TW201814007A - Light diffusing and transmitting sheet capable of providing higher brightness with less power consumption - Google Patents

Light diffusing and transmitting sheet capable of providing higher brightness with less power consumption Download PDF

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TW201814007A
TW201814007A TW105133205A TW105133205A TW201814007A TW 201814007 A TW201814007 A TW 201814007A TW 105133205 A TW105133205 A TW 105133205A TW 105133205 A TW105133205 A TW 105133205A TW 201814007 A TW201814007 A TW 201814007A
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fine particles
light
particles
resin
diffusion
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TW105133205A
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岩井多佳子
壹岐耕一郎
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日本板硝子股份有限公司
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Abstract

The light diffusing and transmitting sheet (1) of the present invention includes a base resin (10) and composite particles (20) dispersed in the base resin (10). The composite particles (20) include a resin binder (21) and fine particles (22) encapsulated in the resin binder (21). The fine particles (22) include glass fine particles (22a).

Description

光擴散透射片    Light diffusion transmission sheet   

本發明係關於一種光擴散透射片。 The present invention relates to a light diffusion and transmission sheet.

伴隨著液晶顯示器之高畫質化,為了使自液晶顯示器之背光裝置出射之光在空間上均質化,對於光擴散特性高之光擴散透射片之需求提高。此外,自降低能源消耗之觀點而言,對於亮度特性高之光擴散透射片之需求亦提高。 Along with the improvement of the image quality of the liquid crystal display, in order to spatially homogenize the light emitted from the backlight device of the liquid crystal display, the demand for a light diffusion transmission sheet with high light diffusion characteristics is increasing. In addition, from the viewpoint of reducing energy consumption, the demand for a light-diffusing transmissive sheet with high brightness characteristics is also increasing.

於專利文獻1中,記載有具備作為母材之樹脂、及分散於樹脂之氧化矽(silica)複合粒子的光擴散透射片。氧化矽複合粒子內包有平均粒徑為100nm以下之氧化鈦微粒子。專利文獻1所記載之光擴散透射片顯示高總透光率及霧化率。氧化鈦具有較高之折射率(例如約2.60)。 Patent Document 1 describes a light-diffusing transmission sheet including a resin as a base material and silica composite particles dispersed in the resin. The silicon oxide composite particles contain titanium oxide fine particles having an average particle diameter of 100 nm or less. The light-diffusion transmissive sheet described in Patent Document 1 shows high total light transmittance and haze. Titanium oxide has a relatively high refractive index (for example, about 2.60).

於專利文獻2中,記載有具有設於光透射性基材上之內部散射層之光學積層體。內部散射層含有內部散射粒子。內部散射粒子之平均粒徑為1~10μm,且內包有平均粒徑為5~300nm之由有機材料及/或無機材料所構成之微粒子。作為形成微粒子之無機材料,例示有氧化鈦、氧化鋅、氧化鋯、氧化鋁等折射率表現性較高之材料。 Patent Document 2 describes an optical laminate having an internal scattering layer provided on a light-transmitting substrate. The internal scattering layer contains internal scattering particles. The average particle diameter of the internal scattering particles is 1 to 10 μm, and microparticles composed of an organic material and / or an inorganic material having an average particle diameter of 5 to 300 nm are included. Examples of the inorganic material forming the fine particles include materials having high refractive index expression properties such as titanium oxide, zinc oxide, zirconia, and aluminum oxide.

於專利文獻3中,記載有用於視認自投影儀投影之影像之透 射型屏幕。透射型屏幕具有含有光擴散微粒子及乾凝膠之光擴散層。光擴散微粒子係藉由乾凝膠而載持。藉此,光擴散微粒子表面存在有乾凝膠之空隙(折射率1.0之空氣),光擴散微粒子相對於空氣之相對折射率變得非常高。因此,能夠實現光擴散微粒子之有效之光擴散。其結果為,提供有一種可視認自投影儀投影之影像之視角非常廣,且自屏幕之兩面之視認性亦優異之透射型屏幕。於專利文獻3中,記載有如下情況:作為光擴散微粒子,可使用由有機微粒子與少量之無機微粒子(無機微粒子之比率低於50質量%者)所形成之複合粒子,或由無機微粒子與少量之有機高分子(有機微粒子之比率低於50質量%者)所形成之複合粒子。例如,於實施例中,使用作為氧化矽與三聚氰胺樹脂之複合微粒子之optobeads 500S及optobeads 6500M作為光擴散微粒子。 Patent Document 3 describes a transmissive screen for viewing an image projected from a projector. The transmissive screen has a light diffusing layer containing light diffusing fine particles and a xerogel. The light-diffusing fine particles are carried by a xerogel. Thereby, the xerogel voids (air having a refractive index of 1.0) exist on the surface of the light diffusing fine particles, and the relative refractive index of the light diffusing fine particles with respect to the air becomes extremely high. Therefore, effective light diffusion of the light-diffusing fine particles can be achieved. As a result, there is provided a transmissive screen that can visually recognize an image projected from a projector with a very wide viewing angle and excellent visibility from both sides of the screen. Patent Document 3 describes that as the light-diffusing fine particles, composite particles formed of organic fine particles and a small amount of inorganic fine particles (a ratio of inorganic fine particles of less than 50% by mass) may be used, or inorganic fine particles and a small amount Composite particles made of organic polymers (the ratio of organic fine particles is less than 50% by mass). For example, in the examples, optobeads 500S and optobeads 6500M, which are composite fine particles of silica and melamine resin, are used as light-diffusing fine particles.

於專利文獻4中,記載有具備由包含透明樹脂之透明基材所構成之光擴散層之光擴散板。光擴散層含有存在於透明基材之內部之第一光擴散粒子及第二光擴散粒子。第二光擴散粒子之折射率大於第一光擴散粒子之折射率。第一光擴散粒子之折射率為1.4~1.7,第二光擴散粒子之折射率大於2。 Patent Document 4 describes a light diffusing plate including a light diffusing layer composed of a transparent substrate including a transparent resin. The light diffusion layer contains first light diffusion particles and second light diffusion particles existing inside the transparent substrate. The refractive index of the second light diffusion particles is greater than the refractive index of the first light diffusion particles. The refractive index of the first light diffusion particle is 1.4 to 1.7, and the refractive index of the second light diffusion particle is greater than 2.

