TW201732280A - Method of imaging defects using an electron microscope - Google Patents

Method of imaging defects using an electron microscope Download PDF

Info

Publication number
TW201732280A
TW201732280A TW105141397A TW105141397A TW201732280A TW 201732280 A TW201732280 A TW 201732280A TW 105141397 A TW105141397 A TW 105141397A TW 105141397 A TW105141397 A TW 105141397A TW 201732280 A TW201732280 A TW 201732280A
Authority
TW
Taiwan
Prior art keywords
energy
sample
electron
interface
defect
Prior art date
Application number
TW105141397A
Other languages
Chinese (zh)
Inventor
廣畑貴文
Original Assignee
約克大學
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 約克大學 filed Critical 約克大學
Publication of TW201732280A publication Critical patent/TW201732280A/en

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/26Electron or ion microscopes; Electron or ion diffraction tubes
    • H01J37/28Electron or ion microscopes; Electron or ion diffraction tubes with scanning beams
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N23/00Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
    • G01N23/20Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by using diffraction of the radiation by the materials, e.g. for investigating crystal structure; by using scattering of the radiation by the materials, e.g. for investigating non-crystalline materials; by using reflection of the radiation by the materials
    • G01N23/203Measuring back scattering
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N23/00Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
    • G01N23/22Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by measuring secondary emission from the material
    • G01N23/225Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by measuring secondary emission from the material using electron or ion
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N23/00Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
    • G01N23/22Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by measuring secondary emission from the material
    • G01N23/225Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by measuring secondary emission from the material using electron or ion
    • G01N23/2251Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by measuring secondary emission from the material using electron or ion using incident electron beams, e.g. scanning electron microscopy [SEM]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/26Electron or ion microscopes; Electron or ion diffraction tubes
    • H01J37/261Details
    • H01J37/265Controlling the tube; circuit arrangements adapted to a particular application not otherwise provided, e.g. bright-field-dark-field illumination
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2223/00Investigating materials by wave or particle radiation
    • G01N2223/05Investigating materials by wave or particle radiation by diffraction, scatter or reflection
    • G01N2223/053Investigating materials by wave or particle radiation by diffraction, scatter or reflection back scatter
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2223/00Investigating materials by wave or particle radiation
    • G01N2223/40Imaging
    • G01N2223/418Imaging electron microscope
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2223/00Investigating materials by wave or particle radiation
    • G01N2223/60Specific applications or type of materials
    • G01N2223/611Specific applications or type of materials patterned objects; electronic devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J2237/00Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
    • H01J2237/245Detection characterised by the variable being measured
    • H01J2237/24592Inspection and quality control of devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J2237/00Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
    • H01J2237/26Electron or ion microscopes
    • H01J2237/28Scanning microscopes
    • H01J2237/2803Scanning microscopes characterised by the imaging method
    • H01J2237/2804Scattered primary beam
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J2237/00Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
    • H01J2237/26Electron or ion microscopes
    • H01J2237/28Scanning microscopes
    • H01J2237/2809Scanning microscopes characterised by the imaging problems involved
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J2237/00Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
    • H01J2237/26Electron or ion microscopes
    • H01J2237/28Scanning microscopes
    • H01J2237/2813Scanning microscopes characterised by the application
    • H01J2237/2817Pattern inspection

Abstract

There is provided a method of using an electron microscope (10) to image atomic level defects associated with interfaces between different materials. The impact energy of an electron beam (20) incident on a sample (12) is selected based on the expected potential energy at an interface between at least two materials, a back-scattered electron image simulated and the electron energy iteratively adjusted by a bias voltage (44) applied to the sample until a plane of origin of defects within the sample is reached.

Description

使用電子顯微鏡來成像缺陷的方法 Method of imaging defects using an electron microscope

本發明係有關於一種利用一例如是掃描式電子顯微鏡(SEM)的電子顯微鏡來成像缺陷之方法,並且尤其是有關於一種成像在電子裝置中的接面的缺陷之方法。 The present invention relates to a method of imaging a defect using an electron microscope such as a scanning electron microscope (SEM), and more particularly to a method of imaging a defect in a junction in an electronic device.

現代的電子及自旋電子(spintronic)裝置一般是依賴在接面處的特性,以產生其電子性質。接面可被形成為薄膜結構中的區域,其中兩種不同的材料係在該處接觸、或是其中兩種不同材料的微帶係於該處在彼此之上或之下通過。此種接面可以在幾乎原子級地平坦的介面下加以產生。然而,此係導致有關橫跨該介面的均勻的導電之問題,因為孔洞(pinhole)或是其它缺陷的存在不是造成短路、就是造成高電阻的區域,因而損害透過該接面的導電。在此種缺陷出現的情形中,該些缺陷為何在該製程中發生、以及它們發生所在之處是難以辨別的。適當地評估該些缺陷是極其困難的,此係需要產生接面區域的超薄的橫截面,以用於藉由穿透式電子顯微鏡術來研究。樣本的準備可能會花費至少一天,而且因為薄化樣本所需的過程,經常有在該被薄化的橫截面中所成像者是否代表原始的缺陷之不確定性。 Modern electronic and spintronic devices generally rely on characteristics at the junction to create their electronic properties. The junction can be formed as a region in the film structure where two different materials are in contact, or where the microstrips of the two different materials pass over or under each other. Such junctions can be produced in an interface that is nearly atomically flat. However, this leads to the problem of uniform electrical conduction across the interface, since the presence of a pinhole or other defect is not a short circuit, or a region of high resistance, thereby impairing the conduction through the junction. In the case of such defects, it is difficult to discern which defects occur in the process and where they occur. It is extremely difficult to properly evaluate these defects, which requires the creation of an ultra-thin cross section of the junction area for investigation by transmission electron microscopy. The preparation of the sample may take at least one day, and because of the process required to thin the sample, there is often uncertainty as to whether the imaged person in the thinned cross section represents the original defect.

根據本發明之一特點,其係提出有一種利用一電子顯微鏡以成像原子層級的缺陷之方法,該些相關在不同的材料之間的介面的缺陷通常具有幾個原子至低到單一原子,該方法係包括改變一入射的電子束的撞擊能量,其係藉由反覆地調整一接近正被成像的該樣本的電子能量調整區域,並且對於該入射的電子束的撞擊能量的每一調整來評估一模擬的背向散射的電子影像,直到到達缺陷在該樣本內所源自沿著的單一或離散的平面為止。藉由以此種方式反覆地調整該入射的電子束的撞擊能量,電子顯微鏡的影像可加以獲得,其係顯示源自沿著一埋入在該樣本內的平面的缺陷,其中該些缺陷並不會被成像該樣本內較深的更突出的特點所遮蔽。此係容許在該樣本內的缺陷、以及因此的相關在不同的材料之間的介面的缺陷能夠在它們發生所在的深度被找出及成像,並且容許該些缺陷能夠被評估及分析,而無薄化該樣本所需的物理程序。該些缺陷的此種非破壞性的識別係容許藉由計算該些缺陷所出現的區域而量化的評估和一接面相關的缺陷的總面積。能量色散X射線(EDX)分析可加以進行,以識別該些缺陷本身的組成物,因為該些缺陷的精確的位置是已知的,並且因此該EDX可以相關該缺陷本身來加以進行,而不是因為可能是在該樣本內的其它特點的背景讀數而可能受損的。 According to a feature of the present invention, there is provided a method of imaging an atomic level defect using an electron microscope, the interface defects between different materials generally having a few atoms to a single atom, The method includes changing an impact energy of an incident electron beam by repeatedly adjusting an electron energy adjustment region of the sample that is being imaged, and evaluating each adjustment of the impact energy of the incident electron beam. A simulated backscattered electronic image until the defect originates within a single or discrete plane along which the sample originates. By repeatedly adjusting the impact energy of the incident electron beam in this manner, an image of an electron microscope can be obtained which exhibits defects originating along a plane buried in the sample, wherein the defects It is not obscured by imaging the deeper, more prominent features of the sample. This allows defects within the sample, and thus associated interface defects between different materials, to be found and imaged at the depth at which they occur, and allows the defects to be evaluated and analyzed without Thin the physical program required for the sample. Such non-destructive identification of such defects allows for an assessment of the quantified and the total area of a junction-related defect by calculating the regions in which the defects occur. Energy dispersive X-ray (EDX) analysis can be performed to identify the composition of the defects themselves, since the exact location of the defects is known, and thus the EDX can be correlated with the defect itself, rather than It may be impaired because it may be a background reading of other features within the sample.

