TW201641518A - Method for producing cellulose - Google Patents

Method for producing cellulose Download PDF

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TW201641518A
TW201641518A TW105106959A TW105106959A TW201641518A TW 201641518 A TW201641518 A TW 201641518A TW 105106959 A TW105106959 A TW 105106959A TW 105106959 A TW105106959 A TW 105106959A TW 201641518 A TW201641518 A TW 201641518A
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pulp
cellulose
water
acid
amount
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TW105106959A
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Chinese (zh)
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Yuuya Sato
Kenji OYANAGI
Takayoshi Hamaguchi
Osamu Shimada
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Mitsubishi Gas Chemical Co
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B15/00Preparation of other cellulose derivatives or modified cellulose, e.g. complexes
    • C08B15/08Fractionation of cellulose, e.g. separation of cellulose crystallites
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C5/00Other processes for obtaining cellulose, e.g. cooking cotton linters ; Processes characterised by the choice of cellulose-containing starting materials

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  • Analytical Chemistry (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Polysaccharides And Polysaccharide Derivatives (AREA)
  • Paper (AREA)

Abstract

One embodiment of the present invention provides a method for producing a cellulose from chemical pulp, which comprises the steps (a)-(c) described below. (a) a step for disintegrating chemical pulp (b) a step for washing the disintegrated pulp, which is obtained in step (a), with water (c) a step for obtaining a cellulose by lowering the degree of polymerization of the disintegrated pulp, which has been washed with water in step (b), by means of hydrolysis using a treatment liquid that is composed of an aqueous solution containing a mineral acid.

Description

纖維素之製造方法Cellulose manufacturing method

本發明關於一種纖維素之製造方法。The present invention relates to a method of producing cellulose.

纖維素使用於食品、醫藥品、工業用途等各種用途。 例如在食品用途中,藉由於食品添加纖維素,可獲得增黏及分散效果,因而於口感改善係有效。纖維素吸水性、吸油性亦高,於例如油炸食物等的口感改善係特別有效。Cellulose is used in various applications such as foods, pharmaceuticals, and industrial applications. For example, in food use, since cellulose is added to a food, a viscosity-increasing and dispersing effect can be obtained, and it is effective in improving a mouthfeel. Cellulose has high water absorption and oil absorption, and is particularly effective for improving the taste of fried foods and the like.

在醫藥品用途中,為了成型、增量、稀釋等目的,添加在錠劑、散劑(粉藥)、顆粒劑等固體製劑作為賦形劑。In the pharmaceutical use, a solid preparation such as a tablet, a powder (powder) or a granule is added as an excipient for the purpose of molding, incrementing, dilution, and the like.

上述用途所使用之微晶或結晶纖維素,一般而言要求符合使用國之食品添加物、或醫藥品添加物的法定規格。The crystallites or crystalline cellulose used in the above applications are generally required to comply with the legal specifications of food additives or pharmaceutical additives in the country of use.

上述規格之一的燒餘量,係產品中所含有之無機雜質濃度的指標。例如在日本,就纖維素之燒餘量而言,規定作為食品添加物的微晶纖維素為0.05%以下,作為醫藥品添加物的結晶纖維素為0.1%以下。The amount of burnout in one of the above specifications is an index of the concentration of inorganic impurities contained in the product. For example, in Japan, the amount of microcrystalline cellulose as a food additive is 0.05% or less, and the amount of crystalline cellulose as a pharmaceutical additive is 0.1% or less.

用於製造纖維素之原料的化學紙漿,係將闊葉樹木屑或針葉樹木屑等木屑進行化學處理而製得。通常該等木屑含有鐵、鋁、錳、矽、鎂、鈣等金屬無機物(非專利文獻1)。The chemical pulp used for the production of cellulose raw materials is obtained by chemically treating wood chips such as broadleaf wood chips or coniferous trees. Usually, the wood chips contain a metal inorganic substance such as iron, aluminum, manganese, barium, magnesium or calcium (Non-Patent Document 1).

又,在木材的紙漿化過程中,有時會添加大量的滑石作為樹脂沉澱控制劑(專利文獻3)。滑石係將礦石研碎而得之無機粉末,主成分為水合矽酸鎂等無機物。Further, in the pulping process of wood, a large amount of talc is sometimes added as a resin precipitation controlling agent (Patent Document 3). The talc is an inorganic powder obtained by grinding ore, and the main component is an inorganic substance such as hydrated magnesium silicate.

化學紙漿,一般係藉由亞硫酸鹽蒸解法、牛皮(kraft)蒸解法、或將該等方法組合,而將木材中的木質素、樹脂成分(pitch)進行分解並除去而製造。為了製造白色度優異的纖維素,半纖維素、木質素之含量低者較佳。特別是作為製造微晶或結晶纖維素的原料紙漿,使用由無機雜質少且纖維素純度高之棉籽絨製得的紙漿、進行精製而將纖維素純度提高之稱為溶解紙漿的特殊等級之化學紙漿(非專利文獻2)。The chemical pulp is generally produced by decomposing and removing lignin and a resin component in wood by a sulfite evaporation method, a kraft distillation method, or a combination of these methods. In order to produce cellulose excellent in whiteness, the content of hemicellulose and lignin is preferably low. In particular, as a raw material pulp for producing microcrystalline or crystalline cellulose, a pulp obtained by using cotton linters having a small amount of inorganic impurities and having a high cellulose purity, and a special grade of chemistry which is refined to improve the purity of cellulose is referred to as dissolving pulp. Pulp (Non-Patent Document 2).

纖維素通常係將木材紙漿等紙漿利用礦酸、氯化鐵(Ⅲ)等進行低聚合度化處理(水解等)後,進行洗滌、精製、及乾燥而製造。專利文獻1中,就製造微晶或結晶纖維素的方法而言,揭示了將高純度之溶解紙漿、棉籽絨紙漿等特殊等級之紙漿,利用稀鹽酸、稀硫酸等稀濃度之礦酸藉由水解反應而低聚合度化的方法。但,該等特殊等級之紙漿,由於比一般流通的製紙用化學紙漿昂貴,且流通量少,故作為原料在選擇的自由度受到限制的方面存在問題。The cellulose is usually produced by subjecting a pulp such as wood pulp to a low degree of polymerization (hydrolysis, etc.) using mineral acid or iron (III) chloride, followed by washing, purification, and drying. In Patent Document 1, in the method for producing microcrystalline or crystalline cellulose, it is disclosed that a special grade pulp such as high-purity dissolving pulp or cotton linters pulp is used, and a rare concentration of mineral acid such as dilute hydrochloric acid or dilute sulfuric acid is used. A method of lowering the degree of polymerization by a hydrolysis reaction. However, these special grades of pulp have a problem in that the degree of freedom of selection is limited as a raw material because it is more expensive than a chemical pulp for papermaking which is generally distributed and has a small amount of flow.