專利文獻1:日本特開2014-48427號公報 Patent Document 1: Japanese Patent Application Laid-Open No. 2014-48427

專利文獻2:日本特開2009-42554號公報 Patent Document 2: Japanese Patent Application Laid-Open No. 2009-42554

專利文獻3:日本特開2013-195548號公報 Patent Document 3: Japanese Patent Application Publication No. 2013-195548

專利文獻4:日本特開2008-40479號公報 Patent Document 4: Japanese Patent Application Laid-Open No. 2008-40479

根據專利文獻1所記載之技術,具有提高光擴散透射片之亮度特性之餘地。又,根據專利文獻2,雖然作為形成微粒子之無機材料,例示有氧化鈦等特定之材料,但是並未對有利於確保良好之光擴散特性並且提高光學積層體之亮度之內部散射粒子進行具體研究。根據專利文獻3,作為複合粒子之光擴散微粒子,實質上僅記載有optbeads 500S及optbeads 6500M。又,暗示有如下內容:即便使用optbeads 500S,由於光擴散層之空隙率,光擴散層之亮度特性亦較低。又,於專利文獻4中,並未記載或暗示使複合粒子分散於透明基材之內容。 According to the technique described in Patent Document 1, there is room for improving the brightness characteristics of the light diffusion transmission sheet. Further, according to Patent Document 2, although specific materials such as titanium oxide are exemplified as inorganic materials forming fine particles, internal scattering particles which are effective for ensuring good light diffusion characteristics and improving the brightness of the optical laminate are not specifically studied. . According to Patent Document 3, only the optbeads 500S and optbeads 6500M are described as light-diffusing fine particles of composite particles. In addition, it is suggested that even if optbeads 500S is used, the brightness characteristics of the light diffusion layer are low due to the porosity of the light diffusion layer. Further, in Patent Document 4, there is no description or suggestion of dispersing composite particles in a transparent substrate.

基於此種情況,本發明之目的在於提供一種具備對於實現良好之光擴散特性與高亮度特性有利之新穎之複合粒子的光擴散透射片。 Based on this situation, an object of the present invention is to provide a light-diffusing transmissive sheet having novel composite particles that are advantageous for achieving good light-diffusion characteristics and high-brightness characteristics.

本發明提供一種光擴散透射片,其具備:母材樹脂;及複合粒子,其含有樹脂黏合劑及內包於上述樹脂黏合劑之微粒子,並且上述複合粒子分散於上述母材樹脂;且上述微粒子含有玻璃微粒子。 The present invention provides a light-diffusing transmission sheet including: a base material resin; and composite particles containing a resin binder and fine particles contained in the resin binder, and the composite particles are dispersed in the base material resin; and the fine particles. Contains glass particles.

由於內包於樹脂黏合劑之微粒子含有玻璃微粒子,故而複合粒子有利於實現良好之光擴散特性與高亮度特性。上述之光擴散透射片藉由具備此種複合粒子,而具有良好之光擴散特性與高亮度特性。 Since the microparticles contained in the resin adhesive contain glass microparticles, the composite particles are advantageous for achieving good light diffusion characteristics and high brightness characteristics. The above-mentioned light-diffusion and transmission sheet has good light-diffusion characteristics and high-brightness characteristics by including such composite particles.

1‧‧‧光擴散透射片 1‧‧‧light diffusion transmission sheet

10‧‧‧母材樹脂 10‧‧‧Base resin

20‧‧‧複合粒子 20‧‧‧ composite particles

21‧‧‧樹脂黏合劑 21‧‧‧resin adhesive

22‧‧‧微粒子 22‧‧‧ fine particles

22a‧‧‧玻璃微粒子 22a‧‧‧ glass particles

圖1係本發明之實施形態之光擴散透射片之示意性剖視圖。 FIG. 1 is a schematic cross-sectional view of a light diffusion transmission sheet according to an embodiment of the present invention.

圖2係示意性地表示複合粒子之結構之剖視圖。 FIG. 2 is a cross-sectional view schematically showing the structure of a composite particle.

圖3A係示意性地表示入射至複合粒子內部之玻璃微粒子之光之光路圖。 FIG. 3A is a light path diagram schematically showing the light of glass fine particles incident into the inside of composite particles.

圖3B係示意性地表示入射至複合粒子內部之高折射率微粒子之光之光路圖。 FIG. 3B is a light path diagram schematically showing the light of the high-refractive index particles incident into the inside of the composite particle.

以下,一面參照圖式一面對本發明之實施形態進行說明。再者,以下之說明係與本發明之一例相關者,本發明並不限定於該等。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. The following description relates to an example of the present invention, and the present invention is not limited to these.

如圖1所示般,本發明之光擴散透射片1具備母材樹脂10及複合粒子20。複合粒子20分散於母材樹脂10中。母材樹脂10並無特別限定,但較理想為複合粒子20之分散性優異、且具有對於可見光之透明性、耐候性、耐濕性、及耐熱性之樹脂。例如,作為母材樹脂10,可列舉聚酯多元醇、線性聚酯、丙烯酸系樹脂、胺基樹脂、環氧系樹脂、三聚氰胺系樹脂、聚矽氧系樹脂、胺酯(urethane)系樹脂、乙酸乙烯酯系樹脂、降莰烯系樹脂、及聚碳酸酯樹脂等材料。又,亦可使用各種熱硬化型樹脂、各種紫外線硬化型樹脂。該等樹脂中亦可適當地添加異氰酸酯系等硬化劑、各種分散劑。光擴散透射片1亦可進而具備PET(聚對苯二甲酸乙二酯)膜 等基板(圖示省略),於該基板上,層狀地形成分散有複合粒子20之母材樹脂10。 As shown in FIG. 1, the light diffusion and transmission sheet 1 of the present invention includes a base material resin 10 and composite particles 20. The composite particles 20 are dispersed in the base material resin 10. The base material resin 10 is not particularly limited, but is preferably a resin having excellent dispersibility of the composite particles 20 and having transparency to visible light, weather resistance, moisture resistance, and heat resistance. For example, as the base material resin 10, polyester polyol, linear polyester, acrylic resin, amine resin, epoxy resin, melamine resin, polysiloxane resin, urethane resin, Materials such as vinyl acetate resin, norbornene resin, and polycarbonate resin. Various thermosetting resins and various ultraviolet curing resins can also be used. To these resins, a hardening agent such as an isocyanate and various dispersants may be appropriately added. The light diffusion transmission sheet 1 may further include a substrate (not shown) such as a PET (polyethylene terephthalate) film, and the base material resin 10 in which the composite particles 20 are dispersed is formed in a layered manner on the substrate.

