TW201841951A - Photosensitive color resin composition, cured product thereof, color filter, and display device - Google Patents
Photosensitive color resin composition, cured product thereof, color filter, and display device Download PDFInfo
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- TW201841951A TW201841951A TW107110728A TW107110728A TW201841951A TW 201841951 A TW201841951 A TW 201841951A TW 107110728 A TW107110728 A TW 107110728A TW 107110728 A TW107110728 A TW 107110728A TW 201841951 A TW201841951 A TW 201841951A
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- resin composition
- color material
- colored resin
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- 239000011342 resin composition Substances 0.000 title claims abstract description 95
- 239000000463 material Substances 0.000 claims abstract description 146
- 239000000049 pigment Substances 0.000 claims abstract description 42
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 claims abstract description 28
- -1 oxime ester Chemical class 0.000 claims description 69
- 239000011347 resin Substances 0.000 claims description 55
- 229920005989 resin Polymers 0.000 claims description 55
- 239000002904 solvent Substances 0.000 claims description 54
- 239000000758 substrate Substances 0.000 claims description 48
- 150000001875 compounds Chemical class 0.000 claims description 37
- 125000003118 aryl group Chemical group 0.000 claims description 26
- 125000001931 aliphatic group Chemical group 0.000 claims description 22
- 125000000217 alkyl group Chemical group 0.000 claims description 22
- 239000003963 antioxidant agent Substances 0.000 claims description 20
- 150000001450 anions Chemical class 0.000 claims description 19
- 230000003078 antioxidant effect Effects 0.000 claims description 19
- 125000001424 substituent group Chemical group 0.000 claims description 19
- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 claims description 16
- 125000003545 alkoxy group Chemical group 0.000 claims description 12
- 125000005843 halogen group Chemical group 0.000 claims description 11
- 229910052799 carbon Inorganic materials 0.000 claims description 10
- 229910052757 nitrogen Inorganic materials 0.000 claims description 9
- 125000000962 organic group Chemical group 0.000 claims description 9
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 8
- 229910052717 sulfur Inorganic materials 0.000 claims description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 7
- 150000001721 carbon Chemical group 0.000 claims description 7
- 229910052760 oxygen Inorganic materials 0.000 claims description 6
- 238000006467 substitution reaction Methods 0.000 claims description 4
- 125000004093 cyano group Chemical group *C#N 0.000 claims description 3
- 125000000547 substituted alkyl group Chemical group 0.000 claims description 2
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 abstract description 20
- 239000010410 layer Substances 0.000 description 83
- 238000000034 method Methods 0.000 description 49
- 238000011161 development Methods 0.000 description 42
- 230000018109 developmental process Effects 0.000 description 42
- 239000002270 dispersing agent Substances 0.000 description 41
- 239000010408 film Substances 0.000 description 41
- 239000006185 dispersion Substances 0.000 description 39
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 36
- 238000004040 coloring Methods 0.000 description 35
- 230000015572 biosynthetic process Effects 0.000 description 32
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 32
- 239000000243 solution Substances 0.000 description 31
- 238000004519 manufacturing process Methods 0.000 description 28
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- 238000002360 preparation method Methods 0.000 description 27
- 239000007787 solid Substances 0.000 description 23
- 238000000576 coating method Methods 0.000 description 22
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- 239000000178 monomer Substances 0.000 description 21
- 238000003786 synthesis reaction Methods 0.000 description 21
- 239000011248 coating agent Substances 0.000 description 20
- 125000004432 carbon atom Chemical group C* 0.000 description 19
- 239000000470 constituent Substances 0.000 description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 19
- 239000002245 particle Substances 0.000 description 18
- 238000006243 chemical reaction Methods 0.000 description 17
- 150000003839 salts Chemical class 0.000 description 17
- 239000002253 acid Substances 0.000 description 16
- VLKZOEOYAKHREP-UHFFFAOYSA-N hexane Substances CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 16
- 229920000642 polymer Polymers 0.000 description 16
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 16
- 239000003513 alkali Substances 0.000 description 15
- 229920001577 copolymer Polymers 0.000 description 15
- 150000002430 hydrocarbons Chemical group 0.000 description 15
- 238000002156 mixing Methods 0.000 description 15
- 150000003512 tertiary amines Chemical group 0.000 description 15
- 239000000853 adhesive Substances 0.000 description 14
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- 239000000126 substance Substances 0.000 description 13
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- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 12
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 12
- 230000035945 sensitivity Effects 0.000 description 12
- 230000000694 effects Effects 0.000 description 11
- 150000001768 cations Chemical class 0.000 description 10
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 10
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- 125000003277 amino group Chemical group 0.000 description 9
- LTYMSROWYAPPGB-UHFFFAOYSA-N diphenyl sulfide Chemical group C=1C=CC=CC=1SC1=CC=CC=C1 LTYMSROWYAPPGB-UHFFFAOYSA-N 0.000 description 9
- 238000006073 displacement reaction Methods 0.000 description 9
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 9
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 8
- 239000004593 Epoxy Substances 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 8
- 239000000975 dye Substances 0.000 description 8
- 239000011521 glass Substances 0.000 description 8
- 239000007788 liquid Substances 0.000 description 8
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 7
- 150000001449 anionic compounds Chemical class 0.000 description 7
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 7
- 238000011156 evaluation Methods 0.000 description 7
- 238000002347 injection Methods 0.000 description 7
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- 229910001412 inorganic anion Inorganic materials 0.000 description 7
- 238000003756 stirring Methods 0.000 description 7
- 239000004094 surface-active agent Substances 0.000 description 7
- SNXAXOIRGVVISE-WNFFOGKESA-M 5-amino-8-[[4-[(E)-2-[4-[(4-amino-7-sulfonaphthalen-1-yl)diazenyl]-2-sulfophenyl]ethenyl]-3-sulfophenyl]diazenyl]naphthalene-2-sulfonate Chemical compound C1=CC(=C(C=C1N=NC2=C3C=C(C=CC3=C(C=C2)N)S(=O)(=O)O)S(=O)(=O)O)/C=C/C4=C(C=C(C=C4)N=NC5=C6C=C(C=CC6=C(C=C5)N)S(=O)(=O)[O-])S(=O)(=O)O SNXAXOIRGVVISE-WNFFOGKESA-M 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 6
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 6
- 125000005577 anthracene group Chemical group 0.000 description 6
- 239000011230 binding agent Substances 0.000 description 6
- UAOMVDZJSHZZME-UHFFFAOYSA-N diisopropylamine Chemical compound CC(C)NC(C)C UAOMVDZJSHZZME-UHFFFAOYSA-N 0.000 description 6
- 238000009826 distribution Methods 0.000 description 6
- 230000001965 increasing effect Effects 0.000 description 6
- 238000000059 patterning Methods 0.000 description 6
- 230000002093 peripheral effect Effects 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 6
- HEQOJEGTZCTHCF-UHFFFAOYSA-N 2-amino-1-phenylethanone Chemical compound NCC(=O)C1=CC=CC=C1 HEQOJEGTZCTHCF-UHFFFAOYSA-N 0.000 description 5
- 239000004925 Acrylic resin Substances 0.000 description 5
- 125000002947 alkylene group Chemical group 0.000 description 5
- 125000004122 cyclic group Chemical group 0.000 description 5
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 5
- 238000005562 fading Methods 0.000 description 5
- 238000001914 filtration Methods 0.000 description 5
- 238000005227 gel permeation chromatography Methods 0.000 description 5
- 239000003973 paint Substances 0.000 description 5
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 5
- 239000011148 porous material Substances 0.000 description 5
- 150000003254 radicals Chemical class 0.000 description 5
- 229920001909 styrene-acrylic polymer Polymers 0.000 description 5
- VXQBJTKSVGFQOL-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethyl acetate Chemical compound CCCCOCCOCCOC(C)=O VXQBJTKSVGFQOL-UHFFFAOYSA-N 0.000 description 4
- FPZWZCWUIYYYBU-UHFFFAOYSA-N 2-(2-ethoxyethoxy)ethyl acetate Chemical compound CCOCCOCCOC(C)=O FPZWZCWUIYYYBU-UHFFFAOYSA-N 0.000 description 4
- JKNCOURZONDCGV-UHFFFAOYSA-N 2-(dimethylamino)ethyl 2-methylprop-2-enoate Chemical compound CN(C)CCOC(=O)C(C)=C JKNCOURZONDCGV-UHFFFAOYSA-N 0.000 description 4
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 4
- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 description 4
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 4
- MZRVEZGGRBJDDB-UHFFFAOYSA-N N-Butyllithium Chemical compound [Li]CCCC MZRVEZGGRBJDDB-UHFFFAOYSA-N 0.000 description 4
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 4
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 4
- MPIAGWXWVAHQBB-UHFFFAOYSA-N [3-prop-2-enoyloxy-2-[[3-prop-2-enoyloxy-2,2-bis(prop-2-enoyloxymethyl)propoxy]methyl]-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(COC(=O)C=C)(COC(=O)C=C)COCC(COC(=O)C=C)(COC(=O)C=C)COC(=O)C=C MPIAGWXWVAHQBB-UHFFFAOYSA-N 0.000 description 4
- ORILYTVJVMAKLC-UHFFFAOYSA-N adamantane Chemical compound C1C(C2)CC3CC1CC2C3 ORILYTVJVMAKLC-UHFFFAOYSA-N 0.000 description 4
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- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Chemical compound [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 description 4
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- IYDGMDWEHDFVQI-UHFFFAOYSA-N phosphoric acid;trioxotungsten Chemical compound O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.OP(O)(O)=O IYDGMDWEHDFVQI-UHFFFAOYSA-N 0.000 description 4
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- DCLSOJHJHBNTCH-UHFFFAOYSA-N butanedioic acid;prop-2-enoic acid Chemical compound OC(=O)C=C.OC(=O)CCC(O)=O DCLSOJHJHBNTCH-UHFFFAOYSA-N 0.000 description 1
- 125000004106 butoxy group Chemical group [*]OC([H])([H])C([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
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- 125000001309 chloro group Chemical group Cl* 0.000 description 1
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- CZZYITDELCSZES-UHFFFAOYSA-N diphenylmethane Chemical compound C=1C=CC=CC=1CC1=CC=CC=C1 CZZYITDELCSZES-UHFFFAOYSA-N 0.000 description 1
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- KSSZNINTDLOYTC-UHFFFAOYSA-N ethane-1,2-diol;2-ethoxyethanol Chemical compound OCCO.CCOCCO KSSZNINTDLOYTC-UHFFFAOYSA-N 0.000 description 1
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- 238000007429 general method Methods 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 1
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- 230000001678 irradiating effect Effects 0.000 description 1
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- FGKJLKRYENPLQH-UHFFFAOYSA-M isocaproate Chemical compound CC(C)CCC([O-])=O FGKJLKRYENPLQH-UHFFFAOYSA-M 0.000 description 1
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- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
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- 150000002602 lanthanoids Chemical class 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- AUHZEENZYGFFBQ-UHFFFAOYSA-N mesitylene Substances CC1=CC(C)=CC(C)=C1 AUHZEENZYGFFBQ-UHFFFAOYSA-N 0.000 description 1
- 125000001827 mesitylenyl group Chemical group [H]C1=C(C(*)=C(C([H])=C1C([H])([H])[H])C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 125000005641 methacryl group Chemical group 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- LPEKGGXMPWTOCB-UHFFFAOYSA-N methyl 2-hydroxypropionate Chemical compound COC(=O)C(C)O LPEKGGXMPWTOCB-UHFFFAOYSA-N 0.000 description 1
- BDJSOPWXYLFTNW-UHFFFAOYSA-N methyl 3-methoxypropanoate Chemical compound COCCC(=O)OC BDJSOPWXYLFTNW-UHFFFAOYSA-N 0.000 description 1
- WBYWAXJHAXSJNI-UHFFFAOYSA-N methyl p-hydroxycinnamate Natural products OC(=O)C=CC1=CC=CC=C1 WBYWAXJHAXSJNI-UHFFFAOYSA-N 0.000 description 1
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- MEFBJEMVZONFCJ-UHFFFAOYSA-N molybdate Chemical compound [O-][Mo]([O-])(=O)=O MEFBJEMVZONFCJ-UHFFFAOYSA-N 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 125000002950 monocyclic group Chemical group 0.000 description 1
- DSWNRHCOGVRDOE-UHFFFAOYSA-N n,n-dimethylmethanimidamide Chemical compound CN(C)C=N DSWNRHCOGVRDOE-UHFFFAOYSA-N 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
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- 239000012860 organic pigment Substances 0.000 description 1
- 150000002903 organophosphorus compounds Chemical class 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 1
- 125000001037 p-tolyl group Chemical group [H]C1=C([H])C(=C([H])C([H])=C1*)C([H])([H])[H] 0.000 description 1
- OJNNAJJFLWBPRS-UHFFFAOYSA-N phenyl-[(2,4,6-trimethylphenyl)methyl]-[(2,4,6-trimethylphenyl)methylidene]phosphanium Chemical compound CC1=C(C=P(C2=CC=CC=C2)=CC2=C(C=C(C=C2C)C)C)C(=CC(=C1)C)C OJNNAJJFLWBPRS-UHFFFAOYSA-N 0.000 description 1
- MLCHBQKMVKNBOV-UHFFFAOYSA-N phenylphosphinic acid Chemical compound OP(=O)C1=CC=CC=C1 MLCHBQKMVKNBOV-UHFFFAOYSA-N 0.000 description 1
- 229940085991 phosphate ion Drugs 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 125000003386 piperidinyl group Chemical group 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
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- 239000004814 polyurethane Substances 0.000 description 1
- 150000004032 porphyrins Chemical group 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
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- 238000001556 precipitation Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 125000002572 propoxy group Chemical group [*]OC([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- 229940116423 propylene glycol diacetate Drugs 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 239000001057 purple pigment Substances 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
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- 125000006850 spacer group Chemical group 0.000 description 1
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- 239000007858 starting material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
- AAAQKTZKLRYKHR-UHFFFAOYSA-N triphenylmethane Chemical compound C1=CC=CC=C1C(C=1C=CC=CC=1)C1=CC=CC=C1 AAAQKTZKLRYKHR-UHFFFAOYSA-N 0.000 description 1
- PBYZMCDFOULPGH-UHFFFAOYSA-N tungstate Chemical compound [O-][W]([O-])(=O)=O PBYZMCDFOULPGH-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
- 238000001771 vacuum deposition Methods 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
- 239000003021 water soluble solvent Substances 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
- G03F7/031—Organic compounds not covered by group G03F7/029
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/12—Light sources with substantially two-dimensional radiating surfaces
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B11/00—Diaryl- or thriarylmethane dyes
- C09B11/04—Diaryl- or thriarylmethane dyes derived from triarylmethanes, i.e. central C-atom is substituted by amino, cyano, alkyl
- C09B11/10—Amino derivatives of triarylmethanes
- C09B11/24—Phthaleins containing amino groups ; Phthalanes; Fluoranes; Phthalides; Rhodamine dyes; Phthaleins having heterocyclic aryl rings; Lactone or lactame forms of triarylmethane dyes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B47/00—Porphines; Azaporphines
- C09B47/04—Phthalocyanines abbreviation: Pc
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Optics & Photonics (AREA)
- Materials For Photolithography (AREA)
- Optical Filters (AREA)
Abstract
Description
本發明係關於感光性著色樹脂組成物及其硬化物、彩色濾光片暨顯示裝置。 The present invention relates to a photosensitive colored resin composition and a cured product thereof, a color filter and a display device.
近年,隨個人電腦的發達,特別係攜帶用個人電腦的發達,液晶顯示器的需求正增加中。行動顯示器(行動電話、智慧手機、平板電腦)的普及率亦提高,呈現液晶顯示器市場日益擴大的狀況。又,最近如利用自發光且視認性高的有機EL顯示器般的有機發光顯示裝置,亦成為受矚目的新一代影像顯示裝置。該等影像顯示裝置的性能期待對比度或色彩再現性提升的更進一步高畫質化。 In recent years, with the development of personal computers, especially the development of portable personal computers, the demand for liquid crystal displays is increasing. The penetration rate of mobile displays (mobile phones, smart phones, and tablets) has also increased, showing an ever-expanding market for liquid crystal displays. Further, recently, an organic light-emitting display device such as an organic EL display which uses self-luminous light and has high visibility has also been attracting attention as a new-generation image display device. The performance of these image display devices is expected to be further improved in image quality and contrast.
在該等液晶顯示裝置或有機發光顯示裝置中可使用彩色濾光片。例如液晶顯示裝置的彩色影像形成,係由通過彩色濾光片的光直接被著色為構成彩色濾光片的各像素顏色,再由該等顏色光合成便形成彩色影像。此時的光源係除習知利用冷陰極管之外,尚亦有利用白色發光的有機發光元件、或白色發光的無機發光元件之情況。又,有機發光顯示裝置為進行色調整等而使用彩色濾光片。 Color filters can be used in such liquid crystal display devices or organic light emitting display devices. For example, the color image formation of the liquid crystal display device is directly colored by the light passing through the color filter to form the color of each pixel constituting the color filter, and then combined with the color light to form a color image. In the light source at this time, in addition to the conventional cold cathode tube, there are cases where an organic light-emitting element that emits white light or an inorganic light-emitting element that emits white light is used. Further, the organic light-emitting display device uses a color filter for color adjustment or the like.
近年的傾向要求影像顯示裝置省電力化,為能提升背光源的利用效率,特別要求彩色濾光片高輝度化。特別係就行動顯 示器(行動電話、智慧手機、平板電腦)而言為大課題。 In recent years, there has been a demand for power saving of an image display device, and in order to improve the utilization efficiency of a backlight, a color filter is required to have high luminance. In particular, it is a big issue for mobile displays (mobile phones, smart phones, tablets).
此處,彩色濾光片一般係具有:基板;形成於基板上,且含有紅、綠、藍三原色著色圖案的著色層;以及依區分各著色圖案的方式形成於基板上的遮光部。 Here, the color filter generally includes a substrate, a coloring layer formed on the substrate and containing red, green, and blue primary coloring patterns, and a light blocking portion formed on the substrate so as to distinguish the respective colored patterns.
此種著色層的形成方法之一,已知有在基板上塗佈含有色材與光聚合性化合物的感光性著色樹脂組成物,再利用紫外線等的照射而使硬化的方法等。 One of the methods for forming such a coloring layer is a method in which a photosensitive colored resin composition containing a color material and a photopolymerizable compound is applied onto a substrate, and the film is cured by irradiation with ultraviolet rays or the like.
上述感光性著色樹脂組成物的色材係使用顏料或染料。顏料相較於染料之下,一般雖耐熱性或耐光性較優異,但會有穿透率低、未能充分提升輝度的問題。所以,近年從彩色濾光片更進一步高輝度化的觀點,針對使用一般高穿透率染料的彩色濾光片用感光性樹脂組成物進行檢討,且為改善染料的耐熱性或耐光性,亦針對使用染料不溶化的色澱色材進行檢討。 The color material of the photosensitive colored resin composition is a pigment or a dye. The pigment is generally superior in heat resistance and light resistance to dyes, but has a problem that the transmittance is low and the luminance is not sufficiently improved. Therefore, in recent years, from the viewpoint of further increasing the luminance of the color filter, the photosensitive resin composition for a color filter using a generally high transmittance dye is reviewed, and in order to improve the heat resistance or light resistance of the dye, Review for the use of dye-insoluble lake color materials.
專利文獻1揭示有使用含有:複數染料骨架利用交聯基進行交聯的2價以上陽離子、與2價以上陰離子的特定色材之彩色濾光片等。記載有上述色材的耐熱性優異,使用該色材的彩色濾光片呈高對比度,且耐溶劑性與電氣可靠度均優異。 Patent Document 1 discloses a color filter using a divalent or higher cation containing a complex dye skeleton by crosslinking with a crosslinking group, and a specific color material having an anion of two or more. It is described that the color material is excellent in heat resistance, and the color filter using the color material has high contrast, and is excellent in solvent resistance and electrical reliability.
專利文獻1:國際公開第2012/144521號 Patent Document 1: International Publication No. 2012/144521
然而,即便專利文獻1使用特定的色材,但相較於顏 料之下,耐熱性或耐光性仍較差,因而在彩色濾光片製造步驟的高溫加熱(後烘烤)後,容易出現色度變化,且最終所獲得著色層的輝度仍嫌不足,期待獲更進一步提升。 However, even if Patent Document 1 uses a specific color material, heat resistance or light resistance is inferior to that under the pigment, and thus chromaticity is likely to occur after high-temperature heating (post-baking) in the color filter manufacturing step. The change, and finally the brightness of the colored layer obtained is still insufficient, and it is expected to be further improved.
再者,一般彩色濾光片用著色層會在基板上被圖案化。當使用感光性著色樹脂組成物形成著色層時,例如在基板上形成感光性著色樹脂組成物的塗膜後,隔著既定遮罩圖案施行曝光,然後施行顯影處理,便可成為經圖案化的著色層。 Furthermore, the colored layer for a general color filter is patterned on the substrate. When a coloring layer is formed using a photosensitive colored resin composition, for example, after a coating film of a photosensitive colored resin composition is formed on a substrate, exposure is performed through a predetermined mask pattern, and then development processing is performed to obtain a patterned pattern. Colored layer.
近年為提高生產效率,渴求依更少的曝光量施行圖案化,本發明者等發現若欲使用酞菁顏料形成藍色著色層,便會有無法形成如設計般之著色層的情況。 In recent years, in order to improve the production efficiency and desire to perform patterning with a smaller amount of exposure, the inventors of the present invention have found that if a blue colored layer is to be formed using a phthalocyanine pigment, there is a case where a color layer as designed cannot be formed.
本發明係根據上述發現而完成,目的在於提供:在提升彩色濾光片製造步驟中之高溫加熱步驟(後烘烤)後之輝度的同時,能依所需線寬形成圖案的感光性著色樹脂組成物;提升使用該感光性著色樹脂組成物所形成的輝度的彩色濾光片;以及使用該彩色濾光片之顯示特性優異的顯示裝置。 The present invention has been made in view of the above findings, and an object thereof is to provide a photosensitive colored resin capable of forming a pattern according to a desired line width while improving the luminance after a high-temperature heating step (post-baking) in the color filter manufacturing step. a composition; a color filter that enhances the luminance formed by using the photosensitive colored resin composition; and a display device excellent in display characteristics using the color filter.
本發明的感光性著色樹脂組成物係含有:色材、鹼可溶性樹脂、光聚合性化合物、光起始劑、及溶劑的感光性著色樹脂組成物;其中,上述色材係含有酞菁顏料、及下述一般式(1)所示色材;相對於酞菁顏料與下述一般式(1)所示色材的合計含有量,下述一般式(1)所示色材的含有量係20質量%以上且85質量%以下。 The photosensitive colored resin composition of the present invention contains a coloring material, an alkali-soluble resin, a photopolymerizable compound, a photoinitiator, and a photosensitive colored resin composition of a solvent; wherein the color material contains a phthalocyanine pigment, And the color material of the following general formula (1); the content of the color material shown by the following general formula (1) with respect to the total content of the phthalocyanine pigment and the color material shown by the following general formula (1). 20% by mass or more and 85% by mass or less.
[化1]
(一般式(1)中,各符號係如後述。) (In the general formula (1), each symbol is as described later.)
本發明係提供上述本發明感光性著色樹脂組成物的硬化物。 The present invention provides a cured product of the above-mentioned photosensitive colored resin composition of the present invention.
本發明所提供的彩色濾光片,係至少具備有:基板、以及在該基板上所設置之著色層的彩色濾光片;其中,上述著色層之至少1層係上述本發明感光性著色樹脂組成物的硬化物。 The color filter provided by the present invention is provided with at least a substrate and a color filter provided on the substrate; wherein at least one of the colored layers is the photosensitive coloring resin of the present invention. A hardened substance of the composition.
本發明所提供的顯示裝置,係具備有:上述本發明的彩色濾光片。 The display device provided by the present invention includes the color filter of the present invention described above.
根據本發明可提供:在提升彩色濾光片製造步驟中之高溫加熱步驟(後烘烤)後之輝度的同時,能依所需線寬形成圖案的感光性著色樹脂組成物;提升使用該感光性著色樹脂組成物所形成輝度的彩色濾光片;以及使用該彩色濾光片之顯示特性優異的顯示裝置。 According to the present invention, it is possible to provide a photosensitive colored resin composition capable of forming a pattern according to a desired line width while improving the luminance after the high-temperature heating step (post-baking) in the color filter manufacturing step; A color filter having a luminance formed by the coloring resin composition; and a display device excellent in display characteristics using the color filter.
1‧‧‧基板 1‧‧‧Substrate
2‧‧‧遮光部 2‧‧‧Lighting Department
3‧‧‧著色層 3‧‧‧Colored layer
10‧‧‧彩色濾光片 10‧‧‧Color filters
20‧‧‧反基板 20‧‧‧Anti-substrate
30‧‧‧液晶層 30‧‧‧Liquid layer
40‧‧‧液晶顯示裝置 40‧‧‧Liquid crystal display device
50‧‧‧有機保護層 50‧‧‧Organic protective layer
60‧‧‧無機氧化膜 60‧‧‧Inorganic oxide film
71‧‧‧透明陽極 71‧‧‧Transparent anode
72‧‧‧電洞注入層 72‧‧‧ hole injection layer
73‧‧‧電洞輸送層 73‧‧‧ hole transport layer
74‧‧‧發光層 74‧‧‧Lighting layer
75‧‧‧電子注入層 75‧‧‧Electronic injection layer
76‧‧‧陰極 76‧‧‧ cathode
80‧‧‧有機發光體 80‧‧‧Organic emitters
100‧‧‧有機發光顯示裝置 100‧‧‧Organic light-emitting display device
圖1係表示本發明彩色濾光片一例的概略圖。 Fig. 1 is a schematic view showing an example of a color filter of the present invention.
