TW201806656A - Pressure detection device, filter monitor system, filter effect detection method and method for determine whether disassemble filter - Google Patents
Pressure detection device, filter monitor system, filter effect detection method and method for determine whether disassemble filter Download PDFInfo
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Abstract
Description
本發明係關於一種壓力檢測裝置,尤指一種應用在流體輸送管線與過濾器之間的壓力檢測裝置,以及包含前述壓力檢測裝置的過濾器監控系統,與相關的過濾器效能檢測方法以及檢測是否可拆卸過濾器之方法。The present invention relates to a pressure detection device, in particular to a pressure detection device applied between a fluid transfer pipeline and a filter, and a filter monitoring system including the foregoing pressure detection device, a related filter performance detection method, and detection of whether Method of detachable filter.
在一般的生產、製程流程中,流體原料、清洗劑以及其他用於生產與製程的流體通常會透過管線來輸送至各設備以進行製程,甚至會利用自動化的輸送來提高生產效率。以半導體製程為例,大多數的製程必須使用特殊的流體,如光阻液、顯影液、蝕刻劑、去離子水等,而在輸送的過程中,流體通常會各自經過流體暫存容器,例如過濾器,以確保流體的潔淨度。In the general production and process flow, fluid raw materials, cleaning agents and other fluids used in production and process are usually transported to various equipments through pipelines for processing, and even automated transportation is used to improve production efficiency. Take the semiconductor process as an example, most processes must use special fluids, such as photoresist, developer, etchant, deionized water, etc., and the fluid usually passes through the fluid temporary storage container during the transportation process, such as Filter to ensure the cleanliness of the fluid.
隨著現今科技的發展,大多數的產品(如電子產品、電子元件)的尺寸持續微縮,因此,各設備的任何問題或是極微小之缺陷都可能會影響產品品質,例如當過濾器效能降低時,便會影響到流體的純淨度,進而導致製程缺陷之發生。傳統的維護方式是定期更換或檢查設備,但此方式並無法即時掌握設備效能的狀況,也無法排除突發問題。此外,當進行設備維護或是更換裝置時,須將流體輸送的管線與設備分離,然而,由於流體的輸送需利用壓力推進,因此,於設備中或是管線中之流體會具有殘壓,使得維護人員在進行流體輸送的管線與設備分離時,常會有流體噴濺的意外發生,故如何提升維護過程的安全性也是現今業界欲解決的問題之一。With the development of today's technology, the size of most products (such as electronic products and electronic components) continues to shrink. Therefore, any problems or minor defects in various equipment may affect the quality of the product, such as when the filter performance is reduced. As a result, the purity of the fluid will be affected and process defects will occur. The traditional maintenance method is to regularly replace or check the equipment, but this method can not immediately grasp the status of the equipment performance, nor can it rule out unexpected problems. In addition, when performing equipment maintenance or replacing the device, the fluid transportation pipeline must be separated from the equipment. However, since the fluid transportation needs to be propelled by pressure, the fluid in the equipment or pipeline will have a residual pressure, so that When the maintenance personnel separates the pipeline for fluid transportation from the equipment, fluid splashes often occur. Therefore, how to improve the safety of the maintenance process is also one of the problems to be solved by the industry today.
本發明之目的之一在於提供一種壓力檢測裝置,其透過壓力感測器的量測而得知流體輸送管線的壓力值,並將其應用於過濾器監控系統以及檢測過濾器之過濾效能之方法,以監控過濾器之效能,更將其應用於檢測是否可拆卸過濾器之方法,以提升維護過濾器之過程的安全性。One of the objects of the present invention is to provide a pressure detection device, which obtains the pressure value of a fluid conveying line through the measurement of a pressure sensor, and applies the pressure value to a filter monitoring system and a method for detecting the filtering efficiency of a filter In order to monitor the performance of the filter, it is also applied to the method of detecting whether the filter can be removed to improve the safety of the process of maintaining the filter.
本發明之一實施例提供一種壓力檢測裝置,包括基座、第一壓力感測器以及第二壓力感測器。基座具有第一連通管以及第二連通管,第一壓力感測器設置於第一連通管內,用以量測第一連通管的壓力以得到第一壓力值,第二壓力感測器設置於第二連通管內,用以量測第二連通管的壓力以得到第二壓力值,其中第一連通管之兩端係分別用以連接流體暫存容器與流體輸入管,第二連通管之兩端係分別用以連接流體暫存容器與流體輸出管。An embodiment of the present invention provides a pressure detection device, including a base, a first pressure sensor, and a second pressure sensor. The base has a first communication tube and a second communication tube. The first pressure sensor is disposed in the first communication tube and is used to measure the pressure of the first communication tube to obtain a first pressure value and a second pressure. The sensor is disposed in the second communication pipe and is used to measure the pressure of the second communication pipe to obtain a second pressure value. Two ends of the first communication pipe are respectively used to connect the fluid temporary storage container and the fluid input pipe. The two ends of the second communication pipe are respectively used to connect the fluid temporary storage container and the fluid output pipe.