如圖2所示般,複合粒子20含有樹脂黏合劑21及微粒子22。微粒子22內包於樹脂黏合劑21中。微粒子22含有玻璃微粒子22a。 As shown in FIG. 2, the composite particles 20 include a resin binder 21 and fine particles 22. The fine particles 22 are enclosed in a resin adhesive 21. The fine particles 22 include glass fine particles 22a.

如圖3B所示般,於如二氧化鈦微粒子般之具有較玻璃微粒子22a高之折射率的高折射率微粒子PH代替玻璃微粒子22a存在於複合粒子之內部時,若對高折射率微粒子PH入射光,則存在大多數之光於高折射率微粒子PH之內部重複進行全反射並被封入高折射率微粒子PH之內部之情況。此情況於提高光擴散透射片之亮度特性之方面不利。相對於此,如圖3A所示般,若玻璃微粒子22a包含於複合粒子20之內部,則雖有一部分之光被封入玻璃微粒子22a之內部之可能性,但是由於玻璃之折射率並沒有那麼高,故而大多數之光一面於玻璃微粒子22a之表面適當地折射一面通過玻璃微粒子22a。即,由於複合粒子20之微粒子22含有玻璃微粒子22a,故而入射至玻璃微粒子22a之光之大多數朝向光擴散透射片1之前方前進,因此被封入微粒子22之光之比率降低。其結果為,光擴散透射片1具有高亮度特性。又,自給光擴散透射片1帶來良好之光擴散特性之觀點而言,玻璃易具有與樹脂黏合劑21之折射率存在較理想之關係之折射率。因此,微粒子22含有玻璃微粒子22a之情況對於實現良好之光擴散特性與高亮度特性之雙方較有利。由此,光擴散透射片1具有良好之光擴散特性與高亮度特性。 As shown in FIG. 3B, when high-refractive index particles PH having a higher refractive index than glass particles 22a like titanium dioxide particles exist in the interior of the composite particles instead of glass particles 22a, if light is incident on the high-refractive index particles PH, Then, most of the light may be repeatedly totally reflected inside the high-refractive-index particles PH and may be enclosed in the high-refractive-index particles PH. This situation is disadvantageous in terms of improving the brightness characteristics of the light diffusion and transmission sheet. On the other hand, as shown in FIG. 3A, if the glass fine particles 22a are contained inside the composite particles 20, there is a possibility that a part of the light is enclosed inside the glass fine particles 22a, but the refractive index of the glass is not so high. Therefore, most of the light passes through the glass fine particles 22a while properly refracting them on the surface of the glass fine particles 22a. That is, since the microparticles 22 of the composite particles 20 include glass microparticles 22a, most of the light incident on the glass microparticles 22a advances in front of the light diffusion transmission sheet 1, so the ratio of the light enclosed in the microparticles 22 decreases. As a result, the light diffusion and transmission sheet 1 has high brightness characteristics. In addition, from the viewpoint of bringing good light diffusion characteristics to the light diffusion and transmission sheet 1, glass tends to have a refractive index having an ideal relationship with the refractive index of the resin adhesive 21. Therefore, the case where the fine particles 22 include the glass fine particles 22a is advantageous for achieving both the good light diffusion characteristics and the high brightness characteristics. Accordingly, the light diffusion transmission sheet 1 has good light diffusion characteristics and high brightness characteristics.

為使複合粒子20能夠均勻地分散於母材樹脂10,較理想為複合粒子20之平均粒徑控制於特定之範圍。自此種觀點而言,複合粒子20 之平均粒徑例如為1μm~20μm,較理想為1μm~15μm,更理想為4μm~15μm。藉此,可防止光擴散透射片1中之光學特性之空間上不均。又,可減少因光進入至複合粒子20凝集時所產生之一次粒子彼此之間之空隙所引起的光反射損失。藉此,可提高光擴散透射片1之亮度特性。進而,於光擴散透射片1中可充分確保光進行折射之界面。藉此,可提高光擴散透射片1之光擴散特性。再者,本說明書中所謂「平均粒徑」,意指利用雷射繞射法所測定之體積基準之D50。又,「平均粒徑」亦可作為於藉由掃描式電子顯微鏡(SEM)或穿透式電子顯微鏡(TEM)觀察光擴散透射片1之剖面或複合粒子20之剖面時能夠視認之50個以上粒子之最大徑之平均值而求出。 In order to enable the composite particles 20 to be uniformly dispersed in the base material resin 10, it is preferable that the average particle diameter of the composite particles 20 is controlled to a specific range. From such a viewpoint, the average particle diameter of the composite particles 20 is, for example, 1 μm to 20 μm, more preferably 1 μm to 15 μm, and even more preferably 4 μm to 15 μm. Thereby, it is possible to prevent the spatial unevenness of the optical characteristics in the light diffusion transmission sheet 1. In addition, it is possible to reduce the light reflection loss caused by the light entering the space between the primary particles generated when the composite particles 20 are aggregated. Thereby, the brightness characteristic of the light-diffusion transmission sheet 1 can be improved. Furthermore, in the light-diffusion transmissive sheet 1, an interface where light is refracted can be sufficiently secured. Thereby, the light-diffusion characteristic of the light-diffusion transmission sheet 1 can be improved. In addition, the "average particle diameter" in this specification means the D50 of the volume basis measured by the laser diffraction method. In addition, the "average particle diameter" may be 50 or more that can be visually recognized when a cross section of the light diffusion transmission sheet 1 or a cross section of the composite particle 20 is observed with a scanning electron microscope (SEM) or a transmission electron microscope (TEM). The average value of the maximum diameter of the particles was obtained.

