TW201700633A - Dispersion of inorganic particles - Google Patents
Dispersion of inorganic particles Download PDFInfo
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- TW201700633A TW201700633A TW105114486A TW105114486A TW201700633A TW 201700633 A TW201700633 A TW 201700633A TW 105114486 A TW105114486 A TW 105114486A TW 105114486 A TW105114486 A TW 105114486A TW 201700633 A TW201700633 A TW 201700633A
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
- C08L101/02—Compositions of unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
- C09C3/00—Treatment in general of inorganic materials, other than fibrous fillers, to enhance their pigmenting or filling properties
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Abstract
Description
本發明是有關於一種含有金屬粒子的無機粒子分散體,更具體而言,是有關於一種具有優異的分散穩定性,且可較佳地用於在相對較低的溫度下的金屬零件的接合、電子材料的配線或電極中的無機粒子分散體。The present invention relates to an inorganic particle dispersion containing metal particles, and more particularly to a metal part having excellent dispersion stability and preferably used for bonding at relatively low temperatures. A wiring of an electronic material or an inorganic particle dispersion in an electrode.
先前,已知有比表面積大的反應活性高的金屬奈米粒子(或金屬膠體粒子)與塊或金屬原子相比,具有在低溫下進行融著(低溫燒結)的性質,且期待活用該特性而例如以無機粒子分散體(導電性膏)的形式應用於多種領域。此處,為了在各種印刷方法中擴大無機粒子分散體的應用範圍,極其重要的是調整無機粒子分散體的黏度。Conventionally, metal nanoparticles (or metal colloidal particles) having a high specific surface area and high reactivity have been known to have a property of melting (low-temperature sintering) at a low temperature as compared with a block or a metal atom, and it is expected to utilize this property. For example, it is applied to various fields in the form of an inorganic particle dispersion (conductive paste). Here, in order to expand the range of application of the inorganic particle dispersion in various printing methods, it is extremely important to adjust the viscosity of the inorganic particle dispersion.
例如,在專利文獻1(日本專利特開2009-097074號公報)等中,提出了一種金屬奈米粒子膏,其為包含由金屬奈米粒子(A)與被覆該金屬奈米粒子(A)的保護膠體(B)構成的金屬膠體粒子、以及該金屬膠體粒子的分散介質的膏,且所述保護膠體(B)包含胺類(B1)與碳數4以上的羧酸(B2)。For example, in the patent document 1 (Japanese Patent Laid-Open Publication No. 2009-097074), etc., a metal nanoparticle paste is proposed which comprises the metal nanoparticle (A) and the coated metal nanoparticle (A) A metal colloidal particle composed of the protective colloid (B) and a paste of a dispersion medium of the metal colloidal particles, and the protective colloid (B) contains an amine (B1) and a carboxylic acid (B2) having a carbon number of 4 or more.
在所述專利文獻1的金屬奈米粒子膏中,並非由有機質黏合劑(樹脂黏合劑)而是由在低溫下容易蒸發或分解的亦作為黏合劑發揮作用的特定化合物構成被覆金屬奈米粒子的保護膠體,因此亦可藉由形成相對較厚的膜的網版印刷法或凹版印刷法,在低溫下形成燒結圖案。In the metal nanoparticle paste of Patent Document 1, the coated metal nanoparticles are formed of a specific compound that acts as a binder, which is not easily adsorbed or decomposed at a low temperature, but is not an organic binder (resin binder). The protective colloid can thus form a sintered pattern at a low temperature by a screen printing method or a gravure printing method which forms a relatively thick film.
另外,在專利文獻2(日本專利特開2010-150543號公報)中,提出了一種油墨組成物,其包含銀奈米粒子、烴溶劑及醇共溶劑,且所述烴溶劑為至少具有5個碳原子至20個碳原子的脂肪族烴或具有7個碳原子至18個碳原子的芳香族烴,所述醇共溶劑為以重量計,大部分為α-松油醇的松油醇溶劑。Further, in Patent Document 2 (Japanese Laid-Open Patent Publication No. 2010-150543), an ink composition comprising silver nanoparticles, a hydrocarbon solvent, and an alcohol co-solvent is provided, and the hydrocarbon solvent has at least five An aliphatic hydrocarbon having from carbon atoms to 20 carbon atoms or an aromatic hydrocarbon having from 7 carbon atoms to 18 carbon atoms, wherein the alcohol cosolvent is a terpineol solvent which is mostly α-terpineol by weight .
在所述專利文獻2的油墨組成物中,將銀奈米粒子溶解或分散於烴溶劑與醇共溶劑的混合物中,藉由經改善的油墨穩定性及均勻的印刷特徵,除了可達成60 μm的低的線寬外,亦可使其噴射於具有不同表面能量的各種基材表面上,從而可獲得印刷特徵。 [現有技術文獻] [專利文獻]In the ink composition of Patent Document 2, silver nanoparticles are dissolved or dispersed in a mixture of a hydrocarbon solvent and an alcohol co-solvent, and by the improved ink stability and uniform printing characteristics, in addition to 60 μm can be achieved. In addition to the low line width, it can also be sprayed onto various substrate surfaces having different surface energies to obtain printed features. [Prior Art Document] [Patent Literature]
[專利文獻1]日本專利特開2009-097074號公報 [專利文獻2]日本專利特開2010-150543號公報[Patent Document 1] Japanese Patent Laid-Open Publication No. 2009-097074 (Patent Document 2) Japanese Patent Laid-Open Publication No. 2010-150543
[發明所欲解決之課題] 然而,在所述專利文獻1中記載的金屬奈米粒子膏中,無法充分確保金屬奈米粒子的分散穩定性。另外,在所述專利文獻2中記載的油墨組成物中,為了分散穩定性,而必須倂用如十二烷般的烴溶劑(碳數5~20)或芳香族烴,伴隨使用該些烴溶劑,僅可實現低黏度的油墨。[Problems to be Solved by the Invention] However, in the metal nanoparticle paste described in Patent Document 1, the dispersion stability of the metal nanoparticles is not sufficiently ensured. Further, in the ink composition described in Patent Document 2, in order to disperse stability, it is necessary to use a hydrocarbon solvent (carbon number: 5 to 20) or an aromatic hydrocarbon such as dodecane, with the use of the hydrocarbons. Solvent, only low viscosity inks can be achieved.
另外,先前,作為提高包含金屬奈米粒子的油墨組成物的黏度的方法,已知有增加所述金屬奈米粒子的濃度或添加增黏劑,但若提高金屬奈米粒子的濃度,則溶劑的比率降低,無法確保印刷適應性或保濕性。另一方面,若添加增黏劑,則金屬奈米粒子的分散性及油墨組成物的導電性降低。Further, previously, as a method of increasing the viscosity of an ink composition containing metal nanoparticles, it is known to increase the concentration of the metal nanoparticles or to add a tackifier, but if the concentration of the metal nanoparticles is increased, the solvent The ratio is lowered to ensure printability or moisture retention. On the other hand, when a tackifier is added, the dispersibility of the metal nanoparticles and the conductivity of the ink composition are lowered.
鑒於如以上的狀況,本發明的目的在於提供一種在廣的黏度範圍(特別是高黏度範圍)具有優異的分散穩定性,並且可在相對較低的溫度下進行煅燒的無機粒子分散體。In view of the above circumstances, an object of the present invention is to provide an inorganic particle dispersion which has excellent dispersion stability over a wide viscosity range (especially a high viscosity range) and can be calcined at a relatively low temperature.
此處,通常的噴墨或反轉平版印刷用的油墨通常是在5 mPa·s~15 mPa·s的低黏度範圍進行調整。即,在黏度為15 mPa·s以上時,作為在印刷技術中使用的油墨可謂高黏度。 [解決課題之手段]Here, the usual ink for inkjet or reverse lithography is usually adjusted in a low viscosity range of 5 mPa·s to 15 mPa·s. That is, when the viscosity is 15 mPa·s or more, the ink used in the printing technique can be said to have high viscosity. [Means for solving the problem]
本發明者為了達成所述目的而對無機粒子分散體的組成或分散劑等反覆進行努力研究,結果發現,極其有效的是選定適當的溶劑、添加具有酸價的分散劑等,從而完成了本發明。In order to achieve the above object, the inventors of the present invention have made an effort to study the composition of the inorganic particle dispersion or the dispersant, and have found that it is extremely effective to select an appropriate solvent, add a dispersant having an acid value, and the like. invention.
即,本發明提供一種無機粒子分散體,其特徵在於包含: 無機粒子,在表面的至少一部分具有碳數6以下的短鏈胺; 高分子分散劑,包含在主鏈及/或多個側鏈具有顏料親和性基且具有構成溶劑合(solvation)部分的多個側鏈的梳形結構的高分子、在主鏈中具有包含顏料親和性基的多個顏料親和部分的高分子、或在主鏈的單末端具有包含顏料親和性基的顏料親和部分的直鏈狀的高分子;以及 分散介質,且 在所述分散介質中包含具有酸價的保護分散劑, 所述保護分散劑的酸價為1~200, 所述保護分散劑的添加量相對於所述無機粒子的固體成分而為0.1重量%~10重量%以下。That is, the present invention provides an inorganic particle dispersion comprising: inorganic particles having a short-chain amine having a carbon number of 6 or less on at least a part of the surface; and a polymer dispersant contained in the main chain and/or a plurality of side chains a polymer having a comb-affinity group having a pigment affinity group and having a plurality of side chains constituting a solvation portion, a polymer having a plurality of pigment affinity portions containing a pigment affinity group in the main chain, or a linear polymer having a pigment affinity portion containing a pigment affinity group at one end of the chain; and a dispersion medium containing a protective dispersant having an acid value in the dispersion medium, the acid value of the protective dispersant The amount of the protective dispersant added is from 1 to 200, and is 0.1% by weight to 10% by weight or less based on the solid content of the inorganic particles.
此處,在本發明的無機粒子分散體中,較佳為所述短鏈胺包含烷基胺及/或烷氧基胺,更佳為選自由丁基胺、戊基胺、己基胺、2-甲氧基乙基胺、2-乙氧基乙基胺、3-甲氧基丙基胺、3-乙氧基丙基胺、4-甲氧基丁基胺所組成的群組中的至少一種。Here, in the inorganic particle dispersion of the present invention, it is preferred that the short-chain amine comprises an alkylamine and/or an alkoxyamine, more preferably selected from the group consisting of butylamine, pentylamine, hexylamine, 2 In a group consisting of methoxyethylamine, 2-ethoxyethylamine, 3-methoxypropylamine, 3-ethoxypropylamine, 4-methoxybutylamine At least one.
具有所述構成的本發明的無機粒子分散體由於包含低分子量的胺,因此可進行低溫下的燒結,即低溫燒結性優異,由於包含高分子分散劑,因此分散性優異且可確保長期的分散穩定性。另外,藉由倂用有助於低溫燒結性的成分(主要為碳數6以下的烷基胺)與有助於分散穩定性的成分(主要為高分子分散劑),兩成分吸附於無機粒子的表面,並表現出各自的性質。再者,如上所述,藉由包含高分子分散劑,可確保分散穩定性,就此方面而言,為了通用印刷適應性而可添加各種物性製備劑。Since the inorganic particle dispersion of the present invention having the above-described structure contains a low molecular weight amine, it can be sintered at a low temperature, that is, it is excellent in low-temperature sinterability, and since it contains a polymer dispersant, it is excellent in dispersibility and can ensure long-term dispersion. stability. Further, by using a component which contributes to low-temperature sinterability (mainly an alkylamine having 6 or less carbon atoms) and a component which contributes to dispersion stability (mainly a polymer dispersant), the two components are adsorbed to the inorganic particles. The surface and show their respective properties. Further, as described above, by including the polymer dispersant, dispersion stability can be ensured, and in this respect, various physical property preparation agents can be added for general printing suitability.
藉由將存在於無機粒子的表面的至少一部分的胺設為碳數為6以下的短鏈胺,可藉由加熱而容易地除去附著於無機粒子的表面的至少一部分的胺,且可確保無機粒子(金屬粒子)的良好的低溫燒結性(例如100℃~350℃下的燒結性)。By using at least a part of the amine present on the surface of the inorganic particles as a short-chain amine having 6 or less carbon atoms, at least a part of the amine adhering to the surface of the inorganic particles can be easily removed by heating, and the inorganic can be ensured. Good low-temperature sinterability of particles (metal particles) (for example, sinterability at 100 ° C to 350 ° C).
另外,關於所述高分子分散劑,由於為顏料親和性基存在於側鏈且具有構成溶劑合部分的側鏈的接枝結構者(下述梳形結構的高分子(1));且為在主鏈具有顏料親和性基者(下述高分子(共聚物)(2)及所述直鏈狀的高分子(3)),因此包含無機粒子的膠體粒子的分散性良好,且較佳的是作為對無機粒子的保護膠體。藉由使用所述高分子分散劑,可獲得包含以高濃度含有無機粒子的無機粒子分散體的無機粒子分散體(導電性油墨及導電性膏)。In addition, the polymer dispersant is a graft structure having a side chain of a solvent-binding portion in a side chain and having a side of a solvate portion (the polymer (1) having a comb structure described below); Since the main chain has a pigment affinity base (the following polymer (copolymer) (2) and the linear polymer (3)), the dispersibility of the colloidal particles containing the inorganic particles is good, and is preferable. It is used as a protective colloid for inorganic particles. By using the polymer dispersant, an inorganic particle dispersion (conductive ink and conductive paste) containing an inorganic particle dispersion containing inorganic particles at a high concentration can be obtained.
進而,本發明的無機粒子分散體的特徵在於包含在無機粒子合成後所添加的具有酸價的保護分散劑(即,用以使無機粒子分散的具有酸價的保護分散劑)。此處所謂「具有酸價的保護分散劑」,是包括吸附基或官能基不具有胺價或羥基價等的所有分散劑者。藉由使用所述保護分散劑,可提高溶劑中的無機粒子的分散穩定性。所述保護分散劑的酸價為1~200,且較佳為所述分散劑具有源自磷酸的官能基。「具有酸價的保護分散劑」較佳的理由未必明確,但本發明者等人認為,不但藉由對金屬的吸附作用,而且藉由與短鏈胺相互作用,能以更緻密的形態吸附,且具有低溫燒結性並且表現出高的分散性。Further, the inorganic particle dispersion of the present invention is characterized by comprising a protective dispersant having an acid value added after synthesis of the inorganic particles (that is, a protective dispersant having an acid value for dispersing the inorganic particles). Here, the "protective dispersant having an acid value" is any dispersant including an adsorbent group or a functional group which does not have an amine value or a hydroxyl value. By using the protective dispersant, the dispersion stability of the inorganic particles in the solvent can be improved. The protective dispersant has an acid value of from 1 to 200, and preferably the dispersant has a functional group derived from phosphoric acid. The reason for the "protective dispersant having an acid value" is not necessarily clear, but the inventors believe that the adsorption can be carried out in a more dense form not only by adsorption to a metal but also by interaction with a short-chain amine. And has low-temperature sinterability and exhibits high dispersibility.
原因是,若保護分散劑的酸價為1以上,則因酸鹼相互作用而開始引起對與胺配位並且粒子表面變為鹼性的金屬物的吸附,若為200以下,則不過度地具有吸附點,因此以較佳的形態吸附。另外,原因是,藉由保護分散劑具有源自磷酸的官能基,磷P經由氧O與金屬M相互作用,因此對與金屬或金屬化合物的吸附而言最有效果,並能以必要最小限度的吸附量獲得較佳的分散性。此處所謂「酸價」,以將試樣1 g中所含的酸性成分中和所需要的氫氧化鉀的mg數表示。作為酸價的測定法,可列舉:指示劑法(對萘酚苯指示劑)或電位差滴定法。 ·ISO6618-1997:藉由指示劑滴定法的中和價試驗法→與指示劑滴定法(酸價)對應 ·ISO6619-1988:電位差滴定法(酸價)→與電位差滴定法(酸價)對應The reason is that if the acid value of the protective dispersant is 1 or more, the adsorption of the metal substance which coordinates with the amine and becomes alkaline on the surface of the particle starts to be caused by the acid-base interaction, and if it is 200 or less, it does not excessively It has an adsorption point and is therefore adsorbed in a preferred form. In addition, the reason is that by protecting the dispersant from having a functional group derived from phosphoric acid, phosphorus P interacts with the metal M via oxygen O, and thus is most effective for adsorption with a metal or a metal compound, and can be minimized as necessary. The amount of adsorption gives better dispersion. Here, the "acid value" is represented by the number of mg of potassium hydroxide required to neutralize the acidic component contained in 1 g of the sample. Examples of the method for measuring the acid value include an indicator method (p-naphthol benzene indicator) or a potentiometric titration method. ISO6618-1997: Neutralization test method by indicator titration → Corresponding to indicator titration (acid value) · ISO6619-1988: potentiometric titration (acid value) → corresponding to potentiometric titration (acid value)
另外,所述保護分散劑的添加量相對於所述無機粒子的固體成分而為0.1重量%~10重量%以下。若保護分散劑的含量為0.1%以上,則所得的無機粒子分散體的分散穩定性變得良好,但在含量過多時,低溫燒結性降低。就此種觀點而言,保護分散劑的更佳的含量為0.3質量%~10質量%,尤佳的含量為0.5質量%~8質量%。Further, the amount of the protective dispersant to be added is 0.1% by weight to 10% by weight or less based on the solid content of the inorganic particles. When the content of the protective dispersant is 0.1% or more, the dispersion stability of the obtained inorganic particle dispersion becomes good, but when the content is too large, the low-temperature sinterability is lowered. From such a viewpoint, a more preferable content of the protective dispersant is 0.3% by mass to 10% by mass, and a more preferable content is 0.5% by mass to 8% by mass.
另外,在本發明的無機粒子分散體中,較佳為所述分散介質的含量為1質量%~90質量%。若分散介質的含量為1質量%以上,則有可獲得穩定的分散性的傾向,若為90質量%以下,則有由油墨所形成的被膜表現出良好的導電性的傾向。分散介質的更佳的含量為20質量%~80質量%,尤佳的含量為30質量%~70質量%。Further, in the inorganic particle dispersion of the present invention, the content of the dispersion medium is preferably from 1% by mass to 90% by mass. When the content of the dispersion medium is 1% by mass or more, stable dispersibility tends to be obtained, and when it is 90% by mass or less, the film formed of the ink tends to exhibit good conductivity. A more preferable content of the dispersion medium is 20% by mass to 80% by mass, and a more preferable content is 30% by mass to 70% by mass.
另外,在本發明的無機粒子分散體中,較佳為所述分散介質為選自由二乙二醇二丁醚、異十三醇、四氫萘、環己基苯、松油醇、二氫萜品醇、二氫乙酸萜品酯、對異丙基甲苯、蒎烯(pinene)、蒎烷(pinane)、檸檬烯、乙酸異冰片酯、香旱芹醇(carveol)、石竹烯(caryophyllene)、萜品基氧基乙醇、二氫萜品基氧基乙醇所組成的群組中的至少一種。Further, in the inorganic particle dispersion of the present invention, it is preferred that the dispersion medium is selected from the group consisting of diethylene glycol dibutyl ether, isotridecyl alcohol, tetrahydronaphthalene, cyclohexylbenzene, terpineol, and indoline. Terpineol, terpene dihydroacetate, p-isopropyltoluene, pinene, pinane, limonene, isobornyl acetate, carveol, caryophyllene, anthraquinone At least one of the group consisting of pinoxyethanol and dihydrofurfuryloxyethanol.