該方法可以進一步包括反覆地調整該電子能量調整區域,直到該入射的電子束的撞擊能量係匹配相關在材料之間的一介面的一缺陷的能量為止。 The method can further include repeatedly adjusting the electron energy adjustment region until the impact energy of the incident electron beam matches the energy associated with a defect associated with an interface between the materials.

較佳的是,該方法將會進一步包括根據在至少兩種材料之間的一介面之預期的電位能量來選擇該入射的電子束的撞擊能量,待被成像 的該缺陷是和該介面相關的。此較佳的是利用查找表、或是藉由估計以介面的位障著稱的在不同的材料之間的一介面處的位障(potential barrier)來加以完成,其係藉由擬合一樣本的電流-電壓的特徵與一被用於從電流-電壓的特徵來計算此種電位的模型。或者是,例如是電子飛行模擬軟體的模擬技術的模型化可被利用以選擇到達在不同的材料之間的介面鄰接所在的一貫穿深度所需的撞擊能量。 Preferably, the method further comprises selecting an impact energy of the incident electron beam based on an expected potential energy of an interface between the at least two materials to be imaged This defect is related to the interface. This is preferably accomplished by using a look-up table or by estimating a potential barrier at an interface between different materials that is known as an interface barrier. The current-voltage characteristic is a model used to calculate this potential from current-voltage characteristics. Alternatively, modeling of simulation techniques such as electronic flight simulation software can be utilized to select the impact energy required to reach a penetration depth at which the interface between different materials abuts.

在不同的材料之間的不同類型的介面已知是具有不同的位障能量。該缺陷電位將會是類似於該理論或計算出的介面的位障,但是與其並不相同的。藉由根據在該些介面之間的位障來選擇該入射的電子束的最初的能量,成像該些缺陷所源自沿著的平面所需的最終的電壓可以從該些反覆的調整而更快速地加以識別,該些反覆的調整係容許該電子束的能量的細微的調整,直到其係匹配該缺陷的電位能量為止。 Different types of interfaces between different materials are known to have different barrier energies. The defect potential will be a barrier similar to the theoretical or calculated interface, but not the same. By selecting the initial energy of the incident electron beam based on the barrier between the interfaces, the final voltage required to image the plane from which the defects originate can be further adjusted from the repeated adjustments. Quickly identified, these repetitive adjustments allow for a slight adjustment of the energy of the electron beam until it matches the potential energy of the defect.

儘管是用單數參考到缺陷,但應該體認到的是在任何給定的其中兩種或多種材料彼此鄰接在一介面所在的接面處一般將會有複數個缺陷,該些缺陷一般是具有相同的類型,並且因此是源自於沿著相同的平面。該些缺陷一般是在一具有幾個原子至低到單一原子的尺寸的原子層級。 Although a singular reference is made to a defect, it should be recognized that in any given junction of two or more materials adjacent to each other at an interface, there will generally be a plurality of defects, typically having The same type, and therefore is derived from the same plane. These defects are generally at the atomic level of a size ranging from a few atoms to as low as a single atom.

一般而言,第一次掃描將不會顯示出離散的缺陷,因為該缺陷本身的電位能量並非準確已知的。然而,該最初的掃描係提供一開始點,在調整該撞擊能量之前,先從該開始點來評估該模擬的背向散射的影像。通常該撞擊能量的掃描以及反覆的調整將會加以重複,直到源自沿著一平面的離散的特點係在該模擬的背向散射的影像內可見的為止。 In general, the first scan will not show discrete defects because the potential energy of the defect itself is not exactly known. However, the initial scan provides a starting point from which the simulated backscattered image is evaluated prior to adjusting the impact energy. Typically, the scan of the impact energy and the repeated adjustments will be repeated until discrete features originating along a plane are visible within the simulated backscattered image.

一旦該些缺陷所源自的平面已經被識別,並且因此該缺陷的 電位能量已經被識別之後,相同類型的樣本可以在所選的撞擊能量加以評估。此係致能在一生產線設施中例如是電子晶片的樣本之非破壞性的測試,使得一連續的處理量的晶片可以為了品質管制之目的而例行性且非破壞性地加以評估。 Once the plane from which the defects originated has been identified, and thus the defect After the potential energy has been identified, the same type of sample can be evaluated at the selected impact energy. This enables non-destructive testing of samples of electronic wafers in a production line facility such that a continuous throughput of wafers can be routinely and non-destructively evaluated for quality control purposes.

較佳的是,該電子能量調整區域係藉由施加一偏壓電壓至該樣本來加以設置,例如是藉由施加該電壓至該樣本被安裝在其上的一台。 Preferably, the electron energy adjustment region is set by applying a bias voltage to the sample, for example by applying the voltage to a device on which the sample is mounted.

能量過濾可以相關從該樣本產生的電子來加以進行。此係容許具有在一所要的範圍內的能量的電子能夠被選擇,並且較靠近該樣本表面產生的更高能的電子能夠被濾除,以避免模糊在一較深的平面處的缺陷的影像。此係確保相關最高能的電子的特點不會被成像,而是在該樣本內相關較不高能的電子的較深的特點係選擇性地被成像。 Energy filtration can be performed in relation to the electrons generated from the sample. This allows electrons having energy in a desired range to be selected, and higher energy electrons generated closer to the surface of the sample can be filtered out to avoid blurring the image of defects at a deeper plane. This is to ensure that the characteristics of the most relevant electrons are not imaged, but that the deeper features of the less energetic electrons within the sample are selectively imaged.

該偏壓電壓較佳的是可以正及負值調整的,因而容許透過當該些電子接近該樣本時的加速或減速來細微的調整該入射的電子束的撞擊能量。 Preferably, the bias voltage is positively and negatively adjustable, thereby permitting fine adjustment of the impact energy of the incident electron beam through acceleration or deceleration as the electrons approach the sample.

該偏壓電壓較佳的是介於0到±300V之間,可以用1mV的步階調整的,以容許該撞擊能量的細微的調整。 The bias voltage is preferably between 0 and ±300 V and can be adjusted with a step of 1 mV to allow for a fine adjustment of the impact energy.

較佳的是,該入射的電子束的能量最初是被選擇在0到5keV的範圍中,因為介面的位障一般是1keV或更小的。 Preferably, the energy of the incident electron beam is initially selected in the range of 0 to 5 keV because the interface barrier is typically 1 keV or less.

因此,根據本發明的另一特點,其係提供有一種利用一電子顯微鏡來成像相關在不同的材料之間的介面的缺陷之方法。該方法係包括:i)根據在不同的材料之間的一介面處的電位能量來選擇一入射在一包含缺陷的樣本上的電子束的一最初的能量,其中此種介面係包含但不限於 金屬/半導體、鐵磁性金屬/非磁性的金屬、有機材料/金屬、沉積在基板上的薄膜,例如是沉積在一GaAs基板上的一Fe膜、以及多層介面,例如是見於穿隧接面以及尤其是Fe/MgO/Fe介面:ii)利用該電子束來進行該樣本的一掃描;iii)模擬一藉由該電子束產生的背向散射的電子影像;iv)評估該模擬的背向散射的電子影像以判斷背向散射的電子是否源自於一在該樣本內的平面或層;v)調整一接近該樣本的電子能量調整區域以改變該電子束的一撞擊能量;vi)重覆步驟ii到v,直到到達如同藉由該模擬的背向散射的電子影像所指出的缺陷的來源的一平面為止。 Thus, in accordance with another feature of the invention, there is provided a method of imaging a defect associated with an interface between different materials using an electron microscope. The method includes: i) selecting an initial energy of an electron beam incident on a sample containing the defect based on potential energy at an interface between different materials, wherein the interface includes but is not limited to a metal/semiconductor, a ferromagnetic metal/non-magnetic metal, an organic material/metal, a thin film deposited on a substrate, such as an Fe film deposited on a GaAs substrate, and a multilayer interface, for example, found on a tunnel junction surface and In particular, the Fe/MgO/Fe interface: ii) using the electron beam to perform a scan of the sample; iii) simulating a backscattered electronic image produced by the electron beam; iv) evaluating the simulated backscattering An electronic image to determine whether backscattered electrons originate from a plane or layer within the sample; v) adjust an electron energy adjustment region proximate the sample to change an impact energy of the electron beam; Steps ii through v until reaching a plane as the source of the defect indicated by the simulated backscattered electronic image.

