TW201821654A - Acid copper electroplating process using insoluble anode and equipment therefor - Google Patents

Acid copper electroplating process using insoluble anode and equipment therefor Download PDF

Info

Publication number
TW201821654A
TW201821654A TW106142579A TW106142579A TW201821654A TW 201821654 A TW201821654 A TW 201821654A TW 106142579 A TW106142579 A TW 106142579A TW 106142579 A TW106142579 A TW 106142579A TW 201821654 A TW201821654 A TW 201821654A
Authority
TW
Taiwan
Prior art keywords
plating solution
cathode
anode
regeneration
copper
Prior art date
Application number
TW106142579A
Other languages
Chinese (zh)
Other versions
TWI648435B (en
Inventor
葉旖婷
Original Assignee
葉旖婷
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 葉旖婷 filed Critical 葉旖婷
Publication of TW201821654A publication Critical patent/TW201821654A/en
Application granted granted Critical
Publication of TWI648435B publication Critical patent/TWI648435B/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/627Electroplating characterised by the visual appearance of the layers, e.g. colour, brightness or mat appearance
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D17/00Constructional parts, or assemblies thereof, of cells for electrolytic coating
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D21/00Processes for servicing or operating cells for electrolytic coating
    • C25D21/16Regeneration of process solutions
    • C25D21/18Regeneration of process solutions of electrolytes
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/60Electroplating characterised by the structure or texture of the layers
    • C25D5/605Surface topography of the layers, e.g. rough, dendritic or nodular layers
    • C25D5/611Smooth layers

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Electroplating And Plating Baths Therefor (AREA)
  • Electroplating Methods And Accessories (AREA)

Abstract

An acid copper electroplating process using an insoluble anode and equipment therefor. In the process and the equipment, a separator is used to separate electroplating solutions in a cathode region and an anode region, to avoid the phenomenon of reverse etching of a plated part at the cathode by the electroplating solution in the cathode region, bringing high current efficiency and preferable electroplating quality, and meeting quality requirements for acid copper plating. A regeneration tank is additionally provided for formulating a regenerative electroplating solution, in which copper metal, which is less expensive than copper oxide and phosphor copper can be used. The use of oxygen as an oxidizing agent to realize the energy-saving and environmentally-friendly process for formulating copper sulfate through regeneration by recycling the cathode electroplating solution achieves better economic effects than the prior art using copper oxide and phosphor copper, and can also prevent oxygen added during the regeneration from reverse etching a plating layer and impacting the quality of copper plating.

Description

使用不溶性陽極的酸性電鍍銅製程及其設備Process and equipment for acid copper electroplating using insoluble anode

本發明涉及一種酸性電鍍銅的製程及其設備,尤其涉及一種使用不溶性陽極的酸性電鍍銅製程及其設備。The invention relates to a process and equipment for acid copper electroplating, and in particular to a process and equipment for acid copper electroplating using an insoluble anode.

現有的酸性鍍銅製程分為使用可溶性陽極和使用不溶性陽極。酸性鍍銅製程中使用的可溶性陽極通常為磷銅。不溶性陽極則是指在電化學反應過程中不發生或極少發生陽極溶解反應的陽極,在酸性鍍銅製程中不溶性陽極通常選取表面塗覆貴金屬氧化物的鈦材、石墨、鉑金和鉛合金。由於可溶性陽極使用的磷銅價格高,且其製作和使用過程中會產生有毒的含磷廢水、進入人體對肝臟等器官危害極大,為達到廢水排放指標需要增加電鍍廢液的處理成本;且其製程過程中容易出現陽極極化、電流分佈不良導致鍍層品質不穩定,故選用不溶性陽極製程的做法越來越普遍。The existing acid copper plating process is divided into using a soluble anode and using an insoluble anode. The soluble anode used in the acid copper plating process is usually phosphor copper. Insoluble anodes refer to anodes that do not or rarely undergo anodic dissolution reactions during the electrochemical reaction process. Insoluble anodes are usually selected from titanium, graphite, platinum, and lead alloys coated with precious metal oxides during the acid copper plating process. Due to the high price of phosphorous copper used in soluble anodes, and the production and use of toxic phosphorus-containing wastewater, which is harmful to the liver and other organs when entering the human body, it is necessary to increase the cost of electroplating waste water in order to meet the wastewater discharge targets; and During the process, anodic polarization is prone to occur, and poor current distribution leads to unstable coating quality. Therefore, the use of insoluble anode process is becoming more and more common.

一種常見的使用不溶性陽極的酸性鍍銅製程以主成分為硫酸銅和硫酸的水溶液作為電鍍液,水在陽極上反應分解生成氫離子和氧氣,電鍍液中的銅離子在陰極還原成金屬銅。隨著銅的電鍍,電鍍液中的硫酸濃度越來越高,加入氧化銅與其反應來補充電鍍液中失去的銅離子並相應地消耗當量的硫酸。此方法的不足之處是因氧氣附著鍍件造成品質問題:由於陽極上發生水的分解析出氧氣,溶於電鍍液中的氧氣附在陰極鍍件上,造成鍍層發黑、疏鬆從而影響鍍層品質,也會增加有機光亮劑的消耗使成本增高。A common acid copper plating process using an insoluble anode uses an aqueous solution of copper sulfate and sulfuric acid as a plating solution. Water reacts on the anode to decompose to generate hydrogen ions and oxygen. The copper ions in the plating solution are reduced to metallic copper at the cathode. With the electroplating of copper, the sulfuric acid concentration in the plating solution is getting higher and higher, and copper oxide is added to react with it to replenish the lost copper ions in the plating solution and consume equivalent sulfuric acid accordingly. The shortcoming of this method is the quality problem caused by the adhesion of oxygen to the plating: due to the separation of water on the anode, oxygen is dissolved, and the oxygen dissolved in the plating solution is attached to the cathode plating, causing the coating to become black and loose, which affects the coating. Quality will also increase the consumption of organic brighteners and increase costs.

具體的反應式如下: 陽極上的電化學反應:陰極上的電化學反應: 硫酸銅電鍍液再生的反應:The specific reaction formula is as follows: Electrochemical reaction on the anode: Electrochemical reaction on the cathode: Reaction of copper sulfate plating bath regeneration: .

另一種常見的使用不溶性陽極的酸性鍍銅製程是在主成分為硫酸銅和硫酸水溶液的電鍍液基礎上加入鐵離子,陽極上的電化學反應為二價鐵離子氧化成為三價鐵離子,銅離子在陰極還原成金屬銅。此製程可減少氧氣溶於電鍍液中的量,避免氧氣造成的品質問題,但電鍍液中存在的三價鐵離子有可能對陰極上的金屬銅進行返蝕,影響電鍍速率的問題。Another common acid copper plating process using an insoluble anode is to add iron ions on the basis of a plating solution containing copper sulfate and a sulfuric acid aqueous solution. The electrochemical reaction on the anode is the oxidation of divalent iron ions to trivalent iron ions. Copper The ions are reduced to metallic copper at the cathode. This process can reduce the amount of oxygen dissolved in the plating solution and avoid quality problems caused by oxygen, but the trivalent iron ions present in the plating solution may etch back the copper on the cathode and affect the plating rate.

具體反應式如下: 陽極上的電化學反應:陰極上的電化學反應:三價鐵離子對金屬銅返蝕的反應:The specific reaction formula is as follows: Electrochemical reaction on the anode: Electrochemical reaction on the cathode: Response of ferric ion to copper etch back: .

本發明的第一目的在於提供一種使用不溶性陽極的酸性電鍍銅製程,其能有效解決現有不溶性陽極的酸性鍍銅製程中氧氣造成的品質問題,又不會對鍍層有攻擊腐蝕,不但能提高電鍍品質,而且還能節省電鍍生產成本。The first object of the present invention is to provide an acidic copper electroplating process using an insoluble anode, which can effectively solve the quality problem caused by oxygen in the acidic copper plating process of the existing insoluble anode, and does not attack the plating, and not only improves the electroplating. Quality, and it can also save the production cost of electroplating.

本發明的第一發明目的可以通過以下技術方案來實現:一種使用不溶性陽極的酸性電鍍銅製程,包括使用不溶性陽極、陰極、電鍍槽和硫酸銅電鍍液,所述硫酸銅電鍍液下文簡稱電鍍液,其特徵在於具體包括如下步驟: 步驟1準備製程設備:使用隔膜將所述電鍍槽分為陽極區和陰極區,所述隔膜允許電子自由通過,同時增設硫酸銅電鍍液再生配置槽,下文簡稱再生槽,使所述陰極區的溢流口與所述再生槽以管道相連,以便陰極電鍍液滿溢時溢流到再生槽中;所述再生槽連接一泵浦,所述泵浦通過回流管與所述陰極區接通形成回路,以便陰極電鍍液在所述陰極區與所述再生槽之間作循環流動;所述再生槽還與一氧氣源加投系統相連,所述氧氣源加投系統用於控制氧氣的添加;增設自動檢測投料控制機,用於檢測所述陰極區中的電鍍液和/或再生槽中的再生電鍍液的酸度和/或比色和/或氧化還原電位參數/或比重參數; 步驟2準備電鍍液:配製陽極電鍍液和陰極電鍍液,並將所述陽極電鍍液倒入所述陽極區中,將所述陰極電鍍液倒入所述陰極區和所述再生槽中,同時,在再生槽中添加金屬銅;當硫酸銅電鍍液循環再生配製工作開始後,所述再生槽中的溶液稱為再生硫酸銅電鍍液,簡稱再生電鍍液; 步驟3啟動電鍍作業:將不溶性陽極與電源正極連接,並浸入所述陽極電鍍液中,將陰極鍍件與電源負極連接並浸入所述陰極電鍍液中,開啟步驟1所述泵浦,接通所述電極的電源進行電鍍作業和硫酸銅電鍍液循環再生配製; 步驟4控制陰極電鍍液再生:使用自動檢測投料控制機對所述陰極區中的電鍍液和/或再生槽中的再生電鍍液進行酸度和/或比色和/或氧化還原電位/或比重參數的檢測並分別用於控制氧氣源加投系統的啟動與關停:當所述陰極電鍍液和/或所述再生電鍍液的酸度高於設定值、或比色或氧化還原電位/或比重低於設定值時,開啟所述氧氣源加投系統,以便在所述再生槽的電鍍液中補充氧氣,加速硫酸、金屬銅和氧氣參與的硫酸銅電鍍液再生反應,使硫酸再生為硫酸銅,成為再生電鍍液;在檢測到所述陰極電鍍液和/或所述再生電鍍液的酸度、或比色或氧化還原電位/或比重達到設定值時,關閉所述氧氣源加投系統,停止補充氧氣; 步驟5陰極電鍍液再生循環:在步驟4再生槽中的再生電鍍液通過所述泵浦灌輸到所述陰極區中,所述陰極電鍍液在陰極區滿溢時則從所述陰極區溢流口通過管道流入所述再生槽中,形成陰極電鍍液的循環流動,從而對所述陰極電鍍液不斷地補充銅離子和調整硫酸濃度,實現電鍍製程中各參數的穩定。The first object of the present invention can be achieved by the following technical scheme: an acidic copper electroplating process using an insoluble anode, including the use of an insoluble anode, a cathode, an electroplating tank, and a copper sulfate plating solution, which is referred to as a plating solution hereinafter It is characterized in that it specifically includes the following steps: Step 1 Prepare process equipment: use a diaphragm to divide the electroplating tank into an anode area and a cathode area, the diaphragm allows electrons to pass freely, and simultaneously add a copper sulfate plating solution regeneration configuration tank, hereinafter referred to as The regeneration tank connects the overflow port of the cathode area with the regeneration tank by a pipeline, so that the cathode plating solution overflows into the regeneration tank when the cathode plating solution overflows; the regeneration tank is connected with a pump, and the pump passes the reflux The tube is connected to the cathode area to form a loop, so that the cathode electroplating solution circulates between the cathode area and the regeneration tank; the regeneration tank is also connected to an oxygen source feeding system, and the oxygen source feeding The feeding system is used to control the addition of oxygen; an automatic detection feeding control machine is added to detect the plating solution in the cathode area and / or the regeneration tank Acidity and / or colorimetric and / or redox potential parameters / or specific gravity parameters of the regenerated plating solution; Step 2 prepare the plating solution: prepare an anode plating solution and a cathode plating solution, and pour the anode plating solution into the anode In the zone, the cathode plating solution is poured into the cathode zone and the regeneration tank, and at the same time, copper metal is added to the regeneration tank; when the copper sulfate plating solution is recycled and prepared, the The solution is called regenerated copper sulfate plating solution, referred to as regenerated plating solution; Step 3 starts the plating operation: connect the insoluble anode to the positive electrode of the power supply, and immerse it in the anodic plating solution, connect the cathode plated part to the negative electrode of the power supply, and immerse the cathode In the plating solution, the pump in step 1 is turned on, and the electrode is powered on to perform the plating operation and the copper sulfate plating solution is regenerated and recycled. Step 4 Control the regeneration of the cathode plating solution: use an automatic detection and feeding controller to control the cathode area. The electroplating solution and / or the regeneration plating solution in the regeneration tank are used to detect the acidity and / or colorimetric and / or redox potential and / or specific gravity parameters and use them separately. Control the start-up and shutdown of the oxygen source dosing system: when the acidity of the cathode plating solution and / or the regeneration plating solution is higher than the set value, or the colorimetric or redox potential / or the specific gravity is lower than the set value, turn on The oxygen source adding system is used to supplement oxygen in the plating solution of the regeneration tank, accelerate the regeneration reaction of the copper sulfate plating solution in which sulfuric acid, metallic copper, and oxygen participate, so that sulfuric acid is regenerated into copper sulfate and becomes a regeneration plating solution; When it is detected that the acidity, colorimetric or redox potential, or specific gravity of the cathode plating solution and / or the regenerated plating solution reaches a set value, the oxygen source addition system is shut down to stop supplementing oxygen; step 5 cathode plating Liquid regeneration cycle: In step 4, the regeneration plating solution in the regeneration tank is infused into the cathode region through the pump, and the cathode plating solution flows into the cathode region overflow port through a pipe when the cathode region overflows. In the regeneration tank, a cyclic flow of a cathode plating solution is formed, so that the cathode plating solution is continuously replenished with copper ions and the sulfuric acid concentration is adjusted, so as to stabilize various parameters in the plating process.