本實施形態的分散體尤佳為藉由熱分析自室溫加熱至200℃為止時的重量減少率為5%以下,且自200℃加熱至500℃為止時的重量減少率為10%以下。此處,至200℃為止的重量減少率主要表示作為有助於低溫燒結性的低溫成分的短鏈胺的含量,200℃~500℃下的高溫性分的重量減少率主要表示有助於分散穩定性的酸價的分散劑的含量。若短鏈胺或高溫成分過量,則低溫燒結性受損。即,若自室溫加熱至200℃為止時的重量減少率為5%以下、且自200℃加熱至500℃為止時的重量減少率為10%以下,則低溫燒結性更優異。The dispersion of the present embodiment is preferably a weight reduction ratio of 5% or less when heated from room temperature to 200 ° C by thermal analysis, and a weight reduction ratio of 10% or less when heated from 200 ° C to 500 ° C. Here, the weight reduction rate up to 200 ° C mainly indicates the content of a short-chain amine which is a low-temperature component which contributes to low-temperature sinterability, and the weight reduction rate at a high temperature of 200 ° C to 500 ° C mainly indicates dispersion. The stability of the acid value of the dispersant content. If the short-chain amine or the high-temperature component is excessive, the low-temperature sinterability is impaired. In other words, when the weight loss rate when heating from room temperature to 200 ° C is 5% or less and the weight loss rate when heating from 200 ° C to 500 ° C is 10% or less, the low-temperature sintering property is further excellent.
進而,在本發明的無機粒子分散體中,較佳為所述分散介質包含0.5質量%~10質量%的沸點150℃以上的脂肪酸,更佳為所述脂肪酸為選自由硬脂酸、油酸、亞麻油酸、次亞麻油酸及蓖麻油酸所組成的群組中的至少一種。藉由在分散介質中包含脂肪酸,可適度地延遲無機粒子(金屬粒子)的融著速度(煅燒速度),且可獲得有機成分的揮發與金屬粒子的融著的平衡變得良好的、更強固的接合層。 [發明的效果]Further, in the inorganic particle dispersion of the present invention, it is preferred that the dispersion medium contains 0.5% by mass to 10% by mass of a fatty acid having a boiling point of 150 ° C or higher, and more preferably the fatty acid is selected from the group consisting of stearic acid and oleic acid. At least one of the group consisting of linoleic acid, linoleic acid, and ricinoleic acid. By including a fatty acid in the dispersion medium, the melting rate (calcination rate) of the inorganic particles (metal particles) can be moderately delayed, and the balance between the volatilization of the organic component and the melting of the metal particles can be obtained, and the strength is stronger and stronger. Bonding layer. [Effects of the Invention]
根據本發明,可提供一種兼具優異的分散穩定性與高的黏度,並且可在相對較低的溫度下進行煅燒的無機粒子分散體。According to the present invention, it is possible to provide an inorganic particle dispersion which has excellent dispersion stability and high viscosity and can be calcined at a relatively low temperature.
以下,對本發明的無機粒子分散體的較佳的一個實施形態進行詳細說明。再者,在以下的說明中,不過表示本發明的一個實施形態,本發明並不受該些限定,另外,有時省略重覆的說明。Hereinafter, a preferred embodiment of the inorganic particle dispersion of the present invention will be described in detail. In the following description, the embodiment of the present invention is not limited thereto, and the repeated description may be omitted.
本實施形態的無機粒子分散體的特徵在於包含: 無機粒子,在表面的至少一部分具有碳數6以下的短鏈胺; 高分子分散劑,包含在主鏈及/或多個側鏈具有顏料親和性基且具有構成溶劑合部分的多個側鏈的梳形結構的高分子、在主鏈中具有包含顏料親和性基的多個顏料親和部分的高分子、或在主鏈的單末端具有包含顏料親和性基的顏料親和部分的直鏈狀的高分子;以及 分散介質,且 在所述分散介質中包含具有酸價的保護分散劑, 所述保護分散劑的酸價為1~200, 所述保護分散劑的添加量相對於所述無機粒子的固體成分而為0.1重量%~10重量%以下。The inorganic particle dispersion of the present embodiment includes: inorganic particles having a short-chain amine having 6 or less carbon atoms on at least a part of the surface; and a polymer dispersant comprising pigment affinity in the main chain and/or the plurality of side chains. A polymer having a comb structure having a plurality of side chains constituting a solvation moiety, a polymer having a plurality of pigment affinity portions containing a pigment affinity group in the main chain, or a single end of the main chain a linear polymer having a pigment affinity portion of a pigment affinity group; and a dispersion medium containing a protective dispersant having an acid value in the dispersion medium, wherein the protective dispersant has an acid value of from 1 to 200, The amount of the protective dispersant to be added is 0.1% by weight to 10% by weight or less based on the solid content of the inorganic particles.
如上所述,所述無機粒子分散體不僅在無機粒子的合成時,而且在欲使所述無機粒子分散的黏度的分散介質(特別是高黏度的分散介質)中添加具有酸價的保護分散劑,藉此無機粒子的分散性得到顯著提高。另外,具有良好的低溫燒結。As described above, the inorganic particle dispersion adds a protective dispersant having an acid value not only in the synthesis of the inorganic particles but also in a dispersion medium (particularly a high-viscosity dispersion medium) in which the inorganic particles are dispersed. Thereby, the dispersibility of the inorganic particles is remarkably improved. In addition, it has good low temperature sintering.
為了將無機粒子分散體的黏度形成為高黏度(15 mPa·s以上),較佳為將作為高黏度、高沸點溶劑的萜烯系材料等用作分散介質。然而,由於有分散於有機溶劑的無機粒子的萜烯系材料的官能基(OH基等)使粒子不穩定化的傾向,因此難以單獨使用或將萜烯系材料用作主溶劑。In order to form the viscosity of the inorganic particle dispersion to a high viscosity (15 mPa·s or more), a terpene-based material which is a high-viscosity or high-boiling solvent is preferably used as a dispersion medium. However, since the functional group (OH group or the like) of the terpene-based material of the inorganic particles dispersed in the organic solvent tends to destabilize the particles, it is difficult to use the terpene-based material alone or as a main solvent.
相對於此,在本實施形態的無機粒子分散體中,對高分子分散劑進行各種研究,藉由在無機粒子的製造後添加少量的具有酸價的高分子分散劑(保護分散劑),在維持導電性的狀態下使無機粒子的分散性飛躍性地提高。此處,即便使用不具有酸價的保護分散劑,分散性亦不會得到改善,在酸價過高時,同樣地無法獲得效果。On the other hand, in the inorganic particle dispersion of the present embodiment, various studies have been made on the polymer dispersant, and a small amount of a polymer dispersant (protective dispersant) having an acid value is added after the production of the inorganic particles. The dispersibility of the inorganic particles is drastically improved while maintaining conductivity. Here, even if a protective dispersant having no acid value is used, the dispersibility is not improved, and when the acid value is too high, the effect is not obtained in the same manner.
認為具有酸價的保護分散劑不但藉由對無機粒子的吸附作用,而且藉由與短鏈胺相互作用,能以更緻密的形態吸附,且表現出高的分散性。另外,提高具有酸價的高分子分散劑在萜烯系材料(分散介質)中的分散性的理由未必明確,但藉由後添加保護分散劑,保護分散劑不吸附於無機粒子而浮游於溶劑中。此處,認為原因是,所浮游的所述保護分散劑在作為萜烯系材料的高黏度分散介質中的無機粒子凝聚抑制效果大,且對無機粒子的分散穩定性的幫助大。再者,在不後添加保護分散劑時,利用沈澱精製時的清洗操作,將吸附於無機粒子的保護分散劑以外除去,因此浮游的保護分散劑基本上不存在。It is considered that the protective dispersant having an acid value can adsorb not only by adsorption to inorganic particles but also by interaction with short-chain amines, and exhibits high dispersibility in a more dense form. Further, the reason why the dispersibility of the polymer dispersant having an acid value in the terpene-based material (dispersion medium) is not necessarily clarified, but the protective dispersant is added afterwards to protect the dispersant from being adsorbed on the solvent without being adsorbed to the inorganic particles. in. Here, it is considered that the protective dispersant that floats has a large effect of suppressing aggregation of inorganic particles in a high-viscosity dispersion medium which is a terpene-based material, and contributes greatly to dispersion stability of inorganic particles. Further, when the protective dispersant is not added afterwards, the cleaning dispersant adsorbed on the inorganic particles is removed by the washing operation during the precipitation purification, so that the floating protective dispersant does not substantially exist.
較佳為預先將保護分散劑添加於分散介質中,亦可在使無機粒子分散於分散介質後添加。再者,將保護分散劑添加於分散介質的方法並無特別限定,只要利用先前公知的各種方法添加即可。It is preferred to add the protective dispersant to the dispersion medium in advance, or to add the inorganic particles after dispersing the dispersion medium in the dispersion medium. Further, the method of adding the protective dispersant to the dispersion medium is not particularly limited, and may be added by various methods known in the art.
本實施形態的無機粒子分散體較佳為藉由熱分析自室溫加熱至200℃為止時的重量減少率為5質量%以下,且自200℃加熱至500℃為止時的重量減少率為10質量%以下。此處,至200℃為止的重量減少率主要表示有助於低溫燒結性的低溫成分(主要為碳數6以下的短鏈胺)的含量,200℃~500℃下的重量減少率主要表示有助於分散穩定性的高溫成分(主要為高分子分散劑)的含量。The inorganic particle dispersion of the present embodiment preferably has a weight reduction rate of 5 mass% or less when heated from room temperature to 200 ° C by thermal analysis, and a weight reduction rate of 10 mass when heated from 200 ° C to 500 ° C. %the following. Here, the weight reduction rate up to 200 ° C mainly indicates the content of a low-temperature component (mainly a short-chain amine having a carbon number of 6 or less) which contributes to low-temperature sinterability, and the weight reduction rate at 200 ° C to 500 ° C mainly indicates A high-temperature component (mainly a polymer dispersant) that contributes to dispersion stability.
若低溫成分過量,則分散穩定性受損,若高溫成分過量,則低溫燒結性受損。即,若自室溫加熱至200℃為止時的重量減少率為5質量%以下,則分散穩定性更優異,若自200℃加熱至500℃為止時的重量減少率為10質量%以下,則低溫燒結性更優異。When the low temperature component is excessive, the dispersion stability is impaired, and if the high temperature component is excessive, the low temperature sinterability is impaired. In other words, when the weight loss rate is 5% by mass or less when heated from room temperature to 200 ° C, the dispersion stability is further excellent, and when the weight loss rate when heating from 200 ° C to 500 ° C is 10% by mass or less, the temperature is low. Sinterability is more excellent.
本實施形態的無機粒子分散體中,包含後述的無機粒子(金屬粒子)經膠體化而成的金屬膠體粒子作為主成分,關於所述金屬膠體粒子的形態,例如可列舉有機物附著於金屬粒子的表面的一部分而構成的金屬膠體粒子、以所述金屬粒子為核且利用有機物被覆其表面而構成的金屬膠體粒子、該些混合存在而構成的金屬膠體粒子等,並無特別限定。其中,較佳為以金屬粒子為核且利用有機物被覆其表面而構成的金屬膠體粒子。本領域技術人員可使用所述領域中眾所周知的技術來適當製備具有所述形態的金屬膠體粒子。In the inorganic particle dispersion of the present embodiment, metal colloidal particles obtained by colloidalizing inorganic particles (metal particles) to be described later are contained as a main component, and examples of the form of the metal colloidal particles include organic substances attached to metal particles. The metal colloidal particles which are formed by a part of the surface, the metal colloidal particles which are formed by coating the surface of the metal particles with the organic substance, and the metal colloidal particles which are formed by mixing them are not particularly limited. Among them, metal colloidal particles composed of metal particles as a core and coated with an organic substance are preferably used. Those skilled in the art can suitably prepare metal colloidal particles having the morphology described using techniques well known in the art.
本實施形態的無機粒子分散體為以包含金屬粒子與有機物的膠體粒子為主成分的流動體,除了金屬粒子、構成金屬膠體粒子的有機物外,亦可包含不構成金屬膠體粒子的有機物、分散介質或殘留還原劑等。The inorganic particle dispersion of the present embodiment is a fluid containing a colloidal particle containing a metal particle and an organic substance as a main component, and may contain an organic substance or a dispersion medium which does not constitute a metal colloidal particle, in addition to the metal particle and the organic substance constituting the metal colloidal particle. Or residual reducing agent, etc.
作為在基材上塗佈本實施形態的無機粒子分散體的方法,例如可自浸漬、網版印刷、噴霧方式、棒塗法、旋塗法、噴墨法、分配器法、針轉移法、衝壓法、藉由刷毛的塗佈方式、流延法、柔版法、凹版法、平版法、轉印法、親水疏水圖案法、或注射器法等中適當選擇而採用。As a method of applying the inorganic particle dispersion of the present embodiment to a substrate, for example, self-immersion, screen printing, spray method, bar coating method, spin coating method, inkjet method, dispenser method, needle transfer method, The press method, the coating method by the bristles, the casting method, the flexographic method, the gravure method, the lithography method, the transfer method, the hydrophilic hydrophobic pattern method, or the syringe method are appropriately selected and used.
黏度的調整亦可藉由調整金屬粒子的粒徑、調整有機物的含量、調整分散介質其他成分的添加量、調整各成分的調配比、添加增黏劑等來進行。本實施形態的無機粒子分散體的黏度可藉由錐板型黏度計(cone plate viscometer)(例如安東帕(Anton Paar)公司製造的流變計(rheometer)MCR301)來測定。The viscosity can also be adjusted by adjusting the particle diameter of the metal particles, adjusting the content of the organic substance, adjusting the amount of addition of other components of the dispersion medium, adjusting the blending ratio of each component, and adding a tackifier. The viscosity of the inorganic particle dispersion of the present embodiment can be measured by a cone plate viscometer (for example, a rheometer MCR301 manufactured by Anton Paar Co., Ltd.).
以下,對本實施形態的無機粒子分散體的各成分進行更詳細說明。Hereinafter, each component of the inorganic particle dispersion of the present embodiment will be described in more detail.
(1-1)關於無機粒子(金屬粒子) 作為本實施形態的無機粒子分散體的無機粒子,並無特別限定,例如可列舉:金、銀、銅、鎳、鉍、錫、鐵以及鉑族元素(釕、銠、鈀、鋨、銥及鉑)中的至少一種。作為所述金屬,較佳為選自由金、銀、銅、鎳、鉍、錫或鉑族元素所組成的群組中的至少一種金屬的粒子,尤佳為銅或離子化傾向小於銅的(貴)金屬,即金、鉑、銀及銅中的至少一種。該些金屬可單獨使用,亦可併用兩種以上而使用,作為併用的方法,有使用包含多種金屬的合金粒子的情況,或使用具有芯-殼結構或多層結構的金屬粒子的情況。(1-1) Inorganic particles (metal particles) The inorganic particles of the inorganic particle dispersion of the present embodiment are not particularly limited, and examples thereof include gold, silver, copper, nickel, ruthenium, tin, iron, and platinum groups. At least one of the elements (钌, 铑, palladium, iridium, osmium, and platinum). As the metal, particles of at least one metal selected from the group consisting of gold, silver, copper, nickel, ruthenium, tin or a platinum group element are preferred, and copper or ionization tends to be less than copper (preferably) A noble metal, that is, at least one of gold, platinum, silver, and copper. These metals may be used singly or in combination of two or more. As a method of use in combination, there may be a case where alloy particles containing a plurality of metals are used, or a case where metal particles having a core-shell structure or a multilayer structure are used.
例如在將銀粒子用作所述無機粒子分散體的無機粒子時,使用本實施形態的無機粒子分散體而形成的塗佈層(塗膜)的導電率變得良好,但考慮到遷移(migration)的問題,藉由使用包含銀及其他金屬的無機粒子分散體,可難以產生遷移。作為所述「其他金屬」,較佳為所述離子化序列較氫貴的金屬,即金、銅、鉑、鈀。For example, when silver particles are used as the inorganic particles of the inorganic particle dispersion, the conductivity of the coating layer (coating film) formed using the inorganic particle dispersion of the present embodiment is good, but migration is considered (migration). The problem is that migration can be difficult to occur by using an inorganic particle dispersion containing silver and other metals. As the "other metal", a metal having a higher ionization sequence than hydrogen, that is, gold, copper, platinum, or palladium is preferable.
本實施形態的無機粒子分散體中的金屬粒子(或金屬膠體粒子)的平均粒徑若為不損害本發明的效果的範圍,則並無特別限制,較佳為具有如產生熔點降低的平均粒徑,例如只要為1 nm~200 nm即可。尤佳為2 nm~100 nm。若金屬粒子的平均粒徑為1 nm以上,則獲得可形成良好的塗膜的無機粒子分散體,且金屬粒子製造成本不變高而實用。另外,若為200 nm以下,則金屬粒子的分散性難以經時變化而較佳。The average particle diameter of the metal particles (or metal colloidal particles) in the inorganic particle dispersion of the present embodiment is not particularly limited as long as it does not impair the effects of the present invention, and it is preferred to have an average particle such as a decrease in melting point. The diameter may be, for example, 1 nm to 200 nm. Especially preferred is 2 nm to 100 nm. When the average particle diameter of the metal particles is 1 nm or more, an inorganic particle dispersion which can form a favorable coating film is obtained, and the production cost of the metal particles is not high and practical. Moreover, when it is 200 nm or less, it is difficult to change the dispersibility of a metal particle over time, and it is preferable.
另外,亦可視需要併用添加微米尺寸的金屬粒子。在此種情況下,奈米尺寸的金屬粒子在微米尺寸的金屬粒子的周圍使熔點降低,藉此可獲得良好的導電路徑。In addition, it is also possible to add micron-sized metal particles as needed. In this case, the metal particles of a nanometer size lower the melting point around the micron-sized metal particles, whereby a good conductive path can be obtained.
本發明者發現:特別是在使用如此表現出熔點降低的粒徑小的金屬粒子,且包含附著於所述金屬粒子的表面的至少一部分的胺的無機粒子分散體中,藉由將特定的溫度範圍中的加熱時的重量減少率最佳化地設為特定範圍,與並非如此的無機粒子分散體相比,低溫燒結性及分散穩定性平衡性良好地提高。The present inventors have found that, in particular, a metal particle having a small particle diameter which exhibits a decrease in melting point is used, and an inorganic particle dispersion containing at least a part of the surface of the metal particle is attached, by a specific temperature The weight reduction rate at the time of heating in the range is optimally set to a specific range, and the low-temperature sinterability and the dispersion stability balance are improved as compared with the inorganic particle dispersion which is not.
再者,本實施形態的無機粒子分散體中的金屬粒子的粒徑亦可不固定。另外,在無機粒子分散體包含後述的分散介質、樹脂成分、增黏劑或表面張力調整劑等作為任意成分時,、有包含平均粒徑超過200 nm的金屬膠體粒子成分的情況,但若為不產生凝聚或不顯著損害本發明的效果的成分,則可包含具有所述超過200 nm的平均粒徑的粒子成分。Further, the particle diameter of the metal particles in the inorganic particle dispersion of the present embodiment may not be fixed. In addition, when the inorganic particle dispersion contains a dispersion medium, a resin component, a thickener, a surface tension adjuster, and the like to be described as an optional component, the metal colloidal particle component having an average particle diameter of more than 200 nm may be used. A component which does not cause aggregation or does not significantly impair the effects of the present invention may contain a particle component having the average particle diameter of more than 200 nm.