較佳的是,模擬該背向散射的電子產生係利用電子飛行模擬軟體來加以進行的。 Preferably, the electron generation that simulates the backscattering is performed using an electronic flight simulation software.

較佳的是,該電子能量調整區域係藉由施加一偏壓電壓至該樣本來加以設置,例如是藉由施加該電壓至該樣本被安裝在其上的一台。 Preferably, the electron energy adjustment region is set by applying a bias voltage to the sample, for example by applying the voltage to a device on which the sample is mounted.

能量過濾可以相關從該樣本產生的電子來加以進行。此係容許較靠近該樣本表面產生的電子能夠被濾除,以避免模糊在一較深的平面處的缺陷的影像。 Energy filtration can be performed in relation to the electrons generated from the sample. This allows electrons generated closer to the surface of the sample to be filtered out to avoid blurring the image of defects at a deeper plane.

該偏壓電壓較佳的是可以正及負值調整的,因而容許透過當電子接近該樣本時的加速或減速來細微的調整該入射的電子束的撞擊能量。 Preferably, the bias voltage is positively and negatively adjustable, thereby permitting fine adjustment of the impact energy of the incident electron beam through acceleration or deceleration as the electron approaches the sample.

該偏壓電壓較佳的是介於0到±300V之間,可以用1mV的 步階調整的,以容許該撞擊能量的細微的調整。 The bias voltage is preferably between 0 and ±300 V, and can be used with 1 mV. The steps are adjusted to allow for a subtle adjustment of the impact energy.

較佳的是,該入射的電子束的能量最初是被選擇在0到1keV的範圍中,因為介面的位障一般是1keV或更小的。 Preferably, the energy of the incident electron beam is initially selected in the range of 0 to 1 keV because the interface barrier is typically 1 keV or less.

本發明的方法係容許在一樣本內的一埋入的平面能夠被成像,因而容許在缺陷所源自的該平面處的缺陷能夠被成像。 The method of the present invention allows a buried plane within a sample to be imaged, thereby allowing defects at the plane from which the defect originated to be imaged.

10‧‧‧掃描式電子顯微鏡 10‧‧‧Scanning electron microscope

12‧‧‧樣本 12‧‧‧ sample

14‧‧‧樣本台 14‧‧‧Sample table

18‧‧‧電子槍 18‧‧‧Electronic gun

20‧‧‧電子束 20‧‧‧Electron beam

22‧‧‧聚光透鏡 22‧‧‧ Concentrating lens

24‧‧‧物鏡 24‧‧‧ Objective

26、26'‧‧‧線圈 26, 26'‧‧‧ coil

30‧‧‧掃描線圈 30‧‧‧Scanning coil

32‧‧‧上方的電子偵測器 32‧‧‧Electronic detector above

34‧‧‧上方的次要的電子偵測器 34‧‧‧ secondary electronic detectors above

36‧‧‧可收縮的背向散射的電子偵測器 36‧‧‧Retractable backscattered electronic detector

38‧‧‧下方的電子偵測器 38‧‧‧Electronic detector below

40‧‧‧能量過濾器 40‧‧‧Energy filter

44‧‧‧直流電源供應器 44‧‧‧DC power supply

45‧‧‧控制器 45‧‧‧ Controller

46、47、48、49、50‧‧‧步驟 46, 47, 48, 49, 50 ‧ ‧ steps

51‧‧‧電子晶片(橫向的GMR裝置) 51‧‧‧Electronic wafer (horizontal GMR device)

52‧‧‧NiFe線 52‧‧‧NiFe line

54‧‧‧Cu導線 54‧‧‧Cu wire

56‧‧‧接面 56‧‧‧Connected

60‧‧‧缺陷 60‧‧‧ Defects

62‧‧‧基板 62‧‧‧Substrate

70‧‧‧背向散射的模擬的影像 70‧‧‧Digital image of backscattering

72‧‧‧SEM影像 72‧‧‧ SEM image

74‧‧‧孔洞 74‧‧‧ hole

80‧‧‧模擬的背向散射的影像 80‧‧‧ Simulated backscattering images

本發明現在將會藉由舉例參考所附的圖式來加以描述,其中:圖1是一被用來進行本發明的方法之掃描式電子顯微鏡(SEM)的概要方塊圖;圖2是一待被分析的樣本的部分的概要視圖;圖3是描繪該方法的流程圖;圖4是一樣本接面的橫截面;以及圖5(a)及(b)係展示針對於兩個不同的電子電壓之背向散射的電子影像以及對應的SEM影像。 The invention will now be described by way of example with reference to the accompanying drawings in which: FIG. 1 is a schematic block diagram of a scanning electron microscope (SEM) used to carry out the method of the invention; A schematic view of a portion of the sample being analyzed; Figure 3 is a flow chart depicting the method; Figure 4 is a cross section of the same junction; and Figures 5 (a) and (b) are shown for two different electrons An electronic image of the backscattered voltage of the voltage and the corresponding SEM image.

圖1是展示一掃描式電子顯微鏡10(通常是一種場發射掃描式電子顯微鏡),其係根據本發明的方法而被用來分析在一被安裝於樣本台14上的樣本12(例如是一電子晶片)之內的缺陷。掃描式電子顯微鏡10係包括一產生一電子束20的電子槍18,該電子束20係藉由聚光透鏡22以及一包含線圈26、26'的半浸没式(semi-in)物鏡24來聚焦到樣品(specimen)12之上。掃描線圈30係偏轉射束20,因而該電子束可以二維地掃描在樣本12 之上。通常掃描式電子顯微鏡10係受到電腦控制,並且一顯示裝置係被用來顯示影像給使用者。通常射束20最初係具有一大於5keV的能量,以維持為高解析度並且避免當射束20通過透鏡22時的像差,其中射束20的能量是可藉由物鏡24進一步調整至大約1keV,以避免樣本損壞。 1 is a scanning electron microscope 10 (typically a field emission scanning electron microscope) that is used to analyze a sample 12 mounted on a sample stage 14 in accordance with the method of the present invention (eg, a Defects within the electronic chip). The scanning electron microscope 10 includes an electron gun 18 that produces an electron beam 20 that is focused by a collecting lens 22 and a semi-in objective lens 24 including coils 26, 26'. Above the sample (specimen) 12. Scanning coil 30 is deflecting beam 20 so that the electron beam can be scanned two-dimensionally in sample 12 Above. Typically, the scanning electron microscope 10 is computer controlled and a display device is used to display images to the user. Typically beam 20 initially has an energy greater than 5 keV to maintain high resolution and avoid aberrations as beam 20 passes through lens 22, wherein the energy of beam 20 is further adjustable by objective lens 24 to approximately 1 keV. To avoid sample damage.

偵測器32、34、36、38係被配置以偵測具有產生自該主要的電子束20與樣本12的相互作用之不同性質的電子。偵測器32、34係被設置在該物鏡24與掃描線圈30之間,其中偵測器32是一上方的電子偵測器,並且偵測器34是一上方的次要的電子偵測器。一可收縮的背向散射的電子偵測器36以及一下方的電子偵測器38係被設置在物鏡24與樣本12之間。 The detectors 32, 34, 36, 38 are configured to detect electrons having different properties resulting from the interaction of the primary electron beam 20 with the sample 12. The detectors 32, 34 are disposed between the objective lens 24 and the scanning coil 30, wherein the detector 32 is an upper electronic detector, and the detector 34 is an upper secondary electronic detector. . A collapsible backscattered electron detector 36 and a lower electronic detector 38 are disposed between the objective 24 and the sample 12.

