TW201821724A - Ball valve for fermenter and fermenter having ball valve - Google Patents
Ball valve for fermenter and fermenter having ball valve Download PDFInfo
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Abstract
Description
本發明係有關於一種球閥與一種具有球閥之發酵槽。The present invention relates to a ball valve and a fermentation tank having a ball valve.
一般來說,發酵槽的出料口會設置閥體來控制發酵產物能否被排出,而閥體有多種類型,其中,球閥時常被運用於此,更明確來說,球閥包含一本體、一球體與一轉動機構,該球體設於該本體中而能被該轉動機構帶動轉動,該球體開設有一流道,當流道與出料口連通,則發酵產物可被排出,而當流道與出料口錯開不連通,則發酵產物不被排出,藉此達到開關的效果。Generally, the discharge port of the fermentation tank is provided with a valve body to control whether the fermentation product can be discharged, and the valve body has various types. Among them, the ball valve is often used here. More specifically, the ball valve includes a body and a body. a ball body and a rotating mechanism, the ball body is disposed in the body and can be rotated by the rotating mechanism, the ball body is provided with a first-class road, and when the flow channel communicates with the discharge port, the fermentation product can be discharged, and when the flow channel is When the discharge port is staggered and disconnected, the fermentation product is not discharged, thereby achieving the effect of the switch.
然而,發酵產物通常不僅僅是清澄的液體,更包含了殘渣等固態物,這些固態物容易在球體轉動時被球體帶入本體與球體之間的間隙,日久則有發臭甚至腐敗生菌的可能,進而污染通過球閥的發酵產物,成為衛生上的極大問題。However, the fermentation product is usually not only a clear liquid, but also a solid such as a residue. These solids are easily carried by the sphere into the gap between the body and the sphere when the sphere is rotated, and there is a stinky or spoiled bacteria for a long time. It is possible, in turn, to contaminate the fermentation product passing through the ball valve, which is a great problem in hygiene.
此外,每次發酵製程完成後,發酵槽須進行清洗與消毒,為了排出清洗的廢液,球閥會設為開啟狀態,此時,清洗液根本無法深入球體與本體之間的間隙,無法對球閥內部進行完整的清洗。In addition, after each fermentation process is completed, the fermentation tank must be cleaned and disinfected. In order to discharge the cleaned waste liquid, the ball valve will be set to the open state. At this time, the cleaning liquid cannot penetrate the gap between the sphere and the body at all, and the ball valve cannot be Complete cleaning inside.
若要徹底清洗球閥,就必須將球閥整個拆下並拆解,十分麻煩,更使整個發酵製程無法連續進行,造成效率較低、製程拉長。In order to thoroughly clean the ball valve, the ball valve must be completely removed and disassembled, which is very troublesome, and the entire fermentation process cannot be continuously performed, resulting in low efficiency and long process.
本發明之主要目的在於提供一種發酵槽用之球閥,能在不拆解的情形下進行清洗。The main object of the present invention is to provide a ball valve for a fermentation tank which can be cleaned without disassembly.
為達成上述目的,本發明提供一種發酵槽用之球閥,包含一本體、一球體與一轉動機構。In order to achieve the above object, the present invention provides a ball valve for a fermentation tank comprising a body, a ball and a rotating mechanism.
