TW201822889A - Electric dust collector - Google Patents

Electric dust collector Download PDF

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Publication number
TW201822889A
TW201822889A TW106137954A TW106137954A TW201822889A TW 201822889 A TW201822889 A TW 201822889A TW 106137954 A TW106137954 A TW 106137954A TW 106137954 A TW106137954 A TW 106137954A TW 201822889 A TW201822889 A TW 201822889A
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Taiwan
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dust
electrode
plate
charged
electrode plate
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TW106137954A
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Chinese (zh)
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中村祐介
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日商報國股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C3/00Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
    • B03C3/02Plant or installations having external electricity supply
    • B03C3/04Plant or installations having external electricity supply dry type
    • B03C3/10Plant or installations having external electricity supply dry type characterised by presence of electrodes moving during separating action
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C3/00Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
    • B03C3/34Constructional details or accessories or operation thereof
    • B03C3/40Electrode constructions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C3/00Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
    • B03C3/34Constructional details or accessories or operation thereof
    • B03C3/40Electrode constructions
    • B03C3/41Ionising-electrodes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C3/00Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
    • B03C3/34Constructional details or accessories or operation thereof
    • B03C3/40Electrode constructions
    • B03C3/45Collecting-electrodes
    • B03C3/47Collecting-electrodes flat, e.g. plates, discs, gratings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C3/00Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
    • B03C3/34Constructional details or accessories or operation thereof
    • B03C3/74Cleaning the electrodes
    • B03C3/78Cleaning the electrodes by washing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C3/00Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
    • B03C3/34Constructional details or accessories or operation thereof
    • B03C3/74Cleaning the electrodes
    • B03C3/80Cleaning the electrodes by gas or solid particle blasting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C3/00Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
    • B03C3/34Constructional details or accessories or operation thereof
    • B03C3/82Housings

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  • Electrostatic Separation (AREA)

Abstract

An electric dust collector (1) contains an electrode unit (10) which collects dust in a dust-containing air flow (P). The electrode unit (10) has a dust-collecting electrode plate (2) and a charging electrode plate (9). These electrode plates (2, 9) are alternately arranged between side plates (11, 12). The electrode unit (10) is provided with a charging shaft (18) which holds the charging electrode plate (9) in a hanging state at its upper part. The charging shaft (18) is supported by an insulating member (15) fixed to an upper position of the side plates (11, 12), in an electrically insulating state with respect to the side plates (11, 12). By opening an openable/closable ceiling door (31) provided on a housing (4) of the electric dust collector (1), the insulating member (15) located on the upper part of the electrode unit (10) can be directly cleaned through an opening (36) by an operator.

Description

電氣集塵機    Electric dust collector   

本發明係關於一種藉由庫侖力之作用以捕集因電暈放電而帶電之微粒之電氣集塵機,尤其是關於對在工廠等產生之塵埃或煙霧、藉由使用切削油等之金屬加工等而產生之油霧或油煙等(以下,統稱其等為「粉塵」)進行捕集之電氣集塵機。 The present invention relates to an electric dust collector that collects particles charged by a corona discharge by the action of Coulomb force, and particularly relates to dust or smoke generated in a factory or the like, metal processing using cutting oil, etc. An electric dust collector that collects generated oil mist or oil fume (hereinafter, collectively referred to as "dust").

對於吸引具有非常微細之粒徑之粉塵而將工廠內之空氣保持為清潔之集塵機,存在有一種藉由自帶電電極(charging electrode)產生之電暈放電供給電荷而使粉塵帶電,且利用庫侖力使作為對極之集塵電極電性吸附粉塵而進行捕集之電氣集塵機。若欲以過濾器捕集極微細之粉塵,則需要高性能之過濾器(例如,HEPA過濾器),但由於此種過濾器很快產生網目堵塞而必須頻繁地交換,因此,根據運轉成本之觀點,電氣集塵機非常有利。 For a dust collector that attracts dust with a very fine particle size and keeps the air in the factory clean, there is a method of charging the dust by supplying a charge by a corona discharge generated from a charging electrode, and using Coulomb force An electric dust collector for electrically collecting and collecting dust as a counter electrode of a dust collecting electrode. If you want to capture extremely fine dust with a filter, a high-performance filter (such as a HEPA filter) is required. However, this filter must be exchanged frequently because it quickly generates mesh clogging. Therefore, according to the operating cost, From the viewpoint, the electric dust collector is very advantageous.

然而,若電氣集塵機不斷堆積有附著於集塵電極而失去了電荷之粉塵,則會成為容易引起粉塵自集塵電極飛散之狀態,此外,若粉塵接近於帶電電極板(charging electrode plate),則會成為容易引起異常放電之狀態,致使捕集效率逐漸降低。因此,定期除去堆積於集塵電極之粉塵之維護必不可少。尤其是煙霧、油霧或油煙等之黏性高之粉塵等,需要將裝置分解而對集塵電極部進行洗淨,在維護上需要非常之工夫、時間及專門性。 However, if the electric dust collector continuously accumulates dust which has adhered to the dust collecting electrode and has lost its charge, it will easily cause dust to fly away from the dust collecting electrode. In addition, if the dust is close to the charging electrode plate, It will be in a state prone to cause abnormal discharge, which will gradually reduce the collection efficiency. Therefore, regular maintenance is required to remove the dust accumulated on the dust collecting electrode. In particular, high-viscosity dust such as smoke, oil mist, or oil fume needs to be disassembled to clean the dust collecting electrode part, which requires very time, time and speciality in maintenance.

因此,例如於專利文獻1所示之電氣集塵機中,其被構成為於上游側設置帶電電極部,於下游側設置集塵電極部,且將各電極部單元化,從而可自裝置中簡單地取出電極。此外,各電極部之集塵電極,係以大約每分鐘一轉之轉速進行旋轉,且附著於集塵電極之粉塵,係由以接觸於集塵電極之方式而配置之環狀帶體所刮除。於具有刮除式之集塵電極之電氣集塵機(以下,稱為刮除式電氣集塵機)之情況,可一定程度地降低集塵電極之洗淨頻率。 Therefore, for example, in the electric dust collector shown in Patent Document 1, a charged electrode portion is provided on the upstream side, a dust collection electrode portion is provided on the downstream side, and each electrode portion is unitized, so that it can be easily installed from the device. Remove the electrode. In addition, the dust collecting electrode of each electrode portion is rotated at a rotation speed of about one revolution per minute, and the dust attached to the dust collecting electrode is scraped by an endless belt body arranged to contact the dust collecting electrode. except. In the case of an electric dust collector having a scraping type dust collecting electrode (hereinafter referred to as a scraping type electric dust collecting device), the cleaning frequency of the dust collecting electrode can be reduced to a certain extent.

順便一提,通常於電氣集塵機中會對帶電電極施加高電壓,因此於集塵電極固定之情況、或如專利文獻1那樣緩慢旋轉之情況下,若堆積有粉塵,則容易於電極間引起火花。並且,於連續地產生火花之情況下,考慮到火災等之危險性,會將機械強制性地停止。 By the way, high voltage is usually applied to the charged electrode in an electric dust collector. Therefore, when the dust collecting electrode is fixed or rotating slowly as in Patent Document 1, if dust accumulates, it is easy to cause sparks between the electrodes. . When sparks are generated continuously, the machine is forcibly stopped in consideration of the danger of fire and the like.

另一方面,於專利文獻2揭示有一種將集塵電極之旋轉速度提高之電氣集塵機。於該電氣集塵機中,由於使集塵電極以每分鐘大約200轉之轉速進行旋轉(以下,將此電氣集塵機稱為「高速旋轉式電氣集塵機」),因此即使於電極間產生火花仍會立即被切斷,難以連續地產生火花。因此,可穩定地供給高電壓,可維持放電量,因而捕集效率也變高。 On the other hand, Patent Document 2 discloses an electric dust collector that increases the rotation speed of the dust collecting electrode. In this electric dust collector, the dust collecting electrode is rotated at a rotation speed of about 200 revolutions per minute (hereinafter, this electric dust collector is referred to as a "high-speed rotary electric dust collector"), so even if sparks are generated between the electrodes, they will be immediately It is difficult to generate spark continuously when it is cut off. Therefore, since a high voltage can be stably supplied and the discharge amount can be maintained, the collection efficiency is also improved.

