TW201817498A - High performance and power-saving screening net capable of spirally positioning screening strips capable of fabricating in high speed and enhancing productivity - Google Patents

High performance and power-saving screening net capable of spirally positioning screening strips capable of fabricating in high speed and enhancing productivity Download PDF

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TW201817498A
TW201817498A TW105135214A TW105135214A TW201817498A TW 201817498 A TW201817498 A TW 201817498A TW 105135214 A TW105135214 A TW 105135214A TW 105135214 A TW105135214 A TW 105135214A TW 201817498 A TW201817498 A TW 201817498A
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hoop
screen
screening
axis
spirally
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TW105135214A
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TWI617366B (en
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陳肇和
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長圓工業股份有限公司
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Abstract

A high performance and power-saving screening net capable of spirally positioning screening strips comprises a hooping ring unit, a plurality of screening strips, and a plurality of screening holes. The hooping ring unit is configured to surround an axis and form a screening space. The hooping unit is formed with a continuously extended hooping strip by spirally surrounding the axis. The hooping strip has an inner ring surface adjacent to the screening space. Each of the screening strips has a fixed end portion fixed on the inner ring surface and a head portion opposite to the fixed end portion and extended into the screening space. Each of the fixed end portions has a combining portion melted into the inner side of the inner ring surface and melted with the hooping strip as a whole. The plurality of screening holes are respectively formed between the hooping strip and the screening strips. By using the hooping strip to spirally surround the axis and the combining portions of the screening strips are melted into the inner side of the inner ring surface and melted with the hooping strip as a whole, the screening net may have a stable structure and is easy to fabricate in high productivity.

Description

可螺旋定位篩條之高效節能篩網High-efficiency energy-saving sieve with spiral positioning screen

本發明是有關於一種篩選網,特別是指一種可螺旋定位篩條之高效節能篩網。The invention relates to a screening screen, in particular to a high-efficiency and energy-saving screen screen capable of arranging spirally.

現有一種篩選網(TW證書號第I314172號專利案),包含多數定位環及多數固設於該等定位環的篩條,該等定位環沿一軸線間隔設置,且各具有一內環面及多數由該內環面凹設的嵌槽,該等篩條各具有一可嵌設於該等嵌槽的根部、一連接於該根部的身部及一相反於該根部且連接於該身部的頭部,利用該等定位環與該等篩條配合,可共同形成多數篩孔。There is a screening network (TW certificate No. I314172 patent case), which includes most positioning rings and most of the sieve bars fixed to the positioning rings. The positioning rings are spaced along an axis and each has an inner ring surface and Most of the recesses recessed by the inner annular surface, each of the sieve bars has a root that can be embedded in the recesses, a body connected to the root, and a body opposite to the root and connected to the body In the head of the machine, most of the sieve holes can be formed together by using the positioning rings and the sieve bars.

雖然這種篩選網可達到預期的篩濾目的,但是在製造時,是先製備多數呈直桿狀的胚材及該等篩條,且在該等胚材其中一側面開設多數嵌槽後,再將該等篩條的根部嵌入於該等嵌槽中,最後,再利用一輥軋機將上述已穿設有篩條的胚材捲繞成中空環狀,並在胚材對相對端處進行焊接,即可分別形成該等定位環。Although this screening net can achieve the desired screening purpose, when manufacturing, most of the straight bar-shaped blanks and these sieve bars are prepared, and most of the caulks are opened on one side of the blanks. The roots of these sieve bars are then embedded in the cavities. Finally, a roll mill is used to wind the green material that has been passed through the sieve bar into a hollow ring, and is carried out at the opposite end of the green material. These positioning rings can be formed separately by welding.

這種篩選網的製造速度慢,產能無法提昇。The production speed of such screening nets is slow, and the production capacity cannot be increased.

因此,本發明之目的,即在提供一種製造速度快且可提昇產能的可螺旋定位篩條之高效節能篩網。Therefore, the object of the present invention is to provide a highly efficient and energy-saving screen with a spirally positioned screen bar that can be manufactured quickly and can increase the production capacity.

