TW201825269A - Surface material structure and article manufactured by utilizing the same having good bearing capacity and solid property and capable of being recycled and reused - Google Patents

Abstract

The present invention provides a surface material structure and an article manufactured by utilizing the same. The surface material structure is mainly characterized in that non-woven layer blocks are fully baked and subjected to cold compression molding to manufacture a finished surface material product with a density ranging from 800 kg/m3 to 1500 kg/m3, which is then assembled into luggage boxes, office chairs, sofas, cabinets, ceilings or any products for indoor or outdoor landscaping. The present invention has good bearing capacity and solid property and can be recycled and reused to provide an excellent effect of re-manufacturing new finish products.

Description

Structure of surface material and articles manufactured using the surface material

The invention relates to a structure of a surface material and an article manufactured by using the surface material, in particular to a material made of various recycled fiber materials, which is firstly made into a non-woven layer block through a non-woven fabric process, and then fully heated and then pressed by a cold mold. Formed into a surface material with a density of 800 ~ 1500Kg / m ³ , the surface material can be used to assemble luggage, office chairs, sofas, cabinets, ceilings, and indoor and outdoor landscaping objects.

According to the current, many home products are made of resin raw materials directly using injection technology, and then assembled with peripheral components needed. For example, to assemble a suitcase, you must first prepare two concave housings, frame flanges, telescopic rods, wheels, locks, and other components, and then assemble these components in a certain assembly order It is a beautiful suitcase. Among them, the two concave shells define a accommodating space, which is used for accommodating luggage and other luggage. Because the concave shell bears internal and external pressure during use, it should The concave shell must be required to have considerable bearing capacity and strength. Therefore, so far, most of the concave cases of the luggage are made of resin raw materials (PC or ABS) injection molding technology, and a small part is made of metal. Material molding technology molding, there is no idea or try to be made of other materials.

For the same reason, to assemble an office chair, you must first prepare the foot stand, seat cushion (cushion body), armrest bracket, armrest, backrest bracket and back cushion (cushion body) and other components, and then these components are A certain assembly sequence is assembled into a beautiful office chair. Among them, the seat cushion (pad body) and the back cushion (pad body) are generally supported by a wooden board with a foam block, and then covered with a mesh surface layer. There are many manufacturers of resin raw material injection molding technology.

Common sofas also support foam blocks with wooden boards, and the outer surface is covered with plastic synthetic fabrics. If the common cabinet is not a wooden board assembly, it is a plastic board (dense board) assembly, and the plastic board is made of resin raw materials using injection technology. In the early days, plaster was often used for molding, and more recently, plastic plate users were used. For some indoor and outdoor landscaping, for rapid manufacturing, it is also common to use resin raw materials for molding. Therefore, there are many products made from resin raw materials in daily life.

After the economy develops to a certain degree, people will reflect on how to do their best to protect the environment. Therefore, many scholars have studied the advantages and disadvantages of the use of products made of plastic materials, and almost the same conclusion is that products made of plastic materials There are problems such as the easy release of toxins that cause serious pollution to the environment, it is difficult to recycle and reuse, or it is difficult to recycle and decompose, and the cost of recycling is huge, and other problems, especially due to the large number of plastic products, have caused global environmental protection Serious injury. Therefore, in the era of rising environmental awareness, finding a material that is made of environmentally friendly recycled materials and easy to recycle has become the mainstream in research and practical applications.

In response to the lack of knowledge that many home products use resin raw materials for manufacturing, the inventor conceived research and development improvements, with a view to providing a product that can be manufactured using environmentally-friendly recycled materials and easy to handle and reuse after recycling. After multiple tests, the present invention finally came into being.

The reason is that the main object of the present invention is to provide a surface material structure made of environmentally-friendly recycled materials, which can be devoted to environmental maintenance, and an article made using the surface material.

Another main object of the present invention is to provide a structure that can be formed into a suitcase, an office chair, a sofa, a cabinet, a ceiling, and a surface material for assembling indoor and outdoor scenery.

In order to achieve the above purpose, the present inventor specially designed a structure of a surface material through the following processes: (1) collecting various fiber raw materials; (2) preparing the fiber raw materials into a non-woven layer block through a non-woven fabric process; (3) The non-woven fabric layer is baked through a pressing flat oven; (4). The fully-baked non-woven fabric layer is sent into a mold and cold-molded into a desired surface material finished product, which is characterized by: The surface material has a density of 800 ~ 1500Kg / m3.

In the structure of the above surface material, the finished product of the surface material may be a person with a density of 800 ~ 1500Kg / m3 and a concave shell shape to assemble the luggage.

In the structure of the above surface material, the finished product of the surface material may have a density of 800 ~ 1500Kg / m3, and it is a body shape including a seat cushion, a back cushion and an armrest to complete the office chair.

In the structure of the above surface material, the finished surface material may be a sofa body with a density of 800 to 1500 Kg / m3, and a seat body including a seat cushion, a backrest cushion and a handrail common area to complete the sofa.

