TW201821761A - Pipe measuring apparatus and measuring method thereof - Google Patents
Pipe measuring apparatus and measuring method thereof Download PDFInfo
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- TW201821761A TW201821761A TW105141272A TW105141272A TW201821761A TW 201821761 A TW201821761 A TW 201821761A TW 105141272 A TW105141272 A TW 105141272A TW 105141272 A TW105141272 A TW 105141272A TW 201821761 A TW201821761 A TW 201821761A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/08—Measuring arrangements characterised by the use of optical techniques for measuring diameters
- G01B11/12—Measuring arrangements characterised by the use of optical techniques for measuring diameters internal diameters
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Abstract
Description
本發明係關於一種管件量測裝置及其量測方法,尤其是一種能夠對管件之內周壁進行特徵量測的管件量測裝置及其量測方法。 The invention relates to a pipe fitting measuring device and a measuring method thereof, in particular to a pipe fitting measuring device and a measuring method capable of performing characteristic measurement on an inner peripheral wall of a pipe fitting.
請參照第1圖所示,係一種習用管件9,該管件9可以為僅一端設有開口91之封閉管體,或者為兩端均設有開口91的連通管體。該管件9之內周壁可以設有一特徵部92,該特徵部92可以為溝槽(例如:環溝槽)、凸緣(例如:環凸緣)或其他形成於內周壁之特殊構造。 Please refer to FIG. 1, which is a conventional pipe fitting 9. The pipe fitting 9 may be a closed pipe body provided with an opening 91 at one end only, or a communicating pipe body provided with an opening 91 at both ends. The inner peripheral wall of the pipe member 9 may be provided with a characteristic portion 92, which may be a groove (such as a ring groove), a flange (such as a ring flange) or other special structures formed on the inner peripheral wall.
一般而言,欲檢測該管件9之製造精度是否符合規定時,可以利用量測裝置對該管件9進行外觀檢測,舉例而言,中華民國公告第M404369號專利案即揭示一種管徑量測設備,能夠經由管件之外觀量測其管徑。然而,相關的量測裝置並無法檢測該管件9內部的特徵部92是否與預訂規格相符。 In general, when it is necessary to test whether the manufacturing accuracy of the pipe 9 meets the requirements, the appearance of the pipe 9 can be tested by using a measuring device. For example, the Republic of China Patent No. M404369 patent discloses a pipe diameter measuring device , Can measure the diameter of the pipe through its appearance. However, the related measuring device cannot detect whether the characteristic portion 92 inside the pipe 9 conforms to the predetermined specifications.
另一方面,能夠檢測該管件9內部的現有檢測裝置主要為接觸式掃描設備,係利用一探針伸入該管件9內部並抵接其內周壁,以透過往復移動方式掃描該特徵部92,據以判定該特徵部92是否與預定規格相符。然而,若該管件9之材質較為脆弱時,存在遭到探針破壞損毀的風險。再者,對於口徑較小的管件9,探針容易受限於尺寸而無法伸入該管件9內部,或是無法在該管件9內部自由移動,導致接觸式掃描設備之適用範 圍較小。此外,相關的接觸式掃描設備往往需要整合輔助機械臂及高解析度的探針,容易造成系統設備體積龐大且造價昂貴。 On the other hand, the existing detection device capable of detecting the inside of the pipe 9 is mainly a contact scanning device. A probe is used to reach the inside of the pipe 9 and abut against its inner peripheral wall to scan the characteristic portion 92 by reciprocating movement. Based on this, it is determined whether the characteristic portion 92 conforms to a predetermined specification. However, if the material of the pipe 9 is relatively fragile, there is a risk of being damaged by the probe. Furthermore, for a small-diameter pipe 9, the probe is easily limited by its size and cannot penetrate into the pipe 9, or cannot move freely inside the pipe 9, resulting in a smaller scope of application of the contact scanning device. In addition, related contact scanning equipment often needs to integrate auxiliary robotic arms and high-resolution probes, which easily results in bulky and expensive system equipment.
有鑑於此,有必要提供一種進一步改良的管件量測裝置及其量測方法,以解決內部設有特徵部92的習用管件9缺乏合適量測裝置之問題。 In view of this, it is necessary to provide a further improved pipe fitting measuring device and a measuring method to solve the problem that the conventional pipe fitting 9 provided with the characteristic portion 92 lacks a suitable measuring device.
為解決上述問題,本發明提供一種管件量測裝置及其量測方法,藉由設置活動座、定位裝置及掃描裝置,可利用該活動座及該定位裝置定位該掃描裝置,使該掃描裝置能夠對待量測管件之內周壁進行投影量測。 In order to solve the above problem, the present invention provides a pipe fitting measuring device and a measuring method thereof. By setting a movable base, a positioning device and a scanning device, the movable base and the positioning device can be used to position the scanning device so that the scanning device can The inner peripheral wall of the pipe to be measured is measured by projection.
為達到前述發明目的,本發明所運用之技術手段包含有: 一種管件量測裝置,其包含:一架體,該架體包含一固定部,該固定部供固定一待量測管件;一活動座,該架體及該活動座沿一第一方向排列設置,該活動座包含一第一滑軌、一第二滑軌、一旋轉盤及一第三滑軌,該第二滑軌可活動地結合於該第一滑軌,該旋轉盤可活動地結合於該第二滑軌,該第一滑軌及該第二滑軌分別沿該第一方向及垂直該第一方向之一第二方向延伸,該旋轉盤能夠以一旋轉軸為軸心轉動,該旋轉軸平行於一第三方向,該第三方向分別垂直該第一方向及該第二方向,該旋轉盤結合該第三滑軌,該第三滑軌沿該第三方向延伸;一定位裝置,該定位裝置可活動地結合於該第三滑軌,且該定位裝置兩端之連線為一第一軸線,該第一軸線於該旋轉盤之投影與該旋轉盤之一徑向重疊,且該定位裝置具有一定位端部;及一掃描裝置,該掃描裝置結合於該旋轉盤,且該掃描裝置兩端之連線為一第二軸線,該第二軸線於該旋轉盤之投影與該旋轉盤之另一徑向重疊,且該掃描裝置具有一取像端部。 In order to achieve the foregoing object of the invention, the technical means used in the present invention include: A pipe measuring device, comprising: a frame body, the frame body includes a fixing portion for fixing a pipe to be measured; an activity Seat, the frame body and the movable seat are arranged along a first direction, and the movable seat includes a first slide rail, a second slide rail, a rotating disk and a third slide rail, and the second slide rail is movable Ground is coupled to the first slide rail, and the rotary disk is movably coupled to the second slide rail, the first slide rail and the second slide rail are respectively along the first direction and perpendicular to one of the first directions. Extending in the direction, the rotating disk can rotate around a rotating axis, the rotating axis is parallel to a third direction, the third direction is perpendicular to the first direction and the second direction, the rotating disk combined with the third sliding Rail, the third slide rail extends along the third direction; a positioning device, the positioning device is movably coupled to the third slide rail, and a line connecting the two ends of the positioning device is a first axis, the first The projection of the axis on the rotating disc overlaps one of the rotating discs radially And the positioning device has a positioning end; and a scanning device, the scanning device is coupled to the rotating disk, and the line connecting the two ends of the scanning device is a second axis, and the second axis is projected on the rotating disk It overlaps with the other radial direction of the rotating disk, and the scanning device has an image capturing end.
其中,該定位裝置兩端分別為一結合端部及該定位端部,該 結合端部直接或間接結合於該第三滑軌,該結合端部與該定位端部之連線為該第一軸線;該掃描裝置兩端分別為一固定端部及該取像端部,該固定端部結合於該旋轉盤,該取像端部與該固定端部之連線為該第二軸線。藉此,該定位裝置之第一軸線及該掃描裝置之第二軸線於該旋轉盤之投影分別與該旋轉盤之二徑向重疊,因此若第一軸線在該第三方向上與該量測管件之中心軸重疊,則該旋轉盤被轉動使該第二軸線於該旋轉盤之投影平行於該第一方向後,該第二軸線亦將在該第三方向上與該量測管件之中心軸重疊。 Wherein, the two ends of the positioning device are a coupling end and the positioning end respectively, and the coupling end is directly or indirectly coupled to the third slide rail, and the connection between the coupling end and the positioning end is the first Axis; the two ends of the scanning device are a fixed end and the image capturing end respectively, the fixed end is coupled to the rotating disk, and the line connecting the image capturing end and the fixed end is the second axis. As a result, the projections of the first axis of the positioning device and the second axis of the scanning device on the rotary disk and the two of the rotary disk respectively radially overlap, so if the first axis is in the third direction with the measuring tube, If the central axis overlaps, then the rotary disk is rotated so that the projection of the second axis on the rotary disk is parallel to the first direction, and the second axis will also overlap the central axis of the measuring tube in the third direction. .