此處,本實施形態的無機粒子分散體中的金屬粒子的粒徑可藉由動態光散射法、小角X射線散射法、廣角X射線繞射法進行測定。為了表示奈米尺寸的金屬粒子的熔點降低,適當的是藉由廣角X射線繞射法求出的結晶體直徑。例如在廣角X射線繞射法中,更具體而言,可使用理學電機(股)製造的RINT-UltimaIII,藉由繞射法在2θ為30°~80°的範圍內進行測定。此時,試樣只要於在中央部具有深度為0.1 mm~1 mm左右的凹陷的玻璃板上以表面變得平坦的方式薄薄地延展而測定即可。另外,只要將結晶體直徑(D)作為粒徑即可,所述結晶體直徑(D)是使用理學電機(股)製造的JADE,藉由將所得的繞射光譜(Spectrum)的半高寬代入下述謝拉(Scherrer)式中而算出。 D=Kλ/Bcosθ 此處,K:謝拉常數(0.9)、λ:X射線的波長、B:繞射線的半高寬、θ:布拉格角。Here, the particle diameter of the metal particles in the inorganic particle dispersion of the present embodiment can be measured by a dynamic light scattering method, a small-angle X-ray scattering method, or a wide-angle X-ray diffraction method. In order to show a decrease in the melting point of the metal particles having a nanometer size, a crystal diameter determined by a wide-angle X-ray diffraction method is suitable. For example, in the wide-angle X-ray diffraction method, more specifically, RINT-Ultima III manufactured by Rigaku Electric Co., Ltd. can be used to measure in a range of 30 to 80 in 2θ by a diffraction method. In this case, the sample may be measured by stretching thinly on the glass plate having a depression having a depth of about 0.1 mm to 1 mm at the center portion so as to have a flat surface. Further, as long as the crystal diameter (D) is used as the particle diameter, the crystal diameter (D) is JADE manufactured using a magnetic motor, and the half width of the obtained diffraction spectrum is substituted. It is calculated by the Scherrer formula. D = Kλ / Bcos θ Here, K: Shera constant (0.9), λ: wavelength of X-ray, B: full width at half maximum of ray, θ: Bragg angle.
(1-2)碳數6以下的短鏈胺 在本實施形態的無機粒子分散體中,在無機粒子的表面的至少一部分附著碳數為6以下的短鏈胺。再者,在無機粒子的表面,以在原料中最先作為雜質包含的微量有機物、在後述的製造過程中混入的微量有機物、在清洗過程中未完全除去的殘留還原劑、殘留分散劑等的方式,可附著微量的有機物。(1-2) Short-chain amine having a carbon number of 6 or less In the inorganic particle dispersion of the present embodiment, a short-chain amine having 6 or less carbon atoms is attached to at least a part of the surface of the inorganic particles. Further, on the surface of the inorganic particles, a trace amount of an organic substance which is first contained as an impurity in the raw material, a trace amount of an organic substance which is mixed in a production process to be described later, a residual reducing agent which is not completely removed during the cleaning process, a residual dispersant, or the like In a way, a small amount of organic matter can be attached.
短鏈胺若碳數為6以下,則並無特別限定,可為直鏈狀,亦可為支鏈狀,另外,亦可具有側鏈,較佳為包含烷基胺及/或烷氧基胺,更佳為選自由丁基胺、戊基胺、己基胺、2-甲氧基乙基胺、2-乙氧基乙基胺、3-甲氧基丙基胺、3-乙氧基丙基胺、4-甲氧基丁基胺所組成的群組中的至少一種。The short-chain amine is not particularly limited as long as it has 6 or less carbon atoms, and may be linear or branched, or may have a side chain, and preferably contains an alkylamine and/or an alkoxy group. The amine, more preferably selected from the group consisting of butylamine, pentylamine, hexylamine, 2-methoxyethylamine, 2-ethoxyethylamine, 3-methoxypropylamine, 3-ethoxyl At least one of the group consisting of propylamine and 4-methoxybutylamine.
所述短鏈胺例如可為包含羥基、羧基、烷氧基、羰基、酯基、巰基等胺以外的官能基的化合物。另外,所述胺可分別單獨使用,亦可併用兩種以上。此外,常壓下的沸點為300℃以下,尤佳為250℃以下。The short-chain amine may be, for example, a compound containing a functional group other than an amine such as a hydroxyl group, a carboxyl group, an alkoxy group, a carbonyl group, an ester group or a mercapto group. Further, the amines may be used alone or in combination of two or more. Further, the boiling point under normal pressure is 300 ° C or lower, and particularly preferably 250 ° C or lower.
本實施形態的無機粒子分散體若為不損害本發明的效果的範圍,則除了所述碳數為6以下的短鏈胺外,亦可包含羧酸。羧酸的一分子內的羧基具有相對較高的極性,容易產生因氫鍵引起的相互作用,但該些官能基以外的部分具有相對較低的極性。進而,羧基容易表現出酸性的性質。另外,羧酸在本實施形態的無機粒子分散體中若定域(附著)在無機粒子的表面的至少一部分(即若被覆無機粒子的表面的至少一部分),則可使溶劑與無機粒子充分地親和,並可防止無機粒子彼此的凝聚(提高分散性)。In the range of the inorganic particle dispersion of the present embodiment, which does not impair the effects of the present invention, a carboxylic acid may be contained in addition to the short-chain amine having 6 or less carbon atoms. The carboxyl group in one molecule of the carboxylic acid has a relatively high polarity, and an interaction due to hydrogen bonding is liable to occur, but a portion other than the functional group has a relatively low polarity. Further, the carboxyl group is liable to exhibit acidic properties. Further, when the carboxylic acid is localized (adhered) to at least a part of the surface of the inorganic particles (that is, at least a part of the surface of the inorganic particles coated) in the inorganic particle dispersion of the present embodiment, the solvent and the inorganic particles can be sufficiently obtained. Affinity, and can prevent aggregation of inorganic particles with each other (improves dispersibility).
作為羧酸,可廣泛使用具有至少一個羧基的化合物,例如可列舉:甲酸、草酸、乙酸、己酸、丙烯酸、辛酸、油酸等。羧酸的一部分羧基可與金屬離子形成鹽。再者,關於所述金屬離子,可包含兩種以上的金屬離子。As the carboxylic acid, a compound having at least one carboxyl group can be widely used, and examples thereof include formic acid, oxalic acid, acetic acid, caproic acid, acrylic acid, caprylic acid, and oleic acid. A part of the carboxyl group of the carboxylic acid may form a salt with the metal ion. Further, regarding the metal ions, two or more kinds of metal ions may be contained.
所述羧酸例如可為包含胺基、羥基、烷氧基、羰基、酯基、巰基等羧基以外的官能基的化合物。此時,羧基的數量較佳為羧基以外的官能基的數量以上。另外,所述羧酸可分別單獨使用,亦可併用兩種以上。此外,常壓下的沸點為300℃以下,尤佳為250℃以下。另外,胺與羧酸形成醯胺。所述醯胺基亦適度地吸附於無機粒子表面,因此在無機粒子表面可附著醯胺基。The carboxylic acid may be, for example, a compound containing a functional group other than a carboxyl group such as an amino group, a hydroxyl group, an alkoxy group, a carbonyl group, an ester group or a fluorenyl group. In this case, the number of carboxyl groups is preferably at least the number of functional groups other than the carboxyl group. Further, the carboxylic acids may be used alone or in combination of two or more. Further, the boiling point under normal pressure is 300 ° C or lower, and particularly preferably 250 ° C or lower. Additionally, the amine forms a guanamine with the carboxylic acid. The guanamine group is also moderately adsorbed on the surface of the inorganic particles, so that the amide group can be attached to the surface of the inorganic particles.
在由無機粒子與附著於所述無機粒子的表面的有機物(所述碳數為6以下的短鏈胺等)構成膠體時,所述膠體中的有機成分的含量較佳為0.5質量%~50質量%。若有機成分含量為0.5質量%以上,則有所得的無機粒子分散體的儲存穩定性變得良好的傾向,若為50質量%以下,則有將無機粒子分散體加熱而得的煅燒體的導電性佳的傾向。有機成分的更佳的含量為1質量%~30質量%,尤佳的含量為2質量%~15質量%。When the inorganic particles and the organic substance adhering to the surface of the inorganic particles (the short-chain amine having a carbon number of 6 or less) constitute a colloid, the content of the organic component in the colloid is preferably 0.5% by mass to 50%. quality%. When the content of the organic component is 0.5% by mass or more, the storage stability of the obtained inorganic particle dispersion tends to be good, and when it is 50% by mass or less, the conductive body of the inorganic particle dispersion is heated. Good tendencies. A more preferable content of the organic component is 1% by mass to 30% by mass, and a more preferable content is 2% by mass to 15% by mass.
(1-3)高分子分散劑 本實施形態的無機粒子分散體中所含的高分子分散劑為顏料親和性基存在於側鏈且具有構成溶劑合部分的側鏈的接枝結構者(下述梳形結構的高分子(1));且為在主鏈具有顏料親和性基者(下述高分子(共聚物)(2)及所述直鏈狀的高分子(3))。因此,包含無機粒子的膠體粒子的分散性良好,且較佳的是作為對無機粒子的保護膠體。藉由使用所述高分子分散劑,可獲得包含以高濃度含有無機粒子的無機粒子分散體的無機粒子分散體。(1-3) Polymer dispersing agent The polymer dispersing agent contained in the inorganic particle dispersion of the present embodiment is a graft structure in which a pigment affinity group is present in a side chain and has a side chain constituting a solvating portion. The polymer (1)) having a comb structure; and the polymer affinity base (the polymer (copolymer) (2) and the linear polymer (3) described below) in the main chain. Therefore, the colloidal particles containing the inorganic particles have good dispersibility, and are preferably used as a protective colloid for the inorganic particles. By using the polymer dispersant, an inorganic particle dispersion containing an inorganic particle dispersion containing inorganic particles at a high concentration can be obtained.
此處,關於所述高分子分散劑,所述所謂顏料親和性基,是指對包含無機粒子的顏料的表面具有強吸附力的官能基,例如可列舉:三級胺基、四級銨、具有鹼性氮原子的雜環基、羥基、羧基等。在本發明中,所述顏料親和性基對金屬粒子表現出強的親和力。藉由所述高分子量顏料分散劑具有所述顏料親和性基,可作為金屬粒子的保護膠體而充分地發揮性能。In the above-mentioned polymer dispersant, the term "pigment affinity group" means a functional group having a strong adsorption force to the surface of the pigment containing the inorganic particles, and examples thereof include a tertiary amino group and a quaternary ammonium salt. a heterocyclic group having a basic nitrogen atom, a hydroxyl group, a carboxyl group or the like. In the present invention, the pigment affinity group exhibits a strong affinity for metal particles. Since the high molecular weight pigment dispersant has the pigment affinity group, it can sufficiently exhibit performance as a protective colloid of metal particles.
所述梳形結構的高分子(1)為在主鏈上鍵結有具有所述顏料親和性基的多個側鏈與構成溶劑合部分的多個側鏈的結構者,且為該些側鏈以猶如梳齒的方式鍵結於主鏈者。本說明書中,將所述結構稱為梳形結構。在所述梳形結構的高分子(1)中,所述顏料親和性基不限於側鏈末端,亦可大量存在於側鏈之中或主鏈中。再者,所述溶劑合部分為對溶劑具有親和性的部分,且稱為親水性或疏水性的結構。所述溶劑合部分例如包含水溶性的聚合鏈、親油性的聚合鏈等。The polymer (1) of the comb structure is a structure in which a plurality of side chains having the pigment affinity group and a plurality of side chains constituting a solvating moiety are bonded to a main chain, and the sides are The chain is keyed to the main chain as if it were a comb. In the present specification, the structure is referred to as a comb structure. In the polymer (1) of the comb structure, the pigment affinity group is not limited to the side chain end, and may be present in a large amount in the side chain or in the main chain. Further, the solvating moiety is a moiety having affinity for a solvent and is referred to as a hydrophilic or hydrophobic structure. The solvating moiety includes, for example, a water-soluble polymeric chain, a lipophilic polymeric chain, and the like.
作為所述梳形結構的高分子(1),並無特別限定,例如可列舉:日本專利特開平5-177123號公報中所揭示的具有1個以上的聚(羰基-C3 ~C6 -伸烷氧基)鏈,並包含該些各鏈具有3個~80個的羰基-C3 ~C6 -伸烷氧基且藉由醯胺或鹼交聯基而鍵結於聚(乙烯亞胺)的結構的聚(乙烯亞胺)或其酸鹽者;日本專利特開昭54-37082號公報中所揭示的包含聚(低級伸烷基)亞胺與具有游離的羧酸基的聚酯的反應產物,且在各聚(低級伸烷基)亞胺連鏈鍵結有至少兩個聚酯連鏈者;日本專利特公平7-24746號公報中所揭示的使胺化合物、數量平均分子量300~7000的含有羧基的預聚物與在末端具有環氧基的高分子量的環氧化合物同時或以任意的順序反應而獲得的顏料分散劑等。The polymer (1) having the above-described comb-shaped structure is not particularly limited, and examples thereof include one or more poly(carbonyl-C 3 -C 6 - groups disclosed in Japanese Laid-Open Patent Publication No. Hei 5-177123. An alkoxy) chain, and comprising 3 to 80 carbonyl-C 3 -C 6 -alkylalkoxy groups in each of the chains and bonded to the poly(ethylene) by a guanamine or a base crosslinking group A poly(ethyleneimine) or an acid salt thereof having a structure of an amine; a poly(lower alkylene)imine comprising a poly(lower alkylene)imide and a poly(carboxylic acid group) having a free carboxylic acid group as disclosed in Japanese Laid-Open Patent Publication No. SHO 54-37082 a reaction product of an ester, and at least two polyester linkers are bonded to each poly(lower alkylene) imine linkage; the amine compound is averaged as disclosed in Japanese Patent Publication No. Hei 7-24746 A pigment dispersant obtained by reacting a carboxyl group-containing prepolymer having a molecular weight of 300 to 7,000 with a high molecular weight epoxy compound having an epoxy group at the terminal or in an arbitrary order.
所述梳形結構的高分子(1)較佳為在一分子中存在2個~3000個顏料親和性基者。若小於2個,則分散穩定性並不充分,若超過3000個,則黏度過高而難以操作,另外,有包含金屬粒子的膠體粒子的粒度分佈較所需程度更廣而分散穩定性降低的情況。更佳為25個~1500個。The polymer (1) of the comb structure preferably has two to 3,000 pigment affinity groups in one molecule. If it is less than 2, the dispersion stability is not sufficient, and if it exceeds 3,000, the viscosity is too high to be handled, and the particle size distribution of the colloidal particles containing the metal particles is wider than necessary and the dispersion stability is lowered. Happening. More preferably 25 to 1500.
所述梳形結構的高分子(1)較佳為在一分子中存在2條~1000條構成溶劑合部分的側鏈。若小於2條,則分散穩定性並不充分,若超過1000,則黏度過高而難以操作,另外,有包含金屬粒子的膠體粒子的粒度分佈較所需程度更廣而分散穩定性降低的情況。更佳為5條~500條。The polymer (1) of the comb structure preferably has two to 1000 side chains constituting a solvating moiety in one molecule. If it is less than 2, the dispersion stability is not sufficient, and if it exceeds 1,000, the viscosity is too high and it is difficult to handle, and the particle size distribution of the colloidal particles containing the metal particles is wider than necessary and the dispersion stability is lowered. . More preferably 5 to 500.
所述梳形結構的高分子(1)較佳為數量平均分子量為2000~1000000。若小於2000,則分散穩定性並不充分,若超過1000000,則黏度過高而難以操作,另外,有包含金屬粒子的膠體粒子的粒度分佈較所需程度更廣而分散穩定性降低的情況。更佳為4000~500000。The polymer (1) of the comb structure preferably has a number average molecular weight of from 2,000 to 1,000,000. When it is less than 2,000, the dispersion stability is not sufficient. When it exceeds 1,000,000, the viscosity is too high and it is difficult to handle, and the particle size distribution of the colloidal particles containing the metal particles is wider than necessary and the dispersion stability is lowered. More preferably, it is 4,000 to 500,000.
所述在主鏈中具有包含顏料親和性基的多個顏料親和部分的高分子(共聚物)(2)為沿著主鏈配置有多個顏料親和性基者,所述顏料親和性基例如為懸掛於主鏈者。本說明書中,所述顏料親和部分是指存在一個或多個所述顏料親和性基,且作為吸附於包含無機粒子的顏料的表面的錨而發揮功能的部分。The polymer (copolymer) (2) having a plurality of pigment affinity portions containing a pigment affinity group in the main chain is one in which a plurality of pigment affinity groups are disposed along a main chain, for example, the pigment affinity group For those who hang from the main chain. In the present specification, the pigment affinity portion means a portion in which one or more of the pigment affinity groups are present and functions as an anchor adsorbed on the surface of the pigment containing the inorganic particles.
作為所述共聚物(2),例如可列舉:日本專利特開平4-210220號公報中所揭示的聚異氰酸酯、單羥基化合物及單羥基單羧酸化合物或單胺基單羧酸化合物的混合物、以及具有至少一個鹼性環氮與異氰酸酯反應性基的化合物的反應物;日本專利特開昭60-16631號公報、日本專利特開平2-612號公報、日本專利特開昭63-241018號公報中所揭示的在包含聚胺基甲酸酯/聚脲的主鏈上懸掛有多個三級胺基或具有鹼性環式氮原子的基的高分子;日本專利特開平1-279919號公報中所揭示的包含具有水溶性聚(氧基伸烷基)鏈的立體穩定化單元、結構單元及含有胺基的單元的共聚物,其中含有胺基的單量單元含有三級胺基或其酸加成鹽的基或者四級銨的基,且於每1 g該共聚物中含有0.025毫當量~0.5毫當量的胺基;日本專利特開平6-100642號公報中所揭示的如下兩親媒性高分子等,其為包含主鏈與穩定化剤單元的兩親媒性共聚物,所述主鏈包含加成聚合物,所述穩定化剤單元包含至少一個C1~C4烷氧基聚乙烯或聚乙烯-共丙二醇(甲基)丙烯酸酯,且具有2500~20000的重量平均分子量,所述兩親媒性高分子中,主鏈含有至多30重量%的非官能性結構單元、及以合計計至多70重量%的穩定化劑單元及官能性單元,所述官能性單元為經取代或未經取代的含有苯乙烯的單元、含有羥基的單元及含有羧基的單元,且羥基與羧基、羥基與苯乙烯基以及羥基與丙烯氧基或乙烯氧基的比率分別為1:0.10~26.1;1:0.28~25.0;1:0.80~66.1。As the copolymer (2), for example, a mixture of a polyisocyanate, a monohydroxy compound, a monohydroxymonocarboxylic acid compound or a monoaminomonocarboxylic acid compound disclosed in Japanese Laid-Open Patent Publication No. Hei-4-210220, And a reaction product of a compound having at least one basic ring nitrogen and an isocyanate-reactive group; JP-A-60-16631, JP-A-2002-612, and JP-A-63-241018 A polymer having a plurality of tertiary amino groups or a group having a basic cyclic nitrogen atom suspended in a main chain comprising a polyurethane/polyurea disclosed in Japanese Patent Application Laid-Open No. Hei 1-279919 a copolymer comprising a steric stabilizing unit having a water-soluble poly(oxyalkylene) chain, a structural unit, and a unit containing an amine group, wherein the unitary unit containing an amine group contains a tertiary amino group or an acid thereof a base of a salt or a quaternary ammonium group, and contains 0.025 milliequivalent to 0.5 milliequivalent of an amine group per 1 g of the copolymer; the following amphiphilic medium disclosed in Japanese Patent Laid-Open No. Hei 6-100642 Polymer, etc., which is An amphiphilic copolymer comprising a backbone and a stabilized oxime unit, the backbone comprising an addition polymer, the stabilized oxime unit comprising at least one C1-C4 alkoxy polyethylene or polyethylene-co-propylene glycol ( a methyl acrylate having a weight average molecular weight of 2,500 to 20,000, wherein the amphiphilic polymer contains up to 30% by weight of a non-functional structural unit in the main chain, and a stability of up to 70% by weight in total And a functional unit which is a substituted or unsubstituted styrene-containing unit, a hydroxyl group-containing unit, and a carboxyl group-containing unit, and a hydroxyl group and a carboxyl group, a hydroxyl group, a styryl group, and a hydroxyl group. The ratio of the propyleneoxy group or the ethyleneoxy group is 1:0.10 to 26.1; 1:0.28 to 25.0; 1:0.80 to 66.1, respectively.