上述以外的化學紙漿,就一般廣泛流通的紙漿而言,主要係利用於紙用途之製紙用化學紙漿。但,製紙用化學紙漿,與特殊等級之紙漿相比,纖維素濃度低,精製度低,故不適合作為食品或醫藥品用途之纖維素原料。例如,專利文獻2中,揭示了從係一般流通之化學紙漿的牛皮紙漿製造粉末狀纖維素的方法,但很難說可獲得能於食品或醫藥品用途中使用的纖維素。 [先前技術文獻] [專利文獻]The chemical pulp other than the above is mainly used for paper pulp chemical pulp for paper use. However, chemical pulp for papermaking has a lower cellulose concentration and a lower fineness than a special grade of pulp, so it is not suitable as a cellulose raw material for food or pharmaceutical use. For example, Patent Document 2 discloses a method of producing powdered cellulose from a kraft pulp of chemical pulp which is generally distributed, but it is difficult to say that cellulose which can be used for food or pharmaceutical use can be obtained. [Prior Technical Literature] [Patent Literature]

[專利文獻1] 美國專利第2978446號公報 [專利文獻2] 日本特開2013-60544號公報 [專利文獻3] 日本特表2010-521595號公報 [非專利文獻][Patent Document 1] US Pat. No. 2,978,446 [Patent Document 2] JP-A-2013-60544 [Patent Document 3] Japanese Patent Publication No. 2010-521595 [Non-Patent Document]

[非專利文獻1] Japan Technical Association of the Pulp and Paper Industry, 2004年7月, 第58卷第7號, 38~41頁 [非專利文獻2] Cellulose Commun., 2010, Vo.17, No.2[Non-Patent Document 1] Japan Technical Association of the Pulp and Paper Industry, July 2004, Vol. 58, No. 7, 38-41 [Non-Patent Document 2] Cellulose Commun., 2010, Vo.17, No. 2

[發明所欲解決之課題] 本案發明人們將係市售製紙用紙漿之一種的牛皮紙漿所含有的無機物質進行分析,結果檢測出鐵、鋁、矽、鎂、鈣、及鈉。已知鐵、鋁、鈣、及鈉在製造纖維素的過程中溶解於礦酸,可藉由水洗而相對容易地除去,但矽與鎂幾乎原樣殘存。故,吾人等認為在從市售製紙用紙漿製造微晶或結晶纖維素時,需減小來自係無機雜質之上述金屬等,特別是來自矽、鎂的燒餘量。[Problems to be Solved by the Invention] The inventors of the present invention analyzed the inorganic substances contained in the kraft pulp which is one of the commercially available paper pulps, and as a result, iron, aluminum, barium, magnesium, calcium, and sodium were detected. It is known that iron, aluminum, calcium, and sodium are dissolved in mineral acid during the production of cellulose, and can be relatively easily removed by washing with water, but strontium and magnesium remain almost as they are. Therefore, when we manufacture microcrystalline or crystalline cellulose from commercially available paper pulp, it is necessary to reduce the amount of the above-mentioned metals and the like derived from inorganic impurities, particularly from strontium and magnesium.

但,於溶解紙漿之製造過程中除去無機物的方法自以往既已開發,但將作為產品之一般流通的製紙用化學紙漿等所含有之無機物除去,並減小燒餘量的技術尚為未知。However, the method of removing inorganic substances in the production process of the dissolving pulp has been developed in the past, but it is not known to remove the inorganic substances contained in the chemical pulp for papermaking, which is generally used as a product, and to reduce the amount of burn-in.

如上述般,專利文獻2中揭示了從係一般流通之化學紙漿的牛皮紙漿製造粉末狀纖維素的方法,但關於燒餘量的減小並無任何敘述。實際上本案發明人們參考專利文獻2,嘗試藉由將牛皮紙漿以礦酸進行水解而製造纖維素,結果發現所獲得之纖維素並不符合食品添加物規格及醫藥品添加物規格所規定的燒餘量試驗。As described above, Patent Document 2 discloses a method of producing powdered cellulose from kraft pulp which is a chemical pulp which is generally distributed, but there is no description about the reduction in the amount of burn-in. In fact, the inventors of the present invention have attempted to produce cellulose by hydrolyzing kraft pulp with mineral acid, and found that the obtained cellulose does not conform to the specifications of the food additive and the specifications of the pharmaceutical additive. Balance test.

另一方面,亦可考慮藉由將所製得的纖維素進行洗滌,以實現燒餘量的減小。但,將紙漿進行低聚合度化處理而獲得的微晶或結晶纖維素,與水的親和良好並具有保水性,其一次粒子之粒徑為數μm~數100μm的微粒。因此,將纖維素本身進行洗滌、過濾的話,作業性極差,不適合於工業化。On the other hand, it is also conceivable to reduce the amount of burn-in by washing the obtained cellulose. However, the crystallites or crystalline cellulose obtained by subjecting the pulp to a low degree of polymerization treatment have good affinity with water and have water retention property, and the primary particles have particle diameters of several μm to several 100 μm. Therefore, when the cellulose itself is washed and filtered, the workability is extremely poor, and it is not suitable for industrialization.

因此,要求可藉由將市售化學紙漿中所含有之無機雜質,特別是矽及鎂為代表的不溶於礦酸的雜質有效地除去,而製造燒餘量少的微晶或結晶纖維素的方法。Therefore, it is required to efficiently remove the inorganic impurities contained in the commercially available chemical pulp, in particular, mineral acid-insoluble impurities represented by cerium and magnesium, thereby producing crystallites or crystalline cellulose having a small amount of burn-off. method.

本發明所欲解決之課題為提供一種從化學紙漿製造燒餘量低之微晶或結晶纖維素,並可作為食品及/或醫藥品之添加劑使用的纖維素的方法。亦即,以提供一種從包括牛皮紙漿之市售化學紙漿製造燒餘量0.1%以下之纖維素的方法為課題。 [解決課題之手段]The problem to be solved by the present invention is to provide a method for producing cellulose which is low in residual amount of crystallites or crystalline cellulose from chemical pulp and which can be used as an additive for foods and/or pharmaceuticals. That is, a method for producing a cellulose having a residual amount of 0.1% or less from a commercially available chemical pulp including kraft pulp is provided. [Means for solving the problem]

本案發明人們針對纖維素之製造方法進行研究的結果,發現可從化學紙漿製造燒餘量為0.1%以下之纖維素的方法,並且完成了本發明。亦即,本申請包含以下的發明。 <1>一種纖維素之製造方法,係從化學紙漿製造纖維素之方法,包括下列(a)~(c)之步驟; (a)將化學紙漿予以解纖; (b)將(a)步驟獲得之解纖紙漿予以水洗; (c)將在(b)步驟進行水洗後的解纖紙漿利用由含有礦酸之水溶液構成之處理液進行水解而使其低聚合度化,獲得纖維素。 <2>如<1>之纖維素之製造方法,其中,在該(a)步驟及/或(b)步驟照射超音波。 <3>如<1>或<2>之纖維素之製造方法,其中,獲得之纖維素之燒餘量為0.1%以下。 <3-1>如<1>~<3>中任一項之纖維素之製造方法,其中,獲得之纖維素之平均聚合度為350以下。 <4>如<1>~<3-1>中任一項之纖維素之製造方法,其中,該礦酸為硫酸或鹽酸。 <5>如<4>之纖維素之製造方法,其中,該硫酸或鹽酸在該處理液中的含量為0.05~30重量%。 <6>如<1>~<5>中任一項之纖維素之製造方法,其中,該處理液更含有過氧化物。 <7>如<6>之纖維素之製造方法,其中,該過氧化物為過氧化氫。 <8>如<7>之纖維素之製造方法,其中,該過氧化氫在該處理液中的含量為0.05~15重量%。 <9>如<1>~<8>中任一項之纖維素之製造方法,其中,該化學紙漿為製紙用紙漿。 [發明之效果]As a result of research conducted on the method for producing cellulose, the inventors of the present invention found a method for producing cellulose having a residual amount of 0.1% or less from chemical pulp, and completed the present invention. That is, the present application includes the following inventions. <1> A method for producing cellulose, which is a method for producing cellulose from chemical pulp, comprising the following steps (a) to (c); (a) desulfurizing chemical pulp; (b) step (a) The obtained defibrated pulp is washed with water; (c) The defibrated pulp which has been washed with water in the step (b) is hydrolyzed by a treatment liquid composed of an aqueous solution containing mineral acid to have a low degree of polymerization, thereby obtaining cellulose. <2> The method for producing cellulose according to <1>, wherein the ultrasonic wave is irradiated in the step (a) and/or the step (b). <3> The method for producing cellulose according to <1> or <2>, wherein the amount of the obtained cellulose is 0.1% or less. The method for producing cellulose according to any one of <1> to <3> wherein the cellulose obtained has an average degree of polymerization of 350 or less. The method for producing cellulose according to any one of <1> to <3-1, wherein the mineral acid is sulfuric acid or hydrochloric acid. <5> The method for producing cellulose according to <4>, wherein the content of the sulfuric acid or hydrochloric acid in the treatment liquid is 0.05 to 30% by weight. The method for producing cellulose according to any one of <1> to <5> wherein the treatment liquid further contains a peroxide. <7> The method for producing cellulose according to <6>, wherein the peroxide is hydrogen peroxide. <8> The method for producing cellulose according to <7>, wherein the content of the hydrogen peroxide in the treatment liquid is 0.05 to 15% by weight. The method for producing cellulose according to any one of <1> to <8> wherein the chemical pulp is pulp for papermaking. [Effects of the Invention]

