TW201708704A - Flushable pump fluid chamber - Google Patents
Flushable pump fluid chamber Download PDFInfo
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- TW201708704A TW201708704A TW105122089A TW105122089A TW201708704A TW 201708704 A TW201708704 A TW 201708704A TW 105122089 A TW105122089 A TW 105122089A TW 105122089 A TW105122089 A TW 105122089A TW 201708704 A TW201708704 A TW 201708704A
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- fluid
- wall
- cover
- aperture
- pump
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/02—Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
- F04B43/025—Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms two or more plate-like pumping members in parallel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B15/00—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
- F04B15/02—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/02—Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
- F04B43/06—Pumps having fluid drive
- F04B43/073—Pumps having fluid drive the actuating fluid being controlled by at least one valve
- F04B43/0736—Pumps having fluid drive the actuating fluid being controlled by at least one valve with two or more pumping chambers in parallel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/10—Other safety measures
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/16—Casings; Cylinders; Cylinder liners or heads; Fluid connections
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Reciprocating Pumps (AREA)
Abstract
Description
本申請案主張於2015年7月16日提出申請且標題為「FLUSHABLE DIAPHRAGM PUMP FLUID CHAMBER」之美國臨時申請案第62/193,241號之優先權,該美國臨時申請案之揭示內容以其全文引用方式併入。 The present application claims priority to U.S. Provisional Application Serial No. 62/193,241, the entire disclosure of which is hereby incorporated by reference in its entirety in its entirety in its entirety in Incorporate.
本發明係關於正排量幫浦且更特定而言係關於用於正排量幫浦之流體蓋。 The present invention relates to positive displacement pumps and more particularly to fluid closures for positive displacement pumps.
正排量幫浦以一選定流動速率排放一製程流體。在一典型正排量幫浦中,一流體排量部件(通常係一活塞或隔膜)驅動製程流體通過該幫浦。當流體排量部件經拉入時,在一流體蓋與流體排量部件之間的一流體腔中形成一吸入條件,此將製程流體自入口歧管汲取至一流體空腔中。該流體排量部件然後顛倒方向並迫使製程流體通過出口歧管離開流體腔。 The positive displacement pump discharges a process fluid at a selected flow rate. In a typical positive displacement pump, a fluid displacement component (usually a piston or diaphragm) drives process fluid through the pump. When the fluid displacement member is pulled in, a suction condition is formed in a fluid chamber between the fluid cover and the fluid displacement member, which draws process fluid from the inlet manifold into a fluid cavity. The fluid displacement component then reverses the direction and forces process fluid to exit the fluid chamber through the outlet manifold.
在施加製程流體之後,或當正排量幫浦將用於施加一不同製程流體時,必須將幫浦沖洗以移除殘留在流體腔中之任何殘餘製程流體。幫浦以一典型方式操作且驅動一溶劑或其他清洗流體通過流體腔。幫浦繼續驅動清洗流體通過流體腔直至流體腔被充分清洗為止。所需清洗流體之體積取決於流體腔內之流體流動路徑而變化,由於低流體速度或無流體速度之區域允許污染物沈澱於流體腔內,藉此需要 額外沖洗以確保流體腔被充分沖洗。 After application of the process fluid, or when a positive displacement pump is to be used to apply a different process fluid, the pump must be flushed to remove any residual process fluid remaining in the fluid chamber. The pump operates in a typical manner and drives a solvent or other cleaning fluid through the fluid chamber. The pump continues to drive the cleaning fluid through the fluid chamber until the fluid chamber is sufficiently cleaned. The volume of cleaning fluid required varies depending on the fluid flow path within the fluid chamber, as the area of low fluid velocity or fluid free velocity allows contaminants to settle within the fluid chamber, thereby requiring Additional flushing to ensure that the fluid chamber is adequately flushed.
根據本發明之一態樣,一種幫浦包含:一幫浦驅動系統;一第一流體排量部件,其安置於該幫浦驅動系統之一第一端部處;一第一流體蓋,其附接至該幫浦驅動系統之該第一端部且將該第一流體排量部件固定於該第一端部與該第一流體蓋之間;一入口歧管,其附接至該第一流體蓋;及一出口歧管,其附接至該第一流體蓋。該第一流體蓋包含由一第一內壁及一第一外壁界定之一第一蓋主體。該第一內壁及該第一流體排量部件界定一第一流體腔。一第一流體端口及一第二流體端口延伸通過該第一蓋主體。該第一流體端口包含延伸通過該第一內壁之一第一內孔口且經構形以便以相對於該內壁之一第一傾斜角而引導一流通過該第一內孔口並引導至該第一流體腔中。該第二流體端口包含延伸通過第一內壁之一第二內孔口且經構形以便以相對於第一內壁之一第二傾斜角而引導一流通過該第二內孔口。該第一內孔口安置於距該第一內壁之一中心之一第一徑向距離處且該第二內孔口安置於距該中心之一第二徑向距離處。該入口歧管經構形以通過第一入口將一流體提供至該第一流體腔。該出口歧管經構形以通過第一出口自該流體腔接納該流體。 According to one aspect of the invention, a pump includes: a pump drive system; a first fluid displacement component disposed at a first end of the pump drive system; a first fluid cover, Attaching to the first end of the pump drive system and securing the first fluid displacement member between the first end and the first fluid cover; an inlet manifold attached to the first a fluid cover; and an outlet manifold attached to the first fluid cover. The first fluid cover includes a first cover body defined by a first inner wall and a first outer wall. The first inner wall and the first fluid displacement member define a first fluid chamber. A first fluid port and a second fluid port extend through the first cover body. The first fluid port includes a first inner bore extending through the first inner wall and configured to direct first through the first inner bore and to the first inner bore relative to one of the inner walls In the first fluid chamber. The second fluid port includes a second inner bore extending through one of the first inner walls and configured to direct first through the second inner bore at a second angle of inclination relative to one of the first inner walls. The first inner aperture is disposed at a first radial distance from one of the centers of the first inner wall and the second inner aperture is disposed at a second radial distance from the center. The inlet manifold is configured to provide a fluid to the first fluid chamber through the first inlet. The outlet manifold is configured to receive the fluid from the fluid chamber through the first outlet.
根據本發明之另一態樣,一種用於一幫浦之流體蓋包含在一凸形外壁與一凹形內壁之間延伸之一蓋主體。一第一流體端口延伸通過該主體,且一第二流體端口延伸通過該主體。第一流體端口包含一第一外孔口、延伸通過凹形內壁之一第一內孔口及在該第一外孔口與該第一內孔口之間延伸之一第一流動路徑。該第一內孔口在該凹形內壁上經定位,使得以相對於該凹形內壁之一第一傾斜角引導一經泵運流體通過該第一內孔口。該第二流體端口與第一流體端口相對安置且包含延伸通過該凹形內壁之一第二內孔口、一第二外孔口及在該第二外 孔口與該第二內孔口之間延伸之一第二流動路徑。該第二內孔口在該凹形內壁上經定位,使得以相對於該凹形內壁之一第二傾斜角引導經泵運流體通過該第二內孔口。 In accordance with another aspect of the invention, a fluid cover for a pump includes a cover body extending between a convex outer wall and a concave inner wall. A first fluid port extends through the body and a second fluid port extends through the body. The first fluid port includes a first outer aperture, a first inner aperture extending through one of the concave inner walls, and a first flow path extending between the first outer aperture and the first inner aperture. The first inner aperture is positioned on the concave inner wall such that a pumped fluid passes through the first inner aperture at a first angle of inclination relative to one of the concave inner walls. The second fluid port is disposed opposite the first fluid port and includes a second inner opening extending through the concave inner wall, a second outer opening, and the second outer A second flow path extends between the aperture and the second inner aperture. The second inner aperture is positioned on the concave inner wall such that the pumped fluid passes through the second inner aperture at a second angle of inclination relative to one of the concave inner walls.
