TW201708526A - Process for cycling the thermal balance on a unit for the catalytic cracking of naphtha known as a NCC unit - Google Patents

Process for cycling the thermal balance on a unit for the catalytic cracking of naphtha known as a NCC unit Download PDF

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TW201708526A
TW201708526A TW105122456A TW105122456A TW201708526A TW 201708526 A TW201708526 A TW 201708526A TW 105122456 A TW105122456 A TW 105122456A TW 105122456 A TW105122456 A TW 105122456A TW 201708526 A TW201708526 A TW 201708526A
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feed
fraction
straight
cracking
stream
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伯坦德 芬吉特
安 克勞派特
羅曼 克羅伊
路多維克 雷那爾
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Ifp新能源公司
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G11/00Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C10G11/14Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils with preheated moving solid catalysts
    • C10G11/18Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils with preheated moving solid catalysts according to the "fluidised-bed" technique
    • C10G11/182Regeneration
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G11/00Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C10G11/14Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils with preheated moving solid catalysts
    • C10G11/18Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils with preheated moving solid catalysts according to the "fluidised-bed" technique
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20Characteristics of the feedstock or the products
    • C10G2300/30Physical properties of feedstocks or products
    • C10G2300/301Boiling range
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/70Catalyst aspects
    • C10G2300/708Coking aspect, coke content and composition of deposits
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2400/00Products obtained by processes covered by groups C10G9/00 - C10G69/14
    • C10G2400/20C2-C4 olefins

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

The present invention describes a process for the catalytic cracking of a naphtha cut in which the thermal balance is provided by combustion of a fraction of the C5 cut of the feed, which fraction contains only normal and iso-paraffins, while retaining the cyclopentane in said feed.

Description

用於石腦油催化裂解單元(NCC單元)熱平衡循環之方法 Method for thermal equilibrium cycle of naphtha catalytic cracking unit (NCC unit)

本發明係關於精煉法及石油化學品之領域,且尤其關於裂解輕石腦油或直餾汽油型烴餾份之領域。 This invention relates to the field of refining processes and petrochemicals, and in particular to the field of cracking light naphtha or straight run gasoline type hydrocarbon fractions.

對於在FCC(流體催化裂解之首字母縮寫)單元中裂解直餾汽油型烷烴饋料以將其升級為丙烯及乙烯之關注相對來說為近期出現的。本領域中可引用專利WO 07043741及2007年在Houston(Texas)2007「春季國家會議(Spring National Meeting)」上Curtis N等人之演示「A catalytic cracking process for ethylene and propylene from paraffin streams,The Advanced Catalytic Olefins(ACO)Process」。 The recent concern about cracking straight-run gasoline-type alkane feeds in the FCC (Acronym for Fluid Catalytic Cracking) unit to upgrade them to propylene and ethylene is relatively recent. A catalyst cracking process for ethylene and propylene from paraffin streams, The Advanced Catalytic can be cited in the field of patent WO 07043741 and 2007 at the Spring National Meeting of Houston (Texas) 2007. Olefins (ACO) Process.

輕烯烴與汽油間之價格差異目前正對此類型之裂解產生極強的推動力。此外,在改良沸石觸媒方面所取得之進展正促成輕烯烴之實質性產量。此新穎類型之FCC單元目前通常被稱為NCC,即石腦油催化裂解。此首字母縮寫將用於本文之其餘部分中。 The price difference between light olefins and gasoline is currently driving a strong push for this type of cracking. In addition, advances in improving zeolite catalysts are contributing to substantial production of light olefins. This novel type of FCC unit is currently commonly referred to as NCC, a naphtha catalytic cracking. This acronym will be used in the rest of this article.

輕烷烴餾份之催化裂解造成一個問題,此係因為此類型之饋料在FCC條件下無法產生足夠焦炭以藉由燃燒該焦炭來滿足由饋料汽化(引入液體)及吸熱裂解反應產生之熱量需求。 Catalytic cracking of light alkane fractions poses a problem because this type of feed does not produce enough coke under FCC conditions to satisfy the heat generated by the feed vaporization (introduction of liquid) and endothermic cracking reaction by burning the coke demand.

此等單元之熱平衡僅可藉由向該製程供應外部熱量來獲得。通常採取之方案包括將具有高焦炭潛能之「漿料」型餾份再循環至再生 器中。 The thermal balance of these units can only be obtained by supplying external heat to the process. The usual approach involves recycling the “slurry” fraction with high coke potential to regeneration. In the device.

術語「漿料」意謂具有通常在250℃至350℃之範圍內的蒸餾範圍之餾份,該餾份相對較富含芳族焦炭前驅體物質。 The term "slurry" means a fraction having a distillation range generally in the range of from 250 ° C to 350 ° C, which fraction is relatively rich in aromatic coke precursor materials.

本發明提議將饋料之C5分餾物的一部分,更精確而言具有低於42℃之沸點的分餾物(對應於正鏈與異鏈烷烴,但不含環戊烷),用作可為NCC單元供應所需熱量之燃料。 The invention proposes to feed a fraction of the C5 fraction of the feed, more precisely a fraction having a boiling point below 42 ° C (corresponding to a normal chain and an isoparaffin, but without cyclopentane), for use as an NCC The unit supplies the fuel of the required heat.

推薦此選擇係歸因於以先導規模(pilot scale)進行之原始測試,其顯示此分餾物為最難裂解之餾份。直接在再生器中使該餾份與觸媒之焦炭一同燃燒,或作為預熱爐中之燃料以便為再生器預熱饋料或空氣而將該餾份添加至單元之熱平衡中。 This selection is recommended due to the original test conducted on a pilot scale, which shows that this fraction is the most difficult fraction to lyse. The fraction is burned directly with the coke of the catalyst in a regenerator or as a fuel in a preheat furnace to preheat the feed or air to the regenerator to add the fraction to the heat balance of the unit.