上方的電子偵測器32通常係和一能量過濾器40相關的,因而當一偏壓電壓被施加至能量過濾器40時,其可以偵測來自樣品12的具有超過1eV能量的反射的電子。上方的次要的電子偵測器34係偵測低於1eV的反射的電子。 The upper electronic detector 32 is typically associated with an energy filter 40 such that when a bias voltage is applied to the energy filter 40, it can detect reflected electrons from the sample 12 having an energy in excess of 1 eV. The upper secondary electronic detector 34 detects reflected electrons below 1 eV.

樣本台14係連接至一產生一介於±0.01V到300V之間的電壓的熱穩定的直流電源供應器44,該電源供應器44係可以利用一控制器45以1mV的步階調整的,以調整被施加至該台的電壓。電源供應器44係被用來施加一正或負偏壓電壓至樣本12,因而調整電子束20撞擊該樣本所在的能量。一負偏壓電壓將會降低射束20的能量,此係降低貫穿,並且一正偏壓電壓將會增加射束20的能量,此係增加貫穿。 The sample stage 14 is connected to a thermally stable DC power supply 44 that produces a voltage between ±0.01V and 300V, which can be adjusted by a controller 45 in steps of 1 mV. Adjust the voltage applied to the station. Power supply 44 is used to apply a positive or negative bias voltage to sample 12, thereby adjusting the energy at which electron beam 20 strikes the sample. A negative bias voltage will reduce the energy of the beam 20, which reduces the penetration, and a positive bias voltage will increase the energy of the beam 20, which is increased throughout.

圖2係展示一電子晶片51的部分,其係包括兩個藉由一Cu導線54橋接的NiFe線52,該Cu導線係與該些NiFe線正交的。接面56係 被形成在該些線彼此覆蓋之處。在該些接面有缺陷之處,晶片51的電性效能將會受損,因而重要的是能夠分析該缺陷以識別該缺陷發生在製程中的何處,並且因此修改該製程以避免缺陷。先前,受損的接面已經藉由橫截面的穿透式電子顯微鏡術來加以評估,其係牽涉到藉由切片來準備該些接面的橫截面的樣本、以及其它準備可藉由穿透式電子顯微鏡術來加以檢查的非常薄的樣本的技術。然而,準備此種樣本是耗時的,而且需要複雜的技術,此可能會為該橫截面的樣本帶來額外的損壞及應變,因而使得識別原先造成該接面失效的問題是困難的。 2 shows a portion of an electronic wafer 51 comprising two NiFe wires 52 bridged by a Cu wire 54 that is orthogonal to the NiFe wires. Junction 56 It is formed where the lines cover each other. Where the junctions are defective, the electrical performance of the wafer 51 will be compromised, so it is important to be able to analyze the defect to identify where the defect occurred in the process and thus modify the process to avoid defects. Previously, damaged joints have been evaluated by cross-sectional transmissive electron microscopy involving the preparation of a sample of the cross-section of the joints by slicing, and other preparations by penetrating The technique of electron microscopy to examine very thin samples. However, preparing such a sample is time consuming and requires a complicated technique, which may cause additional damage and strain to the sample of the cross section, thus making it difficult to identify the problem that originally caused the joint failure.

在本方法中,一種分析在一樣本之內的埋入的接面之非破壞性的方法係被提出,使得接近接面介面的缺陷的位置可加以識別,並且若為所要的話,該些缺陷的組成物可加以分析,且/或該些缺陷可加以量化地評估。任意類型的電性接面都可加以評估,尤其是在電子及自旋電子裝置中的接面、在例如是n型及p型矽的不同類型的半導體之間的接面、在例如是在磁穿隧接面中的CoFe及MgO的金屬與非金屬之間的接面、以及例如是石墨烯/金屬或是奈米碳管/金屬的有機接面。 In the present method, a non-destructive method of analyzing buried junctions within a sample is proposed such that the locations of defects close to the interface interface can be identified and, if desired, such defects The composition can be analyzed and/or the defects can be quantitatively evaluated. Any type of electrical interface can be evaluated, especially in junctions in electronic and spintronic devices, junctions between different types of semiconductors such as n-type and p-type germanium, for example in The junction between the metal and the non-metal of CoFe and MgO in the magnetic tunneling junction, and the organic junction of, for example, graphene/metal or carbon nanotube/metal.

成像在一樣本之內的缺陷的方法係如下發生的:例如是具有一未知的缺陷的壞掉或受損的電子晶片的樣本12係被設置在樣本台14上。通常該缺陷是在一電子或是自旋電子接面處,儘管其可能是在例如為石墨烯/金屬或是奈米碳管/金屬的有機接面處。該缺陷係發生在接近被埋入在該樣本表面之下的不同結構之間的介面處,並且可能是一孔洞或是雜質。該缺陷發生所在的確實的深度是未知的。 A method of imaging a defect within a sample occurs as follows: a sample 12 of a broken or damaged electronic wafer, such as an unknown defect, is placed on the sample stage 14. Typically the defect is at an electron or spintronic junction, although it may be at an organic junction such as graphene/metal or carbon nanotube/metal. This defect occurs at an interface close to the different structures buried under the surface of the sample and may be a hole or an impurity. The exact depth at which the defect occurred is unknown.

最初的電子束20在進入到物鏡24內之前先減速,以便於產 生一介於0.3到3keV之間的射束,並且為了良好的解析度通常是1keV。 The initial electron beam 20 is decelerated before entering the objective lens 24 to facilitate production. A beam of between 0.3 and 3 keV is produced, and is typically 1 keV for good resolution.

電子束20將會根據該射束能量來貫穿樣本12至一深度,其中背向散射的電子係因為在該貫穿深度內的特點而產生。該顯微鏡影像係重疊在該樣本內之不同深度的特點。儘管可以看見缺陷,但是該些缺陷在樣本12內的深度位置並無法在不利用穿透式電子顯微鏡術來分析超薄的橫截面下準確地加以判斷。 The electron beam 20 will penetrate the sample 12 to a depth based on the beam energy, wherein the backscattered electrons are produced due to the characteristics within the penetration depth. The microscope image is characterized by overlapping at different depths within the sample. Although defects can be seen, the depth positions of the defects within the sample 12 cannot be accurately determined without the use of transmission electron microscopy to analyze the ultra-thin cross-section.

為了在樣本內的缺陷發生所在的深度處找出及成像缺陷,而不包含來自此深度之下以及因而在該樣本內較深的特點的影像,入射在樣本上的電子束是需要具有一類似該缺陷相對乾淨的接面介面的能量,因而需要是具有1keV或更小的數量級。因此,為了成像接近接面介面的缺陷,入射的電子束在離開物鏡24至到達樣本12之間的能量需要加以修改。為了達成此,一偏壓電壓係利用電源供應器44以及控制器45而被施加至樣本台14,以調整當電子束20入射在該樣本上時的能量。 In order to find and image defects at the depth at which defects occur within the sample, without images from below this depth and thus deeper within the sample, the electron beam incident on the sample needs to have a similar The energy of the relatively clean junction interface of the defect is therefore required to be of the order of 1 keV or less. Therefore, in order to image defects close to the interface interface, the energy of the incident electron beam between leaving the objective lens 24 and reaching the sample 12 needs to be modified. To achieve this, a bias voltage is applied to the sample stage 14 using the power supply 44 and the controller 45 to adjust the energy when the electron beam 20 is incident on the sample.

藉由在樣本台14的附近減速,該射束撞擊能量可以匹配至該缺陷的能量,因而射束貫穿深度可被控制以匹配該些缺陷在該接面介面之處或是接近該接面介面之處的垂直的位置。 By decelerating near the sample stage 14, the beam impact energy can be matched to the energy of the defect, and thus the beam penetration depth can be controlled to match the defects at or near the junction interface. The vertical position of the place.

樣本台14係被偏壓在一介於±0.01至300V之間的直流電壓以調整電子速度,並且可以是被正或負偏壓。用於入射的射束所需之最初的電壓係藉由擬合電流-電壓的特徵與一標準的模型,例如是用於穿隧接面的Simmon's擬合,以從該介面的位障高度的估計來加以選擇。此係提供在該接面介面處的位障的一指示,其通常代表例如是孔洞的最低電阻的區域。 The sample stage 14 is biased at a DC voltage between ±0.01 and 300V to adjust the electron velocity and may be positive or negative biased. The initial voltage required for the incident beam is fitted by fitting a current-voltage characteristic with a standard model, such as Simmon's for tunneling junctions, from the height of the interface. Estimate to choose. This provides an indication of the barrier at the interface of the junction, which typically represents the area of the lowest resistance, for example, of the aperture.