此外,由於集塵電極進行高速旋轉,因而粉塵藉由離心力而被甩除,因此,粉塵變得不易堆積於集塵電極,可降低洗淨之頻率。 In addition, since the dust collecting electrode rotates at a high speed, the dust is removed by centrifugal force. Therefore, the dust does not easily accumulate on the dust collecting electrode, and the frequency of cleaning can be reduced.

並且,於高速旋轉式電氣集塵機中,還具有自設置於裝置之噴嘴等噴射水或洗淨劑,對集塵電極進行洗淨之情形。高速旋轉式電氣集塵機,可利用藉由高速旋轉而產生之離心力將水或洗 淨劑甩除,因此,由於具有乾燥快且可縮短運轉停止時間之優點,因而可進行集塵電極之洗淨。 In addition, the high-speed rotary electric dust collector may spray water or a cleaning agent from a nozzle or the like installed in the device to clean the dust collecting electrode. The high-speed rotary electric dust collector can use the centrifugal force generated by high-speed rotation to remove water or detergent. Therefore, because it has the advantages of fast drying and shortened operation stop time, it can clean the dust collecting electrode.

[先前技術文獻]     [Prior technical literature]     [專利文獻]     [Patent Literature]    

專利文獻1:日本專利特開2009-262007號公報 Patent Document 1: Japanese Patent Laid-Open No. 2009-262007

專利文獻2:日本專利特開2008-142670號公報 Patent Document 2: Japanese Patent Laid-Open No. 2008-142670

於專利文獻1之刮除式電氣集塵機中,由於將電極部單元化,因此雖自框體取出電極部的作業簡單,但由於在帶電電極即固定電極板設置缺口,並且需要將環狀帶體設置為接觸於每片之集塵電極板,因此單元本身之構造必定會變得複雜。此外,由於將帶電電極自中心部到外周切除一部分,因此還存在有在與集塵電極之間互斥力所作用之面積也變小,捕集效率降低之缺點。 In the scraper-type electric dust collector of Patent Document 1, since the electrode unit is unitized, the operation of taking out the electrode unit from the frame is simple, but since a gap is provided in the fixed electrode plate that is a charged electrode, and an endless belt body is required It is arranged to contact each of the dust collecting electrode plates, so the structure of the unit itself must be complicated. In addition, since a portion of the charged electrode is cut from the center portion to the outer periphery, there is also a disadvantage that the area affected by the mutual repulsive force with the dust collecting electrode is also reduced, and the trapping efficiency is reduced.

此外,對於固定之帶電電極板施加有高電壓(+/-數千伏以上),為了將其與接地電壓分離,帶電電極板係隔著絕緣構件即礙子而被配置於框體內。若粉塵堆積於此礙子上,則恐有產生火花而引發火災之危險,因此於刮除式電氣集塵機中,對於礙子部分也設置有用以防止粉塵之堆積之、利用集塵電極之緩慢旋轉之凸輪式之刮除手段,電極單元之構造變得更加複雜。 In addition, a fixed high-voltage electrode plate is applied with a high voltage (+/- thousands of volts or more). In order to separate it from the ground voltage, the high-voltage electrode plate is arranged in a frame with an insulating member, ie, an obstruction, interposed therebetween. If dust accumulates on this obstacle, there is a danger of sparks and fire. Therefore, in the scraper type electric dust collector, the obstacle portion is also installed to prevent the accumulation of dust. Slow rotation of the dust collection electrode is used. With the cam-type scraping means, the structure of the electrode unit becomes more complicated.

刮除式電氣集塵機,雖然可一定程度地降低集塵電極之洗淨維護之頻率,並且可藉由刮除手段而某程度地防止粉塵堆積於礙子上,但實際上想要完全刮除堆積於礙子上之粉塵,存在困 難,其結果必須自框體取出電極單元而加以洗淨。 Although the scraping type electric dust collector can reduce the frequency of cleaning and maintenance of the dust collecting electrode to a certain extent, and can prevent dust from accumulating on the obstacles to some extent by means of scraping, in fact, it is desired to completely scrape the accumulation. There is difficulty with the dust on the obstacles. As a result, the electrode unit must be taken out of the frame and washed.

另一方面,於高速旋轉式電氣集塵機中,雖然因藉由離心力之功效而難以在集塵電極堆積粉塵,因而可增加洗淨維護所需之週期,但對於礙子部分,高速旋轉之優點卻不能及,接觸含塵氣流之期間變長。然而,為了去除礙子部之粉塵,其結果必須將裝置分解才能進行清掃等而在維護之容易度上存在有困難,進而變成了不能完全發揮高速旋轉之優點之構造。 On the other hand, in the high-speed rotary electric dust collector, although it is difficult to accumulate dust on the dust collecting electrode due to the effect of centrifugal force, the cycle required for cleaning and maintenance can be increased. No, the period of exposure to dusty airflow becomes longer. However, in order to remove the dust from the obstacles, as a result, the device must be disassembled to perform cleaning and the like, and there are difficulties in the ease of maintenance, and it becomes a structure that cannot fully utilize the advantages of high-speed rotation.

高速旋轉式電氣集塵機,雖然可稱是難以對電極附著塵垢,但於塵垢逐漸堆積、引起磨耗或腐蝕等之年久劣化之情況下,需要藉由作業員進行維護。於專利文獻2之電氣集塵機中,為了將驅動部固定於本體,需要於洗淨時將電極一個個地拆除而進行洗淨,為了進行洗淨而會產生使運轉長時間停止之需要,這變成了降低機械工作效率之主要原因。 Although it can be said that it is difficult to attach dust to the electrodes of the high-speed rotary electric dust collector, if the dust gradually accumulates and causes deterioration such as abrasion or corrosion, it requires maintenance by an operator. In the electric dust collector of Patent Document 2, in order to fix the driving portion to the body, the electrodes need to be removed and washed one by one during cleaning, and the need to stop the operation for a long time for cleaning is generated. This becomes The main reason for reducing the efficiency of machinery.

因此,本發明鑑於上述實際情狀,目的在於提供一種電氣集塵機,其具有捕集效率高且簡單之構造之電極單元,且無須將裝置分解、或自裝置中取出電極單元,可容易且確實地清掃堆積有粉塵之絕緣構件,對用戶而言是一種容易維護之構造。 Therefore, in view of the above-mentioned actual situation, the present invention aims to provide an electric dust collector, which has an electrode unit with a high collection efficiency and a simple structure, and does not need to disassemble the device or take out the electrode unit from the device, which can be cleaned easily and surely. The dust-laden insulation member is an easy-to-maintain structure for users.

為了解決上述課題,於本發明中,用以將電壓施加至帶電電極板之帶電軸,係於其上部以懸垂狀態保持帶電電極板,並藉由絕緣構件而以電性絕緣狀態被支撐於電極單元之側板。並且,絕緣構件係設置於可自電氣集塵機之框體上部之開口觀察且可清掃之側板之上部位置。 In order to solve the above-mentioned problem, in the present invention, a charged shaft for applying a voltage to a charged electrode plate is held on the upper part of the charged electrode plate in a suspended state, and is supported on the electrode in an electrically insulated state by an insulating member. Unit side plate. In addition, the insulating member is provided at an upper portion of a side plate that can be viewed from an opening in an upper portion of a frame of the electric dust collector and can be cleaned.

根據本發明,其被構成為將帶電電極板以懸垂之狀態保持在被支撐於電極單元之側板之帶電軸,且僅於側板之上部設置支撐帶電軸之絕緣構件,可自框體之上部開口直接以作業員之手指觸摸位於側板之上部之絕緣構件、或可使用清掃工具進行清掃。藉此,即使絕緣構件因粉塵而變髒,作業員仍無須將裝置分解,也無須取出電極單元,可直接清掃絕緣構件。並且,萬一電極部產生有故障,仍可將電極作為單元而容易取出以進行維護或交換,因此可容易進行電氣集塵機之保養。 According to the present invention, it is configured to hold a charged electrode plate in a suspended state on a charged shaft supported by a side plate of an electrode unit, and an insulating member for supporting the charged shaft is provided only on the upper portion of the side plate, and can be opened from the upper portion of the frame The insulation member located on the upper part of the side panel can be touched directly with the finger of the operator, or it can be cleaned with a cleaning tool. Thereby, even if the insulating member becomes dirty due to dust, the operator does not need to disassemble the device or take out the electrode unit, and can directly clean the insulating member. In addition, in the event of a malfunction in the electrode portion, the electrode can be easily taken out for maintenance or exchange as a unit, so that the maintenance of the electric dust collector can be easily performed.