本發明之另一實施例提供一種過濾器監控系統,包括過濾器、流體輸入管(fluid inlet)、流體輸出管(fluid outlet)以及壓力檢測裝置。過濾器包括容器部(container)以及固定部,容器部具有開口,固定部設置於容器部之開口上,且與容器部接觸並覆蓋開口。流體輸入管以及流體輸出管設置於固定部上,且流體輸入管與流體輸出管分別連通於容器部之開口,其中流體輸入管係用來輸送流體至過濾器,而流體輸出管係用來將流體輸送出過濾器。壓力檢測裝置設置於固定部上,且壓力檢測裝置包括第一壓力感測器以及第二壓力感測器,第一壓力感測器用以量測流體輸入管的壓力以得到第一壓力值,第二壓力感測器用以量測流體輸出管的壓力以得到第二壓力值。Another embodiment of the present invention provides a filter monitoring system, including a filter, a fluid inlet, a fluid outlet, and a pressure detection device. The filter includes a container portion and a fixing portion. The container portion has an opening. The fixing portion is disposed on the opening of the container portion and contacts the container portion and covers the opening. The fluid input pipe and the fluid output pipe are arranged on the fixed part, and the fluid input pipe and the fluid output pipe are respectively communicated with the openings of the container section. The fluid input pipe is used to transport fluid to the filter, and the fluid output pipe is used to Fluid is delivered out of the filter. The pressure detection device is disposed on the fixed portion, and the pressure detection device includes a first pressure sensor and a second pressure sensor. The first pressure sensor is used to measure the pressure of the fluid input pipe to obtain a first pressure value. The two pressure sensors are used to measure the pressure of the fluid output tube to obtain a second pressure value.
本發明之另一實施例提供一種檢測過濾器之過濾效能之方法,包括下列步驟。提供上述之過濾器監控系統,利用過濾器監控系統之第一壓力感測器量測第一壓力值,利用過濾器監控系統之第二壓力感測器量測第二壓力值,並根據第一壓力值以及第二壓力值判斷過濾器監控系統之過濾器之過濾效能是否正常。Another embodiment of the present invention provides a method for detecting a filtering efficiency of a filter, including the following steps. Provide the above-mentioned filter monitoring system. The first pressure sensor of the filter monitoring system is used to measure the first pressure value, and the second pressure sensor of the filter monitoring system is used to measure the second pressure value. The pressure value and the second pressure value determine whether the filtering performance of the filter of the filter monitoring system is normal.
本發明之另一實施例提供一種檢驗是否可拆卸過濾器之方法,包括下列步驟。提供上述之過濾器監控系統,且過濾器監控系統另包括流體排出管,設於固定部上,過濾器監控系統之壓力檢測裝置另包括第三壓力感測器,用以量測流體排出管的壓力以得到第三壓力值,其中流體排出管係用來將流體輸送出過濾器。接著,停止經由過濾器監控系統之流體輸入管輸送流體至過濾器,並根據第一壓力值、第二壓力值以及第三壓力值判斷是否可拆卸過濾器,當第一壓力值、第二壓力值以及第三壓力值相對於環境壓力之壓力差皆為0時,可以拆卸過濾器,而當第一壓力值、第二壓力值以及第三壓力值相對於環境壓力之壓力差不為0時,則利用流體排出管排除流體直到將殘壓排除,再拆卸過濾器。Another embodiment of the present invention provides a method for checking whether a filter is removable, including the following steps. The above-mentioned filter monitoring system is provided, and the filter monitoring system further includes a fluid discharge pipe provided on the fixed part. The pressure detection device of the filter monitoring system further includes a third pressure sensor for measuring the pressure of the fluid discharge pipe. Pressure to obtain a third pressure value, wherein the fluid discharge pipe is used to transport fluid out of the filter. Then, stop sending fluid to the filter through the fluid input pipe of the filter monitoring system, and judge whether the filter can be removed according to the first pressure value, the second pressure value and the third pressure value. When the first pressure value and the second pressure When the pressure difference between the pressure value and the third pressure value with respect to the ambient pressure is 0, the filter can be disassembled, and when the pressure difference between the first pressure value, the second pressure value, and the third pressure value with respect to the environmental pressure is not 0 , Then use the fluid discharge pipe to remove the fluid until the residual pressure is eliminated, and then remove the filter.
本發明之壓力檢測裝置由於包括壓力感測器,因此可透過壓力感測器的量測而得知與流體暫存容器連通之流體輸送管線的壓力值。同樣的,本發明之過濾器監控系統由於包括壓力感測器,因此,可藉由壓力感測器而了解與過濾器相連之流體輸送管線的壓力值,並透過本發明之檢測過濾器之過濾效能之方法,利用壓力感測器所量測之壓力值以監控過濾器之過濾效能,另外,透過本發明之檢測是否可拆卸過濾器之方法,利用壓力感測器所量測之壓力值以確認流體是否具有殘壓,進而確認是否可拆卸過濾器,以提升維護過濾器之過程的安全性。Since the pressure detection device of the present invention includes a pressure sensor, the pressure value of the fluid transportation pipeline communicating with the fluid temporary storage container can be obtained through the measurement of the pressure sensor. Similarly, since the filter monitoring system of the present invention includes a pressure sensor, the pressure value of the fluid delivery pipeline connected to the filter can be understood by the pressure sensor, and the filtering by the detection filter of the present invention can be performed by the pressure sensor. The efficiency method uses the pressure value measured by the pressure sensor to monitor the filtering performance of the filter. In addition, the method for detecting whether the filter can be detached by the method of the present invention uses the pressure value measured by the pressure sensor to Determine whether the fluid has a residual pressure, and then confirm whether the filter can be removed to improve the safety of the filter maintenance process.
為使熟悉本發明所屬技術領域之一般技藝者能更進一步了解本發明,下文特列舉本發明之較佳實施例,並配合所附圖式,詳細說明本發明的構成內容及所欲達成之功效。In order to make a person skilled in the art who is familiar with the technical field of the present invention further understand the present invention, the preferred embodiments of the present invention are enumerated below, and in conjunction with the accompanying drawings, the constitutional content of the present invention and the desired effects are described in detail. .