該最初的電壓亦可以藉由例如是"Small World Electron Flight Simulator"的模擬軟體來加以決定,其係利用在該樣本中的不同層的已知的散射參數來估計所需的貫穿深度以及因此的射束撞擊能量。在該模型中的減速電位可被調整以計算一最初的電壓是接近到達一接近該些層交會處的介面的區域的電位深度所需的電壓。 The initial voltage can also be by, for example, "Small World Electron Flight Simulator's simulation software is used to estimate the required penetration depth and hence the beam impact energy using the known scattering parameters of the different layers in the sample. The deceleration potential in this model can be adjusted To calculate an initial voltage is the voltage required to reach the potential depth of a region that is close to the interface at the intersection of the layers.

該最初的電壓亦可以從一查找表,根據該樣本的本質以及預期出現的缺陷的類型來加以選擇。典型的介面的位障的例子係在表1中給出,並且可以看出的是這些範圍是介於1keV到0keV之間。 The initial voltage can also be selected from a lookup table based on the nature of the sample and the type of defect expected to occur. Examples of typical interface barriers are given in Table 1, and it can be seen that these ranges are between 1 keV and 0 keV.

一展示在該方法內的步驟的流程圖係被展示在圖3中。用於入射的射束的電壓之最初的選擇係發生在步驟46。樣本12的一掃描係接著在該所選的電壓下進行,以產生橫跨該樣本內之一未知的深度X的平面的一個二維的影像(步驟47),並且結合在該所選的電子束的能量下背向散射的電子所產生的一電子飛行模擬以判斷該射束的粗略的貫穿深度以及背向散射的電子被產生所來自的深度。適當的模擬軟體係包含該"Small World Electron Flight Simulator"。 A flow chart showing the steps within the method is shown in FIG. The initial selection of the voltage for the incident beam occurs at step 46. A scan of sample 12 is then performed at the selected voltage to produce a two-dimensional image of a plane spanning an unknown depth X within the sample (step 47), and incorporated in the selected electron An electronic flight simulation of the backscattered electrons under the energy of the beam determines the coarse penetration depth of the beam and the depth from which the backscattered electrons are generated. A suitable simulation soft system contains the "Small World Electron Flight Simulator".

藉由進行一模擬,識別從該樣本發射的背向散射的電子正被 產生所來自的地方是可能的。若吾人希望成像接近一樣本的表面的缺陷,則一具有最小的貫穿之電子束是所需的。若吾人需要成像接近埋入的接面,則該模擬係指出正確的深度是否已經到達。若必要的話,從較靠近表面所發射的次要電子可被濾除,因而不被用在該顯微鏡影像中。 By performing a simulation, it is recognized that the backscattered electrons emitted from the sample are being It is possible to generate where it came from. If we wish to image defects close to the same surface, then an electron beam with minimal penetration is desirable. If we need to image close to the buried junction, the simulation indicates if the correct depth has arrived. If necessary, the secondary electrons emitted from the closer surface can be filtered out and thus not used in the microscope image.

所模擬的背向散射的影像係被評估(步驟48),以檢視該射束貫穿是否重合在該樣本12內所關注的缺陷所位在之關注的平面。最初,該入射的射束能量是不太可能匹配該缺陷的能量,並且深度X係代表在該樣本內對於待被成像的缺陷而言一過遠的平面。在此例中,該入射的射束的能量並不夠接近該缺陷的能量來成像該缺陷本身,並且該背向散射的電子偵測器係從橫跨許多層的許多特點接收到背向散射的電子。該模擬將會展示源自於多個深度的背向散射的電子,例如見於圖5(a)。當電子束20在該樣本內貫穿過遠時,和該接面相關的缺陷係由於正被成像的樣本的其它更突出的部分而看不到。 The simulated backscattered image is evaluated (step 48) to see if the beam penetration coincides with the plane of interest in which the defect of interest within the sample 12 is located. Initially, the incident beam energy is the energy that is unlikely to match the defect, and the depth X represents a plane that is too far out of the defect to be imaged within the sample. In this example, the energy of the incident beam is not close enough to the energy of the defect to image the defect itself, and the backscattered electron detector receives backscatter from a number of features across many layers. electronic. The simulation will show electrons originating from multiple depths of backscatter, as seen, for example, in Figure 5(a). When the electron beam 20 is too far within the sample, the defects associated with the junction are not visible due to other more prominent portions of the sample being imaged.

該偏壓電壓以及若必要的話的能量過濾器係接著被調整(步驟49),以降低該入射的射束的能量,因而掃描在一較接近樣本12的表面的較淺的深度處的一平面。 The bias voltage and, if necessary, the energy filter are then adjusted (step 49) to reduce the energy of the incident beam, thereby scanning a plane at a shallower depth closer to the surface of the sample 12. .

該偏壓電壓的反覆的調諧係加以進行,以介於0.01到300V之間的步階來調整該電壓。背向散射的電子影像的掃描及模擬係被重複,見於圖5(a)中的底部儀表板,直到該背向散射的模擬的影像係展示背向散射的電子是來自沿著一在該樣本內的平面為止,其係見於圖5(b)中的底部儀表板,並且離散的特點可以見於該背向散射的模擬,其通常是從來源的平面朝向該樣本表面延伸。在此時點,在該樣本處的電子束的能量係匹配該缺 陷的能量,並且在一平面內的缺陷係清楚地成像,並且可見於該掃描式電子顯微鏡的影像中。模擬該背向散射的電子的影像以及細微地控制在該樣本處的偏壓電壓的組合係容許選擇和缺陷相關的一特定的深度。吾人可以知道該缺陷所位在的何種深度,而不須為了準備該樣本的超薄的截面以用於藉由穿透式電子顯微鏡術的成像而破壞該樣本。為了改善解析度,額外的能量過濾可被施加至該些偵測器,並且因此選擇具有一所選的能量範圍的背向散射的電子。 The repeated tuning of the bias voltage is performed to adjust the voltage with a step between 0.01 and 300V. The scanning and simulation of the backscattered electronic image is repeated, as seen in the bottom dashboard of Figure 5(a), until the backscattered simulated image shows that the backscattered electrons are from one along the sample. The inner plane is shown in the bottom dashboard of Figure 5(b), and the discrete features can be seen in the backscatter simulation, which typically extends from the source plane toward the sample surface. At this point, the energy of the electron beam at the sample matches the deficiency. The energy trapped, and the defects in a plane are clearly imaged and can be seen in the image of the scanning electron microscope. The combination of the image of the backscattered electrons and the combination of the bias voltages that are finely controlled at the sample allows for the selection of a particular depth associated with the defect. We can know which depth the defect is located without having to prepare the ultra-thin section of the sample for destruction of the sample by imaging by transmission electron microscopy. To improve resolution, additional energy filtering can be applied to the detectors, and thus backscattered electrons having a selected energy range are selected.

一旦在該樣本處的電子束的能量匹配該缺陷的位障能量,則該二維的掃描式電子顯微鏡的影像係代表不深於該缺陷所源自的一平面的樣本特點。若額外的能量過濾被使用,則從接近該樣本表面產生的較高能的次要的電子可以從該影像被濾除,此係強化位在樣本12內的一平面的缺陷的可見度。 Once the energy of the electron beam at the sample matches the occlusion energy of the defect, the image of the two-dimensional scanning electron microscope represents a sample characteristic that is not deeper than a plane from which the defect originated. If additional energy filtering is used, higher energy secondary electrons generated from the surface of the sample can be filtered from the image, which enhances the visibility of defects in a plane within the sample 12.

一旦該些缺陷的來源的平面已經被識別,則非破壞性的分析係在步驟50發生,其中該些缺陷的總面積可以藉由量測在該影像中的對比不同於乾淨介面的面積來加以評估,以產生受影響的區域之一量化的量測。在該平面內的背向散射的電子的EDX分析亦可以進行,以識別缺陷的組成物。 Once the planes of the sources of the defects have been identified, non-destructive analysis occurs at step 50, wherein the total area of the defects can be determined by measuring the contrast in the image that is different from the area of the clean interface. Evaluate to produce quantified measurements of one of the affected areas. EDX analysis of backscattered electrons in this plane can also be performed to identify defective compositions.

