TW201823181A - Modifier basic oxygen furnace slag (bofs) mixture - Google Patents

Modifier basic oxygen furnace slag (bofs) mixture Download PDF

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TW201823181A
TW201823181A TW105142087A TW105142087A TW201823181A TW 201823181 A TW201823181 A TW 201823181A TW 105142087 A TW105142087 A TW 105142087A TW 105142087 A TW105142087 A TW 105142087A TW 201823181 A TW201823181 A TW 201823181A
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additive
weight
bofs
converter stone
stone
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TW105142087A
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TWI616421B (en
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許伯良
徐登科
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中聯資源股份有限公司
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

A modifier Basic Oxygen Furnace Slag (BOFS) mixture includes, in each cubic meter, a cementing material which is between 200 and 500 kilograms in weight, a first filling material which is between 600 and 1200 kilograms in weight, and a second filling material which is between 700 and 1300 kilograms in weight. The first and second filling materials are BOFS of different sizes. Further, the BOFS is preprocessed in order to render the BOFS to exclude f-MgO and f-CaO during the X-ray diffraction, thereby enabling the modifier BOFS mixture to have the properties of low expansion and high stability and reducing the usage of natural resources such as a sand material to lower a cost of the mixture effectively.

Description

改質轉爐石混凝土  Modified converter stone concrete  

本發明是有關於一種固化物組成物,特別是關於一種改質轉爐石混凝土。 This invention relates to a cured composition, and more particularly to a modified converter stone concrete.

查,在許多建設不斷的推動和進行之下,急需開採大量之天然砂石,以作為混凝土中之基本材料,以利建設之建造;然而,天然砂石是大自然中最珍貴的資源,也是保護山川地形的重要元件,故不該無節制的過度使用與浪費,因此在建設不斷增加及維護環境之間如何取得平衡,已是諸多業者急於克服的問題,故現行如何減少砂石材料等天然資源的依賴,尋找符合環保概念且具低成本,以及能夠代替天然砂石的建築材料,更為業者所思考之課題。 In many constructions, it is urgent to extract a large amount of natural sandstone as a basic material in concrete to facilitate the construction of the building; however, natural sandstone is the most precious resource in nature. Protecting the important components of mountainous terrain, it should not be over-used and wasteful. Therefore, how to balance the construction and maintenance environment is a problem that many operators are eager to overcome. Therefore, how to reduce the natural materials such as sandstone materials Relying on resources, looking for environmentally friendly concepts and low cost, as well as building materials that can replace natural sand and gravel, is a subject of consideration.

因此,本發明之目的,是在提供一種改質轉爐石混凝土,以大量利用特定轉爐石作為材料,並且又能保有混凝土該有之性能。 Accordingly, it is an object of the present invention to provide a modified converter stone concrete that utilizes a large amount of a particular converter stone as a material while retaining the properties of the concrete.

於是,本發明有關一種改質轉爐石混凝土其於每一立方米中包含有200~500公斤之膠結材,一600~1200公斤之第一添加料,以及一700~1300公斤之第二添加料等加以混拌而成:其中,該第一添加料至少包括有一粒徑小於4.75mm之轉爐石;另,該第二添加料至少包括有一粒徑介於4.75mm至19mm之轉爐石,且前述該轉爐石並經一處理,以 使該等轉爐石內不含游離氧化鎂、游離氧化鈣等成份;是以,透過上述之配比設計搭配處理過之轉爐石之設計,可減少砂石材料等天然資源依賴外,並且可使工業副產物之轉爐石得以有效進行利用,更能使該混凝土整體成本降低,以形成一高穩定性質之混凝土。 Accordingly, the present invention relates to a modified converter stone concrete comprising 200 to 500 kg of cement material per cubic meter, a first additive of 600 to 1200 kg, and a second additive of 700 to 1300 kg. And mixing, wherein the first additive comprises at least one converter stone having a particle diameter of less than 4.75 mm; and the second additive comprises at least one converter stone having a particle diameter of 4.75 mm to 19 mm, and the foregoing The converter stone is treated by a process so that the converter stone does not contain free magnesium oxide, free calcium oxide and the like; therefore, the sandstone material can be reduced by designing the treated converter stone through the above ratio design. In addition to the dependence of natural resources, and the use of industrial by-product converter stone can be effectively utilized, the overall cost of the concrete can be reduced to form a high-stability concrete.