根據本發明之又一態樣,一種沖洗一流體腔之方法包含:通過一入口孔口將一流體汲取至在一流體蓋與一流體排量部件之間界定的一流體腔中;及驅動該流體通過經定位以接納在該流體腔內循環之該流體之一第二內孔口離開該流體腔。該入口孔口經定位以便以相對於該流體蓋之一內壁之一第一傾斜角而將該流體提供至該流體腔,藉此賦予進入該流體腔之該流體一旋轉移動。該第二內孔口在該內壁上經定位成以相對於該內壁之一第二傾斜角來引導該流體。 In accordance with yet another aspect of the present invention, a method of flushing a fluid chamber includes: drawing a fluid through an inlet orifice into a fluid chamber defined between a fluid cover and a fluid displacement component; and driving the fluid through A second inner orifice positioned to receive one of the fluids circulating within the fluid chamber exits the fluid chamber. The inlet aperture is positioned to provide the fluid to the fluid chamber at a first angle of inclination relative to one of the inner walls of the fluid cover, thereby imparting a rotational movement of the fluid into the fluid chamber. The second inner aperture is positioned on the inner wall to direct the fluid at a second angle of inclination relative to one of the inner walls.
10‧‧‧幫浦 10‧‧‧
12‧‧‧驅動系統 12‧‧‧Drive system
14a‧‧‧流體蓋 14a‧‧‧Fluid cover
14b‧‧‧流體蓋 14b‧‧‧Fluid cover
16‧‧‧入口歧管 16‧‧‧Inlet manifold
18‧‧‧出口歧管 18‧‧‧Export manifold
20‧‧‧氣閥 20‧‧‧ gas valve
22a‧‧‧入口逆止閥 22a‧‧‧Inlet check valve
22b‧‧‧入口逆止閥 22b‧‧‧Inlet check valve
24a‧‧‧出口逆止閥 24a‧‧‧Export check valve
24b‧‧‧出口逆止閥 24b‧‧‧Export check valve
26a‧‧‧流體排量部件 26a‧‧‧Fluid displacement components
26b‧‧‧流體排量部件 26b‧‧‧Fluid displacement components
28‧‧‧幫浦軸件 28‧‧‧ pump shaft parts
30‧‧‧o形環 30‧‧‧o ring
32a‧‧‧蓋主體 32a‧‧‧ Cover subject
32b‧‧‧蓋主體 32b‧‧‧ cover subject
34a‧‧‧內表面 34a‧‧‧ inner surface
34b‧‧‧內表面 34b‧‧‧ inner surface
36a‧‧‧外表面 36a‧‧‧Outer surface
36b‧‧‧外表面 36b‧‧‧Outer surface
38a‧‧‧第一流體端口 38a‧‧‧First fluid port
38b‧‧‧第一流體端口 38b‧‧‧First fluid port
40a‧‧‧第二流體端口 40a‧‧‧Second fluid port
40b‧‧‧第二流體端口 40b‧‧‧Second fluid port
42a‧‧‧圓周邊緣 42a‧‧‧Circle edge
44a‧‧‧隔膜 44a‧‧‧Separator
44b‧‧‧隔膜 44b‧‧‧Separator
46a‧‧‧隔膜板 46a‧‧‧diaphragm plate
46b‧‧‧隔膜板 46b‧‧‧diaphragm plate
48a‧‧‧蓋扣件 48a‧‧‧Clamps
48b‧‧‧蓋扣件 48b‧‧‧Clamps
49‧‧‧歧管扣件 49‧‧‧Management fasteners
50a‧‧‧流體腔 50a‧‧‧ fluid chamber
50b‧‧‧流體腔 50b‧‧‧ fluid chamber
52a‧‧‧第一逆止閥殼體 52a‧‧‧First check valve housing
54a‧‧‧第二逆止閥殼體 54a‧‧‧Second check valve housing
56a‧‧‧第一內孔口 56a‧‧‧First inner opening
58a‧‧‧第一外孔口 58a‧‧‧First outer orifice
60a‧‧‧第一流動路徑 60a‧‧‧First flow path
62a‧‧‧第二內孔口 62a‧‧‧Second inner orifice
64a‧‧‧第二外孔口 64a‧‧‧Second outer orifice
66a‧‧‧第二流動路徑 66a‧‧‧Second flow path
A‧‧‧點 A‧‧‧ points
A-A‧‧‧軸 A-A‧‧‧Axis
F‧‧‧流動線 F‧‧‧Flower line
R1‧‧‧徑向距離 R1‧‧‧radial distance
R2‧‧‧徑向距離 R2‧‧‧radial distance
圖1係一幫浦之一分解透視圖。 Figure 1 is an exploded perspective view of one of the pumps.
圖2係一幫浦蓋之一立面圖。 Figure 2 is an elevational view of a bonnet.
圖3A係具有一經曝露流體端口之一幫浦蓋之一側視立面圖。 Figure 3A is a side elevational view of one of the pump covers having an exposed fluid port.
圖3B係通過一流體端口之一流體流動路徑之一等角視圖。 Figure 3B is an isometric view of one of the fluid flow paths through a fluid port.
圖1係幫浦10之一分解透視圖。幫浦10包含驅動系統12、流體蓋14a及14b、入口歧管16、出口歧管18、氣閥20、入口逆止閥22a及22b、出口逆止閥24a及24b、流體排量部件26a及26b、幫浦軸件28及o形環30。流體蓋14a包含蓋主體32a、內表面34a、外表面36a、第一流體端口38a及第二流體端口40a。內表面34a包含圓周邊緣42a。流體排量部件26a包含隔膜44a及隔膜板46a。流體蓋14b包含蓋主體32b、內表面34b、外表面36b、第一流體端口38b及第二流體端口40b。內表面34b包含類似於圓周邊緣42a之一圓周邊緣。流體排量部件26b包含隔膜44b及隔膜板46b。 Figure 1 is an exploded perspective view of one of the pumps 10. The pump 10 includes a drive system 12, fluid covers 14a and 14b, an inlet manifold 16, an outlet manifold 18, a gas valve 20, inlet check valves 22a and 22b, outlet check valves 24a and 24b, a fluid displacement member 26a, and 26b, the pump shaft member 28 and the o-ring 30. The fluid cover 14a includes a cover body 32a, an inner surface 34a, an outer surface 36a, a first fluid port 38a, and a second fluid port 40a. Inner surface 34a includes a circumferential edge 42a. The fluid displacement member 26a includes a diaphragm 44a and a diaphragm plate 46a. The fluid cover 14b includes a cover body 32b, an inner surface 34b, an outer surface 36b, a first fluid port 38b, and a second fluid port 40b. Inner surface 34b includes a circumferential edge that is similar to one of circumferential edges 42a. The fluid displacement member 26b includes a diaphragm 44b and a diaphragm plate 46b.
氣閥20連接至驅動系統12且經構形以將經壓縮空氣引導至驅動 系統12。幫浦軸件28延伸通過驅動系統12且由藉由氣閥20提供之經壓縮空氣沿著軸A-A以一往復方式驅動。流體排量部件26a連接至幫浦軸件28之一第一端部。隔膜44a直接連接至幫浦軸件28之第一端部,其中隔膜板46a安置於幫浦軸件28與隔膜44a之間。類似於流體排量部件26a,流體排量部件26b連接至幫浦軸件28之一第二端部。隔膜44b直接連接至幫浦軸件28之第二端部,其中隔膜板46b安置於幫浦軸件28與隔膜44b之間。 The gas valve 20 is coupled to the drive system 12 and configured to direct compressed air to the drive System 12. The pump shaft member 28 extends through the drive system 12 and is driven in a reciprocating manner along the axis A-A by the compressed air provided by the gas valve 20. The fluid displacement member 26a is coupled to one of the first ends of the pump shaft member 28. The diaphragm 44a is directly coupled to the first end of the pump shaft member 28, wherein the diaphragm plate 46a is disposed between the pump shaft member 28 and the diaphragm 44a. Similar to the fluid displacement component 26a, the fluid displacement component 26b is coupled to one of the second ends of the pump shaft member 28. The diaphragm 44b is directly coupled to the second end of the pump shaft member 28, with the diaphragm plate 46b disposed between the pump shaft member 28 and the diaphragm 44b.