該本體內部圍構一容室,該本體相對兩端分別開有一第一入口與一第一出口,該第一入口與該第一出口分別連通該容室,該本體並於其側壁開有一排液口,該排液口與該容室連通且位於該第一入口與該第一出口之間,該該排液口處設有一第一閥體;該球體可轉動地容設於該本體的容室中,該球體穿設一流道,該流道兩端分別形成一第二入口與一第二出口,該球體更開有一入液口,該入液口與該流道連通,該球體與該容室內壁之間形成一間隙;該轉動機構與該球體連接以使該球體於一開啟位置與一清洗位置之間轉動,當該球體位於該開啟位置時,該第二入口與該第一入口連通,該第二出口與該第一出口連通,該入液口面向該間隙而與該間隙連通,當該球體位於該清洗位置時,該第二入口與該第二出口皆面向該間隙,該入液口與該第一入口連通。The main body of the main body is surrounded by a first inlet and a first outlet. The first inlet and the first outlet respectively communicate with the chamber, and the body is opened on the side wall thereof. a draining port, the draining port is in communication with the chamber and located between the first inlet and the first outlet, the first liquid valve is provided at the liquid discharging opening; the ball is rotatably received on the body In the chamber, the ball is provided with a first-class channel, and a second inlet and a second outlet are respectively formed at two ends of the flow channel, and the ball further has a liquid inlet, and the liquid inlet communicates with the flow channel, the sphere Forming a gap with the inner wall of the chamber; the rotating mechanism is coupled to the ball to rotate the ball between an open position and a cleaning position, and when the ball is in the open position, the second inlet and the second An inlet is connected, the second outlet is in communication with the first outlet, and the liquid inlet faces the gap and communicates with the gap. When the sphere is in the cleaning position, the second inlet and the second outlet both face the gap The liquid inlet is in communication with the first inlet.
本發明更提供一種具有上述球閥之發酵槽,更包含一槽體,該槽體設有一入料口與一出料口,該發酵槽用之球閥設於該入料口處,且該第一出口與該入料口連接。The invention further provides a fermentation tank having the above ball valve, further comprising a tank body, the tank body is provided with an inlet opening and a discharge port, the ball valve for the fermentation tank is disposed at the inlet, and the first The outlet is connected to the inlet.
藉此,本發明提供之發酵槽用之球閥能以球閥開閉與閥體開閉的狀態組合,達到入料、清洗發酵槽與球閥、僅清洗球閥等不同模式,確保球閥內部不會堆積殘渣髒污,且不必將球閥拆下、拆開,沖洗的廢液能經由排液口排出,不會污染發酵槽。Therefore, the ball valve for the fermentation tank provided by the present invention can be combined with the opening and closing of the ball valve and the opening and closing of the valve body to achieve different modes such as feeding, cleaning the fermentation tank and the ball valve, and cleaning only the ball valve, and ensuring that no residue is accumulated inside the ball valve. And the ball valve does not have to be removed and disassembled, and the flushed waste liquid can be discharged through the liquid discharge port without polluting the fermentation tank.
以下僅以實施例說明本發明可能之實施態樣,然並非用以限制本發明所欲保護之範疇,合先敘明。The following is a description of the possible embodiments of the present invention, and is not intended to limit the scope of the invention as claimed.
請參考圖1至圖9,本發明提供一種發酵槽用之球閥100,包含一本體10、一球體20與一轉動機構。Referring to FIG. 1 to FIG. 9, the present invention provides a ball valve 100 for a fermentation tank, comprising a body 10, a ball 20 and a rotating mechanism.
該本體10內部圍構一容室11,該本體10相對兩端分別開有一第一入口12與一第一出口13,該第一入口12與該第一出口13分別連通該容室11,該本體10並於其側壁開有一排液口14,該排液口14與該容室11連通且位於該第一入口12與該第一出口13之間,該排液口14處設有一第一閥體50,該第一出口13處設有一第二閥體40。於本實施例中,該本體可包含一主要組件與一蓋體,該容室與該第一出口形成於該主要組件,該第一入口形成於該蓋體,該蓋體螺設至該主要組件。A first chamber 12 and a first outlet 13 are respectively defined in the opposite ends of the body 10. The first inlet 12 and the first outlet 13 respectively communicate with the chamber 11. The body 10 is provided with a liquid discharge port 14 at the side wall thereof. The liquid discharge port 14 is in communication with the chamber 11 and is located between the first inlet 12 and the first outlet 13. The first discharge port 14 is provided with a first The valve body 50 is provided with a second valve body 40 at the first outlet 13. In this embodiment, the main body may include a main assembly and a cover body, and the first outlet is formed in the main assembly, the first inlet is formed on the cover body, and the cover body is screwed to the main body Component.