請參考第1圖,第1圖繪示本發明之壓力檢測裝置一實施例之立體示意圖。如第1圖所示,本實施例之壓力檢測裝置100包括基座110、第一壓力感測器PD1以及第二壓力感測器PD2。其中,基座110具有第一連通管112以及第二連通管114,可選擇性的,基座110可另具有第三連通管116,而第一連通管112、第二連通管114以及第三連通管116係分別用以連接一流體暫存容器與一流體輸送管線,舉例而言,第一連通管112之兩端可分別用以一連接流體暫存容器與一流體輸入管(fluid inlet),第二連通管114之兩端可分別用以連接該流體暫存容器與一流體輸出管(fluid outlet),而第三連通管116之兩端可分別用以連接該流體暫存容器與一流體排出(vent)管,但不以此為限,須說明的是,上述之流體輸入管係用來輸送流體至流體暫存容器,流體輸出管與流體排出管係用來將流體輸送出流體暫存容器。在本實施例中,第一壓力感測器PD1設置於第一連通管112內,用以量測第一連通管112內的壓力以得到第一壓力值,第二壓力感測器PD2設置於第二連通管114內,用以量測第二連通管114內的壓力以得到第二壓力值,可選擇性的,本實施例之壓力檢測裝置100可另包括第三壓力感測器PD3,而第三壓力感測器PD3設置於第三連通管116內,用以量測第三連通管116的壓力以得到第三壓力值,換句話說,第一壓力感測器PD1、第二壓力感測器PD2以及第三壓力感測器PD3可分別量測到與第一連通管112、第二連通管114以及第三連通管116所連接之流體輸送管線之壓力。Please refer to FIG. 1. FIG. 1 is a three-dimensional schematic diagram of an embodiment of the pressure detection device of the present invention. As shown in FIG. 1, the pressure detection device 100 in this embodiment includes a base 110, a first pressure sensor PD1 and a second pressure sensor PD2. The base 110 has a first communication pipe 112 and a second communication pipe 114. Alternatively, the base 110 may further have a third communication pipe 116, and the first communication pipe 112, the second communication pipe 114, and The third communication pipe 116 is used to connect a fluid temporary storage container and a fluid transfer pipeline, for example, two ends of the first communication pipe 112 can be used to connect a fluid temporary storage container and a fluid input pipe ( fluid inlet), two ends of the second communication pipe 114 may be respectively used to connect the fluid temporary storage container and a fluid outlet, and two ends of the third communication pipe 116 may be respectively used to connect the fluid temporary storage The container and a fluid vent (vent) pipe, but not limited to this, it should be noted that the above fluid input pipe system is used to transport fluid to the fluid temporary storage container, and the fluid output pipe and the fluid discharge pipe system are used to transport fluid Pump out the fluid storage container. In this embodiment, the first pressure sensor PD1 is disposed in the first communication pipe 112 to measure the pressure in the first communication pipe 112 to obtain a first pressure value, and the second pressure sensor PD2 It is arranged in the second communication pipe 114 to measure the pressure in the second communication pipe 114 to obtain the second pressure value. Optionally, the pressure detection device 100 in this embodiment may further include a third pressure sensor. PD3, and the third pressure sensor PD3 is disposed in the third communication pipe 116 to measure the pressure of the third communication pipe 116 to obtain a third pressure value. In other words, the first pressure sensor PD1, the first pressure sensor The two pressure sensors PD2 and the third pressure sensor PD3 can measure the pressures of the fluid transport lines connected to the first communication pipe 112, the second communication pipe 114, and the third communication pipe 116, respectively.
在本實施例中,壓力檢測裝置100之基座110之材料可為鐵氟龍(Teflon),以避免所輸送之流體破壞基座110,但不以此為限。另外,由於第一壓力感測器PD1、第二壓力感測器PD2以及第三壓力感測器PD3分別設置於第一連通管112、第二連通管114以及第三連通管116內,因此,壓力感測器在尺寸的選擇上必須小於連通管的管徑。除此之外,在本實施例中,流體暫存容器可為過濾器,例如半導體製程中的化學過濾器,用以過濾流體(例如化學藥劑),提升流體的潔淨度與品質,但不以此為限。In this embodiment, the material of the base 110 of the pressure detection device 100 may be Teflon to prevent the fluid being transported from damaging the base 110, but is not limited thereto. In addition, since the first pressure sensor PD1, the second pressure sensor PD2, and the third pressure sensor PD3 are disposed in the first communication pipe 112, the second communication pipe 114, and the third communication pipe 116, respectively, The size selection of the pressure sensor must be smaller than the diameter of the connecting pipe. In addition, in this embodiment, the fluid temporary storage container may be a filter, such as a chemical filter in a semiconductor process, for filtering a fluid (such as a chemical agent), and improving the cleanliness and quality of the fluid. This is limited.