根據本發明之製造方法,可使用低廉的化學紙漿作為原料,而製造燒餘量為0.1%以下之纖維素。According to the production method of the present invention, it is possible to produce cellulose having a residual amount of 0.1% or less by using inexpensive chemical pulp as a raw material.

根據一實施形態,本發明之製造纖維素的方法包括:將化學紙漿予以解纖,將解纖紙漿以水進行洗滌,及將水洗後的紙漿利用公知的方法進行水解。According to one embodiment, the method for producing cellulose of the present invention comprises defibrating the chemical pulp, washing the defibrated pulp with water, and hydrolyzing the washed pulp by a known method.

根據本實施形態之方法,可獲得燒餘量(亦即,意指無機雜質)減低之纖維素。該等纖維素可作為規定燒餘量之食品及/或醫藥品之添加劑使用。根據本實施形態之方法獲得之纖維素之燒餘量減低的理由尚不明確,但據認為在低聚合度化處理之前將紙漿進行水洗的步驟具有意義。亦即,根據本實施形態之方法,藉由利用含有礦酸之水溶液之低聚合度化處理而將溶解於礦酸的金屬無機物(例如,鐵、鋁、鈣、鈉等)除去,此外藉由於之前進行水洗步驟,也可預先除去不溶於礦酸的無機物(例如,來自矽、鎂者,具體而言為滑石)。藉此,據認為最終獲得之纖維素中的燒餘量變低。According to the method of the present embodiment, cellulose having a reduced amount of burn-in (i.e., meaning inorganic impurities) can be obtained. These celluloses can be used as additives for foods and/or pharmaceuticals having a predetermined amount of burn-off. The reason why the amount of burn-off of the cellulose obtained by the method of the present embodiment is reduced is not clear, but it is considered that the step of washing the pulp with water before the low degree of polymerization treatment has significance. That is, according to the method of the present embodiment, the metal inorganic substance (for example, iron, aluminum, calcium, sodium, etc.) dissolved in the mineral acid is removed by the low polymerization degree treatment of the aqueous solution containing the mineral acid, and The inorganic acid insoluble in mineral acid (for example, from strontium, magnesium, specifically talc) may also be removed in advance before the water washing step. Thereby, it is considered that the amount of burn-in in the cellulose finally obtained becomes low.

又,如上述般藉由紙漿之低聚合度化處理而獲得的微晶或結晶纖維素,由於以粒徑為數μm~數100μm之微粒的形式獲得,將獲得之纖維素本身進行水洗及過濾的話作業性差,又,水分及燒餘量容易殘存在纖維素中。故,將藉由紙漿之低聚合度化處理而獲得的微晶或結晶纖維素之後進行洗滌的話為不實用,進一步,會有纖維素中之燒餘量變得相對較高的傾向。另一方面,如根據本實施形態之方法般將低聚合度化處理前之紙漿予以水洗時,可輕易地進行水洗及過濾步驟,且可獲得燒餘量低之纖維素。故,根據本實施形態之方法,可以說是能夠以簡便的方法獲得燒餘量低之纖維素。In addition, the microcrystalline or crystalline cellulose obtained by the low degree of polymerization of the pulp as described above is obtained by the use of fine particles having a particle diameter of several μm to several 100 μm, and the obtained cellulose itself is washed with water and filtered. Poor workability, and moisture and burn-up are likely to remain in the cellulose. Therefore, it is not practical to wash the crystallites or crystalline cellulose obtained by the low degree of polymerization of the pulp, and further, the amount of burn-up in the cellulose tends to be relatively high. On the other hand, when the pulp before the low polymerization degree treatment is washed with water according to the method of the present embodiment, the water washing and the filtration step can be easily performed, and the cellulose having a low amount of combustion can be obtained. Therefore, according to the method of the present embodiment, it can be said that cellulose having a low amount of burn-off can be obtained by a simple method.

以下,對根據本實施形態之方法之構成要素依序進行說明。 <原材料> 化學紙漿係由紙漿屑製得。作為紙漿屑的原料,可列舉輻射松、雲杉、鐵杉為代表的針葉樹,及桉樹、刺槐為代表的闊葉樹。該等針葉樹及闊葉樹的紙漿可分別單獨使用,亦可多種組合使用。多種組合使用時,其組合無任何限定。Hereinafter, constituent elements of the method according to the present embodiment will be described in order. <Materials> Chemical pulp is made from pulp chips. Examples of the raw material of the pulp scrap include a coniferous tree represented by radiata pine, spruce, and hemlock, and a broad-leaved tree represented by eucalyptus and locust. The pulp of the conifer and the broadleaf tree may be used singly or in combination. When used in various combinations, the combination thereof is not limited at all.

化學紙漿係將上述紙漿屑作為原料,並藉由亞硫酸鹽蒸解法、牛皮蒸解法、或組合該等方法而製造。 以上述方法製得的化學紙漿,可為非漂白紙漿、或漂白紙漿之任一者,亦可為該等之組合。The chemical pulp is produced by using the above-mentioned pulp crumb as a raw material by a sulfite evaporation method, a cowhide evaporation method, or a combination thereof. The chemical pulp obtained by the above method may be either non-bleached pulp or bleached pulp, or a combination thereof.

又,化學紙漿有製紙用紙漿及高精製度的溶解紙漿,均可使用,也可將該等組合使用。Further, chemical pulp may be used in paper pulp and high-purity dissolving pulp, and these may be used in combination.

化學紙漿可以蒸解或漂白後的含水狀態使用,亦可使用乾燥後的板狀紙漿。 根據本實施形態之方法所使用的化學紙漿,可為上述任一種類的紙漿,較佳為使用漂白紙漿。The chemical pulp can be used in a hydrated state after evaporation or bleaching, and a dried platy pulp can also be used. The chemical pulp used in the method according to the present embodiment may be any of the above types of pulp, and bleached pulp is preferably used.

<製造步驟> 以下,對製造步驟(a)~(c)依序進行說明。 (a)將化學紙漿予以解纖(解纖步驟); (b)將(a)步驟獲得之解纖紙漿予以水洗(水洗步驟); (c)將在(b)步驟進行水洗後的解纖紙漿利用由含有礦酸之水溶液構成之處理液進行水解而使其低聚合度化,獲得纖維素(低聚合度化處理步驟)。<Manufacturing Step> Hereinafter, the manufacturing steps (a) to (c) will be sequentially described. (a) defibrating the chemical pulp (defibration step); (b) washing the defibrated pulp obtained in the step (a) with water (water washing step); (c) defibrating after washing in the step (b) The pulp is hydrolyzed by a treatment liquid composed of an aqueous solution containing mineral acid to have a low degree of polymerization, and cellulose is obtained (low polymerization degree treatment step).

