TW201833453A - Extrusion anchoring steel strand cable of high stress amplitude and its making method capable of preventing the steel strand from fatigue and fracture and ensuring the clamping effect on the steel strand - Google Patents

Extrusion anchoring steel strand cable of high stress amplitude and its making method capable of preventing the steel strand from fatigue and fracture and ensuring the clamping effect on the steel strand Download PDF

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TW201833453A
TW201833453A TW106107286A TW106107286A TW201833453A TW 201833453 A TW201833453 A TW 201833453A TW 106107286 A TW106107286 A TW 106107286A TW 106107286 A TW106107286 A TW 106107286A TW 201833453 A TW201833453 A TW 201833453A
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anchor
steel strand
sleeve
sealing
cable
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TW106107286A
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Chinese (zh)
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TWI612239B (en
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朱元
黃穎
李文獻
蘇韓
韋耀淋
王恒也
呂志成
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柳州歐維姆機械股份有限公司
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Abstract

The present invention discloses an extrusion anchoring steel strand cable of high stress amplitude and its making method. The cable includes an anchoring clamping section and a sealing anti-corrosion section. The anchoring clamping section includes an end cover, a toothed taper sleeve, an anchoring sleeve, and an auxiliary clamping section. The sealing anti-corrosion section includes a sealing cylinder, a sealing ring and a sealing cover. The auxiliary clamping section includes an auxiliary anchoring sleeve. The present invention makes use of adding the auxiliary anchoring sleeve between the anchoring sleeve and the sealing cylinder and filling a clamping material that provides the steel strand with an auxiliary function to prevent the steel strand from the risk of fatigue and fracture, and further makes use of a slotted connection structure of adjacent piercing holes to better transfer a deformation holding force of the anchoring sleeve during the pressing, so as to ensure the clamping effect on the steel strand.

Description

高應力度擠壓錨固鋼絞線拉索及其製備方法High stress extrusion anchor steel strand cable and preparation method thereof

本發明關於一種大型建築工程採用的拉索,特別是一種高應力度擠壓錨固鋼絞線拉索,特別適用於重載鐵路線的拱橋吊桿。The invention relates to a cable used in a large-scale construction project, in particular to a high-stress extruded steel strand cable, which is particularly suitable for an arch bridge boom of a heavy-duty railway line.

拉索在預應力行業中已經廣泛使用。目前,大多數橋樑主要採用冷鑄錨、熱鑄錨和夾片錨拉索這三種形式,但是由於冷鑄錨、熱鑄錨和夾片錨拉索這三種形式,錨頭尺寸比較大,成本較高。因此,擠壓式拉索成為拱橋吊桿普遍採用的結構,目前重載鐵路線繁忙、車流密度大,列車活動負載對鐵路線上的拱橋吊桿的衝擊頻繁,鐵路建設要求吊桿疲勞性能要滿足300 MP應力度要求。習知技術中擠壓錨固鋼絞線拉索為200 MPa,因此需要將習知擠壓錨固鋼絞線拉索的疲勞應力度提高1.5倍,以確保鐵路拱橋的安全。Cables have been widely used in the prestressing industry. At present, most of the bridges mainly use three forms: cold cast anchor, hot cast anchor and clip anchor cable. However, due to the three forms of cold cast anchor, hot cast anchor and clip anchor cable, the size of the anchor head is relatively large and the cost is large. Higher. Therefore, the squeeze cable has become a commonly used structure for arch bridge booms. At present, the heavy-duty railway line is busy and the traffic density is large. The train active load has frequent impact on the arch bridge boom on the railway line. The railway construction requires the fatigue performance of the boom to meet 300 MP stress requirements. In the prior art, the extruded anchor strand cable is 200 MPa, so the fatigue stress of the conventional extruded anchor strand cable needs to be increased by 1.5 times to ensure the safety of the railway arch bridge.

在習知技術中,如中國專利CN2101210447B設計了一種鋼絞線整束擠壓錨索拉索,該拉索包括索體及錨固件,錨固件由錨固單元和密封單元組成,擠壓錨碇套內鑽有鋼絞線嵌裝孔,鋼絞線置於孔內與錨碇套擠壓為一體,密封單元主要部件包括密封筒、密封圈、防腐材料,以達到錨固及防腐作用,由於拉索結構的限制,反覆加載循環過程中,鋼絞線與錨固單元存在應力集中,最高只能實現250 MPa應力度;中國專利CN102587279B設計了一種鋼絞線成品拉索,該拉索包括索體和錨固件,錨固件包括錨固單元和密封單元,錨固單元包含端蓋、錐套、錨板、錨杯和約束圈,其錐套外側為光滑面,對鋼絞線摩擦力有限,其鋼線絞在錨杯內由錐形錨孔定位,並採用環氧類填料固化,同樣根數的拉索,此錨具的外形尺寸比擠壓錨固拉索至少增大30%,不適用於拱橋吊桿;中國專利CN102926507B設計了一種整體擠壓式鋼絞線錨具拉索及其製作方法,其製備方法包括:步驟A:加工各零部件及鋼絞線成品索;步驟B:裝配;步驟C:穿鋼絞線、裝夾片;步驟D:擠壓;步驟E:安裝防鬆螺塞;步驟F:密封、灌膠;藉由該方法製備的拉索產品由於拉索結構的限制,應力度較小且其鋼絞線易發生疲勞斷裂。In the prior art, for example, Chinese patent CN2101210447B designs a steel strand whole bundle extrusion anchor cable, the cable includes a cable body and an anchor, the anchor is composed of an anchoring unit and a sealing unit, and the anchor sleeve is squeezed. The inner drill has a steel wire embedded hole, and the steel strand is placed in the hole and squeezed into the anchor sleeve. The main components of the sealing unit include a sealing cylinder, a sealing ring and an anti-corrosion material to achieve anchoring and anti-corrosion effects, due to the cable The limitation of structure, during the repeated loading cycle, the steel strand and the anchoring unit have stress concentration, and the highest degree can only achieve 250 MPa stress; Chinese patent CN102587279B designs a steel stranded cable, which includes the cable body and anchor Firmware, the anchor includes an anchoring unit and a sealing unit. The anchoring unit comprises an end cover, a taper sleeve, an anchor plate, an anchor cup and a restraining ring, and the outer side of the taper sleeve is a smooth surface, and the frictional force on the steel strand is limited, and the steel wire is twisted The anchor cup is positioned by a tapered anchor hole and is cured by an epoxy filler. The same number of cables have an outer dimension of at least 30% larger than that of the extruded anchor cable, and are not suitable for arch bridge hangers; China CN102926507B designs an integral extruded steel strand anchor cable and a manufacturing method thereof, the preparation method comprises the following steps: Step A: processing each component and steel strand finished cable; step B: assembling; step C: wearing steel strand Line, clamping piece; step D: extrusion; step E: installing anti-loose plug; step F: sealing, filling; the cable product prepared by the method has less stress due to the limitation of the cable structure and Its steel strand is prone to fatigue fracture.