自對光擴散透射片1賦予空間上均勻之光擴散特性之觀點而言,複合粒子20之形狀較理想為縱橫比為1~2之粒狀。此處,所謂縱橫比係指複合粒子20之長徑da相對於複合粒子20之短徑db之比(da/db)。 From the viewpoint of imparting spatially uniform light diffusion characteristics to the light diffusion and transmission sheet 1, the shape of the composite particles 20 is preferably a granular shape having an aspect ratio of 1 to 2. Here, the aspect ratio refers to a ratio (da / db) of the major axis da of the composite particles 20 to the minor axis db of the composite particles 20.

玻璃微粒子22a之平均粒徑例如為10nm~10μm。玻璃微粒子22a之平均粒徑較理想為100nm~10μm,更理想為100nm~5μm。藉此,玻璃微粒子22a適當地內包於樹脂黏合劑21。 The average particle diameter of the glass fine particles 22a is, for example, 10 nm to 10 μm. The average particle diameter of the glass fine particles 22a is preferably 100 nm to 10 μm, and more preferably 100 nm to 5 μm. As a result, the glass fine particles 22 a are appropriately contained in the resin adhesive 21.

玻璃微粒子22a之折射率例如為1.52~1.80。藉此,光擴散透射片1更確實地具有良好之光擴散特性與高亮度特性。自光擴散透射片1更確實地具有良好之光擴散特性與高亮度特性之觀點而言,玻璃微粒子22a之折射率較理想為1.54~1.80,更理想為1.55~1.80。 The refractive index of the glass fine particles 22a is, for example, 1.52 to 1.80. Thereby, the light diffusion transmission sheet 1 more surely has good light diffusion characteristics and high brightness characteristics. From the viewpoint that the light diffusion and transmission sheet 1 more surely has good light diffusion characteristics and high brightness characteristics, the refractive index of the glass fine particles 22a is preferably 1.54 to 1.80, and more preferably 1.55 to 1.80.

例如,玻璃微粒子22a具有較樹脂黏合劑21之折射率大之折射率。玻璃微粒子22a之折射率與樹脂黏合劑21之折射率之差例如為0.30 以下。藉此,入射至玻璃微粒子22a之光難以於玻璃微粒子22a之內部重複進行全反射並被封入,光擴散透射片1確實具有高亮度特性。玻璃微粒子22a之折射率與樹脂黏合劑21之折射率之差例如為0.02以上。藉此,光擴散透射片1更確實地具有良好之光擴散特性。 For example, the glass fine particles 22 a have a refractive index larger than that of the resin adhesive 21. The difference between the refractive index of the glass fine particles 22a and the refractive index of the resin adhesive 21 is, for example, 0.30 or less. This makes it difficult for the light incident on the glass microparticles 22a to be repeatedly totally reflected and sealed in the glass microparticles 22a, and the light diffusion transmission sheet 1 does have high brightness characteristics. The difference between the refractive index of the glass fine particles 22a and the refractive index of the resin adhesive 21 is, for example, 0.02 or more. Thereby, the light-diffusion transmissive sheet 1 more surely has good light-diffusion characteristics.

形成玻璃微粒子22a之玻璃並無特別限制,但例如為以下之玻璃。 Although the glass which forms the glass microparticle 22a is not specifically limited, For example, it is the following glass.

一種玻璃,以質量%表示,含有以下各成分,即59%≦SiO2≦65%、8%≦Al2O3≦15%、47%≦(SiO2-Al2O3)≦57%、1%≦MgO≦5%、20%≦CaO≦30%、0%<(Li2O+Na2O+K2O)<2%、0%≦TiO2≦5%,且實質上不含有B2O3、F、ZnO、BaO、SrO、及ZrO2之玻璃。此處,所謂「實質上不含有」係指除了例如不可避免地混入工業用原料之情形,不刻意地包含,具體而言,成為對象之成分之含量未達0.1質量%,較理想為未達0.05質量%,更理想為未達0.03質量%。作為此種玻璃,例示有國際公開第2006/068255號所記載之玻璃。藉此,光擴散透射片1更確實地具有良好之光擴散特性與高亮度特性。 A glass, expressed in mass%, containing the following components: 59% ≦ SiO 2 ≦ 65%, 8% ≦ Al 2 O 3 ≦ 15%, 47% ≦ (SiO 2 -Al 2 O 3 ) ≦ 57%, 1% ≦ MgO ≦ 5%, 20% ≦ CaO ≦ 30%, 0% <(Li 2 O + Na 2 O + K 2 O) <2%, 0% ≦ TiO 2 ≦ 5%, and does not substantially contain B 2 O 3 , F, ZnO, BaO, SrO, and ZrO 2 glass. Here, the term "substantially free" means that it is not intentionally included except for the case where industrial raw materials are inevitably mixed in. Specifically, the content of the target component is less than 0.1% by mass, and is preferably less than 0.05% by mass, and more preferably less than 0.03% by mass. As such a glass, the glass described in International Publication No. 2006/068255 is exemplified. Thereby, the light diffusion transmission sheet 1 more surely has good light diffusion characteristics and high brightness characteristics.

光擴散透射片1中之複合粒子20之含有率例如為55質量%以上,較理想為60質量%以上,更理想為64質量%以上。藉此,光擴散透 射片1更確實地具有良好之光擴散特性與較高之亮度特性。又,光擴散透射片1中之複合粒子20之含有率例如為70質量%以下,較理想為68質量%以下,更理想為66質量%以下。藉此,複合粒子20適當地分散於母材樹脂10,例如可抑制複合粒子20露出於光擴散透射片1之表面。 The content rate of the composite particles 20 in the light diffusion transmission sheet 1 is, for example, 55% by mass or more, more preferably 60% by mass or more, and even more preferably 64% by mass or more. Thereby, the light diffusion and transmission sheet 1 more surely has good light diffusion characteristics and higher brightness characteristics. The content of the composite particles 20 in the light diffusion and transmission sheet 1 is, for example, 70% by mass or less, more preferably 68% by mass or less, and even more preferably 66% by mass or less. Thereby, the composite particles 20 are appropriately dispersed in the base material resin 10, and for example, the composite particles 20 can be prevented from being exposed on the surface of the light diffusion and transmission sheet 1.