流體蓋14a藉由蓋扣件48a附接至驅動系統12之一第一端部。隔膜44a之一周邊邊緣安置於流體蓋14a與驅動系統12之間,其中流體蓋14a及驅動系統12將隔膜44a固定在適當位置。隔膜44a之周邊邊緣在流體蓋14a與驅動系統12之間形成一流體密封。隔膜44a及內表面34a界定流體腔50a。流體蓋14b藉由蓋扣件48b附接至驅動系統12之一第二端部。隔膜44b之一周邊邊緣安置於流體蓋14b與驅動系統12之間且藉由流體蓋14b及驅動系統12固定在適當位置。隔膜44b之周邊邊緣在流體蓋14b與驅動系統12之間形成一流體密封。隔膜44b及內表面34b界定流體腔50b。應理解,驅動系統12可經構形而以任何適合方式驅動幫浦軸件28,諸如以氣動方式、電方式、水力方式或以任何其他適合方式。 The fluid cover 14a is attached to one of the first ends of the drive system 12 by a cover fastener 48a. A peripheral edge of diaphragm 44a is disposed between fluid cover 14a and drive system 12, with fluid cover 14a and drive system 12 securing diaphragm 44a in place. The peripheral edge of diaphragm 44a forms a fluid seal between fluid cover 14a and drive system 12. The diaphragm 44a and the inner surface 34a define a fluid chamber 50a. The fluid cover 14b is attached to one of the second ends of the drive system 12 by a cover fastener 48b. One of the peripheral edges of the diaphragm 44b is disposed between the fluid cover 14b and the drive system 12 and is held in place by the fluid cover 14b and the drive system 12. The peripheral edge of diaphragm 44b forms a fluid seal between fluid cover 14b and drive system 12. The diaphragm 44b and the inner surface 34b define a fluid chamber 50b. It should be understood that the drive system 12 can be configured to drive the pump shaft member 28 in any suitable manner, such as pneumatically, electrically, hydraulically, or in any other suitable manner.
入口逆止閥22a及出口逆止閥24a安置於流體蓋14a中。類似地,入口逆止閥22b及出口逆止閥24b安置於流體蓋14b中。雖然入口逆止閥22a及22b以及出口逆止閥24a及24b經展示為在一可替換匣內包含一逆止閥之所有操作組件之自給式匣,但應理解,入口逆止閥22a可係為用於允許流自入口歧管16至流體腔50a中之任何適合構形且出口逆止閥24a可係為用於允許流自流體腔50a離開而至出口歧管18之任何適合構形。舉例而言,流體蓋14a可經構形以接納入口逆止閥22a及出口逆止閥24a之個別組件(諸如一滾珠及一座或提動閥)而不需要一匣, 或可包含一經永久安裝逆止閥。 The inlet check valve 22a and the outlet check valve 24a are disposed in the fluid cover 14a. Similarly, the inlet check valve 22b and the outlet check valve 24b are disposed in the fluid cover 14b. Although the inlet check valves 22a and 22b and the outlet check valves 24a and 24b are shown as self-contained weirs including all of the operational components of a check valve in a replaceable bore, it will be understood that the inlet check valve 22a can be Any suitable configuration for allowing flow from the inlet manifold 16 to the fluid chamber 50a and the outlet check valve 24a can be any suitable configuration for allowing flow from the fluid chamber 50a to exit the manifold 18. For example, the fluid cover 14a can be configured to receive individual components of the inlet check valve 22a and the outlet check valve 24a (such as a ball and a lift or poppet valve) without the need for a shackle, Or it may include a permanently installed check valve.
第一流體端口38a延伸通過介於入口逆止閥22a與內表面34a之間的蓋主體32a。第一流體端口38a接近圓周邊緣42a而延伸通過內表面34a。第一流體端口38a經構形以賦予進入流體腔50a之經泵運流體一漩流。為賦予該漩流,第一流體端口38a經定位成以相對於隔膜44a及內表面34a之一傾斜角而將經泵運流體引入至流體腔50a。當經泵運流體進入流體腔50a時,該傾斜角防止經泵運流體衝擊隔膜44a或內表面34a。 The first fluid port 38a extends through the cover body 32a between the inlet check valve 22a and the inner surface 34a. The first fluid port 38a extends through the inner surface 34a proximate the circumferential edge 42a. The first fluid port 38a is configured to impart a swirling flow of the pumped fluid into the fluid chamber 50a. To impart this swirling flow, the first fluid port 38a is positioned to introduce the pumped fluid into the fluid chamber 50a at an angle of inclination relative to one of the diaphragm 44a and the inner surface 34a. This angle of inclination prevents the pumped fluid from impinging on the diaphragm 44a or inner surface 34a as it is pumped into the fluid chamber 50a.
第二流體端口40a亦延伸通過介於出口逆止閥24a與內表面34a之間的蓋主體32a。類似地,第二流體端口40b延伸通過介於出口逆止閥24b與內表面34b之間的蓋主體32b。第二流體端口40a經構形以接收流體腔50a內之經泵運流體並將流體向外通過出口逆止閥24a引導至出口歧管18。第二流體端口40a經構形以貫穿幫浦循環賦予並維持一漩流,且第二流體端口40a經定向使得第二流體端口40a以相對於內表面34a及隔膜44a之一傾斜角而延伸通過內表面34a。為確保達成所要流動特性,第二流體端口40a可係第一流體端口38a之一鏡像。類似於第一流體端口38a,第二流體端口40a亦接近圓周邊緣42a而延伸通過內表面34a。接近圓周邊緣42a定位第一流體端口38a及第二流體端口40a兩者促進其中隔膜44a與流體蓋14a相接的流體腔50a之周邊處之漩流,藉此當一溶劑或其他清洗劑經泵運通過流體腔50a時增強沖洗性質。由於漩流在流體腔50a中維持一恆定流體速度且以一較快方式移除更多污染物,因此沖洗性質經增強。 The second fluid port 40a also extends through the cover body 32a between the outlet check valve 24a and the inner surface 34a. Similarly, the second fluid port 40b extends through the cover body 32b between the outlet check valve 24b and the inner surface 34b. The second fluid port 40a is configured to receive the pumped fluid within the fluid chamber 50a and direct the fluid outwardly through the outlet check valve 24a to the outlet manifold 18. The second fluid port 40a is configured to impart and maintain a swirling flow through the pump cycle, and the second fluid port 40a is oriented such that the second fluid port 40a extends through an angle of inclination relative to one of the inner surface 34a and the diaphragm 44a Inner surface 34a. To ensure that the desired flow characteristics are achieved, the second fluid port 40a can be mirrored by one of the first fluid ports 38a. Similar to the first fluid port 38a, the second fluid port 40a also extends through the inner surface 34a proximate the circumferential edge 42a. Locating both the first fluid port 38a and the second fluid port 40a proximate the circumferential edge 42a promotes swirling at the periphery of the fluid chamber 50a where the diaphragm 44a meets the fluid cover 14a, thereby passing a solvent or other cleaning agent through the pump The rinsing properties are enhanced as it passes through the fluid chamber 50a. The rinsing properties are enhanced by the swirling flow maintaining a constant fluid velocity in the fluid chamber 50a and removing more contaminants in a faster manner.
第一流體端口38b延伸通過介於入口逆止閥22b與內表面34b之間的蓋主體32b。類似於第一流體端口38a,第一流體端口38b經構形以賦予進入流體腔50b之流體一漩流。第一流體端口38b經定位成以相對於隔膜44b及內表面34b之一傾斜角而將經泵運流體引入至流體腔 50b,且第一流體端口38b接近內表面34b之圓周邊緣而延伸通過內表面34b。第二流體端口40b亦延伸通過介於出口逆止閥24b與內表面34b之間的蓋主體32b。第二流體端口40b經構形以接收流體腔50b內之流體並將流體向外通過出口逆止閥24b引導至出口歧管18。類似於第二流體端口40a,第二流體端口40b以相對於隔膜44b及內表面34b之一傾斜角延伸通過內表面34b。第二流體端口40b接近內表面34b之圓周邊緣而延伸通過內表面34b。為確保達成所要流動特性,第二流體端口40b可係第一流體端口38b之一鏡像。 The first fluid port 38b extends through the cap body 32b between the inlet check valve 22b and the inner surface 34b. Similar to the first fluid port 38a, the first fluid port 38b is configured to impart a swirling flow of fluid into the fluid chamber 50b. The first fluid port 38b is positioned to introduce the pumped fluid into the fluid chamber at an angle of inclination relative to one of the diaphragm 44b and the inner surface 34b 50b, and the first fluid port 38b extends through the inner surface 34b proximate the circumferential edge of the inner surface 34b. The second fluid port 40b also extends through the cover body 32b between the outlet check valve 24b and the inner surface 34b. The second fluid port 40b is configured to receive fluid within the fluid chamber 50b and direct the fluid outwardly through the outlet check valve 24b to the outlet manifold 18. Similar to the second fluid port 40a, the second fluid port 40b extends through the inner surface 34b at an oblique angle relative to one of the diaphragm 44b and the inner surface 34b. The second fluid port 40b extends through the inner surface 34b proximate the circumferential edge of the inner surface 34b. To ensure that the desired flow characteristics are achieved, the second fluid port 40b can be mirrored by one of the first fluid ports 38b.
