TW201808637A - Laminate film and image display device - Google Patents

Laminate film and image display device Download PDF

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TW201808637A
TW201808637A TW106117019A TW106117019A TW201808637A TW 201808637 A TW201808637 A TW 201808637A TW 106117019 A TW106117019 A TW 106117019A TW 106117019 A TW106117019 A TW 106117019A TW 201808637 A TW201808637 A TW 201808637A
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film
polarizer
adhesive layer
meth
laminated
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TWI736625B (en
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竹田哲郎
鯖江岬
吉村和也
北村吉紹
新保史枝
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日東電工股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/306Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/42Polarizing, birefringent, filtering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/514Oriented
    • B32B2307/518Oriented bi-axially
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/20Displays, e.g. liquid crystal displays, plasma displays
    • B32B2457/202LCD, i.e. liquid crystal displays

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Polarising Elements (AREA)
  • Liquid Crystal (AREA)
  • Laminated Bodies (AREA)

Abstract

To provide a thin laminate film capable of improving white luminance even when a polarizer having a thickness of 10 [mu]m or less is used and capable of suppressing occurrence of display unevenness after a humidification test. A laminate film is provided, which includes an adhesive layer, a polarizing film and a luminance improving film, in this order. The polarizing film has a protective film on at least one surface of a polarizer comprising a polyvinyl alcohol resin, in which the polarizer has a thickness of 10 [mu]m or less and shows 43.0% or more of transmittance as a single film. The luminance improving film has a polarization degree of 90% or more. The protective film has a thickness of 25 [mu]m or less and a moisture permeability of 200 g/(m2.day) or less.

Description

積層薄膜及影像顯示裝置Laminated film and image display device

本發明有關一種積層薄膜及一種包含前述積層薄膜之影像顯示裝置。The invention relates to a laminated film and an image display device including the laminated film.

背景技術 於各種影像顯示裝置中,為了顯示影像而使用偏光薄膜。舉例來說,液晶顯示裝置(LCD)因其影像形成方式之故,必須在形成液晶面板表面之玻璃基板兩側配置偏光薄膜。就此種偏光薄膜而言,一般來說使用:在由聚乙烯醇系薄膜與碘等二色性材料所構成之偏光件的單面或雙面上,利用聚乙烯醇系接著劑而貼合有保護薄膜之物。2. Description of the Related Art In various image display devices, a polarizing film is used for displaying an image. For example, a liquid crystal display device (LCD) must have polarizing films on both sides of a glass substrate forming the surface of a liquid crystal panel because of its image formation method. Such a polarizing film is generally used: on one or both sides of a polarizer made of a polyvinyl alcohol-based film and a dichroic material such as iodine, a polyvinyl alcohol-based adhesive is used for bonding Protective film.

近年來,就液晶顯示裝置等之影像顯示裝置而言,輕量化、薄型化之需求增強,對於影像顯示裝置中使用之偏光薄膜等各種光學構件亦期望薄型化、輕量化,目前正針對薄型偏光薄膜進行各種探討。In recent years, for image display devices such as liquid crystal display devices, the demand for weight reduction and thinning has increased. Various optical components such as polarizing films used in image display devices are also expected to be thinner and lighter. Currently, thin polarized light is being targeted. Various investigations have been made on films.

然而,薄型偏光薄膜於高溫高濕下之耐久性低,而有發生翹曲或裂痕之問題。就可抑制此種翹曲且高溫高濕下之耐久性優異之薄型偏光板而言,舉例來說已知有:一種偏光板,依序積層有第1接著層、具特定透濕度且由樹脂薄膜形成之透明保護層、具特定整體吸水率之第2接著層及厚度10μm以下之偏光膜(參照專利文獻1)。 先行技術文献 特許文献However, the thin polarizing film has low durability under high temperature and high humidity, and there is a problem that warping or cracking occurs. As for a thin polarizing plate capable of suppressing such warpage and having excellent durability under high temperature and high humidity, for example, a polarizing plate is sequentially laminated with a first adhesive layer, a specific moisture permeability, and a resin. A transparent protective layer formed of a thin film, a second adhesive layer having a specific overall water absorption, and a polarizing film having a thickness of 10 μm or less (see Patent Document 1). Prior technical literature

[專利文獻1]日本專利第5871408號說明書[Patent Document 1] Japanese Patent No. 5871408

發明概要 發明欲解決之課題 偏光件越薄越容易在加濕環境下受到水分影響,偏光件因該水分而劣化,偏光件之偏光度降低,使用了用到該偏光件之偏光薄膜的影像顯示裝置變得容易辨識出顯示不均。就抑制此種顯示不均之方法而言,可料想使用低透濕之保護薄膜來抑制偏光件因水分引起之劣化。SUMMARY OF THE INVENTION The problem to be solved by the invention is that the thinner the polarizer, the easier it is to be affected by moisture in a humidified environment. The polarizer deteriorates due to the moisture, and the polarization degree of the polarizer is reduced. The device becomes easy to recognize uneven display. As a method of suppressing such display unevenness, it is expected that a protective film with low moisture permeability is used to suppress deterioration of the polarizer due to moisture.

近年來,於提高解析度之動向中,面板之高精細化刻正進行中。由於面板透射率會因高精細化而降低,就模組整體而言,亮度提高之需求加速,對於偏光板也追求透射率之提升。再加上模組整體之薄型化、邊框窄化等設計面上特別著重之需求也隨之而至,於可靠性之後,低收縮化、偏光板整體薄型化之需求也增強。在此狀況下,對於前述需求,正圖謀利用薄型偏光件來改善。然而,就厚度10μm以下之薄型偏光件而言,為了提升白亮度而令單體透射率為43%以上時,即便使用低透濕之保護薄膜,加濕試驗後,往往可看出影像顯示裝置顯示不均,在抑制不均之觀點上未臻充分。In recent years, in order to improve the resolution, the high-definition engraving of the panel is in progress. Since the transmittance of the panel will be reduced due to high definition, the need for brightness improvement is accelerating for the entire module, and the transmittance of polarizers is also being improved. In addition, the need for special emphasis on the design of the module as a whole, such as thinning and narrowing the frame, has also followed. After reliability, the demand for low shrinkage and overall thinning of the polarizing plate has also increased. Under these circumstances, with the foregoing requirements, attempts are being made to improve the use of thin polarizers. However, for thin polarizers with a thickness of 10 μm or less, when the unit transmittance is 43% or more in order to improve white brightness, even if a protective film with low moisture permeability is used, after a humidification test, the image display device is often seen It shows unevenness, and it is not sufficient from the viewpoint of suppressing unevenness.

前述專利文獻1並未限於使用單體透射率為43%以上之極高透射性薄型偏光件的情況,完全未言及僅在使用此種薄型偏光件時才可能發生的顯示不均課題。The aforementioned Patent Document 1 is not limited to the case of using a highly polarized thin polarizer having a transmittance of 43% or more, and it does not say at all that the problem of display unevenness that may occur only when such a thin polarizer is used.

爰此,本發明之目的在於提供一種薄型之積層薄膜,其即便在使用厚度10μm以下之偏光件時,仍可使白亮度提升,且可抑制加濕試驗後發生顯示不均。 用以解決課題之手段Therefore, an object of the present invention is to provide a thin laminated film which can improve white brightness even when a polarizer having a thickness of 10 μm or less is used, and can suppress display unevenness after a humidification test. Means to solve the problem

本案發明人等為了解決前述課題而反覆精心探討,結果發現下述積層薄膜而終至完成本發明。The inventors of the present invention have intensively studied in order to solve the aforementioned problems, and as a result, they have found that the following laminated film finally completes the present invention.

亦即,本發明有關於一種積層薄膜,其特徵在於:依序包含黏著劑層、偏光薄膜及增亮薄膜,並且, 前述偏光薄膜係一於含有聚乙烯醇系樹脂之偏光件之至少單面上具有保護薄膜的偏光薄膜; 前述偏光件厚度為10μm以下且單體透射率為43.0%以上; 前述增亮薄膜之偏光度為90%以上; 前述保護薄膜厚度為25μm以下且透濕度為200g/(m2 ・day)以下。That is, the present invention relates to a laminated film, which is characterized by sequentially including an adhesive layer, a polarizing film, and a brightness enhancement film, and the polarizing film is at least one side of a polarizer containing a polyvinyl alcohol resin. A polarizing film with a protective film thereon; the thickness of the polarizer is 10 μm or less and the unit transmittance is 43.0% or more; the polarization degree of the brightness enhancing film is 90% or more; the thickness of the protective film is 25 μm or less and the humidity is 200g / (m 2・ day) or less.

前述偏光件之硼酸含量宜為18~24重量%。The boric acid content of the aforementioned polarizer is preferably 18 to 24% by weight.

前述黏著劑層之潛變值宜為100~150μm,且將前述積層薄膜於85℃下放置500小時後,前述偏光件之吸收軸方向之加熱收縮率宜為0.5%以下。The latent value of the adhesive layer is preferably 100 to 150 μm, and after the laminated film is left at 85 ° C. for 500 hours, the heat shrinkage of the polarizer in the absorption axis direction is preferably 0.5% or less.

前述偏光件與保護薄膜宜透過接著劑層而積層,且前述接著劑層之整體吸水率宜為10重量%以下。The polarizer and the protective film are preferably laminated through the adhesive layer, and the overall water absorption of the adhesive layer is preferably 10% by weight or less.

前述偏光薄膜宜為僅在偏光件之單面上具有保護薄膜之偏光薄膜,且前述積層薄膜依序包含黏著劑層、保護薄膜、偏光件及增亮薄膜,或依序包含黏著劑層、偏光件、保護薄膜及增亮薄膜。The polarizing film is preferably a polarizing film having a protective film on only one side of the polarizer, and the laminated film includes an adhesive layer, a protective film, a polarizer, and a brightness enhancement film in sequence, or an adhesive layer and polarizing film in this order. Parts, protective films and brightness enhancement films.

此外,本發明有關一種影像顯示裝置,其特徵在於具有前述積層薄膜。 發明效果In addition, the present invention relates to an image display device including the aforementioned laminated film. Invention effect

由於本發明之積層薄膜使用厚度10μm以下且單體透射率43%以上之偏光件,故而可使白亮度提升。更進一步來說,由於使用偏光度90%以上之增亮薄膜,而可抑制使用厚度10μm以下且單體透射率43%以上之偏光件時的問題點(加濕試驗後發生顯示不均)。具體來說,由於增亮薄膜會將源自背光之光轉換為偏光,下板偏光件會有偏光入射。因此,即便是偏光件於加濕環境下劣化且偏光度降低,但因偏光入射,而可縮小前述偏光件之偏光度劣化對於視辨性造成的影響。Since the laminated film of the present invention uses a polarizer having a thickness of 10 μm or less and a single transmittance of 43% or more, white brightness can be improved. Furthermore, by using a brightness enhancement film having a polarization degree of 90% or more, it is possible to suppress a problem when using a polarizer having a thickness of 10 μm or less and a cell transmittance of 43% or more (display unevenness occurs after a humidification test). Specifically, since the brightening film converts the light from the backlight into polarized light, the polarizer of the lower plate will have polarized light incident. Therefore, even if the polarizer is degraded and the degree of polarization is reduced in a humidified environment, the influence of the deterioration of the polarization of the polarizer on the visibility can be reduced due to the incidence of polarized light.

藉由將本發明之積層薄膜用作液晶顯示裝置之背光側偏光板,可提供白亮度高且光學可靠性高之薄型液晶顯示裝置。By using the laminated film of the present invention as a backlight-side polarizing plate of a liquid crystal display device, a thin liquid crystal display device with high white brightness and high optical reliability can be provided.

用以實施發明之形態 1.積層薄膜 本發明之積層薄膜之特徵在於:依序包含黏著劑層、偏光薄膜及增亮薄膜,並且, 前述偏光薄膜係一於含有聚乙烯醇系樹脂之偏光件的至少單面上具有保護薄膜之偏光薄膜; 前述偏光件厚度為10μm以下且單體透射率為43.0%以上; 前述增亮薄膜之偏光度為90%以上; 前述保護薄膜厚度為25μm以下且透濕度為200g/(m2 ・day)以下。Form for implementing the invention 1. Laminated film The laminated film of the present invention is characterized in that it includes an adhesive layer, a polarizing film, and a brightness enhancement film in this order, and the polarizing film is a polarizer containing a polyvinyl alcohol resin. A polarizing film having a protective film on at least one side; the thickness of the polarizer is 10 μm or less and the unit transmittance is 43.0% or more; the polarization degree of the brightness enhancing film is 90% or more; the thickness of the protective film is 25 μm or less and transparent The humidity is 200g / (m 2 · day) or less.

茲就本發明積層薄膜之結構,一邊參照圖1、2一邊予以詳細說明。另,圖1、2中各結構之尺寸係用以顯示其中一例者,本發明並不受限於此。The structure of the laminated film of the present invention will be described in detail with reference to FIGS. 1 and 2. In addition, the dimensions of each structure in FIGS. 1 and 2 are used to show one example, and the present invention is not limited thereto.

如圖1及圖2所示,本發明之積層薄膜1依序具有黏著劑層4、偏光薄膜2及增亮薄膜3。前述偏光薄膜2如圖1所示,可為在偏光件2a之雙面上具有保護薄膜2b、2c之雙側保護偏光薄膜,亦可如圖2所示,係僅在偏光件2a之單面上具有保護薄膜2b的單側保護偏光薄膜。偏光薄膜2為單側保護偏光薄膜時,可如圖2(a)所示般依序具有黏著劑層4、偏光件2a、保護薄膜2b及增亮薄膜3,亦可如圖2(b)所示般依序具有黏著劑層4、保護薄膜2b、偏光件2a及增亮薄膜3。As shown in FIGS. 1 and 2, the laminated film 1 of the present invention has an adhesive layer 4, a polarizing film 2, and a brightness enhancement film 3 in this order. The polarizing film 2 shown in FIG. 1 may be a double-sided protective polarizing film having protective films 2b and 2c on both sides of the polarizer 2a, or as shown in FIG. 2, only on one side of the polarizer 2a. A single-sided protective polarizing film having a protective film 2b thereon. When the polarizing film 2 is a single-sided protective polarizing film, it may have an adhesive layer 4, a polarizer 2a, a protective film 2b, and a brightness enhancing film 3 in sequence as shown in FIG. 2 (a), or as shown in FIG. 2 (b). As shown, there are an adhesive layer 4, a protective film 2b, a polarizer 2a, and a brightness enhancement film 3 in this order.

