TW201841760A - Polarizing plate - Google Patents

Polarizing plate Download PDF

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TW201841760A
TW201841760A TW107108263A TW107108263A TW201841760A TW 201841760 A TW201841760 A TW 201841760A TW 107108263 A TW107108263 A TW 107108263A TW 107108263 A TW107108263 A TW 107108263A TW 201841760 A TW201841760 A TW 201841760A
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layer
resin
weight
active energy
energy ray
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TW107108263A
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TWI651197B (en
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西上由紀
名田敬之
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日商住友化學股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/306Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements

Abstract

An object of the present invention is to provide a polarizing plate capable of suppressing color unevenness after being exposed to a wet heat environment. A polarizing plate 1 has a polarizer layer 10, an adhesive layer 15, and a first resin layer 21 in this order. The polarizer layer 10 is a polyvinyl alcohol-based resin film in which iodine is adsorbed and oriented, with a film thickness of 18 [mu]m or more and 25 [mu]m or less. In the first resin layer 21, the atomic concentration ratio (N/C ratio) of nitrogen element and carbon element on the surface in contact with the adhesive layer is 1.0 or more. The adhesive layer 15 is a cured product layer of an active energy ray-curable adhesive composition containing an alicyclic epoxy compound as an active energy ray-curable compound and a cationic polymerization initiator. The content of the alicyclic epoxy compound is 10 to 70 parts by weight based on 100 parts by weight of the active energy ray-curable compound.

Description

偏光板    Polarizer   

本發明係關於偏光板。 The present invention relates to a polarizing plate.

偏光板被用作為構成液晶顯示裝置等的光學構件之一。偏光板通常具有在偏光膜的單面或兩面積層保護膜的積層結構,以該積層結構納入液晶顯示裝置。 A polarizing plate is used as one of optical members constituting a liquid crystal display device and the like. A polarizing plate usually has a laminated structure of a protective film on one side or two areas of a polarizing film, and the laminated structure is incorporated into a liquid crystal display device.

於偏光膜與保護膜的貼合,已知使用活性能量線硬化性接著劑。就活性能量線硬化性接著劑而言,使用以活性能量線硬化性環氧化合物等陽離子聚合性的硬化性成分作為主成分的陽離子聚合性的接著劑。陽離子聚合性的接著劑具有不易受到氧氣阻礙、也適用於透濕度較低的保護膜與偏光膜的貼合等優點。例如,於專利文獻1及2記載為了貼合偏光膜與保護膜,使用包含脂環式環氧化合物作為光陽離子硬化性成分的光硬化性接著劑。 It is known to use an active energy ray hardening adhesive for bonding a polarizing film and a protective film. The active energy ray-curable adhesive is a cationically polymerizable adhesive containing a cationically polymerizable curable component such as an active energy ray-curable epoxy compound as a main component. The cationically polymerizable adhesive has advantages such that it is not easily hindered by oxygen, and is also suitable for bonding a protective film and a polarizing film with low moisture permeability. For example, in Patent Documents 1 and 2, it is described that a photocurable adhesive containing an alicyclic epoxy compound as a photocationic curable component is used for bonding a polarizing film and a protective film.

另一方面,為了更提升保護膜與偏光膜的接著性,已知使用具有胺甲酸乙酯底塗層的保護膜。例如,於專利文獻3記載即使於使用具有胺甲酸乙酯底塗層的保護膜時,仍使用硬化性優異的陽離子聚合性接著劑的偏光板。 On the other hand, in order to further improve the adhesion between the protective film and the polarizing film, it is known to use a protective film having a urethane undercoat layer. For example, Patent Document 3 describes that even when a protective film having a urethane undercoat layer is used, a polarizing plate having a cationically polymerizable adhesive having excellent curability is used.

再者,於專利文獻4揭示一種丙烯酸系熱塑性樹脂,係包含來自N-取代順丁烯二醯亞胺單體的重複單元,並且係作為使用於偏光板保護膜等的光學材料之具有優異的耐熱性等、雙折射性被高度控制的樹脂。 Furthermore, Patent Document 4 discloses an acrylic thermoplastic resin which contains a repeating unit derived from an N-substituted maleimide diimide monomer, and which is excellent as an optical material used for a polarizing plate protective film and the like. A resin with highly controlled birefringence, such as heat resistance.

[先前技術文獻]     [Prior technical literature]     [專利文獻]     [Patent Literature]    

[專利文獻1]日本特開2012-208250號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2012-208250

[專利文獻2]日本特開2012-208246號公報 [Patent Document 2] Japanese Patent Laid-Open No. 2012-208246

[專利文獻3]國際公開第2014/129260號 [Patent Document 3] International Publication No. 2014/129260

[專利文獻4]國際公開第2011/149088號 [Patent Document 4] International Publication No. 2011/149088

將偏光膜與具有包含氮的樹脂層的保護膜,使用包含脂環式環氧化合物的接著劑作為活性能量線硬化性接著劑貼合而成偏光板,於濕熱環境下暴露時有產生顏色不均之情形。近年來伴隨著液晶顯示裝置等的輕量、薄型化,對偏光板薄膜化的要求逐漸升高,上述顏色不均的產生,特別是在經薄膜化後的偏光板上更為顯著。 A polarizing film is formed by bonding a polarizing film and a protective film having a resin layer containing nitrogen, and using an adhesive containing an alicyclic epoxy compound as an active energy ray-curable adhesive, and may cause color failure when exposed to a hot and humid environment. Both situations. In recent years, with the reduction in weight and thickness of liquid crystal display devices and the like, the requirements for thinning a polarizing plate have gradually increased, and the occurrence of the above-mentioned color unevenness is particularly noticeable on a polarizing plate after being thinned.

本發明係以提供一種可抑制於濕熱環境下暴露後的顏色不均之偏光板為目的。 The purpose of the present invention is to provide a polarizing plate capable of suppressing color unevenness after exposure in a hot and humid environment.

本發明係提供下述所示的偏光板。 This invention provides the polarizing plate shown below.

[1]一種偏光板,係依序具有偏光件層、接著劑層及第 1樹脂層,其中前述偏光件層係吸附配向有碘的聚乙烯醇系樹脂膜;前述第1樹脂層中,與前述接著劑層接觸的側的表面之氮元素與碳元素的原子濃度比(N/C比)為1.0以上;前述接著劑層係包含活性能量線硬化性化合物與陽離子系聚合引發劑的活性能量線硬化型接著劑組成物的硬化物層;前述活性能量線硬化性化合物包含脂環式環氧化合物;前述偏光件層的膜厚為18μm以上25μm以下;相對於前述活性能量線硬化性化合物100重量份,前述脂環式環氧化合物的含量為10至70重量份。 [1] A polarizing plate having a polarizer layer, an adhesive layer, and a first resin layer in this order, wherein the polarizer layer is a polyvinyl alcohol-based resin film that is aligned with iodine; in the first resin layer, The atomic concentration ratio (N / C ratio) of nitrogen and carbon on the surface of the side where the adhesive layer is in contact is 1.0 or more; the adhesive layer system contains active energy ray hardening compounds and active energy of a cationic polymerization initiator. A hardened layer of a wire-curable adhesive composition; the active energy ray-curable compound includes an alicyclic epoxy compound; the film thickness of the polarizer layer is 18 μm or more and 25 μm or less; 100 compared to the active energy ray-curable compound The content of the aforementioned alicyclic epoxy compound is 10 to 70 parts by weight.

[2]一種偏光板,係依序具有偏光件層、接著劑層及第1樹脂層,其中前述偏光件層係吸附配向有碘的聚乙烯醇系樹脂膜;前述第1樹脂層中,與前述接著劑層接觸的側的表面之氮元素與碳元素的原子濃度比(N/C比)為1.0以上;前述接著劑層係包含活性能量線硬化性化合物與陽離子系聚合引發劑的活性能量線硬化型接著劑組成物的硬化物層;前述活性能量線硬化性化合物包含脂環式環氧化合物;前述偏光件層的膜厚未達18μm;相對於前述活性能量線硬化性化合物100重量份,前 述脂環式環氧化合物的含量為10至55重量份。 [2] A polarizing plate having a polarizer layer, an adhesive layer, and a first resin layer in sequence, wherein the polarizer layer is a polyvinyl alcohol-based resin film that is oriented with iodine; and the first resin layer is The atomic concentration ratio (N / C ratio) of nitrogen and carbon on the surface of the side where the adhesive layer is in contact is 1.0 or more; the adhesive layer system contains active energy ray hardening compounds and active energy of a cationic polymerization initiator. A hardened layer of a wire-curable adhesive composition; the active energy ray-curable compound includes an alicyclic epoxy compound; the film thickness of the polarizer layer is less than 18 μm; and 100 parts by weight relative to the active energy ray-curable compound. The content of the aforementioned alicyclic epoxy compound is 10 to 55 parts by weight.

[3]一種偏光板,係依序具有偏光件層、接著劑層及第1樹脂層,其中前述偏光件層係吸附配向有碘的聚乙烯醇系樹脂膜;前述第1樹脂層中,與前述接著劑層接觸的側的表面之氮元素與碳元素的原子濃度比(N/C比)為1.0以上;前述接著劑層係包含活性能量線硬化性化合物與陽離子系聚合引發劑的活性能量線硬化型接著劑組成物的硬化物層;前述活性能量線硬化性化合物包含脂環式環氧化合物;前述偏光件層的膜厚為25μm以下;相對於前述活性能量線硬化性化合物100重量份,前述脂環式環氧化合物的含量為M[重量份],前述偏光件層的每單位面積的碘量為I[g/cm2]時,M為7[重量份]以上,且滿足式(1):I≧2.1M×10-6-7.8×10-5 (1)。 [3] A polarizing plate having a polarizer layer, an adhesive layer, and a first resin layer in this order, wherein the polarizer layer is a polyvinyl alcohol-based resin film that is oriented with iodine; and the first resin layer, and The atomic concentration ratio (N / C ratio) of nitrogen and carbon on the surface of the side where the adhesive layer is in contact is 1.0 or more; the adhesive layer system contains active energy ray hardening compounds and active energy of a cationic polymerization initiator. A hardened layer of a wire-curable adhesive composition; the active energy ray-curable compound includes an alicyclic epoxy compound; a film thickness of the polarizer layer is 25 μm or less; 100 parts by weight based on the active energy ray-curable compound When the content of the alicyclic epoxy compound is M [parts by weight], and when the amount of iodine per unit area of the polarizer layer is I [g / cm 2 ], M is 7 [parts by weight] or more and satisfies the formula (1): I ≧ 2.1M × 10 -6 -7.8 × 10 -5 (1).

[4]如[1]至[3]中任一項所述之偏光板,其中,前述接著劑層的膜厚為3.5μm以下。 [4] The polarizing plate according to any one of [1] to [3], wherein the film thickness of the adhesive layer is 3.5 μm or less.

[5]如[1]至[4]中任一項所述之偏光板,其中,前述第1樹脂層包含在溫度40℃、相對濕度90%中之透濕度為1500g/m2/24hr以下的層。 [5] The polarizing plate according to any one of [1] to [4], wherein the first resin layer has a moisture permeability of 1500 g / m 2 / 24hr or less at a temperature of 40 ° C and a relative humidity of 90% Layers.

[6]如[1]至[5]中任一項所述之偏光板,其中,於前述 偏光件層的與配置前述接著劑層側為相反側的面具有第2樹脂層;其中,前述第2樹脂層包含在溫度40℃、相對濕度90%中之透濕度為1500g/m2/24hr以下的層。 [6] The polarizing plate according to any one of [1] to [5], wherein a second resin layer is provided on a surface of the polarizer layer opposite to a side on which the adhesive layer is disposed; second resin layer contains a temperature of 40 ℃, 90% relative humidity in a moisture permeability of 1500g / m 2 / 24hr or less layers.

[7]如[1]至[6]中任一項所述之偏光板,其中,前述偏光件層的單體穿透率為40%以上。 [7] The polarizing plate according to any one of [1] to [6], wherein a single transmittance of the polarizer layer is 40% or more.

[8]如[1]至[7]中任一項所述之偏光板,其中,前述活性能量線硬化性化合物更包含脂肪族環氧化合物;其中, [8] The polarizing plate according to any one of [1] to [7], wherein the active energy ray-curable compound further includes an aliphatic epoxy compound; wherein,

相對於前述活性能量線硬化性化合物100重量份,前述脂肪族環氧化合物的含量未達65重量份。 The content of the aliphatic epoxy compound is less than 65 parts by weight based on 100 parts by weight of the active energy ray-curable compound.

根據本發明,可提供一種可抑制於濕熱環境下暴露後的顏色不均之偏光板。 According to the present invention, it is possible to provide a polarizing plate capable of suppressing color unevenness after exposure to a hot and humid environment.

1‧‧‧偏光板 1‧‧‧ polarizing plate

10‧‧‧偏光件層 10‧‧‧Polarizer layer

15‧‧‧第1接著劑層 15‧‧‧The first adhesive layer

21‧‧‧第1樹脂層 21‧‧‧The first resin layer

22‧‧‧第2樹脂層 22‧‧‧ 2nd resin layer

25‧‧‧第2接著劑層 25‧‧‧The second adhesive layer

第1圖表示本發明的偏光板的層構成之一例的剖面示意圖。 FIG. 1 is a schematic cross-sectional view showing an example of a layer configuration of a polarizing plate of the present invention.

第2圖係針對實施例所得之偏光板,繪製碘量相對於脂環式環氧化合物含量之圖。 FIG. 2 is a graph plotting the amount of iodine with respect to the content of the alicyclic epoxy compound for the polarizing plate obtained in the example.

以下,顯示實施態樣,針對本發明的偏光板進行詳細地說明。 Hereinafter, an embodiment is shown and the polarizing plate of this invention is demonstrated in detail.

本發明的偏光板係包含偏光件層、及於該偏光件層一側的面上隔著接著劑層積層的第1樹脂層者, 該接著劑層係活性能量線硬化型接著劑組成物的硬化物層。偏光件層,係吸附配向有碘的以聚乙烯醇系樹脂為主成分的聚乙烯醇系膜。第1樹脂層係樹脂硬化物層,其與接著劑層接觸的側的表面之氮元素與碳元素的原子濃度比(N/C比)為1.0以上。形成接著劑層的活性能量線硬化型接著劑組成物包含含有脂環式環氧化合物的活性能量線硬化性化合物及陽離子系聚合引發劑。 The polarizing plate of the present invention includes a polarizer layer and a first resin layer laminated on the surface on one side of the polarizer layer via an adhesive layer. The adhesive layer is an active energy ray-curable adhesive composition. Hardened layer. The polarizer layer is a polyvinyl alcohol-based film containing a polyvinyl alcohol-based resin as a main component that adsorbs and aligns with iodine. In the first resin layer-based resin hardened material layer, the atomic concentration ratio (N / C ratio) of nitrogen element to carbon element on the surface of the side in contact with the adhesive layer is 1.0 or more. The active-energy-ray-curable adhesive composition forming the adhesive layer includes an active-energy-ray-curable compound containing an alicyclic epoxy compound and a cationic polymerization initiator.

偏光件層的膜厚為18μm以上25μm以下時,相對於活性能量線硬化性化合物100重量份,脂環式環氧化合物的含量為10至70重量份;偏光件層的膜厚未達18μm時,相對於活性能量線硬化性化合物100重量份,脂環式環氧化合物的含量為10至55重量份。再者,偏光件層的膜厚為25μm以下時,相對於活性能量線硬化性化合物100重量份,脂環式環氧化合物的含量為M[重量份],偏光件層的每單位面積的碘量為I[g/cm2]時,M可為7[重量份]以上,且滿足式(1):I≧2.1M×10-6-7.8×10-5 (1)。 When the film thickness of the polarizer layer is 18 μm or more and 25 μm or less, the content of the alicyclic epoxy compound is 10 to 70 parts by weight based on 100 parts by weight of the active energy ray-curable compound; and when the film thickness of the polarizer layer is less than 18 μm The content of the alicyclic epoxy compound is 10 to 55 parts by weight based on 100 parts by weight of the active energy ray-curable compound. In addition, when the film thickness of the polarizer layer is 25 μm or less, the content of the alicyclic epoxy compound is M [parts by weight] with respect to 100 parts by weight of the active energy ray-curable compound, and the iodine per unit area of the polarizer layer is When the amount is I [g / cm 2 ], M may be 7 [parts by weight] or more and satisfy the formula (1): I ≧ 2.1M × 10 -6 -7.8 × 10 -5 (1).

本發明的偏光板即使於濕熱環境下暴露後仍可抑制顏色不均。此外,於本說明書中所謂「顏色不均」,根據後述實施例的記載,係指偏光板配置成正交尼科耳(crossed nicols)狀態進行觀察時,偏光板的顏色變化(變紅、變藍)部分在視覺上識別為不均勻狀。 The polarizing plate of the present invention can suppress color unevenness even after being exposed to a hot and humid environment. In addition, the term "color unevenness" in this specification refers to a change in the color of a polarizing plate (reddish, reddish) when the polarizing plate is arranged in a crossed nicols state for observation, as described in the examples described later. (Blue) Part is visually recognized as uneven.

於偏光板產生的顏色不均之發生機制推測如下。作為包含於活性能量線硬化型接著劑組成物的活性 能量線硬化性化合物之環氧化合物(單體),係藉由陽離子聚合而形成硬化物層。在環氧化合物的陽離子聚合時,若存在路易斯(Lewis)鹼性或布氏(Bronsted)鹼性比環氧化合物高的化合物時,會阻礙環氧化合物的聚合反應。一般而言,具有含氮官能基的化合物,其路易斯鹼性或布氏鹼性比環氧化合物高。為此,與接著劑層接觸側的表面存在著具有含氮官能基的化合物時,有形成接著劑層的活性能量線硬化型接著劑組成物中的環氧化合物的聚合反應受到阻礙,接著劑中殘存未反應的環氧化合物之情形。在偏光板暴露於濕熱環境時,接著劑中殘存的環氧化合物從接著劑層移動至偏光件層。 The mechanism of the occurrence of color unevenness in the polarizing plate is estimated as follows. The epoxy compound (monomer), which is an active energy ray-curable compound contained in the active energy ray-curable adhesive composition, forms a cured product layer by cationic polymerization. In the cationic polymerization of an epoxy compound, if a compound having a Lewis basicity or a Bronsted basicity higher than that of the epoxy compound is present, the polymerization reaction of the epoxy compound is hindered. In general, compounds having a nitrogen-containing functional group have higher Lewis basicity or Brinell basicity than epoxy compounds. Therefore, when a compound having a nitrogen-containing functional group is present on the surface in contact with the adhesive layer, the polymerization reaction of the epoxy compound in the active energy ray-curable adhesive composition forming the adhesive layer is hindered. In the case where unreacted epoxy compounds remain in the process. When the polarizing plate is exposed to a hot and humid environment, the epoxy compound remaining in the adhesive moves from the adhesive layer to the polarizer layer.

於偏光件層,碘吸附配向於聚乙烯醇系膜。偏光件層中的碘除了I2外,亦存在I-、I3-、I5-,該等為平衡狀態。即使在環氧化合物中為反應性較高的脂環式環氧化合物,係與偏光件層中的I-反應,消耗偏光件層中的I-。結果,改變偏光件層中碘(I2、I-、I3-、I5-)的平衡狀態。此時,若I3-減少時則偏光件層的藍色性增加,若I5-減少時則偏光件層紅色性增加。因此,若偏光板的接著劑層中殘存的脂環式環氧化合物的量增加時,與該脂環式環氧化合物反應的碘量增加,於偏光件層與碘反應的部分容易變成顯現偏光板的顏色不均。 In the polarizer layer, iodine is adsorbed and aligned on the polyvinyl alcohol-based film. Polarizer layer in addition to iodine I 2, but also the presence of I -, I 3-, I 5- , such an equilibrium state. Even higher reactive alicyclic epoxy compound of formula in the epoxy compound, member-based polarizing layer I - reaction consumes polarizer layer I -. As a result, changing the polarization element layer iodine (I 2, I -, I 3-, I 5-) equilibrium state. At this time, if I 3- is decreased, the blueness of the polarizer layer is increased, and if I 5- is decreased, the redness of the polarizer layer is increased. Therefore, if the amount of the alicyclic epoxy compound remaining in the adhesive layer of the polarizing plate is increased, the amount of iodine reacted with the alicyclic epoxy compound is increased, and the portion where the polarizer layer reacts with iodine tends to become polarized light. The color of the board is uneven.

如此的顏色不均,容易發生於偏光板為具備偏光件層,係碘吸附配向於聚乙烯醇系膜;接著劑層,係包含脂環式環氧化合物的陽離子聚合性的活性能量線硬 化型接著劑組成物的硬化物層、以及第1樹脂層,係與接著劑層接觸的側之N/C比為1.0以上時。再者,偏光板的顏色不均,如後述,有偏光件層的膜厚及接著劑層的膜厚越薄越容易發生、設置於偏光板的第1樹脂層的透濕度越小越容易發生、偏光件層的單體穿透率越大越容易發生的傾向。 Such color unevenness tends to occur when the polarizing plate is provided with a polarizer layer, and the iodine is adsorbed and aligned on the polyvinyl alcohol film; the adhesive layer is a cationically polymerizable active energy ray hardening type containing an alicyclic epoxy compound When the cured product layer of the adhesive composition and the first resin layer have an N / C ratio of 1.0 or more on the side in contact with the adhesive layer. In addition, as described later, the color of the polarizing plate is uneven. As described later, the thinner the film thickness of the polarizer layer and the thinner the adhesive layer layer, the more likely it is to occur. The larger the individual transmittance of the polarizer layer, the more likely it is to occur.

以下,針對本發明的偏光板進行詳述。偏光板1的層構成的一例示於第1圖。第1圖所示的偏光板1包含偏光件層10;隔著第1接著劑層(接著劑層)15積層於偏光件層10的一面之第1樹脂層21;隔著第2接著劑層25積層於偏光件層10的另一面之第2樹脂層22。如第1圖所示,偏光板1之相鄰各層係互相接觸。 Hereinafter, the polarizing plate of the present invention will be described in detail. An example of the layer configuration of the polarizing plate 1 is shown in FIG. 1. The polarizing plate 1 shown in FIG. 1 includes a polarizer layer 10; a first resin layer 21 laminated on one side of the polarizer layer 10 with a first adhesive layer (adhesive layer) 15 interposed therebetween; and a second adhesive layer through the second adhesive layer. A second resin layer 22 is laminated on the other surface of the polarizer layer 10. As shown in FIG. 1, adjacent layers of the polarizing plate 1 are in contact with each other.

〈偏光件層〉     <Polarizer layer>    

偏光件層10係以聚乙烯醇系樹脂為主成分的吸附配向有碘的聚乙烯醇系膜。偏光件層10,例如為經單軸延伸的吸附配向有碘的聚乙烯醇系樹脂膜。構成偏光件層10的聚乙烯醇系樹脂,除聚乙酸乙烯酯的皂化物之聚乙烯醇以外,亦可為乙酸乙烯酯及屬於可與其共聚合的其他單體(例如乙烯、不飽和羧酸等)的共聚物的皂化物之乙烯醇系共聚物。 The polarizer layer 10 is a polyvinyl alcohol-based film having a polyvinyl alcohol-based resin as a main component and an orientation of iodine. The polarizer layer 10 is, for example, a uniaxially stretched polyvinyl alcohol-based resin film having iodine aligned thereon. The polyvinyl alcohol-based resin constituting the polarizer layer 10 may be vinyl acetate and other monomers (e.g., ethylene, unsaturated carboxylic acid) that are copolymerizable with the polyvinyl alcohol, in addition to polyvinyl alcohol, which is a saponified product of polyvinyl acetate. Etc.) of vinyl alcohol copolymers of saponified copolymers.