入口歧管16藉由歧管扣件49附接至流體蓋14a及流體蓋14b兩者。入口歧管16經構形以將流體提供至流體腔50a(通過第一流體端口38a)及流體腔50b(通過第一流體端口38b)兩者。出口歧管18亦藉由歧管扣件49附接至流體蓋14a及流體蓋14b兩者。出口歧管18經構形以自流體腔50a(通過第二流體端口40a)及流體腔50b(通過第二流體端口40b)兩者接收流體。出口歧管18將流體向下游提供至一下游應用,諸如一塗料施塗器。 The inlet manifold 16 is attached to both the fluid cover 14a and the fluid cover 14b by a manifold fastener 49. The inlet manifold 16 is configured to provide fluid to both the fluid chamber 50a (through the first fluid port 38a) and the fluid chamber 50b (through the first fluid port 38b). The outlet manifold 18 is also attached to both the fluid cover 14a and the fluid cover 14b by a manifold fastener 49. The outlet manifold 18 is configured to receive fluid from both the fluid chamber 50a (through the second fluid port 40a) and the fluid chamber 50b (through the second fluid port 40b). The outlet manifold 18 provides fluid downstream to a downstream application, such as a paint applicator.
應理解,流體蓋14a經構形使得可將經泵運流體通過第一流體端口38a或第二流體端口40a提供至流體腔50a,使得第一流體端口38a或第二流體端口40a可用作入口。在此一例項中,出口歧管18可連接至第一流體端口38a或第二流體端口40a中之另一者,使得第一流體端口38a或第二流體端口40a用作出口。以此方式,流體蓋14a及14b係可顛倒的,使得入口可用作出口且出口可用作入口。另外,使流體蓋14a及流體蓋14b可顛倒會提供一防錯功能,使得流體蓋14a可安裝於驅動系統12之第一端部或第二端部上且流體蓋14b可安裝於與流體蓋14a相對的驅動系統12之端部上。 It should be understood that the fluid cover 14a is configured such that the pumped fluid can be provided to the fluid chamber 50a through the first fluid port 38a or the second fluid port 40a such that the first fluid port 38a or the second fluid port 40a can be used as an inlet. . In this example, the outlet manifold 18 can be coupled to the other of the first fluid port 38a or the second fluid port 40a such that the first fluid port 38a or the second fluid port 40a acts as an outlet. In this manner, the fluid covers 14a and 14b can be reversed such that the inlet can serve as an outlet and the outlet can serve as an inlet. In addition, having the fluid cover 14a and the fluid cover 14b reversed provides an error proof function such that the fluid cover 14a can be mounted to the first or second end of the drive system 12 and the fluid cover 14b can be mounted to the fluid cover 14a is opposite the end of the drive system 12.
在操作期間,將經壓縮空氣通過氣閥20引入至驅動系統12,以驅動幫浦軸件28。經壓縮空氣致使幫浦軸件28往復且幫浦軸件28交替 地驅動流體排量部件26a以收縮並擴張流體腔50a,且驅動流體排量部件26b以收縮並擴張流體腔50b。針對經泵運通過流體腔50a及50b之流體之泵運操作係實質上類似的,因此將進一步詳細論述針對流體腔50a之泵運操作。在一第一衝程期間,幫浦軸件28將流體排量部件26b驅動至流體腔50b中且幫浦軸件28同時拉動流體排量部件26a,從而將流體排量部件26a拉離流體蓋14a,藉此增加流體腔50a之一體積。拉動流體排量部件26a致使入口逆止閥22a打開並在流體腔50a中形成一吸入條件,藉此將流體汲取至流體腔50a中。在幫浦軸件28完成第一衝程之後,幫浦軸件28過渡至一第二衝程。在過渡期間,流體排量部件26a之移動暫時停止,但在過渡期間第一流體端口38a及第二流體端口40a之定向在流體腔50a內維持一漩流。在第二衝程期間,幫浦軸件28將流體排量部件26a驅動至流體腔50a中,藉此減小流體腔50a之一體積。將流體排量部件26a驅動至流體腔50a中致使入口逆止閥22a關閉且出口逆止閥24a打開。在出口逆止閥24a打開之情況下,流體排量部件26a驅動流體通過第二流體端口40a離開流體腔50a並通過出口歧管18將流體驅動至下游。 During operation, compressed air is introduced into the drive system 12 through the gas valve 20 to drive the pump shaft member 28. The compressed shaft air causes the pump shaft member 28 to reciprocate and the pump shaft member 28 alternates The fluid displacement member 26a is driven to contract and expand the fluid chamber 50a, and drive the fluid displacement member 26b to contract and expand the fluid chamber 50b. The pumping operation for fluids pumped through fluid chambers 50a and 50b is substantially similar, so the pumping operation for fluid chamber 50a will be discussed in further detail. During a first stroke, the pump shaft member 28 drives the fluid displacement member 26b into the fluid chamber 50b and the pump shaft member 28 simultaneously pulls the fluid displacement member 26a, thereby pulling the fluid displacement member 26a away from the fluid cover 14a. Thereby increasing the volume of one of the fluid chambers 50a. Pulling the fluid displacement member 26a causes the inlet check valve 22a to open and create an inhalation condition in the fluid chamber 50a, thereby drawing fluid into the fluid chamber 50a. After the pump shaft 28 completes the first stroke, the pump shaft member 28 transitions to a second stroke. During the transition, the movement of the fluid displacement member 26a is temporarily stopped, but the orientation of the first fluid port 38a and the second fluid port 40a maintains a swirling flow within the fluid chamber 50a during the transition. During the second stroke, the pump shaft member 28 drives the fluid displacement member 26a into the fluid chamber 50a, thereby reducing the volume of one of the fluid chambers 50a. Driving the fluid displacement member 26a into the fluid chamber 50a causes the inlet check valve 22a to close and the outlet check valve 24a to open. With the outlet check valve 24a open, the fluid displacement component 26a drives fluid out of the fluid chamber 50a through the second fluid port 40a and drives the fluid downstream through the outlet manifold 18.
第一流體端口38a以相對於內表面34a及隔膜44a之一傾斜角而將流體引入至流體腔50a中,此促成流體腔50a內之流體渦漩。另外,第一流體端口38a經定位以使得進入通過流體腔50a之流體避免衝擊內表面34a及隔膜44a。防止流體衝擊內表面34a及隔膜44a可維持流體腔50a中之一所要流體速度,藉此防止低流體速度或無流體速度之區域。另外,接近圓周邊緣42a定位第一流體端口38a。接近圓周邊緣42a定位第一內孔口促進圍繞流體腔50a之一周邊之漩流,藉此當一溶劑經泵運以沖洗流體腔50a時提供對流體腔50a之較快、較高效沖洗。 The first fluid port 38a introduces fluid into the fluid chamber 50a at an angle of inclination relative to one of the inner surface 34a and the diaphragm 44a, which causes the fluid within the fluid chamber 50a to vortex. Additionally, the first fluid port 38a is positioned such that fluid entering the fluid chamber 50a avoids impacting the inner surface 34a and the diaphragm 44a. Preventing fluid from impinging inner surface 34a and diaphragm 44a maintains a desired fluid velocity in one of fluid chambers 50a, thereby preventing areas of low fluid velocity or fluid free velocity. Additionally, the first fluid port 38a is positioned proximate the circumferential edge 42a. Positioning the first inner aperture proximate the circumferential edge 42a promotes swirling around one of the fluid chambers 50a, thereby providing faster, more efficient flushing of the fluid chamber 50a as a solvent is pumped to flush the fluid chamber 50a.