(a)將化學紙漿予以解纖(解纖步驟) 本步驟中,將係原材料之化學紙漿在水或水溶液中進行攪拌而將紙漿之纖維分解,之後利用過濾等方法將化學紙漿與水或水溶液分離,得到解纖紙漿。(a) Desulfurization of chemical pulp (defibration step) In this step, the chemical pulp of the raw material is stirred in water or an aqueous solution to decompose the fibers of the pulp, and then the chemical pulp is mixed with water or an aqueous solution by filtration or the like. Separation to obtain a defibrated pulp.

紙漿之解纖,只要是進行到紙漿之未分解纖維(shives)消失之程度即可。解纖的程度,可以加拿大標準游離度表示,宜為100~800mL較佳,300~800mL更佳,500~800mL尤佳。更高的話解纖不充分,更低的話解纖過度,其結果為紙漿的過濾性惡化,而於之後的步驟變得難以除去無機雜質。The defibration of the pulp may be carried out to the extent that the undissolved fibers of the pulp disappear. The degree of defibration can be expressed in terms of Canadian standard freeness, preferably from 100 to 800 mL, more preferably from 300 to 800 mL, and particularly preferably from 500 to 800 mL. If it is higher, the defibration is insufficient, and if it is lower, the defibration is excessive, and as a result, the filterability of the pulp deteriorates, and it becomes difficult to remove inorganic impurities in the subsequent steps.

包含水或水溶液與化學紙漿之漿體中的紙漿的比例宜為0.1~25重量%之範圍較佳,1~20重量%更佳,1~15重量%尤佳。紙漿的量比上述範圍少時,每1次、或每單位時間的處理量變少故為不經濟的。另一方面,紙漿的量比上述範圍多時,水或水溶液未充分滲透紙漿,將化學紙漿解纖的效率降低故不佳。The ratio of the pulp in the slurry containing water or an aqueous solution to the chemical pulp is preferably in the range of 0.1 to 25% by weight, more preferably 1 to 20% by weight, still more preferably 1 to 15% by weight. When the amount of the pulp is less than the above range, the amount of treatment per one time or per unit time is small, which is uneconomical. On the other hand, when the amount of the pulp is more than the above range, the water or the aqueous solution does not sufficiently permeate the pulp, and the efficiency of defibrating the chemical pulp is lowered, which is not preferable.

處理溫度並無特別限制。又,就水而言,可直接利用不含不溶性固體成分並容易取得的水。就水溶液而言,可使用無機酸及其鹽的水溶液、有機酸及其鹽的水溶液等,作為有機酸及其鹽,宜為於水中之溶解度高的有機酸及其鹽較佳。作為無機酸,例如可列舉硫酸、鹽酸、硝酸、磷酸。作為有機酸,例如可列舉乙酸、丙酸、琥珀酸、葡萄糖酸、檸檬酸、乙醇酸、乳酸、丙二酸、草酸、蘋果酸等羧酸;乙二胺四乙酸、氮基三乙酸、二亞乙基三胺五乙酸、羥基乙基乙二胺三乙酸等胺基羧酸;羥基亞乙基二膦酸、氮基參(亞甲基膦酸)、膦酸基丁烷三羧酸等膦酸等。或亦可使用胺基硫酸。作為該等的鹽,可列舉鈉鹽、鉀鹽、鈣鹽、銨鹽等。解纖步驟中使用水更佳。 將化學紙漿在水或水溶液中進行攪拌時,亦可照射超音波。藉由照射超音波,可縮短解纖步驟的時間。The treatment temperature is not particularly limited. Further, in the case of water, water which does not contain an insoluble solid component and is easily obtained can be used as it is. As the aqueous solution, an aqueous solution of an inorganic acid and a salt thereof, an aqueous solution of an organic acid or a salt thereof, or the like can be used, and as the organic acid or a salt thereof, an organic acid having a high solubility in water and a salt thereof are preferred. Examples of the inorganic acid include sulfuric acid, hydrochloric acid, nitric acid, and phosphoric acid. Examples of the organic acid include carboxylic acids such as acetic acid, propionic acid, succinic acid, gluconic acid, citric acid, glycolic acid, lactic acid, malonic acid, oxalic acid, and malic acid; ethylenediaminetetraacetic acid, nitrogen triacetic acid, and Aminocarboxylic acid such as ethylene triamine pentaacetic acid or hydroxyethyl ethylenediamine triacetic acid; hydroxyethylidene diphosphonic acid, nitrogen-based ginseng (methylene phosphonic acid), phosphonic acid butane tricarboxylic acid, etc. Phosphonic acid, etc. Amine sulphuric acid may also be used. Examples of the salt include a sodium salt, a potassium salt, a calcium salt, and an ammonium salt. It is better to use water in the defibration step. Ultrasonic waves can also be applied when the chemical pulp is stirred in water or an aqueous solution. By irradiating the ultrasonic waves, the time of the defibrating step can be shortened.

(b)將(a)步驟獲得之解纖紙漿予以水洗(水洗步驟) 本步驟中包含將解纖後之紙漿予以水洗的步驟、及脫水步驟。(b) Water-washing of the defibrated pulp obtained in the step (a) (water washing step) This step includes a step of washing the defibrated pulp with water, and a dehydrating step.

本步驟中,首先於解纖紙漿加入水。包含水與解纖紙漿之漿體中的紙漿的比例宜為0.1~25重量%之範圍較佳,1~20重量%更佳。紙漿的量比上述範圍少時,每1次、或每單位時間的處理量變少故為不經濟的。另一方面,紙漿的量比上述範圍多時,水未充分滲透紙漿,除去無機雜質的效率降低故不佳。In this step, water is first added to the defibrating pulp. The ratio of the pulp in the slurry containing water and defibrated pulp is preferably in the range of 0.1 to 25% by weight, more preferably 1 to 20% by weight. When the amount of the pulp is less than the above range, the amount of treatment per one time or per unit time is small, which is uneconomical. On the other hand, when the amount of the pulp is more than the above range, the water does not sufficiently permeate the pulp, and the efficiency of removing the inorganic impurities is lowered, which is not preferable.

然後將上述漿體進行攪拌。(a)步驟獲得之解纖紙漿中,尚殘留有以鎂及矽為主成分的無機雜質。為了除去該無機雜質而進行本步驟。解纖紙漿的水洗可使用與(a)步驟(解纖步驟)相同的設備而進行。例如,於桶罐(drum)等泛用的槽類加入水與(a)步驟獲得之解纖紙漿,並利用槳狀翼、渦輪翼、固定翼、推進翼等一般的攪拌翼進行攪拌即可。亦可使用市售的打漿機、精製機等。又,亦可邊攪拌邊照射超音波。藉由照射超音波,可縮短水洗步驟的時間。水洗步驟可於攪拌的同時進行,其原因為藉由照射超音波,解纖紙漿在水中的擴散性提高,水洗效率提高。水洗步驟中系統的溫度並無特別限定,在不需要加熱、冷卻的室溫下進行的話,在經濟性的方面為較佳。The slurry was then stirred. In the defibrated pulp obtained in the step (a), inorganic impurities mainly composed of magnesium and strontium remain. This step is carried out in order to remove the inorganic impurities. The water washing of the defibrated pulp can be carried out using the same equipment as the (a) step (defiling step). For example, adding water to the general-purpose tanks such as drums and the defibrating pulp obtained in the step (a), and stirring them by using a general stirring blade such as a paddle wing, a turbine wing, a fixed wing, and a propeller wing. . A commercially available beater, refiner, or the like can also be used. Further, the ultrasonic waves can be irradiated while stirring. By irradiating the ultrasonic waves, the time of the water washing step can be shortened. The water washing step can be carried out while stirring, because the diffusion of the defibrated pulp in water is improved by the irradiation of the ultrasonic waves, and the water washing efficiency is improved. The temperature of the system in the water washing step is not particularly limited, and is preferably economical when it is carried out at room temperature where heating or cooling is not required.