1‧‧‧直餾汽油饋料 1‧‧‧ Straight-running gasoline feedstock

2‧‧‧分離器 2‧‧‧Separator

3‧‧‧頂部流/頂部餾份 3‧‧‧Top stream / top fraction

4‧‧‧底部流/底部餾份 4‧‧‧ bottom flow / bottom fraction

5‧‧‧燃料/C5餾份 5‧‧‧fuel/C5 fraction

6‧‧‧燃料 6‧‧‧fuel

7‧‧‧預熱爐 7‧‧‧Preheating furnace

8‧‧‧部分 Section 8‧‧‧

9‧‧‧饋料 9‧‧‧Feed

10‧‧‧部分/饋料 10‧‧‧ Part/Feed

11‧‧‧石腦油催化裂解(NCC)單元 11‧‧‧ Naphtha catalytic cracking (NCC) unit

12‧‧‧反應器/升管 12‧‧‧Reactor/lift tube

13‧‧‧再生器/觸媒再生區 13‧‧‧Regenerator/catalyst regeneration zone

14‧‧‧汽提器/分離器 14‧‧‧Stripper/separator

15‧‧‧熱觸媒 15‧‧‧Heat Catalyst

16‧‧‧裂解產物/物料流 16‧‧‧Cleaning products/material streams

17‧‧‧焦化觸媒 17‧‧‧ coking catalyst

18‧‧‧分餾塔/分餾單元 18‧‧‧ fractionation tower/fraction unit

19‧‧‧乾氣 19‧‧‧dry

20‧‧‧乙烯 20‧‧‧Ethylene

21‧‧‧C3-C4餾份 21‧‧‧C3-C4 fraction

22‧‧‧物料流 22‧‧‧ material flow

23‧‧‧底部餾份之一部分/物料流 23‧‧‧One part of the bottom fraction / material flow

24‧‧‧物料流 24‧‧‧ material flow

25‧‧‧燃燒空氣 25‧‧‧ burning air

26‧‧‧物料流 26‧‧‧ material flow

27‧‧‧一部分乾氣 27‧‧‧Some dry gas

28‧‧‧汽油池 28‧‧‧ gasoline pool

圖1提供本發明方法的流程圖,其中強調以下主要元件:●NCC單元11,其包含至少一個升管12與再生器13,●分離器2,其用於分離C5餾份之正鏈及異鏈烷烴分餾物與饋料之其餘部分,C5餾份之正鏈及異鏈烷烴分餾物自頂部(物料流3)離開,饋料之其餘部分自底部(物料流4)離開且含有環戊烷,●爐7,其用於預熱饋料4與10及用於再生器之燃燒空氣25,●分餾單元18,其用於將來自NCC之流出物分成不同餾份19、20、21、22及23。 Figure 1 provides a flow chart of the process of the invention, emphasizing the following main elements: an NCC unit 11 comprising at least one riser 12 and a regenerator 13, a separator 2 for separating the positive and negative chains of the C5 fraction The paraffin fraction and the remainder of the feed, the positive and isoparaffin fractions of the C5 fraction exit from the top (stream 3), the remainder of the feed exits from the bottom (stream 4) and contains cyclopentane , furnace 7, for preheating feeds 4 and 10 and combustion air 25 for the regenerator, • fractionation unit 18 for separating the effluent from the NCC into different fractions 19, 20, 21, 22 And 23.

先前技術文件中無一者明確地提及本發明中所述之分餾物有助於石腦油餾份催化裂解單元之熱平衡。 None of the prior art documents explicitly mentions that the fractions described in the present invention contribute to the thermal equilibrium of the catalytic cracking unit of the naphtha fraction.

NCC為一種可視為FCC催化裂解單元之分支的特定催化裂解單元;其具體特徵為裂解極輕鏈烷烴饋料(汽油)以製造輕烯烴。 NCC is a specific catalytic cracking unit that can be considered a branch of a FCC catalytic cracking unit; it is specifically characterized by cracking an extremely light paraffin feed (gasoline) to produce light olefins.

此類型方法的關鍵點之一為單元之熱平衡循環。實際上,對於 習知FCC而言,焦炭產量可用於生成足夠熱量以滿足單元之熱量需求,亦即饋料(所引入之液體)汽化及其吸熱裂解之熱量。 One of the key points of this type of method is the heat balance cycle of the unit. Actually, for In the case of the FCC, coke production can be used to generate enough heat to meet the heat demand of the unit, that is, the heat of the feed (the introduced liquid) and its endothermic cracking.

就NCC單元而言,歸因於饋料及觸媒之性質,焦炭產量通常不足以在單元中產生熱平衡。因此在先前技術中,需要使用外部熱源。 In the case of NCC units, due to the nature of the feedstock and catalyst, coke production is often insufficient to create a heat balance in the unit. Therefore, in the prior art, an external heat source is required.

本發明使用饋料中最難催化裂解之一部分(其由含有5個碳原子之正鏈或異鏈烷烴型化合物構成)作為能源,藉由使其直接在再生器中燃燒,或藉由將其用作爐中之燃料來預熱饋料及再生空氣。 The present invention uses one of the most difficult catalytic cracking in the feedstock (which consists of a positive or isoparaffinic compound containing 5 carbon atoms) as an energy source, by burning it directly in the regenerator, or by using it Used as a fuel in the furnace to preheat the feed and regenerate the air.

除向單元供應所需熱量之外,亦出人意料地發現當石腦油饋料中具有低於42℃之沸點之C5分餾物已自該饋料中消除同時保留該饋料中之環戊烷時,NCC之效率得到改良。 In addition to supplying the required heat to the unit, it has also surprisingly been found that when a C5 fraction having a boiling point below 42 ° C in the naphtha feed has been eliminated from the feed while retaining the cyclopentane in the feed The efficiency of NCC has been improved.

可將本發明定義為一種用於催化裂解具有30℃至220℃之蒸餾範圍的直餾汽油饋料之方法,其包含在裂解觸媒存在下催化裂解饋料之步驟,及藉由燃燒沈積在該觸媒表面上之焦炭以再生觸媒之步驟,其中消除包含含有5個碳原子之正鏈或異鏈烷烴型化合物之分餾物的至少一部分,保留該饋料中之環戊烷,其方式為諸如將所消除之分餾物完全地或部分地用作該催化裂解製程中之燃料以便循環該製程之熱平衡。 The present invention can be defined as a method for catalytically cracking a straight-run gasoline feed having a distillation range of 30 ° C to 220 ° C, comprising the steps of catalytically cracking the feed in the presence of a cracking catalyst, and depositing it by combustion a step of regenerating a catalyst on the surface of the catalyst to regenerate a catalyst, wherein at least a portion of the fraction comprising a normal or isoparaffinic compound having 5 carbon atoms is eliminated, and the cyclopentane in the feed is retained in a manner For example, the fractions that are eliminated are used, in whole or in part, as fuel in the catalytic cracking process to cycle the heat balance of the process.