請參考第2圖,第2圖繪示本發明過濾器監控系統之一實施例之示意圖。如第2圖所示,本實施例之過濾器監控系統200包括過濾器210、流體輸入管222、流體輸出管224以及壓力檢測裝置100,以下將依序介紹上述元件之結構以及彼此之相對設置關係。過濾器210包括容器部(container)212以及固定部214,容器部212具有開口212a,使流體可以輸入與輸出過濾器210之容器部212,可選擇性的,可於容器部212之開口212a上設置複數個連接孔,而各連接孔可分別與不同之流體輸送管線對應連通;而固定部214設置於容器部212之開口212a上,且與容器部212接觸並覆蓋開口212a,用以固定容器部212,須說明的是,容器部212與固定部214並非一體成形,而是可互相分離,以利於容器部212的更換。流體輸入管222以及流體輸出管224設置於固定部214上,且流體輸入管222與流體輸出管224分別連通於過濾器210之容器部212之開口212a,其中流體輸入管222係用來輸送流體至過濾器210,而流體輸出管224係用來將流體輸送出過濾器210。本實施例之過濾器監控系統200可另包括流體排出管226,設置於固定部214上,且流體排出管226連通於過濾器210之容器部212之開口212a,其中流體排出管226係用來將流體輸送出過濾器210。壓力檢測裝置100設置於固定部214上,且壓力檢測裝置100包括第一壓力感測器PD1以及第二壓力感測器PD2,第一壓力感測器PD1用以量測流體輸入管222中流體的壓力以得到第一壓力值,第二壓力感測器PD2用以量測流體輸出管224中流體的壓力以得到第二壓力值,另外,壓力檢測裝置100也可如第1圖所示之壓力檢測裝置100,包括基座110、第一壓力感測器PD1以及第二壓力感測器PD2,而基座110設置於過濾器210與流體輸入管222和流體輸出管224之間,並具有第一連通管112以及第二連通管114,不再贅述。此外,可選擇性的,壓力檢測裝置100可另包括第三壓力感測器PD3,用以量測流體排出管226中流體的壓力以得到第三壓力值,同樣的,基座110也可另具有第三連通管116,不再贅述。因此,當第1圖所示之壓力檢測裝置100應用於本發明過濾器監控系統200中時,第一連通管112之兩端係分別與過濾器210和流體輸入管222相接,第二連通管114之兩端分別與過濾器210與流體輸出管224相接,第三連通管116之兩端分別與過濾器210與流體排出管226相接,藉此,第一、第二及第三壓力檢測器PD1、PD2、PD3可分別量測得到流體輸入管222、流體輸出管224及流體排出管226中的壓力值。Please refer to FIG. 2, which illustrates a schematic diagram of an embodiment of the filter monitoring system of the present invention. As shown in FIG. 2, the filter monitoring system 200 of this embodiment includes a filter 210, a fluid input pipe 222, a fluid output pipe 224, and a pressure detection device 100. The structure of the above components and their relative settings will be introduced in order below. relationship. The filter 210 includes a container portion 212 and a fixing portion 214. The container portion 212 has an opening 212a so that fluid can be input and output to and from the container portion 212 of the filter 210. Optionally, the filter portion 210 can be located on the opening 212a of the container portion 212. A plurality of connection holes are provided, and each connection hole can respectively communicate with a different fluid delivery pipeline; and the fixing portion 214 is provided on the opening 212a of the container portion 212 and contacts the container portion 212 and covers the opening 212a to fix the container. It should be noted that the container portion 212 and the fixing portion 214 are not integrally formed, but can be separated from each other to facilitate replacement of the container portion 212. The fluid input pipe 222 and the fluid output pipe 224 are disposed on the fixed portion 214, and the fluid input pipe 222 and the fluid output pipe 224 communicate with the openings 212a of the container portion 212 of the filter 210, respectively. The fluid input pipe 222 is used to convey fluid. To the filter 210, and the fluid output pipe 224 is used to convey fluid out of the filter 210. The filter monitoring system 200 of this embodiment may further include a fluid discharge pipe 226 disposed on the fixing portion 214, and the fluid discharge pipe 226 communicates with the opening 212a of the container portion 212 of the filter 210, where the fluid discharge pipe 226 is used for The fluid is delivered out of the filter 210. The pressure detection device 100 is disposed on the fixing portion 214. The pressure detection device 100 includes a first pressure sensor PD1 and a second pressure sensor PD2. The first pressure sensor PD1 is used to measure the fluid in the fluid input pipe 222. The second pressure sensor PD2 is used to measure the pressure of the fluid in the fluid output pipe 224 to obtain the second pressure value. In addition, the pressure detection device 100 may also be as shown in FIG. The pressure detection device 100 includes a base 110, a first pressure sensor PD1, and a second pressure sensor PD2. The base 110 is disposed between the filter 210 and the fluid input pipe 222 and the fluid output pipe 224, and has The first communication pipe 112 and the second communication pipe 114 will not be described again. In addition, optionally, the pressure detection device 100 may further include a third pressure sensor PD3 to measure the pressure of the fluid in the fluid discharge pipe 226 to obtain a third pressure value. Similarly, the base 110 may also be The third communication pipe 116 is provided, which will not be described again. Therefore, when the pressure detection device 100 shown in FIG. 1 is applied to the filter monitoring system 200 of the present invention, both ends of the first communication pipe 112 are connected to the filter 210 and the fluid input pipe 222, respectively. The two ends of the communication pipe 114 are connected to the filter 210 and the fluid output pipe 224, and the two ends of the third communication pipe 116 are respectively connected to the filter 210 and the fluid discharge pipe 226. Thus, the first, second, and first The three pressure detectors PD1, PD2, and PD3 can measure pressure values in the fluid input pipe 222, the fluid output pipe 224, and the fluid discharge pipe 226, respectively.