所述共聚物(2)較佳為在一分子中存在2個~3000個顏料親和性基者。若小於2個,則分散穩定性並不充分,若超過3000個,則黏度過高而難以操作,另外,有包含無機粒子的膠體粒子的粒度分佈較所需程度更廣而分散穩定性降低的情況。更佳為25個~1500個。The copolymer (2) is preferably one having from 2 to 3,000 pigment affinity groups in one molecule. When the amount is less than two, the dispersion stability is not sufficient. When the number is more than 3,000, the viscosity is too high to be handled, and the particle size distribution of the colloidal particles containing the inorganic particles is wider than necessary and the dispersion stability is lowered. Happening. More preferably 25 to 1500.
所述共聚物(2)較佳為數量平均分子量為2000~1000000。若小於2000,則分散穩定性並不充分,若超過1000000,則黏度過高而難以操作,另外,有包含無機粒子的膠體粒子的粒度分佈較所需程度更廣而分散穩定性降低的情況。更佳為4000~500000。The copolymer (2) preferably has a number average molecular weight of from 2,000 to 1,000,000. When it is less than 2,000, the dispersion stability is not sufficient. When it exceeds 1,000,000, the viscosity is too high and it is difficult to handle, and the particle size distribution of the colloidal particles containing the inorganic particles is wider than necessary and the dispersion stability is lowered. More preferably, it is 4,000 to 500,000.
所述在主鏈的單末端具有包含顏料親和性基的顏料親和部分的直鏈狀的高分子(3)僅在主鏈的單末端具有包含一個或多個顏料親和性基的顏料親和部分,但為對於顏料表面具有充分的親和性者。The linear polymer (3) having a pigment affinity portion containing a pigment affinity group at a single end of the main chain has a pigment affinity portion containing one or more pigment affinity groups only at one end of the main chain. But for those who have sufficient affinity for the pigment surface.
作為所述直鏈狀的高分子(3),並無特別限定,例如可列舉:日本專利特開昭46-7294號公報中所揭示的一者為鹼性的A-B嵌段型高分子;美國專利第4656226號說明書中所揭示的在A嵌段導入有芳香族羧酸的A-B嵌段型高分子;美國專利第4032698號說明書中所揭示的單末端為鹼性官能基的A-B嵌段型高分子;美國專利第4070388號說明書中所揭示的單末端為酸性官能基的A-B嵌段型高分子;日本專利特開平1-204914號公報中所揭示的將美國專利第4656226號說明書中記載的在A嵌段導入有芳香族羧酸的A-B嵌段型高分子的耐候黃變性改良而成者等。The linear polymer (3) is not particularly limited, and examples thereof include an AB block type polymer which is basic as disclosed in JP-A-46-7294; The AB block type polymer in which the aromatic carboxylic acid is introduced into the A block disclosed in the specification of the patent No. 4656226; and the AB block type which is a basic functional group having a single terminal disclosed in the specification of U.S. Patent No. 4,032,698 Molecular; an AB-block type polymer having a single-terminal acidic functional group disclosed in the specification of U.S. Patent No. 4,070, 388, which is incorporated in the specification of U.S. Patent No. 4, 656, 226, which is incorporated herein by reference. The weather resistance yellowing of the AB block type polymer in which the aromatic carboxylic acid is introduced into the A block is improved.
所述直鏈狀的高分子(3)較佳為在一分子中存在2個~3000個顏料親和性基者。若小於2個,則分散穩定性並不充分,若超過3000個,則黏度過高而難以操作,另外,有包含無機粒子的膠體粒子的粒度分佈較所需程度更廣而分散穩定性降低的情況。更佳為5個~1500個。The linear polymer (3) preferably has two to 3,000 pigment affinity groups in one molecule. When the amount is less than two, the dispersion stability is not sufficient. When the number is more than 3,000, the viscosity is too high to be handled, and the particle size distribution of the colloidal particles containing the inorganic particles is wider than necessary and the dispersion stability is lowered. Happening. More preferably 5 to 1500.
所述直鏈狀的高分子(3)較佳為數量平均分子量為1000~1000000。若小於1000,則分散穩定性並不充分,若超過1000000,則黏度過高而難以操作,另外,有包含無機粒子的膠體粒子的粒度分佈較所需程度更廣而分散穩定性降低的情況。更佳為2000~500000。The linear polymer (3) preferably has a number average molecular weight of 1,000 to 1,000,000. When it is less than 1,000, the dispersion stability is not sufficient. When it exceeds 1,000,000, the viscosity is too high and it is difficult to handle, and the particle size distribution of the colloidal particles containing the inorganic particles is wider than necessary and the dispersion stability is lowered. More preferably, it is 2,000 to 500,000.
作為所述高分子分散劑,亦可使用市售者。作為所述市售品,例如可列舉:索努帕斯(SOLSPERSE)11200、索努帕斯(SOLSPERSE)13940、索努帕斯(SOLSPERSE)16000、索努帕斯(SOLSPERSE)17000、索努帕斯(SOLSPERSE)18000、索努帕斯(SOLSPERSE)20000、索努帕斯(SOLSPERSE)24000、索努帕斯(SOLSPERSE)26000、索努帕斯(SOLSPERSE)27000、索努帕斯(SOLSPERSE)28000(日本路博潤(Lubrizol)(股)製造);迪斯帕畢克(DISPERBYK)102、迪斯帕畢克(DISPERBYK)110、迪斯帕畢克(DISPERBYK)111、迪斯帕畢克(DISPERBYK)142、迪斯帕畢克(DISPERBYK)160、迪斯帕畢克(DISPERBYK)161、迪斯帕畢克(DISPERBYK)162、迪斯帕畢克(DISPERBYK)163、迪斯帕畢克(DISPERBYK)166、迪斯帕畢克(DISPERBYK)170、迪斯帕畢克(DISPERBYK)174、迪斯帕畢克(DISPERBYK)180、迪斯帕畢克(DISPERBYK)182、迪斯帕畢克(DISPERBYK)184、迪斯帕畢克(DISPERBYK)190、迪斯帕畢克(DISPERBYK)2155、BYK-P104、BYK-P105(日本畢克化學(BYK-Chemie Japan)(股)製造);埃夫卡(EFKA)-46、埃夫卡(EFKA)-47、埃夫卡(EFKA)-48、埃夫卡(EFKA)-49(埃夫卡化學公司製造);聚合物100、聚合物120、聚合物150、聚合物400、聚合物401、聚合物402、聚合物403、聚合物450、聚合物451、聚合物452、聚合物453(埃夫卡化學公司製造);阿吉斯帕(Ajisper)PB711、阿吉斯帕(Ajisper)PA111、阿吉斯帕(Ajisper)PB811、阿吉斯帕(Ajisper)PW911(味之素公司製造);弗洛蘭(FLOWLEN)DOPA-15B、弗洛蘭(FLOWLEN)DOPA-22、弗洛蘭(FLOWLEN)DOPA-17、弗洛蘭(FLOWLEN)TG-730W、弗洛蘭(FLOWLEN)G-700、弗洛蘭(FLOWLEN)TG-720W(共榮社化學工業(股)製造)等。A commercially available one can also be used as the polymer dispersant. As the commercial item, for example, SOLSPERSE 11200, SOLSPERSE 13940, SOLSPERSE 16000, SOLSPERSE 17000, Sonupa SOLSPERSE 18000, SOSOLERS 20,000, SOLSPERS 24000, SOLSPERS 26000, SOLSPERSE 27000, SOSOLERS 28000 (made by Lubrizol (share)); DISPERBYK 102, DISPERBYK 110, DISPERBYK 111, DISPARK ( DISPERBYK) 142, DISPERBYK 160, DISPERBYK 161, DISPERBYK 162, DISPERBYK 163, DISPARK ( DISPERBYK) 166, DISPERBYK 170, DISPERBYK 174, DISPERBYK 180, DISPERBYK 182, DISPARK ( DISPERBYK) 184, DISPERBYK 190, Despabike ( DISPERBYK) 2155, BYK-P104, BYK-P105 (made by BYK-Chemie Japan); Efka (EFKA)-46, Efka (EFKA)-47, Evka ( EFKA)-48, EFKA-49 (manufactured by Efka Chemical Co., Ltd.); polymer 100, polymer 120, polymer 150, polymer 400, polymer 401, polymer 402, polymer 403, Polymer 450, polymer 451, polymer 452, polymer 453 (manufactured by Efka Chemical Co., Ltd.); Ajisper PB711, Ajisper PA111, Ajisper PB811 , Ajisper PW911 (made by Ajinomoto Co., Ltd.); FLOWLEN DOPA-15B, FLOWLEN DOPA-22, FLOWLEN DOPA-17, Floran (FLOWLEN) TG-730W, FLOWLEN G-700, FLOWLEN TG-720W (manufactured by Kyoeisha Chemical Industry Co., Ltd.).
關於高分子分散劑,該些中,就低溫燒結性及分散穩定性的觀點而言,所述較佳為索努帕斯(SOLSPERSE)11200、索努帕斯(SOLSPERSE)13940、索努帕斯(SOLSPERSE)16000、索努帕斯(SOLSPERSE)17000、索努帕斯(SOLSPERSE)18000、索努帕斯(SOLSPERSE)28000、迪斯帕畢克(DISPERBYK)142、迪斯帕畢克(DISPERBYK)174或迪斯帕畢克(DISPERBYK)2155。With respect to the polymer dispersant, among these, from the viewpoints of low-temperature sinterability and dispersion stability, the above is preferably Solopers 11200, SOLSPERS 13940, Sonupas (SOLSPERSE) 16000, SONOSPERSE 17000, SOSOLPERSE 18000, SOLSPERSE 28000, DISPERBYK 142, DISPERBYK 174 or DISPERBYK 2155.
本實施形態的無機粒子分散體中的所述高分子分散劑的含量較佳為0.1質量%~15質量%。若所述高分子分散劑的含量為0.1質量%以上,則有所得的無機粒子分散體的分散穩定性變得良好的傾向,若為15質量%以下,則有無機粒子分散體的導電性變得良好的傾向。所述高分子分散劑的更佳的含量為0.5質量%~5質量%,尤佳的含量為0.5質量%~4質量%。The content of the polymer dispersant in the inorganic particle dispersion of the present embodiment is preferably from 0.1% by mass to 15% by mass. When the content of the polymer dispersant is 0.1% by mass or more, the dispersion stability of the obtained inorganic particle dispersion tends to be good, and when it is 15% by mass or less, the conductivity of the inorganic particle dispersion changes. Have a good tendency. A more preferable content of the polymer dispersant is 0.5% by mass to 5% by mass, and a more preferable content is 0.5% by mass to 4% by mass.
(1-4)分散介質 本實施形態的無機粒子分散體包含使作為顏料的無機粒子分散的分散介質。作為所述分散介質,可使用先前公知者,但較佳為選自由二乙二醇二丁醚、異十三醇、四氫萘、環己基苯、松油醇、二氫萜品醇、二氫乙酸萜品酯、對異丙基甲苯、蒎烯、蒎烷、檸檬烯、乙酸異冰片酯、香旱芹醇、石竹烯、萜品基氧基乙醇、二氫萜品基氧基乙醇所組成的群組中的至少一種。(1-4) Dispersion medium The inorganic particle dispersion of the present embodiment contains a dispersion medium in which inorganic particles as a pigment are dispersed. As the dispersion medium, a conventionally known one may be used, but is preferably selected from the group consisting of diethylene glycol dibutyl ether, isotridecyl alcohol, tetrahydronaphthalene, cyclohexylbenzene, terpineol, dihydroterpineol, and Terpene hydroacetate, p-isopropyltoluene, terpene, decane, limonene, isobornyl acetate, saramenol, caryophyllene, terpineyloxyethanol, dihydrofurfuryloxyethanol At least one of the groups.
先前的技術中,在使無機粒子分散於高黏度的萜烯系溶劑中時,為了分散穩定性而必須倂用如十二烷般的烴系溶劑(碳數5~20)或芳香族烴,藉由使用該些烴溶劑,僅可獲得低黏度的油墨。另外,為了將無機粒子分散體形成為高黏度,已知有增加無機粒子的濃度、或者添加增黏劑,若增加無機粒子的濃度,則溶劑的比率降低,因此難以保持印刷適應性或保濕性。另外,在添加增黏劑的方法中,無機粒子的分散性或導電性會降低。相對於此,使用所述分散介質,並伴隨著添加具有酸價的保護分散劑來使無機粒子分散,藉此可獲得兼具優異的分散穩定性與高的黏度的無機粒子分散體。In the prior art, when the inorganic particles are dispersed in a high-viscosity terpene-based solvent, a hydrocarbon-based solvent (carbon number: 5 to 20) or an aromatic hydrocarbon such as dodecane must be used for dispersion stability. By using these hydrocarbon solvents, only low viscosity inks can be obtained. Further, in order to form the inorganic particle dispersion to have a high viscosity, it is known to increase the concentration of the inorganic particles or to add a thickener. When the concentration of the inorganic particles is increased, the ratio of the solvent is lowered, so that it is difficult to maintain printability or moisture retention. Further, in the method of adding a tackifier, the dispersibility or conductivity of the inorganic particles is lowered. On the other hand, the dispersion medium is used, and the inorganic particles are dispersed by adding a protective dispersant having an acid value, whereby an inorganic particle dispersion having excellent dispersion stability and high viscosity can be obtained.
本實施形態的無機粒子分散體中的所述分散介質的含量較佳為10質量%~90質量%。若所述分散介質的含量為10質量%以上,則有可獲得穩定的分散性的傾向,若為90質量%以下,則有由油墨所形成的被膜表現出良好的導電性的傾向。所述分散介質的更佳的含量為20質量%~80質量%,尤佳的含量為30質量%~70質量%。The content of the dispersion medium in the inorganic particle dispersion of the present embodiment is preferably 10% by mass to 90% by mass. When the content of the dispersion medium is 10% by mass or more, stable dispersibility tends to be obtained, and when it is 90% by mass or less, the film formed of the ink tends to exhibit good conductivity. A more preferable content of the dispersion medium is 20% by mass to 80% by mass, and a more preferable content is 30% by mass to 70% by mass.
尤佳為在本實施形態的無機粒子分散體中的所述分散介質中添加0.5質量%~10質量%的沸點150℃以上的脂肪酸。藉由在分散介質中包含脂肪酸,可適度地延遲無機粒子(金屬粒子)的融著速度(煅燒速度),且可獲得有機成分的揮發與金屬粒子的融著的平衡變得良好的、更強固的接合層。In particular, 0.5% by mass to 10% by mass of a fatty acid having a boiling point of 150° C. or higher is added to the dispersion medium in the inorganic particle dispersion of the present embodiment. By including a fatty acid in the dispersion medium, the melting rate (calcination rate) of the inorganic particles (metal particles) can be moderately delayed, and the balance between the volatilization of the organic component and the melting of the metal particles can be obtained, and the strength is stronger and stronger. Bonding layer.
所述脂肪酸只要具有至少一個羧基即可,亦可具有羧基以外的官能基。脂肪酸較佳為選自由硬脂酸、油酸、亞麻油酸、次亞麻油酸及蓖麻油酸所組成的群組中的至少一種。另外,若脂肪酸的碳數為18以上,則可獲得所述的有機成分的揮發與金屬粒子的融著的平衡變得良好的、更強固的接合層。The fatty acid may have at least one carboxyl group, and may have a functional group other than a carboxyl group. The fatty acid is preferably at least one selected from the group consisting of stearic acid, oleic acid, linoleic acid, linoleic acid, and ricinoleic acid. In addition, when the carbon number of the fatty acid is 18 or more, a stronger bonding layer in which the balance between the volatilization of the organic component and the melting of the metal particles is good can be obtained.
(1-5)保護分散劑 本實施形態的無機粒子分散體的特徵在於包含在無機粒子合成後所添加的具有酸價的保護分散劑(即,用以使無機粒子分散的具有酸價的保護分散劑)。此處所謂「具有酸價的保護分散劑」,是包括吸附基或官能基不具有胺價或羥基價等的所有分散劑者。藉由使用所述保護分散劑,可提高溶劑中的無機粒子的分散穩定性。所述保護分散劑的酸價為1~200,且較佳為所述分散劑具有源自磷酸的官能基。「具有酸價的保護分散劑」較佳的理由未必明確,但本發明者等人認為,不但藉由對金屬的吸附作用,而且藉由與短鏈胺相互作用,能以更緻密的形態吸附,且具有低溫燒結性並且表現出高的分散性。(1-5) Protecting Dispersant The inorganic particle dispersion of the present embodiment is characterized by containing a protective dispersant having an acid value added after the synthesis of the inorganic particles (that is, an acid value-protecting agent for dispersing the inorganic particles) Dispersant). Here, the "protective dispersant having an acid value" is any dispersant including an adsorbent group or a functional group which does not have an amine value or a hydroxyl value. By using the protective dispersant, the dispersion stability of the inorganic particles in the solvent can be improved. The protective dispersant has an acid value of from 1 to 200, and preferably the dispersant has a functional group derived from phosphoric acid. The reason for the "protective dispersant having an acid value" is not necessarily clear, but the inventors believe that the adsorption can be carried out in a more dense form not only by adsorption to a metal but also by interaction with a short-chain amine. And has low-temperature sinterability and exhibits high dispersibility.
原因是,若保護分散劑的酸價為1以上,則因酸鹼相互作用而開始引起對與胺配位並且粒子表面變為鹼性的金屬物的吸附,若為200以下,則不過度地具有吸附點,因此以較佳的形態吸附。另外,原因是,藉由保護分散劑具有源自磷酸的官能基,磷P經由氧O與金屬M相互作用,因此對與金屬或金屬化合物的吸附而言最有效果,並能以必要最小限度的吸附量獲得較佳的分散性。The reason is that if the acid value of the protective dispersant is 1 or more, the adsorption of the metal substance which coordinates with the amine and becomes alkaline on the surface of the particle starts to be caused by the acid-base interaction, and if it is 200 or less, it does not excessively It has an adsorption point and is therefore adsorbed in a preferred form. In addition, the reason is that by protecting the dispersant from having a functional group derived from phosphoric acid, phosphorus P interacts with the metal M via oxygen O, and thus is most effective for adsorption with a metal or a metal compound, and can be minimized as necessary. The amount of adsorption gives better dispersion.