根據用於催化裂解具有30℃至220℃之蒸餾範圍的直餾汽油饋料之方法的第一變體,將自待處理饋料中消除之C5化合物之分餾物(亦即含有5個碳原子之正鏈或異鏈烷烴型化合物之分餾物)直接傳送至NCC單元之再生器中。 According to a first variant of the method for catalytically cracking a straight-run gasoline feed having a distillation range of 30 ° C to 220 ° C, a fraction of the C5 compound (ie containing 5 carbon atoms) eliminated from the feed to be treated The fraction of the normal or isoparaffinic compound is transferred directly to the regenerator of the NCC unit.

根據用於催化裂解具有30℃至220℃之蒸餾範圍的直餾汽油饋料之方法的第二變體,將自待處理饋料中消除之C5化合物之分餾物作為燃料傳送至爐中以預熱饋料。 According to a second variant of the method for catalytically cracking a straight-run gasoline feed having a distillation range of 30 ° C to 220 ° C, the fraction of the C5 compound eliminated from the feed to be treated is transferred as fuel to the furnace to Hot feed.

更精確而言且參考圖1,本發明方法可描述如下:如請求項1至3之用於催化裂解具有30℃至220℃之蒸餾範圍的直 餾汽油饋料之方法,其中進行下組操作:●將饋料1分成8與10兩部分,●將部分8傳送至C5分離器2中,其可用於分離正鏈及異鏈C5烷烴與饋料之其餘部分,正鏈及異鏈C5烷烴隨頂部流3離開,饋料之其餘部分經由物料流4自底部離開,●頂部流3主要為由C5構成之烴分餾物且由正鏈與異鏈C5烷烴組成,●底部流4為饋料之重分餾物(環戊烷與C6+型化合物),其尤其含有環戊烷,●將饋料中未在分離器2中進行分離之部分10與來自分離器2之底部餾份4合併以形成物料流26,其在爐7中預熱後,組成進入反應器12之饋料,●經由汽提器/分離器14分離裂解產物16與焦化觸媒17,●藉由在再生器13中與供應至再生器13之燃燒空氣25接觸來燃燒焦炭以再生焦化觸媒17,●將C5烴流中含有正鏈與異鏈C5烷烴之分餾物3用作預熱爐7中之燃料6,或直接用作再生器13中之燃料5,或當熱平衡無需使用整個分餾物3時藉由將其傳送至汽油池28中來使用,●經由汽提器/分離器14分離裂解產物16與焦化觸媒17且將其傳送至分餾塔18中以分離成乾氣19、乙烯20、C3-C4餾份21及底部餾份(物料流22與物料流23)。 More precisely and with reference to Figure 1, the process of the invention can be described as follows: as claimed in claims 1 to 3 for the catalytic cracking of a straight range having a distillation range of 30 ° C to 220 ° C A method of refueling a gasoline feed in which the following operations are carried out: • Dividing feed 1 into two parts, 8 and 10, • transferring part 8 to C5 separator 2, which can be used to separate positive and extra-chain C5 alkanes and feeds For the remainder of the feed, the normal and off-chain C5 alkanes exit with the overhead stream 3, and the remainder of the feed exits from the bottom via stream 4. • Top stream 3 is primarily a hydrocarbon fraction consisting of C5 and consists of a positive chain and a different a chain C5 alkane composition, ● bottom stream 4 is a heavy fraction of the feed (cyclopentane and C6+ type compounds), which in particular contains cyclopentane, ● a portion of the feed that is not separated in separator 2 and The bottoms fraction 4 from the separator 2 is combined to form a stream 26 which, after preheating in the furnace 7, constitutes a feed to the reactor 12, • separates the cracked product 16 and the coking touch via the stripper/separator 14. The medium 17, ● burns coke by contacting the combustion air 25 supplied to the regenerator 13 in the regenerator 13 to regenerate the coking catalyst 17, and contains a fraction of the normal chain and the isobaric C5 alkane in the C5 hydrocarbon stream. Used as fuel 6 in the preheating furnace 7, or directly as the fuel 5 in the regenerator 13, or when heat balance is not required The entire fraction 3 is used by transferring it to the gasoline pool 28, • separating the cracked product 16 and the coking catalyst 17 via a stripper/separator 14 and transferring it to the fractionation column 18 for separation into a dry Gas 19, ethylene 20, C3-C4 fraction 21 and bottoms fraction (stream 22 and stream 23).

在本發明之用於催化裂解具有30℃至220℃之蒸餾範圍的直餾汽油饋料之方法中,含有5個碳原子之正鏈或異鏈烷烴型化合物分餾物(對應於物料流3)具有42℃或低於42℃之沸點,且饋料中含有環戊烷與C6+化合物之重分餾物(對應於物料流4)具有高於42℃之沸點。 In the method for catalytically cracking a straight-run gasoline feed having a distillation range of 30 ° C to 220 ° C, a fraction of a positive or isoparaffin type compound having 5 carbon atoms (corresponding to stream 3) The boiling point having a boiling point of 42 ° C or less and having a cyclopentane and a C6 + compound in the feed (corresponding to stream 4) has a boiling point above 42 °C.

在本發明之用於催化裂解具有30℃至220℃之蒸餾範圍的直餾汽 油饋料之方法中,由含有5個碳原子之正鏈或異鏈烷烴構成之分餾物的一部分可傳送至汽油池28。 In the present invention for catalytic cracking of a straight-run steam having a distillation range of 30 ° C to 220 ° C In the oil feed method, a portion of the fraction composed of a positive or isoparaffin having 5 carbon atoms can be transferred to the gasoline pool 28.

在本發明之用於催化裂解具有30℃至220℃之蒸餾範圍的直餾汽油饋料之方法中,可在預熱爐7中預熱燃燒空氣。 In the method of the present invention for catalytically cracking a straight-run gasoline feed having a distillation range of 30 ° C to 220 ° C, the combustion air may be preheated in the preheat furnace 7.

在本發明之用於催化裂解直餾汽油饋料之方法中,可將底部餾份之一部分23回收至反應器12之入口處。 In the process of the present invention for catalytically cracking a straight run gasoline feed, a portion 23 of the bottoms fraction can be recovered to the inlet of the reactor 12.

在本發明之用於催化裂解直餾汽油饋料之方法中,反應器可為「升管」型,亦即具有流化上升流。 In the method for catalytically cracking a straight-run gasoline feed of the present invention, the reactor may be of the "lift tube" type, that is, having a fluidized upflow.

