形成有接受銑鐵口13的中央部遍及混銑鐵車本體11的長度方向兩端部的內壁面的耐火物12進行乾燥及預熱,藉此一邊以下部的蓋4抑制外氣侵入,一邊使排放氣由上側的開口排出。After that, the combustor 2 is used to dry and preheat the refractory 12 constructed on the inner wall surfaces of the mixed-mill iron car body 11 at both ends in the longitudinal direction from the central portion formed with the receiving iron opening 13. While the lower cover 4 suppresses the intrusion of outside air, the exhaust gas is discharged through the upper opening.

如以上所示,藉由本實施形態,混銑鐵車10內部加熱時,藉由設置一邊抑制外氣侵人一邊確保排放氣的出口的蓋4,可效率佳且均一的加熱。接著,因升溫效率上升,可達成燃料刪減、預熱時間短縮、成本刪減。As described above, according to this embodiment, when the inside of the mixed milling iron car 10 is heated, the cover 4 is provided to ensure the outlet of the exhaust gas while suppressing the invasion of outside air, so that the heating can be performed efficiently and uniformly. Then, due to the increase in heating efficiency, fuel reduction, short warm-up time, and cost reduction can be achieved.

在以上之實施形態中,蓋4的上端部及下端部較佳為以可分別調整安裝角度的方式,例如圖4所示,藉由可旋轉的銷31、32予以固定。其中,在圖4中省略台車5的圖示。此時,以銷31,蓋4的上端部旋動,以銷32,蓋4的下端部旋動,因此可使蓋4由鉛直方向呈傾斜。藉此,即使在接受銑鐵口13非為嚴謹的鉛直方向的情形下,亦可按照接受銑鐵口13的角度來安裝蓋4。In the above embodiment, the upper end portion and the lower end portion of the cover 4 are preferably capable of adjusting the mounting angles, for example, as shown in FIG. 4, and are fixed by rotatable pins 31 and 32. The illustration of the cart 5 is omitted in FIG. 4. At this time, the upper end portion of the cover 4 is rotated by the pin 31 and the lower end portion of the cover 4 is rotated by the pin 32, so that the cover 4 can be inclined from the vertical direction. Thereby, even in a case where the receiving iron opening 13 is not in a strict vertical direction, the cover 4 can be attached according to the angle of the receiving iron opening 13.

此外,例如在配備混銑鐵車10的耐火物12後的乾燥時與預熱時,因排放氣的量等不同,因此以可按照加熱狀況來調整接受銑鐵口13的開口率為宜。例如乾燥時,燃燒氣體的流量(COG量)少,且排放氣的流量少,因此開口率以10%~50%為佳。另一方面,預熱時由於排放氣的流量變多,因此開口率以30%~80%為佳。In addition, for example, when the refractory 12 equipped with the hybrid milling iron 10 is dried and preheated, the amount of exhaust gas and the like are different. Therefore, the opening rate of the iron receiving port 13 can be adjusted according to the heating condition. For example, during drying, the flow rate (COG amount) of the combustion gas is small and the flow rate of the exhaust gas is small. Therefore, the aperture ratio is preferably 10% to 50%. On the other hand, since the flow rate of exhaust gas increases during preheating, the opening ratio is preferably 30% to 80%.