In the structure of the above surface material, the finished product of the surface material may have a density of 800 to 1500 Kg / m3 and be a finished product of an outer wall panel, an inner layer panel, a door panel, a top wall panel and a bottom wall panel to complete the cabinet. article.

In the structure of the above surface material, the finished product of the surface material may have a density between 800 and 1500 Kg / m3 and be a ceiling plate body to assemble the ceiling articles.

In the structure of the above surface material, the finished product of the surface material may be a component with a density of 800 ~ 1500Kg / m ³ and is used for indoor and outdoor landscaping to assemble the indoor and outdoor landscaping items.

Regarding the technical means adopted by the present invention to achieve the above-mentioned objectives, and the achievable effects, the following preferred and feasible embodiments are described in detail with reference to the accompanying drawings for better understanding.

The invention claims a kind of surface material structure and articles manufactured using the surface material, that is, the surface material disclosed in the present invention is a brand-new finished product, and the surface material disclosed in the present invention is used to make or assemble luggage. Boxes, office chairs, sofas, cabinets, ceilings and indoor and outdoor landscaping items are also brand new items.

Please refer to the first figure. The surface material produced by the present invention undergoes the following processes: (1) collecting various fiber raw materials, and the fiber raw material sources can be obtained from environmentally-friendly recycled materials; (2). Passing the fiber raw materials through a non-woven fabric process Prepared as a non-woven layer block; (3). Baking the non-woven layer block through a pressing plane oven; (4). Sending the fully-baked non-woven layer block into a mold and cold-molded into a desired shape The finished surface material is characterized in that the density of the finished surface material is between 800 ~ 1500Kg / m3.

After the non-woven layer block is fully baked in the pressing type flat oven, the entire non-woven layer block is softened and then cold-molded to achieve a finished surface material with a density of 800 ~ 1500Kg / m3. The non-woven layer block has never been Pressed to a density of 800 ~ 1500Kg / m3, the finished surface material of this density is a brand new finished product.

Before the non-woven layer block is fully baked in the press-type flat oven, it has been conceived what kind of finished surface products are ready to be assembled in the future, for example, it is ready to be assembled into luggage, office chairs, sofas, cabinets, and ceilings. Or any kind of indoor or outdoor landscaping, so the non-woven layer block is sent to the mold for cold pressing after the baking is fully completed. The shape of this kind of article component is set in advance according to what kind of article is to be assembled, for example: In the future, it is to be assembled into a luggage case, and the panel is intended to replace the concave case of the luggage case, so the mold must be opened in the shape of the concave case, so the non-woven layer block is fully passed by the pressing flat oven Immediately after baking, it is cold-pressed into the mold of the concave shell shape, and then it is formed into a finished surface material with a density of 800 ~ 1500Kg / m3 and a concave shell shape after demolding. As shown in the second and third figures. Next, the two finished products 10 with the shape of a concave shell are assembled with other components such as frame edges, telescopic rods, wheels, locks, etc., and then assembled into one according to a certain assembly sequence. The beautiful suitcase 20 is shown in the fourth, fifth, sixth, and seventh pictures, and the sixth and seventh pictures are the physical appearance of the suitcase 20 after the actual assembly is completed. Because the density of the finished surface material 10 of the concave shell shape is between 800 ~ 1500Kg / m3, it has considerable carrying capacity and strong enough to withstand heavy pressure and will not deform, so it is composed as a luggage 20 (such as the sixth and seventh (Shown in the figure), it can completely replace the conventional concave case made of resin raw materials (PC or ABS) injection molding technology or metal material molding technology.

For the same reason, if it is to be assembled into an office chair in the future, and the panel is intended to replace the seat cushion, backrest cushion and armrest community parts of the office chair, the mold must be opened to include a seat cushion, backrest cushion and armrest community. Therefore, after the non-woven layer block is fully baked in the pressing flat oven, it is immediately entered into the mold containing the seat cushion, back cushion and armrest community shape for cold mold pressing, and then formed as A surface material 30 with a density of 800 ~ 1500Kg / m3, which includes the shape of the seat cushion, back cushion and armrest, as shown in Figures 8 and 9. Next, the finished surface material 30 including a seat cushion, a back cushion and a handrail common shape is assembled directly with another foot stand to form a beautiful office chair 40, as shown in the tenth, eleventh, and twelfth drawings. That is, the twelfth series is the physical appearance of the office chair 40 after the actual assembly is completed. Because the density of each part of the surface material 30 including the seat cushion, backrest cushion and handrail community shape is between 800 ~ 1500Kg / m3, it has considerable bearing capacity and strong enough to withstand the pressure of people to ride without deformation ( The inventor industry has been sitting for a long time and proved its efficacy), so the composition of the office chair 40 (as shown in Figure 12) can indeed completely replace the conventional office chair by using a wooden board to support the foam block, and then covered with a mesh surface. The cover constitutes a seat cushion, a backrest cushion, and an armrest portion manufactured by a resin raw material injection molding technology.

