TW201821057A - Resorbable crosslinked form stable membrane - Google Patents

Resorbable crosslinked form stable membrane Download PDF

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TW201821057A
TW201821057A TW105140294A TW105140294A TW201821057A TW 201821057 A TW201821057 A TW 201821057A TW 105140294 A TW105140294 A TW 105140294A TW 105140294 A TW105140294 A TW 105140294A TW 201821057 A TW201821057 A TW 201821057A
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collagen
collagen material
inorganic ceramic
resorbable
crosslinked
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TW105140294A
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TWI716508B (en
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柯納 安霍夫
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蓋茲特利製藥公司
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Abstract

The invention relates to: - A resorbable crosslinked form stable membrane which comprises a composite layer of collagen material and inorganic ceramic particles containing 1.5 to 3.5 weight parts of inorganic ceramic for 1 weight part of collagen material, sandwiched between two layers of elastic pretensed collagen material, the collagen material comprising 50-100 % (w/w) collagen and 0-50 % (w/w) elastin, - the above crosslinked resorbable crosslinked form stable membrane for use as an implant to support bone formation, bone regeneration, bone repair and/or bone replacement at a non-containing dental bony defect site in a human or animal, - a process for preparing the above crosslinked resorbable crosslinked form stable membrane comprising the steps of: (a) Preparing a composite layer of inorganic ceramic particles and collagen material, optionally crosslinking that composite layer, (b) Assembling and glueing the composite layer of collagen material and inorganic ceramic particles between two layers of collagen material submitted to tensioning leading to a stretching of the collagen material in the linear region of the stress-strain curve, thereby giving a composite layer of collagen material and inorganic ceramic particles sandwiched between two layers of elastic pretensed collagen material, and (c) Crosslinking that composite layer of collagen material and inorganic ceramic particles sandwiched between two layers of elastic pretensed collagen material, followed by a hydrophilic making treatment.

Description

可再吸收的交聯形態穩定膜Resorbable crosslinked morphologically stable membrane

本發明係關於用於口腔之新穎可再吸收的交聯形態穩定膜,關於一種製備彼膜之方法及其作為在人類或動物中之不含牙骨之缺損位點處支援骨骼形成、骨骼再生、骨骼修復及/或骨骼替換的植入物之應用。The present invention relates to a novel resorbable cross-linked morphologically stable film for oral cavity, relating to a method for preparing a film and supporting bone formation and bone regeneration as a defect site in a human or animal bone-free defect The use of implants for bone repair and/or bone replacement.

為藉由骨骼形成(諸如在上頜骨或下頜骨中水平地或垂直地擴增)來再生不含骨的缺損,缺損之機械穩定化係必需的(Bendkowski 2005 "Space to Grow" The Dentist: 3;Merli, Migani等人2007 Int. J. Oral Maxillofac. Implants 22(3): 373-82;Burger 2010 J. Oral Maxillofac. Surg. 68(7): 1656-61;Louis 2010 Oral Maxillofac. Surg. Clin. North Am. 22(3): 353-68)。實際上,口腔組織在咀嚼、吞咽、舌部移動、講話、牙齒移動及畸齒矯正治療期間遭受到複雜的機械力。尤其在外科手術後的傷口癒合期間,可出現內部力及外部力,在再生裝置及最新成形組織上產生應力、剪力及彎矩。 一種抵禦彼等力之形態穩定膜係達成彼機械穩定化之有用構件。 已知鈦網、鈦板或經鈦加固PTFE形態穩定膜用於該目的,該等膜在骨骼再生之後在二次手術期間必須予以移除。可商購經鈦加固形態穩定膜之實例為由Osteogenics出售之Cytoplast®膜。然而,據報導,在使用膨脹型經加固鈦膜時出現開裂或其它併發症之可能性較高(Strietzel 2001 Mund Kiefer Gesichtschir. 5(1): 28-32; Merli, Migani等人2007同上;Rocchietta, Fontana等人2008 J. Clin. Periodontol. 35(第8增刊) : 203-15)。 在1996年引入可再吸收的膠原蛋白膜之前,普遍地使用未經加固之PTFE膜,但在引入該膠原蛋白膜之後便迅速消失。 為避免在二次手術中移除形態穩定膜或網的必要性,可再吸收的形態穩定膜受到關注。已描述基本上由PLA (聚乳酸)或PLGA (羥基乙酸共聚物)製成之若干可再吸收的形態穩定膜或網。應注意之實例係(1)來自KLS Martin之「Sonic Weld RX®」及「Resorb-X®」;(2)來自Sunstar Americas之「Guidor®」;(3)來自Curasan之「Inion GTR System™」及(4)來自Depuy Synthes之「RapidSorb®」。彼等膜之不足之處係,在該等膜之活體內水解降解期間,其釋放導致干擾傷口癒合之組織刺激及組織學標識的乳酸及/或乙醇酸(Coonts , Whitman等人1998 Biomed. Mater. Res. 42(2): 303-11;Heinze 2004 Business briefing: Lobal Surgery: 4;Pilling, Mai等人2007 Br J. Oral Maxillofac. Surg. 45(6): 447-50)。 為克服與傷口癒合問題相關之PLGA/PLA,使用來自病患之自體骨骼塊及部分或完全純化之骨骼塊(諸如,Bio-Oss® Block (Geistlich Pharma A.G.)或Puros® Allograft Block (RTI Surgical Inc.))係普遍公認的。自體骨骼塊之不足之處在於,其自第二部位採集,導致更大的疼痛(Esposito, Grusovin等人2009 Eur. J Oral Implantol. 2(3): 167-84)。 為能在手術期間使用所採集之自體骨骼碎塊(通常與異種移植骨粒合併),研發出使用來自下頜骨之自體皮層骨骼的所謂骨盾技術(Khoury, Hadi等人2007 「Bone Augmentation in Oral Implantology」, London, Quintessence)。此程序之缺點為其極具技術敏感性及其與第二部位發病率相關且更加疼痛。此外,僅側向地施加骨盾,因此自缺損之冠狀面態樣而言並未給予機械保護。術語「骨盾」用以通告PLA/PLGA以及經部分地去礦物質之皮層骨盾(來自Tecnoss之Semi-Soft及Soft Lamina Osteobiol®)。此經去礦物質之骨盾之缺點係:必須始終固定彎曲骨盾,彎曲骨盾與(例如)經鈦加固PTFE膜相比相對厚,及其在骨缺損之冠狀面態樣上僅以具有弧形邊緣的圓形出現。對牙醫而言,隆脊之冠狀面態樣中之6 mm至8 mm寬的坪將係非常較佳的(Wang及Al-Shammari 2002 Int. J. Periodontics Restorative Dent. 22(4): 335-43)。 揭示於US-8353967-B2之可再吸收的形態穩定膠原蛋白膜試圖將順利癒合及形態穩定性合併,該可再吸收的形態穩定膠原蛋白膜由模具中之含膠原蛋白懸浮液之5%至25%的乙醇/水藉由冷凍-乾燥並在100℃至140℃下加熱而製備。此膜由美國的Osseous Technologies製造並由Zimmer以商標名「Zimmer CurV Preshaped Collagen Membrane」銷售。該市售膜形態穩定性弱且厚度為約1.5 mm,在鹽水中培育之後上升至約2.3 mm;此可導致較高的開裂率之風險。 概言之,當前解決方案因此並未充分滿足牙醫或病患需求。需要二次手術及/或傷口癒合不順利的風險較高。與傷口癒合不順利的較高風險不相關之解決方案不是非形態穩定膜,需要二次手術,就是具有其它缺點。 US 2013/0197662揭示一種製造生物材料之製程,其包含:a)藉由將受控量之包含膠原蛋白的凝膠塗覆至無孔膠原蛋白基材料之黏結表面,並使多孔膠原蛋白基材料之表面與塗覆至黏結表面的凝膠接觸,以在材料之間的介面處部分地水合多孔材料之一部分,從而使得多孔膠原蛋白基材料連接無孔膠原蛋白基材料;b)乾燥凝膠以將材料黏結在一起;及c)在黏結層中交聯膠原蛋白。所獲得之經製造之生物材料將可被礦化[0042]、[0048]之多孔膠原蛋白基材料與機械性強的無孔膠原蛋白基材料合併,因此提供用於再生負荷承載組織(尤其為半月板、關節軟骨、肌腱及韌帶)之架構,該經製造生物材料具有孔隙性及機械強度兩者,亦即,能夠抵禦壓縮力及拉力。對於抵禦彼經合併之生物材料之彎矩而言,或對於經礦化之多孔膠原蛋白基材料之複合物而言,並未揭示任何(教示)。 US 2014/0193477教示,在由可溶膠原蛋白製造膠原蛋白墊中,在其交聯之前拉伸膠原蛋白提高其機械強度,尤其提高極限抗拉強度(UTS)、硬度及彈性模數(楊氏模數) (具體參見[0109]、[0110])。 Langdon, Shari E等人Biomaterials 1998, 20(2), 137-153 CODEN及Chachra, Debbie等人, Biomaterials 1996, 17(19), 1865-1875 CODEN揭示,在膜交聯之前拉伸心包源膜提高其抗拉強度及硬度。To regenerate bone-free defects by bone formation (such as horizontal or vertical expansion in the maxilla or mandible), mechanical stabilization of the defect is required (Bendkowski 2005 "Space to Grow" The Dentist: 3 Merli, Migani et al. 2007 Int. J. Oral Maxillofac. Implants 22(3): 373-82; Burger 2010 J. Oral Maxillofac. Surg. 68(7): 1656-61; Louis 2010 Oral Maxillofac. Surg. Clin North Am. 22(3): 353-68). In fact, oral tissue suffers from complex mechanical forces during chewing, swallowing, tongue movement, speech, tooth movement, and orthodontic treatment. Especially during wound healing after surgery, internal and external forces can occur, and stress, shear and bending moments are generated in the regeneration device and the newly formed structure. A morphologically stable membrane that resists their forces and achieves a useful component for mechanical stabilization. Titanium mesh, titanium plates or titanium-reinforced PTFE morphologically stable films are known for this purpose, which must be removed during secondary surgery after bone regeneration. An example of a commercially available titanium-reinforced morphologically stable film is the Cytoplast® film sold by Osteogenics. However, it has been reported that there is a high probability of cracking or other complications when using an expanded reinforced titanium membrane (Strietzel 2001 Mund Kiefer Gesichtschir. 5(1): 28-32; Merli, Migani et al. 2007 supra; Rocchietta , Fontana et al. 2008 J. Clin. Periodontol. 35 (8th Supplement): 203-15). Prior to the introduction of resorbable collagen membranes in 1996, unreinforced PTFE membranes were commonly used, but disappeared rapidly after introduction of the collagen membranes. Resorbable morphologically stable membranes have received attention in order to avoid the necessity of removing morphologically stable membranes or meshes during secondary surgery. Several resorbable morphologically stable films or webs made substantially of PLA (polylactic acid) or PLGA (glycolic acid copolymer) have been described. The examples to be noted are (1) "Sonic Weld RX®" and "Resorb-X®" from KLS Martin; (2) "Guidor®" from Sunstar Americas; (3) "Inion GTR SystemTM" from Curasan And (4) "RapidSorb®" from Depuy Synthes. The disadvantages of these membranes are that during the in vivo hydrolysis degradation of such membranes, their release causes tissue irritation and histological identification of lactic acid and/or glycolic acid that interfere with wound healing (Coonts, Whitman et al. 1998 Biomed. Mater). Res. 42(2): 303-11; Heinze 2004 Business briefing: Lobal Surgery: 4; Pilling, Mai et al. 2007 Br J. Oral Maxillofac. Surg. 45(6): 447-50). To overcome PLGA/PLA associated with wound healing problems, use autologous bone blocks from patients and partially or fully purified bone blocks (such as Bio-Oss® Block (Geistlich Pharma AG) or Puros® Allograft Block (RTI Surgical) Inc.)) is generally accepted. The inadequacy of autologous bone masses is that they are collected from the second site, resulting in greater pain (Esposito, Grusovin et al. 2009 Eur. J Oral Implantol. 2(3): 167-84). In order to be able to use the collected autologous bone fragments during surgery (usually combined with xenograft bones), the so-called bone shield technique using autologous cortical bone from the mandible was developed (Khoury, Hadi et al. 2007 "Bone Augmentation" In Oral Implantology", London, Quintessence). The disadvantage of this procedure is that it is highly technically sensitive and related to the incidence of the second site and is more painful. In addition, the bone shield is only applied laterally, so no mechanical protection is given from the coronal aspect of the defect. The term "bone shield" is used to advertise PLA/PLGA and partially demineralized cortical bone shields (Semi-Soft and Soft Lamina Osteobiol® from Tecnoss). The disadvantage of this demineralized bone shield is that the curved bone shield must be fixed at all times, and the curved bone shield is relatively thick compared to, for example, the titanium-reinforced PTFE membrane, and it has only the coronal aspect of the bone defect. The circle of the curved edge appears. For dentists, the 6 mm to 8 mm wide pings in the coronal aspect of the ridge will be very good (Wang and Al-Shammari 2002 Int. J. Periodontics Restorative Dent. 22(4): 335- 43). The resorbable morphologically stable collagen membrane disclosed in US-8353967-B2 attempts to combine smooth healing and morphological stability, the resorbable morphologically stable collagen membrane from 5% of the collagen-containing suspension in the mold to 25% ethanol/water was prepared by freeze-drying and heating at 100 ° C to 140 ° C. This film is manufactured by Osseous Technologies of the United States and sold under the trade name "Zimmer CurV Preshaped Collagen Membrane" by Zimmer. The commercially available film has a weak form stability and a thickness of about 1.5 mm, which rises to about 2.3 mm after incubation in brine; this can result in a higher risk of cracking. In summary, current solutions therefore do not adequately address the needs of dentists or patients. There is a higher risk of requiring secondary surgery and/or wound healing. A solution that is not associated with a higher risk of unhealed wound healing is not a non-morphologically stable membrane that requires a second surgery and has other disadvantages. US 2013/0197662 discloses a process for the manufacture of biological materials comprising: a) by applying a controlled amount of a gel comprising collagen to a bonding surface of a non-porous collagen-based material and allowing the porous collagen-based material The surface is in contact with a gel applied to the bonding surface to partially hydrate a portion of the porous material at the interface between the materials such that the porous collagen-based material joins the non-porous collagen-based material; b) dries the gel to Bonding the materials together; and c) crosslinking the collagen in the bonding layer. The obtained biomaterial obtained can be combined with the mineralized [0042], [0048] porous collagen-based material and the mechanically strong non-porous collagen-based material, thereby providing a load-bearing tissue for regeneration (especially The structure of the meniscus, articular cartilage, tendons and ligaments, the manufactured biomaterial has both porosity and mechanical strength, that is, it can withstand compressive forces and tensile forces. Nothing is disclosed for resisting the bending moment of the combined biological material, or for the composite of the mineralized porous collagen-based material. US 2014/0193477 teaches that in the manufacture of collagen mats from procollagen proteins, stretching the collagen prior to its crosslinking increases its mechanical strength, especially the ultimate tensile strength (UTS), hardness and modulus of elasticity (Yang Modulus) (Refer to [0109], [0110] for details). Langdon, Shari E et al. Biomaterials 1998, 20(2), 137-153 CODEN and Chachra, Debbie et al, Biomaterials 1996, 17(19), 1865-1875 CODEN reveals that stretching the pericardium source film before film cross-linking improves Its tensile strength and hardness.