複合粒子20中之微粒子22之含有率例如為30質量%~99質量%,較理想為30質量%~95質量%,更理想為50質量%~90質量%。複合粒子20中之樹脂黏合劑21之含有率例如為1質量%~70質量%,較理想為5質量%~70質量%,更理想為10質量%~50質量%。藉此,光擴散透射片1更確實地具有良好之光擴散特性與高亮度特性。 The content of the fine particles 22 in the composite particles 20 is, for example, 30% to 99% by mass, more preferably 30% to 95% by mass, and even more preferably 50% to 90% by mass. The content of the resin binder 21 in the composite particles 20 is, for example, 1% to 70% by mass, more preferably 5% to 70% by mass, and even more preferably 10% to 50% by mass. Thereby, the light diffusion transmission sheet 1 more surely has good light diffusion characteristics and high brightness characteristics.

如圖2所示般,微粒子22亦可含有除玻璃微粒子22a以外之微粒子。例如,微粒子22進而含有選自由氧化矽、聚矽氧、氟樹脂、二氧化鈦、氧化鋅、氧化鋯、碳酸鈣、硫酸鋇、硫化鋅、氫氧化鋁、及體質顏料所組成之群中之至少1種微粒子。藉此,可提供具有多樣之光學特性之光擴散透射片1。又,視情況可對複合粒子20賦予特定之機械強度。 As shown in FIG. 2, the fine particles 22 may contain fine particles other than the glass fine particles 22 a. For example, the fine particles 22 further contain at least one selected from the group consisting of silica, polysiloxane, fluororesin, titanium dioxide, zinc oxide, zirconia, calcium carbonate, barium sulfate, zinc sulfide, aluminum hydroxide, and constitution pigments. Kind of particles. Thereby, the light-diffusion transmissive sheet 1 having various optical characteristics can be provided. Moreover, a specific mechanical strength can be given to the composite particle 20 as needed.

複合粒子20例如含有玻璃微粒子22a及氧化矽微粒子。藉此,光擴散透射片1更確實地具有良好之光擴散特性與高亮度特性。此情形時,氧化矽微粒子之平均粒徑例如小於玻璃微粒子22a之平均粒徑,例如為1nm~1μm,較理想為2nm~600nm,更理想為2nm~400nm。又,複合粒子20中之氧化矽微粒子之含有率例如為10質量%~98質量%,較理想為15質量%~94質量%,更理想為40質量%~87質量%。藉此,氧化矽微粒子易與樹脂黏合劑21一併包圍玻璃微粒子22a,因此複合粒子20具有較理想之機械強度。氧化矽微粒子例如為球形狀。複合粒子20亦可僅含有玻 璃微粒子22a及氧化矽微粒子作為微粒子22。 The composite particles 20 include, for example, glass fine particles 22a and silicon oxide fine particles. Thereby, the light diffusion transmission sheet 1 more surely has good light diffusion characteristics and high brightness characteristics. In this case, the average particle diameter of the silicon oxide fine particles is, for example, smaller than the average particle diameter of the glass fine particles 22a, and is, for example, 1 nm to 1 μm, more preferably 2 nm to 600 nm, and even more preferably 2 nm to 400 nm. The content of the silicon oxide fine particles in the composite particles 20 is, for example, 10% to 98% by mass, more preferably 15% to 94% by mass, and even more preferably 40% to 87% by mass. As a result, the silica particles can easily surround the glass particles 22a together with the resin adhesive 21, so the composite particles 20 have a relatively good mechanical strength. The silicon oxide fine particles have a spherical shape, for example. The composite particles 20 may contain only glass fine particles 22a and silica fine particles as the fine particles 22.

樹脂黏合劑21可內包微粒子22,具有對於可見光之透明性。自使複合粒子20之硬度下降而降低損傷與光擴散透射片1相接之構件之可能性之觀點而言,樹脂黏合劑21較理想為包含選自由丙烯酸樹脂、聚胺酯樹脂、及尼龍所組成之群中至少1種樹脂。其中,樹脂黏合劑21較理想為聚胺酯樹脂。 The resin adhesive 21 can contain fine particles 22 and has transparency to visible light. From the viewpoint of reducing the hardness of the composite particles 20 and reducing the possibility of damaging the member that is in contact with the light diffusion transmission sheet 1, the resin adhesive 21 is preferably selected from the group consisting of acrylic resin, polyurethane resin and nylon At least one resin in the group. Among them, the resin adhesive 21 is preferably a polyurethane resin.

其次,對光擴散透射片1之製造方法之一例進行說明。製備分散有樹脂黏合劑21之原料、及至少含有玻璃微粒子22a之微粒子22之溶膠液。視需要使與玻璃微粒子22a不同種類之微粒子22(例如氧化矽微粒子)、螢光染料、螢光增白劑、染料、或顏料分散於溶膠液中。藉由使用所製備之溶膠液進行噴霧乾燥,可獲得複合粒子20。藉由調整溶膠液中之固體成分之含量及噴霧乾燥中之噴霧條件,可抑制一次粒子之凝集,將複合粒子20之粒徑控制於適當之範圍內。 Next, an example of the manufacturing method of the light-diffusion transmission sheet 1 is demonstrated. A raw material in which the resin binder 21 is dispersed, and a sol liquid containing the fine particles 22 containing at least glass fine particles 22a are prepared. If necessary, fine particles 22 (for example, silicon oxide fine particles), fluorescent dyes, fluorescent brighteners, dyes, or pigments different from the glass fine particles 22a are dispersed in the sol solution. The composite particles 20 can be obtained by spray-drying using the prepared sol solution. By adjusting the solid content in the sol solution and the spraying conditions in spray drying, aggregation of the primary particles can be suppressed, and the particle diameter of the composite particles 20 can be controlled within an appropriate range.