於本發明中,前述偏光薄膜2可為雙側保護偏光薄膜及單側保護偏光薄膜中之任一者,但從薄膜化之觀點來看,宜為單側保護偏光薄膜。進一步來說,從抑制偏光件劣化之觀點來看,以在背光側具有保護薄膜2b之態樣(前述圖2(a))為佳。此外,本發明之積層薄膜1中,前述各層可相接,亦可於各層之間具有其他層(例如黏著劑層或接著劑層、易接著劑層等層)。In the present invention, the aforementioned polarizing film 2 may be any one of a double-sided protective polarizing film and a single-sided protective polarizing film, but from the viewpoint of thinning, it is preferably a single-sided protective polarizing film. Furthermore, from the viewpoint of suppressing the deterioration of the polarizer, it is preferable that the protective film 2b is provided on the backlight side (the aforementioned FIG. 2 (a)). In addition, in the laminated film 1 of the present invention, the aforementioned layers may be in contact with each other, and other layers (such as an adhesive layer or an adhesive layer, an easy-adhesive layer, etc.) may be provided between the layers.

以下,就各個構成要素予以說明。Each component will be described below.

(1)偏光薄膜 (1-1)偏光件 本發明所用偏光件只要是含有聚乙烯醇系樹脂、厚度為10μm以下且單體透射率為43.0%以上之物即可。(1) Polarizing film (1-1) Polarizer The polarizer used in the present invention may be any one that contains a polyvinyl alcohol resin, has a thickness of 10 μm or less, and has a monomer transmittance of 43.0% or more.

前述偏光件之單體透射率為43.0%以上。藉由使偏光件之單體透射率在43.0%以上,可使白亮度提升,可謀求液晶顯示裝置(LCD)之白顯示狀態亮度提升所導致之消費電力降低,因而甚是理想。此外,單體透射率之上限值雖未特別限定,但從抑制偏光度低落之觀點來看,以44.5%以下為宜。The single transmittance of the aforementioned polarizer is 43.0% or more. By making the polarizer's single transmittance more than 43.0%, the white brightness can be improved, and the power consumption caused by the brightness increase of the white display state of the liquid crystal display device (LCD) can be reduced, which is ideal. In addition, although the upper limit of the monomer transmittance is not particularly limited, it is preferably 44.5% or less from the viewpoint of suppressing a decrease in polarization.

偏光件厚度僅需為10μm以下即可,但舉例來說,以8μm以下為宜,更宜為7μm以下,6μm以下更佳。另一方面,偏光件厚度宜在2μm以上,更宜為3μm以上。此種薄型偏光件之厚度不均較少,具優異視辨性,此外,因尺寸變化較少而對熱衝撃具有優異耐久性。The thickness of the polarizer need only be 10 μm or less, but for example, it is preferably 8 μm or less, more preferably 7 μm or less, and more preferably 6 μm or less. On the other hand, the thickness of the polarizer is preferably 2 μm or more, and more preferably 3 μm or more. Such a thin polarizer has less unevenness in thickness, has excellent visibility, and has less durability to thermal shock due to less dimensional change.

偏光件使用已用有聚乙烯醇系樹脂之物。偏光件可舉例如:使聚乙烯醇系薄膜、部分縮甲醛化聚乙烯醇系薄膜、乙烯-乙酸乙酯共聚物系部分皂化薄膜等親水性高分子薄膜吸附碘或二色性染料之二色性物質再經單軸延伸之物;聚乙烯醇之脫水處理物或聚氯乙烯之脫鹽酸處理等之多烯系配向薄膜等。於此等之中,以由聚乙烯醇系薄膜與碘等二色性物質構成之偏光件尤為合適。As the polarizer, a polyvinyl alcohol-based resin has been used. Examples of the polarizer include a hydrophilic polymer film such as a polyvinyl alcohol-based film, a partially formalized polyvinyl alcohol-based film, and an ethylene-ethyl acetate copolymer-based partially saponified film, which can adsorb two colors of iodine or a dichroic dye. Sexual substances are uniaxially extended; polyene-based alignment films such as dehydrated polyvinyl alcohol or dehydrochlorinated polyvinyl chloride. Among these, a polarizer composed of a polyvinyl alcohol-based film and a dichroic substance such as iodine is particularly suitable.

舉例來說,將聚乙烯醇系薄膜以碘染色並經單軸延伸而得之偏光件可藉由下述方式製作:將聚乙烯醇浸漬於碘之水溶液而染色,再延伸至原長之3~7倍。可視需要而含有硼酸或硫酸鋅、氯化鋅等,亦可浸漬於碘化鉀等水溶液中。更可視需要而在染色前將聚乙烯醇系薄膜浸漬於水中進行水洗。將聚乙烯醇系薄膜水洗除了可洗淨聚乙烯醇系薄膜表面之髒污及黏著防止劑之外,因使得聚乙烯醇系薄膜膨潤,也有防止染色不均等不均勻情況之效果。延伸可在碘染色後進行,亦可一邊染色一邊延伸,也可延伸後再以碘染色。亦可於硼酸或碘化鉀等水溶液或水浴中進行延伸。For example, a polarizer obtained by dyeing a polyvinyl alcohol-based film with iodine and uniaxially extending it can be produced by immersing polyvinyl alcohol in an aqueous solution of iodine to dye, and then extending the original length to 3 ~ 7 times. If necessary, it may contain boric acid, zinc sulfate, zinc chloride, or the like, and may be immersed in an aqueous solution such as potassium iodide. If necessary, the polyvinyl alcohol-based film is immersed in water and washed with water before dyeing. In addition to washing the polyvinyl alcohol-based film with water, the polyvinyl alcohol-based film can be cleaned of dirt and adhesion preventing agents, and the polyvinyl alcohol-based film swells, which also has the effect of preventing uneven dyeing. Stretching can be performed after iodine staining, or it can be extended while dyeing, or it can be stretched and then stained with iodine. It can also be extended in an aqueous solution such as boric acid or potassium iodide or in a water bath.

就薄型偏光件而言,可代表性地列舉如載於下列各文獻之薄型偏光件或經由其等所載之製造方法而製得之薄型偏光件:日本專利第4751486號說明書、日本專利第4751481號說明書、日本專利第4815544號說明書、日本專利第5048120號說明書、國際公開第2014/077599號小冊及國際公開第2014/077636號小冊等。As for the thin polarizer, representative examples include thin polarizers described in the following documents or thin polarizers made by the manufacturing methods contained therein: Japanese Patent No. 4751486, Japanese Patent No. 4751481 No. 4, Japanese Patent No. 4815544, Japanese Patent No. 5048120, International Publication No. 2014/077599 and International Publication No. 2014/077636.

就前述薄型偏光件而言,於包含在積層體狀態下進行延伸之步驟與染色步驟的製法當中,從可高倍率進行延伸且可使偏光性能提升之觀點來看,以利用包含了在硼酸水溶液中進行延伸之步驟的製法(如同日本專利第4751486號說明書、日本專利第4751481號說明書及日本專利第4815544號說明書所載)來製得者為宜,利用包含了在硼酸水溶液中延伸前輔以空中延伸之步驟的製法(載於日本專利第4751481號說明書、日本專利第4815544號說明細書)來製得者尤佳。此等薄型偏光件可利用包含下述步驟之製法來獲得:將聚乙烯醇系樹脂(以下亦稱PVA系樹脂)層與延伸用樹脂基材以積層體狀態進行延伸之步驟與染色步驟。若為該製法,即使PVA系樹脂層較薄,因受延伸用樹脂基材支持,仍可不發生延伸所致斷裂等不良狀況而進行延伸。As for the aforementioned thin polarizer, in the manufacturing method including the step of stretching in the state of a laminated body and the dyeing step, from the viewpoint of being able to stretch at a high magnification and improving the polarization performance, a method including using an aqueous solution of boric acid is used. It is suitable to prepare the method by performing the extension step (as described in Japanese Patent No. 4751486, Japanese Patent No. 4751481 and Japanese Patent No. 4815544), and it is supplemented with a solution containing a boric acid solution before extension. The method of manufacturing the steps in the air (as described in Japanese Patent No. 4,751,481 and Japanese Patent No. 4815544) is particularly preferred. These thin polarizers can be obtained by a manufacturing method including the following steps: a step of stretching a polyvinyl alcohol-based resin (hereinafter also referred to as a PVA-based resin) layer and a stretching resin substrate in a laminated state and a dyeing step. According to this manufacturing method, even if the PVA-based resin layer is thin, it can be stretched without causing unfavorable conditions such as breakage due to stretching because it is supported by the resin base material for stretching.

本發明所用高透射偏光件之硼酸含量並未特別受限,但舉例來說,相對於偏光件之重量,以18~24重量%為宜,更宜為18~23重量%,超過18重量%且在23重量%以下更佳。一旦硼酸含量超過24重量%,偏光件之聚乙烯醇分子鏈間之鍵結變得過於強固,無法使加濕試驗中偏光件收縮、膨脹等時產生之應力解放,有時會有偏光件發生裂痕的情況。此外,因偏光件容易蓄積內部應力,對於面板翹曲亦有惡化傾向。又,前述硼酸含量少於18%時,偏光件之聚乙烯醇分子鏈間之鍵結有減弱之傾向,而有加濕試驗後偏光度降低程度增大或偏光件耐久性降低之情況。此外,前述偏光件之硼酸含量可透過製造偏光件時之硼酸處理(例如不溶化處理、交聯處理)所用硼酸水溶液之硼酸濃度、經水中延伸製造偏光件時之延伸浴(硼酸水溶液)之硼酸濃度等予以調整。硼酸含量之測定方法可藉實施例所載方法來測定。The boric acid content of the high-transmitting polarizer used in the present invention is not particularly limited, but for example, relative to the weight of the polarizer, 18 to 24% by weight is preferable, more preferably 18 to 23% by weight, and more than 18% by weight It is more preferably 23% by weight or less. Once the boric acid content exceeds 24% by weight, the bond between the polyvinyl alcohol molecular chains of the polarizer becomes too strong, and the stress generated when the polarizer shrinks and expands during the humidification test cannot be liberated, and sometimes the polarizer may occur. The condition of cracks. In addition, since the polarizer easily accumulates internal stress, it also tends to deteriorate panel warpage. In addition, when the boric acid content is less than 18%, the bond between the polyvinyl alcohol molecular chains of the polarizer tends to weaken, and there is a case where the degree of reduction in polarization degree increases after the humidification test or the durability of the polarizer decreases. In addition, the boric acid content of the aforementioned polarizer can be determined by the boric acid concentration of the boric acid aqueous solution used in the boric acid treatment (for example, insolubilization treatment and cross-linking treatment) when manufacturing the polarizer, and the boric acid concentration of the extension bath (boric acid aqueous solution) used to manufacture the polarizer by stretching in water And so on. The method for determining the boric acid content can be determined by the method described in the examples.

(1-2)保護薄膜 就本發明所用形成保護薄膜之材料而言,僅需為具透明性且可使透濕度在200g/(m2 ・day)以下之材料即可,未受特別限定。(1-2) Protective film As far as the material for forming the protective film used in the present invention, it is only required to be a material that has transparency and can allow the moisture permeability to be less than 200 g / (m 2 · day), and is not particularly limited.

本發明中所用保護薄膜之透濕度為200g/(m2 ・day)以下,且宜150g/(m2 ・day)以下,更宜130g/(m2 ・day)以下,120g/(m2 ・day)以下更佳。此外,透濕度之下限值雖未特別受限,但就理想而言,以完全不令水蒸氣穿透(即0g/(m2 ・day))為佳。保護薄膜之透濕度若於前述範圍,可抑制偏光件因水分劣化致使偏光度劣化之情況。前述透濕度之測定方法可藉實施例所載方法測定。The moisture permeability of the protective film used in the present invention is 200 g / (m 2 · day) or less, and preferably 150 g / (m 2 · day) or less, more preferably 130 g / (m 2 · day) or less, 120 g / (m 2 · day) is better. In addition, although the lower limit value of the moisture permeability is not particularly limited, ideally, it is preferable that water vapor is not penetrated at all (that is, 0 g / (m 2 · day)). If the moisture permeability of the protective film is within the aforementioned range, it is possible to prevent the polarizer from deteriorating the degree of polarization due to moisture deterioration. The aforementioned method for measuring the moisture permeability can be measured by the method described in the examples.

如前述,保護薄膜之透濕度雖於200g/(m2 ・day)以下即可,但偏光件之單體透射率超過43.9%時會有看出顯示不均之虞,因此保護薄膜之透濕度宜為50g/(m2 ・day)以下,更宜為40g/(m2 ・day)以下,且30g/(m2 ・day)以下更佳。As mentioned above, although the moisture permeability of the protective film may be less than 200 g / (m 2 · day), the uneven transmittance of the polarizer may be seen when the unit transmittance exceeds 43.9%. Therefore, the moisture permeability of the protective film It is preferably 50 g / (m 2 · day) or less, more preferably 40 g / (m 2 · day) or less, and more preferably 30 g / (m 2 · day) or less.

保護薄膜厚度為25μm以下,且宜為20μm以下。此外,保護薄膜厚度之下限值雖未特別受限,通常為1μm程度以上。透過使保護薄膜厚度在25μm以下,可使偏光薄膜薄膜化而甚理想。The thickness of the protective film is 25 μm or less, and preferably 20 μm or less. In addition, although the lower limit of the thickness of the protective film is not particularly limited, it is usually about 1 μm or more. When the thickness of the protective film is 25 μm or less, the polarizing film can be made into a thin film, which is ideal.