請參考第3圖,第3圖繪示本發明之流體輸送之流程圖。如第3圖所示,於製程中,如流體原料等流體會由流體供應端所供應(步驟FT1),並可藉由加壓幫浦將流體加壓輸送,再透過流體輸入管222輸送至過濾器210(步驟FT2、FT3),也就是說,流體會藉由加壓幫浦所提供之壓力,依序通過流體輸入管222以及第一連通管112而到達過濾器210。接著,過濾器210會將所通過之流體過濾(步驟FT4),使得提升流體品質。最後,從過濾器210中輸出之流體會透過流體輸出管224而輸送至使用端(步驟FT5、FT6),使得高品質的流體被後續製程所使用。另外,由於流體在輸送的過程中,可能會由於流體本身的性質、高溫或輸送時的壓力差等狀況而產生微泡沫,進而影響流體之流量以及使用端的製程使用,因此,可利用流體排出管226將具有微泡沫之流體輸送至另一流體收集處,以減少微泡沫對於使用端之影響。另須說明的是,在流體於流體輸入管222中處於固定流量的狀況下,當流體通過過濾器210時,會造成流體的壓力產生特定的改變,因此,流體輸入管222中之流體壓力與流體輸出管224中之流體壓力會產生特定的壓差,亦即第一壓力值與第二壓力值會有特定的壓力差,相對的,當過濾器210產生阻塞或是損壞時,過濾效能則會減弱,壓差因而產生偏移。Please refer to FIG. 3, which illustrates a flow chart of fluid conveyance according to the present invention. As shown in Figure 3, during the manufacturing process, fluids such as fluid raw materials will be supplied by the fluid supply end (step FT1), and the fluid may be transported under pressure by a pressurized pump, and then transported through the fluid input pipe 222 to The filter 210 (steps FT2 and FT3), that is, the fluid will sequentially reach the filter 210 through the fluid input pipe 222 and the first communication pipe 112 by the pressure provided by the pressurizing pump. Then, the filter 210 filters the passing fluid (step FT4), so as to improve the quality of the fluid. Finally, the fluid output from the filter 210 is transmitted to the use end through the fluid output pipe 224 (steps FT5 and FT6), so that the high-quality fluid is used in subsequent processes. In addition, during the transportation of fluid, microfoam may be generated due to the nature of the fluid, high temperature or pressure difference during transportation, which will affect the flow rate of the fluid and the use of the process at the end of use. Therefore, the fluid discharge pipe can be used. 226 Transfer the fluid with microfoam to another fluid collection place to reduce the impact of microfoam on the end of use. It should also be noted that, under the condition that the fluid is in a fixed flow rate in the fluid input pipe 222, when the fluid passes through the filter 210, the pressure of the fluid will cause a specific change. Therefore, the fluid pressure in the fluid input pipe 222 and The pressure of the fluid in the fluid output pipe 224 will generate a specific pressure difference, that is, the first pressure value and the second pressure value will have a specific pressure difference. In contrast, when the filter 210 is blocked or damaged, the filtering efficiency is It will weaken and the differential pressure will shift.
請再參考第2圖,並同時參考第1圖,如第1圖至第2圖所示,本實施例之壓力檢測裝置100可另包括訊號輸出單元120,設置於基座110上,而訊號輸出單元120電性連接於第一壓力感測器PD1、第二壓力感測器PD2以及第三壓力感測器PD3,並且,本實施例之過濾器監控系統200可另包括訊號傳輸線CL,電性連接於訊號輸出單元120,因此第一壓力感測器PD1、第二壓力感測器PD2以及第三壓力感測器PD3所測得的第一壓力值、第二壓力值以及第三壓力值可藉由訊號輸出單元120輸出,並透過訊號傳輸線CL傳輸至過濾器監控系統200的一監控裝置230,舉例而言,監控裝置230可包括監控單元232,例如錯誤偵測與判斷(Fault detection and classification, FDC)單元,用以監控第一壓力值、第二壓力值以及第三壓力值之變化,但不以此為限。此外,訊號輸出單元120也可透過訊號傳輸線CL與使用端之製程設備240電性連接,使得訊號輸出單元120可將訊號直接傳遞至使用端之製程設備240。在本實施例中,監控裝置230也可透過另一訊號傳輸線與使用端之製程設備240電性連接,當監測發現第一壓力值與第二壓力值或第三壓力值的壓差改變時,可即時連動至製程設備240,例如暫停製程設備240之製程。另外,本實施例之過濾器監控系統200可另包括顯示器234,電性連接於監控裝置230或包含於監控裝置230,用以持續顯示各壓力值。在變化實施例中,顯示器234也可直接設置在壓力檢測裝置100上,例如設置在基座110上。Please refer to FIG. 2 and refer to FIG. 1 at the same time. As shown in FIGS. 1 to 2, the pressure detection device 100 of this embodiment may further include a signal output unit 120 disposed on the base 110 and a signal The output unit 120 is electrically connected to the first pressure sensor PD1, the second pressure sensor PD2, and the third pressure sensor PD3. In addition, the filter monitoring system 200 of this embodiment may further include a signal transmission line CL. Is connected to the signal output unit 120, so the first pressure value, the second pressure value and the third pressure value measured by the first pressure sensor PD1, the second pressure sensor PD2 and the third pressure sensor PD3 It can be output by the signal output unit 120 and transmitted to a monitoring device 230 of the filter monitoring system 200 through the signal transmission line CL. For example, the monitoring device 230 can include a monitoring unit 232, such as Fault detection and judgment A classification (FDC) unit is used to monitor changes in the first pressure value, the second pressure value, and the third pressure value, but is not limited thereto. In addition, the signal output unit 120 can also be electrically connected to the processing device 240 on the user end via the signal transmission line CL, so that the signal output unit 120 can directly transmit the signal to the processing device 240 on the user end. In this embodiment, the monitoring device 230 may also be electrically connected to the process equipment 240 at the user end through another signal transmission line. When the monitoring finds that the pressure difference between the first pressure value and the second pressure value or the third pressure value changes, It can be linked to the process equipment 240 in real time, such as suspending the process of the process equipment 240. In addition, the filter monitoring system 200 of this embodiment may further include a display 234, which is electrically connected to the monitoring device 230 or included in the monitoring device 230 for continuously displaying various pressure values. In a modified embodiment, the display 234 may also be directly disposed on the pressure detection device 100, for example, disposed on the base 110.