在用於該樣本內的缺陷的可能的成像電壓是未知的情形中,一不具有額外的偏壓的被施加在台14上的1keV的最初的電壓於是將會被選擇,一最初的掃描將被進行,並且該背向散射的電子模擬將被評估。該偏壓電壓將會被負或正調整,直到離散的缺陷係在該背向散射的電子模擬中可見的為止,因為此係說明該缺陷所源自的平面已經被識別。 In the case where the possible imaging voltage for the defect within the sample is unknown, an initial voltage of 1 keV applied to the stage 14 without an additional bias will then be selected, an initial scan will be It is performed and the electronic simulation of the backscatter will be evaluated. The bias voltage will be negatively or positively adjusted until discrete defects are visible in the electronic simulation of the backscatter, as this indicates that the plane from which the defect originated has been identified.

利用該方法來成像缺陷的一個例子現在將會參考圖2、4及5來加以給出。圖2係展示一橫向的GMR裝置51的部分的視圖,其係由兩個100nm×100nm的Ni80Fe20/Cu接面所構成,利用高度真空濺鍍以及具有剝離的電子束的微影來加以製造,其中該底部30nm厚的NiFe奈米線52係先被製造,接著是頂端70nm厚的Cu線54。接面56係被形成在該些線彼此覆蓋之處。該裝置51係藉由習知的四探針法來描繪特徵,其係確認電阻是~5kΩ/μm2。該裝置接著故意被曝露到一大電流以造成損壞,並且因而產生缺陷,此係導致一幾MΩ/μm2的增大的電阻。 An example of imaging defects using this method will now be given with reference to Figures 2, 4 and 5. Figure 2 is a view showing a portion of a lateral GMR device 51 consisting of two 100 nm x 100 nm Ni 80 Fe 20 / Cu junctions, using high vacuum sputtering and lithography with stripped electron beams. It was fabricated in which the bottom 30 nm thick NiFe nanowire 52 was fabricated first, followed by a top 70 nm thick Cu wire 54. A junction 56 is formed where the lines cover each other. The device 51 is characterized by a conventional four-probe method which confirms that the resistance is ~5 kΩ/μm 2 . The device is then intentionally exposed to a large current to cause damage and thus defects, which results in an increased resistance of a few MΩ/μm 2 .

圖4是被用來解說該些缺陷的位置以及它們是如何被成像的圖。缺陷60係沿著一平面Y而發生,該平面Y的確切的位置是未知的。被置放在基板62上的覆蓋的線52、54的材料是已知具有在其介面處的介於零到1keV之間的位障(以該介面的位障著稱的),並且因而物鏡22最初係被調整至一1kV的電壓以產生一入射在晶片51上的1keV能量的電子束20,其中並沒有偏壓電壓施加至台14。該背向散射的電子模擬係被執行,並且該背向散射的模擬的影像70(見於圖5(a))係展示來自複數個深度的電子。在該背向散射的軌跡之上的SEM影像72中的對比上的差異係指出在該樣本的傳導性上的差異,其中黑點係代表在下方的NiFe結構中的孔洞74、以及一可能的接面斷裂。因此,在此例中,1keV係代表橫跨該樣本的平面X,其係表示該電子束已進一步貫穿到該底部NiFe導線內,但是該些背向散射的電子正在因為其不具有散射的有效的長度而突出地從該些缺陷產生。 Figure 4 is a diagram used to illustrate the locations of the defects and how they are imaged. Defect 60 occurs along a plane Y, the exact location of which is unknown. The material of the covered wires 52, 54 placed on the substrate 62 is known to have a barrier between zero and 1 keV at its interface (symmetric with the barrier of the interface), and thus the objective 22 The voltage is initially adjusted to a voltage of 1 kV to produce an electron beam 20 of 1 keV energy incident on the wafer 51, wherein no bias voltage is applied to the stage 14. The backscattered electronic simulation is performed and the backscattered simulated image 70 (see Figure 5(a)) shows electrons from a plurality of depths. The difference in contrast in the SEM image 72 above the backscattered trajectory indicates the difference in conductivity of the sample, where the black dot represents the hole 74 in the underlying NiFe structure, and a possible The joint is broken. Thus, in this example, the 1 keV system represents the plane X across the sample, which indicates that the electron beam has penetrated further into the bottom NiFe wire, but the backscattered electrons are effectively effective because they do not have scattering. The length is prominently generated from these defects.

連續的掃描係加以進行,其係利用該物鏡來降低該入射的射束的能量至約200eV,並且接著施加一偏壓電壓至台14以便於用細微可調 整的步階來降低該入射的電子束的能量,並且確保該射束在該樣本內較不深地貫穿。在圖5(b)中,由於該較不深的射束貫穿,因此只有表面形態以及任何接近表面的缺陷被觀察到。 A continuous scanning is performed by using the objective lens to reduce the energy of the incident beam to about 200 eV, and then applying a bias voltage to the stage 14 for fine adjustment The entire step is to reduce the energy of the incident electron beam and to ensure that the beam penetrates less deeply within the sample. In Figure 5(b), only the surface morphology and any defects close to the surface are observed due to the relatively deep beam penetration.

對於該電壓的連續調整可能是必須的,以細微調諧所成像的平面,但是當正確的電壓被識別以匹配該缺陷的電位時,一例如是展示在圖5(b)的模擬的背向散射的影像80中的軌跡係可見的,其係清楚地描繪該缺陷在最上面的Cu層54內的水平的範圍及深度。藉由調諧被施加至該台的偏壓電壓,在任何給定的介面內的缺陷的位置及深度都可被識別。 Continuous adjustment of this voltage may be necessary to fine tune the imaged plane, but when the correct voltage is identified to match the potential of the defect, for example, the simulated backscatter shown in Figure 5(b) The trajectory in image 80 is visible, which clearly depicts the extent and depth of the defect within the uppermost Cu layer 54. By tuning the bias voltage applied to the stage, the location and depth of defects in any given interface can be identified.

應用該方法,在相同的樣本內較深的缺陷亦可加以成像。因此,為了成像在線52、54之間的介面處(平面Z)的缺陷,一低於-500V的能量過濾器可被利用於上方的電子偵測器34,以過濾掉接近該樣本表面產生的次要的電子。此係容許埋入在樣本12內的缺陷能夠清楚地加以檢視,而無來自該些次要的電子的覆蓋的表面形態,此係模糊可能在該樣本內深度存在的缺陷。 Using this method, deeper defects in the same sample can also be imaged. Therefore, in order to image the defect at the interface (plane Z) between the lines 52, 54, an energy filter lower than -500 V can be utilized for the upper electron detector 34 to filter out the surface generated close to the sample. Secondary electronics. This allows the defects buried in the sample 12 to be clearly examined without the surface morphology from the coverage of the secondary electrons, which blurs the defects that may be present in the sample depth.

能量色散X射線化學分析(EDX)可加以進行,以識別該缺陷的確切的化學組成物、以及因而該缺陷是否已經由於原子偏聚(atomic segregation)、化合物的形成、或是在某些層的厚度上的變動而發生。此係有助於識別該缺陷在該製程中正被產生之處,並且藉由知道在螢幕上所見的影像係確切地代表在一橫跨且埋入在該樣本內的橫向的平面內的缺陷,受影響的接面表面的區域之量化的量測可加以進行。 Energy dispersive X-ray chemical analysis (EDX) can be performed to identify the exact chemical composition of the defect, and thus whether the defect has been due to atomic segregation, formation of a compound, or in certain layers. The change in thickness occurs. This helps to identify where the defect is being produced in the process, and by knowing that the image seen on the screen exactly represents a defect in a lateral plane that straddles and is embedded within the sample, Quantitative measurements of the area of the affected junction surface can be performed.