本發明之目的係提供一種用於口腔之可再吸收的交聯形態穩定膜,其適於抵禦應力、剪力及彎矩以便在不含骨之缺損位點處支援骨骼形成、骨骼再生、骨骼修復及/或骨骼替換,尤其在上頜骨或下頜骨中呈水平或垂直地擴增,其不具有上述缺點。 該目的藉由如所附權利要求書中所定義之本發明實現。It is an object of the present invention to provide a cross-linkable morphologically stable film for oral resorption which is suitable for resisting stress, shear and bending moments to support bone formation, bone regeneration, bone at a bone-free defect site Repair and/or bone replacement, especially in the maxilla or mandible, is amplified horizontally or vertically, which does not have the above disadvantages. This object is achieved by the invention as defined in the appended claims.

本發明提供用於口腔之可再吸收的交聯形態穩定膜,其包含每1重量份之膠原蛋白材料含有1.5重量份至3.5重量份之無機陶瓷的膠原蛋白材料及無機陶瓷顆粒之複合層,該膠原蛋白材料及無機陶瓷顆粒之複合層夾在兩層彈性預拉緊膠原蛋白材料之間,該膠原蛋白材料包含50%至100% (w/w)之膠原蛋白及0%至50% (w/w)之彈性蛋白。 術語「膠原蛋白材料」在本文中意謂包含50%至100% (w/w)之膠原蛋白及0%至50% (w/w)之彈性蛋白的基於膠原蛋白之材料。在本文中彈性蛋白含量根據涉及水解及RP-HPLC之已知方法的修改,藉由鎖鏈素/異鎖鏈素測定來量測(例如參見,Journal of Chromatography中Guida E.等人1990Development and validation of a high performance chromatography method for the determination of desmosines in tissues 或The Open Respiratory Medicine Journal中Rodriguqe P 2008Quantification of Mouse Lung Elastin During Prenatal Development )。為測定乾燥彈性蛋白之鎖鏈素/異鎖鏈素含量,對海綿之彈性蛋白進行如在1976年由Starcher及Galione描述之彈性蛋白分離程序(Analytical Biochemistry中Purification and Comparison of Elastin from Different Animal Species )。 該膠原蛋白材料適合源自含有此比例之膠原蛋白與彈性蛋白的天然來源之組織。此等組織之實例包括脊椎動物,具體而言哺乳動物(例如,豬、牛、馬、綿羊、山羊、兔)之腹膜或心包膜、胎盤膜、小腸黏膜下層(SIS)、真皮、硬腦膜、韌帶、肌腱、隔膜(胸隔膜)、網膜、肌肉或器官之筋膜。此類組織較佳為豬、牛或馬。所關注之組織為豬、牛或馬腹膜。 通常膠原蛋白主要為I型膠原蛋白、III型膠原蛋白或其混合物。膠原蛋白亦可包括一定比例之尤其II型、IV型、VI型或VIII型膠原蛋白或彼等或任何膠原蛋白類型之任何組合。 較佳地,膠原蛋白材料含有70%至90% (w/w)之膠原蛋白及30%至10% (w/w)之彈性蛋白。 用於製備此膠原蛋白材料之合適的起始物質之實例為由豬、牛或馬腹膜或心包藉由類似於描述於EP-B1-1676592之「實例」中的製程來製備之膠原蛋白膜,或由豬腹膜藉由此製程製備之膜Geistlich Bio-Gide® (可獲自Geistlich Pharma A.G.,瑞士)。 較佳地,膠原蛋白材料源自豬、牛或馬腹膜或心包膜、小腸黏膜(SIS)或肌肉筋膜。 膠原蛋白材料一般且較佳地為具有天然纖維結構或作為經剪切之膠原蛋白纖維之纖維膠原蛋白材料。 然而,倘若膠原蛋白材料就彈性模數而言具有足夠的機械穩定化以及最大抗拉強度,則亦可在膠原蛋白材料及無機陶瓷顆粒之複合層中,或在彈性預拉緊膠原蛋白材料之層中使用非纖維膠原蛋白材料(諸如,由分子膠原蛋白再造之小纖維或具有足夠生物相容性及可再吸收性之交聯膠原蛋白片段) (參見下文)。 術語「可再吸收」在本文中意謂交聯形態穩定膜能夠尤其經由膠原酶及彈性蛋白酶之活動在活體內經再吸收。對於無過度發炎或開裂之癒合而言,交聯形態穩定膜之受控活體內可再吸收性必不可少。使用詳細描述來自以下詳細描述之溶組織芽胞梭菌(Clostridium histolicum )之膠原蛋白酶(實例4、實例3)之酶降解測試得出活體內可再吸收性之極佳預測。 所測試之本發明之可再吸收的交聯形態穩定膜之所有經測試原型展示,在4小時後,至少10%膠原蛋白降解(如使用I型膠原蛋白作為標準藉由DC Protein檢定評定),膠原蛋白降解速率(低於Geistlich Bio-Gide®膜之速率)取決於所使用之交聯條件。 術語「交聯」意謂可再吸收的形態穩定膜已經受至少一個交聯步驟(通常為化學交聯(使用例如EDC及NHS)或藉由脫水加熱處理(DHT)交聯),通常藉由化學交聯(使用例如EDC及NHS)或藉由脫水加熱處理(DHT)對夾在兩層彈性預拉緊膠原蛋白材料之間的膠原蛋白材料及無機陶瓷顆粒之經裝配複合層進行彼步驟。視情況,膠原蛋白材料及無機陶瓷顆粒之複合層在其裝配入本發明之膜中之前通常已藉由化學交聯或藉由脫水加熱處理(DHT)已交聯。 術語「用於口腔之可再吸收的交聯形態穩定膜」意謂,可再吸收的交聯膜能夠藉由提供缺損之機械穩定化(亦即抵禦口腔中出現之應力、剪力及彎矩)在人類或動物中之不含牙骨之缺損位點處支援骨骼形成、骨骼再生、骨骼修復及/或骨骼替換。藉由以下詳細描述(實例4.2中)之3點單軸彎曲測試來評定本發明之膜之形態穩定性:彼測試類似於闡述於EN ISO 178及ASTM D6272-10中之方法,本發明之膜浸沒在pH為7.4溫度為37℃之PBS中。該測試展示,本發明之膜提供實質上比比較性PLA膜Resorb-X® (KLS Martin)更強的穩定化作用。 一般而言,在彼3點單軸彎曲測試中,可再吸收的交聯形態穩定膜在8 mm應變下抵禦至少0.20 N,較佳地至少0.30 N之力。 術語「彈性預拉緊膠原蛋白材料層」意謂,在該等層交聯之前,膠原蛋白材料層已經受拉緊,使得膠原蛋白材料層之初始大小自應力-應變曲線之腳趾區伸長或拉伸至線性(亦稱彈性)區中(參見,Blayne A. Roder等人, 2002, Journal of Biomechanical Engineering, 124, 214-222,尤其圖3,第216頁,或本申請案之圖5)。在此線性區內,彈性模數最高且因此可達成最高硬度。可(例如)藉由彈簧對膠原蛋白材料片徑向地進行彼拉緊。待施加以使得將膠原蛋白材料伸長或拉伸至應力-應變曲線之線性區中的此拉緊之力取決於膠原蛋白材料。當膠原蛋白材料源自豬、牛或馬腹膜膜時,可藉由在1 N與3 N之間拉緊之彈簧對膠原蛋白材料片徑向地進行產生膠原蛋白材料之應力-應變曲線之線性區的拉緊,使得伸長或拉伸膠原蛋白材料層初始大小之40%至100%。 術語「彈性預拉緊膠原蛋白材料」因此意謂已經拉伸以便在應力-應變曲線之線性(彈性)區內之膠原蛋白材料。 彈性預拉緊膠原蛋白材料之彈性模數(亦稱楊氏模數) (亦即以MPa表達之應力-應變曲線之線性區的斜率)一般為自1 MPa至1000 MPa,較佳地自2 MPa 至150 MPa,尤其自5 MPa至80 MPa。 似乎需要出現夾膠原蛋白材料及無機陶瓷顆粒之複合層的彼等兩層「彈性預拉緊膠原蛋白材料」,以在膜經受拉力、壓縮力、剪力及彎矩時保護複合層免於斷裂。 較佳地,彈性預拉緊膠原蛋白材料層中之一者包括5 µm至 500 µm的孔。當膜放置就位時,彈性預拉緊膠原蛋白材料之經穿孔層將朝骨缺損定向,該等孔使得骨骼形成細胞輕易地侵入至無機陶瓷膠原蛋白複合材料中。 無機陶瓷為促進骨骼再生之生物相容性材料,諸如羥基磷灰石或天然骨礦物質。 在牙齒、牙周及頜面骨缺損中促進骨骼生長之熟知天然骨礦物質為可購自Geistlich Pharma AG之Geistlich Bio-Oss®。基於羥基磷灰石之彼骨骼礦物質材料藉由描述於美國專利第5,167,961號中的製程由天然骨骼製成,該製程能保持天然骨骼之小樑架構及奈米晶結構。 較佳地,無機陶瓷為基於羥基磷灰石之天然骨礦物質,諸如Geistlich Bio-Oss®。 無機陶瓷顆粒一般具有50 µm至600 µm,較佳地150 µm至500 µm,尤其250 µm至400 µm之大小。 膠原蛋白材料及無機陶瓷顆粒之複合物每1重量份之膠原蛋白材料包含1.5重量份至3.5重量份、較佳地2.0重量份至3.0重量份之無機陶瓷。 實際上,已出乎意料地發現,在每1重量份之膠原蛋白材料少於1.5重量份之無機陶瓷,或在每1重量份膠原蛋白材料多於3.5重量份之無機陶瓷時,如上所定義並藉由以下詳細描述(實例4.2中)之3點單軸彎曲測試所評定:膜並非「形態穩定」。當膠原蛋白材料及無機陶瓷顆粒之複合物包含1重量份之膠原蛋白材料2.0重量份至3.0重量份之無機陶瓷時,形態穩定性尤其高。 本發明之可再吸收的交聯形態穩定膜為親水性的,一般在5分鐘至10分鐘內完全由PBS潤濕。 本發明之可再吸收的交聯形態穩定膜之細胞黏附特性類似於Geistlich Bio-Gide®之細胞黏附特性,Geistlich Bio-Gide®因其具有低開裂率或低過度發炎率之良好癒合特性而為人熟知。此表明良好的癒合特性,無諸如開裂或過度發炎之不良情況。 已在植入本發明之交聯形態穩定膜以保護在家兔顱骨中造成之骨缺損時觀測到此良好的癒合特性。 本發明之可再吸收的交聯形態穩定膜的厚度通常為自0.5 mm至2.5 mm,較佳1.0 mm至2.0 mm,尤其1.2 mm至1.8 mm。 本發明之可再吸收的交聯形態穩定膜的典型形狀及典型尺寸呈現於圖1中。 本發明亦關於上述可再吸收的交聯形態穩定膜,其用作在人類或動物中之不含牙骨之缺損位點處支援骨骼形成、骨骼再生、骨骼修復及/或骨骼替換的植入物。 本發明亦關於一種製備上文所定義之可再吸收的交聯形態穩定膜之方法,該可再吸收的交聯形態穩定膜包含夾在兩層彈性預拉緊膠原蛋白材料之間的膠原蛋白材料及無機陶瓷顆粒之複合層,該方法包含以下步驟: (a) 製備膠原蛋白材料及無機陶瓷顆粒之複合層,視情況使該複合層交聯, (b) 在經受拉緊之兩層膠原蛋白材料之間裝配並膠合該膠原蛋白材料及無機陶瓷顆粒之複合層,該拉緊使得該膠原蛋白材料拉伸在該應力-應變曲線的線性區中;由此得到夾在該兩層彈性預拉緊膠原蛋白材料之間的膠原蛋白材料及無機陶瓷顆粒之複合層,及 (c) 使夾在兩層彈性預拉緊膠原蛋白材料之間的該膠原蛋白材料及無機陶瓷顆粒之複合層交聯,繼之進行製造親水性之處理。 可藉由以下進行步驟(a): - 藉由類似於描述於US-A-5417975中之製程由皮質骨或松質骨產生作為無機陶瓷顆粒之羥基磷灰石骨骼礦物質顆粒,或替代性地將Geistlich Bio-Oss Small Granules (可購於Geistlich Pharma AG)研磨成更小的微粒,並以所需範圍(例如,150 µm至500 µm或250 µm至400 µm)使彼等顆粒經受篩分,由此得到經篩分之羥基磷灰石骨骼礦物質顆粒。 - 藉由以下製備纖維膠原蛋白材料: o 使來自豬、牛或馬腹膜或心包膜之富含膠原蛋白之組織經受類似於EP-B1-1676592之實例中所描述之製程之製程;或替代性地自藉由此製程由豬腹膜獲得之Geistlich Bio-Gide膜(可購自Geistlich Pharma AG)開始,或自在工業化生產Geistlich Bio-Gide膜除菌之前所獲得之中間產物(本文稱之為未除菌Geistlich Bio-Gide膜)開始, o (例如用剪刀)將因此獲得之膠原蛋白纖維組織剪切成片,使用切碎機將彼等經剪切膠原蛋白纖維組織之片塊與乾冰混合,因此得到經剪切膠原蛋白纖維, o 用帶篩剪切機將膠原蛋白纖維組織剪切成片塊,因此得到膠原蛋白纖維片段之經篩分碎片。 - 藉由以下製備纖維膠原蛋白材料及羥基磷灰石骨骼礦物質顆粒之複合層: o 在磷酸鹽緩衝鹽水PBS中混合並振盪0 wt%至40 wt%之經剪切膠原蛋白纖維及60 wt%至100 wt%之以上所獲得之經篩分膠原蛋白纖維片段之碎片振盪, o 將以上所得之自1.5重量份至3.5重量份(尤其2.0至3.0重量份)之經篩分羥基磷灰石骨骼礦物質顆粒添加至以上段落中所得之1重量份之纖維膠原蛋白,以2000 xg至6000 xg,較佳地3000 xg至5000 xg離心,使用刮勺將所得離心塊倒入至矩形模型中並形成板。使所獲得之纖維膠原蛋白材料及羥基磷灰石骨骼礦物質顆粒之複合層在真空烘箱中乾燥。 並非必需在(a)結束後交聯膠原蛋白材料及無機陶瓷顆粒之乾燥複合層,但交聯具有有助於在步驟(b)期間處置彼複合層之益處。 可使用化學製品或藉由脫水加熱處理(DHT)來進行彼交聯。 可使用能夠向交聯形態穩定膜提供所需之機械強度的任何醫藥學上可接受之交聯劑進行使用化學製品之交聯。合適的此類交聯劑包括:戊二醛、乙二醛、甲醛、乙醛、1,4-丁二縮水甘油醚(BDDGE)、N-磺基丁二醯亞胺基-6-(4'-疊氮基-2'-硝基苯基胺基)己酸酯、二異氰酸己二酯(HMDC)、氰胺、二苯基磷醯基疊氮化物、京尼平(genipin)、EDC (1-乙基-3-(3-二甲胺基丙基)-碳化二亞胺)以及EDC及NHS (N-羥基琥珀醯亞胺)之混合物。 使用化學製品之交聯宜使用NHS及EDC之混合物進行。 在彼情況下,可使以上所得之纖維膠原蛋白材料及羥基磷灰石骨骼礦物質顆粒之乾燥複合層在pH 5.5之含10 mM 至400 mM EDC及13 mM至520 mM NHS的0.1 M MES (2-(N-嗎啉基)-乙磺酸)及40%乙醇溶液中在室溫下交聯1小時至3小時。隨後可藉由在pH為9.5之0.1 M Na2 HPO4 緩衝液中1小時至3小時培育原型兩次來終止反應。可藉由在1 M氯化鈉溶液中培育原型1小時,並在2 M氯化鈉溶液中1小時培育兩次來移除極性殘餘物。可在蒸餾水中洗滌經化學地交聯之原型30分鐘至60分鐘總共8次。可接著藉由浸沒在乙醇中15分鐘總共5次,繼之以5分鐘三次之二乙醚處理並接著在10 mbar及40℃下整夜乾燥,或藉由凍乾(在低於-5℃下冷凍並藉由習知凍乾處理進行乾燥)來進行乾燥。 或者,藉由在0.1 mbar至10 mbar下及80℃至160℃下脫水加熱處理(DHT) 1至4天來進行交聯。在此情況下,不需要後續乾燥方法。 可藉由以下進行步驟(b): - 藉由以下製備膠原蛋白纖維膠: o 使用1500巴至2000巴之高壓均質機在pH為3.5、濃度為3%之H3 PO4 水溶液中混合以上膠原蛋白片段之經篩分碎片,重複彼混合若干次, o 藉由添加氫氧化鈉溶液將所得漿液中和至pH 7.0,藉由凍乾來濃縮膠原蛋白並藉由切碎機均質均質化後者, o 藉由加熱至60℃直至無其他可見顆粒,由所獲得之漿液製備pH為7.4之含2%至10%溶液之磷酸鹽緩衝鹽水PBS的膠原蛋白纖維膠,及 - 使用(例如)類似於圖2之設備的設備,使膠原蛋白材料之兩個預潤濕層經受拉緊,使得膠原蛋白材料在應力-應變曲線之線性區中拉伸,由此得到兩層潤濕彈性預拉緊膠原蛋白材料,將滲透有上述膠原蛋白纖維膠之在(a)中所獲得的膠原蛋白材料及無機陶瓷顆粒之複合層插入上述兩層潤濕彈性預拉緊膠原蛋白材料之間;使用(例如)類似於圖3之設備的設備,將彼等兩層潤濕彈性預拉緊膠原蛋白材料壓靠滲透有膠原蛋白纖維膠之膠原蛋白材料及無機陶瓷顆粒之彼複合層,並在35℃至45℃的溫度下在減壓下(例如,20 mbar至1 mbar)乾燥夾在兩層潤濕彈性預拉緊膠原蛋白材料之間的膠原蛋白材料及無機陶瓷顆粒之該複合層。 在上文所描述之程序中,膠原蛋白材料之預潤濕層中之一者可已經針穿刺,以便包括5 µm至500 µm之孔。 在步驟(c)中,可使用化學製品(例如使用EDC及NHS)或藉由脫水加熱處理DHT來進行交聯夾在兩層彈性預拉緊膠原蛋白材料之間的彼膠原蛋白材料及無機陶瓷顆粒之複合層。 化學交聯可使用能夠向交聯形態穩定膜提供必需之機械強度的任何醫藥學上可接受之交聯劑來進行。合適的此類交聯劑包括:戊二醛、乙二醛、甲醛、乙醛、1,4-丁二縮水甘油醚(BDDGE)、N-磺基丁二醯亞胺基-6-(4'-疊氮基-2'-硝基苯基胺基)己酸酯、二異氰酸己二酯(HMDC)、氰胺、二苯基磷醯基疊氮化物、京尼平、EDC (1-乙基-3-(3-二甲胺基丙基)-碳化二亞胺)及EDC及NHS (N-羥基琥珀醯亞胺)之混合物。 使用化學製品之交聯宜使用EDC及NHS之混合物來進行。 在彼情況下,可使以上所得之纖維膠原蛋白材料及羥基磷灰石骨骼礦物質顆粒之乾燥複合層在pH 5.5之含10 mM 至400 mM EDC及13 mM至520 mM NHS的0.1 M MES (2-(N-嗎啉基)-乙磺酸)及40%乙醇溶液中在室溫下交聯1小時至3小時。隨後可藉由在pH為9.5之0.1 M Na2 HPO4 緩衝液中1小時至3小時培育原型兩次來終止反應。可藉由在1 M氯化鈉溶液中培育原型1小時,並在2 M氯化鈉溶液中1小時培育兩次來移除極性殘餘物。可在蒸餾水中洗滌經化學地交聯之原型30分鐘至60分鐘總共8次。可接著藉由浸沒在乙醇中15 min總共5次,繼之以實施二乙醚處理5分鐘三次,並隨後在10 mbar下及40℃下乾燥30分鐘;或藉由凍乾(在低於-10℃下冷凍並藉由習知凍乾處理進行乾燥)而不藉助溶劑處理來進行脫水及乾燥。 或者,藉由在0.1 mbar至10 mbar下及80℃至160℃下脫水加熱處理(DHT) 1至4天來進行交聯。在此情況下,不需要後續乾燥方法。 步驟c)之製造親水性之處理一般包含將夾在兩層彈性預拉緊膠原蛋白材料之間的膠原蛋白材料及無機陶瓷顆粒之交聯複合層親水性地浸沒至生理學上可接受之鹽溶液中,諸如氯化鈉溶液,較佳地100 g/l至300 g/l,尤其150 g/l至250 g/l氯化鈉溶液。 較佳地,製造親水性之處理包含將夾在兩層彈性預拉緊膠原蛋白材料之間的膠原蛋白材料及無機陶瓷顆粒之交聯複合層親水性地浸沒至氯化鈉溶液中。 本發明之可再吸收的交聯形態穩定膜可藉由X-射線、β-射線或γ輻射來除菌。 以下實例說明本發明,但不限制其範疇。實例 1 製備原材料製備大小為 250 µ m 400 µ m 羥基磷灰石精細顆粒 ( A ) 如US-A-5417975之實例1至實例4中所描述,使用在250 µm與400 µm之間的額外篩分步驟由皮質骨或松質骨來產生羥基磷灰石骨礦物質精細顆粒。 或者藉由以下操作來產生羥基磷灰石骨礦物質精細顆粒:藉由使用衝擊槍謹慎地衝擊及250 µm與400 µm之間的額外篩分步驟來研磨Geistlich Bio-Oss® Small Granules (購自Geistlich Pharma AG, CH-6110, 瑞士)。 將上文所製備之具有250 µm至400 µm之大小之羥基磷灰石骨礦物質精細顆粒(A)儲存於玻璃瓶中,直至使用。製備膠原蛋白纖維 ( B ) 如EP-B1-1676592之「實例」中所描述,藉由機械方法在流動水下洗滌並經2% NaOH溶液處理12小時,來自幼豬之腹膜完全不含肉及油脂。隨後在流動水下洗滌並用0.5% HCl酸化該等膜。酸化經由材料整個厚度後(持續約15分鐘),用水洗滌材料直至獲得3.5之pH。隨後,用7%鹽水溶液收縮,用1% NaHCO3 溶液中和,並在流動水下洗滌材料。隨後,用丙酮脫水並用正己烷脫脂並使用乙醇乙醚乾燥材料。 如此獲得的膠原蛋白膜藉由手動用剪刀剪切成2 cm × 2 cm片。 或者,使用剪刀人工地剪切2 cm × 2 cm之Geistlich Bio-Gide®膜片塊(購自Geistlich Pharma AG)。 將以上所獲得之1 g 2 cm × 2 cm之膠原蛋白膜片塊與200 ml乾冰混合,並在5000 rpm下於切碎機(Retsch® Grindomix)中混合,直至不出現阻塞物。隨後將速度提高至6000 rpm、7000 rpm、9000 rpm及10,000持續20秒至30秒,每次添加50 ml乾冰。 汽化乾冰,並將因此獲得之膠原蛋白纖維(B)儲存於Minigrip塑料包裝中,直至進一步使用。製備剪切機膠原蛋白纖維片段 ( C ) 在1500 rpm下、在帶有0.8 mm篩網之剪切機中剪切以上所獲得之2 cm × 2 cm之膠原蛋白纖維片塊,得到剪切機膠原蛋白纖維片段之經篩分碎片(C)。製備膠原蛋白纖維膠 ( D ) 在水中混合剪切機膠原蛋白纖維片段之經篩分碎片(C)以獲得3%之溶液,藉由添加磷酸H3 PO4 將pH設定至3.5,並使懸浮液在1500巴至2000巴下高壓均勻化,將此重複3次至5次。 藉由添加氫氧化鈉溶液NaOH使所得漿液中和至約pH 7,並在4℃下整夜膠化。在-40℃下冷凍4小時之後,在-10℃下及0.310 mbar下藉由凍乾來濃縮膠原蛋白並藉由切碎機使其均勻化。 藉由加熱至60℃直至無其他可見顆粒,由所獲得之pH 7.4之含2%至10%溶液之磷酸鹽緩衝鹽水之漿液製備膠原蛋白纖維膠(D)。實例 2 製備視情況交聯之羥基磷灰石/膠原蛋白板(E) 將實例1中製備之4 g膠原蛋白纖維(B)及6 g剪切機膠原蛋白纖維片段(C)與140 g磷酸鹽緩衝鹽水混合並在混合液混合機中振盪。在另一實例中,膠原蛋白纖維完全由剪切機膠原蛋白纖維片段替代。 添加實例1中製備之20 g羥基磷灰石精細顆粒(A)並人工地混合。 在7000 g (7000倍重力加速度)下離心此34.14 g混合物2分鐘。 將離心塊倒入呈平坦矩形形態之8 cm × 12 cm的兩張聚醯胺網(孔徑為21 µm且敞形結構總共為17%)之間,並藉由用實驗匙移除多餘水來濃縮物質。在1 kPa至1.7 kPa之壓力下壓縮所獲得之板,並在30℃/50 mbar下在真空烘箱中乾燥2小時,隨後在30℃/10 mbar下乾燥8小時。移除聚醯胺網。視情況交聯羥基磷灰石膠原蛋白板 為便於處置羥基磷灰石膠原蛋白板,後者經化學地交聯或藉由脫水加熱處理(DHT)來交聯。 用EDC/NHS進行膠原蛋白之化學交聯,使得羥基磷灰石膠原蛋白板的整體穩定性提高。隨後,乾燥板在室溫下在pH為5.5的含10 mM至400 mM EDC及13 mM至520 mM NHS之0.1 M MES (2-(N-嗎啉基)-乙磺酸)及40%乙醇中交聯2小時。 藉由在pH為9.5的0.1 mol/l Na2 HPO4 緩衝液中一小時培育原型兩次來終止反應。可藉由在1 mol/l氯化鈉溶液中培育原型1小時,並在2 mol/l氯化鈉溶液中1小時培育兩次來移除極性殘餘物。可在蒸餾水中洗滌經化學地交聯之原型30分鐘至60分鐘總共8次,隨後藉由將其浸沒在乙醇中15分鐘總共5次來脫水。藉由進行5分鐘三次的二乙醚處理並接著在10 mbar及40℃下乾燥30分鐘,或藉由凍乾(在低於-10℃下冷凍並藉由習知凍乾處理乾燥)來接著進行乾燥處理。 或者,藉由在0.1 mbar至10 mbar下及80℃至120℃下脫水加熱處理(DHT) 1至4天來進行交聯。在此情況下,並不需要後續乾燥方法。實例 3 藉由在羥基磷灰石/膠原蛋白板(E)之兩個相反面上裝配並膠合兩層彈性預拉緊膠原蛋白層來製備可再吸收的交聯形態穩定膜(M) 藉由參考圖2及圖3將更好地理解以下描述。 