本發明的工作原理:雖然本發明的兩極電化學反應與背景技術中提及的第一種常見的使用不溶性陽極的酸性鍍銅製程的電化學反應是相同的,但後者採用的是氧化銅與硫酸反應來補充電鍍液中失去的銅離子並相應地消耗當量的硫酸,本發明則是另行設置再生槽用於再生電鍍液的配製,採用金屬銅和氧氣作氧化劑與硫酸反應,在消耗陰極電鍍液中濃度越來越高的硫酸的同時再生硫酸銅,本發明的再生化學反應方程式如下:Working principle of the present invention: Although the bipolar electrochemical reaction of the present invention is the same as that of the first common acidic copper plating process using an insoluble anode mentioned in the background, the latter uses copper oxide and Sulfuric acid reaction to replenish the lost copper ions in the plating solution and consume equivalent sulfuric acid accordingly. In the present invention, a separate regeneration tank is provided for the preparation of the regeneration plating solution. Metal copper and oxygen are used as the oxidant to react with sulfuric acid. The copper sulfate is regenerated at the same time as the sulfuric acid in the liquid is getting higher and higher. The regeneration chemical reaction equation of the present invention is as follows: .

因此,本發明的製程可以直接使用比氧化銅和磷銅更為便宜的金屬銅來補充電鍍液中的銅離子,實現製程的穩定性。同時,由於再生反應不在所述陰極區進行,再生所添加的氧氣並不會進入陰極區,對鍍層產生返蝕;另外,本發明採用隔膜將電鍍槽分隔為所述陽極區和陰極區,這樣的設計也阻擋了所述陽極區所生成的氧氣靠近所述陰極區,從而能夠避免所述陰極鍍件金屬被返蝕而影響鍍層品質。Therefore, in the process of the present invention, metal copper, which is cheaper than copper oxide and phosphor copper, can be directly used to supplement copper ions in the plating solution, thereby achieving process stability. At the same time, since the regeneration reaction does not proceed in the cathode region, the added oxygen does not enter the cathode region and etch back the plating layer. In addition, the present invention uses a separator to separate the plating tank into the anode region and the cathode region. The design also prevents the oxygen generated in the anode region from approaching the cathode region, thereby preventing the metal of the cathode plating from being etched back and affecting the quality of the coating.

本發明所述的金屬銅可以是銅粉、銅塊或銅棒。The metallic copper according to the present invention may be a copper powder, a copper block, or a copper rod.

本發明所述的氧氣源加投系統主要由氧氣源和加投控制裝置組成。The oxygen source adding and feeding system according to the present invention is mainly composed of an oxygen source and a adding and controlling device.

本發明所述氧氣源可以為陽極上生成析出的氧氣、空氣中的氧氣、瓶裝壓縮氧氣所發出氧氣中的一種或多種。The oxygen source in the present invention may be one or more of the oxygen generated in the anode, the oxygen in the air, and the bottled compressed oxygen.

當氧氣源採用瓶裝壓縮氧氣時,所述加投控制裝置為控制閥或射流真空增氧裝置;當氧氣源採用陽極上生成析出的氧氣時,所述加投控制裝置為抽氣罩風機,在所述陽極區正上方設置抽氣罩風機系統,所述抽氣罩風機的排氣管出氣口置於所述再生槽中;當氧氣源採用空氣中的氧氣時,所述加投控制裝置可以採用射流真空增氧裝置,當採用前者時,其吸氣區與空氣相連,其入液口則連接一增氧泵浦,所述增氧泵浦另一端通過管道與所述再生槽底部相連,所述射流真空增氧裝置的出液口置於所述再生槽中;也可以採用壓縮空氣機或沸石分子篩制氧機配置控制閥。When the bottled compressed oxygen is used as the oxygen source, the charging and adding control device is a control valve or a jet vacuum aeration device; when the oxygen source uses the precipitated oxygen generated on the anode, the charging and adding control device is a suction hood fan. An extraction hood fan system is provided directly above the anode area, and the exhaust pipe outlet of the extraction hood fan is placed in the regeneration tank; when the oxygen source uses oxygen in the air, the additional investment control device may A jet vacuum aeration device is used. When the former is used, its suction area is connected to air, and its liquid inlet is connected to an aeration pump. The other end of the aeration pump is connected to the bottom of the regeneration tank through a pipe. The liquid outlet of the jet vacuum aeration device is placed in the regeneration tank; a compressed air machine or a zeolite molecular sieve oxygen generator can also be used to configure a control valve.

本發明可以通過以下技術措施進行優化。The invention can be optimized by the following technical measures.

本發明所述陽極電鍍液為濃度0.001~700 g/L的硫酸水溶液;所述陰極電鍍液為濃度35~240 g/L的硫酸銅水溶液。In the present invention, the anode plating solution is a sulfuric acid aqueous solution having a concentration of 0.001 to 700 g / L; the cathode plating solution is a copper sulfate aqueous solution having a concentration of 35 to 240 g / L.

本發明也可以在所述再生槽中另外添加氧化銅,氧化銅與硫酸反應可迅速獲得硫酸銅,這有助於縮短提升所述再生電鍍液中硫酸銅濃度所需要時間。In the present invention, copper oxide may be additionally added in the regeneration tank, and the reaction between copper oxide and sulfuric acid can quickly obtain copper sulfate, which helps shorten the time required to increase the concentration of copper sulfate in the regeneration plating solution.

本發明在所述陽極電鍍液中可進一步包含硫酸銅,濃度為0.001~240 g/L。通過加入硫酸銅,可增加陽極電鍍液的電導率,提高允許電流密度,有效避免高電流區出現燒焦現象。The present invention may further include copper sulfate in the anodizing solution, and the concentration is 0.001 to 240 g / L. By adding copper sulfate, the conductivity of the anode plating solution can be increased, the allowable current density can be increased, and the scorch phenomenon in the high current region can be effectively avoided.

優選地,所述陰極電鍍液中可進一步含有硫酸,濃度控制在0.001~400 g/L的範圍內,以便有效地防止硫酸銅水解成為硫酸亞銅並進而成為氧化亞銅(Cu2 O),從而避免因氧化亞銅夾雜在鍍層中發生疏鬆現象。Preferably, the cathode plating solution may further contain sulfuric acid, and the concentration is controlled within a range of 0.001 to 400 g / L, so as to effectively prevent the hydrolysis of copper sulfate to cuprous sulfate and then to cuprous oxide (Cu 2 O), So as to avoid the occurrence of loosening in the coating due to the inclusion of cuprous oxide.

本發明還可以在所述陰極電鍍液中進一步包含10~10000 mg/L的氯離子,所述氯離子的來源可為鹽酸和/或氯化鈉。因為在電鍍過程中,所述陰極電鍍液中可能存在少量一價的亞銅離子,會對所述陰極鍍件上銅的平整度造成影響,導致鍍件表面粗糙。為避免此問題,優選地在所述陰極電鍍液中加入適量的氯離子,其能與一價亞銅離子反應生成微溶于水的氯化亞銅,以便降低亞銅離子對鍍件的影響。The present invention may further include 10 to 10,000 mg / L of chloride ions in the cathode plating solution, and the source of the chloride ions may be hydrochloric acid and / or sodium chloride. Because during the electroplating process, there may be a small amount of monovalent cuprous ions in the cathode plating solution, which will affect the flatness of copper on the cathode plating part, resulting in rough surface of the plating part. In order to avoid this problem, it is preferable to add an appropriate amount of chloride ions to the cathode plating solution, which can react with monovalent cuprous ions to form cuprous chloride which is slightly soluble in water, so as to reduce the influence of cuprous ions on the plated parts. .

本發明還可以進一步增設一個射流真空增氧裝置,其吸氣區與所述加投控制裝置的出氣口相連,其入液口則連接一加氧泵浦,所述加氧泵浦另一端通過管道與所述再生槽底部相連,所述射流真空增氧裝置的出液口置於所述再生槽中。採用射流真空增氧裝置將氧氣通入所述再生槽內的再生電鍍液中,能通過射流真空增氧裝置中形成的壓力將氧氣與再生電鍍液壓縮混合,從而加速所述再生電鍍液的再生化學反應。The invention can further add a jet vacuum aeration device, whose suction area is connected to the air outlet of the dosing control device, and its liquid inlet is connected to an aeration pump, and the other end of the aeration pump passes A pipe is connected to the bottom of the regeneration tank, and a liquid outlet of the jet vacuum aeration device is placed in the regeneration tank. The jet vacuum aeration device is used to pass oxygen into the regeneration plating solution in the regeneration tank, and the oxygen and the regeneration plating solution can be compressed and mixed by the pressure formed in the jet vacuum aeration device, thereby accelerating the regeneration of the regeneration plating solution. chemical reaction.

更優選地,使用自動檢測投料控制機對所述陰極電鍍液和/或所述再生電鍍液的酸度和/或比色和/或氧化還原電位/或比重參數進行檢測時,在控制所述氧氣源加投系統啟閉的同時,還分別控制所述射流真空增氧裝置的啟閉:當所述陰極電鍍液和/或所述再生電鍍液的酸度高於設定值、或氧化還原電位或比色/或比重低於設定值時,開啟所述射流真空增氧裝置以加速氧氣于所述再生槽中的硫酸銅電鍍液再生反應,使所述陰極電鍍液成分保持穩定。More preferably, when detecting the acidity and / or colorimetric and / or redox potential and / or specific gravity parameters of the cathode plating solution and / or the regenerated plating solution using an automatic detection feeding control machine, the oxygen is controlled At the same time as the source plus investment system is turned on and off, the jet vacuum aeration device is also controlled separately: when the acidity of the cathode plating solution and / or the regeneration plating solution is higher than a set value, or a redox potential or ratio When the color / or specific gravity is lower than the set value, the jet vacuum aeration device is turned on to accelerate the regeneration reaction of oxygen in the copper sulfate plating solution in the regeneration tank, so as to keep the composition of the cathode plating solution stable.

本發明還可以進一步在所述再生槽和所述泵浦之間設有篩檢程式,所述篩檢程式能夠有效阻擋所述再生槽中的銅泥進入所述陰極區,從而避免所述陰極鍍件附近出現銅泥而影響鍍層品質。The invention can further provide a screening program between the regeneration tank and the pump. The screening program can effectively prevent the copper sludge in the regeneration tank from entering the cathode area, thereby avoiding the cathode Copper mud appears near the plated parts and affects the quality of the coating.

優選地,步驟1所用的隔膜採用陰離子膜,當所述陰極電鍍液隨著銅離子在所述陰極鍍件上還原成金屬銅時,剩餘的硫酸根離子在電場作用下從所述陰極區通過所述陰離子膜進入所述陽極區,與所述陽極上水電解後生成的氫離子結合成為硫酸,故所述陽極電鍍液中的硫酸濃度越來越高。將所述陽極區的溢流口通過管道與所述再生槽相連,並使用含有比重計、液位計、酸度計、ORP計中的一種或多種檢測器的自動檢測投料控制機對所述陽極電鍍液的比重和/或液位和/或酸度和/或氧化還原電位參數進行檢測,一方面,當所述陽極電鍍液的比重或液位或酸度或氧化還原電位偏離設定範圍時,由所述自動檢測投料控制機通過投料泵控制往所述陽極區中投放清水,使所述陽極電鍍液的成分濃度保持穩定。另一方面,所述陽極電鍍液在陽極區滿溢並通過溢流口流入所述再生槽後,所述陽極電鍍液中增加的硫酸參與所述再生槽中的硫酸銅電鍍液再生反應,進一步實現電鍍液再生循環的穩定電鍍製程系統。Preferably, the separator used in step 1 uses an anion film. When the cathode plating solution is reduced to metallic copper with copper ions on the cathode plating, the remaining sulfate ions pass through the cathode region under the action of an electric field. The anion film enters the anode region and combines with hydrogen ions generated after water electrolysis on the anode to become sulfuric acid, so the sulfuric acid concentration in the anode plating solution is getting higher and higher. The overflow port of the anode zone is connected to the regeneration tank through a pipeline, and the anode is controlled by an automatic detection and feeding control machine containing one or more kinds of detectors such as a hydrometer, a level meter, an acidity meter, and an ORP meter. The specific gravity and / or liquid level and / or acidity and / or redox potential parameters of the plating solution are detected. On the one hand, when the specific gravity or liquid level or acidity or redox potential of the anode plating solution deviates from the set range, The automatic detection feeding control machine controls feeding of clean water into the anode area through a feeding pump, so that the component concentration of the anode plating solution is kept stable. On the other hand, after the anode plating solution overflows in the anode region and flows into the regeneration tank through the overflow port, the sulfuric acid added in the anode plating solution participates in the regeneration reaction of the copper sulfate plating solution in the regeneration tank, and further Stable electroplating process system to realize the regeneration cycle of electroplating solution.

優選地,步驟1所用的隔膜採用陽離子膜,當陽極上發生水電解後生成的氫離子在電場作用下通過所述陽離子膜進入所述陰極區時,與所述陰極電鍍液隨著銅離子在所述陰極鍍件上還原成金屬銅而剩餘的硫酸根離子結合成為硫酸,故所述陰極電鍍液中的硫酸濃度越來越高,可進一步使用含有比重計、液位計、酸度計、ORP計中一種或多種檢測器的自動檢測投料控制機對所述陽極電鍍液的比重和/或液位和/或酸度和/或氧化還原電位參數進行檢測,當所述陽極電鍍液的比重或液位或酸度或氧化還原電位偏離設定範圍時由所述自動檢測投料控制機通過投料泵控制往所述陽極區中投放清水,令所述陽極電鍍液中因水電解和抽氣損失的部分水得到補充。Preferably, the diaphragm used in step 1 uses a cationic membrane. When hydrogen ions generated after water electrolysis occurs on the anode and enters the cathode region through the cationic membrane under the action of an electric field, the cathode plating solution and copper plating solution The cathode sulfate is reduced to metallic copper and the remaining sulfate ions are combined to become sulfuric acid. Therefore, the sulfuric acid concentration in the cathode plating solution is getting higher and higher, and a hydrometer, a liquid level meter, an acidity meter, an ORP may be further used. The automatic detection and feeding controller of one or more detectors in the meter detects the specific gravity and / or liquid level and / or acidity and / or redox potential parameters of the anode plating solution, and when the specific gravity or solution of the anode plating solution is When the level or acidity or redox potential deviates from the set range, the automatic detection feeding control machine controls the feeding of fresh water into the anode area through a feeding pump, so that part of the water lost in the anode plating solution due to water electrolysis and air extraction is obtained. supplement.