圖2係表示本發明顯示裝置一例的概略圖。 Fig. 2 is a schematic view showing an example of a display device of the present invention.
圖3係表示本發明顯示裝置另一例的概略圖。 Fig. 3 is a schematic view showing another example of the display device of the present invention.
以下,針對本發明的感光性著色樹脂組成物、彩色濾光片、及顯示裝置,依序詳細說明。 Hereinafter, the photosensitive colored resin composition, the color filter, and the display device of the present invention will be described in detail in order.
另外,本發明中,光係涵蓋可見及非可見區域波長的電磁波、以及放射線,而放射線係涵蓋例如微波、電子束。具體而言係指波長5μm以下的電磁波、及電子束。 Further, in the present invention, the light system covers electromagnetic waves of wavelengths of visible and non-visible regions, and radiation, and the radiation system covers, for example, microwaves and electron beams. Specifically, it means an electromagnetic wave having a wavelength of 5 μm or less and an electron beam.
本發明中,所謂「(甲基)丙烯基」係表示丙烯基及甲基丙烯基之各者;所謂「(甲基)丙烯酸酯」係表示丙烯酸酯及甲基丙烯酸酯之各者。 In the present invention, the "(meth)acryl group" means each of a propylene group and a methacryl group; and the "(meth)acrylate" means each of an acrylate and a methacrylate.
又,將C.I.顏料藍適當簡稱「PB」,將C.I.顏料紫適當簡稱「PV」。 Further, C.I. Pigment Blue is appropriately referred to as "PB", and C.I. Pigment Violet is appropriately referred to as "PV".
本發明的感光性著色樹脂組成物,係含有:色材、鹼可溶性樹脂、光聚合性化合物、光起始劑、及溶劑的感光性著色樹脂組成物;其中,上述色材係含有酞菁顏料、及下述一般式(1)所示色材;相對於酞菁顏料與下述一般式(1)所示色材的合計含有量,下述一般式(1)所示色材的含有量係20質量%以上且85質量%以下。 The photosensitive colored resin composition of the present invention contains a coloring material, an alkali-soluble resin, a photopolymerizable compound, a photoinitiator, and a solvent-based photosensitive colored resin composition; wherein the color material contains a phthalocyanine pigment And the color material of the general formula (1) below; the total content of the color material shown by the following general formula (1) with respect to the phthalocyanine pigment and the following general formula (1), and the content of the color material shown by the following general formula (1) It is 20% by mass or more and 85% by mass or less.
[化2]
(一般式(1)中,A係表示與N直接鍵結的碳原子未具有π鍵的a價有機基,該有機基係至少在與N直接鍵結的末端具有飽和脂肪族烴基的脂肪族烴基、或具有該脂肪族烴基的芳香族基,而碳鏈中亦可含有O、S、N。Bc-係表示c價陰離子。Ri~Rv係各自獨立的表示氫原子、亦可具有取代基的烷基或亦可具有取代基的芳基,Rii與Riii、Riv與Rv亦可相鍵結形成環結構。Rvi及Rvii係各自獨立的表示亦可具有取代基的烷基、亦可具有取代基的烷氧基、鹵原子或氰基。Ar1係表示亦可具有取代基的2價芳香族基。複數Ri~Rvii與Ar1分別可為相同、亦可為不同。 (In the general formula (1), A represents an a-valent organic group having a carbon atom directly bonded to N and having no π bond, and the organic group is an aliphatic group having a saturated aliphatic hydrocarbon group at least at the terminal directly bonded to N. a hydrocarbon group or an aromatic group having the aliphatic hydrocarbon group, and the carbon chain may further contain O, S, and N. The B c- system represents a c-valent anion. R i to R v each independently represent a hydrogen atom, and may also a substituted alkyl group or an aryl group which may have a substituent, R ii and R iii , R iv and R v may also be bonded to each other to form a ring structure. R vi and R vii each independently represent or have a substitution. The alkyl group, the alkoxy group which may have a substituent, a halogen atom or a cyano group. Ar 1 represents a divalent aromatic group which may have a substituent, and the plural R i ~ R vii and Ar 1 may be the same respectively. It can also be different.
a及c係表示2以上的整數,b與d係表示1以上的整數。e係表示0或1,當e為0時並沒有存在鍵結。f與g係表示0以上且4以下的整數,f+e與g+e係表示0以上且4以下。複數e、f及g係分別可為相同、亦可為不同。) a and c represent an integer of 2 or more, and b and d represent an integer of 1 or more. The e system indicates 0 or 1, and when e is 0, there is no bond. f and g are integers of 0 or more and 4 or less, and f+e and g+e are 0 or more and 4 or less. The plural e, f, and g systems may be the same or different. )
本發明的感光性著色樹脂組成物係具有在提升彩色濾光片製造步驟中之高溫加熱(後烘烤)後之輝度的同時,能依所需線寬形成圖案的效果。 The photosensitive colored resin composition of the present invention has an effect of forming a pattern according to a desired line width while improving the luminance after high-temperature heating (post-baking) in the color filter manufacturing step.
彩色濾光片製造步驟中之後烘烤步驟係依230℃或240℃的高溫施行加熱,因而從針對該高溫加熱而不易褪色的觀點,習知色材係使用顏料。而,近年為提升生產效率,要求依更少曝光量施行圖案化,而本發明者等發現若欲使用酞菁顏料形成藍色著色層,會有無法形成如設計般之著色層的情況。理由係推定因為藍色酞菁顏料會吸收屬於光起始劑吸收波長(自由基生成波長)的300nm前後,因而光聚合反應不會充分進行,造成曝光時發生著色層內部的硬化不足。 In the color filter manufacturing step, the post-baking step is performed at a high temperature of 230 ° C or 240 ° C, and thus it is conventional to use a pigment from the viewpoint of heating at such a high temperature and not easily fading. In recent years, in order to improve the production efficiency, it is required to perform patterning with a smaller amount of exposure, and the inventors of the present invention found that if a blue colored layer is to be formed using a phthalocyanine pigment, a color layer as designed may not be formed. The reason is presumed that since the blue phthalocyanine pigment absorbs 300 nm before and after the absorption wavelength (radical generation wavelength) of the photoinitiator, the photopolymerization reaction does not sufficiently proceed, and the hardening of the inside of the colored layer occurs during exposure.
相對於此,本發明藉由在酞菁顏料中,依特定比例組合使用上述特定一般式(1)所示色材,便使上述特定一般式(1)所示色材不易吸收300nm前後的波長,即便組合負型感光性黏結劑成分形成藍色著色層用感光性著色樹脂組成物,在曝光時著色層內部仍不易發生硬化不足,可輕易依所需線寬形成圖案。 On the other hand, in the present invention, by using the color material shown in the above specific general formula (1) in combination with a specific ratio in the phthalocyanine pigment, the color material shown by the above specific general formula (1) is not easily absorbed by the wavelength before and after 300 nm. Even if the negative photosensitive adhesive component is combined to form a photosensitive colored resin composition for a blue colored layer, insufficient hardening occurs inside the colored layer during exposure, and the pattern can be easily formed according to the desired line width.
又,藉由在酞菁顏料中,依特定比例組合使用上述特定一般式(1)所示色材,便可抑制因上述特定一般式(1)所示色材造成的褪色,能提升穿透率,推定能提升彩色濾光片製造步驟中之高溫加熱(後烘烤)後最終所獲得著色層的輝度。 Further, by using the color material shown in the above specific general formula (1) in combination with a specific ratio in the phthalocyanine pigment, the fading caused by the color material shown by the above specific general formula (1) can be suppressed, and the penetration can be improved. The rate is presumed to increase the luminance of the finally obtained colored layer after high-temperature heating (post-baking) in the color filter manufacturing step.
本發明的感光性著色樹脂組成物係至少含有色材、鹼可溶性樹脂、光聚合性化合物、光起始劑、及溶劑,在不致損及本發明效果之範圍內,亦可更進一步含有其他成分。 The photosensitive colored resin composition of the present invention contains at least a color material, an alkali-soluble resin, a photopolymerizable compound, a photoinitiator, and a solvent, and may further contain other components within a range that does not impair the effects of the present invention. .
以下,針對此種本發明感光性著色樹脂組成物的各成分,依序進行詳細說明。 Hereinafter, each component of the photosensitive colored resin composition of the present invention will be described in detail in order.
本發明中,色材係含有:酞菁顏料、及上述一般式(1)所示色材,其特徵係相對於酞菁顏料與下述一般式(1)所示色材的合計含有量,下述一般式(1)所示色材的含有量係20質量%以上且85質量%以下。 In the present invention, the color material contains a phthalocyanine pigment and a color material represented by the above general formula (1), and is characterized by a total content of the phthalocyanine pigment and a color material represented by the following general formula (1). The content of the color material represented by the following general formula (1) is 20% by mass or more and 85% by mass or less.
因為酞菁顏料係與上述一般式(1)所示色材組合使用,因而較佳係藍色酞菁顏料,從輝度較優異的觀點,較佳係銅酞菁顏料。例如:C.I.顏料藍15、C.I.顏料藍15:1、C.I.顏料藍15:2、C.I.顏料藍15:3、C.I.顏料藍15:4、C.I.顏料藍15:6等。其中,從輝度較優異的觀點,上述酞菁顏料較佳係從C.I.顏料藍15:6、C.I.顏料藍15:3、及C.I.顏料藍15:4所構成群組中選擇1種以上。 Since the phthalocyanine pigment is used in combination with the coloring material represented by the above general formula (1), it is preferably a blue phthalocyanine pigment, and is preferably a copper phthalocyanine pigment from the viewpoint of excellent luminance. For example: C.I. Pigment Blue 15, C.I. Pigment Blue 15:1, C.I. Pigment Blue 15:2, C.I. Pigment Blue 15:3, C.I. Pigment Blue 15:4, C.I. Pigment Blue 15:6, and the like. In particular, the phthalocyanine pigment is preferably one or more selected from the group consisting of C.I. Pigment Blue 15:6, C.I. Pigment Blue 15:3, and C.I. Pigment Blue 15:4 from the viewpoint of excellent brightness.
另一方面,上述一般式(1)所示色材係含有:2價以上陰離子、與2價以上陽離子,因而該色材的凝聚體並非陰離子與陽離子簡單地依1分子對1分子進行離子鍵結,而是經由離子鍵能形成複數分子締合的分子締合體,因而表觀分子量相較於習知色澱顏料的分子量之下,呈現特別增加。藉由形成此種分子締合體,便更加提高固態狀態的凝聚力,降低熱運動,俾能抑制離子對的解離或陽離子部的分解,推定較習知色澱顏料不易褪色。 On the other hand, the color material represented by the above general formula (1) contains an anion of two or more valences and a cation of two or more valences. Therefore, the aggregate of the color material is not anion and a cation, and the ionic bond is simply one molecule to one molecule. The junction, but the ionic bond can form a molecular association of complex molecules, and thus the apparent molecular weight is particularly increased compared to the molecular weight of the conventional lake pigment. By forming such a molecular association, the cohesive force in the solid state is further improved, the thermal motion is reduced, and the dissociation of the ion pair or the decomposition of the cation portion can be suppressed, and it is estimated that the conventional lake pigment is less likely to fade.
上述一般式(1)中,A係直接鍵結於N(氮原子)的碳原子並沒有存在π鍵的a價有機基,該有機基係表示至少直接鍵結於N的末端具有飽和脂肪族烴基的脂肪族烴基、或具有該脂肪族烴基 的芳香族基,碳鏈中亦可含有O(氧原子)、S(硫原子)、N(氮原子)。因為直接鍵結於N的碳原子並未具π鍵,因而陽離子性發色部位所具有的色調或穿透率等顏色特性,並不會受到連接基A或其他發色部位的影響,可保持與單體同樣的顏色。 In the above general formula (1), A is directly bonded to a carbon atom of N (nitrogen atom) and has no a-valent organic group having a π bond, and the organic group means at least a terminally bonded N has a saturated aliphatic group. The aliphatic hydrocarbon group of the hydrocarbon group or the aromatic group having the aliphatic hydrocarbon group may further contain O (oxygen atom), S (sulfur atom), or N (nitrogen atom) in the carbon chain. Since the carbon atoms directly bonded to N do not have a π bond, the color characteristics such as hue or transmittance of the cationic color-developing portion are not affected by the linker A or other color-developing portions, and can be maintained. The same color as the monomer.
A中,至少直接鍵結於N的末端具有飽和脂肪族烴基的脂肪族烴基,係在直接鍵結於N的末端碳原子未具π鍵之前提下,可任意為直鏈、分支或環狀,而末端以外的碳原子亦可具有不飽和鍵、亦可具有取代基,碳鏈中亦可含有O、S、N。例如亦可含有羰基、羧基、氧羰基、醯胺基等,且氫原子亦可更進一步被鹵原子等所取代。 In A, an aliphatic hydrocarbon group having at least a terminal having a saturated aliphatic hydrocarbon group at the end of N is taken up before the terminal carbon atom directly bonded to N does not have a π bond, and may be arbitrarily linear, branched or cyclic. The carbon atom other than the terminal may have an unsaturated bond or a substituent, and the carbon chain may further contain O, S, and N. For example, a carbonyl group, a carboxyl group, an oxycarbonyl group, a guanamine group or the like may be contained, and the hydrogen atom may be further substituted with a halogen atom or the like.
再者,A中,上述具有脂肪族烴基的芳香族基係可舉例如:具有至少在直接鍵結於N的末端具有飽和脂肪族烴基之脂肪族烴基的單環或多環芳香族基,亦可具有取代基、亦可為含有O、S、N的雜環。 Further, in the above, the aromatic group having an aliphatic hydrocarbon group may, for example, be a monocyclic or polycyclic aromatic group having an aliphatic hydrocarbon group having a saturated aliphatic hydrocarbon group bonded at least at the terminal of N; It may have a substituent or may be a hetero ring containing O, S or N.
其中,從骨架堅牢性的觀點,A較佳係含有環狀脂肪族烴基或芳香族基。 Among them, from the viewpoint of skeleton fastness, A preferably contains a cyclic aliphatic hydrocarbon group or an aromatic group.
環狀脂肪族烴基從骨架堅牢性的觀點,較佳係橋接脂環式烴基。所謂「橋接脂環式烴基」係指在脂肪族環內具有橋接結構,且具有多環結構的多環狀脂肪族烴基,可舉例如:降烷、雙環[2,2,2]辛烷、金剛烷等。橋接脂環式烴基中,較佳係降烷。又,芳香族基係可舉例如含苯環、萘環的基,其中,較佳係含苯環的基。例如A為2價有機基的情況,便可舉例如:碳數1~20之直鏈、分支、或環狀的伸烷基、或伸苯二甲基等經取代2個碳數1~20之伸烷基的芳香族基等 The cyclic aliphatic hydrocarbon group is preferably a bridged alicyclic hydrocarbon group from the viewpoint of skeleton fastness. The "bridged alicyclic hydrocarbon group" refers to a polycyclic aliphatic hydrocarbon group having a bridge structure in an aliphatic ring and having a polycyclic structure, and for example, Alkane, bicyclo[2,2,2]octane, adamantane, and the like. Among the bridged alicyclic hydrocarbon groups, it is preferred to lower alkyl. Further, the aromatic group may, for example, be a group containing a benzene ring or a naphthalene ring, and among them, a group containing a benzene ring is preferred. For example, when A is a divalent organic group, for example, a straight chain, a branched or a cyclic alkyl group having a carbon number of 1 to 20, or a benzoyl group may be substituted with two carbon atoms of 1 to 20 Aromatic alkyl group
A的價數a係構成陽離子的發色性陽離子部位數,a 係2以上的整數。該色澱色材中,因為陽離子的價數a為2以上,因而耐熱性優異,其中,較佳係陽離子的價數a為3以上。a的上限並無特別的限定,從製造容易性的觀點,a較佳係4以下、更佳係3以下。 The valence number a of A is the number of chromogenic cation sites constituting a cation, and a is an integer of 2 or more. In the lake color material, since the valence a of the cation is 2 or more, heat resistance is excellent, and among them, the valence a of the cation is preferably 3 or more. The upper limit of a is not particularly limited, and from the viewpoint of easiness of production, a is preferably 4 or less, more preferably 3 or less.
Ri~Rv中的烷基並無特別的限定。可舉例如碳數1~20之直鏈或分支狀烷基等,其中,較佳係碳數1~8之直鏈或分支烷基,從輝度與耐熱性的觀點,更佳係碳數1~5之直鏈或分支烷基。其中,Ri~Rv中的烷基特佳係乙基或甲基。烷基所亦可具有的取代基並無特別的限定,可舉例如芳基、鹵原子、羥基、烷氧基等,已被取代的烷基可舉例如如苄基般之芳烷基等。 The alkyl group in R i to R v is not particularly limited. For example, a linear or branched alkyl group having 1 to 20 carbon atoms may be used. Among them, a linear or branched alkyl group having 1 to 8 carbon atoms is preferred, and a carbon number of 1 is preferred from the viewpoint of luminance and heat resistance. a linear or branched alkyl group of ~5. Wherein the alkyl group particularly preferably ethyl or methyl lines R i ~ R v in. The substituent which the alkyl group may have is not particularly limited, and examples thereof include an aryl group, a halogen atom, a hydroxyl group, and an alkoxy group. The alkyl group which has been substituted may, for example, be an aralkyl group such as a benzyl group.
Ri~Rv中的芳基並無特別的限定。可舉例如苯基、萘基等。芳基所亦可具有的取代基係可舉例如:烷基、鹵原子、烷氧基等。 The aryl group in R i to R v is not particularly limited. For example, a phenyl group, a naphthyl group, etc. The substituent which the aryl group may have may, for example, be an alkyl group, a halogen atom or an alkoxy group.
其中,從化學安定性的觀點,Ri~Rv較佳係各自獨立的氫原子、碳數1~5之烷基、苯基、或Rii與Riii、Riv與Rv相鍵結形成吡咯啶環、哌啶環、啉環。 Among them, from the viewpoint of chemical stability, R i to R v are preferably each independently a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, a phenyl group, or a combination of R ii and R iii , R iv and R v . Forming a pyrrolidine ring, a piperidine ring, A porphyrin ring.
Ri~Rv係可各自獨立形成上述結構,其中,從色純度的觀點,較佳係Ri為氫原子,更進一步從製造及原料調度容易度的觀點,更佳係Rii~Rv全部相同。 R i ~ R v each independently may be formed in the above-described system configuration, which, from the viewpoint of color purity, preferably based R i is a hydrogen atom, and further material from the manufacturing point of view of ease of scheduling, more preferably based R ii ~ R v All the same.
Rvi與Rvii係各自獨立的表示亦可具有取代基之烷基、亦可具有取代基之烷氧基、鹵原子或氰基。Rvi與Rvii中的烷基並無特別的限定,較佳係具有碳原子數1以上且8以下的直鏈、或分支烷基,更佳係碳原子數1以上且4以下的烷基。碳原子數1以上且4以下的烷基係可舉例如:甲基、乙基、丙基、丁基,可具有直鏈狀、亦可具有分支。烷基所亦可具有的取代基並無特別的限 定,可舉例如:芳基、鹵原子、羥基、烷氧基等。 R vi and R vii each independently represent an alkyl group which may have a substituent, an alkoxy group which may have a substituent, a halogen atom or a cyano group. The alkyl group in R vi and R vii is not particularly limited, and is preferably a linear or branched alkyl group having 1 or more and 8 or less carbon atoms, more preferably an alkyl group having 1 or more and 4 or less carbon atoms. . The alkyl group having 1 or more and 4 or less carbon atoms may, for example, be a methyl group, an ethyl group, a propyl group or a butyl group, and may have a linear chain or may have a branch. The substituent which the alkyl group may have is not particularly limited, and examples thereof include an aryl group, a halogen atom, a hydroxyl group, and an alkoxy group.
再者,Rvi與Rvii中的烷氧基並無特別的限定,較佳係具有碳原子數1以上且8以下的直鏈、或分支烷氧基,更佳係碳原子數1以上且4以下的烷氧基。碳原子數1以上且4以下的烷氧基係可舉例如:甲氧基、乙氧基、丙氧基、丁氧基,可具有直鏈狀、亦可具有分支。烷氧基所亦可具有的取代基並無特別的限定,係可舉例如:芳基、鹵原子、羥基、烷氧基等。 Further, the alkoxy group in R vi and R vii is not particularly limited, and preferably has a linear or branched alkoxy group having 1 or more and 8 or less carbon atoms, more preferably 1 or more carbon atoms. 4 or less alkoxy groups. The alkoxy group having 1 or more and 4 or less carbon atoms may, for example, be a methoxy group, an ethoxy group, a propoxy group or a butoxy group, and may have a linear chain or may have a branch. The substituent which the alkoxy group may have is not particularly limited, and examples thereof include an aryl group, a halogen atom, a hydroxyl group, and an alkoxy group.
Rvi與Rvii中的鹵原子係可舉例如:氟原子、氯原子、溴原子、碘原子。 Examples of the halogen atom in R vi and R vii include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
Rvi與Rvii的取代數,即f與g係各自獨立的表示0以上且4以下的整數,其中,較佳係0以上且2以下、更佳係0以上且1以下。複數的f與g係分別可為相同、亦可為不同。 The number of substitutions of R vi and R vii , that is, f and g are each independently represented by an integer of 0 or more and 4 or less, and more preferably 0 or more and 2 or less, more preferably 0 or more and 1 or less. The plural f and g systems may be the same or different.
再者,Rvi與Rvii係可取代三芳基甲烷骨架、或骨架內具共振結構的芳香環之任何部位,其中,較佳係以-NRiiRiii或-NRivRv所示胺基的取代位置為基準,取代間位。 Furthermore, R vi and R vii may be substituted for the triarylmethane skeleton, or Any portion of the aromatic ring having a resonance structure in the skeleton, wherein the position of the amine group represented by -NR ii R iii or -NR iv R v is preferably substituted for the meta position.
Ar1中的2價芳香族基並無特別的限定。Ar1中的芳香族基係可設為與A中的芳香族基所列舉者相同。 The divalent aromatic group in Ar 1 is not particularly limited. The aromatic group in Ar 1 can be the same as those listed in the aromatic group in A.
Ar1較佳係碳數6~20的芳香族基、更佳係碳數10~14之含有縮合多環式碳環的芳香族基。其中,從結構單純、原料廉價的觀點,更佳係伸苯基或伸萘基。 Ar 1 is preferably an aromatic group having 6 to 20 carbon atoms, more preferably an aromatic group having a condensed polycyclic carbocyclic ring having 10 to 14 carbon atoms. Among them, from the viewpoints of simple structure and low raw materials, it is more preferred to extend a phenyl group or a naphthyl group.
1分子內的複數Ri~Rvii及Ar1係可為相同、亦可為不同。藉由Ri~Rvii及Ar1的組合,便可調整為所需的顏色。 The complex numbers R i to R vii and the Ar 1 system in one molecule may be the same or different. By the combination of R i ~R vii and Ar 1 , it is possible to adjust to the desired color.
一般式(1)所示色材中,陰離子部(Bc-)係c價陰離子、2價以上的陰離子,並無特別的限定,可為有機陰離子、亦可為無 機陰離子。此處所謂「有機陰離子」係表示至少含有1個碳原子的陰離子。又,所謂「無機陰離子」係表示未含碳原子的陰離子。有機陰離子與無機陰離子的具體例係可舉例如國際公開第2012/144520號公報所記載者。 In the color material of the general formula (1), the anion moiety (B c- ) is a c-valent anion or a divalent or higher anion, and is not particularly limited, and may be an organic anion or an inorganic anion. The term "organic anion" as used herein means an anion having at least one carbon atom. Moreover, the "inorganic anion" means an anion which does not contain a carbon atom. Specific examples of the organic anion and the inorganic anion include those described in, for example, International Publication No. 2012/144520.
本發明中,一般式(1)所示色材,其中,從高輝度、耐熱性優異的觀點,較佳係Bc-為無機陰離子。 In the present invention, the general formula (1) color material, wherein the high brightness viewpoint of excellent heat resistance, preferred is an inorganic anion B c- based.
無機陰離子係可舉例如:含氧酸的陰離子(磷酸根離子、硫酸根離子、鉻酸根離子、鎢酸根離子(WO4 2-)、鉬酸根離子(MoO4 2-)等)、或者複數含氧酸縮合而成的多元酸根陰離子等無機陰離子或其混合物。其中,從耐熱性的觀點,較佳係多元酸根陰離子。 Examples of the inorganic anion include an anion of an oxo acid (phosphate ion, sulfate ion, chromate ion, tungstate ion (WO 4 2- ), molybdate ion (MoO 4 2- ), etc.), or a plurality of An inorganic anion such as a polybasic anion obtained by oxidizing an oxyacid or a mixture thereof. Among them, a polybasic acid anion is preferred from the viewpoint of heat resistance.