在本發明之用於催化裂解直餾汽油饋料之方法中,反應器可為「降管」型,亦即具有流化下降流。 In the method of the present invention for catalytically cracking straight-run gasoline feedstock, the reactor may be of the "downpipe" type, i.e., having a fluidized downflow.

最後,在本發明之用於催化裂解直餾汽油饋料之方法中,觸媒可包含ZSM-5沸石,或甚至可全部由ZSM-5沸石組成。 Finally, in the process of the invention for catalytically cracking straight-run gasoline feedstocks, the catalyst may comprise ZSM-5 zeolite, or even all of ZSM-5 zeolite.

催化裂解單元(FCC)通常處理單獨的或呈混合物形式的自真空蒸餾單元獲得之重餾份(諸如VGO(真空製氣油)或真空渣油混合物)或甚至常壓渣油。 The catalytic cracking unit (FCC) typically treats heavy fractions (such as VGO (vacuum gas oil) or vacuum residue mixtures) or even atmospheric residue obtained from a vacuum distillation unit, either alone or in a mixture.

然而,可能出現到達FCC之饋料大大減輕之情況,其歸因於先前預處理(例如VGO),或因為其來源於轉化單元,在其中初始饋料已富含氫氣且已消除某些雜質。 However, there may be situations where the feed to the FCC is greatly reduced due to previous pretreatment (e.g., VGO), or because it is derived from a conversion unit where the initial feed is already rich in hydrogen and some impurities have been eliminated.

近來使FCC適應諸如汽油(蒸餾範圍為30℃至220℃)之甚至更輕的饋料旨在將此等輕烷烴饋料轉化為輕烯烴(乙烯與丙烯),即在石油化學品市場中具有高附加值之產品。 Recent adaptation of FCC to even lighter feeds such as gasoline (distillation range 30 ° C to 220 ° C) is intended to convert these light alkane feeds to light olefins (ethylene and propylene), ie in the petrochemical market High value-added products.

FCC因而被稱為NCC。在此情況下,該方法必須解決與來自饋料之焦炭的低產量相關,且因此與熱平衡循環相關的難題。 The FCC is thus referred to as the NCC. In this case, the method must address the problems associated with low yields of coke from the feed, and thus the heat balance cycle.

在本發明中,將具有確切沸點之餾份(對應於饋料之最輕分餾物且亦對應於最難催化裂解之餾份)用作燃料來為NCC單元之熱平衡供 應所需熱量且同時增加來自該單元之產量。 In the present invention, a fraction having an exact boiling point (corresponding to the lightest fraction of the feed and corresponding to the most difficult catalytic cracking fraction) is used as a fuel for the heat balance of the NCC unit. The heat required should be increased and the production from the unit increased at the same time.

圖1圖解展示本發明方法的佈局,其使用可分離待自饋料中取走之餾份之分離器2用於NCC單元。 Figure 1 illustrates a layout of the process of the invention using a separator 2 that separates the fractions to be taken from the feed for the NCC unit.

饋料1為具有鏈烷烴性質之直餾汽油,亦即由至少50%鏈烷烴型化合物構成。其含有C5化合物(亦即含有5個碳原子),該化合物可劃分為正戊烷、異戊烷及環戊烷。 Feed 1 is a straight run gasoline having paraffinic properties, i.e., consists of at least 50% paraffinic compounds. It contains a C5 compound (i.e., contains 5 carbon atoms) which can be classified into n-pentane, isopentane, and cyclopentane.

將其分成兩部分:8與10。將部分8傳送至分離器2,其可用於分離正鏈及異鏈C5烷烴與饋料之其餘部分,正鏈及異鏈C5烷烴隨頂部流3離開,饋料之其餘部分經由物料流4自底部離開。 Divide it into two parts: 8 and 10. Part 8 is passed to separator 2, which can be used to separate the positive and extra-chain C5 alkanes from the remainder of the feed, with the normal and off-chain C5 alkanes exiting with the overhead stream 3, and the remainder of the feed via the feed stream 4 Leave at the bottom.

頂部餾份3為主要由具有42℃或低於42℃之沸點的C5構成之烴分餾物且由正鏈與異鏈C5烷烴構成。 The overhead fraction 3 is a hydrocarbon fraction mainly composed of C5 having a boiling point of 42 ° C or lower and consists of a normal chain and an iso-chain C5 alkane.

底部餾份4為饋料之重分餾物(環戊烷與C6+),其具有高於42℃之沸點。詳言之,其含有具有49℃之沸點的環戊烷。 The bottom fraction 4 is the heavy fraction of the feed (cyclopentane and C6+) having a boiling point above 42 °C. In particular, it contains cyclopentane having a boiling point of 49 °C.

NCC單元11以圖解方式由反應器12表示,在反應器12中饋料9(對應於在預熱爐7中加熱後的底部流4)與熱觸媒15接觸,發生裂解。 The NCC unit 11 is represented schematically by a reactor 12 in which a feed 9 (corresponding to the bottom stream 4 heated in the preheat furnace 7) is brought into contact with the thermal catalyst 15 to cause cracking.

反應器12可以上升平行流模式(稱為「升管」模式)或以下降平行流模式(稱為「降管」模式)起作用。 Reactor 12 can be operated in a parallel flow mode (referred to as "lift" mode) or in a descending parallel flow mode (referred to as "downpipe" mode).

裂解產物16經由汽提器/分離器14與焦化觸媒17分離。 The cracked product 16 is separated from the coking catalyst 17 via a stripper/separator 14.

焦化觸媒17藉由在再生器13中與供應至再生器之燃燒空氣25接觸,燒盡焦炭來再生。此燃燒空氣來源於已在預熱爐7中預熱之物料流24。 The coking catalyst 17 is regenerated by burning coke in contact with the combustion air 25 supplied to the regenerator in the regenerator 13. This combustion air originates from the material stream 24 which has been preheated in the preheating furnace 7.

饋料中未經由分離器2進行分離之部分10重新加入來自分離器2之底部餾份4以形成物料流26,其在爐7中預熱後,組成進入反應器12之饋料9。 The portion 10 of the feed that has not been separated via separator 2 is reintroduced from bottom fraction 4 from separator 2 to form stream 26 which, after preheating in furnace 7, constitutes feed 9 into reactor 12.