然後,將包含解纖紙漿之漿體,利用離心分離機、過濾壓製機、帶壓製機、奧力佛型濾器、楊氏濾器、桶式濾器、帶式濾器等進行脫水。此處藉由脫水可使最終獲得之纖維素中的燒餘量更為降低。脫水的程度根據使用之紙漿種類適當決定即可,一般宜脫水至固體成分比例成為40~50重量%左右較佳。使固體成分比例成為上述範圍以上的話,會有脱水時間過長的疑慮(亦即,生產性惡化),另一方面,為上述範圍以下的話,會有雜質的除去不充分的疑慮。 水洗及脫水可僅進行1次,亦可進行多次。Then, the slurry containing the defibrated pulp is subjected to dehydration by a centrifugal separator, a filter press, a belt press, an Aureus type filter, a Young's filter, a barrel filter, a belt filter, or the like. Here, the amount of burn-in in the finally obtained cellulose can be further lowered by dehydration. The degree of dehydration may be appropriately determined depending on the type of pulp to be used, and it is generally preferred to dehydrate to a solid content of about 40 to 50% by weight. When the ratio of the solid content is more than the above range, there is a concern that the dehydration time is too long (that is, the productivity is deteriorated). On the other hand, if the ratio is less than or equal to the above range, the removal of impurities may be insufficient. Washing and dehydration can be carried out only once or multiple times.

(c)將在(b)步驟進行水洗後的解纖紙漿利用由含有礦酸之水溶液構成之處理液進行水解而使其低聚合度化,獲得纖維素(低聚合度化處理步驟) 本步驟中,藉由將在(b)步驟進行水洗後的解纖紙漿利用處理液進行水解而實施低聚合度化處理,以製造具有目標平均聚合度的纖維素。(c) The defibrated pulp which has been washed with water in the step (b) is hydrolyzed by a treatment liquid composed of an aqueous solution containing mineral acid to obtain a degree of polymerization to obtain cellulose (low polymerization degree treatment step). In the process, the defibrated pulp which has been washed with water in the step (b) is hydrolyzed by a treatment liquid to carry out a low polymerization degree treatment to produce cellulose having a target average degree of polymerization.

低聚合度化處理所使用之處理液由含有礦酸之水溶液構成。就礦酸而言,可列舉硫酸、鹽酸、硝酸、亞硫酸、磷酸等,可1種單獨使用,亦可將2種以上之礦酸混合使用。其中較佳之礦酸為硫酸或鹽酸。 就礦酸而言,流通有各種濃度者,只要是可將處理液中之礦酸的濃度調節至期望的濃度即可,所使用之礦酸的濃度並無限定。為了使處理液中之礦酸的濃度成為指定的濃度,亦可將市售的礦酸稀釋並使用。 處理液中之礦酸的濃度宜為0.05~30重量%較佳,1.0~30重量%更佳,1.0~20重量%特佳。The treatment liquid used in the low polymerization degree treatment is composed of an aqueous solution containing mineral acid. Examples of the mineral acid include sulfuric acid, hydrochloric acid, nitric acid, sulfurous acid, phosphoric acid, etc., and they may be used alone or in combination of two or more kinds of mineral acids. The preferred mineral acid is sulfuric acid or hydrochloric acid. In the case of mineral acid, the concentration of the mineral acid in the treatment liquid can be adjusted to a desired concentration, and the concentration of the mineral acid to be used is not limited. In order to make the concentration of the mineral acid in the treatment liquid to a specified concentration, commercially available mineral acid may be diluted and used. The concentration of the mineral acid in the treatment liquid is preferably from 0.05 to 30% by weight, more preferably from 1.0 to 30% by weight, still more preferably from 1.0 to 20% by weight.

處理液進一步可含有過氧化物。作為可使用之過氧化物,可列舉過氧化氫、過氧乙酸、有機過氧化物、過氧一硫酸、二氧化氯等,可單獨使用僅其中1種,亦可將2種以上組合使用。其中較佳之過氧化物為過氧化氫。 過氧化物可以水溶液的狀態添加。例如,過氧化氫水一般以30~70重量%之濃度流通,只要是可將處理液中之過氧化物的濃度調節至期望的濃度即可,所使用之過氧化氫水的濃度並無限定。為了使處理液中之過氧化物的濃度成為指定的濃度,可將市售的過氧化氫水稀釋並使用。The treatment liquid may further contain a peroxide. Examples of the peroxide that can be used include hydrogen peroxide, peracetic acid, organic peroxide, peroxymonosulfuric acid, and chlorine dioxide. These may be used alone or in combination of two or more. The preferred peroxide is hydrogen peroxide. The peroxide can be added in the state of an aqueous solution. For example, hydrogen peroxide water generally flows at a concentration of 30 to 70% by weight, and the concentration of the peroxide used in the treatment liquid can be adjusted to a desired concentration, and the concentration of the hydrogen peroxide water to be used is not limited. . In order to make the concentration of the peroxide in the treatment liquid to a specified concentration, commercially available hydrogen peroxide water can be diluted and used.

處理液中之過氧化物的濃度宜為0.05~15.0重量%較佳,0.1~15.0重量%更佳,1.0~5.0重量%特佳。此處,礦酸及過氧化物之濃度,意指未稀釋,亦即100%之礦酸及過氧化物相對於處理液全體之比例(重量%)。又,處理液中之除礦酸與過氧化物以外的成分基本上是水。處理液所使用的水宜為去離子水等雜質少的水較佳。The concentration of the peroxide in the treatment liquid is preferably from 0.05 to 15.0% by weight, more preferably from 0.1 to 15.0% by weight, still more preferably from 1.0 to 5.0% by weight. Here, the concentration of mineral acid and peroxide means undiluted, that is, 100% of the ratio of mineral acid and peroxide to the entire treatment liquid (% by weight). Further, the components other than the demineral acid and the peroxide in the treatment liquid are substantially water. The water used for the treatment liquid is preferably water having less impurities such as deionized water.

低聚合度化處理可使用公知的方法進行。例如,可藉由將化學紙漿在指定時間、指定溫度浸漬於處理液而進行,但並不限定於此。The low polymerization degree treatment can be carried out by a known method. For example, the chemical pulp may be immersed in the treatment liquid at a predetermined time or a predetermined temperature, but is not limited thereto.

包含處理液與紙漿之漿體中的紙漿的比例宜為1~20重量%較佳,3~10重量%更佳。比20重量%更高時,處理液難以充分滲透紙漿。另一方面,比1重量%更低時,反應效率差而欠缺經濟性。The ratio of the pulp in the slurry containing the treatment liquid and the pulp is preferably from 1 to 20% by weight, more preferably from 3 to 10% by weight. When it is higher than 20% by weight, it is difficult for the treatment liquid to sufficiently permeate the pulp. On the other hand, when it is lower than 1% by weight, the reaction efficiency is poor and the economy is lacking.

