TW201730085A - Apparatus classification device using the value of the feature quantity to classify equipment by an apparatus unit - Google Patents

Apparatus classification device using the value of the feature quantity to classify equipment by an apparatus unit Download PDF

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TW201730085A
TW201730085A TW105119271A TW105119271A TW201730085A TW 201730085 A TW201730085 A TW 201730085A TW 105119271 A TW105119271 A TW 105119271A TW 105119271 A TW105119271 A TW 105119271A TW 201730085 A TW201730085 A TW 201730085A
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Yasuhiro Toyama
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Abstract

This invention is an apparatus classification device in which a data acquisition unit (101) obtains the apparatus classification index data from an apparatus classification index database (201). A feature quantity conversion unit (102) converts the apparatus classification index data into a feature quantity indicating a feature of an apparatus. An apparatus classification unit (103) uses the value of the feature quantity to classify equipment by an apparatus unit.

Description

機器分類裝置 Machine sorting device

本發明係關於以構成設備之機器為單位分類設備的機器分類裝置。 The present invention relates to a machine sorting device for classifying devices in units of machines constituting the device.

在升降機、空調等同種物品於多樣環境複數存在的設備中,按持有相同特徵者進行分類是有用的。例如,專利文獻1所記載之習知系統,建物設備內目的為節能之照明.空調控制中,按持有相同特徵者分類升降機。專利文獻1所記載之系統,利用升降機運作資訊,每週某日或每時間區間地模式化共用部分之人流量、或廂室的室內人數、存在率,計畫控制排程。在此,對於無法取得升降機運作資訊之建物,為移用持有相同特徵之類似建物的解析結果,進行建物的分類。 It is useful to classify devices having the same characteristics in a device in which a lift or an air conditioner equivalent is present in a plurality of environments. For example, in the conventional system described in Patent Document 1, the purpose of the construction equipment is to save energy. In the air conditioning control, the elevators are classified according to the same characteristics. The system described in Patent Document 1 uses the elevator operation information to pattern the flow rate of the shared portion, the number of people in the cabin, and the existence rate on a certain day or every time interval, and plan the control schedule. Here, for the construction in which the information on the operation of the elevator cannot be obtained, the classification of the building is carried out in order to transfer the analysis results of similar structures holding the same features.

【先前技術文獻】 [Previous Technical Literature] 【專利文獻】 [Patent Literature]

專利文獻1 日本特開2005-104635號公報 Patent Document 1 Japanese Patent Laid-Open Publication No. 2005-104635

當針對構成升降機、空調等設備之機器進行故障或異常等的解析時,依照同種、同特徵之機器對複數個設備.機器進行分類與解析,相較於僅依照單一設備的解析,有望提 升故障或異常的檢出精確度。儘管如此,習知方法中,由於是依照升降機之類的設備單位進行分類,即使是持有不同特徵的機器,若以設備單位而言為同種、同特徵,則作為機器會有無法分類的問題。舉例而言,在構成升降機A之門機器與構成升降機B之門機器為同型但特徵不同的情況下,習知上當升降機A與升降機B作為稱作升降機之設備係判定為同特徵時,兩者的門機器也會被分類為同特徵。因此,例如在機器之故障或異常等的解析中,會有將持有某特定條件下為異常之特徵的機器與持有同一條件下沒有異常之特徵的機器視為相同分類來處理等,與異常原因解析之障礙或異常檢出精確度降低等有關的問題。 When a fault or abnormality is analyzed for a machine constituting a device such as an elevator or an air conditioner, the machine of the same type and the same feature is used for a plurality of devices. The classification and analysis of the machine is expected to be compared with the analysis of only a single device. Acceleration accuracy of faults or abnormalities. However, in the conventional method, since it is classified according to the equipment unit such as a lift, even if the machine holding different characteristics is the same kind and the same feature in terms of the equipment unit, there is a problem that the machine cannot be classified. . For example, in the case where the door device constituting the elevator A and the door device constituting the elevator B are of the same type but different in characteristics, it is conventionally known that when the elevator A and the elevator B are determined to have the same characteristics as a device called an elevator, both The door machine will also be classified as the same feature. Therefore, for example, in the analysis of a malfunction or abnormality of a machine, a machine that holds a feature that is abnormal under a certain condition and a machine that has a feature that has no abnormality under the same condition may be treated as the same classification, and the like. Problems related to the analysis of abnormal cause or the accuracy of abnormality detection.

本發明係為用於解決上述問題者,其目的為提供能夠高精確度地進行機器之故障或異常等的解析的機器分類裝置。 The present invention has been made to solve the above problems, and an object thereof is to provide a machine sorting device capable of performing analysis of a failure or an abnormality of a machine with high accuracy.

根據本發明之機器分類裝置,包括:資料取得部,取得機器分類指標資料,其相當於從各個由單數或複數個機器構成之複數個設備中的各機器的監視資料得到的各機器所固有的資訊;以及機器分類部,使用機器分類指標資料以依照機器單位分類設備。 According to the machine classification device of the present invention, the data acquisition unit includes the device classification index data, which is equivalent to each device obtained from the monitoring data of each of the plurality of devices including the singular or plural devices. Information; and the Machine Classification Department, which uses machine classification indicator data to classify equipment by machine unit.

根據本發明之機器分類裝置,使用相當於各機器所固有之資訊的機器分類指標資料,按機器分類設備。藉此,可高精確度地進行機器之故障或異常等的解析。 According to the machine sorting apparatus of the present invention, the machine classification index data is used, and the equipment is classified by machine using the machine classification index data corresponding to the information inherent to each machine. Thereby, the analysis of the malfunction or abnormality of the machine can be performed with high accuracy.

