TW201726391A - High rigidity interlayers and light weight laminated multiple layer panels - Google Patents

High rigidity interlayers and light weight laminated multiple layer panels Download PDF

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Publication number
TW201726391A
TW201726391A TW105132316A TW105132316A TW201726391A TW 201726391 A TW201726391 A TW 201726391A TW 105132316 A TW105132316 A TW 105132316A TW 105132316 A TW105132316 A TW 105132316A TW 201726391 A TW201726391 A TW 201726391A
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layer
inner layer
polymer layer
poly
resin
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TW105132316A
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Chinese (zh)
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俊 盧
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索魯提亞有限公司
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Priority claimed from US14/879,720 external-priority patent/US20170100918A1/en
Priority claimed from US14/879,373 external-priority patent/US20160200076A1/en
Priority claimed from US14/879,596 external-priority patent/US20170100919A1/en
Application filed by 索魯提亞有限公司 filed Critical 索魯提亞有限公司
Publication of TW201726391A publication Critical patent/TW201726391A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10559Shape of the cross-section
    • B32B17/10568Shape of the cross-section varying in thickness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10761Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing vinyl acetal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/033 layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/10Properties of the layers or laminate having particular acoustical properties
    • B32B2307/102Insulating

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  • Laminated Bodies (AREA)

Abstract

This disclosure is related to the field of polymer interlayers for multiple layer panels and multiple layer panels having at least one polymer interlayer sheet. Specifically, this disclosure is related to the field of high rigidity interlayers and light weight laminated multiple layer panels incorporating high rigidity interlayers.

Description

高剛性內層及輕量層狀多層板Highly rigid inner layer and lightweight layered multilayer board

本發明係關於用於多層板之聚合物內層及具有至少一個聚合物內層薄片之多層板領域。具體而言,本發明係關於高剛性內層及併有高剛性內層之輕量層狀多層板領域。This invention relates to the field of polymeric inner layers for multilayer boards and multilayer boards having at least one inner layer of polymer. In particular, the present invention relates to the field of lightweight laminate layers of highly rigid inner layers and highly rigid inner layers.

本發明之一個態樣涉及一種包含以下之多層內層:包含第一聚(乙烯基丁縮醛)樹脂及至少一種塑化劑之第一聚合物層;及鄰近於該第一聚合物層且與其接觸之第二聚合物層。該第二聚合物層包含第二聚(乙烯基丁縮醛)樹脂及至少一種塑化劑。該內層包含有包含第三聚(乙烯基丁縮醛)樹脂及至少一種塑化劑之第三聚合物層。該第二聚合物層鄰近於該等第一及第三聚合物層且與其接觸。該第二聚(乙烯基丁縮醛)樹脂具有與該第一聚(乙烯基丁縮醛)樹脂及/或該第三聚(乙烯基丁縮醛)樹脂之殘餘羥基含量相差至少7重量%之殘餘羥基含量。該第二聚合物層具有小於9℃之玻璃轉移溫度(glass transition temperature)及不超過9密耳之最大厚度。該第一聚合物層及該第三聚合物層中之至少一者具有至少33℃之玻璃轉移溫度及大於13密耳之厚度。 本發明之另一態樣涉及一種包含以下之多層內層:包含第一聚(乙烯基丁縮醛)樹脂及至少一種塑化劑之第一聚合物層;及包含第二聚(乙烯基丁縮醛)樹脂及至少一種塑化劑之第二聚合物層。該第二聚合物層之玻璃轉移溫度小於9℃。該內層包含有包含第三聚(乙烯基丁縮醛)樹脂及至少一種塑化劑之第三聚合物層。該第二聚合物層安置於該第一聚合物層與該第二聚合物層之間且與其中之每一者接觸。該第一聚合物層及該第三聚合物層中之至少一者的玻璃轉移溫度為至少33℃。該內層具有在27℃至小於29℃範圍內的等效玻璃轉移溫度(Teq )。 本發明之另一態樣涉及一種包含一對剛性基板及安置於該等基板之間的內層之多層玻璃板。該內層包含有包含第一聚(乙烯基丁縮醛)樹脂及至少一種塑化劑之第一聚合物層。該內層包含有包含第二聚(乙烯基丁縮醛)樹脂及至少一種塑化劑之第二聚合物層及包含第三聚(乙烯基丁縮醛)樹脂及至少一種塑化劑之第三聚合物層。該第一聚合物層及該第三聚合物層中之至少一者的玻璃轉移溫度為至少33℃,且該第一聚合物層及該第三聚合物層的合併厚度為至少28密耳。該等剛性基板之合併厚度小於或等於4.0 mm。One aspect of the invention relates to a multilayer inner layer comprising: a first polymer layer comprising a first poly(vinyl butyral) resin and at least one plasticizer; and adjacent to the first polymer layer a second polymer layer in contact therewith. The second polymer layer comprises a second poly(vinyl butyral) resin and at least one plasticizer. The inner layer comprises a third polymer layer comprising a third poly(vinyl butyral) resin and at least one plasticizer. The second polymer layer is adjacent to and in contact with the first and third polymer layers. The second poly(vinyl butyral) resin has a residual hydroxyl content difference of at least 7 wt% from the first poly(vinyl butyral) resin and/or the third poly(vinyl butyral) resin The residual hydroxyl content. The second polymer layer has a glass transition temperature of less than 9 ° C and a maximum thickness of no more than 9 mils. At least one of the first polymer layer and the third polymer layer has a glass transition temperature of at least 33 ° C and a thickness greater than 13 mils. Another aspect of the invention relates to a multilayer inner layer comprising: a first polymer layer comprising a first poly(vinyl butyral) resin and at least one plasticizer; and a second poly(vinyl butyl) An acetal) resin and a second polymer layer of at least one plasticizer. The second polymer layer has a glass transition temperature of less than 9 °C. The inner layer comprises a third polymer layer comprising a third poly(vinyl butyral) resin and at least one plasticizer. The second polymer layer is disposed between and in contact with each of the first polymer layer and the second polymer layer. The glass transition temperature of at least one of the first polymer layer and the third polymer layer is at least 33 °C. The inner layer has an equivalent glass transition temperature (T eq ) in the range of 27 ° C to less than 29 ° C. Another aspect of the invention relates to a multiple glazing panel comprising a pair of rigid substrates and an inner layer disposed between the substrates. The inner layer comprises a first polymer layer comprising a first poly(vinyl butyral) resin and at least one plasticizer. The inner layer comprises a second polymer layer comprising a second poly(vinyl butyral) resin and at least one plasticizer, and a third polymer comprising a third poly(vinyl butyral) resin and at least one plasticizer Three polymer layers. The glass transition temperature of at least one of the first polymer layer and the third polymer layer is at least 33 ° C, and the combined thickness of the first polymer layer and the third polymer layer is at least 28 mils. The combined thickness of the rigid substrates is less than or equal to 4.0 mm.

一般而言,多層板係由之間包夾一或多個聚合物內層薄片的兩個玻璃薄片或其他可應用基板構成。多層板一般藉由將至少一個聚合物內層薄片放入兩個基板之間以建立組裝件製備。不常見的為多聚合物內層薄片放入兩個基板內,由此建立具有多聚合物內層之多層板。在自組裝件移除空氣之後,組裝件之組成部件利用一般熟習此項技術者已知的方法初步壓力接合在一起。最終整體結構係由藉由層壓製程,諸如(但不限於)高壓處理使初步壓力接合更加持久而形成。 聚(乙烯基丁縮醛)(在下文中稱為「PVB」)為製造聚合物內層及多層板中常用聚合物。由一或多個PVB內層形成之多層板的主要功能中之一者為吸收諸如由目標撞擊板之力所導致的能量而不使其穿透板或玻璃碎片分散。因此,當此等板用於機動車輛、飛機、結構或其他目標(其常見應用)之窗戶時,其具有最小化對目標封圍區域內之人員或目標之損害或損傷的效應。除了安全益處以外,多層板之聚合物內層亦可用於給予板其他有利的效應,包括(但不限於)噪音衰減、減少UV及/或IR光透射及增強窗戶開口之整體外觀及美學吸引力。 最近,部分由於對汽車及航空運輸之燃料效率不斷增長的社會關注,一直需要重量比傳統模型輕的多層板。此需要係由以下事實引起:重量與汽車或飛機之燃料效率具有直接相關性;車輛愈重則需要愈多的燃料自點A移動至點B。一般而言,多層板佔現代機動車輛之大部分(約45至68公斤)重量。由於美學附加,諸如太陽天窗或全景天窗及較大擋風玻璃,歸因於多層板之汽車重量百分比在一些現代汽車模型中甚至正在增加。在此等應用中所用多層板之重量減少將總體上導致車輛之整體重量顯著減少及相關燃料效率增加。此等板中之大部分重量不在於內層重量,而在於基板重量。 傳統上,用於汽車應用之多層板(諸如擋風玻璃、太陽或月亮天窗以及側面及後面窗戶)通常由之間安置有PVB內層之具有相同厚度的兩個玻璃薄片構成。一般而言,在此等應用中之各基板薄片厚度為約2.0 mm至2.3 mm。 較輕重量多層板藉由使用具有對稱或不對稱基板組態之更薄玻璃達成。用於達成供擋風玻璃用之較輕重量多層板的當前形態總體上與不對稱基板組態有關。在此等組態中,外側基板(亦即朝向車輛艙室外部之基板)之厚度維持在約2.0 mm至2.3 mm之傳統厚度下,同時內側基板(亦即朝向艙室內部之基板)之厚度減少。外側基板厚度保持在約2.0 mm至2.3 mm下以維持板強度以承受砂、礫石以及可衝擊運輸期間機動車輛之其他道路碎屑及危險物之力。減少內側基板厚度以降低板之總體整體重量。用於擋風玻璃之不對稱窗戶板之總體玻璃厚度可經組態以低至3.7 mm。 不對稱基板組態通常用於擋風玻璃以達成較輕重量,同時對稱基板組態通常用於汽車之側面窗戶及天窗中之多層板中。一般而言,用於此等窗戶之板經熱強化以便提供結構及機械上堅固的鑲嵌玻璃以抵抗碎片及可由門關閉、當窗戶下降及升高時之板移動、天窗板移動及較小目標對板之衝擊導致的破裂。用於側面及天窗窗戶之對稱窗戶板之總體玻璃厚度可經組態以低至3.6 mm。 由於整體厚度減少,藉由不對稱基板組態製備之多層板提供了節省重量的機會,且因此改良汽車及航空應用中之燃料節約。舉例而言,通常擋風玻璃之表面積為約1.4 m2 。對於具有習知PVB內層之傳統2.1 mm/2.1 mm玻璃組態,擋風玻璃之總重量為約15.8 kg。對於不對稱玻璃組態,諸如2.1 mm/1.6 mm (其為當前用於市售使用之最低合併玻璃厚度之一),不對稱擋風玻璃之重量為約14.1 kg ,比傳統多層板節省了1.7 kg,10.8%重量。 儘管不對稱多層板確實導致重量節省增加,但其並非沒有代價。一個主要問題為經由不對稱形態製備之輕量多層板儘管較輕,但不與經由傳統方法製備之多層板一樣堅固。擋風玻璃之機械強度,諸如偏轉硬度隨著玻璃厚度減少而減少。舉例而言,與4.2 mm整塊玻璃板相比,3.7 mm整塊玻璃板之偏轉硬度減少33%。因此,玻璃彎曲強度、玻璃邊緣強度、玻璃衝擊強度、天窗強度及扭轉剛度在此等板中均減小。 用於汽車窗戶之板的強度至關重要,部分由於在當今車輛中,板為車輛結構之一部分且有助於車體,尤其車輛天窗之整體機械強度及剛度。舉例而言,在Ford P2000車身上,車身之扭轉剛度在擋風玻璃及後部玻璃在原位的情況下每個角度為24.29 kNm,在玻璃不在原位的情況下為16.44 kNm。參看M. A. Khaleel等人, Effect of Glazing System Parameters on Glazing System Contribution to a Lightweight Vehicle's Torsional Stiffness and Weight.International Body and Engineering Conference , Detroit ,(2000) SAE論文第2000-01-2719號(其全部揭示內容以引用之方式併入本文中)。玻璃貢獻了約30%汽車整體剛度。對汽車結構之此貢獻在正常汽車操作及碰撞或其他事故之事件中均至關重要。若汽車窗戶中多層板之強度為了較低重量及較大燃料效率而受損,則將導致車輛之結構剛度及整體安全性降低。 由於所有問題與經不對稱組態之多層板相關,所以在此項技術中需要具有經改良機械強度,且因此具有經改良車輛結構剛度及整體安全性之輕量多層板。因此本發明之目標為設計包含內層之輕量多層板,其中由於減小之玻璃厚度所造成的板之機械強度減少至少部分藉由內層得到補償。 由於在此項技術中此等及其他問題,所以本文所描述尤其為包含以下之輕量多層玻璃板:第一玻璃基板;第二玻璃基板;及安置於第一玻璃基板與第二玻璃基板之間的至少一個聚合物內層,聚合物內層之玻璃轉移溫度大於或等於約33攝氏度。第一玻璃基板及第二玻璃基板之合併厚度小於或等於約4.0 mm。另外,多層玻璃板之偏轉硬度高於具有相同厚度及玻璃組態但具有習知(非硬性)內層之多層板之偏轉硬度,且在一些實施例中,多層玻璃板之偏轉硬度比具有相同厚度及玻璃組態但具有習知(非硬性)內層之多層板的偏轉硬度高至少10%或高至少20%。在一些實施例中,當第一玻璃基板及第二玻璃基板之合併厚度小於或等於4.0 mm、或小於或等於3.9 mm、或小於或等於3.7 mm時,多層板之偏轉硬度大於或等於約300牛頓/公分、大於約320牛頓/公分或大於約360牛頓/公分。 在一些實施例中,聚合物內層包含塑化聚(乙烯基丁縮醛)。第一玻璃基板及第二玻璃基板之合併厚度亦可小於或等於約3.9 mm、或小於或等於約3.7 mm。在其他實施例中,聚合物內層之玻璃轉移溫度大於或等於約35攝氏度。 本文亦揭示包含以下之多層玻璃板:第一玻璃基板;第二玻璃基板;及安置於第一玻璃基板與第二玻璃基板之間的多層內層。多層內層包含:玻璃轉移溫度大於或等於約33攝氏度之第一塑化聚合物層;及與第一塑化聚合物層接觸之第二塑化聚合物,第二塑化聚合物層之玻璃轉移溫度小於30攝氏度。第一玻璃基板及第二玻璃基板之合併厚度小於或等於約4.0 mm。多層玻璃板之偏轉硬度高於具有相同厚度及玻璃組態但具有習知(非硬性)多層內層之多層板的偏轉硬度,且在一些實施例中,多層玻璃板之偏轉硬度比具有相同厚度及玻璃組態但具有習知(非硬性)多層內層之多層板的偏轉硬度高至少10%或高至少20%。在一些實施例中,當第一玻璃基板及第二玻璃基板之合併厚度小於或等於4.0 mm、或小於或等於3.9 mm、或小於或等於3.7 mm時,多層板之偏轉硬度大於或等於約240牛頓/公分。另外,多層玻璃板在3150 Hz參考頻率下具有大於或等於約36分貝之聲音傳輸損失(TLref )。 在一些實施例中,第一塑化聚合物層包含塑化聚(乙烯基丁縮醛),且第二塑化聚合物層包含塑化聚(乙烯基丁縮醛)。另外,板可包括由塑化聚(乙烯基丁縮醛)構成之第三塑化聚合物層,其中第二塑化聚合物層安置於第一塑化聚合物層與第三塑化聚合物層之間。 在其他實施例中,多層玻璃板之偏轉硬度高於具有相同厚度及玻璃組態但具有習知(非硬性)內層之多層板之偏轉硬度,且在一些實施例中,多層玻璃板之偏轉硬度比具有相同厚度及玻璃組態但具有習知(非硬性)內層之多層板的偏轉硬度高至少10%或高至少20%。在一些實施例中,多層板之偏轉硬度大於約250牛頓/公分。在另其他實施例中,當第一玻璃基板及第二玻璃基板之合併厚度小於或等於4.0 mm、或小於或等於3.9 mm、或小於或等於3.7 mm時,多層玻璃板之偏轉硬度大於約280牛頓/公分。第一玻璃基板及第二玻璃基板之合併厚度亦可小於或等於約3.9 mm、或小於或等於約3.7 mm。另外,第一塑化聚合物層之玻璃轉移溫度可大於或等於約36攝氏度,或第二塑化聚合物層之玻璃轉移溫度可小於或等於約20攝氏度。 本文亦揭示包含以下之多層玻璃板:第一玻璃基板;第二玻璃基板;及安置於第一玻璃基板與第二玻璃基板之間的多層內層。多層內層包含:具有大於或等於約19重量%之殘餘羥基含量及小於或等於約35 phr之塑化劑含量的第一塑化聚合物層;及與第一塑化聚合物層接觸之第二塑化聚合物層,第二塑化聚合物層具有小於或等於約16重量%之殘餘羥基含量及大於或等於約48 phr之塑化劑含量。第一玻璃基板及第二玻璃基板之合併厚度小於或等於約4.0 mm,且多層玻璃板之偏轉硬度高於具有相同厚度及玻璃組態但具有習知(非硬性)內層之多層板的偏轉硬度,且在一些實施例中,多層玻璃板之偏轉硬度比具有相同厚度及玻璃組態但具有習知(非硬性)內層之多層板的偏轉硬度高至少10%或高至少20%。在一些實施例中,當第一玻璃基板及第二玻璃基板之合併厚度小於或等於4.0 mm、或小於或等於3.9 mm、或小於或等於3.7 mm時,多層板之偏轉硬度大於或等於約240牛頓。另外,多層玻璃板具有大於或等於約36分貝之聲音傳輸損失(TLref )。 在一些實施例中,第一塑化聚合物層包含塑化聚(乙烯基丁縮醛),且第二塑化聚合物層包含塑化聚(乙烯基丁縮醛)。另外,板可包括由塑化聚(乙烯基丁縮醛)構成之第三塑化聚合物層,其中第二塑化聚合物層安置於第一塑化聚合物層與第三塑化聚合物層之間。 在一些實施例中,第一塑化聚合物層具有大於或等於約20重量%之殘餘羥基含量。在其他實施例中,第二塑化聚合物層具有小於或等於約15重量%之殘餘羥基含量及大於或等於約70 phr之塑化劑含量。 在某些替代實施例中,多層玻璃板之偏轉硬度高於具有相同厚度及玻璃組態但具有習知(非硬性)內層之多層板之偏轉硬度,且在一些實施例中,多層玻璃板之偏轉硬度比具有相同厚度及玻璃組態但具有習知(非硬性)內層之多層板的偏轉硬度高至少10%或高至少20%。在一些實施例中,當第一玻璃基板及第二玻璃基板之合併厚度小於或等於4.0 mm、或小於或等於3.9 mm、或小於或等於3.7 mm時,多層板之偏轉硬度大於約250牛頓/公分、或大於約280牛頓/公分。第一玻璃基板及第二玻璃基板之合併厚度亦可小於或等於約3.9 mm、或小於或等於約3.7 mm。 本文亦揭示包含以下之多層玻璃板:第一玻璃基板;第二玻璃基板;及安置於第一玻璃基板與第二玻璃基板之間的多層內層。多層內層包含:第一塑化聚合物層;及與第一塑化聚合物層接觸之第二塑化聚合物層。多層內層具有大於或等於約29攝氏度之如下所定義的等效玻璃轉移溫度(Teq )。在此實施例中,第一玻璃基板及第二玻璃基板之合併厚度小於或等於約4.0 mm,且多層玻璃板之偏轉硬度高於具有相同厚度及玻璃組態但具有習知(非硬性)多層內層之多層板的偏轉硬度,且在一些實施例中,多層玻璃板之偏轉硬度比具有相同厚度及玻璃組態但具有習知(非硬性)多層內層之多層板的偏轉硬度高至少10%或高至少20%。在一些實施例中,當第一玻璃基板及第二玻璃基板之合併厚度小於或等於4.0 mm、或小於或等於3.9 mm、或小於或等於3.7 mm時,多層板之偏轉硬度大於或等於約240牛頓/公分。另外,多層玻璃板具有大於或等於約36分貝之聲音傳輸損失(TLref )。 在一些實施例中,第一塑化聚合物層包含塑化聚(乙烯基丁縮醛),且第二塑化聚合物層包含塑化聚(乙烯基丁縮醛)。另外,板可包括由塑化聚(乙烯基丁縮醛)構成之第三塑化聚合物層,其中第二塑化聚合物層安置於第一塑化聚合物層與第三塑化聚合物層之間。 在某些替代實施例中,多層玻璃板之偏轉硬度高於具有相同厚度及玻璃組態但具有習知(非硬性)內層之多層板之偏轉硬度,且在一些實施例中,多層玻璃板之偏轉硬度比具有相同厚度及玻璃組態但具有習知(非硬性)內層之多層板的偏轉硬度高至少10%或高至少20%。在一些實施例中,當第一玻璃基板及第二玻璃基板之合併厚度小於或等於4.0 mm、或小於或等於3.9 mm、或小於或等於3.7 mm時,多層板之偏轉硬度大於約250牛頓/公分、或大於約280牛頓/公分。第一玻璃基板及第二玻璃基板之合併厚度亦可小於或等於約3.9 mm、或小於或等於約3.7 mm。 在其他實施例中,多層內層之等效玻璃轉移溫度(Teq )大於或等於約31攝氏度、或大於或等於約34攝氏度。 根據一些實施例,提供包含以下之多層內層:第一塑化聚合物層,其中第一塑化聚合物層之玻璃轉移溫度為至少33℃;及第二塑化聚合物層,其中第二塑化聚合物層具有小於10℃之玻璃轉移溫度及5密耳或更小之厚度,且其中內層在重合頻率下具有至少35 dB之聲音傳輸損失(TLc )及至少27℃之等效玻璃轉移溫度(Teq )。 在一些實施例中,提供包含以下之多層內層:包含第一聚(乙烯基丁縮醛)樹脂及至少一種塑化劑之第一聚合物層;及在內層中鄰近於第一聚合物層之第二聚合物層,其中第二聚合物層包含第二聚(乙烯基丁縮醛)樹脂及至少一種塑化劑,其中第二聚(乙烯基丁縮醛)樹脂具有與第一聚(乙烯基丁縮醛)樹脂之羥基含量相差至少6重量%的殘餘羥基含量,其中第二聚合物層具有小於9℃之玻璃轉移溫度及小於9密耳之最大厚度,其中內層在重合頻率下具有至少35 dB之聲音傳輸損失(TLc )及/或在2,000與8,000 Hz之間具有至少38 dB之加權平均聲音傳輸損失(TLw )。 在一些實施例中,提供包含以下之多層內層:包含第一聚(乙烯基丁縮醛)樹脂及至少一種塑化劑之第一聚合物層,其中該第一聚合物層之玻璃轉移溫度為至少33℃;及在該內層中鄰近於該第一聚合物層之第二聚合物層,其中該第二聚合物層包含第二聚(乙烯基丁縮醛)樹脂及至少一種塑化劑,其中該第一聚合物層及該第二聚合物層中之至少一者在2,000至8,000 Hz之1/3倍頻程帶頻率中具有至少150 MPa之平均剪切儲存模數(G'),其中該內層在重合頻率下具有至少35 dB之聲音傳輸損失(TLc )及/或在2,000與8,000 Hz之間具有至少38 dB之加權平均聲音傳輸損失(TLw )。可使用如以下進一步詳細描述之動態機械分析(DMA)測定剪切儲存模數(G')。 在一些實施例中,提供包含以下之多層內層:包含第一聚(乙烯基丁縮醛)樹脂及至少一種塑化劑之第一聚合物層;包含第二聚(乙烯基丁縮醛)樹脂及至少一種塑化劑之第二聚合物層,其中第二聚合物層之玻璃轉移溫度小於9℃;及包含第三聚(乙烯基丁縮醛)樹脂及至少一種塑化劑之第三聚合物層,其中第二聚合物層安置於第一聚合物層與第二聚合物層之間且與其中之每一者接觸,其中在第一聚(乙烯基丁縮醛)樹脂與第二聚(乙烯基丁縮醛)樹脂、第二聚(乙烯基丁縮醛)樹脂與第三聚(乙烯基丁縮醛)樹脂及第一聚(乙烯基丁縮醛)樹脂與第三聚(乙烯基丁縮醛)樹脂之間的殘餘羥基含量之最大差異絕對值為至少6重量%,其中第一及第三聚合物層之合併厚度與第二聚合物層之厚度的比率為至少2.25:1,且總體內層厚度小於或等於90密耳,其中內層之等效玻璃轉移溫度(Teq )為至少27℃。 在一些實施例中,提供包含以下之多層內層:包含第一聚(乙烯基丁縮醛)樹脂及至少一種塑化劑之第一聚合物層,其中第一聚(乙烯基丁縮醛)樹脂具有至少19重量%之殘餘羥基含量;及在內層中鄰近於第一聚合物層之第二聚合物層,其中第二聚合物層包含第二聚(乙烯基丁縮醛)樹脂及至少一種塑化劑,其中第二聚合物層之玻璃轉移溫度不超過20℃,其中第一聚合物層及第二聚合物層中之至少一者在2,000至8,000 Hz之1/3倍頻程帶頻率中具有至少150 MPa之平均剪切儲存模數(G'),其中內層在重合頻率下具有至少35 dB之聲音傳輸損失(TLc )及/或在2,000與8,000 Hz之間具有至少38 dB之加權平均聲音傳輸損失(TLw )。 根據一些實施例,提供包含一對剛性基板及安置於剛性基板之間之多層內層的多層玻璃板,內層包含第一聚合物層,該第一聚合物層包含具有大於19重量%之殘餘羥基含量的第一聚(乙烯基丁縮醛)樹脂及至少一種塑化劑,其中第一聚合物層之玻璃轉移溫度為至少33℃;及第二聚合物層,該第二聚合物層包含具有小於16重量%之殘餘羥基含量的第二聚(乙烯基丁縮醛)樹脂及至少一種塑化劑,其中第二聚合物層之玻璃轉移溫度比第一聚合物層之玻璃轉移溫度低至少20℃。另外,當剛性基板之合併厚度小於4.0 mm、小於3.9 mm或小於3.7 mm時,板之偏轉硬度為至少240 N/cm。 在其他實施例中,提供包含一對剛性基板及安置於基板之間之內層的多層板,其中內層包含有包含至少第一聚(乙烯基丁縮醛)樹脂及至少一種塑化劑之至少一個聚合物層,其中聚合物層在2,000至8,000 Hz之1/3倍頻程帶頻率中具有至少150 MPa之平均剪切儲存模數(G'),且其中內層在重合頻率下具有至少35 dB之聲音傳輸損失(TLc )及/或在2,000與8,000 Hz之間具有至少38 dB之加權平均聲音傳輸損失(TLw )。另外,當剛性基板之合併厚度小於4.0 mm時,板之偏轉硬度為至少240 N/cm。 在一些實施例中,提供包含一對剛性基板及安置於基板之間之內層的多層玻璃板,其中內層包含至少第一聚合物層,該第一聚合物層包含聚(乙烯基丁縮醛)樹脂及至少一種塑化劑且具有至少33℃之玻璃轉移溫度,其中內層在重合頻率下具有至少35 dB之聲音傳輸損失(TLc )及/或在2,000與8,000 Hz之間量測至少38 dB之加權平均聲音傳輸損失(TLw )。另外,當剛性基板之合併厚度小於4.0 mm時,板之偏轉硬度為至少225 N/cm。 本文所亦描述尤其為高剛性內層及輕量多層板(併有高剛性內層),其與傳統多層板相比重量顯著減少,而與具有對稱或不對稱組態之薄玻璃組合用途相關之強度不會顯著減少。在一個實施例中,舉例而言,此輕量多層板由合併厚度為4.0 mm或更小之兩個玻璃板或其他可應用基板及玻璃轉移溫度至少大於33℃之至少一個內層構成,其中內層包夾在兩個基板之間。當用於漂浮或退火玻璃中時,所得多層板可具有比習知多層板高至少20%之偏轉硬度。當用於合併基板厚度3.7 mm之漂浮或退火玻璃中時,輕量多層板亦可具有至少285 N/cm之偏轉硬度。 為了促進更加全面理解本文所揭示之內層及多層板,將首先定義如本申請案中所用某些術語之含義。當術語由一般熟習此項技術者理解時,此等定義不應限制此等術語,而僅使得可改善術語在本文中使用情況的理解。 如本文所用,術語「聚合物內層薄片」、「內層」、「聚合物層」及「聚合物熔體薄片」可指代單層薄片或多層內層。如名稱意指,「單層薄片」為呈一個層形式擠製之單一聚合物層。另一方面,多層內層可包含多個層,包括分別擠製層、共擠製層或分別擠製層及共擠製層之任何組合。因此,多層內層可包含例如:合併在一起之兩個或更多個單層薄片(「複數個層薄片」);共擠製在一起之兩個或更多個層(「共擠製薄片」);合併在一起之兩個或更多個共擠製薄片;至少一個單層薄片及至少一個共擠製薄片之組合;及至少一個複數個層薄片及至少一個共擠製薄片之組合。在本發明之各種實施例中,多層內層包含彼此直接接觸安置之至少兩個聚合物層(例如單層或共擠製之多個層),其中各層包含聚合物樹脂。如本文中所用術語「樹脂」係指自由聚合物前驅體之酸催化及後續中和產生之混合物移除的聚合物組分(例如PVB)。一般而言,將塑化劑,諸如以下更加全面論述之彼等塑化劑添加至樹脂以得到塑化聚合物。另外,樹脂可具有除了聚合物及塑化劑以外的其他組分,包括例如乙酸酯、鹽及醇。 亦應注意,儘管聚(乙烯基丁縮醛)(「PVB」)內層在本申請案中常常特定地論述為聚合物內層之聚合物樹脂,但應理解亦可使用除PVB內層以外的其他熱塑性內層。所涵蓋聚合物包括(但不限於)聚胺基甲酸酯、聚氯乙烯、聚(乙烯乙酸乙烯酯)及其組合。此等聚合物可單獨或與其他聚合物組合利用。因此,應理解當將範圍、值及/或方法提供給本申請案中之PVB內層(例如塑化劑組分百分比、厚度及特性增強添加劑)時,彼等範圍、值及/或方法在適用情況下亦適用於本文揭示之其他聚合物及聚合物摻合物,或可如一般熟習此項技術者所已知進行修改以應用於不同材料。  PVB樹脂利用已知的水性或溶劑縮醛化方法藉由使聚乙烯醇(「PVOH」)與丁醛在酸催化劑存在下反應,對樹脂進行分離,穩定且乾燥製備。該等縮醛化方法揭示於例如美國專利第2,282,057號及第2,282,026號以及由B.E. Wade (2003)發佈之Vinyl Acetal Polymers, 於Encyclopedia of Polymer Science & Technology, 第3版, 第8卷, 第381頁至第399頁,其全部揭示內容以引用之方式併入本文中。樹脂係以各種形式市售,例如呈購自Solutia Inc.之Butvar®樹脂形式市售。 如先前論述,儘管在本文中總體上稱為「聚(乙烯基縮乙醛)」或「聚(乙烯基丁縮醛)」,但本文所描述之樹脂可包括任何適合醛之基團,包括(但不限於)異丁醛。在一些實施例中,一或多種聚(乙烯基縮乙醛)樹脂可包括至少一種C1 至C10 醛或至少一種C4 至C8 醛之基團。適合C4 至C8 醛之實例可包括(但不限於)正丁醛、異丁醛、2-甲基戊醛、正己基醛、2-乙基己基醛、正辛基醛及其組合。 在多個實施例中,塑化劑添加至聚合物樹脂以形成聚合物層或內層。塑化劑通常添加至聚合物樹脂以增加所得聚合物內層之可撓性及耐久性。塑化劑藉由以下起作用:將自身嵌入聚合物鏈之間,使聚合物鏈間隔開(由此增加「自由體積」)且因此顯著降低聚合物樹脂之玻璃轉移溫度(Tg ),由此使得材料更軟。在此方面,可調節內層中塑化劑之量以影響玻璃轉移溫度(Tg )。玻璃轉移溫度(Tg )為標誌內層自玻璃態轉移成橡膠態的溫度。一般而言,塑化劑裝載量愈高可得到愈低的Tg 。在各種實施例中,且如實例中更加全面地描述,高剛性內層包含玻璃轉移溫度大於約33℃之層。 所涵蓋塑化劑包括(但不限於)多元酸、多元醇之酯;三乙二醇二(2-乙基丁酸酯);三乙二醇二(2-乙基己酸酯)(已知為「3-GEH」);三乙二醇二庚酸酯;四乙二醇二庚酸酯;己二酸二己酯;己二酸二辛酯;環己基己二酸己酯;己二酸庚酯及己二酸壬酯之混合物;己二酸二異壬酯;己二酸庚基壬酯;癸二酸二丁酯;及聚合塑化劑,諸如油改性之癸二酸醇酸樹脂以及磷酸酯及己二酸酯之混合物以及其混合物及組合。3-GEH為尤其較佳的。適合塑化劑之其他實例可包括(但不限於)四乙二醇二(2-乙基己酸酯)(「4-GEH」)、己二酸二(丁氧基乙基)酯及己二酸雙(2-(2-丁氧基乙氧基)乙基)酯、癸二酸二辛酯、壬基苯基四伸乙基二醇以及其混合物。在一些實施例中,所涵蓋塑化劑為3-GEH,其折射率在25℃下為1.442。 在一些實施例中,可使用其他塑化劑,諸如高折射率塑化劑。如本文所使用,術語「高折射率塑化劑」係指折射率為至少1.460之塑化劑。如本文所用,本文所描述之塑化劑或樹脂之折射率(refractive index)(亦稱為折射率(index of refraction))值係根據ASTM D542在波長589 nm及25℃下量測或根據ASTM D542在文獻中報導。在各種實施例中,塑化劑之折射率為至少約1.460、或大於約1.470、或大於約1.480、或大於約1.490、或大於約1.500、或大於1.510、或大於1.520。該等塑化劑可用於內層之一或多個層。若內層為三層內層,則該等塑化劑可用於三層中之每一者。在一些實施例中,一或多種高折射率塑化劑可與折射率小於1.460之塑化劑(諸如3-GEH)結合使用。根據該等實施例,塑化劑混合物之折射率可為至少1.460。 適用於本發明之一或多個實施例之高折射率塑化劑可包括例如聚己二酸酯(RI為約1.460至約1.485);環氧化物(RI為約1.460至約1.480);鄰苯二甲酸酯及對苯二甲酸酯(RI為約1.480至約1.540);苯甲酸酯(RI為約1.480至約1.550);及其他特殊塑化劑(RI為約1.490至約1.520)。高折射率塑化劑之實例可包括(但不限於)尤其多元酸或多元醇之酯、聚己二酸酯、環氧化物、鄰苯二甲酸酯、對苯二甲酸酯、苯甲酸酯、甲苯甲酸酯(toluate)、苯六甲酸酯及其他特殊塑化劑。適合塑化劑之其他實例包括(但不限於)二丙二醇二苯甲酸酯、三丙二醇二苯甲酸酯、聚丙二醇二苯甲酸酯、苯甲酸異癸酯、苯甲酸2-乙基己酯、二乙二醇苯甲酸酯、丙二醇二苯甲酸酯、2,2,4-三甲基-1,3-戊二醇二苯甲酸酯、2,2,4-三甲基-1,3-戊二醇苯甲酸酯異丁酸酯、1,3-丁二醇二苯甲酸酯、二乙二醇二鄰甲苯甲酸酯、三乙二醇二鄰甲苯甲酸酯、二丙二醇二鄰甲苯甲酸酯、二苯甲酸1,2-辛酯、苯偏三酸三-2-乙基己酯、對苯二甲酸二2-乙基己酯、雙苯酚A雙(2-乙基己酸酯)、乙氧基化壬基苯酚及其混合物。 一般而言,本申請案之聚合物內層之塑化劑含量按重量/重基計以份數/一百樹脂份數(「phr」)為單位量測。舉例而言,若30公克塑化劑添加至100公克聚合物樹脂,則所得塑化聚合物之塑化劑含量將為30 phr。當聚合物層之塑化劑含量在本申請案中給與時,特定層之塑化劑含量參考用於製備彼特定層之熔融物中的塑化劑之phr來測定。在一些實施例中,高剛性內層包含塑化劑含量小於約35 phr及小於約30 phr之層。 根據本發明的一些實施例,本文所描述之一或多個聚合物層之總塑化劑含量可為至少約20 phr、至少約25 phr、至少約30 phr、至少約35 phr、至少約38 phr、至少約40 phr、至少約45 phr、至少約50 phr、至少約55 phr、至少約60 phr、至少約65 phr、至少約67 phr、至少約70 phr、至少約75 phr之一或多種塑化劑。在一些實施例中,聚合物層亦可包括不超過約100 phr、不超過約85 phr、不超過80 phr、不超過約75 phr、不超過約70 phr、不超過約65 phr、不超過約60 phr、不超過約55 phr、不超過約50 phr、不超過約45 phr、不超過約40 phr、不超過約38 phr、不超過約35 phr或不超過約30 phr之一或多種塑化劑。在一些實施例中,至少一個聚合物層之總塑化劑含量可在約20至約40 phr、約20至約38 phr或約25至約35 phr範圍內。在其他實施例中,至少一個聚合物層之總塑化劑含量可在約38至約90 phr、約40至約85 phr或約50至70 phr範圍內。 當內層包括多層內層時,在內層內之兩個或更多個聚合物層可具有大體上相同的塑化劑含量及/或聚合物層中之至少一者可具有不同於其他聚合物層中之一或多者的塑化劑含量。當內層包括具有不同塑化劑含量之兩個或更多個聚合物層時,兩個層可彼此鄰接。在一些實施例中,相鄰聚合物層之間塑化劑含量的差值可為至少約1 phr、至少約2 phr、至少約5 phr、至少約7 phr、至少約10 phr、至少約20 phr、至少約30 phr、至少約35 phr及/或不超過約80 phr、不超過約55 phr、不超過約50 phr或不超過約45 phr,或在約1至約60 phr、約10至約50 phr或約30至45 phr範圍內。當三個或更多個層存在於內層中時,內層之聚合物層中之至少兩者彼此可具有屬於例如10 phr內、5 phr內、2 phr內或1 phr內的類似塑化劑含量,同時聚合物層中之至少兩者可具有根據以上範圍彼此相異的塑化劑含量。 在一些實施例中,本文所描述之一或多個聚合物層或內層可包括兩種或更多種塑化劑(包括(例如)上文所列之塑化劑中之兩者或更多者)之摻合物。當聚合物層包括兩種或更多種塑化劑時,聚合物層之總塑化劑含量及相鄰聚合物層之間之總塑化劑含量的差值可屬於以上範圍中之一或多者。當內層為多層內層時,聚合物層中之一者或多於一者可包括兩種或更多種塑化劑。 在一些實施例中,當內層為多層內層時,包括塑化劑之摻合物的聚合物層中之至少一者可具有高於習知塑化聚合物層之玻璃轉移溫度的玻璃轉移溫度。在一些情況下,此可為可用作例如多層內層中之外部「表」層的層提供額外硬度。 舉例而言,在一些實施例中,多層內層之至少一個層可包括至少一種聚(乙烯基丁縮醛)樹脂及兩種或更多種塑化劑之摻合物使得聚合物層之塑化劑含量屬於上述範圍中之一或多者。在一些實施例中,總塑化劑含量可小於約45 phr、小於約40 phr、小於約38 phr、小於約35 phr或小於約30 phr,且聚合物層之玻璃轉移溫度可為至少約32℃、至少約33℃、至少約34℃、至少約35℃、至少約36℃、至少約37℃、至少約38℃、至少約39℃、至少約40℃、至少45℃。該層中所用聚(乙烯基丁縮醛)樹脂視情況可具有較高殘餘羥基含量,諸如大於19重量%、大於19.5重量%、大於20重量%或大於20.5重量%之殘餘羥基含量,或該層可具有如本文範圍中之一或多者中所描述的殘餘羥基含量、玻璃轉移溫度或總塑化劑含量。 除了塑化劑以外,亦預期亦可添加黏著控制劑(「ACA」)至聚合物樹脂以形成聚合物內層。ACA通常用於改變對內層之黏著性。所涵蓋ACA包括(但不限於)美國專利5,728,472中所揭示之ACA、殘餘乙酸鈉、乙酸鉀及/或雙(丁酸2-乙酯)鎂鹽。 其他添加劑可併入內層中以促進其在最終產物中之效能,且將某些其他性質賦予內層。該等添加劑包括(但不限於)染料、顏料、穩定劑(例如紫外線穩定劑)、抗氧化劑、抗阻斷劑、阻燃劑、IR吸收劑或阻斷劑(例如氧化銦錫、氧化銻錫、六硼化鑭(LaB6 )及氧化銫鎢)、處理助劑、流動增強添加劑、潤滑劑、抗衝擊改質劑、晶核生成劑、熱穩定劑、UV吸收劑、UV穩定劑、分散劑、界面活性劑、螯合劑、偶合劑、黏著劑、底塗劑、增強添加劑及填充劑以及一般熟習此項技術者已知的其他添加劑。 用於描述本申請案之聚合物內層之聚合物樹脂組分的一個參數為殘餘羥基含量(呈乙烯基羥基含量或聚(乙烯醇)(「PVOH」)含量形式)。殘餘羥基含量係指在處理完成之後呈聚合物鏈上之側基形式剩餘的羥基之量。舉例而言,PVB可藉由使聚(乙酸乙烯酯)水解成聚(乙烯醇),且隨後使聚(乙烯醇)與丁醛反應以形成PVB進行製造。在水解聚(乙酸乙烯酯)之方法中,通常並非所有乙酸酯側基轉換成羥基。另外,與丁醛之反應通常將不使得所有羥基轉換成縮醛基團。因此,在任何最終PVB中,將通常存在呈聚合物鏈上側基形式的殘餘乙酸酯基團(諸如乙酸乙烯酯基團)及殘餘羥基(諸如乙烯基羥基)。一般而言,聚合物之殘餘羥基含量可藉由控制反應時間及反應物濃度以及聚合物製造方法中之其他變量進行調節。當在本文中用作參數時,殘餘羥基含量根據ASTM D-1396按重量%計進行量測。 在各種實施例中,聚(乙烯基丁縮醛)樹脂包含以PVOH計算約8至約35重量%(wt. %)殘餘羥基、以PVOH計算約13至約30重量%殘餘羥基、以PVOH計算約8至約22重量%殘餘羥基或以PVOH計算約15至約22重量%殘餘羥基;且對於一些本文揭示之高剛性內層,對於該等層中之一或多者,聚(乙烯基丁縮醛)樹脂包含以PVOH計算大於約19重量%殘餘羥基、以PVOH計算大於約20重量%殘餘羥基、以PVOH計算大於約20.4重量%殘餘羥基及以PVOH計算大於約21重量%殘餘羥基。 在一些實施例中,用於內層之至少一個聚合物層之聚(乙烯基丁縮醛)樹脂可包括具有以下如上文所描述量測的殘餘羥基含量之聚(乙烯基丁縮醛)樹脂:至少約18重量%、至少約18.5重量%、至少約18.7重量%、至少約19重量%、至少約19.5重量%、至少約20重量%、至少約20.5重量%、至少約21重量%、至少約21.5重量%、至少約22重量%、至少約22.5重量%及/或不超過約30重量%、不超過約29重量%、不超過約28重量%、不超過約27重量%、不超過約26重量%、不超過約25重量%、不超過約24重量%、不超過約23重量%或不超過約22重量%。 另外,本文所描述之內層中一或多個其他聚合物層可包括具有較低殘餘羥基含量之另一聚(乙烯基丁縮醛)樹脂。舉例而言,在一些實施例中,內層之至少一個聚合物層可包括具有以下如上文所描述量測的殘餘羥基含量之聚(乙烯基丁縮醛)樹脂:至少約8重量%、至少約8.5重量%、至少約9重量%、至少約9.5重量%、至少約10重量%、至少約10.5重量%、至少約11重量%、至少約11.5重量%、至少約12重量%、至少約13重量%及/或不超過約16重量%、不超過約15重量%、不超過約14重量%、不超過約13.5重量%、不超過約13重量%、不超過約12重量%或不超過約11.5重量%。 當內層包括兩個或更多個聚合物層時,該等層可包括具有大體上相同殘餘羥基含量的聚(乙烯基丁縮醛)樹脂,或各層中聚(乙烯基丁縮醛)樹脂之殘餘羥基含量可彼此相異。當兩個或更多個層包括具有大體上相同殘餘羥基含量之聚(乙烯基丁縮醛)樹脂時,各層中聚(乙烯基丁縮醛)樹脂之殘餘羥基含量之間的差值可小於約2重量%、小於約1重量%或小於約0.5重量%。如本文所用,術語「重量%不同(weight percent different)」及「在…之間的差值為至少…重量%(the difference between … is at least … weight percent)」係指藉由自一個數目減去另一數目所計算之兩個給與重量%之間的差值。舉例而言,殘餘羥基含量為12重量%之聚(乙烯基縮乙醛)樹脂具有與殘餘羥基含量為14重量%之聚(乙烯基縮乙醛)樹脂不同2重量%的殘餘羥基含量(14重量%-12重量%=2重量%)。如本文所使用,術語「不同」可指高於或低於另一值之值。除非另外規定,否則在本文中所有「差值」係指差值之數值且不指由於減去數目之順序而產生的值之特定符號。因此,除非另外提及,否則在本文中所有「差值」係指兩個數目之間的差值之絕對值。 當兩個或更多個層包括具有不同殘餘羥基含量之聚(乙烯基丁縮醛)樹脂時,聚(乙烯基丁縮醛)樹脂之殘餘羥基含量之間的差值可如上文所描述量測為至少約2重量%、至少約3重量%、至少約4重量%、至少約5重量%、至少約6重量%、至少約7重量%、至少約8重量%、至少約9重量%、至少約10重量%、至少約12重量%、至少約15重量%。 樹脂亦可包含以聚乙烯酯(例如乙酸酯)計算小於35重量%殘餘酯基團、小於30重量%、小於25重量%、小於15重量%、小於13重量%、小於11重量%、小於9重量%、小於7重量%、小於5重量%或小於1重量%殘餘酯基團,其中其餘部分為縮醛,較佳為丁醛縮醛,但視情況包括微量之其他縮醛基團,例如2-乙基己醛基團(參見例如美國專利第5,137,954號,其全部揭示內容以引用之方式併入本文中)。樹脂之殘餘乙酸酯含量亦可根據ASTM D-1396測定。 在一些實施例中,至少一種聚(乙烯基縮乙醛)樹脂之殘餘乙酸酯含量可如上文所描述量測為至少約1重量%、至少約3重量%、至少約5重量%、至少約7重量%及/或不超過約15重量%、不超過約12重量%、不超過約10重量%、不超過約8重量%。當內層包含多層內層時,兩個或更多個聚合物層可包括具有大體上相同殘餘乙酸酯含量之樹脂,或各種層中之一或多個樹脂可具有大體上不同的乙酸酯含量。當兩種或更多種樹脂之殘餘乙酸酯含量大體上相同時,殘餘乙酸酯含量之差值可為例如小於約3重量%、小於約2重量%、小於約1重量%或小於約0.5重量%。在一些實施例中,多層內層中兩種或更多種聚(乙烯基丁縮醛)樹脂之間的殘餘乙酸酯含量之差值可為至少約3重量%、至少約5重量%、至少約8重量%、至少約15重量%、至少約20重量%或至少約30重量%。當該等樹脂用於多層內層時,具有不同殘餘乙酸酯含量之樹脂可位於相鄰聚合物層中。當多層內層為包括一對外部「表」層包圍或包夾內部「核心」層之三層內層時,例如核心層可包括具有較高或較低殘餘乙酸酯含量之樹脂。同時,內部核心層中之樹脂可具有高於或低於外部表層之殘餘羥基含量的殘餘羥基含量,且屬於先前所提供範圍中之一或多者內。 當與至少一種塑化劑合併時,具有較高或較低殘餘羥基含量及/或殘餘乙酸酯含量之聚(乙烯基縮乙醛)樹脂亦可最終包括不同量之塑化劑。因此,由具有不同組合物之第一及第二聚(乙烯基縮乙醛)樹脂形成的層或區域亦可在單一聚合物層或內層內具有不同性質。值得注意的是,對於塑化劑之給與類型,聚合物中塑化劑之相容性主要藉由聚合物之羥基含量測定。具有較大殘餘羥基含量之聚合物通常與減小之塑化劑相容性或容量相關。相反地,具有較低殘餘羥基含量之聚合物通常將導致塑化劑相容性或容量增加。因此,具有較高殘餘羥基含量之聚(乙烯基縮乙醛)樹脂傾向於經較少塑化,且展現比具有較低殘餘羥基含量之類似樹脂更高的硬度。相反地,當用所給與塑化劑進行塑化時,具有較低殘餘羥基含量之聚(乙烯基縮乙醛)樹脂可傾向於併入較高量之塑化劑,由此可得到較軟的聚合物層,其展現比具有較高殘餘羥基含量之類似樹脂更低的玻璃轉移溫度。視特定樹脂及塑化劑而定,可逆轉此等傾向。 當具有不同水準之殘餘羥基含量的兩種聚(乙烯基縮乙醛)樹脂與塑化劑摻合時,塑化劑可在聚合物層或區域之間分配,使得較多塑化劑可存在於具有較低殘餘羥基含量之層或區域中,且較少塑化劑可存在於具有較高殘餘羥基含量之層或區域中。最終,在兩種樹脂之間達成平衡狀態。一般而言,可操控且採用在聚合物之殘餘羥基含量與塑化劑相容性/容量之間的此相關性以允許添加適當量之塑化劑至聚合物樹脂中且穩定地維持多層內層內塑化劑含量之差值。當塑化劑將以其他方式在樹脂之間遷移時,該相關性亦有助於穩定地維持兩種或更多種樹脂之間的塑化劑含量之差值。 由於內層內塑化劑之遷移,當單獨或作為多層內層之部分量測時,一或多個聚合物層之玻璃轉移溫度可為不同的。在一些實施例中,內層可包括在內層外部玻璃轉移溫度為以下之至少一個聚合物層:至少約33℃、至少約34℃、至少約35℃、至少約36、至少約37℃、至少約38℃、至少約39℃、至少約40℃、至少約41℃、至少約42℃、至少約43℃、至少約44℃、至少約45℃或至少約46℃。在一些實施例中,同一層之玻璃轉移溫度在聚合物層內可為至少約34℃、至少約35℃、至少約36℃、至少約37℃、至少約38℃、至少約39℃、至少約40℃、至少約41℃、至少約42℃、至少約43℃、至少約44℃、至少約45℃、至少約46℃、至少約47℃。 在同一或其他實施例中,當內層不為內層之一部分時量測,多層內層之至少一個其他聚合物層之玻璃轉移溫度可小於30℃,且玻璃轉移溫度可為例如不超過約25℃、不超過約20℃、不超過約15℃、不超過約10℃、不超過約9℃、不超過約8℃、不超過約7℃、不超過約6℃、不超過約5℃、不超過約4℃、不超過約3℃、不超過約2℃、不超過約1℃、不超過約0℃、不超過約-1℃、不超過約-2℃或不超過約-5℃。當在內層外部量測時,同一聚合物層之玻璃轉移溫度可為不超過約25℃、不超過約20℃、不超過約15℃、不超過約10℃、不超過約9℃、不超過約8℃、不超過約7℃、不超過約6℃、不超過約5℃、不超過約4℃、不超過約3℃、不超過約2℃、不超過約1℃或不超過約0℃。 根據一些實施例,通常為內層內相鄰聚合物層之兩個聚合物層的玻璃轉化溫度之間的差值可為至少約5℃、至少約10℃、至少約15℃、至少約20℃、至少約25℃、至少約30℃、至少約35℃、至少約35℃、至少約35℃,同時在其他實施例中,兩個或更多個聚合物層之玻璃轉移溫度彼此之差值可在約5℃、約3℃、約2℃或約1℃內。一般而言,較低玻璃轉移溫度層具有比內層中該或該等較高玻璃轉移溫度層更低的硬度,且在最終內層構造中可位於較高玻璃轉移溫度聚合物層之間。 舉例而言,在本申請案之一些實施例中,軟層之經增加聲學衰減性質係與硬性/剛性層之機械強度組合以建立多層內層。在此等實施例中,中心軟層包夾在兩個硬性/剛性外部層之間。此(硬性)//(軟)//(硬性)組態產生易於操控、可用於習知層壓方法且可用相對較薄及較輕之層構造的多層內層。軟層之特徵通常在於較低殘餘羥基含量(例如小於或等於16重量%、小於或等於15重量%、或小於或等於12重量%或以上所揭示範圍中之任一者)、較高塑化劑含量(例如大於或等於約48 phr、或大於或等於約70 phr、或以上所揭示範圍中之任一者)及/或較低玻璃轉移溫度(例如小於30℃或小於10℃或以上所揭示範圍中之任一者)。 預期如本文所述之聚合物內層薄片可利用一般熟習此項技術者已知的製備能夠用於多層板(諸如玻璃層製品)之聚合物內層薄片的任何適合之方法製備。舉例而言,預期聚合物內層薄片可經由溶液澆鑄、壓縮模製、射出模製、熔融物擠壓、熔噴法或用於製備及製造聚合物內層薄片之一般熟習此項技術者已知的任何其他程序形成。另外,在利用多聚合物內層之實施例中,預期此等多聚合物內層可經由共擠壓、吹製膜、浸塗、溶液塗佈、刮刀塗佈、槳葉塗佈、氣刀塗佈、印刷塗佈、粉末塗佈、噴塗或一般熟習此項技術者已知的其他方法形成。儘管用於製備本文所描述之聚合物內層薄片的方法儘可能涵蓋一般熟習此項技術者已知的所有用於製備聚合物內層薄片之方法,但本申請案將集中於經由擠壓及共擠壓方法製備的聚合物內層薄片。本發明之最終多層玻璃板層製品使用此項技術中已知的方法形成。 一般而言,在其大多數基本意義中,擠壓為用於建立固定橫截面輪廓之目標的方法。此藉由推送或抽取材料使其穿過用於最終產物之所需橫截面之模具來完成。 在擠壓方法中,熱塑性樹脂及塑化劑,包括上述彼等樹脂及塑化劑中之任一者通常經預混合且饋入擠壓機裝置中。常常使用諸如著色劑及UV抑制劑之添加劑(呈液體、粉末或丸粒形式),且其在到達擠壓機裝置之前,可混入熱塑性樹脂或塑化劑中。此等添加劑併入熱塑性聚合物樹脂及相關地所得聚合物內層薄片中以增強聚合物內層薄片之某些性質及其在最終多層玻璃板產物中之效能。 在擠壓機裝置中,熱塑性原料及塑化劑(包括上述彼等樹脂、塑化劑及其他添加劑中之任一者)之粒子經進一步混合且熔融,由此得到溫度及組成為總體上均一的熔融物。當熔融物到達擠壓機裝置之末端時,將熔融物推入擠壓機模具中。擠壓機模具為向最終聚合物內層薄片產物提供其輪廓之熱塑性擠壓方法之組件。一般而言,模具經設計使得熔融物自離開模具之圓柱形輪廓均勻地流出,且變成產物最終輪廓形狀。只要呈現連續輪廓,複數個形狀可藉由模具賦予最終聚合物內層薄片。 值得注意的是,出於本申請案之目的,在擠壓模具使熔融物形成連續輪廓之後的狀態下之聚合物內層將稱作「聚合物熔融物薄片」。在方法中之此階段,擠壓模具已將特定輪廓形狀賦予熱塑性樹脂,因此形成了聚合物熔融物薄片。聚合物熔融物薄片在整個總體上熔融狀態中及在總體上熔融熔融狀態中為高度黏性的。在聚合物熔融物薄片中,熔融物尚未冷卻至薄片總體上完全「定形」之溫度。因此,在聚合物熔融物薄片離開擠壓模具之後,通常當前所用熱塑性擠壓方法中之下一步驟為用冷卻裝置冷卻聚合物熔融物薄片。先前所採用方法中所用冷卻元件包括(但不限於)噴霧器、風扇、冷卻槽及冷卻輥。冷卻步驟用於使聚合物熔融物薄片變成具有總體上均一非熔融冷卻溫度之聚合物內層薄片。與聚合物熔融物薄片相比,此聚合物內層薄片不處於熔融狀態且不為高度黏性的。確切而言,其為經定形的最終形式之冷卻聚合物內層薄片產物。出於本申請案之目的,此經定形且冷卻之聚合物內層將稱作「聚合物內層薄片」。 在擠壓方法之一些實施例中,可利用共擠壓方法。共擠壓為同時擠壓聚合物材料之多個層的方法。一般而言,此類型之擠壓利用兩個或更多個擠出機以熔融且遞送穩定體積輸送量的具有不同黏度或其他性質之不同熱塑性熔融物而使其穿過共擠壓模具變成所需的最終形式。在共擠壓方法中離開擠壓模具之多聚合物層之厚度可通常藉由調節熔融物穿過擠壓模具之相對速度且藉由調節處理各熔融熱塑性樹脂材料之個別擠出機尺寸來控制。 根據一些實施例,多層內層之總厚度可為至少約13密耳、至少約20密耳、至少約25密耳、至少約27密耳、至少約30密耳、至少約31密耳及/或不超過約75密耳、不超過約70密耳、不超過約65密耳、不超過約60密耳,或其可在約13至約75密耳、約25至約70密耳或約30至60密耳範圍內。當內層包含兩個或更多個聚合物層時,該等層中每一者之厚度可為至少約2密耳、至少約3密耳、至少約4密耳、至少約5密耳、至少約6密耳、至少約7密耳、至少約8密耳、至少約9密耳、至少約10密耳及/或不超過約50密耳、不超過約40密耳、不超過約30密耳、不超過約20密耳、不超過約17密耳、不超過約15密耳、不超過約13密耳、不超過約12密耳、不超過約10密耳、不超過約9密耳。在一些實施例中,該等層中之每一者可具有約相同的厚度,同時在其他實施例中,一或多個層可具有與內層內之一或多個其他層不同的厚度。 在一些實施例中,其中內層包含至少三個聚合物層,該等內部層中之一或多者與其他外部層相比可相對較薄。舉例而言,在一些實施例中,其中多層內層為三層內層,最內層之厚度可不超過約12密耳、不超過約10密耳、不超過約9密耳、不超過約8密耳、不超過約7密耳、不超過約6密耳、不超過約5密耳,或其可具有在約2至約12密耳、約3至約10密耳或約4至約9密耳範圍內之厚度。在同一或其他實施例中,外部層中每一者之厚度可為至少約4密耳、至少約5密耳、至少約6密耳、至少約7密耳及/或不超過約15密耳、不超過約13密耳、不超過約12密耳、不超過約10密耳、不超過約9密耳、不超過約8密耳,或可在約2至約15密耳、約3至約13密耳或約4至約10密耳範圍內。當內層包括兩個外部層時,此等層之合併厚度可為至少約9密耳、至少約13密耳、至少約15密耳、至少約16密耳、至少約18密耳、至少約20密耳、至少約23密耳、至少約25密耳、至少約26密耳、至少約28密耳或至少約30密耳及/或不超過約73密耳、不超過約60密耳、不超過約50密耳、不超過約45密耳、不超過約40密耳、不超過約35密耳,或在約9至約70密耳、約13至約40密耳或約25至約35密耳範圍內。 