TW201738045A - Pneumatic wrench with energy saving control and display thereof to achieve effects of enabling an operator to tighten a fastener with accurate torque output and saving energy - Google Patents

Pneumatic wrench with energy saving control and display thereof to achieve effects of enabling an operator to tighten a fastener with accurate torque output and saving energy Download PDF

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Publication number
TW201738045A
TW201738045A TW105112380A TW105112380A TW201738045A TW 201738045 A TW201738045 A TW 201738045A TW 105112380 A TW105112380 A TW 105112380A TW 105112380 A TW105112380 A TW 105112380A TW 201738045 A TW201738045 A TW 201738045A
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Taiwan
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torque
circuit board
wrench
hole
display
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TW105112380A
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Chinese (zh)
Inventor
Zhu-Er Zhu
guo-qing Lu
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Pneutrend Industry Co Ltd
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Priority to TW105112380A priority Critical patent/TW201738045A/en
Publication of TW201738045A publication Critical patent/TW201738045A/en

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Abstract

The present invention relates to a pneumatic wrench with energy saving control and display thereof. A handle is extended downward from a main body. A bottom casing, which includes a viewing window, is formed at a bottom end of the handle. A pneumatic cylinder is coupled inside the main body. A torque control unit is coupled to a rear end of the main body. An airflow control unit is arranged at a rear side of the handle capable of outputting airflow to the torque control unit. A module seat having a surface including a circuit board mounted thereto is fixed on an inside of the viewing window of the bottom casing. The circuit board is combined with a pressure sensor mounted in a closed slot. A detection tube is connected between the slot and the pneumatic cylinder. Through the detection of pressure of the pneumatic cylinder by means of the detection tube, a value of an output torque and whether a force reaches a predetermined magnitude can be displayed with a display and LED lights of the circuit board, so as to achieve effects of enabling an operator to tighten a fastener with accurate torque output and saving energy.

Description

具節能控制及其顯示之氣動扳手Air impact wrench with energy saving control and its display

本發明涉及一種氣動扳手的構造,尤其涉及一種具節能控制及其顯示之氣動扳手。The invention relates to the construction of an air wrench, in particular to an air wrench with energy saving control and its display.

現有的習知氣動扳手,是透過氣體壓力驅動的方式,帶動內部的氣缸組以及連接氣缸組前端的扳手旋轉,通過扳手對螺栓或螺帽等元件進行鬆退或是緊固的動作,由於使用上相當方便快速且省力,廣泛用於木工或者工廠的作業。The conventional pneumatic wrench is driven by gas pressure to drive the internal cylinder group and the wrench connected to the front end of the cylinder block to rotate or retract or tighten the components such as bolts or nuts through the wrench. It is quite convenient, fast and labor-saving, and is widely used in woodworking or factory operations.

而現有具有扭力控制功能的習知氣動扳手,請配合參看圖7至圖9所示,該習知氣動扳手70設有一殼體71、一氣壓缸72、一進氣閥座73及一旋鈕74,其中,該殼體71在本體的內部形成一容室711,該容室711在後端形成開口,又在殼體71的本體底部朝下延伸設有一握把712,在殼體71本體的後端罩蓋結合一後罩蓋713,該後罩蓋713為環體並且位於容室711的正後方;該氣壓缸72嵌設於殼體71的容室711內部並設有正、反轉氣道,所述進氣閥座73罩蓋在氣壓缸72的後端並位於該後罩蓋713的內側,該進氣閥座73設有一正轉進氣通道731及一反轉進氣通道732,該正轉進氣通道731與該氣壓缸72的正轉氣道相通,該反轉進氣通道732與該氣壓缸72的反轉氣道相通。For the conventional pneumatic wrench with the torque control function, please refer to FIG. 7 to FIG. 9 , the conventional pneumatic wrench 70 is provided with a housing 71 , a pneumatic cylinder 72 , an intake valve seat 73 and a knob 74 . The housing 71 defines a cavity 711 in the interior of the body. The cavity 711 forms an opening at the rear end, and a grip 712 extends downwardly from the bottom of the body of the housing 71. The rear cover is coupled to a rear cover 713 which is a ring body and is located directly behind the chamber 711. The pneumatic cylinder 72 is embedded in the interior of the housing 711 of the housing 71 and is provided with a front and a reverse. In the air passage, the intake valve seat 73 is disposed at a rear end of the pneumatic cylinder 72 and located inside the rear cover 713. The intake valve seat 73 is provided with a forward rotation inlet passage 731 and a reverse intake passage 732. The forward intake passage 731 is in communication with the forward air passage of the pneumatic cylinder 72, and the reverse intake passage 732 is in communication with the reverse air passage of the pneumatic cylinder 72.

所述旋鈕74是以可轉動的方式嵌設在進氣閥座73及該後罩蓋713之間,該旋鈕74在前側表面以間隔的排列形態貫穿設有一主氣孔741及兩孔徑小於主氣孔741的流量調節孔742,且兩流量調節孔742為一大一小的孔洞,該主氣孔741通過旋鈕74的旋轉而以可選擇的方式與該進氣閥座73的正轉進氣通道731或反轉進氣通道732相通,而位於主氣孔741旁的各流量調節孔742,則可在主氣孔741隨旋鈕74旋轉移出與正轉進氣通道731相通的位置時,同時旋轉移動至可與該進氣閥座73的正轉進氣通道731相通的位置,大小不同的流量調節孔742與正轉進氣通道731相通時,能對氣壓缸72產生不同的氣壓驅動力量。The knob 74 is rotatably embedded between the intake valve seat 73 and the rear cover 713. The knob 74 is provided with a main air hole 741 in a spaced arrangement on the front side surface and the two holes are smaller than the main air hole. The flow regulating hole 742 of the 741, and the two flow regulating holes 742 are one large and one small holes, and the main air hole 741 is selectively connected to the forward air inlet passage 731 of the intake valve seat 73 by the rotation of the knob 74. Or the reverse air inlet passage 732 is in communication, and each of the flow regulating holes 742 located beside the main air hole 741 can be rotated and moved to the position where the main air hole 741 rotates out of the position with the forward rotation air inlet passage 731. At a position in communication with the forward rotation intake passage 731 of the intake valve seat 73, when the flow rate adjustment holes 742 having different sizes are in communication with the forward rotation intake passage 731, different pneumatic driving forces can be generated for the pneumatic cylinder 72.

前述操作方式,使習知氣動扳手70可透過旋轉該旋鈕74位置的方式,使該氣壓缸72內的轉子產生正、反轉的動作,又可分別透過該旋鈕74大小不同的兩流量調節孔742與該進氣閥座73的正轉進氣通道731相通的方式,使該習知氣動扳手70增加兩段不同輸出扭力的效果,連同主氣孔741與正轉進氣通道731的最大輸出扭力效果,成為具有三段不同大小輸出扭力效果的形態。In the foregoing operation mode, the conventional pneumatic wrench 70 can rotate the position of the knob 74 to cause the rotor in the pneumatic cylinder 72 to perform positive and negative rotation operations, and can respectively transmit two flow adjustment holes of different sizes of the knob 74. The manner in which the 742 is in communication with the forward intake passage 731 of the intake valve seat 73 increases the effect of the two different output torques of the conventional air wrench 70, together with the maximum output torque of the main air hole 741 and the forward air intake passage 731. The effect is a form with three different output torque effects of different sizes.

前述習知氣動扳手70雖可透過轉動旋鈕74的方式,改變緊固螺帽或螺栓等固定件的扭力或進行鬆退固定件的動作,但需要精確的以設定的扭力鎖緊固定件時,由於習知氣動扳手70鎖緊的扭力大小僅能憑藉操作者的經驗,或者是在利用該習知氣動扳手70緊鎖固定件之後,再以扭力扳手鎖緊或放鬆固定件的方式來確認鎖緊固定件的扭力,才能精確的達到需求的扭力數值,因此造成操作不方便的問題,容易浪費時間沒有效率並很浪費電源。The above-mentioned conventional pneumatic wrench 70 can change the torque of the fixing member such as the fastening nut or the bolt or the action of loosening the fixing member by rotating the knob 74, but it is necessary to accurately lock the fixing member with the set torque. Since the torque of the conventional pneumatic wrench 70 is locked only by the experience of the operator, or after the fixing of the fixing member by the conventional pneumatic wrench 70, the lock is confirmed by the torque wrench to lock or loosen the fixing member. The torque of the fixed part can accurately reach the required torque value, thus causing the problem of inconvenient operation, easy to waste time, inefficient and waste power.