針對上述問題,本發明提供一種高應力度擠壓錨固鋼絞線拉索,旨在改變錨固段鋼絞線受力狀況,避免錨固段與密封段之間的鋼絞線出現疲勞斷裂的風險,提高鋼絞線的夾緊、夾持防滑性,提高拉索疲勞性能。In view of the above problems, the present invention provides a high stress degree extruded anchor steel cable, which aims to change the stress state of the steel strand in the anchoring section and avoid the risk of fatigue fracture of the steel strand between the anchoring section and the sealing section. Improve the clamping and clamping slip resistance of the steel strand and improve the fatigue performance of the cable.

本發明採取以下技術方案實現上述目的:The present invention adopts the following technical solutions to achieve the above objectives:

一種高應力度擠壓錨固鋼絞線拉索,包括鋼絞線成品索索體及其兩端的錨固件,鋼絞線成品索索體包括鋼絞線聚乙烯(Polyethylene, PE)索體(10)及其兩端剝除PE鋼絞線(13);錨固件包括:錨固夾持段(101)、密封防腐段(103);錨固夾持段(101)包括端蓋(1)、錨固套(3)、輔助夾持段(102);防腐段(103)包括密封筒(6)、密封圈(8)、密封蓋(9);輔助夾持段(102)包括輔助錨固套(4);錨固套(3)兩端分別與端蓋(1)和輔助錨固套(4)的一端藉由螺旋方式連接,輔助錨固套(4)另一端與密封筒(6)的一端藉由螺旋方式連接,密封筒(6)的另一端與密封蓋(9)藉由螺旋方式連接;密封筒(6)靠近密封蓋(9)一端的端口設置有密封圈(8),密封圈(8)為鋼絞線PE索體(10)與密封筒(6)之間的縫隙密封件;密封筒(6)內側圍成的空間填充防腐材料(7);輔助錨固套(4)內側圍成的內腔填充環氧類填料(5);錨固套(3)內鑽有與被擠壓鋼絞線數量相等的穿心孔(11),至少有一組相鄰的穿心孔(11)為開槽連通結構,且所有開槽連通結構的開槽方向相互平行。A high-stress extruded anchor steel cable, comprising a steel stranded cable body and anchors at both ends thereof, the steel strand finished cable body comprises a steel wire polyethylene (Polyethylene, PE) cable body (10) and The PE steel strands (13) are stripped at both ends; the anchor includes: an anchor clamping section (101), a sealing anti-corrosion section (103), and an anchor clamping section (101) including an end cover (1) and an anchor sleeve (3) An auxiliary clamping section (102); the corrosion protection section (103) comprises a sealing cylinder (6), a sealing ring (8), a sealing cover (9); the auxiliary clamping section (102) comprises an auxiliary anchoring sleeve (4); anchoring One end of the sleeve (3) is respectively connected to one end of the end cover (1) and the auxiliary anchor sleeve (4) by a spiral connection, and the other end of the auxiliary anchor sleeve (4) is connected to one end of the sealing cylinder (6) by a spiral connection. The other end of the sealing cylinder (6) is connected to the sealing cover (9) by a spiral connection; the sealing cylinder (6) is provided with a sealing ring (8) near the end of the sealing cover (9), and the sealing ring (8) is a steel strand a gap seal between the wire PE body (10) and the sealing cylinder (6); an air enclosed inside the sealing cylinder (6) Filled with anti-corrosion material (7); the inner cavity enclosed by the auxiliary anchor sleeve (4) is filled with epoxy-based filler (5); the anchor sleeve (3) is drilled with a number of piercing holes equal to the number of extruded steel strands ( 11) At least one set of adjacent through holes (11) is a slotted communication structure, and the groove directions of all the slotted communication structures are parallel to each other.

本發明進一步技術方案是:輔助錨固套(4)為內錐形狀。According to a further technical solution of the present invention, the auxiliary anchor sleeve (4) has an inner cone shape.

本發明進一步技術方案是:穿心孔(11)靠近端蓋側設置有牙型錐套(2),穿過牙型錐套(2)的鋼絞線(13)為中心絲經過墩頭處理的鋼絞線。According to a further technical solution of the present invention, the through-hole (11) is provided with a toothed taper sleeve (2) near the end cover side, and the steel strand (13) passing through the toothed taper sleeve (2) is treated as a center wire through the pier head. Steel strands.

本發明進一步技術方案是:密封圈(8)為外錐形結構。According to a further technical solution of the present invention, the sealing ring (8) is an outer tapered structure.

本發明進一步技術方案是:穿心孔(11)至少含有一段螺紋結構(12)。According to a further technical solution of the invention, the through-hole (11) comprises at least one threaded structure (12).

本發明進一步技術方案是:防腐材料(7)是環氧砂漿、油脂、防腐聚氨酯中的一種或幾種的混合材料。According to a further technical solution of the present invention, the anticorrosive material (7) is a mixed material of one or more of an epoxy mortar, a grease, and an anticorrosive polyurethane.

本發明還提出一種高應力度擠壓錨固鋼絞線拉索的製備方法,在拉索製備前準備好各個零部件,具體零部件包括:鋼絞線PE索體(10)及其兩端剝除PE鋼絞線(13)、端蓋(1)、牙型錐套(2)、錨固套(3)、輔助錨固套(4)、密封筒(6)、密封圈(8)、密封蓋(9);錨固套(3)內鑽有與被擠壓鋼絞線數量相等穿心孔(11),且至少有一組相鄰的穿心孔(11)為開槽連通結構(14),所有開槽連通結構(14)的開槽方向相互平行;輔助錨固套(4)為內錐形狀;密封圈(8)為外錐形結構;製備方法的步驟包括:The invention also provides a preparation method of a high stress degree extruded anchor steel cable, which is prepared before the cable is prepared, and the specific components include: steel strand PE cable body (10) and stripping at both ends thereof In addition to PE steel strand (13), end cap (1), toothed sleeve (2), anchor sleeve (3), auxiliary anchor sleeve (4), sealing cylinder (6), sealing ring (8), sealing cover (9); the anchor sleeve (3) is drilled with the same number of holes as the extruded steel wire (11), and at least one set of adjacent through holes (11) is a slotted communication structure (14), The slotting direction of all the slotted connecting structures (14) is parallel to each other; the auxiliary anchoring sleeve (4) is an inner cone shape; the sealing ring (8) is an outer tapered structure; the steps of the preparation method include:

a、鋼絞線清洗,將鋼絞線PE索體(10)兩端剝除PE,並對每根鋼絞線(13)打散清洗後再回撚;a. Steel strand cleaning, strip PE at both ends of steel stranded wire rope body (10), and smash each steel strand (13) after cleaning;

b、鋼絞線表面進行咬齒;b. The surface of the strand is subjected to a toothing;