偏光件層10,例如可經由將聚乙烯醇系樹脂膜單軸延伸的步驟、將聚乙烯醇系樹脂膜藉由碘染色而使該碘吸附的步驟、將吸附有碘的聚乙烯醇系樹脂膜用硼 酸水溶液處理的步驟以及經硼酸水溶液處理後進行水洗的步驟而製造。碘之染色可藉由將膜浸漬於含有碘的水溶液進行,硼酸水溶液的處理可藉由將膜浸漬於硼酸水溶液進行。 The polarizer layer 10 may be, for example, a step of uniaxially stretching the polyvinyl alcohol-based resin film, a step of dyeing the polyvinyl alcohol-based resin film with iodine to adsorb the iodine, and a polyvinyl alcohol-based resin having iodine absorbed therein. The step of treating the membrane with a boric acid aqueous solution and the step of treating the membrane with a boric acid aqueous solution and then washing with water are produced. The dyeing of iodine can be performed by immersing the film in an aqueous solution containing iodine, and the treatment of the aqueous boric acid solution can be performed by immersing the film in an aqueous solution of boric acid.

聚乙烯醇系樹脂膜的單軸延伸,可在碘的染色前、與染色同時或染色後進行。在染色後進行單軸延伸時,該單軸延伸可在硼酸處理前或硼酸處理中進行。再者,亦可在該等複數階段進行單軸延伸。 The uniaxial stretching of the polyvinyl alcohol-based resin film can be performed before or simultaneously with dyeing of iodine or after dyeing. When uniaxial stretching is performed after dyeing, the uniaxial stretching may be performed before or during a boric acid treatment. Furthermore, uniaxial extension may be performed in these plural stages.

又,偏光件層10亦可為藉由對聚乙烯醇系樹脂層與基材膜的積層體實施延伸及染色處理而得者。此時,經延伸及染色的聚乙烯醇系樹脂層係成為偏光件層。上述積層體可為例如藉由對基材膜塗佈聚乙烯醇系樹脂而得者。積層於偏光件層10的基材膜可被剝離除去,亦可使用為第1樹脂層21或第2樹脂層22。上述延伸的倍率通常為3至7倍。 The polarizer layer 10 may be obtained by subjecting a laminate of a polyvinyl alcohol-based resin layer and a base film to stretching and dyeing. At this time, the stretched and dyed polyvinyl alcohol-based resin layer becomes a polarizer layer. The laminated body can be obtained, for example, by applying a polyvinyl alcohol-based resin to a base film. The base film laminated on the polarizer layer 10 may be peeled off and removed, and it may be used as the first resin layer 21 or the second resin layer 22. The above-mentioned stretching magnification is usually 3 to 7 times.

偏光件層10的膜厚只要是25μm以下則無特別限制,為了因應偏光板1的薄膜化要求,較佳為膜厚薄者。具體而言,偏光件層10的膜厚較佳為23μm以下,更佳為18μm以下,又更佳為13μm以下。偏光件層10通常具有1μm以上的膜厚,較佳為2μm以上,更佳為5μm以上。偏光板於濕熱環境下暴露時所產生的顏色不均,在使用薄膜化的偏光件層的偏光板容易變得顯著。為此,偏光板1特別是在偏光件層10的膜厚為25μm以下時,可得到有效地抑制顏色不均的效果。 The film thickness of the polarizer layer 10 is not particularly limited as long as it is 25 μm or less. In order to meet the requirements of the thinning of the polarizing plate 1, a thin film thickness is preferred. Specifically, the film thickness of the polarizer layer 10 is preferably 23 μm or less, more preferably 18 μm or less, and still more preferably 13 μm or less. The polarizer layer 10 generally has a film thickness of 1 μm or more, preferably 2 μm or more, and more preferably 5 μm or more. The color unevenness generated when the polarizing plate is exposed to a hot and humid environment is likely to become noticeable in a polarizing plate using a thinned polarizer layer. For this reason, when the film thickness of the polarizer layer 10 is 25 μm or less, the effect of effectively suppressing color unevenness of the polarizing plate 1 can be obtained.

偏光件層10的單體穿透率較佳為40%以上,可為42.1%以上,亦可為42.7%以上。偏光件層10的單體穿透率的上限值為50%以下,較佳為45%以下。偏光板於濕熱環境下暴露時產生的顏色不均,在使用單體穿透率較高的偏光件層10的偏光板中容易變得顯著。為此,偏光板1特別是在偏光件層10的單體穿透率為40%以上時,可有效地得到抑制顏色不均的效果。上述單體穿透率,係使用後述實施例進行的測定方法所測定到的值。 The individual transmittance of the polarizer layer 10 is preferably 40% or more, may be 42.1% or more, and may also be 42.7% or more. The upper limit of the single transmittance of the polarizer layer 10 is 50% or less, and preferably 45% or less. The color unevenness generated when the polarizing plate is exposed to a hot and humid environment is likely to be noticeable in a polarizing plate using the polarizer layer 10 having a high unit transmittance. For this reason, the polarizing plate 1 can effectively obtain the effect of suppressing color unevenness, particularly when the unit transmittance of the polarizer layer 10 is 40% or more. The above-mentioned monomer transmittance is a value measured using a measurement method performed in Examples described later.

〈第1樹脂層〉     〈First resin layer〉    

第1樹脂層21係隔著第1接著劑層15,設置於偏光件層10的一面。第1樹脂層21亦可包含例如偏光件層10的保護層、相位差層、光學補償層、增亮層等。第1樹脂層21的與第1接著劑層15接觸側的表面,在以提高第1樹脂層21與第1接著劑層15的接著性、第1樹脂層21的光學特性、耐熱性等為目的下,氮元素與碳元素的原子濃度比(N/C比)為1.0以上。上述N/C比係根據後述的實施例的記載,使用X射線光電子光譜(XPS)系統進行第1樹脂層21的與第1接著劑層15接觸側的表面的元素的定性/定量分析所測定出的值。 The first resin layer 21 is provided on one surface of the polarizer layer 10 via the first adhesive layer 15. The first resin layer 21 may include, for example, a protective layer of the polarizer layer 10, a retardation layer, an optical compensation layer, a brightness enhancement layer, and the like. The surface of the first resin layer 21 on the side in contact with the first adhesive layer 15 is to improve the adhesion between the first resin layer 21 and the first adhesive layer 15, the optical characteristics of the first resin layer 21, and heat resistance. For the purpose, the atomic concentration ratio (N / C ratio) of nitrogen and carbon is 1.0 or more. The N / C ratio is measured by qualitative / quantitative analysis of elements on the surface of the first resin layer 21 in contact with the first adhesive layer 15 using an X-ray photoelectron spectroscopy (XPS) system according to the examples described later. Out value.

偏光板於濕熱環境下暴露時產生的顏色不均,係第1樹脂層21的與第1接著劑層15接觸側的表面中之含氮率越高,則容易變得顯著。為此,於偏光板1之第1樹脂層21中,特別是與第1接著劑層15接觸側的表 面之上述N/C比為1.0以上時,可得到有效地抑制顏色不均的效果。上述N/C比,只要是1.0以上則無特別限制,可為1.5以上,又可為2.0以上。上述N/C比的上限值亦無特別限制,例如為10以下,較佳為8以下,更佳為7以下。 The color unevenness generated when the polarizing plate is exposed to a hot and humid environment is that the higher the nitrogen content in the surface of the first resin layer 21 on the side in contact with the first adhesive layer 15 is, the more likely it becomes noticeable. For this reason, in the first resin layer 21 of the polarizing plate 1, particularly when the above-mentioned N / C ratio on the surface in contact with the first adhesive layer 15 is 1.0 or more, an effect of effectively suppressing color unevenness can be obtained. The N / C ratio is not particularly limited as long as it is 1.0 or more, and may be 1.5 or more and 2.0 or more. The upper limit of the N / C ratio is also not particularly limited, and is, for example, 10 or less, preferably 8 or less, and more preferably 7 or less.

第1樹脂層21可以單一層來構成,亦可以具有與第1接著劑層15接觸的層(以下稱為「接著劑層側表面層」)及該接著劑層側表面層以外的層(以下稱為「其他層」)之複數層來構成。其他層可為1層,亦可為2層以上。第1樹脂層21以單一層構成時,可以第1樹脂層21的N/C比成為1.0以上之方式來構成。第1樹脂層21具有複數層時,可以至少接著劑層側表面層的N/C比成為1.0以上之方式來構成。 The first resin layer 21 may be composed of a single layer, or may have a layer (hereinafter referred to as "adhesive agent layer-side surface layer") in contact with the first adhesive agent layer 15 and layers other than the adhesive agent layer-side surface layer (hereinafter Called "other layers"). The other layers may be one layer or two or more layers. When the first resin layer 21 is configured as a single layer, the N / C ratio of the first resin layer 21 may be configured to be 1.0 or more. When the first resin layer 21 has a plurality of layers, it can be configured such that at least the N / C ratio of the surface layer on the adhesive layer side is 1.0 or more.

就其他層而言,可列舉偏光件層10的保護層、硬塗層、防眩層、抗反射層、抗靜電層、防污層、底塗層等。就接著劑層側表面層而言,可列舉底塗層、保護層等。其他層為底塗層時,藉由底塗層,可提高設置於第1樹脂層21的與第1接著劑層15接觸側為相反側的層的親和性。再者,接著劑層側表面層為底塗層時,藉由底塗層,可提高對第1接著劑層15的親和性故而提高接著強度。第1樹脂層21較佳為其他層為保護層,接著劑層側表面層為底塗層。 The other layers include a protective layer, a hard coat layer, an anti-glare layer, an anti-reflection layer, an anti-static layer, an anti-fouling layer, and an undercoat layer of the polarizer layer 10. Examples of the surface layer on the adhesive layer side include an undercoat layer and a protective layer. When the other layer is an undercoat layer, the affinity of the layer provided on the first resin layer 21 on the opposite side to the first adhesive layer 15 can be improved by the undercoat layer. In addition, when the surface layer on the side of the adhesive layer is an undercoat layer, the undercoat layer can increase the affinity for the first adhesive layer 15 and increase the bonding strength. The first resin layer 21 is preferably such that the other layers are protective layers, and the surface layer on the adhesive layer side is an undercoat layer.

就形成第1樹脂層21的與第1接著劑層15接觸側的表面的材料而言,只要是N/C比為1.0以上者則 無特別限制,可列舉例如將包含N原子的單體作為共聚合成分之(甲基)丙烯酸系樹脂、胺甲酸乙酯系樹脂、(甲基)丙烯醯胺系樹脂、醯亞胺系樹脂、三聚氰胺系樹脂等,較佳為使用(甲基)丙烯酸系樹脂、胺甲酸乙酯系樹脂。 The material forming the surface of the first resin layer 21 on the side in contact with the first adhesive layer 15 is not particularly limited as long as it has an N / C ratio of 1.0 or more, and examples thereof include a monomer containing an N atom. The (meth) acrylic resin, urethane resin, (meth) acrylic acid amine resin, fluorene imine resin, melamine resin, etc., which are copolymerized components, (meth) acrylic resin is preferably used. Resin, urethane-based resin.

第1樹脂層21、形成第1樹脂層21的接著劑層側表面層及其他層,可具有例如後述的含有甲基丙烯酸系樹脂[A]的層。第1樹脂層21以單一層構成,並且使用甲基丙烯酸系樹脂[A]來形成時,只要以使甲基丙烯酸系樹脂[A]的N/C比為1.0以上之方式,來調整形成甲基丙烯酸系樹脂[A]的各構成單元的含量即可。其他層使用甲基丙烯酸系樹脂[A]形成時的N/C比沒有特別限制。 The first resin layer 21, the adhesive layer-side surface layer, and other layers forming the first resin layer 21 may include, for example, a layer containing a methacrylic resin [A] described later. When the first resin layer 21 is composed of a single layer and is formed using a methacrylic resin [A], it is only necessary to adjust the formation of the formazan so that the N / C ratio of the methacrylic resin [A] is 1.0 or more. The content of each constituent unit of the acrylic resin [A] may be sufficient. The N / C ratio when the other layers are formed using a methacrylic resin [A] is not particularly limited.

形成第1樹脂層21的接著劑層側表面層為上述底塗層時,以使底塗層的N/C比成為1.0以上之方式來選擇的材料即可。就形成底塗層的材料而言,可使用例如以包含骨架具有極性基、具有較低分子量及較低玻璃轉化溫度、並且包含N原子的單體作為共聚合成分之(甲基)丙烯酸系樹脂、胺甲酸乙酯系樹脂、(甲基)丙烯醯胺系樹脂、三聚氰胺系樹脂等。 When the adhesive layer-side surface layer forming the first resin layer 21 is the above-mentioned undercoat layer, the material may be selected so that the N / C ratio of the undercoat layer becomes 1.0 or more. As a material for forming the undercoat layer, for example, a (meth) acrylic resin containing a monomer having a skeleton having a polar group, a lower molecular weight and a lower glass transition temperature, and a N atom as a copolymerization component can be used. , Urethane resin, (meth) acrylamide resin, melamine resin, etc.

形成第1樹脂層21的接著劑層側表面層為底塗層時,以乾燥後的厚度而言,底塗層的厚度通常為0.01至5μm,較佳為0.03至0.6μm。厚度未達0.01μm時,有與形成第1樹脂層21的其他層的黏合性變差之情形。再者,厚度超過5μm時,底塗層的親水性變得過剩,有偏光板的耐水性變差之情形。 When the adhesive layer-side surface layer forming the first resin layer 21 is an undercoat layer, the thickness of the undercoat layer is usually 0.01 to 5 μm, preferably 0.03 to 0.6 μm in terms of the thickness after drying. When the thickness is less than 0.01 μm, the adhesiveness with other layers forming the first resin layer 21 may be deteriorated. When the thickness exceeds 5 μm, the hydrophilic property of the undercoat layer becomes excessive, and the water resistance of the polarizing plate may be deteriorated.

第1樹脂層21較佳為包含在溫度40℃、相對濕度90%中之透濕度為1500g/m2/24hr以下之低透濕層。第1樹脂層21為2層以上時,上述低透濕層為接著劑層側表面層及其他層中的至少一者即可,其他層為2層以上時,為形成其他層的至少之一層即可。上述透濕度可為1000g/m2/24hr以下,亦可為420g/m2/24hr以下。偏光板於濕熱環境下暴露時產生的顏色不均,在具有透濕度低的第1樹脂層的偏光板容易變得更顯著。為此,偏光板1特別是在第1樹脂層21包含在溫度40℃、相對濕度90%中之透濕度為1500g/m2/24hr以下之低透濕層時,可有效地得到抑制顏色不均的效果。 The first resin layer 21 is preferably contained at a temperature of 40 ℃, 90% relative humidity in a moisture permeability of 1500g / m 2 / 24hr or less low moisture-permeable layer. When the first resin layer 21 is two or more layers, the low-moisture-permeability layer may be at least one of the adhesive-layer-side surface layer and other layers. When the other layer is two or more layers, it may be at least one of the other layers. Just fine. The moisture permeability may be 1000 g / m 2 / 24hr or less, and may be 420 g / m 2 / 24hr or less. The color unevenness generated when the polarizing plate is exposed to a hot and humid environment, and the polarizing plate having the first resin layer having low moisture permeability is likely to become more prominent. For this reason, a polarizing plate particularly when the first resin layer 21 comprises at a temperature of 40 ℃, 90% relative humidity in a moisture permeability of 1500g / m low moisture-permeable layer 2 / 24hr or less, the color can be effectively suppressed without Uniform effect.

以下,針對可構成第1樹脂層21的材料進行詳述。 Hereinafter, materials that can constitute the first resin layer 21 will be described in detail.

(甲基丙烯酸系樹脂[A])     (Methacrylic resin [A])    

甲基丙烯酸系樹脂[A]可具有一般式(I)、(II)及(III)分別表示的第1、第2及第3構成單元,較佳為可具有包含甲基丙烯酸系樹脂[A]之層、或在包含添加劑時含有添加劑以外的樹脂成分為甲基丙烯酸系樹脂[A]的層。 The methacrylic resin [A] may have the first, second, and third constituent units represented by the general formulae (I), (II), and (III), respectively, and may preferably include a methacrylic resin [A] ] Or a layer containing a resin component other than the additive when the additive is included is a methacrylic resin [A].

(甲基丙烯酸系樹脂[A]的第1構成單元)     (First constituent unit of methacrylic resin [A])    

構成甲基丙烯酸系樹脂[A]的第1構成單元,係上述一般式(I)表示的構成單元,一般式(I)中,R1表示氫原子、碳數1至12的烷基、碳數4至12的環烷基烷基、碳數5至12的環烷基、碳數7至14的芳香基烷基、碳數6至14的芳香基或具有選自由鹵原子(F、Cl、Br或I原子)、羥基、硝基、碳數1至12的烷氧基及碳數1至12的烷基所成群組中的至少1種取代基的碳數6至14的芳香基。於本說明書中,烷基、芳香基烷基之烷基及烷氧基之烷基,可為直鏈狀或分支狀。 The first structural unit constituting the methacrylic resin [A] is a structural unit represented by the general formula (I). In the general formula (I), R 1 represents a hydrogen atom, an alkyl group having 1 to 12 carbons, and carbon. A cycloalkylalkyl group having 4 to 12 carbon atoms, a cycloalkyl group having 5 to 12 carbon atoms, an arylalkyl group having 7 to 14 carbon atoms, an aromatic group having 6 to 14 carbon atoms, or a group selected from halogen atoms (F, Cl , Br or I atom), a hydroxyl group, a nitro group, an alkoxy group having 1 to 12 carbons and an alkyl group having 1 to 12 carbons, at least one of the substituents having an aromatic group having 6 to 14 carbon atoms . In this specification, an alkyl group, an alkyl group of an arylalkyl group, and an alkyl group of an alkoxy group may be linear or branched.

可成為R1之烷基(針對可成為R1之芳香基的取代基之烷基也相同)的碳數較佳為1至6,更佳為1至4。可成為R1之烷基的具體例,包括甲基、乙基、正-或異 -丙基、正-、異-或第3-丁基、2-乙基己基、壬基、癸基、月桂基。其中,從甲基丙烯酸系樹脂[A]的透明性及耐候性的觀點而言,較佳為甲基、乙基、正-或異-丙基、正-、異-或第3-丁基、2-乙基己基,更佳為甲基。 R can be alkyl of 1 (for the aromatic group R may be an alkyl substituent is also the same) of carbon atoms is preferably 1-6, more preferably 1-4. Specific examples of the alkyl group which may be R 1 include methyl, ethyl, n- or iso-propyl, n-, iso- or 3-butyl, 2-ethylhexyl, nonyl, decyl, Lauryl. Among these, from the viewpoint of transparency and weather resistance of the methacrylic resin [A], methyl, ethyl, n- or iso-propyl, n-, iso-, or 3-butyl is preferred. 2-ethylhexyl, more preferably methyl.

可成為R1之環烷基烷基的碳數較佳為5至10,更佳為6至8。就可成為R1之環烷基烷基的具體例而言,包括環戊基甲基、環戊基乙基、環己基甲基及環己基乙基等。 The number of carbon atoms which can be a cycloalkylalkyl group of R 1 is preferably 5 to 10, and more preferably 6 to 8. Specific examples of the cycloalkylalkyl group that can be R 1 include cyclopentylmethyl, cyclopentylethyl, cyclohexylmethyl, cyclohexylethyl, and the like.

可成為R1之環烷基的具體例,包括環戊基、環己基、環庚基、環辛基、三環癸基、雙環辛基、三環十二烷基、異莰基、金剛烷基、四環十二烷基。其中,較佳為環戊基、環己基、環辛基、三環癸基、雙環辛基、三環十二烷基、異莰基。 Specific examples of cycloalkyl groups which may be R 1 include cyclopentyl, cyclohexyl, cycloheptyl, cyclooctyl, tricyclodecyl, bicyclooctyl, tricyclododecyl, isofluorenyl, and adamantane. Radical, tetracyclododecyl. Among them, preferred are cyclopentyl, cyclohexyl, cyclooctyl, tricyclodecyl, bicyclooctyl, tricyclododecyl, and isofluorenyl.

可成為R1之芳香基烷基的具體例,包括苯甲基、1-或2-苯基乙基、3-苯基丙基、6-苯基己基、8-苯基辛基。其中,較佳為苯甲基、1-或2-苯基乙基、3-苯基丙基。可成為R1之芳香基的具體例,包括苯基、萘基、蒽基,其中,較佳為苯基。 Specific examples of the arylalkyl group which may be R 1 include benzyl, 1- or 2-phenylethyl, 3-phenylpropyl, 6-phenylhexyl, and 8-phenyloctyl. Among them, benzyl, 1- or 2-phenylethyl, and 3-phenylpropyl are preferred. Specific examples of the aromatic group which may be R 1 include a phenyl group, a naphthyl group, and an anthryl group. Among them, a phenyl group is preferred.

可成為R1之具有上述特定取代基之芳香基,較佳為具有取代基的苯基,其具體例包括2,4,6-三溴苯基、2-或4-氯苯基、2-或4-溴苯基、2-或4-甲基苯基、2-或4-乙基苯基、2-或4-甲氧基苯基、2-或4-硝基苯基、2,4,6-三甲基苯基,其中,較佳為2,4,6-三溴苯基。 The aromatic group having the above-mentioned specific substituent that can be R 1 is preferably a phenyl group having a substituent. Specific examples include 2,4,6-tribromophenyl, 2- or 4-chlorophenyl, 2- Or 4-bromophenyl, 2- or 4-methylphenyl, 2- or 4-ethylphenyl, 2- or 4-methoxyphenyl, 2- or 4-nitrophenyl, 2, Of these 4,6-trimethylphenyl groups, preferred is 2,4,6-tribromophenyl.

甲基丙烯酸系樹脂[A]全體設為100重量% 時,第1構成單元的含量為50至95重量%,較佳為60至92重量%,更佳為70至90重量%,又更佳為79至90重量%。第1構成單元的含量未達50重量%時,在甲基丙烯酸系樹脂[A]的全部光線穿透率及耐候性的方面不利。甲基丙烯酸系樹脂[A],第1構成單元可只含有1種,亦可含有2種以上。 When the total amount of the methacrylic resin [A] is 100% by weight, the content of the first constituent unit is 50 to 95% by weight, preferably 60 to 92% by weight, more preferably 70 to 90% by weight, and even more preferably It is 79 to 90% by weight. When the content of the first constituent unit is less than 50% by weight, it is disadvantageous in terms of the total light transmittance and weather resistance of the methacrylic resin [A]. The methacrylic resin [A] may contain only one kind of the first constituent unit, or may contain two or more kinds.

第1構成單元係下述一般式(I’)表示的來自甲基丙烯酸或甲基丙烯酸酯的構成單元。一般式(I’)中之R1係與一般式(I)之R1相同意義。甲基丙烯酸酯中,從甲基丙烯酸系樹脂[A]的透明性及耐候性的觀點而言,較佳為使用甲基丙烯酸甲酯、甲基丙烯酸苯甲酯。 The first constitutional unit is a constitutional unit derived from methacrylic acid or a methacrylic acid ester represented by the following general formula (I '). R 1 in the general formula (I ′) has the same meaning as R 1 in the general formula (I). Among the methacrylates, methyl methacrylate and benzyl methacrylate are preferably used from the viewpoint of the transparency and weather resistance of the methacrylic resin [A].