鑒於現有可調整扭力的習知氣動扳手無法精確的將固定件以特定的扭力鎖緊,因而造成操作不方便以及無效率及浪費電源的問題;為此,本發明在氣動扳手設有偵測以及顯示扭力的構造,可達到以預設扭力鎖緊固定件及節能之功效。In view of the fact that the conventional adjustable pneumatic wrench can not accurately lock the fixing member with a specific torque, thereby causing inconvenience in operation and inefficiency and waste of power supply; for this reason, the present invention has a detection on the pneumatic wrench and The structure showing the torque can achieve the effect of locking the fixing member with the preset torque and saving energy.

為達到上述目的,本發明提供一種具節能控制及其顯示之氣動扳手,包括:一外殼,設有一本體,在該本體的內部形成一容室,又在該本體的後端結合一後罩蓋,在該本體後半部的底側朝下伸設一握把,又在該握把內的前側沿上、下方向貫穿形成一前容置槽,在該握把底端朝下延伸形成一底座殼,在該底座殼表面開設一視窗孔;一扳手氣缸組,在該容室嵌設一氣壓缸,該氣壓缸周圍設有一氣缸外殼,又在該氣壓缸前端連接一可轉動且朝前穿出該本體前端的扳手桿;一扭力控制單元,在該氣缸外殼與該後罩蓋之間的前、後位置各設有一進氣閥座及一旋鈕;一氣流控制單元,沿上、下方向結合在該握把內的後側而可朝扭力控制單元輸出氣流,並在該握把的底端設有一流向穩定器,在該流向穩定器的底端凸伸一朝下伸出該底座殼的氣壓源接口;以及一扭力顯示模組,在該底座殼的視窗孔內側固設一模組底座,在該模組底座的表面形成一電路板安裝部,在該電路板安裝部形成一壓力感知器容槽,在該壓力感知器容槽的內面朝內穿設一偵測長孔,在該模組底座表面位於偵測長孔末端的位置螺合一與該偵測長孔相通的下接頭,在該氣缸外殼螺穿一上接頭,在上、下接頭之間連接一穿過前容置槽的偵測管;在該電路板安裝部上結合一電路板,該電路板封閉該壓力感知器容槽,在該電路板結合一壓力感知器以及一微電腦處理器,其中該壓力感知器容置在該壓力感知器容槽內,又在該電路板的表面結合一扭力數據顯示器、數個扭力LED燈泡及一按鍵開關,透過該視窗孔可檢視該扭力數據顯示器及各扭力LED燈泡,或者可控制按鍵開關,又在該模組底座設有一與該電路板電連接的電池;藉由上述扭力顯示模組來操作氣流控制單元,且搭配該扭力控制單元,據以輸出適當扭力,以避免過度浪費電源,可達節能效果者。In order to achieve the above object, the present invention provides an air-powered wrench with energy-saving control and display thereof, comprising: a casing provided with a body, a cavity formed inside the body, and a rear cover coupled to the rear end of the body a handle is formed downwardly on the bottom side of the rear half of the body, and a front receiving groove is formed in the upper and lower directions on the front side of the handle, and a base is formed downwardly at the bottom end of the handle to form a base. a window, a window hole is formed on the surface of the base shell; a wrench cylinder group is embedded with a pneumatic cylinder in the chamber, a cylinder housing is arranged around the pneumatic cylinder, and a front end of the pneumatic cylinder is connected to a front and a front a wrench rod at the front end of the body; a torque control unit, each of which is provided with an intake valve seat and a knob at a front and a rear position between the cylinder housing and the rear cover; an air flow control unit, along the upper and lower directions Combined with the rear side of the grip, the airflow can be output to the torque control unit, and a first-stage stabilizer is disposed at the bottom end of the grip, and the base end of the flow stabilizer protrudes downwardly and protrudes downwardly from the base shell. Pneumatic source interface; and a twist a display module, a module base is fixed on the inner side of the window hole of the base shell, and a circuit board mounting portion is formed on the surface of the module base, and a pressure sensor receptacle is formed in the circuit board mounting portion at the pressure A detecting long hole is bored inwardly of the inner surface of the sensing device slot, and a lower joint communicating with the detecting long hole is screwed into a position of the base of the detecting module at a position of the detecting long hole, and the cylinder casing is screwed Wearing a connector, connecting a detecting tube passing through the front receiving slot between the upper and lower connectors; and a circuit board is mounted on the circuit board mounting portion, the circuit board enclosing the pressure sensing device slot, The circuit board is combined with a pressure sensor and a microcomputer processor, wherein the pressure sensor is housed in the pressure sensor housing, and a torque data display, a plurality of torsion LED bulbs and a button are combined on the surface of the circuit board. a switch through which the torque data display and each of the torque LED bulbs can be viewed, or a button switch can be controlled, and a battery electrically connected to the circuit board is disposed at the base of the module; and the torque display module is operated by the switch Air flow control means and with the torque control unit, according to an appropriate output torque, so as to avoid excessive waste of power, energy saving effect by up.

進一步,本發明所述底座殼是由所述握把底端的周緣朝周圍並朝下延伸形成,該底座殼為蓋體並且朝前延伸形成一延伸部,所述視窗孔為矩形並且開設在該延伸部頂面的中間,在該延伸部頂部底面位於該視窗孔四角落旁的位置各朝下伸設一鎖固柱,在各鎖固柱的底面朝上穿設一鎖固螺孔,又在該底座殼的底緣之間以螺絲穿過結合一底板,在該底板位於所述握把正下方的位置穿設一氣壓源接口穿孔,所述氣壓源接口由該氣壓源接口穿孔朝下穿出;所述模組底座為平置的板體並且設置在該視窗孔的下方,在該模組底座周圍的四角落對應四個鎖固柱穿設四個鎖固穿孔,配合各鎖固穿孔分別設有一鎖固螺絲,各鎖固螺絲朝上穿過各鎖固穿孔並螺合在各鎖固柱的鎖固螺孔,將該模組底座固定在該視窗孔的下方。Further, the base case of the present invention is formed by extending a peripheral edge of the bottom end of the grip toward the periphery and downwardly. The base case is a cover body and extends forwardly to form an extension portion. The window hole is rectangular and is opened in the In the middle of the top surface of the extending portion, a locking column is disposed downwardly at a position of the bottom surface of the extending portion at a corner of the window hole, and a locking screw hole is disposed upwardly on a bottom surface of each locking column, and A bottom plate is coupled between the bottom edge of the base shell by a screw, and a bottom of the bottom plate is disposed at a position directly below the gripper. The air pressure source interface is pierced downward by the air pressure source interface. The module base is a flat plate body and is disposed under the window hole, and four locking holes are arranged at four corners around the base of the module to match the locking holes. Each of the through holes is provided with a locking screw, and each of the locking screws passes through the locking holes and is screwed into the locking screw holes of each locking column, and the module base is fixed under the window hole.

進一步,本發明在所述模組底座後面的中間朝後凸設一凸塊部,該凸塊部位於所述前容置槽底端的正下方,所述偵測長孔是由所述壓力感知器容槽內的底面朝下並朝後向該凸塊部內穿設,所述下接頭螺合在該凸塊部的頂部。Further, the present invention protrudes from the middle of the rear of the module base with a convex portion, the convex portion is directly below the bottom end of the front receiving groove, and the detecting long hole is perceived by the pressure The bottom surface of the cavity is disposed downwardly and rearwardly toward the projection portion, and the lower joint is screwed to the top of the projection portion.

進一步,本發明所述電路板具有一電壓檢測線路,所述微電腦處理器設在該電路板底部的中間,所述扭力數據顯示器結合在該電路板頂面的中間,所述扭力LED燈泡設有三個並且以左、右間隔的排列方式設在該電路板頂面的前側,又在該電路板頂面前側位於扭力LED燈泡旁的位置結合一異常LED燈泡,該異常LED燈泡與三個異常LED燈泡為直排的排列形態。Further, the circuit board of the present invention has a voltage detecting circuit, the microcomputer processor is disposed in the middle of the bottom of the circuit board, the torque data display is coupled in the middle of the top surface of the circuit board, and the torsion LED bulb is provided with three And arranged in the left and right spaced arrangement on the front side of the top surface of the circuit board, and in front of the top side of the circuit board at a position beside the torsion LED bulb combined with an abnormal LED bulb, the abnormal LED bulb and three abnormal LEDs The bulbs are arranged in a straight row.

進一步,本發明所述三個扭力LED燈泡發出光線的顏色由左至右分別為黃色、綠色以及紅色,所述按鍵開關結合在所述電路板頂面位於所述扭力數據顯示器與各扭力LED燈泡之間的位置。Further, the color of the three torsion LED bulbs of the present invention is yellow, green and red from left to right, and the button switch is combined on the top surface of the circuit board to locate the torque data display and each of the torque LED bulbs. The location between.