又,向成為樹脂黏合劑21之熔融樹脂添加至少含有玻璃微粒子22a之微粒子22,視需要添加與玻璃微粒子22a不同種類之微粒子22(例如氧化矽微粒子)、螢光染料、螢光增白劑、染料、或顏料並混煉,使該等添加物均勻地混合於熔融樹脂。藉由將如此所獲得之樹脂之塊粉碎並調整為特定之粒徑,亦可獲得複合粒子20。然而,自使微粒子22等均勻地分散於樹脂黏合劑21,或有效率地製造較理想之粒徑及形狀之複合粒子20之觀點而言,較理想為藉由溶膠液之製備及噴霧乾燥而製作複合粒子20。 In addition, to the molten resin serving as the resin binder 21, microparticles 22 containing at least glass microparticles 22a are added, and microparticles 22 (for example, silicon oxide microparticles) different from glass microparticles 22a are added as needed, fluorescent dyes, fluorescent whitening agents, Dyes or pigments are kneaded together so that these additives are uniformly mixed with the molten resin. The composite particles 20 can also be obtained by pulverizing and adjusting the pieces of the resin thus obtained to a specific particle diameter. However, from the viewpoint of uniformly dispersing the fine particles 22 and the like in the resin adhesive 21 or efficiently producing the composite particles 20 having a preferable particle size and shape, it is more desirable to prepare the sol solution by spray drying Manufacture composite particle 20.

使如上述般所製作之複合粒子20均勻地分散於含有母材樹脂10之原料之流體中。如此,製備含有母材樹脂10之原料及複合粒子20 之墨水。藉由將該墨水塗佈於PET膜等基板上並使墨水固化,可獲得光擴散透射片1。 The composite particles 20 prepared as described above are uniformly dispersed in a fluid containing a raw material of the base resin 10. In this way, an ink containing the raw material of the base material resin 10 and the composite particles 20 is prepared. By applying this ink to a substrate such as a PET film and curing the ink, the light-diffusing transmission sheet 1 can be obtained.

實施例 Examples

使用實施例對本發明詳細地進行說明。然而,本發明並不限定於以下之實施例。 The present invention will be described in detail using examples. However, the present invention is not limited to the following examples.

<實施例> <Example>

將玻璃微粒子之水分散體(玻璃之折射率:1.57、玻璃微粒子之平均粒徑:1.5μm、玻璃微粒子之濃度:5.8質量%)22.6重量份、氧化矽微粒子之膠體液A(日產化學工業公司製造,氧化矽微粒子之平均粒徑:2nm~3nm、氧化矽微粒子之折射率:約1.45,商品名:Snowtex XS)18.4重量份、氧化矽微粒子之膠體液B(日本化學工業公司製造,氧化矽微粒子之平均粒徑:7nm~10nm、氧化矽微粒子之折射率:約1.45,商品名:Silicadole 30S)57.6重量份、聚胺酯乳液A(三井化學公司製造,商品名:Takelac W-6020,聚胺酯之折射率:1.50~1.55)17.7重量份、聚胺酯乳液B(三井化學公司製造,商品名:Takelac WS-6021,聚胺酯之折射率:1.50~1.55)2.7重量份混合而製備溶膠液。溶膠液之固形物成分中之玻璃微粒子之含有率為5.8質量%,溶膠液之固形物成分中之聚胺酯之固形物成分之含有率為20.4質量%,溶膠液之固形物成分中之氧化矽微粒子之含有率為73.8質量%。 An aqueous dispersion of glass fine particles (refractive index of glass: 1.57, average particle size of glass fine particles: 1.5 μm, concentration of glass fine particles: 5.8% by mass), 22.6 parts by weight of colloidal liquid A of silicon oxide fine particles (Nissan Chemical Industries, Ltd.) Manufactured, average particle diameter of silica fine particles: 2nm ~ 3nm, refractive index of silica fine particles: about 1.45, trade name: Snowtex XS), 18.4 parts by weight, colloidal liquid B of silica fine particles (manufactured by Japan Chemical Industry Co., Ltd., silica) Average particle size of microparticles: 7nm ~ 10nm, refractive index of silicon oxide microparticles: about 1.45, trade name: Silicadole 30S) 57.6 parts by weight, polyurethane emulsion A (manufactured by Mitsui Chemicals, trade name: Takelac W-6020, refraction of polyurethane Rate: 1.50 ~ 1.55) 17.7 parts by weight of polyurethane emulsion B (manufactured by Mitsui Chemicals, trade name: Takelac WS-6021, refractive index of polyurethane: 1.50 ~ 1.55) were mixed with 2.7 parts by weight to prepare a sol solution. The content of the glass fine particles in the solid content of the sol is 5.8% by mass, the content of the polyurethane solid content in the solid content of the sol is 20.4% by mass, and the silica particles in the solid content of the sol are Its content is 73.8% by mass.

形成玻璃微粒子之玻璃係如下玻璃:以質量%表示,含有以下各成分,即,59%≦SiO2≦65%、8%≦Al2O3≦15%、 47%≦(SiO2-Al2O3)≦57%、1%≦MgO≦5%、20%≦CaO≦30%、0%<(Li2O+Na2O+K2O)<2%、0%≦TiO2≦5%,且實質上不含有B2O3、F、ZnO、BaO、SrO、及ZrO2The glass forming the glass particles is as follows: it is expressed in mass% and contains the following components, namely, 59% ≦ SiO 2 ≦ 65%, 8% ≦ Al 2 O 3 ≦ 15%, 47% ≦ (SiO 2 -Al 2 O 3 ) ≦ 57%, 1% ≦ MgO ≦ 5%, 20% ≦ CaO ≦ 30%, 0% <(Li 2 O + Na 2 O + K 2 O) <2%, 0% ≦ TiO 2 ≦ 5 % And contains substantially no B 2 O 3 , F, ZnO, BaO, SrO, and ZrO 2 .

