TW201710069A - Multi-layer laminated film - Google Patents

Multi-layer laminated film Download PDF

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TW201710069A
TW201710069A TW105118866A TW105118866A TW201710069A TW 201710069 A TW201710069 A TW 201710069A TW 105118866 A TW105118866 A TW 105118866A TW 105118866 A TW105118866 A TW 105118866A TW 201710069 A TW201710069 A TW 201710069A
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layer
film
laminated film
resin
phase difference
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TW105118866A
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TWI730966B (en
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Wataru Gouda
Takafumi Arike
Hisato Matsui
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Toray Industries
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/027Thermal properties
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors

Abstract

Provided is a multi-layer laminated film formed by alternately laminating at least three layers of an A layer that comprises a crystalline resin a that can be oriented biaxially, and an B layer that comprises a resin b that has a crystallinity lower than that of a, the multi-layer laminated film being characterized in that when the phase difference in a k-th layer from a surface layer is expressed as Re(k) and the total number of layers is expressed as n, the total phase difference Re of the multi-layer laminated film satisfies formula (1) and formula (2). Provided is a film having a low phase difference, even if a resin is used which is a crystalline resin that can be oriented biaxially and has a high mechanical strength and is a resin having large birefringence. (2)Re<=400nm.

Description

多層積層薄膜 Multilayer laminate film

本發明係關於一種多層積層薄膜及使用其之光學用薄膜。 The present invention relates to a multilayer laminated film and an optical film using the same.

以液晶顯示面板為顯示元件的液晶顯示裝置係作為液晶電視、液晶監視器、個人電腦等薄型的顯示裝置,其用途正迅速擴展。特別是液晶電視及行動電話的市場顯著地擴大。 A liquid crystal display device in which a liquid crystal display panel is a display element is used as a thin display device such as a liquid crystal television, a liquid crystal monitor, or a personal computer, and its use is rapidly expanding. In particular, the market for LCD TVs and mobile phones has expanded significantly.

液晶顯示裝置必須使用偏光板,而偏光板一般使用偏光片保護薄膜,從具有高透明性及光學等向性的觀點來看,廣泛使用三乙醯纖維素(以下稱為TAC)薄膜作為其薄膜。然而,從化學藥品抗性、防刮性等觀點來看,不能說TAC薄膜已呈現充分的性能,且隨著近幾年液晶顯示之大型化及薄型化的發展,耐熱性、機械強度、尺寸穩定性、高透濕性等成為課題。 A liquid crystal display device must use a polarizing plate, and a polarizing plate generally uses a polarizer to protect the film. From the viewpoint of high transparency and optical isotropicity, a film of triacetyl cellulose (hereinafter referred to as TAC) is widely used as a film thereof. . However, from the viewpoints of chemical resistance, scratch resistance, etc., it cannot be said that TAC film has exhibited sufficient performance, and with the development of large-scale and thinning of liquid crystal display in recent years, heat resistance, mechanical strength, and size Stability, high moisture permeability, and the like are problems.

對於上述問題,亦有人研究環烯烴聚合物或丙烯酸等其他的非晶系樹脂來替代TAC薄膜(專利文獻1、2),但多數情況下幾乎沒有賦予延伸,又,因未使用通用樹脂,而具有成本變高的問題。 In order to solve the above problems, other amorphous resins such as a cycloolefin polymer or acrylic acid have been studied in place of the TAC film (Patent Documents 1 and 2), but in many cases, almost no extension is imparted, and since a general-purpose resin is not used, It has the problem of high cost.

另一方面,亦有人研究以聚酯薄膜等結晶性 樹脂來替代TAC薄膜(專利文獻3)。其中,相較於TAC薄膜,聚對苯二甲酸乙二酯(以下稱為PET)薄膜的透濕性較低,處理性優異,且其係通用樹脂而具有可降低成本的優點,故經常被使用。然而,PET薄膜等結晶性樹脂所形成的薄膜,一般需進行單軸延伸或雙軸延伸等的處理,具有因延伸處理而相位差變大的情況。薄膜的相位差在特定範圍的情況下,雖在自然光(非偏光)下不影響可視性,但若通過偏光太陽眼鏡等偏光片觀看,則具有可看到虹斑(rainbow unevenness)或干涉色的問題。反之,在無延伸狀態下,其具有可抑制產生光干涉色的優點,而另一方面,其具有強度明顯降低的問題,且不適合用於近幾年薄型化需求旺盛的偏光板之保護薄膜。 On the other hand, some people have studied the crystallinity such as polyester film. A resin is substituted for the TAC film (Patent Document 3). Among them, polyethylene terephthalate (hereinafter referred to as PET) film has lower moisture permeability and superior handleability than the TAC film, and it is a general-purpose resin and has an advantage of being cost-reducing, so it is often use. However, a film formed of a crystalline resin such as a PET film generally needs to be subjected to a treatment such as uniaxial stretching or biaxial stretching, and the phase difference may be increased by the stretching treatment. When the phase difference of the film is within a certain range, although it does not affect the visibility under natural light (non-polarized light), if it is viewed by a polarizer such as polarized sunglasses, it has a rainbow unevenness or an interference color. problem. On the other hand, in the non-extended state, it has the advantage of suppressing the generation of the light interference color, and on the other hand, it has a problem that the strength is remarkably lowered, and is not suitable for the protective film of the polarizing plate which has a demand for thinning in recent years.

再者,有人提出一種相位差薄膜,其利用多層結構,並利用結構性雙折射與分子配向性雙折射,比偏光片保護薄膜更要求相位差精度(專利文獻4)。然而,為了呈現結構性雙折射,使其平均層厚度為極薄的30nm以下,並組合具有負光學異向性的非晶性樹脂與等向性非晶樹脂的特殊樹脂,且厚度及總層數亦非常大,故而具有材料及製造成本高的問題。亦即,即使滿足光學性能,其特性亦與以往的非晶樹脂相同,而並非滿足薄膜、低成本、低透濕性及尺寸穩定性的材料。 Further, a retardation film which utilizes a multilayer structure and utilizes structural birefringence and molecular alignment birefringence has been proposed, and phase difference precision is required more than a polarizer protective film (Patent Document 4). However, in order to exhibit structural birefringence, the average layer thickness is extremely thinner than 30 nm, and a combination of a resin having a negative optical anisotropy and an amorphous resin of an isotropic amorphous resin, and a thickness and a total layer are combined. The number is also very large, so it has the problem of high material and manufacturing cost. That is, even if the optical properties are satisfied, the characteristics are the same as those of the conventional amorphous resin, and are not materials satisfying the film, low cost, low moisture permeability, and dimensional stability.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本特開平6-51117號公報 [Patent Document 1] Japanese Patent Laid-Open No. Hei 6-51117

[專利文獻2]日本特開2006-227090號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2006-227090

[專利文獻3]日本特開2013-200470號公報 [Patent Document 3] Japanese Patent Laid-Open Publication No. 2013-200470

[專利文獻4]日本專利第4489145號公報 [Patent Document 4] Japanese Patent No. 4489145

本發明所欲解決之課題在於提供一種薄膜,其係具有雙軸配向之A層及配向較其不佳之B層的多層積層薄膜,其係藉由A層與B層的各相位差相減,以提供低相位差的薄膜,即使將其作為偏光片保護薄膜搭載於大屏幕的液晶顯示器等顯示裝置時,對比、虹斑及干涉色的變化亦較少,可得到高品質的顯示。 The object of the present invention is to provide a film having a biaxially oriented A layer and a multi-layer laminated film having a relatively poor B layer, which is subtracted by the phase difference between the A layer and the B layer. When a film having a low phase difference is provided as a polarizer protective film on a display device such as a large-screen liquid crystal display, contrast, rainbow spot, and interference color are less changed, and a high-quality display can be obtained.

本案發明人進行深入研究,結果發現在製作積層有包含可雙軸配向之樹脂的A層及配向較其不佳的B層的薄膜時,藉由使其樹脂的組合與製膜條件最佳化,則多層積層薄膜整體的相位差變得比A層與B層之相位差的相加值更低。再進行深入研究,結果得到下述見解:在該多層積層薄膜中,A層與B層的主配向軸不同,故薄膜整體的相位差減少,藉此完成本發明。 The inventors of the present invention conducted intensive studies and found that it is possible to optimize the combination of the resin and the film forming conditions when producing a film comprising a layer A comprising a biaxially oriented resin and a film having a relatively poor B layer. Then, the phase difference of the entire multilayered film becomes lower than the phase difference of the A layer and the B layer. Further, as a result of intensive studies, it has been found that in the multilayer laminated film, since the main alignment axes of the A layer and the B layer are different, the phase difference of the entire film is reduced, thereby completing the present invention.

亦即,本發明係如下所述。 That is, the present invention is as follows.

[1]一種多層積層薄膜,其係將包含可雙軸配向之結晶性樹脂a的A層及包含結晶性低於a之樹脂b的B層交互地積層至少3層以上的多層積層薄膜,其特徵為:在將從表層至第k層中的相位差設為Re(k)、總層數設為n時,多層積層薄膜的總相位差Re滿足式(1)與式(2)。 [1] A multilayer laminated film in which a layer A comprising a biaxially-oriented crystalline resin a and a layer B containing a resin b having a crystallinity lower than a are alternately laminated with at least three or more layers. The feature is that when the phase difference from the surface layer to the kth layer is Re(k) and the total number of layers is n, the total phase difference Re of the multilayer laminated film satisfies the formulas (1) and (2).

(2)Re≦400nm (2) Re≦400nm

[2]如[1]之多層積層薄膜,其係將包含可雙軸配向之結晶性樹脂a的A層及包含結晶性低於該結晶性樹脂a之樹脂b的B層交互地積層至少3層以上的多層積層薄膜,其特徵為:在上述薄膜的最外表層上,將賦予面內方向最大折射率之方向的折射率設為Nx(1)、與其垂直之方向的折射率設為Ny(1)、由與最外表層相同的樹脂所構成之層體的總厚度設為d(A)、多層積層薄膜的總相位差設為Re時,其滿足式(5)。 [2] The multilayer laminated film according to [1], wherein the layer A comprising the biaxially-oriented crystalline resin a and the layer B containing the resin b having a lower crystallinity than the crystalline resin a are alternately laminated at least 3 The multilayer laminated film of the layer or more is characterized in that the refractive index in the direction of the maximum refractive index in the in-plane direction is Nx (1) and the refractive index in the direction perpendicular thereto is Ny on the outermost surface layer of the film. (1) When the total thickness of the layer body composed of the same resin as the outermost layer is d (A) and the total phase difference of the multilayer laminated film is Re, it satisfies the formula (5).

(5)Re-(Nx(1)-Ny(1))×d(A)<0 (5) Re-(Nx(1)-Ny(1))×d(A)<0

[3]較佳係一種多層積層薄膜,其中,該樹脂b包含選自由間苯二甲酸、螺甘油、異山梨醇、茀、雙酚A、環己烷二甲醇成分所構成之成分群之任一群中的一種成分以上。 [3] Preferably, it is a multilayer laminated film, wherein the resin b contains a component selected from the group consisting of isophthalic acid, spiroglycerol, isosorbide, hydrazine, bisphenol A, and cyclohexane dimethanol. One of the ingredients in a group.

[4]較佳係一種多層積層薄膜,其中,結晶性樹脂a係選自聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯、聚對苯二甲酸丁二酯中的任一種。 [4] Preferably, it is a multilayer laminated film in which the crystalline resin a is selected from any one of polyethylene terephthalate, polyethylene naphthalate, and polybutylene terephthalate.

本發明具有低相位差,故可用於相位差薄膜、具備相位差功能的偏光片保護薄膜、觸控面板用基材 薄膜等。又,其寬度方向的相位差不均或配向角不均亦較少,故即使作為偏光片保護薄膜搭載於大螢幕的液晶顯示器等顯示裝置時,亦可發揮下述效果:對比、虹斑或干涉色的變化少,可得到高品質的顯示。 The invention has a low phase difference, so it can be used for a retardation film, a polarizer protective film having a phase difference function, and a substrate for a touch panel. Film and the like. Further, since the phase difference in the width direction is uneven or the misalignment angle is small, even when the polarizer protective film is mounted on a display device such as a liquid crystal display of a large screen, the following effects can be exhibited: contrast, rainbow spot or The change in the interference color is small, and a high-quality display can be obtained.

第1圖係顯示將不同樹脂重疊時,光穿透方向的示意圖。 Fig. 1 is a schematic view showing the direction of light penetration when different resins are overlapped.

第2圖係顯示將相同樹脂重疊時,光穿透方向的示意圖。 Fig. 2 is a schematic view showing the direction of light penetration when the same resin is overlapped.

第3圖(a)係將2片單膜的薄膜重疊時的示意圖。第3圖(b)係顯示將2片單膜的薄膜重疊時之折射率橢圓體之關係的示意圖。 Fig. 3(a) is a schematic view showing a case where two single film films are stacked. Fig. 3(b) is a schematic view showing the relationship between the refractive index ellipsoids when two single film films are stacked.

第4圖(a)係多層積層薄膜之寬度方向上的折射率橢圓體分布。(b)係將2片多層積層薄膜重疊時之寬度方向上之多層積層薄膜的折射率橢圓體分布。 Fig. 4(a) shows the ellipsometric distribution of the refractive index in the width direction of the multilayer laminated film. (b) The refractive index ellipsoidal distribution of the multilayer laminated film in the width direction when two multilayer laminated films are stacked.

第5圖(a)係使用1片全寬之多層積層薄膜的相位差相減的示意圖。第5圖(b)係使用1片全寬之多層積層薄膜的相位差相加的示意圖。 Fig. 5(a) is a schematic diagram showing phase difference subtraction using a single-layer multilayer film of full width. Fig. 5(b) is a schematic diagram showing the phase difference addition using a single-layer multilayer film of full width.

第6圖係實施例11之多層積層薄膜的A層與B層的配向分布。 Fig. 6 is an alignment distribution of the A layer and the B layer of the multilayer laminated film of Example 11.

第7圖(a)係實施例13之多層積層薄膜中的薄膜寬度方向的相位差分布。第7圖(b)係實施例13之多層積層薄膜中的薄膜寬度方向的配向角分布。 Fig. 7(a) shows the phase difference distribution in the film width direction in the multilayer laminated film of Example 13. Fig. 7(b) is an alignment angle distribution in the width direction of the film in the multilayer laminated film of Example 13.

第8圖(a)係將實施例13之多層積層薄膜的MD方向反 轉並將2片貼合時之薄膜寬度方向的相位差分布。第8圖(b)係使實施例13之多層積層薄膜的MD方向一致並將2片貼合時之薄膜寬度方向的相位差分布。 Fig. 8(a) shows the MD direction of the multilayer laminated film of Example 13 The phase difference distribution in the width direction of the film when the two sheets were bonded was transferred. Fig. 8(b) shows the phase difference distribution in the film width direction when the MD directions of the multilayer laminated film of Example 13 are aligned and the two sheets are bonded together.

[實施發明之形態] [Formation of the Invention]

以下,對本發明之實施形態進行敘述,但本發明並不受限於解釋包含以下實施例的實施形態,在可達成發明之目的、且不脫離發明之主旨的範圍內,當然可進行各種變更。 The embodiments of the present invention are described below, but the present invention is not limited to the embodiments of the present invention, and various modifications may be made without departing from the spirit and scope of the invention.

又,若無特別說明,薄膜或層的面內相位差係以(Nx-Ny)×d所表示的值。此處,Nx表示垂直於薄膜或層之厚度方向的方向(面內方向)、即賦予最大折射率之方向的折射率。Ny表示薄膜或層的該面內方向、即垂直於Nx方向的方向的折射率。d表示薄膜或層的膜厚。若無特別說明,上述相位差的測量波長為590nm。可使用市售的相位差測量裝置(例如,王子計測機器公司製「KOBRA-21ADH」、Photonic Lattice公司製「WPA-micro」)或塞納蒙補償法(senarmont method)測量上述相位差。 Moreover, unless otherwise indicated, the in-plane phase difference of a film or a layer is a value represented by (Nx-Ny)*d. Here, Nx represents a refractive index perpendicular to the direction of the thickness direction of the film or layer (in-plane direction), that is, the direction in which the maximum refractive index is given. Ny represents the in-plane direction of the film or layer, that is, the refractive index perpendicular to the direction of the Nx direction. d represents the film thickness of the film or layer. Unless otherwise specified, the measurement wavelength of the above phase difference is 590 nm. The phase difference can be measured using a commercially available phase difference measuring device (for example, "KOBRA-21ADH" manufactured by Oji Scientific Instruments Co., Ltd., "WPA-micro" manufactured by Photonic Lattice Co., Ltd.) or a Senarmont method.

本發明之多層積層薄膜,係將結晶性樹脂a與樹脂b交互地積層至少3層以上的薄膜。此處所說的交互積層,係指將包含不同樹脂的層在厚度方向上以規則的排列方式進行積層,例如包含結晶性樹脂a與樹脂b的情況下,若將各層表達為A層、B層,則係以A(BA)n(n為自然數)這樣的規則排列方式進行積層。又,該多層積層薄膜之最外表層亦可具有包含樹脂c之C層,而形成 C{A(BA)n}C這樣的構成。本發明之多層積層薄膜,在將從表層至第k層的相位差設為Re(k)、總層數設為n時,多層積層薄膜的總相位差Re滿足下列式(1)。k為自然數。 In the multilayer laminated film of the present invention, at least three or more layers of a film are laminated alternately between the crystalline resin a and the resin b. The term "interlayer" as used herein refers to a layer in which a layer containing different resins is laminated in a regular arrangement in the thickness direction. For example, in the case where the crystalline resin a and the resin b are contained, each layer is expressed as an A layer or a B layer. Then, the layer is layered by a regular arrangement such as A(BA)n (n is a natural number). Moreover, the outermost layer of the multilayer laminated film may also have a C layer comprising a resin c to form A composition such as C{A(BA)n}C. In the multilayer laminated film of the present invention, when the phase difference from the surface layer to the k-th layer is Re(k) and the total number of layers is n, the total phase difference Re of the multilayer laminated film satisfies the following formula (1). k is a natural number.

上式表示「使用市售的測量裝置所得到之多層積層薄膜整體的相位差Re」小於「個別測量、算出各層的相位差,並將各相位差相加所得到的值」。此處,在測量各層之相位差的情況下,可以市售的測量裝置測量將各層剝離而變成單膜的薄膜,亦可以日本特開2014-149346號公報的方式用塑膠用研磨布研磨表層,使各層成為單層後進行測量。相位差的相減效果越大,越顯示配向交叉越強。從此觀點來看,相減效果較佳為50nm以上。更佳為100nm以上。 The above formula indicates that "the phase difference Re of the entire multilayered film obtained by using a commercially available measuring device" is smaller than the value obtained by adding the phase difference of each layer and adding the phase differences. Here, when measuring the phase difference of each layer, a film which peels each layer and becomes a single film can be measured by a commercially available measuring apparatus, and the surface layer can be grind|polished by the plastic abrasive cloth by the method of the Unexamined-Japanese-Patent No. 2014-149346. The measurement was performed after each layer was made into a single layer. The greater the subtraction effect of the phase difference, the stronger the display alignment is. From this point of view, the subtraction effect is preferably 50 nm or more. More preferably, it is 100 nm or more.

又,一般以相同的製膜條件進行逐次雙軸或單軸延伸製作薄膜的情況下,樹脂的結晶性越高,面內相位差越大,故若將使用結晶性樹脂a時之薄膜的相位差設為Re(a)、使用結晶性低於該樹脂a之樹脂b時薄膜的相位差設為Re(b),則(8)Re(a)>Re(b) In the case where the film is formed by sequential biaxial or uniaxial stretching under the same film forming conditions, the crystallinity of the resin is higher, and the in-plane retardation is larger. Therefore, the phase of the film when the crystalline resin a is used is used. When the difference is Re (a) and the phase difference of the film when the crystallinity is lower than the resin b of the resin a is Re(b), then (8) Re(a)>Re(b)

上述式(8)成立。因此,難以測量多層積層薄膜之內層樹脂的相位差的情況下,可將上式簡化成以下所示的數學式。 The above formula (8) is established. Therefore, when it is difficult to measure the phase difference of the inner layer resin of the multilayer laminated film, the above formula can be simplified to the mathematical expression shown below.