以開口率的調整方法而言,亦可例如圖5及圖6所示,將蓋4分割成上部蓋4a與下部蓋4b,相對上部蓋4a,使下部蓋4b旋動來調整開度。其中,在圖5中省略台車5的圖示。在下部蓋4b,與上述同樣地設有彈簧6,藉由該彈簧6,下部蓋4b被推壓在混銑鐵車10側,局部覆蓋接受銑鐵口13的下部。上部蓋4a與下部蓋4b在其交界,例如以鉸鏈等關節部41予以連接。此外,在上部蓋4a設有使上部蓋4a以前後方向移動的移動機構42。藉此,上部蓋4a構成為以上部蓋4a與下部蓋4b的交界,亦即上部蓋4a的下端為中心旋動自如。此時,僅以下部蓋4b在接受銑鐵口13覆蓋時成為接受銑鐵口13的最大開口率80%,以上部蓋4a與下部蓋4b的全體,在接受銑鐵口13覆蓋時,成為接受銑鐵口13的最小開口率10%。具體而言,例如若上部蓋4a覆蓋接受銑鐵口13的70%,且下部蓋4b覆蓋接受銑鐵口13的10%,可藉由該等上部蓋4a與下部蓋4b,在10%~80%之間調整接受銑鐵口13的開口率。其中,在上部蓋4a的背面與下部蓋4b的背面分別安裝有耐火物8。As for the method of adjusting the aperture ratio, for example, as shown in FIGS. 5 and 6, the cover 4 may be divided into an upper cover 4 a and a lower cover 4 b, and the lower cover 4 b may be rotated to adjust the opening degree with respect to the upper cover 4 a. The illustration of the cart 5 is omitted in FIG. 5. The lower cover 4b is provided with a spring 6 in the same manner as described above. With the spring 6, the lower cover 4b is pushed on the side of the mixed milling iron 10, and partially covers the lower portion of the receiving iron opening 13. The upper cover 4a and the lower cover 4b are connected at their boundary, for example, by a joint 41 such as a hinge. In addition, the upper cover 4a is provided with a moving mechanism 42 that moves the upper cover 4a in the front-rear direction. Thereby, the upper cover 4a is comprised so that the junction of the upper cover 4a and the lower cover 4b, ie, the lower end of the upper cover 4a can rotate freely as a center. At this time, only the lower cover 4b becomes 80% of the maximum opening rate of the iron-receiving port 13 when it is covered by the iron-receiving port 13, and the entire upper cover 4a and the lower cover 4b are covered when the iron-receiving port 13 is covered. The minimum opening rate of the receiving iron port 13 is 10%. Specifically, for example, if the upper cover 4a covers 70% of the iron-receiving port 13 and the lower cover 4b covers 10% of the iron-receiving port 13, the upper cover 4a and the lower cover 4b can be used at 10% ~ The opening ratio of the receiving iron port 13 is adjusted between 80%. Among them, a refractory 8 is attached to the back surface of the upper cover 4a and the back surface of the lower cover 4b, respectively.

開口率的調整方法並非侷限於上述方法。例如亦可將蓋4的上端的位置形成為可朝前後方向移動,將蓋4之相對接受銑鐵口13的安裝角度形成為可變,當加高開口率時,使蓋4的上端朝後方移動來調整開度。The method of adjusting the aperture ratio is not limited to the method described above. For example, the position of the upper end of the cover 4 can be formed to be movable in the front-rear direction, and the mounting angle of the cover 4 relative to the receiving iron opening 13 can be changed. When the opening ratio is increased, the upper end of the cover 4 is directed to the rear. Move to adjust the opening.

在此,在上述專利文獻2所揭示之方法中,在接受銑鐵口將上部穿開10mm左右來安裝遮蔽板,但是該10mm均一樣固定有遮蔽板。亦即,如本實施形態所示調整接受銑鐵口13的開口率,在專利文獻2中並未揭示,亦未見其暗示。此點,如本實施形態所示可調整接受銑鐵口13的開口率,藉此可使加熱裝置1的自由度特別提升。Here, in the method disclosed in the above-mentioned Patent Document 2, a shield plate is attached by opening the upper portion by about 10 mm at the receiving iron opening, but the shield plate is fixed to the same 10 mm. That is, adjusting the aperture ratio of the iron-receiving iron port 13 as shown in this embodiment is not disclosed in Patent Document 2, nor is it implied. In this regard, as shown in the present embodiment, the opening ratio of the receiving iron opening 13 can be adjusted, and thereby the degree of freedom of the heating device 1 can be particularly improved.