該球體20可轉動地容設於該本體10的容室11中,該球體20穿設一流道21,該流道21兩端分別形成一第二入口22與一第二出口23,該球體20更開有一入液口24,該入液口24與該流道21連通,該球體20與該容室11內壁之間形成一間隙。The ball 20 is rotatably received in the chamber 11 of the body 10, and the ball 20 is disposed through a first-stage channel 21, and a second inlet 22 and a second outlet 23 are formed at two ends of the channel 21, respectively. Further, a liquid inlet port 24 is opened, and the liquid inlet port 24 communicates with the flow channel 21, and a gap is formed between the ball body 20 and the inner wall of the chamber 11.
該轉動機構與該球體20連接以使該球體20於一開啟位置與一清洗位置之間轉動,當該球體20位於該開啟位置時,該第二入口22與該第一入口12連通,該第二出口23與該第一出口13連通,該入液口24面向該間隙而與該間隙連通,當該球體20位於該清洗位置時,該第二入口22與該第二出口23皆面向該間隙,該入液口24與該第一入口12連通。於本實施例中,該轉動機構包含一旋桿30,該旋桿30其中一端具有一插設部31,該球體20外表面凹設一凹槽25,該插設部31穿過該本體10後嵌設於該凹槽25中使該旋桿30得以轉動該球體20。The rotating mechanism is coupled to the ball 20 to rotate the ball 20 between an open position and a cleaning position. When the ball 20 is in the open position, the second inlet 22 is in communication with the first inlet 12, the first The second outlet 23 is in communication with the first outlet 13 . The liquid inlet 24 faces the gap and communicates with the gap. When the ball 20 is in the cleaning position, the second inlet 22 and the second outlet 23 face the gap. The liquid inlet 24 is in communication with the first inlet 12. In this embodiment, the rotating mechanism includes a rotating rod 30. One end of the rotating rod 30 has an insertion portion 31. A recess 25 is recessed in the outer surface of the spherical body 20. The insertion portion 31 passes through the body 10. Rear engagement in the recess 25 allows the rotary lever 30 to rotate the ball 20.
於本實施例中,當該球體20位於該清洗位置時,該第二入口22與該第二出口23其中一者位置對應於該排液口14而使該流道21與該排液口14連通,當然,該排液口亦可設於該球體的轉軸軸線上,使該第二入口、該第二出口及該入液口皆不會直接對應之。In the embodiment, when the ball 20 is in the cleaning position, one of the second inlet 22 and the second outlet 23 corresponds to the liquid discharge port 14 to make the flow channel 21 and the liquid discharge port 14 Connected, of course, the liquid discharge port may also be disposed on the axis of the rotating shaft of the ball, so that the second inlet, the second outlet and the liquid inlet port do not directly correspond to each other.
此外,該本體10於該容室11與該第一入口12之間以及該容室11與該第一出口13之間可分別設有一止漏環圈15、16,藉以使該第一入口12與該第一出口13僅能經由該球體20連通該容室11。In addition, the body 10 can be respectively provided with a leak-stop ring 15 , 16 between the chamber 11 and the first inlet 12 and between the chamber 11 and the first outlet 13 , thereby making the first inlet 12 The chamber 11 can only be communicated with the first outlet 13 via the ball 20.
實際使用時,係使該球體20位於該開啟位置,並使該第二閥體40開啟、該第一閥體50關閉,如此一來,發酵原料能經由該第一入口12、第二入口22進入該流道21,再經該第二出口23與第一出口13離開,而發酵原料雖然會流入該間隙中,但由於該第一閥體50關閉,而不會自排液口14流出,如圖6所示。In actual use, the ball 20 is placed in the open position, and the second valve body 40 is opened and the first valve body 50 is closed. Thus, the fermentation material can pass through the first inlet 12 and the second inlet 22 . The flow path 21 is entered, and the second outlet 23 is separated from the first outlet 13 , and the fermentation material flows into the gap. However, since the first valve body 50 is closed, it does not flow out from the liquid discharge port 14 . As shown in Figure 6.