其中,該定位裝置在該定位端部設有一凸柱,該凸柱沿該第三方向延伸。藉此,該凸柱可以沿該第三方向抵接該待量測管件之內周壁,故透過將該旋轉盤及該定位裝置分別沿該第二方向及第三方向往復移動,即可以該定位端部定位該端緣。 Wherein, the positioning device is provided with a protruding post at the positioning end, and the protruding post extends along the third direction. Thereby, the convex column can abut against the inner peripheral wall of the pipe to be measured along the third direction, so the positioning can be achieved by reciprocating the rotary disk and the positioning device in the second direction and the third direction, respectively. The end positions the end edge.
其中,該掃描裝置設有一高度調整部,該高度調整部結合於該掃描裝置之固定端部,藉以透過該高度調整部將該掃描裝置調整至適當位置,以避免該掃描裝置之取像端部與該待量測管件之內周壁的距離過近或過遠,以確保該掃描裝置能夠對該待量測管件之內周壁進行投影量測,或者確保本發明之管件量測裝置能夠適用於不同尺寸的待量測管件。 Wherein, the scanning device is provided with a height adjusting portion, which is combined with the fixed end portion of the scanning device, thereby adjusting the scanning device to an appropriate position through the height adjusting portion to avoid the image capturing end portion of the scanning device The distance to the inner peripheral wall of the pipe to be measured is too close or too far, to ensure that the scanning device can perform projection measurement on the inner peripheral wall of the pipe to be measured, or to ensure that the pipe measuring device of the present invention can be applied to different The size of the pipe to be measured.
其中,該旋轉盤設有一馬達,該馬達為步進馬達。藉此,當該旋轉盤需以該旋轉軸為軸心轉動一夾角時,可藉由該馬達控制該旋轉盤的旋轉角度以完成動作,具有提升管件量測裝置的使用便利性之功效。 The rotating disk is provided with a motor, and the motor is a stepping motor. Therefore, when the rotating disk needs to rotate an included angle with the rotating shaft as the axis, the rotating angle of the rotating disk can be controlled by the motor to complete the operation, which has the effect of improving the convenience of using the pipe measuring device.
其中,該活動座設有一止擋件,且該旋轉盤設有一第一擋塊及一第二擋塊,該旋轉盤能夠沿一第一旋轉方向轉動,使該第一擋塊抵接於該止擋件;該旋轉盤能夠沿與該第一旋轉方向相反之一第二旋轉方向轉動,使該第二擋塊抵接於該止擋件。藉此,據此,該旋轉盤無須受步進馬達驅動,仍然可以對該旋轉軸轉動一夾角,具有進一步降低管件量測裝置 的設備成本之功效。 Wherein, the movable seat is provided with a stopper, and the rotary disk is provided with a first stopper and a second stopper, the rotary disk can be rotated in a first rotation direction, so that the first stopper abuts against the first stopper and the second stopper. A stopper; the rotating disk can rotate in a second rotation direction opposite to the first rotation direction, so that the second stopper abuts the stopper. Therefore, according to this, the rotary disk does not need to be driven by a stepping motor, and can still rotate an angle with the rotary shaft, which has the effect of further reducing the equipment cost of the pipe measuring device.
其中,該固定部係為一底板,該固定部設有一凹槽,該凹槽沿該第一方向延伸。藉此,該待量測管件可以容置於該凹槽中以受該固定部支撐,且該固定部朝向該凹槽之表面能夠有效固定該待量測管件,以避免該待量測管件產生位移。 Wherein, the fixing portion is a bottom plate, the fixing portion is provided with a groove, and the groove extends along the first direction. Thereby, the pipe to be measured can be accommodated in the groove to be supported by the fixing portion, and the surface of the fixing portion facing the groove can effectively fix the pipe to be measured to avoid the production of the pipe to be measured Displacement.
其中,該旋轉盤設有一鎖固元件,該鎖固元件能夠抵接該第二滑軌,藉以將該旋轉盤2定於該第二滑軌,以防止該旋轉盤沿該第二方向移動,進而固定該旋轉盤於該第二方向上的位置。 Wherein, the rotating disk is provided with a locking element, which can abut against the second slide rail, so as to fix the rotating disk 2 to the second slide rail to prevent the rotating disk from moving in the second direction. The position of the rotating disk in the second direction is further fixed.
其中,該第一軸線及該第二軸線於該旋轉盤之投影具有一夾角,該夾角為180°,藉以使該第一軸線及該第二軸線於該旋轉盤之投影係形成共軸線。 The projection of the first axis and the second axis on the rotating disk has an included angle, and the included angle is 180 °, so that the projection system of the first axis and the second axis on the rotating disk forms a common axis.
一種管件量測方法,可藉由如上所述之管件量測裝置執行,該管件量測方法包含:將一待量測管件固定於該架體之固定部,使該待量測管件之一中心軸平行於該第一方向;轉動該旋轉盤,使該定位裝置之定位端部朝向該待量測管件之一開口,並且使該第一軸線於該旋轉盤之投影平行於該第一方向;將該旋轉盤沿該第一方向朝該待量測管件移動,使該定位裝置之定位端部經由該開口伸入該待量測管件;利用該定位端部定位該待量測管件之內周壁在該第三方向上的一端緣,並固定該旋轉盤於該第二方向上的位置;將該旋轉盤沿該第一方向朝遠離該待量測管件的方向移動,使該定位裝置之定位端部脫離該待量測管件;轉動該旋轉盤,使該掃描裝置之取像端部朝向該待量測管件之開口,並且使該第二軸線於該旋轉盤之投影平行於該第一方向;及將該旋轉盤沿該第一方向朝該待量測管件移動,使該掃描裝置之取像端部經由該開口伸入該待量測管件,以該掃描裝置對該待量測管件之內周壁進行投影量測。 A pipe measuring method can be executed by the pipe measuring device as described above. The pipe measuring method includes: fixing a pipe to be measured to a fixing part of the frame body, and making one of the pipes to be measured centered. The axis is parallel to the first direction; turn the rotary disk so that the positioning end of the positioning device faces an opening of the pipe to be measured, and make the projection of the first axis on the rotary disk parallel to the first direction; Moving the rotating disk toward the pipe to be measured along the first direction, so that the positioning end of the positioning device extends into the pipe to be measured through the opening; and the inner peripheral wall of the pipe to be measured is positioned using the positioning end At the edge of the third direction upward, the position of the rotating disk in the second direction is fixed; the rotating disk is moved in the first direction away from the pipe to be measured, so that the positioning end of the positioning device Part of the pipe to be measured; turn the rotary disk so that the image pickup end of the scanning device faces the opening of the pipe to be measured, and make the projection of the second axis on the rotary disk parallel to the first direction; And the rotating disk The first direction of the to-be measured the tube moves the imaging end of the scanning means of extending into the to-be measured the tube through the opening to the scanning means for projection measuring the internal be burette measuring member of the peripheral wall.
其中,利用該定位端部定位該待量測管件之端緣係包含將該 旋轉盤沿該第二方向往復移動,以及將該定位裝置沿該第三方向往復移動,藉以利用該定位端部定位該待量測管件之內周壁在該第三方向上的端緣。 Wherein, positioning the end edge of the pipe to be measured by using the positioning end portion includes reciprocatingly moving the rotary disk in the second direction and reciprocating the positioning device in the third direction, so as to use the positioning end portion for positioning. The third peripheral edge of the inner peripheral wall of the pipe to be measured.