本發明還可以在所述陰極區的溢流口與所述再生槽頂部相連的管道中設置隔膜,所述隔膜能有效阻止有機物的通行。由於酸性硫酸銅電鍍液中通常加有主要成分為有機物的電鍍光亮劑,以獲得更光亮的銅面,而電鍍光亮劑易與氧氣和/或氧化劑反應而被消耗,增加了電鍍加工過程中電鍍光亮劑的使用量。故設置所述的隔膜,能利用壓力差有效地使溶液中分子較小的無機成分通過而減少電鍍光亮劑進入所述再生槽,從而達到降低成本和改善環保的目的。According to the present invention, a diaphragm may be provided in a pipe connected to the overflow port of the cathode region and the top of the regeneration tank, and the diaphragm can effectively prevent the passage of organic matter. The acidic copper sulfate electroplating solution usually contains an electroplating brightener whose main component is organic matter to obtain a brighter copper surface, and the electroplating brightener easily reacts with oxygen and / or an oxidant and is consumed, which increases the plating during the electroplating process. The amount of brightener used. Therefore, by providing the diaphragm, the pressure difference can be used to effectively pass the inorganic components with smaller molecules in the solution and reduce the plating brightener from entering the regeneration tank, so as to reduce the cost and improve the environmental protection.

本發明的第二目的在於提供一種前述使用不溶性陽極的酸性電鍍銅製程的設備。A second object of the present invention is to provide an apparatus for the aforementioned acidic copper electroplating process using an insoluble anode.

本發明的第二發明目的可以通過以下技術方案來實現:一種使用不溶性陽極的酸性電鍍銅設備,包括使用不溶性陽極、陰極、電鍍槽和硫酸銅電鍍液,其特徵在於:採用隔膜將所述電鍍槽分為陽極區和陰極區,所述隔膜允許電子自由通過,同時增設再生槽,使所述陰極區的溢流口與所述再生槽以管道相連,以便陰極電鍍液滿溢時溢流到再生槽中;所述再生槽連接一泵浦,所述泵浦通過回流管與所述陰極區接通形成回路,以便陰極電鍍液在所述陰極區與所述再生槽之間作循環流動;所述再生槽還與一氧氣源加投系統相連,所述氧氣源加投系統用於控制氧氣的添加;增設自動檢測投料控制機,用於檢測所述陰極區中的電鍍液和/或再生槽中的再生電鍍液的酸度和/或比色和/或氧化還原電位參數,並分別用於控制氧氣源加投系統的啟動和關停;再生槽中的再生電鍍液通過所述泵浦灌輸到所述陰極區中,所述陰極電鍍液滿溢時從所述陰極區溢流口通過管道流入所述再生槽中形成循環流動,從而對所述陰極電鍍液不斷地補充銅離子和調整硫酸濃度,實現電鍍製程中各參數的穩定。The second object of the present invention can be achieved by the following technical solution: An acidic copper electroplating equipment using an insoluble anode, including the use of an insoluble anode, a cathode, a plating tank, and a copper sulfate plating solution, which is characterized in that: The tank is divided into an anode region and a cathode region. The diaphragm allows electrons to pass freely. At the same time, a regeneration tank is added so that the overflow port of the cathode region is connected to the regeneration tank by a pipeline so that when the cathode plating solution overflows, it overflows to In the regeneration tank, the regeneration tank is connected with a pump, and the pump is connected to the cathode region through a return pipe to form a loop, so that the cathode plating solution can circulate between the cathode region and the regeneration tank; The regeneration tank is also connected to an oxygen source dosing system, which is used to control the addition of oxygen; an automatic detection feeding controller is added to detect the plating solution and / or regeneration in the cathode area The acidity and / or colorimetric and / or redox potential parameters of the regeneration plating bath in the tank are used to control the startup and shutdown of the oxygen source dosing system, respectively; A green plating solution is infused into the cathode region through the pump, and when the cathode plating solution overflows, it flows into the regeneration tank through a pipe from the overflow port of the cathode region to form a circulating flow, thereby plating the cathode. The liquid continuously replenishes copper ions and adjusts the sulfuric acid concentration to achieve stability of various parameters in the electroplating process.

本發明所述的氧氣源加投系統主要由氧氣源和加投控制裝置組成。所述加投控制裝置可以是控制閥,或真空射流增氧裝置,或抽氣罩風機系統,或沸石分子篩制氧機配置。The oxygen source adding and feeding system according to the present invention is mainly composed of an oxygen source and a adding and controlling device. The adding and adding control device may be a control valve, a vacuum jet aeration device, a hood fan system, or a zeolite molecular sieve oxygen generator configuration.

本發明所述的用於分隔電鍍槽為陽極區和陰極區的隔膜可以採用陰離子膜,也可以採用陽極隔膜。The separator for separating the electroplating tank into the anode area and the cathode area according to the present invention may be an anion membrane or an anode separator.

本發明具有以下有益效果: (1)鍍銅的品質高效率高:本發明利用隔膜分隔陰、陽極區的電鍍液,可避免出現陰極區電鍍液返蝕陰極鍍件的現象,使其電流效率高、電鍍品質好,滿足酸性鍍銅的品質要求; (2)節能成本低:本發明另行設置再生槽用於再生電鍍液的配製,可使用比氧化銅和磷銅更為便宜的銅金屬,利用氧氣作氧化劑實現陰極電鍍液循環再生配製硫酸銅的節能環保製程,比使用氧化銅和磷銅的現有技術創造更好的經濟效果,同時也能避免再生所添加的氧氣不會對鍍層產生返蝕,影響鍍銅的品質; (3)簡單環保:本發明的製程簡單可靠,可完全代替使用可溶性磷銅陽極的酸性鍍銅製程,減少環境污染。The invention has the following beneficial effects: (1) The quality of copper plating is high and the efficiency is high: the invention uses a separator to separate the plating solution in the cathode and anode regions, which can avoid the phenomenon that the plating solution in the cathode region etches back the cathode plating part, making its current efficiency High, good electroplating quality, meeting the quality requirements of acid copper plating; (2) Low energy saving cost: The present invention separately sets a regeneration tank for the preparation of the regeneration electroplating solution, which can use copper metal which is cheaper than copper oxide and phosphor copper. The use of oxygen as an oxidant to realize the recycling and regeneration of cathode plating solution to prepare copper sulfate is an energy-saving and environmentally friendly process, which creates better economic effects than the existing technology using copper oxide and phosphorous copper. Corrosion affects the quality of copper plating; (3) Simple and environmentally friendly: The process of the present invention is simple and reliable, and can completely replace the acid copper plating process using soluble phosphor copper anodes, reducing environmental pollution.

以下列舉具體實施例對本發明進行說明。需要指出的是,實施例只用于對本發明做進一步說明,不代表本發明的保護範圍,其他人根據本發明作出的非本質的修改與調整,仍屬於本發明的保護範圍。Specific examples are given below to illustrate the present invention. It should be noted that the embodiments are only used to further explain the present invention, and do not represent the protection scope of the present invention. Non-essential modifications and adjustments made by others according to the present invention still belong to the protection scope of the present invention.

在下述實施例中,所使用的硫酸銅優選為常州海潤化工生產的硫酸銅;所使用的硫酸優選為廣州化學試劑廠生產的硫酸;所使用的金屬銅優選為長沙天久金屬材料有限公司生產的無磷銅粉或市售的純銅板或純銅棒;所使用的陽極優選為祺鑫鈦業公司生產的塗覆貴金屬氧化物的鈦陽極板;所使用的沸石分子篩制氧機優選為青島市三凱醫學科技有限公司生產的沸石分子篩制氧機;所使用的瓶裝壓縮氧氣優選為廣州市廣氣氣體有限公司生產的壓縮氧氣;所使用的隔膜優選為美國Membrane International公司生產的隔膜;所使用的顯微鏡優選為廣州光學儀器廠生產的電腦顯微鏡;所使用的自動檢測投料機優選為廣州市業高化工有限公司生產的自動檢測投料機。除上述列舉的之外,本領域技術人員根據常規選擇,也可以選擇其他具有與本發明列舉的上述產品具有相似性能的產品,均可以實現本發明的目的。In the following examples, the copper sulfate used is preferably copper sulfate produced by Changzhou Hairun Chemical; the sulfuric acid used is preferably sulfuric acid produced by Guangzhou Chemical Reagent Factory; the metal copper used is preferably produced by Changsha Tianjiu Metal Materials Co., Ltd. Non-phosphorus copper powder or commercially available pure copper plate or pure copper rod; the anode used is preferably a titanium anode plate coated with precious metal oxide produced by Qixin Titanium Company; the zeolite molecular sieve oxygen generator used is preferably Qingdao Zeolite molecular sieve oxygen generator produced by Sankai Medical Technology Co., Ltd. The bottled compressed oxygen used is preferably compressed oxygen produced by Guangzhou Guangqi Gas Co., Ltd .; the diaphragm used is preferably a diaphragm produced by Membrane International of the United States; used The microscope is preferably a computer microscope produced by Guangzhou Optical Instrument Factory; the automatic detection feeding machine used is preferably an automatic detection feeding machine produced by Guangzhou Yegao Chemical Co., Ltd. In addition to the above list, those skilled in the art may also choose other products with similar properties to the above-listed products according to the conventional selection, and all of the objects of the present invention can be achieved.

電流效率計算式-1如下:其中,實際產物品質; m 按法拉第定律計算獲得的理論產物品質; I 電流強度(A); t 通電時間(h); k 電化當量(g/(A))。The current efficiency calculation formula-1 is as follows: among them, Actual product quality; m theoretical product quality calculated according to Faraday's law; I current strength (A); t current time (h); k electrochemical equivalent (g / (A )).

實施例1Example 1

如圖1所示的陰極電鍍液再生循環系統是本發明實施例1和實施例5-8所用的設備,包括不溶性陽極(未標注)、陰極鍍件(未標注)、電鍍槽、硫酸銅電鍍液、再生槽4、金屬銅(圖未顯示)、泵浦6、氧氣源加投系統和自動檢測投料控制機(圖未顯示),其使用不溶性陽極的酸性電鍍銅製程具體包括如下步驟: 步驟1準備製程設備:使用陰離子膜將電鍍槽分隔為陽極區2和陰極區1,所述陽極區和陰極區的溢流口同時與所述再生槽4頂部以管道相連;所述再生槽連接一泵浦6,所述泵浦通過回流管13與所述陰極區接通形成回路;所述再生槽還與氧氣源加投系統相連,所述氧氣源加投系統中的氧氣源為陽極上生成析出的氧氣,加投控制裝置為設置在所述陽極區2正上方的抽氣罩風機3,所述抽氣罩風機3的排氣管的出氣口置於再生槽中的電鍍液內;分別為所述陽極區2和所述陰極區1設置自動檢測投料控制機,用於分別檢測所述兩電極區中的電鍍液的技術參數; 步驟2準備電鍍液:在常溫常壓下,按照表-1所示,配製陽極電鍍液和陰極電鍍液,其中,陽極電鍍液:300 g/L硫酸水溶液;陰極電鍍液:150 g/L硫酸銅水溶液;並將所述的陽極電鍍液倒入所述陽極區中,將所述陰極電鍍液倒入所述陰極區以及裝有金屬銅的所述再生槽中,並稱量陰極鍍件的初始重量; 金屬銅用量是根據需要電鍍的銅量來計算的,即以陰極鍍件上鍍上X克的銅,再生槽中金屬銅的總含銅量應大於或等於X克。 步驟3啟動電鍍作業:將不溶性陽極與電源正極連接並浸入所述陽極電鍍液中,將所述陰極鍍件與電源負極連接並浸入所述陰極電鍍液中;開啟步驟1所述泵浦,接通電極電源進行電鍍作業和硫酸銅電鍍液循環再生配製; 步驟4控制陰極電鍍液再生:使用自動檢測投料控制機對所述陰極電鍍液的酸度和所述陽極電鍍液的比重參數進行檢測並分別控制所述抽氣罩風機的關停和所述陽極區2的清水加投,根據初始陰極電鍍液的酸度設置酸度設定值,根據初始陽極電鍍液的比重設置比重設定值;當所述陰極電鍍液的酸度高於設定值時開啟所述抽氣罩風機3,以便在所述再生槽的電鍍液中補充氧氣,加速硫酸、金屬銅和氧氣參與的硫酸銅電鍍液再生反應,使硫酸再生為硫酸銅,成為再生電鍍液;當所述陰極電鍍液的酸度達到設定值時,關閉所述抽氣罩風機3,停止補充氧氣;當所述陽極電鍍液的比重高於設定值時由所述自動檢投料控制機通過投料泵控制往所述陽極區2中投放清水; 步驟5陰極電鍍液再生循環:在步驟4電鍍液再生後,通過所述泵浦6灌輸到所述陰極區1中,同時所述兩電極區中的電鍍液分別從其溢流口通過管道流入所述再生槽4中形成循環流動,從而對所述陰極電鍍液不斷地補充銅離子和調整硫酸濃度,實現電鍍製程中各參數的穩定。The regeneration system of the cathode plating solution shown in FIG. 1 is the equipment used in Examples 1 and 5-8 of the present invention, and includes an insoluble anode (not labeled), a cathode plating part (not labeled), a plating tank, and copper sulfate plating. Liquid, regeneration tank 4, metal copper (not shown in the figure), pump 6, oxygen source dosing system and automatic detection and feeding control machine (not shown in figure), the acid plating copper process using an insoluble anode specifically includes the following steps: 1 Preparation of process equipment: an anion membrane is used to separate the electroplating tank into an anode region 2 and a cathode region 1, and the overflow ports of the anode region and the cathode region are simultaneously connected to the top of the regeneration tank 4 by pipes; the regeneration tank is connected to a A pump 6, which is connected to the cathode region through a return pipe 13 to form a loop; the regeneration tank is also connected to an oxygen source addition and injection system, and the oxygen source in the oxygen source addition and injection system is generated on the anode The added oxygen control device is an extraction hood fan 3 disposed directly above the anode zone 2, and the air outlet of the exhaust pipe of the extraction hood fan 3 is placed in the plating solution in the regeneration tank; respectively Said Yang The electrode area 2 and the cathode area 1 are provided with automatic detection and feeding control machines for detecting the technical parameters of the plating solution in the two electrode areas respectively. Step 2 Prepare the plating solution: under normal temperature and pressure, according to Table-1 The anode plating solution and the cathode plating solution are prepared, wherein the anode plating solution: 300 g / L sulfuric acid aqueous solution; the cathode plating solution: 150 g / L copper sulfate aqueous solution; and pouring the anode plating solution into the anode region The cathode plating solution is poured into the cathode region and the regeneration tank filled with metallic copper, and the initial weight of the cathode plating is weighed; the amount of metallic copper is calculated according to the amount of copper that needs to be electroplated, That is, X grams of copper is plated on the cathode plating, and the total copper content of the metallic copper in the regeneration tank should be greater than or equal to X grams. Step 3 Start the electroplating operation: connect the insoluble anode with the positive electrode of the power supply and immerse it in the anode plating solution, connect the cathode plated part with the negative electrode of the power supply and immerse it in the cathode plating solution; Power on the electrode for electroplating operation and copper sulfate electroplating bath recycling regeneration preparation; Step 4 Control the cathode electroplating bath regeneration: use an automatic detection feeding control machine to detect the acidity of the cathode electroplating bath and the specific gravity parameters of the anode electroplating bath and separately Control the shutdown of the exhaust hood fan and the addition of fresh water in the anode zone 2, set the acidity setting value according to the acidity of the initial cathode plating solution, and set the specific gravity setting value according to the specific gravity of the initial anode plating solution; when the cathode plating When the acidity of the liquid is higher than the set value, the air extraction hood fan 3 is turned on, so as to supplement oxygen in the plating solution of the regeneration tank, accelerate the regeneration reaction of the copper sulfate plating solution involving sulfuric acid, metallic copper and oxygen, so that the sulfuric acid is regenerated into Copper sulfate becomes a regeneration plating solution; when the acidity of the cathode plating solution reaches a set value, the exhaust hood fan 3 is turned off, Stop adding oxygen; when the specific gravity of the anode plating solution is higher than the set value, the automatic inspection and feeding control machine controls the feeding of fresh water into the anode zone 2 through a feeding pump; Step 5: The regeneration process of the cathode plating solution: Step 4 After the electroplating solution is regenerated, it is infused into the cathode region 1 through the pump 6, and at the same time, the electroplating solution in the two electrode regions flows into the regeneration tank 4 from the overflow port through the pipeline to form a circulating flow, thereby The cathode plating solution is continuously supplemented with copper ions and adjusted with sulfuric acid concentration, so as to achieve stability of various parameters in the plating process.