以上說明本發明之較適實施形態,惟本發明並非限定於該例。若為該領域熟習該項技術者,清楚可知可在申請專利範圍所記載之技術思想範圍內,思及各種變更例或修正例,關於該等,亦當然可理解為屬於本發明之技術範圍者。 [實施例1]The preferred embodiment of the present invention has been described above, but the present invention is not limited to this example. Those who are familiar with this technology in this field will clearly know that they can think of various changes or amendments within the scope of the technical ideas described in the scope of the patent application. Of course, they can also be understood as those who belong to the technical scope of the present invention. . [Example 1]

以本發明例而言,在混銑鐵車10的接受銑鐵口13的下側設置圖1~圖3所示之蓋4,實施混銑鐵車10的內部的乾燥及預熱。此外,以比較例而言,未設置蓋而將接受銑鐵口13保持開放狀況下,實施混銑鐵車10的內部的乾燥及預熱。In the example of the present invention, a cover 4 shown in FIG. 1 to FIG. 3 is provided under the receiving iron opening 13 of the mixed milling iron car 10 to dry and preheat the inside of the mixed milling iron car 10. Further, in a comparative example, the interior of the mixed-mill iron 10 is dried and preheated while the iron-receiving port 13 is left open without providing a cover.

在本發明例及比較例中,混銑鐵車10的容量為60m3 (熔融銑鐵300ton),接受銑鐵口13的開口面積為1.17m2 ,燃燒器2的剖面積為0.23m2 。此外,將蓋4的大小改變為0.75m2 、0.47m2 、0.19m2 ,以該等蓋4閉塞,將除了燃燒器2之外的接受銑鐵口13的開口率改變為80%、50%、20%。In the examples of the present invention and the comparative examples, the capacity of the mixed milling iron car 10 is 60 m 3 (melting milling iron 300 tons), the opening area of the receiving iron port 13 is 1.17 m 2 , and the cross-sectional area of the burner 2 is 0.23 m 2 . In addition, the size of the cover 4 was changed to 0.75m 2 , 0.47m 2 , and 0.19m 2 , and the cover 4 was closed to change the opening ratio of the iron receiving port 13 except the burner 2 to 80%, 50 %, 20%.

此外,在本發明例及比較例中,如圖7(a)、(b)所示,在混銑鐵車10的內部3處設置熱電偶No.1、No.2、No.3,測定加熱時的溫度。熱電偶No.1設為混銑鐵車10的長邊方向端部、熱電偶No.2與熱電偶No.3均為長邊方向在接受銑鐵口13的附近,離接受銑鐵口13之深度的距離不同的位置。針對從加熱開始15小時後的乾燥時、與30小時後的預熱時,測定各位置的溫度及氧濃度。開口率80%之情形下的結果顯示於表1,開口率50%之情形下的結果顯示於表2,開口率20%之情形下的結果顯示於表3。In addition, in the examples of the present invention and the comparative examples, as shown in FIGS. 7 (a) and 7 (b), thermocouples No. 1, No. 2, and No. 3 were installed in 3 places inside the mixed-mill iron car 10, and heating was measured. Temperature. The thermocouple No. 1 is set to the long-side end of the hybrid milling car 10, and the thermocouple No. 2 and thermocouple No. 3 are in the long-side direction near the receiving iron opening 13 and away from the receiving iron opening 13. Depth of distance at different locations. The temperature and oxygen concentration at each position were measured at the time of drying 15 hours after the start of heating and the time of preheating after 30 hours. The results are shown in Table 1 when the aperture ratio is 80%, the results are shown in Table 2 when the aperture ratio is 50%, and the results are shown in Table 3 when the aperture ratio is 20%.