進一步,本發明在所述模組底座的電路板安裝部上罩蓋一頂蓋,該頂蓋的頂部嵌設在所述視窗孔,且該頂蓋罩合在所述電路板的周圍,在該頂蓋位於所述扭力數據顯示器上方的位置設有一可透光視窗,在該頂蓋對應該按鍵開關的位置穿設一按鍵開關孔,該按鍵開關朝上穿出該按鍵開關孔,又在該頂蓋對應各扭力顯示LED燈泡與所述異常顯示LED燈泡的位置形成一透光部。Further, the present invention covers a top cover on the circuit board mounting portion of the module base, the top of the top cover is embedded in the window hole, and the top cover is covered around the circuit board. The top cover is disposed at a position above the torque data display, and a light-transmissive window is disposed. a button switch hole is disposed at a position corresponding to the button switch of the top cover, and the button switch passes the button switch hole upwards, and The top cover forms a light transmitting portion corresponding to each torque display LED bulb and the abnormal display LED bulb.

更進一步,本發明在所述底板位於該視窗孔下方的位置開設一矩形的電池倉開口,又在該電池倉開口左、右側緣的中間朝外凹設一鎖孔槽;在所述模組底座左、右兩側分別穿設一定位穿孔,各定位穿孔位於各鎖孔槽的正上方,在各定位穿孔的頂部形成一多角形的螺帽嵌槽,在各螺帽嵌槽內分別嵌設一螺帽;又在該模組底座的底部朝下凸設一電池倉,該電池倉周圍的底緣抵靠在該電池倉開口的內緣,且該電池倉位於兩定位穿孔之間;所述電池裝設在該電池倉內,在該電池倉的底端罩蓋設有一電池倉蓋,在該電池倉蓋左、右兩側朝兩定位穿孔的下方伸設兩凸耳,在各凸耳穿設一拆卸穿孔,配合各拆卸穿孔設有一拆卸螺絲,各拆卸螺絲朝上穿過各拆卸穿孔、定位穿孔並螺鎖在各螺帽固定。Further, the present invention opens a rectangular battery compartment opening at a position below the window hole of the bottom plate, and a locking hole groove is outwardly recessed in the middle of the left and right edges of the battery compartment opening; A positioning perforation is respectively disposed on the left and right sides of the base, and each positioning perforation is located directly above each of the locking hole grooves, and a polygonal nut-shaped groove is formed on the top of each positioning perforation, and is embedded in each of the nut cavities a battery cap is disposed; a battery compartment is protruded downwardly from the bottom of the module base, a bottom edge of the battery compartment abuts against an inner edge of the battery compartment opening, and the battery compartment is located between the two positioning perforations; The battery is installed in the battery compartment, and a battery compartment cover is disposed on the bottom cover of the battery compartment, and two lugs are arranged on the left and right sides of the battery compartment cover toward the two positioning perforations. The lug is provided with a disassembling perforation, and a dismounting screw is arranged with each of the disassembling perforations, and each of the dismounting screws passes upwardly through each of the disassembling perforations, the positioning perforations are fixed, and the nut is fixed by screwing.

較佳的,本發明在所述延伸部頂部底面對應所述視窗孔左、右兩側緣中間旁的位置各朝下伸設一定位柱,各定位柱的底端朝下伸抵各螺帽嵌槽的頂端。Preferably, in the present invention, a positioning post is extended downward at a position corresponding to the middle of the top surface of the extending portion corresponding to the left and right sides of the window hole, and the bottom end of each positioning post extends downward to the respective nut. The top of the slot.

當本發明使用時,是將氣壓源接口連接氣壓來源,此時可由按鍵開關配合扭力數據顯示器的顯示功能來設定預定鎖固螺絲等固定件的扭力數值,當使用時,操作者以手握持握把並將扳手桿連結套筒套合固定件,接著啟動氣流控制單元,使氣流通過扭力控制單元流入氣壓缸驅動扳手桿轉動,過程中,操作者能藉由轉動旋鈕的方式改變輸入氣壓缸的氣流大小,藉此改變可轉緊固定件的扭力。When the invention is used, the air pressure source interface is connected to the air pressure source. At this time, the torque function of the fixing member such as the predetermined locking screw can be set by the button switch and the display function of the torque data display. When used, the operator holds the hand by hand. The grip and the wrench rod are coupled to the sleeve to fit the fixing member, and then the air flow control unit is activated to cause the airflow to flow through the torque control unit into the pneumatic cylinder to drive the wrench lever. During the process, the operator can change the input pneumatic cylinder by turning the knob. The size of the airflow, thereby changing the torque that can be tightened to the fixture.

當本發明以扳手桿轉緊固定件後,氣壓缸會遭遇阻力而使得氣缸外殼內部的壓力改變,透過偵測管的連通,使壓力感知器能偵測到氣缸外殼內部壓力並提供微電腦處理器壓力的數據,此時微電腦處理器會將壓力轉換為對應的扭力數值,並將數值輸出至扭力數據顯示器供使用者參考。而微電腦處理器也會將即時的扭力數值與設定數值比對,當扭力小於設定數值、等於設定數值時,令不同的扭力顯示LED燈泡發亮,操作者即可藉此持續運作轉動扳手桿或者停止扳手桿的轉動,達到以設定數值的扭力將固定件緊鎖。When the present invention is used to tighten the fixing member with the wrench rod, the pneumatic cylinder encounters resistance and changes the pressure inside the cylinder housing. Through the communication of the detecting tube, the pressure sensor can detect the internal pressure of the cylinder housing and provide a microcomputer processor. The pressure data, at this time the microcomputer processor will convert the pressure into the corresponding torque value, and output the value to the torque data display for the user's reference. The microcomputer processor also compares the instantaneous torque value with the set value. When the torque is less than the set value and equals the set value, the different torque display LED bulbs are illuminated, and the operator can continue to operate the wrench lever or Stop the rotation of the wrench lever to achieve the torque of the set value to lock the fixing member.

本發明係關於一種具節能控制及其顯示之氣動扳手A,如圖1至圖6所示的較佳實施例,包括:一外殼10,如圖1、圖5所示,設有一本體11,該本體11為沿前、後方向延伸的管狀外殼,該本體11前端的直徑收窄並在中間形成一穿孔111,又在本體11的內部形成一容室112,並且在本體11的後端形成一與容室112相通的後開口113,在本體11底側的後半部朝下伸設一握把12;在握把12內部的前側以及後側各沿上、下延伸的方向形成一前容置槽121以及一後容置槽122,該前容置槽121以及後容置槽122分別在握把12的底端形成開口,並在前容置槽121的頂部形成一左、右分叉的雙叉部123,該雙叉部123兩側的頂端穿入本體11的容室112底側而與容室112相通;在本體11的後端罩蓋結合一後罩蓋13,該後罩蓋13為環體並且位於容室112的正後方,在後罩蓋13內周面的底側與後容置槽122的頂端之間穿設形成一氣流進入孔131,在握把12前面的頂部凹設一壓鈕凹槽124,又在壓鈕凹槽124的後端與後容置槽122的頂部之間沿前、後方向穿設形成一推桿穿孔125;如圖1、圖4及圖5所示,又在握把12底端的周緣朝周圍並朝下延伸形成一底座殼14,該底座殼14為蓋體並且朝前延伸形成一延伸部141,在延伸部141頂面的中間開設一矩形的視窗孔142,在延伸部141頂部底面位於視窗孔142四角落旁的位置各朝下伸設一鎖固柱143,各鎖固柱143為沿上、下方向延伸的柱體,在各鎖固柱143的底面朝上穿設一鎖固螺孔1431,又在延伸部141頂部底面對應視窗孔142左、右兩側緣中間旁的位置各朝下伸設一定位柱144,各定位柱144為沿上、下方向延伸的柱體;在底座殼14的底緣之間嵌設一底板15,以數個螺絲朝上穿過底板15,將底板15螺鎖結合在底座殼14的底端,在底板15位於視窗孔142下方的位置開設一矩形的電池倉開口151,如圖2所示,又在電池倉開口151左、右側緣的中間朝外凹設一鎖孔槽152,兩鎖孔槽152位於兩定位柱144的正下方,又在底板15位於後容置槽122的正下方穿設一氣壓源接口穿孔153。The present invention relates to a pneumatic wrench A with energy-saving control and its display. The preferred embodiment shown in FIGS. 1 to 6 includes: a casing 10, as shown in FIG. 1 and FIG. The body 11 is a tubular outer casing extending in the front and rear directions. The diameter of the front end of the body 11 is narrowed and a through hole 111 is formed in the middle, and a chamber 112 is formed inside the body 11 and formed at the rear end of the body 11. a rear opening 113 communicating with the chamber 112, a grip 12 extending downwardly from the rear half of the bottom side of the body 11; a front receiving portion extending in the direction of the upper and lower sides of the front side and the rear side of the grip 12 The front accommodating groove 121 and the rear accommodating groove 122 respectively form an opening at the bottom end of the grip 12, and form a left and right bifurcation double at the top of the front accommodating groove 121. The fork portion 123 has a top end on both sides of the double fork portion 123 penetrating into the bottom side of the chamber 112 of the body 11 to communicate with the chamber 112. The rear cover of the body 11 is coupled to a rear cover 13 which is attached to the rear cover 13 It is a ring body and is located directly behind the chamber 112 between the bottom side of the inner peripheral surface of the rear cover 13 and the top end of the rear accommodating groove 122. An air flow inlet hole 131 is formed, and a button groove 124 is recessed in the top of the front surface of the handle 12, and is further disposed in the front and rear directions between the rear end of the button groove 124 and the top of the rear receiving groove 122. A push rod perforation 125 is formed; as shown in FIG. 1 , FIG. 4 and FIG. 5 , a peripheral shell 14 is further formed on the periphery of the bottom end of the grip 12 and extends downward, and the base shell 14 is a cover body and extends forward. An extending portion 141 defines a rectangular window hole 142 in the middle of the top surface of the extending portion 141. A locking column 143 is disposed downwardly at a position of the bottom surface of the extending portion 141 at a corner of the window hole 142. The column 143 is a column extending in the upper and lower directions. A locking screw hole 1431 is formed in the bottom surface of each of the locking posts 143, and the top bottom surface of the extending portion 141 corresponds to the left and right sides of the window hole 142. A positioning post 144 is defined in each of the adjacent positions, and each positioning post 144 is a column extending in the upper and lower directions; a bottom plate 15 is embedded between the bottom edges of the base shell 14 and is threaded upward by a plurality of screws. Passing through the bottom plate 15, the bottom plate 15 is screwed to the bottom end of the base shell 14, and the bottom plate 15 is located below the window hole 142. A rectangular battery compartment opening 151 is defined. As shown in FIG. 2, a locking hole 152 is recessed outwardly in the middle of the left and right edges of the battery compartment opening 151. The two locking apertures 152 are located directly below the two positioning posts 144. An air pressure source interface through hole 153 is bored directly under the rear receiving groove 122 of the bottom plate 15.