設定電鍍試驗時間為15小時、陰極電流密度為3 A/dm2 ,當設定電鍍時間完成後將所述陰極鍍件取出;使用清水清洗所述陰極鍍件並使用熱風吹幹後稱重,按式-1計算電流效率,並使用電腦顯微鏡觀察鍍層表面,將觀察的結果記錄於表-1中。Set the plating test time to 15 hours and the cathode current density to 3 A / dm 2. When the set plating time is complete, take out the cathode plated parts; wash the cathode plated parts with clean water and dry them with hot air. Equation-1 calculates the current efficiency, and observes the plating surface using a computer microscope. The observation results are recorded in Table-1.

實施例2Example 2

如圖2所示的陰極電鍍液再生循環系統是本發明實施例2和實施例10-12所用的設備,包括不溶性陽極(未標注)、陰極鍍件(未標注)、電鍍槽、硫酸銅電鍍液、再生槽4、金屬銅(圖未顯示)、泵浦6、篩檢程式5、氧氣源加投系統、自動檢測投料控制機(圖未顯示)和射流真空增氧裝置11,其使用不溶性陽極的酸性電鍍銅製程具體包括如下步驟: 步驟1準備製程設備:使用陽離子膜將電鍍槽分隔為陽極區2和陰極區1,所述陰極區1的溢流口與所述再生槽4頂部以管道相連;所述再生槽4依次連接篩檢程式5和泵浦6,所述泵浦6通過回流管13與所述陰極區1接通形成回路;所述再生槽4還與氧氣源加投系統相連,所述氧氣源加投系統中的氧氣源為陽極上生成析出的氧氣,加投控制裝置為設置在所述陽極區正上方的抽氣罩風機3,所述抽氣罩風機3的排氣管的出氣口與射流真空增氧裝置11的吸氣區9相連,所述射流真空增氧裝置的入液口7依次與加氧泵浦12和所述再生槽4底部通過管道相連,所述射流真空增氧裝置11的出液口8置於所述再生槽4中;分別為所述陰極區1、陽極區2和再生槽4設置自動檢測投料控制機,用於分別檢測所述兩電極區中的電鍍液的技術參數; 步驟2準備電鍍液:在常溫常壓下,按照表-1所示,配製陽極電鍍液和陰極電鍍液,其中,陽極電鍍液:200g/L硫酸銅、100g/L硫酸的混合水溶液;陰極電鍍液:200g/L硫酸銅、100g/L硫酸的混合水溶液;將所述的陽極電鍍液倒入所述陽極區2中,將所述陰極電鍍液分別倒入所述陰極區1和裝有1:1金屬銅和氧化銅混合物的再生槽4中,並稱量陰極鍍件的初始重量; 金屬銅和氧化銅混合物的用量是以陰極鍍件上鍍上X克的銅來確定,再生槽中金屬銅和氧化銅混合物的總含銅量應大於或等於X克。 步驟3啟動電鍍作業:將不溶性陽極與電源正極連接並浸入所述陽極電鍍液中,將所述陰極鍍件與電源負極連接並浸入所述陰極電鍍液中;開啟步驟1所述泵浦6,接通電極電源進行電鍍作業和硫酸銅電鍍液循環再生配製; 步驟4控制陰極電鍍液再生:使用自動檢測投料控制機分別對所述陰極電鍍液和再生槽4中的再生電鍍液的比色以及所述陽極電鍍液的液位參數進行檢測,並利用所述參數分別控制所述射流真空增氧裝置11與抽氣罩風機3的啟動和關停及所述陽極區2的清水加投,根據初始陰極電鍍液的色彩深度設置比色設定值,根據初始陽極電鍍液的液位設置液位設定值;當所述陰極電鍍液或再生電鍍液的比色低於設定值時,開啟所述射流真空增氧裝置11與抽氣罩風機3,以便在所述再生槽4的電鍍液中補充氧氣,加速硫酸、金屬銅和氧氣參與的硫酸銅電鍍液再生反應,使硫酸再生為硫酸銅,成為再生電鍍液;當所述陰極電鍍液或再生電鍍液的比色達到設定值時,關閉所述抽氣罩風機3,停止補充氧氣;當所述陽極電鍍液的液位低於設定值時,由所述自動檢投料控制機通過投料泵控制往所述陽極區2中投放清水; 步驟5陰極電鍍液再生循環:在步驟4再生槽4中的再生電鍍液配置後,通過所述泵浦6灌輸到所述陰極區1中,同時所述陰極電鍍液從所述陰極區1溢流口通過管道流入所述再生槽4中形成循環流動,從而對所述陰極電鍍液不斷地補充銅離子和調整硫酸濃度,實現電鍍製程中各參數的穩定。 設定電鍍試驗時間為15小時、陰極電流密度為3 A/dm2,當設定電鍍時間完成後將所述陰極鍍件取出;使用清水清洗所述陰極鍍件並使用熱風吹幹後稱重,按式-1計算電流效率,並使用電腦顯微鏡觀察鍍層表面,將觀察的結果記錄於表-1中。The regeneration system of the cathode plating solution shown in FIG. 2 is the equipment used in Examples 2 and 10-12 of the present invention, and includes an insoluble anode (not labeled), a cathode plating part (not labeled), a plating tank, and copper sulfate plating. Liquid, regeneration tank 4, metallic copper (not shown), pump 6, screening program 5, oxygen source dosing system, automatic detection feeding control machine (not shown), and jet vacuum aeration device 11, which uses insolubility The process of the acidic copper electroplating of the anode specifically includes the following steps: Step 1 Prepare process equipment: use a cationic membrane to separate the electroplating tank into an anode region 2 and a cathode region 1, and the overflow port of the cathode region 1 and the top of the regeneration tank 4 are The pipeline is connected; the regeneration tank 4 is connected to the screening program 5 and the pump 6 in turn. The pump 6 is connected to the cathode region 1 through a return pipe 13 to form a loop; the regeneration tank 4 is also fed with an oxygen source. The system is connected. The oxygen source in the oxygen source adding and charging system is the oxygen generated on the anode, and the adding and controlling device is an extraction hood fan 3 disposed directly above the anode area. Outlet of exhaust pipe The suction area 9 of the jet vacuum aeration device 11 is connected, and the liquid inlet 7 of the jet vacuum aeration device is connected to the oxygen pump 12 and the bottom of the regeneration tank 4 through a pipe in order. The jet vacuum aeration device A liquid outlet 8 of 11 is placed in the regeneration tank 4; an automatic detection feeding control machine is respectively provided for the cathode region 1, the anode region 2 and the regeneration tank 4 to detect the plating solution in the two electrode regions respectively. Technical parameters; Step 2 Prepare the plating solution: Prepare the anodic plating solution and the cathodic plating solution as shown in Table-1 under normal temperature and pressure. Among them, the anodic plating solution: 200g / L copper sulfate, 100g / L sulfuric acid Aqueous solution; Cathodic plating solution: 200g / L copper sulfate, 100g / L sulfuric acid mixed solution; Pour the anode plating solution into the anode zone 2 and pour the cathode plating solution into the cathode zone 1 respectively. And a regeneration tank 4 containing a 1: 1 mixture of metal copper and copper oxide, and weighed the initial weight of the cathode plating part; the amount of the metal copper and copper oxide mixture was determined by plating X grams of copper on the cathode plating part , The total copper and copper oxide mixture in the regeneration tank Copper content greater than or equal X g. Step 3 starts the electroplating operation: connect the insoluble anode with the positive electrode of the power supply and immerse it in the anode plating solution, connect the cathode plated part with the negative electrode of the power supply and immerse the cathode plating solution; turn on the pump 6 in step 1, Turn on the electrode power to perform the electroplating operation and the copper sulfate electroplating liquid recycling regeneration preparation. Step 4 Control the cathode electroplating liquid regeneration: use an automatic detection and feeding control machine to compare the color of the cathode electroplating liquid and the regeneration electroplating liquid in the regeneration tank 4 and The liquid level parameters of the anode plating solution are detected, and the parameters are used to control the start and stop of the jet vacuum aeration device 11 and the exhaust hood fan 3, and the addition of fresh water in the anode area 2, according to The color depth of the initial cathode plating solution is set to the colorimetric setting value, and the liquid level setting value is set according to the liquid level of the initial anode plating solution; when the colorimetry of the cathode plating solution or the regeneration plating solution is lower than the set value, the jet is turned on The vacuum aeration device 11 and the exhaust hood fan 3 are used to supplement oxygen in the plating solution of the regeneration tank 4 to accelerate the sulfuric acid, copper metal and oxygen-containing copper sulfate. Liquid regeneration reaction, which regenerates sulfuric acid to copper sulfate, and becomes a regeneration plating solution; when the colorimetry of the cathode plating solution or the regeneration plating solution reaches a set value, the exhaust hood fan 3 is turned off to stop supplementing oxygen; when the When the liquid level of the anode plating solution is lower than the set value, the automatic inspection and feeding control machine controls the feeding of clean water into the anode zone 2 through a feeding pump; Step 5: The regeneration cycle of the cathode plating solution: in step 4 the regeneration tank 4 After the regeneration plating solution is configured, it is infused into the cathode region 1 through the pump 6, and at the same time, the cathode plating solution flows from the overflow port of the cathode region 1 into the regeneration tank 4 through a pipe to form a circulating flow, thereby The cathode plating solution is continuously supplemented with copper ions and adjusted with sulfuric acid concentration, so as to achieve stability of various parameters in the plating process. Set the plating test time to 15 hours and the cathode current density to 3 A / dm2. When the set plating time is complete, take out the cathode plated parts; wash the cathode plated parts with clean water and dry them with hot air and weigh them. -1 Calculate the current efficiency and observe the plating surface with a computer microscope. The results of the observation are recorded in Table-1.