c、製螺紋,藉由車螺紋設備對端蓋(1)、錨固套(3)、輔助錨固套(4)及密封筒(6)、密封蓋(9)加工相對應的內螺紋或外螺紋;c. Threading, by the threaded equipment, the end cover (1), the anchor sleeve (3), the auxiliary anchor sleeve (4), the sealing cylinder (6), and the sealing cover (9) are processed corresponding to internal or external threads. ;

d、鋼絞線安裝,將每根鋼絞線(13)穿入錨固套(3)對應的穿心孔(11),鋼絞線(13)外露錨固套(3)60~200 mm,將牙型錐套(2)穿入鋼絞線中心絲,對鋼絞線中心絲進行墩頭處理(wire rolling processing),藉由頂壓工具設備將外露的鋼絞線(13)頂平至錨固套(3)端面;d, steel strand installation, each steel strand (13) is inserted into the corresponding through hole (11) of the anchor sleeve (3), the steel strand (13) exposed anchor sleeve (3) 60 ~ 200 mm, will The toothed taper sleeve (2) penetrates the center wire of the steel strand, and the wire rolling processing is performed on the center wire of the stranded wire, and the exposed steel strand (13) is flattened to the anchor by the pressing tool device. Set (3) end face;

e、擠壓,採用擠壓設備和工具設備對錨固套(3)內的整束鋼絞線進行整體擠壓夾緊;e, extrusion, using the extrusion equipment and tool equipment to integrally clamp the entire bundle of steel strands in the anchor sleeve (3);

f、輔助夾持段錨固,將輔助錨固套(4)與錨固套(3)旋合,並將環氧類填料(5)填滿輔助錨固套(4)內腔,形成錨固夾持段(101),將錨固夾持段(101)放置高溫固化爐內進行恆溫固化;f. Auxiliary clamping section anchoring, screwing the auxiliary anchoring sleeve (4) and the anchoring sleeve (3), and filling the epoxy filling material (5) with the inner cavity of the auxiliary anchoring sleeve (4) to form an anchor clamping section ( 101), placing the anchor clamping section (101) in a high temperature curing oven for constant temperature curing;

g、拉索預張拉,按索公稱力的60%加載並持荷10~60分鐘;g, the cable pre-tensioning, loading and holding the load of 60% of the nominal force of the cable for 10 to 60 minutes;

h、密封,將密封筒(6)與輔助錨固套(4)旋合,將密封圈(8)以及密封蓋(9)安裝到密封筒(6)上,最後藉由灌漿設備往密封筒(6)內灌注防腐密封材料(7),並將錨索吊裝垂直狀態後靜放8~14小時。h. Sealing, screwing the sealing cylinder (6) and the auxiliary anchoring sleeve (4), mounting the sealing ring (8) and the sealing cover (9) to the sealing cylinder (6), and finally passing the grouting equipment to the sealing cylinder ( 6) Inject the anti-corrosion sealing material (7), and then hang the anchor cable for vertical position for 8 to 14 hours.

本發明的有益效果是:The beneficial effects of the invention are:

1、本發明藉由相鄰穿心孔(11)的開槽連通結構,使得擠壓時錨固套變形夾緊力傳遞更好,能保證對鋼絞線的夾持效果;1. The invention has a slotted communication structure of adjacent through-holes (11), so that the deformation clamping force transmission of the anchor sleeve is better when squeezed, and the clamping effect on the steel strand can be ensured;

2、本發明藉由在錨固套(3)與密封筒(6)之間增設輔助錨固套(4)並填充防腐材料(7),提高了錨固段與密封段之間鋼絞線的錨固夾持和防水防腐的性能,避免了錨固段與密封段之間的鋼絞線出現疲勞斷裂的風險;2. The present invention increases the anchoring clip of the steel strand between the anchoring section and the sealing section by adding an auxiliary anchoring sleeve (4) between the anchoring sleeve (3) and the sealing cylinder (6) and filling the anticorrosive material (7). The performance of waterproofing and anti-corrosion avoids the risk of fatigue fracture of the steel strand between the anchoring section and the sealing section;

3、本發明藉由將鋼絞線(13)的中心鋼絲穿入牙型錐套(2)並進行墩頭處理,進一步提高鋼絞線的夾緊、夾持防滑性,其外牙可以增強鋼絞線的摩擦力;3. The invention further improves the clamping and clamping slip resistance of the steel strand by penetrating the center steel wire of the steel strand (13) into the toothed taper sleeve (2) and performing the pier head treatment, and the outer teeth can be enhanced. Friction of steel strands;

4、本發明藉由將密封圈(8)設置為外錐形結構,藉由密封蓋(9)的螺紋旋合頂壓原理,實現對密封圈(8)的頂壓變形密封作用,從而防止雨水從索體與密封蓋的縫隙處流入;4. The present invention realizes the pressure-proof deformation sealing function of the sealing ring (8) by setting the sealing ring (8) as an outer tapered structure by the screwing and pressing principle of the sealing cover (9), thereby preventing Rainwater flows from the gap between the cable body and the sealing cover;

5、本發明藉由在穿心孔(11)採用攻螺紋牙結構,大大提高了錨固段夾緊力;5. The invention greatly improves the clamping force of the anchoring section by adopting a tapping tooth structure in the piercing hole (11);

6、本發明藉由將整個錨固夾持段放置高溫固化爐內進行恆溫固化,形成一種楔形夾緊力;6. The present invention forms a wedge-shaped clamping force by placing the entire anchoring clamping section in a high-temperature curing oven for constant temperature curing;

7、本發明藉由預張拉階段,使鋼絞線受力均勻,消除索間間隙,使拉索彈性模數穩定。7. The present invention makes the steel strands have uniform force by the pre-tensioning stage, eliminates the gap between the cables, and stabilizes the elastic modulus of the cable.