另外,所述保護分散劑的添加量相對於所述無機粒子的固體成分而為0.1重量%~10重量%以下。若保護分散劑的含量為0.1%以上,則所得的無機粒子分散體的分散穩定性變得良好,但在含量過多時,低溫燒結性降低。就此種觀點而言,保護分散劑的更佳的含量為0.3質量%~10質量%,尤佳的含量為0.5質量%~8質量%。Further, the amount of the protective dispersant to be added is 0.1% by weight to 10% by weight or less based on the solid content of the inorganic particles. When the content of the protective dispersant is 0.1% or more, the dispersion stability of the obtained inorganic particle dispersion becomes good, but when the content is too large, the low-temperature sinterability is lowered. From such a viewpoint, a more preferable content of the protective dispersant is 0.3% by mass to 10% by mass, and a more preferable content is 0.5% by mass to 8% by mass.
(1-6)其他成分 本實施形態的無機粒子分散體中,除了所述成分外,在不損害本發明的效果的範圍內,為了賦予與使用目的對應的適度的黏性、密接性、乾燥性或印刷性等功能,而可添加分散介質、或例如發揮出作為黏合劑的作用的寡聚物成分、樹脂成分、有機溶劑(可將固體成分的一部分溶解或分散)、界面活性劑、增黏劑或表面張力調整劑等任意成分。作為所述任意成分,並無特別限定。(1-6) Other components In addition to the above-described components, the inorganic particle dispersion of the present embodiment is provided with appropriate viscosity, adhesion, and drying in accordance with the purpose of use, without impairing the effects of the present invention. For example, an oligomer component, a resin component, an organic solvent (which can dissolve or disperse a part of a solid component), a surfactant, or an additive can be added as a binder or a function as a binder. Any component such as adhesive or surface tension modifier. The optional component is not particularly limited.
作為任意成分中的分散介質,可在不損害本發明的效果的範圍內使用各種分散介質,例如可列舉烴或醇等。As the dispersion medium in the optional component, various dispersion media can be used within a range that does not impair the effects of the present invention, and examples thereof include a hydrocarbon or an alcohol.
作為烴,可列舉脂肪族烴、環狀烴及脂環式烴等,可分別單獨使用,亦可倂用兩種以上。作為脂肪族烴,例如可列舉:十四烷、十八烷、七甲基壬烷、四甲基十五烷、己烷、庚烷、辛烷、壬烷、癸烷、十三烷、甲基戊烷、正鏈烷烴(normal paraffin)、異鏈烷烴等飽和或不飽和脂肪族烴。作為環狀烴,例如可列舉甲苯、二甲苯等。進而,作為脂環式烴,例如可列舉:檸檬烯、雙戊烯、松油烯、萜品烯(亦稱為「松油烯」)、薴烯(Nesol)、松油精(Cinene)、橘子香料、異松油烯、萜品油烯(亦稱為「異松油烯」)、水芹烯、薄荷二烯(menthadiene)、松脂烴(terebene)、二氫異丙基甲苯、石薺烯(Moslene)、異松油烯、異萜品烯(亦稱為「異松油烯」)、γ-萜品烯(Crithmene)、薴 (Kautschin)、檸檬烯精(Cajeputene)、檸烯(Eulimen)、蒎烯、松節油(turpentine)、薄荷烷(menthane)、蒎烷、萜烯、環己烷等。Examples of the hydrocarbons include aliphatic hydrocarbons, cyclic hydrocarbons, and alicyclic hydrocarbons, and they may be used alone or in combination of two or more. Examples of the aliphatic hydrocarbons include tetradecane, octadecane, heptamethylnonane, tetramethylpentadecane, hexane, heptane, octane, decane, decane, tridecane, and A. A saturated or unsaturated aliphatic hydrocarbon such as a pentane, a normal paraffin or an isoparaffin. Examples of the cyclic hydrocarbon include toluene, xylene, and the like. Further, examples of the alicyclic hydrocarbon include limonene, dipentene, terpinene, terpinene (also known as "terpinene"), nesol (Nesol), pine oil (Cinene), and orange. Perfume, terpinolene, terpinolene (also known as "isoterenene"), water, menthalene, mentorene, tertene, dihydroisopropyltoluene, linalene (Moslene), terpinolene, isodecene (also known as "isoterenene"), γ-terpinene (Crithmene), aut (Kautschin), arylene (Cajeputene), limene (Eulimen) , terpenes, turpentine, menthaline, decane, decene, cyclohexane, and the like.
另外,醇為在分子結構中包含一個以上OH基的化合物,可列舉脂肪族醇、環狀醇及脂環式醇,可分別單獨使用,亦可併用兩種以上。另外,在不損害本發明的效果的範圍內,OH基的一部分亦可衍生為乙醯氧基等。In addition, the alcohol is a compound containing one or more OH groups in the molecular structure, and examples thereof include an aliphatic alcohol, a cyclic alcohol, and an alicyclic alcohol, and they may be used alone or in combination of two or more. Further, a part of the OH group may be derived from an ethoxy group or the like within a range not impairing the effects of the present invention.
作為脂肪族醇,例如可列舉:庚醇、辛醇(1-辛醇、2-辛醇、3-辛醇等)、癸醇(1-癸醇等)、月桂醇、十四烷基醇、十六烷基醇、2-乙基-1-己醇、十八烷基醇、十六碳烯醇、油醇等飽和或不飽和C6-30 脂肪族醇等。作為環狀醇,例如可列舉甲酚、丁香酚(eugenol)等。進而,作為脂環式醇,例如可列舉:環己醇等環烷醇,松油醇(包含α異構體、β異構體、γ異構體、或該些的任意的混合物)、二氫松油醇等萜烯醇(單萜烯醇等)、二氫萜品醇、桃金孃烯醇、蘇伯樓醇(sobrerol)、薄荷醇、香旱芹醇、紫蘇醇、松香芹醇、蘇伯樓醇(sobrerol)、馬鞭草烯醇等。Examples of the aliphatic alcohol include heptanol, octanol (1-octanol, 2-octanol, 3-octanol, etc.), decyl alcohol (1-nonanol, etc.), lauryl alcohol, and tetradecyl alcohol. A saturated or unsaturated C 6-30 aliphatic alcohol such as cetyl alcohol, 2-ethyl-1-hexanol, stearyl alcohol, hexadecenol or oleyl alcohol. Examples of the cyclic alcohol include cresol, eugenol, and the like. Further, examples of the alicyclic alcohol include a cycloalkanol such as cyclohexanol, and terpineol (including an alpha isomer, a beta isomer, a γ isomer, or a mixture of any of these). Terpene alcohol such as hydrogen terpineol (monoterpene alcohol, etc.), dihydroterpineol, myrtenol, sobrerol, menthol, saramenol, perillyl alcohol, rosinol , Sobrerol, verbena, and the like.
作為樹脂成分,例如可列舉:聚酯系樹脂、嵌段異氰酸酯等聚胺基甲酸酯系樹脂、聚丙烯酸酯系樹脂、聚丙烯醯胺系樹脂、聚醚系樹脂、三聚氰胺系樹脂或萜烯系樹脂等,該些可分別單獨使用,亦可併用兩種以上。Examples of the resin component include a polyester resin, a polyurethane resin such as a blocked isocyanate, a polyacrylate resin, a polypropylene amide resin, a polyether resin, a melamine resin, or a decene. Resin or the like may be used alone or in combination of two or more.
作為有機溶劑,除了所述作為分散介質而列舉者外,例如可列舉:甲醇、乙醇、正丙醇、2-丙醇、1,3-丙二醇、1,2-丙二醇、1,4-丁二醇、1,2,6-己三醇、1-乙氧基-2-丙醇、2-丁氧基乙醇、乙二醇、二乙二醇、三乙二醇、重量平均分子量為200以上、1,000以下的範圍內的聚乙二醇、丙二醇、二丙二醇、三丙二醇、重量平均分子量為300以上、1,000以下的範圍內的聚丙二醇、N,N-二甲基甲醯胺、二甲基亞碸、N-甲基-2-吡咯啶酮、N,N-二甲基乙醯胺、甘油或丙酮等,該些可分別單獨使用,亦可併用兩種以上。Examples of the organic solvent include, in addition to the above-mentioned dispersion medium, methanol, ethanol, n-propanol, 2-propanol, 1,3-propanediol, 1,2-propanediol, and 1,4-butane. Alcohol, 1,2,6-hexanetriol, 1-ethoxy-2-propanol, 2-butoxyethanol, ethylene glycol, diethylene glycol, triethylene glycol, weight average molecular weight of 200 or more Polyethylene glycol, propylene glycol, dipropylene glycol, tripropylene glycol, polypropylene glycol, N,N-dimethylformamide, dimethyl group having a weight average molecular weight of 300 or more and 1,000 or less in a range of 1,000 or less Azulene, N-methyl-2-pyrrolidone, N,N-dimethylacetamide, glycerin or acetone may be used alone or in combination of two or more.
作為增黏劑,可列舉:例如黏土、膨潤土或鋰蒙脫石等黏土礦物;例如聚酯系乳液樹脂、丙烯酸系乳液樹脂、聚胺基甲酸酯系乳液樹脂或嵌段異氰酸酯等乳液,甲基纖維素、羧基甲基纖維素、羥基乙基纖維素、羥基丙基纖維素、羥基丙基甲基纖維素等纖維素衍生物,黃原膠或瓜爾豆膠等多糖類等;該些可分別單獨使用,亦可併用兩種以上。Examples of the tackifier include clay minerals such as clay, bentonite, and hectorite; and emulsions such as a polyester emulsion resin, an acrylic emulsion resin, a polyurethane emulsion resin, or a blocked isocyanate. Cellulose derivatives such as cellulose, carboxymethylcellulose, hydroxyethylcellulose, hydroxypropylcellulose, hydroxypropylmethylcellulose, polysaccharides such as xanthan gum or guar gum; They may be used alone or in combination of two or more.
可添加界面活性劑。在多成分溶劑系金屬膠體分散液中,因乾燥時的揮發速度的差異而容易產生被膜表面的粗糙及固體成分的分佈不均。藉由在本實施形態的無機粒子分散體中添加界面活性劑,能獲得可抑制該些不利之處,並且可形成均勻的塗膜的無機粒子分散體。A surfactant can be added. In the multi-component solvent-based metal colloidal dispersion, roughness of the surface of the film and uneven distribution of solid components are likely to occur due to the difference in volatilization speed during drying. By adding a surfactant to the inorganic particle dispersion of the present embodiment, it is possible to obtain an inorganic particle dispersion which can suppress these disadvantages and form a uniform coating film.
作為在本實施形態中可使用的界面活性劑,並無特別限定,可使用陰離子性界面活性劑、陽離子性界面活性劑、非離子性界面活性劑的任一種,例如可列舉烷基苯磺酸鹽、四級銨鹽等。由於能以少量的添加量獲得效果,因此較佳為氟系界面活性劑。The surfactant which can be used in the present embodiment is not particularly limited, and any of an anionic surfactant, a cationic surfactant, and a nonionic surfactant can be used. For example, an alkylbenzenesulfonic acid can be used. Salt, quaternary ammonium salt, and the like. Since the effect can be obtained in a small amount of addition, a fluorine-based surfactant is preferred.
(2)無機粒子分散體的製備 為了製造本實施形態的無機粒子分散體,而調整作為主成分的在表面的至少一部分具有碳數6以下的短鏈胺的無機粒子。(2) Preparation of the inorganic particle dispersion In order to produce the inorganic particle dispersion of the present embodiment, inorganic particles having a short-chain amine having 6 or less carbon atoms on at least a part of the surface as a main component are adjusted.
再者,「碳數6以下的短鏈胺」量及重量減少率的調整並無特別限定,簡便的是進行加熱而調整。可藉由調整在製作無機粒子時所添加的「碳數6以下的烷基胺」的量來進行。亦可改變無機粒子調整後的清洗條件或次數。另外,加熱可藉由烘箱或蒸發器等來進行。加熱溫度只要為50℃~300℃左右的範圍即可,加熱時間只要為幾分鐘~幾小時即可。加熱亦可在減壓下進行。藉由在減壓下進行加熱,可在更低的溫度下進行有機物量的調整。在常壓下進行時,可在大氣中亦可在惰性環境中進行。進而,為了微調整有機成分量,亦可在其後加入胺。In addition, the amount of the "short-chain amine having a carbon number of 6 or less" and the weight reduction rate are not particularly limited, and it is simple to adjust by heating. It can be carried out by adjusting the amount of "alkylamine having 6 or less carbon atoms" added when the inorganic particles are produced. It is also possible to change the cleaning conditions or the number of times the inorganic particles are adjusted. Further, the heating can be carried out by an oven or an evaporator or the like. The heating temperature may be in the range of about 50 to 300 ° C, and the heating time may be from several minutes to several hours. Heating can also be carried out under reduced pressure. The amount of organic matter can be adjusted at a lower temperature by heating under reduced pressure. When it is carried out under normal pressure, it can be carried out in the atmosphere or in an inert environment. Further, in order to finely adjust the amount of the organic component, an amine may be added thereafter.
作為製備本實施形態的由碳數6以下的短鏈胺被覆的無機粒子的方法,並無特別限定,例如可列舉製備包含無機粒子的分散液,其次進行該分散液的清洗的方法等。作為製備包含無機粒子的分散液的步驟,例如只要如下述般使溶解於溶劑中的金屬鹽(或金屬離子)還原即可,作為還原順序,只要採用基於化學還原法的順序即可。另外,亦可使用金屬胺錯合物法。The method of preparing the inorganic particles coated with the short-chain amine having 6 or less carbon atoms of the present embodiment is not particularly limited, and examples thereof include a method of preparing a dispersion liquid containing inorganic particles, and a method of washing the dispersion liquid. As a step of preparing a dispersion liquid containing inorganic particles, for example, a metal salt (or a metal ion) dissolved in a solvent may be reduced as described below, and the reduction order may be a procedure based on a chemical reduction method. Alternatively, a metal amine complex method can be used.
即,如所述般的由碳數6以下的短鏈胺被覆的無機粒子可藉由將包含構成無機粒子的金屬的金屬鹽、碳數6以下的短鏈胺、所述高分子分散劑及所述分散介質的原料液還原來製備。再者,原料液的成分的一部分亦可不溶解而分散,且可包含水。In other words, the inorganic particles coated with a short-chain amine having 6 or less carbon atoms can be a metal salt containing a metal constituting the inorganic particles, a short-chain amine having 6 or less carbon atoms, the polymer dispersant, and The raw material liquid of the dispersion medium is reduced to prepare. Further, a part of the components of the raw material liquid may be dispersed without being dissolved, and may contain water.
作為用以獲得由碳數6以下的短鏈胺被覆的無機粒子的起始材料,可使用各種公知的金屬鹽或其水合物,可列舉:例如硝酸銀、硫酸銀、氯化銀、氧化銀、乙酸銀、草酸銀、甲酸銀、亞硝酸銀、氯酸銀、硫化銀等銀鹽;例如氯金酸、氯化金鉀、氯化金鈉等金鹽;例如氯鉑酸、氯化鉑、氧化鉑、氯鉑酸鉀等鉑鹽;例如硝酸鈀、乙酸鈀、氯化鈀、氧化鈀、硫酸鈀等鈀鹽等,若為可溶解在適當的分散介質中且可還原者,則並無特別限定。另外,該些可單獨使用,亦可併用多種。As a starting material for obtaining inorganic particles coated with a short-chain amine having 6 or less carbon atoms, various known metal salts or hydrates thereof can be used, and examples thereof include silver nitrate, silver sulfate, silver chloride, and silver oxide. a silver salt such as silver acetate, silver oxalate, silver formate, silver nitrite, silver chlorate or silver sulfide; for example, a gold salt such as chloroauric acid, potassium gold chloride or gold chloride; for example, chloroplatinic acid, platinum chloride, a platinum salt such as platinum oxide or potassium chloroplatinate; for example, a palladium salt such as palladium nitrate, palladium acetate, palladium chloride, palladium oxide or palladium sulfate; if it is soluble in a suitable dispersion medium and can be reduced, there is no Specially limited. In addition, these may be used alone or in combination.
另外,在所述原料液中將該些金屬鹽還原的方法並無特別限定,例如可列舉:使用還原劑的方法,照射紫外線等光、電子束、超音波或熱能的方法等。其中,就容易操作的觀點而言,較佳為使用還原劑的方法。In addition, the method of reducing these metal salts in the raw material liquid is not particularly limited, and examples thereof include a method of irradiating light such as ultraviolet rays, an electron beam, ultrasonic waves, or thermal energy by a method using a reducing agent. Among them, from the viewpoint of easy handling, a method of using a reducing agent is preferred.
作為所述還原劑,可列舉:例如二甲基胺基乙醇、甲基二乙醇胺、三乙醇胺、菲尼酮(phenidone)、肼等胺化合物;例如硼氫化鈉、碘化氫、氫氣等氫化合物;例如一氧化碳、亞硫酸等氧化物;例如硫酸亞鐵、氧化鐵、反丁烯二酸亞鐵、乳酸鐵、草酸鐵、硫化鐵、乙酸錫、氯化錫、二磷酸錫、草酸錫、氧化錫、硫酸錫等低原子價金屬鹽;例如乙二醇、甘油、甲醛、對苯二酚、鄰苯三酚、單寧、單寧酸、水楊酸、D-葡萄糖等糖等,若為可溶解於分散介質中並且可將所述金屬鹽還原者,則並無特別限定。在使用所述還原劑時,可施加光及/或熱來促進還原反應。Examples of the reducing agent include amine compounds such as dimethylaminoethanol, methyldiethanolamine, triethanolamine, phenidone, and anthracene; and hydrogen compounds such as sodium borohydride, hydrogen iodide, and hydrogen. For example, oxides such as carbon monoxide and sulfurous acid; for example, ferrous sulfate, iron oxide, ferrous fumarate, iron lactate, iron oxalate, iron sulfide, tin acetate, tin chloride, tin diphosphate, tin oxalate, oxidation a low valence metal salt such as tin or tin sulfate; for example, ethylene glycol, glycerin, formaldehyde, hydroquinone, pyrogallol, tannin, tannic acid, salicylic acid, D-glucose, etc., if It is not particularly limited as long as it can be dissolved in a dispersion medium and the metal salt can be reduced. When the reducing agent is used, light and/or heat may be applied to promote the reduction reaction.
作為使用所述金屬鹽、碳數6以下的短鏈胺、分散溶劑及還原劑來製備由碳數6以下的短鏈胺被覆的金屬粒子的具體的方法,例如可列舉如下的方法等:將所述金屬鹽溶解於有機溶劑(例如甲苯等)中而製備金屬鹽溶液,在所述金屬鹽溶液中添加作為分散劑的有機物,其次向其中緩慢地滴加溶解了還原劑的溶液。Specific examples of the method of preparing metal particles coated with a short-chain amine having 6 or less carbon atoms using the metal salt, a short-chain amine having 6 or less carbon atoms, a dispersion solvent, and a reducing agent include, for example, the following methods: The metal salt is dissolved in an organic solvent (for example, toluene or the like) to prepare a metal salt solution, and an organic substance as a dispersing agent is added to the metal salt solution, and then a solution in which a reducing agent is dissolved is slowly added dropwise thereto.