上述多元酸係可為同素多元酸根陰離子(MmOn)c-、亦可為異性多元酸根陰離子(XlMmOn)c-。上述離子式中,M係表示多原子(polyatom),X係表示雜原子,m係表示多原子的組成比,n係表示氧原子的組成比。多原子M係可舉例如:Mo、W、V、Ti、Nb等。又,雜原子X係可舉例如:Si、P、As、S、Fe、Co等。 The polybasic acid may be an allopolyacid anion (M m O n ) c- or an anisotropic polyacid anion (X l M m O n ) c- . In the above ionic formula, M represents a poly atom, X represents a hetero atom, m represents a composition ratio of a poly atom, and n represents a composition ratio of an oxygen atom. Examples of the polyatomic M system include Mo, W, V, Ti, Nb, and the like. Further, examples of the hetero atom X include Si, P, As, S, Fe, Co, and the like.
其中,從耐熱性的觀點,較佳係含有鉬(Mo)與鎢(W)中之至少一種的多元酸根陰離子,更佳係至少含有鎢的c價多元酸根陰離子。 Among them, from the viewpoint of heat resistance, a polybasic acid anion containing at least one of molybdenum (Mo) and tungsten (W) is preferable, and a c-valent polybasic anion having at least tungsten is more preferable.
一般式(1)中,b係表示陽離子數,d係表示分子締合體中的陰離子數,b與d係表示1以上的整數。當b為2以上的情況,分子締合體中的複數陽離子係可為單獨1種、亦可組合2種以上。又,當d為2以上的情況,分子締合體中的複數陰離子係可為單獨1種、亦可組合2種以上,亦可組合使用有機陰離子與無機陰離子。 In the general formula (1), b represents the number of cations, d represents the number of anions in the molecular association, and b and d represent an integer of 1 or more. When b is 2 or more, the plural cations in the molecular association may be used alone or in combination of two or more. In addition, when d is 2 or more, the plural anion in the molecular association may be used alone or in combination of two or more, and an organic anion and an inorganic anion may be used in combination.
一般式(1)中,e係0或1的整數。e=0係表示三芳基 甲烷骨架,e=1係表示骨架。複數的e係可為相同、亦可為不同。本發明所使用的一般式(1)所示色澱色材中,適宜使用至少含有三芳基甲烷骨架者。 In the general formula (1), e is an integer of 0 or 1. e=0 represents a triarylmethane skeleton, and e=1 represents skeleton. The plural e-systems may be the same or different. In the lake color material of the general formula (1) used in the present invention, those containing at least a triarylmethane skeleton are suitably used.
另外,一般式(1)所示色澱色材係可參考例如國際公開第2012/144520號公報進行製備。 Further, the lake color material of the general formula (1) can be produced by referring to, for example, International Publication No. 2012/144520.
本發明感光性著色樹脂組成物中的色材,係含有作為必要成分的上述酞菁顏料、與上述一般式(1)所示色材,但在不致損及本發明效果之範圍內,為調整色調,亦可更進一步組合使用其他色材。 The color material in the photosensitive colored resin composition of the present invention contains the above-mentioned phthalocyanine pigment as an essential component and the color material shown in the above general formula (1), but is adjusted within the range that does not impair the effects of the present invention. Tones, you can use other color materials in combination.
其他色材係可單獨使用或混合使用2種以上的公知顏料、染料、色澱色材等。 Other color materials may be used alone or in combination of two or more kinds of known pigments, dyes, lake color materials, and the like.
其他色材之中,較佳係使用其他的藍色色材、紫色色材、紅色色材,惟並不侷限於該等。 Among other color materials, other blue color materials, purple color materials, and red color materials are preferably used, but are not limited thereto.
其他的藍色色材係:不同於酞菁顏料的公知有機藍色顏料、不同於上述一般式(1)所示色材的三芳基甲烷系色澱色材等。 Other blue color materials are: a known organic blue pigment different from the phthalocyanine pigment, a triarylmethane-based lake material different from the color material shown in the above general formula (1), and the like.
紫色色材係:C.I.顏料紫1、14、15、19、23、29、32、33、36、37、38等公知的有機紫色顏料。 The purple color material is a well-known organic purple pigment such as C.I. Pigment Violet 1, 14, 15, 19, 23, 29, 32, 33, 36, 37, 38.
紅色及紅紫色色材係:染料及系染料的色澱色材等。 Red and reddish purple color materials: Dyes and A dye-based lake color material or the like.
本發明的感光性著色樹脂組成物中,相對於酞菁顏料與上述一般式(1)所示色材的合計含有量,上述一般式(1)所示色材的含有量係20質量%以上且85質量%以下,其中,從輝度、及依所需線寬 施行圖案化容易性的觀點,較佳係30質量%以上、更佳係40質量%以上,另一方面,從耐熱性的觀點,較佳係80質量%以下、更佳係75質量%以下。 In the photosensitive colored resin composition of the present invention, the content of the coloring material represented by the above general formula (1) is 20% by mass or more based on the total content of the phthalocyanine pigment and the coloring material represented by the above general formula (1). In addition, from the viewpoint of the luminance and the easiness of patterning according to the desired line width, it is preferably 30% by mass or more, more preferably 40% by mass or more, and on the other hand, from the viewpoint of heat resistance. It is preferably 80% by mass or less, more preferably 75% by mass or less.
再者,本發明的感光性著色樹脂組成物,在不致損及本發明效果之範圍內,色材中亦可更進一步含有酞菁顏料及上述一般式(1)所示色材以外的其他色材,但酞菁顏料及上述一般式(1)所示色材的合計含有量,相對於色材總量較佳係70質量%以上且100質量%以下、更佳係80質量%以上且100質量%以下、特佳係90質量%以上且100質量%以下。 Further, in the photosensitive colored resin composition of the present invention, the color material may further contain a phthalocyanine pigment and other colors than the color material shown in the above general formula (1) within a range that does not impair the effects of the present invention. The total content of the phthalocyanine pigment and the coloring matter represented by the above general formula (1) is preferably 70% by mass or more and 100% by mass or less, more preferably 80% by mass or more and 100% based on the total amount of the coloring material. The mass% or less is particularly preferably 90% by mass or more and 100% by mass or less.
本發明所使用色材的平均一次粒徑,當作為彩色濾光片的著色層時,只要能所需發色便可,其餘並無特別的限定,依照所使用色材的種類而有所差異,較佳係10nm以上且100nm以下的範圍內、更佳係15nm以上且60nm以下。藉由色材的平均一次粒徑在上述範圍內,具備有使用本發明色材分散液所製造彩色濾光片的顯示裝置,便可成為高對比度、且高品質。 The average primary particle diameter of the color material used in the present invention is not particularly limited as long as it can be used as the coloring layer of the color filter, and is different depending on the type of the color material to be used. It is preferably in the range of 10 nm or more and 100 nm or less, more preferably 15 nm or more and 60 nm or less. When the average primary particle diameter of the color material is within the above range, a display device using the color filter produced by using the color material dispersion of the present invention can provide high contrast and high quality.
再者,感光性著色樹脂組成物中的色材平均分散粒徑,係依照所使用色材的種類而有所差異,較佳係10nm以上且100nm以下的範圍內、更佳係15nm以上且60nm以下的範圍內。 In addition, the average dispersed particle diameter of the color material in the photosensitive colored resin composition varies depending on the type of the color material to be used, and is preferably in the range of 10 nm or more and 100 nm or less, more preferably 15 nm or more and 60 nm. Within the scope below.
感光性著色樹脂組成物中的色材平均分散粒徑係分散於至少含有溶劑之分散介質中的色材粒子分散粒徑,利用雷射光散射粒度分佈計進行測定。利用雷射光散射粒度分佈計進行的粒徑測定,係利用色材分散液所使用的溶劑,將色材分散液適當稀釋(例如1000倍等)為雷射光散射粒度分佈計可測定的濃度,再使用雷射光散射粒度分佈計(例如日機裝公司製Nanotrac粒度分佈測定裝置 UPA-EX150),利用動態光散射法,依23℃進行測定。此處的「平均分佈粒徑」係體積平均粒徑。 The average dispersed particle diameter of the color material in the photosensitive colored resin composition is a dispersed particle diameter of the color material particles dispersed in a dispersion medium containing at least a solvent, and is measured by a laser light scattering particle size distribution meter. The particle size measurement by the laser light scattering particle size distribution analyzer uses a solvent used for the color material dispersion liquid to appropriately dilute the color material dispersion liquid (for example, 1000 times or the like) as a concentration which can be measured by a laser light scattering particle size distribution meter. The measurement was carried out at 23 ° C by a dynamic light scattering method using a laser light scattering particle size distribution meter (for example, Nanotrac particle size distribution measuring apparatus UPA-EX150 manufactured by Nikkiso Co., Ltd.). The "average distribution particle diameter" herein is a volume average particle diameter.
相對於感光性著色樹脂組成物的固形份總量,色材的合計含有量較佳係依3質量%以上且65質量%以下、更佳係依4質量%以上且60質量%以下的比例混合。若為上述下限值以上,將感光性著色樹脂組成物塗佈於既定膜厚(通常為1.0μm~5.0μm)時,著色層具有充分的色濃度。又,若為上述上限值以下,便可獲得保存安定性優異、且具充分硬度、或與基板具密接性的著色層。特別係形成色材濃度較高的著色層時,相對於感光性著色樹脂組成物的固形份總量,色材的合計含有量較佳係依15質量%以上且65質量%以下、更佳係依25質量%以上且60質量%以下的比例混合。 The total content of the color materials is preferably 3% by mass or more and 65% by mass or less, more preferably 4% by mass or more and 60% by mass or less, based on the total amount of the solid content of the photosensitive colored resin composition. . When the photosensitive colored resin composition is applied to a predetermined film thickness (usually 1.0 μm to 5.0 μm), the colored layer has a sufficient color density. Moreover, when it is below the above-mentioned upper limit, the coloring layer which is excellent in storage stability, has sufficient hardness, or has adhesiveness with a board|substrate is acquired. In particular, when a coloring layer having a high color material concentration is formed, the total content of the color material is preferably 15% by mass or more and 65% by mass or less, more preferably, based on the total amount of the solid content of the photosensitive colored resin composition. The mixture is mixed at a ratio of 25% by mass or more and 60% by mass or less.
本發明中的鹼可溶性樹脂係具有酸性基,在能發揮黏結劑樹脂的作用,且對圖案形成時所使用之鹼顯影液呈可溶性的前提下,均可適當選擇使用。 The alkali-soluble resin in the present invention has an acidic group and can be appropriately selected and used under the premise that it can function as a binder resin and is soluble in the alkali developer used for pattern formation.
本發明中,所謂「鹼可溶性樹脂」係可將酸值為40mgKOH/g以上設為指標。 In the present invention, the "alkali-soluble resin" is an index having an acid value of 40 mgKOH/g or more.
本發明中較佳的鹼可溶性樹脂係具有酸性基、通常係具有羧基的樹脂,具體而言係可舉例如:具羧基的丙烯酸系共聚合物、及具羧基的苯乙烯-丙烯酸系共聚合物等丙烯酸系樹脂;具羧基的環氧(甲基)丙烯酸酯樹脂等。 The alkali-soluble resin which is preferable in the present invention is a resin having an acidic group and usually having a carboxyl group, and specific examples thereof include an acrylic copolymer having a carboxyl group and a styrene-acrylic copolymer having a carboxyl group. Acrylic resin, etc.; epoxy (meth) acrylate resin having a carboxyl group.
該等之中,特佳者係側鏈具有羧基、且側鏈具有乙烯性不飽和基等光聚合性官能基者。含有光聚合性官能基的情況,在 彩色濾光片製造時的樹脂組成物硬化步驟中,該鹼可溶性樹脂彼此間、或者該鹼可溶性樹脂與多官能單體等光聚合性化合物能形成交聯鍵。硬化膜的膜強度獲更進一步提升、耐顯影性獲提升、硬化膜的熱收縮受抑制,且與基板間的密接性優異。 Among these, those having a carboxyl group and a side chain having a photopolymerizable functional group such as an ethylenically unsaturated group are preferred. In the case where the photopolymerizable functional group is contained, in the resin composition hardening step in the production of the color filter, the alkali-soluble resin or the photo-polymerizable compound such as the alkali-soluble resin and the polyfunctional monomer can be crosslinked. key. The film strength of the cured film is further improved, the development resistance is improved, the heat shrinkage of the cured film is suppressed, and the adhesion to the substrate is excellent.
在鹼可溶性樹脂中導入乙烯性雙鍵的方法,可從習知公知方法中適當選擇。可舉例如:在鹼可溶性樹脂所具有的羧基上,加成分子內合併具有環氧基與乙烯性雙鍵的化合物,例如(甲基)丙烯酸環氧丙酯等,而在側鏈導入乙烯性雙鍵的方法;或將具羥基的構成單元導入於共聚合物,並加成分子內具有異氰酸酯基與乙烯性雙鍵的化合物,而在側鏈導入乙烯性雙鍵的方法等。 The method of introducing an ethylenic double bond into the alkali-soluble resin can be appropriately selected from conventionally known methods. For example, a compound having an epoxy group and an ethylenic double bond, such as glycidyl (meth)acrylate, may be added to the carboxyl group of the alkali-soluble resin, and ethylenic acid may be introduced into the side chain. A method of introducing a double bond; or a method of introducing a structural unit having a hydroxyl group into a copolymer, and adding a compound having an isocyanate group and an ethylenic double bond in the component, and introducing an ethylenic double bond to the side chain.
再者,鹼可溶性樹脂從著色層密接性優異的觀點,較佳係更進一步具有烴環。藉由鹼可溶性樹脂具有龐大基的烴環,便可抑制硬化時的收縮、緩和與基板間的剝離情形、提升基板密接性。 Further, the alkali-soluble resin preferably further has a hydrocarbon ring from the viewpoint of excellent adhesion of the colored layer. When the alkali-soluble resin has a bulky hydrocarbon ring, shrinkage during curing, relaxation of the peeling from the substrate, and improvement in substrate adhesion can be suppressed.
此種烴環係可舉例如:亦可具有取代基的脂肪族烴環、亦可具有取代基的芳香族烴環、及該等的組合,而烴環亦可具有:烷基、羰基、羧基、氧羰基、醯胺基、羥基、硝基、胺基、鹵原子等取代基。 The hydrocarbon ring system may, for example, be an aliphatic hydrocarbon ring which may have a substituent, an aromatic hydrocarbon ring which may have a substituent, or a combination thereof, and the hydrocarbon ring may have an alkyl group, a carbonyl group or a carboxyl group. a substituent such as an oxycarbonyl group, a decylamino group, a hydroxyl group, a nitro group, an amine group or a halogen atom.
烴環係可依1價基的形式含有、亦可依2價以上基的形式含有。 The hydrocarbon ring system may be contained in the form of a monovalent group or may be contained in the form of a divalent or higher group.
烴環的具體例係可舉例如:環丙烷、環丁烷、環戊烷、環己烷、降烷、異烷、三環[5.2.1.0(2,6)]癸烷(二環戊烷)、金剛烷等脂肪族烴環;苯、萘、蒽、菲、茀等芳香族烴環;聯苯、聯三苯、二苯甲烷、三苯甲烷、茋等鏈狀多環;或卡多(cardo)結構(9,9-二芳基茀);該等基的一部分被取代基所取代的基等。 Specific examples of the hydrocarbon ring include, for example, cyclopropane, cyclobutane, cyclopentane, cyclohexane, and descending. Alkane, different An aliphatic hydrocarbon ring such as alkane, tricyclo[5.2.1.0(2,6)]decane (dicyclopentane) or adamantane; aromatic hydrocarbon ring such as benzene, naphthalene, anthracene, phenanthrene or anthracene; biphenyl, hydrazine A chain polycyclic ring such as triphenyl, diphenylmethane, triphenylmethane or anthracene; or a cardo structure (9,9-diarylfluorene); a group in which a part of the group is substituted by a substituent.
上述取代基係可舉例如:烷基、環烷基、烷基環烷基、羥基、 羰基、硝基、胺基、鹵原子等。 The substituent may, for example, be an alkyl group, a cycloalkyl group, an alkylcycloalkyl group, a hydroxyl group, a carbonyl group, a nitro group, an amine group or a halogen atom.
烴環從提升著色層耐熱性或密接性、且提升所獲得著色層輝度的觀點,較佳係含有脂肪族烴環的情況。 The hydrocarbon ring preferably contains an aliphatic hydrocarbon ring from the viewpoint of improving heat resistance or adhesion of the colored layer and improving the brightness of the obtained colored layer.
再者,從提升著色層硬化性、抑制色材褪色、提升耐溶劑性(NMP膨潤抑制)的觀點,特佳係含有上述卡多結構的情況。 In addition, from the viewpoint of improving the coloring layer hardenability, suppressing fading of the color material, and improving solvent resistance (NMP swelling inhibition), it is particularly preferable to contain the above-described card structure.
含有具羧基構成單元的丙烯酸系共聚合物、及具羧基的苯乙烯-丙烯酸系共聚合物等丙烯酸系樹脂,係例如將含羧基的乙烯性不飽和單體、及視需要可共聚合的其他單體,利用公知方法進行(共)聚合而獲得的(共)聚合物。 An acrylic resin containing an acrylic copolymer having a carboxyl group-constituting unit and a styrene-acrylic copolymer having a carboxyl group, for example, a carboxyl group-containing ethylenically unsaturated monomer and, if necessary, other copolymerizable copolymers A monomer (co)polymer obtained by (co)polymerization by a known method.
含羧基的乙烯性不飽和單體係可舉例如:(甲基)丙烯酸、乙烯基苯甲酸、順丁烯二酸、順丁烯二酸單烷基酯、反丁烯二酸、衣康酸、巴豆酸、肉桂酸、丙烯酸二聚體等。又,亦可利用:(甲基)丙烯酸-2-羥乙酯等具羥基的單體、與如順丁烯二酸酐或酞酸酐、環己烷二羧酸酐般之環狀酸酐的加成反應物;以及ω-羧基-聚己內酯單(甲基)丙烯酸酯等。又,羧基的先質亦可使用順丁烯二酸酐、衣康酸酐、檸康酸酐等含酸酐的單體。其中,從共聚合性或成本、溶解性、玻璃轉移溫度等觀點,特佳係(甲基)丙烯酸。 The carboxyl group-containing ethylenically unsaturated single system may, for example, be (meth)acrylic acid, vinylbenzoic acid, maleic acid, maleic acid monoalkyl ester, fumaric acid, itaconic acid. , crotonic acid, cinnamic acid, acrylic acid dimer, and the like. Further, an addition reaction of a hydroxyl group-containing monomer such as 2-hydroxyethyl (meth)acrylate with a cyclic acid anhydride such as maleic anhydride or decanoic anhydride or cyclohexane dicarboxylic anhydride can also be used. And ω-carboxy-polycaprolactone mono(meth)acrylate and the like. Further, an acid anhydride-containing monomer such as maleic anhydride, itaconic anhydride or citraconic anhydride may be used as the precursor of the carboxyl group. Among them, from the viewpoints of copolymerizability, cost, solubility, glass transition temperature and the like, it is particularly preferred (meth)acrylic acid.
本發明中的鹼可溶性樹脂較佳係具有具羧基構成單元、與具烴環構成單元的丙烯酸系共聚合物;以及苯乙烯-丙烯酸系共聚合物等含羧基的共聚合物,更佳係具有具羧基構成單元、與具烴環構成單元、具乙烯性雙鍵構成單元的丙烯酸系共聚合物;以及苯乙烯-丙烯酸系共聚合物等含羧基的共聚合物。 The alkali-soluble resin in the present invention preferably has a carboxyl group-constituting unit, an acrylic copolymer having a hydrocarbon ring-constituting unit, and a carboxyl group-containing copolymer such as a styrene-acrylic copolymer, and more preferably A carboxyl group-containing copolymer having a carboxyl group-constituting unit, a hydrocarbon ring-constituting unit, and an acrylic double-bonding unit; and a carboxyl group-containing copolymer such as a styrene-acrylic copolymer.
具烴環的乙烯性不飽和單體係可舉例如:(甲基)丙烯酸環己酯、(甲基)丙烯酸二環戊酯、(甲基)丙烯酸金剛烷酯、(甲基) 丙烯酸異酯、(甲基)丙烯酸苄酯、(甲基)丙烯酸苯氧基乙酯、苯乙烯等,從在加熱處理中仍可維持顯影後著色層截面形狀效果較大的觀點,較佳係使用從(甲基)丙烯酸環己酯、(甲基)丙烯酸二環戊酯、(甲基)丙烯酸金剛烷酯、(甲基)丙烯酸苄酯、及苯乙烯中選擇的至少1種。 Examples of the ethylenically unsaturated single system having a hydrocarbon ring include cyclohexyl (meth)acrylate, dicyclopentanyl (meth)acrylate, adamantyl (meth)acrylate, and (meth)acrylic acid. The ester, benzyl (meth) acrylate, phenoxyethyl (meth) acrylate, styrene, etc. are preferably used from the viewpoint of maintaining a large cross-sectional shape of the colored layer after development in the heat treatment. At least one selected from the group consisting of cyclohexyl (meth)acrylate, dicyclopentanyl (meth)acrylate, adamantyl (meth)acrylate, benzyl (meth)acrylate, and styrene.
該含羧基的共聚合物亦可更進一步含有(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯等具酯基構成單元等的其他構成單元。具酯基的構成單元不僅作為抑制感光性著色樹脂組成物之鹼可溶性的成分而發揮機能,亦作為提升對溶劑之溶解性及溶劑再溶解性的成分而發揮機能。 The carboxyl group-containing copolymer may further contain other constituent units such as an ester group structural unit such as methyl (meth)acrylate or ethyl (meth)acrylate. The constituent unit having an ester group functions not only as a component which suppresses alkali solubility of the photosensitive colored resin composition, but also as a component which improves solubility in a solvent and solvent resolubility.
該含羧基的共聚合物係藉由適當調整各構成單元的裝填量,便可成為具所需性能的鹼可溶性樹脂。 The carboxyl group-containing copolymer can be an alkali-soluble resin having desired properties by appropriately adjusting the loading amount of each constituent unit.
含羧基的乙烯性不飽和單體的裝填量,從獲得良好圖案的觀點,相對於單體總量較佳係5質量%以上、更佳係10質量%以上。 另一方面,從抑制顯影後圖案表面的膜粗糙等觀點,含羧基的乙烯性不飽和單體的裝填量,相對於單體總量較佳係50質量%以下、更佳係40質量%以下。 The loading amount of the carboxyl group-containing ethylenically unsaturated monomer is preferably 5% by mass or more, and more preferably 10% by mass or more based on the total amount of the monomers, from the viewpoint of obtaining a good pattern. On the other hand, the loading amount of the carboxyl group-containing ethylenically unsaturated monomer is preferably 50% by mass or less, and more preferably 40% by mass or less based on the total amount of the monomers, from the viewpoint of suppressing film roughness on the surface of the pattern after development. .
再者,可更佳地使用作為鹼可溶性樹脂之具有具乙烯性雙鍵構成單元的丙烯酸系共聚合物、及苯乙烯-丙烯酸系共聚合物等含羧基的共聚合物中,合併具有環氧基與乙烯性雙鍵的化合物,相對於含羧基的乙烯性不飽和單體的裝填量,較佳係10質量%以上且95質量%以下、更佳係15質量%以上且90質量%以下。 Further, it is more preferable to use an acryl-based copolymer having an ethylenic double bond as a base-soluble resin and a carboxyl group-containing copolymer such as a styrene-acrylic copolymer, and to have an epoxy group. The amount of the compound having a vinyl group and the ethylenic double bond is preferably 10% by mass or more and 95% by mass or less, more preferably 15% by mass or more and 90% by mass or less based on the loading amount of the carboxyl group-containing ethylenically unsaturated monomer.
含羧基的共聚合物的較佳重量平均分子量(Mw)係1,000~50,000之範圍、更佳係3,000~20,000。若為1,000以上,則 硬化後的黏結劑機能獲提升,若為50,000以下,則利用鹼顯影液進行顯影時,圖案形成良好。 The preferred weight average molecular weight (Mw) of the carboxyl group-containing copolymer is in the range of 1,000 to 50,000, more preferably 3,000 to 20,000. When it is 1,000 or more, the function of the binder after curing is improved, and when it is 50,000 or less, the pattern formation is good when developing with an alkali developer.
另外,含羧基共聚合物的上述重量平均分子量(Mw),係以聚苯乙烯為標準物質,並將THF作為洗提液,利用Shodex GPC System-21H便可測定。 Further, the above weight average molecular weight (Mw) of the carboxyl group-containing copolymer is determined by using Shodex GPC System-21H using styrene as a standard and polystyrene as a standard.
具羧基的環氧(甲基)丙烯酸酯樹脂並無特別的限定,但使環氧化合物與含不飽和基之單羧酸的反應物,與酸酐進行反應而獲得的環氧(甲基)丙烯酸酯化合物較適宜。 The epoxy (meth) acrylate resin having a carboxyl group is not particularly limited, but an epoxy (meth) acrylate obtained by reacting an epoxy compound with a reaction product of an unsaturated group-containing monocarboxylic acid with an acid anhydride Ester compounds are preferred.
環氧化合物、含不飽和基的單羧酸、及酸酐係可從公知物中適當選擇使用。 The epoxy compound, the unsaturated group-containing monocarboxylic acid, and the acid anhydride can be appropriately selected from known ones.