當在第二衝程期間驅動流體離開流體腔50a時,第二流體端口40a自流體腔50a接收流體。以相對於內表面34a及隔膜44a之一傾斜角定 位第二流體端口40a。第二流體端口40a之傾斜角促成貫穿幫浦循環(包含第一衝程、過渡及第二衝程)之流體腔50a內之漩流。舉例而言,不同於與幫浦軸件28之一軸對準之一出口端口(其將導致流動速度之一下降從而產生非所要流動特性及無流動速度之區域),接近內表面40a之圓周邊緣42a以傾斜角定位第二流體端口30a可促成漩流且確保流動具有所要特性。以傾斜角且接近圓周邊緣42a定位第二流體端口40a因此消除低流動速度或無流動速度之區域。另外,使第二流體端口40a接近圓周邊緣42a而延伸通過內表面34a進一步促進維持圍繞流體腔50a之一周邊之漩流,藉此促進流體腔50a之沖洗且防止殘餘製程流體沈澱於流體腔50a中。 The second fluid port 40a receives fluid from the fluid chamber 50a when the fluid is driven away from the fluid chamber 50a during the second stroke. Tilting angle with respect to one of the inner surface 34a and the diaphragm 44a The second fluid port 40a. The angle of inclination of the second fluid port 40a promotes swirling within the fluid chamber 50a throughout the pumping cycle (including the first stroke, the transition, and the second stroke). For example, unlike an exit port aligned with one of the shafts of the pump shaft member 28 (which would result in a decrease in one of the flow velocities resulting in undesirable flow characteristics and no flow velocity), approaching the circumferential edge of the inner surface 40a Positioning the second fluid port 30a at an oblique angle 42a can promote swirling and ensure that the flow has the desired characteristics. Positioning the second fluid port 40a at an oblique angle and near the circumferential edge 42a thus eliminates areas of low flow velocity or no flow velocity. Additionally, extending the second fluid port 40a proximate the circumferential edge 42a through the inner surface 34a further promotes maintaining a swirling flow around one of the fluid chambers 50a, thereby facilitating flushing of the fluid chamber 50a and preventing residual process fluid from depositing in the fluid chamber 50a. in.
幫浦10經構形以將一流體(諸如塗料)驅動至一下游應用。在施加流體之後,必須在儲存或再使用之前用一溶劑或其他清洗流體沖洗流體腔50a及50b。沖洗流體腔50a及50b兩者維持幫浦10之各種組件之使用壽命且確保經泵運之下一流體(諸如一不同顏料之一塗料)之品質。為沖洗幫浦10,以與上文所闡述之其他經泵運流體相同之方式將溶劑泵運通過流體腔50a及50b。第一流體端口38a賦予溶劑一漩流且防止溶劑當在流體腔50a中時具有低速度或無速度。溶劑之漩流防止經泵運流體(諸如塗料)沈澱於流體腔50a內。另外,在流體腔50a中維持之恆定速度防止固體(諸如來自塗料之填料及添加劑)沈澱於流體腔50a中。第二流體端口40a經構形以在過渡及第二衝程期間在流體腔50中維持漩流。第二流體端口40a接納溶劑且將該溶劑提供至出口歧管18。第一流體端口38a及第二流體端口40a兩者接近內表面34a之圓周邊緣42a而安置。接近內表面34a之周邊定位第一流體端口38a及第二流體端口40a兩者維持圍繞流體腔50a之一周邊(亦接近隔膜44a之一周邊)之漩流。接近隔膜44a及流體腔50a之一周界維持漩流促進對流體腔50a之沖洗,藉此減小溶劑之體積及用以沖洗流體腔50a所需之時間 兩者。 The pump 10 is configured to drive a fluid, such as a coating, to a downstream application. After application of the fluid, the fluid chambers 50a and 50b must be flushed with a solvent or other cleaning fluid prior to storage or reuse. Both the flushing fluid chambers 50a and 50b maintain the useful life of the various components of the pump 10 and ensure the quality of a fluid (such as a coating of a different pigment) that is pumped. To flush the pump 10, the solvent is pumped through the fluid chambers 50a and 50b in the same manner as the other pumped fluids set forth above. The first fluid port 38a imparts a swirling flow to the solvent and prevents solvent from having a low velocity or no velocity when in the fluid chamber 50a. The swirling of the solvent prevents precipitation of the pumped fluid, such as a coating, within the fluid chamber 50a. Additionally, the constant velocity maintained in the fluid chamber 50a prevents solids, such as fillers and additives from the coating, from precipitating in the fluid chamber 50a. The second fluid port 40a is configured to maintain a swirling flow in the fluid chamber 50 during the transition and the second stroke. The second fluid port 40a receives the solvent and provides the solvent to the outlet manifold 18. Both the first fluid port 38a and the second fluid port 40a are disposed proximate the circumferential edge 42a of the inner surface 34a. Locating both the first fluid port 38a and the second fluid port 40a near the periphery of the inner surface 34a maintains a swirling flow around one of the fluid chambers 50a (and also near one of the perimeters of the diaphragm 44a). Maintaining swirling near the perimeter of one of diaphragm 44a and fluid chamber 50a facilitates flushing of fluid chamber 50a, thereby reducing the volume of solvent and the time required to flush fluid chamber 50a Both.
第一流體端口38a及38b以及第二流體端口40a及40b之構形提供顯著優勢。以相對於內表面34a及隔膜44a之傾斜角定位第一流體端口38a及第二流體端口40a促進溶劑之旋轉流動且促成對流體腔50a及50b之沖洗,藉此減少與沖洗幫浦10相關聯之材料成本及時間成本。另外,接近圓周邊緣42a定位第一流體端口38a及第二流體端口40a兩者促成流體腔50a之一周邊處之漩流。促成流體腔50a之周邊處之漩流提供對流體腔50a之較快、較高效沖洗。流體腔50a之周邊處之漩流移除安置於隔膜44a與流體蓋14a之界面處之塗料或其他流體,隔膜44a與流體蓋14a之界面係傳統上流體腔50a之最難沖洗部分。具有一較快、較高效沖洗減小所需溶劑之體積及用於沖洗所需之停機時間兩者。減小所需溶劑之體積可減少與幫浦10相關聯之材料成本。另外,減少用以清洗幫浦10所需之停機時間可增加幫浦10之投資報酬率。此外,流體蓋14a及14b係可更換的可向終端使用者提供一成本節約,此乃因在流體蓋14a或流體蓋14b需要替換之情形中終端使用者僅需要一單個替換流體蓋。 The configuration of the first fluid ports 38a and 38b and the second fluid ports 40a and 40b provides significant advantages. Positioning the first fluid port 38a and the second fluid port 40a at an oblique angle relative to the inner surface 34a and the diaphragm 44a facilitates rotational flow of solvent and facilitates flushing of the fluid chambers 50a and 50b, thereby reducing associated with the flushing pump 10. Material cost and time cost. Additionally, positioning both the first fluid port 38a and the second fluid port 40a near the circumferential edge 42a contributes to swirling at the periphery of one of the fluid chambers 50a. The swirling flow at the periphery of the fluid chamber 50a provides a faster, more efficient flushing of the fluid chamber 50a. The swirling flow at the periphery of the fluid chamber 50a removes the coating or other fluid disposed at the interface of the diaphragm 44a and the fluid cover 14a, and the interface of the diaphragm 44a with the fluid cover 14a is the most difficult portion of the conventional fluid chamber 50a. Having a faster, more efficient flush reduces both the volume of solvent required and the downtime required for flushing. Reducing the volume of solvent required can reduce the material cost associated with pump 10. In addition, reducing the downtime required to clean the pump 10 can increase the return on investment of the pump 10. In addition, the fluid cover 14a and 14b are replaceable to provide a cost savings to the end user since the end user only needs a single replacement fluid cover in the event that the fluid cover 14a or fluid cover 14b needs to be replaced.
圖2係一流體蓋14a之一立面圖。如前文所論述,流體蓋14a與流體蓋14b係實質上類似的。如此,將進一步詳細論述流體蓋14a,且對流體蓋14a之論述亦適用於流體蓋14b。流體蓋14a包含蓋主體32a、內表面34a、第一流體端口38a、第二流體端口40a、第一逆止閥殼體52a及第二逆止閥殼體54a。內表面34a包含圓周邊緣42a。第一流體端口38a包含第一內孔口56a、第一外孔口58a及第一流動路徑60a。第二流體端口40a包含第二內孔口62a、第二外孔口64a及第二流動路徑66a。 Figure 2 is an elevational view of a fluid cover 14a. As discussed above, fluid cover 14a is substantially similar to fluid cover 14b. As such, the fluid cover 14a will be discussed in further detail, and the discussion of the fluid cover 14a also applies to the fluid cover 14b. The fluid cover 14a includes a cover body 32a, an inner surface 34a, a first fluid port 38a, a second fluid port 40a, a first check valve housing 52a, and a second check valve housing 54a. Inner surface 34a includes a circumferential edge 42a. The first fluid port 38a includes a first inner aperture 56a, a first outer aperture 58a, and a first flow path 60a. The second fluid port 40a includes a second inner aperture 62a, a second outer aperture 64a, and a second flow path 66a.