根據一些實施例,在多層內層中外部層中之一者與內部層中之一者的厚度比率可為至少約1.4:1、至少約1.5:1、至少約1.8:1、至少約2:1、至少約2.5:1、至少約2.75:1、至少約3:1、至少約3.25:1、至少約3.5:1、至少約3.75:1或至少約4:1。當內層為具有安置於一對外部表層之間之內部核心層的三層內層時,表層中之一者之厚度與核心層之厚度的比率可屬於以上範圍中之一或多者內。在一些實施例中,外部層之合併厚度與內部層的厚度比率可為至少約2.25:1、至少約2.4:1、至少約2.5:1、至少約2.8:1、至少約3:1、至少約3.5:1、至少約4:1、至少約4.5:1、至少約5:1、至少約5.5:1、至少約6:1、至少約6.5:1或至少約7:1及/或不超過約30:1、不超過約20:1、不超過約15:1、不超過約10:1、不超過約9:1、不超過約8:1。 如本文所述之多層內層可包含具有沿著薄片之長度或最長維度及/或寬度或第二最長維度大體上相同厚度的總體上平坦內層。在一些實施例中,然而,本發明之多層內層可為包含至少一個具有楔狀物形狀輪廓之楔形區域的楔形或楔狀物形狀內層。楔形內層沿著薄片之長度及/或寬度之至少一部分具有改變的厚度輪廓,使得例如內層之至少一個邊緣具有大於另一邊緣的厚度。當內層為楔形內層時,至少1個、至少2個、至少3個、至少4個或更多個個別樹脂層可包括至少一個楔形區域。楔形內層可特別適用於例如汽車及飛機應用中之抬頭顯示器(HUD)板中。 現轉而參考圖1至圖8,提供根據本發明之楔形內層之數個實施例。圖1為包括不同厚度之楔形區域之例示性楔形內層的截面圖。如圖1中所示,楔形區域具有在楔形區域之第一邊界處所量測之最小厚度Tmin 及在楔形區域第二邊界處所量測之最大厚度Tmax 。在某些實施例中,Tmin 可為至少約0.25 mm、至少約0.40 mm、至少約0.60 mm或至少約0.76毫米(mm)及/或不超過1.2 mm、不超過約1.1 mm或不超過約1.0 mm。另外,Tmin 可在0.25至1.2 mm、0.40至1.1 mm或0.60至1.0 mm範圍內。在某些實施例中,Tmax 可為至少約0.38 mm、至少約0.53 mm或至少約0.76 mm及/或不超過2.2 mm、不超過約2.1 mm或不超過約2.0 mm。另外,Tmax 可在0.38至2.2 mm、0.53至2.1 mm或0.76至2.0 mm範圍內。在某些實施例中,Tmax 與Tmin 之間的差值可為至少約0.13 mm、至少約0.15 mm、至少約0.20 mm、至少約0.25 mm、至少約0.30 mm、至少約0.35 mm、至少約0.40 mm及/或不超過1.2 mm、不超過約0.90 mm、不超過約0.85 mm、不超過約0.80 mm、不超過約0.75 mm、不超過約0.70 mm、不超過約0.65 mm或不超過約0.60 mm。另外,Tmax 與Tmin 之間的差值可在0.13至1.2 mm、0.25至0.75 mm或0.40至0.60 mm範圍內。在某些實施例中,楔形區域之第一邊界與第二邊界之間的距離(亦即「楔形區域寬度」)可為至少約5公分、至少約10公分、至少約15公分、至少約20公分或至少約30公分(cm)及/或不超過約200 cm、不超過約150 cm、不超過約125 cm、不超過約100 cm或不超過約75 cm。另外,楔形區域寬度可在5至200 cm、15至125 cm或30至75 cm範圍內。 如圖1中所示,楔形內層包括相對的第一及第二外部末端邊緣。在某些實施例中,第一與第二外部末端邊緣之間的距離(亦即「內層寬度」)可為至少約20 cm、至少約40 cm或至少約60 cm及/或不超過約400 cm、不超過約200 cm或不超過約100 cm。另外,內層寬度可在20至400 cm、40至200 cm或60至100 cm範圍內。在圖1中所描繪實施例中,楔形區域之第一及第二邊界自內層之第一及第二外部末端邊緣朝內間隔。在該等實施例中,僅一部分內層為楔形的。當楔形區域僅形成一部分內層時,內層寬度與楔形區域寬度之比率可為至少約0.05:1、至少約0.10:1、至少約0.20:1、至少約0.30:1、至少約0.40:1、至少約0.50:1、至少約0.60:1或至少約0.70:1及/或不超過約1:1、不超過約0.95:1、不超過約0.90:1、不超過約0.80:1或不超過約0.70:1。另外,內層寬度與楔形區域寬度之比率可在0.05:1至1:1或0.30:1至0.90:1範圍內。在一替代性實施例中,下文論述,整個內層為楔形。當整個內層為楔形時,楔形區域寬度等於內層寬度,且楔形區域之第一及第二邊界分別位於第一及第二末端邊緣。 如圖1中所示出,內層之楔形區域具有楔角(Ѳ),其定義為在延伸穿過第一及第二楔形區域邊界與內層之第一(上部)表面相交之內層之兩個點的第一參考線與延伸穿過第一及第二楔形區域邊界與內層之第二(下部)表面相交之兩個點的第二參考線之間形成的角度。在某些實施例中,楔形區域之楔角可為至少約0.10毫弧度(mrad)、至少約0.13毫弧度、至少約0.15毫弧度、至少約0.20毫弧度、至少約0.25毫弧度、至少約0.30毫弧度、至少約0.35毫弧度或至少約0.40毫弧度(mrad)及/或不超過約1.2 mrad、不超過約1.0 mrad、不超過約0.90 mrad、不超過約0.85 mrad、不超過約0.80 mrad、不超過約0.75 mrad、不超過約0.70 mrad、不超過約0.65 mrad或不超過約0.60 mrad。另外,楔形區域之楔角可在0.10至1.2 mrad、0.13至1.0 mrad、0.25至0.75 mrad或0.40至0.60 mrad範圍內。 當楔形區域之第一及第二表面各自為平坦的時,楔形區域之楔角僅為第一(上部)與第二(下部)表面之間的角度。然而,如以下進一步詳細論述,在某些實施例中,楔形區域可包括至少一個具有彎曲厚度輪廓及連續不同楔角的可變角度區域。另外,在某些實施例中,楔形區域可包括兩個或更多個恆定角度區域,其中恆定角度區域各自具有線性厚度輪廓,但恆定角度區域中之至少兩者具有不同的楔角。 圖2至圖7說明根據本發明之實施例組態的各種楔形內層。圖2描繪內層20,其包括完全自內層20之第一末端邊緣24a延伸至內層20之第二末端邊緣24b的楔形區域22。在此組態中,楔形區域之第一及第二邊界位於內層之第一及第二末端邊緣24a、24b。圖2中所描繪內層20之整個楔形區域22具有恆定楔角Ѳ,其僅為在內層20之平坦的第一(上部)與第二(下部)平坦表面之間形成的角度。 圖3說明包括楔形區域32及平坦邊緣區域33之內層30。楔形區域32之第一邊界35a位於內層30之第一末端邊緣34a,同時楔形區域32之第二邊界35b位於楔形區域32與平坦邊緣區域33相接的位置。楔形區域32包括恆定角度區域36及可變角度區域37。恆定角度區域36具有線性厚度輪廓及恆定楔角Ѳc ,同時可變角度區域37具有彎曲厚度輪廓及連續變化的楔角。可變角度區域37之起始楔角等於恆定楔角Ѳc ,且可變角度區域37之結束楔角為零。圖3中描繪之內層30具有大於整個楔形區域32之總楔角的恆定楔角Ѳc 。 圖4說明包括位於第一與第二平坦邊緣區域43a、43b之間之楔形區域42的內層40。楔形區域42之第一邊界45a位於楔形區域42與第一平坦邊緣區域43a相接的位置,同時楔形區域42之第二邊界45b位於楔形區域42與第二平坦邊緣區域43b相接的位置。楔形區域42包括位於第一與第二可變角度區域47a、47b之間的恆定角度區域46。第一可變角度區域47a在第一平坦邊緣區域43a與恆定角度區域46之間形成過渡區。第二可變角度區域47b在第二平坦邊緣區域43b與恆定角度區域46之間形成過渡區。恆定角度區域46具有線性厚度輪廓及恆定楔角Ѳc ,同時第一及第二可變角度區域47a、47b具有彎曲厚度輪廓及連續變化楔角。第一可變角度區域47a之起始楔角等於零且第一可變角度區域47b之結束楔角等於恆定楔角Ѳc 。第二可變角度區域47b之起始楔角等於恆定楔角Ѳc 且第二可變角度區域47b之結束楔角為零。圖4中描繪之內層40具有大於整個楔形區域42之總楔角的恆定楔角Ѳc 。 圖5說明包括位於第一與第二平坦邊緣區域53a、53b之間之楔形區域52的內層50。內層50之楔形區域52不包括恆定角度區域。確切而言,內層50之整個楔形區域52均為具有彎曲厚度輪廓及連續變化楔角之可變角度區域。如上文所描述,楔形區域52之總楔角Ѳ經量測為在延伸穿過楔形區域52之第一及第二邊界55a、55b與內層50之第一(上部)表面相接之兩個點的第一參考線「A」與延伸穿過楔形區域52之第一及第二邊界55a、55b與內層50之第二(下部)表面相接之兩個點的第二參考線「B」之間的角度。然而,在楔形區域52內,彎曲厚度輪廓提供無限數目之楔角,其可大於、小於或等於整個楔形區域52之總楔角Ѳ。 圖6說明不包括任何平坦末端部分之內層60。確切而言,內層60之楔形區域62形成整個內層60。因此,楔形區域60之第一及第二邊界65a、65b位於內層60之第一及第二末端邊緣64a、64b。內層60之楔形區域62包括由第一及第二可變角度區域47a、47b分隔之第一、第二及第三恆定角度區域46a-c。第一、第二及第三恆定角度區域46a-c各自分別具有線性厚度輪廓且各自分別具有特有的第一、第二及第三恆定楔角Ѳc1 、Ѳc2 、Ѳc3 。第一可變角度區域47a充當第一與第二恆定角度區域46a、46b之間的過渡區。第二可變角度區域47b充當第二及第三恆定角度區域46b、46c之間的過渡區。如上文所論述,楔形區域62之總楔角Ѳ經量測為第一參考線「A」與第二參考線「B」之間的角度。第一恆定楔角Ѳc1 小於楔形區域62之總楔角Ѳ。第二恆定楔角Ѳc2 大於楔形區域62之總楔角Ѳ。第三恆定楔角Ѳc3 小於楔形區域62之總楔角Ѳ。第一可變角度區域47a之楔角自第一恆定楔角Ѳc1 至第二恆定楔角Ѳc2 連續增加。第二可變角度區域47b之楔角自第二恆定楔角Ѳc2 至第三楔角Ѳc3 連續減小。 圖7說明包括位於第一與第二平坦邊緣區域73a、73b之間之楔形區域72的內層70。楔形區域72之第一及第二邊界75a、75b自內層70之第一及第二外邊緣74a、74b朝內間隔。內層70之楔形區域72包括第一、第二、第三及第四可變角度區域77a-d及第一、第二及第三恆定角度區域76a-c。第一可變角度區域77a充當第一平坦邊緣區域73a與第一恆定角度區域76a之間的過渡區。第二可變角度區域77b充當第一恆定角度區域76a與第二恆定角度區域76b之間的過渡區。第三可變角度區域77c充當第二恆定角度區域76b與第三恆定角度區域76c之間的過渡區。第四可變角度區域77d充當第三恆定角度區域76c與第二平坦邊緣區域73b之間的過渡區。第一、第二及第三恆定角度區域76a-c各自分別具有線性厚度輪廓且各自分別具有特有的第一、第二及第三恆定楔角Ѳc1 、Ѳc2 、Ѳc3 。如上文所論述,第一、第二、第三及第四可變角度區域77a-d具有楔角,其自可變角度區域77之一側上的恆定角度區域之楔角連續過渡至可變角度區域77之另一側上的恆定角度區域之楔角。 如上文所論述,楔形內層可包括一或多個恆定角度楔形區域,其各自具有小於整個楔形區域之總寬度的寬度。各楔形區域可具有與整個楔形區域之總楔角相同或不同的楔角。舉例而言,楔形區域可包括一個、兩個、三個、四個、五個或更多個恆定角度楔形區域。當採用多個恆定角度楔形區域時,恆定角度楔形區域可藉由用以在相鄰恆定角度楔形區域之間過渡的可變角度楔形區域彼此分隔。 在某些實施例中,各恆定角度楔形區域之寬度可為至少約2 cm、至少約5 cm、至少約10 cm、至少約15 cm或至少約20 cm及/或不超過約150 cm、不超過約100 cm或不超過約50 cm。在某些實施例中,各恆定角度楔形區域之寬度與整個楔形區域之總寬度的比率可為至少約0.1:1、至少約0.2:1、至少約0.3:1或至少約0.4:1及/或不超過約0.9:1、不超過約0.8:1、不超過約0.7:1、不超過約0.6:1或不超過約0.5:1。 在某些實施例中,各恆定角度楔形區域之楔角可為至少約0.13 mrad、至少約0.15 mrad、至少約0.20 mrad、至少約0.25 mrad、至少約0.30 mrad、至少約0.35 mrad、至少約0.40 mrad及/或不超過約1.2 mrad、不超過約1.0 mrad、不超過約0.90 mrad、不超過約0.85 mrad、不超過約0.80 mrad、不超過約0.75 mrad、不超過約0.70 mrad、不超過約0.65 mrad或不超過約0.60 mrad。另外,各恆定角度楔形區域之楔角可在0.13至1.2 mrad、0.25至0.75 mrad或0.40至0.60 mrad範圍內。在某些實施例中,至少一個恆定角度楔形區域之楔角比整個楔形區域之總楔角大至少約0.01 mrad、至少約0.05 mrad、至少約0.10 mrad、至少約0.20 mrad、至少約0.30 mrad或至少約0.40 mrad。在某些實施例中,至少一個恆定角度楔形區域之楔角比整個楔形區域之總楔角小至少約0.01 mrad、至少約0.05 mrad、至少約0.10 mrad、至少約0.20 mrad、至少約0.30 mrad或至少約0.40 mrad。在某些實施例中,至少一個恆定角度楔形區域之楔角比整個楔形區域之總楔角大不超過約0.40 mrad、不超過約0.30 mrad、不超過約0.20 mrad、不超過約0.10 mrad、不超過約0.05 mrad或不超過約0.01 mrad。在某些實施例中,至少一個恆定角度楔形區域之楔角比整個楔形區域之總楔角小不超過約0.40 mrad、不超過約0.30 mrad、不超過約0.20 mrad、不超過約0.10 mrad、不超過約0.05 mrad或不超過約0.01 mrad。 圖8a及圖8b說明厚度輪廓與圖3之內層30類似的內層80。圖8a及圖8b之內層80經組態用於藉由將內層固定在兩個玻璃薄片之間的車輛擋風玻璃。如8a圖中所描繪,內層80之第一末端邊緣84a可位於擋風玻璃底部,同時內層80之第二末端邊緣84b可位於擋風玻璃頂部。內層80之楔形區域82定位於抬頭顯示器所處之位置處的擋風玻璃區域中。內層80之楔形區域82包括恆定角度區域86及可變角度區域87。如圖8a中所描繪,在某些實施例中,楔形區域82完全橫越內層80在內層80之第一側邊緣88a與第二側邊緣88b之間延伸。圖8b,其類似於圖3,展示在擋風玻璃底部與擋風玻璃頂部之間內層80之厚度輪廓。 如上所述,本發明之內層可用作單層薄片或多層薄片。在各種實施例中,本發明之內層(作為單層薄片或作為多層薄片)可併入多層板中,且最常安置於兩個基板之間。所揭示多層板之兩個基板可由玻璃、塑膠或用於製備多層板已知的任何其他可應用基板構成,但最常由玻璃構成。該構築體之實例將為:(玻璃)//(內層)//(玻璃)。在基板由玻璃構成之一實施例中,預期玻璃可經退火、熱強化或回火。另外,兩個基板可具有相同厚度(例如2 mm及2 mm)或可具有不對稱厚度(例如1.5 mm及2.5 mm)。所限定的為板之合併厚度為4.0 mm或更小。在一個實施例中,用於多層玻璃板之基板之合併厚度將為3.7 mm或更低以供將用於擋風玻璃應用之板用、3.7 mm或更低以供將用於側面及後面窗戶應用之板用及4.0 mm或更低以供將用於天窗應用之板用。在一些實施例中,用於形成多層板之玻璃板或其他剛性基板之合併厚度可小於3.95 mm、小於3.85 mm、小於3.75 mm、小於3.65 mm、小於3.5 mm、小於3 mm或小於2.5 mm。至少一個或兩個基板之厚度可小於2.1 mm、小於2.0 mm、小於1.9 mm、小於1.8 mm、小於1.7 mm、小於1.6 mm或小於1.5 mm。 在不意欲限於任何操作理論或機制的情況下,甚至在板經由不對稱或對稱組態而具有減小之玻璃厚度的實施例中,此多層玻璃板具有改良強度的原因為此多層板之內層有助於板之總強度。此係由於此多層板中具有高硬度之內層在彎曲的情況下向最大撓曲剛度提供了顯著薄膜應力。 在所揭示多層板中包括具有高硬度之內層產生強度比具有用相同類型及厚度之基板的習知內層之多層板更大的多層板。此係由於所揭示多層板之內層與習知內層相比更有助於板之總強度及剛度。因此,與習知知識相違背的是多層板之厚度可在不降低板之強度的情況下減小。 出於本發明之目的,諸如習知PVB (指定為「習知內層」或「習知PVB」)之習知內層為含有單層狀或整塊內層之內層,諸如整塊PVB內層,且展現約30℃之玻璃轉移溫度。習知PVB可由如以下 1 所指示之PVB樹脂及塑化劑含量製備。習知PVB亦可用具有不同羥基含量之PVB樹脂及不同含量之塑化劑製作以滿足約30℃之玻璃轉移溫度。諸如習知聲學多層PVB內層(指定為「習知聲學PVB」)之習知聲學多層內層為包含至少一個習知PVB層(亦即習知PVB)及至少一個軟或聲學PVB層(展現小於30℃之玻璃轉移溫度)的內層。 使用本發明之內層的玻璃層製品可藉由已知程序製備。聚合物內層及玻璃經組裝且加熱至約25℃至60℃之玻璃溫度,且隨後通過一對夾壓捲筒以排出所捕獲空氣,從而形成組裝件。接著例如藉由紅外輻射或在對流烘箱中將壓製組裝件加熱至約70℃至120℃之溫度。接著經加熱組裝件通過第二對夾壓捲筒,接著在約130℃至150℃及約1,000至2,000千帕斯卡(kPa)下高壓處理組裝件約30分鐘。非高壓方法,諸如美國專利5,536,347 (其整個揭示內容以引用之方式併入本文中)中所揭示之彼等方法亦適用。另外,除了夾壓捲筒以外,此項技術中已知及商業上實施的用於使內層-玻璃界面脫氣之其他方式亦包括真空袋及真空環方法,其中利用真空移除空氣。 為了幫助瞭解本發明之內層,亦有用的為理解與聚合物內層薄片相關之性質及特性及量測聚合物內層薄片之此等性質及特性所用之公式。一種測定具有高硬度之PVB內層對多層板之總強度及剛度之貢獻的定量方式為「偏轉硬度」。偏轉硬度藉由測試板之邊緣強度、硬度、撓曲模數及機械剛度的三個點彎曲方法測定。在此方法中,聚合物內層測試薄片在兩個基板之間層壓以形成板。在一個實施例中,具有約0.76毫米之厚度的聚合物內層測試薄片在兩個各自具有2.3毫米厚度、2.54公分寬度及30.5公分長度之玻璃片之間層壓。內層及玻璃之此等厚度、寬度及長度僅為例示性的且不為限制性的。舉例而言,不同玻璃厚度及組態(例如不對稱)亦通常用三個點彎曲方法測試。 在層壓製程之後,在經受彎曲測試之前,板接著在恆定濕度(50%)及溫度(23℃)環境中調節一至兩個小時。在此測試中,將間隔19.0公分之兩個固定支撐件應用於板下面。將第三個點,直徑0.953公分及長度5.08公分之圓柱形桿應用於大體上位於板之中心處的板上面。接著,將力施加於第三點處以在測試板上產生約1.27毫米/分鐘之恆定速度。圖9中提供此三個點彎曲測試之實施例之圖。記錄測試板上之負荷值(以牛頓N為單位量測)及測試板之偏轉值(以公分cm為單位量測)。如圖10中所見,接著相對於彼此繪製此等值以測定層製品之硬度(偏轉硬度,以N/cm為單位量測),其等於藉由繪製在玻璃破裂或負荷明顯下降之前負荷相對於板之偏轉,亦即在破裂或負荷明顯下降之前最大負荷除以對應偏轉所產生的線之平均斜率。在一些實施例中,如上文所描述量測,根據本發明構造之多層板之偏轉硬度可為至少約225 N/cm、至少約240 N/cm、至少約250 N/cm、至少約265 N/cm、至少約275 N/cm、至少約280 N/cm、至少約300 N/cm、至少約310 N/cm、至少約325 N/cm、至少約350 N/cm。 多層玻璃層製品板之另一關鍵效能指標為抗穿透性。抗穿透性通常經由2.27 kg (5 lb.)落球測試測定,其中可量測平均破裂高度(MBH)。抗穿透性可藉由階梯方法量測。美國用於車輛之汽車擋風玻璃必須通過ANSI Z26.1法則中發現之最小抗穿透性規格(在12呎下80%通過)。在世界其他國家,亦需要滿足類似法則。在美國及歐洲中亦存在用於建築應用中層狀玻璃的特定法則要求,其中必須滿足最小抗穿透性。 階梯方法利用衝擊塔,鋼球可以各種高度自衝擊塔落至30.5 cm×30.5 cm樣品上。MBH定義為50%樣品將固持球且50%將允許穿透樣品之落球高度。測試層製品在類似於ANSI Z26.1法則中所描述之支撐框架中水平地支撐。必要時環境室用於將層製品調節至所需測試溫度。測試藉由將樣品支撐在支撐框架中且使球自接近預期MBH之高度落至層製品樣品上進行。若球穿透層製品,則結果記錄為失敗,且若球受支撐(亦即不穿透樣品),則結果記錄為固持。若結果為固持,則自高於先前測試0.5 m之下落高度重複方法。若結果為失敗,則以低於先前測試0.5 m之下落高度重複方法。重複此程序直至已經使用所有測試樣品。接著將結果製成表且計算在各下落高度下之固持%。接著此等結果用圖表示為固持%相對於高度,且在曲線圖上繪製表示資料之最佳擬合的線。MBH接著可自曲線圖在固持%為50%之位置的點處讀取。一般而言,十個至十二個樣品用於測試以產生各MBH資料點。樣品使用2.3 mm厚透明玻璃(可購自Pennsylvania之Pittsburgh Glass Works)層壓,且使用本文所描述之條件進行高壓處理。如本文所用,所揭示之MBH資料利用以上方法在23℃之溫度下獲得。 在一些實施例中,如本文所描述之多層板可具有根據階梯方法所量測的至少約4.5 m、至少約5.0 m、至少約5.5 m之MBH。在其他實施例中,板可具有小於5.5 m之MBH,儘管該值可不適用於需要高耐衝擊強度之擋風玻璃及其他應用的板。對於擋風玻璃應用,在23℃下5.5 m或更高之MBH視為可接受用於滿足跨ANSI Z26.1法則及用於世界其他國家之法則或標準中所指定之溫度範圍的最小抗穿透性。 如藉由例如更高的聲音傳輸損失所證明,本發明之多層板可展現經增強之聲學效能。總體而言,均在剛性基板之重合頻率下且作為跨重合頻率區域之加權平均值之藉由根據本發明實施例組態之板展現的聲音傳輸損失為出人意料的,尤其對於具有4.0 mm或更小或在以上所提供範圍中之任一者內之合併基板厚度的板而言。一般而言,由較薄基板及較硬聚合物層製成之板傾向於展現較不良聲音效能。然而,根據本發明之實施例組態的多層板,甚至包括較薄基板及/或較硬聚合物層之彼等板具有類似於由較軟內層及/或較厚基板形成之比較習知多層板或比其更好的聲音傳輸損失。 如用於表徵由本發明之多層內層組成之玻璃層製品的聲學衰減藉由在對應於4.8毫米(3/16吋)厚度之參考整塊玻璃板之重合頻率的頻率下之聲音傳輸損失測定。 出於本發明之目的,「重合頻率」意謂由於「重合效應」,板展現聲音傳輸損失下降時的頻率。重合頻率可由以下等式表示:fc =c 2 /2π ´ [ρs /B]1/2 , 其中c 為空氣中音速,ρs 為玻璃板之表面密度,且B為玻璃板之彎曲硬度。一般而言,重合頻率隨著玻璃板之厚度減小而增加。 參考板之重合頻率(fc )通常在2,000至6,000赫茲範圍內,且可由以下算法評估:其中「d」為以毫米為單位之總玻璃厚度且「fc 」以赫茲為單位。 對於具有固定尺寸之參考板及本發明之層製品/多層板,聲音傳輸減少(亦即聲音傳輸損失)根據ASTM E90 (05)在20℃之固定溫度下測定。測試板之尺寸長度為80公分,寬度為50公分,且參考板之厚度及用於多層內層板的玻璃之合併厚度在 2 中指示。參考板(4.8 mm整塊玻璃)之所量測重合頻率在3,150 Hz下。習知板及本發明之板的參考頻率下聲音傳輸損失(TLref )展示於表2中。除了在參考頻率下聲音傳輸減少(TLref )以外,在一些實施例中,在板之重合頻率下板的聲音傳輸減少(TLc )亦用於表徵板之聲音效能。 除了在重合頻率下聲音傳輸損失(TLc )以外,多層板之聲音效能亦可藉由測定在重合頻率區域中所量測之加權平均聲音傳輸損失(TLw )表徵。跨給與頻率範圍的多層板之加權平均聲音傳輸損失(TLw )可獲自以下等式:其中TL i 為根據ASTM E-90 (05)在20℃之固定溫度下針對在所需頻率區域內各1/3倍頻程頻帶所量測的傳輸損失,其中i 範圍介於1至k ,且其中k 對應於1/3倍頻程帶之數目。在一個實施例中,當加權平均聲音傳輸損失(TLw )跨頻率區域2,000及8,000 Hz量測時,k 為7。一般而言,具有重合頻率下較高聲音傳輸損失及/或較高加權平均聲音傳輸損失之內層或板將比具有重合頻率下較低聲音傳輸損失(TLc )及/或較低加權平均聲音傳輸損失(TLw )之板具有更好的聲學效能。本文所提供之重合頻率下聲音傳輸損失(TLc )值及加權平均聲音傳輸損失(TLw )值使用尺寸為50 cm×80 cm用兩個2.3 mm透明玻璃薄片及所關注之內層製成的測試玻璃板獲得。 在本發明之各種實施例中,當在兩個玻璃片之間層壓時,多層內層展現與習知聲學內層相同的聲音傳輸減少,其中聲音傳輸損失(TLref )總體上大於35分貝(dB)且大於36 dB。在本發明之其他實施例中,當在兩個玻璃片之間層壓時,多層內層展現與習知聲學內層相同的聲音傳輸減少,其中聲音傳輸損失(TLref )總體上大於約39 dB。在一些實施例中,本文所描述內層之重合頻率下聲音傳輸損失(TLc )如上文所描述量測可為至少約35 dB、至少約36 dB、至少約36.5 dB、至少約37 dB、至少約37.5 dB、至少約38 dB、至少約38.5 dB、至少約39 dB、至少約39.5 dB、至少約40 dB、至少約40.5 dB、至少約41 dB、至少約41.5 dB或至少約42 dB。在同一或其他實施例中,本文所描述內層之跨2,000至8,000 Hz頻率範圍之加權平均聲音傳輸損失(TLw )如上文所描述量測可為至少約38 dB、至少約38.5 dB、至少約39 dB、至少約39.5 dB、至少約40 dB、至少約40.5 dB、至少約41 dB、至少約41.5 dB、至少約42 dB、至少約42.5 dB。 在一些實施例中,本發明之內層可具有例如玻璃轉移溫度小於9℃及厚度小於9密耳的內部「核心」層,但當在合併厚度不超過約4.0 mm、不超過約3.9 mm、不超過約3.8 mm、不超過約3.7 mm或不超過約3.6 mm之兩個玻璃薄片之間層壓時,內層可展現各者如上文所描述量測重合頻率下聲音傳輸損失(TLc )為至少約35 dB、至少約36 dB、至少約36.5 dB、至少約37 dB、至少約37.5 dB、至少約38 dB、至少約38.5 dB、至少約39 dB、至少約39.5 dB、至少約40 dB、至少約40.5 dB、至少約41 dB、至少約41.5 dB、至少約42 dB及/或加權平均聲音傳輸損失(TLw )為至少約38 dB、至少約38.5 dB、至少約39 dB、至少約39.5 dB、至少約40 dB、至少約40.5 dB、至少約41 dB、至少約41.5 dB、至少約42 dB、至少約42.5 dB。該等內層可具有例如在本文所提供一或多個範圍內之核心層玻璃轉移溫度、等效玻璃轉移溫度(Teq )、內部層厚度及/或偏轉硬度。 在一些實施例中,本文所描述內層及/或板之經增強聲學效能可出乎意料地與具有比諸多習知聲學內層或板硬的聚合物層之內層結合。舉例而言,在一些實施例中,展現在以上範圍內之TLc 及/或TLw 的內層如上文所描述量測跨2,000及8,000 Hz之1/3倍頻程帶頻率量測之平均剪切儲存模數(G')亦可為至少約150 MPa、至少約155 MPa、至少約160 MPa、至少約165 MPa、至少約170 MPa、至少約175 MPa、至少約180 MPa、至少190 MPa。 在一些實施例中,本發明之內層可具有在上述範圍內之偏轉硬度或平均破裂高度,但可仍展現如上文所描述量測,重合頻率下聲音傳輸損失(TLc )為至少約35 dB、至少約36 dB、至少約36.5 dB、至少約37 dB、至少約37.5 dB、至少約38 dB、至少約38.5 dB、至少約39 dB、至少約39.5 dB、至少約40 dB、至少約40.5 dB、至少約41 dB、至少約41.5 dB、至少約42 dB及/或加權平均聲音傳輸損失(TLw )為至少約38 dB、至少約38.5 dB、至少約39 dB、至少約39.5 dB、至少約40 dB、至少約40.5 dB、至少約41 dB、至少約41.5 dB、至少約42 dB或至少約42.5 dB。該性質組合亦有可能甚至與例如厚度小於9密耳之較薄、低玻璃轉移溫度核心層一起。在一些實施例中,較硬表層之合併厚度可為至少約15密耳、至少約20密耳、至少約23密耳或至少約25密耳。 玻璃轉移溫度亦用於描述本發明之聚合物內層。玻璃轉移溫度(Tg )藉由動態機械分析(DMA)測定。DMA量測隨溫度而變化在給與頻率及溫度掃描速率下樣本之以帕斯卡為單位之剪切儲存(彈性)模數(G')、以帕斯卡為單位之損失(黏性)模數(G'')、損失(阻尼)因數(LF)[tan(δ)]。但樣品溫度以2℃/min之速率自-20℃上升至70℃時,聚合物薄片樣品以剪切模式以1赫茲之振盪頻率測試。接著Tg 藉由以℃為單位之溫標上的損失因數峰之位置測定。 為了進一步定義包含至少一個高硬度層及一個聲學衰減層之多層內層,使用內層之等效玻璃轉移溫度(Teq )。以上兩個層之等效玻璃轉移溫度(Teq )定義為:其中Tg1 為高剛性層之玻璃轉移溫度,w1 為高剛性層之厚度,Tg2 為聲學衰減層之玻璃轉移溫度,且w2 為聲學衰減層之厚度。 對於包含額外層以及高硬度層及聲學衰減層之多層內層,等效玻璃轉移溫度定義為各層之玻璃轉移溫度總和乘以對應層之厚度,且內層之總厚度除以此總和。 在一個實施例中,本發明內層之等效玻璃轉移溫度(Teq )可為至少約26℃、至少約26.5℃、至少約27℃、至少約27.5℃、至少約28℃、至少約28.5℃、至少約29℃、至少約29.5℃、至少約30℃、至少約30.5℃、至少約31℃、至少約31.5℃、至少約32℃、至少約32.5℃、至少約33℃或至少約33.5℃。內層之等效玻璃轉移溫度(Teq )如上文所描述量測亦可不超過約75℃、不超過約60℃、不超過約45℃、不超過約42℃、不超過約40℃或不超過約38℃。在一些實施例中,內層之等效玻璃轉移溫度(Teq )可在約26℃至約75℃、約27℃至約60℃、約28℃至約45℃或約29℃至約42℃範圍內。根據本發明之實施例,具有如本文所描述之等效玻璃轉移溫度(Teq )的內層可具有總厚度及具有在以上提供範圍內之厚度的個別層。 有可能的為與習知板相比,具有在以上範圍中之一或多者中之等效玻璃轉移溫度(Teq )的內層可用於具有減小之厚度的多層板。舉例而言,在一些實施例中,具有至少約26℃、至少約26.5℃、至少約27℃、至少約27.5℃、至少約28℃、至少約28.5℃、至少約29℃、至少約29.5℃、至少約30℃、至少約30.5℃、至少約31℃、至少約31.5℃、至少約32℃、至少約32.5℃、至少約33℃或至少約33.5℃之等效玻璃轉移溫度(Teq )的內層可用於包含一對剛性基板之多層板,該玻璃基板之合併厚度不超過約4.0 mm、不超過約3.9 mm、不超過約3.8 mm、不超過約3.7 mm、不超過約3.6 mm、不超過約3.5 mm。在一些實施例中,基板中之每一者可具有相同厚度,同時在其他實施例中,基板中之一者可具有不同於另一者之厚度。儘管具有經增強衝擊強度及較薄基板厚度,如上述組態之內層亦可展現經增強聲學效能,如由上述TLc 及/或TLw 所展示。另外,該經增強聲學效能亦有可能與較薄的軟核心層(諸如最大厚度不超過9密耳之核心層)一起。實例 實例 1 具有不同玻璃組態厚度之多層板用具有約0.76 mm之內層厚度的所揭示高剛性內層整塊(亦即單層)內層(指定為「硬性PVB-1」及「硬性PVB-2」且如 1 中展示)構造。類似地,具有不同玻璃組態厚度之多層板用聲學整塊內層(指定為「軟PVB」且如 1 中展示)及具有約0.76 mm之內層厚度的習知整塊內層(指定為「習知PVB」且如 1 中展示)構造。所有多層玻璃板經受三個點彎曲測試方法以測定偏轉硬度。 1 如自表1中結果可見,當與習知或軟內層相比時,本發明之「硬性PVB」內層對多層板之硬度具有較高貢獻。實際上,具有所揭示之硬性或高剛性內層(亦即「硬性PVB」)的多層板將導致多層板之偏轉硬度比具有相同厚度及玻璃組態但具有習知(非硬性)內層之多層板高至少20%。 表1進一步展現塑化劑含量有助於聚合物內層薄片之硬度。如表1中所見,塑化劑含量為30 phr或更小之聚合物內層薄片與較高的偏轉硬度水準相關,聚合物內層中塑化劑百分比愈低,則內層愈硬。因此,塑化劑含量可用作產生且識別較硬聚合物內層薄片的參數。 表1亦展現,除了塑化劑含量以外,多層板之偏轉硬度亦與多層板中PVB內層之玻璃轉移溫度直接相關,PVB內層之玻璃轉移溫度愈大,則多層板之彎曲硬度愈大。此相關性進一步展示於圖11中,該圖11描繪來自表1的內層之偏轉硬度相對於玻璃轉移溫度及玻璃組態。圖11亦展示偏轉硬度極大地受包夾在基板之間的內層之性質影響。 另外,圖11展現針對玻璃組態中之每一者的內層之偏轉硬度相對於玻璃轉移溫度中存在明顯的偏轉點且在約33℃下出現。高於此溫度,多層板之偏轉硬度在33℃之溫度或高於33℃之溫度下比在低於溫度33℃下增加更快速。因此,玻璃轉移溫度為約33℃或更高之PVB內層導致具有高剛度/硬度之內層。相比而言,習知PVB內層總體上具有30℃之玻璃轉移溫度。 所揭示內層對偏轉硬度之影響可進一步展現於圖11中。具體而言,圖11展示藉由使用所揭示之高剛性內層,玻璃厚度可經有效地減小,同時維持相同的偏轉硬度。此可利用如圖11中展示之以下方法展現。水平線(長虛線)自表示具有2.1/2.1玻璃厚度組態及習知PVB內層(亦即玻璃轉移溫度為30℃)之板的點開始畫,直至此水平線與針對2.1/1.6玻璃組態的偏轉硬度相對於玻璃轉移溫度曲線相交為止。對應溫度(Tg2 )獲自交叉點。為約33.8℃之此溫度對應於具有2.1/1.6玻璃組態之板中的硬性PVB內層,該板之偏轉硬度與具有2.1/2.1玻璃組態及具有習知PVB (亦即30℃)之板相等。換言之,具有2.1/1.6玻璃組態及玻璃轉移溫度為Tg2 (33.8℃)之PVB內層的板將具有等於具有2.1/2.1玻璃組態及習知PVB內層之板的偏轉硬度。 接著長虛線自2.1/1.6偏轉硬度曲線之交叉點垂直向上畫,直至垂線與2.1/2.1玻璃組態之偏轉硬度曲線相交為止。對應於2.1/2.1玻璃偏轉硬度曲線上之交叉點的偏轉硬度經測定為約390 N/cm。因此,當在相同玻璃組態(亦即2.1/2.1)中時,具有玻璃轉移溫度為33.8℃之PVB內層的板將比具有習知PVB內層(偏轉硬度為318 N/cm)之板硬約22.6%。 以上程序可應用於具有習知內層之2.3/2.3玻璃板。如圖11中展示,具有習知內層之2.3/2.3玻璃板具有約373 N/cm之偏轉硬度。接著水平線(圖11中之短虛線)畫至線與2.1/2.1玻璃板相交之位置的點以測定所揭示內層之玻璃轉移溫度(亦即Tg1 = 33.4℃)。如可見,在2.3/2.3板中對應於所揭示內層(亦即玻璃轉移溫度為33.4℃)之偏轉硬度為約470 N/cm(如圖3中展示之短虛線)。因此,所揭示內層將為板之總偏轉硬度貢獻額外26% (亦即470 N/cm與373 N/cm相比)。 圖12描繪來自表1的偏轉硬度相對於內層之合併玻璃厚度。此圖進一步展現所揭示內層對多層板之偏轉硬度所具有的效應。如圖12中清楚地展示,硬性PVB-1有助於多層板之偏轉硬度,以此方式使得輕量玻璃板(亦即總合併玻璃厚度為3.7 mm)之偏轉硬度基本上等於具有4.6 mm之合併玻璃厚度及具有習知PVB內層的較重多層板。因此,與具有習知PVB內層及4.6 mm之合併玻璃厚度的多層板相比,具有硬性PVB-1之多層板可使得玻璃厚度減少多達0.9 mm或玻璃節省19.6%重量,同時維持相等的硬度及機械剛度。實例 2 在本申請案之另一實施例中,具有高剛性層之多層內層亦併入多層板中。舉例而言,除了具有4.0 mm或更小合併厚度及硬性PVB層(亦即玻璃轉移溫度為至少33℃之PVB層)的兩個基板以外,輕量多層板亦可進一步包含展現比習知PVB(亦即第二PVB層)之玻璃轉移溫度顯著更低之玻璃轉移溫度的PVB層。在實施例中,此第二PVB層將具有15℃或更低之玻璃轉移溫度。包括此具有較低玻璃轉移溫度之額外PVB層以改良多層板之聲學衰減(亦即聲音減少)。 表2提供針對各種玻璃組態(以形成各種厚度之多層玻璃板)之所揭示多層內層構造(指定為「內層1-8」)的諸多實例。「習知聲學PVB」內層係指先前利用之習知聲學內層。所有多層內層經受三個點彎曲方法以測定偏轉硬度。表3提供表2中所展示之組成及特性。圖5提供基於表2中所提供之資料,偏轉硬度與等效玻璃轉移溫度(Teq )之關係的圖形說明。 2 3 如表2展現,多層內層2-8中高剛性層(層1及層3)有助於多層板之偏轉硬度,其以此方式使得輕量玻璃組態(亦即合併玻璃厚度為3.7 mm)之偏轉硬度基本上等於具有習知多層內層(指定為「習知聲學PVB)」之較重多層板(亦即合併玻璃厚度為4.2 mm)因此,當與具有習知多層內層之較重、先前利用的多層板相比時,包含所揭示多層內層(亦即內層2-8,其中高剛性PVB層(層1及層3)及聲學衰減內層(層2))之多層板可使得玻璃厚度減少多達0.5 mm或玻璃節省11.9%重量。此外,包含具有高剛性層之多層內層的輕量多層板維持與具有習知聲學內層之較重、先前利用的多層板相等的硬度、機械剛度及聲學性質。 表2亦展現多層內層板之偏轉硬度對等效玻璃轉移溫度(Teq )的依賴性。增加內層之等效玻璃轉移溫度(Teq )增加其偏轉硬度。顯而易見的為具有等效玻璃轉移溫度(Teq )為至少28.5℃及更高之內層的板具有比具有習知聲學PVB內層之板改良的偏轉硬度。 應注意,儘管內層-1提供比習知聲學PVB改良的偏轉硬度,但其聲學衰減顯著更低且不期望用於需要聲學衰減之應用。因此,具有顯著減小之聲學衰減之多層內層,諸如內層-1總體上為不佳的。實例 3 數個額外聚合物層(PVB-12至PVB-25)藉由混合且熔融摻和具有不同殘餘羥基含量(其具有變化量之塑化劑三乙二醇雙(2-乙基己酸酯)或3-GEH)之數種聚(乙烯基丁縮醛)樹脂製備。樹脂之殘餘羥基含量及各聚合物層之塑化劑含量在以下表4中概述。各聚合物層之玻璃轉移溫度如上文所描述進行測定且結果在表4中提供。 以上表4中所列舉之數個聚合物層用於形成如以下表5中展示之比較內層(CI-1及CI-2)及所揭示內層(DI-1至DI-14)。此等內層之數個性質,包括等效玻璃轉移溫度(Teq )、重合頻率下傳輸損失(TLc )及平均破裂高度(MBH)根據先前所描述方法測定,且結果概述於表5中。儘管不為所要的,但可期望具有至少5.5 m之平均破裂高度的層製品尤其用於擋風玻璃應用。 比較內層CI-1及所揭示內層CI-1至DI-3之樣品接著用於構造具有不同玻璃厚度之數個多層板。各板之組態概述於以下表6中。接著根據先前所描述三個點彎曲測試測定各板之偏轉硬度,且在表6中提供結果。 如以上表5及表6中展示,比較內層CI-1及比較內層CI-2各展現39 dB之重合頻率下聲音傳輸損失(TLc )及大於5.5 m之平均破裂高度,其將對於大多數擋風玻璃應用而言視為可接受的。然而,與板之低偏轉硬度結合的此等內層之低等效玻璃轉移溫度(Teq )指示若與較薄玻璃板一起利用,則此等內層將運行不良。然而,當與較薄玻璃板合併以形成多層板時,展示於表5及表6中之數個所揭示內層確實均展現如藉由等效玻璃轉移溫度(Teq )及平均破裂高度(MBH)所展示的足夠強度及剛度,以及如藉由重合頻率下聲音傳輸損失(TLc )所展示的適合聲學效能。舉例而言,所揭示內層DI-1、DI-4至DI-6、DI-8、DI-11及DI-12以及DI-14至DI-16將各自具有大於26℃之等效玻璃轉移溫度(Teq )及大於5.5 m之平均破裂高度(MBH),同時亦具有大於35 dB之重合頻率下聲音傳輸損失(TLc )。 另外,亦展示於以上表5及表6中,用於構造多層內層的個別聚合物層之厚度亦可影響多層板之效能。舉例而言,內部「核心」層之厚度及/或外部「表」層之合併厚度對內層且最終多層板之聲音效能以及總強度及剛度具有效應。舉例而言,如藉由以上表5及表6中所揭示內層DI-1至DI-3與DI-8至DI-10之比較所展示,核心層厚度自5密耳(DI-1及DI-8)增加至20密耳(DI-3及DI-10)導致聲學效能總體改良,如藉由聲音傳輸損失自34 dB增加至38 dB所展示。然而,當核心層厚度增加伴隨表層之合併厚度總體減少時,所得板可展現減小之衝擊效能,如藉由例如所揭示內層DI-3及DI-10 (< 5.5 m)之減小MBH所展示,或展現在給與玻璃組態下減小之偏轉硬度,如藉由表6中所揭示內層DI-1至DI-3之比較所展示。 另外,各自具有不同玻璃組態之數個多層板使用表5中所展示之所揭示內層DI-14及DI-15之內層樣品構造。接著根據先前所描述三個點彎曲測試測定此等板中之每一者之偏轉硬度,且在表7中提供結果。 如以上表5及表7中展示,所揭示內層DI-14及DI-15具有相同核心層厚度(5密耳)、相同核心層玻璃轉移溫度(-3℃)及相同表層玻璃轉移溫度(40℃)。然而,如表7中展示,所揭示內層DI-14之總厚度比所揭示內層DI-15之總厚度小4密耳,如由表5所展示,其自具有比所揭示內層DI-15之合併表層厚度薄4密耳之合併表層厚度的揭示內層DI-14獲得。因此,DI-15之等效玻璃轉移溫度(Teq )高0.8℃。然而,在比較兩個板之偏轉硬度時,對於所指定玻璃組態,發現使用所揭示內層DI-15形成之板的偏轉硬度比由所揭示內層DI-14形成之板的偏轉硬度高大於15%。因此,外部表層之合併厚度對併有內層之板的偏轉硬度可具有影響。實例 4 數種聚(乙烯基丁縮醛)樹脂與變化量之塑化劑合併以形成聚合物層,其接著用於形成如表8a中展示之額外比較內層(CI-3至CI-5)及所揭示內層(DI-17至DI-22)。所揭示內層CI-3至CI-5中之每一者用聚(乙烯基丁縮醛)樹脂及塑化劑3-GEH調配,同時所揭示內層僅用3-GEH(塑化劑A)調配或用與另一塑化劑壬基苯基四乙二醇(塑化劑B)摻合之3-GEH調配。用於調配比較內層CI-3至CI-5及所揭示內層DI-17至DI-22中每一者之表層及核心層的聚(乙烯基丁縮醛)樹脂中每一者之殘餘羥基含量以及用於各層之塑化劑類型及量概述於表8a中。各聚合物層之玻璃轉化溫度單獨及在內層內根據先前所描述程序量測且結果亦提供於表8b中。 比較內層CI-3至CI-5各自具有由相同聚(乙烯基丁縮醛)樹脂形成且具有相同塑化劑含量但核心層厚度不同之表層及核心層。如表8a及表8b中展示,與具有較薄核心層之比較內層CI-3及CI-4相比,CI-5之較厚核心層(7密耳)導致較高內層塑化劑含量(44 phr)及核心層之較低內層玻璃轉移溫度(1℃)。此係由於複合效應,其增加了內層內各層之玻璃轉移溫度。 如表8a中展示,所揭示內層DI-17至DI-21亦包括由相同聚(乙烯基丁縮醛)樹脂形成且包括彼此及與比較內層CI-3至CI-5相同總量之塑化劑的核心層。然而,如表8b中展示,所揭示內層DI-17及DI-21包括具有比由比較內層CI-3至CI-5採用之表層更高玻璃轉移溫度的表層,且包括具有例如以下之聚合物層:具有更高殘餘羥基含量(DI-18及DI-21)之聚(乙烯基丁縮醛)樹脂、塑化劑之摻合物(DI-17);或具有更高殘餘羥基含量之聚(乙烯基丁縮醛)及塑化劑之摻合物(DI-19及DI-20)。因此,所揭示內層DI-17至DI-22中所用表層具有高於比較內層CI-3至CI-5之表層之玻璃轉移溫度2℃與8℃之間的玻璃轉移溫度。 另外,測定用於形成比較內層CI-3至CI-5及所揭示內層DI-17至DI-22之表層中之每一者的2000-8000 Hz頻率範圍中1/3倍頻程帶中每一者下的剪切儲存模數(G'),且以下表9中提供結果。如表9中展示,所揭示內層DI-17至DI-22之表層在三分之一倍頻程帶中之每一者下具有比比較內層CI-3至CI-5中之每一者更高的剪切儲存模數(G')。另外,所揭示內層DI-17至DI-22中之每一者的平均剪切儲存模數(G')與比較內層相比高至少10 MPa。 隨後,具有2.3 mm玻璃//內層//2.3 mm玻璃組態之數個玻璃板如以上實例2中所描述使用比較內層CI-3至CI-5及所揭示內層DI-17至DI-22之數個樣品製備。所得比較板CG-1至CG-3及所得所揭示板DG-1至DG-6中之每一者的聲音傳輸損失在20℃下根據ASTM E90 (09)量測。以下表10中提供結果,包括針對2000-8000 Hz之頻率範圍中1/3倍頻程帶中之每一者的聲音傳輸損失、重合頻率下聲音傳輸損失(TLc )及加權平均聲音傳輸損失(TLw )。 如藉由以上表10中比較板CG-1至CG-3所展示,比較多層內層中核心層之厚度改變對經由板之聲音傳輸損失具有極少效應至無效應。舉例而言,如表10中展示,具有2密耳核心厚度之比較板CG-1具有與分別具有4.5密耳及7密耳核心層厚度之比較板CG-2及CG-3大體上相同的重合頻率下聲音傳輸損失(TLc )及加權平均聲音傳輸損失(TLw )。 然而,如藉由表10中所揭示板DG-1至DG-5所展示,與例如利用具有與所揭示板DG-1至DG-5類似厚度之核心層但利用較軟表層之內層的比較板CG-2相比,由具有總體上較硬表層之內層形成的板導致增強的聲音傳輸損失。 儘管本發明已結合某些實施例(包括當前咸信為較佳實施例之彼等實施例)之描述加以揭示,但實施方式意欲為說明性的且不應理解為限制本發明之範疇。如一般熟習此項技術者將理解,本發明涵蓋除本文中詳細地描述之彼等實施例以外的實施例。可在不偏離本發明之精神及範疇的情況下作出所描述實施例之修改及改變。 其將進一步理解,當可相容時,如全文中所給與,本發明之任何單一組分所給與的範圍、值或特性中之任一者可與本發明之另一組分中之任一者所給與的任何範圍、值或特性互換使用,由此形成組分中之每一者具有經定義值之實施例。舉例而言,適當時,可形成包含在所給與範圍中之任一者內以及殘餘羥基含量所給與範圍中之任一者內之塑化劑含量的聚合物層,由此形成在本發明之範疇內但列舉出將十分繁瑣之諸多排列。In general, a multilayer board is constructed of two glass sheets or other applicable substrates that sandwich one or more polymeric inner sheets. Multilayer boards are typically prepared by placing at least one polymeric inner layer sheet between two substrates to create an assembly. It is not uncommon for multi-polymer inner sheets to be placed in two substrates, thereby creating a multi-layer sheet having a multi-polymer inner layer. After the air is removed from the self-assembly, the components of the assembly are initially pressure bonded together using methods generally known to those skilled in the art. The final overall structure is formed by a laminating process such as, but not limited to, high pressure processing to make the initial pressure bond more durable. Poly(vinyl butyral) (hereinafter referred to as "PVB") is a polymer commonly used in the production of polymer inner layers and multilayer boards. One of the primary functions of a multilayer board formed from one or more PVB inner layers is to absorb energy such as that caused by the force of the target impacting plate without dispersing it through the plate or glass fragments. Thus, when such panels are used in windows of motor vehicles, aircraft, structures, or other targets (often common applications), they have the effect of minimizing damage or damage to personnel or targets within the target enclosure area. In addition to safety benefits, the polymer inner layer of the multilayer board can also be used to impart other beneficial effects to the board, including but not limited to noise attenuation, reduced UV and/or IR light transmission, and enhanced overall appearance and aesthetic appeal of the window opening. . Recently, due to the growing social attention to the fuel efficiency of automotive and air transportation, multi-layer boards that are lighter than conventional models have been required. This need arises from the fact that weight is directly related to the fuel efficiency of the car or aircraft; the heavier the vehicle, the more fuel needs to move from point A to point B. In general, multi-layer boards account for the majority (about 45 to 68 kg) of weight of modern motor vehicles. Due to aesthetic add-ons such as sunroofs or panoramic sunroofs and larger windshields, the weight percentage of cars attributed to multi-layer boards is even increasing in some modern car models. The weight reduction of the multi-layer panels used in such applications will generally result in a significant reduction in the overall weight of the vehicle and associated fuel efficiency increases. Most of the weight in these panels is not in the inner layer weight but in the substrate weight. Traditionally, multi-layer panels for automotive applications, such as windshields, sun or moon skylights, and side and rear windows, are typically constructed of two glass sheets of the same thickness with an inner layer of PVB disposed therebetween. In general, each substrate sheet thickness in such applications is from about 2.0 mm to 2.3 mm. Lighter weight multilayer boards are achieved by using thinner glass with a symmetrical or asymmetric substrate configuration. The current form for achieving a lighter weight multilayer board for windshields is generally related to asymmetric substrate configuration. In these configurations, the thickness of the outer substrate (ie, the substrate facing the exterior of the vehicle cabin) is maintained at a conventional thickness of about 2.0 mm to 2.3 mm, while the thickness of the inner substrate (ie, the substrate facing the interior of the chamber) is reduced. . The outer substrate thickness is maintained at about 2.0 mm to 2.3 mm to maintain the strength of the plate to withstand the forces of sand, gravel, and other road debris and dangerous objects that can impact the motor vehicle during transportation. The inner substrate thickness is reduced to reduce the overall overall weight of the board. The overall glass thickness of the asymmetric window panels for windshields can be configured to as low as 3.7 mm. Asymmetric substrate configurations are typically used for windshields to achieve lighter weight, while symmetric substrate configurations are commonly used in multi-layer boards in side windows and skylights in automobiles. In general, the panels used for such windows are thermally strengthened to provide structural and mechanically strong inlaid glass to resist debris and can be closed by the door, board movement as the window descends and rises, sunroof movement and smaller targets Cracking caused by the impact of the board. The overall glass thickness of the symmetrical window panels for side and skylight windows can be configured to as low as 3.6 mm. Due to the reduced overall thickness, multi-layer boards prepared by asymmetric substrate configurations offer the opportunity to save weight and thus improve fuel economy in automotive and aerospace applications. For example, the surface area of a windshield is usually about 1.4 m.2 . For a conventional 2.1 mm/2.1 mm glass configuration with a conventional PVB inner layer, the total weight of the windshield is approximately 15.8 kg. For asymmetric glass configurations, such as 2.1 mm/1.6 mm, which is one of the lowest merging glass thicknesses currently available for commercial use, the weight of the asymmetric windshield is approximately 14.1 kg, saving 1.7 over conventional multilayer boards. Kg, 10.8% by weight. Although asymmetric multilayer boards do result in increased weight savings, they are not without cost. A major problem is that lightweight laminates prepared via asymmetric morphology, while lighter, are not as strong as multilayer boards prepared by conventional methods. The mechanical strength of the windshield, such as the deflection stiffness, decreases