具羧基的環氧(甲基)丙烯酸酯樹脂較佳係分子內具有上述烴環,其中,從提升著色層硬化性、抑制色材褪色、且著色層殘膜率高的觀點,較佳係含卡多結構。 The epoxy (meth) acrylate resin having a carboxyl group preferably has the above hydrocarbon ring in the molecule, and is preferably contained from the viewpoint of improving the curability of the colored layer, suppressing fading of the color material, and high residual film ratio of the colored layer. Cardo structure.
具羧基的環氧(甲基)丙烯酸酯樹脂係分別可單獨使用1種、亦可併用2種以上。 Each of the epoxy (meth) acrylate resins having a carboxyl group may be used alone or in combination of two or more.
鹼可溶性樹脂從對顯影液所使用之鹼水溶液的顯影性(溶解性)觀點,較佳係選擇使用酸值為50mgKOH/g以上者。鹼可溶性樹脂從對顯影液所使用之鹼水溶液的顯影性(溶解性)觀點、以及對基板的密接性觀點,酸值較佳係70mgKOH/g以上且300mgKOH/g以下、其中更佳係80mgKOH/g以上且280mgKOH/g以下。 The alkali-soluble resin preferably has an acid value of 50 mgKOH/g or more from the viewpoint of developability (solubility) of the aqueous alkali solution used for the developer. The alkali-soluble resin is preferably 70 mgKOH/g or more and 300 mgKOH/g or less, more preferably 80 mgKOH/g from the viewpoint of developability (solubility) of the aqueous alkali solution used for the developer and adhesion to the substrate. g or more and 280 mgKOH/g or less.
另外,本發明中,酸值係可根據JIS K 0070:1992進行測定。 Further, in the present invention, the acid value can be measured in accordance with JIS K 0070:1992.
當鹼可溶性樹脂的側鏈具有乙烯性不飽和基的情況,乙烯性不飽和鍵當量從能獲得提升硬化膜的膜強度、提升耐顯 影性、且與基板的密接性優異之效果的觀點,較佳係100~2000之範圍、特佳係140~1500之範圍。若該乙烯性不飽和鍵當量為2000以下,則耐顯影性或密接性優異。又,若為100以上,因為可相對地增加上述具羧基構成單元或具烴環構成單元等其他構成單元的比例,故顯影性或耐熱性優異。 When the side chain of the alkali-soluble resin has an ethylenically unsaturated group, the ethylenically unsaturated bond equivalent is superior to the effect of obtaining the film strength of the cured film, improving the development resistance, and excellent adhesion to the substrate. The range of the best system is 100~2000, and the range of the best is 140~1500. When the ethylenically unsaturated bond equivalent is 2,000 or less, the development resistance and the adhesion are excellent. In addition, when the ratio is 100 or more, the ratio of the other constituent unit such as the carboxyl group-constituting unit or the hydrocarbon ring-constituting unit can be relatively increased, so that the developability and heat resistance are excellent.
此處,所謂「乙烯性不飽和鍵當量」係指上述鹼可溶性樹脂中,乙烯性不飽和鍵每1莫耳的重量平均分子量,以下述數式(1)表示:數式(1)乙烯性不飽和鍵當量(g/mol)=W(g)/M(mol) Here, the "ethylenically unsaturated bond equivalent" means the weight average molecular weight per 1 mole of the ethylenically unsaturated bond in the alkali-soluble resin, and is represented by the following formula (1): Formula (1) Ethylene Unsaturated bond equivalent (g/mol)=W(g)/M(mol)
(數式(1)中,W係表示鹼可溶性樹脂的質量(g),M係表示鹼可溶性樹脂W(g)中所含乙烯性雙鍵的莫耳數(mol)。) (In the formula (1), W represents the mass (g) of the alkali-soluble resin, and M represents the molar number (mol) of the ethylenic double bond contained in the alkali-soluble resin W (g).)
上述乙烯性不飽和鍵當量亦可係例如根據JIS K 0070:1992所記載的碘值試驗方法,藉由測定鹼可溶性樹脂每1g中所含的乙烯性雙鍵數而計算出。 The ethylenically unsaturated bond equivalent can be calculated, for example, by measuring the number of ethylenic double bonds per 1 g of the alkali-soluble resin according to the iodine value test method described in JIS K 0070:1992.
感光性著色樹脂組成物所使用的鹼可溶性樹脂係可單獨使用1種、亦可組合使用2種以上,其含有量並無特別的限制,相對於感光性著色樹脂組成物的固形份總量,鹼可溶性樹脂較佳係5質量%以上且60質量%以下、更佳係10質量%以上且40質量%以下的範圍內。若鹼可溶性樹脂的含有量為上述下限值以上,便可獲得充分的鹼顯影性,又若鹼可溶性樹脂的含有量為上述上限值以下,便可抑制顯影時出現膜粗糙或圖案缺損的情形。 The alkali-soluble resin to be used for the photosensitive colored resin composition may be used singly or in combination of two or more kinds, and the content thereof is not particularly limited, and the total amount of the solid content of the photosensitive colored resin composition is The alkali-soluble resin is preferably in a range of 5% by mass or more and 60% by mass or less, more preferably 10% by mass or more and 40% by mass or less. When the content of the alkali-soluble resin is at least the above lower limit value, sufficient alkali developability can be obtained, and if the content of the alkali-soluble resin is at most the above upper limit value, film roughness or pattern defect during development can be suppressed. situation.
感光性著色樹脂組成物中所使用的光聚合性化合物,係在利用 光起始劑便可進行聚合之前提下,其餘並無特別的限定,通常適宜使用具有2個以上乙烯性不飽和雙鍵的化合物,特佳係具有2個以上丙烯醯基或甲基丙烯醯基的多官能(甲基)丙烯酸酯。 The photopolymerizable compound used in the photosensitive colored resin composition is removed before being polymerized by a photoinitiator, and the rest thereof is not particularly limited, and usually two or more ethylenically unsaturated double bonds are preferably used. The compound is particularly preferably a polyfunctional (meth) acrylate having two or more acryl fluorenyl groups or methacryl fluorenyl groups.
此種多官能(甲基)丙烯酸酯可從習知公知物中適當選擇使用。具體例係可舉例如日本專利特開2013-029832號公報所記載者等。 Such a polyfunctional (meth) acrylate can be appropriately selected from those known in the art. Specific examples include those described in Japanese Laid-Open Patent Publication No. 2013-029832.
該等多官能(甲基)丙烯酸酯係可單獨使用1種、或組合使用2種以上。又,當本發明的感光性著色樹脂組成物要求優異光硬化性(高感度)時,光聚合性化合物較佳係具有3個(三官能)以上可聚合之雙鍵者,較佳係3價以上多元醇的聚(甲基)丙烯酸酯類或該等的二羧酸改質物,具體而言較佳係:三羥甲基丙烷三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯的琥珀酸改質物、季戊四醇四(甲基)丙烯酸酯、二季戊四醇四(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯的琥珀酸改質物、二季戊四醇六(甲基)丙烯酸酯、磷酸三(2-(甲基)丙烯醯氧基乙酯)等。若使用如磷酸三(2-(甲基)丙烯醯氧基乙酯)般之含有磷原子的多官能(甲基)丙烯酸酯,從容易抑制色澱色材褪色、容易提升經後烘烤後的輝度之觀點而言係屬較佳。 These polyfunctional (meth)acrylates may be used alone or in combination of two or more. Further, when the photosensitive colored resin composition of the present invention is required to have excellent photocurability (high sensitivity), the photopolymerizable compound preferably has three (trifunctional) or more polymerizable double bonds, preferably a trivalent value. The poly(meth)acrylates of the above polyols or the dicarboxylic acid modifiers are specifically preferably: trimethylolpropane tri(meth)acrylate, pentaerythritol tri(meth)acrylate a succinic acid modification of pentaerythritol tri(meth) acrylate, pentaerythritol tetra(meth) acrylate, dipentaerythritol tetra(meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol penta (methyl) An acrylate succinic acid modification, dipentaerythritol hexa(meth) acrylate, tris(2-(meth) propylene methoxyethyl) phosphate, or the like. If a polyfunctional (meth) acrylate containing a phosphorus atom such as tris(2-(meth) propylene methoxyethyl) phosphate is used, it is easy to suppress the fading of the lake coloring material, and it is easy to improve post-baking. The brightness is preferred from the standpoint of brightness.
感光性著色樹脂組成物中所使用之上述光聚合性化合物的含有量,並無特別的限制,相對於感光性著色樹脂組成物的固形份總量,光聚合性化合物較佳係5質量%以上且60質量%以下、更佳係10質量%以上且40質量%以下的範圍內。若光聚合性化合物的含有量為上述下限值以上,則光硬化充分進行、能抑制曝光部分在顯影時溶出,又若光聚合性化合物的含有量為上述上限值以下,則鹼顯影性充足。 The content of the photopolymerizable compound to be used in the photosensitive coloring resin composition is not particularly limited, and the photopolymerizable compound is preferably 5% by mass or more based on the total amount of the solid content of the photosensitive colored resin composition. It is 60% by mass or less, more preferably 10% by mass or more and 40% by mass or less. When the content of the photopolymerizable compound is at least the above-mentioned lower limit value, the photocuring is sufficiently performed, and it is possible to suppress the elution of the exposed portion during development, and the alkali developability when the content of the photopolymerizable compound is at most the above upper limit value sufficient.
本發明感光性著色樹脂組成物所使用的光起始劑,並無特別的限制,可從習知周知的各種起始劑中使用1種、或組合使用2種以上。 The photoinitiator used in the photosensitive coloring resin composition of the present invention is not particularly limited, and may be used alone or in combination of two or more kinds thereof in various conventionally known initiators.
光起始劑係可舉例如:芳香族酮類、苯偶姻醚類、鹵甲基二唑化合物、α-胺基酮、雙咪唑類、N,N-二甲胺基二苯基酮、鹵甲基-S-三系化合物、9-氧硫等。光起始劑的具體例係可舉例如:二苯基酮、4,4'-雙二乙胺基二苯基酮、4-甲氧基-4'-二甲胺基二苯基酮等芳香族酮類;苯偶姻甲醚等苯偶姻醚類;乙基苯偶姻等苯偶姻;2-(鄰氯苯基)-4,5-苯基咪唑二聚體等雙咪唑類;2-三氯甲基-5-(對甲氧基苯乙烯基)-1,3,4-二唑等鹵甲基二唑化合物;2-(4-丁氧基-萘-1-基)-4,6-雙-三氯甲基-S-三等鹵甲基-S-三系化合物;2,2-二甲氧基-1,2-二苯基乙烷-1-酮、2-甲基-1-[4-(甲硫基)苯基]-2-啉基丙酮、1,2-苄基-2-二甲胺基-1-(4-啉基苯基)-丁酮-1,1-羥-環己基-苯酮、苄基、苯甲醯基苯甲酸、苯甲醯基苯甲酸甲酯、4-苯甲醯基-4'-甲基二苯硫醚、苄基甲基縮酮、二甲胺基苯甲酸酯、對二甲胺基苯甲酸異戊酯、2-正丁氧基乙基-4-二甲胺基苯甲酸酯、2-氯9-氧硫、2,4-二乙基9-氧硫、2,4-二甲基9-氧硫、異丙基9-氧硫、4-苯甲醯基-甲基二苯硫醚、1-羥-環己基-苯酮、2-苄基-2-(二甲胺基)-1-[4-(4-啉基)苯基]-1-丁酮、2-(二甲胺基)-2-[(4-甲基苯基)甲基]-1-[4-(4-啉基)苯基]-1-丁酮、α-二甲氧基-α-苯基苯乙酮、苯基雙(2,4,6-三甲基苯甲醯基)氧化膦、2-甲基-1-[4-(甲硫基)苯基]-2-(4-啉基)-1-丙酮等。 The photoinitiator may, for example, be an aromatic ketone, a benzoin ether or a halomethyl group. Diazole compound, α-amino ketone, biimidazole, N,N-dimethylaminodiphenyl ketone, halomethyl-S-three Compound, 9-oxosulfur Wait. Specific examples of the photoinitiator include, for example, diphenyl ketone, 4,4'-bisdiethylaminodiphenyl ketone, 4-methoxy-4'-dimethylaminodiphenyl ketone, and the like. Aromatic ketones; benzoin ethers such as benzoin methyl ether; benzoin such as ethyl benzoin; biimidazoles such as 2-(o-chlorophenyl)-4,5-phenylimidazole dimer ; 2-trichloromethyl-5-(p-methoxystyryl)-1,3,4- Halogen methyl group Diazole compound; 2-(4-butoxy-naphthalen-1-yl)-4,6-bis-trichloromethyl-S-three Isohalomethyl-S-three Compound; 2,2-dimethoxy-1,2-diphenylethane-1-one, 2-methyl-1-[4-(methylthio)phenyl]-2- Polinylacetone, 1,2-benzyl-2-dimethylamino-1-(4- Phenylphenyl)-butanone-1,1-hydroxy-cyclohexyl-benzophenone, benzyl, benzhydrylbenzoic acid, methyl benzylidenebenzoate, 4-benzylidene-4'- Methyl diphenyl sulfide, benzyl methyl ketal, dimethylamino benzoate, isoamyl p-dimethylaminobenzoate, 2-n-butoxyethyl-4-dimethylaminobenzene Formate, 2-chloro 9-oxosulfur 2,4-diethyl 9-oxosulfur 2,4-dimethyl 9-oxosulfur Isopropyl 9-oxosulfur , 4-benzylidene-methyldiphenyl sulfide, 1-hydroxy-cyclohexyl-benzophenone, 2-benzyl-2-(dimethylamino)-1-[4-(4- Phenyl)phenyl]-1-butanone, 2-(dimethylamino)-2-[(4-methylphenyl)methyl]-1-[4-(4- Phenyl)phenyl]-1-butanone, α-dimethoxy-α-phenylacetophenone, phenylbis(2,4,6-trimethylbenzylidene)phosphine oxide, 2- Methyl-1-[4-(methylthio)phenyl]-2-(4- Polinyl)-1-propanone and the like.
其中,較佳係使用2-甲基-1-[4-(甲硫基)苯基]-2-啉基丙烷-1-酮(例如IRGACURE 907、BASF公司製)、2-苄基-2-(二甲胺基)-1-(4-啉基苯基)-1-丁酮(例如IRGACURE 369、BASF公司製)、4,4'-雙(二乙胺基)二苯基酮(例如HICURE ABP、川口藥品製)、二乙基9-氧硫。從感度調整、抑制水漬、提升耐顯影性的觀點,更佳係組合使用如2-甲基-1-[4-(甲硫基)苯基]-2-啉基丙烷-1-酮般的α-胺基苯乙酮系光起始劑、與如二乙基9-氧硫般的9-氧硫系光起始劑。 Among them, 2-methyl-1-[4-(methylthio)phenyl]-2- is preferably used. Lolinylpropan-1-one (for example, IRGACURE 907, manufactured by BASF Corporation), 2-benzyl-2-(dimethylamino)-1-(4- Polinylphenyl)-1-butanone (for example, IRGACURE 369, manufactured by BASF Corporation), 4,4'-bis(diethylamino)diphenyl ketone (for example, HICURE ABP, manufactured by Kawaguchi Pharmaceutical Co., Ltd.), diethyl 9 - Oxygen sulfur . From the viewpoints of sensitivity adjustment, water stain suppression, and development resistance, it is more preferable to use, for example, 2-methyl-1-[4-(methylthio)phenyl]-2- Alkyl propan-1-one-like α-aminoacetophenone photoinitiator, and, for example, diethyl 9-oxosulfur 9-oxosulfur A photoinitiator.
本發明中,光起始劑從提升感度的觀點,其中,較佳係含有肟酯系光起始劑。藉由使用肟酯系光起始劑,在形成細線圖案之際,容易抑制面內的線寬變動。又,藉由使用肟酯系光起始劑,便具有提升耐顯影性、提高抑制發生水漬效果的傾向。另外,所謂「水漬」係指若使用高鹼顯影性的成分,在鹼顯影後利用純水施行清洗後,發生如水滲入般的痕跡。此種水漬雖在後烘烤後會消失不致使製品有任何問題,但在顯影後檢查圖案化面外觀時,會被視為斑點異常而被檢出,產生無法區分正常品與異常品的問題。所以,若在外觀檢查中降低檢查裝置的檢查感度,結果會導致最終彩色濾光片製品的良率降低而構成問題。 In the present invention, the photoinitiator is preferably an oxime ester photoinitiator from the viewpoint of enhancing sensitivity. By using an oxime ester photoinitiator, it is easy to suppress the variation in the line width in the plane when the fine line pattern is formed. Moreover, by using an oxime ester-based photoinitiator, the development resistance is improved, and the effect of suppressing the occurrence of water staining tends to be improved. In addition, the term "water stain" means that if a component having high alkali developability is used, after washing with pure water after alkali development, a trace such as water infiltration occurs. Although such water stains will disappear after post-baking, there is no problem in the product. However, when the appearance of the patterned surface is checked after development, it is regarded as an abnormal spot and is detected, resulting in an inability to distinguish between normal and abnormal products. problem. Therefore, if the inspection sensitivity of the inspection apparatus is lowered in the visual inspection, the result is that the yield of the final color filter product is lowered to cause a problem.
從降低因分解物所造成感光性著色樹脂組成物之污染或裝置之污染的觀點,該肟酯系光起始劑中較佳係具芳香環者、更佳係具有含芳香環之縮合環者、特佳係具有含苯環與雜環的縮合環。 From the viewpoint of reducing the contamination of the photosensitive colored resin composition or the contamination of the device caused by the decomposition product, it is preferred that the oxime ester-based photoinitiator has an aromatic ring, and more preferably has a condensed ring containing an aromatic ring. More preferably, it has a condensed ring containing a benzene ring and a hetero ring.
肟酯系光起始劑係可從1,2-辛二酮-1-[4-(苯硫基)-、2-(鄰苯甲醯基肟)]、乙酮,1-[9-乙基-6-(2-甲基苯甲醯基)-9H-咔唑-3-基]-,1-(鄰乙醯肟)、日本專利特開2000-80068號公報、特開2001-233842號 公報、特表2010-527339、特表2010-527338、特開2013-041153等所記載的肟酯系光起始劑中適當選擇。市售物亦可使用例如:具咔唑骨架的IRGACURE OXE-01(BASF製)、ADEKA ARKLS NCI-831(ADEKA公司製)、TR-PBG-304(常州強力電子新材料公司製);具二苯硫醚骨架的ADEKA ARKLS NCI-930(ADEKA公司製)、TR-PBG-345、TR-PBG-3057(以上均為常州強力電子新材料公司製);具茀骨架的TR-PBG-365(常州強力電子新材料公司製)、SPI-04(三養製)等。從提升輝度的觀點,特佳係使用具二苯硫醚骨架或茀骨架的肟酯系光起始劑。又,從感度高的觀點,較佳係使用具咔唑骨架的肟酯系光起始劑。 The oxime ester photoinitiator can be derived from 1,2-octanedione-1-[4-(phenylthio)-, 2-(o-benzhydrylhydrazine), ethyl ketone, 1-[9- Ethyl-6-(2-methylbenzhydryl)-9H-indazol-3-yl]-, 1-(o-ethylidene), Japanese Patent Laid-Open No. 2000-80068, JP-A-2001- The oxime ester-based photoinitiator described in, for example, JP-A-2010-527339, JP-A-2010- 527 338, and JP-A-2013-041153, is appropriately selected. Commercially available products such as IRGACURE OXE-01 (manufactured by BASF) having a carbazole skeleton, ADEKA ARKLS NCI-831 (manufactured by Adeka), and TR-PBG-304 (manufactured by Changzhou Strong Electronic New Materials Co., Ltd.); ADEKA ARKLS NCI-930 (made by ADEKA), TR-PBG-345, and TR-PBG-3057 (all of which are manufactured by Changzhou Strong Electronic New Materials Co., Ltd.) of phenyl sulfide skeleton; TR-PBG-365 with 茀 skeleton Changzhou Power Electronic New Material Co., Ltd.), SPI-04 (Sanyang System), etc. From the viewpoint of enhancing the luminance, it is particularly preferable to use an oxime ester photoinitiator having a diphenyl sulfide skeleton or an anthracene skeleton. Further, from the viewpoint of high sensitivity, an oxime ester photoinitiator having a carbazole skeleton is preferably used.
再者,併用2種以上肟酯系光起始劑時,藉由適當選擇組合2種以上不同感度的肟酯化合物,便可在維持良好感度的情況下,調整圖案形成時的線寬,更可輕易提升耐顯影性或輝度,且抑制發生水漬的效果高,就此而言係屬較佳。特別係併用2種具二苯硫醚骨架的肟酯系光起始劑、或併用具二苯硫醚骨架的肟酯系光起始劑與具茀骨架的肟酯系光起始劑,從可輕易提高耐熱性、提升輝度的觀點,係屬較佳。 In addition, when two or more kinds of oxime ester-based photoinitiators are used in combination, by appropriately selecting two or more kinds of oxime ester compounds having different sensitivities, the line width at the time of pattern formation can be adjusted while maintaining good sensitivity. It is easy to improve the development resistance or the brightness, and the effect of suppressing the occurrence of water stains is high, and in this case, it is preferable. In particular, two kinds of oxime ester photoinitiators having a diphenyl sulfide skeleton or an oxime ester photoinitiator having a diphenyl sulfide skeleton and an oxime ester photoinitiator having an anthracene skeleton are used in combination. It is preferred that the heat resistance and the brightness can be easily improved.
另外,因為依較少曝光量施行圖案化,因而使用高感度的光起始劑時,在生成自由基後,自由基將移動至未曝光部。所以,當將著色層施行圖案化時,並同時在著色層上形成所需微小孔時,頗難在保持曝光部分內部的未曝光部形狀之狀態下,毫無顫抖地形成未曝光部周邊部。相對於此,本發明的色材組合中,若使用具茀骨架的肟酯系光起始劑,當將著色層施行圖案化時,具有可同時在著色層上輕易形成所需微小孔的優點。其中,從不致使輝度與 感度大幅降低、輕易提升微小孔形狀的觀點,較佳係併用具茀骨架的肟酯系光起始劑、與具苯硫醚骨架的肟酯系光起始劑。當在著色層上輕易形成所需微小孔時,因為本發明的感光性著色樹脂組成物形成例如反射型彩色濾光片,因而在TFT基板上形成著色層,同時亦適用於在該著色層上形成供導通用貫穿孔的用途。另外,所謂「顫抖」係指圖案端部的直線或曲線呈不均勻,導致尺寸精度惡化的不良情況。 Further, since the patterning is performed with a small amount of exposure, when a high-sensitivity photoinitiator is used, the radicals move to the unexposed portion after the radicals are generated. Therefore, when the colored layer is patterned, and at the same time, the desired minute holes are formed on the colored layer, it is difficult to form the unexposed portion peripheral portion without tremor in a state in which the shape of the unexposed portion inside the exposed portion is maintained. . On the other hand, in the color material combination of the present invention, when an oxime ester-based photoinitiator having an anthracene skeleton is used, when the colored layer is patterned, there is an advantage that the desired minute pores can be easily formed on the colored layer at the same time. . Among them, from the viewpoint of not greatly reducing the luminance and sensitivity and easily increasing the shape of the micropore, it is preferred to use an oxime ester photoinitiator of the fluorene skeleton and an oxime ester photoinitiator having a phenyl sulfide skeleton. When the desired minute pores are easily formed on the colored layer, since the photosensitive colored resin composition of the present invention forms, for example, a reflective color filter, a colored layer is formed on the TFT substrate, and is also suitable for the colored layer. The use of a common through hole is formed. In addition, "trembling" means that the straight line or the curved line at the end of the pattern is uneven, resulting in a deterioration in dimensional accuracy.
再者,從抑制水漬、以及感度提升的觀點,肟酯系光起始劑較佳係組合使用上述α-胺基苯乙酮系光起始劑。理由係如α-胺基苯乙酮系般具有三級胺結構的光起始劑,因為分子內具有屬於氧淬滅劑的三級胺結構,因而從起始劑生成的自由基不易因氧而去活化,便可提升感度。 Further, from the viewpoint of suppressing water stains and improving sensitivity, the above-mentioned α-aminoacetophenone photoinitiator is preferably used in combination with the oxime ester photoinitiator. The reason is a photoinitiator having a tertiary amine structure like α-aminoacetophenone. Since the molecule has a tertiary amine structure belonging to an oxygen quencher, the radical generated from the initiator is not easily oxygenated. And to activate, you can improve the sensitivity.
再者,從感度調整、抑制水漬、提升耐顯影性的觀點,較佳係肟酯系光起始劑組合使用9-氧硫系光起始劑,而從提升輝度與耐顯影性、容易調整感度、抑制發生水漬的效果高、提升耐顯影性的觀點,較佳係2種以上肟酯系光起始劑、與9-氧硫系光起始劑的組合。 Further, from the viewpoints of sensitivity adjustment, suppression of water stains, and improvement of developability, it is preferred to use 9-oxosulfuric acid in combination with a phthalic ester-based photoinitiator. It is preferred to use two or more kinds of oxime ester photoinitiators and 9 from the viewpoints of improving the brightness and the development resistance, easily adjusting the sensitivity, suppressing the occurrence of water stains, and improving the development resistance. - Oxygen sulfur A combination of photoinitiators.