11‧‧‧處理器 11‧‧‧ Processor

12‧‧‧記憶體 12‧‧‧ memory

13‧‧‧通訊I/F裝置 13‧‧‧Communication I/F device

14‧‧‧存儲器 14‧‧‧ memory

15‧‧‧輸出裝置 15‧‧‧Output device

100、100a、100b、100c‧‧‧機器分類裝置 100, 100a, 100b, 100c‧‧‧ machine sorting devices

101、101a‧‧‧資料取得部 101, 101a‧‧‧Information Acquisition Department

102‧‧‧特徵量轉換部 102‧‧‧Characteristics Conversion Department

103、103a‧‧‧機器分類部 103, 103a‧‧‧Machine Classification Department

200、200a、200b‧‧‧資料收集管理裝置 200, 200a, 200b‧‧‧ data collection and management device

201、201a‧‧‧機器分類指標資料庫 201, 201a‧‧‧ Machine Classification Indicators Database

202‧‧‧機器分類指標資料庫群 202‧‧‧ Machine Classification Indicators Database Group

202a‧‧‧感測器資料庫 202a‧‧‧Sensor database

202b‧‧‧保養性能資料庫 202b‧‧‧Maintenance Performance Database

300‧‧‧網路 300‧‧‧Network

400‧‧‧監視對象 400‧‧‧Monitoring objects

500‧‧‧故障風險算出部 500‧‧‧Fault risk calculation department

600‧‧‧輸入裝置 600‧‧‧ input device

701、702、703‧‧‧特徵量值 701, 702, 703‧‧‧ feature magnitude

704、705‧‧‧分類 Classification of 704, 705‧‧

901、902‧‧‧設備特徵量 901, 902‧‧‧ equipment feature quantity

第1圖係本發明實施型態1之機器分類裝置的構成圖。 Fig. 1 is a configuration diagram of a machine sorting apparatus according to a first embodiment of the present invention.

第2圖係例示本發明實施型態1之機器分類裝置所使用的感測器資料的說明圖。 Fig. 2 is an explanatory view showing sensor data used in the machine sorting device of the first embodiment of the present invention.

第3圖係例示本發明實施型態1之機器分類裝置所使用的保養性能資料的說明圖。 Fig. 3 is an explanatory view showing maintenance performance data used in the machine sorting device of the first embodiment of the present invention.

第4圖係本發明實施型態1之機器分類裝置的硬體構成圖。 Fig. 4 is a view showing the hardware configuration of the machine sorting apparatus of the first embodiment of the present invention.

第5圖係表示本發明實施型態1之機器分類裝置的機器分類處理的流程圖。 Fig. 5 is a flow chart showing the machine sorting process of the machine sorting apparatus according to the first embodiment of the present invention.

第6圖係例示本發明實施型態1之機器分類裝置所使用的特徵表的說明圖。 Fig. 6 is an explanatory view showing a feature table used in the machine sorting device of the first embodiment of the present invention.

第7圖係例示本發明實施型態1之機器分類裝置的特徵量之分類的說明圖。 Fig. 7 is an explanatory view showing the classification of the feature amounts of the machine sorting device according to the first embodiment of the present invention.

第8圖係附加故障風險預測裝置於本發明實施型態1之機器分類裝置的情況下的構成圖。 Fig. 8 is a configuration diagram of an additional failure risk prediction device in the case of the machine classification device of the first embodiment of the present invention.

第9圖係表示本發明實施型態1之機器分類裝置的各機器之特徵量的說明圖。 Fig. 9 is an explanatory view showing the feature amounts of the respective machines of the machine sorting device according to the first embodiment of the present invention.

第10圖係表示本發明實施型態2之機器分類裝置的構成圖。 Fig. 10 is a view showing the configuration of a machine sorting apparatus according to a second embodiment of the present invention.

第11圖係表示本發明實施型態2之機器分類裝置的構成圖。 Fig. 11 is a view showing the configuration of a machine sorting apparatus according to a second embodiment of the present invention.

以下,為更詳細說明本發明,關於用於實施本發明之型態,係根據所附圖式說明。 Hereinafter, the present invention will be described in more detail, and the form for carrying out the invention will be described based on the drawings.

實施型態1 Implementation type 1

第1圖為包括根據本實施型態之機器分類裝置100的監視系統的構成圖。圖示之監視系統中,機器分類裝置100與資料收集管理裝置200連接,資料收集管理裝置200透過網路300與監視對象400連接。 Fig. 1 is a configuration diagram of a monitoring system including a machine sorting device 100 according to the present embodiment. In the illustrated monitoring system, the device sorting device 100 is connected to the data collection management device 200, and the data collection management device 200 is connected to the monitoring target 400 via the network 300.

機器分類裝置100包括資料取得部101、特徵量轉換部102與機器分類部103。資料取得部101,係自資料收集管理裝置200管理之機器分類指標資料庫201取得機器分類指標資料的處理部。特徵量轉換部102,係將機器分類指標資料轉換為表示機器之特徵的特徵量的處理部。機器分類部103,係使用由特徵量轉換部102轉換之特徵量的值以按機器分類設備的處理部。 The machine classification device 100 includes a material acquisition unit 101, a feature amount conversion unit 102, and a device classification unit 103. The data acquisition unit 101 is a processing unit that acquires the device classification index data from the device classification index database 201 managed by the data collection management device 200. The feature amount conversion unit 102 is a processing unit that converts the machine classification index data into a feature amount indicating the characteristics of the machine. The machine classifying unit 103 uses the value of the feature amount converted by the feature amount converting unit 102 to classify the processing unit of the device by machine.

資料收集管理裝置200,係收集來自監視對象400的監視資料、將此監視資料作為機器分類指標資料累積於機器分類指標資料庫201並管理的裝置。累積於機器分類指標資料庫201的機器分類指標資料,指示自監視對象400之感測器得到的資料(感測器資料)、根據保養員之檢查或設備資料作成之資料(保養性能資料)等從監視對象400直接或間接得到的監視資料。作為累積於機器分類指標資料庫201的機器分類指標資料,以升降機為例,感測器資料的例子係表示於第2圖,保養性能資料的例子係表示於第3圖。 The data collection management device 200 collects monitoring data from the monitoring target 400, and accumulates the monitoring data as machine classification index data in the machine classification index database 201 and manages the monitoring data. The machine classification index data accumulated in the machine classification index database 201 indicates the data (sensor data) obtained from the sensor of the monitoring object 400, the data (maintenance performance data), etc. based on the inspection by the maintenance staff or the equipment information. Monitoring data obtained directly or indirectly from the monitoring object 400. As the machine classification index data accumulated in the machine classification index database 201, an elevator is taken as an example, an example of the sensor data is shown in Fig. 2, and an example of the maintenance performance data is shown in Fig. 3.