一扳手氣缸組20,如圖2、圖5所示,設有一氣壓缸21,該氣壓缸21設有一圓筒形的氣缸外殼211,通過氣缸外殼211嵌設在本體11的容室112內部,該氣壓缸21的前端為動力輸出端,並且氣壓缸21的氣缸外殼211的後端為開口端,又在氣缸外殼211的內部設有一氣缸轉子212,在本體11前端的穿孔111以可轉動形態穿設一扳手桿22,該扳手桿22的後端連接氣壓缸21的前端。A wrench cylinder 20, as shown in FIG. 2 and FIG. 5, is provided with a pneumatic cylinder 21, which is provided with a cylindrical cylinder casing 211, which is embedded in the chamber 112 of the body 11 through the cylinder casing 211. The front end of the pneumatic cylinder 21 is a power output end, and the rear end of the cylinder housing 211 of the pneumatic cylinder 21 is an open end, and a cylinder rotor 212 is disposed inside the cylinder housing 211, and the through hole 111 at the front end of the body 11 is rotatable. A wrench rod 22 is disposed, and the rear end of the wrench rod 22 is connected to the front end of the pneumatic cylinder 21.

一扭力控制單元30,在氣壓缸21的氣缸外殼211後端罩蓋固定一進氣閥座31,又在進氣閥座31與後罩蓋13之間以可轉動的形態設有一旋鈕32,在進氣閥座31與旋鈕32之間形成數個可切換的流道而能與氣流進入孔131相通。a torque control unit 30, an intake valve seat 31 is fixed at the rear end of the cylinder housing 211 of the pneumatic cylinder 21, and a knob 32 is rotatably disposed between the intake valve seat 31 and the rear cover 13 A plurality of switchable flow passages are formed between the intake valve seat 31 and the knob 32 to communicate with the airflow inlet hole 131.

一氣流控制單元40,是在握把12內的後容置槽122的底端與底板15的氣壓源接口穿孔153之間嵌設一流向穩定器41,該流向穩定器41的底端朝下凸伸一氣壓源接口411,該氣壓源接口411朝下穿出氣壓源接口穿孔153,又在後容置槽122的頂部嵌設固定一氣閥42;在該氣閥42與流向穩定器41之間連接一氣管43,在氣閥42頂部朝上凸伸一開關撥桿421,該開關撥桿421位於推桿穿孔125的正後方;在壓鈕凹槽124嵌設一壓鈕44,在壓鈕44的後端朝後伸設一推桿441,該推桿441朝後穿過推桿穿孔125並且以後端嵌套結合在開關撥桿421的頂部。An airflow control unit 40 is provided with a first-stage stabilizer 41 embedded between the bottom end of the rear accommodating groove 122 in the grip 12 and the air pressure source interface through hole 153 of the bottom plate 15, and the flow end is convex downward toward the bottom end of the stabilizer 41. An air pressure source interface 411 is extended, and the air pressure source interface 411 passes downwardly through the air pressure source interface through hole 153, and a gas valve 42 is fixedly disposed at the top of the rear receiving groove 122; and the air valve 42 is connected with the flow direction stabilizer 41. An air tube 43 protrudes upward from a top of the air valve 42 with a switch lever 421 located directly behind the push rod hole 125; a push button 44 is embedded in the button groove 124, at the push button 44 A push rod 441 is extended rearwardly from the rear end, and the push rod 441 is passed rearward through the push rod through hole 125 and the rear end is nested and coupled to the top of the switch lever 421.