將C5烴流中含有正鏈與異鏈C5烷烴之分餾物3用作預熱爐7中之燃料6,或直接用作再生器13中之燃料5,或實際上當熱平衡無需使用 整個分餾物3時將其傳送至汽油池28。 The fraction 3 containing a positive chain and an isochain C5 alkane in the C5 hydrocarbon stream is used as the fuel 6 in the preheating furnace 7, or directly as the fuel 5 in the regenerator 13, or actually when the heat balance is not required The entire fraction 3 is transferred to the gasoline pool 28.

將裂解產物16傳送至分餾塔18中以分離成乾氣19、乙烯20、C3-C4餾份21及底部餾份;後者之一部分23可回收至升管12之入口處。 The cracked product 16 is passed to a fractionation column 18 for separation into dry gas 19, ethylene 20, C3-C4 fraction 21 and bottoms fraction; a portion 23 of the latter can be recovered to the inlet of riser 12.

亦可將一部分乾氣27傳送至再生器13中用作燃料。 A portion of the dry gas 27 can also be transferred to the regenerator 13 for use as a fuel.

饋料8中傳送至分離器2中之部分的流動速率可涵蓋廣泛範圍:最小值對應於傳送足夠C5餾份5至再生器中以產生熱平衡所需之數值,且最大值對應於饋料1之總流動速率。 The flow rate of the portion of the feed 8 that is delivered to the separator 2 can cover a wide range: the minimum corresponds to the value required to deliver sufficient C5 fraction 5 to the regenerator to produce a heat balance, and the maximum corresponds to feed 1 The total flow rate.

進入NCC之饋料的特徵Characteristics of the feed entering the NCC

物料流1中進入分離器2中之部分8為直接自常壓蒸餾獲得之汽油饋料。其蒸餾範圍通常為30℃至220℃。視分餾塔入口處使用之原油而定,其組成可能大不相同。其初始沸點通常高於30℃且其最終沸點通常低於220℃。 Part 8 of the stream 1 entering the separator 2 is a gasoline feed obtained directly from atmospheric distillation. The distillation range is usually from 30 ° C to 220 ° C. Depending on the crude oil used at the inlet of the fractionation column, the composition may vary widely. Its initial boiling point is usually above 30 ° C and its final boiling point is usually below 220 ° C.

分離器2之作用為藉由將包含含有5個碳原子之物質(環戊烷除外)的最輕餾份與饋料之其餘部分分離來分餾此饋料。因為分離器2在42℃下操作,所以可在底部流4中發現具有49℃之沸點的環戊烷。 The separator 2 functions to fractionate the feed by separating the lightest fraction containing the five carbon atoms (except cyclopentane) from the remainder of the feed. Since the separator 2 was operated at 42 ° C, cyclopentane having a boiling point of 49 ° C was found in the bottom stream 4 .

離開NCC之物料流的特徵Characteristics of the material flow leaving the NCC

離開分離器/汽提器14之物料流16含有在NCC單元反應器中產生之全部反應流出物,以及未轉化之部分。 Stream 16 exiting separator/stripper 14 contains all of the reaction effluent produced in the NCC unit reactor, as well as the unconverted portion.

NCC單元之操作條件Operating conditions of the NCC unit

NCC單元為一種催化石腦油裂解單元,其具有至少一個主要反應器,該至少一個反應器以上向流模式(「升管」)或以下向流模式(「降管」)起作用。其具有分離觸媒與烴流出物之分離器-汽提器區14。 The NCC unit is a catalytic naphtha cracking unit having at least one primary reactor that acts in a forward flow mode ("lift") or a downward flow mode ("downpipe"). It has a separator-stripper zone 14 separating the catalyst from the hydrocarbon effluent.

其亦具有觸媒再生區13,在該區中燒盡反應期間所形成且沈積在觸媒表面上之焦炭,一方面為恢復其作為觸媒之活性,且另一方面為產生使饋料汽化且涵蓋裂解反應之吸熱性質所需之熱量。 It also has a catalyst regeneration zone 13 in which the coke formed during the reaction and deposited on the surface of the catalyst is burned, on the one hand to restore its activity as a catalyst, and on the other hand to produce a vaporization of the feed. It also covers the amount of heat required for the endothermic nature of the cleavage reaction.

NCC單元自身具有用於處理烴流出物之區域且尤其具有氣體處理 區,其用於分離輕烯烴(乙烯、丙烯)與其他氣體:氫氣、甲烷、乙烷、丙烷,以及用於分離C4餾份。 The NCC unit itself has a zone for treating hydrocarbon effluents and in particular has a gas treatment Zone for separating light olefins (ethylene, propylene) from other gases: hydrogen, methane, ethane, propane, and for separating C4 fractions.

在分離區中處理烴流出物中最重的部分,該分離區包含至少一個分餾單元以回收不同液體餾份(未展示於圖1中)。 The heaviest portion of the hydrocarbon effluent is treated in a separation zone comprising at least one fractionation unit to recover different liquid fractions (not shown in Figure 1).

NCC單元較佳以高強度(亦即高反應器出口溫度(ROT)與高比率之觸媒:饋料質量流率(C/O))來操作。 The NCC unit is preferably operated at high strength (i.e., high reactor outlet temperature (ROT) and high ratio of catalyst: feed mass flow rate (C/O)).

以下表1給出NCC單元操作條件之寬範圍: Table 1 below gives a wide range of operating conditions for NCC units:

較佳地,反應器出口溫度在600℃至730℃之範圍內且C/O比率在10至35之範圍內,且再更佳地在15至30之範圍內。觸媒可為任何類型之催化裂解觸媒,較佳含有高比例之沸石。 Preferably, the reactor outlet temperature is in the range of from 600 ° C to 730 ° C and the C/O ratio is in the range of from 10 to 35, and still more preferably in the range of from 15 to 30. The catalyst can be any type of catalytic cracking catalyst, preferably containing a high proportion of zeolite.

可補充或可不補充ZSM-5,且甚至可能100%由ZSM-5組成。以下實例旨在說明自直餾汽油饋料中消除正鏈與異鏈C5烷烴部分且將其保留用於熱平衡所需之燃燒的益處。另一方面,其說明,消除全部或一部分此C5分餾物意味著此外,來自該單元之輕烯烴產量可得到提高。 ZSM-5 may or may not be supplemented, and may even be 100% composed of ZSM-5. The following examples are intended to illustrate the benefits of eliminating the normal and off-chain C5 alkane fractions from the straight run gasoline feed and retaining it for the combustion required for thermal equilibrium. On the other hand, it is stated that the elimination of all or a portion of this C5 fraction means that, in addition, the yield of light olefins from the unit can be increased.