實施例3Example 3

如圖3所示的陰極電鍍液再生循環系統是本發明實施例3所用的設備,包括不溶性陽極(未標注)、陰極鍍件(未標注)、電鍍槽、硫酸銅電鍍液、再生槽4、金屬銅(圖未顯示)、泵浦6、篩檢程式5、氧氣源加投系統、自動檢測投料控制機(圖未顯示)和射流真空增氧裝置11,其使用不溶性陽極的酸性電鍍銅製程具體包括如下步驟: 步驟1準備製程設備:使用陽離子膜將電鍍槽分隔為陽極區2和陰極區1,所述陰極區1的溢流口與所述再生槽4頂部以管道相連,所述管道上設有隔膜;所述再生槽4依次連接篩檢程式5和泵浦6,所述泵浦6通過回流管13與所述陰極區1接通形成回路;所述再生槽4還與氧氣源加投系統相連,所述氧氣源加投系統中的氧氣源為瓶裝壓縮氧氣,加投控制裝置為射流真空增氧裝置11,所述射流真空增氧裝置11與所述瓶裝壓縮空氣相連,所述射流真空增氧裝置11的入液口7與所述再生槽4底部通過管道相連,所述射流真空增氧裝置的出液口8置於所述再生槽4中;分別為所述陰極區1、陽極區2和再生槽4設置自動檢測投料控制機,用於分別檢測所述兩電極區中的電鍍液的技術參數; 步驟2準備電鍍液:在常溫常壓下,按照表-1所示,配製陽極電鍍液和陰極電鍍液,其中,陽極電鍍液:240 g/L硫酸銅、50 g/L硫酸的混合水溶液;陰極電鍍液:240 g/L硫酸銅、50 g/L硫酸、10 mg/L鹽酸的混合水溶液;將所述的陽極電鍍液倒入所述陽極區2中,將所述陰極電鍍液倒入所述陰極區1和裝有1:1金屬銅和氧化銅混合物的所述再生槽4中,並稱量陰極鍍件的初始重量; 步驟3啟動電鍍作業:將不溶性陽極與電源正極連接並浸入所述陽極電鍍液中,將所述陰極鍍件與電源負極連接並浸入所述陰極電鍍液中;開啟步驟1所述泵浦6,接通電極電源進行電鍍作業和硫酸銅電鍍液循環再生配製; 步驟4控制陰極電鍍液再生:使用自動檢測投料控制機分別對所述再生電鍍液的氧化還原電位和所述陽極電鍍液的比重以及氧化還原電位參數進行檢測,並利用所述參數分別控制所述射流真空增氧裝置的啟動和關停及所述陽極區2的清水加投,根據初始陰極電鍍液的氧化還原電位設置陰極電鍍液的氧化還原電位設定值,根據初始陽極電鍍液的比重和氧化還原電位分別設置陽極電鍍液的比重和氧化還原電位設定值;當所述再生電鍍液的氧化還原電位低於設定值時,開啟所述射流真空增氧裝置11以便在所述再生槽4的電鍍液中補充氧氣,加速硫酸、金屬銅和氧氣參與的硫酸銅電鍍液再生反應,使硫酸再生為硫酸銅,成為再生電鍍液;當所述再生電鍍液的氧化還原電位達到設定值時,關閉射流真空增氧裝置11,停止補充氧氣;當所述陽極電鍍液的比重或ORP參數高於設定值時,由所述自動檢投料控制機通過投料泵控制往所述陽極區2中投放清水; 步驟5陰極電鍍液再生循環:在步驟4再生槽4中的再生電鍍液配置後,通過所述泵浦6灌輸到所述陰極區1中,同時所述陰極電鍍液從所述陰極區1溢流口通過管道流入所述再生槽4中形成循環流動,從而對所述陰極電鍍液不斷地補充銅離子和調整硫酸濃度,實現電鍍製程中各參數的穩定。The regeneration system of the cathode plating solution shown in FIG. 3 is the equipment used in Embodiment 3 of the present invention, and includes an insoluble anode (not labeled), a cathode plating part (not labeled), a plating tank, a copper sulfate plating solution, a regeneration tank 4, Copper metal (not shown), pump 6, screening program 5, oxygen source dosing system, automatic detection feeding control machine (not shown), and jet vacuum aeration device 11, which uses an insoluble anode acid copper plating process Specifically, it includes the following steps: Step 1. Prepare the process equipment: use a cationic membrane to separate the plating tank into an anode region 2 and a cathode region 1. The overflow port of the cathode region 1 is connected to the top of the regeneration tank 4 by a pipeline. The pipeline The regeneration tank 4 is connected with the screening program 5 and the pump 6 in turn. The pump 6 is connected to the cathode region 1 through a return pipe 13 to form a loop. The regeneration tank 4 is also connected to an oxygen source. The dosing system is connected. The oxygen source in the oxygen source dosing system is bottled compressed oxygen. The dosing control device is a jet vacuum aeration device 11. The jet vacuum aeration device 11 is connected to the bottled compressed air. The liquid inlet 7 of the jet vacuum aeration device 11 is connected to the bottom of the regeneration tank 4 through a pipeline, and the liquid outlet 8 of the jet vacuum aeration device is placed in the regeneration tank 4; the cathode area 1 is respectively The anode area 2 and the regeneration tank 4 are provided with automatic detection and feeding control machines for detecting the technical parameters of the plating solution in the two electrode areas respectively. Step 2 Prepare the plating solution: under normal temperature and pressure, as shown in Table-1. An anode plating solution and a cathode plating solution were prepared. Among them, the anode plating solution: a mixed aqueous solution of 240 g / L copper sulfate and 50 g / L sulfuric acid; the cathode plating solution: 240 g / L copper sulfate, 50 g / L sulfuric acid, 10 mg / L mixed aqueous solution of hydrochloric acid; pour the anodic plating solution into the anode zone 2, pour the cathodic plating solution into the cathode zone 1 and a solution containing a 1: 1 mixture of metal copper and copper oxide In the regeneration tank 4, the initial weight of the cathode plating part is weighed; Step 3 starts the plating operation: connect the insoluble anode to the positive electrode of the power supply and immerse it in the anode plating solution, connect the cathode plating part to the negative electrode of the power supply and Dip into the cathode plating solution; turn on step 1 The pump 6 is connected to the electrode power supply for the electroplating operation and the copper sulfate electroplating bath recycling regeneration preparation. Step 4 Control the cathode electroplating bath regeneration: using an automatic detection and feeding control machine to the redox potential of the regeneration electroplating bath and the anode, respectively. The specific gravity of the plating solution and the redox potential parameters are detected, and the parameters are used to control the start-up and shutdown of the jet vacuum aeration device and the addition of fresh water in the anode zone 2. According to the redox of the initial cathode plating solution, The potential is set to the redox potential setting value of the cathode plating solution, and the specific gravity and the redox potential setting value of the anode plating solution are respectively set according to the specific gravity and the redox potential of the initial anode plating solution; when the redox potential of the regeneration plating solution is lower than the setting When the value is set, the jet vacuum aeration device 11 is turned on to supplement oxygen in the plating solution of the regeneration tank 4 to accelerate the regeneration reaction of the copper sulfate plating solution in which sulfuric acid, metallic copper and oxygen participate, so that the sulfuric acid is regenerated into copper sulfate and becomes Regeneration plating solution; when the oxidation-reduction potential of the regeneration plating solution reaches a set value, turn off The jet vacuum aeration device 11 stops supplying oxygen; when the specific gravity or ORP parameter of the anode plating solution is higher than a set value, the automatic inspection and feeding control machine controls the feeding of fresh water into the anode zone 2 through a feeding pump; Step 5 Cathodic plating solution regeneration cycle: After the regeneration plating solution in the regeneration tank 4 is configured in step 4, the pump 6 is infused into the cathode zone 1 while the cathode plating solution overflows from the cathode zone 1 The flow port flows into the regeneration tank 4 through a pipe to form a circulating flow, so that the cathode plating solution is continuously replenished with copper ions and adjusted the sulfuric acid concentration, thereby realizing the stability of various parameters in the plating process.

設定電鍍試驗時間為15小時、陰極電流密度為3 A/dm2 ,當設定電鍍時間完成後將所述陰極鍍件取出;使用清水清洗所述陰極鍍件並使用熱風吹幹後稱重,按式-1計算電流效率,並使用電腦顯微鏡觀察鍍層表面,將觀察的結果記錄於表-1中。Set the plating test time to 15 hours and the cathode current density to 3 A / dm 2. When the set plating time is complete, take out the cathode plated parts; wash the cathode plated parts with clean water and dry them with hot air. Equation-1 calculates the current efficiency, and observes the plating surface using a computer microscope. The observation results are recorded in Table-1.

實施例4Example 4

如圖4所示的陰極電鍍液再生循環系統是本發明實施例4所用的設備,包括不溶性陽極(未標注)、陰極鍍件(未標注)、電鍍槽、硫酸銅電鍍液、再生槽4、金屬銅(圖未顯示)、泵浦6、篩檢程式5、氧氣源加投系統、自動檢測投料控制機(圖未顯示)和射流真空增氧裝置11,其使用不溶性陽極的酸性電鍍銅製程具體包括如下步驟: 步驟1準備製程設備:使用陽離子膜將電鍍槽分隔為陽極區2和陰極區1,所所述陰極區1的溢流口與所述再生槽4頂部以管道相連,所述管道上設有隔膜;所述再生槽4依次連接篩檢程式5,和泵浦6,所述泵浦6通過另一管道13與所述陰極區1接通形成回路;所述再生槽4還與氧氣源加投系統相連,所述氧氣源加投系統中的氧氣源為陽極上生成析出的氧氣以及空氣中的氧氣,加投控制裝置為設置在所述陽極區正上方的抽氣罩風機3以及沸石分子篩制氧機14,所述抽氣罩風機3的排氣管的出氣口與射流真空增氧裝置11的吸氣區9相連,所述射流真空增氧裝置的入液口7依次與加氧泵浦12和所述再生槽4底部通過管道相連,所述射流真空增氧裝置11的出液口8置於所述再生槽4中;分別為所述陰極區1、陽極區2和再生槽4設置自動檢測投料控制機,用於分別檢測所述兩電極區中的電鍍液的技術參數; 步驟2準備電鍍液:在常溫常壓下,按照表-1所示,配製陽極電鍍液和陰極電鍍液,其中,陽極電鍍液:200 g/L硫酸銅、90 g/L硫酸的混合水溶液;陰極電鍍液:150 g/L硫酸銅、150 g/L硫酸、205.6 mg/L鹽酸的混合水溶液;所述的陽極電鍍液倒入所述陽極區2中,將所述陰極電鍍液倒入所述陰極區1和裝有1:1金屬銅和氧化銅混合物的所述再生槽4中,並稱量陰極鍍件的初始重量; 步驟3啟動電鍍作業:將陽極與電源正極連接並浸入所述陽極電鍍液中,將所述陰極鍍件與電源負極連接並浸入所述陰極電鍍液中;開啟步驟1所述泵浦6,接通電極電源進行電鍍作業和硫酸銅電鍍液循環再生配製; 步驟4控制陰極電鍍液再生:使用自動檢測投料控制機分別對所述再生槽中的再生電鍍液的氧化還原電位以及所述陽極電鍍液的酸度參數進行檢測,並分別控制所述射流真空增氧裝置11和抽氣罩風機3的啟動和關停以及所述陽極區2的清水加投,根據初始陰極電鍍液的比重設置比重設定值,根據初始陽極電鍍液的酸度設置酸度設定值;當所述再生電鍍液的氧化還原電位低於設定值時,開啟所述射流真空增氧裝置11和抽氣罩風機13,以便在所述再生槽4的電鍍液中補充氧氣,加速硫酸、金屬銅和氧氣參與的硫酸銅電鍍液再生反應,使硫酸再生為硫酸銅,成為再生電鍍液;當所述電鍍液的比重低於設定值時,關閉所述射流真空增氧裝置11和抽氣罩風機13,停止補充氧氣;當所述陽極電鍍液的酸度高於設定值時,由所述自動檢投料控制機通過投料泵控制往所述陽極區2中投放清水; 步驟5陰極電鍍液再生循環:在步驟4再生槽4中的再生電鍍液配置後,通過所述泵浦6灌輸到所述陰極區1中,同時所述陰極電鍍液從所述陰極區1溢流口通過管道流入所述再生槽4中形成循環流動,從而對所述陰極電鍍液不斷地補充銅離子和調整硫酸濃度,實現電鍍製程中各參數的穩定。The regeneration system of the cathode plating solution shown in FIG. 4 is the equipment used in Embodiment 4 of the present invention, and includes an insoluble anode (not labeled), a cathode plating part (not labeled), a plating tank, a copper sulfate plating solution, a regeneration tank 4, Copper metal (not shown), pump 6, screening program 5, oxygen source dosing system, automatic detection feeding control machine (not shown), and jet vacuum aeration device 11, which uses an insoluble anode acid copper plating process Specifically, it includes the following steps: Step 1. Prepare a process equipment: use a cationic membrane to separate the electroplating tank into an anode region 2 and a cathode region 1. The overflow port of the cathode region 1 is connected to the top of the regeneration tank 4 by a pipeline. The pipeline is provided with a diaphragm; the regeneration tank 4 is connected to the screening program 5 and the pump 6 in turn, and the pump 6 is connected to the cathode region 1 through another pipeline 13 to form a loop; the regeneration tank 4 is also It is connected with an oxygen source adding and charging system. The oxygen source in the oxygen source adding and charging system is the generated oxygen on the anode and the oxygen in the air, and the adding and controlling device is an exhaust hood fan set directly above the anode area. 3 to Zeolite molecular sieve oxygen generator 14, the air outlet of the exhaust pipe of the exhaust hood fan 3 is connected to the suction area 9 of the jet vacuum aeration device 11, and the liquid inlet 7 of the jet vacuum aeration device is connected with the The oxygen pump 12 and the bottom of the regeneration tank 4 are connected by a pipe, and the liquid outlet 8 of the jet vacuum aeration device 11 is placed in the regeneration tank 4; the cathode region 1, the anode region 2 and the regeneration The tank 4 is provided with an automatic detection and feeding control machine for detecting the technical parameters of the plating solution in the two electrode areas respectively. Step 2 Prepare the plating solution: at normal temperature and pressure, prepare the anode plating solution and Cathodic plating solution, among which, anodic plating solution: 200 g / L copper sulfate, 90 g / L sulfuric acid mixed aqueous solution; cathode plating solution: 150 g / L copper sulfate, 150 g / L sulfuric acid, 205.6 mg / L hydrochloric acid An aqueous solution; said anode plating solution is poured into said anode region 2, said cathode plating solution is poured into said cathode region 1 and said regeneration tank 4 containing a 1: 1 mixture of metal copper and copper oxide, And weigh the initial weight of the cathode plating parts; Step 3 Start the plating operation: The source positive electrode is connected and immersed in the anode plating solution, and the cathode plating is connected to the power source negative electrode and immersed in the cathode plating solution; the pump 6 in step 1 is turned on, and the electrode power is turned on for electroplating operation and copper sulfate Electroplating bath recycling regeneration preparation; Step 4 Control of cathode plating bath regeneration: using an automatic detection feeding controller to detect the redox potential of the regeneration bath in the regeneration tank and the acidity parameter of the anode bath, and control them separately The start and stop of the jet vacuum aeration device 11 and the extraction hood fan 3 and the addition of fresh water in the anode zone 2 are set according to the specific gravity of the initial cathode plating solution and the acidity of the initial anode plating solution. Set value of acidity; when the redox potential of the regenerated plating solution is lower than the set value, turning on the jet vacuum aeration device 11 and the extraction hood fan 13 so as to supplement the plating solution in the regeneration tank 4 with oxygen, Accelerate the regeneration reaction of copper sulfate plating solution with the participation of sulfuric acid, metallic copper and oxygen to regenerate sulfuric acid into copper sulfate and become a regeneration plating solution; when said When the specific gravity of the plating solution is lower than the set value, the jet vacuum aeration device 11 and the exhaust hood fan 13 are closed to stop supplying oxygen; when the acidity of the anode plating solution is higher than the set value, the automatic inspection and feeding The controller controls the feeding of clean water into the anode area 2 through a feeding pump; Step 5: The cathode plating solution regeneration cycle: after the regeneration plating solution is configured in the regeneration tank 4 in step 4, it is infused into the cathode area through the pump 6. In 1, at the same time, the cathode plating solution flows from the overflow port of the cathode zone 1 into the regeneration tank 4 through a pipe to form a circulating flow, thereby continuously replenishing the cathode plating solution with copper ions and adjusting the sulfuric acid concentration to achieve electroplating Stability of various parameters in the manufacturing process.

設定電鍍試驗時間為15小時、陰極電流密度為3 A/dm2 ,當設定電鍍時間完成後將所述陰極鍍件取出;使用清水清洗所述陰極鍍件並使用熱風吹幹後稱重,按式-1計算電流效率,並使用電腦顯微鏡觀察鍍層表面,將觀察的結果記錄於表-1中。Set the plating test time to 15 hours and the cathode current density to 3 A / dm 2. When the set plating time is complete, take out the cathode plated parts; wash the cathode plated parts with clean water and dry them with hot air. Equation-1 calculates the current efficiency, and observes the plating surface using a computer microscope. The observation results are recorded in Table-1.