有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚地明白。 The above and other technical features, features, and advantages of the present invention will become apparent from the Detailed Description of the <RTIgt;

本發明有關於一種改質轉爐石混凝土,其於每一立方米中包含有200~500公斤之膠結材,一600~1200公斤之第一添加料,以及一700~1300公斤之第二添加料:其中,該膠結材可使用純水泥、高爐水泥、高爐石飛灰水泥等;另,該第一添加料至少包括有一粒徑小於4.75mm之轉爐石;同時於本實施例中,該第一天添加料更可適時包括有一天然砂,且該天然砂比例佔該第一添加料總比例的10~90重量百分比(wt%),以降低每一立方米中之總重量;另,該第二添加料至少包括有一粒徑介於4.75mm至19mm之轉爐石,且該第二添加料中更可適時包括有一之天然石,且該天然石比例佔該第二添加料總比例的10~90重量百分比(wt%),以降低每一立方米中之總重量。 The invention relates to a modified converter stone concrete, which comprises 200-500 kg of cement material in each cubic meter, a first additive of 600-1200 kg, and a second additive of 700-1300 kg. Wherein, the cement material may use pure cement, blast furnace cement, blast furnace fly ash cement, etc.; further, the first additive material includes at least one converter stone having a particle diameter of less than 4.75 mm; and in the embodiment, the first day The additive material may further include a natural sand, and the proportion of the natural sand accounts for 10 to 90% by weight (wt%) of the total proportion of the first additive to reduce the total weight in each cubic meter; and the second The additive comprises at least one converter stone having a particle diameter of 4.75 mm to 19 mm, and the second additive further comprises a natural stone, and the proportion of the natural stone accounts for 10 to 90% by weight of the total proportion of the second additive. (wt%) to reduce the total weight in each cubic meter.

仍續前述,至於該膠結材則可為純水泥、高爐水泥、高爐石飛灰水泥之其一或其混合而成,例如該膠結材包括有一20至50重量百分比之水泥,一30至60重量百分比之爐石粉,以及一10至50重量百分比 之石膏混合而成皆可以進行使用。 Continuing the foregoing, the cement material may be one of pure cement, blast furnace cement, blast furnace fly ash cement or a mixture thereof, for example, the cement material comprises a cement of 20 to 50 weight percent, and a weight of 30 to 60 weight percent. The whetstone powder and a 10 to 50 weight percent gypsum mixture can be used.

至於,該第一、第二添加料中所述之轉爐石(Basic Oxygen Furnace Slag,簡稱BOF Slag),其為一貫作業煉鋼廠所產生之爐渣類副產品,但因生產鋼鐵之鐵礦原料所含的粘土雜質與石灰石助熔劑在高溫熔爐中反應所產生的熔渣,經排出冷卻所得之固體物,一般而言,轉爐石密度較高爐爐渣大,約為3.1~3.6kg/cm3,單位容積重量為2.5~2.8g/cm3左右;主要成分為CaO、FeO、SiO2及Fe2O3等,轉爐石與天然骨材相比其比重較大,且具有粒料粒徑大、耐磨耗性佳、內部摩擦角大、單軸抗壓性高及透水性大之特性,但一般欲將該轉爐石用於混凝土前,必須先將該轉爐石研磨成細粉後才可加入,並且也僅能少量加入而已,才不會造成混凝劣化(如膨脹、粉粹等),而本發明係透過該轉爐石經一混合配比內,以透過一定比例膠結材與粗、細骨材的混合後,而使該轉爐石得以有效進行運用。 As for the first and second additives, the basic Oxygen Furnace Slag (BOF Slag) is a slag by-product produced by a steel mill, but is produced by iron ore raw materials for steel production. The slag produced by the reaction of the clay impurities and the limestone flux in the high-temperature furnace is discharged and cooled to obtain a solid matter. Generally, the density of the converter stone is relatively high, and the furnace slag is large, about 3.1 to 3.6 kg/cm3, and the unit volume is The weight is about 2.5~2.8g/cm3; the main components are CaO, FeO, SiO2 and Fe2O3, etc. The converter stone has a larger specific gravity than the natural aggregate, and has large particle size, good wear resistance and internal The friction angle is large, the uniaxial compression resistance is high, and the water permeability is large. However, in general, before the converter stone is used for concrete, the converter stone must be ground into a fine powder before being added, and only a small amount can be added. However, the coagulation deterioration (such as swelling, pulverization, etc.) is not caused, and the present invention passes through the mixing ratio of the converter stone through a mixture of a certain proportion of the cement material and the coarse and fine aggregates. The converter stone can be effectively used.