此處,Re(1)為多層積層薄膜之最外表層的相位差,Nx(1)、Ny(1)分別為賦予最外表層在平面方向上之最大折射率之方向的折射率及與其垂直之方向的折射率,d(1)為最外表層的厚度,D’為多層積層薄膜中使用與最外表層相同樹脂之層的總厚度。接著,對該式進行說明。可藉由使用橢圓光譜偏光儀、分光光度計、稜鏡耦合器、阿貝折射計等,求出最外表層之面內方向的折射率。接著,因為可藉由使用掃描式電子顯微鏡(SEM)或穿透型電子顯微鏡(TEM)測量厚度,故可輕易算出最外表層的相位差。內層的樹脂與最外表層為相同樹脂的情況下,若製膜條件相同,則假設最外表層與內層的雙折射相同,而可推算出內層的相位差。因此,可針對與多層積層薄膜的最外表層為相同樹脂的情況測量相位差。此處,若由與最外表層相同的樹脂所構成之層體,其相位差的相加值大於多層積層薄膜的總相位差Re,則已滿足請求項1之式(1)。亦即,其表示與最外表層不同之樹脂的層體的相位差,對於多層積層薄膜發揮相位差相減的效果。 Here, Re(1) is the phase difference of the outermost surface layer of the multilayer laminated film, and Nx(1) and Ny(1) are the refractive indices respectively giving the direction of the maximum refractive index of the outermost layer in the planar direction and perpendicular thereto. The refractive index in the direction, d(1) is the thickness of the outermost layer, and D' is the total thickness of the layer of the same resin as the outermost layer in the multilayer laminated film. Next, the equation will be described. The refractive index in the in-plane direction of the outermost layer can be obtained by using an elliptical spectral polarizer, a spectrophotometer, a krypton coupler, an Abbe refractometer or the like. Next, since the thickness can be measured by using a scanning electron microscope (SEM) or a transmission electron microscope (TEM), the phase difference of the outermost layer can be easily calculated. When the resin of the inner layer and the outermost layer are the same resin, if the film forming conditions are the same, it is assumed that the outermost layer and the inner layer have the same birefringence, and the phase difference of the inner layer can be estimated. Therefore, the phase difference can be measured for the case where the outermost layer of the multilayer laminated film is the same resin. Here, if the layered body composed of the same resin as the outermost layer has a phase difference addition value larger than the total phase difference Re of the multilayer laminated film, the formula (1) of the claim 1 is satisfied. That is, it shows the phase difference of the layer of the resin different from the outermost layer, and the effect of the phase difference subtraction is exerted on the multilayer laminated film.

此處,對多層積層薄膜的相位差相減效果進行說明。關於第1圖所記載的2層薄膜,若將A層之面內方向的折射率分別設為Nx(a)、Ny(a)、B層之面內方向的折射率分別設為Nx(b)、Ny(b),則A層的雙折射為 (Nx(a)-Ny(a))、B層的雙折射為(Nx(b)-Ny(b)),故第1圖所記載之2層薄膜的總相位差Re為:Re=(Nx(a)-Ny(a))×d(a)+(Nx(b)-Ny(b))×d(b) Here, the phase difference subtraction effect of the multilayer laminated film will be described. In the two-layer film described in FIG. 1 , the refractive indices in the in-plane direction of the A layer are Nx (a), Ny (a), and the refractive indices in the in-plane direction of the B layer are respectively Nx (b). ), Ny(b), then the birefringence of layer A is (Nx(a)-Ny(a)) and the birefringence of the B layer are (Nx(b)-Ny(b)), so the total phase difference Re of the two-layer film described in Fig. 1 is: Re=( Nx(a)-Ny(a))×d(a)+(Nx(b)-Ny(b))×d(b)

此時,若B層與A層為相同的樹脂,假設此層為A’,則如第2圖所示,Nx(a)=Nx(a’)、Ny(a)=Ny(a’),故:Re=(Nx(a)-Ny(a))×d(a)+(Nx(a’)-Ny(a’))×d(a’)=(Nx(a)-Ny(a))×(d(a)+d(a’))=(Nx(a)-Ny(a))×d At this time, if the B layer and the A layer are the same resin, assuming that the layer is A', as shown in Fig. 2, Nx(a) = Nx(a'), Ny(a) = Ny(a') Therefore, Re=(Nx(a)-Ny(a))×d(a)+(Nx(a')-Ny(a'))×d(a')=(Nx(a)-Ny( a)) × (d(a) + d(a')) = (Nx(a) - Ny(a)) × d

這與計算A層單膜之相位差係相同的結果。此處,d表示2層薄膜的厚度。因此,多層積層薄膜的總相位差Re明顯為各薄膜之相位差的相加值。因此,一般而言,由各層之折射率與厚度所求出的相位差總和與使用市售之測量裝置所測量的積層薄膜之相位差應為相同的值。 This is the same result as calculating the phase difference of the A-layer single film. Here, d represents the thickness of the two-layer film. Therefore, the total phase difference Re of the multilayer laminated film is apparently the added value of the phase difference of each film. Therefore, in general, the phase difference between the refractive index and the thickness of each layer and the laminated film measured using a commercially available measuring device should be the same value.

另一方面,本發明中使用結晶性樹脂a及結晶性比其低的樹脂b,及深入研究製膜條件,藉此而成功地使「多層積層薄膜之總相位差Re」較「各層之相位差的相加值」更為減少。下列敘述關於該機制的詳細內容,其源自各層的主配向軸不同。 On the other hand, in the present invention, the crystalline resin a and the resin b having a lower crystallinity are used, and the film forming conditions are further studied, whereby the "total phase difference Re of the multilayer laminated film" is successfully compared with the "phase of each layer". The difference between the added values is further reduced. The following is a detailed description of the mechanism, which differs from the main alignment axes of the layers.

(2)Re≦400nm (2) Re≦400nm

又,如該式(2)所示,該多層積層薄膜的整體相位差Re,亦即,面內方向的相位差,必須為400nm以下。藉由使其符合此條件,容易得到具有下述特點的多層積層薄膜:即使透過太陽眼鏡等偏光片觀看亦不易觀 測到干涉色。正交尼寇(crossed Nichol)下的干涉色,與相位差值有關,此點由Michel-Levy的圖表可知。在進行「於偏光片為垂直關係之下的正交尼寇觀察」時,從無色的觀點來看,更佳為200nm以下。再佳為100nm以下。其達成方法係深入研究下述樹脂組成及製膜條件。 Further, as shown in the formula (2), the overall phase difference Re of the multilayer laminated film, that is, the phase difference in the in-plane direction must be 400 nm or less. By conforming to this condition, it is easy to obtain a multi-layer laminated film having the following characteristics: even when viewed through a polarizing plate such as sunglasses, it is not easy to see. The interference color was measured. The interference color under crossed Nichol is related to the phase difference, which is known from the Michel-Levy chart. In the case of "observation of the crossed nibble under the vertical relationship of the polarizer", it is more preferably 200 nm or less from the viewpoint of colorlessness. More preferably, it is 100 nm or less. The method of achieving this is an in-depth study of the following resin composition and film forming conditions.

在本發明之多層積層薄膜的最外表層上,在將賦予面內方向最大折射率之方向的折射率設為Nx(1)、與其垂直之方向的折射率設為Ny(1)、由與最外表層相同的樹脂所構成之層體的總厚度設為d(A)、多層積層薄膜的總相位差設為Re時,較佳為滿足式(5)。 In the outermost surface layer of the multilayer laminated film of the present invention, the refractive index in the direction in which the maximum refractive index in the in-plane direction is given is Nx (1), and the refractive index in the direction perpendicular thereto is Ny (1). When the total thickness of the layer body composed of the resin having the same outermost layer is d (A) and the total phase difference of the multilayer laminated film is Re, it is preferable to satisfy the formula (5).

(5)Re-(Nx(1)-Ny(1))×d(A)<0 (5) Re-(Nx(1)-Ny(1))×d(A)<0

從使相位差更加減少的觀點來看,式(5)的左邊更佳為-50nm以下。再佳為-100nm以下。最佳為-150nm以下。為了使相減效果變大,從使比A層難配向的B層配向的觀點來看,積層比、即A層的厚度總和/B層的厚度總和較佳為1以下。更佳為0.7以下。又,用於B層之樹脂b的玻璃轉移溫度較佳為88℃以上。 From the viewpoint of further reducing the phase difference, the left side of the formula (5) is more preferably -50 nm or less. It is preferably -100 nm or less. The best is below -150 nm. In order to increase the effect of the subtraction, from the viewpoint of aligning the layer B which is more difficult to align with the layer A, the stacking ratio, that is, the total thickness of the layer A/the thickness of the layer B is preferably 1 or less. More preferably 0.7 or less. Further, the glass transition temperature of the resin b used for the layer B is preferably 88 ° C or higher.

本發明之多層積層薄膜,必須使用可雙軸配向之結晶性樹脂a及結晶性比a低的樹脂b。可雙軸配向之樹脂,係指在薄膜長邊方向及寬度方向上延伸時,面內方向之折射率高於厚度方向之折射率的樹脂。可使用稜鏡耦合器等的光學測量裝置輕易地進行測量。又,結晶性樹脂係具有玻璃轉移溫度Tg與熔點Tm的樹脂,其係熔化焓變化量ΔHm>0的樹脂。結晶性樹脂的ΔHm較佳為 10J/g以上。更佳為20J/g。又,樹脂b的結晶性必須低於結晶性樹脂a,其亦可包含非晶樹脂。若結晶性樹脂a與樹脂b的結晶性不同,則可根據適合該樹脂的製膜條件,在進行逐次延伸時變更多層積層薄膜中A層與B層的主配向軸。作為評價結晶性的方法,已知可以DSC所測量的ΔHm大小進行評價。ΔHm越大,熔解所消耗的能量越大,故結晶性越高。因此,結晶性樹脂a的ΔHm必須高於樹脂b的ΔHm。亦即,ΔHm(a)>ΔHm(b)的關係成立。此外,樹脂b可為具有黏著性的黏著劑、接著劑及硬化性樹脂。 In the multilayer laminated film of the present invention, it is necessary to use a biaxially-oriented crystalline resin a and a resin b having a lower crystallinity than a. The resin which can be biaxially aligned refers to a resin having a refractive index in the in-plane direction higher than a refractive index in the thickness direction when extending in the longitudinal direction and the width direction of the film. The measurement can be easily performed using an optical measuring device such as a 稜鏡 coupler. Further, the crystalline resin is a resin having a glass transition temperature Tg and a melting point Tm, and is a resin having a melting enthalpy change amount ΔHm>0. The ΔHm of the crystalline resin is preferably 10J/g or more. More preferably 20J/g. Further, the resin b must have a lower crystallinity than the crystalline resin a, and it may contain an amorphous resin. When the crystallinity of the crystalline resin a and the resin b are different, the main alignment axes of the A layer and the B layer in the multilayer laminated film can be changed in accordance with the film forming conditions suitable for the resin. As a method of evaluating crystallinity, it is known that the ΔHm size measured by DSC can be evaluated. The larger the ΔHm, the larger the energy consumed for melting, so the higher the crystallinity. Therefore, ΔHm of the crystalline resin a must be higher than ΔHm of the resin b. That is, the relationship of ΔHm(a)>ΔHm(b) holds. Further, the resin b may be an adhesive having an adhesive property, an adhesive, and a curable resin.

又,較佳為結晶性樹脂a與樹脂b的玻璃轉移溫度差距大。特佳為結晶性樹脂a的玻璃轉移溫度低於樹脂b的玻璃轉移溫度。此點於後段中敘述,而本發明中係採用逐次雙軸延伸,在縱向延伸後實施橫向延伸。通常,若使縱向延伸的溫度充分高於玻璃轉移溫度,則縱向延伸中的縱向配向無法進行。例如,在使樹脂b的玻璃轉移溫度高於結晶性樹脂a的玻璃轉移溫度、且於樹脂b的玻璃轉移溫度+5℃的條件下進行縱向延伸的情況下,A層無法進行配向,另一方面,相較於A層,B層之縱向的配向變強。接著,藉由以高於縱向延伸溫度的溫度進行橫向延伸,之後進行熱處理,因A層為結晶性,故在寬度方向上配向結晶化,接著進行熱結晶化,另一方面,B層則容易殘留縱向的配向。結果可使A層與B層的主配向軸偏離。因此,玻璃轉移溫度的差較佳為相差5℃以上。另一方面,若玻璃轉移溫度的差太大,則無法均勻地延伸,而導致厚度均勻性不佳,進而使得相位差相對於縱 向及寬度方向變得不均勻。故玻璃轉移溫度的差較佳為40℃以下。 Moreover, it is preferable that the difference in glass transition temperature between the crystalline resin a and the resin b is large. It is particularly preferable that the glass transition temperature of the crystalline resin a is lower than the glass transition temperature of the resin b. This point is described in the following paragraph, whereas in the present invention, a sequential biaxial extension is employed, and lateral extension is performed after longitudinal extension. Generally, if the temperature of the longitudinal extension is sufficiently higher than the glass transition temperature, the longitudinal alignment in the longitudinal extension cannot be performed. For example, in the case where the glass transition temperature of the resin b is higher than the glass transition temperature of the crystalline resin a and the glass transition temperature of the resin b is +5 ° C, the layer A cannot be aligned, and the other layer On the other hand, the longitudinal alignment of the B layer becomes stronger than that of the A layer. Then, by performing the lateral stretching at a temperature higher than the longitudinal stretching temperature and then performing the heat treatment, since the layer A is crystalline, it is aligned and crystallized in the width direction, followed by thermal crystallization, and on the other hand, the layer B is easy. Residual longitudinal alignment. As a result, the main alignment axes of the A layer and the B layer can be deviated. Therefore, the difference in glass transition temperature is preferably a difference of 5 ° C or more. On the other hand, if the difference in glass transition temperature is too large, it cannot be uniformly extended, resulting in poor thickness uniformity, and thus the phase difference relative to the longitudinal It becomes uneven in the direction of the width and width. Therefore, the difference in glass transition temperature is preferably 40 ° C or less.

作為用於本發明之多層積層薄膜的結晶性樹脂a及結晶性比其低的樹脂b,具體來說,可使用聚乙烯、聚丙烯、聚(4-甲基戊烯-1)、聚縮醛等的聚烯烴、作為環烯烴的降莰烯類開環移位聚合(ring opening metathesis polymerization)、加成聚合、與其他烯烴類的加成共聚物之脂肪族聚烯烴、聚乳酸.聚丁二酸丁酯等的生物分解性聚合物、尼龍6、11、12、66等的聚醯胺、聚芳醯胺(aramid)、聚甲基丙烯酸甲酯、聚氯乙烯、聚偏二氯乙烯、聚乙烯醇、聚乙烯丁醛、乙烯乙酸乙烯酯共聚物、聚縮醛、聚乙醇酸、聚苯乙烯、苯乙烯共聚合聚甲基丙烯酸甲酯、聚碳酸酯、聚對苯二甲酸丙二酯、聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚乙烯-2,6-萘二甲酸等的聚酯、聚醚碸、聚醚酮、改性聚苯醚、聚苯硫醚、聚醚醯亞胺、聚醯亞胺、聚芳酯、四氟乙烯-六氟化丙烯共聚物、聚偏二氟乙烯、丙烯腈.丁二烯.苯乙烯共聚合共聚物等。其中,從強度、透明性及通用性的觀點來看,較佳為使用聚甲基丙烯酸甲酯、聚碳酸酯、聚酯。特佳為聚酯。該等樹脂可為均聚物,亦可為共聚合聚合物,甚至可為熱塑性樹脂的混合物。又,亦可於各熱塑性樹脂中添加各種添加劑,例如抗氧化劑、抗靜電劑、成核劑、無機粒子、有機粒子、減黏劑、熱穩定劑、滑劑、紅外線吸收劑、紫外線吸收劑、用以調整折射率的摻雜劑等。 As the crystalline resin a used in the multilayer laminated film of the present invention and the resin b having a lower crystallinity, specifically, polyethylene, polypropylene, poly(4-methylpentene-1), polycondensation can be used. Polyolefin such as aldehyde, ring opening metathesis polymerization as a cycloolefin, addition polymerization, aliphatic polyolefin with addition copolymer of other olefins, polylactic acid. Biodegradable polymer such as polybutyl succinate, polyamine, nylon armid, polymethyl methacrylate, polyvinyl chloride, polypredator, etc. of nylon 6, 11, 12, 66, etc. Vinyl chloride, polyvinyl alcohol, polyvinyl butyral, ethylene vinyl acetate copolymer, polyacetal, polyglycolic acid, polystyrene, styrene copolymerized polymethyl methacrylate, polycarbonate, polyparaphenylene Polyesters such as propylene glycol dicarboxylate, polyethylene terephthalate, polybutylene terephthalate, polyethylene-2,6-naphthalene dicarboxylic acid, polyether oxime, polyether ketone, modified polyphenylene Ether, polyphenylene sulfide, polyether phthalimide, polyimide, polyarylate, tetrafluoroethylene-hexafluoropropylene copolymer, polyvinylidene fluoride, acrylonitrile. Butadiene. Styrene copolymerized copolymer and the like. Among them, polymethyl methacrylate, polycarbonate, and polyester are preferably used from the viewpoint of strength, transparency, and versatility. Particularly good for polyester. The resins may be homopolymers, copolymerized polymers, or even mixtures of thermoplastic resins. Further, various additives such as an antioxidant, an antistatic agent, a nucleating agent, inorganic particles, organic particles, a viscosity reducing agent, a heat stabilizer, a slip agent, an infrared absorbing agent, and an ultraviolet absorber may be added to each thermoplastic resin. A dopant or the like for adjusting the refractive index.

作為該聚酯,較佳為由以芳香族二羧酸或脂肪族二羧酸與二元醇為主要構成成分的單體進行聚合所得到的聚酯。此處,作為芳香族二羧酸,可列舉:對苯二甲酸、間苯二甲酸、鄰苯二甲酸、1,4-萘二羧酸、1,5-萘二羧酸、2,6-萘二羧酸、4,4’-二苯基二羧酸、4,4’-二苯基碸二羧酸、4,4‘-二苯基二羧酸等。作為脂肪族二羧酸,可列舉:己二酸、癸二酸、二聚酸、十二烷二酸、環己烷二羧酸及該等酸的酯衍生物等。其中,較佳為使用呈現高折射率的對苯二甲酸與2,6萘二羧酸。該等酸成分可僅使用1種,亦可合併使用2種以上,甚至可將羥基苯甲酸的氧基酸等進行部分共聚合。 The polyester is preferably a polyester obtained by polymerizing a monomer having an aromatic dicarboxylic acid or an aliphatic dicarboxylic acid and a diol as a main constituent component. Here, examples of the aromatic dicarboxylic acid include terephthalic acid, isophthalic acid, phthalic acid, 1,4-naphthalene dicarboxylic acid, 1,5-naphthalene dicarboxylic acid, and 2,6-. Naphthalene dicarboxylic acid, 4,4'-diphenyldicarboxylic acid, 4,4'-diphenylstilbene dicarboxylic acid, 4,4'-diphenyldicarboxylic acid, and the like. Examples of the aliphatic dicarboxylic acid include adipic acid, sebacic acid, dimer acid, dodecanedioic acid, cyclohexane dicarboxylic acid, and ester derivatives of the acids. Among them, it is preferred to use terephthalic acid and 2,6-naphthalenedicarboxylic acid which exhibit a high refractive index. These acid components may be used alone or in combination of two or more. Even the oxy acid of hydroxybenzoic acid may be partially copolymerized.

又,作為二元醇成分,可列舉:乙二醇、1,2-丙二醇、1,3-丙二醇、新戊二醇、1,3-丁二醇、1,4-丁二醇、1,5-戊二醇、1,6-己二醇、1,2-環己烷二甲醇、1,3-環己烷二甲醇、1,4-環己烷二甲醇、二乙二醇、三乙二醇、聚烷二醇、2,2-雙(4-羥基乙氧基苯基)丙烷、異山梨酸酯(isosorbate)、螺甘油等。其中,較佳為使用乙二醇。該等二元醇成分可僅使用1種,亦可合併使用2種以上。 Further, examples of the glycol component include ethylene glycol, 1,2-propylene glycol, 1,3-propanediol, neopentyl glycol, 1,3-butylene glycol, and 1,4-butanediol. 5-pentanediol, 1,6-hexanediol, 1,2-cyclohexanedimethanol, 1,3-cyclohexanedimethanol, 1,4-cyclohexanedimethanol, diethylene glycol, three Ethylene glycol, polyalkylene glycol, 2,2-bis(4-hydroxyethoxyphenyl)propane, isosorbate, spiroglycerol, and the like. Among them, ethylene glycol is preferably used. These diol components may be used alone or in combination of two or more.