一扭力顯示模組50,如圖2、圖4及圖6所示,在底座殼14的延伸部141設有一模組底座51,該模組底座51為平置的板體並且設置在視窗孔142的下方,在模組底座51後面的中間朝後凸設一凸塊部511,該凸塊部511位於前容置槽121底端的正下方,又在模組底座51頂面的中間形成一電路板安裝部512,該電路板安裝部512為矩形的凹槽,在電路板安裝部512後側的中間形成一壓力感知器容槽5121,在壓力感知器容槽5121內的底面朝下並朝後向凸塊部511內穿設一偵測長孔513,在凸塊部511頂部螺合一與該偵測長孔513後端相通的下接頭514;在模組底座51周圍的四角落對應四個鎖固柱143穿設四個鎖固穿孔515,配合各鎖固穿孔515分別設有一鎖固螺絲516,各鎖固螺絲516朝上穿過各鎖固穿孔515並螺合在各鎖固柱143的鎖固螺孔1431,將模組底座51固定在視窗孔142下方,模組底座51左、右兩側位於定位柱144正下方的位置分別穿設一定位穿孔517,在各定位穿孔517的頂部形成一多角形且直徑較下方其餘部分直徑大的螺帽嵌槽5171,在各螺帽嵌槽5171內分別嵌設一螺帽518,而底座殼14各定位柱144的底端朝下伸抵各螺帽嵌槽5171的頂端,固定各螺帽518的位置避免各螺帽518由螺帽嵌槽5171掉出;如圖2、圖3所示又在模組底座51的底部朝下凸設一矩形蓋體形態的電池倉519,該電池倉519周圍的底緣抵靠在底板15的電池倉開口151的內緣,且電池倉519位於兩定位穿孔517之間;在模組底座51的電路板安裝部512上結合固定一具有電壓檢測線路的電路板52,該電路板52的後側罩蓋封閉壓力感知器容槽5121的頂端,在電路板52底部的中間結合一微電腦處理器521,又在電路板52後側的底面結合一壓力感知器522,該壓力感知器522容置在壓力感知器容槽5121內,在電路板52頂面的中間結合一扭力數據顯示器523,又在電路板52頂面的前側以左、右間隔的排列方式結合三個扭力LED燈泡524以及一個異常LED燈泡525,其中三個扭力LED燈泡524發出光線的顏色由左至右分別為黃色、綠色以及紅色,在電路板52頂面位於扭力數據顯示器523與扭力LED燈泡524之間的位置結合一按鍵開關526;在模組底座51的電路板安裝部512上罩蓋一頂蓋53,該頂蓋53的頂部嵌設在底座殼14的視窗孔142,且該頂蓋53罩合在電路板52周圍,在頂蓋53位於扭力數據顯示器523上方的位置設有一可透光視窗531,在頂蓋53對應按鍵開關526的位置穿設一按鍵開關孔532,該按鍵開關526朝上穿出按鍵開關孔532,又在頂蓋53對應三個扭力LED燈泡524與異常LED燈泡525的位置形成一透光部533;在電池倉519內裝設一與電路板52電連接的電池54,以電池54提供電路板52電源,在電池倉519的底端罩蓋設有一矩形的電池倉蓋55,在電池倉蓋55左、右兩側朝兩定位穿孔517的下方伸設兩凸耳551,在各凸耳551穿設一拆卸穿孔552,配合各拆卸穿孔552設有一拆卸螺絲553,各拆卸螺絲553朝上穿過各拆卸穿孔552、定位穿孔517並螺鎖在各螺帽518固定;如圖5、圖6所示,在氣壓缸21的氣缸外殼211底側螺穿一上接頭56,在握把12的前容置槽121內穿設一偵測管57,該偵測管57的頂端朝上穿過雙叉部123而與上接頭56連接,該偵測管57的底端與下接頭514連接。A torque display module 50, as shown in FIG. 2, FIG. 4 and FIG. 6, is provided with a module base 51 on the extending portion 141 of the base shell 14. The module base 51 is a flat plate body and is disposed in the window hole. A bump portion 511 is protruded in the middle of the rear of the module base 51. The bump portion 511 is located directly below the bottom end of the front receiving groove 121, and forms a middle portion of the top surface of the module base 51. The circuit board mounting portion 512 is a rectangular recess. A pressure sensor receptacle 5121 is formed in the middle of the rear side of the circuit board mounting portion 512. The bottom surface of the pressure sensor receptacle 5121 is downwardly facing. A detecting long hole 513 is bored in the protruding portion 511, and a lower joint 514 communicating with the rear end of the detecting long hole 513 is screwed on the top of the protruding portion 511; four corners around the module base 51 Corresponding to the four locking posts 143, four locking through holes 515 are formed, and each of the locking through holes 515 is respectively provided with a locking screw 516, and each locking screw 516 passes upward through each locking through hole 515 and is screwed to each lock. The locking screw hole 1431 of the solid column 143 fixes the module base 51 under the window hole 142, and the left and right sides of the module base 51 are located A positioning through hole 517 is respectively disposed at a position directly below the position post 144, and a nut fitting groove 5171 having a polygonal shape and a diameter larger than the rest of the lower portion is formed at the top of each positioning through hole 517, and is respectively disposed in each nut insertion groove 5171. A nut 518 is embedded, and the bottom end of each positioning post 144 of the base shell 14 extends downwardly to the top end of each nut slot 5171. The position of each nut 518 is fixed to prevent each nut 518 from being dropped by the nut recess 5171. As shown in FIG. 2 and FIG. 3, a battery compartment 519 in the form of a rectangular cover is protruded downward from the bottom of the module base 51. The bottom edge around the battery compartment 519 abuts against the battery compartment opening 151 of the bottom plate 15. The inner edge of the battery compartment 519 is located between the two positioning through holes 517; a circuit board 52 having a voltage detecting circuit is fixedly coupled to the circuit board mounting portion 512 of the module base 51, and the rear side cover of the circuit board 52 is closed. The top of the pressure sensor receptacle 5121 is coupled to a microcomputer processor 521 in the middle of the bottom of the circuit board 52, and a pressure sensor 522 is coupled to the bottom surface of the rear side of the circuit board 52. The pressure sensor 522 is housed in the pressure sensor. In the cavity 5121, a middle is combined in the middle of the top surface of the circuit board 52. The torque data display 523 further combines three torsion LED bulbs 524 and one abnormal LED bulb 525 in a left and right spaced arrangement on the front side of the top surface of the circuit board 52. The three torsion LED bulbs 524 emit light from left to right. The right side is yellow, green, and red, and a button switch 526 is coupled to the top surface of the circuit board 52 between the torque data display 523 and the torque LED bulb 524; and a cover is attached to the circuit board mounting portion 512 of the module base 51. The top cover 53 has a top surface of the top cover 53 embedded in the window hole 142 of the base shell 14, and the top cover 53 is covered around the circuit board 52. The top cover 53 is provided at a position above the torque data display 523. The light window 531 is provided with a button switch hole 532 at a position corresponding to the button switch 526 of the top cover 53. The button switch 526 passes the button switch hole 532 upwards, and the top cover 53 corresponds to three torque LED bulbs 524 and abnormal LEDs. The position of the bulb 525 forms a light transmitting portion 533; a battery 54 electrically connected to the circuit board 52 is disposed in the battery compartment 519, and the circuit board 52 is powered by the battery 54. The bottom cover of the battery compartment 519 is provided with a rectangular shape. Battery compartment 55, two lugs 551 are formed on the left and right sides of the battery cover 55 toward the two positioning through holes 517, and a dismounting hole 552 is formed in each of the lugs 551, and a dismounting screw 553 is disposed on each of the dismounting holes 552. The dismounting screw 553 passes upwardly through each of the dismounting perforations 552, the positioning through hole 517, and is screwed to each nut 518. As shown in FIG. 5 and FIG. 6, an upper joint 56 is threaded on the bottom side of the cylinder casing 211 of the pneumatic cylinder 21. A detecting tube 57 is disposed in the front receiving groove 121 of the grip 12, and the top end of the detecting tube 57 passes through the double fork portion 123 and is connected to the upper joint 56. The bottom end of the detecting tube 57 is The lower joint 514 is connected.

本發明除前述較佳實施例,是將扭力顯示LED燈泡524設為三個以外,亦可將扭力顯示LED燈泡524設為兩個或者四個以上的數量,以更簡明或以更多燈號的方式表現本發明輸出扭力數值到達設定數值與否的效果,而扭力數據顯示器523則可選用LED顯示器或者液晶顯示器,且視窗孔142不限設置在延伸部141頂面的位置,亦可改設在延伸部141側面的位置,此時將扭力顯示模組50的位置隨之固定設置在視窗孔142的內側即可,前述構造上的改變本發明在此不加以限制。In addition to the foregoing preferred embodiments, the torque display LED bulb 524 is set to three, and the torque display LED bulb 524 can be set to two or more numbers to be more concise or more. The method of the present invention expresses the effect that the output torque value reaches the set value or not, and the torque data display 523 can select an LED display or a liquid crystal display, and the window hole 142 is not limited to the position of the top surface of the extending portion 141, and can also be modified. At the position of the side surface of the extending portion 141, the position of the torque display module 50 is fixedly disposed inside the window hole 142. The above structural changes are not limited herein.

當本發明使用時,如圖1、2所示,是將氣流控制單元40的氣壓源接口411連接氣壓來源,接著由按鍵開關526配合扭力數據顯示器523的顯示功能來設定預定鎖固螺絲等固定件的扭力數值,當使用時,如圖5所示,操作者以手握持握把12,並將扳手桿22連結套筒套合固定件,接著以食指按下壓鈕44推動開關撥桿421開啟氣閥42,使氣流通過扭力控制單元30流入氣壓缸21驅動扳手桿22轉動,過程中,操作者能藉由轉動旋鈕32的方式改變輸入氣壓缸21的氣流大小,調整扳手桿22轉動的力量以及可轉緊固定件的扭力。When the present invention is used, as shown in FIGS. 1 and 2, the air pressure source interface 411 of the airflow control unit 40 is connected to the air pressure source, and then the button switch 526 is used in conjunction with the display function of the torque data display 523 to set a predetermined locking screw or the like. The torque value of the piece, when used, as shown in FIG. 5, the operator holds the grip 12 by hand, and connects the wrench rod 22 to the sleeve sleeve fixing member, and then pushes the push button 44 with the index finger to push the switch lever The air valve 42 is opened by the 421, and the airflow is caused to flow through the air pressure cylinder 21 through the torque control unit 30 to drive the wrench rod 22 to rotate. During the process, the operator can change the airflow of the input air cylinder 21 by rotating the knob 32, and adjust the rotation of the wrench rod 22. The strength and the torque that can be tightened.

當本發明以扳手桿22轉緊固定件後,氣壓缸21會遭遇阻力而使得氣缸外殼211內部的壓力改變,如圖5、圖6所示,透過偵測管57的連通,使壓力感知器522能偵測到氣缸外殼211內部壓力並提供微電腦處理器521壓力的數據,藉由微電腦處理器521將壓力轉換為對應的扭力數值。When the wrench rod 22 is tightened to the fixing member, the pneumatic cylinder 21 encounters resistance and causes the pressure inside the cylinder housing 211 to change. As shown in FIG. 5 and FIG. 6, the pressure sensing device is transmitted through the detecting tube 57. The 522 can detect the internal pressure of the cylinder housing 211 and provide data of the pressure of the microcomputer processor 521, and the microcomputer processor 521 converts the pressure into a corresponding torque value.