針對於其中缺陷的位障係預期遠低於1keV的樣本,於是一額外的能量過濾器可能必須被設置在物鏡24與樣本12之間,以在利用該偏 壓電壓來產生細微的調整之前,先降低該電子束能量至大約300eV。 For a sample in which the defect is expected to be well below 1 keV, then an additional energy filter may have to be placed between objective 24 and sample 12 to exploit the bias The voltage of the electron beam is first reduced to about 300 eV before the voltage is applied to produce a fine adjustment.

因此,本方法係提供一種用於評估在電子裝置中的埋入的接面的性質之非破壞性的方法。藉由組合模擬的背向散射的影像以及接近該樣本的射束能量之細微的調整,該成像深度可加以選擇以便於成像缺陷發生所在的一平面,而無來自該平面之下的其它特點的重疊的影像,並且知道該平面在樣本內的深度。藉由控制射束能量,可以針對於一受控的深度來觀察對比或是局部的接面電阻,其係代表該接面性質。藉由組合此與化學分析,任何缺陷的來源都可被識別,因而製程可加以修改以移除缺陷。 Accordingly, the present method provides a non-destructive method for evaluating the properties of buried junctions in an electronic device. By combining the simulated backscattered image and the subtle adjustment of the beam energy close to the sample, the imaging depth can be selected to facilitate a plane in which the imaging defect occurs without other features from below the plane. Overlapping images and know the depth of the plane within the sample. By controlling the beam energy, a contrast or local junction resistance can be observed for a controlled depth, which is representative of the junction properties. By combining this with chemical analysis, the source of any defects can be identified and the process can be modified to remove defects.

該射束的入射的能量係控制該電子束進入該樣本的貫穿輪廓,並且被施加至台14的偏壓電壓的調諧係確保該電子束能量可以緊密地匹配至在該缺陷與乾淨介面之間的電位差,因而確保該缺陷本身可加以成像。在無此種撞擊能量的細微的調諧下,有關該些缺陷的精確的資訊並無法用非破壞性的方式來加以獲得。 The incident energy of the beam controls the penetration of the electron beam into the sample, and the tuning of the bias voltage applied to the stage 14 ensures that the beam energy can be closely matched to between the defect and the clean interface The potential difference ensures that the defect itself can be imaged. Without the subtle tuning of such impact energy, accurate information about these defects cannot be obtained in a non-destructive manner.

對於一生產線設施而言,通常一具有缺陷的樣本將會被取出,並且該偏壓電壓將會在連續的掃描上被細微的調諧,以識別出成像該些缺陷所源自的平面所需之精確的電壓。一旦對於該樣本所需的偏壓電壓被識別後,該製程可以在一生產線內執行為樣本的連續的非破壞性的量化評估,以便於判斷每一個樣本是否有存在缺陷。若沒有缺陷被識別出,則該樣本係通過一品質保證的測試。 For a production line facility, typically a defective sample will be taken and the bias voltage will be finely tuned over successive scans to identify the plane from which the defects originate. Precise voltage. Once the bias voltage required for the sample is identified, the process can perform a continuous non-destructive quantitative evaluation of the sample in a production line to determine if each sample is defective. If no defects are identified, the sample passes a quality assurance test.

46、47、48、49、50‧‧‧步驟 46, 47, 48, 49, 50 ‧ ‧ steps

Claims (27)

一種利用一電子顯微鏡之方法,以成像與在不同的材料之間的介面相關的原子層級的缺陷,該方法係包括藉由反覆地調整一接近正被成像的樣本之電子能量調整區域以及對於該入射電子束的撞擊能量的每一調整評估一模擬背向散射的電子影像,直到缺陷的來源平面被找出為止,以改變一入射電子束的撞擊能量。 An electron microscopy method for imaging atomic level defects associated with interfaces between different materials, the method comprising: repeatedly adjusting an electron energy adjustment region of a sample that is being imaged and for Each adjustment of the impact energy of the incident electron beam evaluates an electronic image that simulates backscattering until the source plane of the defect is found to change the impact energy of an incident electron beam. 根據申請專利範圍第1項的利用一電子顯微鏡之方法,其中該缺陷的來源平面的深度係從該模擬背向散射的電子影像獲得的。 According to the method of claim 1, the method of using an electron microscope, wherein the depth of the source plane of the defect is obtained from the simulated backscattered electron image. 根據申請專利範圍第1或2項的利用一電子顯微鏡之方法,其進一步包括反覆地調整該電子能量調整區域,直到該入射電子束的撞擊能量係匹配和與在材料之間的一介面相關的一缺陷的能量為止。 The method of using an electron microscope according to claim 1 or 2, further comprising repeatedly adjusting the electron energy adjustment region until the impact energy of the incident electron beam matches and is related to an interface between the materials. The energy of a defect is up. 根據申請專利範圍第1至3項的任一項的利用一電子顯微鏡之方法,其中該模擬背向散射的電子影像係藉由電子飛行模擬軟體來產生的。 The method of using an electron microscope according to any one of claims 1 to 3, wherein the simulated backscattered electron image is produced by an electronic flight simulation software. 根據申請專利範圍第1至4項的任一項的利用一電子顯微鏡之方法,其進一步包括根據在至少兩種材料之間的一介面處的預期電位能量來選擇該入射電子束的撞擊能量。 The method of using an electron microscope according to any one of claims 1 to 4, further comprising selecting an impact energy of the incident electron beam according to an expected potential energy at an interface between the at least two materials. 根據申請專利範圍第5項的利用一電子顯微鏡之方法,其中在一介面處的該預期電位能量係利用查找表、或是藉由一用於從該樣本的電流-電壓特徵計算在一介面處的電位能量的模型來獲得的。 According to the method of claim 5, wherein the expected potential energy at an interface is calculated by a look-up table or by a current-voltage characteristic from the sample at an interface The model of potential energy is obtained. 根據申請專利範圍第1或2項的利用一電子顯微鏡之方法,其中電子飛行模擬軟體係被用來選擇該撞擊能量。 An electron microscopy method according to claim 1 or 2 wherein an electron flight simulation soft system is used to select the impact energy. 根據申請專利範圍第7項的利用一電子顯微鏡之方法,其中該電子飛 行模擬軟體係使用該些不同的材料的散射參數。 According to the method of claim 7, the method of using an electron microscope, wherein the electron is flying The line simulation soft system uses the scattering parameters of the different materials. 根據前述申請專利範圍的任一項的利用一電子顯微鏡之方法,其中該電子能量調整區域係藉由施加一偏壓電壓至該樣本來加以設置。 A method of using an electron microscope according to any one of the preceding claims, wherein the electron energy adjustment region is set by applying a bias voltage to the sample. 根據前述申請專利範圍的任一項的利用一電子顯微鏡之方法,其中能量過濾係相關從該樣本產生的電子來加以進行的。 A method of using an electron microscope according to any one of the preceding claims, wherein the energy filtration is performed in relation to electrons generated from the sample. 根據申請專利範圍第9或10項的利用一電子顯微鏡之方法,其中該偏壓電壓係正及負值可調整的。 The method of using an electron microscope according to claim 9 or 10, wherein the bias voltage is adjustable in positive and negative values. 根據申請專利範圍第9至11項的任一項的利用一電子顯微鏡之方法,其中該偏壓電壓是介於0至±300V之間。 The method of using an electron microscope according to any one of claims 9 to 11, wherein the bias voltage is between 0 and ±300V. 根據前述申請專利範圍的任一項的利用一電子顯微鏡之方法,其中該入射電子束的能量係最初被選擇在0至5keV的範圍中。 A method of using an electron microscope according to any one of the preceding claims, wherein the energy of the incident electron beam is initially selected in the range of 0 to 5 keV. 根據前述申請專利範圍的任一項的利用一電子顯微鏡之方法,其進一步包括進行能量色散X射線分析以識別缺陷的組成物。 A method of using an electron microscope according to any one of the preceding claims, further comprising performing an energy dispersive X-ray analysis to identify a defective composition. 根據前述申請專利範圍的任一項的利用一電子顯微鏡之方法,其進一步包括對被缺陷所覆蓋的一總面積進行量化的分析。 A method of using an electron microscope according to any one of the preceding claims, further comprising the step of quantifying a total area covered by the defect. 一種成像缺陷之方法,該缺陷係與在不同的材料之間的介面相關並且係利用一電子顯微鏡以成像出的,該方法係包括:i)根據在不同的材料之間的一介面處的電位能量來選擇一在一包含缺陷的樣本上入射的電子束的一最初的能量,ii)利用該電子束來進行該樣本的一掃描;iii)模擬一藉由該電子束產生的背向散射的電子影像;iv)評估所模擬的該背向散射的電子影像以判斷背向散射的電子是否源 自於在該樣本內的一平面;v)調整一接近該樣本的電子能量調整區域以改變該電子束的一撞擊能量;vi)重覆步驟ii至v,直到到達如同藉由模擬的該背向散射的電子影像所指出的缺陷的來源平面為止。 A method of imaging defects associated with an interface between different materials and imaged using an electron microscope, the method comprising: i) based on a potential at an interface between different materials Energy to select an initial energy of an electron beam incident on a sample containing the defect, ii) using the electron beam to perform a scan of the sample; iii) simulating a backscattering by the electron beam Electronic image; iv) evaluation of the backscattered electron image simulated to determine whether backscattered electrons are sourced From a plane in the sample; v) adjusting an electron energy adjustment region close to the sample to change a collision energy of the electron beam; vi) repeating steps ii to v until reaching the back as simulated The source plane of the defect indicated by the scattered electronic image. 根據申請專利範圍第14項的成像缺陷之方法,其中電子飛行模擬軟體係模擬該背向散射的電子影像。 The method of imaging defects according to claim 14 of the patent application, wherein the electronic flight simulation soft system simulates the backscattered electronic image. 根據申請專利範圍第16或17項的成像缺陷之方法,其中在一介面處的預期電位能量係利用查找表、或是藉由一用於從該樣本的電流-電壓特徵計算在一介面處的電位能量的模型來獲得的。 The method of imaging defects according to claim 16 or 17, wherein the expected potential energy at an interface is calculated using a lookup table or by a current-voltage characteristic from the sample at an interface A model of potential energy is obtained. 根據申請專利範圍第18項的成像缺陷之方法,其中電子飛行模擬軟體係被用來選擇該電子束的該最初的能量。 The method of imaging defects according to claim 18, wherein the electronic flight simulation soft system is used to select the initial energy of the electron beam. 根據申請專利範圍第15至19項的任一項的成像缺陷之方法,其中該介面是以下中之一:金屬/半導體;鐵磁性金屬/非磁性金屬;有機材料/金屬;沉積在基板上的薄膜;多層介面;穿隧接面。 The method of imaging defects according to any one of claims 15 to 19, wherein the interface is one of: metal/semiconductor; ferromagnetic metal/nonmagnetic metal; organic material/metal; deposited on a substrate Film; multilayer interface; tunneling junction. 根據申請專利範圍第15至20項的任一項的成像缺陷之方法,其中該電子能量調整區域係藉由施加一偏壓電壓至該樣本來加以設置。 The method of imaging defects according to any one of claims 15 to 20, wherein the electron energy adjustment region is set by applying a bias voltage to the sample. 根據申請專利範圍第15至21項的任一項的成像缺陷之方法,其中能量過濾係相關從該樣本產生的電子來加以進行的。 The method of imaging defects according to any one of claims 15 to 21, wherein the energy filtration is performed in relation to electrons generated from the sample. 根據申請專利範圍第21或22項的成像缺陷之方法,其中該偏壓電壓係正及負值可調整的。 The method of imaging defects according to claim 21 or 22, wherein the bias voltage is adjustable in positive and negative values. 根據申請專利範圍第21至23項的任一項的成像缺陷之方法,其中 該偏壓電壓是介於0至±300V之間。 The method of imaging defects according to any one of claims 21 to 23, wherein The bias voltage is between 0 and ±300V. 根據申請專利範圍第16至24項的任一項的成像缺陷之方法,其中入射的該電子束的能量係最初被選擇在0至5keV的範圍中。 The method of imaging defects according to any one of claims 16 to 24, wherein the energy of the incident electron beam is initially selected in the range of 0 to 5 keV. 根據申請專利範圍第16至25項的任一項的成像缺陷之方法,其進一步包括進行能量色散X射線分析以識別缺陷的組成物。 The method of imaging defects according to any one of claims 16 to 25, further comprising performing energy dispersive X-ray analysis to identify a defective composition. 根據申請專利範圍第16至26項的任一項的成像缺陷之方法,其進一步包括對被缺陷所覆蓋的一總面積進行量化的分析。 The method of imaging defects according to any one of claims 16 to 26, further comprising an analysis of quantifying a total area covered by the defects.
TW105141397A 2015-12-15 2016-12-14 Method of imaging defects using an electron microscope TW201732280A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GBGB1522137.7A GB201522137D0 (en) 2015-12-15 2015-12-15 Method of imaging defects using an electron microscope