as the thickness of the glass decreases. For example, the deflection stiffness of a 3.7 mm monolithic glass sheet is reduced by 33% compared to a 4.2 mm monolithic glass sheet. Therefore, the glass bending strength, the glass edge strength, the glass impact strength, the skylight strength, and the torsional rigidity are all reduced in these sheets. The strength of the panels used in automotive windows is critical, in part because in today's vehicles, the panels are part of the vehicle structure and contribute to the overall mechanical strength and rigidity of the vehicle body, particularly the sunroof of the vehicle. For example, on the Ford P2000 body, the torsional stiffness of the body is 24.29 kNm at the angle of the windshield and the rear glass in situ, and 16.44 kNm when the glass is not in place. See M. A. Khaleel et al., Effect of Glazing System Parameters on Glazing System Contribution to a Lightweight Vehicle's Torsional Stiffness and Weight.International Body And Engineering Conference , Detroit (2000) SAE Paper No. 2000-01-2719 (the entire disclosure of which is incorporated herein by reference). The glass contributes about 30% of the overall stiffness of the car. This contribution to the structure of the car is critical in normal vehicle operations and in the event of a collision or other accident. If the strength of the multi-layer board in the window of the car is damaged for lower weight and greater fuel efficiency, the structural rigidity and overall safety of the vehicle will be reduced. Since all problems are associated with asymmetrically configured multi-layer boards, there is a need in the art for lightweight multi-layer boards that have improved mechanical strength and therefore improved structural rigidity and overall safety of the vehicle. It is therefore an object of the present invention to design a lightweight multilayer board comprising an inner layer wherein the reduction in mechanical strength of the sheet due to the reduced glass thickness is at least partially compensated by the inner layer. Due to these and other problems in the art, the invention herein relates in particular to a lightweight multilayer glass panel comprising: a first glass substrate; a second glass substrate; and a first glass substrate and a second glass substrate At least one inner polymer layer, the inner layer of the polymer has a glass transition temperature greater than or equal to about 33 degrees Celsius. The combined thickness of the first glass substrate and the second glass substrate is less than or equal to about 4.0 mm. In addition, the deflection hardness of the multilayer glass sheet is higher than the deflection hardness of a multilayer board having the same thickness and glass configuration but having a conventional (non-rigid) inner layer, and in some embodiments, the deflection hardness ratio of the multilayer glass sheet is the same Multilayer boards of thickness and glass configuration but having a conventional (non-rigid) inner layer have a deflection hardness of at least 10% or at least 20% higher. In some embodiments, when the combined thickness of the first glass substrate and the second glass substrate is less than or equal to 4.0 mm, or less than or equal to 3.9 mm, or less than or equal to 3.7 mm, the deflection hardness of the multilayer board is greater than or equal to about 300. Newtons/cm, greater than about 320 Newtons/cm or greater than about 360 Newtons/cm. In some embodiments, the inner polymer layer comprises plasticized poly(vinyl butyral). The combined thickness of the first glass substrate and the second glass substrate may also be less than or equal to about 3.9 mm, or less than or equal to about 3.7 mm. In other embodiments, the inner layer of the polymer has a glass transition temperature greater than or equal to about 35 degrees Celsius. Also disclosed herein are multiple layers of glass sheets comprising: a first glass substrate; a second glass substrate; and a plurality of inner layers disposed between the first glass substrate and the second glass substrate. The multilayer inner layer comprises: a first plasticized polymer layer having a glass transition temperature greater than or equal to about 33 degrees Celsius; and a second plasticized polymer in contact with the first plasticized polymer layer, and a glass of the second plasticized polymer layer The transfer temperature is less than 30 degrees Celsius. The combined thickness of the first glass substrate and the second glass substrate is less than or equal to about 4.0 mm. The deflection hardness of the multilayer glass sheet is higher than the deflection hardness of a multilayer board having the same thickness and glass configuration but having a conventional (non-rigid) multilayer inner layer, and in some embodiments, the deflection hardness ratio of the multilayer glass sheet has the same thickness The multilayer board of the glass configuration but having a conventional (non-rigid) multilayer inner layer has a deflection hardness of at least 10% or at least 20% higher. In some embodiments, when the combined thickness of the first glass substrate and the second glass substrate is less than or equal to 4.0 mm, or less than or equal to 3.9 mm, or less than or equal to 3.7 mm, the deflection hardness of the multilayer board is greater than or equal to about 240. Newton/cm. In addition, the multilayer glass plate has a sound transmission loss (TL of greater than or equal to about 36 dB) at a reference frequency of 3150 Hz.Ref ). In some embodiments, the first plasticized polymer layer comprises plasticized poly(vinyl butyral) and the second plasticized polymer layer comprises plasticized poly(vinyl butyral). Additionally, the plate may comprise a third plasticized polymer layer composed of plasticized poly(vinyl butyral), wherein the second plasticized polymer layer is disposed on the first plasticized polymer layer and the third plasticized polymer Between the layers. In other embodiments, the multi-layer glass sheet has a higher deflection stiffness than a multi-layer sheet having the same thickness and glass configuration but having a conventional (non-rigid) inner layer, and in some embodiments, the deflection of the multi-layer glass sheet The flexural hardness of the multilayer board having the same thickness and glass configuration but having a conventional (non-rigid) inner layer is at least 10% higher or at least 20% higher. In some embodiments, the multilayer board has a deflection hardness greater than about 250 Newtons per centimeter. In still other embodiments, when the combined thickness of the first glass substrate and the second glass substrate is less than or equal to 4.0 mm, or less than or equal to 3.9 mm, or less than or equal to 3.7 mm, the deflection hardness of the multi-layer glass plate is greater than about 280. Newton/cm. The combined thickness of the first glass substrate and the second glass substrate may also be less than or equal to about 3.9 mm, or less than or equal to about 3.7 mm. Additionally, the glass transition temperature of the first plasticized polymer layer can be greater than or equal to about 36 degrees Celsius, or the glass transition temperature of the second plasticized polymer layer can be less than or equal to about 20 degrees Celsius. Also disclosed herein are multiple layers of glass sheets comprising: a first glass substrate; a second glass substrate; and a plurality of inner layers disposed between the first glass substrate and the second glass substrate. The multilayer inner layer comprises: a first plasticized polymer layer having a residual hydroxyl group content of greater than or equal to about 19% by weight and a plasticizer content of less than or equal to about 35 phr; and a first contact with the first plasticized polymer layer The second plasticized polymer layer, the second plasticized polymer layer having a residual hydroxyl content of less than or equal to about 16% by weight and a plasticizer content of greater than or equal to about 48 phr. The combined thickness of the first glass substrate and the second glass substrate is less than or equal to about 4.0 mm, and the deflection hardness of the multilayer glass plate is higher than that of the multilayer plate having the same thickness and glass configuration but having a conventional (non-hard) inner layer Hardness, and in some embodiments, the multilayer glass sheet has a deflection hardness that is at least 10% or at least 20% higher than the deflection hardness of a multilayer board having the same thickness and glass configuration but having a conventional (non-rigid) inner layer. In some embodiments, when the combined thickness of the first glass substrate and the second glass substrate is less than or equal to 4.0 mm, or less than or equal to 3.9 mm, or less than or equal to 3.7 mm, the deflection hardness of the multilayer board is greater than or equal to about 240. Newton. In addition, the multi-layer glass sheet has a sound transmission loss of greater than or equal to about 36 decibels (TLRef ). In some embodiments, the first plasticized polymer layer comprises plasticized poly(vinyl butyral) and the second plasticized polymer layer comprises plasticized poly(vinyl butyral). Additionally, the plate may comprise a third plasticized polymer layer composed of plasticized poly(vinyl butyral), wherein the second plasticized polymer layer is disposed on the first plasticized polymer layer and the third plasticized polymer Between the layers. In some embodiments, the first plasticized polymer layer has a residual hydroxyl content of greater than or equal to about 20% by weight. In other embodiments, the second plasticized polymer layer has a residual hydroxyl content of less than or equal to about 15% by weight and a plasticizer content of greater than or equal to about 70 phr. In certain alternative embodiments, the multilayer glass sheet has a higher deflection stiffness than a multilayer sheet having the same thickness and glass configuration but having a conventional (non-rigid) inner layer, and in some embodiments, a multiple layer glass sheet The deflection hardness is at least 10% higher or at least 20% higher than the deflection hardness of a multilayer board having the same thickness and glass configuration but having a conventional (non-rigid) inner layer. In some embodiments, when the combined thickness of the first glass substrate and the second glass substrate is less than or equal to 4.0 mm, or less than or equal to 3.9 mm, or less than or equal to 3.7 mm, the deflection hardness of the multilayer board is greater than about 250 Newtons/ The centimeters, or greater than about 280 Newtons per centimeter. The combined thickness of the first glass substrate and the second glass substrate may also be less than or equal to about 3.9 mm, or less than or equal to about 3.7 mm. Also disclosed herein are multiple layers of glass sheets comprising: a first glass substrate; a second glass substrate; and a plurality of inner layers disposed between the first glass substrate and the second glass substrate. The multilayer inner layer comprises: a first plasticized polymer layer; and a second plasticized polymer layer in contact with the first plasticized polymer layer. The multilayer inner layer has an equivalent glass transition temperature (T) as defined below, greater than or equal to about 29 degrees CelsiusEq ). In this embodiment, the combined thickness of the first glass substrate and the second glass substrate is less than or equal to about 4.0 mm, and the deflection hardness of the multilayer glass plate is higher than that of the conventional (non-hard) multilayer having the same thickness and glass configuration. The deflection hardness of the inner layer of the multilayer board, and in some embodiments, the multilayer glass sheet has a deflection hardness that is at least 10 greater than that of a multilayer board having the same thickness and glass configuration but having a conventional (non-rigid) multilayer inner layer. % or higher at least 20%. In some embodiments, when the combined thickness of the first glass substrate and the second glass substrate is less than or equal to 4.0 mm, or less than or equal to 3.9 mm, or less than or equal to 3.7 mm, the deflection hardness of the multilayer board is greater than or equal to about 240. Newton/cm. In addition, the multi-layer glass sheet has a sound transmission loss of greater than or equal to about 36 decibels (TLRef ). In some embodiments, the first plasticized polymer layer comprises plasticized poly(vinyl butyral) and the second plasticized polymer layer comprises plasticized poly(vinyl butyral). Additionally, the plate may comprise a third plasticized polymer layer composed of plasticized poly(vinyl butyral), wherein the second plasticized polymer layer is disposed on the first plasticized polymer layer and the third plasticized polymer Between the layers. In certain alternative embodiments, the multilayer glass sheet has a higher deflection stiffness than a multilayer sheet having the same thickness and glass configuration but having a conventional (non-rigid) inner layer, and in some embodiments, a multiple layer glass sheet The deflection hardness is at least 10% higher or at least 20% higher than the deflection hardness of a multilayer board having the same thickness and glass configuration but having a conventional (non-rigid) inner layer. In some embodiments, when the combined thickness of the first glass substrate and the second glass substrate is less than or equal to 4.0 mm, or less than or equal to 3.9 mm, or less than or equal to 3.7 mm, the deflection hardness of the multilayer board is greater than about 250 Newtons/ The centimeters, or greater than about 280 Newtons per centimeter. The combined thickness of the first glass substrate and the second glass substrate may also be less than or equal to about 3.9 mm, or less than or equal to about 3.7 mm. In other embodiments, the equivalent glass transition temperature of the multilayer inner layer (TEq ) is greater than or equal to about 31 degrees Celsius, or greater than or equal to about 34 degrees Celsius. According to some embodiments, a multilayer inner layer comprising: a first plasticized polymer layer, wherein a first glass transition temperature of the first plasticized polymer layer is at least 33 ° C; and a second plasticized polymer layer, wherein the second The plasticized polymer layer has a glass transition temperature of less than 10 ° C and a thickness of 5 mils or less, and wherein the inner layer has a sound transmission loss of at least 35 dB at the coincidence frequency (TL)c And an equivalent glass transition temperature of at least 27 ° C (TEq ). In some embodiments, a multilayer inner layer comprising: a first polymer layer comprising a first poly(vinyl butyral) resin and at least one plasticizer; and an adjacent polymer in the inner layer a second polymer layer of the layer, wherein the second polymer layer comprises a second poly(vinyl butyral) resin and at least one plasticizer, wherein the second poly(vinyl butyral) resin has a first poly The hydroxyl content of the (vinyl butyral) resin differs by at least 6% by weight of the residual hydroxyl content, wherein the second polymer layer has a glass transition temperature of less than 9 ° C and a maximum thickness of less than 9 mils, wherein the inner layer is at the coincidence frequency At least 35 dB of sound transmission loss (TLc And/or a weighted average sound transmission loss of at least 38 dB between 2,000 and 8,000 Hz (TL)w ). In some embodiments, a multilayer inner layer comprising: a first polymer layer comprising a first poly(vinyl butyral) resin and at least one plasticizer, wherein a glass transition temperature of the first polymer layer is provided Is at least 33 ° C; and a second polymer layer adjacent to the first polymer layer in the inner layer, wherein the second polymer layer comprises a second poly(vinyl butyral) resin and at least one plasticization The agent, wherein at least one of the first polymer layer and the second polymer layer has an average shear storage modulus (G' of at least 150 MPa in a 1/3 octave band frequency of 2,000 to 8,000 Hz ), wherein the inner layer has a sound transmission loss of at least 35 dB at the coincidence frequency (TLc And/or a weighted average sound transmission loss of at least 38 dB between 2,000 and 8,000 Hz (TL)w ). The shear storage modulus (G') can be determined using dynamic mechanical analysis (DMA) as described in further detail below. In some embodiments, a multilayer inner layer comprising: a first polymer layer comprising a first poly(vinyl butyral) resin and at least one plasticizer; and a second poly(vinyl butyral) is provided a second polymer layer of a resin and at least one plasticizer, wherein the second polymer layer has a glass transition temperature of less than 9 ° C; and a third polymer comprising a third poly(vinyl butyral) resin and at least one plasticizer a polymer layer, wherein a second polymer layer is disposed between and in contact with each of the first polymer layer and the second polymer layer, wherein the first poly(vinyl butyral) resin and the second Poly(vinyl butyral) resin, second poly(vinyl butyral) resin and third poly(vinyl butyral) resin and first poly(vinyl butyral) resin and third poly( The maximum difference in residual hydroxyl content between the vinyl butyral resins is at least 6% by weight, wherein the ratio of the combined thickness of the first and third polymeric layers to the thickness of the second polymeric layer is at least 2.25: 1, and the overall inner layer thickness is less than or equal to 90 mils, wherein the equivalent glass transition temperature of the inner layer (TEq ) is at least 27 ° C. In some embodiments, a multilayer inner layer comprising: a first polymer layer comprising a first poly(vinyl butyral) resin and at least one plasticizer, wherein the first poly(vinyl butyral) is provided The resin has a residual hydroxyl content of at least 19% by weight; and a second polymer layer adjacent to the first polymer layer in the inner layer, wherein the second polymer layer comprises a second poly(vinyl butyral) resin and at least A plasticizer wherein a second polymer layer has a glass transition temperature of not more than 20 ° C, wherein at least one of the first polymer layer and the second polymer layer is at a 1/3 octave band of 2,000 to 8,000 Hz An average shear storage modulus (G') of at least 150 MPa in frequency, wherein the inner layer has a sound transmission loss of at least 35 dB at the coincidence frequency (TL)c And/or a weighted average sound transmission loss of at least 38 dB between 2,000 and 8,000 Hz (TL)w ). According to some embodiments, a multiple layer glass sheet comprising a pair of rigid substrates and a plurality of inner layers disposed between the rigid substrates is provided, the inner layer comprising a first polymer layer comprising a residue having greater than 19% by weight a hydroxyl group-containing first poly(vinyl butyral) resin and at least one plasticizer, wherein the first polymer layer has a glass transition temperature of at least 33 ° C; and a second polymer layer, the second polymer layer comprising a second poly(vinyl butyral) resin having a residual hydroxyl group content of less than 16% by weight and at least one plasticizer, wherein the glass transition temperature of the second polymer layer is at least lower than the glass transition temperature of the first polymer layer 20 ° C. In addition, when the combined thickness of the rigid substrate is less than 4.0 mm, less than 3.9 mm, or less than 3.7 mm, the deflection hardness of the panel is at least 240 N/cm. In other embodiments, a multilayer board comprising a pair of rigid substrates and an inner layer disposed between the substrates is provided, wherein the inner layer comprises at least a first poly(vinyl butyral) resin and at least one plasticizer At least one polymer layer, wherein the polymer layer has an average shear storage modulus (G') of at least 150 MPa in a 1/3 octave band frequency of 2,000 to 8,000 Hz, and wherein the inner layer has a coincidence frequency At least 35 dB of sound transmission loss (TLc And/or a weighted average sound transmission loss of at least 38 dB between 2,000 and 8,000 Hz (TL)w ). In addition, when the combined thickness of the rigid substrate is less than 4.0 mm, the deflection hardness of the panel is at least 240 N/cm. In some embodiments, a multiple layer glass sheet comprising a pair of rigid substrates and an inner layer disposed between the substrates is provided, wherein the inner layer comprises at least a first polymer layer comprising poly(vinyl condensate) An aldehyde resin and at least one plasticizer and having a glass transition temperature of at least 33 ° C, wherein the inner layer has a sound transmission loss of at least 35 dB at the coincidence frequency (TLc And/or measure a weighted average sound transmission loss of at least 38 dB between 2,000 and 8,000 Hz (TL)w ). In addition, when the combined thickness of the rigid substrate is less than 4.0 mm, the deflection hardness of the sheet is at least 225 N/cm. Also described herein are particularly high-rigidity inner layers and lightweight multi-layer boards (and high-rigidity inner layers) that have significantly reduced weight compared to conventional multi-layer boards and are associated with thin glass combinations with symmetric or asymmetric configurations. The intensity will not be significantly reduced. In one embodiment, for example, the lightweight multi-layer sheet is composed of two glass sheets or other applicable substrates having a thickness of 4.0 mm or less and at least one inner layer having a glass transition temperature of at least greater than 33 ° C, wherein The inner layer is sandwiched between two substrates. When used in floating or annealed glass, the resulting multilayer board can have a deflection hardness that is at least 20% higher than conventional multilayer sheets. When used to combine floating or annealed glass having a substrate thickness of 3.7 mm, the lightweight multilayer board may also have a deflection hardness of at least 285 N/cm. To promote a more complete understanding of the inner layers and multilayer boards disclosed herein, the meaning of certain terms as used in this application will be first defined. When the terms are understood by those skilled in the art, such definitions should not limit such terms, but merely improve the understanding of the terms used herein. As used herein, the terms "polymer inner sheet", "inner layer", "polymer layer" and "polymer melt sheet" may refer to a single layer sheet or multiple layers of inner layer. As the name implies, "single layer sheet" is a single polymer layer extruded in the form of a layer. Alternatively, the multilayer inner layer can comprise a plurality of layers, including separately extruded layers, coextruded layers, or any combination of separately extruded layers and coextruded layers. Thus, the multilayer inner layer may comprise, for example, two or more single layer sheets ("multiple layer sheets") that are combined together; two or more layers that are coextruded together ("coextruded sheets" And two or more coextruded sheets; a combination of at least one single layer sheet and at least one coextruded sheet; and a combination of at least one plurality of layer sheets and at least one coextruded sheet. In various embodiments of the invention, the multilayer inner layer comprises at least two polymer layers (eg, a single layer or a plurality of coextruded layers) disposed in direct contact with one another, wherein each layer comprises a polymeric resin. The term "resin" as used herein refers to a polymer component (eg, PVB) that is removed by acid catalysis of a free polymer precursor and subsequent neutralization resulting from a mixture. In general, plasticizers, such as those plasticizers more fully discussed below, are added to the resin to give a plasticized polymer. In addition, the resin may have other components than the polymer and the plasticizer, including, for example, acetates, salts, and alcohols. It should also be noted that although the inner layer of poly(vinyl butyral) ("PVB") is often specifically discussed herein as a polymer resin for the inner layer of the polymer, it should be understood that it is also possible to use an inner layer other than the PVB. Other thermoplastic inner layers. Polymers contemplated include, but are not limited to, polyurethanes, polyvinyl chloride, poly(ethylene vinyl acetate), and combinations thereof. These polymers can be utilized alone or in combination with other polymers. Accordingly, it should be understood that when ranges, values, and/or methods are provided to the PVB inner layers (eg, plasticizer component percentage, thickness, and property enhancing additives) in the present application, their ranges, values, and/or methods are Other polymers and polymer blends disclosed herein are also suitable, as applicable, or may be modified to apply to different materials as is known to those skilled in the art. The PVB resin is prepared by a known aqueous or solvent acetalization method by reacting polyvinyl alcohol ("PVOH") with butyraldehyde in the presence of an acid catalyst to separate the resin, and to prepare it stably and dry. Such acetalization processes are disclosed in, for example, U.S. Patent Nos. 2,282,057 and 2,282,026, and to Vinyl Acetal Polymers, issued by BE Wade (2003), Encyclopedia of Polymer Science & Technology, 3rd Edition, Volume 8, page 381. To page 399, the entire disclosures of which are incorporated herein by reference. The resins are commercially available in various forms, for example, in the form of Butvar® resin available from Solutia Inc.. As previously discussed, although generally referred to herein as "poly(vinyl acetal)" or "poly(vinyl butyral)", the resins described herein may include any suitable aldehyde group, including (but not limited to) isobutyraldehyde. In some embodiments, one or more poly(vinyl acetal) resins can include at least one C1 To C10 Aldehyde or at least one C4 To C8 A group of aldehydes. Suitable for C4 To C8 Examples of aldehydes can include, but are not limited to, n-butyraldehyde, isobutyraldehyde, 2-methylpentanal, n-hexyl aldehyde, 2-ethylhexyl aldehyde, n-octyl aldehyde, and combinations thereof. In various embodiments, a plasticizer is added to the polymer resin to form a polymer layer or inner layer. A plasticizer is usually added to the polymer resin to increase the flexibility and durability of the inner layer of the resulting polymer. The plasticizer acts by embedding itself between the polymer chains, spacing the polymer chains apart (thus increasing the "free volume") and thus significantly reducing the glass transition temperature of the polymer resin (Tg ), thereby making the material softer. In this aspect, the amount of plasticizer in the inner layer can be adjusted to affect the glass transition temperature (Tg ). Glass transfer temperature (Tg ) is the temperature at which the inner layer of the mark is transferred from the glass state to the rubber state. In general, the higher the loading of plasticizer, the lower the T can be obtained.g . In various embodiments, and as described more fully in the examples, the highly rigid inner layer comprises a layer having a glass transition temperature greater than about 33 °C. Plasticizers covered include, but are not limited to, polybasic acids, esters of polyhydric alcohols; triethylene glycol bis(2-ethylbutyrate); triethylene glycol bis(2-ethylhexanoate) (already Known as "3-GEH"); triethylene glycol diheptanoate; tetraethylene glycol diheptanoate; dihexyl adipate; dioctyl adipate; cyclohexyl adipate hexyl ester; a mixture of heptyl dicarboxylate and decyl adipate; diisononyl adipate; heptyl adipate; dibutyl sebacate; and polymeric plasticizer, such as oil-modified azelaic acid Alkyd resins and mixtures of phosphates and adipates, as well as mixtures and combinations thereof. 