上述聚酯之中,較佳為使用聚對苯二甲酸乙二酯及其共聚物、聚萘二甲酸乙二酯及其共聚物、聚對苯二甲酸丁二酯及其共聚物、聚萘二甲酸丁二酯及其共聚物,再佳為使用聚對苯二甲酸己二酯及其共聚物、聚對苯二甲酸環己二甲酯及其共聚物等。 Among the above polyesters, polyethylene terephthalate and copolymers thereof, polyethylene naphthalate and copolymers thereof, polybutylene terephthalate and copolymers thereof, and polynaphthalene are preferably used. The butylene dicarboxylate and its copolymer are preferably made of poly(trimethylene terephthalate) and its copolymer, poly(cyclohexanedimethylene terephthalate) and copolymers thereof.

本發明之最佳樹脂組合,作為可雙軸配向之結晶性樹脂a,包含聚對苯二甲酸乙二酯、聚萘二甲酸乙 二酯、聚對苯二甲酸丁二酯之任一種,作為結晶性低於結晶性樹脂a的樹脂b,較佳為結晶性樹脂a的共聚物。該樹脂b較佳為具有選自由間苯二甲酸、螺甘油、異山梨酸酯、茀、雙酚A、環己烷二甲醇成分所構成之成分群之任一群中的一種成分以上的共聚合聚酯。例如,較佳為使用包含間苯二甲酸共聚合聚對苯二甲酸乙二酯、螺甘油共聚合聚對苯二甲酸乙二酯、異山梨醇共聚合聚對苯二甲酸乙二酯、茀共聚合聚對苯二甲酸乙二酯、雙酚A共聚合聚對苯二甲酸乙二酯、聚對苯二甲酸環己二甲酯中任一種樹脂的樹脂。從與結晶性樹脂a之積層性及呈現相位差之相減效果的觀點來看,共聚合成分較佳為5莫耳%以上50莫耳%以下。若小於5莫耳%,則容易呈現相加效果,另一方面,若為50莫耳%以上,則具有無法干預相減效果的可能性。從使多層積層薄膜之總相位差Re為400m以下的觀點來看,更佳為10莫耳%以上40莫耳%以下。 The preferred resin combination of the present invention, as a biaxially-oriented crystalline resin a, comprises polyethylene terephthalate or polyethylene naphthalate Any one of a diester and a polybutylene terephthalate, and a resin b having a crystallinity lower than that of the crystalline resin a, is preferably a copolymer of the crystalline resin a. The resin b is preferably a copolymer having one or more components selected from the group consisting of isophthalic acid, spiroglycerol, isosorbate, hydrazine, bisphenol A, and cyclohexane dimethanol. Polyester. For example, it is preferred to use ethylene terephthalate copolymerized polyethylene terephthalate, spiro glycerol copolymerized polyethylene terephthalate, isosorbide copolymerized polyethylene terephthalate, hydrazine A resin obtained by copolymerizing polyethylene terephthalate, bisphenol A copolymerized polyethylene terephthalate or polybutylene terephthalate. The copolymerization component is preferably 5 mol% or more and 50 mol% or less from the viewpoint of the layering property with the crystalline resin a and the effect of the phase difference. If it is less than 5 mol%, it is easy to exhibit an additive effect. On the other hand, if it is 50 mol% or more, there is a possibility that the subtraction effect cannot be intervened. From the viewpoint of making the total phase difference Re of the multilayer laminated film 400 m or less, it is more preferably 10 mol% or more and 40 mol% or less.

本發明之結晶性樹脂a的玻璃轉移溫度,較佳為低於樹脂b的玻璃轉移溫度。在逐次雙軸延伸薄膜的製膜步驟中,藉由將縱向的延伸溫度設定在樹脂b的玻璃轉移轉以上,使包含樹脂b之B層在縱向上配向,但包含樹脂a之A層不在縱向上配向。接著,在以高於縱向延伸溫度的溫度進行橫向延伸時,包含樹脂a之A層容易在橫向上配向,另一方面,包含樹脂b之B層係保持停留在縱向配向的狀態下,而導向熱處理步驟。於是,A層在橫向上進行配向結晶化。又,這是因為增加了弓形曲折現象(bowing phenomena),實現A層與B層之主配向軸不同的交叉配向 狀態,而容易發生相位差的相減效果。樹脂b的玻璃轉移溫度,較佳為比樹脂a高10℃以上,更佳為20℃以上。例如,樹脂a為聚對苯二甲酸乙二酯的情況下,其玻璃轉移溫度在78℃附近,故樹脂b的玻璃轉移溫度較佳為88℃以上。更佳為90°以上、再佳為95℃以上。 The glass transition temperature of the crystalline resin a of the present invention is preferably lower than the glass transition temperature of the resin b. In the film forming step of the successive biaxially stretched film, the layer B containing the resin b is aligned in the longitudinal direction by setting the longitudinal stretching temperature above the glass transfer of the resin b, but the layer A containing the resin a is not in the longitudinal direction. Matching. Then, when laterally extending at a temperature higher than the longitudinal extension temperature, the layer A containing the resin a tends to be aligned in the lateral direction, and on the other hand, the layer B containing the resin b remains in the longitudinal alignment state, and is guided. Heat treatment step. Thus, the layer A is subjected to alignment crystallization in the lateral direction. Moreover, this is because the bowing phenomenon is increased, and the cross-alignment of the main alignment axes of the A layer and the B layer is realized. State, and the phase subtraction effect is easy to occur. The glass transition temperature of the resin b is preferably 10 ° C or more higher than the resin a, and more preferably 20 ° C or higher. For example, when the resin a is polyethylene terephthalate, the glass transition temperature is around 78 ° C, so the glass transition temperature of the resin b is preferably 88 ° C or higher. More preferably, it is 90 or more, and further preferably 95 or more.

接著,針對本發明之薄膜的較佳製造方法進行說明。 Next, a preferred method of producing the film of the present invention will be described.

首先,準備顆粒等形態的結晶性樹脂a、樹脂b。可因應需求在熱風中或真空下將顆粒進行乾燥後,供給至各擠製機。在擠製機內,經加熱熔融至熔點以上的樹脂,以齒輪泵等使樹脂的擠製量均勻化,並通過過濾器等去除異物及經改性的樹脂等。 First, crystalline resin a and resin b in the form of particles or the like are prepared. The granules may be dried in hot air or under vacuum according to demand, and supplied to each extruder. In the extruder, the resin is melted to a temperature equal to or higher than the melting point, and the amount of extrusion of the resin is made uniform by a gear pump or the like, and foreign matter, a modified resin, or the like is removed by a filter or the like.

將該等使用2台以上擠製機從不同流路送出的結晶性樹脂a及樹脂b接著送入多層積層裝置。作為多層積層裝置,可使用多重分流式模具、進料器具(Feed Block)或靜態混合機等。又,亦可任意組合該等裝置。其中,為了高效率地得到本發明之效果,較佳為可個別控制各層厚度的多重分流式模具或進料器具。進料器具的結構係於具有大量細微狹縫的梳形狹縫板上具有至少一個構件,而從2個擠製機所供給的結晶性樹脂a與樹脂b經由各分流部,被導入狹縫板。此處,透過導入板,結晶性樹脂a與樹脂b交互地流入,故最終可形成A/B/A/B/···這樣的多層結構。又,亦可藉由將狹縫板重疊來增加層數。此外,可藉由調整狹縫形狀(長度、間隙)來控制層體的厚度。又,亦可使用第3台其他的擠製機,於該多層積層 薄膜的最外表層設置包含樹脂c的C層。針對該等積層裝置及多層積層薄膜的製造方法,詳細說明於日本特開2007-307893號公報及日本特開2007-79349公報,較佳為採用該等方法。從附加產生「相位差控制」及「因光波長等級之層所造成之光干擾反射」等功能的觀點來看,積層數較佳為9層以上。更佳為50層以上,再佳為200層以上。若積層數太大,則容易產生流痕等的積層混亂,從此觀點來看,較佳為600層以下。又,平均層厚度較佳為0.04~10μm。若小於0.04μ,則各層的光學特性及材料的特性喪失,因而不佳。另一方面,若超過10μm,則薄膜的厚度變得太厚,因而不佳。從賦予紫外線的反射、維持透明性的觀點來看,較佳為0.04~0.06μm或0.11~5μm。 The crystalline resin a and the resin b which are sent from the different channels using two or more extruders are then fed to a multilayer laminating apparatus. As the multilayer laminating apparatus, a multi-flow type mold, a feed block, a static mixer, or the like can be used. Further, the devices may be arbitrarily combined. Among them, in order to obtain the effect of the present invention efficiently, it is preferable to use a multi-flow split mold or a feeding tool which can individually control the thickness of each layer. The structure of the feeding device has at least one member on a comb slit plate having a large number of fine slits, and the crystalline resin a and the resin b supplied from the two extruders are introduced into the slit via the respective split portions. board. Here, the crystalline resin a and the resin b flow in through the introduction plate, so that a multilayer structure such as A/B/A/B/·· can be finally formed. Also, the number of layers can be increased by overlapping the slit plates. Further, the thickness of the layer body can be controlled by adjusting the slit shape (length, gap). Alternatively, a third other extruder can be used in the multi-layer laminate The outermost layer of the film is provided with a C layer comprising a resin c. For the above-mentioned methods, the method of manufacturing the multilayered laminated film and the multilayered laminated film is described in detail in Japanese Laid-Open Patent Publication No. 2007-307893 and JP-A-2007-79349. From the viewpoint of adding functions such as "phase difference control" and "light interference reflection due to layers of light wavelength levels", the number of layers is preferably nine or more. More preferably 50 layers or more, and even more preferably 200 layers or more. When the number of layers is too large, stacking disorder such as flow marks is likely to occur, and from this viewpoint, it is preferably 600 or less. Further, the average layer thickness is preferably from 0.04 to 10 μm. If it is less than 0.04 μ, the optical properties of each layer and the properties of the material are lost, which is not preferable. On the other hand, if it exceeds 10 μm, the thickness of the film becomes too thick, which is not preferable. From the viewpoint of imparting transparency to ultraviolet light and maintaining transparency, it is preferably 0.04 to 0.06 μm or 0.11 to 5 μm.

較佳為將以此方式進行多層積層的熔融體從狹縫狀的模具擠製成片狀,並以施加靜電等方式將其密合於鑄造鼓輪,進行冷卻固化以形成未延伸片材後,在兩個方向上進行延伸、熱處理。又,為了使薄膜具有移動性(易滑性)、耐候性及耐熱性等功能,亦可於薄膜原料中添加粒子,但必須充分注意添加量及材質,避免損及薄膜的高透明性。添加量較佳為極少量,再佳為無添加。關於薄膜的移動性(易滑性),如上所述,較佳為以易接著層的添加粒子進行輔助。作為添加至薄膜原料的粒子材質,添加劑可使用例如耐熱穩定劑、抗氧化穩定劑、耐候穩定劑、紫外線吸收劑;易滑劑可使用聚醯亞胺、聚醯胺-醯亞胺、聚甲基丙烯酸甲酯、甲醛樹脂、酚 醛樹脂、交聯聚苯乙烯等的有機微粒子;同樣可使用濕式及乾式二氧化矽、膠質氧化矽、矽酸鋁、氧化鈦、碳酸鈣、磷酸鈣、硫酸鋇、氧化鋁、雲母、高嶺土、黏土等的無機微粒子等。 It is preferable to extrude a multi-layered melt in this manner from a slit-like mold into a sheet shape, and to adhere it to a casting drum by applying static electricity or the like, and to perform cooling solidification to form an unstretched sheet. , extending and heat treatment in two directions. Further, in order to impart a function such as mobility (slipiness), weather resistance, and heat resistance to the film, particles may be added to the film material, but it is necessary to pay sufficient attention to the amount and material to avoid the high transparency of the film. The amount of addition is preferably a very small amount, and preferably no addition. As for the mobility (slipperiness) of the film, as described above, it is preferred to assist with the additional particles of the adhesion layer. As the material of the particles added to the raw material of the film, for example, a heat-resistant stabilizer, an antioxidant stabilizer, a weathering stabilizer, an ultraviolet absorber, and a slip agent can be used, and the polyimide can be used, and the polyimide can be used. Methyl acrylate, formaldehyde resin, phenol Organic fine particles such as aldehyde resin and crosslinked polystyrene; wet and dry ceria, colloidal cerium oxide, aluminum citrate, titanium oxide, calcium carbonate, calcium phosphate, barium sulfate, alumina, mica, kaolin can also be used. Inorganic fine particles such as clay.

較佳為將以此方式所得到之積層薄膜進行同時雙軸、逐次雙軸、斜向延伸及熱處理。此處,雙軸延伸係指在長邊方向(縱向)及寬度方向(橫向)上進行延伸。本發明中,A層與B層的主配向軸必須偏離,故延伸最佳為逐次在兩個方向上進行延伸。又,亦可於雙軸延伸後再於長邊方向及/或寬度方向上進行再延伸。 Preferably, the laminated film obtained in this manner is subjected to simultaneous biaxial, sequential biaxial, oblique stretching, and heat treatment. Here, the biaxial stretching means extending in the longitudinal direction (longitudinal direction) and the width direction (lateral direction). In the present invention, the main alignment axes of the A layer and the B layer must be deviated, so that the extension is preferably performed successively in two directions. Further, it is also possible to perform re-expansion in the longitudinal direction and/or the width direction after the biaxial stretching.

針對逐次雙軸延伸進行說明。此處,在長邊方向上的延伸,係指用以賦予薄膜長邊方向之分子配向的延伸,一般係藉由滾筒的圓周速率差來實施,該延伸可在1個階段內進行,又,亦可使用多個滾筒對多階段地進行。延伸的倍率因樹脂的種類而異,一般較佳為2~15倍,將PET用於構成多層積層薄膜的任一種樹脂的情況下,特佳為使用2~7倍。又,延伸溫度較佳為構成多層積層薄膜之樹脂的玻璃轉移溫度~玻璃轉移溫度+100℃。此處,特別在本發明之積層薄膜中,較佳為使結晶性樹脂a或樹脂b中任一者在縱向延伸中的配向較強。為了加強配向,較佳延伸條件係在從玻璃轉移溫度-10℃至+10℃的範圍進行延伸,故若樹脂b的玻璃轉移溫度較高,則較佳為在樹脂b之玻璃轉移溫度±10℃以內進行2.8~3.7倍延伸。再佳為在樹脂b之玻璃轉移溫度+10℃以內進行3.3~3.7倍延伸。 The description will be made for the sequential biaxial extension. Here, the extension in the longitudinal direction refers to the extension of the molecular alignment for imparting the longitudinal direction of the film, which is generally performed by the circumferential rate difference of the roller, and the extension can be performed in one stage, and It is also possible to use a plurality of rollers for multiple stages. The magnification of the stretching varies depending on the type of the resin, and is generally preferably 2 to 15 times. When PET is used for any of the resins constituting the multilayer laminated film, it is particularly preferably used 2 to 7 times. Further, the stretching temperature is preferably a glass transition temperature to a glass transition temperature of the resin constituting the multilayer laminated film + 100 °C. Here, in particular, in the laminated film of the present invention, it is preferred that the alignment of any of the crystalline resin a or the resin b in the longitudinal direction is strong. In order to enhance the alignment, the preferred extension conditions are extended from a glass transition temperature of -10 ° C to +10 ° C. Therefore, if the glass transition temperature of the resin b is high, the glass transition temperature of the resin b is preferably ±10. 2.8 to 3.7 times extension within °C. Further preferably, it is extended by 3.3 to 3.7 times within a glass transition temperature of the resin b + 10 ° C.

因應需求對以此方式所得到的經單軸延伸之薄膜實施電暈處理、火焰處理、電漿處理等的表面處理後,可藉由聯機式塗布(in-line coating)賦予其易滑性、易接著性、抗靜電性等功能。 After the uniaxially stretched film obtained in this manner is subjected to surface treatment such as corona treatment, flame treatment, plasma treatment, etc., it can be imparted with smoothness by in-line coating, Easy adhesion, antistatic properties and other functions.

又,寬度方向的延伸,係指用以賦予薄膜寬度方向之配向的延伸,一般使用拉幅法。其係一邊以夾具抓住薄膜的兩端一邊進行運送,並在寬度方向上進行延伸。延伸的倍率因樹脂的種類而異,但一般較佳為2~15倍,在構成多層積層薄膜之樹脂的任一種使用PET的情況下,特佳為使用2~7倍。又,延伸溫度較佳為構成多層積層薄膜之樹脂的玻璃轉移溫度~玻璃轉移溫度+120℃。 Further, the extension in the width direction means an extension for imparting an alignment in the width direction of the film, and a tenter method is generally used. This is carried out while grasping both ends of the film with a jig and extending in the width direction. The magnification of the stretching varies depending on the type of the resin, but is generally preferably 2 to 15 times. In the case where PET is used as the resin constituting the multilayer laminated film, it is particularly preferably used 2 to 7 times. Further, the stretching temperature is preferably a glass transition temperature to a glass transition temperature of the resin constituting the multilayer laminated film + 120 °C.

此處,特別是在本發明之多層積層薄膜中,為了抑制薄膜寬度方向的相位差以及提高薄膜寬度方向的相位差及配向角的均勻性,較佳為採用下述方法:在薄膜寬度方向上進行延伸時,階段性地將延伸溫度從低溫往高溫升溫的方法;在薄膜寬度方向上進行延伸時,以高延伸倍率進行延伸後,再以低延伸倍率進行延伸的方法等。相位差及配向角的寬度方向均勻性降低的原因之一,大多係伴隨在寬度方向延伸時作用於薄膜流動方向的延伸應力。此處,藉由採用上述方法,在薄膜寬度方向進行延伸時,可控制在薄膜流動方向產生的應力,而可相對地提高薄膜寬度方向的應力,故可達成薄膜寬度方向上的相位差及配高角的均勻化。在本發明中,較佳在橫向延伸溫度為100℃以上進行3.3~4.6倍延伸。 Here, in particular, in the multilayer laminated film of the present invention, in order to suppress the phase difference in the film width direction and to improve the phase difference and the alignment angle uniformity in the film width direction, it is preferred to adopt the following method: in the film width direction In the case of stretching, a method of gradually increasing the elongation temperature from a low temperature to a high temperature; a method of stretching at a high stretching ratio after stretching in the film width direction, and then extending at a low stretching ratio. One of the causes of the decrease in the uniformity of the phase difference and the width direction of the alignment angle is often the extension stress acting on the flow direction of the film when extending in the width direction. Here, by extending the film in the film width direction by the above method, the stress generated in the film flow direction can be controlled, and the stress in the film width direction can be relatively increased, so that the phase difference in the film width direction can be achieved. High angle uniformity. In the present invention, it is preferred to carry out a 3.3 to 4.6-fold extension at a lateral stretching temperature of 100 ° C or higher.

總相位差Re與縱橫的延伸比例相依,故縱向延伸倍率/橫向延伸倍率的比,較佳為接近1。為了使總相位差Re為400nm以下,該比值較佳為0.6以上,更佳為0.7以上。 The total phase difference Re is dependent on the aspect ratio of the vertical and horizontal directions, so the ratio of the longitudinal stretching ratio/lateral stretching ratio is preferably close to 1. In order to make the total phase difference Re to be 400 nm or less, the ratio is preferably 0.6 or more, and more preferably 0.7 or more.

以此方式進行雙軸延伸的薄膜,為了賦予其平面性、尺寸穩定性,較佳為在拉幅機內進行延伸溫度以上熔點以下的熱處理。藉由進行熱處理,使其進行熱結晶化,故熱尺寸穩定性提高。以此方式經進行熱處理後,均勻地緩慢冷卻後,冷卻至室溫並進行捲繞。又,亦可因應需求在從熱處理進行緩慢冷卻時合併使用鬆弛處理等。 In order to impart planarity and dimensional stability to the film which is biaxially stretched in this manner, it is preferred to carry out heat treatment at a temperature equal to or higher than the melting point in the tenter. By performing heat treatment to thermally crystallize it, thermal dimensional stability is improved. After the heat treatment in this manner, the mixture was uniformly cooled slowly, and then cooled to room temperature and wound. Further, it is also possible to use a relaxation treatment or the like in combination with slow cooling from the heat treatment according to the demand.