平坦或U形原型之組裝需要使用能使膠原蛋白材料層拉緊之固定的或可彎曲的框架。形成平坦或 U 原型 ( F ) 圖2為適用於在將膠原蛋白材料層裝配至本發明之平坦或U形形態穩定膜中之前能使其拉緊之設備之示意圖。 彼設備由框架(a)構成,該框架可由任何合適的材料(例如鋼或鋁)製成。框架之主要目的在於錨定拉緊兩個潤濕膠原蛋白層(c)之彈簧(b)。羥基磷灰石/膠原蛋白板(E)經定位於兩個膠原蛋白層(c)之間。 若需要U形可再吸收的交聯形態穩定膜,則使用用於彎曲膠原蛋白板(E)之負向模型(e)及帶有鉸鏈(f)之框架,因此獲得U形直線型原型。 藉由拉長或拉伸初始長度之40%至100%,經由拉緊每一彈簧2 N至3 N,使未除菌Geistlich Bio-Gide Collagen層之膠原蛋白材料層預拉緊,以便處於膠原蛋白材料之應力曲線之線性區中。在此線性區內,彈性模數最高且因此達成最高硬度。 由於膠原組織之黏彈本質,故使潤濕且拉緊之材料保持拉緊狀態大致30分鐘。由於預拉緊膠原蛋白膜之鬆弛,故彈簧再次拉緊1 N至3 N,以便處於膠原蛋白材料之應力曲線之線性區內。 使用剪切自未除菌Geistlich Bio-Gide®膠原蛋白膜之直徑為10 cm的兩個圓形膠原蛋白片塊,其中之一者經每平方公分包含軸直徑為0.88 mm之50根針的針筒穿孔。彼等兩個圓形膠原蛋白片塊經潤濕,並藉由12根每根拉緊至1 N至3 N的彈簧以徑向方式拉緊,使得膠原蛋白片塊自初始大小伸長40%至100%。 在完成此步驟後,即用膠原蛋白纖維膠(C)潤濕羥基磷灰石/膠原蛋白板(E)兩個面,並隨後將該羥基磷灰石/膠原蛋白板放置在兩個彈性預拉緊膠原蛋白層之間。需要中央桿(e)以及鉸鏈(f)以生產U形原型(參見下文)。將彈性預拉緊膜放置在加熱盤上,並預熱至40℃。 將在實例2中所獲得之交聯Bio-Oss板(E)短暫地浸沒在經預熱纖維膠(D)中,並放置在兩個彈性預拉緊膠原蛋白膜之間。 將聚醯胺網以及海綿(由聚胺脂製成,厚度為5 cm,密度大致為20 mg/cm3 至25 mg/cm3 ,含有互聯微孔)放置在兩側上,壓縮50%至95%,使得壓縮應力高達120 kPa。 參見圖3,其呈現平坦形態穩定膜之組裝:其中,(1)為鋼板,(2)為經壓縮聚胺脂海綿,(3)為聚醯胺網,(4)為彈性預拉緊膠原蛋白層,且(5)為交聯羥基磷灰石膠原蛋白板。 隨後,在40℃下在真空烘箱中乾燥構築體,伴以氣壓在總共32小時內平穩地降至10毫巴。形成 U 原型 藉由在合適的負向模型上彎曲構築體,並用較薄聚胺脂海綿或不含纖維之紙巾來替換其中一個海綿,熟習此項技術者將輕易地調適圖2及圖3之裝置及上述方法以形成U形直線形或弧形原型。交聯平坦或 U 原型 ( G ) 使用剪刀或小型環形鋸將平坦或U形原型(F)剪切成所需尺寸。隨後,原型經化學交聯或藉由脫水加熱處理(DHT)交聯。 在乙醇含量為40 Vol-%、EDC及NHS之濃度分別為10 mM至400 mM及13 mM至520 mM之pH為5.5的0.1 mol/L MES緩衝液中進行化學交聯。交聯溶液中之原型濃度為10%。為使交聯均勻,最初在真空(<40 mbar)下處理板,且交聯反應在4℃下進行2小時,所有緩衝液經預冷卻至此溫度。 藉由在pH為9.5的0.1 mol/l Na2 HPO4 緩衝液中一小時培育原型兩次來終止反應。藉由在1 mol/l NaCl溶液中培育原型1小時並在2 mol/l NaCl溶液中1小時培育兩次來移除極性殘餘物。在蒸餾水中洗滌原型30分鐘至60分鐘總共8次。隨後藉由進行15分鐘5次之乙醇處理及5分鐘三次之二乙醚處理並隨後在10 mbar及40℃下整夜乾燥或直至產物完全乾燥,或藉由習知凍乾(在低於-10℃下冷凍並藉由習知凍乾處理乾燥)非藉由溶劑處理之產物來進行脫水及乾燥處理。 或者,藉由在0.1 mbar至10 mbar下在80℃至160℃下脫水加熱處理(DHT) 1至4天來進行交聯。在此情況下,並不需要後續乾燥方法。 將藉由上述方法所獲得之原型在鹽水或PBS中潤濕一小時或兩小時。為使得在10 min內潤濕,在蒸餾水中預潤濕原型大致1小時至2小時。此時,用上述針筒穿孔一側亦係可能的。藉由在200 g/l NaCl溶液中40 min培育原型三次來塗覆氯化鈉。如下所描述來沈澱氯化鈉(H)。乾燥交聯平坦或 U 原型 ( H ) 藉由浸沒在乙醇中15分鐘總共5次來脫水經交聯原型。隨後,藉由溶劑乾燥(5分鐘三次之二乙醚處理,並在10毫巴及40℃下進行後續乾燥),抑或藉由習知凍乾(在低於-10℃下冷凍並藉由習知凍乾處理來乾燥)來乾燥經交聯原型。 潤濕狀態下的不同原型之交聯形態穩定膜的厚度為自1.0 mm至2.0 mm,其大多數為自1.2 mm至1.8 mm。 經乾燥原型視情況可藉由27 kGy至33 kGy的x-射線輻射來除菌。實例 4 可再吸收的交聯形態穩定膜之特性 在實例3中獲得之可再吸收的交聯形態穩定膜的以下特徵經測定:(1)PBS中的可濕性,(2)機械強度,(3)使用來自溶組織芽胞梭菌 之膠原蛋白酶的酶降解,及(4)細胞黏附,(5)彈性預拉緊膠原蛋白材料層之伸長之量測值,(6)膠原蛋白羥基磷灰石板及最終原型之厚度的量測值。( 1 ) PBS 中的 可濕性 對於可再吸收的交聯形態穩定膜之不同原型而言,觀測到在PBS (磷酸鹽緩衝鹽水)中完全潤濕的時間如以肉眼評定之在5分鐘至10分鐘之間,彼時間主要取決於在用乙醇脫水並乾燥之前用氯化鈉處理。( 2 ) 機械強度 藉由類似於EN ISO 178及ASTM D6272-10中描述之方法的3點單軸彎曲測試來評定本發明之膜的形態穩定性,本發明之膜浸沒在pH為7 . 4且溫度為37℃之PBS中。 此測試被視為非常有用,此係因為經設計以機械地穩定不含骨之缺損位點之每一形態穩定膜將受彎矩影響。因此,可將3點或4點彎曲用作表徵所用材料且額外地將(例如)具有不同厚度之不同產物進行比較之測試。對材料表徵而言,彎曲模數為最合適的參數。然而,為比較具有不同厚度的產物,8 mm至10 mm之壓痕後的最大力更為相關且因此用以表徵產物。 在所使用之3點單軸彎曲測試中,將標本剪切至50 mm × 13 mm之大小並在37℃下在PBS中培育,如肉眼觀測到直至完全潤濕。在具有每一支撐結構之跨度寬度為26 mm且半徑為5 mm之3點彎曲裝置中以每分鐘5 mm來實施機械測試。彎曲模組經計算,在1%及5%彎曲應變內。在減小8 mm與10 mm之間之中間壓痕後,讀出所得最大力。 對藉由EDC/NHS交聯之厚度為1.5 mm的本發明之膜,藉由DHT交聯之厚度為1.6 mm的本發明之膜,及來自KLS Martin之厚度為0.137 mm的PLA膜Resorb-X®進行測試。 圖4呈現力之變化隨彼等膜之應力變化而變化,其展示藉由EDC/NHS交聯(8 mm應變約0.65 N)或藉由DHT交聯(8 mm應變約0.40 N)之本發明之膜的機械穩定化實質上優於PLA膜Resorb-X® (8 mm應變約0.10 N)之機械穩定化。本發明之膜因此將更好地穩定不含骨之缺損位點。( 3 ) 使用 溶組織芽胞梭菌 之酶降解測試 在人體中,膠原蛋白藉由人類組織基質金屬蛋白酶(MMP)、組織蛋白酶降解及假定地藉由部分絲胺酸蛋白酶降解。由於膠原酶為用於膠原蛋白直接降解最重要酶,故被研究得最多的是MMP (尤其MMP-1、MMP-8、MMP-13及MMP-18) (Lauer-Fields等人2002Matrix metalloproteinases and collagen catabolism in Biopolymers - Peptide Science Section及Song等人2006Matrix metalloproteinase dependent and independent collagen degradation in Frontiers in Bioscience)。 降解膠原蛋白組織及膜之膠原蛋白酶容量取決於受質可撓性及膠原蛋白類型、MMP活性位點及MMP外部位點。膠原酶在三螺旋膠原蛋白處對齊,解繞三螺旋膠原蛋白並隨後將其分解(Song等人2006,參見上文)。 為克服不同類型膠原蛋白降解之不同,常常使用具有較高催化速度之來自溶組織芽胞梭菌 之膠原蛋白酶來評定膠原蛋白之膠原蛋白酶降解(Kadler等人2007Collagen at a glance in J Cell Sci)。一般而言,天然膠原蛋白產物比經化學交聯膠原蛋白產物降解更快。 在此測試中,在37℃下在含鈣參緩衝液中培育膠原蛋白產物(1 mg/ml膠原蛋白之可再吸收的交聯形態穩定膜的樣本)及50單位/毫升溶組織芽胞梭菌 (一個單位被定義為:在茚三酮顯色中,在37℃、pH為7.4、存在鈣離子的情況下,自牛踵肌腱等效物於5個小時內向1.0莫耳白胺酸釋出的肽);採用肉眼及用來自Bio-Rad Laboratories (Hercules, USA, 訂單號500-0116)之「DC Protein Assay」以I型膠原蛋白作為參考材料量測膠原蛋白基質之降解。使用微孔板光譜儀(Infinite M200,購自Tecan)來測定膠原蛋白濃度。 本發明之可再吸收的交聯形態穩定膜之所有原型展示,在4小時後,至少10%膠原蛋白降解(如使用I型膠原蛋白作為標準藉由DC Protein檢定評定),膠原蛋白降解速率(低於Geistlich Bio-Gide®膜之速率)取決於所使用之交聯條件。( 4 ) 細胞黏附 藉由首次接種具有先前用螢光、親脂性染料標記之100,000個人類齒齦纖維母細胞之8 mm膜沖孔,在37℃下在PBS中培育24小時,藉由在PBS中洗滌膜來移除非黏附細胞,裂解黏附細胞並藉由在485 nm下之量測螢光來量化該等細胞來評定不同膜之細胞黏附。將螢光歸一化至標準曲線,該標準曲線以在裂解之前未經洗滌之經接種細胞之膜沖孔來建立。 形態穩定可再吸收的膜之所獲得之結果呈現在圖5中,圖5為水平方向呈現以百分比為單位的能黏附在不同類型的牙齒膜,本發明之可再吸收的交聯形態穩定膜,及Cystoplast®PTFE膜(Keystone Dental)上的細胞%之柱狀圖。 圖5展示,黏附至本發明之可再吸收的交聯形態穩定膜為約10.5%,此值比Cystoplast®PTFE膜(約4%)更加接近Geistlich Bio-Gide®膜(約13%)。Geistlich Bio-Gide®膜因其良好的癒合特性以低開裂率(Zitzmann, Naef等人1997;Tal, Kozlovsky等人2008)或無過度發炎(Jung, 2012)而為人熟知。人類齒齦纖維母細胞黏附至本發明之可再吸收的交聯形態穩定膜之量測值為在無不良情況(諸如過度發炎或開裂)下軟組織癒合的一種預示。( 5 ) 量測彈性預拉緊膠原蛋白材料層之伸長 為測定膠原蛋白層之拉緊量,使用尚未拉緊的彈簧(圖2,部分b)將乾燥膠原蛋白層安裝至拉緊環(圖2,部分a)。使用鉛筆或筆在膜的中間部位標記彼此間隔若干公分的至少4個點。使用尺子量測每一點之間的距離。所量測距離定義為每一點之間的初始長度。將膠原蛋白層浸沒在水中,並拉緊至所需力。在水中培育膠原蛋白層30分鐘。由於大多數膠原蛋白層之黏彈本質,故降低拉緊力。因此,膠原蛋白層需經再次拉緊。在培育30分鐘至40分鐘之後,用尺子測量每一點之間的距離。藉由由拉緊後之長度減去初始長度,除以初始長度,再乘以100來測定應變百分比。 對未除菌Geistlich Bio-Gide而言,處於應力-應變曲線之線性區中之典型結果為在40%與100%應變(伸長、延伸)之間。 藉由此方法量測之應變值與在單軸伸長測試中獲得之應變值並不直接相當。( 6 ) 量測膠原蛋白羥基磷灰石板及最終原型之厚度 如上文所描述或藉由使用滑動卡尺可量測最終原型或膠原蛋白/羥基磷灰石板「E」之厚度。( 7 ) 分析不同膠原蛋白層之機械特性 ( 5 ) 為比較不同來源的膠原蛋白層並評估其機械特性,使用標準單軸拉緊潤濕樣本。用於此分析方法之一般設定描述於ASTM D882-09「Standard Test Method for Tensile Properties of Thin Plastic Sheeting」中。由於所使用之膠原蛋白膜成本高,測試之若干參數可經調適。將樣本剪切為(例如)2 cm × 1 cm之矩形薄片,在等張磷酸鹽緩衝鹽水中預潤濕並安裝至每一樣本夾之間距離為1 cm之拉緊測試機。以每分鐘33%初始長度之恆定速度來拉緊樣本。將在100%初始長度下記錄之預力典型地設置成50 kPa。使用兩個樣本夾之間的距離來計算樣本之伸長。 因此,獲得圖5之應力-應變曲線。 儘管已在圖式及前述描述中詳細說明及描述本發明,但此類說明及描述應被視為說明性或例示性的而非限定性的:本發明不限於所揭示之實施例。 所揭示的實施例的其他變體可由熟習此項技術者自圖式、揭示內容及所修正之申請專利範圍的研究藉由實踐所要求的發明而理解並實現。 在申請專利範圍中,詞語「包含」並非排除其它元素;定冠詞「一(a/an)」並非排除複數。The present invention provides a resorbable cross-linked morphologically stable film for oral cavity comprising 1.5 to 3.5 parts by weight of an inorganic ceramic collagen material and a composite layer of inorganic ceramic particles per 1 part by weight of the collagen material. The composite layer of the collagen material and the inorganic ceramic particles is sandwiched between two layers of elastic pre-tensioned collagen material, the collagen material comprising 50% to 100% (w/w) collagen and 0% to 50% ( w/w) elastin. The term "collagen material" as used herein means a collagen-based material comprising 50% to 100% (w/w) collagen and 0% to 50% (w/w) elastin. In this context, elastin content is determined by the determination of the known method involving hydrolysis and RP-HPLC by means of a linear/iso-chainin assay (see, for example, Journal of Chromatography, Guida E. et al. 1990).Development And Validation Of a High Performance Gas chromatography Method For The Determination Of Desmosines In Tissue Or Rodriguqe P 2008 in The Open Respiratory Medicine JournalQuantification Of Mouse Lung Elastin During Prenatal Development ). To determine the elastin/iso-chainin content of dry elastin, the elastin of the sponge was subjected to an elastin separation procedure as described by Starcher and Galione in 1976 (Analytical Biochemistry)Purification And Comparison Of Elastin From Different Animal Species ). The collagen material is suitable for tissue derived from a natural source containing collagen and elastin in this ratio. Examples of such tissues include vertebrates, in particular the peritoneal or pericardium of mammals (eg, pigs, cows, horses, sheep, goats, rabbits), placental membranes, small intestinal submucosa (SIS), dermis, dura mater , ligaments, tendons, diaphragm (thoracic diaphragm), omentum, muscle or organ fascia. Such tissues are preferably pigs, cows or horses. The tissue of interest is the pig, cow or horse peritoneum. Usually collagen is mainly type I collagen, type III collagen or a mixture thereof. Collagen may also include a proportion of any type II, IV, VI or VIII collagen or any combination of these or any collagen type. Preferably, the collagen material contains 70% to 90% (w/w) collagen and 30% to 10% (w/w) elastin. An example of a suitable starting material for the preparation of such a collagen material is a collagen film prepared by a process similar to that described in the "Examples" of EP-B1-1676592, which is a porcine, bovine or equine periplasm or pericardium. Or the membrane Geistlich Bio-Gide® (available from Geistlich Pharma AG, Switzerland) prepared by the porcine peritoneum by this process. Preferably, the collagen material is derived from the porcine, bovine or equine pericardium or pericardium, small intestinal mucosa (SIS) or muscle fascia. The collagen material is generally and preferably a fibrous collagen material having a natural fibrous structure or as a sheared collagen fiber. However, if the collagen material has sufficient mechanical stabilization and maximum tensile strength in terms of elastic modulus, it may also be in a composite layer of collagen material and inorganic ceramic particles, or in elastic pre-tensioned collagen material. Non-fibrous collagen materials (such as fibrils reconstituted from molecular collagen or cross-linked collagen fragments with sufficient biocompatibility and resorbability) are used in the layers (see below). The term "resorbable" as used herein means that the crosslinked morphologically stable membrane can be resorbed in vivo, particularly via the activities of collagenase and elastase. The controlled in vivo resorbability of the crosslinked morphologically stable membrane is essential for the healing without excessive inflammation or cracking. Detailed description of Clostridium histolyticum from the following detailed description (Clostridium Histolicum The enzymatic degradation test of collagenase (Example 4, Example 3) gave an excellent prediction of resorbability in vivo. All tested prototypes of the resorbable cross-linked morphologically stable membranes of the invention tested exhibited at least 10% collagen degradation after 4 hours (as assessed by DC Protein assay using type I collagen as a standard), The rate of collagen degradation (below the rate of the Geistlich Bio-Gide® membrane) depends on the crosslinking conditions used. The term "crosslinking" means that the resorbable morphologically stable membrane has been subjected to at least one crosslinking step (usually chemical crosslinking (using, for example, EDC and NHS) or by dehydration heat treatment (DHT) crosslinking, usually by The step of chemically crosslinking (using, for example, EDC and NHS) or by means of dehydration heat treatment (DHT) of the collagen composite material sandwiched between two layers of elastic pre-tensioned collagen material and the assembled composite layer of inorganic ceramic particles. Optionally, the composite layer of collagen material and inorganic ceramic particles has been crosslinked by chemical crosslinking or by dehydration heat treatment (DHT) prior to its assembly into the film of the invention. The term "cross-linking morphologically stable membrane for reabsorbable oral cavity" means that the resorbable crosslinked membrane can be mechanically stabilized by providing a defect (ie, resisting stress, shear and bending moments occurring in the oral cavity). Support bone formation, bone regeneration, bone repair and/or bone replacement at the defect site of the human or animal without bone. The morphological stability of the film of the present invention was evaluated by a 3-point uniaxial bending test as described in detail below (in Example 4.2): the test is similar to the method described in EN ISO 178 and ASTM D6272-10, the film of the present invention. Immerse in PBS at a pH of 7.4 and 37 °C. This test demonstrates that the film of the present invention provides substantially greater stabilization than the comparative PLA film Resorb-X® (KLS Martin). In general, in the 3-point uniaxial bending test, the resorbable crosslinked morphologically stable film resists at least 0.20 N, preferably at least 0.30 N, at 8 mm strain. The term "elastic pre-tensioned collagen material layer" means that the layer of collagen material has been tensioned prior to cross-linking of the layers such that the initial size of the layer of collagen material elongates or pulls from the toe region of the stress-strain curve. Extending into a linear (also known as elastic) zone (see, Blayne A. Roder et al, 2002, Journal of Biomechanical Engineering, 124, 214-222, especially Figure 3, page 216, or Figure 5 of the present application). In this linear region, the modulus of elasticity is the highest and thus the highest hardness is achieved. The sheet of collagen material can be radially tensioned, for example, by a spring. The force to be applied such that the collagen material is elongated or stretched into the linear region of the stress-strain curve depends on the collagen material. When the collagen material is derived from a peritoneal membrane of pig, cow or horse, the linearity of the stress-strain curve of the collagen material can be radially generated on the collagen material sheet by a spring tensioned between 1 N and 3 N. The tension of the zone is such that 40% to 100% of the initial size of the layer of collagen material is stretched or stretched. The term "elastic pre-tensioned collagen material" thus means a collagen material that has been stretched so as to be in the linear (elastic) region of the stress-strain curve. Elastic modulus of elastic pre-tensioned collagen material (also known as Young's modulus) (ie, the slope of the linear region of the stress-strain curve expressed in MPa) is generally from 1 MPa to 1000 MPa, preferably from 2 MPa to 150 MPa, especially from 5 MPa to 80 MPa. It seems that there is a need to have two layers of "elastic pre-tensioned collagen material" sandwiched between a collagen material and a composite layer of inorganic ceramic particles to protect the composite layer from fracture when the film is subjected to tensile, compressive, shear and bending moments. . Preferably, one of the layers of elastic pre-tensioned collagen material comprises pores from 5 μm to 500 μm. When the film is placed in place, the perforated layer of elastic pre-tensioned collagen material will be oriented toward the bone defect, which allows the bone forming cells to easily invade into the inorganic ceramic collagen composite. Inorganic ceramics are biocompatible materials that promote bone regeneration, such as hydroxyapatite or natural bone minerals. A well-known natural bone mineral that promotes bone growth in tooth, periodontal and maxillofacial bone defects is Geistlich Bio-Oss® available from Geistlich Pharma AG. The skeletal-based mineral material based on hydroxyapatite is made of natural bone by the process described in U.S. Patent No. 5,167,961, which maintains the trabecular structure and nanocrystalline structure of the natural bone. Preferably, the inorganic ceramic is a natural bone mineral based on hydroxyapatite, such as Geistlich Bio-Oss®. The inorganic ceramic particles generally have a size of from 50 μm to 600 μm, preferably from 150 μm to 500 μm, especially from 250 μm to 400 μm. The composite of the collagen material and the inorganic ceramic particles contains 1.5 parts by weight to 3.5 parts by weight, preferably 2.0 parts by weight to 3.0 parts by weight, of the inorganic ceramic per part by weight of the collagen material. In fact, it has been unexpectedly found that, as less than 1.5 parts by weight of the inorganic ceramic per 1 part by weight of the collagen material, or more than 3.5 parts by weight of the inorganic ceramic per 1 part by weight of the collagen material, as defined above It was evaluated by the 3-point uniaxial bending test described in detail below (in Example 4.2): the film was not "morphologically stable". When the composite of the collagen material and the inorganic ceramic particles contains 2.0 parts by weight to 3.0 parts by weight of the inorganic ceramic of 1 part by weight of the collagen material, the morphological stability is particularly high. The resorbable cross-linked morphologically stable film of the present invention is hydrophilic and is typically completely wetted by PBS in 5 minutes to 10 minutes. The cell adhesion characteristics of the resorbable crosslinked morphologically stable membrane of the present invention are similar to those of Geistlich Bio-Gide®, which is a good healing property due to its low cracking rate or low excessive inflammatory rate. Well known. This indicates good healing properties without adverse conditions such as cracking or excessive inflammation. This good healing property has been observed when implanting the crosslinked morphologically stable membrane of the present invention to protect bone defects caused in rabbit skulls. The thickness of the resorbable crosslinked morphologically stable film of the present invention is usually from 0.5 mm to 2.5 mm, preferably from 1.0 mm to 2.0 mm, especially from 1.2 mm to 1.8 mm. Typical shapes and typical dimensions of the resorbable crosslinked morphologically stable film of the present invention are presented in FIG. The present invention also relates to the above resorbable crosslinked morphologically stable membrane for use in implants supporting bone formation, bone regeneration, bone repair and/or bone replacement at a defect site in a human or animal bone-free defect. Things. The invention also relates to a method of preparing a resorbable cross-linked morphologically stable film as defined above, the resorbable cross-linked morphologically stable film comprising collagen sandwiched between two layers of elastic pre-tensioned collagen material a composite layer of material and inorganic ceramic particles, the method comprising the steps of: (a) preparing a composite layer of collagen material and inorganic ceramic particles, optionally crosslinking the composite layer, and (b) subjecting the two layers of collagen to be tensioned A composite layer of the collagen material and the inorganic ceramic particles is assembled and glued between the protein materials, the tensioning causes the collagen material to be stretched in a linear region of the stress-strain curve; thereby obtaining a sandwich of the two layers of elasticity Tighten the composite layer of collagen material and inorganic ceramic particles between the collagen materials, and (c) cross-link the collagen material and the inorganic ceramic particles sandwiched between the two layers of elastic pre-tensioned collagen material Union, followed by the process of manufacturing hydrophilicity. Step (a) can be carried out by: - producing hydroxyapatite bone mineral particles as inorganic ceramic particles from cortical or cancellous bone by a process similar to that described in US-A-5,417,975, or alternatively Geistlich Bio-Oss Small Granules (available from Geistlich Pharma AG) is ground into smaller particles and subjected to sieving of the particles in the desired range (eg, 150 μm to 500 μm or 250 μm to 400 μm) Thereby, the sieved hydroxyapatite bone mineral particles are obtained. - Preparation of a fibrous collagen material by: o subjecting a collagen-rich tissue from a pig, cow or horse peritoneum or pericardium to a process similar to that described in the example of EP-B1-1676592; or Starting from the Geistlich Bio-Gide membrane (available from Geistlich Pharma AG) obtained from the pig peritoneum, or the intermediate product obtained before the industrial production of the Geistlich Bio-Gide membrane is sterilized (this article refers to Starting with the sterilizing Geistlich Bio-Gide film, o (for example, using scissors), the collagen fiber tissue thus obtained is cut into pieces, and the pieces of the cut collagen fiber tissue are mixed with dry ice using a chopper. Thus, the sheared collagen fibers are obtained, o the collagen fiber tissue is cut into pieces by a screen shearing machine, thereby obtaining sieved fragments of the collagen fiber fragments. - Preparation of a composite layer of fibrous collagen material and hydroxyapatite bone mineral particles by: o mixing and shaking 0 wt% to 40 wt% of sheared collagen fibers and 60 wt in phosphate buffered saline PBS The fraction of the sieved collagen fiber fragments obtained above 100% by weight is shaken, o the above obtained from 1.5 parts by weight to 3.5 parts