其中,該第一軸線及該第二軸線於該旋轉盤之投影具有一夾角,轉動該旋轉盤使該掃描裝置之取像端部朝向該待量測管件之開口係包含將該旋轉盤以該旋轉軸為軸心轉動該夾角,藉以使該第二軸線於該旋轉盤之投影平行於該第一方向。 Wherein, the projection of the first axis and the second axis on the rotating disk has an included angle, and rotating the rotating disk to make the imaging end of the scanning device toward the opening of the pipe to be measured includes the rotating disk using the The rotation axis rotates the included angle as the axis, so that the projection of the second axis on the rotating disk is parallel to the first direction.
其中,該待量測管件之內周壁設有一特徵部,將該旋轉盤沿該第一方向朝該待量測管件移動使該掃描裝置之取像端部經由該開口伸入該待量測管件係包含控制該旋轉盤沿該第一方向的移動量,使該取像端部對位於該的特徵部,藉以使掃描裝置能夠產生包含該特徵部之影像。 Wherein, a characteristic portion is provided on an inner peripheral wall of the pipe to be measured, and the rotary disk is moved in the first direction toward the pipe to be measured, so that the image pickup end of the scanning device extends into the pipe to be measured through the opening. The method includes controlling the amount of movement of the rotary disk in the first direction, so that the image capturing end portion is located at the feature portion, so that the scanning device can generate an image including the feature portion.
其中,以該掃描裝置對該待量測管件之內周壁進行投影量測係包含沿一軸心線輸出涵蓋該特徵部的光線,該軸心線平行該第三方向且通過該待量測管件之中心軸,並且接收該待量測管件之內周壁所反射之光線。藉此,該掃描裝置最終產生之影像可包含該特徵部,且該影像係以該待量測管件之內周壁在該第三方向上的端緣為中心,因此根據該影像能夠判斷該特徵部是否與預定規格相符。 Wherein, using the scanning device to perform projection measurement on the inner peripheral wall of the pipe to be measured includes outputting light rays covering the feature along an axis line that is parallel to the third direction and passes through the pipe to be measured. The central axis, and receives the light reflected from the inner peripheral wall of the pipe to be measured. As a result, the image finally generated by the scanning device may include the characteristic portion, and the image is centered on the third-party end edge of the inner peripheral wall of the pipe to be measured, so whether the characteristic portion can be determined based on the image Conforms to predetermined specifications.
藉由上述結構,本發明所揭露之管件量測裝置及其量測方法係該掃描裝置能夠沿該軸心線對該待量測管件之內周壁進行投影量測,所述投影量測僅須透過影像擷取及分析即可完成,不會破壞該待量測管件,具有提升管件量測實用性之功效。再者,對於口徑較小的待量測管件,可以利用具有尺寸較小之取像端部的掃描裝置確保量測順利進行,具有提升管件量測裝置的適用範圍之功效。此外,該管件量測裝置僅由該架體、能夠線性移動的活動座及該定位裝置配合掃描裝置構成,有效降低管件量測裝置整體的結構複雜度,具有縮減設備體積及降低設備成本之功效。 With the above structure, the pipe measuring device and measuring method disclosed in the present invention is that the scanning device can perform projection measurement on the inner peripheral wall of the pipe to be measured along the axis line, and the projection measurement only needs to It can be completed through image capture and analysis, without destroying the pipe to be measured, and has the effect of improving the practicality of pipe measurement. In addition, for a small-diameter pipe to be measured, a scanning device with a small-sized image capturing end can be used to ensure that the measurement is performed smoothly, which has the effect of increasing the applicable range of the pipe-measurement device. In addition, the pipe measuring device is only composed of the frame body, a movable seat capable of linear movement, and the positioning device combined with a scanning device, which effectively reduces the overall structural complexity of the pipe measuring device, and has the effect of reducing the volume of the equipment and the cost of the equipment .
1‧‧‧架體 1‧‧‧frame
11‧‧‧固定部 11‧‧‧ fixed section
111‧‧‧凹槽 111‧‧‧ groove
112‧‧‧限位件 112‧‧‧ limit pieces
2‧‧‧活動座 2‧‧‧ movable seat
21‧‧‧第一滑軌 21‧‧‧ the first slide
22‧‧‧第二滑軌 22‧‧‧Second slide
23‧‧‧旋轉盤 23‧‧‧Rotating disk
231‧‧‧鎖固元件 231‧‧‧Locking element
232‧‧‧馬達 232‧‧‧Motor
233‧‧‧第一擋塊 233‧‧‧First stop
234‧‧‧第二擋塊 234‧‧‧Second stop
24‧‧‧第三滑軌 24‧‧‧ Third slide
25‧‧‧止擋件 25‧‧‧stop
3‧‧‧定位裝置 3‧‧‧ positioning device
3a‧‧‧結合端部 3a‧‧‧Combined ends
3b‧‧‧結合端部 3b‧‧‧Combined ends
31‧‧‧第一軸線 31‧‧‧ first axis
32‧‧‧凸柱 32‧‧‧ convex post
4‧‧‧掃描裝置 4‧‧‧ scanning device
4a‧‧‧固定端部 4a‧‧‧Fixed end
4b‧‧‧取像端部 4b‧‧‧Image taking end
41‧‧‧第二軸線 41‧‧‧ second axis
42‧‧‧出入光口 42‧‧‧In and out
43‧‧‧高度調整部 43‧‧‧Height adjustment department
X‧‧‧第一方向 X‧‧‧ first direction
Y‧‧‧第二方向 Y‧‧‧ second direction
Z‧‧‧第三方向 Z‧‧‧ Third direction
θ‧‧‧夾角 θ‧‧‧ angle
S‧‧‧旋轉軸 S‧‧‧rotation shaft
9‧‧‧待量測管件 9‧‧‧ pipe to be measured
91‧‧‧開口 91‧‧‧ opening
92‧‧‧特徵部 92‧‧‧Feature Department
93‧‧‧端緣 93‧‧‧ edge
C‧‧‧中心軸 C‧‧‧center axis
C1‧‧‧軸心線 C1‧‧‧ axis line
9‧‧‧管件 9‧‧‧Pipe Fittings
91‧‧‧開口 91‧‧‧ opening
92‧‧‧特徵部 92‧‧‧Feature Department
第1圖:一種習用管件的局部剖視圖。 Figure 1: Partial cross-sectional view of a conventional pipe fitting.
第2圖:本發明實施例之管件量測裝置的外觀示意圖。 FIG. 2 is a schematic diagram of an appearance of a pipe fitting measuring device according to an embodiment of the present invention.
第3圖:本發明實施例之管件量測裝置的外觀放大示意圖。 FIG. 3 is an enlarged view of the appearance of the pipe measuring device according to the embodiment of the present invention.
第4圖:本發明實施例之管件量測裝置的上視示意圖。 FIG. 4 is a schematic top view of a pipe fitting measuring device according to an embodiment of the present invention.
第5圖:本發明實施例之管件量測裝置的局部剖視示意圖。 FIG. 5 is a schematic partial sectional view of a pipe fitting measuring device according to an embodiment of the present invention.
第6圖:本發明實施例之管件量測裝置的定位裝置伸入該待量測管件時的動作示意圖。 FIG. 6 is a schematic diagram of the movement of the positioning device of the pipe measuring device according to the embodiment of the present invention when the positioning device extends into the pipe to be measured.
第7圖:本發明實施例之管件量測裝置的定位裝置之定位端部抵接待量測管件的動作示意圖。 FIG. 7 is a schematic view of the positioning end of the positioning device of the pipe fitting measuring device according to the embodiment of the present invention receiving the measuring pipe fitting.
第8圖:本發明實施例之管件量測裝置的定位裝置之定位端部遠離待量測管件之端緣的狀態示意圖。 FIG. 8 is a schematic diagram of a state where a positioning end of a positioning device of a pipe fitting measuring device according to an embodiment of the present invention is far from an end edge of a pipe fitting to be measured.