除此之外,由於在流體供應端所提供之流體流量可能會因為各種因素產生不可預期的流量變化,而流體之流量大小會直接影響流體流經過濾器210所造成之壓力差,因此,本發明過濾器監控系統200可選擇性地另包括流量計設置於流體輸入管222端,用以量測流體輸入管222所輸送之流體流量,以得到流體流量值,並將流體流量值傳送至監控裝置230,以同時監控流體之壓力與流量之變化,進而更精確的監控過濾器210之過濾效能。In addition, since the fluid flow rate provided at the fluid supply end may cause unexpected flow changes due to various factors, and the magnitude of the fluid flow rate directly affects the pressure difference caused by the fluid flowing through the filter 210, the present invention The filter monitoring system 200 may optionally further include a flow meter disposed at the end of the fluid input pipe 222 to measure the fluid flow rate transmitted by the fluid input pipe 222 to obtain the fluid flow value and transmit the fluid flow value to the monitoring device. 230 to monitor the changes in pressure and flow of the fluid at the same time, thereby monitoring the filtering performance of the filter 210 more accurately.
請參考第4圖,並同時參考第2圖及第3圖,第4圖繪示本發明檢測過濾器之過濾效能的方法流程圖。如第2圖與第4圖所示,本實施例之檢測過濾器210之過濾效能之方法包括下列步驟。首先,進行步驟410,提供如第2圖所述的過濾器監控系統200,並進行如第3圖所示之流體輸送,接著,進行步驟420,利用第一壓力感測器PD1量測流體輸入管222中之流體壓力而得到第一壓力值,利用第二壓力感測器PD2量測流體輸出管224中之流體壓力而得到第二壓力值,再進行步驟440,根據第一壓力值以及第二壓力值判斷過濾器210之過濾效能是否正常,其判斷方式可透過壓力檢測裝置100自動判定或是由現場人員依據顯示器234進行判定。另外,壓力檢測裝置100也可將第一壓力值、第二壓力值傳送至監控裝置230(如步驟430),以進行自動判定。判斷過濾器監控系統200之過濾器210之過濾效能是否正常係根據第一壓力值與第二壓力值之壓力差來進行判斷,也就是說,當第一壓力值與第二壓力值之壓力差大於或小於某一預設值範圍時,即表示過濾器210之過濾效能發生變異,需進行步驟450,立即停止輸送流體給使用端之製程設備240以停止製程,並進行過濾器210之維修。此外,當第一壓力值與第二壓力值之壓力差大於或小於某一預設值範圍時,可透過監控裝置230或壓力檢測裝置100自動進行步驟450,並可進一步發出警報,甚至自動停止流體輸送與使用端之製程設備240,以避免未潔淨化之流體影響使用端之製程而使得產品良率降低,另一方面,監控裝置230除了自動判定之外,還可進一步進行壓力值的長時間監控,以分析過濾器210之使用狀況,並計算過濾器210之壽命,而提升維護效果。Please refer to FIG. 4, and refer to FIG. 2 and FIG. 3 at the same time. FIG. 4 shows a flowchart of a method for detecting a filtering efficiency of a filter according to the present invention. As shown in FIG. 2 and FIG. 4, the method for detecting the filtering performance of the filter 210 in this embodiment includes the following steps. First, step 410 is performed to provide a filter monitoring system 200 as described in FIG. 2 and fluid transfer is performed as shown in FIG. 3. Then, step 420 is performed to measure the fluid input using the first pressure sensor PD1. The first pressure value is obtained from the fluid pressure in the tube 222, and the second pressure value is obtained by measuring the fluid pressure in the fluid output tube 224 with the second pressure sensor PD2, and then step 440 is performed according to the first pressure value and the first pressure value. The second pressure value determines whether the filtering performance of the filter 210 is normal. The determination method can be determined automatically by the pressure detection device 100 or by the field personnel according to the display 234. In addition, the pressure detection device 100 may also transmit the first pressure value and the second pressure value to the monitoring device 230 (eg, step 430) for automatic determination. Whether the filtering performance of the filter 210 of the filter monitoring system 200 is normal is determined based on the pressure difference between the first pressure value and the second pressure value, that is, when the pressure difference between the first pressure value and the second pressure value When it is greater than or less than a preset value range, it means that the filtering efficiency of the filter 210 has changed. Step 450 is required to immediately stop sending fluid to the process equipment 240 at the user end to stop the process and perform maintenance of the filter 210. In addition, when the pressure difference between the first pressure value and the second pressure value is larger or smaller than a certain preset value range, the monitoring device 230 or the pressure detection device 100 may automatically perform step 450, and may further issue an alarm or even stop automatically. Process equipment 240 for fluid conveyance and use side to avoid uncleaned fluid affecting the process at the use side and reduce product yield. On the other hand, in addition to automatic determination, the monitoring device 230 can further increase the pressure value. Time monitoring to analyze the usage status of the filter 210 and calculate the life of the filter 210 to improve the maintenance effect.