反應溫度宜為80~100℃較佳,85~95℃更佳。反應時間宜為30分鐘~3小時較佳,1~2小時更佳。The reaction temperature is preferably from 80 to 100 ° C, more preferably from 85 to 95 ° C. The reaction time is preferably from 30 minutes to 3 hours, more preferably from 1 to 2 hours.

低聚合度化處理可採用使用反應管、塔之連續裝置、或批式的反應槽實施。為了使處理液充分循環,可使用攪拌翼,亦可使處理液經由抽取管線循環。The low polymerization degree treatment can be carried out by using a reaction tube, a continuous apparatus of a column, or a batch type reaction tank. In order to sufficiently circulate the treatment liquid, a stirring blade may be used, or the treatment liquid may be circulated through the extraction line.

為了加快處理液向紙漿之滲透,可使用界面活性劑作為滲透劑。界面活性劑有陽離子性、陰離子性、雙性、非離子性等,並無特別限定。可單獨使用該等中之任一者,亦可組合使用。In order to accelerate the penetration of the treatment liquid into the pulp, a surfactant may be used as the penetrating agent. The surfactant is not particularly limited as long as it is cationic, anionic, amphoteric or nonionic. Any of these may be used alone or in combination.

低聚合度化處理後,利用離心分離機、過濾壓製機、帶壓製機、奧力佛型濾器、楊氏濾器等,將低聚合度化處理後之纖維素與使用完畢之處理液分離。又,必要時亦可進行獲得之纖維素的中和步驟、洗滌步驟、乾燥步驟、粉碎步驟、分級步驟等。After the low polymerization degree treatment, the cellulose having a low degree of polymerization is separated from the used treatment liquid by a centrifugal separator, a filter press, a belt press, an Aureus type filter, a Young's filter, or the like. Further, a neutralization step, a washing step, a drying step, a pulverizing step, a classification step, and the like of the obtained cellulose may be carried out as necessary.

以上述方法製得之纖維素的燒餘量為0.1%以下,0.05%以下較佳。 又,以上述方法製得之纖維素的平均聚合度宜為350以下較佳,300以下更佳,250以下特佳。 [實施例]The residual amount of the cellulose obtained by the above method is preferably 0.1% or less and 0.05% or less. Further, the average degree of polymerization of the cellulose obtained by the above method is preferably 350 or less, more preferably 300 or less, and particularly preferably 250 or less. [Examples]

以下列舉實施例及比較例而對本發明進行具體地說明,但本發明並不限定於該等實施例。The present invention will be specifically described below by way of examples and comparative examples, but the present invention is not limited to the examples.

(1)試驗條件 <所使用的水> 以下的實施例及比較例中,使用藉由Yamato Scientific Co., Ltd.製超純水製造裝置AutoPure WR-7000而獲得的去離子水。去離子水的導電度為18.2MΩ(25.0℃),TOC含量為5ppb。(1) Test conditions <Water used> In the following examples and comparative examples, deionized water obtained by an ultrapure water production apparatus AutoPure WR-7000 manufactured by Yamato Scientific Co., Ltd. was used. The deionized water has a conductivity of 18.2 MΩ (25.0 ° C) and a TOC content of 5 ppb.

<加拿大標準游離度測定方法> 上述步驟(a)製得之解纖紙漿的加拿大標準游離度,係根據日本工業標準JIS P-8121、「紙漿-游離度試驗方法-第2部分:加拿大標準游離度法」,藉由使用加拿大標準游離度試驗器的方法而進行測定。測定值超過700mL時,採用針對於標準溫度20℃之校正表及針對於標準濃度0.30%之校正表的700mL的值。<Method for measuring Canadian standard freeness> The Canadian standard freeness of the defibrated pulp obtained in the above step (a) is according to Japanese Industrial Standard JIS P-8121, "Pulp-Freeness Test Method - Part 2: Canadian Standard Free The method is carried out by a method using a Canadian Standard Freeness Tester. When the measured value exceeds 700 mL, a calibration table for a standard temperature of 20 ° C and a value of 700 mL for a calibration table of a standard concentration of 0.30% are used.

<燒餘量> 燒餘量係根據第8版食品添加物公定書解説書、「微晶纖維素燒餘量試驗方法」而進行測定。<The amount of burn-off> The amount of burn-off was measured according to the eighth edition of the Food Additives Booklet and the "Microcrystalline Cellulose Burning Test Method".

<平均聚合度> 平均聚合度係根據第16改正日本藥典解説書、「結晶纖維素確認試驗(3) 」記載之使用銅乙二胺之黏度測定法而進行測定。<Average degree of polymerization> The average degree of polymerization was measured by the viscosity measurement method using copper ethylenediamine described in the 16th revised Japanese Pharmacopoeia Commentary and the "Crystalline Confirmation Test (3)".

(2)實施例及比較例 <實施例1> 將以裁切機裁切成縱橫均4mm之漂白針葉樹紙漿(燒餘量0.240%、平均聚合度1,254)944g(絕對乾重)與水37L加入至附攪拌翼之100L攪拌槽,以850rpm攪拌10分鐘。攪拌後以孔目2mm的網進行抽吸過濾,得到解纖紙漿(解纖步驟)。於獲得之解纖紙漿加入37L水並攪拌3分鐘後,進行過濾(水洗步驟)。重複5次該水洗步驟,得到水洗後的解纖紙漿。該水洗後的解纖紙漿的加拿大標準游離度為762mL,燒餘量為0.10%。將水洗後的解纖紙漿100g(絕對乾重)與16重量%硫酸水溶液1800g加入至2L分離式燒瓶,在90℃之恆溫水槽浸漬180分鐘而進行低聚合度化處理。反應後進行抽吸過濾,並實施5次水洗後,進行抽吸過濾,得到纖維素(低聚合度化處理步驟)。獲得之纖維素的平均聚合度為233,燒餘量為0.03%。(2) Examples and Comparative Examples <Example 1> Bleached conifer pulp (burning amount 0.240%, average polymerization degree 1,254) of 944 g (absolute dry weight) and water 37L were cut by a cutter. The mixture was stirred at 850 rpm for 10 minutes to a stirring tank of 100 L with stirring wings. After stirring, suction filtration was carried out with a mesh having a pore size of 2 mm to obtain a defibrated pulp (defibration step). After the obtained defibrated pulp was added to 37 L of water and stirred for 3 minutes, filtration (water washing step) was carried out. This water washing step was repeated 5 times to obtain a water-washed defibrated pulp. The water-washed defibrated pulp had a Canadian standard freeness of 762 mL and a burn-off of 0.10%. 100 g (absolute dry weight) of the defibrated pulp after washing with water and 1800 g of a 16 wt% sulfuric acid aqueous solution were placed in a 2 L separation flask, and immersed in a constant temperature water tank at 90 ° C for 180 minutes to carry out a low polymerization degree treatment. After the reaction, suction filtration was carried out, and after washing with water for 5 times, suction filtration was carried out to obtain cellulose (low polymerization degree treatment step). The obtained cellulose had an average degree of polymerization of 233 and a burn-off amount of 0.03%.