如圖2所示,將數值輸出至扭力數據顯示器523供使用者參考,微電腦處理器521並將即時的扭力數值與設定數值比對,當即時的扭力不足時,令黃色的扭力顯示LED燈泡524亮燈,當即時的扭力與設定數值相符時,令綠色的扭力顯示LED燈泡524亮燈,此時操作者將扳手桿22與套筒離開固定件,即可達到以設定數值的扭力將固定件緊鎖的功效,當鎖緊固定件的扭力大於設定的扭力時,則是令紅色的扭力顯示LED燈泡524,此時要將固定件鬆開再重新鎖上的操作,以使固定件鎖固的扭力符合所需。As shown in FIG. 2, the value is output to the torque data display 523 for reference by the user. The microcomputer processor 521 compares the instantaneous torque value with the set value. When the instantaneous torque is insufficient, the yellow torque is displayed on the LED bulb 524. Lights up, when the instantaneous torque matches the set value, the green torque indicates that the LED bulb 524 is on. At this time, the operator removes the wrench rod 22 from the sleeve and the torque is set to a fixed value. The effect of the locking function is that when the torque of the locking fixing member is greater than the set torque, the red torque is displayed to indicate the LED bulb 524. At this time, the fixing member is loosened and then re-locked to lock the fixing member. The torque is in line with the needs.

當電池54的電力不足以供電路板52作用時,由於電路板52設有電壓檢測線路,此時會使異常LED燈泡525亮起,當操作者看見異常LED燈泡525亮起就知道本發明需要更換電池,當更換電池時,如圖2、圖3所示,將兩拆卸螺絲553鬆脫即可將電池倉蓋55拆卸下來,待將新的電池54更換入電池倉519後,即可將電池倉蓋55重新蓋上電池倉519完成更換電池倉蓋55的操作,更換電池54十分的方便。When the power of the battery 54 is insufficient for the circuit board 52 to act, since the circuit board 52 is provided with a voltage detecting circuit, the abnormal LED bulb 525 is illuminated at this time, and when the operator sees the abnormal LED bulb 525, it is known that the present invention needs to be When the battery is replaced, when the battery is replaced, as shown in FIG. 2 and FIG. 3, the two removal screws 553 can be loosened to disassemble the battery cover 55. After the new battery 54 is replaced into the battery compartment 519, the battery can be replaced. The battery compartment cover 55 is re-capped of the battery compartment 519 to complete the operation of replacing the battery compartment cover 55, and the replacement of the battery 54 is very convenient.

綜上所述本發明各實施例,係關於一種具節能控制及其顯示之氣動扳手,最主要以扳手桿轉緊固定件後,氣壓缸會遭遇阻力而使得氣缸外殼內部的壓力改變,透過偵測管的連通,使壓力感知器能偵測到氣缸外殼內部壓力並提供微電腦處理器壓力的數據,此時微電腦處理器會將壓力轉換為對應的扭力數值,並將數值輸出至扭力數據顯示器供使用者參考。而微電腦處理器也會將即時的扭力數值與設定數值比對,當扭力小於設定數值、等於設定數值時,令不同的扭力顯示LED燈泡發亮,操作者即可藉此持續運作轉動扳手桿或者停止扳手桿的轉動,達到以設定數值的扭力將固定件緊鎖;另藉由其扭力顯示模組來操作氣流控制單元,且搭配該扭力控制單元,據以輸出適當扭力,以避免過度浪費電源,可達節能效果者;又其構成結構未曾見於諸書刊或公開使用,誠符合專利申請要件,懇請 鈞局明鑑,早日准予專利,至為感禱;需陳明者,以上所述乃是本專利申請案之具體實施例及所運用之技術原理,若依本專利申請案之構想所作之改變,其所產生之功能作用仍未超出說明書及圖式所涵蓋之精神時,均應在本專利申請案之範圍內,合予陳明。In summary, the embodiments of the present invention relate to an air-powered wrench with energy-saving control and its display. After the wrench rod is tightened to the fixing member, the pneumatic cylinder will encounter resistance and the pressure inside the cylinder casing changes. The connection of the measuring tube enables the pressure sensor to detect the internal pressure of the cylinder casing and provide data of the pressure of the microcomputer processor. At this time, the microcomputer processor converts the pressure into a corresponding torque value and outputs the value to the torque data display. User reference. The microcomputer processor also compares the instantaneous torque value with the set value. When the torque is less than the set value and equals the set value, the different torque display LED bulbs are illuminated, and the operator can continue to operate the wrench lever or Stop the rotation of the wrench rod to lock the fixing member with a set value of torque; and operate the air flow control unit by its torque display module, and cooperate with the torque control unit to output appropriate torque to avoid excessive waste of power The energy-saving effect can be achieved; the structure of the structure has not been seen in the publications or public use, and it is in line with the requirements of the patent application, and the 钧局明鉴, the patent is granted as soon as possible, and the prayer is required; The specific embodiments of the patent application and the technical principles applied thereto shall be in this patent if the functional effects produced by the patent application are not changed beyond the spirit of the specification and the drawings. Within the scope of the application, Chen Ming is included.

[本發明]
A‧‧‧氣動扳手
10‧‧‧外殼
11‧‧‧本體
111‧‧‧穿孔
112‧‧‧容室
113‧‧‧後開口
12‧‧‧握把
121‧‧‧前容置槽
122‧‧‧後容置槽
123‧‧‧雙叉部
124‧‧‧壓鈕凹槽
125‧‧‧推桿穿孔
13‧‧‧後罩蓋
131‧‧‧氣流進入孔
14‧‧‧底座殼
141‧‧‧延伸部
142‧‧‧視窗孔
143‧‧‧鎖固柱
1431‧‧‧鎖固螺孔
144‧‧‧定位柱
15‧‧‧底板
151‧‧‧電池倉開口
152‧‧‧鎖孔槽
153‧‧‧氣壓源接口穿孔
20‧‧‧汽缸組
21‧‧‧氣壓缸
211‧‧‧氣缸外殼
212‧‧‧氣缸轉子
22‧‧‧扳手桿
30‧‧‧扭力控制單元
31‧‧‧進氣閥座
32‧‧‧旋鈕
40‧‧‧氣流控制單元
41‧‧‧流向穩定器
411‧‧‧氣壓源接口
42‧‧‧氣閥
421‧‧‧開關撥桿
43‧‧‧氣管
44‧‧‧壓鈕
441‧‧‧推桿
50‧‧‧扭力顯示模組
51‧‧‧模組底座
511‧‧‧凸塊部
512‧‧‧電路板安裝部
5121‧‧‧壓力感知器容槽
513‧‧‧偵測長孔
514‧‧‧下接頭
515‧‧‧鎖固穿孔
516‧‧‧鎖固螺絲
517‧‧‧定位穿孔
5171‧‧‧螺帽嵌槽
518‧‧‧螺帽
519‧‧‧電池倉
52‧‧‧電路板
521‧‧‧微電腦處理器
522‧‧‧壓力感知器
523‧‧‧扭力數據顯示器
524‧‧‧扭力LED燈泡
525‧‧‧異常LED燈泡
526‧‧‧按鍵開關
53‧‧‧頂蓋
531‧‧‧可透光視窗
532‧‧‧按鍵開關孔
533‧‧‧透光部
54‧‧‧電池
55‧‧‧電池倉蓋
551‧‧‧凸耳
552‧‧‧拆卸穿孔
553‧‧‧拆卸螺絲
56‧‧‧上接頭
57‧‧‧偵測管
[習知]
70‧‧‧習知氣動扳手
71‧‧‧殼體
711‧‧‧容室
712‧‧‧握把
713‧‧‧後罩蓋
72‧‧‧氣壓缸
73‧‧‧進氣閥座
731‧‧‧正轉進氣通道
732‧‧‧反轉進氣通道
74‧‧‧旋鈕
741‧‧‧主氣孔
742‧‧‧流量調節孔
[this invention]
A‧‧‧Air Impact Wrench
10‧‧‧ Shell
11‧‧‧Ontology
111‧‧‧Perforation
112‧‧ ‧ room
113‧‧‧After opening
12‧‧‧ grip
121‧‧‧ front slot
122‧‧‧ After receiving the slot
123‧‧‧Double fork
124‧‧‧ button groove
125‧‧‧Pusher piercing
13‧‧‧Back cover
131‧‧‧Airflow entry hole
14‧‧‧Base shell
141‧‧‧Extension
142‧‧‧Window Hole
143‧‧‧Locking column
1431‧‧‧Locking screw hole
144‧‧‧Positioning column
15‧‧‧floor
151‧‧‧ battery compartment opening
152‧‧‧Keyhole slot
153‧‧‧Pneumatic source interface perforation
20‧‧‧ cylinder group
21‧‧‧ pneumatic cylinder
211‧‧‧Cylinder housing
212‧‧‧Cylinder rotor
22‧‧‧Wrench rod
30‧‧‧Torque Control Unit
31‧‧‧Intake valve seat
32‧‧‧ knob
40‧‧‧Airflow control unit
41‧‧‧Flow stabilizer
411‧‧‧Pneumatic source interface
42‧‧‧ gas valve
421‧‧‧Switch lever
43‧‧‧ trachea
44‧‧‧ Press button
441‧‧‧Put
50‧‧‧Torque display module
51‧‧‧Module base
511‧‧‧Bumps
512‧‧‧Board Mounting Department
5121‧‧‧Pressure sensor tank
513‧‧‧Detecting long holes
514‧‧‧ lower joint
515‧‧‧Locking perforation
516‧‧‧Locking screws
517‧‧‧ Positioning perforation
5171‧‧‧Nuts
518‧‧‧ nuts
519‧‧‧ battery compartment
52‧‧‧ boards
521‧‧‧Microcomputer processor
522‧‧‧pressure sensor
523‧‧‧Torque data display
524‧‧‧Torque LED Bulbs
525‧‧‧Abnormal LED bulb
526‧‧‧Key switch
53‧‧‧Top cover
531‧‧‧Light transmissive window
532‧‧‧Key switch hole
533‧‧‧Transmission Department
54‧‧‧Battery
55‧‧‧Battery cover
551‧‧‧ lugs
552‧‧‧Removal of perforations
553‧‧‧Removal screws
56‧‧‧Upper joint
57‧‧‧Detection tube
[知知]
70‧‧‧French air impact wrench
71‧‧‧Shell
711‧‧ ‧ room
712‧‧‧ grip
713‧‧‧ rear cover
72‧‧‧ pneumatic cylinder
73‧‧‧Intake valve seat
731‧‧‧ Forward air intake
732‧‧‧Reverse intake channel
74‧‧‧ knob
741‧‧‧ main air hole
742‧‧‧Flow adjustment hole