1、100‧‧‧電氣集塵機 1.100‧‧‧electric dust collector

2‧‧‧集塵電極板 2‧‧‧ Dust collecting electrode plate

3‧‧‧底板 3‧‧‧ floor

4‧‧‧框體 4‧‧‧frame

5‧‧‧側壁 5‧‧‧ sidewall

6‧‧‧側門 6‧‧‧ side entrance

6a‧‧‧螺絲 6a‧‧‧screw

7‧‧‧導引路 7‧‧‧ Guiding Road

8‧‧‧風扇 8‧‧‧fan

9‧‧‧帶電電極板 9‧‧‧ live electrode plate

9a‧‧‧連接孔 9a‧‧‧Connecting hole

9b‧‧‧貫通孔 9b‧‧‧through hole

10、10A‧‧‧電極單元 10, 10A‧‧‧ electrode unit

11、12‧‧‧側板 11, 12‧‧‧ side panels

11A、12A‧‧‧側板 11A, 12A‧‧‧Side panels

11a、12a‧‧‧貫通孔 11a, 12a‧‧‧through hole

13‧‧‧旋轉軸 13‧‧‧rotation axis

14‧‧‧放電銷 14‧‧‧discharge pin

14’‧‧‧放電線 14’‧‧‧discharge line

15‧‧‧絕緣構件 15‧‧‧Insulating member

16‧‧‧密封材料 16‧‧‧sealing material

17‧‧‧腳部 17‧‧‧foot

18‧‧‧帶電軸 18‧‧‧ charged shaft

18a‧‧‧受電部 18a‧‧‧Receiving Department

19‧‧‧軸承 19‧‧‧bearing

20‧‧‧吸氣口 20‧‧‧ Suction port

21‧‧‧排氣口 21‧‧‧ exhaust port

22‧‧‧頂板 22‧‧‧Top plate

23‧‧‧頂板 23‧‧‧Top plate

13a、24‧‧‧聯結器(連結體) 13a, 24‧‧‧ Couplings (connecting body)

25‧‧‧開口部 25‧‧‧ opening

26‧‧‧密封材料 26‧‧‧sealing material

27‧‧‧噴嘴 27‧‧‧Nozzle

29‧‧‧間隔體 29‧‧‧ spacer

30‧‧‧支撐桿 30‧‧‧ support bar

31‧‧‧頂門 31‧‧‧Top Door

32‧‧‧軌道 32‧‧‧ track

33‧‧‧固定件 33‧‧‧Fixed parts

34‧‧‧導線 34‧‧‧Wire

35‧‧‧驅動馬達 35‧‧‧Drive motor

36‧‧‧開口 36‧‧‧ opening

37‧‧‧接觸部 37‧‧‧Contact

37a‧‧‧接觸電極 37a‧‧‧contact electrode

37b‧‧‧絕緣構件 37b‧‧‧Insulating member

40‧‧‧高壓電源 40‧‧‧High voltage power supply

41‧‧‧接觸件 41‧‧‧Contact

42‧‧‧集塵室 42‧‧‧ Dust collection room

D‧‧‧流道 D‧‧‧ runner

F‧‧‧清淨空氣 F‧‧‧ clean air

P‧‧‧含塵氣流(汙染空氣) P‧‧‧ dusty airflow (polluted air)

圖1為顯示電氣集塵機之圖,圖1A為立體圖,圖1B為剖視圖。 FIG. 1 is a diagram showing an electric dust collector, FIG. 1A is a perspective view, and FIG. 1B is a cross-sectional view.

圖2為自側面觀察電氣集塵機之剖視圖,圖2A為包含電極單元之剖視圖,圖2B為去除電極單元之剖視圖。 2 is a cross-sectional view of the electric dust collector viewed from the side, FIG. 2A is a cross-sectional view including an electrode unit, and FIG. 2B is a cross-sectional view without the electrode unit.

圖3為電氣集塵機之分解圖,圖3A為顯示取出電極單元之狀況之圖,圖3B為顯示側門之背面側之圖。 FIG. 3 is an exploded view of the electric dust collector, FIG. 3A is a view showing a state where the electrode unit is taken out, and FIG. 3B is a view showing a back side of the side door.

圖4為顯示電極單元之圖,圖4A為立體圖,圖4B為礙子周邊之剖視圖。 FIG. 4 is a diagram showing an electrode unit, FIG. 4A is a perspective view, and FIG. 4B is a cross-sectional view of an obstacle's periphery.

圖5為顯示將電氣集塵機之頂門開啟之狀態之圖,圖5A為自表面側觀察之立體圖,圖5B為自背面側觀察之立體圖。 FIG. 5 is a view showing a state where the top door of the electric dust collector is opened, FIG. 5A is a perspective view viewed from the front side, and FIG. 5B is a perspective view viewed from the back side.

圖6為顯示電氣集塵機之其他實施例之圖。 Fig. 6 is a diagram showing another embodiment of the electric dust collector.

圖7為顯示放電線之圖。 FIG. 7 is a diagram showing a discharge line.

於本發明中,對在利用藉由集塵電極板之旋轉而產生 之離心力將被集塵電極板捕集之粉塵分離之電氣集塵機中,交互地配置集塵電極板與帶電電極板之電極部之單元化進行了探討。並且,將電極部作為在對向之一對側板之間將集塵電極板與帶電電極板一體化之電極單元而加以構成,且將該電極單元自電氣集塵機之框體取出。此外,藉由使支撐保持帶電電極板之帶電軸之絕緣構件位於電極單元之側板上部,可自框體上部之開口直接確認絕緣構件之塵垢,且以清掃工具擦拭塵垢。 In the present invention, in an electric dust collector that separates the dust collected by the dust collecting electrode plate using centrifugal force generated by the rotation of the dust collecting electrode plate, the electrode portions of the dust collecting electrode plate and the charged electrode plate are alternately arranged. The unitization is discussed. The electrode unit is configured as an electrode unit in which a dust collecting electrode plate and a charged electrode plate are integrated between a pair of opposing side plates, and the electrode unit is taken out of a housing of the electric dust collector. In addition, by positioning the insulating member supporting the charged shaft of the charged electrode plate at the upper portion of the side plate of the electrode unit, the dirt of the insulating member can be directly confirmed from the opening in the upper part of the frame, and the dirt can be wiped with a cleaning tool.

於本發明之較佳實施形態中,於一對側板之至少一者與框體之間,設置有環狀之密封材料。藉由以包圍承受朝帶電電極板供給之電壓之受電部、及朝旋轉軸傳遞驅動馬達之旋轉力之連結體之方式設置該密封材料,可相對於流動於流道之含塵氣體而將受電部及連結體予以密封。密封材料也可以沿側板之周緣一周之方式設置。受電部例如可藉由露出於側板之外側之帶電軸之端部而構成,連結體例如可藉由磁式聯結器構成。 In a preferred embodiment of the present invention, a ring-shaped sealing material is provided between at least one of the pair of side plates and the frame. By providing the sealing material so as to surround the power receiving unit that receives the voltage supplied to the charged electrode plate, and the connecting body that transmits the rotational force of the drive motor to the rotating shaft, the sealing material can be charged against the dust-containing gas flowing in the flow path. Parts and joints are sealed. The sealing material may be provided along the periphery of the side plate. The power receiving unit can be configured by, for example, an end portion of a charged shaft exposed on the outer side of the side plate, and the connecting body can be configured by, for example, a magnetic coupling.

電氣集塵機之框體,也可具有覆蓋設置於上部之開口之可開閉之門。此外,電氣集塵機之框體,也可具有對電極單元之絕緣構件噴吹洗淨液或空氣之噴嘴。藉由該噴嘴,可迅速地去除絕緣構件之塵垢,此外,可將附著有洗淨液之絕緣構件迅速地乾燥。 The frame of the electric dust collector may also have an openable and closable door covering an opening provided on the upper part. In addition, the frame of the electric dust collector may have a nozzle for blowing a cleaning liquid or air on the insulating member of the electrode unit. This nozzle can quickly remove the dirt of the insulating member, and can also quickly dry the insulating member to which the cleaning liquid is attached.