<實施例2> 將以切碎機裁切成長度40mm、寬度5mm之漂白針葉樹紙漿(燒餘量0.397%、平均聚合度1,497)12.5g(絕對乾重)與水487.5g加入至家庭用混合器(FMI(股)公司,RM-5200V),攪拌5分鐘。攪拌後以孔目30μm之尼龍濾器進行抽吸過濾,得到解纖紙漿(解纖步驟)。於該解纖紙漿加入解纖紙漿絕對乾重之20倍量的水,在1000mL聚丙烯容器內利用三一馬達(新東科學製,BL600)以500rpm攪拌10分鐘後,進行過濾(水洗步驟)。重複5次該水洗步驟,得到水洗後的解纖紙漿。該水洗後的解纖紙漿的加拿大標準游離度為720mL。將水洗後的解纖紙漿6g(絕對乾重)加入至300mL分離式燒瓶,進一步加入含有硫酸16重量%及過氧化氫2重量%之水溶液54g。將該300mL分離式燒瓶在90℃之恆溫水槽浸漬120分鐘,進行低聚合度化處理。反應後進行抽吸過濾,並實施5次水洗後,進行抽吸過濾,得到纖維素(低聚合度化處理步驟)。獲得之纖維素的平均聚合度為216,燒餘量為0.04%。<Example 2> Bleached conifer pulp (burning amount 0.397%, average degree of polymerization 1,497) 12.5 g (absolute dry weight) and 487.5 g of water were cut into a household mix by a chopper to a length of 40 mm and a width of 5 mm. (FMI (share) company, RM-5200V), stir for 5 minutes. After stirring, suction filtration was carried out with a nylon filter having a pore size of 30 μm to obtain a defibrated pulp (defibration step). To the defibrated pulp, water of 20 times the absolute dry weight of the defibrated pulp was added, and the mixture was stirred in a 1000 mL polypropylene container by a Sany motor (manufactured by Shinto Scientific Co., Ltd., BL600) at 500 rpm for 10 minutes, and then filtered (water washing step). . This water washing step was repeated 5 times to obtain a water-washed defibrated pulp. The water-washed defibrated pulp had a Canadian standard freeness of 720 mL. 6 g (absolute dry weight) of the defibrated pulp after washing was added to a 300 mL separation flask, and 54 g of an aqueous solution containing 16% by weight of sulfuric acid and 2% by weight of hydrogen peroxide was further added. The 300 mL separation flask was immersed in a constant temperature water bath at 90 ° C for 120 minutes to carry out a low polymerization degree treatment. After the reaction, suction filtration was carried out, and after washing with water for 5 times, suction filtration was carried out to obtain cellulose (low polymerization degree treatment step). The obtained cellulose had an average degree of polymerization of 216 and a burn-off amount of 0.04%.

<實施例3> 將以裁切機裁切成長度5mm、寬度5mm之漂白針葉樹紙漿(燒餘量0.234%、平均聚合度1,254)944g(絕對乾重)與水37L加入至100L攪拌槽,使用手持式混合器(Ryobi(股)製 PM-851)以850rpm攪拌10分鐘。攪拌後以孔目2.0mm的網進行過濾,得到解纖紙漿(解纖步驟)。將該解纖紙漿944g(絕對乾重)與水37L加入至100L攪拌槽,利用手持式混合器以850rpm攪拌3分鐘,之後進行過濾(水洗步驟)。重複5次該水洗步驟後,利用離心分離機進行脫水,得到水洗後的解纖紙漿。該水洗後的解纖紙漿的加拿大標準游離度為758mL。將1.4重量%鹽酸水溶液2kg加入至2200mL分離式燒瓶,並加入水洗後的解纖紙漿100g(絕對乾重)。將該2200mL分離式燒瓶浸漬於130℃之油浴,進行2小時回流,而進行低聚合度化處理。反應後進行抽吸過濾,並進行2次水洗、1次中和、1次水洗後,實施抽吸過濾,得到纖維素(低聚合度化處理步驟)。獲得之纖維素的平均聚合度為254,燒餘量為0.07%。<Example 3> Bleached conifer pulp (burning amount 0.234%, average degree of polymerization 1,254) 944 g (absolute dry weight) and water 37L, which were cut into a length of 5 mm and a width of 5 mm, were placed in a 100 L stirring tank with a cutter. A hand-held mixer (PM-851 manufactured by Ryobi Co., Ltd.) was stirred at 850 rpm for 10 minutes. After stirring, the mixture was filtered through a mesh having a pore size of 2.0 mm to obtain a defibrated pulp (defibration step). 944 g (absolute dry weight) of the defibrated pulp and 37 L of water were placed in a 100 L stirring tank, and stirred at 850 rpm for 3 minutes using a hand-held mixer, followed by filtration (water washing step). After the water washing step was repeated 5 times, the mixture was dehydrated by a centrifugal separator to obtain a water-washed defibrated pulp. The water-washed defibrated pulp had a Canadian standard freeness of 758 mL. 2 kg of a 1.4% by weight aqueous hydrochloric acid solution was added to a 2200 mL separation flask, and 100 g of water-washed defibrated pulp (absolute dry weight) was added. The 2200 mL separation flask was immersed in an oil bath at 130 ° C, and refluxed for 2 hours to carry out a low polymerization degree treatment. After the reaction, the mixture was subjected to suction filtration, washed twice, neutralized once, and washed once, and then subjected to suction filtration to obtain cellulose (low polymerization degree treatment step). The obtained cellulose had an average degree of polymerization of 254 and a burn-off amount of 0.07%.

<實施例4> 將以切碎機裁切成長度40mm、寬度5mm之漂白針葉樹紙漿(燒餘量0.240%、平均聚合度1,254)12.5g(絕對乾重)與水487.5g加入至1000mL聚丙烯容器,使用翼徑40mm之推進翼以500rpm攪拌2小時。攪拌後利用定量濾紙(No.5C)進行抽吸過濾,得到解纖紙漿(解纖步驟)。將獲得之解纖紙漿及解纖紙漿絕對乾重之20倍重量的水加入至1000mL聚丙烯容器,利用三一馬達(新東科學製,BL600)以500rpm攪拌10分鐘後,進行過濾(水洗步驟)。重複25次該水洗步驟,得到水洗後的解纖紙漿。該水洗後的解纖紙漿的加拿大標準游離度為735mL。將該水洗後的解纖紙漿10g(絕對乾重)與16重量%硫酸水溶液100g加入至300mL分離式燒瓶,在90℃之恆溫水槽浸漬180分鐘而進行低聚合度化處理。反應後進行抽吸過濾,並實施5次水洗後,進行抽吸過濾,得到纖維素(低聚合度化處理步驟)。獲得之纖維素之燒餘量為0.02%。<Example 4> Bleached conifer pulp (burning amount 0.240%, average degree of polymerization 1,254) having a length of 40 mm and a width of 5 mm (12.5 g (absolute dry weight)) and water (487.5 g) were added to 1000 mL of polypropylene by a chopper. The vessel was stirred at 500 rpm for 2 hours using a propeller with a wing diameter of 40 mm. After stirring, suction filtration was performed using a quantitative filter paper (No. 5C) to obtain a defibrated pulp (defibration step). 20 times by weight of the absolute dry weight of the defibrated pulp and the defibrated pulp was added to a 1000 mL polypropylene container, and the mixture was stirred at 500 rpm for 10 minutes using a Sany motor (manufactured by Shinto Scientific Co., Ltd., BL600), followed by filtration (water washing step). ). This water washing step was repeated 25 times to obtain a water-washed defibrated pulp. The water-washed defibrated pulp had a Canadian standard freeness of 735 mL. 10 g (absolute dry weight) of the water-washed defibrated pulp and 100 g of a 16% by weight sulfuric acid aqueous solution were placed in a 300 mL separation flask, and immersed in a constant temperature water bath at 90 ° C for 180 minutes to carry out a low polymerization degree treatment. After the reaction, suction filtration was carried out, and after washing with water for 5 times, suction filtration was carried out to obtain cellulose (low polymerization degree treatment step). The amount of burned cellulose obtained was 0.02%.