(甲基丙烯酸系樹脂[A]的第2構成單元)     (Second constituent unit of methacrylic resin [A])    

構成甲基丙烯酸系樹脂[A]的第2構成單元係上述一般式(II)表示的構成單元,一般式(II)中,R2表示碳數7至14的芳香基烷基、碳數6至14的芳香基或具有選自由鹵原子(F、Cl、Br或I原子)、羥基、硝基、碳數1至12的烷氧基、碳數1至12的烷基及碳數7至14的芳香基烷基所成群組中的至少1種取代基的碳數6至14的芳香基。 R3及R4分別獨立地表示氫原子、碳數1至12的烷基或碳數6至14的芳香基。 The second constitutional unit constituting the methacrylic resin [A] is a constitutional unit represented by the general formula (II). In the general formula (II), R 2 represents an arylalkyl group having 7 to 14 carbon atoms, and 6 carbon atoms. Aromatic groups from 14 to 14 or having a group selected from a halogen atom (F, Cl, Br or I atom), a hydroxyl group, a nitro group, an alkoxy group having 1 to 12 carbon atoms, an alkyl group having 1 to 12 carbon atoms, and 7 to 7 carbon atoms An aryl group having 14 to 14 aryl groups having 6 to 14 carbon atoms in at least one substituent. R 3 and R 4 each independently represent a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, or an aromatic group having 6 to 14 carbon atoms.

可成為R2之芳香基烷基的具體例,包括苯甲基、1-或2-苯基乙基、3-苯基丙基、6-苯基己基、8-苯基辛基。其中,從甲基丙烯酸系樹脂[A]的耐熱性及低雙折射性的觀點,較佳為苯甲基。 Specific examples of the arylalkyl group which may be R 2 include benzyl, 1- or 2-phenylethyl, 3-phenylpropyl, 6-phenylhexyl, and 8-phenyloctyl. Among them, benzyl is preferred from the viewpoints of heat resistance and low birefringence of the methacrylic resin [A].

可成為R2之芳香基的具體例,包括苯基、萘基、蒽基,其中,從甲基丙烯酸系樹脂[A]的耐熱性及低雙折射性的觀點,較佳為苯基。 Specific examples of the aromatic group that can be R 2 include a phenyl group, a naphthyl group, and an anthryl group. Among them, a phenyl group is preferred from the viewpoints of heat resistance and low birefringence of the methacrylic resin [A].

可成為R2之芳香基的取代基之烷氧基的碳數較佳為1至10,更佳為1至8。該烷氧基的具體例包括甲氧基、乙氧基、正-或異-丙氧基、正-、異-或第3-丁氧基、2-乙基己氧基、1-癸氧基。可成為R2之芳香基的取代基之碳數1至12的烷基及碳數7至14的芳香基烷基的具體例,係與可成為R1之碳數1至12的烷基及碳數7至14的芳香基烷基的具體例相同。 The number of carbon atoms of the alkoxy group which can be substituted as the aromatic group of R 2 is preferably from 1 to 10, more preferably from 1 to 8. Specific examples of the alkoxy group include methoxy, ethoxy, n- or iso-propoxy, n-, iso- or 3-butoxy, 2-ethylhexyloxy, and 1-decyloxy base. Specific examples of the alkyl group having 1 to 12 carbon atoms and the aromatic alkyl group having 7 to 14 carbon atoms which can be substituted for the aromatic group of R 2 are the alkyl group having 1 to 12 carbon atoms and R 1 Specific examples of the arylalkyl group having 7 to 14 carbon atoms are the same.

可成為R2之具有上述特定取代基之芳香基,較佳為具有取代基的苯基或具有取代基的萘基,其具體例係與可成為R1之具有上述特定取代基之芳香基的具體例相同。 The aromatic group having the above-mentioned specific substituent that can be R 2 is preferably a phenyl group having a substituent or a naphthyl group having a substituent. Specific examples are the same as those of the aromatic group having the above-mentioned specific substituent that can be R 1 . Specific examples are the same.

可成為R3、R4之烷基的碳數較佳為1至6,更佳為1至4。可成為R3、R4之烷基的具體例包括甲基、乙基、正-或異-丙基、正-、異-或第3-丁基、2-乙基己基、壬基、癸基、月桂基。其中,從甲基丙烯酸系樹脂[A]的透 明性及耐候性的觀點而言,較佳為甲基、乙基、正-或異-丙基、正-、異-或第3-丁基、2-乙基己基,更佳為甲基。 The number of carbon atoms which can be an alkyl group of R 3 and R 4 is preferably 1 to 6, and more preferably 1 to 4. Specific examples of the alkyl group which can be R 3 and R 4 include methyl, ethyl, n- or iso-propyl, n-, iso-, or 3-butyl, 2-ethylhexyl, nonyl, and decyl. Base, lauryl. Among these, from the viewpoint of transparency and weather resistance of the methacrylic resin [A], methyl, ethyl, n- or iso-propyl, n-, iso-, or 3-butyl is preferred. 2-ethylhexyl, more preferably methyl.

可成為R3、R4之芳香基的具體例,包括苯基、萘基、蒽基,其中,從甲基丙烯酸系樹脂[A]的耐熱性及低雙折射性的觀點而言,較佳為苯基。 Specific examples of the aromatic group that can be R 3 and R 4 include phenyl, naphthyl, and anthracenyl. Among them, from the viewpoint of the heat resistance and low birefringence of the methacrylic resin [A], it is preferable. Is phenyl.

R3及R4較佳為氫原子、碳數1至4的烷基或苯基,更佳為氫原子。 R 3 and R 4 are preferably a hydrogen atom, an alkyl group having 1 to 4 carbon atoms or a phenyl group, and more preferably a hydrogen atom.

甲基丙烯酸系樹脂[A]全體設為100重量%時,第2構成單元的含量為0.1至20重量%,較佳為5至20重量%,更佳為7至18重量%。若第2構成單元的含量為該範圍,則可維持透明性並且提高甲基丙烯酸系樹脂[A]的耐熱性。甲基丙烯酸系樹脂[A],係第2構成單元可只含有1種,亦可含有2種以上。 When the total amount of the methacrylic resin [A] is 100% by weight, the content of the second constituent unit is 0.1 to 20% by weight, preferably 5 to 20% by weight, and more preferably 7 to 18% by weight. When the content of the second constituent unit is within this range, the heat resistance of the methacrylic resin [A] can be improved while maintaining transparency. The methacrylic resin [A] may contain only one kind of the second constituent unit, and may also contain two or more kinds.

第2構成單元係來自下述一般式(II’)表示的N-取代順丁烯二醯亞胺化合物的構成單元。一般式(II’)中之R2、R3及R4係與一般式(II)之R2、R3及R4相同意義。其中,從甲基丙烯酸系樹脂[A]的耐熱性、低雙折射性等的觀點而言,較佳為使用N-苯基順丁烯二醯亞胺、N-苯甲基順丁烯二醯亞胺。 The second constitutional unit is a constitutional unit derived from an N-substituted maleimide diimide compound represented by the following general formula (II ′). In the general formula (II ') R 2, R 3 and R 4 and R lines of general formula (II) of, R 3 and R 24 have the same meaning. Among these, from the viewpoints of heat resistance, low birefringence, and the like of the methacrylic resin [A], it is preferable to use N-phenyl maleimide and N-benzyl maleimide.醯 imine.

(甲基丙烯酸系樹脂[A]的第3構成單元)     (The third constituent unit of the methacrylic resin [A])    

構成甲基丙烯酸系樹脂[A]的第3構成單元係上述一般式(III)表示的構成單元,一般式(III)中,R5表示氫原子、碳數3至12的環烷基、碳數1至12的烷基、碳數4至12的環烷基烷基或具有選自由鹵原子(F、Cl、Br或I原子)、羥基、硝基及碳數1至12的烷氧基所成群組中的至少1種取代基的碳數1至12的烷基。R6及R7分別獨立地表示氫原子、碳數1至12的烷基或碳數6至14的芳香基。 The third constitutional unit constituting the methacrylic resin [A] is a constitutional unit represented by the general formula (III). In the general formula (III), R 5 represents a hydrogen atom, a cycloalkyl group having 3 to 12 carbon atoms, and carbon. Alkyl group of 1 to 12, cycloalkylalkyl group of 4 to 12 carbons or a group having a halogen atom (F, Cl, Br or I atom), a hydroxyl group, a nitro group, and an alkoxy group of 1 to 12 carbon atoms An alkyl group having 1 to 12 carbons in at least one of the substituents formed. R 6 and R 7 each independently represent a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, or an aromatic group having 6 to 14 carbon atoms.

就可成為R5之環烷基而言,包括環丙基、環丁基、環戊基、環己基、環庚基、環辛基、三環癸基、雙環辛基、三環十二烷基、異莰基、金剛烷基、四環十二烷基。其中,較佳為環丙基、環丁基、環戊基、環己基、環庚基、環辛基,從甲基丙烯酸系樹脂[A]的透明性、耐候性、低吸濕性的觀點而言,更佳為環己基。 As far as the cycloalkyl group which can be R 5 is concerned, including cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, cyclooctyl, tricyclodecyl, bicyclooctyl, tricyclododecane Group, isofluorenyl, adamantyl, tetracyclododecyl. Among these, cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, and cyclooctyl are preferred, and from the viewpoints of transparency, weather resistance, and low hygroscopicity of the methacrylic resin [A] In particular, cyclohexyl is more preferred.

可成為R5之烷基的碳數較佳為1至10,更佳為1至8。可成為R5之烷基的具體例包括甲基、乙基、正-或異-丙基、正-、異-或第3-丁基、正-戊基、正-己基、正-辛基、正-十二烷基、正-十八烷基、2-乙基己基、1-癸基、1-十二烷基。其中,從甲基丙烯酸系樹脂[A]的透明性及耐候性的觀點而言,較佳為甲基、乙基、異-丙基。 The carbon number of the alkyl group which can be R 5 is preferably from 1 to 10, more preferably from 1 to 8. Specific examples of the alkyl group which may be R 5 include methyl, ethyl, n- or iso-propyl, n-, iso- or 3-butyl, n-pentyl, n-hexyl, n-octyl , N-dodecyl, n-octadecyl, 2-ethylhexyl, 1-decyl, 1-dodecyl. Among these, from the viewpoints of transparency and weather resistance of the methacrylic resin [A], methyl, ethyl, and iso-propyl are preferred.

可成為R5之環烷基烷基的碳數較佳為5至10,更佳為6至8。可成為R5之環烷基烷基的具體例,包括環戊基甲基、環戊基乙基、環己基甲基及環己基乙基等。 The carbon number of the cycloalkylalkyl group which can be R 5 is preferably 5 to 10, more preferably 6 to 8. Specific examples of the cycloalkylalkyl group which may be R 5 include cyclopentylmethyl, cyclopentylethyl, cyclohexylmethyl, and cyclohexylethyl.

可成為R5之烷基的可成為其取代基之烷氧基的碳數較佳為1至10,更佳為1至8。該烷氧基的具體例包括甲氧基、乙氧基、正-或異-丙氧基、正-、異-或第3-丁氧基、2-乙基己氧基、1-癸氧基。 The carbon number of the alkoxy group which can be a substituent of the alkyl group which can be R 5 is preferably 1 to 10, more preferably 1 to 8. Specific examples of the alkoxy group include methoxy, ethoxy, n- or iso-propoxy, n-, iso- or 3-butoxy, 2-ethylhexyloxy, and 1-decyloxy base.

可成為R5之具有上述特定取代基之烷基的具體例包括二氯甲基、三氯甲基、三氟乙基、羥基乙基,其中,較佳為三氟乙基。 Specific examples of the alkyl group having the above-mentioned specific substituent that can be R 5 include dichloromethyl, trichloromethyl, trifluoroethyl, and hydroxyethyl. Among these, trifluoroethyl is preferred.

可成為R6、R7之烷基的碳數較佳為1至6,更佳為1至4。可成為R6、R7之烷基的具體例包括甲基、乙基、正-或異-丙基、正-、異-或第3-丁基、2-乙基己基、壬基、癸基、月桂基。其中,從甲基丙烯酸系樹脂[A]的透明性及耐候性的觀點而言,較佳為甲基、乙基、正-或異-丙基、正-、異-或第3-丁基、2-乙基己基,更佳為甲基。 The number of carbon atoms which can be an alkyl group of R 6 and R 7 is preferably 1 to 6, more preferably 1 to 4. Specific examples of the alkyl group which can be R 6 and R 7 include methyl, ethyl, n- or iso-propyl, n-, iso-, or 3-butyl, 2-ethylhexyl, nonyl, and decyl. Base, lauryl. Among these, from the viewpoint of transparency and weather resistance of the methacrylic resin [A], methyl, ethyl, n- or iso-propyl, n-, iso-, or 3-butyl is preferred. 2-ethylhexyl, more preferably methyl.

可成為R6、R7之芳香基的具體例包括苯基、萘基、蒽基,其中,從甲基丙烯酸系樹脂[A]的耐熱性及低雙折射性的觀點而言,較佳為苯基。 Specific examples of the aromatic group that can be R 6 and R 7 include a phenyl group, a naphthyl group, and an anthryl group. Among them, from the viewpoint of the heat resistance and low birefringence of the methacrylic resin [A], it is preferably Phenyl.

R6及R7,較佳為氫原子、碳數1至4的烷基或苯基,更佳為氫原子。 R 6 and R 7 are preferably a hydrogen atom, an alkyl group having 1 to 4 carbon atoms or a phenyl group, and more preferably a hydrogen atom.

甲基丙烯酸系樹脂[A]全體設為100重量%時,第3構成單元的含量為0.1至49.9重量%,較佳為0.1至35重量%,更佳為0.1至30重量%,又更佳為0.1至15重量%。若第3構成單元的含量為該範圍,可使甲基丙烯酸系樹脂[A]兼具透明性及低吸濕性。甲基丙烯酸系樹脂[A],係第3構成單元可只含有1種,亦可含有2種以上。 When the total amount of the methacrylic resin [A] is 100% by weight, the content of the third constituent unit is 0.1 to 49.9% by weight, preferably 0.1 to 35% by weight, more preferably 0.1 to 30% by weight, and even more preferably It is 0.1 to 15% by weight. When the content of the third constituent unit is within this range, the methacrylic resin [A] can have both transparency and low hygroscopicity. The methacrylic resin [A] may contain only one kind of the third constituent unit, and may also contain two or more kinds.

第3構成單元係來自下述一般式(III’)表示的N-取代順丁烯二醯亞胺化合物的構成單元。一般式(III’)之R5、R6及R7係與一般式(II)之R5、R6及R7相同意義。其中,從甲基丙烯酸系樹脂[A]的耐候性的觀點而言,較佳為使用N-甲基順丁烯二醯亞胺、N-乙基順丁烯二醯亞胺、N-異丙基順丁烯二醯亞胺、N-環己基順丁烯二醯亞胺,該等之中,從甲基丙烯酸系樹脂[A]的低吸濕性及與第1接著劑層更高的黏合性的觀點而言,更佳為使用N-環己基順丁烯二醯亞胺。 The third constitutional unit is a constitutional unit derived from an N-substituted maleimide diimide compound represented by the following general formula (III ′). R of general formula (III ') of the 5, R 6 and R 7 and R lines of general formula (II) of 5, the same meanings as R 6 and R 7. Among these, from the viewpoint of the weather resistance of the methacrylic resin [A], it is preferable to use N-methylcis butylenediimide, N-ethylcis butylenediimide, N-iso Propyl cis-butene diimide and N-cyclohexyl cis-butene diimide, among these, have low hygroscopicity of the methacrylic resin [A] and are higher than the first adhesive layer. From the viewpoint of adhesiveness, it is more preferable to use N-cyclohexylcis-butenediamidine.

甲基丙烯酸系樹脂[A]全體設為100重量%時,第2及第3構成單元的合計含量為5至50重量%,較佳為5至40重量%,更佳為10至35重量%,又更佳為10至30重量%,特佳為15至30重量%。合計含量為該範圍時,在甲基丙烯酸系樹脂[A]的耐熱性、耐候性、低吸濕性、光學特性等方面有利。 When the total amount of the methacrylic resin [A] is 100% by weight, the total content of the second and third constituent units is 5 to 50% by weight, preferably 5 to 40% by weight, and more preferably 10 to 35% by weight. , And more preferably 10 to 30% by weight, and particularly preferably 15 to 30% by weight. When the total content is within this range, it is advantageous in terms of heat resistance, weather resistance, low moisture absorption, optical characteristics, and the like of the methacrylic resin [A].

從甲基丙烯酸系樹脂[A]的光學特性(例如低雙折射性、低光彈性模數)的觀點而言,第2構成單元的含量與第3構成單元的含量的莫耳比,較佳為超過0且15以下,更佳為10以下。 From the viewpoint of the optical characteristics (for example, low birefringence and low photoelastic modulus) of the methacrylic resin [A], the molar ratio of the content of the second constituent unit to the content of the third constituent unit is preferred. It is more than 0 and 15 or less, and more preferably 10 or less.

從甲基丙烯酸系樹脂[A]的光學特性的觀點而言,甲基丙烯酸系樹脂[A]全體設為100重量%時,第1、第2及第3構成單元的合計含量較佳為80重量%以上。 From the viewpoint of the optical characteristics of the methacrylic resin [A], when the total amount of the methacrylic resin [A] is 100% by weight, the total content of the first, second, and third constituent units is preferably 80. More than% by weight.

(甲基丙烯酸系樹脂[A]的其他構成單元)     (Other constituent units of methacrylic resin [A])    

甲基丙烯酸系樹脂[A]可更含有第1、第2及第3構成單元以外的其他構成單元。其他構成單元,只要是來自可與形成第1、第2及第3構成單元的單體共聚合的其他單體的構成單元,則無特別限制。 The methacrylic resin [A] may further contain other constituent units than the first, second, and third constituent units. The other constitutional unit is not particularly limited as long as it is a constitutional unit derived from another monomer that can be copolymerized with the monomers forming the first, second, and third constitutional units.

上述其他單體的具體例包括:芳香族乙烯;不飽和腈;具有環己基、苯甲基或碳數1至18的烷基之丙烯酸酯;烯烴;二烯;乙烯基醚;乙烯酯;氟化乙烯;丙酸烯丙酯等飽和脂肪酸單羧酸的烯丙酯或甲基烯丙酯;多價(甲基)丙烯酸酯;多價芳酯;環氧丙基化合物;不飽和羧酸類。其他單體可使用單獨1種,亦可併用2種以上。 Specific examples of the above other monomers include: aromatic ethylene; unsaturated nitriles; acrylates having cyclohexyl, benzyl, or alkyl groups having 1 to 18 carbons; olefins; dienes; vinyl ethers; vinyl esters; fluorine Allyl or methallyl esters of saturated fatty acid monocarboxylic acids such as allyl propionate; polyvalent (meth) acrylates; polyvalent aryl esters; epoxypropyl compounds; unsaturated carboxylic acids. Other monomers may be used alone or in combination of two or more.

芳香族乙烯的具體例包括苯乙烯、α-甲基苯乙烯、二乙烯基苯。不飽和腈的具體例,包括丙烯腈、甲基丙烯腈、乙基丙烯腈、苯基丙烯腈。 Specific examples of the aromatic ethylene include styrene, α-methylstyrene, and divinylbenzene. Specific examples of the unsaturated nitrile include acrylonitrile, methacrylonitrile, ethacrylonitrile, and phenylacrylonitrile.

丙烯酸酯的具體例包括丙烯酸甲酯、丙烯酸乙酯、丙烯酸正-或異-丙酯、丙烯酸正-、異-或第3-丁酯、丙烯酸正-或異-戊酯、丙烯酸辛酯、丙烯酸2-乙基己酯、丙烯酸癸酯、丙烯酸月桂酯、丙烯酸環己酯、丙烯酸苯甲酯。 Specific examples of the acrylate include methyl acrylate, ethyl acrylate, n- or iso-propyl acrylate, n-, iso-, or 3-butyl acrylate, n- or iso-amyl acrylate, octyl acrylate, and acrylic acid 2-ethylhexyl, decyl acrylate, lauryl acrylate, cyclohexyl acrylate, benzyl acrylate.

烯烴的具體例,包括乙烯、丙烯、異丁烯、 二異丁烯。二烯的具體例,包括丁二烯、異戊二烯。乙烯基醚的具體例,包括甲基乙烯基醚、丁基乙烯基醚。乙烯酯的具體例,包括乙酸乙烯酯、丙酸乙烯酯。再者,氟化乙烯的具體例,包括偏二氟乙烯。 Specific examples of the olefin include ethylene, propylene, isobutylene, and diisobutylene. Specific examples of the diene include butadiene and isoprene. Specific examples of the vinyl ether include methyl vinyl ether and butyl vinyl ether. Specific examples of the vinyl ester include vinyl acetate and vinyl propionate. Specific examples of the fluorinated ethylene include vinylidene fluoride.

多價(甲基)丙烯酸酯的具體例包括乙二醇(甲基)丙烯酸酯、二乙二醇(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、己二醇二(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、雙酚A的環氧乙烷或環氧丙烷加成物的二(甲基)丙烯酸酯、鹵化雙酚A的環氧乙烷或環氧丙烷加成物的二(甲基)丙烯酸酯、異氰脲酸酯的環氧乙烷或環氧丙烷加成物的二或三(甲基)丙烯酸酯。 Specific examples of the polyvalent (meth) acrylate include ethylene glycol (meth) acrylate, diethylene glycol (meth) acrylate, trimethylolpropane tri (meth) acrylate, and hexanediol di (Meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol hexa (meth) acrylate, bisphenol A ethylene oxide or propylene oxide adduct di (meth) acrylate, Di (meth) acrylate of ethylene oxide or propylene oxide adduct of halogenated bisphenol A, di or tri (methyl) of ethylene oxide or propylene oxide adduct of isocyanurate Acrylate.

多價芳酯的具體例包括鄰苯二甲酸二烯丙酯、異氰脲酸三烯丙酯。環氧丙基化合物的具體例包括(甲基)丙烯酸環氧丙酯、烯丙基環氧丙基醚。不飽和羧酸類的具體例包括丙烯酸、伊康酸、順丁烯二酸、反丁烯二酸及該等的半酯化物或酸酐。以上之中,就其他單體而言,較佳為使用苯乙烯、α-甲基苯乙烯。 Specific examples of the polyvalent aromatic ester include diallyl phthalate and triallyl isocyanurate. Specific examples of the glycidyl compound include glycidyl (meth) acrylate and allyl glycidyl ether. Specific examples of the unsaturated carboxylic acids include acrylic acid, itaconic acid, maleic acid, fumaric acid, and half-esters or acid anhydrides thereof. Among the above, styrene and α-methylstyrene are preferably used for other monomers.

從甲基丙烯酸系樹脂[A]的低吸濕性的觀點而言,甲基丙烯酸系樹脂[A]全體設為100重量%時,其他構成單元的含量較佳為0.1至20重量%,更佳為0.1至15重量%,又更佳為0.1至10重量%。又,從耐候性的觀點而言,其他構成單元的含量較佳為10重量%以下,更佳為7重量%以下。 From the viewpoint of the low hygroscopicity of the methacrylic resin [A], when the entire methacrylic resin [A] is 100% by weight, the content of other constituent units is preferably 0.1 to 20% by weight, more preferably It is preferably 0.1 to 15% by weight, and still more preferably 0.1 to 10% by weight. From the viewpoint of weather resistance, the content of other constituent units is preferably 10% by weight or less, and more preferably 7% by weight or less.

包含如上述之第1至第3構成單元及任意地含有的其他構成單元之甲基丙烯酸系樹脂[A],可由包含如此構成單元之1種共聚物構成,亦可為例如由任1種以上的構成單元為不同種類、含量的2種以上的共聚物構成。 The methacrylic resin [A] containing the first to third constituent units as described above and other constituent units arbitrarily contained may be composed of one type of copolymer including such constituent units, or may be, for example, any one or more types. The structural unit is composed of two or more copolymers of different kinds and contents.