Under the same technical principle, using the technology disclosed in the present invention for cold-pressing a surface material with a density of 800 ~ 1500Kg / m3, and cooperating with the opening of a mold for the desired article or component shape, the present invention can also be directly cold-pressed. A sofa body with a seat cushion, a backrest cushion and an armrest common part, and then assembled with a foot stand or a support stand to quickly complete a sofa; or the outer wall panel, inner layer panel and door panel of the cabinet can be directly cold-pressed and molded. Board, top wall board and bottom wall board, and then assembled with the foot stand to complete a cabinet quickly; or can be directly cold-pressed to mold the ceiling board body, and then assembled with a support frame (such as a light steel frame) Quickly complete the laying of the ceiling; or can be directly cold-pressed to mold indoor and outdoor landscape components, and then assembled to quickly complete indoor and outdoor landscape objects.

Whether it is assembled into luggage, office chair, sofa, cabinet, ceiling or indoor or outdoor landscaping, because the main components (finished surface material of concave shell shape 10; including seat cushion, back cushion and armrest community Finished surface material 30; sofa body including common parts of seat cushion, back cushion and armrest; outer wall panel, inner panel, door panel, top wall panel and bottom wall panel of cabinet; ceiling panel body and indoor and outdoor Landscaping components) are composed of surface materials with a density of 800 ~ 1500Kg / m3, so they have considerable bearing capacity and strong strength, and can completely replace the same items that are not made of non-woven fabrics.

From the above description, it can be known that the non-woven layer block is fully baked and cold-molded into a finished surface material with a density of 800 ~ 1500Kg / m3, and then assembled into a luggage, office chair, sofa, cabinet, ceiling or indoor. The use of any kind of articles for outdoor landscaping, because of its good carrying capacity and strong nature, can have a longer service life than the same conventional articles; and even if it is discarded due to damage over time, it can also be recycled to produce fiber raw materials. It is then used to remanufacture new products.

In summary, the structure of the surface material of the present invention and the articles manufactured using the surface material can indeed achieve the intended purpose and effect of the invention, and have not been seen in publications or publicly used before the application, and have the fact that the effect is enhanced, He has both novelty and progress, and he has filed a patent application according to law.

10‧‧‧ Finished products

20‧‧‧ luggage

30‧‧‧ Finished products

40‧‧‧office chair

The first figure shows a process block diagram of the present invention. The second figure is a perspective view of a finished surface material formed into a concave shell shape according to the present invention. The third figure shows another perspective view of the finished surface material formed into a concave shell shape according to the present invention. The fourth figure shows a perspective view of the luggage assembly of the present invention. The fifth figure shows another perspective view of the luggage assembly of the present invention. The sixth figure shows a perspective view of the actual luggage items assembled by the present invention. Figure 7 shows another perspective view of the actual luggage item assembled by the present invention. The eighth figure is a perspective view of a finished surface product formed by the present invention and comprising a seat, a back cushion, and a handrail. The ninth figure is another perspective view of a finished surface material formed by the present invention and comprising a seat, a back cushion, and a handrail. The tenth figure is a perspective view of the assembly of the present invention into an office chair article. Figure 11 shows another perspective view of the assembly of the present invention into an office chair article. The twelfth figure is a perspective view of an actual office chair article assembled by the present invention.

Claims (7)

The structure of a surface material is subjected to the following processes: (1) collecting various fiber raw materials; (2) preparing the fiber raw materials into a non-woven layer block through a non-woven manufacturing process; (3) passing the non-woven layer block through a pressing plane Oven for baking; (4). The fully baked non-woven fabric block is sent into a mold and cold-molded to form the desired finished surface material, which is characterized in that the density of the finished surface material is 800 ~ 1500Kg / m ³ rooms. According to the structure of the surface material described in item 1 of the scope of the patent application, the finished product of the surface material can be a densified shell with a density of 800 ~ 1500Kg / m ³ to assemble the luggage. According to the structure of the surface material described in item 1 of the scope of patent application, the finished product of the surface material may have a density of 800 ~ 1500Kg / m ³ and is a body shape including a seat cushion, a back cushion and a handrail community. Complete the assembly of office chairs. According to the structure of the surface material described in item 1 of the scope of patent application, the finished product of the surface material can be a sofa body with a density of 800 ~ 1500Kg / m ³ and including a common body including a seat cushion, a back cushion and an armrest. To assemble the sofa. According to the structure of the surface material described in item 1 of the scope of the patent application, the finished product of the surface material may have a density of 800 ~ 1500Kg / m ³ and is an outer wall panel, an inner layer panel, a door panel, a top wall panel and Finished bottom wall panels to assemble cabinets. According to the structure of the surface material described in item 1 of the scope of the patent application, the finished product of the surface material may be a panel with a density of 800 ~ 1500Kg / m ³ and is used to assemble the ceiling. According to the structure of the surface material described in item 1 of the scope of the patent application, the finished product of the surface material can be a component with a density of 800 ~ 1500Kg / m ³ and is used for indoor and outdoor landscaping to complete the indoor and outdoor landscaping. article.