至於清洗或消毒,可分為兩個階段,首先,可先將第一閥體50開啟,但該球體20仍維持於該開啟位置,此時自該第一入口12灌入清洗液體等,便能同時清洗該間隙與該第一出口13所連接的發酵槽,且清洗該間隙的廢液能自該排液口14排出,如圖7所示;而若僅是要清洗該間隙,則將該球體20轉至該清洗位置,該第二閥體40開閉無妨,該第一閥體50維持開啟,此時,清洗液體自該入液口24進入該流道21,再進一步經由該第二入口22或該第二出口23進入該間隙,清洗該間隙後的廢液能自該排液口14排出,而該第一出口13已被該球體20所堵塞,因此,清洗液體不會流經該第一出口13,也就不會污染該第一出口13所連接的發酵槽,如圖8所示。As for cleaning or disinfection, it can be divided into two stages. First, the first valve body 50 can be opened first, but the ball 20 is still maintained at the open position, and at this time, the cleaning liquid is poured from the first inlet 12, and the like. The fermentation tank connected to the first outlet 13 can be cleaned at the same time, and the waste liquid for cleaning the gap can be discharged from the liquid discharge port 14, as shown in FIG. 7; and if only the gap is to be cleaned, The ball 20 is turned to the cleaning position, and the second valve body 40 is opened and closed. The first valve body 50 is kept open. At this time, the cleaning liquid enters the flow path 21 from the liquid inlet 24, and further passes through the second. The inlet 22 or the second outlet 23 enters the gap, and the waste liquid after cleaning the gap can be discharged from the liquid discharge port 14, and the first outlet 13 has been blocked by the ball 20, so that the cleaning liquid does not flow through The first outlet 13 does not contaminate the fermentation tank to which the first outlet 13 is connected, as shown in FIG.
清洗完畢後,再將第一閥體50關閉,將球體20轉回開啟位置,又能再次進行製程。After the cleaning is completed, the first valve body 50 is closed, the ball 20 is turned back to the open position, and the process can be performed again.
本發明並提供了一種包含上述球閥的發酵槽,請參考圖9,除了該用於發酵槽之球閥100之外,更包含一槽體60,該槽體60設有一入料口61與一出料口62,該發酵槽用之球閥100設於該入料口61處,且該第一出口與該入料口61連接。The invention also provides a fermentation tank comprising the above ball valve. Referring to FIG. 9 , in addition to the ball valve 100 for the fermentation tank, a tank body 60 is further provided, and the tank body 60 is provided with an inlet port 61 and an outlet. The material port 62 is provided at the inlet port 61, and the first outlet is connected to the inlet port 61.
藉由上述結構,本發明提供之發酵槽用之球閥可在不拆解部件的前提下進行清洗,且清洗範圍能擴及球閥內部,可避免發酵產物殘渣塞於容室中而腐敗生菌、產生衛生上的疑慮,此外,清洗後的廢液不會流至發酵槽中,而是由另外的排液口排出,不會污染發酵槽,最重要的是,能夠分段依序清洗發酵槽與球閥內部,更可確保清潔與消毒的效果。According to the above structure, the ball valve for the fermentation tank provided by the present invention can be cleaned without disassembling the parts, and the cleaning range can be extended to the inside of the ball valve, thereby preventing the residue of the fermentation product from being stuffed in the chamber and spoiling bacteria, There is a hygiene concern. In addition, the washed waste liquid does not flow into the fermentation tank, but is discharged from another liquid discharge port, does not pollute the fermentation tank, and most importantly, can clean the fermentation tank in stages. The inside of the ball valve ensures the cleaning and disinfection effect.