(甲基丙烯酸系樹脂[A]的物性)     (Physical properties of methacrylic resin [A])    

從第1樹脂層21的機械強度及甲基丙烯酸系樹脂[A]的成形性的觀點而言,由GPC測定並以聚甲基丙烯酸甲酯換算的甲基丙烯酸系樹脂[A]的重量平均分子量Mw較佳為3000至1000000,更佳為30000至800000,又更佳為60000至600000。,從甲基丙烯酸系樹脂[A]的成形性的觀點而言,由GPC測定並以換算聚甲基丙烯酸甲酯的甲基丙烯酸系樹脂[A]的分子量分佈(Mw/Mn)較佳為1至10,更佳為1.1至7,又更佳為1.2至5。 From the viewpoint of the mechanical strength of the first resin layer 21 and the moldability of the methacrylic resin [A], the weight average of the methacrylic resin [A] measured by GPC and calculated in terms of polymethyl methacrylate The molecular weight Mw is preferably 3,000 to 1,000,000, more preferably 30,000 to 800,000, and still more preferably 60,000 to 600,000. From the viewpoint of moldability of the methacrylic resin [A], the molecular weight distribution (Mw / Mn) of the methacrylic resin [A] measured by GPC and converted into polymethyl methacrylate is preferably 1 to 10, more preferably 1.1 to 7, and still more preferably 1.2 to 5.

從第1樹脂層21的耐熱性的觀點而言,甲基丙烯酸系樹脂[A]的玻璃轉化溫度Tg較佳為120至180℃,更佳為130至180℃。 From the viewpoint of the heat resistance of the first resin layer 21, the glass transition temperature Tg of the methacrylic resin [A] is preferably 120 to 180 ° C, and more preferably 130 to 180 ° C.

第1樹脂層21包含保護層時,從作為保護層的支撐力的觀點而言,23℃環境下的拉伸彈性模數較佳為1000至5000MPa,更佳為1500至5000MPa。再者,從形成偏光板後的耐熱耐久測驗時保護偏光件層10的觀點、從防止伴隨使活性能量線硬化型接著劑組成物硬化時所產生的發熱及從活性能量線的照射源的輻射熱等所產生的偏光件層10的收縮所致之第1樹脂層21的收縮的觀點 而言,第1樹脂層21較佳為高溫拉伸彈性模數較高。具體而言,80℃環境下的拉伸彈性模數較佳為1000至4000MPa,更佳為1500至4000MPa。 When the first resin layer 21 includes a protective layer, the tensile elastic modulus in a 23 ° C. environment is preferably 1,000 to 5000 MPa, and more preferably 1500 to 5000 MPa from the viewpoint of the supporting force of the protective layer. In addition, from the viewpoint of protecting the polarizer layer 10 during a heat-resistant endurance test after forming a polarizing plate, from preventing heat generated when the active energy ray-curable adhesive composition is cured and radiant heat from an irradiation source of the active energy ray From the viewpoint of the shrinkage of the first resin layer 21 caused by the shrinkage of the polarizer layer 10 and the like, the first resin layer 21 preferably has a high high-temperature tensile elastic modulus. Specifically, the tensile elastic modulus in an 80 ° C. environment is preferably 1000 to 4000 MPa, and more preferably 1500 to 4000 MPa.

甲基丙烯酸系樹脂[A]及由其所構成的第1樹脂層21已記載於日本特開2013-033237號公報,根據該文獻記載的定義,藉由該文獻記載的方法所測定的光彈性係數CR的絕對值為3.0×10-12Pa-1以下,又為2.0×10-12Pa-1以下,再者又可為1.0×10-12Pa-1以下。再者,根據該文獻記載的定義,藉由該文獻記載的方法所測定的面內方向的相位差Re及厚度方向的相位差Rth皆為8nm以下,又為6nm以下,再者又為4nm以下。進一步,根據該文獻記載的定義,藉由該文獻記載的方法所測定的全部光線穿透率為85%以上,又可為90%以上。 The methacrylic resin [A] and the first resin layer 21 composed of the methacrylic resin [A] are described in Japanese Patent Application Laid-Open No. 2013-033237. According to the definition described in the document, the photoelasticity measured by the method described in the document. The absolute value of the coefficient C R is 3.0 × 10 -12 Pa -1 or less, and 2.0 × 10 -12 Pa -1 or less, or 1.0 × 10 -12 Pa -1 or less. Furthermore, according to the definitions described in this document, the phase difference Re and the phase difference Rth in the thickness direction measured by the method described in this document are both 8 nm or less, 6 nm or less, and 4 nm or less. . Furthermore, according to the definition described in this document, the total light transmittance measured by the method described in this document is 85% or more, and may be 90% or more.

如此地構成第1樹脂層21的甲基丙烯酸系樹脂[A],係低雙折射性(光學等向性)等光學特性優異的樹脂,含有該樹脂之第1樹脂層21,適合作為偏光板1的保護層,特別是被用於IPS模式的液晶面板的偏光板1的保護層。在形成液晶面板時,第1樹脂層21可為配置於偏光件層10之液晶單元側的保護層,亦可為遠離液晶單元側的保護層,惟,特別是在第1樹脂層21成為配置於偏光件層10之液晶單元側的保護層的態樣中,由於在配置於液晶單元的視認側的偏光板的偏光件層與配置於背面側的偏光板的偏光件層之間所形成的正交尼科耳(cross Nicol)中配置有低雙折射性(光學等向性)等光學特性優異的第1樹脂層 21,故在提高液晶顯示裝置的能見度上為有利者。此外,以甲基丙烯酸系樹脂[A]構成的第1樹脂層21作為配置於偏光件層10之液晶單元側的保護層時,如上述般顯示低拉伸彈性模數,因此即使例如放置在高溫環境下、高溫高濕環境下時,而被施加因液晶單元彎曲所致之彎曲應力、伴隨偏光件層10的熱收縮之壓縮應力的狀況下,仍持續顯示低雙折射性,故在維持液晶顯示裝置的視認性上有利。此外,如後述,第2樹脂層22以上述甲基丙烯酸系樹脂[A]構成時,將該第2樹脂層22配置於偏光件層10之液晶單元側亦可得到與上述相同的效果。 The methacrylic resin [A] constituting the first resin layer 21 in this manner is a resin excellent in optical characteristics such as low birefringence (optical isotropy). The first resin layer 21 containing the resin is suitable as a polarizing plate 1 is a protective layer, in particular, a protective layer of a polarizing plate 1 used in an IPS mode liquid crystal panel. When forming a liquid crystal panel, the first resin layer 21 may be a protective layer disposed on the liquid crystal cell side of the polarizer layer 10 or may be a protective layer remote from the liquid crystal cell side. However, the first resin layer 21 is particularly disposed. In the aspect of the protective layer on the liquid crystal cell side of the polarizer layer 10, it is formed between the polarizer layer of the polarizer disposed on the viewing side of the liquid crystal cell and the polarizer layer of the polarizer disposed on the back side. The first resin layer 21 having excellent optical characteristics such as low birefringence (optical isotropy) is disposed in the cross nicol, and therefore it is advantageous in improving the visibility of the liquid crystal display device. In addition, when the first resin layer 21 made of a methacrylic resin [A] is used as a protective layer disposed on the liquid crystal cell side of the polarizer layer 10, it exhibits a low tensile elastic modulus as described above. In a high-temperature environment and a high-temperature and high-humidity environment, low birefringence continues to be displayed even when a bending stress due to the bending of the liquid crystal cell and a compressive stress accompanying the thermal contraction of the polarizer layer 10 are applied. The visibility of a liquid crystal display device is advantageous. When the second resin layer 22 is composed of the methacrylic resin [A] as described later, the same effect as described above can be obtained by disposing the second resin layer 22 on the liquid crystal cell side of the polarizer layer 10.

(形成第1樹脂層的甲基丙烯酸系樹脂[A]以外的材料)     (Material other than methacrylic resin [A] forming the first resin layer)    

第1樹脂層21亦可包含甲基丙烯酸系樹脂[A]以外的其他熱塑性樹脂。其他熱塑性樹脂的具體例包括甲基丙烯酸系樹脂[A]以外的(甲基)丙烯酸系樹脂、聚乙烯、聚丙烯、乙烯-丙烯共聚物等烯烴系聚合物;氯乙烯、氯乙烯樹脂等含鹵素系聚合物;聚苯乙烯、苯乙烯-甲基丙烯酸甲酯共聚物、苯乙烯-丙烯腈共聚物等苯乙烯系聚合物;聚對苯二甲酸乙二酯等聚酯;聚芳酯;聚碳酸酯;聚醯胺;聚縮醛。但是,為了確保來自甲基丙烯酸系樹脂[A]的第1樹脂層21的耐熱性、耐濕性、耐傷性、機械強度、光學等向性等,甲基丙烯酸系樹脂[A]全體設為100重量%時,其他熱塑性樹脂的含量較佳為0至25重量%,更佳為0至10重量%。 The first resin layer 21 may include a thermoplastic resin other than the methacrylic resin [A]. Specific examples of other thermoplastic resins include (meth) acrylic resins other than methacrylic resins [A], olefin polymers such as polyethylene, polypropylene, and ethylene-propylene copolymers; Halogen polymers; styrene polymers such as polystyrene, styrene-methyl methacrylate copolymer, styrene-acrylonitrile copolymer; polyesters such as polyethylene terephthalate; polyarylate; Polycarbonate; Polyamide; Polyacetal. However, in order to ensure the heat resistance, moisture resistance, scratch resistance, mechanical strength, optical isotropy, etc. of the first resin layer 21 derived from the methacrylic resin [A], the methacrylic resin [A] is generally set to At 100% by weight, the content of the other thermoplastic resin is preferably 0 to 25% by weight, and more preferably 0 to 10% by weight.

再者,第1樹脂層21可含有1種或2種以上的橡膠粒子、潤滑劑、分散劑、熱安定劑、紫外線吸收劑、紅外線吸收劑、抗靜電劑、抗氧化劑等添加劑。 The first resin layer 21 may contain additives such as one or more rubber particles, lubricants, dispersants, heat stabilizers, ultraviolet absorbers, infrared absorbers, antistatic agents, and antioxidants.

調配橡膠粒子,在可改善(甲基)丙烯酸系樹脂的製膜性、第1樹脂層21的耐衝擊性、第1樹脂層21表面的平滑性的點上有利。橡膠粒子包括顯示橡膠彈性的層(以下也稱為橡膠彈性體層)。 The blending of the rubber particles is advantageous in that the film forming properties of the (meth) acrylic resin, the impact resistance of the first resin layer 21, and the smoothness of the surface of the first resin layer 21 can be improved. The rubber particles include a layer showing rubber elasticity (hereinafter also referred to as a rubber elastic body layer).

橡膠粒子可為只由橡膠彈性體層所構成的粒子,亦可為具有橡膠彈性體層及其他層的多層結構的粒子。就包含於橡膠彈性體層的聚合物而言,可列舉烯烴系彈性聚合物、二烯系彈性聚合物、苯乙烯-二烯系彈性聚合物、丙烯酸系彈性聚合物等。其中,從耐光性及透明性的觀點而言,較佳為丙烯酸系彈性聚合物。 The rubber particles may be particles composed of only a rubber elastomer layer, or particles having a multilayer structure of a rubber elastomer layer and other layers. Examples of the polymer contained in the rubber elastomer layer include olefin-based elastic polymers, diene-based elastic polymers, styrene-diene-based elastic polymers, and acrylic-based elastic polymers. Among these, from the viewpoints of light resistance and transparency, an acrylic elastic polymer is preferred.

丙烯酸系彈性聚合物可以丙烯酸烷酯為主體,亦即,以全部單體量為基準包含50重量%以上的來自丙烯酸烷酯的構成單元的聚合物。丙烯酸系彈性聚合物可為丙烯酸烷酯的同元聚合物,亦可為包含50重量%以上的來自丙烯酸烷酯的構成單元及50重量%以下的來自其他聚合性單體的構成單元的共聚物。 The acrylic elastic polymer may be mainly composed of an alkyl acrylate, that is, a polymer containing 50% by weight or more of a constituent unit derived from an alkyl acrylate based on the total amount of monomers. The acrylic elastic polymer may be a homopolymer of an alkyl acrylate, or a copolymer containing 50% by weight or more of a structural unit derived from an alkyl acrylate and 50% by weight or less of a structural unit derived from another polymerizable monomer. .

就構成丙烯酸系彈性聚合物的丙烯酸烷酯而言,通常使用該烷基的碳數為4至8者。就上述其他聚合性單體而言,可列舉甲基丙烯酸甲酯及甲基丙烯酸乙酯等甲基丙烯酸烷酯;苯乙烯及烷基苯乙烯等苯乙烯系單體;以及丙烯腈及甲基丙烯腈等不飽和腈等的單官能基單 體,又例如(甲基)丙烯酸烯丙酯及(甲基)丙烯酸甲基烯丙酯等不飽和羧酸的烯酯;順丁烯二酸二烯丙酯等二元酸的二烯酯;以及烷二醇二(甲基)丙烯酸酯等二醇類的不飽和羧酸二酯等的多官能基單體。 The alkyl acrylate constituting the acrylic elastic polymer is usually one having 4 to 8 carbon atoms in the alkyl group. Examples of the other polymerizable monomers include alkyl methacrylates such as methyl methacrylate and ethyl methacrylate; styrene-based monomers such as styrene and alkylstyrene; and acrylonitrile and methyl Monofunctional monomers such as unsaturated nitriles, such as acrylonitrile, and allyl esters of unsaturated carboxylic acids, such as allyl (meth) acrylate and methallyl (meth) acrylate; maleic acid di Difunctional esters of dibasic acids such as allyl esters; and polyfunctional monomers such as diol unsaturated unsaturated carboxylic acid diesters such as alkanediol di (meth) acrylate.

包含丙烯酸系彈性聚合物的橡膠粒子較佳為具有丙烯酸系彈性聚合物層的多層結構的粒子。具體而言,可列舉在丙烯酸系彈性聚合物層的外側具有以甲基丙烯酸烷酯為主體的硬質聚合物層之2層結構者、或進一步於丙烯酸系彈性聚合物層的內側具有以甲基丙烯酸烷酯為主體的硬質聚合物層之3層結構者。 The rubber particles containing an acrylic elastic polymer are preferably particles having a multilayer structure of an acrylic elastic polymer layer. Specific examples include a two-layer structure having a hard polymer layer mainly composed of an alkyl methacrylate on the outside of the acrylic elastic polymer layer, or a methyl group on the inside of the acrylic elastic polymer layer. A three-layer structure of a hard polymer layer mainly composed of alkyl acrylate.

就構成形成於丙烯酸系彈性聚合物層的外側或內側的硬質聚合物層之以甲基丙烯酸烷酯為主體的聚合物之單體組成而言,較佳為使用以甲基丙烯酸甲酯為主體之單體組成。如此的多層結構的丙烯酸系橡膠粒子,例如可藉由日本特公昭55-27576號公報記載的方法製造。 In terms of the monomer composition of the polymer mainly composed of the alkyl methacrylate constituting the hard polymer layer formed on the outer or inner side of the acrylic elastic polymer layer, it is preferable to use methyl methacrylate as the main component. Of monomer composition. Such a multilayered acrylic rubber particle can be produced, for example, by the method described in Japanese Patent Publication No. 55-27576.

橡膠粒子,從(甲基)丙烯酸系樹脂的製膜性、第1樹脂層21的耐衝擊性、第1樹脂層21表面的平滑性的觀點而言,包含於其中的最外側的橡膠彈性體層(例如丙烯酸系彈性聚合物層)所構成的粒子之平均粒徑較佳為10至500nm的範圍,更佳為10至350nm的範圍。該平均粒徑更佳為30nm以上,又為50nm以上,並且更佳為300nm以下,又為280nm以下。 The rubber particles include the outermost rubber elastomer layer from the viewpoint of the film-forming properties of the (meth) acrylic resin, the impact resistance of the first resin layer 21, and the smoothness of the surface of the first resin layer 21. The average particle diameter of the particles (for example, an acrylic elastic polymer layer) is preferably in the range of 10 to 500 nm, and more preferably in the range of 10 to 350 nm. The average particle diameter is more preferably 30 nm or more and 50 nm or more, and more preferably 300 nm or less and 280 nm or less.

從甲基丙烯酸系樹脂[A]的製膜性、第1樹脂層21的耐衝擊性、第1樹脂層21表面的平滑性的觀點 而言,以構成第1樹脂層21的甲基丙烯酸系樹脂[A]的合計量為基準,橡膠粒子較佳為以3至60重量%的比率調配,更佳為45重量%以下,又更佳為35重量%以下。橡膠粒子多於60重量%時,第1樹脂層21的尺寸變化變大,其耐熱性降低。另一方面,橡膠粒子少於3重量%時,雖然第1樹脂層21的耐熱性良好,但有製膜時的捲取性不佳,生產性降低之情形。 From the viewpoint of the film-forming properties of the methacrylic resin [A], the impact resistance of the first resin layer 21, and the smoothness of the surface of the first resin layer 21, the methacrylic resin constituting the first resin layer 21 The total amount of the resin [A] is used as a reference, and the rubber particles are preferably blended at a ratio of 3 to 60% by weight, more preferably 45% by weight or less, and still more preferably 35% by weight or less. When the rubber particles are more than 60% by weight, the dimensional change of the first resin layer 21 becomes large, and the heat resistance thereof decreases. On the other hand, when the rubber particles are less than 3% by weight, although the heat resistance of the first resin layer 21 is good, the winding property at the time of film formation is not good, and the productivity may be reduced.

第1樹脂層21包含橡膠粒子時,用於第1樹脂層21的製作之含有甲基丙烯酸系樹脂[A]及橡膠粒子之樹脂組成物,除了可將甲基丙烯酸系樹脂[A]及橡膠粒子藉由熔融混練等得到外,亦可藉由首先製作橡膠粒子,在其存在下使將形成甲基丙烯酸系樹脂[A]的原料之單體組成物進行聚合的方法而得。 When the first resin layer 21 contains rubber particles, the resin composition containing the methacrylic resin [A] and the rubber particles used for the production of the first resin layer 21 can be used in addition to the methacrylic resin [A] and the rubber. In addition to the particles obtained by melt-kneading, etc., it can also be obtained by a method of first preparing rubber particles and polymerizing a monomer composition that will form a methacrylic resin [A] as a raw material in the presence of the rubber particles.

(胺甲酸乙酯系樹脂)     (Urethane resin)    

包含胺甲酸乙酯系樹脂的樹脂,可適用於第1樹脂層21的接著劑層側表面層為底塗層的情況。較佳為含有40重量%以上的胺甲酸乙酯系樹脂之胺甲酸乙酯系樹脂組成物。胺甲酸乙酯系樹脂可藉由使例如二異氰酸酯化合物或聚異氰酸酯化合物與聚醇類、聚酯類或聚醯胺類等進行聚合反應而得。胺甲酸乙酯系樹脂亦可為與其他聚合物(例如聚酯系樹脂、丙烯酸系樹脂等)的嵌段共聚物或接枝共聚物等的共聚物。例如,可為在胺甲酸乙酯系樹脂溶液或分散液中,將胺甲酸乙酯系樹脂聚合而得之樹脂(依情況為樹脂混合 物)。再者,亦可為在丙烯酸系樹脂溶液或分散液或其他聚合物溶液或分散液中,將胺甲酸乙酯系樹脂聚合而得之樹脂(依情況為樹脂混合物)。 The resin containing a urethane-based resin can be suitably used when the surface layer on the adhesive layer side of the first resin layer 21 is an undercoat layer. A urethane-based resin composition containing a urethane-based resin in an amount of 40% by weight or more is preferred. The urethane resin can be obtained by, for example, polymerizing a diisocyanate compound or a polyisocyanate compound with a polyol, a polyester, or a polyamide. The urethane resin may be a copolymer such as a block copolymer or a graft copolymer with another polymer (for example, a polyester resin, an acrylic resin, or the like). For example, it may be a resin (in some cases, a resin mixture) obtained by polymerizing a urethane-based resin in a urethane-based resin solution or dispersion. Furthermore, it may be a resin (in some cases, a resin mixture) obtained by polymerizing a urethane resin in an acrylic resin solution or dispersion or other polymer solution or dispersion.

就二異氰酸酯化合物或聚異氰酸酯化合物而言,可列舉伸甲苯基二異氰酸酯、伸苯基二異氰酸酯、4,4-二苯基甲烷二異氰酸酯、六亞甲基二異氰酸酯、伸二甲苯基二異氰酸酯、4,4’-二環己基甲烷二異氰酸酯及異佛酮二異氰酸酯等。 Examples of the diisocyanate compound or polyisocyanate compound include tolyl diisocyanate, phenylene diisocyanate, 4,4-diphenylmethane diisocyanate, hexamethylene diisocyanate, dimethylbenzene diisocyanate, and 4 , 4'-dicyclohexyl methane diisocyanate and isophorone diisocyanate.

就多元醇類而言,可列舉聚乙二醇、聚丙二醇、聚丁二醇等聚醚聚醇類;高分子末端為羥基的聚己二酸乙二酯、聚己二酸乙二酯-丁二酯、聚己內酯等聚酯聚醇類;丙烯酸系聚醇、聚碳酸酯系聚醇及蓖麻油等。 Polyols include polyether polyols such as polyethylene glycol, polypropylene glycol, and polybutylene glycol; polyethylene adipate and polyethylene adipate with hydroxyl groups at the polymer ends- Polyester polyols such as succinate and polycaprolactone; acrylic polyols, polycarbonate polyols, and castor oil.

就聚酯類而言,可列舉高分子末端為羧基的乙二醇、1,4-丁二醇、二乙二醇及三乙二醇等與己二酸、辛二酸、癸二酸、對苯二甲酸、間苯二甲酸及2,6-萘二甲酸等的縮合反應物等。 Examples of the polyesters include ethylene glycol, 1,4-butanediol, diethylene glycol, and triethylene glycol having a carboxyl group at the polymer terminal, and adipic acid, suberic acid, sebacic acid, and the like. Condensation reactants such as terephthalic acid, isophthalic acid, and 2,6-naphthalenedicarboxylic acid.

就聚胺類而言,可列舉4,4’-二胺基二苯基甲烷、鄰-甲苯二胺、間-甲苯二胺等。此外,藉由聚胺與二異氰酸酯的反應所得之樹脂也稱為聚脲樹脂。 Examples of the polyamines include 4,4'-diaminodiphenylmethane, o-toluenediamine, and m-toluenediamine. In addition, a resin obtained by the reaction of a polyamine and a diisocyanate is also called a polyurea resin.

就聚酯類或聚醇類而言,通常使用重量平均分子量為300至2000者。再者,胺甲酸乙酯系樹脂的製造時,為了調整重量平均分子量可使用鏈延長劑或交聯劑。就所述之鏈延長劑或交聯劑而言,可列舉乙二醇、丙二醇、丁二醇、二乙二醇、三羥甲基丙烷、肼、哌、伸 乙基二胺、二伸乙基三胺、4,4’-二胺基二苯基甲烷、4,4’-二胺基二環己基甲烷及水等。 For polyesters or polyols, those having a weight average molecular weight of 300 to 2000 are generally used. In the production of the urethane-based resin, a chain extender or a cross-linking agent may be used in order to adjust the weight average molecular weight. Examples of the chain extender or cross-linking agent include ethylene glycol, propylene glycol, butylene glycol, diethylene glycol, trimethylolpropane, hydrazine, and piperazine. , Diethylenediamine, diethylenetriamine, 4,4'-diaminodiphenylmethane, 4,4'-diaminodicyclohexylmethane and water.

胺甲酸乙酯系樹脂為了作成含有其的胺甲酸乙酯系樹脂組成物的塗佈液,較佳為水溶性或水分散性。塗佈液為水系,其操作性良好,因不會朝第1樹脂層21侵蝕故而較佳。 The urethane-based resin is preferably water-soluble or water-dispersible in order to prepare a coating liquid containing the urethane-based resin composition. The coating liquid is water-based, has good handleability, and is not preferable because it does not erode toward the first resin layer 21.