第2圖中,作為自一個設備的一個機器的感測器 得到的資料的例子,例示感測器資料。圖示的感測器資料中,作為資料項目的例子,表示氣溫、震動、旋轉速度、接點1電流、接點1電壓、接點2電流、接點2電壓等。感測器資料的資料項目例的值為一例。資料項目為了儲存自實際的設備、機器收集的感測器資料的項目而可變更。另外,若可區別設備、機器,也可以收集複數個設備、機器的資料,作成一個表。若機器的相聯為可能的,也可以一個設備的一個機器的資料分割為複數個表。氣溫、濕度等各機器共通的資料項目也可以用各機器資料以外的表管理。 In Figure 2, the sensor as a machine from a device An example of the obtained data, exemplifying the sensor data. In the sensor data shown in the figure, as an example of the data item, temperature, vibration, rotation speed, contact 1 current, contact 1 voltage, contact 2 current, contact 2 voltage, and the like are indicated. The value of the data item example of the sensor data is an example. The data item can be changed in order to store the items of the sensor data collected from the actual equipment and the machine. In addition, if you can distinguish between equipment and machines, you can also collect data from a number of equipments and machines and make a table. If the connection of the machines is possible, the data of one machine of one device can also be divided into a plurality of tables. The data items common to each machine such as temperature and humidity can also be managed by a table other than the machine data.

第3圖中,作為對於一個設備的一個機器自保養員之檢查或設備資料得到的資料的例子,例示保養性能資料。保養性能資料例中,作為資料項目的例子,記載設備ID、機種ID、機器ID、作業者名、保養作業內容、有無異常等。這些資料項目的值為一例。資料項目為了儲存自實際的設備、機器收集的保養性能資料的項目而可變更。另外,若可區別設備、機器,也可以收集複數個設備、機器的資料,作成一個表。再者,若設備機器的相聯為可能的,也可以一個設備的一個機器的資料分割為複數個表。此外,也可以將平常時候的保養作業與故障、異常發生時的保養作業等型態不同的保養作業的保養性能資料分割管理。另外,也可以結合第2圖所示的感測器資料例與第3圖所示的保養性能資料例,以作為一個表來管理。意即,作為儲存於機器分類指標資料庫201的機器分類指標資料,若是機器所固有的資訊,則可以是任何資訊。 In Fig. 3, maintenance performance data is exemplified as an example of information obtained from inspection of a machine self-maintenance person or equipment information of a device. In the example of the maintenance performance data, as an example of the data item, the device ID, the model ID, the device ID, the operator name, the maintenance work content, and the presence or absence of an abnormality are described. The value of these data items is an example. The data item can be changed in order to store items of maintenance performance data collected from actual equipment and equipment. In addition, if you can distinguish between equipment and machines, you can also collect data from a number of equipments and machines and make a table. Furthermore, if the association of the equipments of the equipment is possible, the data of one machine of one equipment can be divided into a plurality of tables. In addition, it is also possible to divide and maintain the maintenance performance data of maintenance work that is different from the maintenance work at the time of normal operation and the maintenance work at the time of abnormality. In addition, the sensor data example shown in FIG. 2 and the maintenance performance data example shown in FIG. 3 may be managed as one table. That is, the machine classification index data stored in the machine classification index database 201 may be any information if it is information inherent to the machine.

監視對象400,舉例而言,係如升降機或空調之類 的由單一或複數個機器組成的設備。監視對象400假定為存在二個以上的由相同機器組成的設備。也可以構成為沒有連接至網路300而直接連接監視對象400與資料收集管理裝置200。不論監視對象400與資料收集管理裝置200的連接方式為何,也可以構成為網路連接資料收集管理裝置200與機器分類裝置100。 The monitoring object 400 is, for example, a lift or an air conditioner. A device consisting of a single or multiple machines. The monitoring object 400 is assumed to have more than two devices consisting of the same machine. It is also possible to directly connect the monitoring object 400 and the material collection management device 200 without being connected to the network 300. Regardless of the connection mode of the monitoring object 400 and the data collection management device 200, the network connection data collection management device 200 and the device classification device 100 may be configured.

第4圖係表示用於實現本實施型態之機器分類裝置的硬體構成的區塊圖。第4圖中,例示將第1圖之機器分類裝置100與資料收集管理裝置200構成於一個硬體上。機器分類裝置100及資料收集管理裝置200包括處理器11、記憶體12、通訊I/F(介面)裝置13、存儲器14、輸出裝置15。處理器11為用於實現機器分類裝置100及資料收集管理裝置200之功能的處理器。記憶體12為作為儲存對應於機器分類裝置100及資料收集管理裝置200之功能的各種程式的程式記憶體、處理器11進行資料處理時所使用的工作記憶體、及展開訊號資料的記憶體等使用的ROM及RAM等記憶部。通訊I/F裝置13為與網路300等外部的通訊介面。存儲器14為用於累積各種資料和程式的記憶裝置。輸出裝置15為用於輸出處理結果至外部的裝置。 Fig. 4 is a block diagram showing a hardware configuration for realizing the machine sorting apparatus of the present embodiment. In Fig. 4, the machine sorting device 100 and the data collection management device 200 of Fig. 1 are illustrated as being formed on one piece of hardware. The machine classification device 100 and the data collection management device 200 include a processor 11, a memory 12, a communication I/F (interface) device 13, a memory 14, and an output device 15. The processor 11 is a processor for realizing the functions of the machine sorting device 100 and the material collection management device 200. The memory 12 is a program memory that stores various programs corresponding to the functions of the device sorting device 100 and the data collection management device 200, a working memory used for data processing by the processor 11, and a memory for expanding the signal data. Memory unit such as ROM and RAM used. The communication I/F device 13 is an external communication interface with the network 300 or the like. The memory 14 is a memory device for accumulating various materials and programs. The output device 15 is a device for outputting the processing result to the outside.

第1圖中的資料取得部101、特徵量轉換部102及機器分類部103進行的處理,由處理器11讀出儲存於記憶體12的程式而執行。機器分類指標資料庫201累積的資料,自監視對象400經由網路300以通過通訊I/F裝置13儲存於存儲器14。機器分類部103的處理結果,必要時儲存於存儲器 14,並由輸出裝置15輸出至外部。此外,也可以將機器分類裝置100與資料收集管理裝置200構成於不同硬體上。 The processing performed by the material acquisition unit 101, the feature amount conversion unit 102, and the device classification unit 103 in Fig. 1 is executed by the processor 11 reading the program stored in the memory 12. The data accumulated by the machine classification index database 201 is stored in the memory 14 from the monitoring object 400 via the network 300 via the communication I/F device 13. The processing result of the machine classifying unit 103 is stored in the memory if necessary. And outputted to the outside by the output device 15. Further, the machine classification device 100 and the material collection management device 200 may be configured on different hardware.