於本發明之典型之實施形態中,電氣集塵機之框體,具備用以供電極單元出入之側門、及與該側門對向之側壁。電極單元係以一對側板之一者與側門對向、且一對側板之另一者與側壁對向之方式,配置於流道。並且,由一對側板、框體之頂板、框體之底板包圍之空間,係形成集塵室,於此集塵室中,含塵氣流流動於集塵電極板與帶電電極板之間。 In a typical embodiment of the present invention, the frame of the electric dust collector is provided with a side door for allowing the electrode unit to enter and exit, and a side wall facing the side door. The electrode unit is disposed in the flow path such that one of the pair of side plates faces the side door and the other of the pair of side plates faces the side wall. In addition, a space surrounded by a pair of side plates, a top plate of the frame body, and a bottom plate of the frame body forms a dust collecting chamber. In the dust collecting chamber, a dust-containing air current flows between the dust collecting electrode plate and the charged electrode plate.

[實施例1]     [Example 1]    

以下,參照圖1,對本發明之電氣集塵機1之實施例進行說明。本實施例之電氣集塵機1,具備箱型之框體4、自加工中心(未圖示)等經由排氣管(未圖示)而吸入包含粉塵之含塵氣流P之吸氣口20、及將去除粉塵而被淨化後之清淨空氣F排出之排氣口21。自吸氣口20被導入框體4內之含塵氣流P,沿箭頭方向流動於形成在吸氣口20與排氣口21之間的流道D(圖1B)。框體4之頂板22,係包含2個可開閉之頂門31、及中央之頂板23。於框體4內之流道D設置有電極單元10。電極單元10具備捕集粉塵之複數片集塵電極板2、及與各集塵電極板2對向之複數片帶電電極板9,該等電極板2、9係平行且以等間隔交互地配置成疊層狀。框體4具有用以供電極單元10出入之側門6。於電極單元10之下游側配置有風扇8,藉由此風扇8使框體4內產生氣流,強制性地進行排氣。 Hereinafter, an embodiment of the electric dust collector 1 of the present invention will be described with reference to FIG. 1. The electric dust collector 1 of this embodiment is provided with a box-shaped housing 4, an air inlet 20 for sucking in a dust-containing airflow P containing dust from a machining center (not shown), etc. through an exhaust pipe (not shown), and The exhaust port 21 that discharges the clean air F after the dust is removed and purified. The dust-containing airflow P introduced into the casing 4 from the suction port 20 flows in a flow direction D formed between the suction port 20 and the exhaust port 21 in the direction of the arrow (FIG. 1B). The top plate 22 of the frame 4 includes two top doors 31 that can be opened and closed, and a central top plate 23. An electrode unit 10 is provided in the flow path D in the frame 4. The electrode unit 10 includes a plurality of dust-collecting electrode plates 2 for collecting dust, and a plurality of charged electrode plates 9 opposed to each of the dust-collecting electrode plates 2. The electrode plates 2 and 9 are arranged in parallel and alternately at equal intervals. Laminated. The frame 4 has a side door 6 for allowing the electrode unit 10 to enter and exit. A fan 8 is disposed on the downstream side of the electrode unit 10, and the fan 8 generates airflow in the casing 4 to forcibly exhaust the air.

圖2A為電氣集塵機1之側面剖視圖。圖2A顯示自前方側觀察時集塵電極板2與帶電電極板9相互重疊之狀態。集塵電極板2係圓板狀板材,且以旋轉軸13為中心進行旋轉。帶電電極板9,係被保持於帶電軸18,且於流動含塵氣流P之上游側,具有較集塵電極板2之半徑略小之半徑(以旋轉軸13為中心)之圓弧部,自該圓弧部之外周呈放射狀突出有放電銷14。放電銷14係構成對粉塵施加電荷之放電部。放電銷14之前端,係位於與集塵電極板2之外周緣相同之位置或略靠內側。帶電電極板9之圓弧部上之放電銷14之排列方向,係沿著集塵電極板2之外周緣。於頂板23之正下方設置有噴嘴27。該噴嘴27係對支撐帶電軸18之絕緣 構件15噴吹洗淨液或空氣之噴嘴。絕緣構件15,係於絕緣性優異且機械強度大之陶瓷等硬質瓷器上塗佈釉料(上藥)且經燒結而成者,且形成為礙子狀。作為絕緣構件15,也可使用市售之礙子。藉由對該絕緣構件15噴吹洗淨液或空氣,可將絕緣構件15洗淨,此外,還可迅速地將附著有洗淨液之絕緣構件15乾燥。再者,噴嘴27不限於頂板23之正下方,也可設置於其他之部位。 FIG. 2A is a side sectional view of the electric dust collector 1. FIG. 2A shows a state where the dust collecting electrode plate 2 and the charged electrode plate 9 overlap each other when viewed from the front side. The dust collecting electrode plate 2 is a circular plate-like plate material, and rotates around the rotation axis 13. The charged electrode plate 9 is held on the charged shaft 18 and has an arc portion with a slightly smaller radius (with the rotation axis 13 as the center) than the radius of the dust collecting electrode plate 2 on the upstream side of the dust-containing gas flow P. Discharge pins 14 project radially from the outer periphery of the arc portion. The discharge pin 14 constitutes a discharge portion that applies a charge to the dust. The front end of the discharge pin 14 is located at the same position as or slightly inside the outer periphery of the dust collecting electrode plate 2. The arrangement direction of the discharge pins 14 on the arc portion of the charged electrode plate 9 is along the outer periphery of the dust collecting electrode plate 2. A nozzle 27 is provided directly below the top plate 23. The nozzle 27 is a nozzle for blowing a cleaning liquid or air on the insulating member 15 supporting the charged shaft 18. The insulating member 15 is formed by applying a glaze (medicine) on a hard porcelain ware such as ceramics having excellent insulation properties and strong mechanical strength, and sintering it, and is formed into an obstacle shape. As the insulating member 15, a commercially available barrier may be used. The insulating member 15 can be washed by spraying a cleaning solution or air on the insulating member 15, and the insulating member 15 to which the cleaning solution is attached can be quickly dried. It should be noted that the nozzle 27 is not limited to directly below the top plate 23 and may be provided at other locations.

圖2B顯示自框體4去除電極單元10之狀態。在與圖1A所示之側門6對向之框體4之側壁5,設置有用以對帶電電極板9進行供電之接觸部37。接觸部37係包含接觸電極37a、及設置於該接觸電極37a之周圍之絕緣構件37b。絕緣構件37b係與前述之絕緣構件15相同者,其將接觸電極37a以電性絕緣狀態支撐於側壁5。以虛線所示者24,係作為將來自位於側壁5之外側之驅動馬達35(圖5B)之旋轉力傳遞至集塵電極板2之旋轉軸13之連結體之聯結器。藉由使用磁式聯結器作為聯結器24,聯結器24無須貫通側壁5,即可朝旋轉軸13傳遞動力。 FIG. 2B shows a state where the electrode unit 10 is removed from the housing 4. On the side wall 5 of the frame 4 opposite to the side door 6 shown in FIG. 1A, a contact portion 37 is provided for supplying power to the charged electrode plate 9. The contact portion 37 includes a contact electrode 37a and an insulating member 37b provided around the contact electrode 37a. The insulating member 37b is the same as the aforementioned insulating member 15 and supports the contact electrode 37a on the side wall 5 in an electrically insulated state. The 24 shown by the dotted line is a coupler serving as a coupling body that transmits the rotational force from the driving motor 35 (FIG. 5B) located outside the side wall 5 to the rotating shaft 13 of the dust collecting electrode plate 2. By using a magnetic coupling as the coupling 24, the coupling 24 can transmit power to the rotation shaft 13 without having to penetrate the side wall 5.