蓋主體32a在內表面34a與外表面36a(圖1中所展示)之間延伸。內表面34a較佳地係一凹形表面而外表面36a較佳地係一凸形表面。點A安置於內表面34a之一中心處,內表面34a沿著軸A-A(圖1中所展示)對 準。第一逆止閥殼體52a延伸至蓋主體32中且經構形以接納入口逆止閥22a(圖1中所展示)。類似於第一逆止閥殼體52a,出口逆止閥殼體延伸至蓋主體32a中且經構形以接納出口逆止閥24a(圖1中所展示)。 Cover body 32a extends between inner surface 34a and outer surface 36a (shown in Figure 1). Inner surface 34a is preferably a concave surface and outer surface 36a is preferably a convex surface. Point A is placed at the center of one of the inner surfaces 34a, and the inner surface 34a is along the axis A-A (shown in Figure 1). quasi. The first check valve housing 52a extends into the cover body 32 and is configured to receive the inlet check valve 22a (shown in Figure 1). Similar to the first check valve housing 52a, the outlet check valve housing extends into the cover body 32a and is configured to receive the outlet check valve 24a (shown in Figure 1).
第一流體端口38a延伸通過介於第一逆止閥殼體52a與內表面34a之間的蓋主體32a。第一流動路徑60a在第一外孔口58a與第一內孔口56a之間延伸。第一外孔口58a通向第一逆止閥殼體52a,且第一內孔口56a通至流體蓋14a之內表面34a。第一內孔口56a接近內表面34a之圓周邊緣42a安置於距點A之一徑向距離R1處。 The first fluid port 38a extends through the cover body 32a between the first check valve housing 52a and the inner surface 34a. The first flow path 60a extends between the first outer aperture 58a and the first inner aperture 56a. The first outer aperture 58a leads to the first check valve housing 52a and the first inner opening 56a opens to the inner surface 34a of the fluid cover 14a. The first inner opening 56a is disposed adjacent the circumferential edge 42a of the inner surface 34a at a radial distance R1 from one of the points A.
第二流體端口40a延伸通過介於第二逆止閥殼體54a與內表面34a之間的蓋主體32a。第二流動路徑66a在第二外孔口64a與第二內孔口62a之間延伸。第二外孔口64a通向第二逆止閥殼體54a,且第二內孔口62a通至流體蓋14a之內表面34a。類似於第一內孔口56a,第二內孔口62a接近內表面34a之圓周邊緣42a而安置。第二內孔口62a安置於距點A之一徑向距離R2處。徑向距離R1大約等於徑向距離R2,且R1及R2兩者較佳地大於點A與圓周邊緣42a之間的徑向距離之一半。應理解,第一內孔口56a及第二內孔口62a可定位於內表面34a上之任何所要位置處以切向於圓周邊緣42a且以相對於內表面34a之一傾斜角而將流體提供至流體腔50a。舉例而言,第一內孔口56a可大約毗鄰第二內孔口62a安置,可與第二內孔口62a相對安置,或可以相對於第二內孔口62a之任何其他位移角度安置。 The second fluid port 40a extends through the cover body 32a between the second check valve housing 54a and the inner surface 34a. The second flow path 66a extends between the second outer aperture 64a and the second inner aperture 62a. The second outer aperture 64a leads to the second check valve housing 54a and the second inner opening 62a opens to the inner surface 34a of the fluid cover 14a. Similar to the first inner opening 56a, the second inner opening 62a is disposed adjacent the circumferential edge 42a of the inner surface 34a. The second inner opening 62a is disposed at a radial distance R2 from one of the points A. The radial distance R1 is approximately equal to the radial distance R2, and both R1 and R2 are preferably greater than one-half of the radial distance between the point A and the circumferential edge 42a. It should be understood that the first inner aperture 56a and the second inner aperture 62a can be positioned at any desired location on the inner surface 34a to tangential to the circumferential edge 42a and provide fluid to the angle of inclination relative to one of the inner surfaces 34a to Fluid chamber 50a. For example, the first inner aperture 56a can be disposed adjacent to the second inner aperture 62a, can be disposed opposite the second inner aperture 62a, or can be disposed relative to any other displacement angle of the second inner aperture 62a.
在一幫浦(諸如圖1中所展示之幫浦10)之一第一衝程期間,第一流體端口38a將流體提供至至少部分地由流體蓋14a界定之一流體腔(諸如圖1中所展示之流體腔50a)中。第一外孔口58a經構形以接收通過裝納於第一逆止閥殼體52a中之逆止閥提供之一流體。該流體流動通過第一流動路徑60a並通過第一內孔口56a而提供至流體腔中。第一內孔口56a在內表面34a上經定位成以相對於內表面34a之一傾斜角來引 入流。傾斜角賦予進入流體腔之流體一漩流,藉由流動線F所展示。傾斜角亦防止通過第一內孔口56a進入流體腔之流體衝擊內表面34a。賦予進入流體腔之流體之漩流促進貫穿流體腔且尤其在內表面34a之一周邊處之一恆定流動速度,此促進自流體腔高效移除固體及其他殘餘物。另外,引導離開第一內孔口56a之流體使得流體不衝擊內表面34a可防止流體減速,藉此輔助消除低速度或無速度之區域且防止固體及其他殘餘物沈澱於流體腔內。 During a first stroke of a pump (such as the pump 10 shown in Figure 1), the first fluid port 38a provides fluid to a fluid chamber at least partially defined by the fluid cover 14a (such as shown in Figure 1) In the fluid chamber 50a). The first outer aperture 58a is configured to receive a fluid provided by a check valve housed in the first check valve housing 52a. The fluid flows through the first flow path 60a and through the first inner orifice 56a into the fluid chamber. The first inner aperture 56a is positioned on the inner surface 34a to be inclined at an angle relative to one of the inner surfaces 34a. Inflow. The angle of inclination imparts a swirling flow of fluid into the fluid chamber, as indicated by flow line F. The angle of inclination also prevents fluid from entering the fluid chamber through the first inner aperture 56a from impacting the inner surface 34a. The swirling of the fluid imparted into the fluid chamber promotes a constant flow velocity through the fluid chamber and particularly at one of the perimeters of one of the inner surfaces 34a, which facilitates efficient removal of solids and other residues from the fluid chamber. Additionally, directing fluid away from the first inner orifice 56a such that fluid does not impact the inner surface 34a prevents fluid from decelerating, thereby assisting in eliminating low velocity or no velocity regions and preventing solids and other residues from depositing within the fluid chamber.
在完成第一衝程之後,幫浦過渡至一第二衝程,在該第二衝程中流體自流體腔經驅動至下游。在自第一衝程至第二衝程之過渡期間,幫浦暫時停止移動,使得隔膜既不擴張亦不收縮流體腔之體積。在過渡期間,第二內孔口62a及第一內孔口56a之定位確保在流體腔內維持流體之旋轉流動。類似於第一內孔口56a,第二內孔口62a以相對於內表面34a之一傾斜角而定位於內表面34a上。另外,第二內孔口62a以大約等於徑向距離R1之徑向距離R2定位於內表面34a上,使得第二內孔口62a及第一內孔口56a安置於距點A大約相同之徑向距離處。將第一內孔口56a及第二內孔口62a定位於距點A大約相同之徑向距離處可確保貫穿幫浦循環維持由第一內孔口56a賦予流體之漩流。 After completing the first stroke, the pump transitions to a second stroke in which fluid is driven from the fluid chamber downstream. During the transition from the first stroke to the second stroke, the pump temporarily stops moving so that the diaphragm neither expands nor contracts the volume of the fluid chamber. During the transition, the positioning of the second inner aperture 62a and the first inner aperture 56a ensures that the rotational flow of fluid is maintained within the fluid chamber. Similar to the first inner aperture 56a, the second inner aperture 62a is positioned on the inner surface 34a at an oblique angle relative to one of the inner surfaces 34a. In addition, the second inner opening 62a is positioned on the inner surface 34a at a radial distance R2 approximately equal to the radial distance R1 such that the second inner opening 62a and the first inner opening 56a are disposed at approximately the same diameter from the point A. Towards the distance. Positioning the first inner aperture 56a and the second inner aperture 62a at approximately the same radial distance from point A ensures that the swirling flow imparted by the first inner aperture 56a is maintained throughout the pump cycle.