Publications (1)

Publication Number Publication Date
TW201732280A true TW201732280A (en) 2017-09-16

Family

ID=55274804

Family Applications (1)

Application Number Title Priority Date Filing Date
TW105141397A TW201732280A (en) 2015-12-15 2016-12-14 Method of imaging defects using an electron microscope

Country Status (3)

Country Link
GB (3) GB201522137D0 (en)
TW (1) TW201732280A (en)
WO (1) WO2017103575A1 (en)

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8723115B2 (en) * 2012-03-27 2014-05-13 Kla-Tencor Corporation Method and apparatus for detecting buried defects
JP2014216213A (en) * 2013-04-26 2014-11-17 株式会社日立ハイテクノロジーズ Charged particle microscope device and method for acquiring image by charged particle microscope device
US9449788B2 (en) * 2013-09-28 2016-09-20 Kla-Tencor Corporation Enhanced defect detection in electron beam inspection and review
US9767986B2 (en) * 2014-08-29 2017-09-19 Kla-Tencor Corporation Scanning electron microscope and methods of inspecting and reviewing samples

Also Published As

Publication number Publication date
GB2561112A (en) 2018-10-03
WO2017103575A1 (en) 2017-06-22
GB201522137D0 (en) 2016-01-27
GB2545570A (en) 2017-06-21
GB201809532D0 (en) 2018-07-25
GB2561112B (en) 2021-06-16
GB201621062D0 (en) 2017-01-25

Similar Documents

Publication Publication Date Title
US9659744B2 (en) Charged particle beam apparatus and inspection method using the same
KR101709241B1 (en) Semiconductor inspection method, semiconductor inspection apparatus, and method for manufacturing semiconductor device
US9966227B2 (en) Specimen observation method and device using secondary emission electron and mirror electron detection
US20090266985A1 (en) Scanning Type Charged Particle Beam Microscope and an Image Processing Method Using the Same
US9659743B2 (en) Image creating method and imaging system for performing the same
KR101730919B1 (en) Charged particle beam device
de Goede et al. 3D multi-energy deconvolution electron microscopy
US20190051490A1 (en) Charged particle beam device
JP5292132B2 (en) Image forming apparatus
CN105097580A (en) Focused ion beam analysis method
JP2014216213A (en) Charged particle microscope device and method for acquiring image by charged particle microscope device
US10347462B2 (en) Imaging of crystalline defects
TW201732280A (en) Method of imaging defects using an electron microscope
Chee et al. Dopant profiling based on scanning electron and helium ion microscopy
EP2383767A1 (en) Method of imaging an object
JP5823136B2 (en) Scanning charged particle microscope and sample observation method
US11921063B2 (en) Lateral recess measurement in a semiconductor specimen
JP6677943B2 (en) Microspectroscopic data measurement apparatus and method
JP2016139531A (en) Sample observation, inspection, measurement method, and scanning electron microscope
Lee et al. Automated Diagonal Slice and View Solution for 3D Device Structure Analysis
TWI697025B (en) Charged particle beam device, section shape estimation formula
Orlikovsky et al. Image contrast in the backscattered electron mode in scanning electron microscopy and microtomography
Hirohata et al. Non-destructive imaging of buried interfaces using decelerated electron-beam in scanning electron microscopy
Tsigkourakos et al. Void detection in copper interconnects using energy dispersive x-ray spectroscopy
Stegmann Basics and Current Aspects of Scanning Electron Microscopy (2022 Update)