3-GEH is especially preferred. Other examples of suitable plasticizers may include, but are not limited to, tetraethylene glycol di(2-ethylhexanoate) ("4-GEH"), di(butoxyethyl) adipate, and Bis(2-(2-butoxyethoxy)ethyl) dicarboxylate, dioctyl sebacate, nonylphenyltetraethyl glycol and mixtures thereof. In some embodiments, the plasticizer covered is 3-GEH having a refractive index of 1.442 at 25 °C. In some embodiments, other plasticizers, such as high refractive index plasticizers, can be used. As used herein, the term "high refractive index plasticizer" refers to a plasticizer having a refractive index of at least 1.460. As used herein, the refractive index (also known as index of refraction) values of the plasticizers or resins described herein are measured according to ASTM D542 at wavelengths of 589 nm and 25 ° C or according to ASTM. D542 is reported in the literature. In various embodiments, the plasticizer has a refractive index of at least about 1.460, or greater than about 1.470, or greater than about 1.480, or greater than about 1.490, or greater than about 1.500, or greater than 1.510, or greater than 1.520. These plasticizers can be used in one or more layers of the inner layer. If the inner layer is a three-layer inner layer, the plasticizers can be used for each of the three layers. In some embodiments, one or more high refractive index plasticizers can be used in combination with a plasticizer having a refractive index of less than 1.460, such as 3-GEH. According to these embodiments, the plasticizer mixture can have a refractive index of at least 1.460. High refractive index plasticizers suitable for use in one or more embodiments of the invention may include, for example, polyadipates (RI from about 1.460 to about 1.485); epoxides (RI from about 1.460 to about 1.480); Phthalate and terephthalate (RI from about 1.480 to about 1.540); benzoate (RI from about 1.480 to about 1.550); and other special plasticizers (RI from about 1.490 to about 1.520) ). Examples of high refractive index plasticizers may include, but are not limited to, especially polybasic or polyhydric alcohol esters, polyadipates, epoxides, phthalates, terephthalates, benzates Acid esters, toluates, mellitic acid esters and other special plasticizers. Other examples of suitable plasticizers include, but are not limited to, dipropylene glycol dibenzoate, tripropylene glycol dibenzoate, polypropylene glycol dibenzoate, isodecyl benzoate, 2-ethylhexyl benzoate Ester, diethylene glycol benzoate, propylene glycol dibenzoate, 2,2,4-trimethyl-1,3-pentanediol dibenzoate, 2,2,4-trimethyl -1,3-pentanediol benzoate isobutyrate, 1,3-butanediol dibenzoate, diethylene glycol di-o-toluate, triethylene glycol di-o-toluic acid Ester, dipropylene glycol di-o-toluate, 1,2-octyl dibenzoate, tris-2-ethylhexyl trimellitate, di-2-ethylhexyl terephthalate, diphenol A (2-ethylhexanoate), ethoxylated nonylphenol, and mixtures thereof. In general, the plasticizer content of the inner layer of the polymer of the present application is measured in parts by weight per hundred resin parts ("phr"). For example, if 30 grams of plasticizer is added to 100 grams of polymer resin, the resulting plasticized polymer will have a plasticizer content of 30 phr. When the plasticizer content of the polymer layer is given in this application, the plasticizer content of the particular layer is determined by reference to the phr of the plasticizer used to prepare the melt of the particular layer. In some embodiments, the highly rigid inner layer comprises a layer having a plasticizer content of less than about 35 phr and less than about 30 phr. According to some embodiments of the invention, the one or more polymer layers described herein may have a total plasticizer content of at least about 20 phr, at least about 25 phr, at least about 30 phr, at least about 35 phr, at least about 38. a phr, at least about 40 phr, at least about 45 phr, at least about 50 phr, at least about 55 phr, at least about 60 phr, at least about 65 phr, at least about 67 phr, at least about 70 phr, at least about 75 phr, or more Plasticizer. In some embodiments, the polymeric layer can also include no more than about 100 phr, no more than about 85 phr, no more than 80 phr, no more than about 75 phr, no more than about 70 phr, no more than about 65 phr, no more than about 60 phr, no more than about 55 phr, no more than about 50 phr, no more than about 45 phr, no more than about 40 phr, no more than about 38 phr, no more than about 35 phr or no more than about 30 phr or more plasticized Agent. In some embodiments, the total plasticizer content of the at least one polymer layer can range from about 20 to about 40 phr, from about 20 to about 38 phr, or from about 25 to about 35 phr. In other embodiments, the total plasticizer content of the at least one polymer layer can range from about 38 to about 90 phr, from about 40 to about 85 phr, or from about 50 to 70 phr. When the inner layer comprises a plurality of inner layers, the two or more polymer layers in the inner layer may have substantially the same plasticizer content and/or at least one of the polymer layers may have a different polymerization than the other The plasticizer content of one or more of the layers. When the inner layer comprises two or more polymer layers having different plasticizer contents, the two layers may abut each other. In some embodiments, the difference in plasticizer content between adjacent polymer layers can be at least about 1 phr, at least about 2 phr, at least about 5 phr, at least about 7 phr, at least about 10 phr, at least about 20 Ph, at least about 30 phr, at least about 35 phr and/or no more than about 80 phr, no more than about 55 phr, no more than about 50 phr or no more than about 45 phr, or from about 1 to about 60 phr, about 10 to Approximately 50 phr or approximately 30 to 45 phr. When three or more layers are present in the inner layer, at least two of the polymer layers of the inner layer may have similar plasticization to each other, for example within 10 phr, within 5 phr, within 2 phr, or within 1 phr. The agent content, while at least two of the polymer layers may have a plasticizer content that differs from each other according to the above range. In some embodiments, one or more of the polymer layers or inner layers described herein can include two or more plasticizers (including, for example, two or more of the plasticizers listed above). a blend of many). When the polymer layer includes two or more plasticizers, the difference between the total plasticizer content of the polymer layer and the total plasticizer content between adjacent polymer layers may belong to one of the above ranges or More. When the inner layer is a multilayer inner layer, one or more of the polymer layers may include two or more plasticizers. In some embodiments, when the inner layer is a multilayer inner layer, at least one of the polymer layers including the blend of plasticizers may have a glass transition higher than the glass transition temperature of the conventional plasticized polymer layer. temperature. In some cases, this may provide additional stiffness for layers that may be used, for example, as an outer "sheet" layer in a multilayer inner layer. For example, in some embodiments, at least one of the layers of the multilayer inner layer may comprise at least one poly(vinyl butyral) resin and a blend of two or more plasticizers to plasticize the polymer layer The agent content is one or more of the above ranges. In some embodiments, the total plasticizer content can be less than about 45 phr, less than about 40 phr, less than about 38 phr, less than about 35 phr, or less than about 30 phr, and the glass transition temperature of the polymer layer can be at least about 32. ° C, at least about 33 ° C, at least about 34 ° C, at least about 35 ° C, at least about 36 ° C, at least about 37 ° C, at least about 38 ° C, at least about 39 ° C, at least about 40 ° C, at least 45 ° C. The poly(vinyl butyral) resin used in the layer may optionally have a higher residual hydroxyl content, such as greater than 19% by weight, greater than 19.5% by weight, greater than 20% by weight, or greater than 20.5% by weight of residual hydroxyl content, or The layer can have a residual hydroxyl content, a glass transition temperature, or a total plasticizer content as described in one or more of the ranges herein. In addition to the plasticizer, it is also contemplated that an adhesion control agent ("ACA") may be added to the polymer resin to form the inner polymer layer. ACA is often used to change the adhesion to the inner layer. The ACAs covered include, but are not limited to, ACA, residual sodium acetate, potassium acetate, and/or bis(2-ethyl butyrate) magnesium salts disclosed in U.S. Patent No. 5,728,472. Other additives may be incorporated into the inner layer to promote its effectiveness in the final product, and certain other properties are imparted to the inner layer. Such additives include, but are not limited to, dyes, pigments, stabilizers (eg, UV stabilizers), antioxidants, antiblockers, flame retardants, IR absorbers or blockers (eg, indium tin oxide, antimony tin oxide) , lanthanum hexaboride (LaB6 And cerium oxide), processing aids, flow enhancing additives, lubricants, impact modifiers, nucleating agents, heat stabilizers, UV absorbers, UV stabilizers, dispersants, surfactants, chelating agents , coupling agents, adhesives, primers, reinforcing additives and fillers, as well as other additives known to those skilled in the art. One parameter used to describe the polymeric resin component of the inner polymer layer of the present application is the residual hydroxyl content (in the form of a vinyl hydroxyl content or a poly(vinyl alcohol) ("PVOH") content). The residual hydroxyl content refers to the amount of hydroxyl groups remaining in the form of pendant groups on the polymer chain after completion of the treatment. For example, PVB can be made by hydrolyzing poly(vinyl acetate) to poly(vinyl alcohol) and then reacting poly(vinyl alcohol) with butyraldehyde to form PVB. In the process of hydrolyzing poly(vinyl acetate), typically not all acetate pendant groups are converted to hydroxyl groups. Additionally, the reaction with butyraldehyde will generally not convert all of the hydroxyl groups to acetal groups. Thus, in any final PVB, there will typically be residual acetate groups (such as vinyl acetate groups) and residual hydroxyl groups (such as vinyl hydroxyl groups) in the form of pendant groups on the polymer chain. In general, the residual hydroxyl content of the polymer can be adjusted by controlling the reaction time and reactant concentration as well as other variables in the polymer manufacturing process. When used herein as a parameter, the residual hydroxyl content is measured in % by weight according to ASTM D-1396. In various embodiments, the poly(vinyl butyral) resin comprises from about 8 to about 35 weight percent (wt. %) residual hydroxyl groups calculated as PVOH, from about 13 to about 30 weight percent residual hydroxyl groups calculated as PVOH, calculated as PVOH From about 8 to about 22 weight percent residual hydroxyl groups or from about 15 to about 22 weight percent residual hydroxyl groups as calculated from PVOH; and for some of the highly rigid inner layers disclosed herein, for one or more of the layers, poly(vinyl butyl) The acetal resin comprises greater than about 19 weight percent residual hydroxyl groups calculated as PVOH, greater than about 20 weight percent residual hydroxyl groups calculated as PVOH, greater than about 20.4 weight percent residual hydroxyl groups calculated as PVOH, and greater than about 21 weight percent residual hydroxyl groups calculated as PVOH. In some embodiments, the poly(vinyl butyral) resin used for at least one polymer layer of the inner layer may comprise a poly(vinyl butyral) resin having a residual hydroxyl content as measured as described above. : at least about 18% by weight, at least about 18.5% by weight, at least about 18.7% by weight, at least about 19% by weight, at least about 19.5% by weight, at least about 20% by weight, at least about 20.5% by weight, at least about 21% by weight, at least About 21.5 wt%, at least about 22 wt%, at least about 22.5 wt%, and/or no more than about 30 wt%, no more than about 29 wt%, no more than about 28 wt%, no more than about 27 wt%, no more than about 26% by weight, no more than about 25% by weight, no more than about 24% by weight, no more than about 23% by weight or no more than about 22% by weight. Additionally, one or more other polymer layers in the inner layer described herein may include another poly(vinyl butyral) resin having a lower residual hydroxyl content. For example, in some embodiments, at least one polymer layer of the inner layer can comprise a poly(vinyl butyral) resin having a residual hydroxyl content as measured as described above: at least about 8% by weight, at least About 8.5% by weight, at least about 9% by weight, at least about 9.5% by weight, at least about 10% by weight, at least about 10.5% by weight, at least about 11% by weight, at least about 11.5% by weight, at least about 12% by weight, at least about 13 % by weight and/or no more than about 16% by weight, no more than about 15% by weight, no more than about 14% by weight, no more than about 13.5% by weight, no more than about 13% by weight, no more than about 12% by weight or no more than about 11.5% by weight. When the inner layer comprises two or more polymer layers, the layers may comprise poly(vinyl butyral) resins having substantially the same residual hydroxyl content, or poly(vinyl butyral) resins in each layer The residual hydroxyl content can vary from one another. When two or more layers comprise a poly(vinyl butyral) resin having substantially the same residual hydroxyl content, the difference between the residual hydroxyl content of the poly(vinyl butyral) resin in each layer may be less than About 2% by weight, less than about 1% by weight, or less than about 0.5% by weight. As used herein, the terms "weight percent different" and "the difference between ... is at least ... weight percent" are meant to be subtracted from a number. Go to the difference between the other two calculated weights. For example, a poly(vinyl acetal) resin having a residual hydroxyl group content of 12% by weight has a residual hydroxyl content of 2% by weight different from a poly(vinyl acetal) resin having a residual hydroxyl group content of 14% by weight (14) Weight%-12% by weight = 2% by weight). As used herein, the term "different" may refer to a value above or below another value. Unless otherwise stated, all &quot;difference&quot; herein refers to the value of the difference and does not refer to the particular sign of the value resulting from the order in which the number is subtracted. Therefore, unless otherwise mentioned, all "differences" herein mean the absolute value of the difference between two numbers. When two or more layers include a poly(vinyl butyral) resin having a different residual hydroxyl group content, the difference between the residual hydroxyl content of the poly(vinyl butyral) resin may be as described above. At least about 2% by weight, at least about 3% by weight, at least about 4% by weight, at least about 5% by weight, at least about 6% by weight, at least about 7% by weight, at least about 8% by weight, at least about 9% by weight, At least about 10% by weight, at least about 12% by weight, at least about 15% by weight. The resin may also comprise less than 35% by weight of residual ester groups, less than 30% by weight, less than 25% by weight, less than 15% by weight, less than 13% by weight, less than 11% by weight, less than, calculated as polyvinyl ester (eg, acetate) 9% by weight, less than 7% by weight, less than 5% by weight or less than 1% by weight of residual ester groups, the remainder being acetals, preferably butyraldehyde acetals, but optionally including minor amounts of other acetal groups, For example, a 2-ethylhexanal group (see, for example, U.S. Patent No. 5,137,954, the disclosure of which is incorporated herein by reference in its entirety). The residual acetate content of the resin can also be determined in accordance with ASTM D-1396. In some embodiments, the residual acetate content of the at least one poly(vinyl acetal) resin can be measured as described above to be at least about 1% by weight, at least about 3% by weight, at least about 5% by weight, at least About 7% by weight and/or no more than about 15% by weight, no more than about 12% by weight, no more than about 10% by weight, and no more than about 8% by weight. When the inner layer comprises a plurality of inner layers, the two or more polymer layers may comprise a resin having substantially the same residual acetate content, or one or more of the various layers may have substantially different acetic acid Ester content. When the residual acetate content of the two or more resins is substantially the same, the difference in residual acetate content can be, for example, less than about 3% by weight, less than about 2% by weight, less than about 1% by weight, or less than about 0.5% by weight. In some embodiments, the difference in residual acetate content between two or more poly(vinyl butyral) resins in the multilayer inner layer can be at least about 3% by weight, at least about 5% by weight, At least about 8% by weight, at least about 15% by weight, at least about 20% by weight, or at least about 30% by weight. When the resins are used in a multilayer inner layer, resins having different residual acetate contents may be located in adjacent polymer layers. When the multilayer inner layer is a three-layer inner layer comprising a pair of outer "sheet" layers surrounding or sandwiching the inner "core" layer, for example, the core layer may comprise a resin having a higher or lower residual acetate content. At the same time, the resin in the inner core layer may have a residual hydroxyl content above or below the residual hydroxyl content of the outer skin layer and is within one or more of the ranges previously provided. When combined with at least one plasticizer, the poly(vinyl acetal) resin having a higher or lower residual hydroxyl content and/or residual acetate content may also ultimately include different amounts of plasticizer. Thus, layers or regions formed from first and second poly(vinyl acetal) resins having different compositions may also have different properties within a single polymer layer or inner layer. It is worth noting that for the type of plasticizer to be applied, the compatibility of the plasticizer in the polymer is primarily determined by the hydroxyl content of the polymer. Polymers having a relatively large residual hydroxyl content are generally associated with reduced plasticizer compatibility or capacity. Conversely, polymers with lower residual hydroxyl content will generally result in increased plasticizer compatibility or capacity. Therefore, poly(vinyl acetal) resins having a higher residual hydroxyl content tend to be less plasticized and exhibit a higher hardness than similar resins having a lower residual hydroxyl content. Conversely, when plasticized with a plasticizer is applied, a poly(vinyl acetal) resin having a lower residual hydroxyl content may tend to incorporate a higher amount of plasticizer, thereby obtaining A soft polymer layer that exhibits a lower glass transition temperature than a similar resin having a higher residual hydroxyl content. Depending on the particular resin and plasticizer, these tendencies can be reversed. When two poly(vinyl acetal) resins having different levels of residual hydroxyl groups are blended with the plasticizer, the plasticizer can be distributed between the polymer layers or regions, so that more plasticizer can exist. In layers or regions having a lower residual hydroxyl content, and less plasticizer may be present in the layer or region having a higher residual hydroxyl content. Finally, an equilibrium is achieved between the two resins. In general, this correlation between the residual hydroxyl content of the polymer and the plasticizer compatibility/capacity is steerable and allows for the addition of a suitable amount of plasticizer to the polymer resin and stable maintenance within the multilayer. The difference in the amount of plasticizer in the layer. This correlation also helps to stably maintain the difference in plasticizer content between two or more resins as the plasticizer will otherwise migrate between the resins. Due to the migration of the plasticizer in the inner layer, the glass transition temperatures of the one or more polymer layers can be different when measured separately or as part of a multilayer inner layer. In some embodiments, the inner layer can comprise at least one polymer layer having an outer glass transition temperature of at least about 33 ° C, at least about 34 ° C, at least about 35 ° C, at least about 36, at least about 37 ° C, At least about 38 ° C, at least about 39 ° C, at least about 40 ° C, at least about 41 ° C, at least about 42 ° C, at least about 43 ° C, at least about 44 ° C, at least about 45 ° C, or at least about 46 ° C. In some embodiments, the glass transition temperature of the same layer can be at least about 34 ° C, at least about 35 ° C, at least about 36 ° C, at least about 37 ° C, at least about 38 ° C, at least about 39 ° C, at least within the polymer layer. About 40 ° C, at least about 41 ° C, at least about 42 ° C, at least about 43 ° C, at least about 44 ° C, at least about 45 ° C, at least about 46 ° C, at least about 47 ° C. In the same or other embodiments, when the inner layer is not part of the inner layer, the glass transition temperature of at least one other polymer layer of the multilayer inner layer may be less than 30 ° C, and the glass transition temperature may be, for example, no more than about 25 ° C, no more than about 20 ° C, no more than about 15 ° C, no more than about 10 ° C, no more than about 9 ° C, no more than about 8 ° C, no more than about 7 ° C, no more than about 6 ° C, no more than about 5 ° C No more than about 4 ° C, no more than about 3 ° C, no more than about 2 ° C, no more than about 1 ° C, no more than about 0 ° C, no more than about -1 ° C, no more than about -2 ° C or no more than about -5 °C. When measured outside the inner layer, the glass transition temperature of the same polymer layer may be no more than about 25 ° C, no more than about 20 ° C, no more than about 15 ° C, no more than about 10 ° C, no more than about 9 ° C, no More than about 8 ° C, no more than about 7 ° C, no more than about 6 ° C, no more than about 5 ° C, no more than about 4 ° C, no more than about 3 ° C, no more than about 2 ° C, no more than about 1 ° C or no more than about 0 ° C. According to some embodiments, the difference between the glass transition temperatures of the two polymer layers, typically the adjacent polymer layers within the inner layer, can be at least about 5 ° C, at least about 10 ° C, at least about 15 ° C, at least about 20 °C, at least about 25 ° C, at least about 30 ° C, at least about 35 ° C, at least about 35 ° C, at least about 35 ° C, while in other embodiments, the glass transition temperatures of the two or more polymer layers are different from each other. The value can be at about 5 ° C, about 3 ° C, about 2 ° C or about 1 ° C. In general, the lower glass transition temperature layer has a lower hardness than the higher or higher glass transition temperature layer in the inner layer and may be between the higher glass transition temperature polymer layers in the final inner layer configuration. For example, in some embodiments of the present application, the increased acoustic attenuation properties of the soft layer are combined with the mechanical strength of the rigid/rigid layer to create a multilayer inner layer. In these embodiments, the central soft layer is sandwiched between two rigid/rigid outer layers. This (hard) / / (soft) / / (hard) configuration results in a multi-layered inner layer that is easy to handle, can be used in conventional lamination methods, and can be constructed with relatively thin and light layers. The soft layer is typically characterized by a lower residual hydroxyl content (eg, less than or equal to 16% by weight, less than or equal to 15% by weight, or less than or equal to 12% by weight or more of the disclosed ranges), higher plasticization An agent content (eg, greater than or equal to about 48 phr, or greater than or equal to about 70 phr, or any of the ranges disclosed above) and/or a lower glass transition temperature (eg, less than 30 ° C or less than 10 ° C or more) Reveal any of the scopes). It is contemplated that the polymeric inner layer sheets as described herein can be prepared by any suitable method known in the art for preparing polymeric inner layer sheets that can be used in multilayer sheets, such as glass laminates. For example, it is contemplated that the polymer inner layer sheet may be via solution casting, compression molding, injection molding, melt extrusion, meltblowing, or conventional techniques for preparing and manufacturing polymeric inner sheets. Any other program known to form. In addition, in embodiments utilizing a multi-polymer inner layer, it is contemplated that such multi-polymer inner layers may be co-extruded, blown film, dip coated, solution coated, knife coated, paddle coated, air knife Coating, printing, powder coating, spraying or other methods known to those skilled in the art are formed. While the methods for preparing the polymeric inner sheet described herein cover as much as possible all methods known to those skilled in the art for preparing polymeric inner sheets, the present application will focus on extrusion and A polymer inner sheet prepared by a co-extrusion process. The final multilayer glass ply articles of the present invention are formed using methods known in the art. In general, in most of its basic meaning, extrusion is the method used to establish the target of a fixed cross-sectional profile. This is accomplished by pushing or extracting the material through a mold for the desired cross section of the final product. In the extrusion process, the thermoplastic resin and plasticizer, including any of the above resins and plasticizers, are typically premixed and fed into the extruder apparatus. Additives such as coloring agents and UV inhibitors (in the form of liquids, powders or pellets) are often used and can be incorporated into the thermoplastic resin or plasticizer before reaching the extruder apparatus. These additives are incorporated into the thermoplastic polymer resin and related polymeric inner layer sheets to enhance certain properties of the polymer inner layer sheets and their effectiveness in the final multilayer glass sheet product. In the extruder apparatus, particles of a thermoplastic raw material and a plasticizer (including any of the above-mentioned resins, plasticizers, and other additives) are further mixed and melted, thereby obtaining a temperature and composition as a whole. The melt. When the melt reaches the end of the extruder unit, the melt is pushed into the extruder die. The extruder die is a component of a thermoplastic extrusion process that provides its profile to the final polymer inner laminate product. In general, the mold is designed such that the melt flows uniformly out of the cylindrical profile exiting the mold and becomes the final contour shape of the product. As long as a continuous profile is present, a plurality of shapes can be imparted to the final polymer inner layer sheet by the mold. It is to be noted that, for the purpose of the present application, the inner layer of the polymer in a state after the extrusion of the mold to form a continuous contour of the melt will be referred to as "polymer melt sheet". At this stage in the process, the extrusion die has imparted a specific profile shape to the thermoplastic resin, thus forming a polymer melt sheet. The polymer melt flakes are highly viscous throughout the overall molten state and in the overall molten molten state. In the polymer melt flakes, the melt has not cooled to a temperature at which the flakes are completely "set" overall. Thus, after the polymer melt flakes exit the extrusion die, the next step in the currently used thermoplastic extrusion process is to cool the polymer melt flakes with a cooling device. Cooling elements used in previously employed methods include, but are not limited to, sprayers, fans, cooling slots, and chill rolls. The cooling step is used to transform the polymer melt flakes into polymer inner layer flakes having a generally uniform non-melting cooling temperature. This polymer inner sheet is not in a molten state and is not highly viscous compared to a polymer melt sheet. Specifically, it is a shaped final form of cooled polymer inner sheet product. For purposes of this application, the shaped and cooled inner polymer layer will be referred to as a "polymer inner layer sheet." In some embodiments of the extrusion process, a co-extrusion process can be utilized. Co-extrusion is a method of simultaneously extruding multiple layers of a polymeric material. In general, this type of extrusion utilizes two or more extruders to melt and deliver a stable volumetric delivery of different thermoplastic melts having different viscosities or other properties to pass through a co-extrusion die. The final form of the need. The thickness of the multi-polymer layer exiting the extrusion die in the coextrusion process can generally be controlled by adjusting the relative speed of the melt through the extrusion die and by adjusting the individual extruder dimensions of each molten thermoplastic resin material. . According to some embodiments, the multilayer inner layer may have a total thickness of at least about 13 mils, at least about 20 mils, at least about 25 mils, at least about 27 mils, at least about 30 mils, at least about 31 mils, and/or Or no more than about 75 mils, no more than about 70 mils, no more than about 65 mils, no more than about 60 mils, or it may be from about 13 to about 75 mils, from about 25 to about 70 mils or about 30 to 60 mils. When the inner layer comprises two or more polymer layers, each of the layers may have a thickness of at least about 2 mils, at least about 3 mils, at least about 4 mils, at least about 5 mils, At least about 6 mils, at least about 7 mils, at least about 8 mils, at least about 9 mils, at least about 10 mils, and/or no more than about 50 mils, no more than about 40 mils, no more than about 30 The mil, no more than about 20 mils, no more than about 17 mils, no more than about 15 mils, no more than about 13 mils, no more than about 12 mils, no more than about 10 mils, no more than about 9 mils. ear. In some embodiments, each of the layers can have about the same thickness, while in other embodiments, one or more of the layers can have a different thickness than one or more of the other layers within the inner layer. In some embodiments, wherein the inner layer comprises at least three polymer layers, one or more of the inner layers may be relatively thin compared to other outer layers. For example, in some embodiments, wherein the plurality of inner layers are three inner layers, the innermost layer may have a thickness of no more than about 12 mils, no more than about 10 mils, no more than about 9 mils, no more than about 8 The mil, no more than about 7 mils, no more than about 6 mils, no more than about 5 mils, or it can have from about 2 to about 12 mils, from about 3 to about 10 mils, or from about 4 to about 9 Thickness in the mil range. In the same or other embodiments, each of the outer layers can have a thickness of at least about 4 mils, at least about 5 mils, at least about 6 mils, at least about 7 mils, and/or no more than about 15 mils. No more than about 13 mils, no more than about 12 mils, no more than about 10 mils, no more than about 9 mils, no more than about 8 mils, or from about 2 to about 15 mils, about 3 to Approximately 13 mils or from about 4 to about 10 mils. When the inner layer comprises two outer layers, the combined thickness of the layers can be at least about 9 mils, at least about 13 mils, at least about 15 mils, at least about 16 mils, at least about 18 mils, at least about 20 mils, at least about 23 mils, at least about 25 mils, at least about 26 mils, at least about 28 mils or at least about 30 mils and/or no more than about 73 mils, no more than about 60 mils, Not more than about 50 mils, no more than about 45 mils, no more than about 40 mils, no more than about 35 mils, or from about 9 to about 70 mils, from about 13 to about 40 mils, or from about 25 to about Within 35 mils. According to some embodiments, the thickness ratio of one of the outer layers and one of the inner layers in the multilayer inner layer may be at least about 1.4:1, at least about 1.5:1, at least about 1.8:1, at least about 2: 1. At least about 2.5:1, at least about 2.75:1, at least about 3:1, at least about 3.25:1, at least about 3.5:1, at least about 3.75:1, or at least about 4:1. When the inner layer is a three-layer inner layer having an inner core layer disposed between a pair of outer skin layers, the ratio of the thickness of one of the skin layers to the thickness of the core layer may fall within one or more of the above ranges. In some embodiments, the ratio of the combined thickness of the outer layer to the thickness of the inner layer can be at least about 2.25:1, at least about 2.4:1, at least about 2.5:1, at least about 2.8:1, at least about 3:1, at least About 3.5:1, at least about 4:1, at least about 4.5:1, at least about 5:1, at least about 5.5:1, at least about 6:1, at least about 6.5:1, or at least about 7:1 and/or not More than about 30:1, no more than about 20:1, no more than about 15:1, no more than about 10:1, no more than about 9:1, no more than about 8:1. The multilayer inner layer as described herein can comprise a generally planar inner layer having substantially the same thickness along the length or the longest dimension and/or width or the second longest dimension of the sheet. In some embodiments, however, the multilayer inner layer of the present invention can be a wedge or wedge shaped inner layer comprising at least one wedge shaped region having a wedge shaped profile. The wedge inner layer has an altered thickness profile along at least a portion of the length and/or width of the sheet such that, for example, at least one edge of the inner layer has a thickness greater than the other edge. When the inner layer is a wedge inner layer, at least one, at least two, at least three, at least four or more individual resin layers may include at least one wedge-shaped region. The wedge inner layer can be particularly useful in head-up display (HUD) panels such as in automotive and aircraft applications. Turning now to Figures 1-8, several embodiments of a wedge-shaped inner layer in accordance with the present invention are provided. 1 is a cross-sectional view of an exemplary wedge-shaped inner layer including wedge-shaped regions of different thicknesses. As shown in Figure 1, the wedge-shaped region has a minimum thickness T measured at the first boundary of the wedge-shaped region.Min And the maximum thickness T measured at the second boundary of the wedge regionMax . In some embodiments, TMin It can be at least about 0.25 mm, at least about 0.40 mm, at least about 0.60 mm, or at least about 0.76 mm (mm) and/or no more than 1.2 mm, no more than about 1.1 mm, or no more than about 1.0 mm. In addition, TMin It can be in the range of 0.25 to 1.2 mm, 0.40 to 1.1 mm or 0.60 to 1.0 mm. In some embodiments, TMax It can be at least about 0.38 mm, at least about 0.53 mm, or at least about 0.76 mm and/or no more than 2.2 mm, no more than about 2.1 mm, or no more than about 2.0 mm. In addition, TMax It can be in the range of 0.38 to 2.2 mm, 0.53 to 2.1 mm or 0.76 to 2.0 mm. In some embodiments, TMax With TMin The difference between the two may be at least about 0.13 mm, at least about 0.15 mm, at least about 0.20 mm, at least about 0.25 mm, at least about 0.30 mm, at least about 0.35 mm, at least about 0.40 mm, and/or no more than 1.2 mm, More than about 0.90 mm, no more than about 0.85 mm, no more than about 0.80 mm, no more than about 0.75 mm, no more than about 0.70 mm, no more than about 0.65 mm, or no more than about 0.60 mm. In addition, TMax With TMin The difference between the two can be in the range of 0.13 to 1.2 mm, 0.25 to 0.75 mm or 0.40 to 0.60 mm. In some embodiments, the distance between the first boundary and the second boundary of the wedge-shaped region (ie, the "wedge region width") can be at least about 5 centimeters, at least about 10 centimeters, at least about 15 centimeters, at least about 20 The centimeters are at least about 30 centimeters (cm) and/or no more than about 200 cm, no more than about 150 cm, no more than about 125 cm, no more than about 100 cm, or no more than about 75 cm. In addition, the wedge-shaped region may have a width in the range of 5 to 200 cm, 15 to 125 cm, or 30 to 75 cm. As shown in Figure 1, the wedge inner layer includes opposing first and second outer end edges. In some embodiments, the distance between the first and second outer end edges (ie, the "inner layer width") can be at least about 20 cm, at least about 40 cm, or at least about 60 cm, and/or no more than about 400 cm, no more than about 200 cm or no more than about 100 cm. In addition, the inner layer width may be in the range of 20 to 400 cm, 40 to 200 cm, or 60 to 100 cm. In the embodiment depicted in Figure 1, the first and second boundaries of the wedge region are spaced inwardly from the first and second outer end edges of the inner layer. In these embodiments, only a portion of the inner layer is wedge shaped. When the wedge region forms only a portion of the inner layer, the ratio of the inner layer width to the wedge region width may be at least about 0.05:1, at least about 0.10:1, at least about 0.20:1, at least about 0.30:1, at least about 0.40:1. At least about 0.50:1, at least about 0.60:1 or at least about 0.70:1 and/or no more than about 1:1, no more than about 0.95:1, no more than about 0.90:1, no more than about 0.80:1 or no. More than about 0.70:1. Additionally, the ratio of the width of the inner layer to the width of the wedge region may range from 0.05:1 to 1:1 or 0.30:1 to 0.90:1. In an alternative embodiment, discussed below, the entire inner layer is wedge shaped. When the entire inner layer is wedge-shaped, the width of the wedge-shaped region is equal to the width of the inner layer, and the first and second boundaries of the wedge-shaped region are respectively located at the first and second end edges. As shown in Figure 1, the wedge-shaped region of the inner layer has a wedge angle (Ѳ) defined as the inner layer that intersects the first (upper) surface of the inner layer extending across the boundaries of the first and second wedge-shaped regions. The first reference line of the two points forms an angle with a second reference line extending through the two points at which the first and second wedge-shaped area boundaries intersect the second (lower) surface of the inner layer. In some embodiments, the wedge region may have a wedge angle of at least about 0.10 milliradians (mrad), at least about 0.13 milliradians, at least about 0.15 milliradians, at least about 0.20 milliradians, at least about 0.25 milliradians, at least about 0.30. Milli-radians, at least about 0.35 milliradians or at least about 0.40 milliradians (mrad) and/or no more than about 1.2 mrad, no more than about 1.0 mrad, no more than about 0.90 mrad, no more than about 0.85 mrad, no more than about 0.80 mrad, No more than about 0.75 mrad, no more than about 0.70 mrad, no more than about 0.65 mrad or no more than about 0.60 mrad. In addition, the wedge angle of the wedge-shaped region may be in the range of 0.10 to 1.2 mrad, 0.13 to 1.0 mrad, 0.25 to 0.75 mrad, or 0.40 to 0.60 mrad. When the first and second surfaces of the wedge-shaped region are each flat, the wedge angle of the wedge-shaped region is only the angle between the first (upper) and second (lower) surfaces. However, as discussed in further detail below, in certain embodiments, the wedge shaped region can include at least one variable angular region having a curved thickness profile and a continuous different wedge angle. Additionally, in certain embodiments, the wedge shaped region can include two or more constant angle regions, wherein the constant angular regions each have a linear thickness profile, but at least two of the constant angular regions have different wedge angles. 2 through 7 illustrate various wedge inner layers configured in accordance with an embodiment of the present invention. 2 depicts an inner layer 20 that includes a wedge-shaped region 22 that extends completely from a first end edge 24a of the inner layer 20 to a second end edge 24b of the inner layer 20. In this configuration, the first and second boundaries of the wedge region are located at the first and second end edges 24a, 24b of the inner layer. The entire wedge-shaped region 22 of the inner layer 20 depicted in FIG. 2 has a constant wedge angle 仅为 that is only the angle formed between the flat first (upper) and second (lower) flat surfaces of the inner layer 20. FIG. 3 illustrates an inner layer 30 that includes a wedge shaped region 32 and a flat edge region 33. The first boundary 35a of the wedge-shaped region 32 is located at the first end edge 34a of the inner layer 30, while the second boundary 35b of the wedge-shaped region 32 is located where the wedge-shaped region 32 meets the flat edge region 33. The wedge region 32 includes a constant angle region 36 and a variable angle region 37. The constant angle region 36 has a linear thickness profile and a constant wedge angle Ѳc At the same time, the variable angle region 37 has a curved thickness profile and a continuously varying wedge angle. The starting wedge angle of the variable angle region 37 is equal to the constant wedge angle Ѳc And the end wedge angle of the variable angle region 37 is zero. The inner layer 30 depicted in FIG. 3 has a constant wedge angle greater than the total wedge angle of the entire wedge region 32.c . Figure 4 illustrates an inner layer 40 comprising a wedge shaped region 42 between the first and second flat edge regions 43a, 43b. The first boundary 45a of the wedge-shaped region 42 is located at a position where the wedge-shaped region 42 meets the first flat edge region 43a, while the second boundary 45b of the wedge-shaped region 42 is located at a position where the wedge-shaped region 42 is in contact with the second flat edge region 43b. The wedge region 42 includes a constant angle region 46 between the first and second variable angle regions 47a, 47b. The first variable angle region 47a forms a transition region between the first flat edge region 43a and the constant angle region 46. The second variable angle region 47b forms a transition region between the second flat edge region 43b and the constant angle region 46. The constant angle region 46 has a linear thickness profile and a constant wedge angle Ѳc At the same time, the first and second variable angle regions 47a, 47b have a curved thickness profile and a continuously varying wedge angle. The starting wedge angle of the first variable angle region 47a is equal to zero and the ending wedge angle of the first variable angle region 47b is equal to the constant wedge angle Ѳc . The starting wedge angle of the second variable angle region 47b is equal to the constant wedge angle Ѳc And the end wedge angle of the second variable angle region 47b is zero. The inner layer 40 depicted in FIG. 4 has a constant wedge angle greater than the total wedge angle of the entire wedge region 42.c . Figure 5 illustrates an inner layer 50 comprising a wedge shaped region 52 between the first and second flat edge regions 53a, 53b. The wedge-shaped region 52 of the inner layer 50 does not include a constant angle region. Specifically, the entire wedge-shaped region 52 of the inner layer 50 is a variable angle region having a curved thickness profile and a continuously varying wedge angle. As described above, the total wedge angle of the wedge region 52 is measured as two of the first (second) surfaces of the inner layer 50 that are joined to the first and second boundaries 55a, 55b extending through the wedge region 52. A second reference line "A" of the point and a second reference line "B" extending through the first and second boundaries 55a, 55b of the wedge-shaped region 52 and the second (lower) surface of the inner layer 50 Between the angles. However, within the wedge region 52, the curved thickness profile provides an infinite number of wedge angles that may be greater than, less than, or equal to the total wedge angle 整个 of the entire wedge region 52. Figure 6 illustrates the inner layer 60 that does not include any flat end portions. Specifically, the wedge-shaped region 62 of the inner layer 60 forms the entire inner layer 60. Thus, the first and second boundaries 65a, 65b of the wedge region 60 are located at the first and second end edges 64a, 64b of the inner layer 60. The wedge shaped region 62 of the inner layer 60 includes first, second and third constant angle regions 46a-c separated by first and second variable angle regions 47a, 47b. The first, second, and third constant angle regions 46a-c each have a linear thickness profile and each have a unique first, second, and third constant wedge angle, respectivelyC1 ѲC2 ѲC3 . The first variable angle region 47a serves as a transition region between the first and second constant angle regions 46a, 46b. The second variable angle region 47b serves as a transition region between the second and third constant angle regions 46b, 46c. As discussed above, the total wedge angle of the wedge region 62 is measured as the angle between the first reference line "A" and the second reference line "B". First constant wedge angleC1 Less than the total wedge angle 楔 of the wedge region 62. Second constant wedge angleC2 Greater than the total wedge angle 楔 of the wedge region 62. Third constant wedge angleC3 Less than the total wedge angle 楔 of the wedge region 62. The wedge angle of the first variable angle region 47a is from the first constant wedge angle ѲC1 To the second constant wedge angleѲC2 Continuous increase. The wedge angle of the second variable angle region 47b is from the second constant wedge angle ѲC2 To the third wedge angleC3 Continuous reduction. Figure 7 illustrates an inner layer 70 that includes a wedge shaped region 72 between the first and second flat edge regions 73a, 73b. The first and second boundaries 75a, 75b of the wedge region 72 are spaced inwardly from the first and second outer edges 74a, 74b of the inner layer 70. The wedge-shaped region 72 of the inner layer 70 includes first, second, third, and fourth variable angle regions 77a-d and first, second, and third constant angle regions 76a-c. The first variable angle region 77a serves as a transition region between the first flat edge region 73a and the first constant angle region 76a. The second variable angle region 77b serves as a transition region between the first constant angle region 76a and the second constant angle region 76b. The third variable angle region 77c serves as a transition region between the second constant angle region 76b and the third constant angle region 76c. The fourth variable angle region 77d serves as a transition region between the third constant angle region 76c and the second flat edge region 73b. The first, second, and third constant angle regions 76a-c each have a linear thickness profile and each have a unique