[表1] <開口率80%> [Table 1] < Aperture ratio 80% >

[表2] <開口率50%> [Table 2] < Aperture ratio 50% >

[表3] <開口率20%> [Table 3] < Aperture ratio 20% >

由表1~表3確認出在開口率20%~80%之任一者中,相較於比較例,本發明例之混銑鐵車的內部溫度均一升溫。此外,關於氧濃度,可確認本發明例與比較例相比為較低,抑制空氣侵入。此外,關於總COG量,可達成約15%的節能。另一方面,使開口率更加降低,若形成為10%時,因內部壓力上升,來自開口部的排放氣流速提高,設備負荷增大。此外,來自燃燒器2的預定燃料不會流動而發生燃燒不足,因此無法連續實施。 [產業上可利用性]From Tables 1 to 3, it was confirmed that in any of the opening ratios of 20% to 80%, compared with the comparative example, the internal temperature of the mixed milling iron car of the present invention was uniformly increased. In addition, regarding the oxygen concentration, it can be confirmed that the examples of the present invention are lower than the comparative examples, and air intrusion is suppressed. In addition, about 15% of total COG can be saved. On the other hand, the aperture ratio is further reduced. When it is set to 10%, the internal pressure rises, the flow rate of the exhaust gas from the opening portion increases, and the equipment load increases. In addition, the predetermined fuel from the burner 2 does not flow and under-combustion occurs, so it cannot be performed continuously. [Industrial availability]

本發明可適用作為以燃燒器加熱混銑鐵車的內部時之加熱裝置,有用於使用蓄熱燃燒器以外的燃燒器來進行加熱之時。The present invention is applicable as a heating device when a burner is used to heat the interior of a mixed-mill iron car, and is used when heating is performed using a burner other than a thermal storage burner.

1‧‧‧加熱裝置1‧‧‧Heating device

2‧‧‧燃燒器2‧‧‧ burner

3‧‧‧支持托架3‧‧‧ support bracket

4‧‧‧蓋4‧‧‧ cover

4a‧‧‧上部蓋4a‧‧‧upper cover

4b‧‧‧下部蓋4b‧‧‧lower cover

5‧‧‧台車5‧‧‧ trolley

6‧‧‧彈簧6‧‧‧ spring

7‧‧‧下部托架7‧‧‧ lower bracket

8‧‧‧耐火物8‧‧‧ Refractory

10‧‧‧混銑鐵車10‧‧‧ Mixed milling iron car

11‧‧‧混銑鐵車本體11‧‧‧ Mixed milling iron car body

12‧‧‧耐火物12‧‧‧ Refractory

13‧‧‧接受銑鐵口13‧‧‧ Accepts iron milling mouth

14‧‧‧周緣部14‧‧‧periphery

21‧‧‧窗21‧‧‧ windows

22‧‧‧防災板22‧‧‧disaster prevention board

31、32‧‧‧銷31, 32‧‧‧pin

41‧‧‧關節部41‧‧‧Joint

42‧‧‧移動機構42‧‧‧ Mobile agency

圖1為由混銑鐵車的上方觀看本實施形態之加熱裝置使用時的狀態的概略圖。 圖2為由混銑鐵車的側方觀看本實施形態之加熱裝置使用時的狀態的概略圖。 圖3為顯示本實施形態之加熱裝置的蓋的形狀的正面圖。 圖4為由混銑鐵車的側方觀看其他實施形態之加熱裝置使用時的狀態的概略圖。 圖5為由由混銑鐵車的側方觀看其他實施形態之加熱裝置使用時的狀態的概略圖。 圖6為顯示其他實施形態之加熱裝置的蓋的形狀的正面圖。 圖7為顯示實施例中的熱電偶的位置的圖,(a)為顯示混銑鐵車的長邊方向,(b)為顯示與長邊方向呈直角的方向。FIG. 1 is a schematic view of a state when the heating device according to this embodiment is used when viewed from the top of a hybrid milling iron car. FIG. 2 is a schematic view of a state in which the heating device according to this embodiment is used when viewed from the side of a hybrid milling iron car. Fig. 3 is a front view showing the shape of the lid of the heating device of the embodiment. FIG. 4 is a schematic view of a state in which the heating device according to another embodiment is used when viewed from the side of the hybrid milling iron car. FIG. 5 is a schematic view of a state in which the heating device according to another embodiment is used when viewed from the side of the hybrid milling iron car. Fig. 6 is a front view showing a shape of a cover of a heating device according to another embodiment. FIG. 7 is a diagram showing the positions of the thermocouples in the example, (a) shows the long-side direction of the mixed-mill iron car, and (b) shows a direction orthogonal to the long-side direction.