於是,本發明可螺旋定位篩條之高效節能篩網,包含一箍環單元、多數篩條及多數篩孔。該箍環單元沿一軸線延伸,且可圍繞形成一篩濾空間,該箍環單元是以一連續延伸的箍條且螺旋圍繞該軸線所形成,該箍條具有一相鄰於該篩濾空間的內環面,該等篩條平行於該軸線且分別固設於該箍環單元,且分別具有一固設於該內環面的固定端部及一相反於該固定端部且伸設於該篩濾空間中的頭部,該等固定端部各具有一熔入於該內環面內側且與該箍條熔結為一體的結合部位,該等篩孔分別形成於該箍條與該等篩條之間。Therefore, the high-efficiency and energy-saving screen of the present invention capable of spirally positioning the screen bar includes a hoop unit, a plurality of screen bars and a plurality of screen holes. The hoop unit extends along an axis and can be formed to form a sieve filtering space. The hoop unit is formed by a continuously extending hoop and spirally surrounds the axis. The hoop has an adjacent filtering screen. The inner ring surface, the sieve bars are parallel to the axis and are fixed to the hoop unit, respectively, and each has a fixed end fixed to the inner ring surface and an opposite end to the fixed end and extended on Each of the heads and fixed ends in the sieve filtering space has a joint portion fused to the inside of the inner annulus and fused with the hoop, and the sieve holes are respectively formed on the hoop and the Wait between sieve bars.

本發明之功效在於:利用該箍環單元的箍條呈螺旋延伸,且該箍條與該等篩條的固定端部焊固後,可使該箍環單元與該等篩條產生穩固固接,該篩網整體結構強度佳且製造快速,可提昇產能。The effect of the present invention is that the hoop of the hoop unit extends spirally, and after the hoop is fixed to the fixed ends of the screen bars, the hoop unit and the screen bars can be firmly connected. The overall structure of the screen has good strength and rapid manufacturing, which can increase production capacity.

參閱圖1至圖4,本發明可螺旋定位篩條之高效節能篩網之一實施例,包含一箍環單元10、多數篩條20及多數篩孔30。Referring to FIG. 1 to FIG. 4, an embodiment of a high-efficiency and energy-saving screen of a spirally positionable screen bar according to the present invention includes a hoop unit 10, a plurality of screen bars 20, and a plurality of screen holes 30.

該箍環單元10沿一軸線L延伸,且可圍繞形成一篩濾空間11,該箍環單元10是以一連續延伸的箍條12且螺旋圍繞該軸線L所形成,該箍條12具有一相鄰於該篩濾空間11的內環面121,該內環面121平行於該軸線L的截面形狀呈V型,並具有一尖端部122。The hoop unit 10 extends along an axis L and can be formed to form a sieve filtering space 11. The hoop unit 10 is formed by a continuously extending hoop 12 and spirally surrounds the axis L. The hoop 12 has a Adjacent to the inner annular surface 121 of the filtering space 11, the inner annular surface 121 is V-shaped in cross section parallel to the axis L, and has a tip portion 122.

該等篩條20平行於該軸線L且分別固設於該箍環單元10,且分別具有一固設於該內環面121的固定端部21及一相反於該固定端部21且伸設於該篩濾空間11中的頭部22,該等固定端部21各具有一可熔入於該內環面121的尖端部122內側且與該箍條12熔結為一體的結合部位211。該等固定端部21的結合部位211垂直於該軸線L的截面形狀呈V形。該等頭部22各具有一連接於該固定端部21的連接部221及一相反於該連接部221的篩濾面222,且由該連接部221朝該篩濾面222延伸時呈逐漸擴大狀。The sieve bars 20 are parallel to the axis L and fixed to the hoop unit 10, respectively, and each has a fixed end portion 21 fixed to the inner ring surface 121 and a fixed end portion 21 opposite to the fixed end portion 21 and extended. In the head 22 in the filtering space 11, the fixed ends 21 each have a joint portion 211 that can be fused into the inside of the tip portion 122 of the inner annular surface 121 and fused with the hoop 12. The cross-sectional shape of the joint portions 211 of the fixed ends 21 perpendicular to the axis L is V-shaped. Each of the heads 22 has a connecting portion 221 connected to the fixed end portion 21 and a sieve filtering surface 222 opposite to the connecting portion 221, and gradually expands from the connecting portion 221 toward the sieve filtering surface 222. shape.

該等篩孔30分別形成於該箍條12與該等篩條20之間。The screen holes 30 are respectively formed between the hoop strip 12 and the screen strips 20.

因此,本發明可螺旋定位篩條之高效節能篩網,利用該箍環單元10之箍條12呈螺旋狀連續延伸,並利用該內環面121提供該等篩條20的結合部位211焊接固定,即可在該箍條12與該等篩條20之間形成該等篩孔30,整體結構簡單。Therefore, in the present invention, the high-efficiency and energy-saving screen of a sieve can be positioned spirally, the hoops 12 of the hoop unit 10 are continuously extended in a spiral shape, and the inner ring surface 121 is used to provide the welding portions 211 of the sieve bars 20 for welding The screen holes 30 can be formed between the hoop strip 12 and the screen strips 20, and the overall structure is simple.