接著,說明本實施型態之機器分類裝置100的操作。資料收集管理裝置200,將自監視對象400得到的機器分類指標資料連續或間歇地累積至機器分類指標資料庫201。機器分類裝置100,進行自機器分類指標資料庫201取得機器分類指標資料的處理。第5圖係表示機器分類裝置100的處理的流程圖。首先,資料取得部101從機器分類指標資料庫201取得機器分類指標資料(步驟ST1)。另外,在機器分類指標資料中包含複數個資料項目的情況下,對每個資料項目執行第5圖的流程。舉例而言,若輸入機器ID作為機器分類指標資料的索引,則輸出分類後的機器ID的清單。清單的形式並無限制,作為一例,分配分類ID給各分類,各機器ID與所對應的分類ID係儲存於1行的表形式的輸出。另外,作為其他清單的例子,有對每分類準備一個位址,並在位址內儲存屬於對應之分類的機器ID的方法。 Next, the operation of the machine sorting apparatus 100 of the present embodiment will be described. The data collection management device 200 continuously or intermittently accumulates the machine classification index data obtained from the monitoring target 400 to the machine classification index database 201. The machine classification device 100 performs processing for acquiring the machine classification index data from the machine classification index database 201. Fig. 5 is a flow chart showing the processing of the machine sorting device 100. First, the material acquisition unit 101 acquires the device classification index data from the device classification index database 201 (step ST1). In addition, when a plurality of data items are included in the machine classification index data, the flow of Fig. 5 is executed for each data item. For example, if the machine ID is input as an index of the machine classification index data, a list of the classified machine IDs is output. The form of the list is not limited. For example, the classification ID is assigned to each category, and each device ID and the corresponding category ID are stored in a table format output of one line. In addition, as an example of other lists, there is a method of preparing an address for each category and storing the machine ID belonging to the corresponding category in the address.

特徵量轉換部102,為了數值化各機器的特徵,將所輸入的機器分類指標資料轉換為特徵量。首先,特徵量轉換部102,判斷所輸入的機器分類指標資料為數值的資料或數值以外的資料,並分別進行其後的處理(步驟ST2)。在結合第2圖的感測器資料與第3圖的保養性能資料之類的於一個表中混合數值的資料與數值以外的資料的情況下,則分割為數值的資料的資料項目與數值以外的資料項目,並分別對已分割者執行接下來的處理。 The feature amount conversion unit 102 converts the input machine classification index data into a feature amount in order to quantify the characteristics of each device. First, the feature amount conversion unit 102 determines that the input device classification index data is data of a numerical value or data other than the numerical value, and performs subsequent processing (step ST2). In the case of data other than data and values mixed in a table in combination with the sensor data of Fig. 2 and the maintenance performance data of Fig. 3, the data items and numerical values of the data divided into numerical values are excluded. The data item and perform the next processing on the splitter.

特徵量轉換部102,若所輸入的機器分類指標資料為感測器資料等的數值資料(步驟ST2:是),則執行步驟ST3的處理。在步驟ST3中,將數值資料轉換為特徵量。作為特徵量,可為例如主成份分析的各主成份、MT法下的距離、回歸分析下的回歸係數與誤差、圖樣比對(Pattern matching)法下的類似度等的多變量解析方法等一般的方法。特徵量係例示於第6圖。 When the input device classification index data is numerical data such as sensor data (step ST2: YES), the feature amount conversion unit 102 executes the processing of step ST3. In step ST3, the numerical data is converted into a feature amount. The feature quantity may be, for example, a multivariate analysis method such as principal component of principal component analysis, distance under MT method, regression coefficient and error under regression analysis, similarity in pattern matching method, and the like. Methods. The feature quantity is shown in Fig. 6.

第6圖中,作為對於複數個設備的一個機器所得到的特徵量,例示特徵量表。特徵量表中,作為各設備之機器1的特徵量的例子,記載特徵量1~4。特徵量表的各項目資料的值為一例。特徵量,為了儲存自實際資料算出的特徵量而可變更。另外,若可區別設備、機器,也可以收集複數個設備、機器的資料,作成一個表。再者,若機器的相聯為可能的,也可以一個設備的一個機器的資料分割為複數個表。 In Fig. 6, a feature amount table is exemplified as a feature quantity obtained for one machine of a plurality of devices. In the feature amount table, feature quantities 1 to 4 are described as an example of the feature amount of the device 1 of each device. The value of each item data of the feature amount table is an example. The feature amount can be changed in order to store the feature amount calculated from the actual data. In addition, if you can distinguish between equipment and machines, you can also collect data from a number of equipments and machines and make a table. Furthermore, if the association of the machines is possible, the data of one machine of one device can be divided into a plurality of tables.

此外,特徵量轉換部102,若所輸入的機器分類指標資料不是感測器資料等的數值資料(步驟ST2:否),則執行步驟ST4的處理。意即,習知上,分類中所使用的指標,僅為例如升降機的運作資訊、升降機的用途、規模之類的資訊,在故障或異常等的解析的情況下,由於將感測器資料或過去的故障履歷等許多資訊作為解析對象,藉由在特徵的分類中也將這些資訊組合成為分類的指標,有望提升故障或異常等的解析精確度。因此,本實施型態中,若所輸入的機器分類指標資料為文字資料等的數值以外的資料,則特徵量轉換部102執行步驟ST4的處理。作為數值以外的資料,例如為文字列資料。以文 字列為例在步驟ST4中,將文字資料數值化後,轉換為特徵量。作為特徵量,與數值資料的情況相同,可為例如主成份分析的各主成份、MT法下的距離、回歸分析下的回歸係數與誤差、圖樣比對法下的類似度等的多變量解析方法等一般的方法。或者,也可將文字資料直接轉換為特徵量。轉換方法,可為例如分配相同數字資料給機種等的相同文字資料的方法、將分割文字列而得之語素的類似度數值化的方法、利用N-gram模型從重合頻率數值化類似度的方法等一般的文字列解析方法。特徵量,以與第6圖之特徵量表一樣的形式儲存。 Further, when the input device classification index data is not numerical data such as sensor data (step ST2: NO), the feature amount conversion unit 102 executes the processing of step ST4. That is, conventionally, the indicators used in the classification are only information such as the operation information of the elevator, the use of the elevator, the scale, etc., in the case of analysis of malfunctions or abnormalities, due to the sensor data or A lot of information such as past fault history is used as an object of analysis, and by combining these pieces of information into classification indicators in the classification of features, it is expected to improve the accuracy of analysis such as failures or abnormalities. Therefore, in the present embodiment, when the input device classification index data is data other than the numerical value such as the character data, the feature amount conversion unit 102 executes the processing of step ST4. As data other than the numerical value, for example, it is a character string data. Essay In the example of the character string, in step ST4, the character data is digitized and converted into a feature amount. The feature quantity is the same as the case of the numerical data, and can be, for example, multivariate analysis of each principal component of principal component analysis, distance under the MT method, regression coefficient and error under regression analysis, and similarity under the pattern comparison method. Method and other general methods. Alternatively, you can convert text data directly into feature quantities. The conversion method may be, for example, a method of allocating the same digital material to the same text data of the model, a method of digitizing the similarity of the morphemes obtained by dividing the character string, and an N-gram model for numerically similarity from the coincidence frequency. A general text column parsing method such as a method. The feature amount is stored in the same form as the feature scale of Fig. 6.