by weight (especially 2.0 to 3.0 parts by weight) of the sieved hydroxyapatite The bone mineral particles are added to 1 part by weight of the fibrous collagen obtained in the above paragraph, and centrifuged at 2000 x g to 6000 x g, preferably 3000 x g to 5000 x g, and the obtained centrifugal block is poured into a rectangular model using a spatula. Form the board. The composite layer of the obtained fibrous collagen material and hydroxyapatite bone mineral particles was dried in a vacuum oven. It is not necessary to crosslink the dry composite layer of collagen material and inorganic ceramic particles after the end of (a), but the crosslinking has the benefit of facilitating the disposal of the composite layer during step (b). Crosslinking can be carried out using chemicals or by dehydration heat treatment (DHT). Crosslinking using the chemical can be carried out using any pharmaceutically acceptable crosslinking agent capable of providing the desired mechanical strength to the crosslinked morphologically stable film. Suitable such crosslinking agents include: glutaraldehyde, glyoxal, formaldehyde, acetaldehyde, 1,4-butane diglycidyl ether (BDDGE), N-sulfobutanediamine-6-(4 '-Azido-2'-nitrophenylamino)hexanoate, hexane diisocyanate (HMDC), cyanamide, diphenylphosphonium azide, genipin , EDC (1-ethyl-3-(3-dimethylaminopropyl)-carbodiimide) and a mixture of EDC and NHS (N-hydroxysuccinimide). Crosslinking using chemicals is preferably carried out using a mixture of NHS and EDC. In this case, the dried composite layer of the above-obtained fibrous collagen material and hydroxyapatite bone mineral particles may be at a pH of 5.5 containing 10 mM to 400 mM EDC and 13 mM to 520 mM NHS 0.1 M MES ( 2-(N-morpholinyl)-ethanesulfonic acid) and 40% ethanol solution were crosslinked at room temperature for 1 hour to 3 hours. Subsequent to 0.1 M Na at pH 9.52 HPO4 The prototype was incubated twice in the buffer for 1 hour to 3 hours to terminate the reaction. The polar residue can be removed by incubating the prototype in 1 M sodium chloride solution for 1 hour and incubating twice in 2 M sodium chloride solution for 1 hour. The chemically crosslinked prototype can be washed in distilled water for a total of 8 times from 30 minutes to 60 minutes. It can then be immersed in ethanol for 15 minutes for a total of 5 times, followed by 5 minutes of diethyl ether for 5 minutes and then dried overnight at 10 mbar and 40 ° C, or by lyophilization (below below -5 ° C) Drying is carried out by freezing and drying by a conventional lyophilization treatment. Alternatively, crosslinking is carried out by dehydration heat treatment (DHT) at 0.1 mbar to 10 mbar and at 80 ° C to 160 ° C for 1 to 4 days. In this case, a subsequent drying method is not required. Step (b) can be carried out by: - preparing a collagen fiber gel by: o using a high pressure homogenizer of 1500 bar to 2000 bar at a pH of 3.5 and a concentration of 3% H3 PO4 The sieved fragments of the above collagen fragments are mixed in an aqueous solution, and the mixture is repeatedly mixed several times. o The obtained slurry is neutralized to pH 7.0 by adding a sodium hydroxide solution, and the collagen is concentrated by lyophilization and by a chopper. Homogenize the latter, o by heating to 60 ° C until no other visible particles, from the obtained slurry to prepare a pH of 7.4 phosphate buffered saline PBS collagen fiber gel containing 2% to 10% solution, and - use (For example) a device similar to the device of Figure 2, subjecting the two pre-wetting layers of collagen material to tension, causing the collagen material to stretch in the linear region of the stress-strain curve, thereby obtaining two layers of wetting Elastic pre-tensioning of the collagen material, inserting a composite layer of the collagen material and the inorganic ceramic particles obtained in (a) infiltrated with the above-mentioned collagen fiber glue into the two layers of the wet elastic pre-tensioned collagen material Using two devices, such as a device similar to the device of Figure 3, to press the two layers of the wet elastic pre-tensioned collagen material against the collagen material and the inorganic ceramic particles infiltrated with the collagen fiber cement. Composite layer and drying of collagen material and inorganic ceramic particles sandwiched between two layers of wet elastic pre-tensioned collagen material under reduced pressure (for example, 20 mbar to 1 mbar) at a temperature of 35 ° C to 45 ° C The composite layer. In the procedure described above, one of the pre-wetting layers of collagen material may have been needle-punched to include pores from 5 μm to 500 μm. In step (c), the collagen material and the inorganic ceramic sandwiched between the two layers of elastic pre-tensioned collagen material may be cross-linked using a chemical (for example, using EDC and NHS) or by dehydrating heat treatment of DHT. a composite layer of particles. Chemical crosslinking can be carried out using any pharmaceutically acceptable crosslinking agent capable of providing the necessary mechanical strength to the crosslinked morphologically stable film. Suitable such crosslinking agents include: glutaraldehyde, glyoxal, formaldehyde, acetaldehyde, 1,4-butane diglycidyl ether (BDDGE), N-sulfobutanediamine-6-(4 '-Azido-2'-nitrophenylamino)hexanoate, hexane diisocyanate (HMDC), cyanamide, diphenylphosphonium azide, genipin, EDC ( 1-Ethyl-3-(3-dimethylaminopropyl)-carbodiimide) and a mixture of EDC and NHS (N-hydroxysuccinimide). Crosslinking using chemicals is preferably carried out using a mixture of EDC and NHS. In this case, the dried composite layer of the above-obtained fibrous collagen material and hydroxyapatite bone mineral particles may be at a pH of 5.5 containing 10 mM to 400 mM EDC and 13 mM to 520 mM NHS 0.1 M MES ( 2-(N-morpholinyl)-ethanesulfonic acid) and 40% ethanol solution were crosslinked at room temperature for 1 hour to 3 hours. Subsequent to 0.1 M Na at pH 9.52 HPO4 The prototype was incubated twice in the buffer for 1 hour to 3 hours to terminate the reaction. The polar residue can be removed by incubating the prototype in 1 M sodium chloride solution for 1 hour and incubating twice in 2 M sodium chloride solution for 1 hour. The chemically crosslinked prototype can be washed in distilled water for a total of 8 times from 30 minutes to 60 minutes. It can then be immersed in ethanol for 15 min for a total of 5 times, followed by diethyl ether treatment for 5 minutes three times, followed by drying at 10 mbar and 40 ° C for 30 minutes; or by lyophilization (below -10) It is frozen at ° C and dried by a conventional lyophilization treatment without dehydration and drying by means of solvent treatment. Alternatively, crosslinking is carried out by dehydration heat treatment (DHT) at 0.1 mbar to 10 mbar and at 80 ° C to 160 ° C for 1 to 4 days. In this case, a subsequent drying method is not required. The process for producing hydrophilicity of step c) generally comprises hydrophilically immersing the crosslinked composite layer of the collagen material and the inorganic ceramic particles sandwiched between the two layers of elastic pre-tensioned collagen material to a physiologically acceptable salt. In solution, such as a sodium chloride solution, preferably from 100 g/l to 300 g/l, especially from 150 g/l to 250 g/l sodium chloride solution. Preferably, the process of producing hydrophilicity comprises hydrophilically immersing the crosslinked composite layer of the collagen material and the inorganic ceramic particles sandwiched between the two layers of elastic pre-tensioned collagen material into the sodium chloride solution. The resorbable crosslinked morphologically stable film of the present invention can be sterilized by X-ray, β-ray or gamma radiation. The following examples illustrate the invention without limiting its scope.Instance 1 Preparation of raw materialsPreparation size is 250 μ m to 400 μ m It Hydroxyapatite fine particles ( A ) Hydroxyapatite bone mineral fine particles are produced from cortical or cancellous bone using an additional screening step between 250 μιη and 400 μιη as described in Examples 1 to 4 of US-A-5,417,975. Or produce hydroxyapatite bone mineral fine particles by: grinding Geistlich Bio-Oss® Small Granules by careful impact using an impact gun and an additional screening step between 250 μm and 400 μm Geistlich Pharma AG, CH-6110, Switzerland). The hydroxyapatite bone mineral fine particles (A) having the size of 250 μm to 400 μm prepared above were stored in a glass bottle until use.Preparation of collagen fibers ( B ) As described in the "Examples" of EP-B1-1676592, the peritoneum from young pigs is completely free of meat and fat by mechanically washing under running water and treated with 2% NaOH solution for 12 hours. It was then washed under running water and the membrane was acidified with 0.5% HCl. After acidification through the entire thickness of the material (for about 15 minutes), the material was washed with water until a pH of 3.5 was obtained. Subsequently, shrink with 7% saline solution, using 1% NaHCO3 The solution is neutralized and the material is washed under running water. Subsequently, it was dehydrated with acetone and degreased with n-hexane and dried using ethyl ether. The collagen film thus obtained was cut into 2 cm × 2 cm pieces by hand using scissors. Alternatively, a 2 cm x 2 cm Geistlich Bio-Gide® patch block (available from Geistlich Pharma AG) was manually cut using scissors. The 1 g 2 cm × 2 cm collagen membrane piece obtained above was mixed with 200 ml of dry ice and mixed in a chopper (Retsch® Grindomix) at 5000 rpm until no obstruction occurred. The speed was then increased to 6000 rpm, 7000 rpm, 9000 rpm, and 10,000 for 20 seconds to 30 seconds with 50 ml of dry ice added each time. The dry ice was vaporized, and the thus obtained collagen fibers (B) were stored in a Minigrip plastic package until further use.Preparation of shearer collagen fiber fragments ( C ) The 2 cm × 2 cm collagen fiber pieces obtained above were sheared at 1500 rpm in a shearing machine with a 0.8 mm sieve to obtain sieved fragments of the shearer collagen fiber fragments (C ).Preparation of collagen fiber glue ( D ) The sieved fragments (C) of the shearer collagen fiber fragments are mixed in water to obtain a 3% solution by adding phosphoric acid H3 PO4 The pH was set to 3.5, and the suspension was homogenized at a high pressure of 1500 to 2000 bar, which was repeated 3 to 5 times. The resulting slurry was neutralized to about pH 7 by the addition of sodium hydroxide solution NaOH and gelled overnight at 4 °C. After freezing at -40 ° C for 4 hours, the collagen was concentrated by lyophilization at -10 ° C and 0.310 mbar and homogenized by a chopper. Collagen fiber gel (D) was prepared from the obtained slurry of phosphate buffered saline containing 2% to 10% solution of pH 7.4 by heating to 60 ° C until no other visible particles were present.Instance 2 Preparation of cross-linked hydroxyapatite/collagen plate (E) 4 g of collagen fiber (B) prepared in Example 1 and 6 g of shear collagen fiber fragment (C) were buffered with 140 g of phosphate. The brine was mixed and shaken in a mixer mixer. In another example, the collagen fibers are completely replaced by shearer collagen fiber fragments. 