形成保護薄膜之材料可舉例如:聚對酞酸乙二酯或聚萘二甲酸乙二酯等聚酯系聚合物;二乙醯纖維素或三乙醯纖維素等纖維素系聚合物;聚甲基丙烯酸甲酯、內酯改質丙烯酸系聚合物等丙烯酸系聚合物;聚苯乙烯或丙烯腈・苯乙烯共聚物(AS樹脂)等苯乙烯系聚合物;及,聚碳酸酯系聚合物等。此外,聚乙烯、聚丙烯、具有環系乃至於降烯結構之聚烯烴、乙烯-丙烯共聚物等聚烯烴系聚合物、氯乙烯系聚合物、耐倫或芳香族聚醯胺等醯胺系聚合物、醯亞胺系聚合物、碸系聚合物、聚醚碸系聚合物、聚醚醚酮系聚合物、聚苯硫系聚合物、乙烯醇系聚合物、二氯亞乙烯系聚合物、乙烯丁縮醛系聚合物、芳酯系聚合物、聚甲醛系聚合物、環氧系聚合物或前述聚合物之摻混物等亦可舉為形成前述保護薄膜之聚合物之例示。保護薄膜亦可以丙烯酸系、胺甲酸酯系、丙烯酸胺甲酸酯系、環氧系及矽氧烷系等熱硬化型、紫外線硬化型樹脂之硬化層的形式來形成。Examples of the material forming the protective film include: polyester polymers such as polyethylene terephthalate or polyethylene naphthalate; cellulose polymers such as diethyl cellulose or triethyl cellulose; poly Acrylic polymers such as methyl methacrylate and lactone-modified acrylic polymers; styrene polymers such as polystyrene or acrylonitrile-styrene copolymer (AS resin); and polycarbonate polymers Wait. In addition, polyethylene, polypropylene, ring systems and even drop Polyolefin polymers such as polyolefins and ethylene-propylene copolymers, vinyl chloride polymers, fluorene polymers such as nylon or aromatic polyamines, fluorene polymers, fluorene polymers , Polyether fluorene-based polymer, polyether ether ketone-based polymer, polyphenylene sulfide-based polymer, vinyl alcohol-based polymer, vinylidene chloride-based polymer, ethylene butyral polymer, aryl ester polymer Polyacetal-based polymers, epoxy-based polymers, or blends of the aforementioned polymers can also be exemplified as the polymers forming the aforementioned protective films. The protective film may be formed in the form of a hardened layer of a thermosetting or UV-curable resin such as acrylic, urethane, urethane, epoxy, or siloxane.

(1-3)接著劑層 前述偏光件與保護薄膜通常透過接著劑層而密著。(1-3) Adhesive layer The polarizer and the protective film are usually adhered through the adhesive layer.

前述接著劑層之整體吸水率以10重量%以下為宜,更宜為8重量%以下,5重量%以下更佳,0.05~2重量%尤佳。整體吸水率若在10重量%以下,可得高溫高濕下之耐久性優異的偏光薄膜。更具體來說,置於高溫高濕環境下時,水侵入偏光件之情況受抑,而可抑制偏光件之透射率變化與偏光度降低。另一方面,藉由令整體吸水率為0.05重量%以上,可形成與偏光件接觸時可適度吸收偏光件所含水分之接著劑層,而可抑制所得偏光薄膜之外觀不良(收縮、氣泡等)。另,整體吸水率可按照JIS K 7209所載吸水率試驗方法來測定。具體來說,即是將已硬化之接著劑層浸漬於23℃純水24小時後之吸水率,可利用下式求得。 整體吸水率(%)=[{(浸漬後之接著層重量)-(浸漬前之接著層重量)}/(浸漬前之接著層重量)]×100The overall water absorption of the adhesive layer is preferably 10% by weight or less, more preferably 8% by weight or less, more preferably 5% by weight or less, and most preferably 0.05 to 2% by weight. If the overall water absorption is 10% by weight or less, a polarizing film having excellent durability under high temperature and high humidity can be obtained. More specifically, when placed in a high-temperature and high-humidity environment, the intrusion of water into the polarizer is suppressed, and the change in transmittance and the reduction in polarization of the polarizer can be suppressed. On the other hand, by making the overall water absorption rate 0.05% by weight or more, an adhesive layer that can appropriately absorb the water content of the polarizer when in contact with the polarizer can be formed, and the appearance of the resulting polarizing film can be suppressed from being poor (shrinkage, bubbles, etc.) ). The overall water absorption can be measured in accordance with the water absorption test method described in JIS K 7209. Specifically, the water absorption rate after the hardened adhesive layer is immersed in pure water at 23 ° C. for 24 hours can be obtained by the following formula. Overall water absorption (%) = [((weight of the bonding layer after immersion)-(weight of the bonding layer before immersion)) / (weight of the bonding layer before immersion)] × 100

可滿足前述整體吸水率之接著劑可舉如自由基聚合硬化型接著劑、陽離子聚合硬化型接著劑等硬化型接著劑。Examples of the adhesive that can satisfy the aforementioned overall water absorption include hardening adhesives such as radical polymerization hardening adhesives and cationic polymerization hardening adhesives.

(自由基聚合硬化型接著劑) 前述自由基聚合硬化型接著劑含有用作硬化性化合物之自由基聚合性化合物。自由基聚合性化合物可為藉活性能量線而硬化之化合物,亦可為藉熱而硬化之化合物。活性能量線可舉例如電子線、紫外線及可見光線等。(Radical Polymerization Hardening Adhesive) The radical polymerization hardening adhesive contains a radical polymerizable compound used as a curable compound. The radical polymerizable compound may be a compound hardened by active energy rays, or a compound hardened by heat. Examples of active energy rays include electron rays, ultraviolet rays, and visible rays.

前述自由基聚合性化合物可舉例如具有(甲基)丙烯醯基、乙烯基等具碳-碳雙鍵之自由基聚合性官能基的化合物。自由基聚合性化合物可適用多官能自由基聚合性化合物。自由基聚合性化合物可僅單獨使用1種,亦可組合2種以上使用。此外,亦可併用多官能自由基聚合性化合物與単官能自由基聚合性化合物。Examples of the radically polymerizable compound include compounds having a radically polymerizable functional group having a carbon-carbon double bond, such as a (meth) acrylfluorenyl group and a vinyl group. As the radically polymerizable compound, a polyfunctional radically polymerizable compound can be used. The radical polymerizable compound may be used singly or in combination of two or more kinds. Moreover, you may use together a polyfunctional radical polymerizable compound and a fluorene functional radical polymerizable compound.

前述聚合性化合物宜使用logP值(辛醇/水分配係數)較高之化合物,自由基聚合性化合物亦宜選擇logP值較高之化合物。於此,logP值係表示物質親油性之指標,意指辛醇/水之分配係數的對數值。高logP值意味著親油性,即意味著吸水率低。logP值可測定(JIS-Z-7260記載之燒瓶振盪法),亦可依據硬化型接著劑構成成分(硬化性成分等)之各化合物的結構而透過計算來算出(CambridgeSoft公司製ChemDraw Ultra)。The polymerizable compound is preferably a compound having a higher logP value (octanol / water partition coefficient), and a compound having a higher logP value is also preferably selected for a radical polymerizable compound. Here, the logP value is an index representing the lipophilicity of a substance, and means the logarithm of the partition coefficient of octanol / water. A high logP value means lipophilicity, which means low water absorption. The logP value can be measured (flask shaking method described in JIS-Z-7260), and can also be calculated by calculation based on the structure of each compound of the hardening type adhesive constituent (hardening component, etc.) (ChemDraw Ultra manufactured by CambridgeSoft).

自由基聚合性化合物之logP值宜為2以上,更宜為3以上,4以上尤佳。若在此種範圍內,可防止偏光件因水分劣化,而獲得高溫高濕下耐久性優異之偏光薄膜。The logP value of the radical polymerizable compound is preferably 2 or more, more preferably 3 or more, and more preferably 4 or more. Within this range, it is possible to prevent the polarizer from deteriorating due to moisture and obtain a polarizing film having excellent durability under high temperature and high humidity.

前述多官能自由基聚合性化合物可舉例如三丙二醇二(甲基)丙烯酸酯、四乙二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、1,9-壬二醇二(甲基)丙烯酸酯、1,10-癸二醇二丙烯酸酯、2-乙基-2-丁基丙二醇二(甲基)丙烯酸酯、雙酚A二(甲基)丙烯酸酯、雙酚A環氧乙烷加成物二(甲基)丙烯酸酯、雙酚A環氧丙烷加成物二(甲基)丙烯酸酯、雙酚A二環氧丙基醚二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、三環癸烷二甲醇二(甲基)丙烯酸酯、環狀三羥甲基丙烷縮甲醛(甲基)丙烯酸酯、二烷二醇二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、新戊四醇三(甲基)丙烯酸酯、新戊四醇四(甲基)丙烯酸酯、二新戊四醇五(甲基)丙烯酸酯、二新戊四醇六(甲基)丙烯酸酯、EO改質二丙三醇四(甲基)丙烯酸酯等(甲基)丙烯酸酯與多元醇之酯化物;9,9-雙[4-(2-(甲基)丙烯醯氧基乙氧基)苯基]芴;環氧基(甲基)丙烯酸酯;胺甲酸酯(甲基)丙烯酸酯;聚酯(甲基)丙烯酸酯等。Examples of the polyfunctional radical polymerizable compound include tripropylene glycol di (meth) acrylate, tetraethylene glycol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, and 1, 9-nonanediol di (meth) acrylate, 1,10-decanediol diacrylate, 2-ethyl-2-butylpropanediol di (meth) acrylate, bisphenol A di (meth) Acrylate, bisphenol A ethylene oxide adduct di (meth) acrylate, bisphenol A propylene oxide adduct di (meth) acrylate, bisphenol A diepoxypropyl ether bis (methyl) Base) acrylate, neopentyl glycol di (meth) acrylate, tricyclodecane dimethanol di (meth) acrylate, cyclic trimethylolpropane formal (meth) acrylate, di Alkanediol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, neopentaerythritol tri (meth) acrylate, neopentaerythritol tetra (meth) acrylate, dixin Esters of (meth) acrylates and polyols, such as pentaerythritol penta (meth) acrylate, dinepentaerythritol hexa (meth) acrylate, EO modified diglycerol tetra (meth) acrylate, etc. Compounds; 9,9-bis [4- (2- (meth) propenyloxyethoxy) phenyl] fluorene; epoxy (meth) acrylates; carbamate (meth) acrylates ; Polyester (meth) acrylate and the like.

前述多官能自由基聚合性化合物之中,仍以logP值較高之多官能自由基聚合性化合物為宜。此種化合物可舉例如:三環癸烷二甲醇二(甲基)丙烯酸酯(logP=3.05)、(甲基)丙烯酸異酯(logP=3.27)等脂環(甲基)丙烯酸酯;1,9-壬二醇二(甲基)丙烯酸酯(logP=3.68)、1,10-癸二醇二丙烯酸酯(logP=4.10)等長鏈脂肪族(甲基)丙烯酸酯;羥基三甲基乙酸新戊基二醇(甲基)丙烯酸加成物(logP=3.35)、2-乙基-2-丁基丙二醇二(甲基)丙烯酸酯(logP=3.92)等多支鏈(甲基)丙烯酸酯;以及,雙酚A二(甲基)丙烯酸酯(logP=5.46)、雙酚A環氧乙烷4莫耳加成物二(甲基)丙烯酸酯(logP=5.15)、雙酚A環氧丙烷2莫耳加成物二(甲基)丙烯酸酯(logP=6.10)、雙酚A環氧丙烷4莫耳加成物二(甲基)丙烯酸酯(logP=6.43)、9,9-雙[4-(2-(甲基)丙烯醯氧基乙氧基)苯基]芴(logP=7.48)、對苯基酚(甲基)丙烯酸酯(logP=3.98)等含芳香環之(甲基)丙烯酸酯等。Among the aforementioned polyfunctional radical polymerizable compounds, a polyfunctional radical polymerizable compound having a higher logP value is still preferred. Examples of such compounds include: tricyclodecanedimethanol di (meth) acrylate (logP = 3.05), (meth) acrylic acid Ester (logP = 3.27) and other alicyclic (meth) acrylates; 1,9-nonanediol di (meth) acrylate (logP = 3.68), 1,10-decanediol diacrylate (logP = 4.10) ) Equal long-chain aliphatic (meth) acrylate; hydroxytrimethylacetic acid neopentyl glycol (meth) acrylic acid adduct (logP = 3.35), 2-ethyl-2-butylpropanediol bis (methyl) Group) multi-chain (meth) acrylates such as acrylate (logP = 3.92); and 4 mol addition of bisphenol A di (meth) acrylate (logP = 5.46) and bisphenol A ethylene oxide Di (meth) acrylate (logP = 5.15), bisphenol A propylene oxide 2 mol addition adduct Di (meth) acrylate (logP = 6.10), bisphenol A propylene oxide 4 mol addition Di (meth) acrylate (logP = 6.43), 9,9-bis [4- (2- (meth) acryloxyethoxy) phenyl] pyrene (logP = 7.48), p-phenylene Phenol (meth) acrylate (logP = 3.98) and other aromatic ring-containing (meth) acrylates.

併用多官能自由基聚合性化合物與單官能自由基聚合性化合物時,相對於自由基聚合性化合物全量,多官能自由基聚合性之含有率以20~97重量%為宜,更宜為50~95重量%,75~92重量%更佳且80~92重量%尤佳。若在此範圍內,可獲得高溫高濕下耐久性優異之偏光薄膜。When a polyfunctional radical polymerizable compound and a monofunctional radical polymerizable compound are used in combination, the polyfunctional radical polymerizable content ratio is preferably 20 to 97% by weight, and more preferably 50 to 30% by weight relative to the total amount of the radical polymerizable compound. 95% by weight, more preferably 75 to 92% by weight, and even more preferably 80 to 92% by weight. Within this range, a polarizing film having excellent durability under high temperature and high humidity can be obtained.