接著,機器分類部103中,為了按特徵類似之機器分類各機器,輸入複數個機器份量的由特徵量轉換部102轉換的特徵量,按特徵量為近似值之機器進行分類(步驟ST5)。步驟ST5之分類處理中,可利用樹狀圖(dendrogram)等的階層式群集(cluster)分析或k-means法等的非階層式群集分析等一般的多變量解析方法,或支持向量機(support vector machine)等一般的機器學習方法。分類的例子係表示於第7圖。 Then, in order to classify each machine by a device having similar features, the machine classifying unit 103 inputs a feature quantity converted by the feature quantity converting unit 102 of a plurality of machine parts, and sorts the machine whose feature quantity is an approximate value (step ST5). In the classification processing of step ST5, a general multivariate analysis method such as a hierarchical cluster analysis such as a dendrogram or a non-hierarchical cluster analysis such as a k-means method, or a support vector machine (support) can be used. General machine learning methods such as vector machine). An example of classification is shown in Figure 7.

第7圖係將第6圖之特徵量表所示之第2~4列資料當中的特徵量1與特徵量2圖表式地表示於2維散佈圖上。第7圖之特徵量值701表示第6圖之特徵量表的第1列資料,特徵量值702表示特徵量表的第2列資料,特徵量值703表示特徵量表的第3列資料。以分類704、705作為根據各資料間之距離圖表式地分類的例子。特徵量值701與特徵量值702,由於在散佈圖上的距離較近,表示其組合成為一個分類704。特徵量值703,由於離特徵量值701與特徵量值702在散佈圖 上的距離較遠,表示其為與分類704不同的分類705。 Fig. 7 is a graphical representation of the feature quantity 1 and the feature quantity 2 in the second to fourth column data shown in the feature scale of Fig. 6 on the two-dimensional scattergram. The feature amount value 701 of Fig. 7 indicates the first column data of the feature amount table of Fig. 6, the feature amount value 702 indicates the second column data of the feature amount table, and the feature amount value 703 indicates the third column data of the feature amount table. The classifications 704 and 705 are used as an example of hierarchically classifying the distances between the respective data. The feature magnitude 701 and the feature magnitude 702 indicate that their combination becomes a category 704 due to the closer distance on the scatter plot. The feature quantity value 703 is in the scatter map due to the feature quantity value 701 and the feature quantity value 702. The upper distance is further, indicating that it is a different classification 705 than the classification 704.

作為本發明其中一用途,係機器的故障.異常解析。例如,在預測將來故障時間以制定機器的保養計畫的情況下,根據自機器得到的資料,從統計上的故障發生頻率與劣化傾向預測將來故障發生的機率(故障風險),推測必須進行保養的時間的方法。 As one of the uses of the present invention, it is a malfunction of the machine. Abnormal resolution. For example, in the case of predicting the future failure time to establish a maintenance plan for the machine, based on the data obtained from the machine, the probability of occurrence of future failure (fault risk) is predicted from the statistical failure frequency and deterioration tendency, and it is assumed that maintenance must be performed. The method of time.

追加上述預測故障風險之功能的機器分類裝置100a的構成係表示於第8圖。圖示的監視系統,係附加故障風險算出部500於第1圖所示之構成。故障風險算出部500,為使用由機器分類部103分類的結果以預測故障風險的處理部。作為算出故障風險的一個方法,利用故障發生頻率,算出對於自保養作業日之經過天數的累積故障率。以函數近似此算出結果,將欲預測的自保養作業日之經過天數輸入至近似的函數所得到的值,係作為將來的故障風險。作為近似的函數,可利用韋伯(Weibull)分佈等的可靠度工程中所利用的一般的危險函數。另外,可對應機器的劣化度修正故障風險。在此,具有類似特徵的機器,由於故障發生的機率或劣化傾向也類似的可能性為高,按類似特徵分類機器對於預測故障風險也是有用的。按更類似之機器進行分類會導致故障風險的預設精確度提升。 The configuration of the machine classification device 100a to which the above-described function for predicting the risk of failure is added is shown in Fig. 8. The monitoring system shown in the figure is a configuration shown in Fig. 1 in the additional failure risk calculation unit 500. The failure risk calculation unit 500 is a processing unit that uses the result classified by the machine classification unit 103 to predict the risk of failure. As one method of calculating the risk of failure, the cumulative failure rate for the number of days elapsed since the maintenance work day is calculated using the failure occurrence frequency. By calculating the result by a function, the value obtained by inputting the number of days from the maintenance work day to the approximate function is used as a future failure risk. As a function of approximation, a general risk function utilized in reliability engineering such as Weibull distribution can be utilized. In addition, the risk of failure can be corrected in accordance with the degree of deterioration of the machine. Here, machines having similar characteristics are also likely to be similar due to the probability of failure or the tendency to deteriorate, and it is also useful to classify the machine by similar characteristics for predicting the risk of failure. Sorting by a more similar machine results in an increased accuracy of the risk of failure.