就對胺甲酸乙酯系樹脂賦予水溶性或水分散性的方法而言,採用例如在胺甲酸乙酯系樹脂中導入包含親水性取代基的重複單元的方法、在胺甲酸乙酯系樹脂中導入包含醚鍵等的重複單元的方法。 As a method for imparting water solubility or water dispersibility to a urethane-based resin, for example, a method of introducing a repeating unit containing a hydrophilic substituent into a urethane-based resin is used, and in a urethane-based resin A method for introducing a repeating unit including an ether bond.

胺甲酸乙酯系樹脂的聚合反應系統,可根據所使用的單體(或寡聚物、聚合物)、聚合的樹脂性質而適當地選擇,可列舉在微量的錫、鉍或鈦系觸媒等的存在下之溶液聚合、塊狀聚合、乳化聚合或分散聚合等。 The polymerization reaction system of the urethane-based resin can be appropriately selected according to the nature of the monomer (or oligomer, polymer) used and the polymerized resin. Examples of the polymerization reaction system include a small amount of tin, bismuth, or titanium-based catalysts. Solution polymerization, block polymerization, emulsification polymerization, or dispersion polymerization in the presence of a polymer.

於上述胺甲酸乙酯系樹脂組成物可含有聚酯系樹脂。藉由使底塗層含有聚酯系樹脂,可提高與第1接著劑層15的黏合性、耐水性。 The urethane-based resin composition may contain a polyester-based resin. When the primer layer contains a polyester-based resin, the adhesion to the first adhesive layer 15 and the water resistance can be improved.

此處所使用的聚酯系樹脂係指對苯二甲酸成分、2,6-萘二甲酸成分及乙二醇成分的合計佔重複單元的40至80莫耳%,重複單元的20至60莫耳%為以其他多價羧酸、多價羥基化合物成分及/或羥基羧酸成分構成的樹脂。 The polyester resin used herein means that the total of terephthalic acid component, 2,6-naphthalenedicarboxylic acid component and ethylene glycol component accounts for 40 to 80 mol% of the repeating unit and 20 to 60 mol of the repeating unit. % Is a resin composed of another polyvalent carboxylic acid, a polyvalent hydroxy compound component, and / or a hydroxycarboxylic acid component.

於上述胺甲酸乙酯系樹脂組成物可含有丙烯酸系樹脂。藉由使底塗層含有丙烯酸系樹脂,可提高與 第1接著劑層15的黏合性。所謂丙烯酸系樹脂,係指以由具有(甲基)丙烯醯基的聚合性單體構成的單體單元為主成分的同元聚合物或共聚物。 The urethane-based resin composition may contain an acrylic resin. When the undercoat layer contains an acrylic resin, the adhesion to the first adhesive layer 15 can be improved. The acrylic resin refers to a homopolymer or copolymer containing a monomer unit composed of a polymerizable monomer having a (meth) acrylfluorene group as a main component.

聚酯系樹脂及丙烯酸系樹脂的上述胺甲酸乙酯系樹脂組成物之調配量,以合計量計,例如為1重量%以上、未達40重量%,較佳為5重量%以上、35重量%以下。調配量為40重量%時,上述胺甲酸乙酯系樹脂的調配量相對減少,有損害胺甲酸乙酯系樹脂所具有的良好的接著性等優點的情形。 The blending amount of the urethane-based resin composition of the polyester-based resin and the acrylic-based resin is, for example, 1% by weight or more and less than 40% by weight, and preferably 5% by weight or more and 35% by weight %the following. When the blending amount is 40% by weight, the blending amount of the urethane-based resin may be relatively reduced, which may impair the advantages such as the good adhesion of the urethane-based resin.

於上述胺甲酸乙酯系樹脂組成物可含有交聯劑樹脂化合物。就交聯劑樹脂化合物而言可列舉三聚氰胺系及環氧系等,其中,在塗佈性、接著耐久性的點而言,較佳為三聚氰胺系樹脂化合物。 The urethane-based resin composition may contain a crosslinking agent resin compound. Examples of the crosslinking agent resin compound include a melamine-based resin and an epoxy-based resin. Among these, a melamine-based resin compound is preferred in terms of coating properties and adhesion durability.

於上述胺甲酸乙酯系樹脂組成物可含有無機系粒子或有機系粒子。藉由使底塗層適量地含有無機系粒子或有機系粒子,可防止具有底塗層的第1樹脂層21的結塊,可提高與第1接著劑層15的黏合性。 The urethane-based resin composition may contain inorganic particles or organic particles. By containing the inorganic particles or organic particles in an appropriate amount in the undercoat layer, agglomeration of the first resin layer 21 having the undercoat layer can be prevented, and the adhesiveness with the first adhesive layer 15 can be improved.

於上述胺甲酸乙酯系樹脂組成物可含有具有金屬元素的有機化合物。藉由使底塗層含有具有金屬元素的有機化合物,可提高底塗層的折射率至與形成第1樹脂層21的其他層或積層於其上的功能層相同程度或各層的中間程度,因減少其界面反射,故可提高底塗層所積層的形成第1樹脂層21之其他層的光線穿透率。 The urethane-based resin composition may contain an organic compound having a metal element. By making the undercoating layer contain an organic compound having a metal element, the refractive index of the undercoating layer can be increased to the same degree as the other layers forming the first resin layer 21 or the functional layer laminated thereon. The interface reflection is reduced, so that the light transmittance of the other layers of the first resin layer 21 formed by the undercoat layer can be increased.

於上述胺甲酸乙酯系樹脂組成物可含有 蠟。藉由使底塗層含有蠟,可提高底塗層所積層的形成第1樹脂層21之其他層的潤滑性及抗結塊性。 The urethane-based resin composition may contain a wax. By including a wax in the undercoat layer, the lubricity and the blocking resistance of the other layers forming the first resin layer 21 laminated on the undercoat layer can be improved.

(第1樹脂層的製造方法)     (Manufacturing method of the first resin layer)    

第1樹脂層21可為第1樹脂層21全體或形成第1樹脂層21的接著劑層側表面層及其他層中的至少一者係含有上述甲基丙烯酸系樹脂[A]之膜,較佳為包含甲基丙烯酸系樹脂[A]之膜,或於包含添加劑時之含有添加劑以外的樹脂成分為甲基丙烯酸系樹脂[A]的膜。膜的成形可藉由熔融擠出法、熱壓成形法、射出成形法、溶劑鑄膜法等先前習知的方法進行。 The first resin layer 21 may be the entirety of the first resin layer 21 or at least one of the adhesive layer-side surface layer and other layers forming the first resin layer 21 being a film containing the above-mentioned methacrylic resin [A]. A film containing a methacrylic resin [A], or a film containing a resin component other than the additive when the additive is included is preferably a methacrylic resin [A]. The film can be formed by a conventionally known method such as a melt extrusion method, a hot press molding method, an injection molding method, or a solvent cast film method.

第1樹脂層21可為至少一方向經延伸的延伸膜。藉由延伸可提高第1樹脂層21的機械強度。以甲基丙烯酸系樹脂[A]構成的延伸膜,一般實施延伸處理時,會降低與接著劑的黏合性,惟,根據本發明,即使第1樹脂層21為延伸膜時,也可得到優異的黏合性。 The first resin layer 21 may be an extended film extended in at least one direction. The mechanical strength of the first resin layer 21 can be improved by stretching. The stretched film made of methacrylic resin [A] generally reduces the adhesiveness with the adhesive when the stretched process is performed. However, according to the present invention, even when the first resin layer 21 is a stretched film, excellent results can be obtained. Adhesiveness.

就延伸處理而言,可列舉單軸延伸、二軸延伸。就延伸方向而言,可列舉未延伸膜的機械移動方向(MD)、與其垂直的方向(TD)、與機械移動方向斜交的方向等。二軸延伸可為在2個延伸方向同時進行延伸的二軸延伸,亦可為在指定方向延伸後在其他方向再進行延伸的逐次二軸延伸。延伸處理例如使用出口側的轉速較大的2對以上的夾持滾輪,在長度方向(機械移動方向:MD)延伸,未延伸膜的兩側端以夾頭把持,藉由在垂直機械移動的方 向(TD)展開而進行。 Examples of the stretching treatment include uniaxial stretching and biaxial stretching. Examples of the stretching direction include a mechanical moving direction (MD) of the unstretched film, a direction (TD) perpendicular thereto, and a direction oblique to the mechanical moving direction. The two-axis extension can be a two-axis extension that simultaneously extends in two extension directions, or a sequential two-axis extension that extends in other directions after extending in a specified direction. For the stretching process, for example, two or more pairs of clamping rollers with a large rotation speed on the exit side are used to extend in the longitudinal direction (machine moving direction: MD). Both sides of the unstretched film are held by chucks. Direction (TD) is unfolded.

藉由延伸處理的延伸倍率,通常為1.1倍以上,即使延伸倍率為1.2倍以上,根據本發明,亦可得到對接著劑層優異的黏合性。延伸倍率通常為5倍以下,較佳為3.5倍以下。此外,二軸延伸的延伸倍率係指延伸倍率較大的方向之延伸倍率。 The stretching ratio by the stretching treatment is usually 1.1 times or more, and even if the stretching ratio is 1.2 times or more, according to the present invention, excellent adhesion to the adhesive layer can be obtained. The stretching ratio is usually 5 times or less, and preferably 3.5 times or less. In addition, the stretch magnification of the biaxial stretching refers to the stretch magnification in a direction in which the stretch magnification is large.

第1樹脂層21的厚度例如為1至200μm左右,從偏光板薄膜化及第1樹脂層21的強度及操作性的觀點而言,較佳為5至150μm,更佳為10至120μm。 The thickness of the first resin layer 21 is, for example, about 1 to 200 μm. From the viewpoint of thinning the polarizing plate and the strength and operability of the first resin layer 21, it is preferably 5 to 150 μm, and more preferably 10 to 120 μm.

再者,第1樹脂層21的接著劑層側表面層例如可藉由於形成第1樹脂層21的其他層塗佈包含構成接著劑層側表面層的材料的前驅物的塗佈液而形成。接著劑層側表面層可藉由於形成第1樹脂層21的其他層的單面塗佈塗佈液後,使其乾燥、或乾燥/硬化的方法形成。接著劑層側表面層可在形成第1樹脂層21的其他層成膜後立刻形成,亦可在貼合於偏光件層10前形成。 The adhesive layer-side surface layer of the first resin layer 21 can be formed by, for example, applying a coating solution containing a precursor of a material constituting the adhesive layer-side surface layer to another layer forming the first resin layer 21. The adhesive layer-side surface layer can be formed by applying a coating solution on one side of another layer forming the first resin layer 21 and then drying or drying / hardening the coating solution. The surface layer on the adhesive layer side may be formed immediately after the other layers forming the first resin layer 21 are formed, or may be formed before bonding to the polarizer layer 10.

就塗佈塗佈液的方法而言,採用例如狹縫塗佈機、缺角輪塗佈機(comma coater)、反向滾輪塗佈機、凹版塗佈機、棒塗機、線棒塗佈機、刮刀塗佈機及空氣刀塗佈機等。再者,使塗佈後的塗佈液乾燥的方法、條件沒有特別限制,可採用例如使用熱風乾燥機、紅外線乾燥機進行乾燥的方法。 As a method for applying the coating liquid, for example, a slit coater, a comma coater, a reverse roll coater, a gravure coater, a bar coater, and a wire bar coater are used. Machine, blade coater and air knife coater. The method and conditions for drying the applied coating liquid are not particularly limited, and for example, a method of drying using a hot air dryer or an infrared dryer can be adopted.

為了調整對接著劑層側表面層的形成第1接著劑層15的接著劑的親和性,來提高接著劑層側表面層 與第1接著劑層15的黏合性,可於接著劑層側表面層實施例如電暈放電處理、電漿處理、臭氧吹付、紫外線照射、火焰處理、化學藥品處理、其他先前習知的表面處理。 In order to adjust the affinity of the adhesive for forming the first adhesive layer 15 on the surface layer of the adhesive layer, and to improve the adhesion between the adhesive layer-side surface layer and the first adhesive layer 15, it can be applied to the adhesive layer-side surface. The layer is subjected to, for example, a corona discharge treatment, a plasma treatment, an ozone blowing, an ultraviolet irradiation, a flame treatment, a chemical treatment, and other previously known surface treatments.

〈第1接著劑層〉     <First Adhesive Layer>    

第1接著劑層15係用以貼合偏光件層10與第1樹脂層21的層。第1接著劑層15係包含含有脂環式環氧化合物的活性能量線硬化性化合物與陽離子系聚合引發劑的活性能量線硬化型接著劑組成物的硬化物層。相對於活性能量線硬化性化合物100重量份,活性能量線硬化型接著劑組成物中的脂環式環氧化合物的含量為10至70重量份。活性能量線硬化型接著劑組成物,藉由紫外線、可見光、電子線、X射線等活性能量線的照射而硬化。 The first adhesive layer 15 is a layer for bonding the polarizer layer 10 and the first resin layer 21 together. The first adhesive layer 15 is a cured product layer of an active energy ray-curable adhesive composition containing an active energy ray-curable compound containing an alicyclic epoxy compound and a cationic polymerization initiator. The content of the alicyclic epoxy compound in the active energy ray-curable adhesive composition is 10 to 70 parts by weight based on 100 parts by weight of the active energy ray-curable compound. The active energy ray-curable adhesive composition is hardened by irradiation with active energy rays such as ultraviolet rays, visible light, electron rays, and X-rays.

活性能量線硬化型接著劑組成物較佳為無溶劑型,藉此可提高偏光件層10與第1樹脂層21的黏合性。相對於此,活性能量線硬化型接著劑組成物包含溶劑(特別是有機溶劑)時,即使接著劑中所含有的活性能量線硬化性化合物相同,相對於無溶劑型時,黏合性容易降低,將偏光板1裁切為預定尺寸時,於其端部容易產生第1樹脂層21從偏光件層10剝離的缺陷。 The active energy ray-curable adhesive composition is preferably a solvent-free type, so that the adhesion between the polarizer layer 10 and the first resin layer 21 can be improved. In contrast, when the active energy ray-curable adhesive composition contains a solvent (especially an organic solvent), even if the active energy ray-curable compound contained in the adhesive is the same, the adhesiveness tends to be lower than that of the solvent-free type. When the polarizing plate 1 is cut to a predetermined size, defects such as peeling of the first resin layer 21 from the polarizer layer 10 easily occur at the ends thereof.

本說明書中所謂的「無溶劑型」,積極而言係指不添加溶劑,具體而言無溶劑型的活性能量線硬化性化合物的全量設為100重量%時,無機及有機溶劑的含量為5重量%以下。 The “solvent-free type” in the present specification means positively that no solvent is added, specifically, when the total amount of the solvent-free active energy ray-curable compound is 100% by weight, the content of the inorganic and organic solvents is 5 % By weight or less.

第1接著劑層15的膜厚,較佳為3.5μm以下,可為3μm以下,亦可為2μm以下。再者,第1接著劑層15的膜厚通常為0.01μm以上。偏光板於濕熱環境下暴露時產生的顏色不均,於第1接著劑層15的厚度較小的偏光板變得更顯著。為此,偏光板1特別是在第1接著劑層15的膜厚為3.5μm以下時,可有效地得到抑制顏色不均的效果。 The film thickness of the first adhesive layer 15 is preferably 3.5 μm or less, may be 3 μm or less, and may be 2 μm or less. The film thickness of the first adhesive layer 15 is usually 0.01 μm or more. The color unevenness generated when the polarizing plate is exposed to a hot and humid environment, and the polarizing plate having a smaller thickness in the first adhesive layer 15 becomes more prominent. For this reason, especially when the film thickness of the first adhesive layer 15 is 3.5 μm or less for the polarizing plate 1, the effect of suppressing color unevenness can be effectively obtained.

以下,針對形成第1接著劑層15的活性能量線硬化型接著劑組成物及包含於該活性能量線硬化型接著劑組成物的材料進行詳述。 Hereinafter, the active energy ray-curable adhesive composition forming the first adhesive layer 15 and the material included in the active energy ray-curable adhesive composition will be described in detail.

(活性能量線硬化型接著劑組成物)     (Active energy ray hardening type adhesive composition)    

活性能量線硬化型接著劑組成物,包含作為活性能量線硬化性化合物之脂環式環氧化合物,並且可包含該脂環式環氧化合物以外的環氧化合物,亦可包含環氧化合物以外的化合物。此此,所謂環氧化合物係指分子內具有1個以上,較佳為2個以上的環氧基的化合物,就脂環式環氧化合物以外的環氧化合物而言,可列舉脂肪族環氧化合物、氫化環氧化合物(具有脂環式環的聚醇的環氧丙基醚)等。活性能量線硬化性化合物較佳為含有脂環式環氧化合物及脂肪族環氧化合物。 The active-energy-ray-curable adhesive composition includes an alicyclic epoxy compound as an active-energy-ray-curable compound, and may include an epoxy compound other than the alicyclic epoxy compound, and may also contain an epoxy compound other than the epoxy compound. Compound. Here, the epoxy compound refers to a compound having one or more epoxy groups in the molecule, and preferably two or more epoxy groups. Examples of the epoxy compound other than the alicyclic epoxy compound include aliphatic epoxy compounds. Compounds, hydrogenated epoxy compounds (glycidyl ethers of polyalcohols having alicyclic rings), and the like. The active energy ray-curable compound preferably contains an alicyclic epoxy compound and an aliphatic epoxy compound.

從偏光件層10與第1樹脂層21之間的黏合性的觀點而言,相對於活性能量線硬化性化合物100重量%,環氧化合物的含量較佳為40重量%以上,更佳為50 重量%以上,又更佳為60重量%以上。相對於活性能量線硬化性化合物100重量%,環氧化合物的含量的上限值只要是100重量%以下即可,可為90重量%以下,又可為80重量%以下,亦可未達75重量%。 From the viewpoint of adhesion between the polarizer layer 10 and the first resin layer 21, the content of the epoxy compound is preferably 40% by weight or more, more preferably 50% by weight based on 100% by weight of the active energy ray-curable compound. More than 60% by weight, and more preferably 60% by weight or more. The upper limit of the content of the epoxy compound relative to 100% by weight of the active energy ray-curable compound may be 100% by weight or less, may be 90% by weight or less, and may be 80% by weight or less, and may not reach 75%. weight%.

作為活性能量線硬化性化合物的環氧化合物的環氧當量通常在30至3000g/當量,較佳為50至1500g/當量的範圍內。環氧當量低於30g/當量時,有偏光件層10與第1樹脂層21之間的黏合性降低,硬化後的第1接著劑層15的可撓性降低的可能性。另一方面,超過3000g/當量時,與接著劑所含有的其他成分的相溶性有降低的可能性。 The epoxy equivalent of the epoxy compound as the active energy ray-curable compound is usually in the range of 30 to 3000 g / equivalent, preferably 50 to 1500 g / equivalent. When the epoxy equivalent is less than 30 g / equivalent, the adhesion between the polarizer layer 10 and the first resin layer 21 may be reduced, and the flexibility of the first adhesive layer 15 after curing may be reduced. On the other hand, if it exceeds 3000 g / equivalent, the compatibility with other components contained in the adhesive may decrease.

(脂環式環氧化合物)     (Alicyclic epoxy compound)    

活性能量線硬化型接著劑組成物,於偏光件層的膜厚為18μm以上25μm以下時,相對於活性能量線硬化性化合物100重量份,含有10至70重量份的脂環式環氧化合物。相對於活性能量線硬化性化合物100重量份,脂環式環氧化合物的含量為10重量份以上,較佳為20重量份以上,更佳為50重量份以上。再者,相對於活性能量線硬化性化合物100重量份,脂環式環氧化合物的含量為70重量份以下,較佳為68重量份以下,更佳為65重量份以下。偏光件層的膜厚為18μm以上25μm以下時,藉由脂環式環氧化合物的含量為上述範圍內,即使偏光件層10的厚度薄至25μm以下,且第1樹脂層21的與第1接著劑層15 接觸側的表面之N/C比為1.0以上時,仍可抑制偏光板於濕熱環境下暴露後可能會產生的顏色不均。 When the film thickness of the polarizer layer is 18 μm or more and 25 μm or less, the active energy ray-curable adhesive composition contains 10 to 70 parts by weight of an alicyclic epoxy compound based on 100 parts by weight of the active energy ray-curable compound. The content of the alicyclic epoxy compound is 10 parts by weight or more, preferably 20 parts by weight or more, and more preferably 50 parts by weight or more based on 100 parts by weight of the active energy ray-curable compound. The content of the alicyclic epoxy compound is 70 parts by weight or less, preferably 68 parts by weight or less, and more preferably 65 parts by weight or less based on 100 parts by weight of the active energy ray-curable compound. When the film thickness of the polarizer layer is 18 μm or more and 25 μm or less, the content of the alicyclic epoxy compound is within the above range, even if the thickness of the polarizer layer 10 is as thin as 25 μm or less, and the thickness of the first resin layer 21 is the same as that of the first resin layer 21. When the N / C ratio of the surface on the contact side of the adhesive layer 15 is 1.0 or more, the color unevenness that may occur after the polarizing plate is exposed to a hot and humid environment can be suppressed.

活性能量線硬化型接著劑組成物,於偏光件層的膜厚未達18μm時,相對於活性能量線硬化性化合物100重量份,含有10至55重量份的脂環式環氧化合物。相對於活性能量線硬化性化合物100重量份,脂環式環氧化合物的含量為10重量份以上,較佳為20重量份以上,更佳為40重量份以上。再者,相對於活性能量線硬化性化合物100重量份,脂環式環氧化合物的含量為55重量份以下,較佳為53重量份以下,更佳為51重量份以下。於偏光件層的膜厚未達18μm時,藉由脂環式環氧化合物的含量為上述範圍內,即使偏光件層10的厚度薄至未達18μm,且第1樹脂層21的與第1接著劑層15接觸側的表面之N/C比為1.0以上時,仍可抑制偏光板於濕熱環境下暴露後可能會產生的顏色不均。 When the thickness of the polarizer layer is less than 18 μm, the active energy ray-curable adhesive composition contains 10 to 55 parts by weight of an alicyclic epoxy compound based on 100 parts by weight of the active energy ray-curable compound. The content of the alicyclic epoxy compound is 10 parts by weight or more, preferably 20 parts by weight or more, and more preferably 40 parts by weight or more based on 100 parts by weight of the active energy ray-curable compound. The content of the alicyclic epoxy compound is 55 parts by weight or less, preferably 53 parts by weight or less, and more preferably 51 parts by weight or less based on 100 parts by weight of the active energy ray-curable compound. When the film thickness of the polarizer layer is less than 18 μm, the content of the alicyclic epoxy compound is within the above range, even if the thickness of the polarizer layer 10 is less than 18 μm, and the thickness of the first resin layer 21 and the first When the N / C ratio of the surface on the contact side of the adhesive layer 15 is 1.0 or more, the color unevenness that may be generated after the polarizing plate is exposed to a hot and humid environment can be suppressed.