前述單官能自由基聚合性化合物可舉例如具有(甲基)丙烯醯胺基之(甲基)丙烯醯胺衍生物。若使用(甲基)丙烯醯胺衍生物,可以高生產性形成具優異接著性之黏著劑層。(甲基)丙烯醯胺衍生物之具體例可舉例如:N-甲基(甲基)丙烯醯胺、N,N-二甲基(甲基)丙烯醯胺、N,N-二乙基(甲基)丙烯醯胺、N-異丙基(甲基)丙烯醯胺、N-丁基(甲基)丙烯醯胺、N-己基(甲基)丙烯醯胺等含N-烷基之(甲基)丙烯醯胺衍生物;N-羥甲基(甲基)丙烯醯胺、N-羥乙基(甲基)丙烯醯胺、N-羥甲基-N-丙烷(甲基)丙烯醯胺等含N-羥烷基之(甲基)丙烯醯胺衍生物;胺基甲基(甲基)丙烯醯胺、胺基乙基(甲基)丙烯醯胺等含N-胺基烷基之(甲基)丙烯醯胺衍生物;N-甲氧基甲基丙烯醯胺、N-乙氧基甲基丙烯醯胺等含N-烷氧基之(甲基)丙烯醯胺衍生物;以及,巰甲基(甲基)丙烯醯胺、巰乙基(甲基)丙烯醯胺等含N-巰烷基之(甲基)丙烯醯胺衍生物等。此外,就(甲基)丙烯醯胺基中氮原子形成雜環的含雜環(甲基)丙烯醯胺衍生物而言,舉例來說亦可使用N-丙烯醯基啉、N-丙烯醯基哌啶、N-甲基丙烯醯基哌啶、N-丙烯醯基吡啶等。其等之中,以含N-羥烷基之(甲基)丙烯醯胺衍生物為宜,N-羥乙基(甲基)丙烯醯胺更佳。Examples of the monofunctional radical polymerizable compound include a (meth) acrylamido derivative having a (meth) acrylamido group. When a (meth) acrylamide derivative is used, an adhesive layer with excellent adhesiveness can be formed with high productivity. Specific examples of the (meth) acrylamide derivative include N-methyl (meth) acrylamide, N, N-dimethyl (meth) acrylamide, and N, N-diethyl N-alkyl-containing compounds such as (meth) acrylamide, N-isopropyl (meth) acrylamide, N-butyl (meth) acrylamide, N-hexyl (meth) acrylamide (Meth) acrylamide derivatives; N-hydroxymethyl (meth) acrylamide, N-hydroxyethyl (meth) acrylamide, N-hydroxymethyl-N-propane (meth) acryl N-hydroxyalkyl-containing (meth) acrylamide derivatives such as amidine; N-aminoalkyl-containing alkyl groups such as aminomethyl (meth) acrylamide, aminoethyl (meth) acrylamide (Meth) acrylamide derivatives; N-alkoxyl-containing (meth) acrylamide derivatives such as N-methoxymethacrylamine and N-ethoxymethacrylamine And N-mercaptoalkyl-containing (meth) acrylamide derivatives such as mercaptomethyl (meth) acrylamide and mercaptoethyl (meth) acrylamide, and the like. In addition, as the heterocyclic-containing (meth) acrylamide derivative in which the nitrogen atom in the (meth) acrylamino group forms a heterocyclic ring, for example, an N-acrylfluorenyl group can also be used. Phenyl, N-propenylpiperidine, N-methacrylopropylpiperidine, N-propenylpyridine, and the like. Among them, a (meth) acrylamide derivative containing an N-hydroxyalkyl group is preferable, and N-hydroxyethyl (meth) acrylamide is more preferable.

此外,就前述單官能自由基聚合性化合物而言,亦可使用:具(甲基)丙烯醯氧基之(甲基)丙烯酸衍生物;(甲基)丙烯酸、丙烯酸羧乙酯、丙烯酸羧戊酯、依康酸、順丁烯二酸、反丁烯二酸、巴豆酸、異巴豆酸等含羧基單體;N-乙烯基吡咯啶酮、N-乙烯基-ε-己內醯胺、甲基乙烯吡咯啶酮等內醯胺系乙烯單體;以及,乙烯基吡啶、乙烯基哌啶酮、乙烯基嘧啶、乙烯基哌、乙烯基吡、乙烯基吡咯、乙烯基咪唑、乙烯基唑、乙烯基啉等具有含氮雜環之乙烯基系單體等。In addition, as for the aforementioned monofunctional radical polymerizable compound, (meth) acrylic acid derivatives having (meth) acryloxy groups; (meth) acrylic acid, carboxyethyl acrylate, and carboxypentyl acrylate Esters, itaconic acid, maleic acid, fumaric acid, crotonic acid, isocrotonic acid, and other carboxyl-containing monomers; N-vinylpyrrolidone, N-vinyl-ε-caprolactam, Limonamine vinyl monomers such as methyl vinyl pyrrolidone; vinyl pyridine, vinyl piperidone, vinyl pyrimidine, vinyl piperidine Vinylpyridine , Vinylpyrrole, vinylimidazole, vinyl Azole, vinyl Vinyl-based monomers having a nitrogen-containing heterocyclic ring such as phthaloline and the like.

併用多官能自由基聚合性化合物與單官能自由基聚合性化合物時,相對於自由基聚合性化合物全量,單官能自由基聚合性之含有率以3~80重量%為宜,更宜為5~50重量%,8~25重量%更佳,8~20重量%尤佳。若在此範圍,可獲得高溫高濕下耐久性優異之偏光薄膜。When a polyfunctional radical polymerizable compound and a monofunctional radical polymerizable compound are used in combination, the content ratio of the monofunctional radical polymerizable polymer is preferably 3 to 80% by weight, and more preferably 5 to 30% by weight relative to the total amount of the radical polymerizable compound. 50% by weight, more preferably 8 to 25% by weight, and even more preferably 8 to 20% by weight. Within this range, a polarizing film having excellent durability under high temperature and high humidity can be obtained.

前述自由基聚合硬化型接著劑可進一步含有其他添加劑。自由基聚合硬化型接著劑含有可藉活性能量線而硬化之硬化性化合物時,該接著劑可進一步含有諸如光聚合引發劑、光酸產生劑及矽烷偶合劑等。此外,自由基聚合硬化型接著劑含有可藉熱而硬化之硬化性化合物時,該接著劑可進一步含有熱聚合引發劑及矽烷偶合劑等。此外,其他添加劑可舉例如聚合禁止劑、聚合引發輔劑、調平劑、濡濕性改良劑、界面活性劑、可塑劑、紫外線吸收劑、無機填充劑、顏料及染料等。The said radical polymerization hardening type adhesive agent may further contain another additive. When the radical polymerization hardening type adhesive contains a hardening compound that can be hardened by active energy rays, the adhesive may further contain, for example, a photopolymerization initiator, a photoacid generator, and a silane coupling agent. In addition, when the radical polymerization hardening type adhesive contains a hardening compound that can be hardened by heat, the adhesive may further include a thermal polymerization initiator, a silane coupling agent, and the like. In addition, other additives include, for example, a polymerization inhibitor, a polymerization initiator, a leveling agent, a wettability improver, a surfactant, a plasticizer, an ultraviolet absorber, an inorganic filler, a pigment, and a dye.

(陽離子聚合硬化型接著劑) 前述陽離子聚合硬化型接著劑含有作為硬化性化合物之陽離子聚合性化合物。陽離子聚合性化合物可舉例如具有環氧基及/或氧呾基之化合物。具有環氧基之化合物可適用分子內具有至少2個環氧基之化合物。具有環氧基之化合物可舉例如:具有至少2個環氧基與至少1個芳香環之化合物(芳香族系環氧化合物)、分子內具有至少2個環氧基且其中至少1者形成在構成脂環式環之相鄰2個碳原子之間的化合物(脂環式環氧化合物)等。(Cation polymerization hardening type adhesive agent) The said cation polymerization hardening type adhesive agent contains a cationically polymerizable compound as a hardening compound. Examples of the cationically polymerizable compound include compounds having an epoxy group and / or an oxo group. The compound having an epoxy group is preferably a compound having at least two epoxy groups in the molecule. Examples of the compound having an epoxy group include a compound (aromatic epoxy compound) having at least two epoxy groups and at least one aromatic ring, at least two epoxy groups in the molecule, and at least one of which A compound (alicyclic epoxy compound) and the like between two adjacent carbon atoms constituting an alicyclic ring.

前述陽離子聚合硬化型接著劑宜含有光陽離子聚合引發劑。光陽離子聚合引發劑會因可見光線、紫外線、X射線、電子線等活性能量線之照射而產生陽離子種或路易士酸並引發環氧基或氧呾基之聚合反應。此外,陽離子聚合硬化型接著劑可更進一步含有前述添加劑。The aforementioned cationic polymerization hardening type adhesive preferably contains a photocationic polymerization initiator. The photo-cationic polymerization initiator will generate cationic species or Lewis acid and initiate the polymerization reaction of epoxy group or oxo group due to the irradiation of active energy rays such as visible light, ultraviolet rays, X-rays, and electron rays. The cation polymerization hardening type adhesive may further contain the aforementioned additives.

前述接著劑層可以下述方式形成:於偏光件上或保護薄膜上塗佈前述硬化型接著劑,接著貼合偏光膜與前述樹脂薄膜(透明保護層),之後使該硬化型接著劑硬化。The said adhesive layer can be formed by coating the said hardening type adhesive agent on a polarizer or a protective film, bonding a polarizing film and the said resin film (transparent protective layer), and hardening this hardening type adhesive agent.

前述偏光件、保護薄膜可在塗佈前述硬化型接著劑前進行表面改質處理。該表面改質處理可舉例如利用電暈處理、電漿處理及皂化處理之處理等。The polarizer and the protective film may be subjected to a surface modification treatment before the hardening-type adhesive is applied. Examples of the surface modification treatment include a treatment using a corona treatment, a plasma treatment, and a saponification treatment.

前述硬化型接著劑之塗佈方法可視該接著劑之黏度及所需接著層等之厚度而採用任意之適切方法。塗佈方法可舉例如利用逆反塗佈機、凹版塗佈(直接、反向或平板)、反向棒塗機、滾筒塗佈機、模塗機、棒塗機、桿塗機等之塗佈。此外,亦可採用利用浸漬方式之塗佈。The coating method of the aforementioned hardening type adhesive may adopt any appropriate method depending on the viscosity of the adhesive and the thickness of the required adhesive layer. The coating method may be, for example, coating using a reverse coater, gravure coating (direct, reverse or flat plate), reverse bar coater, roll coater, die coater, bar coater, rod coater, etc. . In addition, coating by a dipping method may be used.

前述硬化型接著劑之硬化方法可採用任意之適切方法。硬化型接著劑含有可藉活性能量線而硬化之硬化性化合物時,可從偏光膜側或透明保護層側照射活性能量線使該接著劑硬化。從防止偏光膜劣化之觀點來看,宜從透明保護層側照射活性能量線。活性能量線之波長、照射量等條件可視所用硬化性化合物之種類等而設定成任意之適切條件。硬化型接著劑含有可藉熱而硬化之硬化性化合物時,該接著劑可藉由加熱而使其硬化。加熱條件可視所用硬化性化合物之種類等而設定成任意之適切條件。舉例來說,可在60~200℃之溫度下加熱30秒~5分鐘來使其硬化。The hardening method of the hardening type | mold adhesive can use arbitrary appropriate methods. When the hardening type adhesive contains a hardening compound which can be hardened by active energy rays, the active energy rays can be irradiated from the polarizing film side or the transparent protective layer side to harden the adhesive. From the viewpoint of preventing deterioration of the polarizing film, it is preferable to irradiate the active energy rays from the transparent protective layer side. The conditions such as the wavelength of the active energy ray and the amount of irradiation can be set to any appropriate conditions depending on the type of the hardening compound used. When the hardening type adhesive contains a hardening compound that can be hardened by heat, the adhesive can be hardened by heating. The heating conditions can be set to any appropriate conditions depending on the type of the hardening compound used and the like. For example, it can be hardened by heating at a temperature of 60 to 200 ° C for 30 seconds to 5 minutes.

此外,接著劑亦可使用一般使用之水系接著劑。水系接著劑可例示如異氰酸酯系接著劑、聚乙烯醇系接著劑、明膠系接著劑、乙烯基系乳膠系、水系聚胺甲酸酯及水系聚酯等。In addition, as the adhesive, a water-based adhesive generally used can also be used. Examples of the water-based adhesive include isocyanate-based adhesives, polyvinyl alcohol-based adhesives, gelatin-based adhesives, vinyl-based latex-based, water-based polyurethanes, and water-based polyesters.

前述接著劑層厚度並未特別受限,舉例來說以0.1~3μm左右為佳,0.3~2μm左右更佳。接著劑層厚度落在前述範圍內可製得接著性、外觀優異之偏光板而甚理想。The thickness of the aforementioned adhesive layer is not particularly limited. For example, it is preferably about 0.1 to 3 μm, and more preferably about 0.3 to 2 μm. If the thickness of the adhesive layer falls within the foregoing range, a polarizing plate having excellent adhesion and appearance is highly desirable.

前述保護薄膜之不接著偏光件的面亦可施加有硬塗層或抗反射處理、以防黏附、擴散乃至於抗眩為目的之處理。The surface of the protective film that is not attached to the polarizer may also be treated with a hard coating or anti-reflection treatment to prevent adhesion, diffusion, and even anti-glare.

(2)黏著劑層 本發明使用之黏著劑層並未特別受限,可使用由習知黏著劑組成物形成之黏著劑層。(2) Adhesive layer The adhesive layer used in the present invention is not particularly limited, and an adhesive layer formed of a conventional adhesive composition can be used.

前述黏著劑層之潛變值宜為100~150μm,更宜為120~140μm。潛變值落在前述範圍可於加熱試驗後抑制偏光薄膜收縮,可抑制應力解放所致翹曲及裂痕而甚理想。於此,所謂潛變值係指:從使黏著劑層以接著面積10mm×10mm固著於基板並施加500g負載之潛變試驗所獲得之1小時後黏著劑層偏移量(μm)。The latent value of the aforementioned adhesive layer is preferably 100 to 150 μm, and more preferably 120 to 140 μm. The creep value falling within the aforementioned range can suppress the shrinkage of the polarizing film after the heating test, and can suppress the warpage and cracks caused by stress liberation, which is ideal. Here, the so-called creep value refers to the shift amount (μm) of the adhesive layer after one hour obtained from a creep test in which the adhesive layer was fixed to the substrate with an area of 10 mm × 10 mm and a load of 500 g was applied.