本發明的感光性著色樹脂組成物中所使用光起始劑的合計含有量,在不致損及本發明效果之前提下,其餘並無特別的限制,相對於感光性著色樹脂組成物的固形份總量,較佳係0.1質量%以上且12.0質量%以下、更佳係1.0質量%以上且8.0質量%以下的範圍內。若該含有量為上述下限值以上,光硬化便充分進行、能抑制曝光部分在顯影時溶出,另一方面,若為上述上限值以下,則所獲得著色層的黃變性增強便可抑制輝度降低。 The total content of the photoinitiator used in the photosensitive colored resin composition of the present invention is not particularly limited until the effect of the present invention is impaired, and the solid content of the photosensitive colored resin composition is not particularly limited. The total amount is preferably in the range of 0.1% by mass or more and 12.0% by mass or less, more preferably 1.0% by mass or more and 8.0% by mass or less. When the content is at least the above lower limit value, photocuring is sufficiently performed, and it is possible to suppress elution of the exposed portion during development. On the other hand, when the content is at most the above upper limit, yellowing of the obtained colored layer can be suppressed. The brightness is reduced.
另外,所謂「固形份」係指溶劑以外的所有成分,亦包含液狀光聚合性化合物等在內。 In addition, the "solid content" means all components other than a solvent, and also includes a liquid photopolymerizable compound.
本發明所使用溶劑係在不會與感光性著色樹脂組成物中的各成分產生反應,但可溶解或分散該等的有機溶劑之前提下,其餘並無特別的限定。溶劑係可單獨使用、或組合使用2種以上。 The solvent to be used in the present invention is not affected by the reaction with each component in the photosensitive colored resin composition, but it is not particularly limited as long as it can dissolve or disperse the organic solvent. The solvent may be used singly or in combination of two or more.
溶劑的具體例係可舉例如:甲醇、乙醇、N-丙醇、異丙醇、甲氧基醇、乙氧基醇等醇系溶劑;甲氧基乙氧基乙醇、乙氧基乙氧基乙醇等卡必醇系溶劑;醋酸乙酯、醋酸丁酯、甲氧基丙酸甲酯、甲氧基丙酸乙酯、乙氧基丙酸乙酯、乳酸乙酯、羥丙酸甲酯、羥丙酸乙酯、醋酸正丁酯、醋酸異丁酯、丁酸異丁酯、丁酸正丁酯、乳酸乙酯、環己醇醋酸酯等酯系溶劑;丙酮、甲乙酮、甲基異丁酮、環己酮、2-庚酮等酮系溶劑;醋酸甲氧基乙酯、丙二醇單甲醚醋酸酯、醋酸-3-甲氧基-3-甲基-1-丁酯、醋酸-3-甲氧基丁酯、醋酸乙氧基乙酯等二醇醚醋酸酯系溶劑;醋酸甲氧基乙氧基乙酯、醋酸乙氧基乙氧基乙酯、丁基卡必醇醋酸酯(BCA)、卡必醇醋酸酯等卡必醇醋酸酯系溶劑;丙二醇二醋酸酯、1,3-丁二醇二醋酸酯等二醋酸酯類;乙二醇單甲醚、乙二醇單乙醚、乙二醇二甲醚、二乙二醇二甲醚、二乙二醇單乙醚、二乙二醇二乙醚、丙二醇單甲醚、二丙二醇二甲醚等二醇醚系溶劑;N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、N-甲基吡咯啶酮等非質子性醯胺溶劑;γ-丁內酯等內酯系溶劑;四氫呋喃等環狀醚系溶劑;苯、甲苯、二甲苯、萘等不飽和烴系溶劑;N-庚烷、N-己烷、N-辛烷等飽和烴系溶劑;甲苯、二甲苯等芳香族 烴類等的有機溶劑。該等溶劑中,從其他成分之溶解性的觀點,適宜使用二醇醚醋酸酯系溶劑、卡必醇醋酸酯系溶劑、二醇醚系溶劑、酯系溶劑。其中,本發明所使用的溶劑,從其他成分之溶解性或塗佈適性的觀點,較佳係從丙二醇單甲醚醋酸酯、丙二醇單甲醚、丁基卡必醇醋酸酯(BCA)、卡必醇醋酸酯、醋酸-3-甲氧基-3-甲基-1-丁酯、乙氧基丙酸乙酯、乳酸乙酯、及醋酸-3-甲氧基丁酯所構成群組中選擇1種以上。 Specific examples of the solvent include an alcohol solvent such as methanol, ethanol, N-propanol, isopropanol, methoxy alcohol or ethoxylated alcohol; methoxyethoxyethanol and ethoxyethoxy group; a carbitol solvent such as ethanol; ethyl acetate, butyl acetate, methyl methoxypropionate, ethyl methoxypropionate, ethyl ethoxypropionate, ethyl lactate, methyl hydroxypropionate, Ethyl hydroxypropionate, n-butyl acetate, isobutyl acetate, isobutyl butyrate, n-butyl butyrate, ethyl lactate, cyclohexanol acetate, etc.; acetone, methyl ethyl ketone, methyl isobutyl Ketone solvents such as ketone, cyclohexanone and 2-heptanone; methoxyethyl acetate, propylene glycol monomethyl ether acetate, acetic acid-3-methoxy-3-methyl-1-butyl ester, acetic acid-3 a glycol ether acetate solvent such as methoxybutyl ester or ethoxyethyl acetate; methoxyethoxyethyl acetate, ethoxyethoxyethyl acetate, butyl carbitol acetate ( BCA), carbitol acetate solvent such as carbitol acetate; diacetate such as propylene glycol diacetate or 1,3-butanediol diacetate; ethylene glycol monomethyl ether, ethylene glycol monoethyl ether Ethylene glycol a glycol ether solvent such as ether, diethylene glycol dimethyl ether, diethylene glycol monoethyl ether, diethylene glycol diethyl ether, propylene glycol monomethyl ether or dipropylene glycol dimethyl ether; N,N-dimethylformamidine Aprotic guanamine solvent such as amine, N,N-dimethylacetamide or N-methylpyrrolidone; lactone solvent such as γ-butyrolactone; cyclic ether solvent such as tetrahydrofuran; benzene and toluene An unsaturated hydrocarbon solvent such as xylene or naphthalene; a saturated hydrocarbon solvent such as N-heptane, N-hexane or N-octane; or an organic solvent such as an aromatic hydrocarbon such as toluene or xylene. Among these solvents, a glycol ether acetate solvent, a carbitol acetate solvent, a glycol ether solvent, or an ester solvent is preferably used from the viewpoint of solubility of other components. Among them, the solvent used in the present invention is preferably propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, butyl carbitol acetate (BCA), or card from the viewpoints of solubility or coating suitability of other components. a group consisting of benzal acetate, 3-methoxy-3-methyl-1-butyl acetate, ethyl ethoxypropionate, ethyl lactate, and 3-methoxybutyl acetate Choose one or more.
本發明的感光性著色樹脂組成物中,溶劑含有量係只要在能精度佳地形成著色層的範圍內適當設定便可。相對於含該溶劑的感光性著色樹脂組成物總量,通常較佳係在55質量%以上且95質量%以下的範圍內、其中更佳係在65質量%以上且88質量%以下的範圍內。藉由上述溶劑含有量在上述範圍內,便可成為塗佈性優異者。 In the photosensitive colored resin composition of the present invention, the solvent content may be appropriately set within a range in which the coloring layer can be formed with high precision. The total amount of the photosensitive colored resin composition containing the solvent is usually preferably in the range of 55% by mass or more and 95% by mass or less, more preferably in the range of 65% by mass or more and 88% by mass or less. . When the solvent content is within the above range, the coating property is excellent.
本發明的感光性著色樹脂組成物中,上述色材較佳係利用分散劑使分散於溶劑中才使用。本發明中,分散劑係可從習知公知分散劑中適當選擇使用。分散劑係可使用例如:陽離子系、陰離子系、非離子系、兩性、聚矽氧系、氟系等界面活性劑。界面活性劑中,從能獲得均勻且微細分散的觀點,較佳係高分子分散劑。 In the photosensitive colored resin composition of the present invention, the color material is preferably used by being dispersed in a solvent using a dispersing agent. In the present invention, the dispersing agent can be appropriately selected from the conventionally known dispersing agents. As the dispersant, for example, a surfactant such as a cationic system, an anionic system, a nonionic system, an amphoteric surfactant, a polyfluorinated system or a fluorine-based surfactant can be used. Among the surfactants, a polymer dispersant is preferred from the viewpoint of obtaining uniform and fine dispersion.
高分子分散劑係可舉例如:聚丙烯酸酯等不飽和羧酸酯的(共)聚合物類;聚丙烯酸等不飽和羧酸的(共)聚合物之(部分)胺鹽、(部分)銨鹽或(部分)烷基胺鹽類;含羥基之聚丙烯酸酯等含羥基不飽和羧酸酯的(共)聚合物或該等的改質物;聚胺酯類;不飽 和聚醯胺類;聚矽氧烷類;長鏈聚胺基醯胺磷酸鹽類;聚伸乙亞胺衍生物(利用聚(低級伸烷亞胺)與含游離羧基的聚酯之反應,所獲得醯胺或該等的鹼);聚烯丙胺衍生物(使聚烯丙胺、與從具游離羧基的聚酯、聚醯胺或酯與醯胺的共縮合物(聚酯醯胺)等3種化合物中選擇1種以上的化合物,進行反應而獲得的反應生成物)等。 Examples of the polymer dispersant include (co)polymers of unsaturated carboxylic acid esters such as polyacrylate; (partial) amine salts of (co)polymers of unsaturated carboxylic acids such as polyacrylic acid, and (partial) ammonium a salt or a (partial) alkylamine salt; a (co)polymer of a hydroxyl group-containing unsaturated carboxylic acid ester such as a hydroxyl group-containing polyacrylate; or a modified product thereof; a polyurethane; an unsaturated polyamine; Oxyalkanes; long-chain polyamine phthalamide phosphates; polyethylenimine derivatives (by the reaction of poly(lower alkylenimine) with a polyester containing a free carboxyl group, the obtained guanamine or the like (alkali); polyallylamine derivative (select one or more of polyallylamine, three kinds of compounds such as a polyester having a free carboxyl group, a polycondensate or a copolycondensate of a polyamine or a decylamine (polyester decylamine) The compound, the reaction product obtained by the reaction, and the like.
高分子分散劑中從能使上述色材適當分散、分散安定性良好的觀點,較佳係主鏈或側鏈含有氮原子、具有胺值的高分子分散劑,其中從分散性良好、塗膜形成時不會析出異物、能提升輝度與對比度的觀點,更佳係包含含有具三級胺構成單元的聚合物的高分子分散劑。 In the polymer dispersant, from the viewpoint that the color material can be appropriately dispersed and the dispersion stability is good, a polymer dispersant having a nitrogen atom and an amine value in the main chain or the side chain is preferable, and the coating film is excellent in dispersibility. A polymer dispersant containing a polymer having a tertiary amine constituent unit is more preferable because it does not precipitate foreign matter during formation and can improve luminance and contrast.
具三級胺構成單元係與上述色材具親和性的部位。含有具三級胺構成單元的聚合物,通常係含有成為與溶劑具親和性部位的構成單元。含有具三級胺構成單元的聚合物中,從耐熱性優異、可形成高輝度塗膜的觀點,尤其較佳係具有:含有具三級胺構成單元的嵌段部(以下亦記載為「A嵌段」)、以及具溶劑親和性嵌段部(以下亦記載為「B嵌段」)的嵌段共聚合物。 A moiety having a tertiary amine constituent unit having affinity with the above color material. A polymer containing a tertiary amine constituent unit usually contains a constituent unit which is a moiety having affinity with a solvent. In the polymer containing a tertiary amine structural unit, it is particularly preferable to contain a block having a tertiary amine structural unit from the viewpoint of being excellent in heat resistance and capable of forming a high-luminance coating film (hereinafter also referred to as "A". Block ") and a block copolymer having a solvent affinity block portion (hereinafter also referred to as "B block").
具三級胺構成單元係只要具三級胺便可,該三級胺係可包含於嵌段聚合物的側鏈、亦可係構成主鏈者。 The tertiary amine constituent unit may have a tertiary amine, and the tertiary amine may be included in the side chain of the block polymer or may constitute the main chain.
其中,較佳係側鏈具有三級胺的構成單元,其中,從主鏈骨架不易熱分解、高耐熱性的觀點,更佳係下述一般式(I)所示構成單元:[化3]一般式(I)
(一般式(I)中,R1係氫原子或甲基;Q係2價連接基;R2係碳數1~8之伸烷基、-[CH(R5)-CH(R6)-O]x-CH(R5)-CH(R6)-或-[(CH2)y-O]z-(CH2)y-所示2價有機基;R3及R4係各自獨立的表示亦可被取代之鏈狀或環狀烴基、或由R3與R4相互鍵結形成環狀構造。R5及R6係各自獨立的氫原子或甲基。 (In general formula (I), R 1 is a hydrogen atom or a methyl group; Q is a divalent linking group; R 2 is an alkylene group having 1 to 8 carbon atoms, -[CH(R 5 )-CH(R 6 ) -O] x -CH(R 5 )-CH(R 6 )- or -[(CH 2 ) y -O] z -(CH 2 ) y - a divalent organic group; each of R 3 and R 4 The independent representation may be substituted with a chain or cyclic hydrocarbon group, or R 3 and R 4 may be bonded to each other to form a cyclic structure. R 5 and R 6 are each independently a hydrogen atom or a methyl group.
x係表示1~18之整數;y係表示1~5之整數;z係表示1~18之整數。) The x system represents an integer from 1 to 18; the y system represents an integer from 1 to 5; and the z system represents an integer from 1 to 18. )
上述一般式(I)的2價連接基Q係可舉例如:碳數1~10之伸烷基、伸芳基、-CONH-基、-COO-基、碳數1~10之醚基(-R'-OR"-:R'及R"係各自獨立的伸烷基)及該等的組合等。其中,從所獲得聚合物的耐熱性、或對適宜使用作為溶劑的丙二醇單甲醚醋酸酯(PGMEA)之溶解性、以及較廉價材料的觀點,Q較佳係-COO-基或-CONH-基。 The divalent linking group Q of the above general formula (I) may, for example, be an alkylene group having 1 to 10 carbon atoms, an extended aryl group, a -CONH- group, a -COO- group or an ether group having 1 to 10 carbon atoms ( -R'-OR"-: R' and R" are each independently an alkyl group) and combinations thereof. Among them, Q is preferably a -COO- group or a -CONH- from the viewpoint of heat resistance of the obtained polymer, or solubility of propylene glycol monomethyl ether acetate (PGMEA) as a solvent, and a relatively inexpensive material. base.
上述一般式(I)的2價有機基R2係碳數1~8之伸烷基、-[CH(R5)-CH(R6)-O]x-CH(R5)-CH(R6)-或-[(CH2)y-O]z-(CH2)y-。上述碳數1~8之伸烷基係可任意為直鏈狀、分支狀。 The above-mentioned divalent organic group R 2 of the general formula (I) is an alkylene group having 1 to 8 carbon atoms, -[CH(R 5 )-CH(R 6 )-O] x -CH(R 5 )-CH ( R 6 )- or -[(CH 2 ) y -O] z -(CH 2 ) y -. The above-mentioned alkylene group having 1 to 8 carbon atoms may be linear or branched.
R5及R6係各自獨立的氫原子或甲基。 R 5 and R 6 are each independently a hydrogen atom or a methyl group.
上述R2,從分散性的觀點,較佳係碳數1~8之伸烷基,其中, R2更佳係亞甲基、伸乙基、伸丙基、伸丁基,特佳係亞甲基及伸乙基。 The above R 2 is preferably an alkylene group having 1 to 8 carbon atoms from the viewpoint of dispersibility, and R 2 is more preferably a methylene group, an ethyl group, a propyl group, a butyl group, and a butyl group. Methyl and ethyl.
上述一般式(I)中,由R3、R4相互鍵結形成的環狀構造係可舉例如五~七員環的含氮雜環單環、或由該等2個縮合而成的縮合環。該含氮雜環較佳係未具芳香性,若是飽和環則更佳。 In the above general formula (I), the cyclic structure in which R 3 and R 4 are bonded to each other may, for example, be a nitrogen-containing heterocyclic monocyclic ring having a five to seven-membered ring or a condensation obtained by condensing the two ring. The nitrogen-containing heterocyclic ring is preferably not aromatic, and more preferably a saturated ring.
上述一般式(I)所示構成單元係可舉例如:(甲基)丙烯酸二甲胺基乙酯、(甲基)丙烯酸二甲胺基丙酯、(甲基)丙烯酸二乙胺基乙酯、(甲基)丙烯酸二乙胺基丙酯等含烷基取代胺基的(甲基)丙烯酸酯等;二甲胺基乙基(甲基)丙烯醯胺、二甲胺基丙基(甲基)丙烯醯胺等含烷基取代胺基的(甲基)丙烯醯胺等。其中,從提升分散性、與分散安定性的觀點,較佳係使用(甲基)丙烯酸二甲胺基乙酯、(甲基)丙烯酸二乙胺基乙酯、二甲胺基丙基(甲基)丙烯醯胺。 The constituent unit represented by the above general formula (I) may, for example, be dimethylaminoethyl (meth)acrylate, dimethylaminopropyl (meth)acrylate or diethylaminoethyl (meth)acrylate. (meth)acrylate containing an alkyl-substituted amino group such as diethylaminopropyl (meth)acrylate; dimethylaminoethyl (meth) acrylamide, dimethylaminopropyl (A) (meth) acrylamide containing an alkyl-substituted amine group such as acrylamide. Among them, from the viewpoint of improving dispersibility and dispersion stability, it is preferred to use dimethylaminoethyl (meth) acrylate, diethylaminoethyl (meth) acrylate, dimethylaminopropyl (A) Base) acrylamide.
再者,如後述,上述具三級胺構成單元的胺基至少一部分,亦可利用成鹽劑(salt-forming agent)形成鹽。 Further, as described later, at least a part of the amine group having the tertiary amine constituent unit may be formed into a salt by a salt-forming agent.
溶劑親和性嵌段部中所含的構成單元,係可適當選擇使用習知公知能與上述一般式(I)進行共聚合的構成單元。 The constituent unit contained in the solvent affinity block portion can be appropriately selected from the constituent units known to be copolymerizable with the above general formula (I).
再者,例如上述B嵌段亦可與國際公開第2016/104493號的B嵌段同樣。 Further, for example, the above-mentioned B block may be the same as the B block of International Publication No. 2016/104493.
再者,其中,本發明的分散劑,從分散性良好且塗膜形成時不會析出異物、能提升輝度與對比度的觀點,較佳係含有上述一般式(I)所示結構、且胺值為40mgKOH/g以上且120mgKOH/g以下之聚合物。 In addition, the dispersing agent of the present invention preferably has a structure represented by the above general formula (I) and an amine value from the viewpoint of good dispersibility, no precipitation of foreign matter during formation of a coating film, and improvement in luminance and contrast. It is a polymer of 40 mgKOH/g or more and 120 mgKOH/g or less.
藉由胺值在上述範圍內,則黏度經時安定性或耐熱性優異,且鹼顯影性、或溶劑再溶解性亦優異。胺值係指與中和1g試料中所 含胺成分時所需要過氯酸等量的氫氧化鉀mg數,可利用JIS-K7237:1995所定義的方法測定。當利用該方法測定時,即便是與分散劑中的有機酸化合物形成鹽之胺基,通常因為該有機酸化合物會解離,因而可測定作為分散劑使用的嵌段共聚合物本身之胺值。 When the amine value is within the above range, the viscosity is excellent in stability over time or heat resistance, and alkali developability or solvent resolubility is also excellent. The amine value is the number of mg of potassium hydroxide equivalent to the amount of perchloric acid required to neutralize the amine component contained in 1 g of the sample, and can be measured by a method defined in JIS-K7237:1995. When measured by this method, even if it is an amine group which forms a salt with an organic acid compound in a dispersing agent, since the organic acid compound dissociates normally, the amine value of the block copolymer itself used as a dispersing agent can be measured.
本發明所使用分散劑的酸值,從更加提升溶劑再溶解性與顯影密接性的觀點、以及基板密接性與分散安定性的觀點,較佳係0mgKOH/g。酸值越少則越不易受鹼性顯影液的侵蝕,因而可認為顯影密接性越佳。另一方面,從抑制顯影殘渣效果的觀點,較佳係1mgKOH/g以上、更佳係2mgKOH/g以上。又,本發明所使用分散劑的酸值,從可防止顯影密接性惡化或溶劑再溶解性惡化的觀點,較佳係18mgKOH/g以下。其中,從顯影密接性與溶劑再溶解性良好的觀點,分散劑的酸值更佳係12mgKOH/g以下、特佳係8mgKOH/g以下。 The acid value of the dispersant used in the present invention is preferably 0 mgKOH/g from the viewpoint of further improving solvent resolubility and development adhesion, and substrate adhesion and dispersion stability. The smaller the acid value, the less likely it is to be attacked by the alkaline developing solution, and thus the development adhesiveness is considered to be better. On the other hand, from the viewpoint of suppressing the effect of developing residue, it is preferably 1 mgKOH/g or more, more preferably 2 mgKOH/g or more. Moreover, the acid value of the dispersing agent used in the present invention is preferably 18 mgKOH/g or less from the viewpoint of preventing deterioration of development adhesiveness or deterioration of solvent resolubility. In particular, the acid value of the dispersant is preferably 12 mgKOH/g or less, and particularly preferably 8 mgKOH/g or less from the viewpoint of good development adhesion and solvent resolubility.
本發明所使用分散劑,從更加提升溶劑再溶解性與顯影密接性的觀點、以及基板密接性與分散安定性的觀點,在鹽形成前的嵌段共聚合物酸值較佳係0mgKOH/g以上。另一方面,從抑制顯影殘渣效果的觀點,較佳係1mgKOH/g以上、更佳係2mgKOH/g以上。又,從顯影密接性與溶劑再溶解性良好的觀點,鹽形成前的嵌段共聚合物酸值較佳係18mgKOH/g以下、更佳係12mgKOH/g以下、特佳係8mgKOH/g以下。 The dispersant used in the present invention preferably has a block copolymer acid value of 0 mgKOH/g from the viewpoint of further improving solvent resolubility and development adhesion, and substrate adhesion and dispersion stability. the above. On the other hand, from the viewpoint of suppressing the effect of developing residue, it is preferably 1 mgKOH/g or more, more preferably 2 mgKOH/g or more. Moreover, the acid value of the block copolymer before salt formation is preferably 18 mgKOH/g or less, more preferably 12 mgKOH/g or less, and particularly preferably 8 mgKOH/g or less from the viewpoint of good development adhesiveness and solvent resolubility.
再者,本發明中,分散劑的玻璃轉移溫度,從提升顯影密接性的觀點,較佳係30℃以上。即,不管分散劑係鹽形成前的嵌段共聚合物、或鹽型嵌段共聚合物,其玻璃轉移溫度均較佳係30 ℃以上。若分散劑的玻璃轉移溫度偏低,特別係接近顯影液溫度(通常23℃左右),會有顯影密接性降低的可能性。理由係若該玻璃轉移溫度接近顯影液溫度,則顯影時的分散劑運動變大,其結果推定將造成顯影密接性惡化。藉由玻璃轉移溫度為30℃以上,便會抑制顯影時分散劑的分子運動,故推定將抑制顯影密接性降低。 Further, in the present invention, the glass transition temperature of the dispersant is preferably 30 ° C or higher from the viewpoint of improving the development adhesion. That is, the glass transition temperature is preferably 30 ° C or more regardless of the block copolymer before the formation of the dispersant salt or the salt block copolymer. If the glass transition temperature of the dispersant is low, particularly close to the developer temperature (usually about 23 ° C), there is a possibility that the development adhesiveness is lowered. The reason is that if the glass transition temperature is close to the developer temperature, the movement of the dispersant during development becomes large, and as a result, it is estimated that the development adhesiveness is deteriorated. When the glass transition temperature is 30° C. or higher, the molecular motion of the dispersant during development is suppressed, and it is estimated that the development adhesiveness is suppressed from being lowered.
分散劑的玻璃轉移溫度,從顯影密接性的觀點,其中較佳係32℃以上、更佳係35℃以上。另一方面,從精秤容易等使用時的操作性觀點,較佳係200℃以下。 The glass transition temperature of the dispersant is preferably 32 ° C or higher, more preferably 35 ° C or higher, from the viewpoint of development adhesion. On the other hand, from the viewpoint of operability when the fine scale is easy to be used, etc., it is preferably 200 ° C or lower.
本發明分散劑的玻璃轉移溫度,係根據JIS K7121,利用示差掃描熱量測定(DSC)進行測定便可求得。 The glass transition temperature of the dispersant of the present invention can be determined by measurement by differential scanning calorimetry (DSC) according to JIS K7121.
再者,嵌段部及嵌段共聚合物的玻璃轉移溫度(Tg)係可依下式計算:1/Tg=Σ(Xi/Tgi) Furthermore, the glass transition temperature (Tg) of the block portion and the block copolymer can be calculated according to the following formula: 1/Tg = Σ (Xi / Tgi)
其中,嵌段部係設為由i=1至n的n個單體成分進行共聚合。Xi係第i個單體的重量分率(ΣXi=1),Tgi係第i個單體的均聚物之玻璃轉移溫度(絕對溫度)。但,Σ係設為i=1至n的和。另外,各單體的均聚物玻璃轉移溫度值(Tgi)係可採用Polymer Handbook(3rd Edition)(J.Brandrup,E.H.Immergut著(Wiley-Interscience、1989))的值。 Here, the block portion is made to be copolymerized by n monomer components of i=1 to n. The weight fraction of the i-th monomer of Xi system (ΣXi=1), and the glass transition temperature (absolute temperature) of the homopolymer of the i-th monomer of Tgi. However, the Σ is set to the sum of i=1 to n. Additionally, each monomer having a homopolymer glass transition temperature (Tgi) can be based Polymer Handbook (3 rd Edition) ( J.Brandrup, EHImmergut the (Wiley-Interscience, 1989)) value.