下面結合附圖1至8和實施例1~3對本發明進行說明:The invention will now be described with reference to Figures 1 to 8 and Examples 1-3:

實施例1:Example 1:

一種高應力度擠壓錨固鋼絞線拉索,包括鋼絞線成品索索體及其兩端的錨固件,鋼絞線成品索索體包括鋼絞線聚乙烯(Polyethylene, PE)索體(10)及其兩端剝除PE鋼絞線(13);錨固件包括:錨固夾持段(101)、輔助夾持段(102)、密封防腐段(103);錨固夾持段(101)包括端蓋(1)、牙型錐套(2)、錨固套(3)、輔助夾持段(102);密封防腐段(103)包括密封筒(6)、密封圈(8)、密封蓋(9);輔助夾持段(102)包括輔助錨固套(4)。錨固套(3)內鑽有與被擠壓鋼絞線數量相等的7個穿心孔(11),穿心孔(11)均進行加工螺紋牙,在每個穿心孔(11)的一端形成一段螺紋結構(12),且位於同一豎直方向上的相鄰穿心孔(11)為開槽連通結構(14),製索時將每根鋼絞線穿入相應的孔內,藉由擠壓工具設備對錨固套進行擠壓,從而實現對鋼絞線束的整體擠壓夾緊;輔助錨固套(4)為內錐形狀,藉由填充環氧鐵砂實現對錨固套(3)與密封筒(6)之間鋼絞線束的楔形夾緊及防水防腐作用;密封圈(8)為鋼絞線PE索體(10)與密封筒(6)之間的縫隙密封件,其結構設計為外錐形結構,採用橡膠材料藉由擠壓變形原理來實現密封。A high-stress extruded anchor steel cable, comprising a steel stranded cable body and anchors at both ends thereof, the steel strand finished cable body comprises a steel wire polyethylene (Polyethylene, PE) cable body (10) and The PE steel strands (13) are stripped at both ends thereof; the anchors include: an anchor clamping section (101), an auxiliary clamping section (102), a sealing anti-corrosion section (103), and an anchor clamping section (101) including an end cover (1), toothed taper sleeve (2), anchor sleeve (3), auxiliary clamping section (102); sealing anticorrosion section (103) including sealing cylinder (6), sealing ring (8), sealing cover (9) The auxiliary clamping section (102) includes an auxiliary anchoring sleeve (4). The anchor sleeve (3) is drilled with seven through holes (11) equal in number to the extruded steel strands, and the through holes (11) are machined with threaded teeth at one end of each through hole (11). Forming a section of the threaded structure (12), and the adjacent through-holes (11) in the same vertical direction are slotted communication structures (14), and each steel strand is threaded into the corresponding hole when the cable is made, The anchoring sleeve is pressed by the pressing tool device to realize integral pressing and clamping of the steel strand; the auxiliary anchoring sleeve (4) is in the shape of an inner cone, and the anchoring sleeve (3) is realized by filling the epoxy iron sand The wedge-shaped clamping and waterproof anti-corrosion effect of the steel strand between the sealing cylinders (6); the sealing ring (8) is a gap seal between the steel strand PE cable body (10) and the sealing cylinder (6), and its structural design For the outer tapered structure, the rubber material is used to achieve the seal by the principle of extrusion deformation.

其製備方法之步驟如下:準備上述零組件;The steps of the preparation method are as follows: preparing the above components;

a、鋼絞線清洗,將鋼絞線PE索體(10)兩端剝除PE,並對每根鋼絞線(13)打散清洗後再回撚;a. Steel strand cleaning, strip PE at both ends of steel stranded wire rope body (10), and smash each steel strand (13) after cleaning;

b、鋼絞線表面進行咬齒;b. The surface of the strand is subjected to a toothing;

c、製螺紋,藉由車螺紋設備分別對錨固套(3)、輔助錨固套(4)、密封筒(6)的一端加工內螺紋,另一端加工外螺紋,端蓋(1)、密封蓋(9)分別加工內螺紋;c. Threading, the internal thread is machined by one end of the anchoring sleeve (3), the auxiliary anchoring sleeve (4) and the sealing cylinder (6) by the threading device, and the external thread is processed at the other end, the end cover (1) and the sealing cover (9) processing internal threads separately;

d、鋼絞線安裝,將每根鋼絞線(13)穿入錨固套(3)上對應的穿心孔(11),鋼絞線(13)外露錨固套(3)120 mm,將牙型錐套(2)穿入鋼絞線中心絲,對鋼絞線中心絲進行墩頭處理,藉由頂壓工具設備將外露的鋼絞線(13)頂平至錨固套(3)端面;d, steel strand installation, each steel strand (13) is inserted into the corresponding piercing hole (11) on the anchor sleeve (3), the steel strand (13) exposed anchor sleeve (3) 120 mm, the tooth The taper sleeve (2) penetrates into the center wire of the steel strand, and performs the pier head treatment on the center wire of the steel strand, and the exposed steel strand (13) is flattened to the end face of the anchor sleeve (3) by the pressing tool device;

e、採用擠壓設備和工具設備對錨固套(3)內的整束鋼絞線整體擠壓夾緊;e. using the extrusion equipment and the tool equipment to integrally clamp and clamp the whole bundle of steel strands in the anchor sleeve (3);

f、輔助夾持段錨固,將輔助錨固套(4)與錨固套(3)旋合,並將環氧類填料(5)填滿輔助錨固套(4)內腔,形成錨固夾持段(101),將錨固夾持段(101)放置高溫固化爐內進行恆溫固化;f. Auxiliary clamping section anchoring, screwing the auxiliary anchoring sleeve (4) and the anchoring sleeve (3), and filling the epoxy filling material (5) with the inner cavity of the auxiliary anchoring sleeve (4) to form an anchor clamping section ( 101), placing the anchor clamping section (101) in a high temperature curing oven for constant temperature curing;

g、拉索預張拉,按索公稱力的60%加載並持荷60分鐘;g, the cable pre-tensioning, loading and holding 60% of the nominal force of the cable;

h、密封,將密封筒(6)旋上錨杯B(4),將密封圈(8)以及密封蓋(9)安裝到密封筒(6)上,最後藉由灌漿設備往密封筒(6)內灌注防腐聚氨酯,並將錨索吊裝垂直狀態後靜放12小時。製得本發明之高應力度擠壓錨固鋼絞線拉索。h. Seal, screw the sealing cylinder (6) onto the anchor cup B (4), install the sealing ring (8) and the sealing cover (9) onto the sealing cylinder (6), and finally pass the grouting equipment to the sealing cylinder (6) The inner layer is filled with anti-corrosion polyurethane, and the anchor cable is suspended in a vertical state and then allowed to stand for 12 hours. The high stress extrusion anchor steel strand cable of the present invention is obtained.

實施例2:Example 2:

本發明之一種高應力度擠壓錨固鋼絞線拉索,包括鋼絞線成品索索體及其兩端的錨固件,鋼絞線成品索索體包括鋼絞線PE索體(10)及其兩端剝除PE鋼絞線(13);錨固件包括:錨固夾持段(101)、輔助夾持段(102)、密封防腐段(103);錨固夾持段(101)包括端蓋(1)、牙型錐套(2)、錨固套(3)、輔助夾持段(102);密封防腐段(103)包括密封筒(6)、密封圈(8)、密封蓋(9);輔助夾持段(102)包括輔助錨固套(4)。錨固套(3)內鑽有與被擠壓鋼絞線數量相等的7個穿心孔(11),穿心孔(11)均進行加工螺紋牙,在每個穿心孔(11)的兩端形成一段螺紋結構(12),且位於中心豎直方向上的相鄰穿心孔(11)為開槽連通結構(14),製索時將每根鋼絞線穿入相應的孔內,藉由擠壓工具設備對錨固套進行擠壓,從而實現對鋼絞線束的整體擠壓夾緊;輔助錨固套(4)為內錐形狀,藉由填充環氧鐵砂實現對錨固套(3)與密封筒(6)之間鋼絞線束的楔形夾緊及防水防腐作用;密封圈(8)為鋼絞線PE索體(10)與密封筒(6)之間的縫隙密封件,其結構設計為外錐形結構,採用橡膠材料藉由擠壓變形原理來實現密封。The high stress extrusion anchor steel strand cable of the invention comprises the steel stranded cable body and the anchors at both ends thereof, and the steel strand finished cable body comprises the steel strand PE cable body (10) and the two ends thereof Stripping the PE steel strand (13); the anchor includes: an anchor clamping section (101), an auxiliary clamping section (102), a sealing anti-corrosion section (103), and an anchor clamping section (101) including an end cover (1) , toothed taper sleeve (2), anchor sleeve (3), auxiliary clamping section (102); sealing anticorrosion section (103) including sealing cylinder (6), sealing ring (8), sealing cover (9); auxiliary clamp The holding section (102) includes an auxiliary anchoring sleeve (4). The anchor sleeve (3) is drilled with seven through-holes (11) equal in number to the extruded steel strands, and the through-holes (11) are machined with threaded teeth, two in each through-hole (11) Forming a threaded structure (12) at the end, and the adjacent through hole (11) located in the vertical direction of the center is a slotted communication structure (14), and each steel strand is threaded into the corresponding hole when the cable is made, The anchoring sleeve is squeezed by the pressing tool device to realize the overall extrusion clamping of the steel strand; the auxiliary anchoring sleeve (4) is in the shape of an inner cone, and the anchoring sleeve is realized by filling the epoxy iron sand (3) The wedge-shaped clamping and waterproof anti-corrosion effect of the steel strand between the sealing cylinder (6); the sealing ring (8) is a gap seal between the steel strand PE cable body (10) and the sealing cylinder (6), the structure thereof Designed as an outer tapered structure, the rubber material is sealed by the principle of extrusion deformation.

其製備方法之步驟如下:準備上述零組件;The steps of the preparation method are as follows: preparing the above components;

a、鋼絞線清洗,將鋼絞線PE索體(10)兩端剝除PE,並對每根鋼絞線(13)打散清洗後再回撚;a. Steel strand cleaning, strip PE at both ends of steel stranded wire rope body (10), and smash each steel strand (13) after cleaning;

b、鋼絞線表面進行咬齒;b. The surface of the strand is subjected to a toothing;

c、製螺紋,藉由車螺紋設備分別對錨固套(3)、輔助錨固套(4)、密封筒(6)的一端加工內螺紋,另一端加工外螺紋,端蓋(1)、密封蓋(9)分別加工內螺紋;c. Threading, the internal thread is machined by one end of the anchoring sleeve (3), the auxiliary anchoring sleeve (4) and the sealing cylinder (6) by the threading device, and the external thread is processed at the other end, the end cover (1) and the sealing cover (9) processing internal threads separately;

d、鋼絞線安裝,將每根鋼絞線(13)穿入錨固套(3)上對應的穿心孔(11),鋼絞線(13)外露錨固套(3)60 mm,將牙型錐套(2)穿入鋼絞線(13)中心絲,對鋼絞線(13)中心絲進行墩頭處理,藉由頂壓工具設備將外露的鋼絞線(13)頂平至錨固套(3)端面;d, steel strand installation, each steel strand (13) is inserted into the corresponding through hole (11) on the anchor sleeve (3), the steel strand (13) exposed anchor sleeve (3) 60 mm, the teeth The taper sleeve (2) penetrates the center wire of the steel strand (13), and the core wire of the steel strand (13) is treated with a pier head, and the exposed steel strand (13) is flattened to the anchor by the pressing tool device. Set (3) end face;

e、採用擠壓設備和工具設備對錨固套(3)內的整束鋼絞線整體擠壓夾緊;e. using the extrusion equipment and the tool equipment to integrally clamp and clamp the whole bundle of steel strands in the anchor sleeve (3);

f、輔助夾持段錨固,將輔助錨固套(4)與錨固套(3)旋合,並將環氧類填料(5)填滿輔助錨固套(4)內腔,形成錨固夾持段(101),將錨固夾持段(101)放置高溫固化爐內進行恆溫固化;f. Auxiliary clamping section anchoring, screwing the auxiliary anchoring sleeve (4) and the anchoring sleeve (3), and filling the epoxy filling material (5) with the inner cavity of the auxiliary anchoring sleeve (4) to form an anchor clamping section ( 101), placing the anchor clamping section (101) in a high temperature curing oven for constant temperature curing;

g、拉索預張拉,按索公稱力的60%加載並持荷30分鐘;g, the cable pre-tensioning, loading and holding for 60 minutes according to 60% of the nominal force of the cable;

h、密封,將密封筒(6)旋上錨杯B(4),將密封圈(8)以及密封蓋(9)安裝到密封筒(6)上,最後藉由灌漿設備往密封筒(6)內灌注油脂,並將錨索吊裝垂直狀態後靜放8小時。製得本發明之高應力度擠壓錨固鋼絞線拉索。h. Seal, screw the sealing cylinder (6) onto the anchor cup B (4), install the sealing ring (8) and the sealing cover (9) onto the sealing cylinder (6), and finally pass the grouting equipment to the sealing cylinder (6) The oil was poured into the tank, and the anchor cable was placed in a vertical state and left to stand for 8 hours. The high stress extrusion anchor steel strand cable of the present invention is obtained.

實施例3:Example 3:

本發明之一種高應力度擠壓錨固鋼絞線拉索,包括鋼絞線成品索索體及其兩端的錨固件,鋼絞線成品索索體包括鋼絞線PE索體(10)及其兩端剝除PE鋼絞線(13);錨固件包括:錨固夾持段(101)、輔助夾持段(102)、密封防腐段(103);錨固夾持段(101)包括端蓋(1)、牙型錐套(2)、錨固套(3)、輔助夾持段(102);密封防腐段(103)包括密封筒(6)、密封圈(8)、密封蓋(9);輔助夾持段(102)包括輔助錨固套(4)。錨固套(3)內鑽有與被擠壓鋼絞線數量相等的7個穿心孔(11),穿心孔(11)均進行加工螺紋牙,在每個穿心孔(11)的中間段形成一段螺紋結構(12),且位於左側豎直方向上的相鄰穿心孔(11)為開槽連通結構(14),製索時將每根鋼絞線穿入相應的孔內,藉由擠壓工具設備對錨固套進行擠壓,從而實現對鋼絞線束的整體擠壓夾緊;輔助錨固套(4)為內錐形狀,藉由填充環氧鐵砂實現對錨固套(3)與密封筒(6)之間鋼絞線束的楔形夾緊及防水防腐作用;密封圈(8)為鋼絞線PE索體(10)與密封筒(6)之間的縫隙密封件,其結構設計為外錐形結構,採用橡膠材料藉由擠壓變形原理來實現密封。The high stress extrusion anchor steel strand cable of the invention comprises the steel stranded cable body and the anchors at both ends thereof, and the steel strand finished cable body comprises the steel strand PE cable body (10) and the two ends thereof Stripping the PE steel strand (13); the anchor includes: an anchor clamping section (101), an auxiliary clamping section (102), a sealing anti-corrosion section (103), and an anchor clamping section (101) including an end cover (1) , toothed taper sleeve (2), anchor sleeve (3), auxiliary clamping section (102); sealing anticorrosion section (103) including sealing cylinder (6), sealing ring (8), sealing cover (9); auxiliary clamp The holding section (102) includes an auxiliary anchoring sleeve (4). The anchor sleeve (3) is drilled with seven through-holes (11) equal in number to the extruded steel strands, and the through-holes (11) are machined with threaded teeth in the middle of each of the through-holes (11) The segment forms a threaded structure (12), and the adjacent through hole (11) located in the vertical direction on the left side is a slotted communication structure (14), and each steel strand is threaded into the corresponding hole when the cable is made, The anchoring sleeve is squeezed by the pressing tool device to realize the overall extrusion clamping of the steel strand; the auxiliary anchoring sleeve (4) is in the shape of an inner cone, and the anchoring sleeve is realized by filling the epoxy iron sand (3) The wedge-shaped clamping and waterproof anti-corrosion effect of the steel strand between the sealing cylinder (6); the sealing ring (8) is a gap seal between the steel strand PE cable body (10) and the sealing cylinder (6), the structure thereof Designed as an outer tapered structure, the rubber material is sealed by the principle of extrusion deformation.

其製備方法之步驟如下:準備上述零組件;The steps of the preparation method are as follows: preparing the above components;

a、鋼絞線清洗,將鋼絞線PE索體(10)兩端剝除PE,並對每根鋼絞線(13)打散清洗後再回撚;a. Steel strand cleaning, strip PE at both ends of steel stranded wire rope body (10), and smash each steel strand (13) after cleaning;

b、鋼絞線表面進行咬齒;b. The surface of the strand is subjected to a toothing;

c、製螺紋,藉由車螺紋設備分別對錨固套(3)、輔助錨固套(4)、密封筒(6)的一端加工內螺紋,另一端加工外螺紋,端蓋(1)、密封蓋(9)分別加工內螺紋;c. Threading, the internal thread is machined by one end of the anchoring sleeve (3), the auxiliary anchoring sleeve (4) and the sealing cylinder (6) by the threading device, and the external thread is processed at the other end, the end cover (1) and the sealing cover (9) processing internal threads separately;

d、鋼絞線安裝,將每根鋼絞線(13)穿入錨固套(3)上對應的穿心孔(11),鋼絞線(13)外露錨固套(3)120 mm,將牙型錐套(2)穿入鋼絞線中心絲,對鋼絞線中心絲進行墩頭處理,藉由頂壓工具設備將外露的鋼絞線(13)頂平至錨固套(3)端面;d, steel strand installation, each steel strand (13) is inserted into the corresponding piercing hole (11) on the anchor sleeve (3), the steel strand (13) exposed anchor sleeve (3) 120 mm, the tooth The taper sleeve (2) penetrates into the center wire of the steel strand, and performs the pier head treatment on the center wire of the steel strand, and the exposed steel strand (13) is flattened to the end face of the anchor sleeve (3) by the pressing tool device;

e、採用擠壓設備和工具設備對錨固套(3)內的整束鋼絞線整體擠壓夾緊;e. using the extrusion equipment and the tool equipment to integrally clamp and clamp the whole bundle of steel strands in the anchor sleeve (3);

f、輔助夾持段錨固,將輔助錨固套(4)與錨固套(3)旋合,並將環氧類填料(5)填滿輔助錨固套(4)內腔,形成錨固夾持段(101),將錨固夾持段(101)放置高溫固化爐內進行恆溫固化;f. Auxiliary clamping section anchoring, screwing the auxiliary anchoring sleeve (4) and the anchoring sleeve (3), and filling the epoxy filling material (5) with the inner cavity of the auxiliary anchoring sleeve (4) to form an anchor clamping section ( 101), placing the anchor clamping section (101) in a high temperature curing oven for constant temperature curing;

g、拉索預張拉,按索公稱力的60%加載並持荷10分鐘;g, the cable pre-tensioning, loading and holding for 60 minutes according to the nominal force of the cable;

h、密封,將密封筒(6)旋上錨杯B(4),將密封圈(8)以及密封蓋(9)安裝到密封筒(6)上,最後藉由灌漿設備往密封筒(6)內灌注環氧砂漿,並將錨索吊裝垂直狀態後靜放14小時。製得本發明之高應力度擠壓錨固鋼絞線拉索。h. Seal, screw the sealing cylinder (6) onto the anchor cup B (4), install the sealing ring (8) and the sealing cover (9) onto the sealing cylinder (6), and finally pass the grouting equipment to the sealing cylinder (6) The epoxy mortar was poured into the cable, and the anchor cable was suspended in a vertical state and allowed to stand for 14 hours. The high stress extrusion anchor steel strand cable of the present invention is obtained.

上述高應力度擠壓錨固鋼絞線拉索藉由在錨固套(3)與密封筒(6)之間增設輔助錨固套(4)並填充防腐材料(7),提高了錨固段與密封段之間鋼絞線的錨固夾持和防水防腐的性能,避免了錨固段與密封段之間的鋼絞線出現疲勞斷裂的風險;藉由將鋼絞線(13)的中心鋼絲穿入牙型錐套(2)並進行墩頭處理,進一步提高鋼絞線的夾緊、夾持防滑性,其外牙可以增強鋼絞線的摩擦力;藉由將密封圈(8)設置為外錐形結構,藉由密封蓋(9)的螺紋旋合頂壓原理,實現對密封圈(8)的頂壓變形密封作用,從而防止雨水從索體與密封蓋的縫隙處流入;藉由在穿心孔(11)進行加工螺紋牙,形成螺紋結構(12),大大提高了錨固段夾緊力;藉由相鄰穿心孔(11)的開槽連通結構(14),使得擠壓時錨固套變形夾緊力傳遞更好,能保證對鋼絞線的夾持效果;藉由將整個錨固夾持段放置高溫固化爐內進行恆溫固化,形成一種楔形夾緊力;藉由預張拉階段,使鋼絞線受力均勻,消除索間間隙,使拉索彈性模數穩定。實施例1~3與習知產品參數對比表如下:The high stress extrusion anchor steel strand cable is provided with an auxiliary anchor sleeve (4) and an anticorrosive material (7) between the anchor sleeve (3) and the sealing cylinder (6), thereby improving the anchoring section and the sealing section. The anchoring and waterproofing and anti-corrosion properties of the steel strand avoid the risk of fatigue fracture of the steel strand between the anchoring section and the sealing section; by threading the center wire of the strand (13) into the tooth type The taper sleeve (2) is treated with the pier head to further improve the clamping and clamping slip resistance of the steel strand, and the outer teeth can enhance the friction of the steel strand; by setting the sealing ring (8) to the outer taper The structure, by the screwing and pressing principle of the sealing cover (9), realizes the pressure-pressure deformation sealing action of the sealing ring (8), thereby preventing rainwater from flowing from the gap between the cable body and the sealing cover; The hole (11) performs machining of the thread to form a threaded structure (12), which greatly improves the clamping force of the anchoring section; and the anchoring sleeve is pressed by the slotted connecting structure (14) of the adjacent through-hole (11) The deformation clamping force transmission is better, and the clamping effect on the steel strand can be guaranteed; The entire anchoring section placed a high temperature holding furnace for curing the curing temperature, to form a wedge-shaped clamping force; by pretensioning stage the strand uniform force, to eliminate the gap between the cable so that the cable stable elastic modulus. The comparison table of the examples 1~3 with the conventional product parameters is as follows:

實施例1-3與習知產品參數對比表 Comparison of Examples 1-3 and conventional product parameters

1‧‧‧端蓋1‧‧‧End cover

2‧‧‧錐套2‧‧‧ cone sleeve

3‧‧‧錨固套3‧‧‧ anchor sleeve

4‧‧‧輔助錨固套4‧‧‧Auxiliary anchor sleeve

5‧‧‧環氧類填料5‧‧‧Epoxy filler

6‧‧‧密封筒6‧‧‧ Sealing cylinder

7‧‧‧防腐材料7‧‧‧Anti-corrosion materials

8‧‧‧密封圈8‧‧‧ sealing ring

9‧‧‧密封蓋9‧‧‧ Sealing cover

10‧‧‧鋼絞線PE索體10‧‧‧Steel wire PE body

101‧‧‧錨固夾持段101‧‧‧ anchor clamping section

102‧‧‧輔助夾持段102‧‧‧Auxiliary clamping section

103‧‧‧密封防腐段103‧‧‧ Sealing anti-corrosion section

11‧‧‧穿心孔11‧‧‧through the heart

12‧‧‧螺紋結構12‧‧‧Thread structure

13‧‧‧鋼絞線13‧‧‧Steel wire

14‧‧‧開槽連通結構14‧‧‧Slotted connection structure

圖1為本發明之高應力度擠壓錨固鋼絞線拉索之結構圖。 圖2為本發明之高應力度擠壓錨固鋼絞線拉索錨固夾持段之結構圖。 圖3為本發明之高應力度擠壓錨固鋼絞線拉索密封防腐段之結構圖。 圖4為本發明之高應力度擠壓錨固鋼絞線拉索錐套之示意圖。 圖5為本發明之高應力度擠壓錨固鋼絞線拉索錨固套之剖面圖。 圖6為本發明之高應力度擠壓錨固鋼絞線拉索錨固套之切面圖。 圖7為本發明之高應力度擠壓錨固鋼絞線拉索輔助錨固套之結構圖。 圖8為:本發明之高應力度擠壓錨固鋼絞線拉索密封圈之示意圖。1 is a structural view of a high stress degree extruded anchor steel cable of the present invention. 2 is a structural view of the anchorage clamping section of the high stress degree extruded anchor steel cable of the present invention. Figure 3 is a structural view of the anti-corrosion section of the cable seal of the high stress degree extruded anchor steel wire of the present invention. 4 is a schematic view of a high stress degree extruded anchor steel wire cable taper sleeve of the present invention. Figure 5 is a cross-sectional view of the high stress degree extruded anchor steel wire cable anchor sleeve of the present invention. Figure 6 is a cross-sectional view of the high stress degree extruded anchor steel wire cable anchor sleeve of the present invention. Figure 7 is a structural view of the high stress degree extruded anchor steel wire cable auxiliary anchoring sleeve of the present invention. Figure 8 is a schematic view of the high stress degree extruded anchor steel wire cable sealing ring of the present invention.

Claims (7)