黏著劑層並未特別受限,可使用習知物。此種黏著劑層具體來說,例如可適當選擇使用以(甲基)丙烯酸系聚合物、聚矽氧系聚合物、聚酯、聚胺甲酸酯、聚醯胺、聚醚、氟系或橡膠系等聚合物為基底聚合物者。逾期等之中,以(甲基)丙烯酸系聚合物為基底聚合物之丙烯酸系黏著劑具優異光學透明性並顯示出適度濡濕性、凝集性與接著性之黏著特性,且耐候性及耐熱性等優異而甚理想。The adhesive layer is not particularly limited, and conventional materials can be used. Specifically, such an adhesive layer can be appropriately selected and used, for example, from a (meth) acrylic polymer, a silicone polymer, a polyester, a polyurethane, a polyamide, a polyether, a fluorine-based or A polymer such as a rubber-based polymer is a base polymer. Among the overdue, acrylic adhesives based on (meth) acrylic polymers have excellent optical transparency and show moderate wettability, cohesiveness, and adhesion characteristics, and weather resistance and heat resistance. And so excellent and ideal.

前述(甲基)丙烯酸系聚合物雖未特別受限,但可舉如:令包含酯基末端具有碳數4~24烷基之(甲基)丙烯酸烷酯的單體成分聚合所得之物。此外,(甲基)丙烯酸烷酯稱作丙烯酸烷酯及/或甲基丙烯酸烷酯,與本發明之(甲基)意義相同。Although the said (meth) acrylic-type polymer is not specifically limited, For example, the thing obtained by superposing | polymerizing the monomer component containing the (meth) acrylic-acid alkyl group which has a C4-C24 alkyl group in the terminal of an ester group is mentioned. In addition, alkyl (meth) acrylate is called alkyl acrylate and / or alkyl methacrylate, and has the same meaning as (meth) in the present invention.

(甲基)丙烯酸烷酯可例示如具有直鏈狀或支鏈狀碳數4~24之烷基之物,且具有直鏈狀或支鏈狀碳數4~9烷基之(甲基)丙烯酸烷酯在容易取得黏著特性平衡之觀點上較理想。此等(甲基)丙烯酸烷酯可單獨使用1種,亦可組合2種以上使用。Examples of the (meth) acrylic acid alkyl ester include a linear or branched chain alkyl group having 4 to 24 carbon atoms, and a linear or branched chain alkyl group having 4 to 9 alkyl groups (methyl) The alkyl acrylate is preferable from the viewpoint of easily achieving a balance in adhesive properties. These alkyl (meth) acrylates may be used individually by 1 type, and may be used in combination of 2 or more type.

形成(甲基)丙烯酸系聚合物之單體成分可含有前述(甲基)丙烯酸烷酯以外之共聚單體作為單官能性單體成分。此種共聚單體可舉例如環狀含氮單體、含羥基單體、含羧基單體、具環狀醚基之單體等。The monomer component forming the (meth) acrylic polymer may contain a comonomer other than the aforementioned (meth) acrylic acid alkyl ester as a monofunctional monomer component. Examples of such a comonomer include a cyclic nitrogen-containing monomer, a hydroxyl-containing monomer, a carboxyl-containing monomer, and a monomer having a cyclic ether group.

此外,形成(甲基)丙烯酸系聚合物之單體成分除了前述單官能性單體之外,為了調整黏著劑之凝集力,可視需要含有多官能性單體。前述多官能性單體為至少具有2個(甲基)丙烯醯基或乙烯基等具有不飽和雙鍵之聚合性官能基的單體,可舉例如二新戊四醇六(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯。多官能性單體可使用單獨1種或組合2種以上使用。In addition to the monomer component forming the (meth) acrylic polymer, in addition to the monofunctional monomer described above, in order to adjust the cohesive force of the adhesive, a polyfunctional monomer may be contained as necessary. The polyfunctional monomer is a monomer having at least two polymerizable functional groups having an unsaturated double bond such as a (meth) acrylfluorenyl group or a vinyl group, and examples thereof include dipentaerythritol hexa (meth) acrylic acid. Ester, 1,6-hexanediol di (meth) acrylate, trimethylolpropane tri (meth) acrylate. A polyfunctional monomer can be used individually by 1 type or in combination of 2 or more types.

此種(甲基)丙烯酸系聚合物之製造可適當選擇溶液聚合、紫外線聚合等放射線聚合、塊狀聚合、乳化聚合等各種自由基聚合等習知製造方法。此外,所得(甲基)丙烯酸系聚合物可為無規共聚物、嵌段共聚物、接枝共聚物等之任一者。For the production of such (meth) acrylic polymers, conventional production methods such as various types of radical polymerization such as solution polymerization and ultraviolet polymerization, block polymerization, and emulsion polymerization can be appropriately selected. The obtained (meth) acrylic polymer may be any of a random copolymer, a block copolymer, and a graft copolymer.

用於自由基聚合之聚合引發劑、鏈轉移劑、乳化劑等並未特別受限,可適當選出本技術領域中一般使用之習知物來使用。此外,(甲基)丙烯酸系聚合物之重量平均分子量可藉聚合引發劑、鏈轉移劑之使用量、反應條件來控制,使用量視其等之種類而適當調整。Polymerization initiators, chain transfer agents, emulsifiers, and the like used for radical polymerization are not particularly limited, and conventional substances commonly used in the technical field can be appropriately selected and used. In addition, the weight average molecular weight of the (meth) acrylic polymer can be controlled by the amount of the polymerization initiator, the chain transfer agent used, and the reaction conditions, and the amount used can be appropriately adjusted depending on the types thereof.

本發明所用(甲基)丙烯酸系聚合物之重量平均分子量宜為40萬~400萬。藉由使重量平均分子量大於40萬,可滿足黏著劑層之耐久性,黏著劑層之凝集力縮小而可抑制殘膠發生。另一方面,若重量平均分子量大於400萬則貼合性有降低之傾向。更甚者,黏著劑於溶液系統中黏度變得過高,有時會有難以塗佈之情況。另,重量平均分子量係指,以GPC(凝膠滲透層析法)測定並利用聚苯乙烯換算而算出之數值。另,難以就放射線聚合所得(甲基)丙烯酸系聚合物測定分子量。The weight average molecular weight of the (meth) acrylic polymer used in the present invention is preferably 400,000 to 4 million. By making the weight average molecular weight greater than 400,000, the durability of the adhesive layer can be satisfied, the cohesive force of the adhesive layer can be reduced, and the occurrence of residual glue can be suppressed. On the other hand, when the weight average molecular weight is more than 4 million, the adhesiveness tends to decrease. What's more, the viscosity of the adhesive in the solution system becomes too high, and sometimes it is difficult to apply. The weight average molecular weight refers to a value measured by GPC (gel permeation chromatography) and calculated using polystyrene conversion. In addition, it is difficult to measure the molecular weight of the (meth) acrylic polymer obtained by radiation polymerization.

本發明所用黏著劑組成物可含有交聯劑。交聯劑可舉如異氰酸酯系交聯劑、環氧系交聯劑、聚矽氧系交聯劑、唑啉系交聯劑、吖環丙烷系交聯劑、矽烷系交聯劑、烷基醚化三聚氰胺系交聯劑、金屬螯合系交聯劑、過氧化物等交聯劑,該等可單獨使用1種或組合2種以上使用。前述交聯劑可適用異氰酸酯系交聯劑及環氧系交聯劑。The adhesive composition used in the present invention may contain a crosslinking agent. Examples of the crosslinking agent include isocyanate-based crosslinking agents, epoxy-based crosslinking agents, polysiloxane-based crosslinking agents, Crosslinking agents such as oxazoline crosslinkers, acrylpropane crosslinkers, silane crosslinkers, alkyl etherified melamine crosslinkers, metal chelate crosslinkers, peroxides, etc. They can be used alone or in combination of two or more. As the crosslinking agent, an isocyanate-based crosslinking agent and an epoxy-based crosslinking agent can be applied.

前述交聯劑可單獨使用1種或混合2種以上使用,但就全體而言之含量,則宜相對於前述(甲基)丙烯酸系聚合物100重量份,含有前述交聯劑0.01~10重量份之範圍。The aforementioned cross-linking agents may be used singly or as a mixture of two or more, but the content of the whole is preferably 0.01 to 10 parts by weight based on 100 parts by weight of the (meth) acrylic polymer. Range of shares.

本發明中使用之黏著劑組成物可為了提升接著力而含有(甲基)丙烯酸系寡聚物。進一步來說,本發明中使用之黏著劑組成物在黏著劑層應用在玻璃等親水性被著物時,可為了提升界面耐水性而含有矽烷偶合劑。The adhesive composition used in the present invention may contain a (meth) acrylic oligomer in order to improve adhesion. Furthermore, when the adhesive composition used in the present invention is applied to a hydrophilic adherend such as glass when the adhesive layer is used, a silane coupling agent may be contained in order to improve interfacial water resistance.

更進一步來說,本發明所用黏著劑組成物可含有其他習知添加劑,例如可視使用之用途而適度添加聚丙二醇等聚伸烷基二醇之聚醚化合物、著色劑、顏料等粉體、染料、界面活性劑、可塑劑、黏著性賦予劑、表面潤滑劑、調平劑、軟化劑、抗氧化劑、老化防止劑、光安定劑、紫外線吸收劑、聚合禁止劑、無機或有機充填劑、金屬粉、粒子狀/箔狀物等。此外,在可控制之範圍內,也可採用添加還原劑之氧化還原系統。Furthermore, the adhesive composition used in the present invention may contain other conventional additives, for example, polyether compounds such as polypropylene glycol, polyether compounds such as polypropylene glycol, colorants, pigments, and other powders and dyes may be appropriately added depending on the application. , Surfactants, plasticizers, tackifiers, surface lubricants, leveling agents, softeners, antioxidants, anti-aging agents, light stabilizers, ultraviolet absorbers, polymerization inhibitors, inorganic or organic fillers, metals Powder, granular / foil. In addition, within the controllable range, redox systems with reducing agents can also be used.

黏著劑層之形成方法可藉習知方法進行,雖未特別受限,但舉例來說,可在形成黏著劑層之薄膜(偏光件、保護薄膜)上直接塗佈黏著劑組成物,再藉加熱乾燥等去除溶劑來形成黏著劑層。此外,亦可將已形成在支持體等之黏著劑層轉印到前述薄膜(偏光件、保護薄膜)上。The formation method of the adhesive layer can be performed by a conventional method. Although not particularly limited, for example, the adhesive composition can be directly coated on the film (polarizing member, protective film) forming the adhesive layer, and borrowed. The solvent is removed by heating and drying to form an adhesive layer. In addition, an adhesive layer formed on a support or the like may be transferred onto the aforementioned film (polarizer, protective film).

黏著劑組成物之塗布方法可使用各種方法。具體來說,可舉例如輥塗法、接觸輥塗法、凹版塗佈法、逆向塗佈法、輥刷法、噴塗法、浸漬輥塗法、棒塗法、刀塗法、氣刀塗法、簾塗法、帶緣塗佈法及利用模塗機等之擠製塗佈法等方法。Various methods can be used for the application method of an adhesive composition. Specifically, for example, a roll coating method, a contact roll coating method, a gravure coating method, a reverse coating method, a roll brush method, a spray coating method, a dip roll coating method, a bar coating method, a knife coating method, and an air knife coating method may be mentioned. , Curtain coating method, tape edge coating method and extrusion coating method using a die coater.

前述加熱乾燥溫度以30℃~200℃左右為宜,更宜40℃~180℃左右,且80℃~150℃左右更佳。藉由令加熱溫度在前述範圍內,可得具優異黏著特性之黏著劑層。乾燥時間可適當採用適切之時間。前述乾燥時間以5秒~20分鐘左右為宜,更宜30秒~10分鐘左右,1分鐘~8分鐘更佳。The aforementioned heating and drying temperature is preferably about 30 ° C to 200 ° C, more preferably about 40 ° C to 180 ° C, and more preferably about 80 ° C to 150 ° C. By setting the heating temperature within the aforementioned range, an adhesive layer having excellent adhesive properties can be obtained. The appropriate drying time can be adopted as the drying time. The aforementioned drying time is preferably about 5 seconds to 20 minutes, more preferably about 30 seconds to 10 minutes, and more preferably 1 minute to 8 minutes.

前述支持體例如可使用經剝離處理之片材(隔離件)。經剝離處理之片材可適用聚矽氧剝離襯片。As the support, for example, a peeled sheet (spacer) can be used. Silicone release liners are suitable for the peeled sheet.

隔離件之構成材料可舉例如聚乙烯、聚丙烯、聚對酞酸乙二酯、聚酯薄膜等塑膠薄膜、紙、布、不織布等多孔質材料、網、發泡片、金屬箔及其等之積層體等適當之薄型物等,但從表面平滑性優異之觀點來看,以塑膠薄膜適於使用。Examples of the constituent materials of the separator include plastic films such as polyethylene, polypropylene, polyethylene terephthalate, and polyester films, porous materials such as paper, cloth, and non-woven cloth, nets, foamed sheets, metal foils, and the like. Laminates are suitable thin materials and the like, but from the viewpoint of excellent surface smoothness, plastic films are suitable for use.

前述塑膠薄膜可舉例如聚乙烯薄膜、聚丙烯薄膜、聚丁烯薄膜、聚丁二烯薄膜、聚甲基戊烯薄膜、聚氯乙烯薄膜、氯乙烯共聚物薄膜、聚對酞酸乙二酯薄膜、聚酞酸丁二酯薄膜、聚胺甲酸酯薄膜及乙烯-乙酸乙烯酯共聚物薄膜等。Examples of the plastic film include polyethylene film, polypropylene film, polybutene film, polybutadiene film, polymethylpentene film, polyvinyl chloride film, vinyl chloride copolymer film, and polyethylene terephthalate. Films, polybutylene phthalate films, polyurethane films, and ethylene-vinyl acetate copolymer films.

前述隔離件厚度通常為5~200μm,且宜為5~100μm左右。前述隔離件亦可視需要而進行利用聚矽氧系、氟系、長鏈烷基系或脂肪酸醯胺系脫模劑及二氧化矽粉等之脫模及防污處理或塗佈型、捏合型、蒸鍍型等抗靜電處理。尤其可對前述隔離件表面適當施行聚矽氧處理、長鏈烷基處理、氟處理等剝離處理,藉此進一步提高對前述黏著劑層之剝離性。The thickness of the foregoing separator is usually 5 to 200 μm, and preferably about 5 to 100 μm. The separator may be subjected to mold release, antifouling treatment, coating type, or kneading type using a polysiloxane-based, fluorine-based, long-chain alkyl-based or fatty acid ammonium-based release agent, silicon dioxide powder, etc. as necessary. , Anti-static treatment such as evaporation type. In particular, the surface of the separator may be appropriately subjected to a peeling treatment such as a polysiloxane treatment, a long-chain alkyl treatment, or a fluorine treatment, thereby further improving the peelability of the adhesive layer.