使用微霧噴霧乾燥器(藤崎電機公司製造,製品名:MDL-050)使如上述般所製備之溶膠液噴霧乾燥,製作實施例之複合粒子。實施例之複合粒子之平均粒徑為4~15μm。複合粒子之平均粒徑係使用雷射繞射散射式粒徑分佈測定裝置(日機裝公司製造,製品名:Microtrac MT-3000II)而測定。該測定中所使用之試樣係藉由將已乾燥之實施例之複合粒子與純水適量混合並施加超音波振動(以130W進行1分鐘),使複合粒子分散於純水中而製作。 The sol solution prepared as described above was spray-dried using a micro-mist spray dryer (manufactured by Fujisaki Electric Corporation, product name: MDL-050) to produce the composite particles of the examples. The average particle diameter of the composite particles in the examples is 4 to 15 μm. The average particle diameter of the composite particles was measured using a laser diffraction scattering particle size distribution measuring device (manufactured by Nikkiso Co., Ltd., product name: Microtrac MT-3000II). The sample used in this measurement was prepared by mixing an appropriate amount of the dried composite particles with pure water and applying ultrasonic vibration (130 W for 1 minute) to disperse the composite particles in pure water.

使如上述般所製作之實施例之複合粒子分散於丙烯酸樹脂中而製備墨水。利用刮刀法將該墨水塗佈於厚度20μm之PET膜並使之固化,製作實施例之樣品。實施例之樣品中之塗膜之厚度為7~15μm,實施例之樣品之塗膜中之複合粒子之含有率為65質量%。 The composite particles of the examples produced as described above were dispersed in an acrylic resin to prepare an ink. This ink was applied to a PET film having a thickness of 20 μm by a doctor blade method and cured to prepare samples of the examples. The thickness of the coating film in the sample of the example was 7 to 15 μm, and the content of the composite particles in the coating film of the sample of the example was 65% by mass.

<比較例> <Comparative example>

將二氧化鈦微粒子之水分散體(折射率:2.71、二氧化鈦微粒子之平均粒徑:330nm、二氧化鈦微粒子之濃度:20質量%)8.4重量份、氧化鋅微粒子之水分散體(折射率:2.0、氧化鋅微粒子之平均粒徑:0.15~0.16μm、氧化鋅微粒子之濃度:21.7質量%)9.1重量份、氧化矽微粒子之膠體液A (日產化學工業公司製造;氧化矽微粒子之平均粒徑:2nm~3nm、氧化矽微粒子之折射率:約1.45,商品名:Snowtex XS)16.6重量份、氧化矽微粒子之膠體液B(日本化學工業公司製造,氧化矽微粒子之平均粒徑:7nm~10nm、氧化矽微粒子之折射率:約1.45,商品名:Silicadole 30S)44.3重量份、聚胺酯乳液A(三井化學公司製造,商品名:Takelac W-6020,聚胺酯之折射率:1.50~1.55)19.4重量份、聚胺酯乳液B(三井化學公司製造,商品名:Takelac WS-6021,聚胺酯之折射率:1.50~1.55)2.2重量份混合而製備溶膠液。溶膠液之固形物成分中之二氧化鈦微粒子之含有率為6.3質量%,溶膠液之固形物成分中之氧化鋅微粒子之含有率為7.4質量%,溶膠液之固形物成分中之氧化矽微粒子之含有率為62.1質量%,溶膠液之固形物成分中之聚胺酯之固形物成分之含有率為24.2質量%。 8.4 parts by weight of an aqueous dispersion of titanium dioxide fine particles (refractive index: 2.71, average particle diameter of titanium dioxide fine particles: 330 nm, concentration of titanium dioxide fine particles: 20% by mass), and an aqueous dispersion of zinc oxide fine particles (refractive index: 2.0, zinc oxide) Average particle size of fine particles: 0.15 to 0.16 μm, concentration of zinc oxide fine particles: 21.7% by mass) 9.1 parts by weight, colloidal liquid A of silicon oxide fine particles (manufactured by Nissan Chemical Industries, Ltd .; average particle size of silicon oxide fine particles: 2nm to 3nm) Refractive index of silicon oxide fine particles: about 1.45, trade name: Snowtex XS) 16.6 parts by weight, colloidal liquid B of silicon oxide fine particles (manufactured by Nippon Chemical Industry Co., Ltd., average particle diameter of silicon oxide fine particles: 7nm ~ 10nm, silicon oxide fine particles Refractive index: about 1.45, trade name: Silicadole 30S) 44.3 parts by weight, polyurethane emulsion A (manufactured by Mitsui Chemicals, trade name: Takelac W-6020, refractive index of polyurethane: 1.50 ~ 1.55), 19.4 parts by weight, polyurethane emulsion B (Mitsui Chemical Co., Ltd., trade name: Takelac WS-6021, refractive index of polyurethane: 1.50 to 1.55) 2.2 parts by weight were mixed to prepare a sol solution. The content of titanium dioxide microparticles in the solid content of the sol solution is 6.3% by mass, the content of zinc oxide microparticles in the solid content of the sol solution is 7.4% by mass, and the content of silicon oxide microparticles in the solid content of the sol solution is The content was 62.1% by mass, and the content of the solid content of the polyurethane in the solid content of the sol was 24.2% by mass.

使用微霧噴霧乾燥器(藤崎電機公司製造,製品名:MDL-050)使如上述般所製備之溶膠液噴霧乾燥,製作比較例之複合粒子。比較例之複合粒子之平均粒徑為4~15μm。比較例之複合粒子之平均粒徑係與實施例同樣地測定。 The sol solution prepared as described above was spray-dried using a micro-mist spray dryer (manufactured by Fujisaki Electric Corporation, product name: MDL-050) to prepare composite particles of a comparative example. The average particle diameter of the composite particles of the comparative example was 4 to 15 μm. The average particle diameter of the composite particles in the comparative example was measured in the same manner as in the example.

使比較例之複合粒子分散於丙烯酸樹脂中而製備墨水。利用刮刀法將該墨水塗佈於厚度20μm之PET膜並使之固化,製作比較例之樣品。比較例之樣品中之塗膜之厚度為7~15μm,比較例之樣品之塗膜中之複合粒子之含有率為65質量%。 The composite particles of the comparative example were dispersed in an acrylic resin to prepare an ink. This ink was applied to a PET film having a thickness of 20 μm by a doctor blade method and cured to prepare a sample of a comparative example. The thickness of the coating film in the sample of the comparative example was 7 to 15 μm, and the content of the composite particles in the coating film of the sample of the comparative example was 65% by mass.