故障風險算出部500中使用的資料,可與資料取得部101~機器分類部103中使用的資料相同,另外,也可包含其他資料而使用。故障風險預估時,雖然可以依照機器單位預測故障風險,但也可以綜合地判斷構成同設備之複數個機器的相關關係等複數個機器的故障風險,預測設備單位下的故障 風險。作為其他用途,在一個機器中發生的故障於相同分類的其他機器中也發生的可能性為存在的情況下,可利用於實施早期保養作業等保養計畫的制定、變更。作為其他用途,可利用於將相同分類之複數個機器的保養作業分配給相同保養員等保養作業的編制。作為其他用途,可利用於機器的遠端監視等狀態監視中按相同分類之機器進行指示。 The data used by the failure risk calculation unit 500 may be the same as the material used by the data acquisition unit 101 to the machine classification unit 103, and may be used by including other materials. When estimating the risk of failure, although it is possible to predict the risk of failure according to the machine unit, it is also possible to comprehensively judge the failure risk of a plurality of machines, such as the correlation between a plurality of machines constituting the same equipment, and predict the failure of the equipment unit. risk. In other cases, when there is a possibility that a failure occurring in one machine occurs in another machine of the same classification, it can be used to develop or change a maintenance plan such as an early maintenance work. For other purposes, it can be used to allocate maintenance work for a plurality of machines of the same classification to maintenance work such as the same maintenance person. For other purposes, it can be used to indicate the same classification of machines in state monitoring such as remote monitoring of the machine.

接著,說明實施型態1的效果。第9圖,作為各機器之特徵量的例子,對於機器1、機器2二個機器,從設備a、設備b、設備c三個設備收集資料,並算出特徵量,分別表現於從二個特徵量作成的2維散佈圖上。機器1的設備特徵量係表示於901,機器2的設備特徵量係表示為902。習知方法中,由於是設備單位的分類,在設備a、設備b、設備c係分類為持有相同特徵之設備的情況下,無論機器1、機器2的特徵,係為相同分類。另一方面,實施型態1中,例如機器1的設備特徵量901中,即使在設備a與設備b為一個分類而設備c為別的分類的情況下,機器2的設備特徵量902中設備a與設備c為一個分類而設備b為別的分類等機器單位下的分類為可能的。 Next, the effect of the first embodiment will be described. In the ninth figure, as an example of the feature quantity of each machine, for the two machines of the machine 1, the machine 2, data is collected from the three devices of the device a, the device b, and the device c, and the feature quantities are calculated and expressed in two characteristics. The amount is made on a 2-dimensional scatter plot. The device feature quantity of the machine 1 is indicated at 901, and the device feature quantity of the machine 2 is indicated as 902. In the conventional method, since it is a classification of equipment units, when equipment a, equipment b, and equipment c are classified as equipments having the same characteristics, the characteristics of the machines 1 and 2 are the same classification. On the other hand, in the embodiment 1, for example, in the device feature amount 901 of the machine 1, even in the case where the device a and the device b are one classification and the device c is another classification, the device feature amount 902 of the device 2 is the device. It is possible to classify a with equipment c as a classification and equipment b for other classifications and other machine units.

藉由按持有相同特徵之機器進行分類,可預期機器的故障風險的預測精確度、故障.異常檢出的精確度等的提升。另外,藉由按類似機器進行分類,在某機器中發現故障.異常等的情況下,藉由抽出持有相同特徵之機器並進行保養可預期防範其他機器中的故障.異常於未然以及排程各機器的保養作業造成的保養效率化。例如,在因為升降機A的門開關馬 達的扭矩低下而發生關閉的情況下,藉由持有相同特徵的其他升降機的門開關馬達在沒有扭矩低下之跡象時進行檢查、保養,可預期減少故障或事故。作為其他的例子,在檢出升降機A的門開關馬達的扭矩低下的情況下,若持有相同特徵的其他升降機的門開關馬達中也有發生扭矩低下的可能性但不必要馬上處理,藉由適當地排程保養作業可預期作業的效率化。另外,關於特定的設備中所包含的機器,在從過去的資料預測將來的故障風險的情況下,從此機器得到的過去的資料較少,推測無法算出故障風險。若使用根據實施型態1的機器分類裝置,從與預測故障風險之機器持有相同特徵的其他設備的機器取得資料,並使用所取得的資料,則可預測過去的資料較少的機器的故障風險。 By classifying machines that hold the same characteristics, the prediction accuracy and failure of the machine's failure risk can be expected. The accuracy of the abnormality detection, etc. is improved. In addition, faults are found in a machine by sorting by similar machines. In the case of abnormality, etc., it is expected to prevent malfunctions in other machines by extracting the machine holding the same features and performing maintenance. Maintenance is more efficient due to abnormality and maintenance work on each machine scheduled. For example, because of the lift switch A's door switch horse When the torque is low and the shutdown occurs, the door switch motor of the other elevators having the same characteristics can be inspected and maintained without any indication of a low torque, and it is expected that the malfunction or accident can be reduced. As another example, when the torque of the door opening and closing motor of the elevator A is detected to be low, if the door opening and closing motor of the other elevator having the same characteristics has a possibility that the torque is lowered, it is not necessary to deal with it immediately, by appropriate Ground scheduling maintenance operations can be expected to be efficient. In addition, when the machine included in a specific device predicts the risk of future failure from past data, the past data obtained from the machine is small, and it is estimated that the risk of failure cannot be calculated. If the machine sorting device according to the embodiment 1 is used, data is obtained from a machine of another device having the same characteristics as the machine that predicts the risk of failure, and the acquired data is used, and it is possible to predict the failure of the machine with less past data. risk.

如以上說明,根據實施型態1的機器分類裝置,由於包括取得相當於從各個由單數或複數個機器構成之複數個設備中各機器的監視資料得到的各機器所固有的資訊的機器分類指標資料的資料取得部、將機器分類指標資料轉換為表示機器之特徵的特徵量的特徵量轉換部、將特徵量接近之機器作為特徵類似之機器以依照機器單位對設備分類的機器分類部,而可精確度高地進行機器之故障或異常等的解析。 As described above, the machine classification device according to the first embodiment includes a machine classification index that acquires information unique to each device obtained from monitoring data of each of a plurality of devices composed of a single number or a plurality of devices. The data acquisition unit of the data, the feature quantity conversion unit that converts the machine classification index data into the feature quantity indicating the characteristics of the machine, and the machine that approximates the feature quantity, and the machine classification unit that classifies the device according to the machine unit. The machine can be analyzed for faults or abnormalities with high accuracy.