一種高應力度擠壓錨固鋼絞線拉索,該拉索包括鋼絞線成品索索體及其兩端的錨固件,該鋼絞線成品索索體包括鋼絞線PE索體(10)及其兩端剝除PE鋼絞線(13);其中,該錨固件包括:錨固夾持段(101)、密封防腐段(103);錨固夾持段(101)包括端蓋(1)、錨固套(3)、輔助夾持段(102);該密封防腐段(103)包括密封筒(6)、密封圈(8)、密封蓋(9);該輔助夾持段(102)包括輔助錨固套(4);該錨固套(3)兩端分別與該端蓋(1)和該輔助錨固套(4)的一端藉由螺旋方式連接,該輔助錨固套(4)另一端與密封筒(6)的一端藉由螺旋方式連接,該密封筒(6)的另一端與該密封蓋(9)藉由螺旋方式連接;該密封筒(6)靠近該密封蓋(9)一端的端口設置有密封圈(8),該密封圈(8)為該鋼絞線PE索體(10)與該密封筒(6)之間的縫隙密封件;該密封筒(6)內側圍成的空間填充防腐材料(7);該輔助錨固套(4)內側圍成的內腔填充環氧類填料(5);該錨固套(3)內鑽有與被擠壓鋼絞線數量相等的穿心孔(11),至少有一組相鄰的該穿心孔(11)為開槽連通結構(14),且所有該開槽連通結構(14)的開槽方向相互平行。A high stress extrusion anchor steel strand cable, the cable comprises a steel strand finished cable body and an anchor at both ends thereof, the steel strand finished cable body comprises a steel strand PE cable body (10) and two Stripping the PE steel strand (13); wherein the anchor comprises: an anchor clamping section (101), a sealing anti-corrosion section (103); the anchor clamping section (101) comprises an end cover (1) and an anchor sleeve ( 3) an auxiliary clamping section (102); the sealing anti-corrosion section (103) comprises a sealing cylinder (6), a sealing ring (8), a sealing cover (9); the auxiliary clamping section (102) comprises an auxiliary anchoring sleeve ( 4); the two ends of the anchor sleeve (3) are respectively connected with the end cover (1) and one end of the auxiliary anchor sleeve (4) by a spiral connection, and the other end of the auxiliary anchor sleeve (4) and the sealing cylinder (6) One end of the sealing cylinder (6) is connected to the sealing cover (9) by a spiral connection; the sealing cylinder (6) is provided with a sealing ring near the port at one end of the sealing cover (9) (8) The seal ring (8) is a gap seal between the steel strand PE cable body (10) and the seal cylinder (6) The space enclosed by the inside of the sealing cylinder (6) is filled with an anticorrosive material (7); the inner cavity surrounded by the auxiliary anchoring sleeve (4) is filled with an epoxy filler (5); the anchoring sleeve (3) is drilled therein a perforation hole (11) equal in number to the number of extruded steel strands, at least one adjacent one of the perforation holes (11) is a slotted communication structure (14), and all of the slotted communication structures (14) The slotting directions are parallel to each other. 如申請專利範圍第1項所述之高應力度擠壓錨固鋼絞線拉索,其中該輔助錨固套(4)為內錐形狀。The high stress degree extruded anchor strand cable according to claim 1, wherein the auxiliary anchor sleeve (4) has an inner cone shape. 如申請專利範圍第1項所述之高應力度擠壓錨固鋼絞線拉索,其中該穿心孔(11)靠近端蓋側設置有牙型錐套(2),該穿過牙型錐套(2)的鋼絞線(13)為中心絲經過墩頭處理的鋼絞線。The high-stress-squeezing anchor steel wire rope according to the first aspect of the patent application, wherein the piercing hole (11) is provided with a toothed taper sleeve (2) near the end cover side, the through-shaped cone The steel strand (13) of the sleeve (2) is a steel strand treated with a core wire through the pier head. 如申請專利範圍第1項所述之高應力度擠壓錨固鋼絞線拉索,其中該密封圈(8)為外錐形結構。The high stress degree extruded anchor steel cable according to claim 1, wherein the sealing ring (8) is an outer tapered structure. 如申請專利範圍第1項所述之高應力度擠壓錨固鋼絞線拉索,其中該穿心孔(11)至少含有一段螺紋結構(12)。The high stress degree extruded anchor strand cable according to claim 1, wherein the through hole (11) comprises at least one threaded structure (12). 如申請專利範圍第1項所述之種高應力度擠壓錨固鋼絞線拉索,其中該防腐材料(7)是環氧砂漿、油脂、防腐聚氨酯中的一種或幾種的混合材料。The high stress degree extruded anchor steel cable according to claim 1, wherein the anticorrosive material (7) is a mixed material of one or more of epoxy mortar, grease and anticorrosive polyurethane. 一種高應力度擠壓錨固鋼絞線拉索的製備方法,該拉索包括鋼絞線PE索體(10)及其兩端剝除PE鋼絞線(13)、端蓋(1)、牙型錐套(2)、錨固套(3)、輔助錨固套(4)、密封筒(6)、密封圈(8)、密封蓋(9);錨固套(3)內鑽有與被擠壓鋼絞線數量相等穿心孔(11),且至少有一組相鄰的穿心孔(11)為開槽連通結構(14),所有該開槽連通結構(14)的開槽方向相互平行;該輔助錨固套(4)為內錐形狀;該密封圈(8)為外錐形結構;該製備方法的步驟包括: a、鋼絞線清洗,將該鋼絞線PE索體(10)兩端剝除PE,並對每根該鋼絞線(13)打散清洗後再回撚; b、鋼絞線表面進行咬齒; c、製螺紋,藉由車螺紋設備對該端蓋(1)、該錨固套(3)、該輔助錨固套(4)及該密封筒(6)、該密封蓋(9)加工相對應的內螺紋或外螺紋; d、鋼絞線安裝,將每根該鋼絞線(13)穿入該錨固套(3)對應的該穿心孔(11),該鋼絞線(13)外露該錨固套(3)60-200 mm,將該牙型錐套(2)穿入鋼絞線中心絲,對鋼絞線中心絲進行墩頭處理,藉由頂壓工具設備將外露的該鋼絞線(13)頂平至該錨固套(3)端面; e、擠壓,採用擠壓設備和工具設備對該錨固套(3)內的整束鋼絞線進行整體擠壓夾緊; f、輔助夾持段錨固,將該輔助錨固套(4)與該錨固套(3)旋合,並將該環氧類填料(5)填滿該輔助錨固套(4)內腔,形成該錨固夾持段(101),將錨該固夾持段(101)放置高溫固化爐內進行恆溫固化; g、拉索預張拉,按索公稱力的60%加載並持荷10~60分鐘; h、密封,將該密封筒(6)與該輔助錨固套(4)旋合,將該密封圈(8)以及該密封蓋(9)安裝到該密封筒(6)上,最後藉由灌漿設備往該密封筒(6)內灌注防腐該密封材料(7),並將錨索吊裝垂直狀態後靜放8~14小時。Method for preparing high stress degree extruded anchor steel cable, the cable comprises steel strand PE cable body (10) and stripping PE steel strand (13), end cover (1) and teeth at both ends thereof Taper sleeve (2), anchor sleeve (3), auxiliary anchor sleeve (4), sealing cylinder (6), sealing ring (8), sealing cover (9); anchor sleeve (3) drilled and squeezed The number of steel strands is equal to that of the through hole (11), and at least one of the adjacent through holes (11) is a slotted communication structure (14), and the slotted directions of all the slotted communicating structures (14) are parallel to each other; The auxiliary anchor sleeve (4) is in the shape of an inner cone; the sealing ring (8) is an outer tapered structure; the steps of the preparation method include: a, steel strand cleaning, the steel strand PE body (10) two Strip the PE at the end, and then scrape off each steel strand (13) and then return it; b. The surface of the strand is bitten; c. Threaded, the end cap is covered by a threaded device (1) , the anchor sleeve (3), the auxiliary anchor sleeve (4) and the sealing cylinder (6), the sealing cover (9) processing corresponding internal or external threads; d, steel strand installation, Each of the steel strands (13) penetrates the corresponding through hole (11) of the anchor sleeve (3), and the steel strand (13) exposes the anchor sleeve (3) 60-200 mm, and the tooth type The taper sleeve (2) penetrates into the center wire of the steel strand, and performs the pier head treatment on the center wire of the steel strand, and the exposed steel strand (13) is flattened to the end face of the anchor sleeve (3) by pressing tools e, extrusion, using the extrusion equipment and tool equipment to integrally clamp the whole bundle of steel strands in the anchor sleeve (3); f, the auxiliary clamping section anchoring, the auxiliary anchoring sleeve (4) Rotating with the anchor sleeve (3), and filling the epoxy filler (5) with the inner cavity of the auxiliary anchor sleeve (4) to form the anchor clamping section (101), and anchoring the solid clamping section ( 101) placed in a high temperature curing oven for constant temperature curing; g, cable pretensioning, loading and holding for 60 to 60 minutes according to the nominal force of the cable; h, sealing, the sealing cylinder (6) and the auxiliary anchoring The sleeve (4) is screwed, the sealing ring (8) and the sealing cover (9) are mounted on the sealing cylinder (6), and finally poured into the sealing cylinder (6) by a grouting device Rot the sealing material (7), and the vertical lifting anchor after the stationary state of the discharge 8 to 14 hours.
TW106107286A 2017-03-06 2017-03-06 Extrusion anchoring steel strand cable of high stress amplitude and its making method TWI612239B (en)

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