第9圖:本發明實施例之管件量測裝置的定位裝置之定位端部定位於待量測管件之端緣的狀態示意圖。 FIG. 9 is a schematic diagram showing a state where a positioning end of a positioning device of a pipe fitting measuring device according to an embodiment of the present invention is positioned at an end edge of a pipe fitting to be measured.
第10圖:本發明實施例之管件量測裝置的旋轉盤被轉動一夾角的動作示意圖。 FIG. 10 is a schematic view of the rotating disk of the pipe measuring device of the embodiment of the present invention being rotated by an included angle.
第11圖:本發明實施例之管件量測裝置的旋轉盤被轉動一夾角後的局部剖視示意圖。 FIG. 11 is a schematic partial cross-sectional view of the rotating plate of the pipe measuring device according to the embodiment of the present invention after being rotated by an included angle.
第12圖:本發明實施例之管件量測裝置的掃描裝置伸入該待量測管件時的動作示意圖。 FIG. 12 is a schematic diagram of the action of the scanning device of the pipe measuring device according to the embodiment of the present invention when the scanning device extends into the pipe to be measured.
第13圖:本發明實施例之管件量測裝置對待量測管件之內周壁進行投影量測的動作示意圖。 FIG. 13 is a schematic diagram of an operation of measuring the inner peripheral wall of the pipe to be measured by the pipe measuring device according to the embodiment of the present invention.
第14圖:本發明實施例之管件量測裝置的活動座設有止擋件的外觀放大示意圖。 FIG. 14 is an enlarged schematic view of the appearance of a stopper provided on a movable seat of the pipe fitting measuring device according to the embodiment of the present invention.
為讓本發明之上述及其他目的、特徵及優點能更明顯易懂,下文特舉本發明之較佳實施例,並配合所附圖式,作詳細說明如下: 請參照第2及3圖所示,係本發明一實施例之管件量測裝置,包含一架體1、一活動座2、一定位裝置3及一掃描裝置4,該架體1及該活動座2沿一第一方向X排列設置,該定位裝置3及該掃描裝置4分別結合於該活動座2。 In order to make the above and other objects, features, and advantages of the present invention more comprehensible, the following describes the preferred embodiments of the present invention in detail with the accompanying drawings, as follows: Please refer to FIGS. 2 and 3 Is a pipe measuring device according to an embodiment of the present invention, which includes a frame 1, a movable base 2, a positioning device 3, and a scanning device 4, the frame 1 and the movable base 2 are along a first direction X Arranged, the positioning device 3 and the scanning device 4 are respectively coupled to the movable base 2.
該架體1包含一固定部11,該固定部11可供固定一待量測管件9。舉例而言,在本實施例中,該固定部11係為一底板,該固定部11設有一凹槽111,該凹槽111沿該第一方向X延伸,且該凹槽111可以形成楔形槽。藉此,該待量測管件9可以容置於該凹槽111中以受該固定部11支撐。此外,該固定部11還可以結合一限位件112,該限位件112係抵接該待量測管件9,以將該待量測管件9確實夾持固定於該凹槽111中,避免該待量測管件9產生位移。惟,在本發明部分實施例中,該固定部11亦可為支架、夾具或懸吊裝置等其他形式的固定構造,本發明並不以此為限。 The frame body 1 includes a fixing portion 11. The fixing portion 11 can be used for fixing a pipe part 9 to be measured. For example, in this embodiment, the fixing portion 11 is a bottom plate. The fixing portion 11 is provided with a groove 111 extending along the first direction X, and the groove 111 may form a wedge-shaped groove. . Thereby, the pipe member 9 to be measured can be received in the groove 111 to be supported by the fixing portion 11. In addition, the fixing portion 11 can also be combined with a stopper 112, which is abutted against the pipe member 9 to be measured, so that the pipe member 9 to be measured is surely clamped and fixed in the groove 111 to avoid The tube 9 to be measured is displaced. However, in some embodiments of the present invention, the fixing portion 11 may also be other forms of fixing structures such as a bracket, a clamp, or a suspension device, and the present invention is not limited thereto.
該活動座2包含一第一滑軌21、一第二滑軌22、一旋轉盤23及一第三滑軌24,該第二滑軌22可活動地結合於該第一滑軌21,該旋轉盤23可活動地結合於該第二滑軌22。其中,該第一滑軌21及該第二滑軌22分別沿該第一方向X及垂直該第一方向X之一第二方向Y延伸。舉例而言,在本實施例中,該第一滑軌21沿該第一方向X延伸,該第二滑軌22沿該第二方向Y延伸。藉此,該第二滑軌22能夠沿該第一方向X相對該第一滑軌21移動,該旋轉盤23能夠沿該第二方向Y相對該第二滑軌22移動,使得該旋轉盤23實質上能夠分別在該第一方向X及該第二方向Y上移動。惟,在本發明部分實施例中,該第一滑軌21可以沿該第二方向 Y延伸,該第二滑軌22則沿該第一方向X延伸,同樣可使該旋轉盤23能夠分別在該第一方向X及該第二方向Y移動,故本發明並不以此為限。 The movable seat 2 includes a first slide rail 21, a second slide rail 22, a rotating disk 23, and a third slide rail 24. The second slide rail 22 is movably coupled to the first slide rail 21. The rotating disk 23 is movably coupled to the second slide rail 22. The first slide rail 21 and the second slide rail 22 extend along the first direction X and a second direction Y perpendicular to the first direction X, respectively. For example, in this embodiment, the first slide rail 21 extends along the first direction X, and the second slide rail 22 extends along the second direction Y. Thereby, the second slide rail 22 can move relative to the first slide rail 21 in the first direction X, and the rotating disk 23 can move relative to the second slide rail 22 in the second direction Y, so that the rotating disk 23 Substantially movable in the first direction X and the second direction Y, respectively. However, in some embodiments of the present invention, the first slide rail 21 may extend along the second direction Y, and the second slide rail 22 may extend along the first direction X. Similarly, the rotating disk 23 may be respectively The first direction X and the second direction Y move, so the present invention is not limited thereto.
該旋轉盤23位於該第一方向X及該第二方向Y所構成的平面上,該旋轉盤23能夠以一旋轉軸S為軸心轉動,該旋轉軸S平行於一第三方向Z,該第三方向Z分別垂直該第一方向X及該第二方向Y。該旋轉盤23結合該第三滑軌24,該第三滑軌24沿該第三方向Z延伸。 The rotating disk 23 is located on a plane formed by the first direction X and the second direction Y. The rotating disk 23 is rotatable around a rotation axis S. The rotation axis S is parallel to a third direction Z. The third direction Z is perpendicular to the first direction X and the second direction Y, respectively. The rotating disk 23 is combined with the third slide rail 24, and the third slide rail 24 extends along the third direction Z.
該定位裝置3可活動地結合於該第三滑軌24。藉此,該定位裝置3能夠沿該第三方向Z相對該第三滑軌24移動。該定位裝置3兩端分別為一結合端部3a及一定位端部3b,該結合端部3a直接或間接結合於該第三滑軌24,該結合端部3a與該定位端部3b之連線為一第一軸線31,該第一軸線31於該旋轉盤23之投影與該旋轉盤23之一徑向重疊;換言之,該第一軸線31於該旋轉盤23之投影能夠延伸通過該旋轉軸S。 The positioning device 3 is movably coupled to the third slide rail 24. Thereby, the positioning device 3 can move relative to the third slide rail 24 along the third direction Z. The two ends of the positioning device 3 are a coupling end 3a and a positioning end 3b. The coupling end 3a is directly or indirectly coupled to the third slide rail 24. The coupling end 3a is connected to the positioning end 3b. The line is a first axis 31, and the projection of the first axis 31 on the rotating disk 23 and one of the rotating disks 23 radially overlap; in other words, the projection of the first axis 31 on the rotating disk 23 can extend through the rotation Axis S.