另,製作前述積層薄膜時使用之經剝離處理之片材可直接用作積層薄膜之隔離件而可簡化步驟。In addition, the peeled-off sheet used in making the aforementioned laminated film can be directly used as a separator of the laminated film and the steps can be simplified.

又,就前述積層薄膜而言,於形成黏著劑層之際,可在將要形成黏著劑層之薄膜(偏光件、保護薄膜)表面上形成錨定層或施行電暈處理、電漿處理等各種易接著處理後再形成黏著劑層。此外,黏著劑層表面亦可施行易接著處理。In addition, in the case of the aforementioned laminated film, when forming the adhesive layer, various types of anchor layers can be formed on the surface of the film (polarizer, protective film) on which the adhesive layer is to be formed, or various corona treatments, plasma treatments, and the like can be performed. It is easy to form an adhesive layer after subsequent treatment. In addition, the surface of the adhesive layer can also be subjected to easy adhesion treatment.

黏著劑層之厚度並未特別受限,舉例來說宜為10~30μm,更宜為15~25μm。The thickness of the adhesive layer is not particularly limited. For example, it is preferably 10 to 30 μm, and more preferably 15 to 25 μm.

(3)增亮薄膜 本發明所用增亮薄膜之偏光度為90%以上,更宜為95%以上。因本發明中使用偏光度為90%以上之增亮薄膜,可減輕不均之可見性。由於增亮薄膜會將源自背光之光轉換為偏光,偏光薄膜會有偏光入射。亦即,即使偏光薄膜之偏光度因高溫高濕環境而劣化,因偏光會通過具高偏光度之增亮薄膜而入射,偏光薄膜之偏光度劣化影響較小,可抑制顯示不均之發生。(3) Brightening film The polarization degree of the brightening film used in the present invention is 90% or more, and more preferably 95% or more. Because the brightness enhancement film with a polarization degree of 90% or more is used in the present invention, uneven visibility can be reduced. Since the brightening film converts the light from the backlight into polarized light, the polarizing film will have polarized light incident. That is, even if the polarization degree of the polarizing film is deteriorated due to a high-temperature and high-humidity environment, since polarized light is incident through the brightness enhancing film having a high polarization degree, the polarization degree deterioration of the polarizing film has a small influence, and the occurrence of display unevenness can be suppressed.

前述增亮薄膜可舉如反射型偏光板。前述反射型偏光板為直線偏光分離型偏光板。其代表例可舉如:線柵型偏光板、折射率互異之2種以上材料之多層薄膜積層偏光板、折射率互異之蒸鍍多層薄膜、折射率互異之2種以上材料之雙折射層多層薄膜積層體、使用具折射率差之2種以上樹脂的2種以上樹脂積層體延伸物、使直線偏光在直交之軸方向上反射/透射而分離之偏光板(直線偏光分離型反射偏光板)。其等之中,以直線偏光分離型反射偏光板尤可適用。舉例來說,此種反射型偏光板也可使用3M製商品名「APF-V3」(偏光度:95%)、「APF-V4」(偏光度:92%)之市售品。The aforementioned brightness enhancement film may be, for example, a reflective polarizer. The reflective polarizer is a linearly polarized light-separating polarizer. Typical examples include wire-grid polarizers, multilayer thin-film laminated polarizers with two or more materials with mutually different refractive indices, vapor-deposited multilayer films with different refractive indexes, or two or more materials with different refractive indexes. Refractive layer multilayer film laminate, two or more resin laminate extensions using two or more resins with refractive index differences, polarizing plates that separate and reflect linearly polarized light in the direction of the orthogonal axis (linearly polarized separation type reflection) Polarizer). Among these, a linearly polarized light separation type reflective polarizer is particularly suitable. For example, the reflective polarizing plate of this type may be a commercially available product manufactured under the trade name "APF-V3" (polarization: 95%) and "APF-V4" (polarization: 92%) made in 3M.

前述增亮薄膜可透過接著劑層或黏著劑層而積層至偏光件或保護薄膜上。接著劑層或黏著劑層並未特別受限,可使用習知之任意物。又,也可使用本說明書記載之接著劑層或黏著劑層。The brightness enhancement film can be laminated on a polarizer or a protective film through an adhesive layer or an adhesive layer. The adhesive layer or the adhesive layer is not particularly limited, and any conventional one can be used. Moreover, you may use the adhesive layer or the adhesive layer as described in this specification.

本發明之積層薄膜可適用於影像顯示裝置中,尤可適用為液晶顯示裝置之背光側偏光薄膜。此時,可透過前述黏著劑層而貼附於液晶晶胞上。The laminated film of the present invention is applicable to an image display device, and is particularly applicable to a backlight-side polarizing film of a liquid crystal display device. At this time, the liquid crystal cell can be attached through the adhesive layer.

將本發明之積層薄膜於85℃環境下放置500小時後,前述偏光件之吸收軸方向之加熱收縮率宜為0.5%以下,且宜為0.4%以下。本發明之積層薄膜因具有前述加熱收縮率而抑制面板翹曲及裂痕之發生,也可因應面板邊框窄化而甚是理想。After the laminated film of the present invention is left in an environment of 85 ° C. for 500 hours, the heat shrinkage rate in the absorption axis direction of the polarizer is preferably 0.5% or less, and preferably 0.4% or less. The laminated film of the present invention has the aforementioned heat shrinkage ratio to suppress the occurrence of warpage and cracks in the panel, and is also ideal for narrowing the panel frame.

2.影像顯示裝置 本發明之影像顯示裝置之特徵在於具有前述積層薄膜。本發明之積層薄膜可適於用作液晶表示晶胞之背光側偏光薄膜。2. Image display device The image display device of the present invention is characterized by having the aforementioned laminated film. The laminated film of the present invention can be suitably used as a backlight-side polarizing film of a liquid crystal display cell.

本發明之影像顯示裝置僅需包含本發明之積層薄膜即可,其他結構可舉如與習知影像顯示裝置相同之物。The image display device of the present invention only needs to include the laminated film of the present invention, and other structures may be the same as those of the conventional image display device.

本發明之影像顯示裝置因包含前述積層薄膜而具有高度可靠性。 實施例The image display device of the present invention is highly reliable because it includes the aforementioned laminated film. Examples

以下藉實施例來具體說明本發明,但本發明不受此等實施例所侷限。另,各例中之份及%皆為重量基準。Hereinafter, the present invention is specifically described by the embodiments, but the present invention is not limited by these embodiments. In addition, parts and% in each case are a basis of weight.

製造例1(製造厚度5μm之偏光件(1)) 以延伸溫度130℃之空中輔助延伸使非晶性PET基材上製膜有9μm厚PVA層之積層體生成延伸積層體,接著將延伸積層體浸漬於碘/碘化鉀(重量比=0.5/8)濃度0.3%之水溶液而生成著色積層體後,進一步利用延伸溫度65℃之硼酸水中延伸,以總延伸倍率為5.94倍之方式,使著色積層體生成一包含與非晶性PET基材一體延伸之5μm厚PVA層的光學薄膜積層體。生成了構成高機能偏光膜且包含厚度5μm之PVA層(偏光件)(1)的光學薄膜積層體,該高機能偏光膜中製膜於非晶性PET基材上之PVA層的PVA分子會因此種2段延伸而呈高次配向,染色所吸附之碘會以多碘離子錯合物之形式而朝一方向高次配向。所得光學薄膜積層體之PVA層透射率為43.3%,硼酸含量為23重量%。Manufacturing Example 1 (manufactured a polarizer (1) with a thickness of 5 μm) An air-assisted stretching at a stretching temperature of 130 ° C. was used to form a laminated body with a 9 μm-thick PVA layer formed on an amorphous PET substrate, and then an extended laminated body was formed. After immersing in an aqueous solution of 0.3% iodine / potassium iodide (weight ratio = 0.5 / 8) to produce a colored laminate, it is further extended with boric acid water at an extension temperature of 65 ° C to make the colored laminate at a total extension ratio of 5.94. An optical film laminate including a 5 μm-thick PVA layer extending integrally with the amorphous PET substrate was produced. An optical film laminate including a PVA layer (polarizer) (1) with a thickness of 5 μm, which constitutes a high-performance polarizing film, was generated. The PVA molecules of the PVA layer formed on the amorphous PET substrate in the high-performance polarizing film will be generated. Therefore, the two segments of the species extend to form a high-order alignment, and the iodine adsorbed by the dyeing will be oriented in a high-order direction in the form of a polyiodide ion complex. The PVA layer transmittance of the obtained optical film laminate was 43.3%, and the boric acid content was 23% by weight.

製造例2(製造厚度5μm之偏光件(2)) 除了將碘/碘化鉀(重量比=0.5/8)濃度變更為0.2%以外,與製造例1同樣地生成包含厚度5μm之PVA層(偏光件)(2)的光學薄膜積層體。所得光學薄膜積層體之PVA層透射率為44.0%,硼酸含量為23重量%。Manufacturing Example 2 (manufacturing a polarizer (2) with a thickness of 5 μm) A PVA layer (polarizer) containing a 5 μm thickness was produced in the same manner as in Manufacturing Example 1 except that the concentration of iodine / potassium iodide (weight ratio = 0.5 / 8) was changed to 0.2%. ) (2) The optical film laminate. The PVA layer transmittance of the obtained optical film laminate was 44.0%, and the boric acid content was 23% by weight.

製造例3(製造厚度5μm之偏光件(3)) 除了將碘/碘化鉀(重量比=0.5/8)濃度變更為0.23%以外,與製造例1同樣地生成包含厚度5μm之PVA層(偏光件)(3)的光學薄膜積層體。所得光學薄膜積層體之PVA層透射率為43.7%,硼酸含量為23重量%。Manufacturing Example 3 (manufactured polarizer (3) with a thickness of 5 μm) A PVA layer (polarizer) containing a thickness of 5 μm was produced in the same manner as in Manufacturing Example 1 except that the concentration of iodine / potassium iodide (weight ratio = 0.5 / 8) was changed to 0.23%. ) (3) The optical film laminate. The PVA layer transmittance of the obtained optical film laminate was 43.7%, and the boric acid content was 23% by weight.

製造例4(製造厚度5μm之偏光件(4)) 除了將碘/碘化鉀(重量比=0.5/8)濃度變更為0.23%以外,與製造例1同樣地生成包含厚度5μm之PVA層(偏光件)(4)的光學薄膜積層體。所得光學薄膜積層體之PVA層透射率為42.8%,硼酸含量為23重量%。Manufacturing Example 4 (manufacturing a polarizer (4) with a thickness of 5 μm) A PVA layer (polarizer) containing a 5 μm thickness was produced in the same manner as in Manufacturing Example 1, except that the concentration of iodine / potassium iodide (weight ratio = 0.5 / 8) was changed to 0.23%. ) (4) The optical film laminate. The PVA layer transmittance of the obtained optical film laminate was 42.8%, and the boric acid content was 23% by weight.

製造例5(製造厚度7μm之偏光件(5)) 將平均聚合度2400、皂化度99.9莫耳%之厚度20μm聚乙烯醇薄膜浸漬於30℃溫水中60秒使其膨潤。接著,浸漬於碘/碘化鉀(重量比=0.5/8)濃度0.3%之水溶液中,一邊延伸至3.5倍一邊將薄膜染色。之後於65℃硼酸酯水溶液中以總延伸倍率為6倍之方式進行延伸。延伸後,以40℃之烘箱進行3分鐘乾燥,獲得厚度7μm之偏光件(5)。所得偏光件之透射率為43.3%,硼酸含量為23重量%。Production Example 5 (manufactured polarizer (5) with a thickness of 7 μm) A 20 μm thick polyvinyl alcohol film having an average degree of polymerization of 2400 and a degree of saponification of 99.9 mol% was immersed in warm water at 30 ° C. for 60 seconds to swell. Next, the film was dipped in an aqueous solution containing 0.3% of iodine / potassium iodide (weight ratio = 0.5 / 8) and stretched to 3.5 times while dyeing the film. Then, it extended | stretched in the boric acid ester aqueous solution of 65 degreeC so that the total extension ratio might become 6 times. After stretching, it was dried in an oven at 40 ° C. for 3 minutes to obtain a polarizer (5) having a thickness of 7 μm. The obtained polarizer had a transmittance of 43.3% and a boric acid content of 23% by weight.

製造例6(製造厚度12μm之偏光件(6)) 將平均聚合度2400、皂化度99.9莫耳%之厚度30μm聚乙烯醇薄膜浸漬於30℃溫水中60秒使其膨潤。接著,浸漬於碘/碘化鉀(重量比=0.5/8)濃度0.3%之水溶液,一邊延伸至3.5倍一邊將薄膜染色。之後,於65℃硼酸酯水溶液中以總延伸倍率為6倍之方式進行延伸。延伸後以40℃烘箱進行3分鐘乾燥,獲得厚度12μm之偏光件(6)。所得偏光件之透射率為43.5%,硼酸含量為23重量%。Production Example 6 (manufactured polarizer (6) with a thickness of 12 μm) A 30 μm thick polyvinyl alcohol film having an average degree of polymerization of 2400 and a degree of saponification of 99.9 mol% was immersed in warm water at 30 ° C. for 60 seconds to swell. Next, the film was dyed while being immersed in an aqueous solution having a concentration of 0.3% of iodine / potassium iodide (weight ratio = 0.5 / 8) and extending to 3.5 times. Thereafter, stretching was performed at a total stretching ratio of 6 times in a 65 ° C borate aqueous solution. After stretching, it was dried in an oven at 40 ° C. for 3 minutes to obtain a polarizer (6) having a thickness of 12 μm. The obtained polarizer had a transmittance of 43.5% and a boric acid content of 23% by weight.