<實施例5> 將以切碎機裁切成長度40mm、寬度5mm之漂白闊葉樹紙漿(燒餘量0.358、平均聚合度1,556)11.5g(絕對乾重)與水988.5g加入至2000mL燒杯,使用翼徑40mm之推進翼以50rpm攪拌1小時,同時照射超音波。攪拌後利用定量濾紙(No.5C)進行抽吸過濾後,重複2次同樣的操作,得到解纖紙漿(解纖步驟及水洗步驟)。針對該解纖紙漿,與實施例2同樣進行低聚合度化處理,得到纖維素。獲得之纖維素之燒餘量為0.02%。<Example 5> A bleached hardwood pulp (burning amount 0.358, average degree of polymerization 1,556) 11.5 g (absolute dry weight) and 988.5 g of water were cut into a 2000 mL beaker by a chopper to a length of 40 mm and a width of 5 mm, and used. The propeller blade with a wing diameter of 40 mm was stirred at 50 rpm for 1 hour while irradiating ultrasonic waves. After stirring, the mixture was filtered with a quantitative filter paper (No. 5C), and the same operation was repeated twice to obtain a defibrated pulp (defibration step and water washing step). The defibrated pulp was subjected to a low degree of polymerization treatment in the same manner as in Example 2 to obtain cellulose. The amount of burned cellulose obtained was 0.02%.

<比較例1> 使用以切碎機裁切成長度40mm、寬度5mm之漂白針葉樹紙漿(燒餘量0.397%、平均聚合度1,497),與實施例2同樣製造解纖紙漿。之後,對解纖紙漿不予以水洗,與實施例2同樣進行低聚合度化處理,得到纖維素。獲得之纖維素之燒餘量為0.12%。<Comparative Example 1> A defibrated pulp was produced in the same manner as in Example 2, except that bleached conifer pulp having a length of 40 mm and a width of 5 mm was cut by a chopper (burning amount: 0.397%, average polymerization degree: 1,497). Thereafter, the defibrated pulp was not washed with water, and the polymerization treatment was carried out in the same manner as in Example 2 to obtain cellulose. The amount of burned cellulose obtained was 0.12%.

<比較例2> 使用以切碎機裁切成長度40mm、寬度5mm之漂白闊葉樹紙漿(燒餘量0.368%、平均聚合度1,566),與實施例2同樣製造解纖紙漿。之後,對解纖紙漿不予以水洗,與實施例2同樣進行低聚合度化處理,得到纖維素。獲得之纖維素之燒餘量為0.14%。<Comparative Example 2> A defibrated pulp was produced in the same manner as in Example 2 except that a bleached hardwood pulp having a length of 40 mm and a width of 5 mm was cut by a chopper (burning amount: 0.368%, average polymerization degree: 1,566). Thereafter, the defibrated pulp was not washed with water, and the polymerization treatment was carried out in the same manner as in Example 2 to obtain cellulose. The amount of burned cellulose obtained was 0.14%.

由比較例1及比較例2的結果可知:在低聚合度化處理前不進行水洗步驟時,紙漿中之無機雜質的除去不充分,獲得之纖維素之燒餘量比0.10%大。As is clear from the results of Comparative Example 1 and Comparative Example 2, when the water washing step was not performed before the low polymerization degree treatment, the removal of inorganic impurities in the pulp was insufficient, and the amount of the obtained cellulose was larger than 0.10%.

<比較例3> 將比較例2獲得之纖維素2g(絕對乾重)及水400g加入至500mL聚丙烯容器,利用三一馬達(新東科學製,BL600)以500rpm攪拌10分鐘,之後進行過濾。重複5次該操作。本操作獲得之纖維素之燒餘量為0.12%。<Comparative Example 3> 2 g of cellulose (absolute dry weight) obtained in Comparative Example 2 and 400 g of water were placed in a 500 mL polypropylene container, and stirred at 500 rpm for 10 minutes using a Sany motor (manufactured by Shinto Scientific Co., Ltd., BL600), followed by filtration. . Repeat this operation 5 times. The amount of fiber burned by this operation was 0.12%.

如比較例3所示般,即使將在低聚合度化處理前未進行水洗步驟而獲得之纖維素之後予以水洗,亦不能除去無機雜質。As shown in Comparative Example 3, even if the cellulose obtained after the water washing step was not subjected to the low polymerization degree treatment was washed with water, the inorganic impurities could not be removed.

對本發明之一些實施形態進行了說明,但該等實施形態係作為示例揭示,並不旨在限定發明之範圍。該等新穎實施形態,可以其他各式各樣的形態實施,可在不脫離發明之要旨的範圍內,進行各種省略、替換、變更。該等實施形態或其變形,包括在發明之範圍、要旨,且包括在申請專利範圍記載之發明及其均等範圍。The embodiments of the present invention have been described, but are not intended to limit the scope of the invention. The present invention may be embodied in various other forms, and various omissions, substitutions and changes may be made without departing from the scope of the invention. The invention and its modifications are intended to be included within the scope and spirit of the invention and are included in the scope of the invention as claimed.

無。no.

無。no.

無。no.

無。no.

Claims (8)

一種纖維素之製造方法,係從化學紙漿製造纖維素之方法,包括下列(a)~(c)之步驟; (a)將化學紙漿予以解纖(defibrate); (b)將(a)步驟獲得之解纖紙漿予以水洗; (c) 將在(b)步驟進行水洗後的解纖紙漿利用由含有礦酸之水溶液構成之處理液進行水解而使其低聚合度化,獲得纖維素。A method for producing cellulose, which is a method for producing cellulose from chemical pulp, comprising the following steps (a) to (c); (a) defibrating the chemical pulp; (b) step (a) The obtained defibrated pulp is washed with water; (c) The defibrated pulp which has been washed with water in the step (b) is hydrolyzed by a treatment liquid composed of an aqueous solution containing mineral acid to have a low degree of polymerization to obtain cellulose. 如申請專利範圍第1項之纖維素之製造方法,其中,在該(a)及/或(b)步驟照射超音波。The method for producing cellulose according to the first aspect of the invention, wherein the ultrasonic wave is irradiated in the steps (a) and/or (b). 如申請專利範圍第1或2項之纖維素之製造方法,其中,獲得之纖維素之燒餘量為0.1%以下。The method for producing cellulose according to the first or second aspect of the invention, wherein the amount of the obtained cellulose is 0.1% or less. 如申請專利範圍第1至3項中任一項之纖維素之製造方法,其中,該礦酸為硫酸或鹽酸。The method for producing cellulose according to any one of claims 1 to 3, wherein the mineral acid is sulfuric acid or hydrochloric acid. 如申請專利範圍第4項之纖維素之製造方法,其中,該硫酸或鹽酸在該處理液中之含量為0.05~30重量%。The method for producing a cellulose according to the fourth aspect of the invention, wherein the content of the sulfuric acid or hydrochloric acid in the treatment liquid is 0.05 to 30% by weight. 如申請專利範圍第1至5項中任一項之纖維素之製造方法,其中,該處理液更含有過氧化物。The method for producing cellulose according to any one of claims 1 to 5, wherein the treatment liquid further contains a peroxide. 如申請專利範圍第6項之纖維素之製造方法,其中,該過氧化物為過氧化氫。The method for producing cellulose according to claim 6, wherein the peroxide is hydrogen peroxide. 如申請專利範圍第7項之纖維素之製造方法,其中,該過氧化氫在該處理液中的含量為0.05~15重量%。The method for producing cellulose according to claim 7, wherein the hydrogen peroxide is contained in the treatment liquid in an amount of 0.05 to 15% by weight.
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