活性能量線硬化型接著劑組成物,於偏光件層的膜厚為25μm以下時,相對於活性能量線硬化性化合物100重量份,含有M[重量份]的脂環式環氧化合物,偏光件層的每單位面積的碘量為I[g/cm2]時,M可為7[重量份]以上,且滿足式(1)者:I≧2.1M×10-6-7.8×10-5 (1)。脂環式環氧化合物的含量M為7[重量份]以上,較佳為10[重量份]以上,更佳為20[重量份]以上,又更佳為40[重量份]以上,可為100[重量份],較佳為90[重量份]以下, 更佳為80[重量份]以下。脂環式環氧化合物的含量M未達7[重量份]時,活性能量線硬化型接著劑組成物有變得不易硬化的傾向。藉由脂環式環氧化合物的含量M在上述範圍內,即使偏光件層10的厚度薄至25μm以下,且第1樹脂層21的與第1接著劑層15接觸側的表面之N/C比為1.0以上時,仍可抑制偏光板於濕熱環境下暴露後可能會產生的顏色不均。 When the film thickness of the polarizer layer is 25 μm or less, the active energy ray-curable adhesive composition contains 100 parts by weight of the active energy ray-curable compound, and the alicyclic epoxy compound contains M [parts by weight] of the polarizer. When the amount of iodine per unit area of the layer is I [g / cm 2 ], M may be 7 [parts by weight] and satisfy the formula (1): I ≧ 2.1M × 10 -6 -7.8 × 10 -5 (1). The content M of the alicyclic epoxy compound is 7 [parts by weight] or more, preferably 10 [parts by weight] or more, more preferably 20 [parts by weight] or more, and still more preferably 40 [parts by weight] or more, and may be 100 [parts by weight], preferably 90 [parts by weight] or less, and more preferably 80 [parts by weight]. When the content M of the alicyclic epoxy compound is less than 7 [parts by weight], the active energy ray-curable adhesive composition tends to become hard to harden. When the content M of the alicyclic epoxy compound is within the above range, even if the thickness of the polarizer layer 10 is as thin as 25 μm or less, and the N / C of the surface of the first resin layer 21 in contact with the first adhesive layer 15 When the ratio is 1.0 or more, the color unevenness that may occur after the polarizing plate is exposed to a hot and humid environment can be suppressed.

再者,偏光件層的膜厚為18μm以上25μm以下,相對於活性能量線硬化性化合物100重量份,含有10至70重量份的脂環式環氧化合物時,或偏光件層的膜厚未達18μm,相對於活性能量線硬化性化合物100重量份,含有10至55重量份的脂環式環氧化合物時,進一步藉由滿足上述式(1),可期待更進一步抑制偏光板的顏色不均。 In addition, when the film thickness of the polarizer layer is 18 μm or more and 25 μm or less, when the alicyclic epoxy compound is contained in an amount of 10 to 70 parts by weight based on 100 parts by weight of the active energy ray-curable compound, or the film thickness of the polarizer layer is not When it reaches 18 μm and contains 10 to 55 parts by weight of the alicyclic epoxy compound with respect to 100 parts by weight of the active energy ray-curable compound, by further satisfying the above formula (1), it is expected that the color of the polarizing plate can be further suppressed. Both.

脂環式環氧化合物係分子內具有1個以上鍵結於脂環式環的環氧基之環氧化合物。所謂「鍵結於脂環式環的環氧基」係指下述式表示的結構中橋接的氧原子-O-。下述式中,m為2至5的整數。 An alicyclic epoxy compound is an epoxy compound having one or more epoxy groups bonded to an alicyclic ring in the molecule. The "epoxy group bonded to the alicyclic ring" means an oxygen atom -O- bridged in a structure represented by the following formula. In the following formula, m is an integer of 2 to 5.

除去上述式之(CH2)m中的1個或複數個氫原子的形態的基與其他化學結構鍵結的化合物,可成為脂 環式環氧化合物。(CH2)m中的1個或複數個氫原子,可適當地以甲基、乙基等直鏈狀烷基取代。脂環式環氧化合物中,具有氧雜雙環己烷(上述式m=3者)、氧雜雙環庚烷(上述式m=4者)的環氧化合物,由於賦予偏光件層10與第1樹脂層21之間優異的黏合性,故為被較佳地使用。以下,具體地例示被較佳地使用的脂環式環氧化合物,但不限於該等化合物。 A compound in which a group in which one or a plurality of hydrogen atoms in the formula (CH 2 ) m is bonded to another chemical structure can be alicyclic epoxy compounds. One or more hydrogen atoms in (CH 2 ) m may be appropriately substituted with a linear alkyl group such as a methyl group or an ethyl group. Among the alicyclic epoxy compounds, epoxy compounds having oxabicyclohexane (the one with the formula m = 3) and oxabicycloheptane (the one with the formula m = 4) are provided with the polarizer layer 10 and the first Since the resin layers 21 have excellent adhesiveness, they are preferably used. Hereinafter, alicyclic epoxy compounds which are preferably used are specifically exemplified, but are not limited to these compounds.

(a)下述式(IV)表示的環氧基環己基羧酸環氧基環己基甲酯類: (a) epoxy cyclohexyl carboxylic acid epoxy cyclohexyl methyl esters represented by the following formula (IV):

式(IV)中,R8及R9互相獨立地表示氫原子或碳數1至5的直鏈狀烷基。 In formula (IV), R 8 and R 9 independently of each other represent a hydrogen atom or a linear alkyl group having 1 to 5 carbon atoms.

(b)下述式(V)表示的烷二醇的環氧基環己烷羧酸酯類: (b) an epoxy cyclohexane carboxylic acid ester of an alkanediol represented by the following formula (V):

式(V)中,R10及R11互相獨立地表示氫原子 或碳數1至5的直鏈狀烷基,n表示2至20的整數。 In the formula (V), R 10 and R 11 independently represent a hydrogen atom or a linear alkyl group having 1 to 5 carbon atoms, and n represents an integer of 2 to 20.

(c)下述式(VI)表示的二羧酸的環氧基環己基甲酯類: (c) epoxy cyclohexyl methyl esters of dicarboxylic acids represented by the following formula (VI):

式(VI)中,R12及R13互相獨立地表示氫原子或碳數1至5的直鏈狀烷基,p表示2至20的整數。 In formula (VI), R 12 and R 13 independently of each other represent a hydrogen atom or a linear alkyl group having 1 to 5 carbon atoms, and p represents an integer of 2 to 20.

(d)下述式(VII)表示的聚乙二醇的環氧基環己基甲基醚類: (d) epoxy cyclohexyl methyl ethers of polyethylene glycol represented by the following formula (VII):

式(VII)中,R14及R15互相獨立地表示氫原子或碳數1至5的直鏈狀烷基,q表示2至10的整數。 In formula (VII), R 14 and R 15 independently of each other represent a hydrogen atom or a linear alkyl group having 1 to 5 carbon atoms, and q represents an integer of 2 to 10.

(e)下述式(VIII)表示的烷二醇的環氧基環己基甲基醚類: (e) an epoxy cyclohexyl methyl ether of an alkanediol represented by the following formula (VIII):

式(VIII)中,R16及R17互相獨立地表示氫原子或碳數1至5的直鏈狀烷基,r表示2至20的整數。 In the formula (VIII), R 16 and R 17 independently represent a hydrogen atom or a linear alkyl group having 1 to 5 carbon atoms, and r represents an integer of 2 to 20.

(f)下述式(IX)表示的二環氧基三螺環化合物: (f) a diepoxytrispirocyclic compound represented by the following formula (IX):

式(IX)中,R18及R19互相獨立地表示氫原子或碳數1至5的直鏈狀烷基。 In formula (IX), R 18 and R 19 each independently represent a hydrogen atom or a linear alkyl group having 1 to 5 carbon atoms.

(g)下述式(X)表示的二環氧基單螺環化合物: (g) a diepoxy monospirocyclic compound represented by the following formula (X):

式(X)中,R20及R21互相獨立地表示氫原子或碳數1至5的直鏈狀烷基。 In formula (X), R 20 and R 21 independently of each other represent a hydrogen atom or a linear alkyl group having 1 to 5 carbon atoms.

(h)下述式(XI)表示的乙烯基環己烯二環氧化物類: (h) Vinylcyclohexene diepoxides represented by the following formula (XI):

式(XI)中,R22表示氫原子或碳數1至5的直鏈狀烷基。 In the formula (XI), R 22 represents a hydrogen atom or a linear alkyl group having 1 to 5 carbon atoms.

(i)下述式(XII)表示的環氧基環戊基醚類: (i) epoxy cyclopentyl ethers represented by the following formula (XII):

式(XII)中,R23及R24互相獨立地表示氫原子或碳數1至5的直鏈狀烷基。 In the formula (XII), R 23 and R 24 independently of each other represent a hydrogen atom or a linear alkyl group having 1 to 5 carbon atoms.

(j)下述式(XIII)表示的二環氧基三環癸烷類: (j) Diepoxytricyclodecanes represented by the following formula (XIII):

式(XIII)中,R25表示氫原子或碳數1至5的直鏈狀烷基。 In the formula (XIII), R 25 represents a hydrogen atom or a linear alkyl group having 1 to 5 carbon atoms.

上述例示的脂環式環氧化合物中,從偏光件層10與第1樹脂層21之間的黏合性的觀點以及取得容易性的觀點而言,更佳為使用下述脂環式環氧化合物。 Among the alicyclic epoxy compounds exemplified above, it is more preferable to use the following alicyclic epoxy compounds from the viewpoint of adhesion between the polarizer layer 10 and the first resin layer 21 and in terms of ease of acquisition. .

(IV-a)7-氧雜雙環[4.1.0]庚烷-3-羧酸與(7-氧雜雙環[4.1.0]庚-3-基)甲醇的酯化物[於式(IV),R8=R9=H的化合物,化合物名:3’,4’-環氧基環己烯基羧酸3,4-環氧基環己烯基甲酯]、(IV-b)4-甲基-7-氧雜雙環[4.1.0]庚烷-3-羧酸與(4-甲基-7-氧雜雙環[4.1.0]庚-3-基)甲醇的酯化物[於式(IV),R8=R9=4-CH3的化合物]、(V-a)7-氧雜雙環[4.1.0]庚烷-3-羧酸與1,2-乙二醇的酯化物[於式(V),R10=R11=H、n=2的化合物]、(VI-a)(7-氧雜雙環[4.1.0]庚-3-基)甲醇與己二酸的酯化物[於式(VI),R12=R13=H、p=4的化合物]、(VI-b)(4-甲基-7-氧雜雙環[4.1.0]庚-3-基)甲醇與己二酸的酯化物[於式(VI),R12=R13=4-CH3、p=4的化合物]、(VIII-a)(7-氧雜雙環[4.1.0]庚-3-基)甲醇與1,2-乙二醇的醚化物[於式(VIII),R16=R17=H、r=2的化合物]。 Esters of (IV-a) 7-oxabicyclo [4.1.0] heptane-3-carboxylic acid and (7-oxabicyclo [4.1.0] hept-3-yl) methanol [in formula (IV) , R 8 = R 9 = H, compound name: 3 ', 4'-epoxycyclohexenylcarboxylic acid 3,4-epoxycyclohexenyl methyl ester], (IV-b) 4 -Methyl-7-oxabicyclo [4.1.0] heptane-3-carboxylic acid and (4-methyl-7-oxabicyclo [4.1.0] hept-3-yl) methanol [ester Compound of formula (IV), R 8 = R 9 = 4-CH 3 ], (Va) 7-oxabicyclo [4.1.0] heptane-3-carboxylic acid and 1,2-ethylene glycol ester [In the compound of formula (V), R 10 = R 11 = H, n = 2], (VI-a) (7-oxabicyclo [4.1.0] hept-3-yl) methanol and adipic acid Esters [compounds of formula (VI), R 12 = R 13 = H, p = 4], (VI-b) (4-methyl-7-oxabicyclo [4.1.0] hept-3-yl ) Ester of methanol and adipic acid [in the compound of formula (VI), R 12 = R 13 = 4-CH 3 , p = 4], (VIII-a) (7-oxabicyclo [4.1.0] Hept-3-yl) etherate of methanol with 1,2-ethylene glycol [compound of formula (VIII), R 16 = R 17 = H, r = 2].

(脂肪族環氧化合物)     (Aliphatic epoxy compound)    

活性能量線硬化型接著劑組成物亦可包含脂肪族環氧化合物作為活性能量線硬化性化合物。相對於活性能量線硬化性化合物100重量份,脂肪族環氧化合物的含量較佳為未達65重量份,更佳為60重量份以下,又更佳為50重量份以下。亦可不含有脂肪族環氧化合物,相對活性能量線硬化性化合物100重量份,脂肪族環氧化合物較佳為10重量份以上,更佳為20重量份以上。 The active energy ray-curable adhesive composition may contain an aliphatic epoxy compound as the active energy ray-curable compound. The content of the aliphatic epoxy compound is preferably less than 65 parts by weight, more preferably 60 parts by weight or less, and still more preferably 50 parts by weight or less with respect to 100 parts by weight of the active energy ray-curable compound. It may not contain an aliphatic epoxy compound, and it is preferably 10 parts by weight or more, more preferably 20 parts by weight or more, based on 100 parts by weight of the active energy ray-curable compound.

相較於脂環式環氧化合物,脂肪族環氧化合物反應性較低,脂肪族環氧化合物的含量為65重量份以上時,有活性能量線硬化性化合物的聚合反應進行不充分的傾向,於第1接著劑層15中容易產生點狀未反應的部分。與第1接著劑層15中形成的未反應部分接觸之偏光件層,在濕熱測試時水分容易透過,藉由該透過的水分致使碘缺漏,結果因無碘的光吸收而變成明亮部分,偏光板1產生失色。於本說明書,所謂「失色」係指根據後述的實施例記載,對偏光板單體,從與視認側的面為相反側的面照射照明光,用肉眼觀察時,視認出偏光板中之缺少由碘所致之著色而成為明亮部分。 Compared with alicyclic epoxy compounds, aliphatic epoxy compounds have lower reactivity, and when the content of the aliphatic epoxy compound is 65 parts by weight or more, the polymerization reaction of the active energy ray-curable compound tends to be insufficient, A spot-shaped unreacted portion is easily generated in the first adhesive layer 15. The polarizer layer in contact with the unreacted portion formed in the first adhesive layer 15 is susceptible to moisture transmission during the moist-heat test, and the transmitted moisture causes iodine deficiency. As a result, iodine-free light absorbs and becomes a bright portion. Polarized light Plate 1 is discolored. In this specification, the term "bleaching" means that the polarizing plate alone is irradiated with illumination light from a surface opposite to the surface on the viewing side according to the description of the embodiment described later. When viewed with the naked eye, the lack of the polarizing plate is visually recognized. The bright part is caused by the color caused by iodine.

脂肪族環氧化合物的具體例包括脂肪族多元醇或其環氧烷加成物的聚環氧丙基醚。更具體而言,可列舉1,4-丁二醇的二環氧丙基醚;1,6-己二醇的二環氧丙基醚;丙三醇的三環氧丙基醚;三羥甲基丙烷的三環氧丙基醚;聚乙二醇的二環氧丙基醚;丙二醇的二環氧丙基醚;藉由在乙二醇、丙二醇或丙三醇等脂肪族多元醇加成1種或2種以上的環氧烷(環氧乙烷、環氧丙烷)所得之聚醚聚醇的聚環氧丙基醚。 Specific examples of the aliphatic epoxy compound include a polyhydric alcohol of an aliphatic polyhydric alcohol or an alkylene oxide adduct thereof. More specifically, diglycidyl ether of 1,4-butanediol; diglycidyl ether of 1,6-hexanediol; triglycidyl ether of glycerol; trihydroxyl Triglycidyl ether of methylpropane; Diglycidyl ether of polyethylene glycol; Glycidyl ether of propylene glycol; By adding aliphatic polyhydric alcohols such as ethylene glycol, propylene glycol or glycerol Polyepoxy ether of a polyether polyalcohol obtained from one or two or more kinds of alkylene oxides (ethylene oxide, propylene oxide).

(氫化環氧化合物(具有脂環式環的聚醇的環氧丙基醚))     (Hydrogenated epoxy compound (glycidyl ether of a polyalcohol having an alicyclic ring))    

氫化環氧化合物係藉由對芳香族聚醇的芳香環進行氫化反應所得之脂環式聚醇,使該脂環式聚醇與環氧氯丙烷反應而得者。芳香族聚醇的具體例包括雙酚A、雙酚F、 雙酚S等雙酚型化合物;酚酚醛樹脂、甲酚酚醛樹脂、羥基苯甲醛酚酚醛樹脂等酚醛樹脂型樹脂;四羥基二苯基甲烷、四羥基二苯甲酮、聚乙烯醇等多官能基型化合物。氫化環氧化合物中較佳者例如為經氫化之雙酚A的二環氧丙基醚。 The hydrogenated epoxy compound is an alicyclic polyalcohol obtained by hydrogenating an aromatic ring of an aromatic polyalcohol, and the alicyclic polyalcohol is reacted with epichlorohydrin. Specific examples of the aromatic polyols include bisphenol compounds such as bisphenol A, bisphenol F, and bisphenol S; phenol resins such as phenol novolac resin, cresol novolac resin, and hydroxybenzaldehyde phenol novolac resin; tetrahydroxydibenzene Polyfunctional compounds such as methyl methane, tetrahydroxybenzophenone, and polyvinyl alcohol. Preferred hydrogenated epoxy compounds are, for example, the diglycidyl ethers of hydrogenated bisphenol A.

(環氧化合物以外的活性能量線硬化性化合物)     (Active energy ray hardening compound other than epoxy compound)    

活性能量線硬化型接著劑組成物,可含有環氧化合物等的活性能量線硬化性化合物,並且含有(甲基)丙烯酸系化合物等。藉由併用(甲基)丙烯酸系化合物,可期待提高偏光件層10與第1樹脂層21之間的黏合性、接著劑層的硬度及機械強度之效果,又可更容易地進行接著劑的黏度、硬化速度等的調整。 The active energy ray-curable adhesive composition may contain an active energy ray-curable compound such as an epoxy compound, and may include a (meth) acrylic compound. By using a (meth) acrylic compound in combination, the effects of improving the adhesion between the polarizer layer 10 and the first resin layer 21, the hardness and mechanical strength of the adhesive layer can be expected, and the adhesive can be more easily carried out. Adjustment of viscosity and curing speed.

活性能量線硬化型接著劑組成物包含(甲基)丙烯酸系化合物時,相對於活性能量線硬化性化合物100重量份,其含量較佳為30重量%以下,更佳為20重量%以下。(甲基)丙烯酸系化合物的調配量太多時,相反地偏光件層10與第1樹脂層21之間的黏合性有降低的傾向。 When the active energy ray-curable adhesive composition contains a (meth) acrylic compound, its content is preferably 30% by weight or less, more preferably 20% by weight or less, based on 100 parts by weight of the active energy ray-curable compound. When the amount of the (meth) acrylic compound is too large, the adhesiveness between the polarizer layer 10 and the first resin layer 21 tends to decrease.

(陽離子系聚合引發劑)     (Cationic polymerization initiator)    

活性能量線硬化型接著劑組成物包含陽離子系聚合引發劑,較佳為包含光陽離子系聚合引發劑。光陽離子系聚合引發劑係藉由可見光線、紫外線、X射線、電子線等活性能量線的照射,產生陽離子物質或路易斯酸,進而引 發環氧基的聚合反應者。 The active energy ray-curable adhesive composition contains a cationic polymerization initiator, and preferably contains a photocationic polymerization initiator. A photocationic polymerization initiator is a polymerization initiator that generates a cationic substance or a Lewis acid by irradiation with active energy rays such as visible light, ultraviolet rays, X-rays, and electron rays.

使用光陽離子系聚合引發劑,藉由活性能量線的照射進行接著劑的硬化之方法,在常溫下硬化成為可能,在減少必須考慮偏光件層10的耐熱性或因膨脹的彎曲,可良好地接著層與層之間的點上有利。再者,由於光陽離子系聚合引發劑係以光進行催化作用,即使混合於環氧化合物仍有優異的保存安定性及作業性。 The photocationic polymerization initiator is used to harden the adhesive by irradiating the active energy ray. The hardening is possible at room temperature. The reduction of the heat resistance of the polarizer layer 10 or the bending due to swelling must be considered. The points between layers are then advantageous. In addition, since the photocationic polymerization initiator is catalyzed by light, it has excellent storage stability and workability even when mixed with an epoxy compound.

就光陽離子系聚合引發劑而言,可列舉芳香族重氮鹽;芳香族錪鹽、芳香族硫鎓鹽等鎓鹽;鐵-芳烴錯合物等。 Examples of the photocationic polymerization initiator include an aromatic diazonium salt; an onium salt such as an aromatic sulfonium salt and an aromatic sulfonium salt; an iron-aromatic hydrocarbon complex; and the like.

芳香族重氮鹽的具體例包括苯重氮六氟銻酸鹽、苯重氮六氟磷酸鹽、苯重氮六氟硼酸鹽。 Specific examples of the aromatic diazonium salt include benzenediazonium hexafluoroantimonate, benzenediazonium hexafluorophosphate, and benzenediazonium hexafluoroborate.

芳香族錪鹽的具體例,包括二苯基錪四(五氟苯基)硼酸鹽、二苯基錪六氟磷酸鹽、二苯基錪六氟銻酸鹽、二(4-壬基苯基)錪六氟磷酸鹽。 Specific examples of the aromatic phosphonium salt include diphenylphosphonium tetrakis (pentafluorophenyl) borate, diphenylphosphonium hexafluorophosphate, diphenylphosphonium hexafluoroantimonate, and bis (4-nonylphenyl ) Hexafluorophosphate.

芳香族硫鎓鹽的具體例,包括三苯基硫鎓六氟磷酸鹽、三苯基硫鎓六氟銻酸鹽、三苯基硫鎓四(五氟苯基)硼酸鹽、4,4’-雙(二苯基硫鎓)二苯硫醚雙(六氟磷酸鹽)、4,4’-雙[二(β-羥基乙氧基)苯基硫鎓)]二苯硫醚雙(六氟銻酸鹽)、4,4’-雙[二(β-羥基乙氧基)苯基硫鎓)]二苯硫醚雙(六氟磷酸鹽)、7-[二(對-甲苯基)硫鎓]-2-異丙基硫雜蒽酮六氟銻酸鹽、7-[二(對-甲苯基)硫鎓]-2-異丙基硫雜蒽酮四(五氟苯基)硼酸鹽、4-苯基羰基-4’-二苯基硫鎓二苯硫醚六氟磷酸鹽、4-(對-第3丁基苯基羰基)-4’-二苯基硫鎓二 苯硫醚六氟銻酸鹽、4-(對-第3丁基苯基羰基)-4’-二(對-甲苯基)硫鎓二苯硫醚四(五氟苯基)硼酸鹽。 Specific examples of the aromatic sulfonium salt include triphenylsulfonium hexafluorophosphate, triphenylsulfonium hexafluoroantimonate, triphenylsulfonium tetrakis (pentafluorophenyl) borate, 4,4 ' -Bis (diphenylsulfonium) diphenylsulfide bis (hexafluorophosphate), 4,4'-bis [bis (β-hydroxyethoxy) phenylsulfonium)] diphenylsulfide bis (hexa Fluoroantimonate), 4,4'-bis [bis (β-hydroxyethoxy) phenylsulfonium)] diphenylsulfide bis (hexafluorophosphate), 7- [bis (p-tolyl) Thio] -2-isopropylthiaxanthone hexafluoroantimonate, 7- [bis (p-tolyl) thionium] -2-isopropylthiaxanthone tetra (pentafluorophenyl) boric acid Salt, 4-phenylcarbonyl-4'-diphenylsulfonium diphenylsulfide hexafluorophosphate, 4- (p-third-butylphenylcarbonyl) -4'-diphenylsulfonium diphenylsulfide Ether hexafluoroantimonate, 4- (p-third-butylphenylcarbonyl) -4'-bis (p-tolyl) sulfonium diphenylsulfide tetrakis (pentafluorophenyl) borate.

再者,鐵-芳烴錯合物的具體例,包括二甲苯-環戊二烯基鐵(II)六氟銻酸鹽、異丙苯-環戊二烯基鐵(II)六氟磷酸鹽、二甲苯-環戊二烯基鐵(II)三(三氟甲基硫鎓)甲烷化物。 Specific examples of the iron-arene complex include xylene-cyclopentadienyl iron (II) hexafluoroantimonate, cumene-cyclopentadienyl iron (II) hexafluorophosphate, Xylene-cyclopentadienyl iron (II) tris (trifluoromethylsulfonium) methane.