該掃描裝置4結合於該旋轉盤3。該掃描裝置4兩端分別為一固定端部4a及一取像端部4b,該固定端部4a結合於該旋轉盤3,該取像端部4b與該固定端部4a之連線為一第二軸線41,該第二軸線41於該旋轉盤23之投影與該旋轉盤23之另一徑向重疊;換言之,該第二軸線41於該旋轉盤23之投影也能夠延伸通過該旋轉軸S。該掃描裝置4能夠將一光源(例如:雷射光源)所產生之光線由該取像端部4b導出,以照射一待測物(如前述待量測管件9),再由該取像端部4b接收該待測物所反射之光線,以對該待測物進行投影量測。類似所述掃描裝置4之一實施例,已揭露於中華民國公開第201544067號專利申請案中。 The scanning device 4 is coupled to the rotating disk 3. The two ends of the scanning device 4 are a fixed end portion 4a and an image capturing end portion 4b. The fixed end portion 4a is coupled to the rotating disk 3. The connection between the image capturing end portion 4b and the fixed end portion 4a is one. The second axis 41, the projection of the second axis 41 on the rotating disk 23 and the other radial overlap of the rotating disk 23; in other words, the projection of the second axis 41 on the rotating disk 23 can also extend through the rotating axis S. The scanning device 4 can export the light generated by a light source (for example, a laser light source) from the image capturing end portion 4b to illuminate an object to be measured (such as the aforementioned measuring tube 9), and then the image capturing end The part 4b receives the light reflected by the object to be measured by projecting the object. An embodiment similar to the scanning device 4 has been disclosed in the Republic of China Patent Publication No. 201544067.
請一併參照第4圖所示,該第一軸線31及該第二軸線41於該旋轉盤23之投影具有一夾角θ。在本實施例中,該夾角θ可以為180°。因此,該第一軸線31及該第二軸線41於該旋轉盤23之投影係形成共軸線。惟,本發明並不以此為限,該夾角θ僅需大於一預定角度使該定位裝 置3及該掃描裝置4不會互相干涉,即不影響本發明實施例之管件量測裝置的運作。 Please refer to FIG. 4 together, the projection of the first axis 31 and the second axis 41 on the rotating disk 23 has an included angle θ. In this embodiment, the included angle θ may be 180 °. Therefore, the projection system of the first axis 31 and the second axis 41 on the rotating disk 23 forms a common axis. However, the present invention is not limited to this. The included angle θ only needs to be larger than a predetermined angle so that the positioning device 3 and the scanning device 4 do not interfere with each other, that is, the operation of the pipe measuring device of the embodiment of the present invention is not affected.
本發明一實施例之管件量測方法可藉由上述實施例之管件量測裝置執行,請參照第2及5圖所示,首先將一待量測管件9固定於該架體1之固定部11,使該待量測管件9之一中心軸C平行於該第一方向X。其中,該待量測管件9可以為僅一端設有開口之封閉管體,或者為兩端均設有開口的連通管體。該架體1及該活動座2的第一滑軌21沿該第一方向X排列設置,因此該待量測管件9之一開口91可以延該第一方向X朝向該活動座2。該旋轉盤23能夠以該旋轉軸S為軸心轉動,且該定位裝置3之第一軸線31於該旋轉盤23之投影與該旋轉盤23之一徑向重疊,因此透過轉動該旋轉盤23,可使該定位裝置3之定位端部3b朝向該待量測管件9之開口91,並且使該第一軸線31於該旋轉盤23之投影平行於該第一方向X。 The method for measuring a pipe fitting according to an embodiment of the present invention can be performed by the pipe measuring apparatus of the above embodiment. Please refer to FIG. 2 and FIG. 5. First, a pipe fitting 9 to be measured is fixed to the fixing part of the frame 1. 11. Make one central axis C of the pipe member 9 to be measured parallel to the first direction X. Wherein, the pipe member 9 to be measured may be a closed pipe body provided with an opening only at one end, or a communicating pipe body provided with an opening at both ends. The rack body 1 and the first slide rails 21 of the movable base 2 are arranged along the first direction X. Therefore, an opening 91 of the pipe member 9 to be measured can extend toward the movable base 2 along the first direction X. The rotating disk 23 can be rotated about the rotating shaft S as the axis, and the projection of the first axis 31 of the positioning device 3 on the rotating disk 23 overlaps with one of the rotating disk 23 radially. Therefore, the rotating disk 23 is rotated by rotating the rotating disk 23. The positioning end 3b of the positioning device 3 can be directed toward the opening 91 of the pipe member 9 to be measured, and the projection of the first axis 31 on the rotating disk 23 is parallel to the first direction X.
請參照第6圖所示,將該旋轉盤23沿該第一方向X朝該待量測管件9移動,使該定位裝置3之定位端部3b經由該開口91伸入該待量測管件9。請參照第7、8及9圖所示,透過將該旋轉盤23將該定位裝置3沿該第二方向Y往復移動,以及沿該第三方向Z往復移動,能夠利用該定位端部3b定位該待量測管件9之內周壁在該第三方向Z上的一端緣93。詳言之,為了方便說明,該第三方向Z可以為一鉛錘方向,故該端緣93可以為該待量測管件9之內周壁的一底緣,惟本發明並不以此為限,在本實施例中,該定位裝置3可以在該定位端部3b設有一凸柱32,該凸柱32可以沿該第三方向Z朝下延伸。如第8圖所示,該定位裝置3可以被沿該第三方向Z朝下移動,使該凸柱32抵接該待量測管件9之內周壁,接著,將該旋轉盤23沿該第二方向Y往復移動,若該定位裝置3係受迫朝上移動,代表朝該方向移動時該定位端部3b正遠離該待量測管件9之端緣93; 反之,若該定位裝置3需朝下移動方能使該凸柱32維持抵接該待量測管件9之內周壁,即代表朝該方向移動時該定位端部3b正接近該端緣93。據此,如第9圖所示,透過將該旋轉盤23及該定位裝置3分別沿該第二方向Y及第三方向Z往復移動,即可以該定位端部3b定位該端緣93。 Referring to FIG. 6, the rotary disk 23 is moved toward the pipe to be measured 9 along the first direction X, so that the positioning end 3 b of the positioning device 3 extends into the pipe to be measured 9 through the opening 91. . Please refer to FIGS. 7, 8 and 9. By reciprocating the positioning device 3 in the second direction Y and reciprocating in the third direction Z by the rotary disk 23, the positioning end portion 3 b can be used for positioning. An end edge 93 of the inner peripheral wall of the pipe member 9 to be measured in the third direction Z. In detail, for convenience of explanation, the third direction Z may be a plumb direction, so the end edge 93 may be a bottom edge of the inner peripheral wall of the pipe member 9 to be measured, but the present invention is not limited thereto. In this embodiment, the positioning device 3 may be provided with a protruding post 32 at the positioning end 3b, and the protruding post 32 may extend downward in the third direction Z. As shown in FIG. 8, the positioning device 3 can be moved downward in the third direction Z, so that the protruding post 32 abuts the inner peripheral wall of the pipe member 9 to be measured, and then the rotating disk 23 is moved along the first Reciprocating in two directions Y, if the positioning device 3 is forced to move upward, it means that the positioning end 3b is moving away from the end edge 93 of the pipe 9 to be measured when moving in that direction; otherwise, if the positioning device 3 requires The downward movement can make the convex post 32 abut against the inner peripheral wall of the pipe member 9 to be measured, which means that the positioning end portion 3b is approaching the end edge 93 when moving in the direction. Accordingly, as shown in FIG. 9, by positioning the rotary disk 23 and the positioning device 3 to reciprocate in the second direction Y and the third direction Z, respectively, the positioning edge 3 b can position the end edge 93.