製造例7(製作硬化型接著劑) 將羥乙基丙烯醯胺(HEAA,logP=-0.56,均聚物Tg=123℃,興人社製)10重量份、(甲基)丙烯酸四氫糠酯(FA-THFM,logP=1.13,均聚物Tg=45℃,日立化成(股)製)10重量份、三環癸烷二甲醇二丙烯酸酯(商品名:Light acrylate DCP-A,logP=3.05,均聚物Tg=134℃,共榮社化學(股)製)80重量份、2-甲基-1-(4-甲基噻吩基)-2-嗎啉并丙烷-1-酮(商品名:IRGACURE907,logP=2.09,BASF社製)3重量份、二乙基硫雜蒽酮(商品名:KAYACURE DETX-S,logP=5.12,日本化藥(股)製)3重量份予以混合並於50℃下攪拌1小時,而獲得可藉活性能量線硬化之硬化型接著劑。Production Example 7 (Preparation of hardening type adhesive agent) 10 parts by weight of hydroxyethylpropenamide (HEAA, logP = -0.56, homopolymer Tg = 123 ° C, manufactured by Hingrensha), (meth) acrylic acid tetrahydrofurfur Ester (FA-THFM, logP = 1.13, homopolymer Tg = 45 ° C, Hitachi Chemical Co., Ltd.) 10 parts by weight, tricyclodecane dimethanol diacrylate (trade name: Light acrylate DCP-A, logP = 3.05, homopolymer Tg = 134 ° C, 80 parts by weight of Kyoeisha Chemical Co., Ltd., 2-methyl-1- (4-methylthienyl) -2-morpholinopropane-1-one ( Trade name: IRGACURE907, logP = 2.09, manufactured by BASF) 3 parts by weight, diethylthiaxanthone (trade name: KAYACURE DETX-S, logP = 5.12, manufactured by Nippon Kayaku Co., Ltd.) 3 parts by weight It was stirred at 50 ° C. for 1 hour to obtain a hardening type adhesive which can be hardened by active energy rays.

製造例8(製作丙烯酸系保護薄膜) 使具有戊二醯亞胺環單元之甲基丙烯酸樹脂小球於100.5kPa、100℃下乾燥12小時,以單軸擠製機在模具溫度270℃下從T模具擠出而成形為薄膜狀。進一步使該薄膜於較樹脂之Tg高出10℃之氣體環境下朝其運送方向延伸,接著於較樹脂之Tg高出7℃之氣體環境下朝與薄膜運送方向直交之方向延伸,獲得由丙烯酸系樹脂構成之保護薄膜。所得薄膜之透濕度為150g/(m2 ・day),厚度為20μm。Production Example 8 (Preparation of acrylic protective film) A methacrylic resin pellet having a glutarimide ring unit was dried at 100.5 kPa and 100 ° C for 12 hours, and was removed from the uniaxial extruder at a mold temperature of 270 ° C. The T-die is extruded to form a film. The film is further extended in a gas environment 10 ° C higher than the resin's Tg in the gas transport direction, and then extended in a direction orthogonal to the film transportation direction in a gaseous environment higher than the resin's Tg by 7 ° C. It is a protective film made of resin. The obtained film had a moisture permeability of 150 g / (m 2 · day) and a thickness of 20 μm.

實施例1 於製造例1所得光學薄膜積層體之偏光膜表面塗佈製造例7製得之硬化型黏著劑,並貼合經電暈處理之厚度20μm之丙烯酸薄膜。之後,從丙烯酸薄膜側使用IR加熱器加溫至50℃,使可見光線照射丙烯酸薄膜側而使前述硬化型接著劑硬化後,於70℃下進行熱風乾燥3分鐘,獲得由非晶性PET基材/偏光件/接著劑層(厚度:1μm)/丙烯酸薄膜構成之積層體。從所得積層體剝離非晶性PET基材,透過厚度5μm之丙烯酸系接著劑層在丙烯酸面上貼合增亮薄膜(商品名:APF-V4,偏光度:92%,3M製)。於所得積層體之偏光件面貼合厚度20μm之黏著劑層(商品名:No.58,日東電工(股)製)而獲得積層薄膜。另,將該積層薄膜結構(黏著劑層/偏光件/保護薄膜/增亮薄膜)稱為結構A。Example 1 The hardening adhesive prepared in Example 7 was coated on the surface of the polarizing film of the optical film laminate obtained in Manufacturing Example 1, and an acrylic film having a thickness of 20 μm after corona treatment was applied. Then, the acrylic film side was heated to 50 ° C using an IR heater, and the acrylic film side was irradiated with visible light to harden the hardening type adhesive, followed by hot air drying at 70 ° C for 3 minutes to obtain an amorphous PET-based Laminated body made of a material / polarizer / adhesive layer (thickness: 1 μm) / acrylic film. The amorphous PET substrate was peeled from the obtained laminate, and a brightness enhancement film (trade name: APF-V4, polarization degree: 92%, 3M) was bonded to the acrylic surface through an acrylic adhesive layer having a thickness of 5 μm. A 20 μm-thick adhesive layer (trade name: No. 58, manufactured by Nitto Denko Corporation) was laminated on the polarizer surface of the obtained laminated body to obtain a laminated film. This laminated film structure (adhesive layer / polarizer / protective film / brightening film) is referred to as structure A.

實施例2 於製造例1所得光學薄膜積層體之偏光膜表面塗佈製造例7製得之硬化型黏著劑,並貼合經電暈處理之厚度20μm之丙烯酸薄膜。之後,從丙烯酸薄膜側使用IR加熱器加溫至50℃,使可見光線照射丙烯酸薄膜側而使前述硬化型接著劑硬化後,於70℃下進行熱風乾燥3分鐘,獲得由非晶性PET基材/偏光件/接著劑層(厚度:1μm)/丙烯酸薄膜構成之積層體。透過厚度5μm之丙烯酸系接著劑層,於所得積層體之偏光件面上貼合增亮薄膜(商品名:APF-V4,偏光度:92%,3M製)。從所得積層體剝離非晶性PET基材,於丙烯酸薄膜面貼合厚度20μm之黏著劑層(商品名:No.58,日東電工(股)製)而獲得積層薄膜。另,將該積層薄膜結構(黏著劑層/保護薄膜/偏光件/增亮薄膜)稱為結構B。Example 2 The surface of the polarizing film of the optical film laminate obtained in Manufacturing Example 1 was coated with the hardening adhesive prepared in Manufacturing Example 7 and an acrylic film having a thickness of 20 μm which was subjected to corona treatment was bonded. Then, the acrylic film side was heated to 50 ° C using an IR heater, and the acrylic film side was irradiated with visible light to harden the hardening type adhesive, followed by hot air drying at 70 ° C for 3 minutes to obtain an amorphous PET-based Laminated body made of a material / polarizer / adhesive layer (thickness: 1 μm) / acrylic film. A brightening film (trade name: APF-V4, polarization degree: 92%, manufactured by 3M) was bonded to the polarizer surface of the obtained laminated body through an acrylic adhesive layer having a thickness of 5 μm. An amorphous PET substrate was peeled from the obtained laminated body, and an adhesive layer (trade name: No. 58, manufactured by Nitto Denko Corporation) was bonded to an acrylic film surface to obtain a laminated film. This laminated film structure (adhesive layer / protective film / polarizer / brightening film) is referred to as a structure B.

實施例3 於製造例5所得偏光件(5)之單面上塗佈製造例7製得之硬化型黏著劑,並貼合經電暈處理之厚度20μm之丙烯酸薄膜。之後,從丙烯酸薄膜側使用IR加熱器加溫至50℃,使可見光線照射丙烯酸薄膜側而使前述硬化型接著劑硬化後,於70℃下進行熱風乾燥3分鐘,獲得由偏光件/接著劑層(厚度:1μm)/丙烯酸薄膜構成之積層體。透過厚度5μm之丙烯酸系接著劑層,於所得積層體之丙烯酸薄膜面上貼合增亮薄膜(商品名:APF-V4,偏光度:92%,3M製)。於所得積層體之偏光件面上貼合厚度20μm之黏著劑層(商品名:No.58,日東電工(股)製),製得積層薄膜。Example 3 On one side of the polarizer (5) obtained in Manufacturing Example 5, the hardening type adhesive prepared in Manufacturing Example 7 was applied, and an acrylic film having a thickness of 20 μm subjected to corona treatment was bonded. Then, the acrylic film side was heated to 50 ° C using an IR heater, and the acrylic film side was irradiated with visible light to harden the hardening type adhesive, followed by hot air drying at 70 ° C for 3 minutes to obtain a polarizer / adhesive. Layer (thickness: 1 μm) / acrylic film. A brightening film (trade name: APF-V4, polarization degree: 92%, manufactured by 3M) was bonded to the acrylic film surface of the obtained laminate through an acrylic adhesive layer having a thickness of 5 μm. A 20 μm-thick adhesive layer (trade name: No. 58, manufactured by Nitto Denko Corporation) was laminated on the polarizer surface of the obtained laminated body to obtain a laminated film.

實施例4 使用製造例2所得光學薄膜積層體,除了使用經電暈處理且厚度13μm之COP薄膜外,與實施例1同樣地製得積層薄膜。Example 4 A laminated film was prepared in the same manner as in Example 1 except that the optical film laminated body obtained in Production Example 2 was used, except that a COP film having a thickness of 13 μm was subjected to corona treatment.

實施例5 除了使用製造例3所得光學薄膜積層體之外,與實施例1同樣地製得積層薄膜。Example 5 A laminated film was produced in the same manner as in Example 1 except that the optical film laminated body obtained in Production Example 3 was used.

實施例6 除了增亮薄膜使用APF-V3之外,與實施例1同樣地製得積層薄膜。Example 6 A laminated film was produced in the same manner as in Example 1 except that APF-V3 was used as the brightness enhancement film.

比較例1~4 除了將偏光件、保護薄膜、黏著劑層及增亮薄膜變更為表1所載之物之外,與實施例1同樣地形成積層薄膜。Comparative Examples 1 to 4 A laminated film was formed in the same manner as in Example 1 except that the polarizer, the protective film, the adhesive layer, and the brightness enhancement film were changed to those listed in Table 1.

針對實施例及比較例所得積層薄膜進行如下測定。The laminated films obtained in Examples and Comparative Examples were measured as follows.

<偏光件厚度之測定> 使用數位微測定計(KC-351C,Anritsu Corporation製)來測定實施例及比較例所用PVA層(偏光件)之厚度。<Measurement of Polarizer Thickness> The thickness of the PVA layer (polarizer) used in Examples and Comparative Examples was measured using a digital micrometer (KC-351C, manufactured by Anritsu Corporation).

<偏光件之單體透射率> 使用紫外可見分光光度計(V7100,日本分光(股)製)來測定實施例及比較例所用PVA層(偏光件)之單體透射率T。該等透射率係以JIS Z8701之2度視角(C光源)測定後經色校正而得之Y值。<Single Transmittance of Polarizer> The ultraviolet transmittance spectrophotometer (V7100, manufactured by JASCO Corporation) was used to measure the single transmittance T of the PVA layer (polarizer) used in Examples and Comparative Examples. These transmittances are Y values obtained by color correction after measurement at a 2-degree viewing angle (C light source) in JIS Z8701.

<偏光件之硼酸含量> 將實施例及比較例所用PVA層(偏光件)加熱乾燥(120℃,2小時)後,將其粉碎而獲得重量1g之評價用樣本。使該評價用樣本1g完全溶解於95℃之水500mL中。於所得水溶液中添加甘露糖醇10g、溴瑞香草酚藍溶液(BTB溶液)2mL而調製出樣本溶液。於此樣本溶液中滴定0.1mol/L之氫氧化鈉至迎接中和點,再依據下式從其滴定量算出硼酸含量(重量%)。 [數學式1] <Boric acid content of polarizer> The PVA layer (polarizer) used in Examples and Comparative Examples was dried by heating (120 ° C, 2 hours), and then pulverized to obtain a sample for evaluation weighing 1 g. 1 g of the evaluation sample was completely dissolved in 500 mL of water at 95 ° C. To the obtained aqueous solution, 10 g of mannitol and 2 mL of bromovanillol blue solution (BTB solution) were added to prepare a sample solution. In this sample solution, 0.1 mol / L sodium hydroxide was titrated to meet the neutralization point, and then the boric acid content (% by weight) was calculated from the titration according to the following formula. [Mathematical formula 1]

<保護薄膜之透濕度> 保護薄膜之透濕度測定係遵照JIS Z0208之透濕度試驗(透濕杯法,cup method)測定。將裁斷成直徑60mm之樣本安裝到已裝有約15g氯化鈣之透濕杯中,放入40℃、90%之恒溫機,測定放置24小時前後氯化鈣之重量增加而求出透濕度(g/m2 ・day)。<Moisture permeability of the protective film> The moisture permeability of the protective film is measured in accordance with the moisture permeability test (moisture permeability cup method) in accordance with JIS Z0208. The sample cut into a diameter of 60mm was installed in a moisture-permeable cup filled with about 15g of calcium chloride, put into a thermostat at 40 ° C and 90%, and the weight of calcium chloride was measured before and after 24 hours to determine the moisture permeability. (g / m 2・ day).

<潛變試驗> 使用實施例及比較例所用黏著劑,形成厚度25μm之黏著劑層。令已將所得厚度25μm之黏著劑層裁斷為10mm寬×30mm之物為樣本。於該樣本上部之10mm×10mm貼附於烘焙板上,於50℃、50atm下進行15分鐘熱壓處理後,於室溫(23℃)下放置1小時。之後,於樣本上負載500g之載重(負載朝垂下方向之拉伸剪切應力),測定1小時後之樣本偏移量(μm)。<Creep Test> Using the adhesives used in Examples and Comparative Examples, an adhesive layer having a thickness of 25 μm was formed. Let the obtained adhesive layer having a thickness of 25 μm be cut into a 10 mm wide × 30 mm thing as a sample. 10 mm × 10 mm of the upper part of the sample was affixed to a baking plate, followed by heat-pressing treatment at 50 ° C. and 50 atm for 15 minutes, and then left at room temperature (23 ° C.) for 1 hour. After that, a load of 500 g (tensile shear stress with the load in a downward direction) was loaded on the sample, and the sample shift amount (μm) after 1 hour was measured.