陽離子系聚合引發劑可使用單獨1種,亦可併用2種以上。其中,芳香族硫鎓鹽由於在300nm以上的波長區域也具有紫外線吸收特性,可提供具有優異的硬化性、良好的機械強度及接著強度的硬化物,故被較佳地使用。 A cationic polymerization initiator may be used individually by 1 type, and may use 2 or more types together. Among them, the aromatic sulfonium salt is preferably used because it has ultraviolet absorption characteristics in a wavelength region of 300 nm or more, and can provide a cured product having excellent hardenability, good mechanical strength, and adhesive strength.

相對於活性能量線硬化性化合物100重量份,陽離子系聚合引發劑的調配量通常為0.5至20重量份,較佳為1至15重量份。陽離子系聚合引發劑的調配量低於0.5重量份時,有硬化變得不充分,接著劑層的機械強度或偏光件層10與第1樹脂層21之間的黏合性降低的傾向。再者,陽離子系聚合引發劑的調配量超過20重量份時,有硬化物中的離子性物質增加,硬化物的吸濕性變高,偏光板的耐久性降低的可能性。 The blending amount of the cationic polymerization initiator is usually 0.5 to 20 parts by weight, and preferably 1 to 15 parts by weight based on 100 parts by weight of the active energy ray-curable compound. When the amount of the cationic polymerization initiator is less than 0.5 parts by weight, curing becomes insufficient, and the mechanical strength of the adhesive layer or the adhesiveness between the polarizer layer 10 and the first resin layer 21 tends to decrease. Moreover, when the compounding quantity of a cationic polymerization initiator exceeds 20 weight part, the ionic substance in a hardened | cured material may increase, the hygroscopicity of a hardened | cured material may increase, and the durability of a polarizing plate may fall.

(光增感劑)     (Photosensitizer)    

活性能量線硬化型接著劑組成物因應所需可更含有光增感劑。藉由使用光增感劑,有可提高活性能量線硬化性化合物的反應性、第1接著劑層15的機械強度及偏光件 層10與第1樹脂層21之間的黏合性的情形。就光增感劑而言,可列舉羰基化合物、有機硫化合物、過硫化物、氧化還原系化合物、偶氮及重氮化合物、鹵化物、光還原性色素等。 The active-energy-ray-curable adhesive composition may further contain a photosensitizer if necessary. By using a photosensitizer, the reactivity of the active energy ray-curable compound, the mechanical strength of the first adhesive layer 15 and the adhesion between the polarizer layer 10 and the first resin layer 21 may be improved. Examples of the photosensitizer include a carbonyl compound, an organic sulfur compound, a persulfide, a redox compound, an azo and diazo compound, a halide, and a photoreducible dye.

(陽離子聚合促進劑)     (Cationic polymerization accelerator)    

陽離子聚合性的無溶劑型的活性能量線硬化性化合物亦可更含有促進氧雜環丁烷類及聚醇類等陽離子聚合的化合物。 The cationically polymerizable solventless active energy ray-curable compound may further contain a compound that promotes cation polymerization such as oxetane and polyalcohol.

(其他添加劑)     (Other additives)    

活性能量線硬化型接著劑組成物因應所需可更含有離子捕捉劑、抗氧化劑、鏈轉移劑、黏著賦予劑、熱塑性樹脂、填充劑、流量調整劑、塑化劑、消泡劑、抗靜電劑、調平劑、自由基聚合引發劑等添加劑。 The active energy ray hardening type adhesive composition may further contain an ion trapping agent, an antioxidant, a chain transfer agent, an adhesion-imparting agent, a thermoplastic resin, a filler, a flow rate adjusting agent, a plasticizer, an antifoaming agent, and an antistatic agent as required. Additives, leveling agents, radical polymerization initiators and other additives.

〈第2接著劑層〉     <Second Adhesive Layer>    

第2接著劑層25係用以貼合偏光件層10與第2樹脂層22的層。第2接著劑層25可由與形成第1接著劑層15的活性能量線硬化型接著劑組成物相同的活性能量線硬化型接著劑組成物形成,亦可由含有(甲基)丙烯酸系化合物等自由基聚合性的硬化性成分作為主成分的自由基聚合性的接著劑等其他不同的接著劑組成物形成。再者,偏光件層10的面亦可不隔著第2接著劑層25直接積層第2樹脂 層22。 The second adhesive layer 25 is a layer for bonding the polarizer layer 10 and the second resin layer 22 together. The second adhesive layer 25 can be formed of the same active energy ray-curable adhesive composition as the active energy ray-curable adhesive composition forming the first adhesive layer 15, or it can be formed freely by containing a (meth) acrylic compound or the like. The base polymerizable curable component is formed of a different adhesive composition such as a radical polymerizable adhesive as a main component. The surface of the polarizer layer 10 may be directly laminated with the second resin layer 22 without the second adhesive layer 25 therebetween.

第2接著劑層25係包含活性能量線硬化性化合物與陽離子系聚合引發劑的活性能量線硬化型接著劑組成物的硬化物層,活性能量線硬化性化合物含有脂環式環氧化合物,並且與第2樹脂層22接觸側的表面之氮元素與碳元素的原子濃度比(N/C比)為1.0以上時,與上述成為第1接著劑層15的活性能量線硬化型接著劑組成物相同地,較佳為調整活性能量線硬化型接著劑組成物中的脂環式環氧化合物的含量。具體而言,偏光件層的膜厚為18μm以上25μm以下時,相對於活性能量線硬化性化合物100重量份,較佳為含有10至70重量份的於脂環式環氧化合物;偏光件層的膜厚未達18μm時,相對於活性能量線硬化性化合物100重量份,較佳為含有10至55重量份的於脂環式環氧化合物。再者,偏光件層的膜厚為25μm以下時,相對於活性能量線硬化性化合物100重量份,脂環式環氧化合物的含量為M[重量份],偏光件層的每單位面積的碘量為I[g/cm2]時,M可為7[重量份]以上,且滿足式(1):I≧2.1M×10-6-7.8×10-5 (1)。藉由脂環式環氧化合物的含量為上述範圍內,可抑制偏光板於濕熱環境下暴露後可能會產生的顏色不均。此時形成第2接著劑層25的活性能量線硬化型接著劑組成物所含有的各成分,係與上述第1接著劑層15說明的成分相同。 The second adhesive layer 25 is a cured product layer of an active energy ray-curable adhesive composition containing an active energy ray-curable compound and a cationic polymerization initiator. The active energy ray-curable compound contains an alicyclic epoxy compound, and When the atomic concentration ratio (N / C ratio) of the nitrogen element to the carbon element on the surface in contact with the second resin layer 22 is 1.0 or more, the active energy ray-curable adhesive composition that becomes the first adhesive layer 15 as described above Similarly, it is preferable to adjust the content of the alicyclic epoxy compound in the active energy ray-curable adhesive composition. Specifically, when the film thickness of the polarizer layer is 18 μm or more and 25 μm or less, the polarizer layer preferably contains 10 to 70 parts by weight of the alicyclic epoxy compound with respect to 100 parts by weight of the active energy ray-curable compound; When the film thickness is less than 18 μm, the alicyclic epoxy compound is preferably contained in an amount of 10 to 55 parts by weight based on 100 parts by weight of the active energy ray-curable compound. In addition, when the film thickness of the polarizer layer is 25 μm or less, the content of the alicyclic epoxy compound is M [parts by weight] with respect to 100 parts by weight of the active energy ray-curable compound, and the iodine per unit area of the polarizer layer is When the amount is I [g / cm 2 ], M may be 7 [parts by weight] or more and satisfy the formula (1): I ≧ 2.1M × 10 -6 -7.8 × 10 -5 (1). When the content of the alicyclic epoxy compound is within the above range, it is possible to suppress color unevenness that may occur after the polarizing plate is exposed to a hot and humid environment. The components contained in the active energy ray-curable adhesive composition forming the second adhesive layer 25 at this time are the same as those described in the first adhesive layer 15 described above.

〈第2樹脂層22〉     <Second resin layer 22>    

第2樹脂層22係設置於偏光件層10的與設置第1樹脂層21的側之相反側。偏光板1不限於第1圖的例,可包含積層於偏光件層10的第2樹脂層22,亦可不包含。偏光板1包含第2樹脂層22時,該第2樹脂層22,可與第1樹脂層21同樣地以單層形成,亦可以複數層形成。形成第2樹脂層22的樹脂,可以與第1樹脂層21相同的樹脂構成,亦可以其他不同的熱塑性樹脂構成。再者,第2樹脂層22可與第1樹脂層21同樣地,與第2接著劑層25接觸側的表面之氮元素與碳元素的原子濃度比(N/C比)為1.0以上,例如形成第2樹脂層22的底塗層的N/C比可為1.0以上。 The second resin layer 22 is provided on the opposite side of the polarizer layer 10 from the side on which the first resin layer 21 is provided. The polarizing plate 1 is not limited to the example shown in FIG. 1, and may include or may not include the second resin layer 22 laminated on the polarizer layer 10. When the polarizing plate 1 includes the second resin layer 22, the second resin layer 22 may be formed in a single layer in the same manner as the first resin layer 21, or may be formed in a plurality of layers. The resin forming the second resin layer 22 may be composed of the same resin as the first resin layer 21 or may be composed of a different thermoplastic resin. In addition, the second resin layer 22 may have the same atomic concentration ratio (N / C ratio) of nitrogen element to carbon element (N / C ratio) of the surface on the side in contact with the second adhesive layer 25 as the first resin layer 21, for example, for example, The N / C ratio of the undercoat layer forming the second resin layer 22 may be 1.0 or more.

第2樹脂層22與第1樹脂層21同樣地,較佳為包含在溫度40℃、相對濕度90%之透濕度為1500g/m2/24hr以下之低透濕層。第2樹脂層22為2層以上時,2層以上中的至少之一為低透濕層即可。上述透濕度可為1000g/m2/24hr以下,又亦可為420g/m2/24hr以下。偏光板於濕熱環境下暴露時產生的顏色不均,在具有透濕度的第2樹脂層22的偏光板容易變得顯著。為此,偏光板1特別是在第2樹脂層22包含在溫度40℃、相對濕度90%中之透濕度為1500g/m2/24hr以下之低透濕層時,可有效地得到抑制顏色不均的效果。 Second resin layer 22 and the first resin layer 21 in the same manner, comprising preferably at a temperature of 40 ℃, relative humidity of 90% moisture permeability of 1500g / m 2 / 24hr or less low moisture-permeable layer. When the second resin layer 22 is two or more layers, at least one of the two or more layers may be a low moisture-permeable layer. The moisture permeability may be 1000 g / m 2 / 24hr or less, and may be 420 g / m 2 / 24hr or less. The color unevenness generated when the polarizing plate is exposed to a hot and humid environment, and the polarizing plate of the second resin layer 22 having moisture permeability is liable to be noticeable. For this reason, a polarizing plate especially when the second layer 22 contains the resin at a temperature of 40 ℃, 90% relative humidity in a moisture permeability of 1500g / m low moisture-permeable layer 2 / 24hr or less, the color can be effectively suppressed without Uniform effect.

[實施例]     [Example]    

以下,基於實施例及比較例更具體地說明本發明,但本發明不限於該等例。表示實施例及比較例的 含量或使用量的%及份,在無特別說明下為重量基準。 Hereinafter, the present invention will be described more specifically based on examples and comparative examples, but the present invention is not limited to these examples. The content and% used in the examples and comparative examples are shown in% and parts. Unless otherwise specified, they are based on weight.

[實施例1至13、參考例1及2、比較例1至5]     [Examples 1 to 13, Reference Examples 1 and 2, Comparative Examples 1 to 5]     (偏光件層x的製作)     (Production of polarizer layer x)    

平均聚合度約2,400、皂化度99.9莫耳%以上、厚度60μm的聚乙烯醇系樹脂膜,浸漬於30℃的純水後,30℃下浸漬於碘/碘化鉀/水的重量比為0.02/2/100的水溶液。然後,56.5℃下浸漬於碘化鉀/硼酸/水的重量比為12/5/100的水溶液。接著以8℃的純水洗淨20秒後,在65℃乾燥,得到聚乙烯醇系樹脂膜吸附配向有碘的偏光件層x。延伸主要在碘染色及硼酸處理的步驟進行,全部延伸倍率為5.3倍,所得之偏光件層x的膜厚為23μm,單體穿透率為42.7%。該偏光件層x的碘量根據後述[碘量的定量]的程序測定時為6.3×10-5g/cm2A polyvinyl alcohol-based resin film having an average polymerization degree of about 2,400, a degree of saponification of 99.9 mol% or more, and a thickness of 60 μm is immersed in pure water at 30 ° C and then immersed in iodine / potassium iodide / water at a temperature of 0.02 / 2. / 100 of water solution. Then, it was immersed in an aqueous solution having a weight ratio of potassium iodide / boric acid / water of 12/5/100 at 56.5 ° C. Next, it was washed with pure water at 8 ° C for 20 seconds, and then dried at 65 ° C to obtain a polarizer layer x having a polyvinyl alcohol-based resin film adsorbed and aligned with iodine. The stretching is mainly performed in the steps of iodine dyeing and boric acid treatment, and the total stretching ratio is 5.3 times. The obtained film thickness of the polarizer layer x is 23 μm, and the monomer transmittance is 42.7%. The amount of iodine in the polarizer layer x was 6.3 × 10 -5 g / cm 2 when measured according to a procedure of [quantification of iodine amount] described later.

(第1樹脂層的製作)     (Production of the first resin layer)    

製作、準備下述表示的包含甲基丙烯酸系樹脂膜a至c的第1樹脂層。針對甲基丙烯酸系樹脂膜a至c根據後述[表面元素量的定量]的程序,將分別對塗佈有紫外線硬化型胺甲酸乙酯系樹脂的面(塗佈面)及沒有塗佈的面(膜面)測定出的氮元素/碳元素的原子濃度比(N/C比)示於表1。 First resin layers including methacrylic resin films a to c shown below were prepared and prepared. For the methacrylic resin films a to c, the surface (coated surface) coated with the UV-curable urethane resin and the uncoated surface are respectively determined according to the procedure of [quantification of the amount of surface elements] described later. (Film surface) The measured atomic concentration ratio (N / C ratio) of the nitrogen element / carbon element is shown in Table 1.

[甲基丙烯酸系樹脂膜a]     [Methacrylic resin film a]    

延伸甲基丙烯酸系樹脂a,製作出厚度40μm的二軸延伸膜。進一步,藉由在其單面塗佈紫外線硬化型胺甲酸乙酯系樹脂而得到甲基丙烯酸系樹脂膜a。 The methacrylic resin a was stretched to produce a biaxially stretched film having a thickness of 40 μm. Further, a methacrylic resin film a was obtained by coating an ultraviolet curable urethane resin on one side thereof.

[甲基丙烯酸系樹脂膜b]     [Methacrylic resin film b]    

延伸甲基丙烯酸系樹脂b,製作出厚度40μm的二軸延伸膜。進一步,藉由在其單面塗佈紫外線硬化型胺甲酸乙酯系樹脂而得到甲基丙烯酸系樹脂膜b。 The methacrylic resin b was stretched to produce a biaxially stretched film having a thickness of 40 μm. Furthermore, a methacrylic resin film b was obtained by coating an ultraviolet curable urethane resin on one side thereof.

[甲基丙烯酸系樹脂膜c]     [Methacrylic resin film c]    

延伸甲基丙烯酸系樹脂c,製作出厚度40μm的二軸延伸膜。進一步,藉由在其單面塗佈紫外線硬化型胺甲酸乙酯系樹脂而得到甲基丙烯酸系樹脂膜c。 The methacrylic resin c was stretched to produce a biaxially stretched film having a thickness of 40 μm. Furthermore, a methacrylic resin film c was obtained by coating an ultraviolet curable urethane resin on one side thereof.

(第2樹脂層的製作)     (Production of the second resin layer)    

藉由下述程序製作出包含下述甲基丙烯酸系樹脂膜d的第2樹脂層。本實施例等的第2樹脂層係形成偏光件層的保護層的層。 A second resin layer including the following methacrylic resin film d was produced by the following procedure. The second resin layer in this example and the like is a layer forming a protective layer of the polarizer layer.

[甲基丙烯酸系樹脂膜d]     [Methacrylic resin film d]    

準備甲基丙烯酸甲酯/丙烯酸甲酯=96%/4%的共聚物作為甲基丙烯酸系樹脂d。再者,作為橡膠粒子者,準備最內層係由在甲基丙烯酸甲酯使用少量的甲基丙烯酸烯丙酯聚合而成的硬質聚合物所構成,中間層係以丙烯酸丁酯為主成分,再使用苯乙烯及少量的甲基丙烯酸烯丙酯聚合而成的軟質彈性體所構成,最外層係由在甲基丙烯酸甲酯使用少量的甲基丙烯酸烯丙酯聚合而成的硬質聚合物所構成之三層結構的彈性體粒子,至中間層的彈性體為止的平均粒徑為240nm者。此外,於該橡膠粒子,最內層與中間層的合計重量為粒子全體的70%。 A copolymer of methyl methacrylate / methyl acrylate = 96% / 4% was prepared as a methacrylic resin d. In addition, as the rubber particles, the innermost layer is composed of a hard polymer polymerized with a small amount of allyl methacrylate in methyl methacrylate, and the intermediate layer is mainly composed of butyl acrylate. It is composed of a soft elastomer obtained by polymerizing styrene and a small amount of allyl methacrylate. The outermost layer is a hard polymer obtained by polymerizing a small amount of allyl methacrylate with methyl methacrylate. The elastomer particles constituting the three-layer structure have an average particle diameter up to the elastomer of the intermediate layer of 240 nm. In addition, in this rubber particle, the total weight of the innermost layer and the intermediate layer is 70% of the entire particle.

將上述甲基丙烯酸系樹脂d 70%與上述橡膠粒子30%使用超級混合機混合,以二軸擠出機熔融混練製成顆粒。該顆粒投入65mm 的單軸擠出機,經由設定溫度275℃的T型模頭擠出,藉由利用具有鏡面的2根拋光滾輪將膜夾持而冷卻,得到厚度80μm、透濕度60g/m2/24hr的甲基丙烯酸系樹脂膜d。 70% of the methacrylic resin d and 30% of the rubber particles were mixed using a super mixer, and melt-kneaded with a biaxial extruder to obtain pellets. The particles are put into 65mm The single-screw extruder was extruded through a T-die at a set temperature of 275 ° C. The film was clamped and cooled by two polishing rollers with a mirror surface to obtain a thickness of 80 μm and a moisture permeability of 60 g / m 2 / 24hr. Methacrylic resin film d.

(活性能量線硬化型接著劑組成物的調製)     (Preparation of active energy ray hardening type adhesive composition)    

將下述表示的脂環式環氧化合物(A1)、脂環式環氧化 合物(A2)、光陽離子系聚合引發劑(B1)用表2所示的量混合,得到活性能量線硬化型接著劑組成物的無溶劑型的紫外線硬化性接著劑(以下,簡稱為「接著劑」)e至j。 The alicyclic epoxy compound (A1), alicyclic epoxy compound (A2), and photocationic polymerization initiator (B1) shown below were mixed in the amounts shown in Table 2 to obtain an active energy ray-curable adhesive. Solventless UV-curable adhesives (hereinafter referred to simply as "adhesives") of the agent composition e to j.

[脂環式環氧化合物(A1)]     [Alicyclic epoxy compound (A1)]    

3’,4’-環氧基環己烯基羧酸3,4-環氧基環己烯基甲酯(DAICEL化學工業(股)製「Celloxide 2021P」) 3 ’, 4’-epoxycyclohexenyl carboxylic acid 3,4-epoxycyclohexenyl methyl ester (" Celloxide 2021P "manufactured by DAICEL Chemical Industries, Ltd.)

[脂環式環氧化合物(A2)]     [Alicyclic epoxy compound (A2)]    

新戊二醇環氧丙基醚 Neopentyl glycol epoxy propyl ether

[光陽離子系聚合引發劑(B1)]     [Photocationic polymerization initiator (B1)]    

三芳香基硫鎓六氟磷酸鹽 Triarylthionium hexafluorophosphate

(偏光板的製作)     (Production of polarizing plate)    

用下述表示的程序,得到具有第1樹脂層/第1接著劑 層/偏光件層x/第2接著劑層/第2樹脂層的層構成之積層體。此外,本實施例、比較例、參考例中,使用上述甲基丙烯酸系樹脂膜d作為第2樹脂層,使用上述接著劑f作為構成第2接著劑層的接著劑。 A laminated body having a layer structure of a first resin layer / a first adhesive layer / a polarizer layer x / a second adhesive layer / a second resin layer was obtained by the procedure shown below. In this example, the comparative example, and the reference example, the methacrylic resin film d is used as the second resin layer, and the above-mentioned adhesive agent f is used as the adhesive agent constituting the second adhesive agent layer.

對表3及表4所示的第1樹脂層及第2樹脂層的與偏光件層x的貼合面實施電暈放電處理。於第1樹脂層的電暈放電處理面(與偏光件層x的貼合面)塗佈表3及表4所示的,於第2樹脂層的與偏光件層x的貼合面接著劑f。然後,於偏光件層x的一面,隔著上述塗佈的接著劑積層第1樹脂層,於偏光件層x的另一面,隔著上述塗佈的接著劑f積層第2樹脂層,通過貼合滾輪得到上述積層體。得到上述積層體時,接著劑的硬化後的膜厚已成為2.0μm之方式調整接著劑的塗佈量及貼合速度。 Corona discharge treatment was performed on the bonding surfaces of the first resin layer and the second resin layer shown in Tables 3 and 4 and the polarizer layer x. The corona discharge treatment surface (the bonding surface with the polarizer layer x) of the first resin layer was coated with the adhesive on the bonding surface of the second resin layer and the polarizer layer x as shown in Tables 3 and 4. f. Then, a first resin layer is laminated on one side of the polarizer layer x with the above-mentioned applied adhesive, and a second resin layer is laminated on the other side of the polarizer layer x with the above-mentioned applied adhesive f. The roller is combined to obtain the above-mentioned laminated body. When the laminated body was obtained, the coating amount and the bonding speed of the adhesive were adjusted so that the film thickness after curing of the adhesive became 2.0 μm.

從所得之積層體的樹脂層側照射紫外線,藉此使兩面的接著劑硬化而得到偏光板。紫外線的照射,係藉由使用附有皮帶傳送機的紫外線照射裝置之Fusion UV system公司製的”D bulb”,以使260至320nm波長區域的照度成為200mW/cm2、累積光量成為200mJ/cm2之方式進行。 Ultraviolet rays were irradiated from the resin layer side of the obtained laminated body, thereby curing the adhesive on both sides to obtain a polarizing plate. Ultraviolet irradiation is performed by using a "D bulb" manufactured by Fusion UV system of a UV irradiation device with a belt conveyor so that the illuminance in the wavelength range of 260 to 320 nm is 200 mW / cm 2 and the cumulative light amount is 200 mJ / cm 2 way.

[參考例3]     [Reference Example 3]     (偏光件層y的製作)     (Fabrication of Polarizer Layer y)    

將平均聚合度約2,400、皂化度99.9莫耳%以上、厚度75μm的聚乙烯醇系樹脂膜浸漬於30℃的純水後,30 ℃下浸漬於碘/碘化鉀/水的重量比為0.02/2/100的水溶液。然後,56.5℃下浸漬於碘化鉀/硼酸/水的重量比為12/5/100的水溶液。接著以8℃的純水洗淨20秒後,在65℃乾燥,得到聚乙烯醇系樹脂膜吸附配向有碘的偏光件層y。延伸主要在碘染色及硼酸處理的步驟進行,所得之偏光件層y的膜厚為28μm,單體穿透率為42.7%。該偏光件層y的碘量根據後述[碘量的定量]的程序測定時為7.5×10-5g/cm2A polyvinyl alcohol-based resin film having an average degree of polymerization of about 2,400, a degree of saponification of 99.9 mol% or more, and a thickness of 75 μm was immersed in pure water at 30 ° C., and the weight ratio of iodine / potassium iodide / water was 0.02 / 2 / 100 of water solution. Then, it was immersed in an aqueous solution having a weight ratio of potassium iodide / boric acid / water of 12/5/100 at 56.5 ° C. Next, it was washed with pure water at 8 ° C for 20 seconds, and then dried at 65 ° C to obtain a polarizer layer y in which a polyvinyl alcohol-based resin film adsorbed and aligned iodine. The stretching is mainly performed in the steps of iodine dyeing and boric acid treatment. The film thickness of the obtained polarizer layer y is 28 μm, and the monomer transmittance is 42.7%. The amount of iodine in this polarizer layer y was 7.5 × 10 -5 g / cm 2 when measured according to a procedure of [quantification of iodine amount] described later.