此外,根據實施型態1的機器分類裝置,由於包括使用各機器的故障發生頻率以預測由機器分類部判定為類似之機器的故障風險的故障風險算出部,而可確實進行各設備之機器的保養作業。 Further, according to the machine classification device of the first embodiment, the failure risk calculation unit that predicts the risk of failure of the machine that is determined to be similar by the machine classification unit is used, and the machine of each device can be surely executed. Maintenance work.

實施型態2 Implementation type 2

實施型態1下,機器分類指標資料庫201中,儲存例如第2圖所示的感測器資料或第3圖所示的保養性能資料,但也可以按資料類別形成複數個資料庫,此種情況係作為實施型態2說明。第10圖係表示適用實施型態2之機器分類裝置的監視系統的構成圖。實施型態2的資料收集管理裝置200a,包括作為機器分類指標資料庫群202的感測器資料庫202a與保養性能資料庫202b。感測器資料庫202a,為用於累積監視對象400之感測器資料的資料庫,資料收集管理裝置200a透過網路300從監視對象400取得。保養性能資料庫202b,為用於累積監視對象400之保養性能資料的資料庫。此保養性能資料庫202b,由資料收集管理裝置200a透過網路300取得用於輸入進行監視對象400之保養而得之結果的輸入裝置600的保養性能數據所構成。此外,輸入裝置600由個人電腦等組成,為監視對象400之保養員輸入保養性能資料的裝置。 In the first embodiment, the machine classification index database 201 stores, for example, the sensor data shown in FIG. 2 or the maintenance performance data shown in FIG. 3, but a plurality of databases may be formed according to the data category. The case is described as Embodiment 2. Fig. 10 is a view showing the configuration of a monitoring system to which the machine classification device of the embodiment 2 is applied. The data collection management device 200a of the implementation type 2 includes a sensor database 202a and a maintenance performance database 202b as the machine classification index database group 202. The sensor database 202a is a database for accumulating sensor data of the monitoring target 400, and the data collection management device 200a is acquired from the monitoring target 400 via the network 300. The maintenance performance database 202b is a database for accumulating maintenance performance data of the monitoring object 400. The maintenance performance database 202b is composed of the maintenance performance data of the input device 600 for inputting the result of the maintenance of the monitoring target 400 via the network 300 by the data collection management device 200a. Further, the input device 600 is composed of a personal computer or the like, and is a device for inputting maintenance performance data to a maintenance person of the monitoring target 400.

實施型態2的機器分類裝置100b,由資料取得部101a、特徵量轉換部102及機器分類部103組成。在此,資料取得部101a係構成為自感測器資料庫202a取得感測器資料,並自保養性能資料庫202b取得保養性能資料。由於特徵量轉換部102及機器分類部103的構成及操作與實施型態1相同,在此省略說明。 The machine classification device 100b of the implementation type 2 is composed of a material acquisition unit 101a, a feature amount conversion unit 102, and a device classification unit 103. Here, the data acquisition unit 101a is configured to acquire sensor data from the sensor database 202a, and obtain maintenance performance data from the maintenance performance database 202b. Since the configuration and operation of the feature amount conversion unit 102 and the device classification unit 103 are the same as those of the first embodiment, the description thereof will be omitted.

此外,在上述例子中,作為資料類別說明感測器資料與保養性能資料的例子,但資料類別並不限定於此,自監視對象400得到的監視資料可依照任何類別分割。另外,也可以是根據負荷分散的觀點而於複數個資料庫分散管理的構 成,或,並非資料庫形式而是以檔案管理機器作為分類指標資料的構成。另外,第10圖所示的機器分類指標資料庫群202,為概念上的群體,也可以例如各資料庫分散配置於不同的裝置上。 Further, in the above example, the sensor data and the maintenance performance data are described as the data type, but the data type is not limited thereto, and the monitoring data obtained from the monitoring object 400 can be divided according to any category. In addition, it may be a decentralized management of a plurality of databases based on the viewpoint of load dispersion. Cheng, or, is not a database form but a file management machine as a component of the classification indicator data. Further, the machine classification index database group 202 shown in FIG. 10 is a conceptual group, and for example, each database may be distributed to different devices.

如此一來,實施型態2之機器分類裝置中,藉由分割機器分類指標資料庫以作為機器分類指標資料庫群202,可減少各資料庫的資料量。因此,可預期提升從機器分類裝置100b至機器分類指標資料群202的存取速度。另外,藉由將各資料庫構成為分散配置於不同裝置上,可減輕每一個裝置的負荷。 In this way, in the machine sorting apparatus of the implementation type 2, by dividing the machine classification index database as the machine classification index database group 202, the amount of data of each database can be reduced. Therefore, it is expected that the access speed from the machine sorting device 100b to the machine classification index data group 202 is increased. In addition, by arranging the respective databases to be distributed and arranged on different devices, the load on each device can be reduced.

如以上說明,根據實施型態2的機器分類裝置,機器分類指標資料,由於提供為按資料類別的資料庫,可更快速地進行至機器分類指標資料的存取。 As described above, according to the machine sorting device of the embodiment 2, the machine classification index data can be accessed to the machine classification index data more quickly by providing the data library according to the data type.

實施型態3 Implementation type 3

實施型態1中,對資料取得部101所取得的機器分類指標資料由特徵量轉換部102轉換為特徵量之後,機器分類部103進行分類,但也可以根據機器分類指標資料的內容,機器分類部103從機器分類指標資料直接進行分類處理。此種例子係作為實施型態3說明。 In the first embodiment, the device classification index data acquired by the data acquisition unit 101 is converted into the feature amount by the feature amount conversion unit 102, and the device classification unit 103 performs classification. However, the device classification may be based on the content of the device classification index data. The part 103 directly classifies the data from the machine classification index data. Such an example is explained as Embodiment 3.