實例Instance

實例1與先前技術一致。實例2與本發明一致。 Example 1 is consistent with prior art. Example 2 is consistent with the present invention.

實例1顯示在直餾饋料之裂解期間及在消除全部C5餾份之相同饋料的裂解期間(蒸餾已在52℃下進行)所獲得之產量結構。 Example 1 shows the yield structure obtained during the cracking of the straight run feed and during the cracking of the same feed which eliminated all C5 fractions (distillation has been carried out at 52 °C).

在試點單元進行裂解,該單元代表具有單個升管及兩個再生器(表示為R2R)之FCC單元。 The cracking is carried out in a pilot unit representing an FCC unit with a single riser and two regenerators (denoted R2R).

因為設想最大丙烯產量,所以操作條件苛刻:●升管出口溫度(ROT)=611℃, ●C/O=40。 Because the maximum propylene production is envisaged, the operating conditions are harsh: ● riser outlet temperature (ROT) = 611 ° C, ● C / O = 40.

催化系統包括「蒸製」市售ZSM-5,亦即在800℃下於蒸汽壓下經歷成熟作用達24小時之ZSM-5。 The catalytic system consisted of "steaming" a commercially available ZSM-5, i.e., ZSM-5 which was subjected to maturation for 24 hours at 800 ° C under steam pressure.

以下表2顯示完整饋料之組成及除去C5分餾物但保留環戊烷之饋料(且因此即本發明之饋料)的組成,及相對應的蒸餾點。 Table 2 below shows the composition of the complete feed and the composition of the feed which removes the C5 fraction but retains the cyclopentane (and thus the feed of the present invention), and the corresponding distillation point.

以下表3給出用作NCC單元之饋料之直餾汽油及自除去C5餾份之相同饋料獲得的彼等物之裂解結果: Table 3 below gives the cracking results of the straight-run gasoline used as the feed for the NCC unit and the same feed obtained from the same feed of the C5 fraction removed:

除去NCC單元使用汽油型饋料可產生非常引人關注的輕烯烴產量(乙烯及丙烯共20.9T/h)這一公認事實,表3亦顯示不在NCC單元中處理含有5個碳原子之物質(環戊烷除外)的益處。 The use of gasoline-based feeds to remove the NCC unit produces a very attractive light olefin production (20.9 T/h for ethylene and propylene). Table 3 also shows that the material containing 5 carbon atoms is not treated in the NCC unit ( The benefits of cyclopentane).

每處理100T/h饋料,用除去C5餾份但含有環戊烷之汽油可獲得額外1.92T/h丙烯。 For each 100 T/h feed, an additional 1.92 T/h propylene was obtained with gasoline containing the C5 fraction but containing cyclopentane.

亦應注意,乙烯產量提高0.3T/h且丁烯產量提高0.4T/h。 It should also be noted that ethylene production is increased by 0.3 T/h and butene production is increased by 0.4 T/h.

饋料之化合物的反應性:The reactivity of the compound of the feed:

對饋料及反應產物的詳細分析可用於計算饋料之化合物中之每一者的反應性。 Detailed analysis of the feed and reaction products can be used to calculate the reactivity of each of the compounds of the feed.

各化合物之此反應性表示為Cx,由下式定義:反應性=[饋料中之Cx的重量%-產物中之Cx的重量%]/饋料中之Cx的重量%,×100。 This reactivity of each compound is expressed as Cx and is defined by the following formula: reactivity = [% by weight of Cx in the feed - % by weight of Cx in the product] / % by weight of Cx in the feed, x 100.

表4顯示在實例1之操作條件下在基本情況下饋料之化合物中之每一者的反應性。 Table 4 shows the reactivity of each of the compounds fed in the basic case under the operating conditions of Example 1.

應注意,正鏈C5烷烴之極低值(10.8)及C5異鏈烷烴之負值(-8.5)。因此,自將使用NCC處理之饋料中消除此兩族不存在不足之 處。 It should be noted that the very low value of the normal chain C5 alkane (10.8) and the negative value of the C5 isoparaffin (-8.5). Therefore, there is no shortage of eliminating these two families from the feeds that will be processed using NCC. At the office.

根據化學族來分析反應性亦顯示保留將由NCC處理之饋料中之環戊烷的益處,且因此將蒸餾點調整至低於52℃以消除全部C5化合物但精確到42℃以保留該等環戊烷的益處。 Analysis of reactivity according to the chemical family also shows the benefit of retaining the cyclopentane in the feed to be treated by the NCC, and thus adjusting the distillation point to below 52 °C to eliminate all C5 compounds but to 42 ° C to retain the rings The benefits of pentane.

42℃之蒸餾點可用於抽取含有5個碳原子之正鏈烷烴及異鏈烷烴同時保留環戊烷。 A distillation point of 42 ° C can be used to extract normal paraffins and isoparaffins containing 5 carbon atoms while retaining cyclopentane.

表5提供含有5個碳原子之鏈烷烴、異鏈烷烴及環烷烴的沸點清單。 Table 5 provides a list of boiling points for paraffins, isoparaffins, and cycloalkanes containing 5 carbon atoms.

實例2Example 2

為闡明本發明之方法,吾人計算缺少的熱量以保證在以下條件下操作之NCC單元的熱平衡:ROT=620℃且C/O=40。 To clarify the method of the present invention, we calculated the heat loss to ensure the thermal equilibrium of the NCC unit operating under the following conditions: ROT = 620 ° C and C / O = 40.

直餾汽油饋料之流動速率為100T/h。 The straight-run gasoline feed has a flow rate of 100 T/h.

此饋料之焦炭產量經估算為1.6%。 The coke production of this feed was estimated to be 1.6%.

裂解饋料且將饋料自150℃加熱至620℃及將蒸汽(經估算為饋料 之流動速率之8重量%)自150℃加熱至620℃所需之熱量大約為40MW。 Crack the feed and heat the feed from 150 ° C to 620 ° C and steam (estimated as feed) The heat required to heat up to 620 ° C from 150 ° C is about 40 MW.

再生器中650℃的溫度使單元之熱平衡得以循環。 The temperature of 650 ° C in the regenerator allows the heat balance of the unit to circulate.

實際上,觸媒自650℃降溫至620℃所傳遞之熱量大約為40MW(觸媒之比熱經估算為1.2kJ/kg/℃)。 In fact, the heat transferred by the catalyst from 650 ° C to 620 ° C is about 40 MW (the specific heat of the catalyst is estimated to be 1.2 kJ / kg / ° C).