20 g of hydroxyapatite fine particles (A) prepared in Example 1 were added and mixed artificially. This 34.14 g mixture was centrifuged at 7000 g (7000 times gravitational acceleration) for 2 minutes. Pour the pellet into a flat rectangular shape of 8 cm × 12 cm between two polyamine meshes (with a pore size of 21 μm and a total open structure of 17%) and concentrate the material by removing excess water with a laboratory spoon. . The obtained plate was compressed at a pressure of 1 kPa to 1.7 kPa, and dried in a vacuum oven at 30 ° C / 50 mbar for 2 hours, followed by drying at 30 ° C / 10 mbar for 8 hours. Remove the polyamine mesh.Cross-linked hydroxyapatite collagen plate as appropriate To facilitate disposal of the hydroxyapatite collagen plate, the latter is chemically crosslinked or crosslinked by dehydration heat treatment (DHT). Chemical cross-linking of collagen with EDC/NHS improves the overall stability of the hydroxyapatite collagen plate. Subsequently, the plate was dried at room temperature at pH 5.5 with 0.1 M MES (2-(N-morpholinyl)-ethanesulfonic acid) and 40% ethanol containing 10 mM to 400 mM EDC and 13 mM to 520 mM NHS. Cross-linking for 2 hours. By 0.1 mol/l Na at pH 9.52 HPO4 The prototype was incubated twice in buffer for one hour to stop the reaction. The polar residue can be removed by incubating the prototype in 1 mol/l sodium chloride solution for 1 hour and incubating twice in 2 mol/l sodium chloride solution for 1 hour. The chemically crosslinked prototype can be washed in distilled water for a total of 8 times from 30 minutes to 60 minutes, followed by dehydration by immersing it in ethanol for 15 minutes for a total of 5 times. This is carried out by treating the diethyl ether three times for 5 minutes and then drying at 10 mbar and 40 ° C for 30 minutes, or by lyophilization (freezing at less than -10 ° C and drying by conventional lyophilization). Drying treatment. Alternatively, crosslinking is carried out by dehydration heat treatment (DHT) at 0.1 mbar to 10 mbar and at 80 ° C to 120 ° C for 1 to 4 days. In this case, a subsequent drying method is not required.Instance 3 A resorbable cross-linked morphologically stable film (M) is prepared by assembling and gluing two layers of elastic pre-tensioned collagen layers on two opposite faces of a hydroxyapatite/collagen plate (E) by reference 2 and Figure 3 will better understand the following description. The assembly of a flat or U-shaped prototype requires the use of a fixed or bendable frame that can tension the layer of collagen material.Form flat or U shape prototype ( F ) Figure 2 is a schematic illustration of an apparatus suitable for tensioning a layer of collagen material prior to assembly into a flat or U-shaped morphologically stable film of the present invention. The device consists of a frame (a) which can be made of any suitable material, such as steel or aluminum. The main purpose of the frame is to anchor the spring (b) that tensions the two wet collagen layers (c). The hydroxyapatite/collagen plate (E) is positioned between the two collagen layers (c). If a U-shaped resorbable crosslinked morphologically stable film is required, a negative model (e) for bending the collagen plate (E) and a frame with a hinge (f) are used, thus obtaining a U-shaped linear prototype. By stretching or stretching 40% to 100% of the initial length, by tensioning each spring 2 N to 3 N, the layer of collagen material of the unsterilized Geistlich Bio-Gide Collagen layer is pre-tensioned so as to be in collagen The linear region of the stress curve of the protein material. In this linear region, the modulus of elasticity is highest and thus the highest hardness is achieved. Due to the viscoelastic nature of the collagenous tissue, the wetted and taut material is held in tension for approximately 30 minutes. Due to the relaxation of the pre-tensioned collagen membrane, the spring is again tensioned 1 N to 3 N in the linear region of the stress curve of the collagen material. Two round pieces of collagen with a diameter of 10 cm cut from the unsterilized Geistlich Bio-Gide® collagen membrane, one of which contains a needle of 50 needles with a shaft diameter of 0.88 mm per square centimeter Tube perforation. The two round pieces of collagen are wetted and tensioned in a radial manner by 12 springs each tensioned to 1 N to 3 N, resulting in a 40% elongation of the collagen pieces from the initial size. 100%. After completing this step, both sides of the hydroxyapatite/collagen plate (E) are wetted with collagen fiber glue (C), and then the hydroxyapatite/collagen plate is placed in two elastic pre- Tighten between the collagen layers. A central rod (e) and a hinge (f) are required to produce a U-shaped prototype (see below). The elastic pretensioned film was placed on a hot plate and preheated to 40 °C. The crosslinked Bio-Oss plate (E) obtained in Example 2 was briefly immersed in the preheated fiber gel (D) and placed between two elastic pre-tensioned collagen films. Polyamide mesh and sponge (made of polyurethane, 5 cm thick, density approximately 20 mg/cm3 Up to 25 mg/cm3 , with interconnected micropores) placed on both sides, compressing 50% to 95%, resulting in compressive stresses up to 120 kPa. Referring to Figure 3, it shows the assembly of a flat morphologically stable membrane: (1) is a steel plate, (2) is a compressed polyurethane sponge, (3) is a polyamine mesh, and (4) is an elastic pre-tensioned collagen. The protein layer, and (5) is a crosslinked hydroxyapatite collagen plate. Subsequently, the construct was dried in a vacuum oven at 40 ° C, with air pressure dropping smoothly to 10 mbar over a total of 32 hours.form U shape prototype By bending the construct on a suitable negative model and replacing one of the sponges with a thinner polyurethane foam or a fiber-free paper towel, those skilled in the art will readily adapt the apparatus of Figures 2 and 3 and the above. The method is to form a U-shaped straight or curved prototype.Cross-linking flat or U shape prototype ( G ) Use a pair of scissors or a small circular saw to cut a flat or U-shaped prototype (F) to the desired size. Subsequently, the prototype is crosslinked by chemical crosslinking or by dehydration heat treatment (DHT). Chemical cross-linking was carried out in 0.1 mol/L MES buffer having a pH of 40 Vol-%, EDC and NHS concentrations of 10 mM to 400 mM and 13 mM to 520 mM, respectively, at a pH of 5.5. The prototype concentration in the cross-linking solution was 10%. For uniform crosslinking, the plates were initially treated under vacuum (<40 mbar) and the crosslinking reaction was carried out at 4 °C for 2 hours, and all buffers were pre-cooled to this temperature. By 0.1 mol/l Na at pH 9.52 HPO4 The prototype was incubated twice in buffer for one hour to stop the reaction. The polar residue was removed by incubating the prototype in 1 mol/l NaCl solution for 1 hour and incubated twice in 2 mol/l NaCl solution for 1 hour. The prototype was washed in distilled water for a total of 8 times from 30 minutes to 60 minutes. Subsequent to 5 times of ethanol treatment for 15 minutes and diethyl ether treatment for 5 minutes and subsequent drying at 10 mbar and 40 ° C overnight or until the product is completely dry, or by conventional freeze-drying (below -10) Dehydration and drying treatment are carried out by freezing at ° C and drying by conventional lyophilization treatment without the solvent treatment. Alternatively, crosslinking is carried out by dehydration heat treatment (DHT) at from 0.1 mbar to 10 mbar at from 80 ° C to 160 ° C for 1 to 4 days. In this case, a subsequent drying method is not required. The prototype obtained by the above method was wetted in saline or PBS for one hour or two hours. To allow wetting within 10 min, the prototype was pre-wetted in distilled water for approximately 1 hour to 2 hours. At this time, it is also possible to perforate one side with the above-mentioned syringe. Sodium chloride was coated by incubating the prototype three times in a 200 g/l NaCl solution for 40 min. Sodium chloride (H) was precipitated as described below.Dry cross-linking flat or U shape prototype ( H ) The crosslinked prototype was dehydrated by immersing in ethanol for 15 minutes for a total of 5 times. Subsequently, it is dried by solvent (three times of diethyl ether treatment for 5 minutes and subsequent drying at 10 mbar and 40 ° C), or by conventional lyophilization (freezing at less than -10 ° C and by conventional means The lyophilized treatment is dried to dry the crosslinked prototype. The crosslinked morphology of the different prototypes in the wet state stabilizes the film from 1.0 mm to 2.0 mm, most of which is from 1.2 mm to 1.8 mm. The dried prototype can be sterilized by x-ray radiation from 27 kGy to 33 kGy as appropriate.Instance 4 Characteristics of resorbable crosslinked morphologically stable film The following characteristics of the resorbable crosslinked morphologically stable film obtained in Example 3 were determined: (1) wettability in PBS, (2) mechanical strength, (3) Use fromClostridium Enzymatic degradation of collagenase, and (4) cell adhesion, (5) measurement of the elongation of the elastic pre-tensioned collagen material layer, (6) measurement of the thickness of the collagen hydroxyapatite plate and the final prototype value.