圖3A顯示將電氣集塵機1之側門6拆除,且將框體4之開口部25開啟而取出電極單元10之狀況。由圖3A明顯可知,電極單元10具備一對側板11、12(通常為金屬製),且以側板11與側壁5對向,側板12與側門6對向之方式被收容於框體4內。藉由拆除側門6,可將電極單元10自框體4之開口部25取出。於電極單元10之底部設置有一對腳部17。該腳部17係藉由於設置在框體4側之底板3之略上方(參照圖2)之一對導引路7上,自圖2中前方朝電氣集塵機1之側壁5側滑動,而將電極單元10插入框體4內。如圖3A所示,於電極單元10之側板12之周圍,以沿側板12 之周緣一周之方式設置有環狀之密封材料16。此外,於開口部25之周圍,也以沿開口部25之周緣一周之方式設置有環狀之密封材料26。螺絲6a係將側門6壓緊固定在框體4上之螺絲。圖3B顯示側門6之背面側。於將電極單元10插入電氣集塵機1、且以螺絲6a鎖緊側門6時,側板12之密封材料16被按壓於側門6之以二點鏈線d2所示之位置。此外,藉由螺絲6a,於側門6之背面側,框體4側之密封材料26被按壓於以二點鏈線d3所示之位置。 FIG. 3A shows a state where the side door 6 of the electric dust collector 1 is removed, and the opening 25 of the frame 4 is opened to take out the electrode unit 10. As is apparent from FIG. 3A, the electrode unit 10 includes a pair of side plates 11 and 12 (usually made of metal), and is housed in the frame 4 such that the side plate 11 faces the side wall 5 and the side plate 12 faces the side door 6. By removing the side door 6, the electrode unit 10 can be taken out from the opening portion 25 of the frame 4. A pair of legs 17 are provided on the bottom of the electrode unit 10. The leg portion 17 slides from a front side in FIG. 2 to a side wall 5 side of the electric dust collector 1 due to a pair of guide paths 7 provided slightly above the bottom plate 3 (refer to FIG. 2) on the side of the frame body 4. The electrode unit 10 is inserted into the frame body 4. As shown in FIG. 3A, a ring-shaped sealing material 16 is provided around the side plate 12 of the electrode unit 10 along a circumference of the side plate 12. In addition, a ring-shaped sealing material 26 is also provided around the opening portion 25 so as to run along the periphery of the opening portion 25. The screw 6 a is a screw that presses and fixes the side door 6 to the frame 4. FIG. 3B shows the back side of the side door 6. When the electrode unit 10 is inserted into the electric dust collector 1, and the side door 6 is locked with the screw 6a, the sealing material 16 of the side plate 12 is pressed at the position indicated by the two-dot chain line d2 of the side door 6. In addition, the sealing material 26 on the side of the frame 4 on the back side of the side door 6 is pressed by a screw 6a to a position indicated by a two-dot chain line d3.

如圖1B及圖2A所示,於電極單元10中,帶電電極板9係在其上部以懸垂狀態被保持於帶電軸18。具體而言,如圖4A所示,於側板11、12之上部固定有絕緣構件15,藉由此絕緣構件15支撐各帶電軸18(參照圖4B),且各帶電軸18與側板11、12之間被電性絕緣。帶電軸18係經由隔著間隔而設置於帶電電極板9之上部之連接孔9a(參照圖1B),對帶電電極板9供給帶電電位。於帶電軸18上插入有介設於鄰接之帶電電極板9之間及帶電電極板9與側板11、12之間的複數個間隔體29。藉由該間隔體29,設置有收容集塵電極板2之空間。於帶電電極板9開設有使旋轉軸13非接觸地通過之貫通孔9b(參照圖1B)。另一方面,於帶電電極板9之下部,支撐桿30隔著間隔體29將帶電電極板9彼此固定。藉由支撐桿30及間隔體29,以維持相鄰之帶電電極板9之間隔。支撐桿30具有穩定地保持帶電電極板9之功能,且不接觸於側板11、12。接觸含塵氣流P之絕緣構件15,僅設置於電極單元10之上部。 As shown in FIGS. 1B and 2A, in the electrode unit 10, the charged electrode plate 9 is held on the charged shaft 18 in a suspended state at an upper portion thereof. Specifically, as shown in FIG. 4A, an insulating member 15 is fixed on the upper portions of the side plates 11 and 12. Each of the charged shafts 18 is supported by the insulating member 15 (see FIG. 4B), and each of the charged shafts 18 and the side plates 11 and 12 is supported. They are electrically insulated. The charged shaft 18 supplies a charged potential to the charged electrode plate 9 through a connection hole 9 a (see FIG. 1B) provided at an upper portion of the charged electrode plate 9 at intervals. A plurality of spacers 29 are inserted in the charged shaft 18 and are interposed between the adjacent charged electrode plates 9 and between the charged electrode plates 9 and the side plates 11 and 12. A space for accommodating the dust collecting electrode plate 2 is provided by the spacer 29. A through-hole 9b (see FIG. 1B) is provided in the charged electrode plate 9 so that the rotating shaft 13 can pass therethrough in a non-contact manner. On the other hand, the support rod 30 fixes the charged electrode plates 9 to each other via the spacer 29 in the lower portion of the charged electrode plate 9. The distance between the adjacent charged electrode plates 9 is maintained by the supporting rod 30 and the spacer 29. The support rod 30 has a function of stably holding the charged electrode plate 9 and does not contact the side plates 11 and 12. The insulating member 15 that comes into contact with the dust-containing airflow P is provided only on the upper portion of the electrode unit 10.

於側板11、12設置有軸承19。該軸承19可旋轉自如地承接旋轉軸13。旋轉軸13係貫通設置於圓板狀之集塵電極板2之中央之未圖示之連接孔。於旋轉軸13上插入有介設於集塵電極 板2彼此之間的間隔體(未圖示),藉由此間隔體,可確保用以使集塵電極板2不接觸於帶電電極板9之空間。含塵氣流P係流動於側板11與12之間,粉塵被集塵電極板2所捕集。 Bearings 19 are provided on the side plates 11 and 12. The bearing 19 rotatably receives the rotation shaft 13. The rotation shaft 13 is a connection hole (not shown) provided in the center of the disc-shaped dust collecting electrode plate 2. A spacer (not shown) interposed between the dust collecting electrode plates 2 is inserted into the rotating shaft 13. With this spacer, it is ensured that the dust collecting electrode plate 2 does not contact the charged electrode plate 9. Space. The dust-containing airflow P flows between the side plates 11 and 12, and dust is captured by the dust collecting electrode plate 2.

以下,對電極單元10之帶電軸18、旋轉軸13、及支撐桿30之週邊構造進行說明。於圖4B中,絕緣構件15係貫通側板11、12,且以埋入狀態被固定於設置在側板11、12之貫通孔11a、12a。藉由以埋入狀態固定絕緣構件15,以抑制空氣於側板11、12之表裡通過貫通孔11a、12a而來往穿行。自後述之高壓電源朝帶電軸18供給帶電電位之部位,也可為一個部位。本例中,於圖4A中之S所示之絕緣構件15之部位進行供電。因此,於S之部位,帶電軸18必須貫通側板11,但於其他之部位,帶電軸18不必貫通側板11、12,只要藉由絕緣構件15將帶電軸18固定於側板11、12即可。 Hereinafter, the peripheral structures of the charged shaft 18, the rotation shaft 13, and the support rod 30 of the electrode unit 10 will be described. In FIG. 4B, the insulating member 15 penetrates the side plates 11 and 12 and is fixed to the through holes 11 a and 12 a provided in the side plates 11 and 12 in an embedded state. By fixing the insulating member 15 in a buried state, air is prevented from passing through the through holes 11 a and 12 a on the front and back surfaces of the side plates 11 and 12. One portion may be a portion that supplies a charged potential to the charged shaft 18 from a high-voltage power source to be described later. In this example, power is supplied to a portion of the insulating member 15 shown by S in FIG. 4A. Therefore, the charged shaft 18 must pass through the side plate 11 at the position S. However, the charged shaft 18 does not need to pass through the side plates 11 and 12 at other positions, as long as the charged shaft 18 is fixed to the side plates 11 and 12 by the insulating member 15.