此外,為更加確保該轉爐石穩定性,故本發明中所使用之轉爐石係經一處理,以消除或降低該轉爐石中的游離氧化鎂、游離氧化鈣含量成分,而本發明中該前置處理步驟係指該轉爐石係於該熔融轉爐中且呈液態爐渣時,先行加入一添加劑,但在無外加熱源的情況下而使該液態爐渣與添加劑融合後所形成,而該添加劑包含有一佔該液態爐渣重量百分比之大於0重量百分比且小於或等於3重量百分比之鹼金屬氧化物(如氧化鈉等),以及一佔該液態爐渣重量百分比之10~60重量百分比之穩定劑,該穩定劑至少包括有二氧化矽或三氧化二硼,且當該穩定劑之總重為100重量百分比,該二氧化矽或三氧化二硼之含量至少為50 重量百分比,待冷卻後所形成具一穩定化之轉爐石。 In addition, in order to further ensure the stability of the converter stone, the converter stone used in the present invention is treated to eliminate or reduce the free magnesium oxide and free calcium oxide content components in the converter stone, and the present invention is The processing step refers to the fact that when the converter stone is in the molten converter and is in the liquid slag, an additive is added first, but the liquid slag is fused with the additive without an external heating source, and the additive comprises An alkali metal oxide (such as sodium oxide or the like) of more than 0% by weight and less than or equal to 3% by weight of the liquid slag, and a stabilizer of 10 to 60% by weight based on the weight of the liquid slag, the stability The agent comprises at least cerium oxide or boron trioxide, and when the total weight of the stabilizer is 100% by weight, the content of the cerium oxide or boron trioxide is at least 50% by weight, and is formed after being cooled. Stabilized converter stone.

仍續前述,該轉爐石實際製作時,該液態爐渣之溫度至少在於1300℃,且該添加劑加入液態爐渣中,該鹼金屬氧化物可降低液態爐渣之黏度,並藉由液態爐渣殘留的高溫,有利該穩定劑與液態爐渣混合與反應,而待該液態爐渣由該熔融轉爐排出冷卻後,即可得到一穩定化之轉爐石,且經X光繞射檢測分析不含游離氧化鎂、游離氧化鈣等成份。 Still continuing, when the converter stone is actually produced, the temperature of the liquid slag is at least 1300 ° C, and the additive is added to the liquid slag, the alkali metal oxide can reduce the viscosity of the liquid slag, and the high temperature remaining by the liquid slag, Advantageously, the stabilizer is mixed and reacted with the liquid slag, and after the liquid slag is discharged and cooled by the melting converter, a stabilized converter stone is obtained, and the X-ray diffraction detection analysis does not contain free magnesium oxide, free oxidation Calcium and other ingredients.

本發明改質轉爐石混凝土使用時,將可以適當水量拌合出所需的工作度,以下將舉例實施例作實驗說明: 實驗例一,每一立方米中包含有325公斤之膠結材,膠結材是採用水泥146kg(45wt%)、爐石114kg(35wt%)、石膏65kg(20wt%)所混合而成,該第一添加料添加有894kg小於4.75mm之轉爐石,該第二添加料添加有826kg(為9.5mm共573kg、19mm共253kg)粒徑介於4.75mm至19mm之轉爐石,混合後經7天與28天之抗壓強度(kg/cm2)測試後,其分別為238.4kg/cm2與420.0kg/cm2,並且體積部分並無產生粉碎之情事,故透過上述之第一、第二添加料配比與轉爐石來源設計,可減少砂石材料等天然資源依賴外,更能使該混凝土整體成本降低,以形成一高穩定性質之混凝土。 When the modified converter stone concrete of the present invention is used, the required working degree can be mixed with a proper amount of water, and the following examples are used as experimental explanations: In the first example, each cubic meter contains 325 kg of cement material, cemented. The material is made by mixing 146kg (45wt%) of cement, 114kg (35wt%) of hearthstone, and 65kg (20wt%) of gypsum. The first additive is added with 894kg of converter stone less than 4.75mm, and the second additive is added. There are 826kg (for 9.5mm total 573kg, 19mm total 253kg) converter stone with a particle size of 4.75mm to 19mm, after mixing for 7 days and 28 days of compressive strength (kg/cm2), they are 238.4kg respectively. /cm2 and 420.0kg/cm2, and there is no pulverization in the volume part. Therefore, through the above-mentioned first and second additive ratios and converter stone source design, the natural resources dependence of sand and gravel materials can be reduced, and The overall cost of the concrete is reduced to form a high-stability concrete.