另外,在本實施例中,由於第三壓力感測器PD3可量測流體排出管226中的流體壓力而得到第三壓力值,因此,不只可利用第一壓力值與第二壓力值之壓力差作為過濾器210效能之判斷依據,也可利用第一壓力值與第三壓力值之壓力差作為過濾器210效能之判斷依據。In addition, in this embodiment, since the third pressure sensor PD3 can measure the pressure of the fluid in the fluid discharge pipe 226 to obtain the third pressure value, not only the pressure of the first pressure value and the second pressure value can be used. The difference is used as the basis for determining the performance of the filter 210, and the pressure difference between the first pressure value and the third pressure value may also be used as the basis for determining the performance of the filter 210.
請參考第5圖,並同時參考第2圖,第5圖繪示本發明檢驗是否可拆卸過濾器的方法流程圖。如第2圖與第5圖所示,本實施例檢驗是否可拆卸過濾器210之方法包括下列步驟:首先,進行步驟510,提供如第2圖所示之過濾器監控系統200,並停止流體輸送,接著進行步驟520,利用第一壓力感測器PD1、第二壓力感測器PD2與第三壓力感測器PD3分別量測流體輸入管222、流體輸出管224與流體排出管226之流體壓力而得到第一壓力值、第二壓力值與第三壓力值,再進行步驟540,根據第一壓力值、第二壓力值以及第三壓力值判斷是否可拆卸過濾器監控系統200之過濾器210,其中判斷是否可拆卸過濾器監控系統200之過濾器210可透過壓力檢測裝置100自動判定或是由現場人員依據顯示器234進行判定。另外,壓力檢測裝置100也可將第一壓力值、第二壓力值以及第三壓力值傳送至監控裝置230(如步驟530),以進行自動判定,或是由現場人員依據顯示器234進行判定。Please refer to FIG. 5 and also refer to FIG. 2. FIG. 5 shows a flowchart of a method for inspecting whether a filter is removable according to the present invention. As shown in FIG. 2 and FIG. 5, the method for checking whether the filter 210 is removable in this embodiment includes the following steps: First, step 510 is performed to provide a filter monitoring system 200 as shown in FIG. Conveyance, and then proceed to step 520, which uses the first pressure sensor PD1, the second pressure sensor PD2, and the third pressure sensor PD3 to measure the fluid of the fluid input pipe 222, the fluid output pipe 224, and the fluid discharge pipe 226, respectively. Pressure to obtain the first pressure value, the second pressure value, and the third pressure value, and then proceed to step 540 to determine whether the filter of the filter monitoring system 200 is removable according to the first pressure value, the second pressure value, and the third pressure value 210, wherein the filter 210 of the detachable filter monitoring system 200 can be determined automatically by the pressure detection device 100 or can be determined by field personnel according to the display 234. In addition, the pressure detection device 100 may also transmit the first pressure value, the second pressure value, and the third pressure value to the monitoring device 230 (such as step 530) for automatic determination, or may be determined by field personnel according to the display 234.
具體而言,若於可拆卸過濾器210之狀況下,流體輸送管線中的流體不具有殘壓,因此,第一壓力值、第二壓力值以及第三壓力值皆約為一特定的數值,例如第一壓力值、第二壓力值以及第三壓力值相對於環境壓力之壓力差係為0帕斯卡(Pa),故在此狀況下,可以進行步驟550,安全的拆卸過濾器210並進行維護。另一方面,當流體輸送管線中的流體具有殘壓時,例如第一壓力值、第二壓力值以及第三壓力值的其中之一相對於環境壓力之壓力差不為0帕斯卡,即判斷為不可拆卸過濾器210,則需進行步驟560,可利用流體排出管226排除流體直到將殘壓排除,但排除流體殘壓之方法不以此為限。本實施例之過濾器監控系統200之流體排出管226可具有閥門,而當判斷為不可拆卸過濾器210時,可將閥門開啟,使得第一壓力值、第二壓力值以及第三壓力值可透過流體排出管226而受到調整,當調整至流體不具有殘壓時,再進行步驟550,安全的拆卸過濾器210並進行維護。Specifically, if the fluid in the fluid transfer pipeline does not have a residual pressure under the condition of the removable filter 210, the first pressure value, the second pressure value, and the third pressure value are all about a specific value, For example, the pressure difference between the first pressure value, the second pressure value, and the third pressure value relative to the ambient pressure is 0 Pascal (Pa), so in this case, step 550 can be performed to safely remove the filter 210 and perform maintenance. . On the other hand, when the fluid in the fluid transfer line has a residual pressure, for example, the pressure difference between one of the first pressure value, the second pressure value, and the third pressure value with respect to the ambient pressure is not 0 Pascals, that is, it is determined as For the non-removable filter 210, step 560 is required, and the fluid can be removed by the fluid discharge pipe 226 until the residual pressure is eliminated, but the method of removing the residual pressure of the fluid is not limited thereto. The fluid discharge pipe 226 of the filter monitoring system 200 in this embodiment may have a valve, and when it is determined that the filter 210 is not removable, the valve may be opened so that the first pressure value, the second pressure value, and the third pressure value may be It is adjusted through the fluid discharge pipe 226. When the fluid is adjusted to have no residual pressure, step 550 is performed again to safely remove the filter 210 and perform maintenance.