因此,本發明提供之發酵槽用之球閥能提升發酵槽與球閥清洗的容易度與清潔效果,又無須將球閥拆下並拆解,大幅提高了製程效率、縮減製程時間,更確保衛生無虞,極具進步之效。Therefore, the ball valve for the fermentation tank provided by the invention can improve the easiness and cleaning effect of the fermentation tank and the ball valve cleaning, and does not need to remove and disassemble the ball valve, thereby greatly improving the process efficiency, reducing the processing time, and ensuring the sanitary flawlessness. , very effective.
100‧‧‧發酵槽用之球閥100‧‧‧Ball valve for fermentation tank
10‧‧‧本體10‧‧‧ Ontology
11‧‧‧容室11‧‧ ‧ room
12‧‧‧第一入口12‧‧‧ first entrance
13‧‧‧第一出口13‧‧‧First exit
14‧‧‧排液口14‧‧‧Draining port
15‧‧‧止漏墊圈15‧‧‧ leaking gasket
16‧‧‧止漏墊圈16‧‧‧ leaking gasket
20‧‧‧球體20‧‧‧ sphere
21‧‧‧流道21‧‧‧ flow path
22‧‧‧第二入口22‧‧‧second entrance
23‧‧‧第二出口23‧‧‧second exit
24‧‧‧入液口24‧‧‧Inlet
25‧‧‧凹槽25‧‧‧ Groove
30‧‧‧旋桿30‧‧‧Rotary rod
31‧‧‧插設部31‧‧‧Internal Department
40‧‧‧第二閥體40‧‧‧Second body
50‧‧‧第一閥體50‧‧‧First valve body
60‧‧‧槽體60‧‧‧ tank
61‧‧‧入料口61‧‧‧Inlet
62‧‧‧出料口62‧‧‧Outlet
圖1係本發明之球閥之立體圖。 圖2係本發明之球閥之立體分解圖。 圖3係本發明之球閥之剖面圖。 圖4係本發明之球閥當球體位於清洗位置時之剖面圖。 圖5係圖4之剖面圖。 圖6至圖8係本發明之使用狀態示意圖。 圖9係本發明之發酵槽之示意圖。Figure 1 is a perspective view of a ball valve of the present invention. Figure 2 is an exploded perspective view of the ball valve of the present invention. Figure 3 is a cross-sectional view of the ball valve of the present invention. Figure 4 is a cross-sectional view of the ball valve of the present invention when the ball is in the cleaning position. Figure 5 is a cross-sectional view of Figure 4. 6 to 8 are schematic views showing the state of use of the present invention. Figure 9 is a schematic illustration of the fermentation tank of the present invention.
Claims (6)
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TWI720764B (en) * | 2019-12-26 | 2021-03-01 | 王志猛 | Valve of fermenter |
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TWI676758B (en) * | 2018-07-27 | 2019-11-11 | 卓金星 | Valve having cleaning channel |
WO2021138844A1 (en) * | 2020-01-08 | 2021-07-15 | 王志猛 | Valve body of fermentation tank |
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TW516594U (en) * | 2001-09-14 | 2003-01-01 | J V P Inc | Valve having an inner washing structure |
TW576487U (en) * | 2002-12-23 | 2004-02-11 | Metal Ind Res & Dev Ct | Improved ball valve structure |
CN2699078Y (en) * | 2004-04-29 | 2005-05-11 | 杭州春江阀门有限公司 | Ball valve without liquid loading |
CN201065967Y (en) * | 2007-07-25 | 2008-05-28 | 宁波志清实业有限公司 | Ball valve capable of cleaning |
CN202768935U (en) * | 2012-09-29 | 2013-03-06 | 凯瑞特阀业有限公司 | Ball valve comprising valve seat with self-cleaning and dust prevention functions |
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