<接著劑層之整體吸水率> 使實施例及比較例所用硬化型接著劑於與實施例同樣之條件下硬化,製作出厚度100μm之評價用硬化物(重量:M1 g)。使該評價用硬化物浸漬於23℃純水中24小時,之後取出並拭去表面水分後,測定浸漬後之該評價用硬化物之重量(M2 g)。利用下式,從浸漬前之評價用硬化物重量M1 g與浸漬後之評價用硬化物重量M2 算出整體吸水率。 [數學式2] <The overall water absorption of the adhesive layer> The hardening type adhesives used in the examples and comparative examples were cured under the same conditions as in the examples to produce a cured product for evaluation (weight: M 1 g) having a thickness of 100 μm. The hardened material for evaluation was immersed in pure water at 23 ° C. for 24 hours, and then the surface moisture was taken out and wiped off, and then the weight (M 2 g) of the hardened material for evaluation after immersion was measured. The overall water absorption was calculated from the weight M 1 g of the hardened material for evaluation before immersion and the weight M 2 of the hardened material for evaluation after immersion by the following formula. [Mathematical formula 2]

<增亮薄膜之偏光度> 使用紫外可見分光光度計(日本分光(股)製V7100)測定增亮薄膜之單體透射率T、平行透射率Tp及直交透射率Tc。該等透射率係以JIS Z8701之2度視角(C光源)測定後經色校正而得之Y值。使用上述透射率,以下式求出增亮薄膜之偏光度P。 偏光度P(%)={(Tp-Tc)/(Tp+Tc)}1/2 ×100<Polarity of Brightening Film> The ultraviolet transmittance spectrophotometer (V7100, manufactured by JASCO Corporation) was used to measure the single transmittance T, parallel transmittance Tp, and orthogonal transmittance Tc of the brightening film. These transmittances are Y values obtained by color correction after measurement at a 2-degree viewing angle (C light source) in JIS Z8701. Using the above transmittance, the polarization degree P of the brightness enhancement film was determined by the following formula. Polarization P (%) = {(Tp-Tc) / (Tp + Tc)} 1/2 × 100

<加熱收縮率> 將實施例、比較例所得積層薄膜以偏光件之延伸方向為0°之方式裁切為100mm×100mm尺寸,並透過黏著劑層貼合於厚度1mm之玻璃板上而製成測定樣本,於偏光薄膜之四個角落施加記號。以(股)三豐製之影像測定機(Quick vision)測定偏光薄膜四個角落之記號間長度L0。將測定過之樣本投入85℃之加熱烘箱中500小時,立刻再測定偏光薄膜四個角落之記號間長度L500。尺寸變化率以下式算出。 尺寸變化率(%)={(L500 -L0 )/L0 }×100<Heating shrinkage rate> The laminated films obtained in the examples and comparative examples were cut to a size of 100 mm × 100 mm so that the direction of extension of the polarizer was 0 °, and were bonded to a glass plate having a thickness of 1 mm through an adhesive layer. Measure the sample, and mark the four corners of the polarizing film. The length L0 between the four corners of the polarizing film was measured with a Quick Vision machine made by Mitutoyo. The measured sample was put into a heating oven at 85 ° C for 500 hours, and the length L500 between the four corners of the polarizing film was measured immediately. The dimensional change rate is calculated by the following formula. Dimensional change rate (%) = ((L 500 -L 0 ) / L 0 ) × 100

<糊打痕> 於實施例及比較例所得積層薄膜之外觀檢測中,以目測確認糊打痕之發生。計數每1m2 之糊打痕發生數目。<Streak marks> In the appearance inspection of the laminated films obtained in the examples and comparative examples, occurrence of streak marks was confirmed visually. Count the number of paste marks per 1 m 2 .

<不均> 於厚度0.3mm之無鹼玻璃之一側貼合實施例及比較例所得積層薄膜,另一側則貼合使用厚度12μm之PVA薄膜的偏光板(商品名:GRT1794KUHC3,透射率:43.0%,日東電工(股)製)而使各偏光件之吸收軸呈直交,於60℃、R.H.90%之環境下投入500小時。取出後在暗房內於背光亮度(7000cd/cm2 或10000cd/cm2 )上以目測確認面內之條狀不均。 ◎:使用10000cd/cm2 之背光時仍無條狀不均。 〇:使用7000cd/cm2 之背光時無條狀不均。 △:使用7000cd/cm2 之背光時有部分條狀不均。 ×:使用7000cd/cm2 之背光時全面皆有條狀不均。<Unevenness> The laminated films obtained in the Examples and Comparative Examples were laminated on one side of an alkali-free glass having a thickness of 0.3 mm, and a polarizing plate (trade name: GRT1794KUHC3) using a PVA film having a thickness of 12 μm was laminated on the other side. 43.0%, manufactured by Nitto Denko Corporation, so that the absorption axis of each polarizer is orthogonal, and it is put into the environment at 60 ° C and RH90% for 500 hours. After removing the backlight brightness in the darkroom (7000cd / cm 2 or 10000cd / cm 2) in stripes on the uneven surface within the visual confirmation. :: When using a backlight of 10000 cd / cm 2 , there is no unevenness in stripes. 〇: No unevenness in stripes when using a backlight of 7000 cd / cm 2 . △: When using a backlight of 7000 cd / cm 2 , there are some uneven bars. ×: When using a backlight of 7000 cd / cm 2 , unevenness was observed in all areas.

<裂痕> 將所得積層薄膜裁切為100mm×100mm尺寸並製作樣本。將所得樣本貼合到玻璃板上,進行200循環之熱循環試驗(-40℃~85℃/30分鐘),再以目測確認有無裂痕發生。 〇:無裂痕發生。 ×:有裂痕發生。<Crack> The obtained laminated film was cut to a size of 100 mm × 100 mm and a sample was produced. The obtained sample was bonded to a glass plate, and subjected to a 200-cycle thermal cycle test (-40 ° C to 85 ° C / 30 minutes), and the presence or absence of cracks was confirmed by visual inspection. 〇: No cracks occurred. ×: Cracks occurred.

<白亮度> 將iPad(註冊商標)Air(Apple公司製)面板之TFT側偏光板剝離,並貼合實施例、比較例之偏光板後,使用SR-UL1(TOPCON CORPORATION)於暗房內測定白顯示狀態時之亮度。<White brightness> After peeling off the TFT-side polarizer of the iPad (registered trademark) Air (manufactured by Apple) panel, and attaching the polarizers of Examples and Comparative Examples, whiteness was measured in a dark room using SR-UL1 (TOPCON CORPORATION). Brightness when displaying status.

<翹曲> 於厚度0.3mm之無鹼玻璃之一側上貼合實施例及比較例所得積層薄膜,於另一側上貼合使用厚度12μm之PVA薄膜的偏光板(商品名:GRT1794KUHC3,日東電工(股)製)而使各偏光件之吸收軸呈直交,於85℃環境下投入500小時。取出後使用QVA606-PRO-AE10((股)三豐製)測定翹曲量。 〇:未發生翹曲或發生了不成為問題程度之翹曲。 ×:發生了顯著之翹曲。<Warpage> The laminated films obtained in the examples and comparative examples were laminated on one side of an alkali-free glass having a thickness of 0.3 mm, and a polarizing plate (trade name: GRT1794KUHC3, Nitto) was laminated on the other side using a PVA film having a thickness of 12 μm. (Made by an electrician) so that the absorption axes of the polarizers are orthogonal to each other, and they are put in an environment of 85 ° C for 500 hours. After taking out, the amount of warpage was measured using QVA606-PRO-AE10 (made by Mitutoyo). ○: No warpage occurred or warpage that did not cause a problem. ×: Significant warpage occurred.

[表1] [Table 1]

表1中,各略語如下。 (積層薄膜之結構) 結構A:黏著劑層/偏光件/保護薄膜/增亮薄膜 結構B:黏著劑層/保護薄膜/偏光件/增亮薄膜 (偏光件) 偏光件(1)~(6):製造例1~6所得偏光件(1)~(6) (增亮薄膜) APF-V4:增亮薄膜之商品名,偏光度:92%,3M製 APF-V3:增亮薄膜之商品名,偏光度:95%,3M製 DBEF-QV2:增亮薄膜之商品名,偏光度:88%、3M製 AF-film:增亮薄膜之商品名,偏光度:62%,Extend製 (保護薄膜) 丙烯酸系:製造例8所得丙烯酸系保護薄膜,透濕度:150g/(m2 ・day),厚度:20μm COP:環烯烴系保護薄膜,透濕度:30g/(m2 ・day),厚度:13μm,商品名:ZF14-013,Zeon Corporation製TAC系保護薄膜,透濕度:800g/(m2 ・day),厚度:25μm,商品名:TJ25UL,富士薄膜製 (黏著劑層) No.58:商品名,潛變值:120μm,日東電工(股)製In Table 1, the abbreviations are as follows. (Structure of laminated film) Structure A: Adhesive layer / polarizer / protective film / brightening film structure B: Adhesive layer / protective film / polarizer / brightening film (polarizer) Polarizer (1) ~ (6 ): Polarizers (1) to (6) obtained in Manufacturing Examples 1 to 6 (Brightening film) APF-V4: Trade name of the brightening film, polarization degree: 92%, 3M APF-V3: Product of brightening film Name, Polarization: 95%, DBEF-QV2 made by 3M: Product name of brightening film, Polarization: 88%, AF-film made by 3M: Product name of brightening film, Polarization: 62%, Extend (Protection Film) Acrylic: Acrylic protective film obtained in Production Example 8, moisture permeability: 150 g / (m 2 · day), thickness: 20 μm COP: cycloolefin-based protective film, moisture permeability: 30 g / (m 2 · day), thickness : 13 μm, trade name: ZF14-013, TAC-based protective film made by Zeon Corporation, moisture permeability: 800 g / (m 2・ day), thickness: 25 μm, trade name: TJ25UL, made by Fuji Film (adhesive layer) No. 58 : Product name, latent value: 120 μm, manufactured by Nitto Denko Corporation

1‧‧‧積層薄膜
2‧‧‧偏光薄膜
2a‧‧‧偏光件
2b‧‧‧保護薄膜
2c‧‧‧保護薄膜
3‧‧‧增亮薄膜
4‧‧‧黏著劑層
1‧‧‧ laminated film
2‧‧‧ polarizing film
2a‧‧‧Polarizer
2b‧‧‧protective film
2c‧‧‧protective film
3‧‧‧brightening film
4‧‧‧ Adhesive layer

圖1為截面圖,其概要地顯示本發明之積層薄膜之一實施形態。 圖2(a)為截面圖,其概要地顯示本發明之積層薄膜之一實施形態。圖2(b)為截面圖,其概要地顯示本發明之積層薄膜之一實施形態。FIG. 1 is a cross-sectional view schematically showing an embodiment of a laminated film of the present invention. Fig. 2 (a) is a cross-sectional view schematically showing an embodiment of the laminated film of the present invention. Fig. 2 (b) is a cross-sectional view schematically showing an embodiment of the laminated film of the present invention.

1‧‧‧積層薄膜 1‧‧‧ laminated film

2‧‧‧偏光薄膜 2‧‧‧ polarizing film

2a‧‧‧偏光件 2a‧‧‧Polarizer

2b‧‧‧保護薄膜 2b‧‧‧protective film

2c‧‧‧保護薄膜 2c‧‧‧protective film

3‧‧‧增亮薄膜 3‧‧‧brightening film

4‧‧‧黏著劑層 4‧‧‧ Adhesive layer

Claims (6)

一種積層薄膜,其特徵在於:依序包含黏著劑層、偏光薄膜及增亮薄膜,並且, 前述偏光薄膜係一在含有聚乙烯醇系樹脂之偏光件之至少單面上具有保護薄膜的偏光薄膜; 前述偏光件之厚度為10μm以下,且單體透射率為43.0%以上; 前述增亮薄膜之偏光度為90%以上; 前述保護薄膜之厚度為25μm以下,且透濕度為200g/(m2 ・day)以下。A laminated film, characterized in that it comprises an adhesive layer, a polarizing film, and a brightness enhancement film in this order, and the polarizing film is a polarizing film having a protective film on at least one side of a polarizer containing a polyvinyl alcohol resin. ; The thickness of the polarizer is 10 μm or less, and the unit transmittance is 43.0% or more; the polarization degree of the brightness enhancement film is 90% or more; the thickness of the protective film is 25 μm or less, and the humidity is 200 g / (m 2・ Day) or less. 如請求項1之積層薄膜,其中前述偏光件之硼酸含量為18~24重量%。For example, the laminated film of claim 1, wherein the boric acid content of the aforementioned polarizer is 18 to 24% by weight. 如請求項1或2之積層薄膜,其中前述黏著劑層之潛變值為100~150μm,且將前述積層薄膜於85℃下放置500小時後,前述偏光件之吸收軸方向之加熱收縮率為0.5%以下。For example, the laminated film of claim 1 or 2, wherein the latent value of the adhesive layer is 100 to 150 μm, and after the laminated film is left at 85 ° C. for 500 hours, the heat shrinkage of the polarizer in the direction of the absorption axis is obtained. 0.5% or less. 如請求項1至3中任一項之積層薄膜,其中前述偏光件與保護薄膜係透過接著劑層而積層,且前述接著劑層之整體吸水率為10重量%以下。The laminated film according to any one of claims 1 to 3, wherein the polarizer and the protective film are laminated through the adhesive layer, and the entire water absorption of the adhesive layer is 10% by weight or less. 如請求項1至4中任一項之積層薄膜,其中前述偏光薄膜係一僅在偏光件單面上具有保護薄膜之偏光薄膜,且前述積層薄膜依序包含黏著劑層、保護薄膜、偏光件及增亮薄膜,或依序包含黏著劑層、偏光件、保護薄膜及增亮薄膜。The laminated film according to any one of claims 1 to 4, wherein the aforementioned polarizing film is a polarizing film having a protective film only on one side of the polarizer, and the aforementioned laminated film sequentially includes an adhesive layer, a protective film, and a polarizer And brightening film, or sequentially including an adhesive layer, a polarizer, a protective film, and a brightening film. 一種影像顯示裝置,其特徵在於:具有如請求項1至5中任一項之積層薄膜。An image display device, comprising: a laminated film according to any one of claims 1 to 5.
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TWI723359B (en) * 2018-03-30 2021-04-01 日商日東電工股份有限公司 Polarizing film with adhesive layer and image display device
US11169312B2 (en) 2018-03-30 2021-11-09 Nitto Denko Corporation Pressure-sensitive-adhesive-layer-attached polarizing film, and image display device

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WO2017204161A1 (en) 2017-11-30
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CN109154690B (en) 2022-05-03
TWI736625B (en) 2021-08-21

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