此處,特別在本發明之多層積層薄膜中,為了抑制薄膜寬度方向的相位差不均,較佳為在薄膜寬度方向進行延伸後,暫時冷卻至玻璃轉移溫度以下後,再進行熱處理。此情況下,藉由冷卻至玻璃轉移溫度以下,可控制在薄膜寬度方向的延伸步驟中薄膜流動方向的延伸應力,結果可提高薄膜寬度方向上的相位差均勻性。 In the multilayered film of the present invention, in order to suppress the unevenness of the phase difference in the width direction of the film, it is preferred to carry out heat treatment after temporarily stretching in the film width direction and then temporarily cooling to a temperature below the glass transition temperature. In this case, by cooling to a temperature lower than the glass transition temperature, the elongation stress in the film flow direction in the extending step in the film width direction can be controlled, and as a result, the phase difference uniformity in the film width direction can be improved.

又,在本發明之多層積層薄膜中,較佳為階段性地將熱處理時的溫度升溫。在將薄膜寬度方向的延伸結束時的溫度設為T1、熱處理開始時的溫度設為T2、熱處理步驟的最高溫度設為T3的情況下,更佳為T2在T1+10℃以上、且在T3-10℃以下,再佳為T2在(T1+T3)/2±10℃的範圍。如此,即使階段性地將熱處理溫度升溫,亦可控制在薄膜寬度方向的延伸步驟中薄膜流動方向的延伸應力,結果可提高薄膜寬度方向上的相 位差均勻性。又,在本發明之多層積層薄膜中,在熱處理步驟中,較佳為以相對在薄膜寬度方向上的延伸步驟結束後的薄膜寬度為1.01倍以上1.2倍以下進行延伸。在熱處理步驟中,在薄膜長邊方向上幾乎不產生應力,故可提高寬度方向上的相位差及配向角均勻性。另一方面,熱處理步驟中在薄膜寬度方向上的延伸倍率大於1.2倍的情況下,薄膜出現厚度不均,反而具有相位差變差的情況。從薄膜化的觀點來看,所得到之多層積層薄膜的厚度較佳為30μm以下。更佳為20μm以下。再佳為15μm以下。 Further, in the multilayer laminated film of the present invention, it is preferred to increase the temperature during the heat treatment stepwise. When the temperature at the end of the extension in the film width direction is T1, the temperature at the start of the heat treatment is T2, and the maximum temperature of the heat treatment step is T3, it is more preferable that T2 is T1 + 10 ° C or more and T3. Below -10 ° C, it is better that T 2 is in the range of (T1 + T3) / 2 ± 10 ° C. Thus, even if the heat treatment temperature is raised stepwise, the elongation stress in the film flow direction in the stretching step in the film width direction can be controlled, and as a result, the phase in the film width direction can be improved. Uniformity of the difference. Further, in the multilayer laminated film of the present invention, in the heat treatment step, it is preferred to extend the film width after the end of the stretching step in the film width direction by 1.01 times or more and 1.2 times or less. In the heat treatment step, stress is hardly generated in the longitudinal direction of the film, so that the phase difference in the width direction and the uniformity of the alignment angle can be improved. On the other hand, in the case where the stretching ratio in the film width direction is more than 1.2 times in the heat treatment step, the film has uneven thickness, and conversely, the phase difference is deteriorated. The thickness of the obtained multilayer laminated film is preferably 30 μm or less from the viewpoint of film formation. More preferably, it is 20 μm or less. Further preferably 15 μm or less.

本發明之多層積層薄膜係主配向軸相對於寬度方向的傾斜度為10~80°的多層積層薄膜,多層積層薄膜所包含之A層的主配向軸與B層的主配向軸所形成的角度較佳為60~120°。主配向軸係表示在面內的折射率中,折射率最高的方位,有時亦稱為相對於基準線的配向角。此處的主配向軸之傾斜度係絕對值。配向角的測量方法係在KOBRA-21ADH可以僅測量總相位差Re。稜鏡耦合器僅可直接求出最外表層的折射率。另一方面,藉由以FT-IR的偏光ATR法進行測量,可使用配向參數,直接測量各層的主配向軸。接著進行詳細說明。作為配向參數,聚對苯二甲酸乙二酯或間苯二甲酸共聚合聚對苯二甲酸乙二酯,可藉由以面內方位15°刻度檢測1340cm-1(CH2縱向搖擺振動:反式)之峰值強度/1410cm-1(芳香環:C=C伸縮振動)之峰值強度的比,而求出主配向軸。接著,異山梨醇共聚合聚對苯二甲酸乙二酯係可將異山梨醇特有 的峰值、即1097cm-1之峰值強度/1410cm-1之峰值強度的比當作為配向參數,另一方面,螺甘油共聚合聚對苯二甲酸乙二酯係將1165cm-1之峰值強度/1410cm-1之峰值強度的比當作為配向參數,並分別在面內方位進行檢測,藉此求出主配向軸。若多層積層薄膜所包含之A層的主配向軸與B層的主配向軸所形成的角度小於60°或超過120°,則相位差的相減效果變少,故較佳為70°~110°。更佳為80°~100°。此外,獨立求出A層與B層之配向參數的方法,可藉由在厚度方向上進行乾式研磨而測量。 The multi-layer laminated film of the present invention is a multilayer laminated film in which the main alignment axis has an inclination of 10 to 80° with respect to the width direction, and the angle formed by the main alignment axis of the A layer included in the multilayer laminated film and the main alignment axis of the B layer. It is preferably 60 to 120°. The main alignment axis indicates the orientation in which the refractive index is the highest in the in-plane refractive index, and is sometimes referred to as the alignment angle with respect to the reference line. The inclination of the main alignment axis here is an absolute value. The measurement method of the alignment angle is that only the total phase difference Re can be measured in the KOBRA-21ADH. The 稜鏡 coupler can only directly determine the refractive index of the outermost layer. On the other hand, by measuring with the FT-IR polarized ATR method, the alignment parameters can be used to directly measure the main alignment axes of the respective layers. Detailed description will be given next. As an alignment parameter, polyethylene terephthalate or isophthalic acid copolymerized polyethylene terephthalate can be detected by 1340 cm-1 in the in-plane orientation of 15° (CH 2 longitudinal rocking vibration: anti The ratio of the peak intensity of the formula /1410 cm-1 (aromatic ring: C=C stretching vibration) to the peak intensity is obtained, and the main alignment axis is obtained. Next, the isosorbide copolymerized polyethylene terephthalate system can use a peak characteristic of isosorbide, that is, a peak intensity of 1097 cm-1 / a peak intensity of 1410 cm-1 as an alignment parameter, on the other hand, The glycerol-glycolized polyethylene terephthalate system uses a ratio of the peak intensity of 1165 cm-1/peak intensity of 1410 cm-1 as an alignment parameter, and detects the in-plane orientation to determine the main alignment axis. . When the angle formed by the main alignment axis of the layer A included in the multilayer laminated film and the main alignment axis of the layer B is less than 60° or more than 120°, the phase difference subtraction effect is less, so it is preferably 70° to 110°. °. More preferably 80°~100°. Further, the method of independently determining the alignment parameters of the A layer and the B layer can be measured by dry grinding in the thickness direction.

又,本發明之多層積層薄膜,薄膜寬度方向中的相位差不均較佳為50nm/200mm以下。若相位差不均超過50nm/200mm,則在顯示器用途中用作偏光片保護薄膜時,會產生色斑。更佳為30nm/200mm以下。 Further, in the multilayer laminated film of the present invention, the phase difference in the film width direction is preferably 50 nm/200 mm or less. If the phase difference is less than 50 nm/200 mm, color spots may occur when used as a polarizer protective film in display applications. More preferably, it is 30 nm / 200 mm or less.

本發明之多層積層薄膜,在波長350nm中的反射率較佳為20%以上。這是因為,偏光板用途中,為了防止偏光片的光劣化,而要求偏光片保護薄膜具有隔離UV的功能。又,對於包含下述液晶材料所形成的C層,光引起的自由基聚合所導致的硬化反應,主要是使用波長365nm之I線附近的光。若多層積層薄膜本身反射紫外線,則應用於光反應的紫外光不會從塗布膜的底面散逸地反射回原處,而再次照射至塗布膜。因此,使C層的液晶材料光配向的速度加快,而容易形成實現所期望之異向性的光配向膜。反射率更佳為30%以上。再佳為50%以上。 The multilayer laminated film of the present invention preferably has a reflectance at a wavelength of 350 nm of 20% or more. This is because, in the use of the polarizing plate, in order to prevent photodegradation of the polarizer, the polarizer protective film is required to have a function of isolating UV. Further, in the C layer including the liquid crystal material described below, the hardening reaction by radical polymerization by light mainly uses light in the vicinity of the I line having a wavelength of 365 nm. When the multilayer laminated film itself reflects ultraviolet rays, the ultraviolet light applied to the photoreaction is not reflected back to the original portion from the bottom surface of the coating film, and is irradiated again to the coating film. Therefore, the speed at which the liquid crystal material of the C layer is light-aligned is increased, and the photo-alignment film which achieves the desired anisotropy is easily formed. The reflectance is more preferably 30% or more. More preferably 50% or more.

本發明之集合多層積層薄膜,係將包含結晶性樹脂a之A層及包含結晶性低於該結晶性樹脂a之樹脂b的B層 積層至少2層以上的第1多層積層薄膜、第2多層積層薄膜依次重疊至第k多層積層薄膜的集合體。在將該第k層中的多層積層薄膜之相位差設為Re(k)、全部多層積層薄膜的數量設為n時,作為多層積層薄膜之集合體的總相位差SRe必須滿足下列式(3)。k為自然數。 The aggregate multilayer film of the present invention comprises an A layer comprising a crystalline resin a and a B layer comprising a resin b having a lower crystallinity than the crystalline resin a. The first multilayer laminated film and the second multilayer laminated film in which at least two or more layers are laminated are sequentially superposed on the aggregate of the kth multilayer laminated film. When the phase difference of the multilayer laminated film in the k-th layer is Re (k) and the number of all the multilayer laminated films is n, the total phase difference SRe which is an aggregate of the multilayer laminated film must satisfy the following formula (3) ). k is a natural number.

藉由滿足上式,即表示在將複數多層積層薄膜重疊時,在集合多層積層薄膜中,呈現相位差的相減效果。從抑制干涉色或虹斑的觀點來看,SRe較佳為400nm以下的相位差。更佳為250nm以下。從呈現相位差之相減效果的觀點來看,重疊多層積層薄膜的片數的自然數n為2以上。又,較佳為2的倍數。因為若以使各多層積層薄膜的主配向軸垂直的方式交互積層,則容易使相位差相減。各多層積層薄膜的積層間亦可存在黏著劑、接著劑或空氣。該等成分可包含紫外線吸收劑、色素、光穩定劑等各種添加劑。又,亦可實施金屬或金屬氧化物的加工,該金屬或金屬氧化物係以蒸鍍等所得,其幾乎與相位差無關。重疊之多層積層薄膜,可為由相同製膜過程所得到的多層積層薄膜在寬度方向上的採樣位置不同。或者,亦可為樹脂組成不同的多層積層薄膜。 By satisfying the above formula, it is shown that when the plurality of multilayer laminated films are superposed, the subtraction effect of the phase difference is exhibited in the integrated multilayer laminated film. From the viewpoint of suppressing interference color or rainbow spot, SRe is preferably a phase difference of 400 nm or less. More preferably, it is 250 nm or less. From the viewpoint of exhibiting the subtraction effect of the phase difference, the natural number n of the number of sheets of the superposed multilayer laminated film is 2 or more. Further, it is preferably a multiple of two. When the layers are alternately laminated so that the main alignment axes of the respective multilayer laminated films are perpendicular to each other, the phase difference is easily subtracted. Adhesives, adhesives or air may also be present between the laminates of the multilayer laminated films. These components may contain various additives such as an ultraviolet absorber, a pigment, and a light stabilizer. Further, it is also possible to carry out processing of a metal or a metal oxide which is obtained by vapor deposition or the like, which is almost independent of the phase difference. The multi-layer laminated film which is overlapped may have different sampling positions in the width direction of the multilayer laminated film obtained by the same film forming process. Alternatively, it may be a multilayer laminated film having a different resin composition.

接著,對於「在因弓形曲折現象而導致相位差不均或配向角不均變大的多層積層薄膜中,藉由多層積層薄膜的重疊,在薄膜的整個寬度方向上實現低相位 差化」的達成方法進行說明。此處,弓形曲折現象係指下述的薄膜變形行為:在逐次雙軸延伸薄膜的製造方法中,於拉幅機前在薄膜寬度方向上畫出的標記油墨直線,在拉幅機出口,變成以拉幅機夾位置為固定轉的弓狀曲線。其發生機制,係因為在橫向延伸中,根據蒲松比(Poisson’s ratio)的收縮應力,與行進方向反向地作用,而將熱固定區域的薄膜拉入至延伸區域。 Next, in the multilayer laminated film in which the unevenness of the phase difference or the unevenness of the alignment angle is large due to the arcuate tortuosity phenomenon, the low phase is realized in the entire width direction of the film by the overlapping of the multilayer laminated film. The method of achieving the difference is explained. Here, the arcuate tortuosity refers to the following film deformation behavior: in the manufacturing method of the sequential biaxially stretched film, the marking ink straight drawn in the film width direction before the tenter is turned at the tenter exit. The position of the tenter clip is a fixed arc curve. The mechanism occurs because in the lateral extension, according to the contraction stress of the Poisson's ratio, it acts in the opposite direction to the direction of travel, and the film of the heat-fixed region is pulled into the extended region.

根據製作本發明之多層積層薄膜時之薄膜寬度方向上的折射率橢圓體分布,使用第4圖對相位差的相減效果進行詳細說明。第4圖(a)係顯示多層積層薄膜之寬度方向上的折射率橢圓體分布。其係在從多層積層薄膜之全寬樣本所裁切出來的薄膜寬度方向上的折射率橢圓體分布。C位置表示薄膜寬度方向中央部。逐次雙軸延伸所進行的製膜中,具有下述特徵:因上述弓形曲折現象,薄膜寬度方向端部中,雙折射(相位差)變大,主配向軸的傾斜度(配向角)亦一併變大。2W表示薄膜寬度的大小。MD(Machine Direction)的箭頭方向,表示薄膜行進方向。2W與製造裝置的大小相依,其一般為0.5~2m以上。此處的配向角與相位差,分別為可由KOBRA測量的考量到薄膜厚度方向上之各層的整體的配向角及相位差。接著,第4圖(b)係顯示將2片多層積層薄膜重疊時之寬度方向上的多層積層薄膜的折射率橢圓體分布。對於從長邊方向的不同位置裁切出的相同的多層積層薄膜,其係將行進方向反轉180°進行重疊的2片全寬之多層積層薄膜的折射率橢圓體分布。除去中央部,可知2片多層積層薄 膜的折射率橢圓體交叉。結果呈現相位差的相減效果,而在薄膜的整個寬度上,達成低相位差化。 The subtraction effect of the phase difference will be described in detail using Fig. 4, based on the refractive index ellipsoid distribution in the film width direction when the multilayer laminated film of the present invention is produced. Fig. 4(a) shows the ellipsometric distribution of the refractive index in the width direction of the multilayer laminated film. It is an ellipsometric distribution of the refractive index in the width direction of the film which is cut from the full width sample of the multilayer laminated film. The C position indicates the central portion in the film width direction. In the film formation by the sequential biaxial stretching, the arcuate phenomenon is obtained, and the birefringence (phase difference) is increased in the end portion in the film width direction, and the inclination (alignment angle) of the main alignment axis is also And become bigger. 2W indicates the size of the film width. The direction of the arrow of MD (Machine Direction) indicates the direction in which the film travels. 2W is dependent on the size of the manufacturing device, and is generally 0.5 to 2 m or more. Here, the alignment angle and the phase difference are the alignment angles and phase differences of the respective layers in the film thickness direction which can be measured by KOBRA. Next, Fig. 4(b) shows the refractive index ellipsoidal distribution of the multilayer laminated film in the width direction when two multilayer laminated films are stacked. The same multilayer laminated film cut from different positions in the longitudinal direction is an ellipsoidal distribution of the refractive index of the multilayer laminated film of two full widths in which the traveling direction is reversed by 180°. Except for the central part, we can see that two layers of thin layers are thin. The refractive index of the film is ellipsoidal. As a result, the subtraction effect of the phase difference is exhibited, and a low phase difference is achieved over the entire width of the film.

第5圖(a)係顯示使用1片多層積層薄膜時的相位差相減的示意圖。其係將第4圖(a)所記載的全寬多層積層薄膜切半,並將行進方向反轉180°而重疊的例子,與第4圖(b)相同地,折射率橢圓體交叉,可知相位差的相減效果發揮作用。另一方面,第5圖(b)係使行進方向一致並從中央部折疊,則折射率橢圓體重疊,可知其發揮相位差的相加效果。該等圖式係藉由巧妙應用光學特性的線對稱性來控制相位差的例子。 Fig. 5(a) is a view showing the phase difference subtraction when one multilayer laminated film is used. This is an example in which the full-width multilayer laminated film described in FIG. 4( a ) is cut in half and the traveling direction is reversed by 180° to overlap, and the refractive index ellipsoid is crossed in the same manner as in FIG. 4( b ). The subtraction effect of the phase difference works. On the other hand, in Fig. 5(b), when the traveling directions are aligned and folded from the center portion, the refractive index ellipsoids are superposed, and it is understood that the phase difference is added. These patterns are examples of controlling the phase difference by cleverly applying the line symmetry of the optical characteristics.

在本發明之集合多層積層薄膜中,為了滿足式(3),至少必須存在1組以上主配向軸垂直或為60~120°之關係的2片多層積層薄膜。為了使SRe為400nm以下,上述關係之多層積層薄膜的組數,必須為n/2~(n-6)/2組左右(n≧2)。 In the aggregate multilayer film of the present invention, in order to satisfy the formula (3), at least one or more multilayer laminated films having a main alignment axis or a relationship of 60 to 120° must be present. In order to make SRe 400 nm or less, the number of sets of the multilayer laminated film of the above relationship must be about n/2~(n-6)/2 sets (n≧2).

式(3)的多層積層薄膜本身的相位差SRe(k),與(1)式的總相位差Re同義,但此處的相位差並無特別限定。這是因為相位差重要的是所應用的最終形態。例如,在觸控面板基材中,GFF的薄膜感測器類型中,可使用2片ITO基材薄膜。分別針對第1多層積層薄膜與第2多層積層薄膜進行ITO加工,並用作基材薄膜時,各相位差不是問題,本發明之集合多層積層薄膜的相位差十分重要,因為其影響干涉色、虹斑。然而,從低相位差比較容易控制的觀點來看,多層積層薄膜本身的相位差SRe(k)較佳亦為400nm以下。 The phase difference SRe(k) of the multilayer laminated film of the formula (3) is synonymous with the total phase difference Re of the formula (1), but the phase difference here is not particularly limited. This is because the phase difference is important for the final form of application. For example, in a touch panel substrate, two types of ITO substrate films can be used in the GFF film sensor type. When the ITO process is performed on the first multilayer laminated film and the second multilayer laminated film, and the phase difference is not a problem, the phase difference of the laminated multilayer film of the present invention is important because it affects the interference color and the rainbow. spot. However, from the viewpoint that the low phase difference is relatively easy to control, the phase difference SRe(k) of the multilayer laminated film itself is preferably 400 nm or less.

本發明之複合多層積層薄膜係在將包含結晶性樹脂a的A層及包含結晶性低於該結晶性樹脂a之樹脂b的B層交互地積層至少3層以上的多層積層薄膜上積層有包含液晶材料之C層的複合多層積層薄膜,複合多層積層薄膜之總厚度方向的相位差Rth’與多層積層薄膜之總厚度方向的相位差Rth必須滿足式(4)。 The composite multilayer laminated film of the present invention comprises a layer of at least three or more layers laminated on the layer A including the crystalline resin a and the layer B containing the resin b having a lower crystallinity than the crystalline resin a. The composite multilayer laminated film of the C layer of the liquid crystal material, the phase difference Rth' of the total thickness direction of the composite multilayer laminated film and the phase difference Rth of the total thickness direction of the multilayer laminated film must satisfy the formula (4).

(4)Rth’<Rth (4) Rth’<Rth

液晶材料係包含聚合性液晶組成物具有包含分子內具有聚合性官能基之液晶化合物(棒狀液晶結構)的結構。液晶化合物具有折射率異向性,藉由賦予各種配向形態而呈現所期望的相位差功能。作為液晶化合物,可舉例如顯示向列相、膽固醇相、層列相等液晶相的材料。 The liquid crystal material contains a structure in which the polymerizable liquid crystal composition has a liquid crystal compound (rod liquid crystal structure) having a polymerizable functional group in the molecule. The liquid crystal compound has a refractive index anisotropy and exhibits a desired phase difference function by imparting various alignment forms. The liquid crystal compound may, for example, be a material which exhibits a liquid crystal phase equivalent to a nematic phase, a cholesterol phase, and a smectic phase.