如圖5所示,製造時,先製備一治具40、該等篩條20及一尚未被輥軋且呈直條狀的箍條胚材12’,該治具40呈中空圓筒狀,並具有一外周面41、二垂直於該外周面的端平面42及多數由該外周面41凹設且沿軸向連通至該等端平面42的嵌槽43,該等嵌槽43的截面形狀配合該等篩條20的頭部22截面形狀,且呈內寬外窄狀。As shown in FIG. 5, at the time of manufacture, a jig 40, the sieve bars 20, and a hoop preform 12 'that has not been rolled and is in the shape of a straight bar are prepared. The jig 40 is in the shape of a hollow cylinder. And has an outer peripheral surface 41, two end planes 42 perpendicular to the outer peripheral surface, and most of the recesses 43 recessed from the outer peripheral surface 41 and communicating with the end planes 42 in the axial direction, and the cross-sectional shapes of the recesses 43 The cross-sectional shape of the head 22 of the sieve bars 20 is adapted to be wide inside and narrow outside.

接著,將該等篩條20的頭部22自其中一端平面42且分別穿設於該等嵌槽43中,且使得該等固定端部21凸出於該外周面41的外部。Then, the heads 22 of the sieve bars 20 are respectively penetrated from one end plane 42 of the sieve bars 20 into the recesses 43 so that the fixed ends 21 protrude from the outside of the outer peripheral surface 41.

繼續,如圖6所示,利用一輥軋設備50將該箍條胚材12’圍繞該治具40與嵌插於該治具40的該等篩條20,該箍條胚材12’會被輥軋而彎蜒呈螺旋狀的箍條12。隨後,設置於該輥軋設備50一側的焊接設備60對每一篩條20與彎蜒呈螺旋狀的箍條12進行焊接,即可使得該等篩條20的結合部位211與該箍條12的內環面121的尖端部122熔結為一體,且使該等篩條20與該箍環單元10產生焊接固定。利用該箍條12的尖端部122截面呈V形,以及該等篩條20的結合部位211的截面形狀呈V形的作用,在進行焊接時可以容易熔結為一體。Continuing, as shown in FIG. 6, using a rolling device 50, the hoop blank 12 ′ surrounds the jig 40 and the screen bars 20 inserted in the jig 40. The hoop blank 12 ′ will The rolled hoop 12 is rolled into a spiral shape. Subsequently, the welding equipment 60 provided on the side of the rolling equipment 50 welds each of the sieve bars 20 and the spiral hoop 12 to make the joint portions 211 of the sieve bars 20 and the hoop. The tip portion 122 of the inner ring surface 121 of 12 is fused together, and the screen bars 20 and the hoop unit 10 are welded and fixed. By virtue of the V-shaped cross-section of the tip portion 122 of the hoop strip 12 and the V-shaped cross-section of the joint portion 211 of the sieve strips 20, it can be easily fused into one body during welding.

最後再將已焊接成一體的箍條12與該等篩條20自該治具40脫離,即可製得本發明的可螺旋定位篩條之高效節能篩網(見圖1、圖2及圖3)。Finally, the hoop strip 12 that has been welded into one body and the screen strips 20 are separated from the fixture 40, and the high-efficiency and energy-saving screen screen of the spirally positionable screen strip of the present invention can be obtained (see Figures 1, 2 and Figures) 3).

因此,本發明的製造相當容易、製造速度快,可提昇產能。Therefore, the present invention is relatively easy to manufacture, has a fast manufacturing speed, and can increase production capacity.

綜上所述,本發明可螺旋定位篩條之高效節能篩網,整體結構簡單、製造容易,且製成後整體的結構強度佳,確實能達成本發明之目的。In summary, the high-efficiency and energy-saving screen of the present invention can be positioned spirally, and the overall structure is simple, easy to manufacture, and the overall structural strength is good after it is made, which can indeed achieve the purpose of cost invention.

惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above are only examples of the present invention. When the scope of implementation of the present invention cannot be limited in this way, any simple equivalent changes and modifications made in accordance with the scope of the patent application and the content of the patent specification of the present invention are still Within the scope of the invention patent.