以該定位端部3b定位該待量測管件9在該第三方向Z上的端緣93後,固定該旋轉盤23於該第二方向Y上的位置。舉例而言,請參照第2圖所示,在本實施例中,該旋轉盤23可以設有一鎖固元件231,該鎖固元件231能夠抵接該第二滑軌22,因此藉由該鎖固元件231可以將該旋轉盤23固定於該第二滑軌22,以防止該旋轉盤23沿該第二方向Y移動,進而固定該旋轉盤23於該第二方向Y上的位置。將該旋轉盤23沿該第一方向X朝遠離該待量測管件9的方向移動,使該定位裝置3之定位端部3b脫離該待量測管件9。接著,請參照第10及11圖所示,已知該定位裝置3之第一軸線31及該掃描裝置4之第二軸線41於該旋轉盤23之投影分別與該旋轉盤23之二徑向重疊,且該第一軸線31及該第二軸線41於該旋轉盤23之投影具有該夾角θ,因此將該旋轉盤23以該旋轉軸S為軸心轉動該夾角θ,即可使該掃描裝置4之取像端部4b朝向該待量測管件9之開口91,並且使該第二軸線41於該旋轉盤23之投影平行於該第一方向X。 After positioning the end edge 93 of the pipe member 9 to be measured in the third direction Z with the positioning end portion 3b, the position of the rotating disk 23 in the second direction Y is fixed. For example, please refer to FIG. 2. In this embodiment, the rotating disk 23 may be provided with a locking element 231. The locking element 231 can abut the second slide rail 22. The fixing element 231 can fix the rotating disk 23 to the second slide rail 22 to prevent the rotating disk 23 from moving in the second direction Y, and then fix the position of the rotating disk 23 in the second direction Y. The rotating disk 23 is moved in the first direction X in a direction away from the pipe member 9 to be measured, so that the positioning end 3 b of the positioning device 3 is separated from the pipe member 9 to be measured. Next, referring to FIG. 10 and FIG. 11, it is known that the projections of the first axis 31 of the positioning device 3 and the second axis 41 of the scanning device 4 on the rotary disk 23 and the radial direction of the rotary disk 23 are respectively Overlap, and the projection of the first axis 31 and the second axis 41 on the rotating disk 23 has the included angle θ, so the rotating disk 23 rotates the included angle θ with the rotation axis S as the axis, so that the scanning The image capturing end portion 4b of the device 4 faces the opening 91 of the pipe member 9 to be measured, and the projection of the second axis 41 on the rotating disk 23 is parallel to the first direction X.
請參照第12圖所示,將該旋轉盤23沿該第一方向X朝該待量測管件9移動,使該掃描裝置4之取像端部4b經由該開口91伸入該待量測管件9。其中,控制該旋轉盤23沿該第一方向X的移動量,可以調整該取像端部4b伸入該待量測管件9的深度,進而使該取像端部4b能夠對位於該待量測管件9之內周壁上的特徵部92。在本實施例中,該掃描裝置4可以在該取像端部4b設有一出入光口42,該出入光口42可供導出光線以照射該待量測管件9之內周壁,並且接收該待量測管件9之內周壁所反射之光線。 Referring to FIG. 12, the rotary disk 23 is moved in the first direction X toward the tube to be measured 9, so that the image capturing end portion 4 b of the scanning device 4 extends into the tube to be measured through the opening 91. 9. Wherein, by controlling the amount of movement of the rotary disk 23 in the first direction X, the depth at which the image capturing end portion 4b projects into the tube 9 to be measured can be adjusted, so that the image capturing end portion 4b can be positioned at the quantity to be measured. Feature 92 on the inner peripheral wall of the tube member 9. In this embodiment, the scanning device 4 may be provided with a light entrance / exit port 42 at the image capturing end portion 4b. The light exit / entry port 42 may be used to guide light to illuminate the inner peripheral wall of the tube 9 to be measured, and receive the Measure the light reflected from the inner peripheral wall of the tube 9.
值得注意的是,在前述利用該定位裝置3之定位端部3b定位該待量測管件9在該第三方向Z上的端緣93步驟中,該定位端部3b係定位在該端緣93,且該第一軸線31於該旋轉盤23之投影平行於該第一方向X;換言之,該定位裝置3之第一軸線31將在該第三方向X上與該量測管件9之中心軸C重疊。由於該旋轉盤23於該第二方向Y上的位置被固定,該旋轉盤23以該旋轉軸S為軸心被轉動該夾角θ,使該掃描裝置4之第二軸線41於該旋轉盤23之投影平行於該第一方向X後,該第二軸線41亦將在該第三方向X上與該量測管件9之中心軸C重疊。據此,請參照第13圖所示,該掃描裝置能夠沿一軸心線C1對該待量測管件9之內周壁進行投影量測,該軸心線C1平行該第三方向Z且通過該待量測管件9之中心軸C。詳言之,該掃描裝置4係由該取像端部4b之出入光口42輸出光線,所述光線涵蓋該待量測管件9之內周壁上的特徵部92,並且接收該待量測管件9之內周壁所反射之光線。 It is worth noting that in the aforementioned step of positioning the end edge 93 of the pipe 9 to be measured in the third direction Z using the positioning end portion 3b of the positioning device 3, the positioning end portion 3b is positioned at the end edge 93 And the projection of the first axis 31 on the rotating disk 23 is parallel to the first direction X; in other words, the first axis 31 of the positioning device 3 will be in the third direction X with the central axis of the measuring tube 9 C overlaps. Since the position of the rotating disk 23 in the second direction Y is fixed, the rotating disk 23 is rotated by the rotation axis S as the axis center by the included angle θ, so that the second axis 41 of the scanning device 4 is on the rotating disk 23 After the projection is parallel to the first direction X, the second axis 41 will also overlap the central axis C of the measuring tube 9 in the third direction X. Accordingly, referring to FIG. 13, the scanning device can perform projection measurement on the inner peripheral wall of the pipe member 9 to be measured along an axis line C1, and the axis line C1 is parallel to the third direction Z and passes through the The central axis C of the pipe 9 to be measured. In detail, the scanning device 4 outputs light from the light entrance / exit port 42 of the image capturing end portion 4b. The light covers the feature portion 92 on the inner peripheral wall of the tube 9 to be measured, and receives the tube to be measured. The light reflected by the inner wall of 9
更詳言之,該掃描裝置4可以由該取像端部4b之出入光口42輸出一線狀雷射光,該線狀雷射光係可掃描而涵蓋該待量測管件9之內周壁上的特徵部92,該線狀雷射光可以相對該軸心線C1呈對稱。其中,該掃描裝置4由該出入光口42接收該待量測管件9之內周壁所反射之光線後,能夠經由一感光元件(圖未繪示)感測反射光線的強度,並且經由一運算單元(圖未繪示)擷取待測物的該待量測管件9之內周壁的深度資訊影像或距離影像。據此,該掃描裝置4能夠沿該軸心線C1對該待量測管件9之內周壁進行投影量測。所述感光元件可以為為電荷耦合裝置(Charge Coupled Device,CCD)攝影機或互補金屬氧化物半導體(Complementary Metal-Oxide Semiconductor,CMOS)攝影機等。所述運算單元可以分析所述感光元件所拍攝之畫面中的光強特徵點(即光線最亮的位置,通常為每一行或每一列的最亮畫素位置,且可內插至次畫素),該光強特徵點經過三角 幾何運算(或預先校正的映射資料)後可計算出空間中的一條光線與該掃描裝置4的位置關係。此外,在本實施例中,通過該出入光口42之光線可以為雷射光,在該雷射光強特徵點利用Remez FIR filter有限脈衝響應濾波方式與Forest提出之零點計算方法(zero-crossing point)進行雷射光強特徵點數值擷取與濾波內差值補償計算,能夠有效提升投影量測的解析度。 More specifically, the scanning device 4 can output a linear laser light through the light entrance and exit port 42 of the image capturing end portion 4b. The linear laser light can be scanned to cover the features on the inner peripheral wall of the pipe 9 to be measured. The portion 92, the linear laser light may be symmetrical with respect to the axis line C1. Wherein, after the scanning device 4 receives the light reflected from the inner peripheral wall of the pipe member 9 to be measured by the light entrance / exit port 42, it can sense the intensity of the reflected light through a photosensitive element (not shown), and perform a calculation A unit (not shown) captures a depth information image or a distance image of the inner peripheral wall of the pipe 9 to be measured. According to this, the scanning device 4 can perform projection measurement on the inner peripheral wall of the pipe member 9 to be measured along the axis line C1. The photosensitive element may be a Charge Coupled Device (CCD) camera or a Complementary Metal-Oxide Semiconductor (CMOS) camera. The computing unit can analyze the light intensity feature points in the picture taken by the photosensitive element (that is, the position where the light is the brightest, which is usually the position of the brightest pixel in each row or column, and can be interpolated to the secondary pixels ), After the light intensity feature point is subjected to a triangular geometric operation (or a pre-corrected mapping data), the positional relationship between a ray in space and the scanning device 4 can be calculated. In addition, in this embodiment, the light passing through the light entrance 42 may be laser light. At the characteristic point of the laser light intensity, the Remez FIR filter finite impulse response filtering method and the zero-crossing point method proposed by Forest are used. The laser light intensity feature point value extraction and filtering internal difference compensation calculation can effectively improve the resolution of the projection measurement.