綜上所述,本發明之壓力檢測裝置由於包括壓力感測器,因此可透過壓力感測器的量測而得知與流體暫存容器連通之流體輸送管線的壓力值。同樣的,本發明之過濾器監控系統由於包括壓力感測器,因此,可藉由壓力感測器而了解與過濾器相連之流體輸送管線的壓力值,並透過本發明之檢測過濾器之過濾效能之方法,利用壓力感測器所量測之壓力值以監控過濾器之過濾效能,另外,透過本發明之檢測是否可拆卸過濾器之方法,利用壓力感測器所量測之壓力值以確認流體是否具有殘壓,進而確認是否可拆卸過濾器,以提升維護過濾器之過程的安全性。 以上所述僅為本發明之較佳實施例,凡依本發明申請專利範圍所做之均等變化與修飾,皆應屬本發明之涵蓋範圍。In summary, since the pressure detection device of the present invention includes a pressure sensor, the pressure value of the fluid delivery pipeline connected to the fluid temporary storage container can be obtained through the measurement of the pressure sensor. Similarly, since the filter monitoring system of the present invention includes a pressure sensor, the pressure value of the fluid delivery pipeline connected to the filter can be understood by the pressure sensor, and the filtering by the detection filter of the present invention can be performed by the pressure sensor. The efficiency method uses the pressure value measured by the pressure sensor to monitor the filtering performance of the filter. In addition, the method for detecting whether the filter can be detached by the method of the present invention uses the pressure value measured by the pressure sensor to Determine whether the fluid has a residual pressure, and then confirm whether the filter can be removed to improve the safety of the filter maintenance process. The above description is only a preferred embodiment of the present invention, and all equivalent changes and modifications made in accordance with the scope of patent application of the present invention shall fall within the scope of the present invention.
100‧‧‧壓力檢測裝置
110‧‧‧基座
112‧‧‧第一連通管
114‧‧‧第二連通管
116‧‧‧第三連通管
120‧‧‧訊號輸出單元
200‧‧‧過濾器監控系統
210‧‧‧過濾器
212‧‧‧容器部
212a‧‧‧開口
214‧‧‧固定部
222‧‧‧流體輸入管
224‧‧‧流體輸出管
226‧‧‧流體排出管
230‧‧‧監控裝置
232‧‧‧監控單元
234‧‧‧顯示器
240‧‧‧使用端之製程設備
410~450、510~560、FT1~FT6‧‧‧步驟
CL ‧‧‧訊號傳輸線
PD1‧‧‧第一壓力感測器
PD2‧‧‧第二壓力感測器
PD3‧‧‧第三壓力感測器100‧‧‧Pressure detection device
110‧‧‧ base
112‧‧‧First connecting pipe
114‧‧‧Second connecting pipe
116‧‧‧Third connecting pipe
120‧‧‧Signal output unit
200‧‧‧ filter monitoring system
210‧‧‧ Filter
212‧‧‧Container Department
212a‧‧‧open
214‧‧‧Fixed section
222‧‧‧fluid inlet tube
224‧‧‧ fluid output tube
226‧‧‧fluid discharge pipe
230‧‧‧ monitoring device
232‧‧‧Monitoring unit
234‧‧‧Display
240‧‧‧ end-use process equipment
410 ~ 450、510 ~ 560 、 FT1 ~ FT6‧‧‧step
CL ‧‧‧ signal transmission line
PD1‧‧‧first pressure sensor
PD2‧‧‧Second pressure sensor
PD3‧‧‧Third pressure sensor
第1圖繪示本發明之壓力檢測裝置一實施例之立體示意圖。 第2圖繪示本發明之過濾器監控系統一實施例之示意圖。 第3圖繪示本發明之流體輸送之流程圖。 第4圖繪示本發明之檢測過濾器之過濾效能的方法流程圖。 第5圖繪示本發明之檢驗是否可拆卸過濾器的方法流程圖。FIG. 1 is a three-dimensional schematic diagram of an embodiment of a pressure detection device of the present invention. FIG. 2 is a schematic diagram of an embodiment of the filter monitoring system of the present invention. FIG. 3 shows a flow chart of the fluid transportation of the present invention. FIG. 4 is a flowchart of a method for detecting a filtering efficiency of a filter according to the present invention. FIG. 5 is a flowchart of a method for inspecting whether a filter is removable according to the present invention.
100‧‧‧壓力檢測裝置 100‧‧‧Pressure detection device
110‧‧‧基座 110‧‧‧ base
112‧‧‧第一連通管 112‧‧‧First connecting pipe
114‧‧‧第二連通管 114‧‧‧Second connecting pipe
116‧‧‧第三連通管 116‧‧‧Third connecting pipe
120‧‧‧訊號輸出單元 120‧‧‧Signal output unit
200‧‧‧過濾器監控系統 200‧‧‧ filter monitoring system
210‧‧‧過濾器 210‧‧‧ Filter
212‧‧‧容器部 212‧‧‧Container Department
212a‧‧‧開口 212a‧‧‧open
214‧‧‧固定部 214‧‧‧Fixed section
222‧‧‧流體輸入管 222‧‧‧fluid inlet tube
224‧‧‧流體輸出管 224‧‧‧ fluid output tube
226‧‧‧流體排出管 226‧‧‧fluid discharge pipe
230‧‧‧監控裝置 230‧‧‧ monitoring device
232‧‧‧監控單元 232‧‧‧Monitoring unit
234‧‧‧顯示器 234‧‧‧Display
240‧‧‧使用端之製程設備 240‧‧‧ end-use process equipment
CL‧‧‧訊號傳輸線 CL‧‧‧Signal transmission line
PD1‧‧‧第一壓力感測器 PD1‧‧‧first pressure sensor
PD2‧‧‧第二壓力感測器 PD2‧‧‧Second pressure sensor
PD3‧‧‧第三壓力感測器 PD3‧‧‧Third pressure sensor
Claims (15)
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US5507959A (en) * | 1994-11-04 | 1996-04-16 | Advanced Micro Devices, Inc. | Apparatus for wetting, flushing and performing integrity checks on encapsulated PTFE filters |
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