再者,將本發明所使用分散劑的玻璃轉移溫度設為特定值以上,從提升顯影密接性的觀點,單體的均聚物玻璃轉移溫度值(Tgi)為10℃以上的單體,依合計在B嵌段中較佳係設為75質量%以上、更佳係設為85質量%以上。 In addition, the glass transition temperature of the dispersant used in the present invention is set to a specific value or more, and from the viewpoint of improving the development adhesion, the monomer having a homopolymer glass transition temperature (Tgi) of 10 ° C or higher is used. In general, the B block is preferably 75% by mass or more, and more preferably 85% by mass or more.
上述嵌段共聚合物中,上述A嵌段構成單元的單元數 m、與上述B嵌段構成單元的單元數n之比率m/n,從色材分散性、分散安定性的觀點,較佳係在0.05~1.5範圍內、更佳係在0.1~1.0範圍內。 In the block copolymer, the ratio m/n of the number of units m of the A block constituent unit to the number of units n of the B block constituent unit is preferably from the viewpoints of dispersibility of color material and dispersion stability. It is in the range of 0.05 to 1.5, more preferably in the range of 0.1 to 1.0.
上述嵌段共聚合物的重量平均分子量Mw並無特別的限定,從色材分散性與分散安定性良好的觀點,較佳係1000~20000、更佳係2000~15000、特佳係3000~12000。 The weight average molecular weight Mw of the block copolymer is not particularly limited, and is preferably from 1,000 to 20,000, more preferably from 2,000 to 15,000, and more preferably from 3,000 to 12,000, from the viewpoints of good dispersibility of color material and dispersion stability. .
此處,重量平均分子量(Mw)係利用凝膠滲透色層分析儀(GPC),依標準聚苯乙烯換算值求得。另外,相關成為嵌段共聚合物原料的巨單體或鹽型嵌段共聚合物、接枝共聚合物,亦是依照上述條件實施。 Here, the weight average molecular weight (Mw) is determined by a gel permeation chromatography (GPC) based on a standard polystyrene conversion value. Further, the macromonomer, the salt block copolymer, and the graft copolymer which are related to the block copolymer raw material are also subjected to the above conditions.
本發明中,從色材分散性、分散安定性的觀點,亦較佳係將上述含有具三級胺構成單元的聚合物中之至少其中一部分胺基、與有機酸化合物或鹵化烴等成鹽劑形成鹽而成者,使用作為分散劑(以下,將此種聚合物稱為「鹽型聚合物」)。 In the present invention, from the viewpoint of dispersibility of color material and dispersion stability, it is also preferred to form at least a part of the amine group including the polymer having a tertiary amine structural unit, and an organic acid compound or a halogenated hydrocarbon. The agent is formed into a salt and used as a dispersing agent (hereinafter, such a polymer is referred to as a "salt type polymer").
其中,從色材分散性與分散安定性均優異的觀點,較佳係含有具三級胺構成單元的聚合物係嵌段共聚合物,且上述有機酸化合物係苯膦酸或苯基次膦酸等酸性有機磷化合物。此種分散劑所使用的有機酸化合物之具體例,可舉例如日本專利特開2012-236882號公報等所記載的有機酸化合物作為適宜者。 Among them, from the viewpoint of excellent dispersibility of color material and dispersion stability, it is preferred to contain a polymer block copolymer having a tertiary amine constituent unit, and the above organic acid compound is phenylphosphonic acid or phenylphosphinic acid. An acidic organic phosphorus compound such as an acid. Specific examples of the organic acid compound to be used in such a dispersing agent include, for example, an organic acid compound described in JP-A-2012-236882.
再者,上述鹵化烴,從色材分散性與分散安定性優異的觀點,較佳係溴化烯丙基(allyl bromide)、氯甲苯等鹵化烯丙基及鹵化芳烷基中之至少1種。 In addition, the halogenated hydrocarbon is preferably at least one of a halogenated allyl group such as allyl bromide or chlorotoluene and a halogenated aralkyl group from the viewpoint of excellent dispersibility of color material and dispersion stability. .
使用分散劑時,含有量係在能均勻分散色材的前提下,其餘並無特別的限定,例如相對於感光性著色樹脂組成物的固 形份總量,可使用1質量%以上且40質量%以下。又,相對於感光性著色樹脂組成物的固形份總量,較佳係混合2質量%以上且30質量%以下、更佳係依3質量%以上且25質量%以下的比例混合。若為上述下限值以上,則色材的分散性與分散安定性優異、感光性著色樹脂組成物的保存安定性更優異。又,若為上述上限值以下,則顯影性呈良好。 When a dispersing agent is used, the content is not particularly limited as long as the coloring material can be uniformly dispersed. For example, 1% by mass or more and 40% by mass can be used based on the total amount of the solid content of the photosensitive colored resin composition. the following. In addition, the total amount of the solid content of the photosensitive colored resin composition is preferably 2% by mass or more and 30% by mass or less, more preferably 3% by mass or more and 25% by mass or less. When it is more than the above lower limit value, the dispersibility of the color material and the dispersion stability are excellent, and the storage stability of the photosensitive colored resin composition is more excellent. Moreover, when it is below the said upper limit, the developability is favorable.
本發明的感光性著色樹脂組成物,從提升耐熱性、抑制色材褪色、提升輝度的觀點,較佳係更進一步含有抗氧化劑。本發明的感光性著色樹脂組成物係藉由與肟酯系光起始劑組合且含有抗氧化劑,則當在硬化膜中形成微小孔時將不致損及硬化性,可控制微小孔內過度的自由基連鎖反應,所以能更輕易地形成所需形狀的微小孔。 The photosensitive colored resin composition of the present invention preferably further contains an antioxidant from the viewpoint of improving heat resistance, suppressing discoloration of the color material, and improving brightness. When the photosensitive colored resin composition of the present invention is combined with an oxime ester-based photoinitiator and contains an antioxidant, when microscopic pores are formed in the cured film, the hardenability is not impaired, and excessive micropores can be controlled. The free radical chain reaction makes it easier to form tiny pores of the desired shape.
本發明所使用的抗氧化劑並無特別的限定,可從習知公知物中適當選擇。抗氧化劑的具體例係可舉例如:受阻酚系抗氧化劑、胺系抗氧化劑、磷系抗氧化劑、硫系抗氧化劑、肼系抗氧化劑等,從耐熱性的觀點、及微小孔形狀良好的觀點,較佳係使用受阻酚系抗氧化劑。亦可係如國際公開第2014/021023號所記載的潛在性抗氧化劑。 The antioxidant used in the present invention is not particularly limited, and can be appropriately selected from known ones. Specific examples of the antioxidant include a hindered phenol-based antioxidant, an amine-based antioxidant, a phosphorus-based antioxidant, a sulfur-based antioxidant, and a lanthanide-based antioxidant, and the viewpoint of heat resistance and good micropore shape are preferable. Preferably, a hindered phenol-based antioxidant is used. It may also be a latent antioxidant as described in International Publication No. 2014/021023.
受阻酚系抗氧化劑係可舉例如:季戊四醇肆[3-(3,5-二第三丁基-4-羥苯基)丙酸酯](商品名:IRGANOX1010、BASF公司製)、1,3,5-參(3,5-二第三丁基-4-羥苄基)異氰脲酸酯(商品名:IRGANOX 3114、BASF製)、2,4,6-參(4-羥-3,5-二第三丁基苄基)均 三甲苯(商品名:IRGANOX 1330、BASF製)、2,2'-亞甲基雙(6-第三丁基-4-甲酚)(商品名:SUMIRAIZA MDP-S、住友化學製)、6,6'-硫代雙(2-第三丁基-4-甲酚)(商品名:IRGANOX 1081、BASF製)、3,5-二第三丁基-4-羥苄基膦酸二乙酯(商品名:IRGAMOD 195、BASF製)等。其中,從耐熱性與耐光性的觀點,較佳係季戊四醇肆[3-(3,5-二第三丁基-4-羥苯基)丙酸酯](商品名:IRGANOX1010、BASF公司製)。 The hindered phenol-based antioxidant is, for example, pentaerythritol 肆 [3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate] (trade name: IRGANOX 1010, manufactured by BASF Corporation), 1, 3 , 5-paraxyl (3,5-di-t-butyl-4-hydroxybenzyl)isocyanurate (trade name: IRGANOX 3114, manufactured by BASF), 2,4,6-gin (4-hydroxy-3) , 5-di-tert-butylbenzyl) mesitylene (trade name: IRGANOX 1330, manufactured by BASF), 2,2'-methylenebis(6-tert-butyl-4-cresol) (trade name) :SUMIRAIZA MDP-S, Sumitomo Chemical Co., Ltd., 6,6'-thiobis(2-tert-butyl-4-cresol) (trade name: IRGANOX 1081, manufactured by BASF), 3,5-two third Diethyl butyl-4-hydroxybenzylphosphonate (trade name: IRGAMOD 195, manufactured by BASF). Among them, from the viewpoint of heat resistance and light resistance, pentaerythritol 肆 [3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate] (trade name: IRGANOX 1010, manufactured by BASF Corporation) is preferred. .
抗氧化劑的含有量,相對於著色樹脂組成物中的總固形份100質量份,抗氧化劑較佳係0.1質量份以上且10.0質量份以下、更佳係0.5質量份以上且5.0質量份以下。若為上述下限值以上,則耐熱性與耐光性均優異。另一方面,若為上述上限值以下,則可使本發明的著色樹脂組成物成為高感度的感光性樹脂組成物。 The antioxidant is preferably 0.1 parts by mass or more and 10.0 parts by mass or less, more preferably 0.5 parts by mass or more and 5.0 parts by mass or less based on 100 parts by mass of the total solid content in the colored resin composition. When it is at least the above lower limit value, both heat resistance and light resistance are excellent. On the other hand, when it is at most the above upper limit value, the colored resin composition of the present invention can be made into a highly sensitive photosensitive resin composition.
當抗氧化劑係與上述肟酯系光起始劑組合使用時,抗氧化劑的含有量,相對於上述肟酯系光起始劑的合計量100質量份,抗氧化劑較佳係1質量份以上且250質量份以下、更佳係3質量份以上且80質量份以下、特佳係5質量份以上且65質量份以下。若在上述範圍內,則上述組合的效果優異。 When the antioxidant is used in combination with the above-described oxime ester-based photoinitiator, the antioxidant content is preferably 1 part by mass or more based on 100 parts by mass of the total of the oxime ester-based photoinitiator. It is 250 parts by mass or less, more preferably 3 parts by mass or more and 80 parts by mass or less, and particularly preferably 5 parts by mass or more and 65 parts by mass or less. If it is in the above range, the effect of the above combination is excellent.
在本發明的感光性著色樹脂組成物中,視需要亦可含有各種添加劑。添加劑係可舉例如:巰基化合物、聚合終止劑、鏈轉移劑、均染劑、可塑劑、界面活性劑、消泡劑、矽烷偶合劑、紫外線吸收劑、密接促進劑等。 The photosensitive colored resin composition of the present invention may contain various additives as needed. The additive may, for example, be a mercapto compound, a polymerization terminator, a chain transfer agent, a leveling agent, a plasticizer, a surfactant, an antifoaming agent, a decane coupling agent, an ultraviolet absorber, a adhesion promoter or the like.
界面活性劑及可塑劑的具體例,係可舉例如日本專利特開 2013-029832號公報所記載者。 Specific examples of the surfactant and the plasticizer are described in, for example, Japanese Laid-Open Patent Publication No. 2013-029832.
本發明的感光性著色樹脂組成物中,P/V比((組成物中的色材成分質量)/(組成物中除色材成分以外的固形份質量)比),當設為藍色著色樹脂組成物的情況,從所需發色的觀點,P/V比較佳係0.20以上、更佳係0.28以上、特佳係0.35以上。另一方面,從溶劑再溶解性、顯影残渣、顯影密接性、耐顯影性、抑制發生顯影破損或不均的效果、以及對比度、抑制微小孔出現顫抖等優異的觀點,較佳係0.65以下、更佳係0.50以下、特佳係0.45以下。 In the photosensitive colored resin composition of the present invention, the P/V ratio ((the mass of the color component in the composition) / (the mass of the solid component other than the color component in the composition)) is set to be blue colored In the case of the resin composition, P/V is preferably 0.20 or more, more preferably 0.28 or more, and particularly preferably 0.35 or more from the viewpoint of desired color development. On the other hand, from the viewpoints of excellent solvent resolubility, development residue, development adhesion, development resistance, suppression of occurrence of development damage or unevenness, contrast, and suppression of occurrence of chattering of minute pores, it is preferably 0.65 or less. More preferably, it is 0.50 or less, and it is more preferably 0.45 or less.
本發明感光性著色樹脂組成物的製造方法,係含有:色材、鹼可溶性樹脂、光聚合性化合物、光起始劑、溶劑、較佳係分散劑、抗氧化劑、以及視所需使用的各種添加成分,從提升對比度的觀點,較佳係利用分散劑使色材均勻分散於溶劑中的方法,藉由使用公知混合手段進行混合便可製備。 The method for producing a photosensitive colored resin composition of the present invention contains a color material, an alkali-soluble resin, a photopolymerizable compound, a photoinitiator, a solvent, a preferred dispersant, an antioxidant, and various kinds of materials to be used as needed. The component to be added is preferably prepared by uniformly mixing a color material in a solvent by a dispersing agent from the viewpoint of enhancing the contrast, and mixing by using a known mixing means.
該樹脂組成物的製備方法係可舉例如:(1)首先在溶劑中添加色材與分散劑,製備色材分散液,再於該分散液中混合入鹼可溶性樹脂、光聚合性化合物、光起始劑、以及視所需使用的各種添加成分之方法;(2)在溶劑中,同時投入色材、分散劑、鹼可溶性樹脂、光聚合性化合物、光起始劑、以及視所需使用的各種添加成分,並混合的方法;(3)在溶劑中,添加:分散劑、鹼可溶性樹脂、光聚合性化合物、光起始劑、以及視所需使用的各種添加成分,經混合後,添加色材並分散的方法;(4)在溶劑中,添加色材、分散劑、及鹼可溶性樹脂,製備色材分散液,再於該分散液中更進一步添加鹼可溶 性樹脂、溶劑、光聚合性化合物、光起始劑、以及視所需使用的各種添加成分,並混合的方法等。 The method for producing the resin composition is, for example, (1) first adding a color material and a dispersant to a solvent to prepare a color material dispersion, and then mixing the alkali-soluble resin, the photopolymerizable compound, and the light into the dispersion. a starter, and a method of adding various components as required; (2) simultaneously inputting a color material, a dispersant, an alkali-soluble resin, a photopolymerizable compound, a photoinitiator, and, if necessary, a solvent a method of adding various components and mixing; (3) adding, in a solvent, a dispersing agent, an alkali-soluble resin, a photopolymerizable compound, a photoinitiator, and various additives to be used as needed, after mixing, a method of adding a color material and dispersing; (4) adding a color material, a dispersing agent, and an alkali-soluble resin in a solvent to prepare a color material dispersion, and further adding an alkali-soluble resin, a solvent, and photopolymerization to the dispersion A compound, a photoinitiator, a method of mixing various additives as needed, and a method of mixing.
該等方法中,從有效防止色材凝聚、能均勻分散的觀點,較佳係上述(1)與(4)的方法。 Among these methods, the methods (1) and (4) above are preferred from the viewpoint of effectively preventing the color material from agglomerating and uniformly dispersing.
製備色材分散液的方法係可從習知公知的分散方法中適當選擇使用。例如:(1)預先將分散劑混合於溶劑中並攪拌,製備分散劑溶液,接著視需要混合有機酸化合物,使分散劑所具有的胺基與有機酸化合物形成鹽,再將其與色材及視需要的其他成分混合,使用公知攪拌機或分散機施行分散的方法;(2)將分散劑混合於溶劑並攪拌,製備分散劑溶液,接著將色材、視需要的有機酸化合物、以及視需要的其他成分混合,使用公知攪拌機或分散機進行分散的方法;(3)將分散劑混合於溶劑中並攪拌,製備分散劑溶液,接著將色材、及視需要的其他成分混合,使用公知攪拌機或分散機形成分散液後,視需要添加有機酸化合物的方法等。 The method of preparing the color material dispersion can be appropriately selected from the conventionally known dispersion methods. For example, (1) premixing a dispersing agent in a solvent and stirring to prepare a dispersing agent solution, and then mixing an organic acid compound as needed to form a salt of an amine group of the dispersing agent with an organic acid compound, and then combining the coloring material with the coloring material. And mixing other components as needed, using a known mixer or disperser to perform dispersion; (2) mixing the dispersant in a solvent and stirring to prepare a dispersant solution, followed by coloring materials, optionally organic acid compounds, and Mixing other components as needed, dispersing using a known mixer or disperser; (3) mixing the dispersant in a solvent and stirring to prepare a dispersant solution, and then mixing the color material and other components as needed, using well-known A method in which an organic acid compound is added as needed after a dispersion or a disperser forms a dispersion.
供執行分散處理用的分散機係可舉例如:雙輥、三輥等輥磨機;球磨機、振動球磨機等球磨機;塗料調節器、連續圓盤式珠磨機、連續環狀珠磨機等珠磨機。珠磨機的較佳分散條件係所使用球珠徑較佳係0.03mm~2.00mm、更佳係0.10mm~1.0mm。 Examples of the dispersing machine for performing the dispersion treatment include a roll mill such as a twin roll or a triple roll; a ball mill such as a ball mill or a vibrating ball mill; a bead such as a paint regulator, a continuous disc bead mill, and a continuous annular bead mill; Mill. The preferred dispersion conditions of the bead mill are preferably 0.03 mm to 2.00 mm, more preferably 0.10 mm to 1.0 mm.
本發明的感光性著色樹脂組成物係可提升經重複施行高溫加熱步驟後的輝度,且能依所需線寬形成圖案,故適宜使用於彩色濾光片用途。 The photosensitive colored resin composition of the present invention can be used for color filter applications because it can enhance the luminance after repeated high-temperature heating steps and can form a pattern according to a desired line width.
本發明的硬化物係上述本發明感光性著色樹脂組成物的硬化 物。 The cured product of the present invention is a cured product of the above-mentioned photosensitive colored resin composition of the present invention.
本發明的硬化物係藉由例如形成上述本發明感光性著色樹脂組成物的塗膜,使該塗膜經乾燥後,施行曝光、及視需要施行的顯影便可獲得。塗膜的形成、曝光、及顯影方法,係例如可設為與後述本發明彩色濾光片所具備的著色層形成時採取方法為同樣的方法。 The cured product of the present invention can be obtained, for example, by forming a coating film of the photosensitive colored resin composition of the present invention described above, drying the coating film, performing exposure, and developing as necessary. The method of forming, exposing, and developing the coating film is, for example, the same method as the method of forming the coloring layer provided in the color filter of the present invention to be described later.
再者,本發明的硬化物,即便經高溫加熱步驟後仍可提升輝度,可依所需線寬形成圖案,適宜使用作為彩色濾光片的著色層。 Further, the cured product of the present invention can increase the luminance even after the high-temperature heating step, and can form a pattern according to the required line width, and it is suitable to use a coloring layer as a color filter.
本發明的彩色濾光片係至少具備有:基板、以及在該基板上所設置的著色層,且該著色層之至少1層係上述本發明感光性著色樹脂組成物的硬化物。 The color filter of the present invention includes at least a substrate and a coloring layer provided on the substrate, and at least one of the colored layers is a cured product of the photosensitive colored resin composition of the present invention.
相關此種本發明的彩色濾光片,參照圖式進行說明。圖1所示係本發明彩色濾光片一例的概略截面圖。根據圖1,本發明的彩色濾光片10係具備有基板1、遮光部2、及著色層3。 The color filter of the present invention is described with reference to the drawings. Fig. 1 is a schematic cross-sectional view showing an example of a color filter of the present invention. According to FIG. 1, the color filter 10 of the present invention includes a substrate 1, a light blocking portion 2, and a coloring layer 3.
本發明彩色濾光片所使用的著色層,係至少1層為上述本發明感光性著色樹脂組成物的硬化物,即係使上述著色樹脂組成物進行硬化而形成之著色層。 The coloring layer used in the color filter of the present invention is a cured product of at least one layer of the photosensitive coloring resin composition of the present invention, that is, a colored layer formed by curing the colored resin composition.
著色層通常係形成於後述基板上的遮光部之開口部,通常由3色以上的著色圖案構成。 The colored layer is usually formed in an opening of a light-shielding portion on a substrate to be described later, and is usually composed of a three-color or more colored pattern.
再者,該著色層的排列並無特別的限定,可設為例如:條紋式、 馬賽克式、三角式、四像素配置式等一般的排列。又,著色層的寬度、面積等係可任意設定。 In addition, the arrangement of the colored layer is not particularly limited, and may be, for example, a general arrangement such as a stripe type, a mosaic type, a triangle type, or a four-pixel arrangement type. Further, the width, area, and the like of the colored layer can be arbitrarily set.
該著色層的厚度係藉由調整塗佈方法、感光性著色樹脂組成物的固形份濃度或黏度等,便可適當控制,通常較佳係1μm以上且5μm以下的範圍。 The thickness of the colored layer can be appropriately controlled by adjusting the coating method, the solid content concentration or the viscosity of the photosensitive colored resin composition, and the like, and is usually preferably in the range of 1 μm or more and 5 μm or less.
該著色層係例如利用下述方法便可形成。 This colored layer can be formed, for example, by the following method.
首先,將前述本發明的感光性著色樹脂組成物,使用例如噴塗法、浸塗法、棒塗法、輥塗法、旋塗法、模具塗佈法等塗佈手段,塗佈於後述基板上而形成濕式塗膜。其中較佳係使用旋塗法、模具塗佈法。 First, the photosensitive colored resin composition of the present invention is applied onto a substrate to be described later by a coating means such as a spray coating method, a dip coating method, a bar coating method, a roll coating method, a spin coating method, or a die coating method. A wet coating film is formed. Among them, a spin coating method or a die coating method is preferably used.
其次,使用加熱板或烤箱等,使該濕式塗膜乾燥後,再對其隔著既定圖案的遮罩施行曝光,使鹼可溶性樹脂與多官能單體等光聚合性化合物進行光聚合反應而形成硬化塗膜。曝光時所使用的光源係可舉例如:低壓水銀燈、高壓水銀燈、金屬鹵素燈等紫外線、電子束等。曝光量係依照所使用光源或塗膜厚度等再行適當調整。 Next, the wet coating film is dried by a heating plate, an oven, or the like, and then exposed to a mask having a predetermined pattern to photopolymerize the alkali-soluble resin with a photopolymerizable compound such as a polyfunctional monomer. A hardened coating film is formed. Examples of the light source used for the exposure include ultraviolet rays such as a low pressure mercury lamp, a high pressure mercury lamp, and a metal halide lamp, and an electron beam. The exposure amount is appropriately adjusted in accordance with the light source used or the thickness of the coating film.
再者,經曝光後為促進聚合反應,亦可施行加熱處理。加熱條件係依照所使用感光性著色樹脂組成物中的各成分混合比例、或塗膜厚度等再行適當選擇。 Further, after the exposure, in order to promote the polymerization reaction, heat treatment may be performed. The heating conditions are appropriately selected in accordance with the mixing ratio of each component in the photosensitive colored resin composition to be used, or the thickness of the coating film.
其次,使用顯影液施行顯影處理,藉由將未曝光部分予以溶解、除去,便依所需圖案形成塗膜。顯影液通常係採用使鹼溶解於水或水溶性溶劑中的溶液。在該鹼溶液中亦可適量添加界面活性劑等。又,顯影方法係可採用一般的方法。 Next, development processing is carried out using a developing solution, and by dissolving and removing the unexposed portion, a coating film is formed in a desired pattern. The developer is usually a solution in which an alkali is dissolved in water or a water-soluble solvent. An appropriate amount of a surfactant or the like may be added to the alkali solution. Further, the development method can be carried out by a general method.
經顯影處理後,通常施行顯影液洗淨、感光性著色樹脂組成物的硬化塗膜乾燥,而形成著色層。另外,經顯影處理後,為使塗膜 充分硬化,亦可施行加熱處理。加熱條件並無特別的限定,可配合塗膜用途再行適當選擇。 After the development treatment, the developer is usually washed, and the cured coating film of the photosensitive colored resin composition is dried to form a colored layer. Further, after the development treatment, heat treatment may be applied to sufficiently cure the coating film. The heating conditions are not particularly limited, and may be appropriately selected in accordance with the use of the coating film.
本發明彩色濾光片的遮光部係在後述基板上形成圖案狀,可與一般彩色濾光片中使用作為遮光部者同樣。 The light-shielding portion of the color filter of the present invention is formed in a pattern on a substrate to be described later, and can be used in the same manner as a light-shielding portion in a general color filter.