旋轉軸13係藉由設置於貫通側板11、12之未圖示之孔之軸承19而可旋轉自如地被樞軸支撐。旋轉軸13之一端,係貫通側板11,於側板11之外側,由於受到驅動馬達35之動力,因此聯結器13a被固定於旋轉軸13。於本實施例中,作為將驅動馬達35之動力傳遞至集塵電極板2之連結體,使用磁式之聯結器13a,但不限於此,也可使用花鍵軸或可撓性聯結器等。集塵電極板2,係與驅動馬達35連動而以每分鐘200轉之轉速進行旋轉。 The rotation shaft 13 is rotatably supported by a pivot through a bearing 19 provided in a hole (not shown) penetrating through the side plates 11 and 12. One end of the rotating shaft 13 penetrates the side plate 11, and the outside of the side plate 11 is driven by the drive motor 35, so that the coupling 13 a is fixed to the rotating shaft 13. In this embodiment, as a coupling body that transmits the power of the drive motor 35 to the dust collecting electrode plate 2, a magnetic coupling 13a is used, but it is not limited to this, and a spline shaft or a flexible coupling may also be used. . The dust collecting electrode plate 2 rotates at a rotation speed of 200 revolutions per minute in conjunction with the driving motor 35.

如圖4A所示,側板11係與圖3A所示之側板12相同,具有沿其周緣一周之環狀之密封材料16。由於自側壁5之接觸電極37a(圖2B)獲取帶電電位,因此,如圖4B所示,需要使藉由位於S位置之絕緣構件15而被絕緣之帶電軸18之端部,作為受電 部18a而露出於側板11之外側。並且,由於自驅動馬達35承接集塵電極板2之旋轉力,因此,如圖4A所示,需要使連結體13a露出於側板11之外側。於將電極單元10收容於電氣集塵機1之框體4、且以螺絲6a鎖緊側門6時,電極單元10之側板11與框體4之側壁5對向,且沿側板11之周緣一周之密封材料16被按壓於框體4之側壁5。於圖2B中,以二點鏈線d1顯示壓緊密封材料16之側壁5之部位。藉此,形成有由側壁5、側板11及密封材料16包圍之密封空間。藉由以密封材料16圍繞一周之該密封空間,可將進行受電及動力傳遞之部位自流動含塵氣流P之空間中密封,從而可抑制被汙染空氣P汙染之情況。此外,由側門6、側板12及密封材料16包圍之空間,也成為自流動含塵氣流P之空間中密封之密封空間。 As shown in FIG. 4A, the side plate 11 is the same as the side plate 12 shown in FIG. 3A, and has a ring-shaped sealing material 16 around its periphery. Since the charged potential is obtained from the contact electrode 37a (FIG. 2B) of the side wall 5, as shown in FIG. 4B, it is necessary to make the end of the charged shaft 18 insulated by the insulating member 15 at the S position as the power receiving portion 18a. It is exposed outside the side plate 11. In addition, since the self-driving motor 35 receives the rotational force of the dust collecting electrode plate 2, as shown in FIG. 4A, the connecting body 13 a needs to be exposed outside the side plate 11. When the electrode unit 10 is housed in the frame 4 of the electric dust collector 1 and the side door 6 is locked with the screw 6a, the side plate 11 of the electrode unit 10 faces the side wall 5 of the frame 4 and is sealed along the periphery of the side plate 11 The material 16 is pressed against the side wall 5 of the frame 4. In FIG. 2B, the two-point chain line d1 shows a portion where the side wall 5 of the sealing material 16 is pressed. Thereby, a sealed space surrounded by the side wall 5, the side plate 11, and the sealing material 16 is formed. By enclosing the sealed space with the sealing material 16 for one week, the part receiving power and power transmission can be sealed from the space where the dust-containing airflow P flows, so that the pollution of the polluted air P can be suppressed. In addition, the space surrounded by the side door 6, the side plate 12, and the sealing material 16 also becomes a sealed space sealed from the space in which the dust-containing airflow P flows.

如此,設置於含塵氣流P之流道D之電極單元10之側板11、12之外側,藉由密封材料16而不會曝露於含塵氣流P,側板11、12之內側,成為曝露於含塵氣流P之集塵室42(參照圖5)。集塵室422係由側板11、12、框體4之頂板22(參照圖1)、及框體4之底板3(參照圖1)所包圍之空間,於該集塵室42中,含塵氣流P流動於集塵電極板2與帶電電極板9之間。 In this way, the outside of the side plates 11 and 12 of the electrode unit 10 provided in the flow path D of the dust-containing air flow P is not exposed to the dust-containing air flow P by the sealing material 16, and the inside of the side plates 11 and 12 becomes exposed to Dust collection chamber 42 (see FIG. 5) of the dust current P. The dust collecting chamber 422 is a space surrounded by the side plates 11, 12, the top plate 22 (see FIG. 1) of the frame 4, and the bottom plate 3 (see FIG. 1) of the frame 4, and the dust collecting chamber 42 contains dust. The air flow P flows between the dust collecting electrode plate 2 and the charged electrode plate 9.

圖5為顯示將頂門31開啟之狀態之圖。頂門31係於吸氣口20側與排氣口21側設置2扇。任一之頂門31,皆可沿一對之軌道32、32滑動,藉由固定件33而被固定於框體4。若使頂門31滑動,則設置於框體4之開口36開啟。開口36具有可觸摸收容在框體4內之電極單元10之集塵室42內之絕緣構件15之充分之寬度。若將開口36開啟,則可自外側觀察被夾持於收容在電氣集 塵機1之電極單元10之側板11、12之集塵電極板2及帶電電極板9。無論是電氣集塵機1側、還是電極單元10側,皆無覆蓋露出於被曝露在含塵氣流P之側板11、12之內側之絕緣構件15之正上方之構造物,因此作業員可經由開口36將廢絲或刷子等之清掃工具插入而直接擦拭絕緣構件15之表面。關於被曝露在含塵氣流P之側之絕緣構件15之形狀,如圓板狀之單調形狀,相對地更容易清掃,因而較佳。 FIG. 5 is a diagram showing a state where the top door 31 is opened. The top door 31 is provided on the side of the intake port 20 and the side of the exhaust port 21. Any one of the top doors 31 can slide along a pair of rails 32 and 32 and is fixed to the frame body 4 by a fixing member 33. When the top door 31 is slid, the opening 36 provided in the frame 4 is opened. The opening 36 has a sufficient width to touch the insulating member 15 in the dust collecting chamber 42 of the electrode unit 10 housed in the housing 4. When the opening 36 is opened, the dust collecting electrode plate 2 and the charged electrode plate 9 held between the side plates 11 and 12 of the electrode unit 10 housed in the electric dust collector 1 can be viewed from the outside. Regardless of the side of the electric dust collector 1 or the electrode unit 10, there are no structures that are exposed directly above the insulating member 15 that is exposed to the inside of the side plates 11 and 12 of the dust-containing air flow P. Therefore, the operator may A cleaning tool such as a waste wire or a brush is inserted to directly wipe the surface of the insulating member 15. Regarding the shape of the insulating member 15 exposed to the side of the dust-containing airflow P, such as a monotonous shape of a circular plate shape, it is relatively easier to clean and is therefore preferable.

藉由使2扇頂門31滑動而將開口36開啟,可全部清掃電極單元10之4個部位之絕緣構件15。再者,於圖5B中,符號35係對集塵電極板2提供旋轉力之驅動馬達。此外,符號34係用以對帶電電極板9供給帶電電位之導線,且電性連接高壓電源40與受電部18a(圖4B)。框體4本身係被接地,集塵電極板2也接地。 By sliding the two top doors 31 to open the openings 36, the insulating members 15 at the four positions of the electrode unit 10 can be cleaned all. Further, in FIG. 5B, reference numeral 35 denotes a driving motor that provides a rotational force to the dust collecting electrode plate 2. In addition, reference numeral 34 is a lead wire for supplying a charged potential to the charged electrode plate 9, and is electrically connected to the high-voltage power source 40 and the power receiving unit 18 a (FIG. 4B). The frame 4 itself is grounded, and the dust collecting electrode plate 2 is also grounded.