(偏光板的製作)     (Production of polarizing plate)    

除了使用上述接著劑j作為構成第1接著劑層的接著劑,使用偏光件層y作為偏光件層以外,與實施例1同樣地施作得到偏光板。 A polarizing plate was obtained in the same manner as in Example 1 except that the above-mentioned adhesive j was used as the adhesive constituting the first adhesive layer and the polarizer layer y was used as the polarizer layer.

[實施例14、比較例6及7]     [Example 14, Comparative Examples 6 and 7]     (偏光件層y的製作)     (Fabrication of Polarizer Layer y)    

將平均聚合度約2,400、皂化度99.9莫耳%以上、厚度30μm的聚乙烯醇系樹脂膜浸漬於30℃的純水後,30℃下浸漬於碘/碘化鉀/水的重量比為0.02/2/100的水溶液。然後,56.5℃下浸漬於碘化鉀/硼酸/水的重量比為12/5/100的水溶液。接著以8℃的純水洗淨20秒後,在65℃乾燥,得到聚乙烯醇系樹脂膜吸附配向有碘的偏光件層z。延伸主要在碘染色及硼酸處理的步驟進行,所得之偏光件層z的膜厚為13μm,單體穿透率為42.7%。該偏光件 層z的碘量根據後述[碘量的定量]的程序測定時為2.4×10-5g/cm2A polyvinyl alcohol-based resin film having an average degree of polymerization of about 2,400, a degree of saponification of 99.9 mol% or more, and a thickness of 30 μm was immersed in pure water at 30 ° C., and the weight ratio of iodine / potassium iodide / water was 0.02 / 2 at 30 ° C. / 100 of water solution. Then, it was immersed in an aqueous solution having a weight ratio of potassium iodide / boric acid / water of 12/5/100 at 56.5 ° C. Then, it was washed with pure water at 8 ° C for 20 seconds, and then dried at 65 ° C to obtain a polarizer layer z in which a polyvinyl alcohol-based resin film adsorbed and aligned iodine. The stretching is mainly performed in the steps of iodine dyeing and boric acid treatment. The film thickness of the obtained polarizer layer z is 13 μm, and the monomer transmittance is 42.7%. The amount of iodine in this polarizer layer z was 2.4 × 10 -5 g / cm 2 when measured according to a procedure of [quantification of iodine amount] described later.

(偏光板的製作)     (Production of polarizing plate)    

除了使用表3及表4所示的接著劑作為構成第1接著劑層的接著劑,使用偏光件層z作為偏光件層以外,與實施例1同樣地施作得到偏光板。 A polarizing plate was obtained in the same manner as in Example 1 except that the adhesives shown in Tables 3 and 4 were used as the adhesive constituting the first adhesive layer, and the polarizer layer z was used as the polarizer layer.

[膜厚的測定]     [Measurement of film thickness]    

使用數位測長機(MH-15、Nikon公司製),測定第1接 著劑層、第2接著劑層的膜厚。 Using a digital length measuring machine (MH-15, manufactured by Nikon), the film thickness of the first adhesive layer and the second adhesive layer was measured.

[表面元素量的定量]     [Quantification of surface element amount]    

使用ThermoFisher Scientific公司製之K-AlphaTM+X射線光電子分光(XPS)系統,進行樹脂層的與第1接著劑層接觸側的表面的元素的定性/定量分析。作為X射線光源者,使用單光Al-Kα,測定範圍400μm ,輸出72W,中和條件0.15mA/0.2V,通過能量50eV,掃描次數5次(Step:0.1eV),光電子射出角對樣品表面為90°,實施測定。 The K-Alpha TM + X-ray photoelectron spectroscopy (XPS) system manufactured by ThermoFisher Scientific was used to perform qualitative / quantitative analysis of elements on the surface of the resin layer in contact with the first adhesive layer. As an X-ray light source, use single-light Al-Kα with a measurement range of 400 μm The output is 72W, the neutralization condition is 0.15mA / 0.2V, the energy is 50eV, and the number of scans is 5 times (Step: 0.1eV). The photoelectron emission angle is 90 ° to the sample surface, and the measurement is performed.

[單體穿透率的測定]     [Determination of monomer transmittance]    

對偏光件單體使用附積分球的吸光光度計(日本分光(股)製的「V7100」),對所得之穿透率藉由JIS Z 8701的2度視角(C光源)進行視感度校正,測定視感度校正單體穿透率Ty。 An absorbance spectrometer with an integrating sphere ("V7100" manufactured by JASCO Corporation) was used for the polarizer alone, and the obtained transmittance was corrected for visual sensitivity through a 2 degree viewing angle (C light source) of JIS Z 8701. The visual acuity correction unit transmittance Ty was measured.

[碘量的定量]     [Quantitative amount of iodine]    

偏光件層的碘量I[g/cm2]使用氧燃燒離子色譜法,藉由下述程序定量。秤量偏光件層,用濾紙包裹,置於白金籠。將吸收液[組成係以鹼溶液+還原劑(肼等)的混合溶液作為一例]放入燒瓶,於該燒瓶內填充氧氣。然後,在包裹偏光件層的狀態下置於白金籠後將濾紙點燃,立刻連同白金籠一起放入燒瓶內,在燒瓶內使包裹於濾紙內的偏光件層燃燒。燃燒結束後,靜置30分鐘使碘成分被吸收液吸 收,然後將被吸收液吸收的碘量使用ICS-1000(日本Dionex製)進行定量(質量比率)。碘量使用偏光件層的密度、厚度,從質量分率換算為每單位面積的碘量I[g/cm2]。 The amount of iodine I [g / cm 2 ] in the polarizer layer was quantified by the following procedure using oxygen combustion ion chromatography. Weigh the polarizer layer, wrap it with filter paper, and place it in a platinum cage. An absorption liquid [a composition solution using a mixed solution of an alkali solution and a reducing agent (such as hydrazine) as an example] was put into a flask, and the flask was filled with oxygen. Then, the filter paper was ignited after being placed in a platinum cage with the polarizer layer wrapped, and immediately put into the flask together with the platinum cage, and the polarizer layer wrapped in the filter paper was burned in the flask. After the combustion was completed, the mixture was left to stand for 30 minutes to absorb the iodine component by the absorption liquid, and then the amount of iodine absorbed by the absorption liquid was quantified (mass ratio) using ICS-1000 (manufactured by Japan Dionex). The iodine amount was converted from the mass fraction to the iodine amount I [g / cm 2 ] by using the density and thickness of the polarizer layer.

[透濕度的測定]     [Measurement of moisture permeability]    

第2樹脂層的溫度40℃、相對濕度90%中之透濕度係藉由JIS Z 0208規定的杯子法測定。 The moisture permeability of the second resin layer at a temperature of 40 ° C and a relative humidity of 90% was measured by the cup method specified in JIS Z 0208.

[偏光板的濕熱耐久後的外觀評估]     [Appearance evaluation after polarizing plate's damp heat endurance]    

將以上述偏光板的製作程序所製作的偏光板切出100mm×100mm的正方形,用Kapton膠帶覆蓋裁切面及其附近後,投入80℃、90%RH的烤箱,12小時後取出。將剛取出後的偏光板配置為正交尼科耳狀態進行觀察,或對偏光板單體,從與觀賞側的面為相反側的面照射照明光配置為正交尼科耳狀態進行觀察時,藉由目視如下述進行評估是否觀察到偏光板之顏色不均、失色。 A 100 mm × 100 mm square was cut out of the polarizing plate produced by the above-mentioned polarizing plate manufacturing procedure, and the cut surface and its vicinity were covered with Kapton tape, and then put into an oven at 80 ° C. and 90% RH and taken out after 12 hours. When observing the polarizing plate immediately after being taken out to observe the state of crossed Nicols, or arranging the polarizing plate alone to illuminate the illumination light from a surface opposite to the surface on the viewing side and placing it in the form of crossed Nicols for observation It was evaluated by visual observation as described below whether color unevenness or discoloration of the polarizing plate was observed.

[顏色不均的評估]     [Evaluation of color unevenness]    

將偏光板配置為正交尼科耳狀態進行觀察時,偏光板的顏色變化(變紅或變藍)部分,將視認到不均勻狀的缺陷視為顏色不均,用下述基準評估。 When the polarizing plate is placed in a crossed Nicols state and observed, the color change (red or blue) of the polarizing plate is regarded as uneven color defects, and the following criteria are evaluated.

A:完全沒有視認到顏色不均 A: Color unevenness is not recognized at all

B:視認到非常輕微的部分顏色不均 B: Very slight color unevenness is recognized

C:視認到部分顏色不均 C: Partial color unevenness is recognized

D:視認到偏光板全面顏色不均 D: Uneven overall color of the polarizing plate is recognized

E:強烈地視認到偏光板全面顏色不均 E: Strongly recognize uneven color across the polarizer

[失色的評估]     [Discolored evaluation]    

對偏光板單體,從與觀賞側的面為相反側的面照射照明光進行觀察時,將視認到偏光板中缺少由碘所致之著色之部分成為明亮部分之缺陷視為失色,以下述的基準評估。 When the polarizing plate is irradiated with illuminating light from a surface opposite to the viewing side, the defect in which the portion lacking the coloring caused by iodine in the polarizing plate becomes a bright portion is regarded as discoloration, and the following is taken as Benchmarking.

a:完全沒有視認到失色 a: Discoloration is not recognized at all

b:視認到部分失色 b: Partial discoloration is recognized

c:視認到偏光板全面失色 c: The overall discoloration of the polarizer is recognized

[第2圖表示的圖之製作]     [Creation of Figure 2]    

從實施例、參考例及比較例中,針對使用甲基丙烯酸系樹脂膜a作為第1樹脂層,貼合面為塗佈面(N/C比為5.8)的實施例1、5、8、11、14、比較例1、6、7及參考例3,將脂環式環氧化合物的含量M[重量份]設為縱軸,偏光件層中的碘量I[g/cm2]設為橫軸進行製圖而作成圖。該圖示於第2圖。第2圖所示的圖中,顏色不均的評估為「A」者用「○」表示,B者用「●」表示,C者用「△」表示,D者用「▲」表示,E者用「×」表示。再者,於第2圖所示的圖中,也顯示以式(1)的右邊(2.1M×10-6-7.8×10-5)所示的直線。 From Examples, Reference Examples, and Comparative Examples, Examples 1, 5, 8, and 4 using a methacrylic resin film a as the first resin layer and a bonding surface being a coating surface (N / C ratio of 5.8) 11, 14, Comparative Examples 1, 6, 7, and Reference Example 3 Let the content M [parts by weight] of the alicyclic epoxy compound be the vertical axis, and the amount of iodine I [g / cm 2 ] in the polarizer layer be set Plot for horizontal axis. This diagram is shown in FIG. 2. In the graph shown in Fig. 2, the color unevenness is evaluated as "A" by "○", B by "●", C by "△", D by "▲", and E Those are indicated by "×". In the graph shown in FIG. 2, a straight line represented by the right side (2.1M × 10 -6 -7.8 × 10 -5 ) of the formula (1) is also displayed.

[結果探討]     [Exploration of results]    

如表3的實施例1至13所示,偏光件層的膜厚為18μm以上25μm以下,第1樹脂層的貼合面(與第1接著劑層接觸側的面)中之N/C比為1.0以上時,相對於活性能量線硬化性化合物100重量份,形成第1接著劑層的活性能量線硬化型接著劑組成物中的脂環式環氧化合物的含量為10至70重量份的範圍時,完全沒有見到顏色不均。 As shown in Examples 1 to 13 in Table 3, the film thickness of the polarizer layer is 18 μm or more and 25 μm or less, and the N / C ratio on the bonding surface (the surface in contact with the first adhesive layer) of the first resin layer When it is 1.0 or more, the content of the alicyclic epoxy compound in the active energy ray-curable adhesive composition forming the first adhesive layer is 10 to 70 parts by weight based on 100 parts by weight of the active energy ray-curable compound. In the range, no color unevenness was seen at all.

另一方面,如表4的參考例1及2所示,第1樹脂層的貼合面中之N/C比為0.6或0.8時,即使上述脂環式環氧化合物的含量為75重量份,也沒有視認到顏色不均。再者,如表4的參考例3所示,於偏光件層的膜厚為28μm時,即使上述脂環式環氧化合物的含量為75重量份,顏色不均的發生非常地輕微。 On the other hand, as shown in Reference Examples 1 and 2 of Table 4, when the N / C ratio on the bonding surface of the first resin layer is 0.6 or 0.8, even if the content of the alicyclic epoxy compound is 75 parts by weight No color unevenness was recognized. Furthermore, as shown in Reference Example 3 of Table 4, when the film thickness of the polarizer layer was 28 μm, even if the content of the alicyclic epoxy compound was 75 parts by weight, the occurrence of color unevenness was very slight.

如表4的比較例1至4所示,偏光件層的膜厚為23μm,第1樹脂層的貼合面中之N/C比為1.0以上時,若上述脂環式環氧化合物的含量為75重量份,則視認到偏光板全面顏色不均。再者,如表4的比較例5所示,上述脂環式環氧化合物的含量為5重量份時,活性能量線硬化型接著劑組成物不會硬化。 As shown in Comparative Examples 1 to 4 in Table 4, when the film thickness of the polarizer layer is 23 μm and the N / C ratio on the bonding surface of the first resin layer is 1.0 or more, if the content of the alicyclic epoxy compound is At 75 parts by weight, uneven coloring of the entire polarizing plate was recognized. As shown in Comparative Example 5 in Table 4, when the content of the alicyclic epoxy compound is 5 parts by weight, the active energy ray-curable adhesive composition does not harden.

如表3的實施例14所示,偏光件層的膜厚未達18μm,第1樹脂層的貼合面(接觸第1接著劑層側的面)中之N/C比為1.0以上時,相對於活性能量線硬化性化合物100重量份,若形成第1接著劑層的活性能量線硬化型接著劑組成物中的脂環式環氧化合物的含量為50重量份,則視認到非常輕微的顏色不均的發生。 As shown in Example 14 of Table 3, when the film thickness of the polarizer layer is less than 18 μm, and the N / C ratio on the bonding surface (the surface contacting the first adhesive layer side) of the first resin layer is 1.0 or more, With respect to 100 parts by weight of the active energy ray-curable compound, if the content of the alicyclic epoxy compound in the active energy ray-curable adhesive composition forming the first adhesive layer is 50 parts by weight, a very slight Color unevenness occurs.

另一方面,如表4的比較例6及7所示,偏光件層的膜厚為13μm,第1樹脂層的貼合面(接觸第1接著劑層側的面)中之N/C比為1.0以上時,相對於活性能量線硬化性化合物100重量份,若形成第1接著劑層的活性能量線硬化型接著劑組成物中的脂環式環氧化合物的含量為75重量份、65重量份時,則視認到偏光板全面顏色不均。 On the other hand, as shown in Comparative Examples 6 and 7 in Table 4, the film thickness of the polarizer layer was 13 μm, and the N / C ratio on the bonding surface (the surface contacting the first adhesive layer side) of the first resin layer When it is 1.0 or more, the content of the alicyclic epoxy compound in the active-energy-ray-curable adhesive composition forming the first adhesive layer is 75 parts by weight, 65 with respect to 100 parts by weight of the active-energy-ray-curable compound. At parts by weight, uneven color is noticed across the polarizer.

從第2圖所示的圖,相對於活性能量線硬化性化合物100重量份,將脂環式環氧化合物的含量設為M[重量份],偏光件層的碘量設為I[g/cm2]時,藉由滿足式(1):I≧2.1M×10-6-7.8×10-5 (1);亦即於第2圖所示的圖,比式(1)的右邊表示的直線更上側的實施例,完全沒有視認到顏色不均的發生。 From the graph shown in FIG. 2, the content of the alicyclic epoxy compound was set to M [parts by weight] and the amount of iodine in the polarizer layer was set to I [g / cm 2 ], by satisfying the formula (1): I ≧ 2.1M × 10 -6 -7.8 × 10 -5 (1); that is, the graph shown in FIG. 2 is expressed by the right side of the formula (1) In the example where the straight line is on the upper side, the occurrence of color unevenness is not recognized at all.

如表3的實施例8至13所示,活性能量線硬化型接著劑組成物中的脂肪族環氧化合物的含量未達65重量份時,偏光板的失色被抑制。 As shown in Examples 8 to 13 in Table 3, when the content of the aliphatic epoxy compound in the active energy ray-curable adhesive composition is less than 65 parts by weight, discoloration of the polarizing plate is suppressed.

Claims (8)

一種偏光板,係依序具有偏光件層、接著劑層及第1樹脂層,其中前述偏光件層係吸附配向有碘的聚乙烯醇系樹脂膜;前述第1樹脂層中,與前述接著劑層接觸的側的表面之氮元素與碳元素的原子濃度比(N/C比)為1.0以上;前述接著劑層係包含活性能量線硬化性化合物與陽離子系聚合引發劑的活性能量線硬化型接著劑組成物的硬化物層;前述活性能量線硬化性化合物包含脂環式環氧化合物;前述偏光件層的膜厚為18μm以上25μm以下;相對於前述活性能量線硬化性化合物100重量份,前述脂環式環氧化合物的含量為10至70重量份。     A polarizing plate has a polarizer layer, an adhesive layer, and a first resin layer in this order, wherein the polarizer layer is a polyvinyl alcohol resin film that is oriented with iodine; the first resin layer and the adhesive are The atomic concentration ratio (N / C ratio) of nitrogen and carbon on the surface of the layer in contact with the layer is 1.0 or more; the adhesive layer system includes an active energy ray hardening compound and an active energy ray hardening type of a cationic polymerization initiator. The hardened material layer of the adhesive composition; the active energy ray-curable compound includes an alicyclic epoxy compound; the film thickness of the polarizer layer is 18 μm or more and 25 μm or less; and 100 parts by weight of the active energy ray-curable compound, The content of the aforementioned alicyclic epoxy compound is 10 to 70 parts by weight.     一種偏光板,係依序具有偏光件層、接著劑層及第1樹脂層,其中前述偏光件層係吸附配向有碘的聚乙烯醇系樹脂膜;前述第1樹脂層中,與前述接著劑層接觸的側的表面之氮元素與碳元素的原子濃度比(N/C比)為1.0以上;前述接著劑層係包含活性能量線硬化性化合物與 陽離子系聚合引發劑的活性能量線硬化型接著劑組成物的硬化物層;前述活性能量線硬化性化合物包含脂環式環氧化合物;前述偏光件層的膜厚未達18μm;相對於前述活性能量線硬化性化合物100重量份,前述脂環式環氧化合物的含量為10至55重量份。     A polarizing plate has a polarizer layer, an adhesive layer, and a first resin layer in this order, wherein the polarizer layer is a polyvinyl alcohol resin film that is oriented with iodine; the first resin layer and the adhesive are The atomic concentration ratio (N / C ratio) of nitrogen and carbon on the surface of the layer in contact with the layer is 1.0 or more; the adhesive layer system includes an active energy ray hardening compound and an active energy ray hardening type of a cationic polymerization initiator. The hardened material layer of the adhesive composition; the active energy ray-curable compound contains an alicyclic epoxy compound; the film thickness of the polarizer layer is less than 18 μm; The content of the cyclic epoxy compound is 10 to 55 parts by weight.     一種偏光板,係依序具有偏光件層、接著劑層及第1樹脂層,其中前述偏光件層係吸附配向有碘的聚乙烯醇系樹脂膜;前述第1樹脂層中,與前述接著劑層接觸的側的表面之氮元素與碳元素的原子濃度比(N/C比)為1.0以上;前述接著劑層係包含活性能量線硬化性化合物與陽離子系聚合引發劑的活性能量線硬化型接著劑組成物的硬化物層;前述活性能量線硬化性化合物包含脂環式環氧化合物;前述偏光件層的膜厚為25μm以下;相對於前述活性能量線硬化性化合物100重量份,前述脂環式環氧化合物的含量為M[重量份],前述偏光件層的每單位面積的碘量為I[g/cm 2]時,M為7[重量份]以上,且滿足式(1): I≧2.1M×10 -6-7.8×10 -5 (1)。 A polarizing plate has a polarizer layer, an adhesive layer, and a first resin layer in this order, wherein the polarizer layer is a polyvinyl alcohol resin film that is oriented with iodine; the first resin layer and the adhesive are The atomic concentration ratio (N / C ratio) of nitrogen and carbon on the surface of the layer in contact with the layer is 1.0 or more; the adhesive layer system includes an active energy ray hardening compound and an active energy ray hardening type of a cationic polymerization initiator. The hardened material layer of the adhesive composition; the active energy ray-curable compound includes an alicyclic epoxy compound; the film thickness of the polarizer layer is 25 μm or less; the weight of the fat is 100 parts by weight relative to 100 parts by weight of the active energy ray-curable compound. When the content of the cyclic epoxy compound is M [parts by weight], and when the amount of iodine per unit area of the polarizer layer is I [g / cm 2 ], M is 7 [parts by weight] or more and satisfies the formula (1) : I ≧ 2.1M × 10 -6 -7.8 × 10 -5 (1). 如申請專利範圍第1項至第3項中任一項所述之偏光板,其中,前述接著劑層的膜厚為3.5μm以下。     The polarizing plate according to any one of claims 1 to 3 in the scope of patent application, wherein the film thickness of the adhesive layer is 3.5 μm or less.     如申請專利範圍第1項至第4項中任一項所述之偏光板,其中,前述第1樹脂層包含在溫度40℃、相對濕度90%中之透濕度為1500g/m 2/24hr以下的層。 The polarizing plate according to any one of claims 1 to 4 in the scope of patent application, wherein the first resin layer has a moisture permeability of 1500 g / m 2 / 24hr or less at a temperature of 40 ° C and a relative humidity of 90%. Layers. 如申請專利範圍第1項至第5項中任一項所述之偏光板,係於前述偏光件層的與配置前述接著劑層側為相反側的面具有第2樹脂層;其中,前述第2樹脂層包含在溫度40℃、相對濕度90%之透濕度為1500g/m 2/24hr以下的層。 According to the polarizing plate described in any one of claims 1 to 5, the second resin layer is provided on the surface of the polarizer layer opposite to the side on which the adhesive layer is arranged; 2 The resin layer includes a layer having a temperature of 40 ° C. and a relative humidity of 90% and a moisture permeability of 1500 g / m 2 / 24hr or less. 如申請專利範圍第1項至第6項中任一項所述之偏光板,其中,前述偏光件層的單體穿透率為40%以上。     The polarizing plate according to any one of claims 1 to 6 in the scope of patent application, wherein the single-layer transmittance of the polarizer layer is 40% or more.     如申請專利範圍第1項至第7項中任一項所述之偏光板,其中,前述活性能量線硬化性化合物更包含脂肪族環氧化合物;其中,相對於前述活性能量線硬化性化合物100重量份,前述脂肪族環氧化合物的含量未達65重量份。     The polarizing plate according to any one of claims 1 to 7, wherein the active energy ray-curable compound further includes an aliphatic epoxy compound; wherein the active energy ray-curable compound is 100% of the active energy ray-curable compound. The content of the aforementioned aliphatic epoxy compound is less than 65 parts by weight.    
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