在包含以所述方式獲得的由碳數6以下的短鏈胺被覆的金屬粒子的分散液中,除了金屬粒子外,亦存在金屬鹽的抗衡離子、還原劑的殘留物或分散劑,有溶液整體的電解質濃度或有機物濃度高的傾向。此種狀態的溶液由於電導度高而引起金屬粒子的凝析,並且容易沈澱。或者即便不沈澱,若殘留金屬鹽的抗衡離子、還原劑的殘留物、或分散所需要的量以上的過量的分散劑,則有使導電性惡化的擔憂。因此,藉由將包含所述金屬粒子的溶液清洗而去除多餘的殘留物,能可靠地獲得由有機物被覆的金屬粒子。In the dispersion liquid containing the metal particles coated with the short-chain amine having a carbon number of 6 or less obtained in the above manner, in addition to the metal particles, a counter ion of the metal salt, a residue of the reducing agent or a dispersing agent, and a solution are present. The overall electrolyte concentration or organic matter concentration tends to be high. The solution in this state causes condensation of metal particles due to high electrical conductivity and is easy to precipitate. Alternatively, if the precipitate is not precipitated, if the counter ion of the metal salt, the residue of the reducing agent, or an excess amount of the dispersant required for the dispersion is left, the conductivity may be deteriorated. Therefore, by washing the solution containing the metal particles to remove excess residue, the metal particles coated with the organic material can be reliably obtained.
作為所述清洗方法,例如可列舉:重覆幾次如下步驟的方法,即,將包含由碳數6以下的短鏈胺被覆的金屬粒子的分散液靜置一定時間,去除所產生的上清液,然後加入醇(甲醇等)再次進行攪動,進而靜置一定期間而將所產生的上清液去除;進行離心分離來代替所述靜置的方法;藉由超過濾裝置或離子交換裝置等進行脫鹽的方法等。藉由此種清洗而去除多餘的殘留物,並且除去有機溶劑,藉此可獲得本實施形態的由碳數6以下的短鏈胺被覆的金屬粒子。As the cleaning method, for example, a method in which the dispersion liquid containing metal particles coated with a short-chain amine having 6 or less carbon atoms is left to stand for a predetermined period of time, and the resulting supernatant is removed. The liquid is then agitated by adding an alcohol (methanol or the like), and then the supernatant is removed after standing for a certain period of time; centrifugation is carried out instead of the method of standing; by means of an ultrafiltration device or an ion exchange device, etc. A method of performing desalination, and the like. By removing such excess residue by such washing and removing the organic solvent, the metal particles coated with the short-chain amine having 6 or less carbon atoms of the present embodiment can be obtained.
再者,用以對沈澱進行精製的清洗用溶劑大多可使用甲醇或水等高極性溶劑,但根據無機粒子的極性,進而可使用低極性的溶劑。例如,可使用丙酮或丙酮與甲醇的混合溶劑等。Further, as the solvent for cleaning for refining the precipitate, a highly polar solvent such as methanol or water may be used. However, depending on the polarity of the inorganic particles, a solvent having a low polarity may be used. For example, acetone or a mixed solvent of acetone and methanol or the like can be used.
在本實施形態中,金屬膠體分散液可藉由以下方式獲得:將所述所得的由碳數6以下的短鏈胺被覆的金屬粒子、與所述本實施形態中所說明的分散介質混合。所述由碳數6以下的短鏈胺被覆的金屬粒子與分散介質的混合方法並無特別限定,可使用攪拌機或攪拌器等藉由先前公知的方法來進行。亦可藉由如刮勺(spatula)般者進行攪拌,來充當適當輸出的超音波均質器。In the present embodiment, the metal colloidal dispersion liquid can be obtained by mixing the obtained metal particles coated with a short-chain amine having 6 or less carbon atoms with the dispersion medium described in the above embodiment. The method of mixing the metal particles coated with the short-chain amine having 6 or less carbon atoms and the dispersion medium is not particularly limited, and it can be carried out by a conventionally known method using a stirrer or a stirrer. It can also be used as a suitable output ultrasonic homogenizer by stirring as a spatula.
在獲得包含多種金屬的金屬膠體分散液時,作為其製造方法,並無特別限定,例如在製造包含銀與其他金屬的金屬膠體分散液時,在由所述有機物被覆的金屬粒子的製備中,可分開製造包含金屬粒子的分散液、與包含其他金屬粒子的分散液,然後進行混合,亦可將銀離子溶液與其他金屬離子溶液混合,然後進行還原。When a metal colloidal dispersion liquid containing a plurality of metals is obtained, the method for producing the metal colloidal dispersion is not particularly limited. For example, in the production of a metal colloidal dispersion liquid containing silver and another metal, in the preparation of the metal particles coated with the organic material, The dispersion containing the metal particles and the dispersion containing the other metal particles may be separately produced and then mixed, or the silver ion solution may be mixed with other metal ion solutions and then reduced.
在使用所述金屬胺錯合物法時,例如只要藉由如下步驟來製造金屬粒子即可:第一步驟,將包含碳數為6以下的短鏈胺的胺混合液與包含金屬原子的金屬化合物混合,而生成包含所述金屬化合物與胺的錯合化合物;以及第二步驟,藉由對所述錯合化合物進行加熱而分解並生成金屬粒子。When the metal amine complex method is used, for example, the metal particles may be produced by the following steps: in the first step, an amine mixture containing a short-chain amine having a carbon number of 6 or less and a metal containing a metal atom The compound is mixed to form a miscible compound comprising the metal compound and an amine; and a second step is carried out by heating the miscible compound to form a metal particle.
例如可藉由以下方式製造由胺的保護膜保護的銀粒子:在胺的存在下將由包含銀的草酸銀等金屬化合物與胺生成的錯合化合物加熱,使將所述錯合化合物所含的草酸根離子等金屬化合物分解而生成的原子狀銀凝聚。For example, silver particles protected by an amine protective film can be produced by heating a compound compound formed of a metal compound such as silver oxalate containing silver with an amine in the presence of an amine to cause the miscible compound to be contained. The atomic silver formed by decomposition of a metal compound such as an oxalate ion is aggregated.
如此,在藉由在胺的存在下將金屬化合物的錯合化合物熱分解,而製造由胺被覆的金屬粒子的金屬胺錯合物分解法中,由於藉由作為單一種分子的金屬胺錯合物的分解反應而生成原子狀金屬,因此可在反應體系內均勻地生成原子狀金屬,與藉由多種成分間的反應生成金屬原子的情形相比,可抑制因構成反應的成分的組成不穩定引起的反應的不均勻,特別是在以工業規模製造大量的金屬粉末時有利。Thus, in the metal amine complex decomposition method of producing metal particles coated with an amine by thermally decomposing a compound compound of a metal compound in the presence of an amine, the metal amine is mismatched by a single molecule. Since the atomic metal is formed by the decomposition reaction of the substance, the atomic metal can be uniformly formed in the reaction system, and the composition of the component constituting the reaction can be suppressed from being unstable as compared with the case where the metal atom is formed by the reaction between the various components. The resulting unevenness of the reaction is particularly advantageous when manufacturing a large amount of metal powder on an industrial scale.
另外推測,在金屬胺錯合物分解法中,在所生成的金屬原子上配位鍵結胺分子,藉由配位於所述金屬原子上的胺分子的作用,來控制產生凝聚時的金屬原子的運動。其結果,根據金屬胺錯合物分解法,可製造非常微細、且粒度分佈狹窄的金屬粒子。It is also presumed that in the metal amine complex decomposition method, an amine molecule is coordinately bonded to the generated metal atom, and the metal atom at the time of coagulation is controlled by the action of an amine molecule coordinated to the metal atom. exercise. As a result, according to the metal amine complex decomposition method, metal particles having a very fine particle size and a narrow particle size distribution can be produced.
進而,大量的胺分子在所製造的金屬微粒子的表面亦產生相對較弱的力的配位鍵,該些在金屬粒子的表面形成緻密的保護被膜,因此可製造保存穩定性優異的表面清潔的被覆金屬粒子。另外,由於形成所述被膜的胺分子可藉由加熱等而容易脫離,因此可製造能在非常低的溫度下燒結的金屬粒子。Further, a large amount of amine molecules also generate a relatively weak force coordinate bond on the surface of the produced metal fine particles, and these form a dense protective film on the surface of the metal particles, thereby producing a surface cleaning excellent in storage stability. Covered with metal particles. Further, since the amine molecules forming the film can be easily separated by heating or the like, metal particles which can be sintered at a very low temperature can be produced.
另外,在將固體狀金屬化合物與胺混合而生成錯合化合物等複合化合物時,藉由對主要構成被覆金屬粒子的被膜的長鏈胺、中鏈胺,混合碳數為6以下的短鏈胺而使用,而容易生成錯合化合物等複合化合物,並能以短時間的混合製造複合化合物。另外,藉由將所述短鏈胺混合而使用,可製造具有與各種用途對應的特性的被覆金屬粒子。In addition, when a solid metal compound and an amine are mixed to form a composite compound such as a compound, a short-chain amine having a carbon number of 6 or less is mixed with a long-chain amine or a medium-chain amine mainly constituting the coating of the metal particle. When used, it is easy to produce a composite compound such as a compound, and a composite compound can be produced in a short time. Further, by using the short-chain amines in combination, it is possible to produce coated metal particles having properties corresponding to various uses.
以如上方式獲得的本實施形態的無機粒子分散體能以原來的狀態用作金屬接合用組成物,在不損害無機粒子分散體的分散穩定性及低溫燒結性的範圍內,可添加各種無機成分或有機成分。The inorganic particle dispersion of the present embodiment obtained as described above can be used as a metal bonding composition in the original state, and various inorganic components or various inorganic components can be added without impairing the dispersion stability and low-temperature sinterability of the inorganic particle dispersion. Organic ingredients.
(3)塗佈方法 本實施形態的無機粒子分散體可使用各種印刷方法來塗佈。另外,就具有優異的分散穩定性及保濕效果(乾燥抑制效果)的方面而言,例如在噴墨印刷時,可發揮高的噴出穩定性。(3) Coating method The inorganic particle dispersion of the present embodiment can be applied by various printing methods. Further, in terms of excellent dispersion stability and moisturizing effect (drying suppressing effect), for example, in inkjet printing, high discharge stability can be exhibited.
若使用本實施形態的無機粒子分散體,則塗佈於基材後,可在相對較低的溫度(例如300℃以下、較佳為150℃~250℃)下進行加熱、煅燒而燒結,從而獲得導電性被膜。在進行煅燒時,亦可分階段地升高溫度或降低溫度。另外,亦可在塗佈無機粒子分散體的面上預先塗佈界面活性劑或表面活化劑等。When the inorganic particle dispersion of the present embodiment is applied to a substrate, it can be heated and calcined and sintered at a relatively low temperature (for example, 300 ° C or lower, preferably 150 ° C to 250 ° C). A conductive film is obtained. When calcining, the temperature may be raised stepwise or the temperature may be lowered. Further, a surfactant, a surfactant, or the like may be applied in advance to the surface on which the inorganic particle dispersion is applied.
此處,本實施形態的無機粒子分散體的「塗佈」是包括將無機粒子分散體塗佈成面狀的情形,亦包括塗佈(描繪)成線狀的情形的概念。關於包含塗佈、加熱、煅燒前的狀態的無機粒子分散體的塗膜的形狀,可設為所期望的形狀。因此,藉由加熱、煅燒而燒結的本實施形態的無機粒子分散體的塗膜是包含面狀塗膜及線狀塗膜的任一種的概念,該些面狀塗膜及線狀塗膜可連續亦可不連續,亦可包含連續的部分與不連續的部分。Here, the "coating" of the inorganic particle dispersion of the present embodiment includes the case where the inorganic particle dispersion is applied in a planar shape, and the concept of coating (drawing) into a linear shape is also included. The shape of the coating film containing the inorganic particle dispersion in the state before coating, heating, and calcination can be set as a desired shape. Therefore, the coating film of the inorganic particle dispersion of the present embodiment which is sintered by heating or calcination is a concept including any one of a planar coating film and a linear coating film, and the planar coating film and the linear coating film can be used. Continuous or discontinuous, and may include continuous portions and discontinuous portions.
作為在本實施形態中可使用的基材,只要為可塗佈無機粒子分散體進行加熱、煅燒而燒結者即可,並無特別限制,較佳為具備不因加熱、煅燒時的溫度而損傷的程度的耐熱性的構件。The base material which can be used in the present embodiment is not particularly limited as long as it can be sintered by heating and calcining the inorganic particle dispersion, and it is preferable to have a temperature which is not damaged by heating or baking. The degree of heat resistance of the component.
作為構成此種基材的材料,例如可列舉:聚醯胺(Polyamide,PA)、聚醯亞胺(Polyimide,PI)、聚醯胺醯亞胺(Polyamide-Imide,PAI)、聚對苯二甲酸乙二酯(Polyethylene Terephthalate,PET)、聚對苯二甲酸丁二酯(Polybutylene Terephthalate,PBT)、聚萘二甲酸乙二酯(Polyethylene Naphthalate,PEN)等聚酯、聚碳酸酯(Polycarbonate,PC)、聚醚碸(Polyether Sulfone,PES)、乙烯系樹脂、氟樹脂、液晶聚合物、陶瓷、玻璃或金屬等。Examples of the material constituting such a substrate include polyamide (PA), polyimide (PI), polyamide-imide (PAI), and polyparaphenylene. Polyethylene Terephthalate (PET), Polybutylene Terephthalate (PBT), Polyethylene Naphthalate (PEN), Polyester, Polycarbonate (PC) ), polyether sulfonate (PES), vinyl resin, fluororesin, liquid crystal polymer, ceramic, glass or metal.
另外,基材例如可為板狀或條狀等各種形狀,可為剛性亦可為可撓性。基材的厚度亦可適當選擇。為了提高接著性或密接性或其他目的,可使用形成了表面層的構件或實施了親水化處理等表面處理的構件。Further, the substrate may have various shapes such as a plate shape or a strip shape, and may be rigid or flexible. The thickness of the substrate can also be appropriately selected. In order to improve adhesion or adhesion or other purposes, a member forming a surface layer or a member subjected to surface treatment such as a hydrophilization treatment may be used.
在將無機粒子分散體塗佈於基材的步驟中,可使用各種方法,如上所述般,例如可自浸漬、網版印刷、噴霧式、棒塗式、旋塗式、噴墨式、分配器式、針轉移法、衝壓法、藉由刷毛的塗佈方式、流延式、柔版式、凹版式、平版法、轉印法、親水疏水圖案法、或注射器式等中適當選擇而使用。In the step of applying the inorganic particle dispersion to the substrate, various methods can be used, such as self-dipping, screen printing, spray, bar coating, spin coating, ink jet, dispensing, as described above. The apparatus, the needle transfer method, the press method, the coating method by the bristles, the casting type, the flexographic type, the gravure type, the lithography method, the transfer method, the hydrophilic hydrophobic pattern method, or the syringe type are appropriately selected and used.
在本實施形態中,在無機粒子分散體包含黏合劑成分時,就塗膜的強度提高等的觀點而言,亦將黏合劑成分燒結,但根據情況,可將為了應用於各種印刷法而調整無機粒子分散體的黏度作為黏合劑成分的主要目的,控制煅燒條件而將黏合劑成分全部除去。In the present embodiment, when the inorganic particle dispersion contains the binder component, the binder component is also sintered from the viewpoint of improving the strength of the coating film, etc., but depending on the case, it can be adjusted for application to various printing methods. The viscosity of the inorganic particle dispersion is the main purpose of the binder component, and the calcination conditions are controlled to remove all of the binder components.
進行所述加熱、煅燒的方法並無特別限定,例如使用先前公知的烘箱等,以塗佈或描繪在基材上的所述無機粒子分散體的溫度例如成為300℃以下的方式進行加熱、煅燒,藉此可燒結。所述加熱、煅燒的溫度的下限未必限定,只要為不損害本發明的效果的範圍的溫度即可。此處,在所述燒結後的塗膜中,就獲得儘可能高的強度的方面而言,有機物的殘存量少為佳,但在不損害本發明的效果的範圍內亦可殘存有機物的一部分。The method of performing the heating and the calcination is not particularly limited. For example, the temperature of the inorganic particle dispersion coated or drawn on the substrate is heated or calcined, for example, at 300 ° C or lower, using a conventionally known oven or the like. Thereby, it can be sintered. The lower limit of the temperature of the heating and the calcination is not necessarily limited, and may be a temperature within a range that does not impair the effects of the present invention. Here, in the coating film after the sintering, it is preferable that the residual amount of the organic substance is small in terms of obtaining the highest possible strength, but a part of the organic substance may remain in the range which does not impair the effect of the present invention. .
(4)接合方法 若使用本實施形態的無機粒子分散體,則可在伴隨加熱的構件彼此的接合中獲得高的接合強度。即,藉由以下步驟可將第一被接合構件與第二被接合構件接合:接合用組成物塗佈步驟,將無機粒子分散體塗佈在第一被接合構件與第二被接合構件之間;接合步驟,將塗佈在第一被接合構件與第二被接合構件之間的無機粒子分散體,在所期望的溫度(例如300℃以下、較佳為150℃~250℃)下煅燒而接合。(4) Joining method When the inorganic particle dispersion of the present embodiment is used, high joint strength can be obtained in joining of members accompanying heating. That is, the first member to be joined and the second member to be joined can be joined by the following steps: a bonding composition coating step of coating the inorganic particle dispersion between the first member to be joined and the second member to be joined In the bonding step, the inorganic particle dispersion coated between the first member to be joined and the second member to be joined is calcined at a desired temperature (for example, 300 ° C or lower, preferably 150 ° C to 250 ° C). Engage.
在所述接合步驟時,第一被接合構件與第二被接合構件亦可朝著相對的方向加壓,特別是即便不加壓亦可獲得充分的接合強度亦是本發明的優點之一。另外,在進行煅燒時,亦可分階段地升高溫度或降低溫度。另外,亦可預先在被接合構件表面塗佈界面活性劑或表面活化劑等。In the joining step, the first member to be joined and the second member to be joined may also be pressed in the opposite direction, and in particular, sufficient joint strength can be obtained even without pressurization, which is one of the advantages of the present invention. Further, when calcination is carried out, the temperature may be raised stepwise or the temperature may be lowered. Further, a surfactant, a surfactant, or the like may be applied to the surface of the member to be joined in advance.
本發明者反覆進行努力研究,結果發現,作為在所述無機粒子分散體塗佈步驟中的無機粒子分散體,若使用所述本實施形態的無機粒子分散體,則可將第一被接合構件與第二被接合構件以高的接合強度更可靠地接合(可獲得接合體)。As a result of intensive research, the present inventors have found that the inorganic particle dispersion in the step of applying the inorganic particle dispersion can use the inorganic particle dispersion of the present embodiment to form the first member to be joined. The second joined member is joined more reliably with a high joint strength (a joined body can be obtained).
此處,本實施形態的無機粒子分散體的「塗佈」是包括將無機粒子分散體塗佈成面狀的情形,亦包括塗佈(描繪)成線狀的情形的概念。關於包含進行塗佈、藉由加熱而煅燒前的狀態的無機粒子分散體的塗膜的形狀,可設為所期望的形狀。因此,在藉由加熱的煅燒後的本實施形態的接合體中,無機粒子分散體是包含面狀接合層及線狀接合層的任一種的概念,該些面狀接合層及線狀接合層可連續亦可不連續,亦可包含連續的部分與不連續的部分。Here, the "coating" of the inorganic particle dispersion of the present embodiment includes the case where the inorganic particle dispersion is applied in a planar shape, and the concept of coating (drawing) into a linear shape is also included. The shape of the coating film containing the inorganic particle dispersion in the state before coating and calcination by heating can be set as a desired shape. Therefore, in the joined body of the present embodiment after being fired by heating, the inorganic particle dispersion is a concept including any one of a planar bonding layer and a linear bonding layer, and the planar bonding layer and the linear bonding layer It may be continuous or discontinuous, and may also include continuous portions and discontinuous portions.