液晶化合物,因具有聚合性官能基,而可將數種液晶化合物聚合而固定。作為聚合性官能基,可舉例如可藉由紫外線、電子束、熱的作用進行聚合的光自由基聚合類型或光陽離子聚合類型。作為自由基聚合類型的例子,可列舉:乙烯基、丙烯酸酯基(包含丙烯醯基、甲基丙烯醯基、丙烯醯基氧基、甲基丙烯醯基氧基的總稱)等。 The liquid crystal compound can be polymerized and fixed by having a polymerizable functional group. The polymerizable functional group may, for example, be a photoradical polymerization type or a photocationic polymerization type which can be polymerized by the action of ultraviolet rays, electron beams or heat. Examples of the type of radical polymerization include a vinyl group, an acrylate group (including a general term of an acryloyl group, a methacryloyl group, an acryloyloxy group, or a methacryloxy group), and the like.

本發明之液晶材料,較佳為含有感光性液晶高分子。又,液晶高分子中較佳為包含液晶原成分(mesogenic component)。再佳為側鏈包含液晶原成分的側鏈型液晶性高分子材料。作為構成主鏈的材料,可列舉:烴、丙 烯酸酯、甲基丙烯酸酯、乙烯基、矽氧烷、馬來醯亞胺、N-苯基馬來醯亞胺等。液晶原成分可由苯環、萘環、茀環等的芳香族環或環己烷環等的脂肪族環及與其鍵結的連結基所構成。例如,聯苯、聯三苯、苯甲酸苯酯、偶氮苯等。這種液晶性高分子材料,可為包含同一重複單元之單一聚合物或具有結構不同之側鏈的單元的共聚物。又,在不損及液晶性的程度內,可添加用以提高耐熱性或耐溶劑性的交聯劑。作為為了提高耐熱性而添加的交聯劑,可列舉:異氰酸酯材料、環氧材料等的交聯劑。 The liquid crystal material of the present invention preferably contains a photosensitive liquid crystal polymer. Further, it is preferable that the liquid crystal polymer contains a mesogenic component. Further, a side chain type liquid crystalline polymer material containing a liquid crystal original component in a side chain is preferable. As a material constituting the main chain, a hydrocarbon, C Alkenoate, methacrylate, vinyl, decane, maleimide, N-phenylmaleimide, and the like. The liquid crystal raw material may be composed of an aromatic ring such as a benzene ring, a naphthalene ring or an anthracene ring, or an aliphatic ring such as a cyclohexane ring or a linking group bonded thereto. For example, biphenyl, terphenyl, phenyl benzoate, azobenzene, and the like. The liquid crystalline polymer material may be a copolymer of a single polymer containing the same repeating unit or a unit having a side chain having a different structure. Further, a crosslinking agent for improving heat resistance or solvent resistance can be added to the extent that liquid crystallinity is not impaired. Examples of the crosslinking agent added to improve heat resistance include a crosslinking agent such as an isocyanate material or an epoxy material.

作為溶解液晶材料的溶劑,苯、己烷等的烴系溶劑;甲基乙基酮、甲基異丁基酮、環己酮等的酮系溶劑;四氫呋喃、1,2-二甲氧基乙烷、丙二醇單乙醚、甲基第三丁醚、1,4-二烷(dioxane)、二乙二醇二甲醚(diglyme)、乙二醇二甲醚、1,3-二氧戊環、2-甲基四氫呋喃等的醚系溶劑;氯仿、二氯甲烷等的鹵化烷基系溶劑;乙酸甲酯、乙酸乙酯、乙酸丁酯、丙二醇單甲醚乙酸酯等的酯系溶劑;N,N-二甲基甲醯胺等的醯胺系溶劑;二甲基亞碸等的亞碸系溶劑;環己烷等的環己酮系溶劑;甲醇、乙醇、異丙醇等的醇系溶劑該等溶劑可單獨或組合二種以上使用。 As a solvent for dissolving the liquid crystal material, a hydrocarbon solvent such as benzene or hexane; a ketone solvent such as methyl ethyl ketone, methyl isobutyl ketone or cyclohexanone; tetrahydrofuran or 1,2-dimethoxy B; Alkane, propylene glycol monoethyl ether, methyl tert-butyl ether, 1,4-two An ether solvent such as dioxane, diglyme, ethylene glycol dimethyl ether, 1,3-dioxolane or 2-methyltetrahydrofuran; chloroform, dichloromethane, etc. a halogenated alkyl solvent; an ester solvent such as methyl acetate, ethyl acetate, butyl acetate or propylene glycol monomethyl ether acetate; a guanamine solvent such as N,N-dimethylformamide; An anthraquinone solvent such as a hydrazine; a cyclohexanone solvent such as cyclohexane; and an alcohol solvent such as methanol, ethanol or isopropyl alcohol. These solvents may be used alone or in combination of two or more.

將可為包含液晶材料之C層的溶液塗布於多層積層薄膜上時,可以凹版印刷、柔版印刷、模縫印刷(die slit)、旋轉塗布的方法達成。感光性液晶高分子,如日本特開2007-232934、日本特開2012-177087公報所記載,可 使其進行縮合反應而形成。接著,為了使C層硬化並賦予折射率異向性,而照射波長250~400nm的紫外線。照射的光線可為圓偏振光、橢圓偏振光等,但從使感光性液晶高分子中的液晶原部分異向性地配向的觀點來看,較佳為直線偏光。此時,從提高光反應的觀點來看,較佳為使多層積層薄膜反射波長400nm以下的紫外線。因為藉由反射紫外線,可提高C層的光硬化效率。波長350nm中的反射率較佳為30%以上。更佳為50%以上。從配向控制的觀點來看,若為負C板,則相對於塗布膜面,從法線方向或從斜向法線傾斜的方向照射光線。作為光源,例如只要是高壓汞燈或氙光源等發出紫外線者,則可用任何光源。照射量可為20~300mJ/cm2左右。之後,藉由實施熱處理70~150℃下的熱處理,將因偏光之紫外線光而未配向固定的側鏈等配向固定。 When a solution which can be a layer C containing a liquid crystal material is applied onto a multilayer laminated film, it can be achieved by a method of gravure printing, flexographic printing, die slitting, or spin coating. The photosensitive liquid crystal polymer can be formed by subjecting it to a condensation reaction as described in JP-A-2007- 232934 and JP-A-2012-177087. Next, in order to cure the C layer and impart refractive index anisotropy, ultraviolet rays having a wavelength of 250 to 400 nm are irradiated. The light to be irradiated may be circularly polarized light or elliptically polarized light. However, from the viewpoint of anisotropically aligning the original portion of the liquid crystal in the photosensitive liquid crystal polymer, linearly polarized light is preferred. At this time, from the viewpoint of enhancing the photoreaction, it is preferred to reflect the ultraviolet ray having a wavelength of 400 nm or less in the multilayer laminated film. Since the ultraviolet light is reflected, the light hardening efficiency of the layer C can be improved. The reflectance at a wavelength of 350 nm is preferably 30% or more. More preferably 50% or more. From the viewpoint of the alignment control, if it is a negative C plate, light is irradiated from the normal direction or the direction oblique to the normal to the coated film surface. As the light source, any light source can be used as long as it emits ultraviolet rays, such as a high pressure mercury lamp or a xenon light source. The irradiation amount may be about 20 to 300 mJ/cm 2 . Thereafter, by heat treatment at 70 to 150 ° C in a heat treatment, side chains which are not aligned by the polarized ultraviolet light are aligned and fixed.

從尋求薄膜化的觀點與賦予異向性並呈現厚度方向之相位差的觀點來看,本發明之液晶材料的厚度較佳為0.1μm以上至10μm以下。更佳為0.5μm至5μm以下。本發明之多層積層薄膜使用可雙軸配向的結晶性樹脂a,故容易變成較強的負C板。在本發明之多層積層薄膜中,為了使正交尼寇下的視角所發現的干涉色消失,而要求厚度方向相位差的相減效果,故包含液晶材料的C層較佳為正C板。負C板係指面內方向之折射率Nx、Ny高於厚度方向之折射率Nz的折射率橢圓體,另一方面,正C板係表示具有厚度方向之折射率Nz高於面內方向之折射率Nx、Ny的折射率橢圓體的材料。製作正C板的方法,可從由塗布 面的法線方向傾斜45°以上且小於90°的方位照射直線偏光之紫外線光,之後,進行加熱處理,藉此引起液晶材料在厚度方向的折射率提高而達成。從使其為正C板的觀點來看,更佳為從60°以上且小於90°的入射角照射。入射角係表示相對於塗布膜面之法線的傾斜角。 The thickness of the liquid crystal material of the present invention is preferably from 0.1 μm or more to 10 μm or less from the viewpoint of seeking film formation and imparting anisotropy and exhibiting a phase difference in the thickness direction. More preferably, it is 0.5 μm to 5 μm or less. Since the multi-layer laminated film of the present invention uses the biaxially-oriented crystalline resin a, it tends to become a strong negative C plate. In the multilayer laminated film of the present invention, in order to eliminate the interference color found by the viewing angle under the crossed Nicols and to reduce the phase difference in the thickness direction, the C layer including the liquid crystal material is preferably a positive C plate. The negative C plate refers to a refractive index ellipsoid in which the refractive indices Nx and Ny in the in-plane direction are higher than the refractive index Nz in the thickness direction. On the other hand, the positive C plate indicates that the refractive index Nz in the thickness direction is higher than the in-plane direction. A material having a refractive index ellipsoid of refractive indices Nx and Ny. The method of making a positive C plate can be coated from The direction in which the normal direction of the surface is inclined by 45° or more and less than 90° is irradiated with the linearly polarized ultraviolet light, and then heat treatment is performed to cause the refractive index of the liquid crystal material to increase in the thickness direction. From the viewpoint of making it a positive C plate, it is more preferable to irradiate from an incident angle of 60° or more and less than 90°. The angle of incidence is the angle of inclination with respect to the normal to the surface of the coated film.

本發明之C層的厚度方向的折射率Nz與面內方向的折射率NX、NY的關係,較佳為滿足下列式(6)與式(7)。 The relationship between the refractive index Nz in the thickness direction of the C layer of the present invention and the refractive indices N X and N Y in the in-plane direction preferably satisfies the following formulas (6) and (7).

(6)NZ>NX、NY (6) N Z >N X , N Y

(7)NZ≧1.6 (7)N Z ≧1.6

一般來說,包含可雙軸配向之結晶性樹脂a的層係面內折射率為1.5~1.8,厚度方向的折射率小於1.6。因此,藉由使C層滿足式(6)與式(7),可使複合多層積層薄膜的厚度方向相位差Rth’小於多層積層薄膜的總厚度方向相位差Rth。亦即,發揮厚度方向相位差的相減效果。又,NX、NY的面內折射率並無特別限定,但從在與多層積層薄膜之界面處的反射變少的觀點來看,較佳為1.54~1.62。 In general, the in-plane refractive index of the layer containing the biaxially-oriented crystalline resin a is 1.5 to 1.8, and the refractive index in the thickness direction is less than 1.6. Therefore, by satisfying the formula (6) and the formula (7), the thickness direction phase difference Rth' of the composite multilayer laminated film can be made smaller than the total thickness direction phase difference Rth of the multilayer laminated film. That is, the subtraction effect of the phase difference in the thickness direction is exerted. Further, the in-plane refractive index of N X and N Y is not particularly limited, but is preferably from 1.54 to 1.62 from the viewpoint of less reflection at the interface with the multilayer laminated film.

再者,C層的主配向軸Φc與多層積層薄膜的主配向軸Φab所形成的夾角|Φc-Φab|,較佳為50°~90°的關係。可藉由使「用以使液晶材料光硬化的直線偏光」在面內方位上旋轉,控制C層的主配向軸。可應用包含「使碘含浸於聚乙烯醇並經進行延伸的偏光片」的偏光板或2片方解石所造成的布魯斯特角(Brewster angle),並使用取出偏 光的格蘭-泰勒稜鏡(Glan-Taylor prism)而作出直線偏光。 Further, the angle Φc-Φab| formed by the main alignment axis Φc of the C layer and the main alignment axis Φab of the multilayer laminated film is preferably 50° to 90°. The main alignment axis of the C layer can be controlled by rotating the "linear polarized light for photohardening the liquid crystal material" in the in-plane orientation. A Brewster angle caused by a polarizing plate containing two "polarizers for impregnating iodine with polyvinyl alcohol and extending" or two calcites may be applied, and a take-off bias may be used. The light of the Glan-Taylor prism makes a linear polarization.

本發明之多層積層薄膜、集合多層積層薄膜、複合多層積層薄膜,較佳可用作光學用薄膜。作為光學用薄膜,較佳可用於平板顯示器。例如,覆蓋膜、防碎膜、偏光片保護薄膜、相位差薄膜、觸控面板用基材薄膜及偏光板的脫模薄膜等。本發明之多層積層薄膜,與一般的雙軸延伸PET薄膜不同,從低相位差的觀點來看,較佳可用於偏光片保護薄膜、相位差薄膜、觸控面板用基材薄膜。偏光片保護薄膜,係構成用於液晶顯示器之2片偏光板的材料,可用於上偏光板的觀看側、下偏光板的背光側。此外,偏光板係透過接著劑將偏光片保護薄膜與相位差薄膜分別貼合於將含浸有碘的聚乙烯醇進行單軸延伸的薄膜兩側的構成。 The multilayer laminated film, the integrated multilayer laminated film, and the composite multilayer laminated film of the present invention are preferably used as an optical film. As the film for optics, it is preferably used for a flat panel display. For example, a cover film, a shatterproof film, a polarizer protective film, a retardation film, a base film for a touch panel, and a release film of a polarizing plate. The multilayer laminated film of the present invention is preferably used for a polarizer protective film, a retardation film, and a base film for a touch panel, from the viewpoint of low phase difference, unlike a general biaxially stretched PET film. The polarizer protective film is a material constituting two polarizing plates for a liquid crystal display, and can be used for the viewing side of the upper polarizing plate and the backlight side of the lower polarizing plate. Further, the polarizing plate is bonded to each other by a polarizer protective film and a retardation film through an adhesive, and is formed on both sides of a film in which iodine-impregnated polyvinyl alcohol is uniaxially stretched.

本發明之多層積層薄膜,較佳可用於觸控面板。本發明之觸控面板可為電阻膜式、光學式、靜電容量式之任一種。靜電容量式大致可分為投影型與表面型。從可多點觸控的觀點來看,最佳為投影型靜電容量式。導電層可由金、銀、鉑、鈀、銠、銦、銅、鋁、鎳、鉻、鈦、鐵、鈷、錫等金屬及該等金屬的合金、及氧化錫、氧化銦、氧化鈦、氧化銻、氧化鋅、氧化鎘、銦錫氧化物(ITO)等的金屬氧化物膜、碘化銅等的複合膜所形成。該等透明導電膜可由真空蒸鍍、濺鍍、反應性RF離子鍍敷、噴塗熱分解法、化學鍍覆法、電鍍法、CVD法、塗布法或該等方法的組合法而得到薄膜。此外,作為導電性高分子,有聚吡咯、聚苯胺、聚乙炔、聚噻吩、 聚伸苯基.伸乙烯基、聚苯硫醚、聚伸苯基、多雜環.伸乙烯基,特佳為(3,4-伸乙基二氧噻吩)(PEDOT)。此外,奈米碳管或奈米銀等亦顯示高導電性,因而較佳。可藉由使該等成分溶解於有機溶劑,以塗布法塗布於基材上。塗布法可與硬塗層的方法相同地採用各種方法。從通用性的觀點來看,較佳為ITO。 The multilayer laminated film of the present invention is preferably used for a touch panel. The touch panel of the present invention may be any of a resistive film type, an optical type, and an electrostatic capacity type. The electrostatic capacity type can be roughly classified into a projection type and a surface type. From the viewpoint of multi-touch, it is best to use a projection type electrostatic capacitance type. The conductive layer may be metal such as gold, silver, platinum, palladium, rhodium, indium, copper, aluminum, nickel, chromium, titanium, iron, cobalt, tin, and alloys of the metals, and tin oxide, indium oxide, titanium oxide, and oxidation. A composite film of a metal oxide film such as ruthenium, zinc oxide, cadmium oxide or indium tin oxide (ITO) or copper iodide. These transparent conductive films can be obtained by vacuum vapor deposition, sputtering, reactive RF ion plating, spray pyrolysis, electroless plating, electroplating, CVD, coating, or a combination of these methods. Further, as the conductive polymer, there are polypyrrole, polyaniline, polyacetylene, polythiophene, Polyphenylene. Stretching vinyl, polyphenylene sulfide, polyphenylene, polyheterocycle. Vinyl is extended, especially (3,4-extended ethyldioxythiophene) (PEDOT). Further, a carbon nanotube or a nano silver or the like also exhibits high conductivity and is therefore preferred. The components can be applied to the substrate by a coating method by dissolving the components in an organic solvent. The coating method can employ various methods in the same manner as the method of the hard coat layer. From the viewpoint of versatility, ITO is preferred.

作為外置式的觸控感測器,大致可分為玻璃感測器與薄膜感測器。作為玻璃感測器類型,有GG、GG2、G2、G1M 。GG係以玻璃蓋/ITO/玻璃/ITO為基本構成,GG2係以玻璃蓋/玻璃/ITO/絕緣層/ITO為基本構成,G2(OGS)係以玻璃蓋/ITO/絕緣層/ITO為基本構成,G1M係以玻璃蓋/ITO為基本構成。 As an external touch sensor, it can be roughly divided into a glass sensor and a film sensor. As a glass sensor type, there are GG, GG2, G2, G1M. GG is based on glass cover / ITO / glass / ITO, GG2 is based on glass cover / glass / ITO / insulation / ITO, G2 (OGS) is based on glass cover / ITO / insulation / ITO In the configuration, the G1M is based on a glass cover/ITO.

從防碎性與抑制遮光的觀點來看,較佳為將本發明之多層積層薄膜用於觸控面板與液晶面板之間。此情況下,以玻璃感測器類型來使用為特佳。 From the viewpoint of shatter prevention and suppression of light shielding, it is preferred to use the multilayer laminated film of the present invention between a touch panel and a liquid crystal panel. In this case, it is particularly preferable to use it as a glass sensor type.

另一方面,薄膜感測器類型有GFF、GF2、G1F、GF1、PFF、PF1,可使用任一種。又,GFF係以玻璃蓋/ITO/薄膜/ITO/薄膜為基本構成,GF2係以玻璃蓋/ITO/薄膜/ITO或玻璃蓋/ITO/絕緣層/ITO/薄膜為基本構成,G1F係以玻璃蓋/ITO/ITO/薄膜為基本構成,GF1係以玻璃蓋/ITO/薄膜為基本構成,PFF係以塑膠蓋/ITO/薄膜/ITO/薄膜為基本構成,P1M係以塑膠蓋/ITO為基本構成。 On the other hand, the film sensor type has GFF, GF2, G1F, GF1, PFF, PF1, and any of them can be used. In addition, GFF is based on glass cover / ITO / film / ITO / film, GF2 is based on glass cover / ITO / film / ITO or glass cover / ITO / insulation / ITO / film, G1F is glass Cover/ITO/ITO/film is the basic structure, GF1 is based on glass cover/ITO/film, PFF is based on plastic cover/ITO/film/ITO/film, and P1M is based on plastic cover/ITO. Composition.

[實施例] [Examples]

以下,使用實施例對本發明之多層積層薄膜進行說明。 Hereinafter, the multilayer laminated film of the present invention will be described using examples.

[物性之測量方法及效果之評價方法] [Methods for measuring physical properties and methods for evaluating effects]

特性值之評價方法及效果之評價方法如下所述。 The evaluation method of the characteristic value and the evaluation method of the effect are as follows.