Claims (8)

一種混銑鐵車之加熱裝置,其在使前述混銑鐵車本體旋轉,以使接受銑鐵口位於混銑鐵車本體的側方的狀態下,將混銑鐵車的內部進行加熱的加熱裝置,其特徵在於: 具備有: 燃燒器,從前述接受銑鐵口被插入至混銑鐵車的內部;及 蓋,在側面視點下,局部覆蓋前述接受銑鐵口的下側,以使前述接受銑鐵口的開口成為預先設定的開口率。A heating device for a mixed milling iron car, which is a heating device for heating the inside of a mixed milling iron car in a state where the main body of the mixed milling iron car is rotated so that the receiving iron port is located on the side of the mixed milling iron car body. It is provided with: a burner inserted into the mixed-mill iron car from the iron-receiving iron port; and a cover partially covering the lower side of the iron-receiving iron port in a side view so that the The opening becomes a preset opening ratio. 如請求項1之混銑鐵車之加熱裝置,其中前述開口率為由前述接受銑鐵口的開口面積除以前述燃燒器的剖面積之面積的10%~80%。For example, the heating device for a hybrid milling iron car according to claim 1, wherein the opening ratio is 10% to 80% of the area of the opening area of the iron receiving port divided by the cross-sectional area of the burner. 如請求項1或2之混銑鐵車之加熱裝置,其中前述蓋由朝向前述接受銑鐵口而在水平方向具有彈性的彈性體所支持。The heating device of the mixed milling iron car according to claim 1 or 2, wherein the cover is supported by an elastic body that is elastic in a horizontal direction toward the receiving iron milling port. 如請求項1至3中任一項之混銑鐵車之加熱裝置,其中在前述蓋的前述接受銑鐵口側的面之前述蓋與前述混銑鐵車相接的部分,安裝有具彈力性的耐火物。The heating device for a hybrid milling iron car according to any one of claims 1 to 3, wherein a portion of the lid that is connected to the aforementioned side of the side receiving the milling iron mouth and the hybrid milling iron car is provided with an elasticity Refractory. 如請求項1至4中任一項之混銑鐵車之加熱裝置,其中前述蓋之相對鉛直方向的安裝角度為可變。The heating device for a hybrid milling iron car according to any one of claims 1 to 4, wherein the installation angle of the aforementioned cover with respect to the vertical direction is variable. 如請求項1至5中任一項之混銑鐵車之加熱裝置,其中前述蓋具備有:上部蓋、及下部蓋, 前述下部蓋局部覆蓋前述接受銑鐵口的下側, 前述上部蓋構成為以與前述下部蓋的交界為中心旋動自如。According to the heating device for a hybrid milling iron vehicle according to any one of claims 1 to 5, the cover is provided with an upper cover and a lower cover, the lower cover partially covers a lower side of the iron receiving port, and the upper cover is configured as Rotate freely around the boundary with the lower cover. 一種混銑鐵車之加熱方法,其為將混銑鐵車的內部進行加熱的加熱方法,其特徵在於: 使前述混銑鐵車本體進行旋轉,以使接受銑鐵口位於混銑鐵車本體的側方, 在側面視點下,利用蓋覆蓋前述接受銑鐵口的下側,以使前述接受銑鐵口的開口成為預先設定的開口率, 並從前述接受銑鐵口,將燃燒器插入至混銑鐵車的內部來進行加熱。A heating method for a mixed milling iron car, which is a heating method for heating the inside of the mixed milling iron car, which is characterized in that: the main body of the mixed milling iron car is rotated so that the receiving iron port is located on the side of the mixed milling iron car body, In a side view, a cover is used to cover the lower side of the iron-receiving iron port so that the opening of the iron-receiving iron port becomes a preset opening ratio, and from the iron-receiving iron port, a burner is inserted into the Inside to heat. 如請求項7之混銑鐵車之加熱方法,其中前述開口率是按照將混銑鐵車的內部加熱時從該混銑鐵車排出的氣體的流量予以設定。For example, the heating method for a hybrid milling iron car according to claim 7, wherein the aforementioned aperture ratio is set according to a flow rate of gas exhausted from the hybrid milling iron car when the interior of the hybrid milling iron car is heated.
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