作為在本實施形態中可使用的第一被接合構件及第二被接合構件,只要為可塗佈無機粒子分散體藉由加熱進行煅燒而接合者即可,並無特別限制,較佳為具備不因接合時的溫度而損傷的程度的耐熱性的構件。The first member to be joined and the second member to be joined which can be used in the present embodiment are not particularly limited as long as they can be joined by firing by heating the inorganic particle dispersion, and it is preferably provided. A member having heat resistance that is not damaged by the temperature at the time of joining.
作為構成此種被接合構件的材料,例如可列舉:聚醯胺(PA)、聚醯亞胺(PI)、聚醯胺醯亞胺(PAI)、聚對苯二甲酸乙二酯(PET)、聚對苯二甲酸丁二酯(PBT)、聚萘二甲酸乙二酯(PEN)等聚酯、聚碳酸酯(PC)、聚醚碸(PES)、乙烯系樹脂、氟樹脂、液晶聚合物、陶瓷、玻璃或金屬等,其中,較佳為金屬製被接合構件。較佳為金屬製被接合構件的原因是,耐熱性優異,並且與以金屬粒子為主成分的本發明的無機粒子分散體的親和性優異。Examples of the material constituting such a member to be joined include polyacrylamide (PA), polyimine (PI), polyamidimide (PAI), and polyethylene terephthalate (PET). Polybutylene terephthalate (PBT), polyethylene naphthalate (PEN), polyester, polycarbonate (PC), polyether oxime (PES), vinyl resin, fluororesin, liquid crystal polymerization A material, a ceramic, a glass or a metal, etc., among which a metal bonded member is preferable. The metal bonded member is preferably excellent in heat resistance and excellent in affinity with the inorganic particle dispersion of the present invention containing metal particles as a main component.
另外,被接合構件例如可為板狀或條狀等各種形狀,可為剛性亦可為可撓性。基材的厚度亦可適當選擇。為了提高接著性或密接性或其他目的,可使用形成了表面層的構件或實施了親水化處理等表面處理的構件。Further, the member to be joined may have various shapes such as a plate shape or a strip shape, and may be rigid or flexible. The thickness of the substrate can also be appropriately selected. In order to improve adhesion or adhesion or other purposes, a member forming a surface layer or a member subjected to surface treatment such as a hydrophilization treatment may be used.
在將無機粒子分散體塗佈於被接合構件的步驟中,可使用各種方法,如上所述般,例如可自浸漬、網版印刷、噴霧式、棒塗式、旋塗式、噴墨式、分配器式、針轉移法、衝壓法、藉由刷毛的塗佈方式、流延式、柔版式、凹版式、平版法、轉印法、親水疏水圖案法、或注射器式等中適當選擇而使用。In the step of applying the inorganic particle dispersion to the member to be joined, various methods can be used, as described above, for example, self-dipping, screen printing, spray, bar coating, spin coating, ink jet, Dispensing type, needle transfer method, stamping method, coating method by bristles, casting type, flexographic type, gravure type, lithography method, transfer method, hydrophilic hydrophobic pattern method, or syringe type, etc. .
藉由將以如上所述的方式塗佈後的塗膜在不使被接合構件損傷的範圍內例如加熱至300℃以下的溫度,而進行煅燒,並可獲得接合體。在本實施形態中,如之前所述般,由於使用本實施形態的無機粒子分散體,因此可獲得對被接合構件具有優異的密接性的接合層,並可更可靠地獲得強的接合強度。The coating film coated as described above is calcined by, for example, heating to a temperature of 300 ° C or lower within a range where the bonded member is not damaged, and a joined body can be obtained. In the present embodiment, the inorganic particle dispersion of the present embodiment is used as described above, whereby a bonding layer having excellent adhesion to the member to be joined can be obtained, and strong bonding strength can be obtained more reliably.
在本實施形態中,在無機粒子分散體包含黏合劑成分時,就提高接合層的強度及提高被接合構件間的接合強度等觀點而言,亦將黏合劑成分進行燒結,根據情況,可將為了應用於各種印刷法而調整無機粒子分散體的黏度作為黏合劑成分的主要目的,控制煅燒條件而將黏合劑成分全部除去。In the present embodiment, when the inorganic particle dispersion contains the binder component, the binder component is also sintered from the viewpoint of improving the strength of the bonding layer and improving the bonding strength between the members to be joined, and depending on the case, In order to apply to various printing methods, the viscosity of the inorganic particle dispersion is adjusted as a main purpose of the binder component, and the calcination conditions are controlled to remove all of the binder components.
進行所述煅燒的方法並無特別限定,例如可使用先前公知的烘箱等,以塗佈或描繪在被接合構件上的所述無機粒子分散體的溫度例如成為300℃以下的方式進行煅燒,藉此進行接合。所述煅燒的溫度的下限未必限定,較佳為可將被接合構件彼此接合的溫度,且不損害本發明的效果的範圍的溫度。此處,在所述煅燒後的無機粒子分散體中,就獲得儘可能高的接合強度的方面而言,有機物的殘存量少為佳,但在不損害本發明的效果的範圍內,有機物的一部分亦可殘存。The method of performing the calcination is not particularly limited, and for example, it can be calcined by using a conventionally known oven or the like so that the temperature of the inorganic particle dispersion coated or drawn on the member to be joined is, for example, 300 ° C or lower. This is joined. The lower limit of the temperature of the calcination is not necessarily limited, and is preferably a temperature at which the members to be joined are joined to each other at a temperature that does not impair the effects of the present invention. Here, in the inorganic particle dispersion after the calcination, the amount of residual organic matter is preferably small in terms of obtaining the highest possible bonding strength, but the organic substance is not impaired in the range of the effect of the present invention. Some of them can also survive.
再者,本發明的無機粒子分散體中包含有機物,與先前的例如環氧樹脂等利用熱硬化者不同,並非藉由有機物的作用而獲得煅燒後的接合強度,而是如上所述般藉由融著的金屬粒子的融著而獲得充分的接合強度。因此,在接合後,即便是在放置於較接合溫度高的高溫的使用環境下而殘存的有機物不劣化或分解、消失時,亦無接合強度降低的擔憂,因此耐熱性優異。Further, the inorganic particle dispersion of the present invention contains an organic substance, and unlike the prior art, such as an epoxy resin, which is thermally cured, the joint strength after firing is not obtained by the action of the organic substance, but is as described above. The bonding of the molten metal particles gives a sufficient joint strength. Therefore, even after the bonding, the organic substance remaining in the use environment having a high temperature higher than the bonding temperature does not deteriorate or decompose or disappear, and the joint strength is not lowered, so that the heat resistance is excellent.
根據本實施形態的無機粒子分散體,可實現具有藉由例如150℃~250℃左右的低溫加熱的煅燒亦表現出高的導電性的接合層的接合,因此可將熱性相對較弱的被接合構件彼此接合。另外,煅燒時間並無特別限定,根據煅燒溫度,只要為可接合的煅燒時間即可。According to the inorganic particle dispersion of the present embodiment, it is possible to achieve bonding of the bonding layer which exhibits high conductivity by firing at a low temperature of, for example, about 150 ° C to 250 ° C. Therefore, it is possible to bond the bonding layer which is relatively weak in heat. The members are joined to each other. Further, the calcination time is not particularly limited, and the calcination temperature may be a calcination time that can be joined.
為了進一步提高所述被接合構件與接合層的密接性,而可進行所述被接合構件的表面處理。作為所述表面處理方法,例如可列舉:進行電暈處理、電漿處理、紫外線(Ultraviolet,UV)處理、電子束處理等乾式處理的方法,在基材上預先設置底塗層或導電性膏受容層的方法等。In order to further improve the adhesion between the member to be joined and the bonding layer, surface treatment of the member to be joined may be performed. Examples of the surface treatment method include a method of performing dry treatment such as corona treatment, plasma treatment, ultraviolet (UV) treatment, or electron beam treatment, and an undercoat layer or a conductive paste is previously provided on a substrate. The method of receiving the layer, etc.
以上,對本發明的代表性的實施形態進行了說明,但本發明並不僅限定於該些。例如,在所述實施形態中,對採用金屬粒子作為無機粒子的金屬膠體分散液進行了說明,但亦可使用例如導電性、導熱性、介電性、離子傳導性等優異的摻錫氧化銦、氧化鋁、鈦酸鋇、磷酸鐵鋰等無機粒子。Although the representative embodiments of the present invention have been described above, the present invention is not limited thereto. For example, in the above-described embodiment, a metal colloidal dispersion liquid using metal particles as inorganic particles has been described, but tin-doped indium oxide excellent in conductivity, thermal conductivity, dielectric properties, ion conductivity, and the like may be used. Inorganic particles such as alumina, barium titanate, and lithium iron phosphate.
以下,在實施例中,對本發明的無機粒子分散體進一步進行說明,但本發明不受該些實施例任何限定。 [實施例]Hereinafter, in the examples, the inorganic particle dispersion of the present invention will be further described, but the present invention is not limited to these examples. [Examples]
≪實施例1≫ 將丁基胺(和光純藥工業(股)製造的試劑一級、碳數:4、logP:1.0)0.9 g、己基胺(和光純藥工業(股)製造的試劑一級、碳數:6、logP:2.1)2.5 g及0.3 g的作為高分子分散劑的迪斯帕畢克(DISPERBYK)-174(畢克化學公司製造)混合,藉由磁力攪拌器充分攪拌而生成胺混合液。其次,一邊進行攪拌,一邊添加草酸銀3.0 g。在添加草酸銀後,在室溫下繼續攪拌,藉此使草酸銀變為具有黏性的白色物質,在認為所述變化在外觀上結束的時點結束攪拌(第一步驟)。≪Example 1≫ butylamine (a reagent manufactured by Wako Pure Chemical Industries Co., Ltd.), carbon number: 4, logP: 1.0) 0.9 g, hexylamine (a reagent manufactured by Wako Pure Chemical Industries, Ltd.), carbon Number: 6, logP: 2.1) 2.5 g and 0.3 g of DISPARBYK-174 (manufactured by BYK Chemical Co., Ltd.) as a polymer dispersant, and stirred by a magnetic stirrer to form an amine mixture. liquid. Next, 3.0 g of silver oxalate was added while stirring. After the addition of silver oxalate, stirring was continued at room temperature, whereby silver oxalate was changed to a viscous white substance, and the stirring was terminated at the point when the change was considered to be finished (first step).
將所得的混合液移至油浴中,在120℃下進行加熱攪拌。在攪拌剛開始後開始伴隨產生二氧化碳的反應,其後,進行攪拌直至二氧化碳的產生完畢為止,藉此獲得銀微粒子懸浮在胺混合物中的懸浮液(第二步驟)。其次,為了置換所述懸浮液的分散介質,而加入甲醇10 mL進行攪拌後,藉由離心分離使銀微粒子沈澱而分離,對經分離的銀微粒子加入甲醇10 mL,並進行攪拌、離心分離,藉此使銀微粒子沈澱而分離,使其分散於將高分子分散劑索努帕斯(SOLSPERSE)16000(路博潤公司製造)0.03 g(相對於銀固體成分而為1.5重量%)加入至萜品醇C 2.4 g並混合而成者中,從而獲得銀微粒子分散體1。The resulting mixture was transferred to an oil bath and heated and stirred at 120 °C. The reaction accompanying the generation of carbon dioxide is started immediately after the stirring, and thereafter, the stirring is performed until the generation of carbon dioxide is completed, whereby a suspension in which the silver fine particles are suspended in the amine mixture is obtained (second step). Next, in order to replace the dispersion medium of the suspension, 10 mL of methanol was added and stirred, and silver fine particles were precipitated by centrifugation to separate, and 10 mL of methanol was added to the separated silver fine particles, and the mixture was stirred and centrifuged. In this way, silver fine particles were precipitated and separated, and dispersed in a polymer dispersant SOSOLERS 16000 (manufactured by Lubrizol Corporation) of 0.03 g (1.5% by weight based on the solid content of silver). The alcohol C was 2.4 g and mixed, thereby obtaining silver fine particle dispersion 1.
[評價試驗] (1)分散性 將以如上所述的方式獲得的銀微粒子分散體1靜置於容器中,在室溫下靜置1天後,藉由目視來觀察沈澱的有無及上清液的狀態,對銀膠體分散液1的分散性進行評價。將在容器下幾乎未發現沈澱物的情形評價為「○」,將發現少量沈澱物的情形評價為「△」,將在容器上下明顯存在濃度差,並清晰地發現沈澱物的情形評價為「×」。將結果示於表1。此處,室溫為25℃。[Evaluation Test] (1) Dispersibility The silver fine particle dispersion 1 obtained as described above was allowed to stand in a container, and after standing at room temperature for 1 day, the presence or absence of the precipitate and the supernatant were visually observed. The dispersibility of the silver colloidal dispersion 1 was evaluated in the state of the liquid. The case where the precipitate was hardly found under the container was evaluated as "○", and the case where a small amount of precipitate was found was evaluated as "△", and the difference in concentration was observed in the upper and lower sides of the container, and the condition of the precipitate was clearly found as " ×". The results are shown in Table 1. Here, the room temperature was 25 °C.
(2)稀釋性 藉由目視來評價將以如上所述的方式獲得的銀微粒子分散體1在分散介質中稀釋100倍時的分散性。將分散了的情形評價為「○」,將一部分凝聚或可見到銀鏡的情形評價為「△」,將產生凝聚、沈澱的情形評價為「×」。將結果示於表1。(2) Dilution The dispersibility when the silver fine particle dispersion 1 obtained as described above was diluted 100 times in a dispersion medium was visually evaluated. The case where the dispersion was performed was evaluated as "○", and the case where a part of the particles were aggregated or visible was evaluated as "△", and the case where aggregation or precipitation occurred was evaluated as "X". The results are shown in Table 1.
(3)黏度測定 使用錐板型黏度計(安東帕(Anton Paar)公司製造的流變計、MCR301)測定以如上所述的方式獲得的銀微粒子分散體1的黏度。測定條件是測定模式:剪切模式、剪切速度:10 s-1 、測定夾具:錐板(CP-50-2;直徑50 mm、角度2°、間隙0.045 mm)、測定溫度:25℃。將結果示於表1。(3) Viscosity measurement The viscosity of the silver fine particle dispersion 1 obtained as described above was measured using a cone-and-plate type viscometer (rheometer manufactured by Anton Paar Co., Ltd., MCR301). The measurement conditions were the measurement mode: shear mode, shear rate: 10 s -1 , measurement jig: cone and plate (CP-50-2; diameter 50 mm, angle 2°, gap 0.045 mm), measurement temperature: 25 °C. The results are shown in Table 1.
(4)體積電阻值 將以如上所述的方式獲得的銀微粒子分散體1刷毛塗佈於載玻片而形成塗膜,在齒輪烘箱中在150℃、30分鐘或200℃、30分鐘的條件下加熱、煅燒,藉此使其燒結,而形成導電性被膜。使用橫川計&儀器(INSTRUMENTS)(股)製造的直流精密測定器「便攜式雙電橋2769」測定所述被膜的體積電阻值。具體而言,根據以下式,由測定端子間距離與導電性被膜的厚度換算體積電阻值。將體積電阻值為20 μΩ·cm以下的情形評價為「○」,將超過20 μΩ·cm的情形評價為「×」。將結果示於表1。 式:(體積電阻值ρv)=(電阻值R)×(被膜寬度w)×(被膜厚度t)/(端子間距離L)(4) Volume resistance value The silver fine particle dispersion 1 obtained in the above manner was applied to a glass slide to form a coating film in a gear oven at 150 ° C, 30 minutes or 200 ° C for 30 minutes. The film is sintered by heating and calcination to form a conductive film. The volume resistivity of the film was measured using a DC precision measuring device "Portable Double Bridge 2769" manufactured by Yokohama & Instruments (INSTRUMENTS). Specifically, the volume resistance value is converted from the distance between the measurement terminals and the thickness of the conductive film according to the following formula. The case where the volume resistance value was 20 μΩ·cm or less was evaluated as “○”, and the case where the volume resistance value was more than 20 μΩ·cm was evaluated as “×”. The results are shown in Table 1. Formula: (volume resistance value ρv) = (resistance value R) × (film width w) × (film thickness t) / (inter-terminal distance L)
(5)有機成分測定 藉由熱重量分析法測定以如上所述的方式獲得的銀微粒子分散體1中所含的有機成分的含量。具體而言,以10℃/min的升溫速度加熱銀微粒子分散體1的固體成分,以室溫~200℃及200℃~500℃的重量減少量來確定有機成分的含量。將結果示於表1。此處,室溫為25℃。(5) Measurement of organic component The content of the organic component contained in the silver fine particle dispersion 1 obtained as described above was measured by a thermogravimetric analysis. Specifically, the solid content of the silver fine particle dispersion 1 is heated at a temperature increase rate of 10 ° C / min, and the content of the organic component is determined by the weight loss of room temperature to 200 ° C and 200 ° C to 500 ° C. The results are shown in Table 1. Here, the room temperature was 25 °C.
≪實施例2≫ 使用二氫萜品醇來代替二氫乙酸萜品酯,除此以外,以與實施例2相同的方式獲得銀微粒子分散體2。進行與實施例1相同的評價試驗,並將結果示於表1。Example 2 A silver fine particle dispersion 2 was obtained in the same manner as in Example 2 except that dihydroterpineol was used instead of the terpene dihydroacetate. The same evaluation test as in Example 1 was carried out, and the results are shown in Table 1.
≪實施例3≫ 使用3-甲氧基丙基胺(和光純藥工業(股)製造的試劑一級、碳數:4、logP:-1.5)0.9 g來代替丁基胺(和光純藥工業(股)製造的試劑一級、碳數:4、logP:1.0)0.9 g,除此以外,以與實施例2相同的方式獲得銀微粒子分散體3。進行與實施例1相同的評價試驗,並將結果示於表1。≪Example 3≫ Using methoxyamine (a reagent manufactured by Wako Pure Chemical Industries Co., Ltd., carbon number: 4, logP: -1.5) 0.9 g instead of butylamine (Wako Pure Chemical Industries, Ltd.) Silver fine particle dispersion 3 was obtained in the same manner as in Example 2 except that the reagent was produced in the first stage, carbon number: 4, and log P: 1.0) 0.9 g. The same evaluation test as in Example 1 was carried out, and the results are shown in Table 1.
≪實施例4≫ 使用萜品基氧基乙醇(特魯索爾部(Terusolve)TOE-100:日本萜烯化學股份有限公司)來代替二氫萜品醇,除此以外,以與實施例3相同的方式獲得銀微粒子分散體4。進行與實施例1相同的評價試驗,並將結果示於表1。≪Example 4≫ A terpine-based oxyethanol (Terusolve TOE-100: Japan Terpene Chemical Co., Ltd.) was used instead of dihydroterpineol, and Example 3 was used. Silver fine particle dispersion 4 was obtained in the same manner. The same evaluation test as in Example 1 was carried out, and the results are shown in Table 1.