其次,對本實施例之電氣集塵機1之動作進行說明。藉由驅動驅動馬達35,使集塵電極板2旋轉。此外,藉由風扇8之旋轉,自吸氣口20流入框體4內之含塵氣流P,在集塵電極板2與帶電電極板9之間移動。藉由自帶電電極板9之放電銷14之前端產生之電暈放電,含塵氣流P內含有之粉塵獲取正或負之帶電。藉由集塵電極板2與帶電電極板9對向,於其等之間形成電場,帶電之粉塵朝接地側之集塵電極板2吸引而被捕集。 Next, the operation of the electric dust collector 1 of this embodiment will be described. By driving the drive motor 35, the dust collecting electrode plate 2 is rotated. In addition, due to the rotation of the fan 8, the dust-containing airflow P flowing into the casing 4 from the suction port 20 moves between the dust collecting electrode plate 2 and the charged electrode plate 9. By the corona discharge generated from the front end of the discharge pin 14 of the charged electrode plate 9, the dust contained in the dust-containing gas flow P acquires a positive or negative charge. When the dust collecting electrode plate 2 and the charged electrode plate 9 face each other, an electric field is formed therebetween, and the charged dust is attracted toward the ground-side dust collecting electrode plate 2 and captured.

由於集塵電極板2高速旋轉,因此附著於集塵電極板2上之粉塵,藉由離心力而被甩除。因此,粉塵不易堆積於集塵電極板2上,可增大洗淨等之維護週期。另一方面,集塵室42內之絕緣構件15,因維護頻率減少,而會使曝露於含塵氣流P之期間增加,因此洗淨所需之週期較集塵電極板2縮短。然而,藉由將帶電 電極板9以懸垂狀態保持於跨設在一對側板11、12之上部之2根帶電軸18之構造,支撐帶電軸18之絕緣構件15,也僅存在於電極單元10之上部。因此,作業員可自設置於電氣集塵機1之框體4之開口36,以廢絲或刷子直接擦拭集塵室42內之被曝露於含塵氣流P之絕緣構件15,因此,不需要特意將電極單元10自框體4取出,可輕鬆地進行保養。此外,可增加廠商等之專門人員之定期之保養週期。 Since the dust collecting electrode plate 2 rotates at a high speed, the dust adhered to the dust collecting electrode plate 2 is removed by centrifugal force. Therefore, it is difficult for dust to accumulate on the dust collecting electrode plate 2, and the maintenance period such as cleaning can be increased. On the other hand, because the insulating member 15 in the dust collection chamber 42 is reduced in frequency, the period of exposure to the dust-containing airflow P is increased, so the period required for cleaning is shorter than that of the dust collection electrode plate 2. However, by holding the charged electrode plate 9 in a suspended state across the two charged shafts 18 provided above the pair of side plates 11 and 12, the insulating member 15 supporting the charged shaft 18 also exists only in the electrode unit 10. Upper part. Therefore, the operator can directly wipe the insulation member 15 exposed to the dust-containing airflow P in the dust collecting chamber 42 with a waste wire or a brush from the opening 36 provided in the frame 4 of the electric dust collector 1, so there is no need to deliberately The electrode unit 10 is taken out from the frame 4 and can be easily maintained. In addition, the regular maintenance intervals of specialized personnel such as manufacturers can be increased.

此外,只要將側門6拆下,即可按每個電極單元10容易地拆取集塵電極板2或帶電電極板9,因而交換作業極其容易。因此,例如於工廠等中需要電氣集塵機1連續工作之環境下,只要將電極單元10與新的電極單元10進行交換,即可立即開始運轉,可極大地縮短運轉停止時間。 In addition, as long as the side door 6 is removed, the dust collection electrode plate 2 or the charged electrode plate 9 can be easily removed for each electrode unit 10, and therefore the exchange operation is extremely easy. Therefore, for example, in an environment where the electric dust collector 1 needs to be continuously operated in a factory or the like, as long as the electrode unit 10 is replaced with a new electrode unit 10, the operation can be started immediately, and the operation stop time can be greatly shortened.

此外,由於與刮除式電氣集塵機不同,在集塵電極板2與帶電電極板9之重疊部分並無缺口等,因此不會有電極板間之互斥力中途切斷之部位,捕集效率也變得更高。 In addition, unlike the scraper type electric dust collector, there is no gap in the overlapping portion of the dust collecting electrode plate 2 and the charged electrode plate 9, so there is no place where the mutual repulsive force between the electrode plates is cut off midway, and the collection efficiency is also Get higher.

此外,由於將開口36充分寬地開啟,因此也可使用高壓洗淨機對絕緣構件15或集塵電極板2進行洗淨。洗淨後,藉由使集塵電極板2高速旋轉,不僅乾燥快且可縮短運轉停止時間。 In addition, since the opening 36 is opened sufficiently wide, the insulating member 15 or the dust collecting electrode plate 2 can also be cleaned using a high-pressure cleaner. After washing, the dust collecting electrode plate 2 is rotated at a high speed, which not only dries quickly but also shortens the operation stop time.

[實施例2]     [Example 2]    

圖6顯示收容2個電極單元10A之電氣集塵機100。各電極單元10A,係排列於集塵電極板2及帶電電極板9之疊層方向上,且收容於框體4。電極單元10A之側板11A、12A係長方形狀,且外形與實施例1之電極單元10之側板11、12略有不同,但帶電電極板9、集塵電極板2及其他之構造,與實施例1相同。並 且設置有接觸件41,該接觸件41係於使圖之左側之電極單元10A之側板12A、與右側之電極單元10A之側板11A重疊時,電性連接各帶電軸18(參照圖4B)。此外,設置有連結體(未圖示),該連結體係於使左側之電極單元10A之側板12A、與右側之電極單元10A之側板11A重疊時,在各旋轉軸13之間傳遞旋轉力。 FIG. 6 shows an electric dust collector 100 containing two electrode units 10A. Each of the electrode units 10A is arranged in a stacking direction of the dust collecting electrode plate 2 and the charged electrode plate 9 and is housed in the frame 4. The side plates 11A and 12A of the electrode unit 10A are rectangular, and the shape is slightly different from the side plates 11 and 12 of the electrode unit 10 of Example 1. 1 is the same. Furthermore, a contact 41 is provided. The contact 41 is electrically connected to each of the charged shafts 18 when the side plate 12A of the left electrode unit 10A and the side plate 11A of the right electrode unit 10A overlap each other (see FIG. 4B). In addition, a connecting body (not shown) is provided, and this connecting system transmits a rotational force between the rotating shafts 13 when the side plate 12A of the left electrode unit 10A and the side plate 11A of the right electrode unit 10A overlap.

於將2個電極單元10A鄰接配置、且使各對向之側板11A、12A相互重疊時,位於側板間之密封材料16形成密封空間(再者,於圖6中,由於在左側之電極單元10A之側板12A設置有密封材料16,因此也可去除右側之電極單元10A之側板11A之密封材料)。於此密封空間內收容有電性連接各電極單元10A之帶電軸18之接觸件41、或在各電極單元10A之旋轉軸13之間傳遞旋轉力之連結體(未圖示),將其等自污染空氣隔絕。根據本實施例2,藉由鄰接配置2個電極單元10A,無須增大電極單元本身,即可應對需要風量大之電氣集塵機之需求。此外,開口36(參照圖5),具有可與框體4之寬度匹敵之寬度,因此,作業員可直接清掃電極單元10A之集塵室內之所有絕緣構件15。 When the two electrode units 10A are arranged adjacent to each other and the opposing side plates 11A and 12A overlap each other, the sealing material 16 located between the side plates forms a sealed space (in addition, in FIG. 6, the electrode unit 10A on the left side The side plate 12A is provided with a sealing material 16, so the sealing material of the side plate 11A of the right electrode unit 10A can also be removed). In this sealed space, a contact member 41 (not shown) that electrically connects the charged shaft 18 of each electrode unit 10A, or a connecting body (not shown) that transmits a rotational force between the rotating shafts 13 of each electrode unit 10A, etc. Self-polluting air insulation. According to the second embodiment, by arranging two electrode units 10A adjacent to each other, it is not necessary to increase the electrode unit itself, and it can cope with the needs of an electric dust collector that requires a large amount of air. In addition, the opening 36 (see FIG. 5) has a width comparable to the width of the frame 4. Therefore, the operator can directly clean all the insulating members 15 in the dust collection chamber of the electrode unit 10A.

於本發明中,除了上述外,還可採用如下之各種實施例。 In the present invention, in addition to the above, various embodiments as follows can be adopted.