第11圖為包含實施型態3之機器分類裝置的監視系統的構成圖。圖示的機器分類裝置100c包括資料取得部101與機器分類部103a。作為資料收集管理裝置200b管理的機器分類指標資料庫201a的資料,例如,有監視對象400中機器的使用頻率、地域等的設置環境、氣溫、操作溫度等。機器分 類部103a,係構成為從此種機器分類指標資料直接抽出每機器的特徵,並按機器分類設備。關於分類處理,與實施型態1相同,可利用樹狀圖等的階層式群集分析或k-means法等的非階層式群集分析等的一般的多變量解析方法,或支持向量機等的一般的機器學習方法。 Fig. 11 is a view showing the configuration of a monitoring system including the machine sorting device of the third embodiment. The machine classification device 100c shown in the figure includes a material acquisition unit 101 and a machine classification unit 103a. The data of the device classification index database 201a managed by the data collection management device 200b includes, for example, the usage frequency of the device in the monitoring target 400, the installation environment such as the region, the temperature, the operating temperature, and the like. Machine division The class part 103a is configured to directly extract the characteristics of each machine from such machine classification index data, and classify the devices by machine. The classification processing is the same as the implementation type 1, and a general multivariate analysis method such as a hierarchical cluster analysis such as a tree diagram or a non-hierarchical cluster analysis such as a k-means method, or a general support vector machine or the like can be used. Machine learning method.

如以上說明,根據實施型態3的機器分類裝置,由於包括取得相當於從各個由單數或複數個機器構成之複數個設備中各機器的監視資料得到的各機器所固有的資訊的機器分類指標資料的資料取得部、使用機器分類指標資料以依照機器單位分類設備的機器分類部,而可精確度高地進行機器之故障或異常等的解析。另外,由於沒有算出特徵量的處理而可縮短處理時間。 As described above, the machine classification device according to the third embodiment includes a machine classification index that acquires information unique to each device obtained from monitoring data of each of a plurality of devices composed of a single number or a plurality of devices. The data acquisition unit of the data and the machine classification index data are used to classify the machine classification unit of the equipment according to the machine unit, and the failure or abnormality of the machine can be analyzed with high accuracy. In addition, since the processing of the feature amount is not calculated, the processing time can be shortened.

另外,根據實施型態3的機器分類裝置,機器分類指標資料,由於設各機器的使用頻率為各機器所固有的資訊,機器分類部可直接使用機器分類指標資料以進行分類處理。 Further, according to the machine classification device of the third embodiment, the machine classification index data is such that the frequency of use of each device is information unique to each device, and the machine classification unit can directly use the machine classification index data for classification processing.

另外,根據實施型態3的機器分類裝置,機器分類指標資料,由於設各機器的設置環境資訊為各機器所固有的資訊,機器分類部可直接使用機器分類指標資料以進行分類處理。 Further, according to the machine classification device of the third embodiment, the machine classification index data can be directly classified using the machine classification index data by performing the classification information by setting the machine environment information of each device to the information unique to each device.

此外,本發明,在此發明範圍內,各實施型態的任意組合,或各實施型態的任何構成部件的變形,或各實施型態中任何構成部件的省略皆為可能的。 Further, the present invention is not limited to any combination of the embodiments, or any of the constituent members of the respective embodiments, or the omission of any constituent members in the respective embodiments within the scope of the invention.

產業上的利用可能性 Industrial utilization possibility

如上所述,根據本發明之機器分類裝置,係針對複數個設備,按這些設備所持有的機器分類各設備,適合對升降機或空調等同種物品於不同環境複數存在的設備使用。 As described above, the machine sorting apparatus according to the present invention classifies each apparatus by a machine held by these apparatuses for a plurality of apparatuses, and is suitable for use in a device in which an elevator or an air conditioner equivalent item exists in a plurality of environments.

100‧‧‧機器分類裝置 100‧‧‧Machine sorting device

101‧‧‧資料取得部 101‧‧‧Information Acquisition Department

102‧‧‧特徵量轉換部 102‧‧‧Characteristics Conversion Department

103‧‧‧機器分類部 103‧‧‧Machine Classification Department

200‧‧‧資料收集管理裝置 200‧‧‧Data collection management device

201‧‧‧機器分類指標資料庫 201‧‧‧ Machine Classification Indicators Database

300‧‧‧網路 300‧‧‧Network

400‧‧‧監視對象 400‧‧‧Monitoring objects

Claims (6)

一種機器分類裝置,其特徵為包括:資料取得部,取得機器分類指標資料,其相當於從各個由單數或複數個機器構成之複數個設備中的上述各機器的監視資料得到的該各機器所固有的資訊;以及機器分類部,使用上述機器分類指標資料以依照機器單位分類設備。 A machine classification device comprising: a material acquisition unit that acquires machine classification index data, which is equivalent to each machine obtained from monitoring data of each of the plurality of devices each composed of a single or a plurality of devices; Intrinsic information; and the Machine Classification Department uses the above-mentioned machine classification indicator data to classify equipment according to machine units. 一種機器分類裝置,其特徵為包括:資料取得部,取得機器分類指標資料,其相當於從各個由單數或複數個機器構成之複數個設備中的上述各機器的監視資料得到的該各機器所固有的資訊;特徵量轉換部,將上述機器分類指標資料轉換為表示上述機器之特徵的特徵量;以及機器分類部,將上述特徵量接近之機器作為特徵類似之機器以依照該機器單位分類設備。 A machine classification device comprising: a material acquisition unit that acquires machine classification index data, which is equivalent to each machine obtained from monitoring data of each of the plurality of devices each composed of a single or a plurality of devices; The intrinsic information; the feature quantity conversion unit converts the machine classification index data into a feature quantity indicating characteristics of the machine; and the machine classification unit, the machine having the feature quantity close to the machine having similar characteristics to classify the device according to the machine unit . 如申請專利範圍第2項所述之機器分類裝置,其中,上述機器分類指標資料,係提供為按資料類別的資料庫。 The machine classification device according to claim 2, wherein the machine classification index data is provided as a database according to a data category. 如申請專利範圍第1項所述之機器分類裝置,其中,上述機器分類指標資料,設各機器的使用頻率為該各機器所固有的資訊。 The machine sorting device according to claim 1, wherein the machine classification index data sets the frequency of use of each machine as information inherent to each machine. 如申請專利範圍第1項所述之機器分類裝置,其中,上述機器分類指標資料,設各機器的設置環境資訊為該各機器所固有的資訊。 The machine classification device according to claim 1, wherein the machine classification index data sets the installation environment information of each machine as information inherent to the respective machines. 如申請專利範圍第2項所述之機器分類裝置,更包括: 故障風險算出部,使用上述各機器的故障發生頻率,以預測由上述機器分類部判定為類似之機器的故障風險。 The machine classification device as described in claim 2, further comprising: The failure risk calculation unit uses the failure occurrence frequency of each of the above-described devices to predict the risk of failure of the machine determined to be similar by the machine classification unit.
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