該掃描裝置4最終產生之影像包含該特徵部92,因此根據該影像能夠判斷該特徵部92是否與預定規格相符。舉例而言,在本實施例中,該特徵部92可以為一環溝槽,因此經由該掃描裝置4產生之畫面能夠分析所述環溝槽的寬度、深度、邊緣平齊程度等參數是否符合預定規格,以檢測該管件9之製造精度是否符合規定,或者供判定該待量測管件9是否為良品。 The image finally generated by the scanning device 4 includes the characteristic portion 92, so it can be determined whether the characteristic portion 92 conforms to a predetermined specification based on the image. For example, in this embodiment, the feature portion 92 may be a ring groove. Therefore, the image generated by the scanning device 4 can analyze whether the parameters such as the width, depth, and edge evenness of the ring groove meet predetermined requirements. Specifications to test whether the manufacturing accuracy of the pipe 9 meets the requirements, or to determine whether the pipe 9 to be measured is a good product.
由此可知,相較能夠檢測管件9內部的現有接觸式掃描設備所使用之接觸探針存在破壞管件9之風險,本發明實施例之管件量測裝置及其量測方法的掃描裝置4無須接觸一待量測管件9,僅須透過影像擷取及分析即可對該待量測管件9之內周壁上的特徵部92進行投影量測,因此不會破壞該待量測管件9,具有提升管件9量測實用性之功效。 It can be known that compared with the contact probes used in the existing contact scanning equipment inside the pipe 9 for detecting the risk of damaging the pipe 9, the pipe measuring device and the scanning device 4 of the measuring method of the embodiment of the present invention do not need to contact For a pipe 9 to be measured, only the image capturing and analysis can be used to perform a projection measurement on the characteristic portion 92 on the inner peripheral wall of the pipe 9 to be measured, so that the pipe 9 to be measured will not be damaged, and it has an improvement. The fitting 9 measures the effectiveness of practicality.
再者,本發明實施例之管件量測裝置及其量測方法僅需將一掃描裝置4之取像端部4b伸入該待量測管件9即可進行投影量測,所述取像端部4b僅需設置該出入光口42及用以改變光線路徑的反射鏡等簡單構造,故對於口徑較小的待量測管件9,可以利用具有尺寸較小之取像端部4b的掃描裝置4確保量測順利進行。相較現有接觸式掃描設備之探針容易受限於尺寸而無法伸入該管件9內部,本發明具有提升管件量測裝置的適用範圍之功效。 Furthermore, the tube measuring device and measuring method of the embodiment of the present invention only need to extend the image capturing end 4b of a scanning device 4 into the tube 9 to be measured to perform projection measurement. The portion 4b only needs to be provided with the simple structure such as the light entrance and exit 42 and a mirror for changing the light path, so that for a small-diameter tube 9 to be measured, a scanning device with a small-sized image capturing end portion 4b can be used 4 Make sure the measurement goes smoothly. Compared with the probes of the existing contact scanning equipment, the probes are easily limited in size and cannot protrude into the inside of the pipe 9. The present invention has the effect of improving the applicable range of the pipe measuring device.
此外,相較現有接觸式掃描設備需要整合輔助機械臂及高解析度的探針,本發明實施例之管件量測裝置僅由活動座2配合掃描裝置4 構成,能夠有效降低管件量測裝置整體的結構複雜度,具有縮減設備體積及降低設備成本之功效。 In addition, compared with the existing contact scanning equipment that requires the integration of an auxiliary robotic arm and a high-resolution probe, the pipe measuring device of the embodiment of the present invention is only composed of a movable seat 2 and a scanning device 4, which can effectively reduce the whole pipe measuring device. Its structural complexity has the effect of reducing equipment volume and reducing equipment cost.
基於上述技術概念,以下列舉本發明實施例之管件量測裝置及其量測方法的特點並詳細說明:請參照第2及3圖所示,在本實施例中,該活動座2之第一滑軌21、第二滑軌22及第三滑軌24可以為軌道構造,使得該第二滑軌22能夠沿該第一方向X相對該第一滑軌21線性移動,使該旋轉盤23能夠沿該第二方向Y相對該第二滑軌22線性移動,及使該定位裝置3能夠沿該第三方向Z相對該第三滑軌24線性移動。 Based on the above technical concept, the features of the pipe fitting measuring device and measuring method according to the embodiments of the present invention are listed below and described in detail: please refer to FIGS. 2 and 3, in this embodiment, the first of the movable seat 2 The slide rail 21, the second slide rail 22, and the third slide rail 24 may have a rail structure, so that the second slide rail 22 can linearly move relative to the first slide rail 21 in the first direction X, so that the rotating disk 23 can A linear movement relative to the second slide rail 22 along the second direction Y and a linear movement of the positioning device 3 relative to the third slide rail 24 along the third direction Z.
本發明並不加以限制驅使該第二滑軌22相對該第一滑軌21移動、驅使該旋轉盤23相對該第二滑軌22移動或驅使該定位裝置3相對該第三滑軌24移動的機構。惟,對於相同型號的待量測管件9而言,該取像端部4b需伸入該待量測管件9的深度通常為一定值;換言之,該旋轉盤23檢測每一待量測管件9時沿該第一方向X的移動量可以固定,因此,在本發明部分實施例中,該第二滑軌22可以受一氣靜壓傳動機構以相對該第一滑軌21移動,所述氣靜壓傳動機構具有高度重覆性與快速定位等特性,能夠提升本發明實施例之管件量測裝置及其量測方法的檢測效率。 The present invention does not impose restrictions on driving the second slide rail 22 relative to the first slide rail 21, driving the rotary disk 23 relative to the second slide rail 22, or driving the positioning device 3 relative to the third slide rail 24. mechanism. However, for the tube 9 to be measured of the same type, the depth at which the image pickup end portion 4b needs to penetrate into the tube 9 to be measured is usually a certain value; in other words, the rotary disk 23 detects each tube 9 to be measured The amount of movement along the first direction X can be fixed. Therefore, in some embodiments of the present invention, the second slide rail 22 can be moved relative to the first slide rail 21 by an aerostatic transmission mechanism. The pressure transmission mechanism has the characteristics of high repeatability and rapid positioning, and can improve the detection efficiency of the pipe fitting measuring device and the measuring method of the embodiment of the present invention.
請參照第7、8及9圖所示,如前所述,在本實施例中,該定位裝置3可以在該定位端部3b所設置之凸柱32可以沿該第三方向Z朝下延伸,因此透過將該定位裝置3沿該第三方向Z朝下移動,可以使該凸柱32抵接該待量測管件9之內周壁;惟,亦可設計使該凸柱32沿該第三方向Z朝上延伸,因此透過將該定位裝置3沿該第三方向Z朝上移動,亦可使該凸柱32抵接該待量測管件9之內周壁。或者,在本發明部分實施例中,該定位端部3b可以無須設置該凸柱32,相對地,該定位裝置3可以由該結合端部3a朝該定位端部3b向下或向上傾斜,藉此,透過將該定位 裝置3沿該第三方向Z朝下或朝上移動,仍可使該定位端部3b抵接該待量測管件9之內周壁。 Please refer to FIGS. 7, 8 and 9. As mentioned before, in this embodiment, the positioning device 3 may be provided with a protruding post 32 provided at the positioning end 3 b and extending downward in the third direction Z. Therefore, by moving the positioning device 3 downward in the third direction Z, the convex column 32 can be abutted against the inner peripheral wall of the pipe member 9 to be measured; however, the convex column 32 can also be designed to move along the third The direction Z extends upward. Therefore, by moving the positioning device 3 upward in the third direction Z, the convex post 32 can also abut against the inner peripheral wall of the pipe member 9 to be measured. Alternatively, in some embodiments of the present invention, the positioning end portion 3b may not need to be provided with the protrusion 32. In contrast, the positioning device 3 may be inclined downward or upward by the combining end portion 3a toward the positioning end portion 3b. Therefore, by positioning the positioning device 3 downward or upward in the third direction Z, the positioning end portion 3b can still be brought into contact with the inner peripheral wall of the pipe member 9 to be measured.