在第二衝程期間,隔膜經驅動至流體腔中,藉此減小流體腔之體積且通過第二流體端口40a及出口逆止閥24a將流體驅動至下游。第二內孔口62a相對於內表面34a之定向促進自流體腔移除流體及由流體攜載之任何污染物。第二內孔口62a之定向亦促進漩流貫穿第二衝程持續。確保旋轉流動貫穿幫浦循環持續可防止固體沈澱於流體腔中;如此,第一內孔口56a及第二內孔口62a之定位增強流體腔內之流動特性。 During the second stroke, the diaphragm is driven into the fluid chamber, thereby reducing the volume of the fluid chamber and driving the fluid downstream through the second fluid port 40a and the outlet check valve 24a. The orientation of the second inner aperture 62a relative to the inner surface 34a facilitates removal of fluid from the fluid chamber and any contaminants carried by the fluid. The orientation of the second inner aperture 62a also promotes swirling throughout the second stroke. Ensuring that the swirling flow continues throughout the pump cycle prevents solids from precipitating in the fluid chamber; thus, the positioning of the first inner orifice 56a and the second inner orifice 62a enhances flow characteristics within the fluid chamber.
圖3A係具有經曝露第一流體端口38a之流體蓋14a之一側視立面圖。圖3B係第一流體端口38a之一透視圖。圖3A及3B將一起經論述。 流體蓋14a包含蓋主體32a、內表面34a、第一流體端口38a及第二流體端口40a。內表面34a包含圓周邊緣42a。第一流體端口38a包含第一內孔口56a、第一外孔口58a及第一流動路徑60a。第二流體端口40a包含第二內孔口62a。 3A is a side elevational view of one of the fluid covers 14a with the exposed first fluid port 38a. Figure 3B is a perspective view of one of the first fluid ports 38a. Figures 3A and 3B will be discussed together. The fluid cover 14a includes a cover body 32a, an inner surface 34a, a first fluid port 38a, and a second fluid port 40a. Inner surface 34a includes a circumferential edge 42a. The first fluid port 38a includes a first inner aperture 56a, a first outer aperture 58a, and a first flow path 60a. The second fluid port 40a includes a second inner bore 62a.
蓋主體32a在內表面34a與外表面36a(圖1中所展示)之間延伸。內表面34a較佳地係一凹形表面而外表面36a較佳地係一凸形表面。內表面34a部分地界定流體腔50a。流體腔50a經界定於內表面34a與一流體排量部件(諸如圖1中所展示之隔膜44a)之間。點A安置於內表面之一中心處,該內表面沿著軸A-A(圖1中所展示)對準。第一流體端口38a延伸通過蓋主體32a,其中第一內孔口56a延伸通過內表面34a。類似於第一流體端口38a,出口延伸通過蓋主體32a,其中第二內孔口延伸通過內表面34a。第一內孔口56a經定位於距點A之一徑向距離R1處,且第二內孔口62a經定位於距點A之一徑向距離R2處。較佳地,徑向距離R1大約等於徑向距離R2。 Cover body 32a extends between inner surface 34a and outer surface 36a (shown in Figure 1). Inner surface 34a is preferably a concave surface and outer surface 36a is preferably a convex surface. Inner surface 34a partially defines fluid chamber 50a. Fluid chamber 50a is defined between inner surface 34a and a fluid displacement component, such as diaphragm 44a shown in FIG. Point A is placed at the center of one of the inner surfaces that is aligned along axis A-A (shown in Figure 1). The first fluid port 38a extends through the cover body 32a with the first inner aperture 56a extending through the inner surface 34a. Similar to the first fluid port 38a, the outlet extends through the cover body 32a with the second inner aperture extending through the inner surface 34a. The first inner aperture 56a is positioned at a radial distance R1 from one of the points A, and the second inner aperture 62a is positioned at a radial distance R2 from one of the points A. Preferably, the radial distance R1 is approximately equal to the radial distance R2.
第一流體端口38a將一流體提供至流體腔50a。第一內孔口56a經定位成以相對於內表面34a之一傾斜角將一流體流提供至流體腔50a中,使得賦予進入流體腔50a之流體一漩流。第一內孔口56a接近內表面34a之圓周邊緣42a而定位。接近圓周邊緣42a定位第一內孔口56a促進接近圓周邊緣42a之漩流。第一內孔口56a因此經定位以排淨接近圓周邊緣42a殘餘之任何固體。在旋轉流動促進流體腔50a之排淨時,旋轉流動亦藉由確保流體腔50a內之流體貫穿整個幫浦循環在流體腔50a內不斷地流動而有效地防止固體沈澱於流體腔50a內之任何地方,不管幫浦是否正在泵運用於應用之一流體(諸如一塗料)或一清洗流體(諸如一溶劑)。 The first fluid port 38a provides a fluid to the fluid chamber 50a. The first inner bore 56a is positioned to provide a fluid flow into the fluid chamber 50a at an oblique angle relative to one of the inner surfaces 34a such that a fluid is imparted to the fluid chamber 50a. The first inner aperture 56a is positioned proximate the circumferential edge 42a of the inner surface 34a. Positioning the first inner aperture 56a proximate the circumferential edge 42a promotes swirling near the circumferential edge 42a. The first inner aperture 56a is thus positioned to drain any solid remaining near the circumferential edge 42a. When the swirling flow promotes the discharge of the fluid chamber 50a, the swirling flow also effectively prevents any solids from depositing in the fluid chamber 50a by ensuring that the fluid in the fluid chamber 50a continuously flows throughout the fluid chamber 50a throughout the pump cycle. Place, whether the pump is being pumped for application of one of the fluids (such as a coating) or a cleaning fluid (such as a solvent).
類似於第一內孔口56a,第二內孔口62a以相對於內表面34a之一傾斜角定位。第二內孔口62a經構形使得貫穿幫浦循環維持流體腔50a 中之流體之漩流。另外,第二內孔口62a以較佳地大約等於徑向距離R1之徑向距離R2安置於內表面34a上。將第一內孔口56a及第二內孔口62a定位於距點A大約相等之徑向距離處可貫穿幫浦循環促進流體腔50a中之流體之旋轉流動,使得流體腔50a內不會形成低速度或無速度之區域。舉例而言,不同於與幫浦軸件28(圖1中所展示)之軸A-A對準之出口孔口(其將導致流動速度之一下降藉此產生非所要流動特性及低流動速度之區域),接近內表面34a之圓周邊緣42a以一傾斜角定位第二內孔口62a可促成漩流且確保流動具有所要特性(包含消除低流動速度或無流動速度之區域)。 Similar to the first inner aperture 56a, the second inner aperture 62a is positioned at an oblique angle relative to one of the inner surfaces 34a. The second inner bore 62a is configured to maintain the fluid chamber 50a throughout the pump cycle The swirling flow of the fluid. Additionally, the second inner aperture 62a is disposed on the inner surface 34a at a radial distance R2 that is preferably approximately equal to the radial distance R1. Positioning the first inner aperture 56a and the second inner aperture 62a at approximately the same radial distance from the point A can propagate the swirling flow of the fluid in the fluid chamber 50a through the pump circulation such that the fluid chamber 50a does not form. Low speed or no speed zone. For example, an exit orifice that is different from the axis AA of the pump shaft member 28 (shown in Figure 1) (which would result in a decrease in flow velocity thereby creating undesirable flow characteristics and low flow velocity regions) The positioning of the second inner opening 62a at an oblique angle to the circumferential edge 42a of the inner surface 34a can promote swirling and ensure that the flow has the desired characteristics (including areas that eliminate low flow speed or no flow velocity).
在圖3B中,第一流體端口38a經展示為與流體蓋14a分離。如上文所論述,第二流體端口40a較佳地係第一流體端口38a之一鏡像。如此,雖然圖3B之論述係針對於第一流體端口38a,但應理解,第一流體端口38a之論述同樣適用於第二流體端口40a。第一流體端口38a包含在第一內孔口56a與第一外孔口58a之間延伸之第一流動路徑60a。第一外孔口58a經構形以接收一流體並將該流體提供至第一流動路徑60a。第一內孔口56a經構形以自第一流動路徑60a接納該流體並將該流體提供至流體腔50a中。 In Figure 3B, the first fluid port 38a is shown separated from the fluid cover 14a. As discussed above, the second fluid port 40a is preferably mirrored by one of the first fluid ports 38a. As such, while the discussion of FIG. 3B is directed to the first fluid port 38a, it should be understood that the discussion of the first fluid port 38a is equally applicable to the second fluid port 40a. The first fluid port 38a includes a first flow path 60a extending between the first inner aperture 56a and the first outer aperture 58a. The first outer aperture 58a is configured to receive a fluid and provide the fluid to the first flow path 60a. The first inner bore 56a is configured to receive the fluid from the first flow path 60a and provide the fluid into the fluid chamber 50a.