(1)層厚度、積層數、積層結構 (1) Layer thickness, number of layers, laminated structure

層構成係藉由穿透型電子顯微鏡(TEM)或掃描式電子顯微鏡(SEM)觀察使用切片機裁切出剖面的樣本而求得。穿透型電子顯微鏡係使用H-7100FA型(日立製作所股份有限公司製),以加速電壓75kV的條件將薄膜的剖面放大40000倍進行觀察,並拍攝剖面圖像,以測量層構成及各層厚度。此外,視情況,為了得到高對比度,可利用習知的使用RuO4或OsO4等的染色技術。掃描式電子顯微鏡係使用JSM-6700F(日本電子股份有限公司),以加速電壓3kV的條件將薄膜的剖面放大1500倍進行觀察,並拍攝剖面圖像,以測量層構成及各層厚度。 The layer structure was obtained by observing a sample of a cross section cut by a microtome by a transmission electron microscope (TEM) or a scanning electron microscope (SEM). The transmission electron microscope was used to observe a section of the film at an acceleration voltage of 75 kV by using an H-7100FA type (manufactured by Hitachi, Ltd.), and a cross-sectional image was taken to measure the layer constitution and the thickness of each layer. Further, as the case may be, in order to obtain high contrast, a conventional dyeing technique using RuO 4 or OsO 4 or the like can be utilized. The scanning electron microscope used JSM-6700F (Japan Electronics Co., Ltd.) to observe a section of the film at an acceleration voltage of 3 kV by 1500 times, and took a cross-sectional image to measure the layer constitution and the thickness of each layer.

(2)玻璃轉移溫度(Tg).熔點(Tm).熔化焓變化量(ΔHm) (2) Glass transition temperature (Tg). Melting point (Tm). Melting enthalpy change (ΔHm)

使用示差熱量分析(DSC),以5℃/min將樣本從25℃升溫至290℃,依據JIS-K-7122(1987年)測量.算出此時出現的轉移點。在1stRun的DSC中,出現2個峰值,故將該2個峰值分割,以算出2個樹脂的ΔHm。 Using a differential thermal analysis (DSC), the sample was heated from 25 ° C to 290 ° C at 5 ° C / min, measured according to JIS-K-7122 (1987). Calculate the transition point that appears at this time. In the DSC of 1stRun, two peaks appear, and the two peaks are divided to calculate ΔHm of two resins.

裝置:SII NANOTECHNOLOGY股份有限公司(舊精工電子工業股份有限公司)製「EXTRA DSC6220」 Device: "EXTRA DSC6220" manufactured by SII NANOTECHNOLOGY Co., Ltd. (formerly Seiko Denso Electronics Co., Ltd.)

樣本質量:5mg。 Sample quality: 5 mg.

(3)最外表層折射率 (3) The outermost layer refractive index

使用Sairon Technology公司製稜鏡耦合器(SPA-4000)。將裁切成3.5cm×3.5cm的薄膜樣本設置於裝 置上,照射633nm的雷射,並以TE模式進行測量,藉此測量最外表層的面內折射率。以TM模式進行測量,藉此測量最外表層的厚度方向折射率。分別藉由相對於裝置而平行地設置薄膜的MD方向而測量長邊方向的折射率、藉由相對於裝置在垂直方向上設置而測量寬度方向的折射率。採樣係從寬度600mm之薄膜捲的中央部進行採樣。此外,將實施例17所作成之C層轉印至玻璃基材上,並以相同的方法測量面內及垂直方向(厚度方向)的折射率。 A 稜鏡 coupler (SPA-4000) manufactured by Sairon Technology was used. A film sample cut into 3.5 cm × 3.5 cm is set in the package Once placed, a 633 nm laser was irradiated and measured in TE mode, thereby measuring the in-plane refractive index of the outermost layer. The measurement was performed in the TM mode, thereby measuring the refractive index in the thickness direction of the outermost layer. The refractive index in the longitudinal direction is measured by setting the MD direction of the film in parallel with respect to the device, and the refractive index in the width direction is measured by being disposed in the vertical direction with respect to the device. The sampling system was sampled from the center of the film roll having a width of 600 mm. Further, the layer C formed in Example 17 was transferred onto a glass substrate, and the refractive indices in the in-plane and vertical directions (thickness directions) were measured in the same manner.

(4)面內相位差(Re).厚度方向相位差(Rth).配向角 (4) In-plane phase difference (Re). Thickness direction phase difference (Rth). Alignment angle

使用王子計測機器股份有限公司製相位差測量裝置(KOBRA-21ADH)。將裁切成3.5cm×3.5cm的薄膜樣本設置於裝置上,測量入射角0°之波長590nm的延遲。採樣係從寬度600mm之薄膜捲的中央部進行採樣。厚度方向的相位差,係入射角50°之相位差。 A phase difference measuring device (KOBRA-21ADH) manufactured by Oji Scientific Machinery Co., Ltd. was used. A film sample cut into 3.5 cm x 3.5 cm was placed on the apparatus, and a retardation of a wavelength of 590 nm at an incident angle of 0 was measured. The sampling system was sampled from the center of the film roll having a width of 600 mm. The phase difference in the thickness direction is the phase difference of the incident angle of 50°.

(5)多層積層薄膜之A層與B層的相位差的測量 (5) Measurement of phase difference between layer A and layer B of multilayer laminated film

可剝離之多層積層薄膜的情況,將全部層進行物理剝離後,以KOBRA測量各層的相位差。不可剝離之多層積層薄膜的情況,以稜鏡耦合器測量最外表層(A層)的折射率,並以TEM觀察薄膜的剖面,藉此測量與表層相同樹脂之層的總厚度,以算出A層的Re(A)。 In the case of a peelable multi-layer laminated film, after all the layers were physically peeled off, the phase difference of each layer was measured by KOBRA. In the case of a non-releasable multilayered film, the refractive index of the outermost layer (layer A) is measured by a 稜鏡 coupler, and the cross section of the film is observed by TEM, thereby measuring the total thickness of the layer of the same resin as the surface layer to calculate A. Layer Re(A).

(6)虹斑的評價 (6) Evaluation of rainbow spots

將A4尺寸的薄膜樣本設置於TCL公司製的46英吋的液晶顯示器上。接著,從正上方、斜向進行觀察時,評價有無虹斑。 A film sample of A4 size was placed on a 46-inch liquid crystal display manufactured by TCL Corporation. Next, when observed from the top and the oblique direction, the presence or absence of rainbow spots was evaluated.

(7)以傅立葉轉換紅外分光光度計(FT-IR)進行A層之主配向軸與B層之主配向軸所形成之角度的測量 (7) Measurement of the angle formed by the main alignment axis of the A layer and the main alignment axis of the B layer by Fourier transform infrared spectrophotometer (FT-IR)

裝置名:Bio-Rad Dglab公司製FTS-55A Device name: FTS-55A made by Bio-Rad Dglab

光源:特殊陶瓷、檢測器:DTGS、條件:氮氣環境、分解能力4cm-1/累積次數128次、測量波數區域:4000~6000cm-1、測量方法:ATR法、入射角45°、偏光S波。 Light source: special ceramic, detector: DTGS, condition: nitrogen environment, decomposition capacity 4cm -1 / cumulative number 128 times, measurement wave number area: 4000~6000cm -1 , measurement method: ATR method, incident angle 45°, polarized light S wave.

樣本係從薄膜寬度方向中央部起250mm位置取出樣本,以薄膜長邊方向為0°,在面內方向上以15°為刻度進行一周的偏光測量,求出該光譜在面內的強度分布,將強度比的最高值作為主配向軸。又,使用乾式研磨,進行厚度方向的配向評價。 The sample was taken out from the center of the film in the width direction at a position of 250 mm, and the longitudinal direction of the film was 0°, and the polarized light was measured for one week in the in-plane direction at a scale of 15°, and the intensity distribution of the spectrum in the plane was determined. The highest value of the intensity ratio is taken as the main alignment axis. Moreover, the alignment evaluation in the thickness direction was performed using dry grinding.

螺甘油共聚合聚對苯二甲酸乙二酯層的配向評價光譜強度比 Alignment evaluation spectral intensity ratio of spiroglycerol copolymerized polyethylene terephthalate layer

:峰值比A1165cm-1/A1410cm-1 : peak ratio A1165cm -1 /A1410cm -1

異山梨醇共聚合聚對苯二甲酸乙二酯層的配向評價光譜強度比 Alignment evaluation spectral intensity ratio of isosorbide copolymerized polyethylene terephthalate layer

:峰值比A1097cm-1/A1410cm-1 : peak ratio A1097cm -1 /A1410cm -1

聚對苯二甲酸乙二酯層的配向評價光譜強度比 Alignment evaluation spectral intensity ratio of polyethylene terephthalate layer

:峰值比A1340cm-1/A1410cm-1 : peak ratio A1340cm -1 /A1410cm -1

(8)波長350nm之相對分光反射率的測量 (8) Measurement of relative spectral reflectance at a wavelength of 350 nm

從多層積層薄膜的薄膜寬度方向中央部裁切出5cm正方形的樣本。接著,使用Hitachi High-Technologies製分光光度計(U-4100 Spectrophotomater),測量分光穿透率及入射角度Φ=10度的相對反射率。附屬之積分球的內壁為硫酸鋇,標準板為氧化鋁。測量波長設為250nm~ 800nm、狹縫設為2nm(可見),增益設為2,以掃描速度600nm/分鐘進行測量。 A 5 cm square sample was cut out from the central portion in the film width direction of the multilayer laminated film. Next, a spectrophotometer (U-4100 Spectrophotomater) manufactured by Hitachi High-Technologies was used, and the relative reflectance of the spectral transmittance and the incident angle Φ = 10 degrees was measured. The inner wall of the attached integrating sphere is barium sulfate, and the standard plate is alumina. The measurement wavelength is set to 250nm~ 800 nm, the slit was set to 2 nm (visible), the gain was set to 2, and the measurement was performed at a scanning speed of 600 nm/min.

[所使用之樹脂] [Resin used]

所使用之樹脂整理如下。 The resin used was organized as follows.

樹脂1 聚對苯二甲酸乙二酯(PET):玻璃轉移溫度80℃ Resin 1 Polyethylene terephthalate (PET): glass transfer temperature 80 ° C

樹脂2 24mol%間苯二甲酸共聚合聚對苯二甲酸乙二酯(PET-I24):玻璃轉移溫度74℃ Resin 2 24 mol% isophthalic acid copolymerized polyethylene terephthalate (PET-I24): glass transition temperature 74 ° C

樹脂3 6mol%間苯二甲酸共聚合聚對苯二甲酸環己二甲酯(PCT-I6):玻璃轉移溫度90℃ Resin 3 6 mol% isophthalic acid copolymerized poly(cyclohexanedimethylene terephthalate (PCT-I6): glass transition temperature 90 ° C

樹脂4 將PET-I24與15mol%異山梨酸酯、及20mol%環己烷二甲醇共聚合聚對苯二甲酸乙二酯等量混合的樹脂:玻璃轉移溫度95℃ Resin 4: PET-I24 and 15 mol% isosorbide, and 20 mol% cyclohexane dimethanol copolymerized polyethylene terephthalate in an equal amount of resin: glass transition temperature 95 ° C

樹脂5 尼龍6 Resin 5 nylon 6

樹脂6 6mol%乙烯共聚合聚丙烯 Resin 6 6 mol% ethylene copolymerized polypropylene

樹脂7 17mol%間苯二甲酸共聚合聚對苯二甲酸乙二酯(PET-I17):玻璃轉移溫度76℃ Resin 7 17 mol% isophthalic acid copolymerized polyethylene terephthalate (PET-I17): glass transition temperature 76 ° C

樹脂8 12mol%間苯二甲酸共聚合聚對苯二甲酸乙二酯(PET-I12):玻璃轉移溫度78℃ Resin 8 12 mol% isophthalic acid copolymerized polyethylene terephthalate (PET-I12): glass transition temperature 78 ° C

樹脂9 30mol%螺甘油共聚合聚對苯二甲酸乙二酯:玻璃轉移溫度100℃ Resin 9 30 mol% spiroglycerol copolymerized polyethylene terephthalate: glass transition temperature 100 ° C

樹脂10將20mol%螺甘油成分與30mol%環己烷二羧酸進行共聚合的共聚合聚對苯二甲酸乙二酯:玻璃轉移溫度80℃ Resin 10 copolymerized polyethylene terephthalate copolymerized with 20 mol% spiroglycerol component and 30 mol% cyclohexane dicarboxylic acid: glass transition temperature 80 ° C

(實施例1) (Example 1)

使用樹脂1作為結晶性樹脂a、樹脂2作為樹脂b。將結晶性樹脂a及樹脂b分別進行180℃.3小時的乾燥,及以混合器預備結晶化後進行120℃.5小時的乾燥後,分別供給至2台擠製機。 Resin 1 was used as the crystalline resin a and the resin 2 was used as the resin b. The crystalline resin a and the resin b were respectively subjected to 180 ° C. Dry for 3 hours, and pre-crystallize with a mixer to carry out 120 ° C. After 5 hours of drying, they were supplied to 2 extruders.

分別以擠製機使結晶性樹脂a及樹脂b為270℃的熔融狀態,並使其通過40μm網目的過濾器後,以使吐出比為結晶性樹脂a組成物/樹脂b組成物=0.55的方式,調整螺桿的旋轉數,並以進料器具將樹脂合流成A/B/A的3層以形成積層體。將包含以此方式所得到之3層的積層體從狹縫狀的模具擠製成形成片狀後,在以施加靜電保持表面溫度25℃的鑄造鼓輪上進行快速冷卻固化。 The crystalline resin a and the resin b were melted in a molten state of 270 ° C by an extruder, and passed through a filter of 40 μm mesh, so that the discharge ratio was a crystalline resin a composition/resin b composition = 0.55. In the manner, the number of rotations of the screw was adjusted, and the resin was combined into three layers of A/B/A by a feeding device to form a laminate. The laminate including the three layers obtained in this manner was extruded into a sheet shape from a slit-shaped mold, and then rapidly cooled and solidified on a casting drum to which an electrostatic holding surface temperature of 25 ° C was applied.

以設定為85℃的滾筒群將所得到之澆鑄薄膜加熱後,在延伸區間長100mm之間,一邊藉由輻射加熱器從薄膜雙面進行急速加熱,一邊將縱向延伸溫度設定為85℃,並在縱向上進行3.3倍延伸,之後暫時冷卻。接著,將該單軸延伸薄膜導入拉幅機,並以95℃的熱風進行預熱後,以110℃的溫度在橫向上進行3.6倍延伸。將經延伸之薄膜直接在拉幅機內以210℃的熱風進行熱處理,接著以相同溫度在寬度方向上實施5%的鬆弛處理,之後,緩慢冷卻至室溫後,進行捲繞,得到厚度42.9μm的多層積層薄膜。 The obtained cast film was heated by a roller group set at 85 ° C, and the longitudinal extension temperature was set to 85 ° C while rapidly heating from both sides of the film by a radiant heater between the extension intervals of 100 mm. A 3.3-fold extension was performed in the longitudinal direction, followed by temporary cooling. Next, the uniaxially stretched film was introduced into a tenter, preheated by hot air at 95 ° C, and then stretched 3.6 times in the transverse direction at a temperature of 110 ° C. The stretched film was directly heat-treated in a tenter at a hot air of 210 ° C, and then subjected to a relaxation treatment of 5% in the width direction at the same temperature, and then slowly cooled to room temperature, and then wound to obtain a thickness of 42.9. Multilayer laminated film of μm.

使用稜鏡耦合器與SEM算出所得到之多層積層薄膜的最外表層的相位差,並使用KOBRA測量多層積層薄膜整體的相位差Re。其結果顯示於表1。由該結果可知,由與最外表層相同的結晶性樹脂a所構成之A層的總相位差 Re(A)大於積層薄膜的相位差。因此,B層相對於A層的相位差減少。又,多層積層薄膜的相位差Re為277nm,其係低於400nm的低相位差薄膜。因此,在LCD上觀測虹斑時,完全未發現虹斑。 The phase difference of the outermost surface layer of the obtained multilayer laminated film was calculated using a 稜鏡 coupler and SEM, and the phase difference Re of the entire multilayer laminated film was measured using KOBRA. The results are shown in Table 1. From this result, the total phase difference of the layer A composed of the same crystalline resin a as the outermost layer is known. Re (A) is larger than the phase difference of the laminated film. Therefore, the phase difference of the layer B with respect to the layer A is reduced. Further, the multilayer laminated film had a phase difference Re of 277 nm, which is a low retardation film of less than 400 nm. Therefore, when the rainbow spot was observed on the LCD, no rainbow spot was found at all.

(實施例2) (Example 2)

在實施例1中,除了使用樹脂3作為樹脂b、使吐出比(積層比)為結晶性樹脂a組成物/樹脂b組成物=1.0、縱向延伸溫度為105℃、縱向延伸倍率為3.3倍、橫向延伸溫度為140℃、橫向延伸倍率為4.6倍以外,以相同的條件進行實驗。比較所得到之多層積層薄膜表層的相位差與多層積層薄膜的相位差,可知其相減效果大於實施例1,係低相位差。其結果顯示於表1。這是因為,相較於PET-I,PCT-I在MD方向上的配向較強,且PCT-I本身的玻璃轉移溫度高於PET,又,其相位差較大,故認為其更發揮相減效果。 In Example 1, except that the resin 3 was used as the resin b, the discharge ratio (layering ratio) was changed to the crystalline resin a composition/resin b composition = 1.0, the longitudinal extension temperature was 105 ° C, and the longitudinal stretching ratio was 3.3 times. The experiment was carried out under the same conditions except that the lateral stretching temperature was 140 ° C and the lateral stretching ratio was 4.6 times. Comparing the phase difference between the surface layer of the multilayered laminated film obtained and the phase difference of the multilayer laminated film, it was found that the subtraction effect was larger than that of Example 1, and the phase difference was low. The results are shown in Table 1. This is because, compared with PET-I, PCT-I has a stronger alignment in the MD direction, and PCT-I itself has a higher glass transition temperature than PET, and its phase difference is larger, so it is considered to be more effective. Reduce the effect.

(實施例3) (Example 3)

以使用具有9個狹縫數之狹縫板的進料器具使與實施例1相同的樹脂合流以形成積層體。以使互相相鄰層為相同厚度的方式設計狹縫間隙。作為此外的製膜條件,除了使吐出比為結晶性樹脂a組成物/樹脂b組成物=0.25、橫向延伸溫度120℃、橫向延伸倍率3.9倍、熱處理溫度230℃以外,設定為與實施例1相同的條件。結果顯示於表1。相較於實施例1,為實施例2之B層的相減效果更高的結果。吾人認為這是B層的厚度相對於總厚度增加,而比實施例1更發揮相位差的相減效果。 The same resin as in Example 1 was joined by using a feeding device having a slit plate having a number of slits to form a laminate. The slit gap is designed in such a manner that adjacent layers are of the same thickness. The film formation conditions were set to be the same as in Example 1 except that the discharge ratio was a composition of the crystalline resin a/resin b = 0.25, a lateral extension temperature of 120 ° C, a lateral stretching ratio of 3.9 times, and a heat treatment temperature of 230 ° C. The same conditions. The results are shown in Table 1. Compared with Example 1, the result of the subtraction effect of the layer B of Example 2 was higher. I believe that this is because the thickness of the B layer is increased relative to the total thickness, and the phase subtraction effect is exerted more than that of the first embodiment.

(實施例4) (Example 4)

在實施例3中,使用樹脂4作為樹脂b以形成積層體。其他製膜條件設定如下:縱向延伸溫度103℃、縱向延伸倍率3.3倍、橫向延伸溫度120℃、橫向延伸倍率3.3倍、熱處理溫度230℃。結果顯示於表1及表2。即使於樹脂b中使用上述樹脂,相對於多層積層薄膜,B層的相位差亦減少。 In Example 3, the resin 4 was used as the resin b to form a laminate. The other film forming conditions were set as follows: a longitudinal stretching temperature of 103 ° C, a longitudinal stretching ratio of 3.3 times, a lateral stretching temperature of 120 ° C, a lateral stretching ratio of 3.3 times, and a heat treatment temperature of 230 ° C. The results are shown in Tables 1 and 2. Even if the above resin is used in the resin b, the phase difference of the layer B is reduced with respect to the multilayer laminated film.

(實施例5) (Example 5)

使用與實施例4相同的樹脂,除了使縱向延伸倍率為3.5倍、橫向延伸倍率為3.3倍以外,以與實施例4相同的條件進行實驗。結果顯示於表2。因增加MD方向的延伸倍率,雖然整體的相位差增加,但相減效果幾乎不變。 The experiment was carried out under the same conditions as in Example 4 except that the same resin as in Example 4 was used, except that the longitudinal stretching ratio was 3.5 times and the lateral stretching ratio was 3.3 times. The results are shown in Table 2. Since the extension ratio in the MD direction is increased, although the overall phase difference is increased, the subtraction effect is hardly changed.