在再生器中,將觸媒自620℃加熱至650℃所需之熱量亦為40MW。 In the regenerator, the amount of heat required to heat the catalyst from 620 ° C to 650 ° C is also 40 MW.

氣態流出物之溫度提高及補償熱損耗所需之熱量(經估算為3%之燃燒熱)大約為5MW。然而,在吾人之情況下,焦炭燃燒僅傳遞20MW。 The heat required to raise the temperature of the gaseous effluent and compensate for the heat loss (estimated to be 3% of the heat of combustion) is approximately 5 MW. However, in my case, coke combustion only delivers 20 MW.

因此,計算顯示熱量缺損對應於大約25MW。 Therefore, the calculation shows that the heat loss corresponds to approximately 25 MW.

正鏈及異鏈C5烷烴之燃燒(由其42℃之蒸餾點限定)提供48600kJ/kg。 The combustion of the normal and iso-chain C5 alkanes (defined by their distillation point at 42 ° C) provided 48,600 kJ/kg.

因此,必須燃燒1.9T/h該C5餾份以在實例之條件下平衡NCC單元之熱平衡。 Therefore, the C5 fraction must be burned at 1.9 T/h to balance the heat balance of the NCC unit under the conditions of the examples.

此C5餾份之比例大約為初始饋料之15%,亦即可用流動速率為15T/h,且因此涵蓋大部分所需熱量,且因此僅需要饋料中所含C5餾份的一部分來平衡單元之熱平衡。 The ratio of this C5 fraction is approximately 15% of the initial feed, ie the flow rate is 15T/h, and thus covers most of the required heat, and therefore only a portion of the C5 fraction contained in the feed is required to balance The thermal balance of the unit.

此熱平衡適用之部分為全部C5餾份之10%。因此,其基本上涵蓋全部正鏈與異鏈C5烷烴。 The portion to which this heat balance applies is 10% of all C5 fractions. Therefore, it basically covers all positive and extra-chain C5 alkanes.

因此,可得出結論:由直餾汽油饋料中所含之正鏈與異鏈C5烷烴分餾物構成之熱源基本上足以為NCC單元提供熱平衡。 Thus, it can be concluded that the heat source comprised of the normal chain and the iso-chain C5 alkane fraction contained in the straight-run gasoline feed is substantially sufficient to provide a heat balance for the NCC unit.

1‧‧‧直餾汽油饋料 1‧‧‧ Straight-running gasoline feedstock

2‧‧‧分離器 2‧‧‧Separator

3‧‧‧頂部流/頂部餾份 3‧‧‧Top stream / top fraction

4‧‧‧底部流/底部餾份 4‧‧‧ bottom flow / bottom fraction

5‧‧‧燃料/C5餾份 5‧‧‧fuel/C5 fraction

6‧‧‧燃料 6‧‧‧fuel

7‧‧‧預熱爐 7‧‧‧Preheating furnace

8‧‧‧部分 Section 8‧‧‧

9‧‧‧饋料 9‧‧‧Feed

10‧‧‧部分/饋料 10‧‧‧ Part/Feed

11‧‧‧石腦油催化裂解(NCC)單元 11‧‧‧ Naphtha catalytic cracking (NCC) unit

12‧‧‧反應器/升管 12‧‧‧Reactor/lift tube

13‧‧‧再生器/觸媒再生區 13‧‧‧Regenerator/catalyst regeneration zone

14‧‧‧汽提器/分離器 14‧‧‧Stripper/separator

15‧‧‧熱觸媒 15‧‧‧Heat Catalyst

16‧‧‧裂解產物/物料流 16‧‧‧Cleaning products/material streams

17‧‧‧焦化觸媒 17‧‧‧ coking catalyst

18‧‧‧分餾塔/分餾單元 18‧‧‧ fractionation tower/fraction unit

19‧‧‧乾氣 19‧‧‧dry

20‧‧‧乙烯 20‧‧‧Ethylene

21‧‧‧C3-C4餾份 21‧‧‧C3-C4 fraction

22‧‧‧物料流 22‧‧‧ material flow

23‧‧‧底部餾份之一部分/物料流 23‧‧‧One part of the bottom fraction / material flow

24‧‧‧物料流 24‧‧‧ material flow

25‧‧‧燃燒空氣 25‧‧‧ burning air

26‧‧‧物料流 26‧‧‧ material flow

27‧‧‧一部分乾氣 27‧‧‧Some dry gas

28‧‧‧汽油池 28‧‧‧ gasoline pool

Claims (11)