第一內孔口56a經構形以賦予離開第一內孔口56a至流體腔50a中之流體一旋轉流動。第一流動路徑60a在第一外孔口58a與第一內孔口56a之間延伸且藉由賦予進入流體腔50a之流體之流渦漩而增強進入流體腔50a之流體之流動特性。第一流動路徑60a可在第一內孔口56a與第一外孔口58a之間螺旋地延伸,使得第一流動路徑60a可賦予流體額外旋轉流動。然而,應理解,第一流動路徑60a可呈任何適合構形(諸如一筆直路徑、一彎曲路徑或任何其他所要構形)以用於在第一外孔口58a與第一內孔口56a之間供應流體。 The first inner bore 56a is configured to impart a rotational flow of fluid exiting the first inner bore 56a into the fluid chamber 50a. The first flow path 60a extends between the first outer aperture 58a and the first inner aperture 56a and enhances the flow characteristics of the fluid entering the fluid chamber 50a by imparting a swirl of fluid into the fluid chamber 50a. The first flow path 60a can extend helically between the first inner aperture 56a and the first outer aperture 58a such that the first flow path 60a can impart additional rotational flow to the fluid. However, it should be understood that the first flow path 60a can be in any suitable configuration (such as a straight path, a curved path, or any other desired configuration) for use in the first outer aperture 58a and the first inner aperture 56a. Supply fluid.
第一流體端口38a及第二流體端口40a產生顯著優勢。第一流體端 口38a以產生流體腔50a內之流體之旋轉移動之一方式而將流體引入至流體腔50a。當一溶劑或其他清洗溶液經泵運通過流體腔50a時,流體腔50a內之流體之漩流增強對幫浦之清洗。如上文所陳述,第二流體端口40a較佳地係第一流體端口38a之一鏡像。類似地,第二流體端口40a增強對幫浦之清洗,此乃因第二流體端口40a之定向貫穿幫浦循環促進漩流。 The first fluid port 38a and the second fluid port 40a create significant advantages. First fluid end Port 38a introduces fluid into fluid chamber 50a in a manner that produces a rotational movement of fluid within fluid chamber 50a. When a solvent or other cleaning solution is pumped through the fluid chamber 50a, the swirling of the fluid within the fluid chamber 50a enhances the cleaning of the pump. As stated above, the second fluid port 40a is preferably mirrored by one of the first fluid ports 38a. Similarly, the second fluid port 40a enhances cleaning of the pump as the orientation of the second fluid port 40a promotes swirling throughout the pumping cycle.
第一流體端口38a及第二流體端口40a之定向及定位增強通過流體腔50a之流體之流動,藉此增強自流體腔50a之殘餘物移除。第一流體端口38a及第二流體端口40a確保貫穿流體腔50a之一恆定快速之流體速度。另外,第一流體端口38a及第二流體端口40a促成在內表面34a之一周界處之流動,藉此增強對周界之沖洗,該周界通常係流體腔50a之最難沖洗部分。第一內孔口56a之傾斜角促成流體腔50a內之流體渦漩且防止流體撞擊內表面34a(此將致使流體速度變慢)。第二內孔口62a之傾斜角藉由促進貫穿幫浦循環(包含第一衝程、過渡及第二衝程)之旋轉流動而進一步促成渦漩。 The orientation and positioning of the first fluid port 38a and the second fluid port 40a enhances the flow of fluid through the fluid chamber 50a, thereby enhancing residue removal from the fluid chamber 50a. The first fluid port 38a and the second fluid port 40a ensure a constant rapid fluid velocity throughout one of the fluid chambers 50a. Additionally, the first fluid port 38a and the second fluid port 40a contribute to the flow at one of the perimeters of the inner surface 34a, thereby enhancing flushing of the perimeter, which is typically the most difficult to flush portion of the fluid chamber 50a. The angle of inclination of the first inner aperture 56a facilitates swirling of fluid within the fluid chamber 50a and prevents fluid from impinging on the inner surface 34a (which will cause the fluid to slow down). The angle of inclination of the second inner aperture 62a further promotes vortexing by facilitating a swirling flow through the pumping cycle (including the first stroke, the transition, and the second stroke).
藉由將一漩流引入至流體腔50a且藉由貫穿幫浦循環維持漩流,第一流體端口38a及第二流體端口40a減小用以沖洗流體腔50a所需之沖洗材料之體積且提供較快沖洗時間。使用較少沖洗材料減少與沖洗流體腔相關聯之材料成本。較快沖洗時間減少用於沖洗所需之幫浦之停機時間,從而允許幫浦之較高效有效使用。 The first fluid port 38a and the second fluid port 40a reduce the volume of flushing material required to flush the fluid chamber 50a by providing a swirling flow to the fluid chamber 50a and maintaining a swirling flow through the through-lumbar cycle Faster rinse time. The use of less rinsing material reduces the material cost associated with rinsing the fluid chamber. The faster rinse time reduces the downtime of the pump required for flushing, allowing for a more efficient and efficient use of the pump.
儘管已參考較佳實施例闡述了本發明,但熟習此項技術者將認識到,可在不背離本發明之精神及範疇之情況下在形式及細節上做出改變。 While the invention has been described with respect to the preferred embodiments, the embodiments of the present invention may be modified in the form and details without departing from the spirit and scope of the invention.
14a‧‧‧流體蓋 14a‧‧‧Fluid cover
32a‧‧‧蓋主體 32a‧‧‧ Cover subject
34a‧‧‧內表面 34a‧‧‧ inner surface
38a‧‧‧第一流體端口 38a‧‧‧First fluid port
40a‧‧‧第二流體端口 40a‧‧‧Second fluid port
42a‧‧‧圓周邊緣 42a‧‧‧Circle edge
52a‧‧‧第一逆止閥殼體 52a‧‧‧First check valve housing
54a‧‧‧第二逆止閥殼體 54a‧‧‧Second check valve housing
56a‧‧‧第一內孔口 56a‧‧‧First inner opening
58a‧‧‧第一外孔口 58a‧‧‧First outer orifice
60a‧‧‧第一流動路徑 60a‧‧‧First flow path
62a‧‧‧第二內孔口 62a‧‧‧Second inner orifice
64a‧‧‧第二外孔口 64a‧‧‧Second outer orifice
66a‧‧‧第二流動路徑 66a‧‧‧Second flow path
A‧‧‧點 A‧‧‧ points
F‧‧‧流動線 F‧‧‧Flower line
R1‧‧‧徑向距離 R1‧‧‧radial distance
R2‧‧‧徑向距離 R2‧‧‧radial distance
Claims (20)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US201562193241P | 2015-07-16 | 2015-07-16 |
Publications (1)
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TW201708704A true TW201708704A (en) | 2017-03-01 |
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ID=57757626
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW105122089A TW201708704A (en) | 2015-07-16 | 2016-07-13 | Flushable pump fluid chamber |
Country Status (3)
Country | Link |
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US (1) | US20170226999A1 (en) |
TW (1) | TW201708704A (en) |
WO (1) | WO2017011557A1 (en) |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3356033A (en) * | 1965-10-22 | 1967-12-05 | Ford Motor Co | Centrifugal fluid pump |
US4818191A (en) * | 1982-03-31 | 1989-04-04 | Neyra Industries, Inc. | Double-acting diaphragm pump system |
US6941853B2 (en) * | 2003-12-02 | 2005-09-13 | Wanner Engineering, Inc. | Pump diaphragm rupture detection |
US8672645B2 (en) * | 2011-09-22 | 2014-03-18 | Dino Technology Co., Ltd. | Separation type pneumatic dual partition membrane pump and external pneumatic control valve thereof |
US10036378B2 (en) * | 2013-02-28 | 2018-07-31 | Ingersoll-Rand Company | Positive displacement pump with pressure compensating calibration |
-
2016
- 2016-07-13 WO PCT/US2016/042096 patent/WO2017011557A1/en active Application Filing
- 2016-07-13 TW TW105122089A patent/TW201708704A/en unknown
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2017
- 2017-04-18 US US15/490,692 patent/US20170226999A1/en not_active Abandoned
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US20170226999A1 (en) | 2017-08-10 |
WO2017011557A1 (en) | 2017-01-19 |
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