(實施例6) (Example 6)

使用與實施例4相同的樹脂,以使用1片狹縫數491個狹縫板之構成的層進料器具使其合流,形成在厚度方向上交互地積層491層的積層體。然而,在使用之狹縫板中,設計成形成位於兩端部之厚膜層的狹縫寬度為形成其他薄膜層之狹縫寬度的2倍以上,再將形成薄膜層的最小層體厚度與最大層體厚度之比的傾斜程度設計為0.3。此處,使狹縫寬度(間隙)皆為定值,僅使長度變化。 Using the same resin as in Example 4, a layer feeder having a slit number of 491 slit plates was used to join the layers, and a layered body in which 491 layers were alternately laminated in the thickness direction was formed. However, in the slit plate used, the slit width of the thick film layer formed at both end portions is designed to be more than twice the width of the slit forming the other film layer, and the minimum layer thickness of the film layer is formed. The degree of inclination of the ratio of the maximum layer thickness is designed to be 0.3. Here, the slit width (gap) is set to a constant value, and only the length is changed.

除了設定為縱向延伸溫度98℃、縱向延伸倍率3.3倍、橫向延伸溫度140℃、橫向延伸倍率4.6倍以外,以與實施例5相同的條件將所得到之積層體進行製模。結果顯示於表2。結果,相較於實施例4,其相減效果變大。 The obtained laminated body was molded under the same conditions as in Example 5 except that the longitudinal stretching temperature was 98 ° C, the longitudinal stretching magnification was 3.3 times, the lateral stretching temperature was 140 ° C, and the lateral stretching magnification was 4.6 times. The results are shown in Table 2. As a result, the subtraction effect becomes larger as compared with Example 4.

(實施例7) (Example 7)

在實施例6中,除了將縱向延伸溫度上升至101℃以外,以全部相同的條件進行實驗。結果顯示於表2。相較於實施例,縱向配向變弱,橫向倍率不變,故雖整體的相位差上升,但B層的配向不變,因此相減效果較大。 In Example 6, the experiment was carried out under all the same conditions except that the longitudinal stretching temperature was raised to 101 °C. The results are shown in Table 2. Compared with the embodiment, the longitudinal alignment becomes weak and the lateral magnification does not change. Therefore, although the overall phase difference increases, the alignment of the B layer does not change, so the subtraction effect is large.

(實施例8) (Example 8)

在實施例7中,除了降低橫向延伸倍率以外,以全部相同的條件進行實驗。結果顯示於表2。相較於實施例7,橫向倍率降低,雖整體的相位差降低,但相減效果與實施例7相比幾乎不變。 In Example 7, experiments were carried out under all the same conditions except that the lateral stretching ratio was lowered. The results are shown in Table 2. Compared with Example 7, the lateral magnification was lowered, and although the overall phase difference was lowered, the subtraction effect was almost unchanged as compared with Example 7.

(實施例9) (Example 9)

在實施例8中,使MD方向的收縮率減少,故在熱處理中進行追加延伸,並延伸至最終倍率與實施例7相同的條件。結果顯示於表2。相較於實施例8,整體的相位差亦降低,相減效果亦變得最大。 In Example 8, since the shrinkage ratio in the MD direction was reduced, additional stretching was performed in the heat treatment, and the final magnification was the same as in Example 7. The results are shown in Table 2. Compared with the embodiment 8, the overall phase difference is also reduced, and the subtraction effect is also maximized.

(比較例1) (Comparative Example 1)

在實施例1中,除了使用樹脂5作為結晶性樹脂a、樹脂1作為樹脂b,並使縱向延伸溫度為80℃、縱向延伸倍率為3.3倍、橫向延伸溫度為105℃、橫向延伸倍率為3.9倍、熱處理溫度為190℃以外,相同地進行實驗。結果顯示於表1。可知表層之尼龍的相位差低於積層薄膜的總相位差,內層的PET層相對於尼龍的相位差增加。 In Example 1, except that the resin 5 was used as the crystalline resin a and the resin 1 was used as the resin b, the longitudinal stretching temperature was 80 ° C, the longitudinal stretching ratio was 3.3 times, the lateral stretching temperature was 105 ° C, and the lateral stretching ratio was 3.9. The experiment was carried out in the same manner except that the heat treatment temperature was 190 °C. The results are shown in Table 1. It can be seen that the phase difference of the nylon of the surface layer is lower than the total phase difference of the laminated film, and the phase difference of the PET layer of the inner layer with respect to the nylon increases.

(比較例2) (Comparative Example 2)

在實施例1中,除了使用樹脂6作為結晶性樹脂a、樹脂4作為樹脂b,並使縱向延伸倍率變更為3.3倍、橫向延伸倍率變更為4.1倍、熱處理溫度變更為90℃以外,使用 相同的方法。可知相對於表層的相位差,該薄膜內層的相位差亦增加。 In the first embodiment, the resin 6 is used as the crystalline resin a and the resin 4 is used as the resin b, and the longitudinal stretching ratio is changed to 3.3 times, the lateral stretching ratio is changed to 4.1 times, and the heat treatment temperature is changed to 90° C. The same method. It can be seen that the phase difference of the inner layer of the film also increases with respect to the phase difference of the surface layer.

(比較例3) (Comparative Example 3)

在實施例1中,除了將樹脂b變更為樹脂7以外,以全部相同的條件進行實驗。結果顯示於表1。 In Example 1, the experiment was carried out under the same conditions except that the resin b was changed to the resin 7. The results are shown in Table 1.

(比較例4) (Comparative Example 4)

在實施例1中,除了將樹脂b變更為樹脂8以外,以全部相同的條件進行實驗。結果顯示於表1。 In Example 1, the experiment was carried out under the same conditions except that the resin b was changed to the resin 8. The results are shown in Table 1.

可知若間苯二甲酸共聚合成分少於比較例3、4,則積層薄膜之相位差與A層之相位差的差變大,樹脂b未發揮相減效果。 When the isophthalic acid copolymerization component was less than Comparative Examples 3 and 4, the difference in phase difference between the laminated film and the phase A of the layer A was large, and the resin b did not exhibit a subtractive effect.

(比較例5) (Comparative Example 5)

除了將縱向延伸倍率變更為3.3倍、橫向延伸倍率變更為3.5倍以外,以與實施例4相同的條件進行實驗。其結果顯示於表2。雖整體的相位差降低,但使縱向倍率增加,故並無相位差相減的效果。 The experiment was carried out under the same conditions as in Example 4 except that the longitudinal stretching ratio was changed to 3.3 times and the lateral stretching ratio was changed to 3.5 times. The results are shown in Table 2. Although the overall phase difference is lowered, the longitudinal magnification is increased, so there is no effect of phase difference subtraction.

(比較例6) (Comparative Example 6)

在實施例1中,將全部樹脂變更為樹脂1,製作PET單膜。使延伸條件最佳化,製作厚度=40μm、相位差=1881nm、配向角=0°的單膜。將該單膜重疊並測量相位差,藉此研究相位差降低機制。其結果顯示於表3。將PET單膜相對於長邊方向無偏移地重疊的情況下,該薄膜的總相位差係與2片薄膜之相加值相同的值。另一方面,將2片薄膜相對於長邊方向偏離一個角度而進行積層的情況下,可知若角度偏移45°以上則比0°時的相位差減少。 可知隨著其偏移越大,薄膜整體的相位差減少越多。由以上結果可證明,因重疊之2片薄膜的主配向軸不同而使得相位差減少。 In Example 1, all the resins were changed to Resin 1, and a PET single film was produced. The extension conditions were optimized, and a single film having a thickness of 40 μm, a phase difference of 1881 nm, and an alignment angle of 0° was produced. The phase difference reduction mechanism was studied by overlapping the single films and measuring the phase difference. The results are shown in Table 3. When the PET single film is overlapped without offset with respect to the longitudinal direction, the total phase difference of the film is the same as the added value of the two films. On the other hand, when two sheets of film are laminated at an angle with respect to the longitudinal direction, it is understood that the phase difference at 0° is reduced when the angle is shifted by 45° or more. It can be seen that as the offset is larger, the phase difference of the entire film is reduced more. From the above results, it was confirmed that the phase difference was reduced due to the difference in the main alignment axes of the two films which were overlapped.

對該現象進行理論研究(第3圖)。聚對苯二甲酸乙二酯係折射率橢圓體,僅旋轉角度θ時的橢圓方程式為:AX2+BXY+CY2=1 A theoretical study of this phenomenon (Fig. 3). Polyethylene terephthalate-based refractive index ellipsoid, elliptic equation when only rotating angle θ is: AX 2 + BXY + CY 2 =1

A=(cos2θ/Nx12+sin2θ/Ny12) A=(cos2θ/Nx1 2 +sin2θ/Ny1 2 )

B=2cosθsinθ(-1/Nx12+1/Ny12) B=2cosθsinθ(-1/Nx1 2 +1/Ny1 2 )

C=(cos2θ/Ny12+sin2θ/Nx12) C=(cos 2 θ/Ny1 2 +sin 2 θ/Nx1 2 )

故A層的第2層在X、Y方向的折射率分別為: Therefore, the refractive indices of the second layer of the A layer in the X and Y directions are:

若比較Nx2與Ny2的大小,則θ≧45°且Nx2≦Ny2,故若從第1層的A層來看,第2層的雙折射θ≧45°以上為負值。此處,若從第1層來看,總相位差Re為:Re=(Nx1-Ny1)×Da+(Nx2-Ny2)×Da’ When the sizes of Nx2 and Ny2 are compared, θ ≧ 45° and Nx2 ≦ Ny2. Therefore, when the layer A of the first layer is viewed, the birefringence θ ≧ 45° or more of the second layer is a negative value. Here, when viewed from the first layer, the total phase difference Re is: Re = (Nx1 - Ny1) × Da + (Nx2 - Ny2) × Da'

在上式中,第2項為負值,因此認為結果為薄膜整體的相位差減少。亦即,認為因重疊之2片薄膜的主配向軸偏離,而相位差減少。此考量方式,亦考量在2層以上不同薄膜中的結果,因相鄰之薄膜的主配向軸不同,故發生快軸與慢軸相對於A層的相反情形。結果各層的相位差往減少的方向發展,結果認為總相位差減少。 In the above formula, the second term is a negative value, and therefore, it is considered that the phase difference of the entire film is reduced. That is, it is considered that the main alignment axes of the two films which are overlapped are deviated, and the phase difference is reduced. This consideration also considers the results in different films of two or more layers. Since the main alignment axes of adjacent films are different, the opposite of the fast axis and the slow axis with respect to the A layer occurs. As a result, the phase difference of each layer progresses in the decreasing direction, and as a result, the total phase difference is considered to be reduced.

用於本次幾個實施例、比較例的多層積層薄膜,可藉由在各層界面的物理性剝離,來檢測各層的配 向角。薄膜的總相位差及各層的相位差.配向角的結果顯示於表4。實施例4係在A層與B層中配向角差異80°左右,可知內層與外層差異較大。另一方面,比較例1及比較例2中,配向角在內層與外層為相同值。由以上結果可認為,本次製作之薄膜,因內層與外層的配向角不同,故薄膜的總相位差減少。 The multilayer laminated film used in several examples and comparative examples of the present invention can detect the distribution of each layer by physical peeling at the interface of each layer. To the corner. The total phase difference of the film and the phase difference of each layer. The results of the alignment angle are shown in Table 4. In Example 4, the difference in the alignment angle between the A layer and the B layer was about 80°, and it was found that the difference between the inner layer and the outer layer was large. On the other hand, in Comparative Example 1 and Comparative Example 2, the alignment angle was the same as that of the outer layer and the outer layer. From the above results, it is considered that the film produced this time has a different alignment angle between the inner layer and the outer layer, so that the total phase difference of the film is reduced.

(實施例10) (Embodiment 10)

於180℃下,將包含0.04重量%作為滑劑的平均粒徑2.5μm之凝聚二氧化矽的樹脂1真空乾燥3小時後,投入單軸擠製機,以280℃的擠製溫度使其熔融,並進行混練。通過截留30μm之過濾精度的濾網過濾器後,供給至T字模,並成形成片狀後,一邊以線材施加7kV的靜電印可電壓,一邊在表面溫度保持為25℃的鑄造鼓輪上進行快速冷卻固化,得到未延伸薄膜。以縱向延伸機於85℃下將該未延伸薄膜在薄膜長邊方向上進行3.5倍的滾筒間延伸,接著,將其導入以夾具抓住兩端部的拉幅機,於85℃下,在薄膜寬度方向上進行3.3倍橫向延伸後,接著實施215℃的熱處理,並於150℃下在薄膜寬度方向上實施約3%的鬆弛處理,得到厚度32μm的聚酯薄膜。所得到之聚酯薄膜的薄膜寬度方向的相位差與配向角如表5所示的結果。在薄膜寬度方向上主配向軸呈現40~60°,顯示均勻的配向角分布。 The resin 1 containing 0.04% by weight of agglomerated ceria having an average particle diameter of 2.5 μm as a lubricant was vacuum dried at 180 ° C for 3 hours, and then placed in a uniaxial extruder to be melted at an extrusion temperature of 280 ° C. And carry out mixing. After the filter was cut to a filtration accuracy of 30 μm, it was supplied to a T-shaped mold and formed into a sheet shape. Then, a 7 kV electrostatic printing voltage was applied to the wire, and the casting drum was kept at a surface temperature of 25 ° C. The film was cooled and solidified to obtain an unstretched film. The unstretched film was stretched by 3.5 times between the rolls in the longitudinal direction of the film at a longitudinal stretching machine at 85 ° C, and then introduced into a tenter which grasped both ends by a jig at 85 ° C. After performing a lateral stretching of 3.3 times in the film width direction, heat treatment at 215 ° C was carried out, and a relaxation treatment of about 3% was carried out in the film width direction at 150 ° C to obtain a polyester film having a thickness of 32 μm. The phase difference and the alignment angle of the obtained polyester film in the film width direction are as shown in Table 5. The main alignment axis is 40 to 60° in the width direction of the film, showing a uniform alignment angle distribution.

所得到之聚酯薄膜為寬度600mm,長邊方向每1000mm進行裁切,製作600mm×1000mm的各2片片材,將1片的捲繞方向反轉,並將中央部與中央部、端部與端 部重疊,使第1片與第2片的主配向軸彼此所夾住的角度為90°±15°,以使相減效果發揮作用的方式,使用綜研化學公司製光學黏著劑SK-1478進行乾式積層。光學黏著劑的厚度為25μm,所得到之多層積層薄膜為3層,厚度為89μm。 The obtained polyester film has a width of 600 mm and is cut every 1000 mm in the longitudinal direction to produce two sheets of 600 mm × 1000 mm, and the winding direction of one sheet is reversed, and the center portion, the center portion, and the end portion are formed. And end In the overlapping portion, the angle between the main alignment axes of the first sheet and the second sheet is 90°±15°, and the subtractive effect is exerted, and the optical adhesive SK-1478 manufactured by Amika Chemical Co., Ltd. is used. Dry laminate. The thickness of the optical adhesive was 25 μm, and the obtained multilayer laminated film was 3 layers and had a thickness of 89 μm.

所得到之3層薄膜的相位差在薄膜寬度方向上為均勻,又,全部為50nm以下,可確認相減效果。可改善用作觸控面板之導電性基材或抗反射(AR)基材的顯示器用途的一般聚對苯二甲酸乙二酯的課題,即得到經改善虹斑及干涉色的多層積層薄膜。又,觸控面板基材中,可得到適用於分別設置2片ITO導電性薄膜的GFF感測器類型(GFF:玻璃蓋/ITO/薄膜/ITO/薄膜構成的觸控面板)的低相位差薄膜。 The phase difference of the obtained three-layer film was uniform in the film width direction, and all of them were 50 nm or less, and the subtraction effect was confirmed. It is possible to improve the general polyethylene terephthalate used as a conductive substrate of a touch panel or a display for an antireflection (AR) substrate, that is, to obtain a multilayer laminated film having improved rainbow spots and interference colors. Further, in the touch panel substrate, a low phase difference of a GFF sensor type (GFF: glass cover/ITO/film/ITO/film touch panel) suitable for separately providing two ITO conductive films can be obtained. film.

(實施例11) (Example 11)

將樹脂1作為樹脂a,於180℃下進行真空乾燥3小時後,另一方面,將樹脂4作為樹脂b,於80℃的氮氣下進行乾燥後,以各封閉系統的運送線分別投入單軸擠製機與雙軸擠製機,再分別以280℃與280℃的擠製溫度使其熔融,並進行混練。接著,以雙軸擠製機的2個排放孔,將其真空壓真空排放至0.1kPa以下,藉此去除寡聚物或雜質等異物後,一邊以齒輪泵進行量測,使吐出比(積層比)為熱塑性樹脂A/熱塑性樹脂B=0.7/1,一邊用與專利4552936號記載之積層裝置相同的原理,以255層積層裝置形成在厚度方向上交互地積層255層的積層體。又,以成為向上凸出之層厚度分布的方式,調整狹縫長度、間 隙,形成積層裝置。分別針對A層、B層,對應層編號形成其厚度具有凸型層厚度分布的傾斜結構。A層與B層交互地積層255層,使積層薄膜的兩個表面附近的層厚度變得最薄。接著,將該積層體供給至T字模,並成形成片狀後,一邊以線材施加8kV的靜電印可電壓,一邊在表面溫度保持為25℃的鑄造鼓輪上進行快速冷卻固化,得到未延伸薄膜。於115℃下,以縱向延伸機將該未延伸薄膜在薄膜長邊方向上進行3.2倍的延伸,接著將其導入以夾具抓住兩端部的拉幅機,於110~140℃下在薄膜寬度方向上進行4.5倍橫向延伸後,接著實施180℃、225℃的階段性熱處理,再於150℃下在薄膜寬度方向上實施約3%的鬆弛處理,得到厚度13μm的多層積層薄膜。所得到之多層積層薄膜之各層的層厚度,皆存在於35nm至55nm的範圍。所得到之多層積層薄膜的層厚度分布,係在平均層厚度分布中,形成平均層厚度為60nm之漸近線的凸型層厚度分布。所得到之多層積層薄膜,以分光光度計所測量的波長350nm下之相對反射率為61%。對於從薄膜寬度方向中央部至250mm位置,以FT-IR檢測A層與B層之配向分布,其結果顯示於第6圖。A層的主配向軸呈現120°(300°),相對於此,B層的主配向軸為30°(210°),確認A層與B層垂直。又,總相位差Re為191nm,另一方面,由稜鏡耦合器所測量的最外表層之折射率差(Nx(1)-Ny(1))與A層的總厚度d(A)所求得的相位差為400nm,可確認209nm下之面內方向的相位差減少。又,入射角50°下的厚度方向相位差Rth為450nm,將其配置於 42英吋的液晶顯示器上,即使使背景色為白色,亦為無虹斑的薄膜。而關於相位差不均,係薄膜寬度方向中央部中200mm處的相位差變化為20nm。 After the resin 1 was used as the resin a and vacuum-dried at 180 ° C for 3 hours, on the other hand, the resin 4 was dried as a resin b under nitrogen gas at 80 ° C, and then each was placed in a single axis by a transport line of each closed system. The extruder and the twin-screw extruder were further melted at a 280 ° C and 280 ° C extrusion temperature, respectively, and kneaded. Then, the two discharge holes of the twin-screw extruder are evacuated to a vacuum of 0.1 kPa or less to remove foreign matter such as oligomers or impurities, and then measured by a gear pump to make a discharge ratio (layering) In the case of the thermoplastic resin A/thermoplastic resin B=0.7/1, a laminate of 255 layers alternately laminated in the thickness direction was formed by a 255-layer laminating apparatus using the same principle as the laminating apparatus described in Patent No. 4552936. Moreover, the slit length and the interval are adjusted in such a manner as to be the thickness distribution of the layer protruding upward. The gap forms a layering device. For the A layer and the B layer, respectively, the corresponding layer numbers form an inclined structure having a thickness distribution of the convex layer. The A layer and the B layer alternately laminate 255 layers to make the layer thickness near the two surfaces of the laminated film thinnest. Then, the laminated body was supplied to a T-shaped mold, and after forming a sheet shape, a static electricity voltage of 8 kV was applied to the wire, and rapid cooling solidification was performed on a casting drum having a surface temperature of 25 ° C to obtain an unstretched film. . The unstretched film was stretched 3.2 times in the longitudinal direction of the film at 115 ° C, and then introduced into a tenter at the ends of the film by a clamp, at 110 to 140 ° C in the film. After a lateral stretching of 4.5 times in the width direction, a stepwise heat treatment at 180 ° C and 225 ° C was carried out, and a relaxation treatment of about 3% was carried out in the film width direction at 150 ° C to obtain a multilayer laminated film having a thickness of 13 μm. The layer thicknesses of the respective layers of the obtained multilayered film are all present in the range of 35 nm to 55 nm. The layer thickness distribution of the obtained multilayered film was formed into an asymptotic convex layer thickness distribution having an average layer thickness of 60 nm in the average layer thickness distribution. The obtained multilayer laminated film had a relative reflectance of 61% at a wavelength of 350 nm measured by a spectrophotometer. The alignment distribution of the A layer and the B layer was measured by FT-IR from the central portion in the film width direction to the position of 250 mm, and the results are shown in Fig. 6. The main alignment axis of the A layer exhibits 120° (300°), whereas the main alignment axis of the B layer is 30° (210°), and it is confirmed that the A layer and the B layer are perpendicular. Further, the total phase difference Re is 191 nm, and on the other hand, the refractive index difference (Nx(1) - Ny(1)) of the outermost layer measured by the 稜鏡 coupler and the total thickness d (A) of the A layer are The phase difference obtained was 400 nm, and it was confirmed that the phase difference in the in-plane direction at 209 nm was reduced. Further, the thickness direction phase difference Rth at an incident angle of 50° is 450 nm, and is disposed in On a 42-inch LCD monitor, even if the background color is white, it is a rainbow-free film. On the other hand, regarding the phase difference unevenness, the phase difference at 200 mm in the central portion in the film width direction was changed to 20 nm.