該遮光部的圖案形狀並無特別的限定,可舉例如:條紋狀、矩陣狀等形狀。遮光部係可利用濺鍍法、真空蒸鍍法等形成鉻等的金屬薄膜。或者,遮光部亦可為使樹脂黏結劑中含有碳微粒子、金屬氧化物、無機顏料、有機顏料等遮光性粒子的樹脂層。當含有遮光性粒子的樹脂層時,便可採取:使用感光性光阻施行顯影而圖案化的方法、使用含遮光性粒子之噴墨油墨施行圖案化的方法、將感光性光阻施行熱轉印的方法等。 The pattern shape of the light shielding portion is not particularly limited, and may be, for example, a stripe shape or a matrix shape. The light-shielding portion can form a metal thin film such as chromium by a sputtering method, a vacuum deposition method, or the like. Alternatively, the light-shielding portion may be a resin layer containing a light-shielding particle such as carbon fine particles, a metal oxide, an inorganic pigment, or an organic pigment in the resin binder. When the resin layer containing the light-shielding particles is used, a method of patterning by development using a photosensitive photoresist, a method of patterning using an inkjet ink containing light-shielding particles, and heat transfer of the photosensitive photoresist can be employed. Printing method, etc.
遮光部的膜厚係當金屬薄膜的情況便設定為0.2μm以上且0.4μm以下的程度,當使黑色顏料分散或溶解於黏結劑樹脂中的情況便設定為0.5μm以上且2μm以下的程度。 The film thickness of the light-shielding portion is set to be 0.2 μm or more and 0.4 μm or less in the case of the metal thin film, and is set to be 0.5 μm or more and 2 μm or less when the black pigment is dispersed or dissolved in the binder resin.
基板係使用:後述透明基板或矽基板、在上述基板上形成鋁、銀、銀/銅/鈀合金薄膜等者。在該等基板上,亦可形成其他的彩色濾光片層、樹脂層、TFT等電晶體、電路等。 For the substrate, a transparent substrate or a germanium substrate, which will be described later, and an aluminum, silver, silver/copper/palladium alloy thin film or the like are formed on the substrate. Other color filter layers, resin layers, transistors such as TFTs, circuits, and the like may be formed on the substrates.
本發明彩色濾光片的透明基板係在對可見光呈透明基材的前提下,其餘並無特別的限定,可採用一般彩色濾光片所使用的透明基板。具體而言可舉例如:石英玻璃、無鹼玻璃、合成石 英板等無具可撓性的透明剛性材料;或者透明樹脂膜、光學用樹脂板、可撓性玻璃等具可撓性的透明撓性材料。 The transparent substrate of the color filter of the present invention is not particularly limited as long as it is a transparent substrate for visible light, and a transparent substrate used for a general color filter can be used. Specifically, for example, a transparent transparent material such as quartz glass, an alkali-free glass, or a synthetic quartz plate, or a transparent transparent resin such as a transparent resin film, an optical resin plate, or a flexible glass can be used. Sexual material.
該透明基板的厚度並無特別的限定,配合本發明彩色濾光片的用途,可使用例如100μm以上且1mm以下程度者。 The thickness of the transparent substrate is not particularly limited, and for the use of the color filter of the present invention, for example, a thickness of 100 μm or more and 1 mm or less can be used.
另外,本發明的彩色濾光片係除上述基板、遮光部及著色層之外,尚亦可形成例如:保護層或透明電極層、以及配向膜或配向突起、柱狀間隙子等。 Further, in the color filter of the present invention, in addition to the substrate, the light shielding portion, and the coloring layer, for example, a protective layer or a transparent electrode layer, an alignment film, an alignment protrusion, a columnar spacer, or the like may be formed.
本發明顯示裝置的特徵在於具有上述本發明的彩色濾光片。本發明顯示裝置的構成並無特別的限定,可從習知公知顯示裝置中適當選擇,可舉例如液晶顯示裝置、或有機發光顯示裝置等。 The display device of the present invention is characterized by having the above-described color filter of the present invention. The configuration of the display device of the present invention is not particularly limited, and may be appropriately selected from known display devices, and examples thereof include a liquid crystal display device and an organic light-emitting display device.
本發明液晶顯示裝置的特徵在於具備有:前述本發明的彩色濾光片、反基板、以及在上述彩色濾光片與上述反基板間所形成的液晶層。 A liquid crystal display device of the present invention includes the color filter of the present invention, a counter substrate, and a liquid crystal layer formed between the color filter and the counter substrate.
相關此種本發明的液晶顯示裝置參照圖式進行說明。圖2所示係本發明顯示裝置一例的概略圖,且係液晶顯示裝置一例的概略圖。如圖2所例示,本發明的液晶顯示裝置40係具備有:彩色濾光片10、具TFT陣列基板等的反基板20、以及在上述彩色濾光片10與上述反基板20之間所形成的液晶層30。 A liquid crystal display device of the present invention will be described with reference to the drawings. Fig. 2 is a schematic view showing an example of a display device of the present invention, and is a schematic view showing an example of a liquid crystal display device. As shown in FIG. 2, the liquid crystal display device 40 of the present invention includes a color filter 10, a counter substrate 20 having a TFT array substrate, and the like, and a surface between the color filter 10 and the counter substrate 20. Liquid crystal layer 30.
另外,本發明的液晶顯示裝置並不侷限於該圖2所示構成,亦可設為一般彩色濾光片所使用的液晶顯示裝置之公知構成。 Further, the liquid crystal display device of the present invention is not limited to the configuration shown in FIG. 2, and may be a known configuration of a liquid crystal display device used in a general color filter.
本發明液晶顯示裝置的驅動方式並無特別的限定,可採用一般液晶顯示裝置所使用的驅動方式。此種驅動方式係可舉例如:TN方式、IPS方式、OCB方式、及MVA方式等。本發明係該等之任一方式均適合使用。 The driving method of the liquid crystal display device of the present invention is not particularly limited, and a driving method used in a general liquid crystal display device can be employed. Such a driving method may be, for example, a TN method, an IPS method, an OCB method, or an MVA method. The invention is suitable for use in any of these ways.
再者,反基板係可配合本發明液晶顯示裝置的驅動方式等再行適當選擇使用。 Further, the counter substrate can be appropriately selected and used in accordance with the driving method of the liquid crystal display device of the present invention.
液晶層的形成方法係可採用一般液晶單元製作方法所使用的方法,可舉例如真空注入方式或液晶滴下方式等。 The method for forming the liquid crystal layer may be a method used in a general liquid crystal cell production method, and examples thereof include a vacuum injection method and a liquid crystal dropping method.
本發明有機發光顯示裝置的特徵在於具備有:前述本發明的彩色濾光片、以及有機發光體。 The organic light-emitting display device of the present invention is characterized by comprising the color filter of the present invention and an organic light-emitting body.
相關此種本發明的有機發光顯示裝置參照圖式進行說明。圖3所示係本發明顯示裝置另一例的概略圖,且係有機發光顯示裝置一例的概略圖。如圖3所例示,本發明的有機發光顯示裝置100係設有:彩色濾光片10、及有機發光體80。在彩色濾光片10與有機發光體80之間,亦可設置有機保護層50或無機氧化膜60。 The organic light-emitting display device of the present invention will be described with reference to the drawings. Fig. 3 is a schematic view showing another example of the display device of the present invention, and is a schematic view showing an example of an organic light-emitting display device. As illustrated in FIG. 3, the organic light-emitting display device 100 of the present invention is provided with a color filter 10 and an organic light-emitting body 80. An organic protective layer 50 or an inorganic oxide film 60 may be provided between the color filter 10 and the organic light-emitting body 80.
有機發光體80的積層方法係可舉例如:在彩色濾光片上面逐次形成透明陽極71、電洞注入層72、電洞輸送層73、發光層74、電子注入層75、及陰極76的方法;或將已在其他基板上形成的有機發光體80,貼合於無機氧化膜60上的方法等。有機發光體80中的透明陽極71、電洞注入層72、電洞輸送層73、發光層74、電子注入層75、及陰極76、其他構成,均可適當使用公知物。依此製作的有機發光顯示裝置100係可適用於例如被動驅動式有機 EL顯示器、以及主動驅動式有機EL顯示器。 The method of laminating the organic light-emitting body 80 is, for example, a method of sequentially forming the transparent anode 71, the hole injection layer 72, the hole transport layer 73, the light-emitting layer 74, the electron injection layer 75, and the cathode 76 on the color filter. Or a method of bonding the organic light-emitting body 80 formed on another substrate to the inorganic oxide film 60 or the like. The transparent anode 71, the hole injection layer 72, the hole transport layer 73, the light-emitting layer 74, the electron injection layer 75, and the cathode 76 in the organic light-emitting body 80 can be appropriately used. The organic light-emitting display device 100 thus fabricated is applicable to, for example, a passively driven organic EL display, and an actively driven organic EL display.
另外,本發明的有機發光顯示裝置並不侷限於該圖3所示構成,亦可設為一般彩色濾光片所使用的有機發光顯示裝置之公知構成。 Further, the organic light-emitting display device of the present invention is not limited to the configuration shown in FIG. 3, and may be a known configuration of an organic light-emitting display device used in a general color filter.
以下,針對本發明例示實施例進行具體說明。惟,本發明並不因該等記載而受限制。 Hereinafter, an exemplary embodiment of the present invention will be specifically described. However, the invention is not limited by the description.
另外,鹽形成前的嵌段共聚合物酸值,係根據JIS K 0070:1992所記載方法求取。 Further, the acid value of the block copolymer before salt formation was determined by the method described in JIS K 0070:1992.
鹽形成前的嵌段共聚合物胺值,係根據JIS K 7237:1995所記載方法求取。 The block copolymer amine value before salt formation was determined according to the method described in JIS K 7237:1995.
鹽形成前的嵌段共聚合物之重量平均分子量(Mw),係依照前述本發明的測定方法,利用GPC(凝膠滲透色層分析儀)依標準聚苯乙烯換算值求取。 The weight average molecular weight (Mw) of the block copolymer before salt formation is determined by a GPC (gel permeation chromatography) according to a standard polystyrene conversion value according to the measurement method of the present invention.
鹽形成前及鹽形成後的嵌段共聚合物之玻璃轉移溫度(Tg),係根據JIS K7121所記載方法,使用示差掃描熱量測定(DSC)(SII NanoTechnology公司製、EXSTAR DSC 7020)進行測定。 The glass transition temperature (Tg) of the block copolymer before salt formation and after salt formation was measured by differential scanning calorimetry (DSC) (EXSTAR DSC 7020, manufactured by SII NanoTechnology Co., Ltd.) according to the method described in JIS K7121.
聚合槽中裝填150質量份的PGMEA,於氮環境下升溫至100℃後,歷時1.5小時連續滴下甲基丙烯酸(MAA)22質量份、甲基丙烯酸環己酯(CHMA)64質量份、PERBUTYL® O(日油股份有限公司製)6質量份、及鏈轉移劑(正十二烷基硫醇)2質量份。然後,保持100℃持續進行反應,待上述主鏈形成用混合物的滴下結束後,經2 小時後,添加作為聚合終止劑的對甲氧基酚0.1質量份而停止聚合。 150 parts by mass of PGMEA was charged in the polymerization tank, and after heating to 100 ° C in a nitrogen atmosphere, 22 parts by mass of methacrylic acid (MAA), 64 parts by mass of cyclohexyl methacrylate (CHMA), and PERBUTYL® were continuously dropped over 1.5 hours. 6 parts by mass of O (manufactured by Nippon Oil Co., Ltd.) and 2 parts by mass of a chain transfer agent (n-dodecylmercaptan). Then, the reaction was continued while maintaining the temperature at 100 ° C. After the completion of the dropwise addition of the mixture for forming the main chain, after 2 hours, 0.1 part by mass of p-methoxyphenol as a polymerization terminator was added to terminate the polymerization.
其次,一邊吹入空氣,一邊添加含環氧基化合物的甲基丙烯酸環氧丙酯(GMA)14質量份,升溫至110℃後,添加三乙胺0.8質量份,依110℃進行15小時加成反應,便獲得鹼可溶性樹脂A溶液(重量平均分子量(Mw)9,000、酸值90mgKOH/g、固形份40質量%)。 Next, while blowing air, 14 parts by mass of glycidyl methacrylate (GMA) containing an epoxy compound was added, and the temperature was raised to 110 ° C, and 0.8 parts by mass of triethylamine was added thereto, and the mixture was added at 110 ° C for 15 hours. In the reaction, an alkali-soluble resin A solution (weight average molecular weight (Mw) 9,000, acid value: 90 mgKOH/g, solid content: 40% by mass) was obtained.
在具備有冷卻管、添加用漏斗、氮用進氣管、機械式攪拌機、及數位式溫度計的500mL圓底四口可分離式燒瓶中,添加THF:250質量份、氯化鋰0.6質量份,充分施行氮置換。反應燒瓶冷卻至-60℃後,使用注射器注入丁基鋰4.9質量份(15質量%己烷溶液)、二異丙胺1.1質量份、及異丁酸甲酯1.0質量份。使用添加用漏斗歷時60分鐘滴下:B嵌段用單體的甲基丙烯酸1-乙氧基乙酯(EEMA)2.2質量份、甲基丙烯酸-2-(三甲基矽氧基)乙酯(TMSMA)29.1質量份、甲基丙烯酸2-乙基己酯(EHMA)12.8質量份、甲基丙烯酸正丁酯(BMA)13.7質量份、甲基丙烯酸苄酯(BzMA)9.5質量份、及甲基丙烯酸甲酯(MMA)17.5質量份。經30分鐘後,歷時20分鐘滴下屬於A嵌段用單體的甲基丙烯酸二甲胺基乙酯(DMMA)26.7質量份。待進行30分鐘反應後,添加甲醇1.5質量份使反應停止。所獲得先質嵌段共聚合物THF溶液在己烷中再沉澱,利用過濾、真空乾燥施行精製,再利用PGMEA進行稀釋而成為固形份30質量%溶液。添加水32.5質量份,升溫至100℃進行7小時反應,將由EEMA所衍生的構成單元脫保護而成為由甲基丙烯酸(MAA)所衍生的構成單元,將由TMSMA所衍生的構成單 元脫保護而成為由甲基丙烯酸-2-羥乙酯(HEMA)所衍生的構成單元。所獲得嵌段共聚合物PGMEA溶液在己烷中再沉澱,利用過濾、真空乾燥施行精製,獲得含有上述一般式(I)所示構成單元的嵌段共聚合物1(胺值95mgKOH/g、酸值8mgKOH/g、Tg38℃)。重量平均分子量Mw係7730。 PTFE: 250 parts by mass and 0.6 parts by mass of lithium chloride were added to a 500 mL round bottom four-port separable flask equipped with a cooling tube, an addition funnel, a nitrogen gas inlet tube, a mechanical stirrer, and a digital thermometer. Fully perform nitrogen replacement. After the reaction flask was cooled to -60 ° C, 4.9 parts by mass of butyllithium (15 mass% hexane solution), 1.1 parts by mass of diisopropylamine, and 1.0 part by mass of methyl isobutyrate were injected using a syringe. Using an addition funnel for 60 minutes, dropwise: 2.2 parts by mass of 1-ethoxyethyl methacrylate (EEMA) of a monomer for B block, 2-(trimethyldecyloxy)ethyl methacrylate ( TMSMA) 29.1 parts by mass, 12.8 parts by mass of 2-ethylhexyl methacrylate (EHMA), 13.7 parts by mass of n-butyl methacrylate (BMA), 9.5 parts by mass of benzyl methacrylate (BzMA), and methyl group Methyl acrylate (MMA) was 17.5 parts by mass. After 30 minutes, 26.7 parts by mass of dimethylaminoethyl methacrylate (DMMA) which is a monomer for the A block was dropped over 20 minutes. After the reaction for 30 minutes, 1.5 parts by mass of methanol was added to stop the reaction. The obtained precursor block copolymer THF solution was reprecipitated in hexane, purified by filtration, vacuum drying, and diluted with PGMEA to obtain a 30% by mass solid solution. 32.5 parts by mass of water was added, and the temperature was raised to 100 ° C for 7 hours, and the structural unit derived from EEMA was deprotected to form a constituent unit derived from methacrylic acid (MAA), and the constituent unit derived from TMSMA was deprotected. A constituent unit derived from 2-hydroxyethyl methacrylate (HEMA). The obtained block copolymer PGMEA solution was reprecipitated in hexane, and purified by filtration and vacuum drying to obtain a block copolymer 1 (amine value: 95 mgKOH/g, which contains the structural unit represented by the above general formula (I), The acid value was 8 mgKOH/g, Tg 38 ° C). The weight average molecular weight Mw is 7730.
在具備有冷卻管、添加用漏斗、氮用進氣管、機械式攪拌機、及數位式溫度計的500mL圓底四口可分離式燒瓶中,添加THF:250質量份、氯化鋰0.75質量份,充分施行氮置換。反應燒瓶冷卻至-60℃後,使用注射器注入丁基鋰6.1質量份(15質量%己烷溶液)、二異丙胺1.4質量份、及異丁酸甲酯1.2質量份。使用添加用漏斗歷時60分鐘滴下:B嵌段用單體的甲基丙烯酸2-乙基己酯(EHMA)9質量份、甲基丙烯酸正丁酯(BMA)13.4質量份、甲基丙烯酸苄酯(BzMA)7.5質量份、及甲基丙烯酸甲酯(MMA)47.5質量份。經30分鐘後,歷時20分鐘滴下屬於A嵌段用單體的甲基丙烯酸二甲胺基乙酯(DMMA)22.6質量份。待進行30分鐘反應後,添加甲醇1.5質量份使反應停止。在己烷中再沉澱,利用過濾、真空乾燥施行精製,獲得含有上述一般式(I)所示構成單元的嵌段共聚合物2(胺值95mgKOH/g、酸值0mgKOH/g)。重量平均分子量Mw係7600。 THF: 250 parts by mass and 0.75 parts by mass of lithium chloride were added to a 500 mL round bottom four separable flask equipped with a cooling tube, an addition funnel, a nitrogen gas inlet tube, a mechanical stirrer, and a digital thermometer. Fully perform nitrogen replacement. After the reaction flask was cooled to -60 ° C, 6.1 parts by mass of butyllithium (15 mass% hexane solution), 1.4 parts by mass of diisopropylamine, and 1.2 parts by mass of methyl isobutyrate were injected using a syringe. Using an addition funnel for 60 minutes, it was dropped: 9 parts by mass of 2-ethylhexyl methacrylate (EHMA) of a monomer for B block, 13.4 parts by mass of n-butyl methacrylate (BMA), benzyl methacrylate (BzMA) 7.5 parts by mass, and methyl methacrylate (MMA) 47.5 parts by mass. After 30 minutes, 22.6 parts by mass of dimethylaminoethyl methacrylate (DMMA) which is a monomer for the A block was dropped over 20 minutes. After the reaction for 30 minutes, 1.5 parts by mass of methanol was added to stop the reaction. It was reprecipitated in hexane, and purified by filtration and vacuum drying to obtain a block copolymer 2 (amine value: 95 mgKOH/g, acid value: 0 mgKOH/g) containing the structural unit represented by the above general formula (I). The weight average molecular weight Mw is 7600.
將所獲得嵌段共聚合物2:50質量份溶解於PGMEA:213質量份中。在其中添加氯甲苯3.2質量份,依90℃進行12小時反應,獲得鹽型嵌段共聚合物2的PGMEA溶液(固形份20%)。 2:50 parts by mass of the obtained block copolymer was dissolved in PGMEA: 213 parts by mass. 3.2 parts by mass of chlorotoluene was added thereto, and the reaction was carried out at 90 ° C for 12 hours to obtain a PGMEA solution (solid content of 20%) of the salt type block copolymer 2.
參照國際公開第2012/144521號所記載的中間體3及中間體4之製造方法,獲得下述化學式(a)所示中間體1:15.9g(產率70%)。 According to the production method of the intermediate 3 and the intermediate 4 described in International Publication No. 2012/144521, 1:15.9 g (yield 70%) of the intermediate represented by the following chemical formula (a) is obtained.
所獲得化合物經下述分析結果,確認屬於目標化合物。 The obtained compound was confirmed to be a target compound by the following analysis.
‧MS(ESI)(m/z):511(+)、2價 ‧MS(ESI)(m/z): 511(+), 2 price
‧元素分析值:CHN實測值(78.13%、7.48%、7.78%);理論值(78.06%、7.75%、7.69%) ‧ Elemental analysis values: CHN measured values (78.13%, 7.48%, 7.78%); theoretical values (78.06%, 7.75%, 7.69%)
將中間體1:5.00g(4.58mmol)添加於水300ml中,依90℃溶解成為中間體2溶液。接著,將日本無機化學工業製磷鎢酸‧n水合物H3[PW12O40]‧nH2O(n=30)10.44g(3.05mmol)丟入水100mL中,於90℃下攪拌,製備得磷鎢酸水溶液。在剛剛的中間體2溶液中,依90℃混合入磷鎢酸水溶液,濾取所生成的沉澱物,利用水施行洗 淨。所獲得濾餅經乾燥,獲得下述化學式(b)所示藍色色材1:13.25g(產率98%)。 Intermediate 1: 5.00 g (4.58 mmol) was added to 300 ml of water and dissolved in an intermediate 2 solution at 90 °C. Next, 10.4 g (3.05 mmol) of phosphotungstic acid ‧n hydrate H 3 [PW 12 O 40 ]‧nH 2 O (n=30) manufactured by Nippon Inorganic Chemical Industry was thrown into 100 mL of water, and stirred at 90 ° C to prepare An aqueous solution of phosphotungstic acid is obtained. In the solution of the intermediate 2 immediately, an aqueous solution of phosphotungstic acid was mixed at 90 ° C, and the resulting precipitate was collected by filtration and washed with water. The obtained cake was dried to obtain 1:13.25 g (yield 98%) of the blue color material represented by the following chemical formula (b).
所獲得化合物經下述分析結果,確認屬於目標化合物。(莫耳比W/Mo=100/0) The obtained compound was confirmed to be a target compound by the following analysis. (Morby W/Mo=100/0)
‧MS(ESI)(m/z):510(+)、2價 ‧MS(ESI)(m/z): 510(+), 2 price
‧元素分析值:CHN實測值(41.55%、5.34%、4.32%);理論值(41.66%、5.17%、4.11%) ‧ Elemental analysis values: CHN measured values (41.55%, 5.34%, 4.32%); theoretical values (41.66%, 5.17%, 4.11%)
再者,在成為藍色色材1之後仍保持磷鎢酸的多元酸結構,係利用31P-NMR確認。 Further, the polybasic acid structure of the phosphotungstic acid was maintained after the blue color material 1 was obtained, and it was confirmed by 31 P-NMR.
[化5]
將NaWO4‧2H2O(和光純藥工業股份有限公司製)44.0g、及Na2MoO4‧2H2O(關東化學股份有限公司製)1.90g溶解於精製水230g中。在該溶液中,於攪拌下使用點滴漏斗添加85%磷酸64.9g。對所獲得溶液施行8小時加熱回流。將反應液冷卻至室溫,添加1滴溴水(bromine water),一邊攪拌一邊添加氯化鉀45g。更進一步攪拌1小時後,過濾沉澱物。所獲得固體經90℃乾燥,便獲得29.4g的K6(P2MoW17O62)。 44.0 g of NaWO 4 ‧2H 2 O (manufactured by Wako Pure Chemical Industries, Ltd.) and 1.90 g of Na 2 MoO 4 ‧2H 2 O (manufactured by Kanto Chemical Co., Ltd.) were dissolved in 230 g of purified water. In the solution, 64.9 g of 85% phosphoric acid was added using a dropping funnel with stirring. The obtained solution was heated and refluxed for 8 hours. The reaction solution was cooled to room temperature, and 1 drop of bromine water was added thereto, and 45 g of potassium chloride was added thereto while stirring. After further stirring for 1 hour, the precipitate was filtered. The solid obtained was dried at 90 ° C to obtain 29.4 g of K 6 (P 2 MoW 17 O 62 ).
將C.I.鹼性藍7(BB7)(東京化成股份有限公司製)5.30g投入精製水350ml中,依40℃施行攪拌而溶解,便製備得BB7溶液。除此之外,將上述(1)所製備的K6(P2MoW17O62)10.0g溶解於精製水40ml中。在BB7溶液中投入K6(P2MoW17O62)溶液,在此狀態下直接依40℃攪拌1小時。接著,將內溫提高至80℃,更進一步攪拌1 小時而施行色澱化。冷卻後施行過濾,利用300ml精製水施行3次洗淨。對所獲得固體依90℃施行乾燥,便獲得深藍色固體且平均一次粒徑為40nm之屬於三芳基甲烷色澱化色材的藍色色材2:10.4g。 5.30 g of CI Basic Blue 7 (BB7) (manufactured by Tokyo Chemical Industry Co., Ltd.) was placed in 350 ml of purified water, and dissolved by stirring at 40 ° C to prepare a BB7 solution. In addition, 10.0 g of K 6 (P 2 MoW 17 O 62 ) prepared in the above (1) was dissolved in 40 ml of purified water. A K 6 (P 2 MoW 17 O 62 ) solution was placed in the BB7 solution, and the mixture was directly stirred at 40 ° C for 1 hour in this state. Next, the internal temperature was raised to 80 ° C, and further stirred for 1 hour to carry out lake formation. After cooling, filtration was carried out, and washing was performed three times with 300 ml of purified water. The obtained solid was dried at 90 ° C to obtain a blue color material 2: 10.4 g of a triaryl methane laked color material having a dark blue solid and an average primary particle diameter of 40 nm.