圖1:是本發明較佳實施例的立體圖。 圖2:是本發明較佳實施例的分解圖。 圖3:是本發明較佳實施例扭力顯示模組的分解圖。 圖4:是本發明較佳實施例放大的分解圖 圖5:是本發明較佳實施例的剖面圖。 圖6:是本發明較佳實施例放大的剖面圖。 圖7:是習知氣動扳手的立體圖。 圖8:是習知氣動扳手的分解圖。 圖9:是習知氣動扳手的剖面圖。Figure 1 is a perspective view of a preferred embodiment of the present invention. Figure 2 is an exploded view of a preferred embodiment of the present invention. 3 is an exploded view of a torque display module in accordance with a preferred embodiment of the present invention. Figure 4 is an enlarged exploded view of a preferred embodiment of the present invention. Figure 5 is a cross-sectional view of a preferred embodiment of the present invention. Figure 6 is an enlarged cross-sectional view showing a preferred embodiment of the present invention. Figure 7: is a perspective view of a conventional pneumatic wrench. Figure 8: is an exploded view of a conventional pneumatic wrench. Figure 9 is a cross-sectional view of a conventional pneumatic wrench.

121‧‧‧前容置槽 121‧‧‧ front slot

51‧‧‧模組底座 51‧‧‧Module base

5121‧‧‧壓力感知器容槽 5121‧‧‧Pressure sensor tank

513‧‧‧偵測長孔 513‧‧‧Detecting long holes

514‧‧‧下接頭 514‧‧‧ lower joint

52‧‧‧電路板 52‧‧‧ boards

521‧‧‧微電腦處理器 521‧‧‧Microcomputer processor

522‧‧‧壓力感知器 522‧‧‧pressure sensor

526‧‧‧按鍵開關 526‧‧‧Key switch

54‧‧‧電池 54‧‧‧Battery

57‧‧‧偵測管 57‧‧‧Detection tube

Claims (10)