first, second, and third constant wedge angle, respectivelyC1 ѲC2 ѲC3 . As discussed above, the first, second, third, and fourth variable angle regions 77a-d have wedge angles that continuously transition from a wedge angle of a constant angle region on one side of the variable angle region 77 to a variable The wedge angle of the constant angle region on the other side of the angular region 77. As discussed above, the wedge inner layer can include one or more constant angle wedge shaped regions each having a width that is less than the total width of the entire wedge shaped region. Each wedge region may have a wedge angle that is the same or different than the total wedge angle of the entire wedge region. For example, the wedge shaped region can include one, two, three, four, five or more constant angle wedge shaped regions. When multiple constant angle wedge regions are employed, the constant angle wedge regions may be separated from one another by variable angle wedge regions for transitioning between adjacent constant angle wedge regions. In certain embodiments, each constant angle wedge region can have a width of at least about 2 cm, at least about 5 cm, at least about 10 cm, at least about 15 cm, or at least about 20 cm, and/or no more than about 150 cm, not More than about 100 cm or no more than about 50 cm. In some embodiments, the ratio of the width of each constant angle wedge region to the total width of the entire wedge region can be at least about 0.1:1, at least about 0.2:1, at least about 0.3:1, or at least about 0.4:1 and / Or no more than about 0.9:1, no more than about 0.8:1, no more than about 0.7:1, no more than about 0.6:1 or no more than about 0.5:1. In certain embodiments, each constant angle wedge region may have a wedge angle of at least about 0.13 mrad, at least about 0.15 mrad, at least about 0.20 mrad, at least about 0.25 mrad, at least about 0.30 mrad, at least about 0.35 mrad, at least about 0.40. Mrad and/or no more than about 1.2 mrad, no more than about 1.0 mrad, no more than about 0.90 mrad, no more than about 0.85 mrad, no more than about 0.80 mrad, no more than about 0.75 mrad, no more than about 0.70 mrad, no more than about 0.65 Mrad or no more than about 0.60 mrad. Additionally, the wedge angle of each constant angle wedge region may range from 0.13 to 1.2 mrad, 0.25 to 0.75 mrad, or 0.40 to 0.60 mrad. In certain embodiments, the wedge angle of the at least one constant angle wedge region is at least about 0.01 mrad greater than the total wedge angle of the entire wedge region, at least about 0.05 mrad, at least about 0.10 mrad, at least about 0.20 mrad, at least about 0.30 mrad, or At least about 0.40 mrad. In certain embodiments, the wedge angle of the at least one constant angle wedge region is at least about 0.01 mrad, at least about 0.05 mrad, at least about 0.10 mrad, at least about 0.20 mrad, at least about 0.30 mrad, or less than the total wedge angle of the entire wedge region. At least about 0.40 mrad. In certain embodiments, the wedge angle of the at least one constant angle wedge region is no more than about 0.40 mrad, no more than about 0.30 mrad, no more than about 0.20 mrad, no more than about 0.10 mrad, no more than the total wedge angle of the entire wedge region. More than about 0.05 mrad or no more than about 0.01 mrad. In certain embodiments, the wedge angle of the at least one constant angle wedge region is less than about 0.40 mrad, no more than about 0.30 mrad, no more than about 0.20 mrad, no more than about 0.10 mrad, no more than the total wedge angle of the entire wedge region. More than about 0.05 mrad or no more than about 0.01 mrad. Figures 8a and 8b illustrate an inner layer 80 having a thickness profile similar to inner layer 30 of Figure 3. The inner layer 80 of Figures 8a and 8b is configured for use by a vehicle windshield that secures the inner layer between two glass sheets. As depicted in Figure 8a, the first end edge 84a of the inner layer 80 can be located at the bottom of the windshield while the second end edge 84b of the inner layer 80 can be located at the top of the windshield. The wedge-shaped region 82 of the inner layer 80 is positioned in the windshield region at the location where the heads-up display is located. The wedge shaped region 82 of the inner layer 80 includes a constant angle region 86 and a variable angle region 87. As depicted in Figure 8a, in some embodiments, the wedge-shaped region 82 extends completely across the inner layer 80 between the first side edge 88a and the second side edge 88b of the inner layer 80. Figure 8b, which is similar to Figure 3, shows the thickness profile of the inner layer 80 between the bottom of the windshield and the top of the windshield. As described above, the inner layer of the present invention can be used as a single layer sheet or a multilayer sheet. In various embodiments, the inner layer of the invention (as a single layer sheet or as a multilayer sheet) can be incorporated into a multilayer board and most often disposed between two substrates. The two substrates of the disclosed multilayer board may be constructed of glass, plastic or any other applicable substrate known for use in making multilayer boards, but are most often constructed of glass. Examples of such structures will be: (glass) / / (inner layer) / / (glass). In one embodiment where the substrate is comprised of glass, the glass is expected to be annealed, thermally strengthened, or tempered. Additionally, the two substrates may have the same thickness (eg, 2 mm and 2 mm) or may have asymmetric thicknesses (eg, 1.5 mm and 2.5 mm). The combined thickness of the plates is defined as 4.0 mm or less. In one embodiment, the combined thickness of the substrate for the multi-layer glass sheet will be 3.7 mm or less for use in panels for windshield applications, 3.7 mm or less for use in side and back windows The board used is 4.0 mm or less for use in panels for skylight applications. In some embodiments, the combined thickness of the glass sheets or other rigid substrates used to form the multilayer board can be less than 3.95 mm, less than 3.85 mm, less than 3.75 mm, less than 3.65 mm, less than 3.5 mm, less than 3 mm, or less than 2.5 mm. The thickness of at least one or two substrates may be less than 2.1 mm, less than 2.0 mm, less than 1.9 mm, less than 1.8 mm, less than 1.7 mm, less than 1.6 mm, or less than 1.5 mm. Without intending to be limited to any theory of operation or mechanism, even in embodiments where the panel has a reduced glass thickness via an asymmetric or symmetrical configuration, the multilayer glass sheet has improved strength for this purpose within the multilayer board. The layer contributes to the overall strength of the board. This is due to the fact that the inner layer of high hardness in the multilayer board provides significant film stress to the maximum flexural rigidity under bending. The inclusion of an inner layer having a high hardness in the disclosed multilayer board produces a multilayer board having a strength greater than that of a conventional inner layer having a substrate of the same type and thickness. This is due to the fact that the inner layer of the disclosed multilayer sheet contributes more to the overall strength and stiffness of the panel than the conventional inner layer. Therefore, contrary to the conventional knowledge, the thickness of the multilayer board can be reduced without reducing the strength of the board. For the purposes of the present invention, conventional inner layers such as the conventional PVB (designated "known inner layer" or "practical PVB") are inner layers containing a single layer or a monolithic inner layer, such as a monolithic PVB. The inner layer exhibits a glass transition temperature of about 30 °C. Conventional PVB can be as followstable 1 The indicated PVB resin and plasticizer content were prepared. Conventional PVB can also be made with PVB resins having different hydroxyl contents and different levels of plasticizer to meet the glass transition temperature of about 30 °C. A conventional acoustic multilayer inner layer such as a conventional acoustic multilayer PVB inner layer (designated "President Acoustic PVB") is comprised of at least one conventional PVB layer (ie, conventional PVB) and at least one soft or acoustic PVB layer (presentation) Inner layer of glass transition temperature less than 30 °C. Glass layer articles using the inner layer of the present invention can be prepared by known procedures. The inner polymer layer and the glass are assembled and heated to a glass temperature of about 25 ° C to 60 ° C, and then the captured air is discharged through a pair of nip rolls to form an assembly. The press assembly is then heated to a temperature of between about 70 ° C and 120 ° C, for example by infrared radiation or in a convection oven. The assembly is then passed through a second pair of nip rolls, followed by high pressure processing of the assembly at about 130 ° C to 150 ° C and about 1,000 to 2,000 kPa (kPa) for about 30 minutes. The methods disclosed in the non-high pressure methods, such as those disclosed in U.S. Patent No. 5,536,347, the disclosure of which is incorporated herein in Additionally, in addition to nip rolls, other means known in the art and commercially implemented for degassing the inner-glass interface include vacuum bags and vacuum ring methods in which air is removed using a vacuum. To aid in understanding the inner layer of the present invention, it is also useful to understand the properties and characteristics associated with the inner layer of the polymer and the formulas used to measure such properties and characteristics of the inner layer of the polymer. A quantitative way to determine the contribution of a PVB inner layer having a high hardness to the overall strength and stiffness of a multilayer board is "deflection hardness." The deflection stiffness is determined by a three point bending method of edge strength, hardness, flexural modulus, and mechanical stiffness of the test panel. In this method, a polymeric inner layer test sheet is laminated between two substrates to form a sheet. In one embodiment, a polymeric inner layer test sheet having a thickness of about 0.76 millimeters is laminated between two sheets of glass each having a thickness of 2.3 millimeters, a width of 2.54 centimeters, and a length of 30.5 centimeters. The thicknesses, widths, and lengths of the inner layer and the glass are merely illustrative and not limiting. For example, different glass thicknesses and configurations (eg, asymmetry) are also typically tested using a three point bending method. After the lamination cycle, the plates were then conditioned for one to two hours in a constant humidity (50%) and temperature (23 °C) environment prior to being subjected to the bending test. In this test, two fixed supports spaced 19.0 cm apart were applied to the underside of the panel. A third point, a cylindrical rod having a diameter of 0.953 cm and a length of 5.08 cm was applied to the plate substantially at the center of the plate. Next, a force was applied to the third point to produce a constant speed of about 1.27 mm/min on the test panel. A diagram of an embodiment of the three point bend test is provided in FIG. Record the load value on the test board (measured in Newtons N) and the deflection value of the test panel (measured in centimeters). As seen in Figure 10, this equivalent is then plotted against each other to determine the hardness of the laminate (deflection hardness, measured in N/cm), which is equal to the load relative to the surface before the glass breaks or the load drops significantly. The deflection of the plate, that is, the average load divided by the average slope of the line produced by the corresponding deflection before the rupture or load is significantly reduced. In some embodiments, the multilayer panels constructed in accordance with the present invention may have a deflection hardness of at least about 225 N/cm, at least about 240 N/cm, at least about 250 N/cm, at least about 265 N, as measured as described above. /cm, at least about 275 N/cm, at least about 280 N/cm, at least about 300 N/cm, at least about 310 N/cm, at least about 325 N/cm, at least about 350 N/cm. Another key performance indicator for multi-layer glass laminates is penetration resistance. Penetration resistance is typically determined by a 2.27 kg (5 lb.) drop ball test where the average rupture height (MBH) can be measured. Penetration resistance can be measured by a step method. Automotive windshields used in vehicles in the United States must pass the minimum penetration resistance specifications found in ANSI Z26.1 (80% pass at 12°). In other countries of the world, similar rules need to be met. There are also specific rule requirements for laminated glass in architectural applications in the United States and Europe, where minimum penetration resistance must be met. The step method utilizes an impact tower, which can be dropped from a shock tower to a 30.5 cm x 30.5 cm sample at various heights. MBH is defined as 50% of the sample will hold the ball and 50% will allow the ball to penetrate the height of the ball. The test laminate is supported horizontally in a support frame similar to that described in the ANSI Z26.1 rule. The environmental chamber is used to adjust the laminate to the desired test temperature if necessary. The test was carried out by supporting the sample in a support frame and dropping the ball from the height of the expected MBH onto the laminate sample. If the ball penetrates the laminate, the result is recorded as a failure, and if the ball is supported (ie, does not penetrate the sample), the result is recorded as a hold. If the result is held, the method is repeated from a drop height of 0.5 m above the previous test. If the result is a failure, repeat the method at a drop height of 0.5 m below the previous test. Repeat this procedure until all test samples have been used. The results are then tabulated and the % retention at each drop height is calculated. These results are then graphically represented as % retention versus height, and a line representing the best fit of the data is plotted on the graph. The MBH can then be read from the graph at a point where the % retention is 50%. In general, ten to twelve samples are used for testing to generate individual MBH data points. Samples were laminated using 2.3 mm thick clear glass (available from Pittsburgh Glass Works, Pennsylvania) and subjected to high pressure processing using the conditions described herein. As used herein, the disclosed MBH data was obtained using the above method at a temperature of 23 °C. In some embodiments, a multi-layer sheet as described herein can have an MBH of at least about 4.5 m, at least about 5.0 m, at least about 5.5 m, as measured by a stepwise method. In other embodiments, the panels may have an MBH of less than 5.5 m, although this value may not be applicable to windshields and other applications requiring high impact strength. For windshield applications, MBH of 5.5 m or higher at 23 °C is considered acceptable for minimum penetration to meet the temperature range specified in the ANSI Z26.1 rule and in the laws or standards of the rest of the world. Permeability. The multilayer board of the present invention can exhibit enhanced acoustic performance as evidenced by, for example, higher sound transmission losses. Overall, the sound transmission losses exhibited by the plates configured in accordance with embodiments of the present invention are all unexpected at the coincident frequencies of the rigid substrates and as a weighted average across the coincident frequency regions, especially for having 4.0 mm or more. Small or in combination with a substrate thickness in any of the ranges provided above. In general, boards made from thinner substrates and harder polymer layers tend to exhibit poorer sound performance. However, multi-layer boards configured in accordance with embodiments of the present invention, even those comprising thinner substrates and/or harder polymer layers, have similarities to those formed from softer inner layers and/or thicker substrates. Multilayer boards or better sound transmission losses. The acoustic attenuation as used to characterize a glass laminate comprised of the multilayer inner layer of the present invention is determined by the sound transmission loss at a frequency corresponding to the coincidence frequency of the reference monolithic glass sheet of 4.8 mm (3/16 inch) thickness. For the purposes of the present invention, "coincidence frequency" means that the board exhibits a frequency at which the sound transmission loss decreases due to the "coincidence effect". The coincidence frequency can be expressed by the following equation:f c =c 2 /2π ́ [ρ s /B]1/2 , among themc For the speed of sound in the air,ρ s It is the surface density of the glass plate, and B is the bending hardness of the glass plate. In general, the coincidence frequency increases as the thickness of the glass sheet decreases. Reference plate coincidence frequency (fc ) is usually in the range of 2,000 to 6,000 Hz and can be evaluated by the following algorithm:Where "d" is the total glass thickness in millimeters and "f"c In Hertz. For a reference plate having a fixed size and a laminate/multilayer plate of the present invention, sound transmission reduction (i.e., loss of sound transmission) is measured according to ASTM E90 (05) at a fixed temperature of 20 °C. The test board has a length of 80 cm and a width of 50 cm, and the thickness of the reference plate and the combined thickness of the glass for the multilayer inner layer aretable 2 Indicated in the middle. The reference plate (4.8 mm monolithic glass) has a measured coincidence frequency of 3,150 Hz. Sound transmission loss (TL) at the reference frequency of the conventional board and the board of the present inventionRef ) shown in Table 2. In addition to reduced sound transmission at the reference frequency (TLRef In addition, in some embodiments, the board's sound transmission is reduced at the coincidence frequency of the board (TL)c ) is also used to characterize the sound performance of the board. In addition to sound transmission loss at coincidence frequency (TLc In addition, the sound performance of the multi-layer board can also be determined by measuring the weighted average sound transmission loss (TL) measured in the coincidence frequency region.w ) characterization. Weighted average sound transmission loss across a multi-layer board with a frequency range (TLw ) is available from the following equation:Where TL i Transmission loss measured for each 1/3 octave band in the desired frequency region at a fixed temperature of 20 ° C according to ASTM E-90 (05)i Range from 1 tok And wherek Corresponds to the number of 1/3 octave bands. In one embodiment, when weighted average sound transmission loss (TLw When measuring across 2,000 and 8,000 Hz in the frequency region,k Is 7. In general, an inner layer or board with a higher sound transmission loss at a coincident frequency and/or a higher weighted average sound transmission loss will have a lower sound transmission loss than a coincident frequency (TL)c And/or lower weighted average sound transmission loss (TL)w The board has better acoustic performance. Sound transmission loss at the coincidence frequency provided by this paper (TLc Value and weighted average sound transmission loss (TLw The values were obtained using a test glass plate of 50 cm x 80 cm with two 2.3 mm clear glass sheets and an inner layer of interest. In various embodiments of the invention, when laminated between two glass sheets, the multilayer inner layer exhibits the same reduction in sound transmission as the conventional acoustic inner layer, wherein sound transmission loss (TL)Ref ) Overall greater than 35 decibels (dB) and greater than 36 dB. In other embodiments of the invention, the multilayer inner layer exhibits the same reduction in sound transmission as the conventional acoustic inner layer when laminated between two glass sheets, wherein the sound transmission loss (TL)Ref ) Overall greater than approximately 39 dB. In some embodiments, the sound transmission loss (TL) at the coincidence frequency of the inner layer described hereinc The measurement as described above may be at least about 35 dB, at least about 36 dB, at least about 36.5 dB, at least about 37 dB, at least about 37.5 dB, at least about 38 dB, at least about 38.5 dB, at least about 39 dB, at least About 39.5 dB, at least about 40 dB, at least about 40.5 dB, at least about 41 dB, at least about 41.5 dB, or at least about 42 dB. In the same or other embodiments, the weighted average sound transmission loss (TL) of the inner layer across the 2,000 to 8,000 Hz frequency range is described herein.w The measurement as described above may be at least about 38 dB, at least about 38.5 dB, at least about 39 dB, at least about 39.5 dB, at least about 40 dB, at least about 40.5 dB, at least about 41 dB, at least about 41.5 dB, at least Approximately 42 dB, at least approximately 42.5 dB. In some embodiments, the inner layer of the present invention can have, for example, an inner "core" layer having a glass transition temperature of less than 9 ° C and a thickness of less than 9 mils, but when combined in a thickness of no more than about 4.0 mm, no more than about 3.9 mm, When laminated between two glass sheets of no more than about 3.8 mm, no more than about 3.7 mm, or no more than about 3.6 mm, the inner layer can exhibit sound transmission loss (TL) at each of the measurement coincidence frequencies as described above.c ) is at least about 35 dB, at least about 36 dB, at least about 36.5 dB, at least about 37 dB, at least about 37.5 dB, at least about 38 dB, at least about 38.5 dB, at least about 39 dB, at least about 39.5 dB, at least about 40 dB, at least about 40.5 dB, at least about 41 dB, at least about 41.5 dB, at least about 42 dB, and/or weighted average sound transmission loss (TL)w ) is at least about 38 dB, at least about 38.5 dB, at least about 39 dB, at least about 39.5 dB, at least about 40 dB, at least about 40.5 dB, at least about 41 dB, at least about 41.5 dB, at least about 42 dB, at least about 42.5 dB. The inner layers may have a core layer glass transition temperature, equivalent glass transition temperature (T, for example, within one or more ranges provided herein)Eq ), internal layer thickness and / or deflection hardness. In some embodiments, the enhanced acoustic performance of the inner layers and/or sheets described herein can unexpectedly be combined with an inner layer having a polymer layer that is harder than many conventional acoustic inner layers or sheets. For example, in some embodiments, the TL exhibiting within the above rangec And/or TLw The inner layer may have an average shear storage modulus (G') measured at 1/3 octave band frequency across 2,000 and 8,000 Hz as described above, and may also be at least about 150 MPa, at least about 155 MPa, at least About 160 MPa, at least about 165 MPa, at least about 170 MPa, at least about 175 MPa, at least about 180 MPa, at least 190 MPa. In some embodiments, the inner layer of the present invention may have a deflection hardness or an average fracture height within the above range, but may still exhibit a measurement of sound transmission loss at a coincidence frequency as described above.c ) is at least about 35 dB, at least about 36 dB, at least about 36.5 dB, at least about 37 dB, at least about 37.5 dB, at least about 38 dB, at least about 38.5 dB, at least about 39 dB, at least about 39.5 dB, at least about 40 dB, at least about 40.5 dB, at least about 41 dB, at least about 41.5 dB, at least about 42 dB, and/or weighted average sound transmission loss (TL)w ) is at least about 38 dB, at least about 38.5 dB, at least about 39 dB, at least about 39.5 dB, at least about 40 dB, at least about 40.5 dB, at least about 41 dB, at least about 41.5 dB, at least about 42 dB, or at least about 42.5 dB. This combination of properties is also possible even with, for example, a thinner, lower glass transition temperature core layer having a thickness of less than 9 mils. In some embodiments, the harder skin layer can have a combined thickness of at least about 15 mils, at least about 20 mils, at least about 23 mils, or at least about 25 mils. The glass transition temperature is also used to describe the inner layer of the polymer of the present invention. Glass transfer temperature (Tg ) Determined by dynamic mechanical analysis (DMA). DMA measurement varies with temperature at a given frequency and temperature sweep rate. Pascal storage (elastic) modulus (G') in Pascals, loss (viscosity) modulus in Pascals (G) ''), loss (damping) factor (LF) [tan(δ)]. However, when the sample temperature was raised from -20 ° C to 70 ° C at a rate of 2 ° C/min, the polymer sheet samples were tested in shear mode at an oscillation frequency of 1 Hz. Then Tg Determined by the position of the loss factor peak on the temperature scale in °C. In order to further define a multilayer inner layer comprising at least one high hardness layer and one acoustic attenuation layer, the equivalent glass transition temperature of the inner layer is used (TEq ). Equivalent glass transition temperature of the above two layers (TEq )defined as:Where TG1 Glass transition temperature for high rigidity layers, w1 For the thickness of the high rigidity layer, TG2 Transfer temperature to the glass of the acoustic attenuation layer, and w2 The thickness of the acoustic attenuation layer. For a multilayer inner layer comprising an additional layer and a high hardness layer and an acoustic attenuating layer, the equivalent glass transition temperature is defined as the sum of the glass transition temperatures of the layers multiplied by the thickness of the corresponding layer, and the total thickness of the inner layer is divided by this sum. In one embodiment, the equivalent glass transition temperature of the inner layer of the invention (TEq ) may be at least about 26 ° C, at least about 26.5 ° C, at least about 27 ° C, at least about 27.5 ° C, at least about 28 ° C, at least about 28.5 ° C, at least about 29 ° C, at least about 29.5 ° C, at least about 30 ° C, at least about 30.5 ° C, at least about 31 ° C, at least about 31.5 ° C, at least about 32 ° C, at least about 32.5 ° C, at least about 33 ° C or at least about 33.5 ° C. Equivalent glass transition temperature of the inner layer (TEq The measurement as described above may also be no more than about 75 ° C, no more than about 60 ° C, no more than about 45 ° C, no more than about 42 ° C, no more than about 40 ° C or no more than about 38 ° C. In some embodiments, the equivalent glass transition temperature of the inner layer (TEq ) may range from about 26 ° C to about 75 ° C, from about 27 ° C to about 60 ° C, from about 28 ° C to about 45 ° C, or from about 29 ° C to about 42 ° C. According to an embodiment of the invention, having an equivalent glass transition temperature (T as described herein)Eq The inner layer can have a total thickness and individual layers having a thickness within the ranges provided above. It is possible to have an equivalent glass transition temperature (T) in one or more of the above ranges compared to conventional plates.Eq The inner layer can be used for multilayer boards having a reduced thickness. For example, in some embodiments, having at least about 26 ° C, at least about 26.5 ° C, at least about 27 ° C, at least about 27.5 ° C, at least about 28 ° C, at least about 28.5 ° C, at least about 29 ° C, at least about 29.5 ° C An equivalent glass transition temperature of at least about 30 ° C, at least about 30.5 ° C, at least about 31 ° C, at least about 31.5 ° C, at least about 32 ° C, at least about 32.5 ° C, at least about 33 ° C, or at least about 33.5 ° C (TEq The inner layer can be used for a multilayer board comprising a pair of rigid substrates having a combined thickness of no more than about 4.0 mm, no more than about 3.9 mm, no more than about 3.8 mm, no more than about 3.7 mm, no more than about 3.6 mm. No more than about 3.5 mm. In some embodiments, each of the substrates can have the same thickness, while in other embodiments, one of the substrates can have a different thickness than the other. The inner layer, as configured above, may exhibit enhanced acoustic performance despite enhanced impact strength and thinner substrate thickness, as described by TL above.c And/or TLw Shown. In addition, the enhanced acoustic performance is also likely to be associated with a thinner soft core layer such as a core layer having a maximum thickness of no more than 9 mils.Instance Instance 1 Multilayer boards with different glass configuration thicknesses are disclosed with a highly rigid inner layer monolithic (ie single layer) inner layer having an inner layer thickness of about 0.76 mm (designated as "hard PVB-1" and "hard PVB-2" And astable 1 Shown in the structure). Similarly, acoustic monolithic layers for multi-layer boards with different glass configuration thicknesses (designated as "soft PVB" and astable 1 (presented) and a conventional inner layer having an inner layer thickness of about 0.76 mm (designated as "known PVB" and astable 1 Shown in the structure). All multilayer glass sheets were subjected to a three point bending test method to determine the deflection hardness.table 1 As can be seen from the results in Table 1, the "hard PVB" inner layer of the present invention has a high contribution to the hardness of the multilayer board when compared with the conventional or soft inner layer. In fact, a multilayer board with the disclosed hard or highly rigid inner layer (ie, "hard PVB") will result in a multilayered board having a deflection hardness ratio that has the same thickness and glass configuration but a conventional (non-rigid) inner layer. Multilayer boards are at least 20% taller. Table 1 further shows that the plasticizer content contributes to the hardness of the inner layer of the polymer. As seen in Table 1, polymer inner layer sheets having a plasticizer content of 30 phr or less are associated with a higher level of deflection hardness, and the lower the percentage of plasticizer in the inner layer of the polymer, the harder the inner layer. Thus, the plasticizer content can be used as a parameter to generate and identify the inner layer of the harder polymer. Table 1 also shows that, in addition to the plasticizer content, the deflection hardness of the multilayer board is directly related to the glass transition temperature of the PVB inner layer in the multilayer board. The larger the glass transition temperature of the PVB inner layer, the greater the bending hardness of the multilayer board. . This correlation is further illustrated in Figure 11, which depicts the deflection hardness of the inner layer from Table 1 versus glass transition temperature and glass configuration. Figure 11 also shows that the deflection stiffness is greatly affected by the nature of the inner layer sandwiched between the substrates. In addition, Figure 11 shows that the deflection hardness of the inner layer for each of the glass configurations has a significant deflection point relative to the glass transition temperature and occurs at about 33 °C. Above this temperature, the deflection hardness of the multilayer board is increased more rapidly at a temperature of 33 ° C or higher than 33 ° C than at a temperature lower than 33 ° C. Therefore, the PVB inner layer having a glass transition temperature of about 33 ° C or higher results in an inner layer having high rigidity/hardness. In contrast, the conventional PVB inner layer generally has a glass transition temperature of 30 °C. The effect of the disclosed inner layer on deflection stiffness can be further illustrated in FIG. In particular, Figure 11 shows that by using the disclosed highly rigid inner layer, the glass thickness can be effectively reduced while maintaining the same deflection stiffness. This can be demonstrated using the following method as shown in FIG. The horizontal line (long dashed line) is drawn from the point indicating that the 2.1/2.1 glass thickness configuration and the conventional PVB inner layer (ie, the glass transition temperature is 30 ° C) are drawn until the horizontal line is configured for the 2.1/1.6 glass. The deflection hardness intersects the glass transition temperature curve. Corresponding temperature (TG2 ) was obtained from the intersection. This temperature of about 33.8 ° C corresponds to the rigid PVB inner layer in a plate with a 2.1/1.6 glass configuration, the deflection hardness of the plate has a 2.1/2.1 glass configuration and has a conventional PVB (ie 30 ° C) The boards are equal. In other words, with a 2.1/1.6 glass configuration and a glass transition temperature of TG2 The plate of the PVB inner layer (33.8 °C) will have a deflection hardness equal to that of a plate having a 2.1/2.1 glass configuration and a conventional PVB inner layer. The long dashed line is then drawn vertically upward from the intersection of the 2.1/1.6 deflection hardness curve until the perpendicular intersects the deflection hardness curve of the 2.1/2.1 glass configuration. The deflection hardness corresponding to the intersection at the 2.1/2.1 glass deflection hardness curve was determined to be about 390 N/cm. Therefore, when in the same glass configuration (ie 2.1/2.1), the plate with the PVB inner layer with a glass transition temperature of 33.8 °C will be compared to the plate with the conventional PVB inner layer (deflection hardness 318 N/cm). Hard about 22.6%. The above procedure can be applied to a 2.3/2.3 glass plate having a conventional inner layer. As shown in Figure 11, a 2.3/2.3 glass sheet having a conventional inner layer has a deflection hardness of about 373 N/cm. The horizontal line (short dashed line in Figure 11) is then drawn to the point where the line intersects the 2.1/2.1 glass plate to determine the glass transition temperature of the revealed inner layer (i.e., TG1 = 33.4 ° C). As can be seen, the deflection hardness corresponding to the disclosed inner layer (i.e., the glass transition temperature of 33.4 ° C) in the 2.3/2.3 plate was about 470 N/cm (as shown by the short dashed line in Figure 3). Thus, the disclosed inner layer will contribute an additional 26% to the total deflection stiffness of the panel (i.e., 470 N/cm compared to 373 N/cm). Figure 12 depicts the tempered glass from Table 1 versus the combined glass thickness of the inner layer. This figure further demonstrates the effect of the disclosed inner layer on the deflection stiffness of the multilayer board. As clearly shown in Figure 12, the rigid PVB-1 contributes to the deflection hardness of the multilayer sheet in such a way that the deflection hardness of the lightweight glass sheet (i.e., the total combined glass thickness is 3.7 mm) is substantially equal to 4.6 mm. Combine glass thickness and heavier multilayer boards with conventional PVB inner layers. Thus, a multi-layered board with a rigid PVB-1 can reduce the thickness of the glass by up to 0.9 mm or the glass by 19.6% by weight, while maintaining the same, compared to a multi-layered board with a conventional PVB inner layer and a 4.6 mm combined glass thickness. Hardness and mechanical stiffness.Instance 2 In another embodiment of the present application, a plurality of inner layers having a highly rigid layer are also incorporated into the multilayer board. For example, in addition to two substrates having a combined thickness of 4.0 mm or less and a rigid PVB layer (ie, a PVB layer having a glass transition temperature of at least 33 ° C), the lightweight multilayer board may further comprise a presentation ratio than conventional PVB. The glass transition temperature of the PVB layer (ie, the second PVB layer) is significantly lower at the glass transition temperature. In an embodiment, this second PVB layer will have a glass transition temperature of 15 ° C or less. This additional PVB layer with a lower glass transition temperature is included to improve the acoustic attenuation (i.e., reduced sound) of the multilayer board. Table 2 provides a number of examples of the disclosed multilayer inner layer construction (designated "inner layer 1-8") for various glass configurations (to form multilayer glass sheets of various thicknesses). The "informative acoustic PVB" inner layer refers to the conventional acoustic inner layer previously utilized. All multilayer inner layers were subjected to a three point bending method to determine the deflection hardness. Table 3 provides the compositions and characteristics shown in Table 2. Figure 5 provides the deflection hardness and equivalent glass transition temperature (T based on the information provided in Table 2).Eq A graphical illustration of the relationship.table 2 table 3 As shown in Table 2, the high-rigidity layers (layers 1 and 3) of the multilayer inner layers 2-8 contribute to the deflection hardness of the multilayer board, which in this way enables a lightweight glass configuration (ie, a combined glass thickness of 3.7 mm). The deflection hardness is substantially equal to the heavier multilayer board having the conventional multilayer inner layer (designated as "conventional acoustic PVB") (ie, the combined glass thickness is 4.2 mm). Therefore, when compared with the conventional multilayer inner layer When compared to the previously used multilayer board, the multilayer board comprising the disclosed multilayer inner layer (ie, the inner layer 2-8, wherein the high rigidity PVB layer (layer 1 and layer 3) and the acoustically attenuating inner layer (layer 2)) It can reduce the thickness of the glass by up to 0.5 mm or the glass by 11.9%. In addition, lightweight laminates comprising multiple layers of inner layers having a high degree of rigidity maintain the same hardness, mechanical stiffness and acoustic properties as the heavy, previously utilized multilayer panels having conventional acoustic inner layers. Table 2 also shows the deflection hardness of the multilayer inner layer to the equivalent glass transition temperature (TEq Dependence). Increase the equivalent glass transition temperature of the inner layer (TEq Increase the deflection hardness. Obviously there is an equivalent glass transition temperature (TEq A panel having an inner layer of at least 28.5 ° C and higher has a modified deflection hardness that is better than a panel having a conventional acoustic PVB inner layer. It should be noted that although the inner layer-1 provides improved deflection stiffness over conventional acoustic PVB, its acoustic attenuation is significantly lower and is not desirable for applications requiring acoustic attenuation. Thus, a multilayer inner layer with significantly reduced acoustic attenuation, such as inner layer-1, is generally poor.Instance 3 Several additional polymer layers (PVB-12 to PVB-25) are mixed and melt blended with different residual hydroxyl content (which has varying amounts of plasticizer triethylene glycol bis(2-ethylhexanoate) Or a variety of poly(vinyl butyral) resins of 3-GEH). The residual hydroxyl content of the resin and the plasticizer content of each polymer layer are summarized in Table 4 below. The glass transition temperatures of the various polymer layers were determined as described above and the results are provided in Table 4. The several polymer layers listed in Table 4 above were used to form the comparative inner layers (CI-1 and CI-2) and the disclosed inner layers (DI-1 to DI-14) as shown in Table 5 below. Several properties of these inner layers, including equivalent glass transition temperatures (TEq ), transmission loss at coincidence frequency (TLc And the average rupture height (MBH) was determined according to the methods described previously, and the results are summarized in Table 5. Although not desirable, it is desirable to have a laminate having an average fracture height of at least 5.5 m, especially for windshield applications. A comparison of the inner layer CI-1 and the disclosed inner layers CI-1 to DI-3 is then used to construct a plurality of multilayer sheets having different glass thicknesses. The configuration of each board is summarized in Table 6 below. The deflection stiffness of each panel was then determined according to the three point bending tests previously described, and the results are provided in Table 6. As shown in Tables 5 and 6 above, comparing the inner layer CI-1 and the comparison inner layer CI-2 each exhibits a sound transmission loss of 39 dB at the coincidence frequency (TL).c And an average fracture height greater than 5.5 m, which would be considered acceptable for most windshield applications. However, the low equivalent glass transition temperature of these inner layers combined with the low deflection hardness of the plate (TEq ) indicates that if used with thinner glass sheets, these inner layers will run poorly. However, when combined with thinner glass sheets to form a multilayer board, the several disclosed inner layers shown in Tables 5 and 6 do exhibit the same as the equivalent glass transition temperature (T).Eq And the average rupture height (MBH) shows sufficient strength and stiffness, as well as loss of sound transmission by coincidence frequency (TL)c ) is suitable for acoustic performance. For example, the disclosed inner layers DI-1, DI-4 to DI-6, DI-8, DI-11 and DI-12, and DI-14 to DI-16 will each have an equivalent glass transition greater than 26 °C. Temperature (TEq And an average rupture height (MBH) greater than 5.5 m, and also a loss of sound transmission at a coincident frequency greater than 35 dB (TL)c ). In addition, also shown in Tables 5 and 6 above, the thickness of the individual polymer layers used to construct the multilayer inner layer may also affect the effectiveness of the multilayer board. For example, the thickness of the inner "core" layer and/or the combined thickness of the outer "sheet" layer have an effect on the sound performance and overall strength and stiffness of the inner layer and the final multilayer board. For example, as shown by comparison of inner layers DI-1 to DI-3 and DI-8 to DI-10 as disclosed in Tables 5 and 6 above, the core layer thickness is from 5 mils (DI-1 and The addition of DI-8) to 20 mils (DI-3 and DI-10) resulted in an overall improvement in acoustic performance, as demonstrated by an increase in sound transmission loss from 34 dB to 38 dB. However, as the thickness of the core layer increases as the combined thickness of the skin layer decreases overall, the resulting sheet can exhibit reduced impact performance, such as by reducing MBH, for example, by revealing inner layers DI-3 and DI-10 (< 5.5 m). Shown, or exhibited reduced deflection stiffness given to the glass configuration, as shown by comparison of inner layers DI-1 to DI-3 as disclosed in Table 6. In addition, several multilayer boards each having a different glass configuration were constructed using the inner layer samples of the inner layers DI-14 and DI-15 disclosed in Table 5. The deflection stiffness of each of these panels was then determined according to the three point bend tests previously described, and the results are provided in Table 7. As shown in Tables 5 and 7 above, the disclosed inner layers DI-14 and DI-15 have the same core layer thickness (5 mils), the same core layer glass transition temperature (-3 ° C) and the same surface glass transition temperature ( 40 ° C). However, as shown in Table 7, the total thickness of the inner layer DI-14 disclosed is less than 4 mils less than the total thickness of the disclosed inner layer DI-15, as shown by Table 5, which has a ratio of the inner layer DI disclosed. The combined surface thickness of the combined surface layer thickness of -15 is obtained by revealing the inner layer DI-14. Therefore, the equivalent glass transition temperature of DI-15 (TEq ) 0.8 ° C high. However, when comparing the deflection tensities of the two panels, it was found that for the specified glass configuration, the deflection hardness of the panel formed using the disclosed inner layer DI-15 was higher than the deflection hardness of the panel formed by the disclosed inner layer DI-14. More than 15%. Thus, the combined thickness of the outer skin layer can have an effect on the deflection stiffness of the panel with the inner layer.Instance 4 Several poly(vinyl butyral) resins are combined with varying amounts of plasticizer to form a polymer layer which is then used to form additional comparative inner layers (CI-3 to CI-5) as shown in Table 8a and The inner layer (DI-17 to DI-22) is disclosed. Each of the disclosed inner layers CI-3 to CI-5 was formulated with a poly(vinyl butyral) resin and a plasticizer 3-GEH, while the inner layer disclosed was only 3-GEH (plasticizer A). It is formulated or formulated with 3-GEH blended with another plasticizer, nonylphenyltetraethylene glycol (plasticizer B). Residues for each of the poly(vinyl butyral) resins used to compare the surface layers and core layers of each of the inner layers CI-3 to CI-5 and the disclosed inner layers DI-17 to DI-22 The hydroxyl content and the type and amount of plasticizer used for each layer are summarized in Table 8a. The glass transition temperatures of the individual polymer layers were measured separately and in the inner layer according to the procedures previously described and the results are also provided in Table 8b. The inner layers CI-3 to CI-5 each have a surface layer and a core layer which are formed of the same poly(vinyl butyral) resin and have the same plasticizer content but different core layer thicknesses. As shown in Tables 8a and 8b, the thicker core layer of CI-5 (7 mils) resulted in a higher inner plasticizer than the inner layer CI-3 and CI-4 with a thinner core layer. Content (44 phr) and lower inner glass transition temperature (1 ° C) of the core layer. This is due to the composite effect, which increases the glass transition temperature of the various layers within the inner layer. As shown in Table 8a, the disclosed inner layers DI-17 to DI-21 also include the same poly(vinyl butyral) resin and include the same amount as each other and the comparative inner layers CI-3 to CI-5. The core layer of plasticizer. However, as shown in Table 8b, the disclosed inner layers DI-17 and DI-21 include a skin layer having a higher glass transition temperature than the skin layer used to compare the inner layers CI-3 to CI-5, and includes, for example, the following Polymer layer: a poly(vinyl butyral) resin with a higher residual hydroxyl content (DI-18 and DI-21), a blend of plasticizers (DI-17); or a higher residual hydroxyl content A blend of poly(vinyl butyral) and a plasticizer (DI-19 and DI-20). Therefore, the surface layer used in the disclosed inner layers DI-17 to DI-22 has a glass transition temperature of between 2 ° C and 8 ° C higher than the glass transition temperature of the surface layers of the comparative inner layers CI-3 to CI-5. In addition, a 1/3 octave band in the 2000-8000 Hz frequency range for forming each of the inner layers CI-3 to CI-5 and the revealed inner layers DI-17 to DI-22 is determined. The shear storage modulus (G') under each of them is provided and the results are provided in Table 9 below. As shown in Table 9, the surface layers of the disclosed inner layers DI-17 to DI-22 have a comparison of each of the inner layers CI-3 to CI-5 in each of the one-third octave bands. Higher shear storage modulus (G'). Additionally, the average shear storage modulus (G') of each of the disclosed inner layers DI-17 through DI-22 is at least 10 MPa higher than the comparative inner layer. Subsequently, several glass plates with a 2.3 mm glass//inner layer//2.3 mm glass configuration were used as described in Example 2 above to compare the inner layers CI-3 to CI-5 and the disclosed inner layers DI-17 to DI. Sample preparation of -22. The sound transmission loss of each of the obtained comparison plates CG-1 to CG-3 and the obtained disclosed plates DG-1 to DG-6 was measured at 20 ° C according to ASTM E90 (09). The results are provided in Table 10 below, including sound transmission loss for each of the 1/3 octave bands in the frequency range of 2000-8000 Hz, and sound transmission loss at the coincidence frequency (TL)c And weighted average sound transmission loss (TLw ). As shown by the comparison plates CG-1 to CG-3 in Table 10 above, comparing the thickness variations of the core layers in the multilayer inner layer has little effect to no effect on the sound transmission loss through the plates. For example, as shown in Table 10, the comparative plate CG-1 having a core thickness of 2 mils has substantially the same dimensions as the comparison plates CG-2 and CG-3 having a core layer thickness of 4.5 mils and 7 mils, respectively. Sound transmission loss at coincidence frequency (TLc And weighted average sound transmission loss (TLw ). However, as shown by panels DG-1 through DG-5 as disclosed in Table 10, for example, with an inner layer having a thickness similar to that of the disclosed panels DG-1 through DG-5 but utilizing a softer skin layer Compared to the comparison plate CG-2, the plate formed by the inner layer having the generally harder skin layer results in enhanced sound transmission loss. Although the present invention has been described in connection with the embodiments of the present invention, the present invention is intended to be illustrative, and is not intended to limit the scope of the invention. As will be understood by those skilled in the art, the present invention encompasses embodiments other than the embodiments described in detail herein. Modifications and variations of the described embodiments can be made without departing from the spirit and scope of the invention. It will be further understood that any one of the ranges, values or characteristics imparted by any single component of the invention, as it is compatible, as given throughout, may be combined with another component of the invention. Any range, value or characteristic given by either of them is used interchangeably, thereby forming an embodiment in which each of the components has a defined value. For example, a polymer layer containing a plasticizer content in any of the given ranges and a range of residual hydroxyl content can be formed, as appropriate, thereby forming Within the scope of the invention, there are many arrangements that will be very cumbersome.