歸納前述,本發明改質轉爐石混凝土於每一立方米中包含有200~500公斤之膠結材,一600~1200公斤之第一添加料,以及一700~1300公斤之第二添加料,同時透過該第一添加料與該第二添加料選用一定粒徑與條件之轉爐石進行配合使用,將可形成一高穩定性(低膨 脹性)之混凝土,同時更能減少對砂石材料等天然資源的依賴外,更能使該混凝土整體成本降低,亦能增加該轉爐石再利用之途徑,進而達到節能減碳、環保之功效。 In summary, the modified converter stone concrete of the present invention comprises 200 to 500 kilograms of cement material per cubic meter, a first additive of 600 to 1200 kilograms, and a second additive of 700 to 1300 kilograms, By using the first additive and the second additive to select a converter stone having a certain particle size and condition, a high stability (low expansion) concrete can be formed, and at the same time, natural materials such as sandstone materials can be further reduced. In addition to the dependence on resources, the overall cost of the concrete can be reduced, and the way of reusing the converter stone can be increased, thereby achieving the effects of energy saving, carbon reduction and environmental protection.

惟以上所述者,僅為說明本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明書內容所作之簡單的等效變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。 The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent changes and modifications made in accordance with the scope of the present invention and the contents of the description of the invention. All should remain within the scope of the invention patent.

Claims (5)

一種改質轉爐石混凝土,其每一立方米中包含有200~500公斤之膠結材,一600~1200公斤之第一添加料,以及一700~1300公斤之第二添加料等加以混拌:其中,該第一添加料至少包括有一粒徑小於4.75mm以下之轉爐石;另,該第二添加料至少包括有一粒徑介於4.75mm至19mm間之轉爐石,而前述該第一、第二添加料之該等轉爐石並經處理,其內不含有游離氧化鎂、游離氧化鈣等成份。  A modified converter stone concrete, which comprises 200 to 500 kilograms of cement material per cubic meter, a first additive of 600 to 1200 kilograms, and a second additive of 700 to 1300 kilograms, etc. Wherein, the first additive comprises at least one converter stone having a particle diameter of less than 4.75 mm; and the second additive comprises at least one converter stone having a particle diameter of between 4.75 mm and 19 mm, and the first and the first The converter stones are treated with the added materials, and do not contain free magnesium oxide, free calcium oxide and the like.   根據申請專利範圍第1項所述之改質轉爐石混凝土,其中,該膠結材為純水泥、高爐水泥、高爐石飛灰水泥之其一。  According to the modified converter stone concrete according to claim 1, wherein the cement material is one of pure cement, blast furnace cement and blast furnace stone fly ash cement.   根據申請專利範圍第1項所述之改質轉爐石混凝土,其中,該膠結材包括有一20至50重量百分比之水泥,一30至60重量百分比之爐石粉,以及一10至50重量百分比之石膏混合而成。  The modified converter stone concrete according to claim 1, wherein the cement material comprises 20 to 50% by weight of cement, 30 to 60% by weight of hearth powder, and 10 to 50% by weight of gypsum. Mixed.   根據申請專利範圍第1項所述之改質轉爐石混凝土,其中,第一添加料更包括有一天然砂,且該天然砂比例佔該第一添加料重量百分比的10~90%。  The modified converter stone concrete according to claim 1, wherein the first additive further comprises a natural sand, and the proportion of the natural sand is 10 to 90% by weight of the first additive.   根據申請專利範圍第1項所述之改質轉爐石混凝土,其中,第二添加料中更包括有一之天然石,且該天然石比例佔該第二添加料重量百分比的10~90%。  The modified converter stone concrete according to claim 1, wherein the second additive further comprises a natural stone, and the natural stone proportion accounts for 10 to 90% by weight of the second additive.  
TW105142087A 2016-12-19 2016-12-19 Modifier basic oxygen furnace slag (bofs) mixture TWI616421B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI740141B (en) * 2019-05-09 2021-09-21 中國鋼鐵股份有限公司 Man-made building materials

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TW201024424A (en) * 2008-12-17 2010-07-01 Wei-Shen Chen An innovative method that to age the basic oxygen furnace slag rapidly as a cement additive
TWI399439B (en) * 2009-07-23 2013-06-21 China Hi Ment Corp A method utilizing the coating formation for stabilizing basic oxygen furnace slag (bof slag)
TWI500772B (en) * 2012-10-15 2015-09-21 China Steel Corp Method for dephosphorization and stabilization of converter

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI740141B (en) * 2019-05-09 2021-09-21 中國鋼鐵股份有限公司 Man-made building materials

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