≪實施例5≫ 將加入至萜品基氧基乙醇(特魯索爾部(Terusolve)TOE-100:日本萜烯化學股份有限公司)中的高分子分散劑由索努帕斯(SOLSPERSE)16000設為有效成分50%的BYK-P104(畢克化學公司製造)0.06 g(相對於銀固體成分而為1.5重量%),除此以外,以與實施例4相同的方式獲得銀微粒子分散體5。進行與實施例1相同的評價試驗,並將結果示於表1。≪Example 5≫ Polymer dispersant to be added to terpine-based oxyethanol (Terusolve TOE-100: Japan Terpene Chemical Co., Ltd.) by SONOSPERSE 16000 Silver microparticle dispersion 5 was obtained in the same manner as in Example 4 except that BYK-P104 (manufactured by BYK Chemical Co., Ltd.), 0.06 g (1.5% by weight based on the silver solid content) was used as the active ingredient of 50%. . The same evaluation test as in Example 1 was carried out, and the results are shown in Table 1.
≪實施例6≫ 使用二氫萜品基氧基乙醇來代替萜品基氧基乙醇(特魯索爾部(Terusolve)TOE-100:日本萜烯化學股份有限公司),除此以外,以與實施例4相同的方式獲得銀微粒子分散體6。進行與實施例1相同的評價試驗,並將結果示於表1。≪Example 6≫ In place of terpine-based oxyethanol (Terusolve TOE-100: Japan Terpene Chemical Co., Ltd.), dihydrofurfuryloxyethanol was used, in addition to The silver fine particle dispersion 6 was obtained in the same manner as in Example 4. The same evaluation test as in Example 1 was carried out, and the results are shown in Table 1.
≪實施例7≫ 將加入至二氫萜品基氧基乙醇中的高分子分散劑索努帕斯(SOLSPERSE)16000的量由0.03 g變更為0.015 g(相對於銀固體成分而為0.75重量%),除此以外,以與實施例6相同的方式獲得銀微粒子分散體7。進行與實施例1相同的評價試驗,並將結果示於表1。≪Example 7≫ The amount of the polymer dispersant SONOSPERS 16000 added to the dihydrofurfuryloxyethanol was changed from 0.03 g to 0.015 g (0.75 wt% with respect to the silver solid content) Except for this, the silver fine particle dispersion 7 was obtained in the same manner as in Example 6. The same evaluation test as in Example 1 was carried out, and the results are shown in Table 1.
≪實施例8≫ 將加入至二氫萜品醇中的高分子分散劑變更為索努帕斯(SOLSPERSE)18000,並將添加量設為0.03 g(相對於銀固體成分而為1.5重量%),除此以外,以與實施例2相同的方式獲得所得銀微粒子分散體8。進行與實施例1相同的評價試驗,並將結果示於表1。≪Example 8≫ The polymer dispersant added to the dihydroterpineol was changed to SONOSPERSE 18000, and the addition amount was set to 0.03 g (1.5% by weight based on the silver solid content) Except for this, the obtained silver fine particle dispersion 8 was obtained in the same manner as in Example 2. The same evaluation test as in Example 1 was carried out, and the results are shown in Table 1.
≪實施例9≫ 將丁基胺0.9 g、己基胺2.5 g及0.3 g的作為高分子分散劑的索努帕斯(SOLSPERSE)16000混合,藉由磁力攪拌器充分攪拌而生成胺混合液。其次,一邊進行攪拌,一邊添加草酸銀3.0 g。在添加草酸銀後,在室溫下繼續攪拌,藉此使草酸銀變為具有黏性的白色物質,在認為所述變化在外觀上結束的時點結束攪拌(第一步驟)。Example 9 A mixture of 0.9 g of butylamine, 2.5 g of hexylamine, and 0.3 g of SONOSPERSE as a polymer dispersant was thoroughly stirred by a magnetic stirrer to form an amine mixed solution. Next, 3.0 g of silver oxalate was added while stirring. After the addition of silver oxalate, stirring was continued at room temperature, whereby silver oxalate was changed to a viscous white substance, and the stirring was terminated at the point when the change was considered to be finished (first step).
將所得的混合液移至油浴中,在120℃下進行加熱攪拌。在攪拌剛開始後開始伴隨產生二氧化碳的反應,其後,進行攪拌直至二氧化碳的產生完畢為止,藉此獲得銀微粒子懸浮在胺混合物中的懸浮液(第二步驟)。其次,為了置換所述懸浮液的分散介質,而加入甲醇/丙酮(比率4:1)的混合溶劑10 mL進行攪拌後,藉由離心分離使銀微粒子沈澱而分離,對經分離的銀微粒子再次加入甲醇/丙酮(比率4:1)的混合溶劑10 mL,並進行攪拌、離心分離,藉此使銀微粒子沈澱而分離,使其分散於將0.002 g(相對於銀固體成分而為0.1重量%)高分子分散劑索努帕斯(SOLSPERSE)16000的量加入至二氫萜品基氧基乙醇2.4 g並混合而成者中,從而獲得銀微粒子分散體9。進行與實施例1相同的評價試驗,並將結果示於表1。The resulting mixture was transferred to an oil bath and heated and stirred at 120 °C. The reaction accompanying the generation of carbon dioxide is started immediately after the stirring, and thereafter, the stirring is performed until the generation of carbon dioxide is completed, whereby a suspension in which the silver fine particles are suspended in the amine mixture is obtained (second step). Next, in order to replace the dispersion medium of the suspension, 10 mL of a mixed solvent of methanol/acetone (ratio 4:1) is added and stirred, and silver fine particles are precipitated by centrifugation to separate, and the separated silver fine particles are again separated. 10 mL of a mixed solvent of methanol/acetone (ratio 4:1) was added, and the mixture was stirred and centrifuged, whereby silver fine particles were precipitated and separated to be dispersed in 0.002 g (0.1% by weight relative to the solid content of silver). The polymer dispersant SONOSPERS was added in an amount of 16,000 to 2.4 g of dihydrofurfuryloxyethanol and mixed to obtain a silver fine particle dispersion 9. The same evaluation test as in Example 1 was carried out, and the results are shown in Table 1.
≪實施例10≫ 放入0.3 g索努帕斯(SOLSPERSE)16000來代替迪斯帕畢克(DISPERBYK)-174,並使用二氫萜品醇來代替萜品醇C,除此以外,以與實施例1相同的方式獲得所得銀微粒子分散體10。進行與實施例1相同的評價試驗,並將結果示於表1。≪Example 10≫ Put 0.3 g of SONOSPERSE 16000 in place of DISPERBYK-174, and use dihydroterpineol instead of terpineol C, in addition to The obtained silver fine particle dispersion 10 was obtained in the same manner as in Example 1. The same evaluation test as in Example 1 was carried out, and the results are shown in Table 1.
≪比較例1≫ 在分散介質的萜品醇C中不加入高分子分散劑,除此以外,以與實施例1相同的方式獲得比較銀微粒子分散體1。進行與實施例1相同的評價試驗,並將結果示於表2。Comparative Example 1 A comparative silver fine particle dispersion 1 was obtained in the same manner as in Example 1 except that the polymer dispersant was not added to the terpineol C of the dispersion medium. The same evaluation test as in Example 1 was carried out, and the results are shown in Table 2.
≪比較例2≫ 放入0.3 g索努帕斯(SOLSPERSE)16000來代替迪斯帕畢克(DISPERBYK)-174,除此以外,以與比較例1相同的方式獲得比較銀微粒子分散體2。進行與實施例1相同的評價試驗,並將結果示於表2。≪Comparative Example 2≫ Comparative silver particle dispersion 2 was obtained in the same manner as in Comparative Example 1, except that 0.3 g of SONOSPERSE 16000 was placed in place of DISPERBYK-174. The same evaluation test as in Example 1 was carried out, and the results are shown in Table 2.
≪比較例3≫ 使用二氫萜品醇來代替分散介質的萜品醇C,除此以外,以與比較例1相同的方式獲得比較銀微粒子分散體3。進行與實施例1相同的評價試驗,並將結果示於表2。≪Comparative Example 3 比较 Comparative silver particle dispersion 3 was obtained in the same manner as in Comparative Example 1, except that terpineol C was used instead of the dispersion medium. The same evaluation test as in Example 1 was carried out, and the results are shown in Table 2.
≪比較例4≫ 不使用丁基胺(和光純藥工業(股)製造的試劑一級、碳數:4、logP:1.0)0.9 g、與己基胺(和光純藥工業(股)製造的試劑一級、碳數:6、logP:2.1)2.5 g,除此以外,以與比較例2相同的方式獲得比較銀微粒子分散體4。進行與實施例1相同的評價試驗,並將結果示於表2。≪Comparative Example 4≫ No butylamine (a reagent manufactured by Wako Pure Chemical Industries Co., Ltd., carbon number: 4, logP: 1.0) 0.9 g, and hexylamine (a reagent manufactured by Wako Pure Chemical Industries, Ltd.) Comparative silver particle dispersion 4 was obtained in the same manner as in Comparative Example 2 except that carbon number: 6, log P: 2.1) 2.5 g. The same evaluation test as in Example 1 was carried out, and the results are shown in Table 2.
≪比較例5≫ 使用萜品基氧基乙醇(特魯索爾部(Terusolve)TOE-100:日本萜烯化學股份有限公司)來代替分散介質的二氫萜品醇,除此以外,以與比較例2相同的方式獲得比較銀微粒子分散體5。進行與實施例1相同的評價試驗,並將結果示於表2。≪Comparative Example 5≫ In place of the dihydroterpineol of the dispersion medium, a terpene-based oxyethanol (Terusolve TOE-100: Nippon Terpene Chemical Co., Ltd.) was used. Comparative Example 2 obtained comparative silver particle dispersion 5 in the same manner. The same evaluation test as in Example 1 was carried out, and the results are shown in Table 2.
≪比較例6≫ 使用二氫萜品基氧基乙醇來代替分散介質的萜品基氧基乙醇(特魯索爾部(Terusolve)TOE-100:日本萜烯化學股份有限公司),除此以外,以與比較例2相同的方式獲得比較銀微粒子分散體6。進行與實施例1相同的評價試驗,並將結果示於表2。≪Comparative Example 6≫ In addition to terpine-based oxyethanol (Terusolve TOE-100: Japan Terpene Chemical Co., Ltd.) using dihydrofurfuryloxyethanol instead of the dispersion medium, Comparative silver particle dispersion 6 was obtained in the same manner as in Comparative Example 2. The same evaluation test as in Example 1 was carried out, and the results are shown in Table 2.
≪比較例7≫ 將加入至二氫萜品醇中的高分子分散劑變更為索努帕斯(SOLSPERSE)11200,並將添加量設為0.03 g(相對於銀固體成分而為1.5重量%),除此以外,以與實施例10相同的方式獲得所得比較銀微粒子分散體7。進行與實施例1相同的評價試驗,並將結果示於表2。≪Comparative Example 7≫ The polymer dispersing agent added to the dihydroterpineol was changed to SONOSPERSE 11200, and the amount added was set to 0.03 g (1.5% by weight based on the silver solid content) Except for this, the obtained comparative silver fine particle dispersion 7 was obtained in the same manner as in Example 10. The same evaluation test as in Example 1 was carried out, and the results are shown in Table 2.
≪比較例8≫ 將加入至二氫萜品醇中的高分子分散劑設為0.06 g(相對於銀固體成分而為1.5重量%)BYK-P105(畢克化學公司製造),除此以外,以與實施例8相同的方式獲得比較銀微粒子分散體8。進行與實施例1相同的評價試驗,並將結果示於表2。≪Comparative Example 8 设为 The polymer dispersing agent to be added to the dihydroterpineol was set to 0.06 g (1.5% by weight based on the silver solid content) BYK-P105 (manufactured by BYK Chemical Co., Ltd.), and Comparative silver particle dispersion 8 was obtained in the same manner as in Example 8. The same evaluation test as in Example 1 was carried out, and the results are shown in Table 2.
≪比較例9≫ 將加入至二氫萜品基氧基乙醇中的高分子分散劑索努帕斯(SOLSPERSE)16000的量由0.03 g變更為0.001 g(相對於銀固體成分而為0.05重量%),除此以外,以與實施例9相同的方式獲得比較銀微粒子分散體9。進行與實施例1相同的評價試驗,並將結果示於表2。≪Comparative Example 9 量 The amount of the polymer dispersant SONOSPERS 16000 added to the dihydrofurfuryloxyethanol was changed from 0.03 g to 0.001 g (0.05% by weight relative to the silver solid content) Except for this, Comparative Silver Particles Dispersion 9 was obtained in the same manner as in Example 9. The same evaluation test as in Example 1 was carried out, and the results are shown in Table 2.
≪比較例10≫ 將丁基胺0.9 g、己基胺2.5 g及0.4 g的作為高分子分散劑的索努帕斯(SOLSPERSE)16000混合,藉由磁力攪拌器充分攪拌而生成胺混合液。其次,一邊進行攪拌,一邊添加草酸銀3.0 g。在添加草酸銀後,在室溫下繼續攪拌,藉此使草酸銀變為具有黏性的白色物質,在認為所述變化在外觀上結束的時點結束攪拌(第一步驟)。≪Comparative Example 10 索 A mixture of 0.9 g of butylamine, 2.5 g of hexylamine, and 0.4 g of SONOSPERSE as a polymer dispersant was thoroughly stirred by a magnetic stirrer to form an amine mixed solution. Next, 3.0 g of silver oxalate was added while stirring. After the addition of silver oxalate, stirring was continued at room temperature, whereby silver oxalate was changed to a viscous white substance, and the stirring was terminated at the point when the change was considered to be finished (first step).
將所得的混合液移至油浴中,在120℃下進行加熱攪拌。在攪拌剛開始後開始伴隨產生二氧化碳的反應,其後,進行攪拌直至二氧化碳的產生完畢為止,藉此獲得銀微粒子懸浮在胺混合物中的懸浮液(第二步驟)。其次,為了置換所述懸浮液的分散介質,而加入甲醇10 mL進行攪拌後,藉由離心分離使銀微粒子沈澱而分離,對經分離的銀微粒子再次加入甲醇10 mL,並進行攪拌、離心分離,藉此使銀微粒子沈澱而分離,從而獲得使其分散於二氫萜品基氧基乙醇2.4 g中的比較銀微粒子分散體10。The resulting mixture was transferred to an oil bath and heated and stirred at 120 °C. The reaction accompanying the generation of carbon dioxide is started immediately after the stirring, and thereafter, the stirring is performed until the generation of carbon dioxide is completed, whereby a suspension in which the silver fine particles are suspended in the amine mixture is obtained (second step). Next, in order to replace the dispersion medium of the suspension, 10 mL of methanol was added and stirred, and silver fine particles were precipitated by centrifugation to separate, and 10 mL of methanol was again added to the separated silver fine particles, and stirred and centrifuged. Thereby, silver fine particles were precipitated and separated to obtain a comparative silver fine particle dispersion 10 which was dispersed in 2.4 g of dihydrofurfuryloxyethanol.
≪比較例11≫ 將加入至二氫萜品基氧基乙醇中的高分子分散劑索努帕斯(SOLSPERSE)16000的量由0.03 g變更為0.3 g(相對於銀固體成分而為15重量%),除此以外,以與實施例6相同的方式獲得比較銀微粒子分散體11。進行與實施例1相同的評價試驗,並將結果示於表2。≪Comparative Example 11 量 The amount of the polymer dispersant SONOSPERS 16000 added to the dihydrofurfuryloxyethanol was changed from 0.03 g to 0.3 g (15% by weight relative to the silver solid content) Except for this, Comparative Silver Particles Dispersion 11 was obtained in the same manner as in Example 6. The same evaluation test as in Example 1 was carried out, and the results are shown in Table 2.
[表1] 表1
[表2] 表2
根據表2所示的結果可知,如實施例般,本發明的無機粒子分散體(銀微粒子分散體)除了將低黏度的二氫乙酸萜品酯作為溶劑的銀微粒子分散體(銀微粒子分散體10)以外,在25℃下具有15 mPa·s以上的高黏度。此外,具有優異的分散性及稀釋性。進而可知,表現出良好的(充分低的)體積電阻值,且可獲得兼具優異的分散穩定性與高的黏度,並且可在相對較低的溫度下進行煅燒的無機粒子分散體。According to the results shown in Table 2, as in the examples, the inorganic particle dispersion (silver fine particle dispersion) of the present invention is a silver fine particle dispersion (silver fine particle dispersion) which has a low viscosity diterpene dihydroacetate as a solvent. Other than 10), it has a high viscosity of 15 mPa·s or more at 25 °C. In addition, it has excellent dispersibility and dilution. Further, it is understood that a good (sufficiently low) volume resistance value is exhibited, and an inorganic particle dispersion which is excellent in dispersion stability and high viscosity and which can be calcined at a relatively low temperature can be obtained.
相對於此,在不後添加保護分散劑時(比較無機粒子分散體1~比較無機粒子分散體3),未獲得充分的分散性及稀釋性。另外,在未添加碳數6以下的短鏈胺的比較銀微粒子分散體4中,無法獲得銀粒子。On the other hand, when the protective dispersant was not added later (comparative inorganic particle dispersion 1 to comparative inorganic particle dispersion 3), sufficient dispersibility and dilutability were not obtained. Further, in the comparative silver fine particle dispersion 4 in which the short-chain amine having 6 or less carbon atoms was not added, silver particles could not be obtained.
在不後添加保護分散劑的情況下將萜烯醚系(萜品基氧基乙醇、二氫萜品基氧基乙醇)用作分散介質時(比較銀微粒子分散體5及比較銀微粒子分散體6),無法獲得銀微粒子分散的無機粒子分散體。另一方面,在銀微粒子合成後後添加保護分散劑,藉此銀微粒子對於萜烯醚系(萜品基氧基乙醇、二氫萜品基氧基乙醇)的分散性得到顯著改善(銀微粒子分散體4~銀微粒子分散體7、銀微粒子分散體9)。When terpene ether type (terpine-based oxyethanol, dihydrofurfuryloxyethanol) is used as a dispersion medium without adding a protective dispersant (comparison of silver fine particle dispersion 5 and comparative silver fine particle dispersion) 6) A dispersion of inorganic particles in which silver fine particles are dispersed cannot be obtained. On the other hand, after the silver fine particles are synthesized, a protective dispersing agent is added, whereby the dispersibility of the silver fine particles for the terpene ether-based (terpine-based oxyethanol, dihydrofurfuryloxyethanol) is remarkably improved (silver fine particles) Dispersion 4 to silver fine particle dispersion 7 and silver fine particle dispersion 9).
根據銀微粒子分散體6、銀微粒子分散體7、銀微粒子分散體9、比較銀微粒子分散體11的比較,可知保護分散劑的添加量對導電性與分散性產生影響。具體而言,成為以下結果:在添加量過多時,分散性良好但未導通,在添加量過少時,體積電阻值變低但分散性劣化。From the comparison of the silver fine particle dispersion 6, the silver fine particle dispersion 7, the silver fine particle dispersion 9, and the comparative silver fine particle dispersion 11, it is understood that the amount of the protective dispersant added affects the conductivity and the dispersibility. Specifically, when the amount of addition is too large, the dispersibility is good but not turned on, and when the amount added is too small, the volume resistivity is lowered, but the dispersibility is deteriorated.
另外,在保護分散劑不具有酸價時(比較銀微粒子分散體7)及酸價過高時(比較銀微粒子分散體8)中,未獲得充分的分散性。Further, in the case where the protective dispersant did not have an acid value (compared to the silver fine particle dispersion 7) and the acid value was too high (compared with the silver fine particle dispersion 8), sufficient dispersibility was not obtained.
再者,根據銀微粒子分散體9,可知藉由使清洗溶劑最佳化,而分散性得到改善。Further, according to the silver fine particle dispersion 9, it was found that the dispersibility was improved by optimizing the cleaning solvent.
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