在225mL美奶滋瓶中,裝入:PGMEA:57.8質量份、合成例1的鹼可溶性樹脂A溶液(固形份40質量%)16.3質量份、以及合成例3的鹽型嵌段共聚合物2溶液(固形份20質量%)13.0質量份,並攪拌。 In a 225 mL milk bottle, PGMEA: 57.8 parts by mass, the alkali-soluble resin A solution of Synthesis Example 1 (solid content: 40% by mass), 16.3 parts by mass, and the salt-type block copolymer 2 of Synthesis Example 3 were charged. The solution (solid content: 20% by mass) was 13.0 parts by mass and stirred.
在其中放入C.I.顏料藍15:6(PB15:6、商品名FASTOGEN BLUE A510 DIC(股)製)13.0質量份、及粒徑2.0mm二氧化鋯球珠100質量份,利用塗料攪拌器(淺田鐵工公司製)施行1小時振盪的預破碎,接著變更為粒徑0.1mm的二氧化鋯球珠200份,利用塗料攪拌器施行4小時分散的正式破碎,便獲得色材分散液A。 13.0 parts by mass of CI Pigment Blue 15:6 (PB15:6, trade name FASTOGEN BLUE A510 DIC), and 100 parts by mass of 2.0 mm zirconia balls were placed therein, using a paint mixer (Asada) Pre-crushing by shaking for 1 hour, and then changing to 200 parts of zirconia balls having a particle diameter of 0.1 mm, and performing formal disintegration by dispersing for 4 hours using a paint shaker, the color material dispersion A was obtained.
在製造例1中,除取代C.I.顏料藍15:6,改為使用C.I.顏料藍15:3(PB15:3、商品名:Chromofine blue A-220JC大日精化工業股份有限公司製)之外,其餘均與製造例1同樣地獲得色材分散液B。 In the production example 1, except for the substitution of CI Pigment Blue 15:6, the use of CI Pigment Blue 15:3 (PB15:3, trade name: Chromofine blue A-220JC Dairi Seiki Co., Ltd.) was used instead. The color material dispersion liquid B was obtained in the same manner as in Production Example 1.
在225mL美奶滋瓶中,裝入:PGMEA:63.3質量份、合成例1的鹼可溶性樹脂A溶液(固形份40質量%)13.0質量份、以及合成 例2的嵌段共聚合物1之PGMEA溶液(胺值95mgKOH/g、固形份45質量%)10.0質量份,並攪拌。在其中添加苯膦酸(商品名:PPA、日產化學公司製)0.72質量份(相對於嵌段共聚合物的三級胺基為0.6莫耳當量),在室溫中攪拌30分鐘。 In a 225 mL milk bottle, PGMEA: 63.3 parts by mass, the alkali-soluble resin A solution of Synthesis Example 1 (solid content: 40% by mass), 13.0 parts by mass, and the PGMEA of the block copolymer 1 of Synthesis Example 2 were charged. A solution (amine value: 95 mgKOH/g, solid content: 45 mass%) of 10.0 parts by mass was stirred. 0.72 parts by mass of phenylphosphonic acid (trade name: PPA, manufactured by Nissan Chemical Co., Ltd.) (0.6 mol equivalent with respect to the tertiary amine group of the block copolymer) was added thereto, and the mixture was stirred at room temperature for 30 minutes.
在其中放入合成例4所獲得藍色色材1:13.0質量份、以及粒徑2.0mm二氧化鋯球珠100質量份,利用塗料攪拌器(淺田鐵工公司製)施行1小時振盪的預破碎,接著變更為粒徑0.1mm的二氧化鋯球珠200份,利用塗料攪拌器施行4小時分散的正式破碎,便獲得色材分散液C。 1:13.0 parts by mass of the blue color material obtained in Synthesis Example 4 and 100 parts by mass of the zirconium oxide balls having a particle diameter of 2.0 mm were placed therein, and pre-crushing was performed by using a paint shaker (manufactured by Asada Iron Works Co., Ltd.) for 1 hour. Then, 200 parts of zirconia balls having a particle diameter of 0.1 mm were changed, and the main material was dispersed by a paint shaker for 4 hours to obtain a color material dispersion C.
在製造例3中,除取代合成例4所獲得藍色色材1,改為使用合成例5所獲得藍色色材2之外,其餘均依照與製造例3同樣地獲得色材分散液D。 In the production example 3, the color material dispersion liquid D was obtained in the same manner as in the production example 3 except that the blue color material 1 obtained in the synthesis example 4 was used instead of the blue color material 2 obtained in the synthesis example 5.
在製造例1中,除取代C.I.顏料藍15:6,改為使用C.I.顏料紫23(PV23、商品名Hostaperm Violet RL-NF Clariant公司製)之外,其餘均與製造例1同樣地獲得色材分散液E。 In Production Example 1, except that CI Pigment Blue 15:6 was used instead of CI Pigment Violet 23 (PV23, trade name: Hostaperm Violet RL-NF Clariant Co., Ltd.), the color material was obtained in the same manner as in Production Example 1. Dispersion E.
相對於合成例1所獲得鹼可溶性樹脂A溶液(固形份40質量%)36.5質量份,添加:作為光聚合性化合物之二季戊四醇六丙烯酸酯(DPHA)(Aronix M402(東亞合成製))21.9質量份、作為起始劑之 IRGACURE 907(BASF製、α-胺基苯乙酮系光起始劑)1.1質量份、SPI-04(三養製、具茀骨架的肟酯系光起始劑)1.3質量份、KAYACURE DETX-S(日本化藥製、9-氧硫系光起始劑)0.3質量份、抗氧化劑IRGANOX1010(BASF製)0.8質量份、以及PGMEA:38.1質量份,便獲得感光性黏結劑成分CR-1。 36.9 parts by mass of the alkali-soluble resin A solution (solid content: 40% by mass) obtained in Synthesis Example 1 was added: dipentaerythritol hexaacrylate (DPHA) (Aronix M402 (manufactured by Toagosei Co., Ltd.)) as a photopolymerizable compound, 21.9 mass IRGACURE 907 (manufactured by BASF, α-Aminoacetophenone photoinitiator) 1.1 parts by mass, SPI-04 (three-nutrient, oxime ester photoinitiator with ruthenium skeleton) 1.3 parts by mass, KAYACURE DETX-S (Nippon Chemical, 9-oxosulfur 0.3 parts by mass of the photoinitiator), 0.8 parts by mass of the antioxidant IRGANOX 1010 (manufactured by BASF), and 38.1 parts by mass of PGMEA, the photosensitive binder component CR-1 was obtained.
相對於鹼可溶性樹脂溶液(具茀骨架之環氧丙烯酸酯的酸酐縮聚物之丙二醇單甲醚醋酸酯溶液、商品名V259ME、新日鐵住金化學(股)製、固形份55.8%)26.1質量份,添加:作為光聚合性化合物之二季戊四醇六丙烯酸酯(DPHA)(Aronix M403、東亞合成製)18.2質量份、磷酸三(2-(甲基)丙烯醯氧基乙酯)(Biscoat 3PA、大阪有機化學工業製)3.7質量份、作為起始劑之IRGACURE 907(BASF製、α-胺基苯乙酮系光起始劑)1.1質量份、SPI-04(三養製、具茀骨架之肟酯系光起始劑)0.5質量份、TR-PBG-3057(常州強力電子新材料公司製、具二苯硫醚骨架的肟酯系光起始劑)0.8質量份、KAYACURE DETX-S(日本化藥製、9-氧硫系光起始劑)0.3質量份、抗氧化劑IRGANOX1010(BASF製)0.8質量份、以及PGMEA:48.5質量份,便獲得感光性黏結劑成分CR-2。 26.1 parts by mass relative to an alkali-soluble resin solution (propylene glycol monomethyl ether acetate solution of an acid anhydride polycondensate of an epoxy acrylate having an anthracene skeleton, trade name V259ME, manufactured by Nippon Steel Chemical Co., Ltd., 55.8% solid content) , addition: 18.2 parts by mass of dipentaerythritol hexaacrylate (DPHA) (Aronix M403, manufactured by Toagosei Co., Ltd.) as a photopolymerizable compound, and tris(2-(methyl)propenyloxyethyl phosphate) (Biscoat 3PA, Osaka) 3.7 parts by mass of IRGACURE 907 (manufactured by BASF, α-aminoacetophenone photoinitiator) 1.1 parts by mass, SPI-04 (three-culture, 茀 skeleton) Ester-based photoinitiator) 0.5 parts by mass, TR-PBG-3057 (manufactured by Changzhou Strong Electronic New Materials Co., Ltd., an oxime ester photoinitiator having a diphenyl sulfide skeleton) 0.8 parts by mass, KAYACURE DETX-S (Japan Chemical system, 9-oxygen sulfur 0.3 parts by mass of the photoinitiator), 0.8 parts by mass of the antioxidant IRGANOX 1010 (manufactured by BASF), and PGMEA: 48.5 parts by mass, the photosensitive binder component CR-2 was obtained.
在製備例1中,除取代SPI-04(三養製、具茀骨架的肟酯系光起始劑),改為使用OXE-02(BASF製、具咔唑骨架的肟酯系光起始劑)之外,其餘均與製備例1同樣地獲得感光性黏結劑成分CR-3。 In Preparation Example 1, in place of SPI-04 (three-nutrient, oxime-based photoinitiator with an anthracene skeleton), OXE-02 (manufactured by BASF, an oxime-based photoinitiator-based photoinitiator) was used instead. The photosensitive adhesive component CR-3 was obtained in the same manner as in Production Example 1 except for the above.
在製備例1中,除取代SPI-04(三養製、具茀骨架的肟酯系光起始劑)1.3質量份,變更為SPI-04(三養製、具茀骨架的肟酯系光起始劑)0.5質量份、TR-PBG-3057(常州強力電子新材料公司製、具二苯硫醚骨架的肟酯系光起始劑)0.8質量份之外,其餘均與製備例1同樣地獲得感光性黏結劑成分CR-4。 In the preparation example 1, in place of SPI-04 (three-nutrient, oxime-based photoinitiator having an anthracene skeleton), 1.3 parts by mass was changed to SPI-04 (three-nutrient, oxime-based light having an anthracene skeleton) 0.5 parts by mass of TR-PBG-3057 (manufactured by Changzhou Strong Electronic New Materials Co., Ltd., an oxime ester photoinitiator having a diphenyl sulfide skeleton) of 0.8 parts by mass, the same as in Preparation Example 1 The photosensitive adhesive component CR-4 was obtained.
將色材分散液A:4.0質量份、色材分散液C:22.6質量份、製備例1的感光性黏結劑成分CR-1:24.6質量份、界面活性劑MEGAFAC® R08MH(DIC製)0.02質量份、以及PGMEA:48.8質量份予以混合,而獲得實施例1的感光性著色樹脂組成物。 The color material dispersion A: 4.0 parts by mass, the color material dispersion C: 22.6 parts by mass, the photosensitive adhesive component CR-1 of Preparation Example 1: 24.6 parts by mass, and the surfactant MEGAFAC® R08MH (made by DIC) 0.02 mass The mixture and PGMEA: 48.8 parts by mass were mixed to obtain the photosensitive colored resin composition of Example 1.
除依成為表1-1~表1-3所示色材比率(質量比)的方式,變更所使用的色材分散液之外,其餘均與實施例1同樣地獲得實施例2~5、比較例1~10的感光性著色樹脂組成物。 Examples 2 to 5 were obtained in the same manner as in Example 1 except that the color material ratio (mass ratio) shown in Tables 1-1 to 1-3 was changed, and the color material dispersion liquid used was changed. The photosensitive colored resin compositions of Comparative Examples 1 to 10.
除將實施例1的感光性黏結劑成分CR-1,變更為製備例2的感光性黏結劑成分CR-2之外,其餘均與實施例1同樣地獲得實施例6的感光性著色樹脂組成物。 The photosensitive colored resin composition of Example 6 was obtained in the same manner as in Example 1 except that the photosensitive adhesive component CR-1 of Example 1 was changed to the photosensitive adhesive component CR-2 of Preparation Example 2. Things.
除依成為表2-1~表2-3所示色材比率(質量比)的方式,變更所使用的色材分散液之外,其餘均與實施例6同樣地獲得實施例7~10、比較例11~20的感光性著色樹脂組成物。 Examples 7 to 10 were obtained in the same manner as in Example 6 except that the color material ratio (mass ratio) shown in Tables 2-1 to 2-3 was changed, and the color material dispersion liquid used was changed. Comparative Examples 11 to 20 of the photosensitive colored resin composition.
除將實施例1的感光性黏結劑成分CR-1,變更為製備例3的感光性黏結劑成分CR-3之外,其餘均與實施例1同樣地獲得實施例11的感光性著色樹脂組成物。 The photosensitive colored resin composition of Example 11 was obtained in the same manner as in Example 1 except that the photosensitive adhesive component CR-1 of Example 1 was changed to the photosensitive adhesive component CR-3 of Preparation Example 3. Things.
除將實施例1的感光性黏結劑成分CR-1,變更為製備例4的感光性黏結劑成分CR-4之外,其餘均與實施例1同樣地獲得實施例12的感光性著色樹脂組成物。 The photosensitive colored resin composition of Example 12 was obtained in the same manner as in Example 1 except that the photosensitive adhesive component CR-1 of Example 1 was changed to the photosensitive adhesive component CR-4 of Preparation Example 4. Things.
將實施例與比較例的感光性著色樹脂組成物,使用旋塗機分別在厚度0.7mm的玻璃基板(NH Techno Glass(股)製、「NA35」)上,依經後烘烤後的色度成為y=0.093的方式施行塗佈。然後,在80℃加熱板上施行3分鐘加熱乾燥。在未隔著光罩的狀態下,使用超高壓水銀燈照射60mJ/cm2紫外線,而獲得硬化膜(藍色著色膜)。對所獲得膜利用230℃無塵烤箱施行25分鐘後烘烤,使用Olympus(股)公司製「顯微分光測定裝置OSP-SP200」測定輝度。然後,對所獲 得膜更進一步利用240℃無塵烤箱施行25分鐘後烘烤,測定該著色膜的色度(L0、a0、b0),然後更進一步利用240℃無塵烤箱施行25分鐘後烘烤,再度測定所獲得著色膜的色度(L1、a1、b1),亦測定輝度。 The photosensitive colored resin compositions of the examples and the comparative examples were subjected to post-baking chromaticity on a glass substrate (manufactured by NH Techno Glass, "NA35") having a thickness of 0.7 mm using a spin coater. Coating was carried out in such a manner as to be y=0.093. Then, it was dried by heating on a hot plate at 80 ° C for 3 minutes. The cured film (blue colored film) was obtained by irradiating ultraviolet rays of 60 mJ/cm 2 with an ultrahigh pressure mercury lamp without being interposed with a photomask. The obtained film was baked in a clean oven at 230 ° C for 25 minutes, and the luminance was measured using a "microscopic spectroscopic measuring device OSP-SP200" manufactured by Olympus Co., Ltd. Then, the obtained film was further baked by a 240 ° C clean oven for 25 minutes, and the chromaticity (L 0 , a 0 , b 0 ) of the colored film was measured, and then further performed by a 240 ° C clean oven. After baking in minutes, the chromaticity (L 1 , a 1 , b 1 ) of the obtained colored film was measured again, and the luminance was also measured.
表中表示:經230℃施行25分鐘後烘烤後的輝度,以及耐熱試驗後(經施行230℃ 25分鐘+240℃ 25分鐘+240℃ 25分鐘之後烘烤後)的輝度。 The table shows the luminance after baking at 230 ° C for 25 minutes, and the luminance after the heat resistance test (after baking at 230 ° C for 25 minutes + 240 ° C for 25 minutes + 240 ° C for 25 minutes).
又,利用下式評價在240℃下,從25分鐘後起經50分鐘後的著色膜色度變化。結果如表所示。 Further, the change in the chromaticity of the colored film after 50 minutes from 25 minutes at 240 ° C was evaluated by the following formula. The results are shown in the table.
△Eab={(L1-L0)2+(a1-a0)2+(b1-b0)2}1/2 △Eab={(L 1 -L 0 ) 2 +(a 1 -a 0 ) 2 +(b 1 -b 0 ) 2 } 1/2
將△Eab係3以下者評為「A」,將△Eab超過3且5以下者評為「B」,將△Eab超過5且10以下者評為「C」,將△Eab超過10者評為「D」。△Eab值越小,則評為耐熱性越優異。 Those who have △Eab 3 or less are rated as "A", those whose △Eab is more than 3 and 5 or less are rated as "B", those whose △Eab is more than 5 and 10 or less are rated as "C", and those whose △Eab is more than 10 are evaluated as "C" It is "D". The smaller the ΔEab value, the more excellent the heat resistance.
將實施例與比較例的著色樹脂組成物,使用旋塗機分別在厚度0.7mm的玻璃基板(NH Techno Glass(股)製、「NA35」)上,依膜厚成為3μm的方式施行塗佈。然後,在80℃加熱板上施行3分鐘加熱乾燥後,隔著設有:開口寬度90μm的細線圖案(線寬位移評價用圖案)、與在開口尺寸90μm×300μm的獨立細線內中央處配置20μm×20μm鉻光罩之圖案(微小孔評價用圖案)]的光罩圖案,使用超高壓水銀燈照射60mJ/cm2紫外線。然後,將已形成有著色層的玻璃板,使用作為鹼顯影液的0.05質量%氫氧化鉀水溶液施行噴淋顯影,利用230℃無塵烤箱施行30分鐘後烘烤。在玻璃基板中所形 成著色層細線圖案的獨立細線中,測定光罩開口寬度為90μm、且設計線寬設為95μm時,實際測定的獨立細線寬度(線寬)。又,針對微小孔的形狀、及微小孔周緣部的顫抖,依照下述基準施行評價。 The colored resin compositions of the examples and the comparative examples were applied to a glass substrate (manufactured by NH Techno Glass, "NA35") having a thickness of 0.7 mm by a spin coater so as to have a film thickness of 3 μm. Then, it was heated and dried on a hot plate at 80 ° C for 3 minutes, and then a fine line pattern (pattern for evaluation of line width displacement) having an opening width of 90 μm and a center of 20 μm at the center of the independent thin line having an opening size of 90 μm × 300 μm were interposed. The mask pattern of the pattern of the 20 μm chrome mask (pattern for micro hole evaluation) was irradiated with ultraviolet rays of 60 mJ/cm 2 using an ultrahigh pressure mercury lamp. Then, the glass plate on which the colored layer was formed was spray-developed using a 0.05 mass% potassium hydroxide aqueous solution as an alkali developing solution, and baked in a 230 ° C clean oven for 30 minutes. The independent thin line width (line width) actually measured when the mask opening width was 90 μm and the design line width was 95 μm was measured in the individual thin lines of the colored layer fine line pattern formed on the glass substrate. Moreover, the shape of the micropore and the tremor of the peripheral portion of the micropore were evaluated in accordance with the following criteria.
利用下式,計算偏離設計線寬的線寬位移值(μm)。 The line width displacement value (μm) deviating from the design line width is calculated by the following formula.
線寬位移值(μm)=所測定線寬(μm)-95(μm) Line width displacement value (μm) = measured line width (μm) - 95 (μm)
A:線寬位移值係-2μm以上且2μm以下 A: The line width displacement value is -2 μm or more and 2 μm or less.
B:線寬位移值係-4μm以上且未滿-2μm B: Line width displacement value is -4 μm or more and less than -2 μm
C:線寬位移值係未滿-4μm或超過2μm C: line width displacement value is less than -4μm or more than 2μm
偏離設計線寬越小,則可評為越能依所需線寬形成圖案。 The smaller the deviation from the design line width, the better the pattern can be formed according to the required line width.
A:相對於獨立細線圖案內所配置鉻光罩尺寸,在著色層上所形成微小孔的尺寸偏移,係依絕對值計小於2% A: The size deviation of the micro holes formed on the colored layer relative to the size of the chrome mask disposed in the individual fine line pattern is less than 2% in absolute value
B:相對於獨立細線圖案內所配置鉻光罩尺寸,在著色層上所形成微小孔的尺寸偏移,係依絕對值計2%以上且6%以下 B: The size deviation of the micropores formed on the colored layer with respect to the size of the chrome mask disposed in the individual thin line pattern is 2% or more and 6% or less in absolute value
C:相對於獨立細線圖案內所配置鉻光罩尺寸,在著色層上所形成微小孔的尺寸偏移,係依絕對值計大於6%且8%以下 C: the size deviation of the micropores formed on the colored layer relative to the size of the chrome mask disposed in the individual fine line pattern is greater than 6% and less than 8% in absolute value
D:相對於獨立細線圖案內所配置鉻光罩尺寸,在著色層上所形成微小孔的尺寸偏移,係依絕對值計大於8% D: the size deviation of the micro holes formed on the colored layer relative to the size of the chrome mask disposed in the independent thin line pattern is greater than 8% in absolute value
另外,尺寸偏移係以各邊尺寸偏移的平均值算出。 In addition, the dimensional shift is calculated as the average of the offsets of the respective sides.
A:在著色層上所形成微小孔周緣部的十點平均粗糙度係小於0.1 A: The ten-point average roughness of the peripheral portion of the minute hole formed on the colored layer is less than 0.1
B:在著色層上所形成微小孔周緣部的十點平均粗糙度係0.1以上且未滿0.4 B: The ten-point average roughness of the peripheral portion of the minute hole formed on the colored layer is 0.1 or more and less than 0.4.
C:在著色層上所形成微小孔周緣部的十點平均粗糙度係0.4以上且未滿0.6 C: The ten-point average roughness of the peripheral portion of the minute hole formed on the colored layer is 0.4 or more and less than 0.6.
D:在著色層上所形成微小孔周緣部的十點平均粗糙度係0.6以上 D: the ten-point average roughness of the peripheral portion of the minute hole formed on the colored layer is 0.6 or more
另外,十點平均粗糙度係根據JIS B0601進行測定。 In addition, the ten point average roughness was measured in accordance with JIS B0601.
由表中結果得知,上述色材係由酞菁顏料與上述一般式(1)所示色材,依特定比例組合的實施例1~12之感光性著色樹脂組成物,依230℃施行25分鐘後烘烤後的輝度、以及耐熱試驗後(經施行230℃ 25分鐘+240℃ 25分鐘+240℃ 25分鐘的後烘烤後)的輝度均獲提升,可在提升高溫加熱步驟(後烘烤)後的輝度之狀態下,依所需線寬形成圖案。 As is apparent from the results of the table, the color material is a photosensitive colored resin composition of Examples 1 to 12 which is a combination of the phthalocyanine pigment and the color material shown in the above general formula (1) in a specific ratio, and is subjected to 230 ° C. After the minute, the brightness after baking and the heat resistance test (after 230 ° C 25 minutes + 240 ° C 25 minutes + 240 ° C 25 minutes post-baking) are improved, can be raised in the high temperature heating step (post-bake In the state of the luminance after baking, a pattern is formed according to the required line width.
另一方面,酞菁顏料中組合不同於上述一般式(1)所示色材的色澱色材之比較例,均呈現耐熱性差,即便使用與實施例同樣的比率,高溫加熱步驟(後烘烤)後的輝度仍偏低。又,酞菁顏料中組合紫顏料的比較例,雖耐熱性本身沒有出現問題,但經高溫加熱步驟(後烘烤)後的輝度偏低,且偏離設計線寬的位移值大,頗難依所需線寬獲得圖案。 On the other hand, in the comparative examples of the phthalocyanine pigments which are different from the coloring materials of the coloring materials represented by the above general formula (1), the heat resistance is poor, and even if the same ratio as in the examples is used, the high-temperature heating step (post-baking) The brightness after baking is still low. Further, in the comparative example in which the violet pigment is combined with the phthalocyanine pigment, although the heat resistance itself is not problematic, the luminance after the high-temperature heating step (post-baking) is low, and the displacement value deviating from the design line width is large, which is difficult to follow. The desired line width is obtained.
實施例中,若將實施例1、6、11及12;實施例2與7;實施例3與8;實施例4與9;實施例5與10進行比較,得知若使用含有屬於脂肪族烴環結構的鹼可溶性樹脂、與含磷原子的多官能(甲基)丙烯酸酯,便可提升耐熱性,最終所獲得耐熱試驗後的輝度獲提升。又,藉由將實施例1、6、11及12進行比較,得知若肟酯系光起始劑係使用具茀骨架的肟酯系光起始劑或具二苯硫醚骨架的肟酯系光起始劑,則最終所獲得耐熱試驗後的輝度獲提升。又,若含有2種肟酯系光起始劑,且組合使用具茀骨架的肟酯系光起始劑、與具二苯硫醚骨架的肟酯系光起始劑,便可提升微小孔的形狀。 In the examples, examples 1, 6, 11 and 12; examples 2 and 7; examples 3 and 8; examples 4 and 9; and examples 5 and 10 are compared, and it is found that if used, it is classified as aliphatic. The alkali-soluble resin having a hydrocarbon ring structure and the polyfunctional (meth) acrylate having a phosphorus atom can improve heat resistance, and the luminance after the heat resistance test is finally obtained. Further, by comparing Examples 1, 6, 11, and 12, it was found that an oxime ester-based photoinitiator is an oxime ester photoinitiator having an anthracene skeleton or an oxime ester having a diphenyl sulfide skeleton. When the photoinitiator is used, the luminance after the heat resistance test is finally obtained is improved. Further, when two kinds of oxime ester photoinitiators are contained, and an oxime ester photoinitiator having an anthracene skeleton and an oxime ester photoinitiator having a diphenyl sulfide skeleton are used in combination, the micropores can be raised. shape.
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