20‧‧‧內層
22‧‧‧楔形區域
30‧‧‧內層
32‧‧‧楔形區域
33‧‧‧平坦邊緣區域
36‧‧‧恆定角度區域
37‧‧‧可變角度區域
40‧‧‧內層
42‧‧‧楔形區域
46‧‧‧恆定角度區域
50‧‧‧內層
52‧‧‧楔形區域
60‧‧‧內層
62‧‧‧楔形區域
70‧‧‧內層
72‧‧‧楔形區域
80‧‧‧內層
82‧‧‧楔形區域
86‧‧‧恆定角度區域
87‧‧‧可變角度區域
24a‧‧‧第一末端邊緣
24b‧‧‧第二末端邊緣
34a‧‧‧第一末端邊緣
34b‧‧‧第二末端邊緣
35a‧‧‧第一邊界
35b‧‧‧第二邊界
43a‧‧‧第一平坦邊緣區域
43b‧‧‧第二平坦邊緣區域
44a‧‧‧第一末端邊緣
44b‧‧‧第二末端邊緣
45a‧‧‧第一邊界
45b‧‧‧第二邊界
46a‧‧‧第一恆定角度區域
46b‧‧‧第二恆定角度區域
46c‧‧‧第三恆定角度區域
47a‧‧‧第一可變角度區域
47b‧‧‧第二可變角度區域
47a‧‧‧第一可變角度區域
47b‧‧‧第二可變角度區域
53a‧‧‧第一平坦邊緣區域
53b‧‧‧第二平坦邊緣區域
54a‧‧‧第一末端邊緣
54b‧‧‧第二末端邊緣
55a‧‧‧第一邊界
55b‧‧‧第二邊界
64a‧‧‧第一末端邊緣
64b‧‧‧第二末端邊緣
65a‧‧‧第一邊界
65b‧‧‧第二邊界
73a‧‧‧第一平坦邊緣區域
73b‧‧‧第二平坦邊緣區域
74a‧‧‧第一外邊緣
74b‧‧‧第二外邊緣
75a‧‧‧第一邊界
75b‧‧‧第二邊界
76a‧‧‧第一恆定角度區域
76b‧‧‧第二恆定角度區域
76c‧‧‧第三恆定角度區域
77a‧‧‧第一可變角度區域
77b‧‧‧第二可變角度區域
77c‧‧‧第三可變角度區域
77d‧‧‧第四可變角度區域
84a‧‧‧第一末端邊緣
84b‧‧‧第二末端邊緣
88a‧‧‧第一側邊緣
88b‧‧‧第二側邊緣
A‧‧‧第一參考線
B‧‧‧第二參考線
Ѳ‧‧‧楔角
Ѳc‧‧‧ 恆定楔角
Ѳc1‧‧‧第一恆定楔角
Ѳc2‧‧‧第二恆定楔角
Ѳc3‧‧‧第三恆定楔角
20‧‧‧ inner layer
22‧‧‧Wedge area
30‧‧‧ inner layer
32‧‧‧Wedge area
33‧‧‧flat edge area
36‧‧‧Constant angle area
37‧‧‧Variable angle area
40‧‧‧ inner layer
42‧‧‧Wedge area
46‧‧‧Constant angle area
50‧‧‧ inner layer
52‧‧‧Wedge area
60‧‧‧ inner layer
62‧‧‧Wedge area
70‧‧‧ inner layer
72‧‧‧Wedge area
80‧‧‧ inner layer
82‧‧‧Wedge area
86‧‧‧Constant angle area
87‧‧‧Variable angle area
24a‧‧‧first end edge
24b‧‧‧second end edge
34a‧‧‧First end edge
34b‧‧‧second end edge
35a‧‧‧ first border
35b‧‧‧second border
43a‧‧‧First flat edge area
43b‧‧‧Second flat edge area
44a‧‧‧First end edge
44b‧‧‧second end edge
45a‧‧‧ first border
45b‧‧‧second border
46a‧‧‧First constant angle area
46b‧‧‧Second constant angle area
46c‧‧‧ third constant angle area
47a‧‧‧First variable angle area
47b‧‧‧Second variable angle area
47a‧‧‧First variable angle area
47b‧‧‧Second variable angle area
53a‧‧‧First flat edge area
53b‧‧‧Second flat edge area
54a‧‧‧First end edge
54b‧‧‧second end edge
55a‧‧‧First border
55b‧‧‧second border
64a‧‧‧first end edge
64b‧‧‧second end edge
65a‧‧‧ first border
65b‧‧‧second border
73a‧‧‧First flat edge area
73b‧‧‧Second flat edge area
74a‧‧‧First outer edge
74b‧‧‧ second outer edge
75a‧‧‧ first border
75b‧‧‧second border
76a‧‧‧First constant angle area
76b‧‧‧Second constant angle area
76c‧‧‧ third constant angle area
77a‧‧‧First variable angle area
77b‧‧‧Second variable angle area
77c‧‧‧ third variable angle area
77d‧‧‧Four variable angle area
84a‧‧‧First end edge
84b‧‧‧second end edge
88a‧‧‧ first side edge
88b‧‧‧second side edge
A‧‧‧ first reference line
B‧‧‧Second reference lineѲ‧‧‧Wedge angle c ‧‧‧ Constant wedge angle c1 ‧‧‧First constant wedge angle c2 ‧‧‧Second constant wedge angle c3 ‧‧‧ Third constant Wedge angle

圖1為根據本發明之一個實施例組態的楔形內層之截面圖,其中為了易於參考標記楔形內層之各種特徵。 圖2為具有在內層整個寬度上方延伸之楔形區域的楔形內層之截面圖,其中整個楔形區域具有恆定楔角及線性厚度輪廓。 圖3為具有在內層之一部分寬度上方延伸之楔形區域及在內層之一部分寬度上方延伸之平坦邊緣區域的楔形內層之截面圖,其中楔形區域包括恆定角度區域及可變的角度區域。 圖4為具有在內層之一部分寬度上方延伸之楔形區域及在內層之一部分寬度上方延伸之兩個平坦邊緣區域的楔形內層之截面圖,其中楔形區域包括恆定角度區域及兩個可變角度區域。 圖5為具有在內層之一部分寬度上方延伸之楔形區域及在內層之一部分寬度上方延伸之兩個平坦邊緣區域的楔形內層之截面圖,其中楔形區域完全由具有彎曲厚度輪廓之可變角度區域形成。 圖6為具有在內層整個寬度上方延伸之楔形區域的楔形內層之截面圖,其中楔形區域包括由兩個可變角度區域彼此間隔開之三個恆定角度區域。 圖7為具有在內層之一部分寬度上方延伸之楔形區域及在內層之一部分寬度上方延伸之兩個平坦邊緣區域的楔形內層之截面圖,其中楔形區域包括三個恆定角度區域及四個可變角度區域。 圖8a為用於車輛擋風玻璃組態之楔形內層的平面視圖,其中內層之厚度輪廓類似於圖2中描繪的內層之厚度輪廓。 圖8b為圖8a之內層之截面圖,其展示內層之厚度輪廓。 圖9為展示實施例之三個點彎曲測試及測試設備的圖。 圖10提供在三個點彎曲測試中測試薄片之負荷相對於偏轉圖表。 圖11提供展現內層之玻璃轉移溫度與多層板之硬度的相關性之圖表。 圖12提供展現各種不同板厚度對改良所揭示多層板之硬度的相關性之圖表。 圖13為展示在各種比較板及所揭示板之等效玻璃轉移溫度(Teq )與偏轉硬度之間關係的圖表。1 is a cross-sectional view of a wedge-shaped inner layer configured in accordance with one embodiment of the present invention, with various features for marking the inner layer of the wedge for ease of reference. 2 is a cross-sectional view of a wedge-shaped inner layer having a wedge-shaped region extending over the entire width of the inner layer, wherein the entire wedge-shaped region has a constant wedge angle and a linear thickness profile. 3 is a cross-sectional view of a wedge-shaped inner layer having a wedge-shaped region extending over a portion of the inner layer and a flat edge region extending over a portion of the inner layer, wherein the wedge-shaped region includes a constant angle region and a variable angular region. 4 is a cross-sectional view of a wedge-shaped inner layer having a wedge-shaped region extending over a portion of the inner layer and two flat edge regions extending over a portion of the inner layer, wherein the wedge-shaped region includes a constant angle region and two variable regions Angle area. Figure 5 is a cross-sectional view of a wedge-shaped inner layer having a wedge-shaped region extending over a portion of the inner layer and two flat edge regions extending over a portion of the inner layer, wherein the wedge-shaped region is completely variable by having a curved thickness profile The angle area is formed. Figure 6 is a cross-sectional view of a wedge-shaped inner layer having a wedge-shaped region extending over the entire width of the inner layer, wherein the wedge-shaped region includes three constant angular regions that are spaced apart from one another by two variable angular regions. Figure 7 is a cross-sectional view of a wedge-shaped inner layer having a wedge-shaped region extending over a portion of the inner layer and two flat edge regions extending over a portion of the inner layer, wherein the wedge-shaped region includes three constant-angle regions and four Variable angle area. Figure 8a is a plan view of a wedge-shaped inner layer for a vehicle windshield configuration, wherein the thickness profile of the inner layer is similar to the thickness profile of the inner layer depicted in Figure 2. Figure 8b is a cross-sectional view of the inner layer of Figure 8a showing the thickness profile of the inner layer. Figure 9 is a diagram showing three point bending test and test equipment of the embodiment. Figure 10 provides a graph of load versus test deflection for a test sheet in a three point bend test. Figure 11 provides a graph showing the dependence of the glass transition temperature of the inner layer on the hardness of the multilayer board. Figure 12 provides a graph showing the correlation of various plate thicknesses to improve the hardness of the disclosed multilayer sheets. Figure 13 is a graph showing the relationship between the equivalent glass transition temperature (T eq ) and the deflection hardness of various comparison plates and disclosed panels.

Claims (30)

一種多層內層,其包含: 包含第一聚(乙烯基丁縮醛)樹脂及至少一種塑化劑之第一聚合物層; 鄰近於該第一聚合物層且與其接觸之第二聚合物層,其中該第二聚合物層包含第二聚(乙烯基丁縮醛)樹脂及至少一種塑化劑;及 包含第三聚(乙烯基丁縮醛)樹脂及至少一種塑化劑之第三聚合物層,其中該第二聚合物層鄰近於該第一及該第三聚合物層且與其接觸, 其中該第二聚(乙烯基丁縮醛)樹脂具有與該第一聚(乙烯基丁縮醛)樹脂及/或該第三聚(乙烯基丁縮醛)樹脂之殘餘羥基含量相差至少7重量%的殘餘羥基含量, 其中該第二聚合物層具有小於9℃之玻璃轉移溫度及不超過9密耳之最大厚度,其中該第一聚合物層及該第三聚合物層中之至少一者具有至少33℃之玻璃轉移溫度及大於13密耳之厚度。A multilayer inner layer comprising: a first polymer layer comprising a first poly(vinyl butyral) resin and at least one plasticizer; a second polymer layer adjacent to and in contact with the first polymer layer Wherein the second polymer layer comprises a second poly(vinyl butyral) resin and at least one plasticizer; and a third polymerization comprising a third poly(vinyl butyral) resin and at least one plasticizer a layer of the second polymer layer adjacent to and in contact with the first and third polymer layers, wherein the second poly(vinyl butyral) resin has a first poly(vinyl condensate) The residual hydroxyl content of the aldehyde) resin and/or the third poly(vinyl butyral) resin differs by at least 7% by weight of the residual hydroxyl group, wherein the second polymer layer has a glass transition temperature of less than 9 ° C and does not exceed A maximum thickness of 9 mils, wherein at least one of the first polymer layer and the third polymer layer has a glass transition temperature of at least 33 ° C and a thickness greater than 13 mils. 如請求項1之內層,其中該第一聚(乙烯基丁縮醛)樹脂之該殘餘羥基含量大於19重量%及/或該第一聚合物層之該塑化劑含量小於35 phr。The inner layer of claim 1, wherein the residual hydroxyl content of the first poly(vinyl butyral) resin is greater than 19% by weight and/or the plasticizer content of the first polymer layer is less than 35 phr. 如請求項1之內層,其中該第一及該第三聚合物層之總合併厚度為至少20密耳。The inner layer of claim 1, wherein the total combined thickness of the first and third polymeric layers is at least 20 mils. 如請求項1之內層,其中該內層包含最小楔角為至少0.10 mrad之至少一個楔形區域。The inner layer of claim 1, wherein the inner layer comprises at least one wedge-shaped region having a minimum wedge angle of at least 0.10 mrad. 一種多層內層,其包含: 包含第一聚(乙烯基丁縮醛)樹脂及至少一種塑化劑之第一聚合物層; 包含第二聚(乙烯基丁縮醛)樹脂及至少一種塑化劑之第二聚合物層,其中該第二聚合物層具有小於9℃之玻璃轉移溫度;及 包含第三聚(乙烯基丁縮醛)樹脂及至少一種塑化劑之第三聚合物層,其中該第二聚合物層安置於該第一與該第二聚合物層之間且與其中之每一者接觸, 其中該第一及該第三聚合物層中之至少一者具有至少33℃之玻璃轉移溫度,且其中該內層具有在27℃至小於29℃範圍內之等效玻璃轉移溫度(Teq )。A multilayer inner layer comprising: a first polymer layer comprising a first poly(vinyl butyral) resin and at least one plasticizer; comprising a second poly(vinyl butyral) resin and at least one plasticization a second polymer layer, wherein the second polymer layer has a glass transition temperature of less than 9 ° C; and a third polymer layer comprising a third poly(vinyl butyral) resin and at least one plasticizer, Wherein the second polymer layer is disposed between and in contact with each of the first and second polymer layers, wherein at least one of the first and third polymer layers has at least 33 ° C The glass transition temperature, and wherein the inner layer has an equivalent glass transition temperature (T eq ) in the range of 27 ° C to less than 29 ° C. 如請求項5之內層,其中該第二聚(乙烯基丁縮醛)樹脂具有比該第一及/或該第三聚(乙烯基丁縮醛)樹脂之殘餘羥基含量低至少7%的殘餘羥基含量,且其中該第二聚合物層之厚度小於9密耳。The inner layer of claim 5, wherein the second poly(vinyl butyral) resin has a residual hydroxyl group content of at least 7% lower than the first and/or third poly(vinyl butyral) resin. Residual hydroxyl content, and wherein the second polymer layer has a thickness of less than 9 mils. 如請求項5之內層,其中該第一及該第三聚(乙烯基丁縮醛)樹脂中之至少一者具有大於19重量%之殘餘羥基含量及/或其中該第一及該第三聚合物層中之至少一者具有小於35 phr之塑化劑含量。The inner layer of claim 5, wherein at least one of the first and the third poly(vinyl butyral) resins has a residual hydroxyl content of greater than 19% by weight and/or wherein the first and third At least one of the polymer layers has a plasticizer content of less than 35 phr. 一種多層玻璃板,其包含: 一對剛性基板;及 安置於該等基板之間的內層, 其中該內層包含 包含第一聚(乙烯基丁縮醛)樹脂及至少一種塑化劑之第一聚合物層; 包含第二聚(乙烯基丁縮醛)樹脂及至少一種塑化劑之第二聚合物層;及 包含第三聚(乙烯基丁縮醛)樹脂及至少一種塑化劑之第三聚合物層, 其中該第一及該第三聚合物層中之至少一者具有至少33℃之玻璃轉移溫度且其中該第一及該第三聚合物層具有至少28密耳之合併厚度,且 其中該等剛性基板具有小於或等於4.0 mm之合併厚度。A multilayer glass sheet comprising: a pair of rigid substrates; and an inner layer disposed between the substrates, wherein the inner layer comprises a first poly(vinyl butyral) resin and at least one plasticizer a polymer layer; a second polymer layer comprising a second poly(vinyl butyral) resin and at least one plasticizer; and a third poly(vinyl butyral) resin and at least one plasticizer a third polymer layer, wherein at least one of the first and third polymer layers has a glass transition temperature of at least 33 ° C and wherein the first and third polymer layers have a combined thickness of at least 28 mils And wherein the rigid substrates have a combined thickness of less than or equal to 4.0 mm. 如請求項8之板,其中該第一聚合物層及該第三聚合物層中之至少一者具有小於35 phr之塑化劑含量及/或其中該第一聚(乙烯基丁縮醛)樹脂及該第三聚(乙烯基丁縮醛)樹脂中之至少一者具有大於19重量%之殘餘羥基含量。The panel of claim 8, wherein at least one of the first polymer layer and the third polymer layer has a plasticizer content of less than 35 phr and/or wherein the first poly(vinyl butyral) At least one of the resin and the third poly(vinyl butyral) resin has a residual hydroxyl content of greater than 19% by weight. 如請求項8之板,其中該第二聚合物層具有小於9℃之玻璃轉移溫度及不超過9密耳之厚度。The panel of claim 8, wherein the second polymer layer has a glass transition temperature of less than 9 ° C and a thickness of no more than 9 mils. 一種多層內層,其包含: 第一塑化聚合物層,其中該第一塑化聚合物層具有至少33℃之玻璃轉移溫度;及 第二塑化聚合物層,其中該第二塑化聚合物層具有小於10℃之玻璃轉移溫度及5密耳或更小之厚度, 其中該內層具有至少28.3℃之等效玻璃轉移溫度。A multilayer inner layer comprising: a first plasticized polymer layer, wherein the first plasticized polymer layer has a glass transition temperature of at least 33 ° C; and a second plasticized polymer layer, wherein the second plasticized polymerization layer The layer has a glass transition temperature of less than 10 ° C and a thickness of 5 mils or less, wherein the inner layer has an equivalent glass transition temperature of at least 28.3 °C. 如請求項11之內層,其進一步包含第三塑化聚合物層,其中該第二塑化聚合物層安置於該第一與該第三聚合物層之間且與其中之每一者接觸,其中該第三塑化聚合物層具有至少33℃之玻璃轉移溫度。The inner layer of claim 11, further comprising a third plasticized polymer layer, wherein the second plasticized polymer layer is disposed between and in contact with each of the first and third polymer layers Wherein the third plasticized polymer layer has a glass transition temperature of at least 33 °C. 如請求項12之內層,其中該第一塑化聚合物層及該第三塑化聚合物層之合併厚度與該第二塑化聚合物層之厚度的比率為至少3:1。The inner layer of claim 12, wherein the ratio of the combined thickness of the first plasticized polymer layer and the third plasticized polymer layer to the thickness of the second plasticized polymer layer is at least 3:1. 一種多層內層,其包含: 包含第一聚(乙烯基丁縮醛)樹脂及至少第一塑化劑之第一聚合物層;及 包含第二聚(乙烯基丁縮醛)樹脂及至少第二塑化劑之第二聚合物層,其中該第二聚合物層鄰近於該第一聚合物層且與其接觸安置,且 其中該第二聚合物層具有小於或等於20℃之玻璃轉移溫度,且其中該第一聚合物層具有比該第二聚合物層之該玻璃轉移溫度高至少15℃的玻璃轉移溫度, 其中該等第一及第二聚(乙烯基丁縮醛)樹脂具有各別第一及第二殘餘羥基含量,其中該第一殘餘羥基含量與該第二殘餘羥基含量之間的差值為至少3重量%,且 其中該第一聚合物層具有13密耳或更大之厚度及/或其中該第二聚合物層具有5密耳或更小之厚度。a multilayer inner layer comprising: a first polymer layer comprising a first poly(vinyl butyral) resin and at least a first plasticizer; and a second poly(vinyl butyral) resin and at least a second polymer layer of a second plasticizer, wherein the second polymer layer is disposed adjacent to and in contact with the first polymer layer, and wherein the second polymer layer has a glass transition temperature of less than or equal to 20 ° C, And wherein the first polymer layer has a glass transition temperature that is at least 15 ° C higher than the glass transition temperature of the second polymer layer, wherein the first and second poly(vinyl butyral) resins have respective First and second residual hydroxyl groups, wherein a difference between the first residual hydroxyl content and the second residual hydroxyl content is at least 3% by weight, and wherein the first polymer layer has a 13 mil or greater The thickness and/or wherein the second polymer layer has a thickness of 5 mils or less. 一種多層玻璃板,其包含: 一對剛性基板;及 安置於該等剛性基板之間的多層內層,該內層包含 包含具有大於19重量%之殘餘羥基含量之第一聚(乙烯基丁縮醛)樹脂及至少第一塑化劑的第一聚合物層,其中該第一聚合物層具有至少33℃之玻璃轉移溫度;及 包含第二聚(乙烯基丁縮醛)樹脂及至少第二塑化劑之第二聚合物層,其中該第二聚合物層具有小於或等於20℃之玻璃轉移溫度, 包含第三聚(乙烯基丁縮醛)樹脂及至少第三塑化劑之第三聚合物層,其中該第二聚合物層安置於該第一與該第三聚合物層之間且與其中之每一者接觸,其中該第一及該第三聚合物層中之每一者與該等剛性基板中之一者接觸, 其中該等剛性基板具有小於或等於4.0 mm之合併厚度。A multilayer glass sheet comprising: a pair of rigid substrates; and a plurality of inner layers disposed between the rigid substrates, the inner layer comprising a first poly(vinyl condensate) comprising a residual hydroxyl content greater than 19% by weight An aldehyde) resin and a first polymer layer of at least a first plasticizer, wherein the first polymer layer has a glass transition temperature of at least 33 ° C; and comprises a second poly(vinyl butyral) resin and at least a second a second polymer layer of a plasticizer, wherein the second polymer layer has a glass transition temperature of less than or equal to 20 ° C, and comprises a third poly(vinyl butyral) resin and at least a third third plasticizer a polymer layer, wherein the second polymer layer is disposed between and in contact with each of the first and third polymer layers, wherein each of the first and third polymer layers Contacting one of the rigid substrates, wherein the rigid substrates have a combined thickness of less than or equal to 4.0 mm. 如請求項15之板,其中該第一聚(乙烯基丁縮醛)樹脂之該殘餘羥基含量與該第二聚(乙烯基丁縮醛)樹脂之該殘餘羥基含量相差至少6重量%。The panel of claim 15 wherein the residual hydroxyl content of the first poly(vinyl butyral) resin differs from the residual hydroxyl content of the second poly(vinyl butyral) resin by at least 6% by weight. 如請求項15之板,其中該第二聚合物層具有小於9℃之玻璃轉移溫度及/或不超過9密耳之最小厚度。The panel of claim 15 wherein the second polymer layer has a glass transition temperature of less than 9 ° C and/or a minimum thickness of no more than 9 mils. 如請求項17之板,其中該內層具有至少35 dB之聲音傳輸損失,其在重合頻率下根據ASTM E-90 (05)在20℃溫度下且當該內層在尺寸為80 cm×50 cm及厚度為2.3 mm的兩個玻璃薄片之間層壓時量測。The board of claim 17, wherein the inner layer has a sound transmission loss of at least 35 dB, which is at a coincidence frequency according to ASTM E-90 (05) at a temperature of 20 ° C and when the inner layer is 80 cm × 50 in size Measured when laminating between two glass flakes of cm and thickness of 2.3 mm. 如請求項15之板,其中該第三聚(乙烯基丁縮醛)樹脂具有大於19重量%之殘餘羥基含量,且其中該第三聚合物層具有至少33℃之玻璃轉移溫度。The panel of claim 15 wherein the third poly(vinyl butyral) resin has a residual hydroxyl content of greater than 19% by weight, and wherein the third polymeric layer has a glass transition temperature of at least 33 °C. 如請求項15之板,其中該板具有不對稱組態,使得該等剛性基板中之一者的厚度比該等剛性基板中之另一者的厚度大至少0.1 mm。The panel of claim 15 wherein the panel has an asymmetric configuration such that one of the rigid substrates has a thickness that is at least 0.1 mm greater than the thickness of the other of the rigid substrates. 一種多層內層,其包含: 包含第一聚(乙烯基丁縮醛)樹脂及至少兩種塑化劑之第一聚合物層,其中各塑化劑以至少4份/百份樹脂(phr)之量存在於該第一聚合物層中,且其中該第一聚合物層在該內層中具有至少35℃之玻璃轉移溫度;及 鄰近於該第一聚合物層且與其接觸之第二聚合物層,其中該第二聚合物層包含第二聚(乙烯基丁縮醛)樹脂及至少一種塑化劑,其中該第二聚合物層在該內層中具有小於20℃之玻璃轉移溫度, 其中該內層具有至少27℃之等效玻璃轉移溫度。A multilayer inner layer comprising: a first polymer layer comprising a first poly(vinyl butyral) resin and at least two plasticizers, wherein each plasticizer is at least 4 parts per hundred parts of resin (phr) An amount present in the first polymer layer, and wherein the first polymer layer has a glass transition temperature of at least 35 ° C in the inner layer; and a second polymerization adjacent to and in contact with the first polymer layer a layer, wherein the second polymer layer comprises a second poly(vinyl butyral) resin and at least one plasticizer, wherein the second polymer layer has a glass transition temperature of less than 20 ° C in the inner layer, Wherein the inner layer has an equivalent glass transition temperature of at least 27 °C. 如請求項21之內層,其中該第一聚(乙烯基丁縮醛)樹脂具有至少19重量%之殘餘羥基含量及小於35 phr之總塑化劑含量。The inner layer of claim 21, wherein the first poly(vinyl butyral) resin has a residual hydroxyl content of at least 19% by weight and a total plasticizer content of less than 35 phr. 如請求項21之內層,其進一步包含第三聚合物層,其中該第二聚合物層在該內層中安置於該第一與該第三聚合物層之間且與其中之每一者接觸,其中該第三聚合物層包含第三聚(乙烯基丁縮醛)樹脂及至少一種塑化劑且具有至少33℃之玻璃轉移溫度,其中該第一及該第三聚合物層之合併厚度為至少20密耳。The inner layer of claim 21, further comprising a third polymer layer, wherein the second polymer layer is disposed between the first and third polymer layers in the inner layer and each of the layers Contact, wherein the third polymer layer comprises a third poly(vinyl butyral) resin and at least one plasticizer and has a glass transition temperature of at least 33 ° C, wherein the first and the third polymer layer are combined The thickness is at least 20 mils. 一種多層內層,其包含: 包含第一聚(乙烯基丁縮醛)樹脂及至少一種塑化劑之第一聚合物層,其中該第一聚合物層具有至少35℃之玻璃轉移溫度且包含至少30份/百份樹脂(phr)之該塑化劑,其中該第一聚(乙烯基丁縮醛)樹脂具有大於19重量%之殘餘羥基含量;及 在該內層中鄰近於該第一聚合物層之第二聚合物層,其中該第二聚合物層包含第二聚(乙烯基丁縮醛)樹脂及至少一種塑化劑,其中該第二聚(乙烯基丁縮醛)樹脂具有與該第一聚(乙烯基丁縮醛)樹脂之殘餘羥基含量相差至少9.5重量%的殘餘羥基含量, 其中該第一及該第二聚合物層中之至少一者在2,000至8,000 Hz之1/3倍頻程帶頻率中具有至少150 MPa之平均剪切儲存模數及/或其中該內層具有至少38 dB之加權平均聲音傳輸損失(TLw ),其當該內層在尺寸為80 cm×50 cm及厚度為2.3 mm之兩個玻璃薄片之間層壓時在2,000與8,000 Hz之間根據ASTM E-90 (05)在20℃溫度下量測。A multilayer inner layer comprising: a first polymer layer comprising a first poly(vinyl butyral) resin and at least one plasticizer, wherein the first polymer layer has a glass transition temperature of at least 35 ° C and comprises At least 30 parts per hundred parts of resin (phr) of the plasticizer, wherein the first poly(vinyl butyral) resin has a residual hydroxyl content of greater than 19% by weight; and adjacent to the first in the inner layer a second polymer layer of the polymer layer, wherein the second polymer layer comprises a second poly(vinyl butyral) resin and at least one plasticizer, wherein the second poly(vinyl butyral) resin has a residual hydroxyl group content differing from the residual hydroxyl content of the first poly(vinyl butyral) resin by at least 9.5% by weight, wherein at least one of the first and second polymer layers is at 2,000 to 8,000 Hz An average shear storage modulus of at least 150 MPa in the /3 octave band frequency and/or wherein the inner layer has a weighted average sound transmission loss (TL w ) of at least 38 dB, when the inner layer is at a size of 80 2,000 and 8,000 when laminated between two glass sheets of cm × 50 cm and thickness of 2.3 mm Between Hz is measured at a temperature of 20 ° C according to ASTM E-90 (05). 如請求項24之內層,其進一步包含第三聚合物層,其中該第二聚合物層在該內層中安置於該第一與該第三聚合物層之間且與其中之每一者接觸,其中該第三聚合物層包含第三聚(乙烯基丁縮醛)樹脂及至少一種塑化劑,且其中該第三聚(乙烯基丁縮醛)樹脂具有與該第二聚(乙烯基丁縮醛)樹脂之殘餘羥基含量相差至少7重量%的殘餘羥基含量。The inner layer of claim 24, further comprising a third polymer layer, wherein the second polymer layer is disposed between the first and third polymer layers in the inner layer and each of the layers Contact, wherein the third polymer layer comprises a third poly(vinyl butyral) resin and at least one plasticizer, and wherein the third poly(vinyl butyral) resin has a second poly(ethylene) The residual hydroxyl content of the butyl acetal resin differs by at least 7 wt% of the residual hydroxyl content. 如請求項24之內層,其中該第一聚合物層具有不超過約35 phr之塑化劑含量,其中該第二聚合物層具有不超過5℃之玻璃轉移溫度及至少55 phr之塑化劑含量,其中該第一聚合物層與該第二聚合物層之厚度比率為至少1.4:1,且其中該內層之等效玻璃轉移溫度為至少26℃。The inner layer of claim 24, wherein the first polymer layer has a plasticizer content of no more than about 35 phr, wherein the second polymer layer has a glass transition temperature of no more than 5 ° C and a plasticization of at least 55 phr The agent content, wherein the thickness ratio of the first polymer layer to the second polymer layer is at least 1.4:1, and wherein the inner layer has an equivalent glass transition temperature of at least 26 °C. 一種多層板,其包含: 一對剛性基板;及 安置於該等基板之間的內層,其中該內層包含 包含第一聚(乙烯基丁縮醛)樹脂及至少一種塑化劑之第一聚合物層,其中該第一聚合物層具有至少35℃之玻璃轉移溫度且其中該塑化劑以小於30份/百份樹脂(phr)之量存在於該第一聚合物層中; 包含第二聚(乙烯基丁縮醛)樹脂及至少一種塑化劑之第二聚合物層,其中該塑化劑以至少55 phr之量存在於該第二聚合物層中;及 包含第三聚(乙烯基丁縮醛)樹脂及至少一種塑化劑之第三聚合物層, 其中該第二聚合物層安置於該第一與該第二聚(乙烯基丁縮醛)聚合物層之間且與其中之每一者接觸, 其中該內層具有至少27℃之等效玻璃轉移溫度,其中該內層具有至少35 dB之聲音傳輸損失,其當該內層在尺寸為80 cm×50 cm及厚度為2.3 mm之兩個玻璃薄片之間層壓時在重合頻率下根據ASTM E-90 (05)在20℃溫度下量測,及/或至少38 dB之加權平均聲音傳輸損失(TLw ),其當該內層在尺寸為80 cm×50 cm及厚度為2.3 mm之兩個玻璃薄片之間層壓時在2,000與8,000 Hz之間根據ASTM E-90 (05)在20℃溫度下量測, 其中該等剛性基板之合併厚度小於或等於4.0 mm。A multilayer board comprising: a pair of rigid substrates; and an inner layer disposed between the substrates, wherein the inner layer comprises a first layer comprising a first poly(vinyl butyral) resin and at least one plasticizer a polymer layer, wherein the first polymer layer has a glass transition temperature of at least 35 ° C and wherein the plasticizer is present in the first polymer layer in an amount of less than 30 parts per hundred parts of resin (phr); a dimeric (vinyl butyral) resin and a second polymer layer of at least one plasticizer, wherein the plasticizer is present in the second polymer layer in an amount of at least 55 phr; and comprises a third poly( a vinyl butyral) resin and a third polymer layer of at least one plasticizer, wherein the second polymer layer is disposed between the first and second poly(vinyl butyral) polymer layers and Contacting each of them, wherein the inner layer has an equivalent glass transition temperature of at least 27 ° C, wherein the inner layer has a sound transmission loss of at least 35 dB, and when the inner layer has a size of 80 cm × 50 cm and When laminated between two glass sheets with a thickness of 2.3 mm, at the coincidence frequency according to ASTM E-90 ( 05) Measured at a temperature of 20 ° C, and / or a weighted average sound transmission loss (TL w ) of at least 38 dB, when the inner layer is two glass flakes having a size of 80 cm × 50 cm and a thickness of 2.3 mm The lamination between 2,000 and 8,000 Hz is measured according to ASTM E-90 (05) at a temperature of 20 ° C, wherein the combined thickness of the rigid substrates is less than or equal to 4.0 mm. 如請求項27之板,其中該第一聚合物層具有小於35 phr之塑化劑含量且其中該第一聚(乙烯基丁縮醛)樹脂具有大於19重量%之殘餘羥基含量。The panel of claim 27, wherein the first polymer layer has a plasticizer content of less than 35 phr and wherein the first poly(vinyl butyral) resin has a residual hydroxyl content of greater than 19% by weight. 如請求項27之板,其中該內層具有至少26℃之等效玻璃轉移溫度,其中該等剛性基板之合併厚度小於3.8 mm,且其中該板具有至少280 N/cm之偏轉硬度。The panel of claim 27, wherein the inner layer has an equivalent glass transition temperature of at least 26 ° C, wherein the combined thickness of the rigid substrates is less than 3.8 mm, and wherein the sheet has a deflection hardness of at least 280 N/cm. 如請求項27之板,其中該第一聚(乙烯基丁縮醛)樹脂之殘餘羥基含量與該第二聚(乙烯基丁縮醛)樹脂之殘餘羥基含量相差至少7重量%,且其中在該第一與該第二聚合物層之玻璃轉化溫度之間的差值為至少20℃。The plate of claim 27, wherein the residual hydroxyl content of the first poly(vinyl butyral) resin differs from the residual hydroxyl content of the second poly(vinyl butyral) resin by at least 7% by weight, and wherein The difference between the glass transition temperature of the first and second polymer layers is at least 20 °C.
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