實施例5Example 5

實施例5與實施例1的區別在於:在常溫常壓下,按照表-1所示,配製陽極電鍍液和陰極電鍍液,其中,陽極電鍍液:50 g/L硫酸銅、150 g/L硫酸的混合水溶液;陰極電鍍液:35 g/L硫酸銅、220 g/L硫酸、8239 mg/L鹽酸的混合水溶液。The difference between Example 5 and Example 1 is that an anodic plating solution and a cathodic plating solution are prepared at normal temperature and pressure as shown in Table-1, wherein the anodic plating solution: 50 g / L copper sulfate, 150 g / L A mixed aqueous solution of sulfuric acid; a cathode plating solution: a mixed aqueous solution of 35 g / L copper sulfate, 220 g / L sulfuric acid, and 8239 mg / L hydrochloric acid.

實施例6Example 6

實施例6與實施例1的區別在於:在常溫常壓下,按照表-1所示,配製陽極電鍍液和陰極電鍍液,其中,陽極電鍍液:150 g/L硫酸銅、90 g/L硫酸的混合水溶液;陰極電鍍液:100 g/L硫酸銅、190 g/L硫酸、10282 mg/L鹽酸的混合水溶液。The difference between Example 6 and Example 1 is that at normal temperature and pressure, an anode plating solution and a cathode plating solution were prepared as shown in Table-1. Among them, the anode plating solution: 150 g / L copper sulfate, 90 g / L A mixed aqueous solution of sulfuric acid; a cathode plating solution: a mixed aqueous solution of 100 g / L copper sulfate, 190 g / L sulfuric acid, and 10282 mg / L hydrochloric acid.

實施例7Example 7

實施例7與實施例1的區別在於:在常溫常壓下,按照表-1所示,配製陽極電鍍液和陰極電鍍液,其中,陽極電鍍液:100 g/L硫酸銅、60 g/L硫酸的混合水溶液;陰極電鍍液:100 g/L硫酸銅、220 g/L硫酸、4078 mg/L鹽酸、5000 mg/L氯化鈉的混合水溶液。The difference between Example 7 and Example 1 is that at normal temperature and pressure, an anodic plating solution and a cathodic plating solution are prepared as shown in Table-1, wherein the anodic plating solution: 100 g / L copper sulfate, 60 g / L A mixed aqueous solution of sulfuric acid; a cathode plating solution: a mixed aqueous solution of 100 g / L copper sulfate, 220 g / L sulfuric acid, 4078 mg / L hydrochloric acid, and 5000 mg / L sodium chloride.

實施例8Example 8

實施例8與實施例1的區別在於:在常溫常壓下,按照表-1所示,配製陽極電鍍液和陰極電鍍液,其中,陽極電鍍液:35 g/L硫酸銅、250 g/L硫酸的混合水溶液;陰極電鍍液:50 g/L硫酸銅、250 g/L硫酸、10 mg/L鹽酸的混合水溶液。The difference between Example 8 and Example 1 is that at normal temperature and pressure, an anodic plating solution and a cathodic plating solution were prepared as shown in Table-1, wherein the anodic plating solution: 35 g / L copper sulfate, 250 g / L A mixed aqueous solution of sulfuric acid; a cathode plating solution: a mixed aqueous solution of 50 g / L copper sulfate, 250 g / L sulfuric acid, and 10 mg / L hydrochloric acid.

實施例9Example 9

如圖1所示的陰極電鍍液再生循環系統是本發明實施例1和實施例5-8所用的設備,包括不溶性陽極(未標注)、陰極鍍件(未標注)、電鍍槽、硫酸銅電鍍液、再生槽4、金屬銅(圖未顯示)、泵浦6、氧氣源加投系統和自動檢測投料控制機(圖未顯示),其使用不溶性陽極的酸性電鍍銅製程具體包括如下步驟: 步驟1準備製程設備:使用普通電鍍隔膜將電鍍槽分隔為陽極區2和陰極區1,所述陰極區1的溢流口與所述再生槽4頂部以管道相連;所述再生槽連接泵浦6,所述泵浦6通過回流管13與所述陰極區1接通形成回路;所述再生槽4還與氧氣源加投系統相連,所述氧氣源加投系統中的氧氣源為陽極上生成析出的氧氣,加投控制裝置為設置在所述陽極區正上方的抽氣罩風機3,所述抽氣罩風機3的排氣管的出氣口與所述再生槽4底部通過管道相連;分別為所述陰極區1、陽極區2和再生槽設置自動檢測投料控制機,用於分別檢測所述兩電極區中的電鍍液的技術參數; 步驟2準備電鍍液:在常溫常壓下,按照表-1所示,配製陽極電鍍液和陰極電鍍液,其中,陽極電鍍液:50 g/L硫酸銅、0.001 g/L硫酸的混合水溶液;陰極電鍍液:50 g/L硫酸銅、0.001 g/L硫酸的混合水溶液;所述的陽極電鍍液倒入所述陽極區2中,將所述陰極電鍍液分別倒入所述陰極區1以及裝有金屬銅的再生槽4中,並稱量陰極鍍件的初始重量; 步驟3啟動電鍍作業:將不溶性陽極與電源正極連接並浸入所述陽極電鍍液中,將所述陰極鍍件與電源負極連接並浸入所述陰極電鍍液中;開啟步驟1所述泵浦6,接通電極電源進行電鍍作業和硫酸銅電鍍液循環再生配製; 步驟4控制陰極電鍍液再生:使用自動檢測投料控制機分別對所述陰極電鍍液的酸度進行檢測並控制所述抽氣罩風機3的的啟動和關停,根據初始陰極電鍍液的酸度設置酸度設定值,當所述陰極電鍍液其酸度高於設定值時開啟所述抽氣罩風機3;以便在所述再生槽4的電鍍液中補充氧氣,加速硫酸、金屬銅和氧氣參與的硫酸銅電鍍液再生反應,使硫酸再生為硫酸銅,成為再生電鍍液;當所述陰極電鍍液酸度達到設定值時,關閉所述抽氣罩風機3,停止補充氧氣; 步驟5陰極電鍍液再生循環:在步驟4再生槽4中的再生電鍍液配置後,通過所述泵浦6灌輸到所述陰極區1中,同時所述陰極電鍍液從所述陰極區1溢流口通過管道流入所述再生槽4中形成循環流動,從而對所述陰極電鍍液不斷地補充銅離子和調整硫酸濃度,實現電鍍製程中各參數的穩定。The regeneration system of the cathode plating solution shown in FIG. 1 is the equipment used in Examples 1 and 5-8 of the present invention, and includes an insoluble anode (not labeled), a cathode plating part (not labeled), a plating tank, and copper sulfate plating. Liquid, regeneration tank 4, metal copper (not shown in the figure), pump 6, oxygen source dosing system and automatic detection and feeding control machine (not shown in figure), the acid plating copper process using an insoluble anode specifically includes the following steps: 1 Preparation of process equipment: a common electroplating diaphragm is used to separate the electroplating tank into an anode region 2 and a cathode region 1. The overflow port of the cathode region 1 is connected to the top of the regeneration tank 4 by a pipeline; the regeneration tank is connected to a pump 6 The pump 6 is connected to the cathode region 1 through a return pipe 13 to form a loop; the regeneration tank 4 is also connected to an oxygen source addition and injection system, and the oxygen source in the oxygen source addition and injection system is generated on the anode. The added oxygen control device is an extraction hood fan 3 disposed directly above the anode area, and the air outlet of the exhaust pipe of the extraction hood fan 3 is connected to the bottom of the regeneration tank 4 through pipes; respectively For said yin Zone 1, anode zone 2 and regeneration tank are equipped with automatic detection and feeding controllers for detecting the technical parameters of the plating solution in the two electrode zones respectively. Step 2 Prepare the plating solution: under normal temperature and pressure, according to Table-1 The anode plating solution and the cathode plating solution are prepared. Among them, the anode plating solution: a mixed aqueous solution of 50 g / L copper sulfate and 0.001 g / L sulfuric acid; the cathode plating solution: 50 g / L copper sulfate and 0.001 g / L sulfuric acid. Mixed aqueous solution; the anode plating solution is poured into the anode zone 2, the cathode plating solution is poured into the cathode zone 1 and the regeneration tank 4 equipped with metal copper, and the Initial weight; Step 3 Start the plating operation: connect the insoluble anode to the positive electrode of the power supply and immerse it in the anode plating solution, connect the cathode plated part to the negative electrode of the power supply and immerse it in the cathode plating solution; turn on the pump in step 1 Pu 6, turn on the electrode power to perform the plating operation and the copper sulfate plating solution recycling regeneration preparation; Step 4 control the cathode plating solution regeneration: use an automatic detection feeding control machine to check the acidity of the cathode plating solution separately Measure and control the start and stop of the extraction hood fan 3, set the acidity set value according to the acidity of the initial cathode plating solution, and turn on the extraction hood fan 3 when the acidity of the cathode plating solution is higher than the set value In order to replenish oxygen in the plating solution of the regeneration tank 4 and accelerate the regeneration reaction of the copper sulfate plating solution in which sulfuric acid, metallic copper and oxygen participate, so that sulfuric acid is regenerated into copper sulfate and becomes a regeneration plating solution; when the acidity of the cathode plating solution is When the set value is reached, the exhaust hood fan 3 is turned off to stop supplying oxygen; Step 5 Cathodic plating solution regeneration cycle: After the regeneration plating solution is configured in the regeneration tank 4 in Step 4, it is infused into the pump 6 In the cathode region 1, at the same time, the cathode plating solution flows from the overflow port of the cathode region 1 into the regeneration tank 4 through a pipe to form a circulating flow, thereby continuously replenishing the cathode plating solution with copper ions and adjusting the sulfuric acid concentration. To achieve the stability of various parameters in the plating process.

設定電鍍試驗時間為15小時、陰極電流密度為3 A/dm2 ,當設定電鍍時間完成後將所述陰極鍍件取出;使用清水清洗所述陰極鍍件並使用熱風吹幹後稱重,按式-1計算電流效率,並使用電腦顯微鏡觀察鍍層表面,將觀察的結果記錄於表-1中。Set the plating test time to 15 hours and the cathode current density to 3 A / dm 2. When the set plating time is complete, take out the cathode plated parts; wash the cathode plated parts with clean water and dry them with hot air. Equation-1 calculates the current efficiency, and observes the plating surface using a computer microscope. The observation results are recorded in Table-1.

實施例10Example 10

實施例10與實施例2的區別在於:在常溫常壓下,按照表-1所示,配製陽極電鍍液和陰極電鍍液,其中,陽極電鍍液:0.001 g/L硫酸銅、400 g/L硫酸的混合水溶液;陰極電鍍液:100 g/L硫酸銅、300 g/L硫酸的混合水溶液。The difference between Example 10 and Example 2 is that an anodic plating solution and a cathodic plating solution are prepared at normal temperature and pressure as shown in Table-1, wherein the anodic plating solution: 0.001 g / L copper sulfate, 400 g / L A mixed aqueous solution of sulfuric acid; a cathode plating solution: a mixed aqueous solution of 100 g / L copper sulfate and 300 g / L sulfuric acid.

實施例11Example 11

實施例11與實施例2的區別在於:在常溫常壓下,按照表-1所示,配製陽極電鍍液和陰極電鍍液,其中,陽極電鍍液:550 g/L硫酸;陰極電鍍液:200 g/L硫酸銅、350 g/L硫酸的混合水溶液。The difference between Example 11 and Example 2 is that an anode plating solution and a cathode plating solution are prepared at normal temperature and pressure as shown in Table-1, wherein the anode plating solution: 550 g / L sulfuric acid; the cathode plating solution: 200 g / L copper sulfate, 350 g / L sulfuric acid mixed solution.

實施例12Example 12

實施例12與實施例2的區別在於:在常溫常壓下,按照表-1所示,配製陽極電鍍液和陰極電鍍液,其中,陽極電鍍液:700 g/L硫酸;陰極電鍍液:240 g/L硫酸銅、400 g/L硫酸的混合水溶液。The difference between Example 12 and Example 2 is that an anode plating solution and a cathode plating solution are prepared at normal temperature and pressure as shown in Table-1, wherein the anode plating solution: 700 g / L sulfuric acid; the cathode plating solution: 240 g / L copper sulfate, 400 g / L sulfuric acid mixed solution.

比較例1Comparative Example 1

本比較例所使用的電鍍液的成分示於表-1,其中,130 g/L硫酸銅、70 g/L硫酸、70 mg/L鹽酸的混合水溶液。The components of the plating solution used in this comparative example are shown in Table-1. Among them, a mixed aqueous solution of 130 g / L copper sulfate, 70 g / L sulfuric acid, and 70 mg / L hydrochloric acid.

步驟1:將表1中指定的組分按配比溶于水中,配製電鍍液。Step 1: Dissolve the components specified in Table 1 in water according to the mixing ratio to prepare a plating solution.

步驟2:將步驟1中所得的電鍍液倒入電鍍缸中,並稱量陰極鍍件的初始重量。Step 2: Pour the plating solution obtained in step 1 into a plating tank, and weigh the initial weight of the cathode plating part.

步驟3:使用不溶性陽極,將陽極和陰極鍍件浸入電鍍液中,並分別與電源的正極和負極相接。Step 3: Use an insoluble anode, immerse the anode and cathode plating parts in the plating solution, and connect the anode and cathode of the power supply respectively.

步驟4:通電進行電鍍作業,設定電鍍試驗時間為15小時、陰極電流密度為3 A/dm2 ,電鍍過程中向電解槽加投氧化銅以補充電解液的銅離子含量,電鍍完成後將陰極鍍件取出。使用清水清洗鍍件並使用熱風吹幹後,稱量鍍件重量。按式1計算電流效率,並使用電腦顯微鏡觀察鍍層表面,將觀察的結果記錄於表1中。Step 4: Apply electroplating, set the plating test time to 15 hours, and set the cathode current density to 3 A / dm 2. During the plating process, add copper oxide to the electrolytic cell to supplement the copper ion content of the electrolyte. Remove the plated parts. After the plated parts are cleaned with fresh water and dried with hot air, the weight of the plated parts is weighed. The current efficiency was calculated according to Equation 1, and the surface of the plating layer was observed using a computer microscope. The observation results are recorded in Table 1.