一種具節能控制及其顯示之氣動扳手,包括:一外殼,設有一本體,在該本體的內部形成一容室,又在該本體的後端結合一後罩蓋,在該本體後半部的底側朝下伸設一握把,又在該握把內的前側沿上、下方向貫穿形成一前容置槽,在該握把底端朝下延伸形成一底座殼,在該底座殼表面開設一視窗孔;一扳手氣缸組,在該容室嵌設一氣壓缸及穿出該本體前端的一扳手桿;一扭力控制單元,在該氣缸外殼與該後罩蓋之間的前、後位置各設有一進氣閥座及一旋鈕;一氣流控制單元,沿上、下方向結合在該握把內的後側而可朝扭力控制單元輸出氣流;以及一扭力顯示模組,在該底座殼的視窗孔內側固設一模組底座,在該模組底座的表面形成一電路板安裝部,在該電路板安裝部形成一壓力感知器容槽,在該壓力感知器容槽的內面朝內穿設一偵測長孔,在該模組底座表面位於偵測長孔末端的位置螺合一與該偵測長孔相通的下接頭,在該氣缸外殼螺穿一上接頭,在上、下接頭之間連接一穿過前容置槽的偵測管;藉由上述扭力顯示模組來操作氣流控制單元,且搭配該扭力控制單元,據以輸出適當扭力,以避免過度浪費電源,可達節能效果者。An air wrench with energy-saving control and display thereof comprises: a casing, a body, a cavity formed inside the body, and a rear cover at the rear end of the body, at the bottom of the rear half of the body A front cover is extended downwardly, and a front receiving groove is formed in the upper and lower directions of the front side of the handle, and a base shell is formed downwardly at the bottom end of the grip, and the base shell is opened on the surface of the base shell. a window hole; a wrench cylinder group in which a pneumatic cylinder and a wrench rod passing through the front end of the body are embedded; a torque control unit at a front and a rear position between the cylinder housing and the rear cover Each of which is provided with an intake valve seat and a knob; an air flow control unit is coupled to the rear side of the grip in the upper and lower directions to output airflow to the torque control unit; and a torque display module in the base housing A module base is fixed on the inner side of the window hole, and a circuit board mounting portion is formed on the surface of the module base, and a pressure sensor receptacle is formed in the circuit board mounting portion, facing the inner side of the pressure sensor receptacle Inside, a detection long hole is formed in the mold The bottom surface of the base is located at a position of the end of the detecting long hole, and a lower joint communicating with the detecting long hole is screwed into the upper joint of the cylinder housing, and a joint is passed between the upper and lower joints through the front receiving groove. Detecting tube; operating the airflow control unit by the above-mentioned torque display module, and with the torque control unit, according to the output of appropriate torque, to avoid excessive waste of power, to achieve energy saving effect. 依據申請專利範圍第1項所述具節能控制及其顯示之氣動扳手,其中該氣壓缸周圍設有一氣缸外殼,又在該氣壓缸前端連接一可轉動且朝前穿出該本體前端的扳手桿;另在該握把的底端設有一流向穩定器,在該流向穩定器的底端凸伸一朝下伸出該底座殼的氣壓源接口。An air-pneumatic wrench with energy-saving control and its display according to the first aspect of the patent application, wherein a cylinder housing is disposed around the pneumatic cylinder, and a wrench rod that can rotate and forwardly exits the front end of the body is connected to the front end of the pneumatic cylinder. Further, at the bottom end of the grip, a first-stage stabilizer is disposed, and a flow source interface protruding from the bottom end of the flow stabilizer to the bottom of the base is protruded downward. 依據申請專利範圍第2項所述具節能控制及其顯示之氣動扳手,其中在該電路板安裝部上結合一電路板,該電路板封閉該壓力感知器容槽,在該電路板結合一壓力感知器以及一微電腦處理器,其中該壓力感知器容置在該壓力感知器容槽內,又在該電路板的表面結合一扭力數據顯示器、數個扭力LED燈泡及一按鍵開關,透過該視窗孔可檢視該扭力數據顯示器及各扭力LED燈泡,或者可控制按鍵開關,又在該模組底座設有一與該電路板電連接的電池。An air wrench with energy-saving control and its display according to the scope of claim 2, wherein a circuit board is coupled to the circuit board mounting portion, the circuit board encloses the pressure sensor receptacle, and a pressure is applied to the circuit board a sensor and a microcomputer processor, wherein the pressure sensor is received in the pressure sensor receptacle, and a torque data display, a plurality of torque LED bulbs and a push button switch are coupled to the surface of the circuit board, through the window The hole can view the torque data display and each of the torque LED bulbs, or can control the button switch, and a battery electrically connected to the circuit board is disposed at the base of the module. 依據申請專利範圍第3項所述具節能控制及其顯示之氣動扳手,其中所述底座殼是由所述握把底端的周緣朝周圍並朝下延伸形成,該底座殼為蓋體並且朝前延伸形成一延伸部,所述視窗孔為矩形並且開設在該延伸部頂面的中間,在該延伸部頂部底面位於該視窗孔四角落旁的位置各朝下伸設一鎖固柱,在各鎖固柱的底面朝上穿設一鎖固螺孔,又在該底座殼的底緣之間以螺絲穿過結合一底板,在該底板位於所述握把正下方的位置穿設一氣壓源接口穿孔,所述氣壓源接口由該氣壓源接口穿孔朝下穿出;所述模組底座為平置的板體並且設置在該視窗孔的下方,在該模組底座周圍的四角落對應四個鎖固柱穿設四個鎖固穿孔,配合各鎖固穿孔分別設有一鎖固螺絲,各鎖固螺絲朝上穿過各鎖固穿孔並螺合在各鎖固柱的鎖固螺孔,將該模組底座固定在該視窗孔的下方。An air impact wrench with energy-saving control and its display according to claim 3, wherein the base shell is formed by extending a peripheral edge of the bottom end of the grip toward the periphery and facing downward, the base shell being a cover body and facing forward Extending to form an extension portion, the window hole is rectangular and is disposed in the middle of the top surface of the extension portion, and a locking column is respectively extended downward at a position of the top bottom surface of the extension portion at four corners of the window hole. a locking screw hole is bored upwardly on the bottom surface of the locking post, and a bottom plate is connected between the bottom edge of the base shell by a screw, and a bottom plate is disposed at a position directly under the grip. The port is perforated, and the air pressure source interface is pierced downward by the air source interface; the module base is a flat plate body and is disposed below the window hole, and the four corners around the module base correspond to four Each of the locking cylinders is provided with four locking perforations, and each of the locking perforations is respectively provided with a locking screw, and each locking screw passes upward through each locking perforation and is screwed into the locking screw holes of each locking column. Fixing the module base below the window hole . 依據申請專利範圍第3項所述具節能控制及其顯示之氣動扳手,其中在所述模組底座後面的中間朝後凸設一凸塊部,該凸塊部位於所述前容置槽底端的正下方,所述偵測長孔是由所述壓力感知器容槽內的底面朝下並朝後向該凸塊部內穿設,所述下接頭螺合在該凸塊部的頂部。An air impact wrench with energy-saving control and its display according to claim 3, wherein a bump portion is protruded rearward in the middle of the rear of the module base, and the bump portion is located at the bottom of the front receiving groove Directly below the end, the detecting slot is threaded downwardly from the bottom surface of the pressure sensor receptacle and rearwardly into the bump portion, and the lower joint is screwed to the top of the bump portion. 依據申請專利範圍第3項所述具節能控制及其顯示之氣動扳手,其中所述電路板具有一電壓檢測線路,所述微電腦處理器設在該電路板底部的中間,所述扭力數據顯示器結合在該電路板頂面的中間,所述扭力LED燈泡設有三個並且以左、右間隔的排列方式設在該電路板頂面的前側,又在該電路板頂面前側位於扭力LED燈泡旁的位置結合一異常LED燈泡,該異常LED燈泡與三個異常LED燈泡為直排的排列形態。An air wrench with energy-saving control and its display according to claim 3, wherein the circuit board has a voltage detecting circuit, the microcomputer processor is disposed in the middle of the bottom of the circuit board, and the torque data display is combined In the middle of the top surface of the circuit board, the torsion LED bulb is provided with three and arranged on the front side of the top surface of the circuit board in a left and right spaced arrangement, and is located beside the torsion LED bulb on the front side of the top of the circuit board. The position is combined with an abnormal LED bulb, and the abnormal LED bulb and the three abnormal LED bulbs are arranged in a straight row. 依據申請專利範圍第6項所述具節能控制及其顯示之氣動扳手,其中所述三個扭力LED燈泡發出光線的顏色由左至右分別為黃色、綠色以及紅色,所述按鍵開關結合在所述電路板頂面位於所述扭力數據顯示器與各扭力LED燈泡之間的位置。According to the pneumatic wrench of the energy saving control and the display thereof according to claim 6, the color of the three torsion LED bulbs is yellow, green and red from left to right, and the button switch is combined The top surface of the circuit board is located between the torque data display and each of the torque LED bulbs. 依據申請專利範圍第7項所述具節能控制及其顯示之氣動扳手,其中在所述模組底座的電路板安裝部上罩蓋一頂蓋,該頂蓋的頂部嵌設在所述視窗孔,且該頂蓋罩合在所述電路板的周圍,在該頂蓋位於所述扭力數據顯示器上方的位置設有一可透光視窗,在該頂蓋對應該按鍵開關的位置穿設一按鍵開關孔,該按鍵開關朝上穿出該按鍵開關孔,又在該頂蓋對應各扭力顯示LED燈泡與所述異常顯示LED燈泡的位置形成一透光部。An air wrench with energy-saving control and its display according to claim 7 , wherein a cover is covered on a circuit board mounting portion of the module base, and a top of the top cover is embedded in the window hole And the top cover is disposed around the circuit board, and a light-permeable window is disposed at a position above the torque data display, and a button switch is disposed at a position corresponding to the button switch of the top cover The hole switch, the button switch passes out the button switch hole, and forms a light transmitting portion at a position corresponding to each torque display LED bulb and the abnormal display LED bulb. 依據申請專利範圍第2項至第8項任一項所述具節能控制及其顯示之氣動扳手,其中在所述底板位於該視窗孔下方的位置開設一矩形的電池倉開口,又在該電池倉開口左、右側緣的中間朝外凹設一鎖孔槽;在所述模組底座左、右兩側分別穿設一定位穿孔,各定位穿孔位於各鎖孔槽的正上方,在各定位穿孔的頂部形成一多角形的螺帽嵌槽,在各螺帽嵌槽內分別嵌設一螺帽;又在該模組底座的底部朝下凸設一電池倉,該電池倉周圍的底緣抵靠在該電池倉開口的內緣,且該電池倉位於兩定位穿孔之間;所述電池裝設在該電池倉內,在該電池倉的底端罩蓋設有一電池倉蓋,在該電池倉蓋左、右兩側朝兩定位穿孔的下方伸設兩凸耳,在各凸耳穿設一拆卸穿孔,配合各拆卸穿孔設有一拆卸螺絲,各拆卸螺絲朝上穿過各拆卸穿孔、定位穿孔並螺鎖在各螺帽固定。The air impact wrench with energy-saving control and its display according to any one of claims 2 to 8, wherein a rectangular battery compartment opening is opened at a position below the window hole of the bottom plate, and the battery is further a locking hole is recessed in the middle of the left and right edges of the opening; a positioning perforation is respectively disposed on the left and right sides of the module base, and each positioning hole is located directly above each locking slot, in each positioning The top of the perforation forms a polygonal nut-shaped slot, and a nut is embedded in each of the nut cavities; and a battery compartment is protruded downward from the bottom of the module base, and a bottom edge around the battery compartment Abutting against an inner edge of the opening of the battery compartment, and the battery compartment is located between the two positioning perforations; the battery is installed in the battery compartment, and a battery compartment cover is disposed at a bottom end of the battery compartment, Two lugs are arranged on the left and right sides of the battery compartment cover below the two positioning perforations, and a dismounting hole is formed in each lug, and a dismounting screw is arranged with each disassembling perforation, and each disassembling screw passes upwardly through each disassembling perforation, Position the perforations and screw them in each nut. 依據申請專利範圍第9項所述具節能控制及其顯示之氣動扳手,其中在所述延伸部頂部底面對應所述視窗孔左、右兩側緣中間旁的位置各朝下伸設一定位柱,各定位柱的底端朝下伸抵各螺帽嵌槽的頂端。An air-pneumatic wrench with energy-saving control and its display according to claim 9 of the invention, wherein a positioning post is extended downward at a position corresponding to the middle of the top surface of the extension portion corresponding to the left and right sides of the window hole The bottom end of each positioning post extends downward to the top end of each nut slot.
TW105112380A 2016-04-21 2016-04-21 Pneumatic wrench with energy saving control and display thereof to achieve effects of enabling an operator to tighten a fastener with accurate torque output and saving energy TW201738045A (en)

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