10‧‧‧箍環單元10‧‧‧ Hoop unit

L‧‧‧軸線L‧‧‧ axis

11‧‧‧篩濾空間11‧‧‧Screening space

12‧‧‧箍條12‧‧‧ Hoop

121‧‧‧內環面121‧‧‧ inner torus

122‧‧‧尖端部122‧‧‧ Tip

20‧‧‧篩條20‧‧‧ sieve bar

21‧‧‧固定端部21‧‧‧ fixed end

211‧‧‧結合部位211‧‧‧Combination site

22‧‧‧頭部22‧‧‧Head

221‧‧‧連接部221‧‧‧ Connection Department

222‧‧‧篩濾面 222‧‧‧ sieve filter surface

30‧‧‧篩孔30‧‧‧ sieve

40‧‧‧治具40‧‧‧Jig

12’‧‧‧箍條胚材12’‧‧‧ Hoop strip blank

41‧‧‧外周面41‧‧‧outer surface

42‧‧‧端平面42‧‧‧ end plane

43‧‧‧嵌槽43‧‧‧ Recessed

50‧‧‧輥軋設備50‧‧‧Rolling equipment

60‧‧‧焊接設備60‧‧‧welding equipment

本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是本發明可螺旋定位篩條之高效節能篩網的一實施例的一立體組合圖; 圖2是該實施例的一不完整的局部放大示意圖; 圖3是該實施例之一不完整的平面示意圖; 圖4是沿圖3中之線Ⅳ-Ⅳ的一剖面圖; 圖5是該實施例之一製造示意圖;及 圖6是該實施例之另一製造示意圖。Other features and effects of the present invention will be clearly presented in the embodiment with reference to the drawings, in which: FIG. 1 is a three-dimensional combined view of an embodiment of a high-efficiency energy-saving screen with a spirally positionable screen bar according to the present invention; FIG. 2 is an incomplete partial enlarged schematic diagram of the embodiment; FIG. 3 is an incomplete plan schematic diagram of the embodiment; FIG. 4 is a sectional view taken along line IV-IV in FIG. 3; FIG. 5 is the implementation Example 1 is a manufacturing schematic diagram; and FIG. 6 is another manufacturing schematic diagram of the embodiment.

Claims (3)

一種可螺旋定位篩條之高效節能篩網,包含: 一箍環單元,沿一軸線延伸,且可圍繞形成一篩濾空間,該箍環單元是以一連續延伸的箍條且螺旋圍繞該軸線所形成,該箍條具有一相鄰於該篩濾空間的內環面; 多數篩條,平行於該軸線且分別固設於該箍環單元,且分別具有一固設於該內環面的固定端部及一相反於該固定端部且伸設於該篩濾空間中的頭部,該等固定端部各具有一熔入於該內環面內側且與該箍條熔結為一體的結合部位;及 多數篩孔,分別形成於該箍條與該等篩條之間。The utility model relates to a high-efficiency energy-saving screen screen capable of locating a screen bar, comprising: a hoop unit extending along an axis and capable of forming a sieve filtering space; the hoop unit is a continuously extending hoop bar and spirally surrounds the axis; As a result, the hoop strip has an inner ring surface adjacent to the screening space; most of the screen strips are parallel to the axis and are respectively fixed to the hoop unit and each have a A fixed end portion and a head opposite to the fixed end portion and extending in the sieve filtering space, each of the fixed end portions has a fused into the inside of the inner annular surface and fused with the hoop. The bonding site; and most of the screen holes are formed between the hoop and the screens, respectively. 如請求項1所述的可螺旋定位篩條之高效節能篩網,其中,該等篩條的固定端部的結合部位垂直於該軸線的截面形狀呈V形,該等頭部各具有一連接於該固定端部的連接部及一相反於該連接部的篩濾面,且由該連接部朝該篩濾面延伸時呈逐漸擴大狀。The high-efficiency and energy-saving screen mesh with spirally positionable screen bars as described in claim 1, wherein the joints of the fixed ends of the screen bars are V-shaped in cross section perpendicular to the axis, and each of the heads has a connection The connecting portion at the fixed end portion and a sieve filtering surface opposite to the connecting portion are gradually enlarged when extending from the connecting portion toward the sieve filtering surface. 如請求項2所述的可螺旋定位篩條之高效節能篩網,其中,該箍環單元的箍條的內環面平行於該軸線的截面形狀呈V型,該箍條具有一與該等篩條的結合部位互相熔結的尖端部。The high-efficiency and energy-saving screen of a spirally positionable screen bar according to claim 2, wherein the cross-sectional shape of the inner ring surface of the hoop of the hoop unit parallel to the axis is V-shaped, and the hoop has The joints of the sieve bars are fused to each other at the tips.
TW105135214A 2016-10-31 2016-10-31 Highly efficient and energy-saving screen for spiral positioning screen TWI617366B (en)

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Publication number Priority date Publication date Assignee Title
JPH07157993A (en) * 1993-12-09 1995-06-20 Mitsubishi Heavy Ind Ltd Sieving machine
US5823355A (en) * 1995-03-29 1998-10-20 Beloit Technologies, Inc. Fibresaver screen basket support
TW484464U (en) * 2001-06-07 2002-04-21 Slit And Hole Industry Co Ltd Screening net with strutting rods able to screw and position screen strips
JP3720816B2 (en) * 2003-04-01 2005-11-30 栄工機株式会社 Drum-shaped material selection screen
TW200736458A (en) * 2006-03-24 2007-10-01 Slit And Hole Industry Co Ltd A sieve (screen) can prevent sieve bars from falling off

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