(實施例12) (Embodiment 12)

除了將樹脂9作為樹脂b,並將縱向延伸倍率變更為3.5倍以外,以與實施例11相同地,得到255層的多層積層薄膜。從薄膜寬度方向中央部至250mm位置,A層的主配向軸呈現135°(315°),相對於此,B層的主配向軸為15°(195°),確認A層與B層之主配向軸所形成的角度為120°。又,總相位差Re為150nm,另一方面,由稜鏡耦合器所測量的最外表層之折射率差(Nx(1)-Ny(1))與A層的總厚度d(A)所求出的相位差為235nm,可確認55nm之面內方向的相位差的減少。又,入射角50°下的厚度方向相位差Rth為398nm,將其配置於液晶顯示器上,即使將背景色設為白色,其亦為無虹斑的薄膜。而關於相位差不均,係薄膜寬度方向中央部中200mm處的相位差變化為10nm。所得到之多層積層薄膜,以分光光度計所測量之波長350nm下的相對反射率為90%。 A multilayer laminated film of 255 layers was obtained in the same manner as in Example 11 except that the resin 9 was used as the resin b and the longitudinal stretching ratio was changed to 3.5 times. From the center of the film width direction to the position of 250 mm, the main alignment axis of the A layer is 135° (315°), whereas the main alignment axis of the B layer is 15° (195°), confirming the main layer A and B. The angle formed by the alignment shaft is 120°. Further, the total phase difference Re is 150 nm, and on the other hand, the refractive index difference (Nx(1)-Ny(1)) of the outermost layer measured by the 稜鏡 coupler and the total thickness d(A) of the A layer are The phase difference obtained was 235 nm, and the decrease in the phase difference in the in-plane direction of 55 nm was confirmed. Further, the thickness direction phase difference Rth at an incident angle of 50° was 398 nm, and this was placed on a liquid crystal display, and even if the background color was white, it was a rainbow-free film. On the other hand, regarding the phase difference unevenness, the phase difference at 200 mm in the central portion in the film width direction was changed to 10 nm. The obtained multilayer laminated film had a relative reflectance of 90% at a wavelength of 350 nm measured by a spectrophotometer.

(實施例13) (Example 13)

接著,除了將樹脂10作為樹脂b,並將積層裝置變更為491層、縱向延伸溫度變更為105℃、橫向倍率變更為3.6倍以外,以與實施例12相同地,得到厚度15.5μm的491層之多層積層薄膜。所得到之多層積層薄膜的相位差為17nm。得到在薄膜寬度方向端部的相位差為201nm這種在寬度方向上相位差非常不均勻的薄膜。實施例13所得 到之多層積層薄膜的相位差與配向角在薄膜寬度方向的分布顯示於第7圖。第7圖(a)係相位差分布,第7圖(b)係配向角分布。此外,如第4圖(a)所記載,薄膜寬度方向的測量位置(X),係以其除以薄膜全寬之半值(W)的相對位置(±X/W)所表示。相位差值皆為400nm以下,故未觀察到虹斑,品質良好。然而,若在正交尼寇下進行觀察,則明亮度的對比在薄膜寬度方向不同。 Next, in the same manner as in Example 12, a 491 layer having a thickness of 15.5 μm was obtained in the same manner as in Example 12 except that the resin 10 was used as the resin b, and the layering apparatus was changed to 491 layers, the longitudinal stretching temperature was changed to 105 ° C, and the lateral magnification was changed to 3.6 times. Multilayer laminated film. The phase difference of the obtained multilayer laminated film was 17 nm. A film having a phase difference of 201 nm in the end portion in the film width direction and having a very uneven phase difference in the width direction was obtained. Example 13 The distribution of the phase difference and the alignment angle of the multilayer laminated film to the film width direction is shown in Fig. 7. Fig. 7(a) shows the phase difference distribution, and Fig. 7(b) shows the alignment angle distribution. Further, as described in Fig. 4(a), the measurement position (X) in the film width direction is expressed by the relative position (±X/W) of the half value (W) of the full width of the film. The phase difference values were all below 400 nm, so no rainbow spots were observed and the quality was good. However, if observed under crossed nibs, the contrast of brightness is different in the film width direction.

(實施例14) (Example 14)

除了將實施例13的縱向延伸倍率變更為3.2倍以外,以與實施例13相同地,得到厚度15.5μm的491層之多層積層薄膜。因為樹脂b未進行配向,故相位差的相減效果僅為6nm左右。另一方面,未觀察到虹斑。 A 491-layer multilayer laminated film having a thickness of 15.5 μm was obtained in the same manner as in Example 13 except that the longitudinal stretching ratio of Example 13 was changed to 3.2 times. Since the resin b is not aligned, the phase difference subtraction effect is only about 6 nm. On the other hand, no rainbow spots were observed.

(實施例15、比較例7) (Example 15 and Comparative Example 7)

使用實施例13所得到之多層積層薄膜,以第5圖所記載之(a)相位差相減、(b)相位差相加所產生的關係,將1片全寬的多層積層薄膜裁切成一半,以該2個的圖案實施薄膜積層。所得到之薄膜寬度方向的相位差分布顯示於第8圖(a)、(b)。第8圖(a)係以MD方向反轉之關係進行積層時的相位差分布。在全寬方向上,全部相位差皆為滿足40nm以下,達成無虹斑並形成均勻之低相位差化的集合多層積層薄膜。確認該等薄膜適合用於需要2片GFF類型等ITO基材薄膜的用途。另一方面,第8圖(b)係使MD方向一致而折疊進行積層時的相位差分布。相位差全部增加,可知寬度方向的相位差不均變得更大。在端部相位差大於400nm,發現虹斑。 Using the multilayer laminated film obtained in Example 13, a multilayer full-thickness laminated film of the full width was cut into a relationship caused by (a) phase difference subtraction and (b) phase difference addition described in FIG. Half of the film laminate was implemented in the two patterns. The phase difference distribution in the width direction of the obtained film is shown in Fig. 8 (a) and (b). Fig. 8(a) shows the phase difference distribution when the layer is laminated in the MD direction. In the full width direction, all of the phase differences are 40 nm or less, and a multi-layer laminated film having no rainbow spots and a uniform low phase difference is obtained. It was confirmed that the films are suitable for use in a film requiring two sheets of ITO substrates such as GFF type. On the other hand, Fig. 8(b) shows a phase difference distribution when the MD directions are aligned and folded to laminate. The phase difference is all increased, and it is understood that the phase difference in the width direction becomes larger. At the end phase difference greater than 400 nm, a rainbow spot was found.

(實施例16) (Embodiment 16)

將實施例15所得到之集合多層積層薄膜從薄膜寬度方向等間隔地進行4點裁切,以黏著劑將該等薄膜貼合並評價其相位差。結果,相位差SRe為75nm。另一方面,若檢測薄膜寬度方向8點的多層積層薄膜的相位差總和、即式(3)的值(n=8),其為826nm,可確認集合多層積層薄膜的相減效果。該等薄膜係可用作無干涉色之光學用薄膜的良好薄膜。 The aggregated multilayer film obtained in Example 15 was cut at regular intervals from the film width direction at four intervals, and the film was attached with an adhesive to evaluate the phase difference. As a result, the phase difference SRe was 75 nm. On the other hand, when the sum of the phase differences of the multilayer laminated film at 8 o'clock in the film width direction, that is, the value of the formula (3) (n = 8), was 826 nm, the subtraction effect of the integrated multilayer laminated film was confirmed. These films are useful as good films for optical films without interference color.

(實施例17) (Example 17)

除了將樹脂10作為樹脂b,並將縱向延伸溫度變更為110℃、縱向倍變更為3.3倍以外,以與實施例11相同地,得到255層之多層積層薄膜。從薄膜寬度方向中央部與200mm位置採取樣本,接著,於該等多層積層薄膜上塗布液晶材料,形成C層。 A multilayer laminated film of 255 layers was obtained in the same manner as in Example 11 except that the resin 10 was used as the resin b, and the longitudinal stretching temperature was changed to 110 ° C and the longitudinal direction was changed to 3.3 times. A sample was taken from a central portion in the width direction of the film and a position of 200 mm, and then a liquid crystal material was applied onto the multilayer laminated film to form a C layer.

C層係合成4-(6-羥己基氧基)肉桂酸,再於對甲苯磺酸的存在下加入甲基丙烯酸使其進行酯化反應,而得到化合物1。將所得到之化合物1溶解於二烷中,並添加偶氮二異丁腈作為反應起始劑,於70℃下進行聚合24小時,得到聚合物。將其溶解於四氫映喃/碳酸丙酯混合溶液,作成固體成分濃度25重量%的溶液。以旋轉塗布裝置塗布成厚度為2μm後,進行預備加熱,得到感光性液晶高分子。使用格蘭-泰勒稜鏡,從薄膜之塗布膜面的法線方向傾斜60度以上的入射角度,進行經直線偏光的紫外線照射,之後,於120℃下進行熱處理,形成包含具有正C板特性之液晶材料的C層。C層之厚度方向的折射率NZ為1.69,面內方向的折射率NX,及NY為1.56,確認其為 正C板。所得到之厚度方向相位差的相減效果整理於表6。形成C層前,在從斜向的正交尼寇觀察中發現著色,但以KOBRA測量確認薄膜寬度方向中央部及200mm位值皆為厚度方向的相位差減少50nm左右。根據二次函數近似,90°下厚度方向相位差具有208nm左右的減少效果。在正交尼寇下的觀察中亦為無色,成功得到適合顯示器等的複合多層積層薄膜。塗布C層前後的厚度方向相位差的結果顯示於表7。亦確認C層之主配向軸Φc與多層積層薄膜之主配向軸Φab所形成的夾角|Φc-Φab|在50°~90°的範圍。 The C layer was synthesized by 4-(6-hydroxyhexyloxy)cinnamic acid, and then methacrylic acid was added in the presence of p-toluenesulfonic acid to carry out an esterification reaction to obtain a compound 1. Dissolving the obtained compound 1 in two In the alkane, azobisisobutyronitrile was added as a reaction initiator, and polymerization was carried out at 70 ° C for 24 hours to obtain a polymer. This was dissolved in a tetrahydrofuran/propyl carbonate mixed solution to prepare a solution having a solid concentration of 25% by weight. After application to a thickness of 2 μm by a spin coating apparatus, preliminary heating was carried out to obtain a photosensitive liquid crystal polymer. Using Glan-Taylor, the incident angle of 60 degrees or more is inclined from the normal direction of the coating film surface of the film, and ultraviolet irradiation by linearly polarized light is performed, and then heat treatment is performed at 120 ° C to form a characteristic having positive C plate. The C layer of the liquid crystal material. The refractive index N Z in the thickness direction of the C layer was 1.69, and the refractive index N X and N Y in the in- plane direction were 1.56, which was confirmed to be a positive C plate. The subtraction effect of the obtained phase difference in the thickness direction is summarized in Table 6. Before the formation of the C layer, coloration was observed in the observation of the crossed nibble in the oblique direction. However, it was confirmed by KOBRA that the phase difference between the central portion in the width direction of the film and the value of 200 mm was reduced by about 50 nm in the thickness direction. According to the quadratic function approximation, the phase difference in the thickness direction at 90° has a reduction effect of about 208 nm. It was also colorless in the observation under crossed nibs, and a composite multilayer laminated film suitable for a display or the like was successfully obtained. The results of the phase difference in the thickness direction before and after the application of the C layer are shown in Table 7. It is also confirmed that the angle Φc-Φab| formed by the main alignment axis Φc of the C layer and the main alignment axis Φab of the multilayer laminated film is in the range of 50° to 90°.

Claims (13)

一種多層積層薄膜,其係將包含可雙軸配向之結晶性樹脂a的A層及包含結晶性低於該結晶性樹脂a之樹脂b的B層交互地積層至少3層以上的多層積層薄膜,其特徵為:在將從表層至第k層中的相位差設為Re(k)、總層數設為n時,多層積層薄膜的總相位差Re滿足式(1)與式(2); (2)Re≦400nm。 A multilayer laminated film in which a layer A comprising a biaxially-oriented crystalline resin a and a layer B containing a resin b lower than the crystalline resin a are alternately laminated with at least three or more layers. The characteristic is that when the phase difference from the surface layer to the kth layer is Re(k) and the total number of layers is n, the total phase difference Re of the multilayer laminated film satisfies the formulas (1) and (2); (2) Re≦400nm. 一種集合多層積層薄膜,其係將包含結晶性樹脂a的A層及包含結晶性低於該結晶性樹脂a之樹脂b的B層積層至少2層以上的第1多層積層薄膜、第2多層積層薄膜依序重疊至第k多積層薄膜所形成的集合多層積層薄膜,該集合多層積層薄膜的特徵為:在將第k層中的多層積層薄膜之相位差設為SRe(k)、全部多層積層薄膜數設為n時,作為多層積層薄膜之集合體的總相位差SRe滿足式(3);k為自然數; A multilayer laminated film comprising a layer A containing a crystalline resin a and a first multilayer film including at least two or more layers of a B layer having a crystallinity lower than that of the resin b of the crystalline resin a, and a second multilayer laminate The film is sequentially superposed to the aggregate multilayer film formed by the k-th multilayer film, and the integrated multilayer film is characterized in that the phase difference of the multilayer laminated film in the kth layer is SRe(k), and all the multilayer layers are laminated. When the number of films is n, the total phase difference SRe as an aggregate of the multilayer laminated film satisfies the formula (3); k is a natural number; 一種複合多層積層薄膜,其係在將包含結晶性樹脂a的A層及包含結晶性低於該結晶性樹脂a之樹脂b的B層交互地積層至少3層以上的多層積層薄膜上積層有包含液晶材料之C層的複合多層積層薄膜,其特徵為:複合多層積層薄膜之總厚度方向的相位差Rth’與 多層積層薄膜之總厚度方向的相位差Rth滿足式(4);(4)Rth’<Rth。 A composite multilayer laminated film comprising a layer of at least three or more layers in which an A layer containing a crystalline resin a and a B layer containing a resin b lower than the crystalline resin a are alternately laminated. A composite multilayer laminated film of a C layer of a liquid crystal material characterized by a phase difference Rth' of a total thickness direction of the composite multilayer laminated film and The phase difference Rth in the total thickness direction of the multilayered laminated film satisfies the formula (4); (4) Rth' < Rth. 如請求項1之多層積層薄膜,其係將包含可雙軸配向之結晶性樹脂a的A層及包含結晶性低於該結晶性樹脂a之樹脂b的B層交互地積層至少3層以上的多層積層薄膜,其中,在上述薄膜的最外表層上,將賦予面內方向最大折射率之方向的折射率設為Nx(1)、與其垂直之方向的折射率設為Ny(1)、由與最外表層相同的樹脂所構成之層的總厚度設為d(A)、多層積層薄膜的總相位差設為Re時,其滿足式(5);(5)Re-(Nx(1)-Ny(1))×d(A)<0。 The multi-layer laminated film according to claim 1, wherein the layer A comprising the biaxially-oriented crystalline resin a and the layer B containing the resin b having a lower crystallinity than the crystalline resin a are alternately laminated at least three or more layers. In the multilayered film, the refractive index in the direction of the maximum refractive index in the in-plane direction is Nx (1) and the refractive index in the direction perpendicular thereto is Ny (1) on the outermost surface layer of the film. When the total thickness of the layer composed of the same resin as the outermost layer is d (A) and the total phase difference of the multilayer laminated film is Re, it satisfies the formula (5); (5) Re-(Nx(1) -Ny(1)) × d(A)<0. 如請求項1或4之多層積層薄膜,其中,該樹脂b包含選自由間苯二甲酸、螺甘油、異山梨醇、茀、雙酚A、環己烷二甲醇成分所構成之成分群之任一群中的一種成分以上。 The multilayer laminated film according to claim 1 or 4, wherein the resin b comprises a component selected from the group consisting of isophthalic acid, spiroglycerol, isosorbide, hydrazine, bisphenol A, and cyclohexane dimethanol. One of the ingredients in a group. 如請求項1、4及5中任一項之多層積層薄膜,其中,該結晶性樹脂a係選自由聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯、聚對苯二甲酸丁二酯之群的一種。 The multilayer laminated film according to any one of claims 1 to 4, wherein the crystalline resin a is selected from the group consisting of polyethylene terephthalate, polyethylene naphthalate, and polybutylene terephthalate. A group of diesters. 如請求項1、4、5及6中任一項之多層積層薄膜,其中,該結晶性樹脂a的玻璃轉移溫度低於樹脂b的玻璃轉移溫度。 The multilayer laminated film according to any one of claims 1 to 4, wherein the glass transition temperature of the crystalline resin a is lower than the glass transition temperature of the resin b. 如請求項1、4、5、6及7中任一項之多層積層薄膜,其係主配向軸相對於多層積層薄膜之長邊方向的傾斜度 為10~80°的多層積層薄膜,其中,多層積層薄膜所包含之A層的主配向軸與B層的主配向軸所形成的角度為60~120°。 The multi-layer laminated film according to any one of claims 1, 4, 5, 6 and 7, which is inclined in the longitudinal direction of the main alignment axis with respect to the multilayer laminated film The multilayer laminated film of 10 to 80°, wherein the main alignment axis of the A layer included in the multilayer laminated film forms an angle of 60 to 120° with the main alignment axis of the B layer. 如請求項1、4、5、6、7及8中任一項之多層積層薄膜,其中,薄膜寬度方向上的相位差不均為50nm/200mm以下。 The multilayer laminated film according to any one of claims 1, 4, 5, 6, 7, and 8, wherein the phase difference in the film width direction is not 50 nm/200 mm or less. 如請求項1、4、5、6、7及9中任一項之多層積層薄膜,其中,波長350nm中的反射率為20%以上。 The multilayer laminated film according to any one of claims 1, 4, 5, 6, 7, and 9, wherein the reflectance at a wavelength of 350 nm is 20% or more. 如請求項3之複合多層積層薄膜,其中,C層之厚度方向的折射率NZ與面內方向的折射率NX、NY的關係滿足式(6)與式(7);(6)NZ>NX、NY (7)NZ≧1.6。 The composite multilayer laminated film according to claim 3, wherein the relationship between the refractive index N Z in the thickness direction of the C layer and the refractive indices N X and N Y in the in-plane direction satisfies the formulas (6) and (7); (6) N Z >N X , N Y (7)N Z ≧1.6. 如請求項11之複合多層積層薄膜,其中,C層的主配向軸Φc與多層積層薄膜的主配向軸Φab所形成的夾角|Φc-Φab|為50°~90°的關係。 The composite multilayer laminated film according to claim 11, wherein the angle Φc-Φab| formed by the main alignment axis Φc of the C layer and the main alignment axis Φab of the multilayer laminated film is 50° to 90°. 如請求項1至12中任一項之多層積層薄膜或集合多層積層薄膜或複合多層積層薄膜,其係當作光學用薄膜來使用。 The multilayer laminated film or the integrated multilayer laminated film or the composite multilayer laminated film according to any one of claims 1 to 12, which is used as an optical film.
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