( 1 ) PBS middle Wetability For different prototypes of resorbable cross-linked morphologically stable membranes, the time to complete wetting in PBS (phosphate buffered saline) was observed as between 5 minutes and 10 minutes as assessed by the naked eye, depending on the time. Treated with sodium chloride before dehydration with ethanol and drying.( 2 ) Mechanical strength The morphological stability of the film of the present invention was evaluated by a 3-point uniaxial bending test similar to the method described in EN ISO 178 and ASTM D6272-10, and the film of the present invention was immersed at pH7 . 4 and the temperature was 37 ° C in PBS. This test is considered very useful because it is designed to mechanically stabilize each of the morphologically stable membranes without bone defect sites to be affected by the bending moment. Thus, 3 or 4 point bends can be used as tests to characterize the materials used and additionally to compare, for example, different products having different thicknesses. For material characterization, the flexural modulus is the most suitable parameter. However, to compare products with different thicknesses, the maximum force after indentation of 8 mm to 10 mm is more relevant and therefore used to characterize the product. In the 3-point uniaxial bending test used, the specimen was cut to a size of 50 mm × 13 mm and incubated in PBS at 37 ° C as observed by the naked eye until complete wetting. Mechanical testing was performed at 5 mm per minute in a 3-point bending device with a span width of 26 mm and a radius of 5 mm for each support structure. The bending module was calculated to be within 1% and 5% bending strain. After reducing the intermediate indentation between 8 mm and 10 mm, the maximum force is read. A film of the present invention having a thickness of 1.5 mm crosslinked by EDC/NHS, a film of the present invention having a thickness of 1.6 mm crosslinked by DHT, and a PLA film Resorb-X having a thickness of 0.137 mm from KLS Martin ® for testing. Figure 4 shows the change in force as a function of the stress of the films, showing the invention by EDC/NHS cross-linking (8 mm strain about 0.65 N) or by DHT cross-linking (8 mm strain about 0.40 N) The mechanical stabilization of the film is substantially better than the mechanical stabilization of the PLA film Resorb-X® (8 mm strain about 0.10 N). The membrane of the invention will thus better stabilize bone-free defect sites.( 3 ) Use from Clostridium Enzymatic degradation test In humans, collagen is degraded by human tissue matrix metalloproteinases (MMPs), cathepsins, and presumably by partial serine proteases. Since collagenase is the most important enzyme for the direct degradation of collagen, the most studied are MMP (especially MMP-1, MMP-8, MMP-13 and MMP-18) (Lauer-Fields et al. 2002)Matrix Metalloproteinases And Collagen Catabolism In Biopolymers - Peptide Science Section and Song et al. 2006Matrix Metalloproteinase Subject dependent And Independent Collagen Deposition In Frontiers in Bioscience). The collagenase capacity of the degraded collagen tissue and membrane depends on the substrate flexibility and collagen type, MMP active site and MMP external site. The collagenase is aligned at the triple helix collagen, unwinding the triple helix collagen and subsequently decomposing it (Song et al. 2006, supra). To overcome the difference in the degradation of different types of collagen, it is often used from a higher catalytic rate.Clostridium Collagenase to assess collagen degradation by collagen (Kadler et al. 2007)Collagen At a Glance In J Cell Sci). In general, natural collagen products degrade faster than chemically crosslinked collagen products. In this test, a collagen product (a sample of a resorbable cross-linked morphologically stable membrane of 1 mg/ml collagen) and 50 units/ml were cultured in a calcium-containing buffer at 37 °C.Clostridium (One unit is defined as: in the ninhydrin coloration, at 37 ° C, pH 7.4, in the presence of calcium ions, the release from the burdock tendon equivalent to 1.0 mol of leucine in 5 hours Peptide); degradation of the collagen matrix was measured by the naked eye and with "DC Protein Assay" from Bio-Rad Laboratories (Hercules, USA, order number 500-0116) using type I collagen as a reference material. The collagen concentration was determined using a microplate spectrometer (Infinite M200, available from Tecan). All prototypes of the resorbable cross-linked morphologically stable membranes of the present invention exhibit at least 10% collagen degradation after 4 hours (as assessed by DC Protein assay using type I collagen as standard), collagen degradation rate ( The rate below the Geistlich Bio-Gide® film depends on the crosslinking conditions used.( 4 ) Cell adhesion 8mm membrane punching with 100,000 human gingival fibroblasts previously labeled with fluorescent, lipophilic dyes was first inoculated, incubated in PBS for 24 hours at 37 ° C, and removed by washing the membrane in PBS. Non-adherent cells, lysing adherent cells and quantifying the cells by measuring fluorescence at 485 nm to assess cell adhesion of different membranes. Fluorescence was normalized to a standard curve established by punching the membrane of the inoculated cells that were not washed prior to lysis. The results obtained for the morphologically stable resorbable film are presented in Figure 5, which is a horizontally oriented, percentage-dependent adhesion of different types of dental membranes, the resorbable cross-linked morphologically stable membrane of the present invention. , and a histogram of % of cells on the Cystoplast® PTFE membrane (Keystone Dental). Figure 5 shows that the resorbable cross-linked morphologically stable film adhered to the present invention is about 10.5%, which is closer to the Geistlich Bio-Gide® film (about 13%) than the Cystoplast® PTFE film (about 4%). Geistlich Bio-Gide® membranes are well known for their good healing properties with low cracking rates (Zitzmann, Naef et al. 1997; Tal, Kozlovsky et al. 2008) or no excessive inflammation (Jung, 2012). The measurement of the adhesion of the human gingival fibroblasts to the resorbable cross-linked morphologically stable membrane of the present invention is a predictor of soft tissue healing without adverse conditions such as excessive inflammation or cracking.( 5 ) Measuring the elongation of the elastic pre-tensioned collagen material layer To determine the amount of tension in the collagen layer, a dry collagen layer was attached to the tensioning ring (Fig. 2, part a) using a spring that has not been tensioned (Fig. 2, part b). At least 4 points spaced apart from each other by a few centimeters are marked in the middle of the film using a pencil or a pen. Use a ruler to measure the distance between each point. The measured distance is defined as the initial length between each point. Immerse the collagen layer in water and tighten to the desired force. The collagen layer was incubated in water for 30 minutes. Due to the viscoelastic nature of most collagen layers, the tension is reduced. Therefore, the collagen layer needs to be tightened again. After incubation for 30 minutes to 40 minutes, the distance between each point was measured with a ruler. The percent strain is determined by subtracting the initial length from the length after tensioning, dividing by the initial length, and multiplying by 100. For unsterilized Geistlich Bio-Gide, a typical result in the linear region of the stress-strain curve is between 40% and 100% strain (elongation, elongation). The strain value measured by this method is not directly equivalent to the strain value obtained in the uniaxial elongation test.( 6 ) Measuring the thickness of the collagen hydroxyapatite plate and the final prototype The thickness of the final prototype or collagen/hydroxyapatite sheet "E" can be measured as described above or by using a sliding caliper.( 7 ) Analysis of mechanical properties of different collagen layers ( Figure 5 ) To compare collagen layers from different sources and evaluate their mechanical properties, wet the sample using standard uniaxial tension. The general settings for this analytical method are described in ASTM D882-09 "Standard Test Method for Tensile Properties of Thin Plastic Sheeting". Due to the high cost of the collagen membrane used, several parameters of the test can be adapted. The sample was cut into, for example, a 2 cm × 1 cm rectangular sheet, pre-wetted in isotonic phosphate buffered saline and mounted to a tension tester with a distance of 1 cm between each sample holder. The sample was tensioned at a constant speed of 33% of the initial length per minute. The pre-force recorded at 100% initial length is typically set to 50 kPa. The distance between the two sample holders is used to calculate the elongation of the sample. Therefore, the stress-strain curve of Fig. 5 is obtained. The present invention has been described and illustrated in detail in the drawings and the description herein. Other variations of the disclosed embodiments can be understood and effected by the practice of the invention as claimed in the appended claims. In the scope of application for patents, the word "comprising" does not exclude other elements; the definite article "a/an" does not exclude the plural.