一種用於催化裂解具有30℃至220℃之蒸餾範圍的直餾汽油饋料之方法,其包含在裂解觸媒存在下催化裂解該饋料之步驟,及藉由燃燒沈積在該觸媒表面上之焦炭以再生該觸媒之步驟,其中消除包含含有5個碳原子之正鏈或異鏈烷烴型化合物之分餾物的至少一部分,保留該饋料中之環戊烷,其方式為諸如在該催化裂解方法中將該消除之分餾物完全地或部分地用作燃料以便循環該方法之熱平衡。 A method for catalytically cracking a straight-run gasoline feed having a distillation range of 30 ° C to 220 ° C, comprising the steps of catalytically cracking the feed in the presence of a cracking catalyst, and depositing on the catalyst surface by combustion a step of regenerating the catalyst to regenerate the catalyst, wherein at least a portion of the fraction comprising a normal or isoparaffinic compound having 5 carbon atoms is eliminated, and the cyclopentane in the feed is retained, such as in The eliminated fraction is used in the catalytic cracking process in whole or in part as a fuel to recycle the heat balance of the process. 如請求項1之用於催化裂解具有30℃至220℃之蒸餾範圍的直餾汽油饋料之方法,其中自待處理饋料中消除之C5化合物之該分餾物,亦即包含5個碳原子之正鏈或異鏈烷烴型化合物之分餾物,直接傳送至NCC單元之再生器中。 A method for catalytically cracking a straight-run gasoline feed having a distillation range of from 30 ° C to 220 ° C according to claim 1, wherein the fraction of the C5 compound eliminated from the feed to be treated, that is, comprising 5 carbon atoms The fraction of the normal chain or isoparaffinic compound is transferred directly to the regenerator of the NCC unit. 如請求項1之用於催化裂解具有30℃至220℃之蒸餾範圍的直餾汽油饋料之方法,其中自待處理饋料中消除之C5化合物之該分餾物作為燃料傳送至爐中以便預熱該饋料。 A method for catalytically cracking a straight-run gasoline feed having a distillation range of 30 ° C to 220 ° C according to claim 1, wherein the fraction of the C5 compound eliminated from the feed to be treated is delivered as a fuel to the furnace for pre-treatment Heat the feed. 如請求項1至3之用於催化裂解具有30℃至220℃之蒸餾範圍的直餾汽油饋料之方法,其中進行下組操作:將該饋料(1)分成(8)與(10)兩部分,將該部分(8)傳送至C5分離器(2)中,其可用於分離正鏈及異鏈C5烷烴與該饋料之其餘部分,正鏈及異鏈C5烷烴隨頂部流(3)離開,該饋料之其餘部分經由物料流(4)自底部離開,該頂部流(3)主要為由C5構成之烴分餾物且由正鏈與異鏈C5烷烴組成,該底部流(4)為該饋料之重分餾物(環戊烷與C6+型化合物),其尤其含有環戊烷, 將該饋料中未在該分離器(2)中進行分離之部分(10)與來自該分離器(2)之該底部餾份(4)合併以形成物料流(26),其在爐(7)中預熱後,組成進入反應器(12)之饋料,經由汽提器/分離器(14)使裂解產物(16)與焦化觸媒(17)分離,藉由在再生器(13)中與供應至該再生器(13)中之燃燒空氣(25)接觸來燃燒焦炭以再生該焦化觸媒(17),使用C5烴流中含有正鏈與異鏈C5烷烴之分餾物(3)作為該預熱爐(7)中之燃料(6),或直接作為該再生器(13)中之燃料(5),或當熱平衡無需使用整個分餾物(3)時藉由將其傳送至汽油池(28)中來使用,經由該汽提器/分離器(14)將該等裂解產物(16)與該焦化觸媒(17)分離且將該等裂解產物(16)傳送至分餾塔(18)中以分離成乾氣(19)、乙烯(20)、C3-C4餾份(21)及底部餾份(物料流22與物料流23)。 A method for catalytically cracking a straight-run gasoline feed having a distillation range of 30 ° C to 220 ° C as claimed in claims 1 to 3, wherein the following operation is carried out: dividing the feed (1) into (8) and (10) In two parts, the part (8) is sent to a C5 separator (2) which can be used to separate the positive and extra-chain C5 alkanes from the rest of the feed, with the top and off-chain C5 alkanes flowing with the top (3 Leaving, the remainder of the feed exits from the bottom via stream (3), which is primarily a hydrocarbon fraction consisting of C5 and consists of a normal chain and an iso-chain C5 alkane, the bottom stream (4) Is a heavy fraction of the feed (cyclopentane and C6+ type compounds), which in particular contains cyclopentane, The portion (10) of the feed which is not separated in the separator (2) is combined with the bottom fraction (4) from the separator (2) to form a stream (26) which is in the furnace ( 7) After preheating, the feed entering the reactor (12) is separated from the coking catalyst (17) via a stripper/separator (14) by means of a regenerator (13) The combustion gas (25) supplied to the regenerator (13) is contacted to burn the coke to regenerate the coking catalyst (17), and the fraction of the normal chain and the isobaric C5 alkane in the C5 hydrocarbon stream is used (3) As the fuel (6) in the preheating furnace (7), or directly as the fuel (5) in the regenerator (13), or when the heat balance does not require the use of the entire fraction (3) Used in a gasoline pool (28), separating the cracking products (16) from the coking catalyst (17) via the stripper/separator (14) and transferring the cracking products (16) to the fractionation column (18) is separated into dry gas (19), ethylene (20), C3-C4 fraction (21) and bottom fraction (stream 22 and stream 23). 如請求項4之用於催化裂解具有30℃至220℃之蒸餾範圍的直餾汽油饋料之方法,其中對應於該物料流(3)之包含5個碳原子之正鏈或異鏈烷烴型化合物之該分餾物具有42℃或低於42℃之沸點,且該饋料中對應於該物料流(4)之含有環戊烷與C6+化合物之該重分餾物具有高於42℃之沸點。 A method for catalytically cracking a straight-run gasoline feed having a distillation range of 30 ° C to 220 ° C according to claim 4, wherein a positive or isoparaffin type comprising 5 carbon atoms corresponding to the stream (3) The fraction of the compound has a boiling point of 42 ° C or less, and the heavy fraction of the feed containing the cyclopentane and C6 + compounds corresponding to the stream (4) has a boiling point above 42 °C. 如請求項4之用於催化裂解具有30℃至220℃之蒸餾範圍的直餾汽油饋料之方法,其中該由含有5個碳原子之正鏈或異鏈烷烴構成之分餾物的一部分傳送至該汽油池(28)。 A method for catalytically cracking a straight-run gasoline feed having a distillation range of from 30 ° C to 220 ° C according to claim 4, wherein a portion of the fraction consisting of a positive or isoparaffin having 5 carbon atoms is transferred to The petrol pool (28). 如請求項4之用於催化裂解具有30℃至220℃之蒸餾範圍的直餾汽油饋料之方法,其中該燃燒空氣亦已在該預熱爐(7)中預熱。 A method for catalytically cracking a straight run gasoline feed having a distillation range of from 30 ° C to 220 ° C as claimed in claim 4, wherein the combustion air has also been preheated in the preheating furnace (7). 如請求項4之用於催化裂解直餾汽油饋料之方法,其中該底部餾份之一部分(23)經回收至該反應器(12)之入口處。 A method for catalytically cracking a straight-run gasoline feed according to claim 4, wherein a portion (23) of the bottom fraction is recovered to the inlet of the reactor (12). 如請求項4之用於催化裂解直餾汽油饋料之方法,其中該反應器為「升管」型。 A method for catalytically cracking a straight-run gasoline feed according to claim 4, wherein the reactor is of the "rising tube" type. 如請求項4之用於催化裂解直餾汽油饋料之方法,其中該反應器為「降管」型。 A method for catalytically cracking a straight-run gasoline feed according to claim 4, wherein the reactor is of the "downpipe" type. 如請求項4之用於催化裂解直餾汽油饋料之方法,其中該觸媒包含ZSM-5沸石。 A method for catalytically cracking a straight run gasoline feed according to claim 4, wherein the catalyst comprises a ZSM-5 zeolite.
TW105122456A 2015-07-16 2016-07-15 Process for cycling the thermal balance on a unit for the catalytic cracking of naphtha known as a NCC unit TW201708526A (en)

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