比較例2Comparative Example 2

比較例2和比較例1的區別在於:本比較例所使用的電鍍液成分示於表-1,其中,130 g/L硫酸銅、70 g/L硫酸、60 g/L硫酸鐵、70 mg/L鹽酸的混合水溶液。The difference between Comparative Example 2 and Comparative Example 1 is that the components of the plating solution used in this comparative example are shown in Table-1, of which 130 g / L copper sulfate, 70 g / L sulfuric acid, 60 g / L iron sulfate, 70 mg / L hydrochloric acid mixed aqueous solution.

表-1 Table 1

1‧‧‧陰極區1‧‧‧ cathode area

2‧‧‧陽極區2‧‧‧Anode area

3‧‧‧抽氣罩風機3‧‧‧Exhaust Hood Fan

4‧‧‧再生槽4‧‧‧ regeneration tank

5‧‧‧篩檢程式5‧‧‧ Screening Program

6‧‧‧泵浦6‧‧‧Pump

7‧‧‧入液口7‧‧‧ inlet

8‧‧‧出液口8‧‧‧ Outlet

9‧‧‧吸氣區9‧‧‧ Suction area

10‧‧‧隔膜10‧‧‧ diaphragm

11‧‧‧射流真空增氧裝置11‧‧‧jet vacuum aeration device

12‧‧‧加氧泵浦12‧‧‧ oxygen pump

13‧‧‧回流管13‧‧‧ return tube

14‧‧‧陰極區溢流口14‧‧‧ cathode area overflow

15‧‧‧陽極區溢流口15‧‧‧Anode area overflow

16‧‧‧沸石分子篩制氧機16‧‧‧ Zeolite molecular sieve oxygen generator

下面結合附圖和具體實施例,對本發明進行進一步的說明。 圖1為本發明實施例1、實施例5~8的酸性鍍銅裝置示意圖。 圖2為本發明實施例2、實施例10~12的酸性鍍銅裝置示意圖。 圖3為本發明實施例3的酸性鍍銅裝置示意圖。 圖4為本發明的實施例4的酸性鍍銅裝置示意圖。 圖5為本發明的實施例9的酸性鍍銅裝置示意圖。 圖6為本發明的實施例2-4和實施例10-12的射流真空增氧裝置裝置示意圖。The invention is further described below with reference to the drawings and specific embodiments. FIG. 1 is a schematic diagram of an acid copper plating device according to Embodiments 1 and 5 to 8 of the present invention. FIG. 2 is a schematic diagram of an acid copper plating device according to Embodiments 2 and 10 to 12 of the present invention. FIG. 3 is a schematic diagram of an acid copper plating apparatus according to Embodiment 3 of the present invention. FIG. 4 is a schematic diagram of an acid copper plating apparatus according to Embodiment 4 of the present invention. FIG. 5 is a schematic diagram of an acid copper plating apparatus according to Embodiment 9 of the present invention. FIG. 6 is a schematic diagram of a jet vacuum aeration device according to Examples 2-4 and 10-12 of the present invention.

Claims (21)

一種使用不溶性陽極的酸性電鍍銅製程,包括使用不溶性陽極、陰極、電鍍槽和硫酸銅電鍍液,其特徵在於包括以下步驟: 步驟1,準備製程設備:使用隔膜將所述電鍍槽分為陽極區和陰極區,所述隔膜允許電子自由通過,同時增設再生槽,所述陰極區的溢流口與所述再生槽以管道相連;所述再生槽連接一泵浦,所述泵浦通過回流管與所述陰極區接通形成回路;所述再生槽還與一氧氣源加投系統相連,所述氧氣源加投系統用於控制氧氣的添加;增設自動檢測投料控制機,用於檢測所述陰極區中的電鍍液和/或再生槽中的再生電鍍液的酸度和/或比色和/或氧化還原電位參數/或比重參數; 步驟2,準備電鍍液:配製陽極電鍍液和陰極電鍍液,並將所述陽極電鍍液倒入所述陽極區中,將所述陰極電鍍液倒入所述陰極區和所述再生槽中,同時,在再生槽中添加金屬銅;所述陽極電鍍液為硫酸水溶液,所述陰極電鍍液為硫酸銅水溶液;當硫酸銅電鍍液循環再生配製工作開始後,所述再生槽中的溶液為再生電鍍液; 步驟3,啟動電鍍作業:將不溶性陽極與電源正極連接,並浸入所述陽極電鍍液中,將陰極鍍件與電源負極連接並浸入所述陰極電鍍液中,開啟步驟1所述泵浦,接通所述電極的電源進行電鍍作業和硫酸銅電鍍液循環再生配製; 步驟4,控制陰極電鍍液再生:使用自動檢測投料控制機對所述陰極區中的電鍍液和/或再生槽中的再生電鍍液進行酸度和/或比色和/或氧化還原電位參數/或比重參數的檢測並分別用於控制氧氣源加投系統的啟動與關停:當所述陰極電鍍液和/或所述再生電鍍液的酸度高於設定值、或比色或氧化還原電位/或比重參數低於設定值時,開啟所述氧氣源加投系統;在檢測到所述陰極電鍍液和/或所述再生電鍍液的酸度、或比色或氧化還原電位/或比重參數達到設定值時,關閉所述氧氣源加投系統,停止補充氧氣;以及 步驟5,陰極電鍍液再生循環:在步驟4再生槽中的再生電鍍液通過所述泵浦灌輸到所述陰極區中,所述陰極電鍍液從所述陰極區溢流口通過管道流入所述再生槽中形成循環流動。An acidic copper electroplating process using an insoluble anode includes the use of an insoluble anode, a cathode, an electroplating tank, and a copper sulfate electroplating solution, and is characterized by including the following steps: Step 1. Prepare process equipment: use a diaphragm to divide the electroplating tank into an anode area And the cathode area, the diaphragm allows electrons to pass freely, and a regeneration tank is added at the same time, and the overflow port of the cathode area is connected to the regeneration tank by a pipeline; the regeneration tank is connected to a pump, and the pump passes a return pipe Connected to the cathode area to form a loop; the regeneration tank is also connected to an oxygen source dosing system, which is used to control the addition of oxygen; an automatic detection and feeding control machine is added to detect the Acidity and / or colorimetric and / or redox potential parameters / or specific gravity parameters of the plating solution in the cathode region and / or the regeneration plating solution in the regeneration tank; Step 2, preparing the plating solution: preparing an anode plating solution and a cathode plating solution And pouring the anode plating solution into the anode region, pouring the cathode plating solution into the cathode region and the regeneration tank, and simultaneously, in the regeneration tank Metal copper is added; the anode plating solution is a sulfuric acid aqueous solution, and the cathode plating solution is a copper sulfate aqueous solution; when the copper sulfate plating solution is recycled and prepared, the solution in the regeneration tank is a regeneration plating solution; step 3 Start the electroplating operation: connect the insoluble anode with the positive electrode of the power supply and immerse it in the anode plating solution, connect the cathode plated part with the negative electrode of the power supply and immerse it in the cathode plating solution, turn on the pump in step 1, and connect the The electrode's power source is used for electroplating operation and copper sulfate electroplating bath recycling regeneration preparation; Step 4, controlling the cathode electroplating bath regeneration: using an automatic detection and feeding control machine for the electroplating bath in the cathode zone and / or the regeneration electroplating bath in the regeneration tank Detecting acidity and / or colorimetric and / or redox potential parameters / or specific gravity parameters and respectively controlling the start-up and shutdown of the oxygen source dosing system: when the cathode plating solution and / or the regeneration plating solution When the acidity is higher than the set value, or the colorimetric or redox potential / or the specific gravity parameter is lower than the set value, the oxygen source addition and injection system is turned on; When the acidity, colorimetric or redox potential, or specific gravity parameter of the cathode electroplating solution and / or the regenerated electroplating solution reaches a set value, the oxygen source dosing system is shut down to stop supplementing oxygen; and step 5, the cathode Electroplating solution regeneration cycle: In step 4, the regeneration plating solution in the regeneration tank is infused into the cathode region through the pump, and the cathode plating solution flows from the cathode region overflow port into the regeneration tank through a pipe. Circulating flow. 如申請專利範圍第1項所述的使用不溶性陽極的酸性電鍍銅製程,其中步驟2所述陽極電鍍液為濃度0.001~700 g/L的硫酸水溶液;所述陰極電鍍液為濃度35~240 g/L的硫酸銅水溶液。The acidic copper electroplating process using an insoluble anode according to item 1 of the patent application scope, wherein the anode plating solution in step 2 is a sulfuric acid aqueous solution having a concentration of 0.001 to 700 g / L; the cathode plating solution is a concentration of 35 to 240 g / L of copper sulfate aqueous solution. 如申請專利範圍第2項所述的使用不溶性陽極的酸性電鍍銅製程,其中所述的氧氣源加投系統包含氧氣源和加投控制裝置,其中,所述氧氣源為陽極上生成析出的氧氣、空氣中的氧氣、瓶裝壓縮氧氣所發出氧氣中的一種或多種;所述加投控制裝置為射流真空增氧裝置、抽氣罩風機、壓縮空氣機、沸石分子篩制氧機中的一種或多種。The acidic copper electroplating process using an insoluble anode according to item 2 of the scope of the patent application, wherein the oxygen source adding and adding system includes an oxygen source and an adding and controlling device, wherein the oxygen source is the precipitated oxygen generated on the anode One or more of the oxygen in the air and the bottled compressed oxygen; the adding and controlling device is one or more of a jet vacuum aeration device, a hood fan, a compressed air machine, and a zeolite molecular sieve oxygen generator . 如申請專利範圍第3項所述的使用不溶性陽極的酸性電鍍銅製程,其中在步驟1中,當氧氣源採用陽極上生成析出的氧氣時,所述加投控制裝置為抽氣罩風機,在所述陽極區正上方設置抽氣罩風機系統,所述抽氣罩風機的排氣管出氣口置於所述再生槽中的電鍍液裡。According to the acidic copper electroplating process using an insoluble anode as described in item 3 of the scope of the patent application, in step 1, when the oxygen source uses the oxygen generated from the anode to generate the precipitated oxygen, the additional investment control device is an extraction hood fan. An extraction hood fan system is provided directly above the anode area, and an exhaust pipe outlet of the extraction hood fan is placed in a plating solution in the regeneration tank. 如申請專利範圍第3項所述的使用不溶性陽極的酸性電鍍銅製程,其中在步驟2中,所述再生槽中另外添加氧化銅,金屬銅和氧化銅混合物的用量是以陰極鍍件上的鍍銅量來確定,即再生槽中金屬銅和氧化銅混合物的總含銅量應大於或等於所述鍍銅量。The acidic copper electroplating process using an insoluble anode as described in item 3 of the scope of patent application, wherein in step 2, copper oxide is additionally added to the regeneration tank, and the amount of metal copper and copper oxide mixture is based on the cathode plating. The amount of copper plating is determined, that is, the total copper content of the mixture of metallic copper and copper oxide in the regeneration tank should be greater than or equal to the amount of copper plating. 如申請專利範圍第1項至第4項中任一項所述的使用不溶性陽極的酸性電鍍銅製程,其中在步驟1中所述隔膜選用陰離子膜時,增設所述陽極區的溢流口,並通過管道與所述再生槽相連;並在步驟4中使用含有比重計、液位計、酸度計、ORP計中的一種或多種檢測器的自動檢測投料控制機對所述陽極電鍍液的比重和/或液位和/或酸度和/或氧化還原電位參數進行檢測,一方面,當所述陽極電鍍液的比重或液位或酸度或氧化還原電位偏離設定範圍時,由所述自動檢測投料控制機通過投料泵控制往所述陽極區中投放清水,使所述陽極電鍍液的成分濃度保持穩定;另一方面,所述陽極電鍍液在陽極區滿溢並通過溢流口流入所述再生槽後,所述陽極電鍍液中增加的硫酸參與所述再生槽中的硫酸銅電鍍液再生反應。According to the acidic copper electroplating process using an insoluble anode as described in any one of the scope of claims 1 to 4, when an anion membrane is used as the diaphragm in step 1, an overflow port in the anode region is added, And is connected to the regeneration tank through a pipeline; and in step 4, the specific gravity of the anode plating solution to the anode plating solution is controlled by using an automatic detection feeding control machine containing one or more kinds of detectors such as a hydrometer, a level meter, an acidity meter, and an ORP meter. And / or liquid level and / or acidity and / or redox potential parameters for detection, on the one hand, when the specific gravity or liquid level or acidity or redox potential of the anode plating solution deviates from a set range, the automatic detection feed The controller controls the feeding of clean water into the anode region through a feeding pump, so that the concentration of the composition of the anode plating solution remains stable; on the other hand, the anode plating solution overflows in the anode region and flows into the regeneration through the overflow port. After the tank, the sulfuric acid added in the anode plating solution participates in the regeneration reaction of the copper sulfate plating solution in the regeneration tank. 如申請專利範圍第1項至第4項中任一項所述的使用不溶性陽極的酸性電鍍銅製程,其中步驟1所用的隔膜採用陽離子膜時,在步驟4中使用含有比重計、液位計、酸度計、ORP計中一種或多種檢測器的自動檢測投料控制機對所述陽極電鍍液的比重和/或液位和/或酸度和/或氧化還原電位參數進行檢測;當所述陽極電鍍液的比重或液位或酸度或氧化還原電位偏離設定範圍時由所述自動檢測投料控制機通過投料泵控制往所述陽極區中投放清水,以補充所述陽極電鍍液中因水電解和抽氣損失的水。According to the acidic copper electroplating process using an insoluble anode as described in any one of claims 1 to 4 of the scope of the patent application, wherein when the diaphragm used in step 1 is a cationic membrane, a specific gravity meter and a level gauge are used in step 4 , An acidity meter, an ORP meter of one or more detectors of the automatic detection feeding control machine to detect the specific gravity and / or liquid level and / or acidity and / or redox potential parameters of the anode plating solution; when the anode plating When the specific gravity or liquid level or acidity or redox potential of the liquid deviates from the set range, the automatic detection feeding control machine controls the feeding of fresh water into the anode area through a feeding pump to supplement the anode electroplating solution due to water electrolysis and pumping. Gas loss of water. 如申請專利範圍第7項所述的使用不溶性陽極的酸性電鍍銅製程,其中在步驟1中設置一個射流真空增氧裝置,其吸氣區與所述加投控制裝置的出氣口相連,其入液口則連接一加氧泵浦,所述加氧泵浦另一端通過管道與所述再生槽底部相連,所述射流真空增氧裝置的出液口置於所述再生槽中。The acidic copper electroplating process using an insoluble anode as described in item 7 of the scope of the patent application, wherein a jet vacuum aeration device is set in step 1 and its suction area is connected to the air outlet of the dosing control device. The liquid port is connected to an oxygen pump, the other end of the oxygen pump is connected to the bottom of the regeneration tank through a pipe, and the liquid outlet of the jet vacuum aeration device is placed in the regeneration tank. 如申請專利範圍第8項所述的使用不溶性陽極的酸性電鍍銅製程,其中在步驟4中使用自動檢測投料控制機對所述陰極電鍍液和/或所述再生電鍍液的酸度和/或比色和/或氧化還原電位/或比重參數進行檢測時,在控制所述氧氣源加投系統啟閉的同時,還分別控制所述射流真空增氧裝置的啟閉:當所述陰極電鍍液和/或所述再生電鍍液的酸度高於設定值、或氧化還原電位或比色或比重參數低於設定值時,開啟所述射流真空增氧裝置以加速氧氣于所述再生槽中的硫酸銅電鍍液再生反應。The acidic copper electroplating process using an insoluble anode according to item 8 of the scope of the patent application, wherein in step 4, an automatic detection feeding control machine is used to control the acidity and / or ratio of the cathode plating solution and / or the regenerated plating solution. When detecting the color and / or redox potential and / or specific gravity parameters, while controlling the opening and closing of the oxygen source dosing system, the opening and closing of the jet vacuum aeration device are also controlled separately: when the cathode plating solution and When the acidity of the regeneration plating solution is higher than the set value, or the redox potential, or the colorimetric or specific gravity parameter is lower than the set value, the jet vacuum aeration device is turned on to accelerate oxygen in the copper sulfate in the regeneration tank. Plating bath regeneration reaction. 如申請專利範圍第9項所述的使用不溶性陽極的酸性電鍍銅製程,其中在步驟1中所述再生槽和所述泵浦之間設置一篩檢程式,用於阻擋所述再生槽中的銅泥進入所述陰極區。The acidic copper electroplating process using an insoluble anode according to item 9 of the scope of the patent application, wherein a screening program is set between the regeneration tank and the pump in step 1 to block the regeneration tank Copper sludge enters the cathode region. 如申請專利範圍第10項所述的使用不溶性陽極的酸性電鍍銅製程,其中在步驟1中所述陰極區的溢流口與所述再生槽頂部相連的管道中設置有隔膜,以便阻止有機物的通行。The acidic copper electroplating process using an insoluble anode according to item 10 of the scope of patent application, wherein in the step 1, the overflow of the cathode region is connected with a pipe connected to the top of the regeneration tank with a diaphragm to prevent the Traffic. 如申請專利範圍第5項所述的使用不溶性陽極的酸性電鍍銅製程,其中在步驟2中所述陽極電鍍液中包含濃度為0.001~240 g/L硫酸銅。The acidic copper electroplating process using an insoluble anode as described in item 5 of the scope of the patent application, wherein the anode plating solution in step 2 contains copper sulfate at a concentration of 0.001 to 240 g / L. 如申請專利範圍第5項所述的使用不溶性陽極的酸性電鍍銅製程,其中在步驟2中所述陰極電鍍液中包含有濃度為0.001~400 g/L硫酸。The acidic copper electroplating process using an insoluble anode according to item 5 of the scope of the patent application, wherein the cathode plating solution in step 2 contains sulfuric acid at a concentration of 0.001 to 400 g / L. 如申請專利範圍第13項所述的使用不溶性陽極的酸性電鍍銅製程,其中所述陰極電鍍液中包含10~10000 mg/L的氯離子,所述氯離子的來源為鹽酸和/或氯化鈉。The acidic copper electroplating process using an insoluble anode according to item 13 of the scope of the patent application, wherein the cathode plating solution contains 10 to 10,000 mg / L of chloride ions, and the source of the chloride ions is hydrochloric acid and / or chloride sodium. 一種使用如申請專利範圍第1項至第14項中任一項所述的使用不溶性陽極的酸性電鍍銅製程的設備,包括使用不溶性陽極、陰極、電鍍槽和硫酸銅電鍍液,其特徵在於:採用隔膜將所述電鍍槽分為陽極區和陰極區,所述隔膜允許電子自由通過,同時增設再生槽,使所述陰極區的溢流口與所述再生槽以管道相連,以便陰極電鍍液滿溢時溢流到再生槽中;所述再生槽連接一泵浦,所述泵浦通過回流管與所述陰極區接通形成回路,以便陰極電鍍液在所述陰極區與所述再生槽之間作循環流動;所述再生槽還與一氧氣源加投系統相連,所述氧氣源加投系統用於控制氧氣的添加;增設自動檢測投料控制機,用於檢測所述陰極區中的電鍍液和/或再生槽中的再生電鍍液的酸度和/或比色和/或氧化還原電位參數,並分別用於控制氧氣源加投系統的啟動和關停;再生槽中的再生電鍍液通過所述泵浦灌輸到所述陰極區中,所述陰極電鍍液滿溢時從所述陰極區溢流口通過管道流入所述再生槽中形成循環流動。A device using an acidic copper electroplating process using an insoluble anode as described in any one of the scope of claims 1 to 14 of the scope of patent application, including the use of an insoluble anode, a cathode, a plating bath, and a copper sulfate plating solution, characterized in that: The electroplating tank is divided into an anode area and a cathode area by a diaphragm, and the diaphragm allows electrons to pass freely. At the same time, a regeneration tank is added, so that the overflow port of the cathode area is connected to the regeneration tank by a pipeline so that the cathode plating solution When it overflows, it overflows into the regeneration tank; the regeneration tank is connected with a pump, and the pump is connected to the cathode region through a return pipe to form a loop, so that the cathode plating solution is in the cathode region and the regeneration tank. The regeneration tank is also connected with an oxygen source dosing system, which is used to control the addition of oxygen; an automatic detection feeding controller is added to detect the The acidity and / or colorimetric and / or redox potential parameters of the regeneration plating solution in the plating solution and / or the regeneration tank are used to control the startup and shutdown of the oxygen source dosing system respectively; in the regeneration tank Reproduced plating solution infused into the cathode region by said pump, said plating solution overflowing the cathode from the cathode region into said conduit through an overflow groove formed regeneration circulation. 如申請專利範圍第15項所述的使用不溶性陽極的酸性電鍍銅製程的設備,其中所述的氧氣源加投系統主要由氧氣源和加投控制裝置組成,所述加投控制裝置為控制閥,或真空射流增氧裝置,或抽氣罩風機系統,或沸石分子篩制氧機中的一種或多種。The equipment for the acid copper electroplating process using an insoluble anode according to item 15 of the scope of the patent application, wherein the oxygen source adding and charging system is mainly composed of an oxygen source and a adding and controlling device, and the adding and controlling device is a control valve Or one or more of a vacuum jet aeration device, or a hood fan system, or a zeolite molecular sieve oxygen generator. 如申請專利範圍第16項所述的使用不溶性陽極的酸性電鍍銅製程的設備,其中當氧氣源為陽極上生成析出的氧氣作時,所述加投控制裝置為在陽極區正上方設置的抽氣罩風機,所述抽氣罩風機的排氣管其出氣口置於再生槽中。According to the equipment of the acidic copper electroplating process using an insoluble anode as described in item 16 of the scope of the patent application, when the oxygen source is the generated oxygen generated on the anode, the addition control device is a pumping device provided directly above the anode area. An air hood fan, the air outlet of the exhaust pipe of the air hood fan is placed in the regeneration tank. 如申請專利範圍第17項所述的使用不溶性陽極的酸性電鍍銅製程的設備,其中用於分隔電鍍槽為陽極區和陰極區的隔膜採用陰離子膜或陽極隔膜,當採用陰離子膜時,所述陽極區增設溢流口,並通過管道與所述再生槽相連。The equipment for the acidic copper electroplating process using an insoluble anode according to item 17 of the patent application scope, wherein the separator used to separate the electroplating tank as the anode area and the cathode area adopts an anion membrane or an anode membrane. When an anion membrane is used, the An overflow area is added in the anode area, and is connected to the regeneration tank through a pipeline. 如申請專利範圍第15項至第18項中任一項所述的使用不溶性陽極的酸性電鍍銅製程的設備,其中增設一個射流真空增氧裝置,其吸氣區與所述加投控制裝置的出氣口相連,其入液口則連接一加氧泵浦,所述加氧泵浦另一端通過管道與所述再生槽底部相連,所述射流真空增氧裝置的出液口置於所述再生槽中。The equipment for the acidic copper electroplating process using an insoluble anode according to any one of claims 15 to 18, wherein a jet vacuum aeration device is added, and the suction area of the device is equal to that of the additional investment control device. The gas outlet is connected, and the liquid inlet is connected to an oxygen pump, the other end of the oxygen pump is connected to the bottom of the regeneration tank through a pipe, and the liquid outlet of the jet vacuum aeration device is placed in the regeneration In the slot. 如申請專利範圍第19項所述的使用不溶性陽極的酸性電鍍銅製程的設備,其中所述再生槽和所述泵浦之間設有篩檢程式。The equipment for the acid copper plating process using an insoluble anode according to item 19 of the scope of the patent application, wherein a screening program is provided between the regeneration tank and the pump. 如申請專利範圍第19項所述的使用不溶性陽極的酸性電鍍銅製程的設備,其中所述陰極區的溢流口與所述再生槽頂部相連的管道中設置有隔膜。According to the equipment of the acidic copper electroplating process using an insoluble anode according to item 19 of the patent application scope, a diaphragm is provided in a pipe connected to the overflow port of the cathode region and the top of the regeneration tank.
TW106142579A 2016-12-05 2017-12-05 Acidic copper plating process using infused anode and its equipment TWI648435B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201621321509 2016-12-05
??201621321509.7 2016-12-05