於圖4中,於電極單元10之側板11設置圍繞受電部18a及連結體13a之單一之密封材料16,但也可設置分別圍繞受電部18a及連結體13a之2個密封材料16。 In FIG. 4, a single sealing material 16 surrounding the power receiving portion 18 a and the connecting body 13 a is provided on the side plate 11 of the electrode unit 10. However, two sealing materials 16 surrounding the power receiving portion 18 a and the connecting body 13 a may be provided.

於上述實施例1、2中,作為絕緣構件15,係以陶瓷為例,但也可替換陶瓷,而以玻璃或合成樹脂等形成絕緣構件15。亦即,絕緣構件15只要為絕緣性優異且機械強度大之材質即可, 其形狀也可為礙子狀以外之形狀。此外,也可於架電軸18之端部安裝例如圓筒狀之樹脂構件、或者將樹脂一體成形,且將該等之樹脂部分作為絕緣構件。 In the above-mentioned Embodiments 1 and 2, the ceramic is used as the insulating member 15 as an example, but the ceramic may be replaced with the insulating member 15 made of glass, synthetic resin, or the like. That is, the insulating member 15 only needs to be a material having excellent insulation properties and high mechanical strength, and its shape may be a shape other than an obstacle. In addition, a cylindrical resin member may be attached to the end of the telescopic shaft 18, or a resin may be integrally molded, and the resin portion may be used as an insulating member.

於上述實施例1、2中,放電部除了放電銷14外,也可為具有如鋸齒之尖端之構件,也可為如圖7所示之放電線14’。此外,也可將帶電電極板9與放電部分開設置。 In the above-mentioned first and second embodiments, in addition to the discharge pin 14, the discharge portion may be a member having a tip such as a sawtooth, or may be a discharge line 14 'as shown in FIG. In addition, the charged electrode plate 9 may be provided separately from the discharge portion.

於上述實施例1、2中,雖將密封材料16設置於側板11、12側,但密封材料16也可設置於側壁5或側門6之內側。 In the first and second embodiments, although the sealing material 16 is provided on the side plates 11 and 12, the sealing material 16 may be provided inside the side wall 5 or the side door 6.

Claims (9)

一種電氣集塵機,其特徵在於具備:框體,其於上部具有開口;吸氣口,其將含有粉塵之含塵氣流吸入上述框體內;電極單元,其設置於自上述吸氣口吸入之含塵氣流所流動之流道,捕集上述含塵氣流中之粉塵;及排氣口,其將去除粉塵後之清淨氣流排出;上述電極單元係具備:對向之一對側板,其等可自上述框體拆除;複數片之集塵電極板,其等捕集粉塵並藉由旋轉產生之離心力將捕集之粉塵分離;複數片之帶電電極板,其等與上述各集塵電極板對向;旋轉軸,其承接驅動馬達之旋轉力,使上述集塵電極板旋轉;及帶電軸,其用以自電源朝上述帶電電極板施加電壓;上述集塵電極板與上述帶電電極板,係於上述一對側板之間,隔著既定間隔交互地配置成疊層狀,上述帶電軸係於其上部以懸垂狀態保持上述帶電電極板,並藉由絕緣構件而以電性絕緣狀態被支撐於上述側板,上述絕緣構件係設置於可自上述開口觀察且可清掃之上述側板之上部位置。     An electric dust collector is characterized by comprising: a frame body having an opening at the upper part; an air inlet that sucks a dust-containing airflow containing dust into the frame body; and an electrode unit that is provided in the dust-containing body sucked from the air inlet. The flow path through which the airflow flows collects the dust in the dust-containing airflow; and the exhaust port, which discharges the clean airflow after removing the dust; the electrode unit is provided with: one opposite side plate, which can be separated from the above The frame is removed; multiple pieces of dust collecting electrode plates collect dust and separate the collected dust by centrifugal force generated by rotation; multiple pieces of charged electrode plates are opposed to each of the above dust collecting electrode plates; The rotating shaft receives the rotating force of the driving motor to rotate the dust collecting electrode plate; and the charging shaft is used to apply a voltage from the power source to the charged electrode plate; the dust collecting electrode plate and the charged electrode plate are connected to the above A pair of side plates are alternately arranged in a laminated shape with a predetermined interval therebetween. The charged shaft is held on the upper part of the charged electrode plate in a suspended state, and is electrically insulated by an insulating member. State is supported on the side plates, the insulating member is disposed at an upper position of the line side of the opening can be observed from the above and may be for sweeping.     如請求項1之電氣集塵機,其中,於上述一對側板之至少一者與上述框體之間,設置有環狀之密封材料。     The electric dust collector according to claim 1, wherein a ring-shaped sealing material is provided between at least one of the pair of side plates and the frame.     如請求項2之電氣集塵機,其中,具備:受電部,其位於上述側板之外側,自上述電源承受朝上述帶電電極板供給之電壓;及連結體,其位於上述側板之外側,朝上述旋轉軸傳遞上述驅動馬達之旋轉力, 上述密封材料係以圍繞上述受電部及上述連結體之方式設置,可相對於流動於上述流道之含塵氣流而將上述受電部及上述連結體予以密封。     The electric dust collector according to claim 2, comprising: a power receiving unit located outside the side plate and receiving a voltage supplied from the power supply to the charged electrode plate; and a connecting body located outside the side plate and facing the rotation axis. The rotational force of the driving motor is transmitted, and the sealing material is provided so as to surround the power receiving unit and the coupling body, and can seal the power receiving unit and the coupling body from a dust-containing airflow flowing through the flow path.     如請求項2或3之電氣集塵機,其中,上述密封材料係以沿上述側板之周緣一周之方式設置。     The electric dust collector according to claim 2 or 3, wherein the sealing material is provided along a circumference of the side plate.     如請求項3之電氣集塵機,其中,上述受電部係藉由露出於上述側板之外側之上述帶電軸之端部而構成,上述連結體係藉由磁式聯結器構成。     The electric dust collector according to claim 3, wherein the power receiving unit is configured by an end portion of the charged shaft exposed on an outer side of the side plate, and the connection system is configured by a magnetic coupling.     如請求項1、2、3及5中任一項之電氣集塵機,其中,上述框體具有覆蓋上述開口之可開閉之門。     The electric dust collector according to any one of claims 1, 2, 3, and 5, wherein the frame has an openable and closable door covering the opening.     如請求項1、2、3及5中任一項之電氣集塵機,其中,上述框體具有對上述電極單元之上述絕緣構件噴吹洗淨液或空氣之噴嘴。     The electric dust collector according to any one of claims 1, 2, 3, and 5, wherein the housing has a nozzle for blowing a cleaning liquid or air on the insulating member of the electrode unit.     如請求項1、2、3及5中任一項之電氣集塵機,其中,上述框體具備用以供上述電極單元出入之側門、及與該側門對向之側壁,上述電極單元係以上述一對側板之一者與上述側門對向、且上述一對側板之另一者與上述側壁對向之方式,配置於上述流道,由上述一對側板、上述框體之頂板、上述框體之底板包圍之空間,係形成集塵室,於上述集塵室中,上述含塵氣流流動於上述集塵電極板與上述帶電電極板之間。     According to the electric dust collector of any one of claims 1, 2, 3, and 5, wherein the frame body includes a side door for allowing the electrode unit to enter and exit, and a side wall opposite to the side door, the electrode unit is based on the first One of the side plates facing the side door and the other of the pair of side plates facing the side wall are arranged in the flow path, and the pair of side plates, the top plate of the frame body, and the frame body face each other. The space surrounded by the bottom plate forms a dust collecting chamber. In the dust collecting chamber, the dust-containing airflow flows between the dust collecting electrode plate and the charged electrode plate.     如請求項1之電氣集塵機,其中,上述電極單元係設置有複數個,上述各電極單元係排列於上述集塵電極板及上述帶電電極板之疊層方向上,且收容於上述框體。     According to the electric dust collector of claim 1, wherein the plurality of electrode units are provided, the electrode units are arranged in a stacking direction of the dust collecting electrode plate and the charged electrode plate, and are housed in the frame.    
TW106137954A 2016-11-07 2017-11-02 Electric dust collector TW201822889A (en)

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