<亮度特性之測定> <Measurement of brightness characteristics>

使用亮度測量裝置(Hi-land公司製造,製品名:RISA-COLOR ONE),測定實施例之樣品及比較例之樣品之亮度及色度y。作為光源,使用Apple 公司製造之iPhone5之背光裝置。再者,「iPhone」係Apple公司之註冊商標。又,亮度及色度y之測定位置位於樣品之光源之相反側,亮度及色度y之測定位置與樣品之距離為100cm。結果示於表1中。再者,亮度之相對值為100%時之亮度之值為104cd/cm2The brightness and chromaticity y of the samples of the examples and the samples of the comparative examples were measured using a brightness measuring device (manufactured by Hi-land, product name: RISA-COLOR ONE). As a light source, a backlight device of the iPhone 5 manufactured by Apple was used. Furthermore, "iPhone" is a registered trademark of Apple Inc. The measurement position of brightness and chromaticity y is located on the opposite side of the light source of the sample, and the distance between the measurement position of brightness and chromaticity y and the sample is 100 cm. The results are shown in Table 1. When the relative value of the brightness is 100%, the value of the brightness is 10 4 cd / cm 2 .

<霧化率之測定> <Measurement of atomization rate>

使用分光光度計(島津製作所公司製造,製品名:UV-3600)及積分球,測定實施例之樣品及比較例之樣品之對於波長555nm之入射光之霧化率。結果示於表1中。 Using a spectrophotometer (manufactured by Shimadzu Corporation, product name: UV-3600) and an integrating sphere, the haze ratio of the sample of the example and the sample of the comparative example to incident light with a wavelength of 555 nm was measured. The results are shown in Table 1.

如表1所示般,暗示有實施例之樣品相較於比較例之樣品具有較高之亮度特性。又,暗示有實施例之樣品具有與比較例之樣品相同程度之較高之霧化率,且具有良好之光擴散特性。 As shown in Table 1, it is suggested that the samples of Examples have higher brightness characteristics than the samples of Comparative Examples. In addition, it is suggested that the samples of the examples have a higher atomization rate than the samples of the comparative examples, and have good light diffusion characteristics.

Claims (9)

一種光擴散透射片,其具備:母材樹脂;及複合粒子,其含有樹脂黏合劑及內包於上述樹脂黏合劑之微粒子,上述複合粒子分散於上述母材樹脂;上述微粒子含有玻璃微粒子。     A light diffusion and transmission sheet comprising: a base material resin; and composite particles containing a resin binder and fine particles enclosed in the resin binder, the composite particles are dispersed in the base material resin, and the fine particles include glass fine particles.     如申請專利範圍第1項之光擴散透射片,其中,上述複合粒子之平均粒徑為1μm~20μm。     For example, the light-diffusion and transmissive sheet according to item 1 of the patent application range, wherein the average particle diameter of the composite particles is 1 μm to 20 μm.     如申請專利範圍第1或2項之光擴散透射片,其中,上述玻璃微粒子之平均粒徑為10nm~10μm。     For example, the light-diffusion and transmissive sheet according to item 1 or 2 of the patent application range, wherein the average particle diameter of the glass fine particles is 10 nm to 10 μm.     如申請專利範圍第1至3項中任一項之光擴散透射片,其中,上述玻璃微粒子之折射率為1.52~1.80。     For example, the light-diffusing and transmissive sheet according to any one of claims 1 to 3, wherein the refractive index of the glass fine particles is 1.52 to 1.80.     如申請專利範圍第1至4項中任一項之光擴散透射片,其中,上述玻璃微粒子之折射率與上述樹脂黏合劑之折射率之差為0.30以下。     For example, the light-diffusion and transmissive sheet according to any one of claims 1 to 4, wherein the difference between the refractive index of the glass fine particles and the refractive index of the resin adhesive is 0.30 or less.     如申請專利範圍第1至5項中任一項之光擴散透射片,其中,上述複合粒子中之上述微粒子之含有率為30質量%~99質量%,上述複合粒子中之上述樹脂黏合劑之含有率為1~70質量%。     For example, the light-diffusion and transmissive sheet according to any one of claims 1 to 5, wherein the content of the fine particles in the composite particles is 30% to 99% by mass, and the content of the resin binder in the composite particles is The content rate is 1 to 70% by mass.     如申請專利範圍第1至6項中任一項之光擴散透射片,其中,上述微粒子進而含有選自由氧化矽(silica)、氟化鎂、聚矽氧、氟樹脂、二氧化鈦、氧化鋅、氧化鋯、碳酸鈣、硫酸鋇、硫化鋅、氫氧化鋁、及體質顏料所組成之群中至少1種微粒子。     For example, the light-diffusing and transmissive sheet according to any one of claims 1 to 6, wherein the fine particles further contain a material selected from the group consisting of silica, magnesium fluoride, polysiloxane, fluororesin, titanium dioxide, zinc oxide, and At least one kind of fine particles in a group consisting of zirconium, calcium carbonate, barium sulfate, zinc sulfide, aluminum hydroxide, and an extender pigment.     如申請專利範圍第1至7項中任一項之光擴散透射片,其中,上述複 合粒子含有玻璃微粒子及氧化矽微粒子作為上述微粒子。     For example, the light-diffusion and transmissive sheet according to any one of claims 1 to 7, wherein the composite particles contain glass fine particles and silicon oxide fine particles as the fine particles.     如申請專利範圍第1至8項中任一項之光擴散透射片,其中,上述樹脂黏合劑包含選自由丙烯酸樹脂、聚胺酯(polyurethane)樹脂、及尼龍所組成之群中至少1種樹脂。     For example, the light-diffusion and transmissive sheet according to any one of claims 1 to 8, wherein the resin adhesive includes at least one resin selected from the group consisting of acrylic resin, polyurethane resin, and nylon.    
TW105133205A 2016-10-14 2016-10-14 Light diffusing and transmitting sheet capable of providing higher brightness with less power consumption TW201814007A (en)

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