請參照第11圖所示,在本實施例中,該掃描裝置4還可以設有一高度調整部43,該高度調整部43可以結合於該掃描裝置4之固定端部4a。藉此,該高度調整部43可供調整該固定端部4a與該旋轉盤23於該第三方向Z上的間距。藉此,請參照第12圖所示,若該掃描裝置4之取像端部4b與該待量測管件9之內周壁的距離過近或過遠,可藉由該高度調整部43將該掃描裝置4調整至適當位置,以確保該掃描裝置4能夠對該待量測管件9之內周壁進行投影量測。再者,該高度調整部43亦可供使用者對應不同尺寸的待量測管件9調整該掃描裝置4的位置,以確保本發明實施例之管件量測裝置能夠適用於不同尺寸的待量測管件9。 Please refer to FIG. 11. In this embodiment, the scanning device 4 may further be provided with a height adjusting portion 43, and the height adjusting portion 43 may be combined with the fixed end portion 4 a of the scanning device 4. Thereby, the height adjustment portion 43 can adjust the distance between the fixed end portion 4 a and the rotating disk 23 in the third direction Z. Therefore, please refer to FIG. 12, if the distance between the image capturing end portion 4 b of the scanning device 4 and the inner peripheral wall of the tube member 9 to be measured is too close or too far, the height adjusting portion 43 can The scanning device 4 is adjusted to an appropriate position to ensure that the scanning device 4 can perform projection measurement on the inner peripheral wall of the pipe member 9 to be measured. In addition, the height adjusting part 43 can also be used by a user to adjust the position of the scanning device 4 corresponding to different sizes of the tube to be measured 9 to ensure that the tube measurement device of the embodiment of the present invention can be applied to different sizes of the tube to be measured.管 件 9。 Pipe fittings 9.
在本實施例中,該旋轉盤23可以設有一馬達232,以受該馬達232帶動而以該旋轉軸S為軸心轉動。該馬達232可以為步進馬達(step motor)等旋轉角度可控之旋轉驅動構造,藉此,當該旋轉盤23需以該旋轉軸S為軸心轉動該夾角θ時,可藉由該馬達232控制該旋轉盤23的旋轉角度以完成動作,具有提升本發明實施例之管件量測裝置的使用便利性之功效。 In this embodiment, the rotating disk 23 may be provided with a motor 232 to be driven by the motor 232 to rotate around the rotating shaft S as an axis. The motor 232 may be a rotation driving structure with a controllable rotation angle such as a step motor. Therefore, when the rotating disk 23 needs to rotate the included angle θ with the rotation axis S as an axis, the motor 232 can be driven by the motor. 232 controls the rotation angle of the rotating disk 23 to complete the action, and has the effect of improving the convenience of use of the pipe measuring device of the embodiment of the present invention.
或者,請參照第14圖所示,在本發明部分實施例中,該旋轉盤23並未設置旋轉驅動構造,或所設置之旋轉驅動構造無法精確控制旋轉角度,據此,該活動座2可以設有一止擋件25,且該旋轉盤23還可以設有一第一擋塊233及一第二擋塊233。其中,該旋轉盤23可以沿一第一旋轉方向(例如:順時針方向)轉動,使該第一擋塊233抵接於該止擋件25,此時該定位裝置3之第一軸線31於該旋轉盤23之投影將平行於該第一方向X;相對地,該旋轉盤23可以沿與該第一旋轉方向相反之一第二旋轉方向(例如:逆時針方向)轉動,使該第二擋塊234抵接於該止擋件25, 此時該掃描裝置4之第二軸線41於該旋轉盤23之投影將平行於該第一方向X。據此,該旋轉盤23無須受步進馬達驅動,仍然可以對該旋轉軸S轉動該夾角θ,具有進一步降低本發明實施例之管件量測裝置的設備成本之功效。 Alternatively, please refer to FIG. 14. In some embodiments of the present invention, the rotary disk 23 is not provided with a rotary driving structure, or the provided rotary driving structure cannot accurately control the rotation angle. Accordingly, the movable seat 2 can A stopper 25 is provided, and the rotating disk 23 can also be provided with a first stopper 233 and a second stopper 233. The rotary disk 23 can be rotated in a first rotation direction (for example, clockwise), so that the first stopper 233 abuts the stopper 25. At this time, the first axis 31 of the positioning device 3 is at The projection of the rotating disk 23 will be parallel to the first direction X. In contrast, the rotating disk 23 can be rotated in a second rotation direction (eg, counterclockwise) opposite to the first rotation direction, so that the second The stopper 234 abuts the stopper 25. At this time, the projection of the second axis 41 of the scanning device 4 on the rotating disk 23 will be parallel to the first direction X. According to this, the rotating disk 23 does not need to be driven by a stepping motor, and can still rotate the included angle θ with respect to the rotating shaft S, which has the effect of further reducing the equipment cost of the pipe measuring device of the embodiment of the present invention.
綜上所述,本發明各施例之管件量測裝置及其量測方法藉由設置該活動座2、該定位裝置3及該掃描裝置4,可利用該活動座2及該定位裝置3定位該掃描裝置4,使該掃描裝置4能夠沿該軸心線C1對該待量測管件9之內周壁進行投影量測,所述投影量測僅須透過影像擷取及分析即可完成,不會破壞該待量測管件9,確實具有提升管件9量測實用性之功效。 In summary, the pipe measuring device and measuring method of the embodiments of the present invention can be positioned using the movable base 2 and the positioning device 3 by setting the movable base 2, the positioning device 3, and the scanning device 4. The scanning device 4 enables the scanning device 4 to perform a projection measurement on the inner peripheral wall of the pipe member 9 to be measured along the axis line C1. The projection measurement can be completed only through image acquisition and analysis. Will destroy the pipe 9 to be measured, and indeed has the effect of improving the practicality of the pipe 9 measurement.
再者,本發明實施例之管件量測裝置及其量測方法僅需將一掃描裝置4之取像端部4b伸入該待量測管件9即可進行投影量測,故對於口徑較小的待量測管件9,可以利用具有尺寸較小之取像端部4b的掃描裝置4確保量測順利進行,確實具有提升管件量測裝置的適用範圍之功效。除此之外,本發明實施例之管件量測裝置僅由該架體1、能夠線性移動的活動座2及該定位裝置3配合掃描裝置4構成,能夠有效降低管件量測裝置整體的結構複雜度,確實具有縮減設備體積及降低設備成本之功效。 Furthermore, the pipe measuring device and measuring method of the embodiment of the present invention only need to extend the image pickup end portion 4b of a scanning device 4 into the pipe 9 to be measured to perform projection measurement, so the caliber is relatively small. The to-be-measured pipe fitting 9 can use the scanning device 4 with a small-sized image capturing end portion 4b to ensure that the measurement is performed smoothly, and indeed has the effect of improving the applicable range of the pipe fitting measuring device. In addition, the pipe measuring device according to the embodiment of the present invention is only composed of the frame body 1, a movable seat 2 capable of linear movement, and the positioning device 3 in cooperation with the scanning device 4, which can effectively reduce the complexity of the overall structure of the pipe measuring device. It really has the effect of reducing equipment volume and reducing equipment cost.
雖然本發明已利用上述較佳實施例揭示,然其並非用以限定本發明,任何熟習此技藝者在不脫離本發明之精神和範圍之內,相對上述實施例進行各種更動與修改仍屬本發明所保護之技術範疇,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed using the above-mentioned preferred embodiments, it is not intended to limit the present invention. Anyone skilled in the art can make various changes and modifications to the above embodiments without departing from the spirit and scope of the present invention. The technical scope protected by the invention, so the scope of protection of the present invention shall be determined by the scope of the appended patent application.
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