1、1'‧‧‧平坦1, 1'‧‧‧ flat

2、2'‧‧‧U形直線型2, 2'‧‧‧U-shaped straight line

3、3'‧‧‧U形弧形3, 3'‧‧‧ U-shaped arc

1‧‧‧鋼板1‧‧‧ steel plate

2‧‧‧經壓縮聚胺脂海綿2‧‧‧Compressed polyurethane sponge

3‧‧‧聚醯胺網3‧‧‧ Polyamide network

4‧‧‧彈性預拉緊膠原蛋白層4‧‧‧Elastic pre-tensioned collagen layer

5‧‧‧交聯羥基磷灰石膠原蛋白板5‧‧‧Crosslinked hydroxyapatite collagen plate

參看本發明之較佳實施例之說明性實例及隨附圖式在下文中將對本發明予以進一步詳細描述,圖式中: 圖1呈現根據本發明之可再吸收的交聯形態穩定膜之典型形狀及典型尺寸。彼等膜可為對應於定位於假牙前部或後部之左側側邊或右側側邊彎曲處之1顆至3顆牙齒(門牙、犬牙、前臼齒或臼齒)之牙槽腔之平坦的(1)、(1'),U形直線型的(2)、(2')或U形弧形的(3)、(3')。 前部產物之大小類似於後部產物之大小,彎曲半徑為符合牙槽脊之半徑。典型尺寸為:a = 5 nm至20 nm,b = 8 mm至20 mm,c = 6 mm至10 mm,d = 25 mm至40 mm,e = 15 mm,f = 20 mm至40 mm。 圖2為用於在將聚合物層裝配至本發明之平坦或U形形態穩定膜中之前能使聚合物層拉緊之設備之示意圖。 圖3呈現平坦形態穩定膜之組裝:其中,(1)為鋼板,(2)為經壓縮聚胺脂海綿,(3)為聚醯胺網,(4)為彈性預拉緊膠原蛋白層,且(5)為交聯羥基磷灰石膠原蛋白板。 圖4呈現相比於PLA膜Resorb-X® (KLS Martin)之藉由EDC/NHS或DHT交聯之本發明之可再吸收的形態穩定膜在3點彎曲分析測試中力隨應變而變化。 圖5呈現少許可商購的潤濕且無菌膠原蛋白材料之應力-應變曲線,可在根據本發明之可再吸收的交聯形態穩定膜之彈性預拉緊膠原蛋白材料層中使用該等材料,亦即源自豬腹膜之Geistlich Bio-Gide®膠原蛋白膜(Geistlich Pharma AG)、源自豬心包膜之Jason®膠原蛋白膜(aap Biomaterials/Botiss)及源自豬SIS之Dynamatrix®膠原蛋白膜(Cook Biotech Inc.),以及源自肌肉筋膜之膠原蛋白材料之應力-應變曲線。在彼等應力曲線中之每一者中,存在由基於最小應力值之較大應變表徵之腳趾區、由每單位應力下應變線性升高表徵之線性或彈性區以及由聚合物纖維之斷裂表徵之失效區。在此圖中所呈現之應力-應變曲線中,Geistlich Bio-Gide®膜之彈性模數(或楊氏模數,亦即應力-應變曲線之線性區之斜率)為約8 MPa,Jason膜之彈性模數為約64 MPa,Dynamatrix®膜之彈性模數為約54 MPa,且源自肌肉筋膜之膠原蛋白材料之彈性模數為約56 MPa。 圖6為在PBS中在37℃下培育24小時後已黏附至膜之人類齒齦纖維母細胞%的柱狀圖,該等膜為Geistlich Bio-Gide®膠原蛋白膜,藉由DHT (FRM)交聯之本發明之可再吸收的形態穩定膜的原型及Cystoplast® PTFE膜(Keystone Dental)的柱狀圖。BRIEF DESCRIPTION OF THE DRAWINGS The present invention will now be described in further detail with reference to the preferred embodiments of the preferred embodiments of the invention, in which: Figure 1 shows a typical shape of a resorbable crosslinked morphologically stable film in accordance with the present invention. And typical size. The membranes may be flat corresponding to the alveolar cavities of one to three teeth (incisors, canines, premolars or molars) positioned at the left or right side of the front or back of the denture (1) ), (1'), U-shaped linear (2), (2') or U-shaped curved (3), (3'). The size of the anterior product is similar to the size of the posterior product and the radius of curvature is the radius of the alveolar ridge. Typical dimensions are: a = 5 nm to 20 nm, b = 8 mm to 20 mm, c = 6 mm to 10 mm, d = 25 mm to 40 mm, e = 15 mm, f = 20 mm to 40 mm. 2 is a schematic illustration of an apparatus for tensioning a polymer layer prior to assembly of the polymer layer into the flat or U-shaped morphologically stable film of the present invention. Figure 3 shows the assembly of a flat morphologically stable membrane: (1) is a steel plate, (2) is a compressed polyurethane sponge, (3) is a polyamine mesh, and (4) is an elastic pre-tensioned collagen layer. And (5) is a crosslinked hydroxyapatite collagen plate. Figure 4 shows the force versus strain change in a 3-point bending analysis test of the resorbable morphologically stable film of the present invention crosslinked by EDC/NHS or DHT compared to PLA film Resorb-X® (KLS Martin). Figure 5 presents a stress-strain curve of a few commercially available wet and sterile collagen materials that can be used in the elastic pre-tensioned collagen material layer of the resorbable cross-linked morphologically stable film according to the present invention. , that is, Geistlich Bio-Gide® collagen membrane derived from pig peritoneum (Geistlich Pharma AG), Jason® collagen membrane derived from porcine pericardium (aap Biomaterials/Botiss), and Dynamatrix® collagen derived from porcine SIS Membrane (Cook Biotech Inc.), and the stress-strain curve of collagen material derived from muscle fascia. In each of these stress curves, there is a toe region characterized by a large strain based on a minimum stress value, a linear or elastic region characterized by a linear increase in strain per unit stress, and characterized by fracture of the polymer fiber. The failure zone. In the stress-strain curve presented in this figure, the elastic modulus (or Young's modulus, or the slope of the linear region of the stress-strain curve) of the Geistlich Bio-Gide® film is about 8 MPa, Jason film The modulus of elasticity is about 64 MPa, the modulus of elasticity of the Dynamatrix® film is about 54 MPa, and the modulus of elasticity of the collagen material derived from the muscle fascia is about 56 MPa. Figure 6 is a bar graph of % of human gingival fibroblasts that have adhered to the membrane after incubation for 24 hours at 37 ° C in PBS, which are Geistlich Bio-Gide® collagen membranes, delivered by DHT (FRM) A prototype of the resorbable morphologically stable membrane of the present invention and a histogram of a Cystoplast® PTFE membrane (Keystone Dental).

Claims (15)

一種用於口腔之可再吸收的交聯形態穩定膜,其包含每1重量份膠原蛋白材料含有1.5重量份至3.5重量份無機陶瓷的膠原蛋白材料及無機陶瓷顆粒之複合層,該膠原蛋白材料及無機陶瓷顆粒之複合層夾在兩層彈性預拉緊膠原蛋白材料(亦即,已拉伸至處於應力-應變曲線之彈性區內的膠原蛋白材料)之間,該膠原蛋白材料包含50%至100% (w/w)之膠原蛋白及0%至50% (w/w)之彈性蛋白。A cross-linkable morphologically stable film for respirable oral cavity, comprising a composite layer of collagen material and inorganic ceramic particles containing 1.5 parts by weight to 3.5 parts by weight of inorganic ceramic per 1 part by weight of collagen material, the collagen material And a composite layer of inorganic ceramic particles sandwiched between two layers of elastic pre-tensioned collagen material (ie, a collagen material that has been stretched into an elastic region in a stress-strain curve), the collagen material comprising 50% Up to 100% (w/w) collagen and 0% to 50% (w/w) elastin. 如請求項1之可再吸收的交聯形態穩定膜,其中該膠原蛋白材料及無機陶瓷顆粒之複合層每1重量份膠原蛋白材料含有2.0重量份至3.0重量份之無機陶瓷。The resorbable morphologically stable film according to claim 1, wherein the composite layer of the collagen material and the inorganic ceramic particles contains 2.0 parts by weight to 3.0 parts by weight of the inorganic ceramic per 1 part by weight of the collagen material. 如請求項1或2之可再吸收的交聯形態穩定膜,其中該膠原蛋白材料包含70%至90% (w/w)之膠原蛋白及10%至30% (w/w)之彈性蛋白。A cross-resorbable morphologically stable membrane according to claim 1 or 2, wherein the collagen material comprises 70% to 90% (w/w) collagen and 10% to 30% (w/w) elastin . 如請求項1至3中任一項之可再吸收的交聯形態穩定膜,其中該膠原蛋白材料源自選自以下之群的天然來源之組織:哺乳動物腹膜或心包膜、胎盤膜、小腸黏膜下層(SIS)、真皮、硬腦膜、韌帶、肌腱、隔膜(例如胸隔膜)、網膜及肌肉或器官之筋膜。The resorbable cross-linked morphologically stable film according to any one of claims 1 to 3, wherein the collagen material is derived from a tissue of a natural source selected from the group consisting of a mammalian peritoneum or pericardium, a placental membrane, Small intestinal submucosa (SIS), dermis, dura mater, ligament, tendon, diaphragm (eg chest diaphragm), omentum and fascia of muscle or organ. 如請求項1至3中任一項之可再吸收的交聯形態穩定膜,其中該膠原蛋白材料源自豬、牛或馬腹膜或心包膜、小腸黏膜(SIS)或肌肉筋膜。The resorbable cross-linked morphologically stable film according to any one of claims 1 to 3, wherein the collagen material is derived from a pig, cow or horse peritoneal or pericardium, small intestinal mucosa (SIS) or muscle fascia. 如請求項1至4中任一項之可再吸收的交聯形態穩定膜,其中該彈性預拉緊膠原蛋白材料具有2 MPa 至150 MPa之彈性模數。The resorbable crosslinked morphologically stable film according to any one of claims 1 to 4, wherein the elastic pre-tensioned collagen material has an elastic modulus of from 2 MPa to 150 MPa. 如請求項1至4中任一項之可再吸收的交聯形態穩定膜,其中該彈性預拉緊膠原蛋白材料層之該等層中之一者包括5 µm至500 µm之孔。The resorbable cross-linked morphologically stable film of any one of claims 1 to 4, wherein one of the layers of the elastic pre-tensioned collagen material layer comprises pores of from 5 μm to 500 μm. 如請求項1至7中任一項之可再吸收的交聯形態穩定膜,其中該無機礦物質顆粒具有150 µm至500 µm之大小。The resorbable crosslinked morphologically stable film according to any one of claims 1 to 7, wherein the inorganic mineral particles have a size of from 150 μm to 500 μm. 如請求項1至8中任一項之可再吸收的交聯形態穩定膜,其中該無機陶瓷為羥基磷灰石。The resorbable crosslinked morphologically stable film according to any one of claims 1 to 8, wherein the inorganic ceramic is hydroxyapatite. 如請求項1至9中任一項之可再吸收的交聯形態穩定膜,其中該無機陶瓷為羥基磷灰石骨礦物質。The resorbable crosslinked morphologically stable film according to any one of claims 1 to 9, wherein the inorganic ceramic is a hydroxyapatite bone mineral. 如請求項1至10中任一項之可再吸收的交聯形態穩定膜,其經化學交聯。The resorbable crosslinked morphologically stable film according to any one of claims 1 to 10, which is chemically crosslinked. 如請求項1至10中任一項之可再吸收的交聯形態穩定膜,其藉由脫水加熱處理DHT交聯。The resorbable crosslinked morphologically stable film according to any one of claims 1 to 10, which is subjected to dehydration heat treatment for DHT crosslinking. 一種製備如請求項1至12中任一項之交聯可再吸收的交聯形態穩定膜之方法,其包含以下步驟: (a) 製備無機陶瓷顆粒及膠原蛋白材料之複合層,視情況使該複合層交聯, (b) 在經受拉緊之兩層膠原蛋白材料之間裝配並膠合該膠原蛋白材料及無機陶瓷顆粒之複合層,該拉緊使得該膠原蛋白材料拉伸在應力-應變曲線的線性區中;由此得到夾在兩層彈性預拉緊膠原蛋白材料之間的膠原蛋白材料及無機陶瓷顆粒之複合層,及 (c) 使夾在兩層彈性預拉緊膠原蛋白材料之間的該膠原蛋白材料及無機陶瓷顆粒之複合層交聯,繼之進行製造親水性之處理。A method for producing a crosslinked resorbable crosslinked morphologically stable film according to any one of claims 1 to 12, which comprises the steps of: (a) preparing a composite layer of inorganic ceramic particles and collagen material, as the case may be The composite layer is crosslinked, (b) assembling and gluing a composite layer of the collagen material and the inorganic ceramic particles between the two layers of collagen material subjected to tension, the tensioning stretching the collagen material in stress-strain a linear region of the curve; thereby obtaining a composite layer of collagen material and inorganic ceramic particles sandwiched between two layers of elastic pre-tensioned collagen material, and (c) sandwiching the two layers of elastic pre-tensioned collagen material The composite layer of the collagen material and the inorganic ceramic particles is crosslinked, followed by a process for producing hydrophilicity. 如請求項13之方法,其中該製造親水性之處理包含將夾在兩層彈性預拉緊膠原蛋白材料之間的膠原蛋白材料及無機陶瓷顆粒之該交聯複合層浸沒在氯化鈉溶液中。The method of claim 13, wherein the process of producing hydrophilicity comprises immersing the crosslinked composite layer of the collagen material and the inorganic ceramic particles sandwiched between the two layers of elastic pre-tensioned collagen materials in a sodium chloride solution. . 如請求項1至12中任一項之可再吸收的交聯形態穩定膜,其適用作在人類或動物中之不含牙骨之缺損位點處支援骨骼形成、骨骼再生、骨骼修復及/或骨骼替換的植入物。A resorbable cross-linked morphologically stable film according to any one of claims 1 to 12, which is useful for supporting bone formation, bone regeneration, bone repair and/or at a defect-free site in a human or animal. Or bone replacement implants.
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