Publications (2)

Publication Number Publication Date
TW201821654A true TW201821654A (en) 2018-06-16
TWI648435B TWI648435B (en) 2019-01-21

Family

ID=62491730

Family Applications (1)

Application Number Title Priority Date Filing Date
TW106142579A TWI648435B (en) 2016-12-05 2017-12-05 Acidic copper plating process using infused anode and its equipment

Country Status (2)

Country Link
TW (1) TWI648435B (en)
WO (1) WO2018103621A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112714803A (en) * 2018-08-27 2021-04-27 叶涛 Plating solution production and regeneration process and device for insoluble anode acid copper electroplating

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110964923B (en) * 2019-12-24 2023-09-19 中南大学 Device and method for extracting copper by deep replacement under multi-field coupling
CN113818055B (en) * 2020-08-28 2023-06-06 叶涛 Component adjusting method and device for acid copper electroplating plating solution or electroplating replenishment solution of insoluble anode
CN113373495B (en) * 2021-05-27 2022-10-04 刘鹏 Induction type nanometer diaphragm
WO2024078627A1 (en) * 2022-10-14 2024-04-18 叶涛 Electrolytic copper dissolution-integrated insoluble anode copper plating process optimization method and apparatus

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3634205A (en) * 1968-09-27 1972-01-11 Bunker Ramo Method of plating a uniform copper layer on an apertured printed circuit board
US6054037A (en) * 1998-11-11 2000-04-25 Enthone-Omi, Inc. Halogen additives for alkaline copper use for plating zinc die castings
JP4957906B2 (en) * 2007-07-27 2012-06-20 上村工業株式会社 Continuous electrolytic copper plating method
JP5293276B2 (en) * 2008-03-11 2013-09-18 上村工業株式会社 Continuous electrolytic copper plating method
KR101705734B1 (en) * 2011-02-18 2017-02-14 삼성전자주식회사 Copper electroplating solution and method of copper electroplating using the same
WO2013080326A1 (en) * 2011-11-30 2013-06-06 不二商事株式会社 Method of regenerating plating solution

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112714803A (en) * 2018-08-27 2021-04-27 叶涛 Plating solution production and regeneration process and device for insoluble anode acid copper electroplating

Also Published As

Publication number Publication date
WO2018103621A1 (en) 2018-06-14
TWI648435B (en) 2019-01-21

Similar Documents

Publication Publication Date Title
TWI648435B (en) Acidic copper plating process using infused anode and its equipment
TWI707067B (en) Method and device for producing electroplating solution or electroplating replenishing solution for insoluble anode acid copper electroplating process
TWI448588B (en) Continuous copper electroplating method
CN102586851B (en) Electrolytic method for relieving and reducing tin sludge generated in tin plating solution
CN113818055B (en) Component adjusting method and device for acid copper electroplating plating solution or electroplating replenishment solution of insoluble anode
CN115135806B (en) Method and equipment for regenerating and recycling alkaline etching waste liquid
CN105862089B (en) A kind of production electrolytic copper foil electrolyte for preventing anode fouling and preparation method thereof
CN207109132U (en) A kind of copper plating device for coordinating cupric oxide powder supplement copper ion using insoluble anode
CN111926331A (en) Alkaline etching solution and in-situ electrolysis copper extraction recycling device and method thereof
CN102560499A (en) Device for recycling printed circuit board acidic etching solution
CN201793799U (en) Device for relieving generation of tin sludge in tin-plating solution
CN109913935B (en) Copper ion supplementing device and supplementing method for electroplating
CN105063653A (en) Electrolysis power-saving method in manganese peroxide preparation process
CN211170901U (en) Acid etching waste liquid regeneration response device and recovery regenerating unit
CN208087748U (en) Two-component acidity etching liquid recycling device
JP2006206961A (en) Apparatus and method for continuous copper plating to film-like object
JP3903120B2 (en) Copper sulfate plating method
CN215976101U (en) Welding wire electroplating production line
CN212864982U (en) Acid etching solution electrolysis copper extraction recycling device
CN100585014C (en) A kind of ceramic diaphragm electrolytic cells and its production and application
CN113637973A (en) Online recycling system and method for acidic etching waste liquid
WO2024078627A1 (en) Electrolytic copper dissolution-integrated insoluble anode copper plating process optimization method and apparatus
JP2008038213A (en) Method and apparatus for preparing particularly high purity copper sulfate aqueous solution or copper sulfate aqueous solution containing iron sulfate, and particularly high purity copper sulfate aqueous solution or copper sulfate aqueous solution containing iron sulfate
CN111826690A (en) Formula and process of vertical high-speed continuous tin plating solution
CN217378033U (en) Chlorine-free gas-electricity regeneration PCB acid cycle etching system